InstructionsParts List

ACETAL AND POLYPROPYLENE

Husky 307 AirOperated Diaphragm Pumps

For fluid transfer applications. For professional use only.
100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure 100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure

308553ZAB
ENG

Only pumps with acetal fluid sections are approved for use in European explosive atmosphere locations.

*Model No. D31 *Model No. D32 *Model No. D3A *Model No. D3B

Acetal Pumps**, Series F Polypropylene Pumps, Series F Acetal BSPT Pumps**, Series F Polypropylene BSPT Pumps, Series F

* To determine the Model No. for your pump and for additional models, refer to the Pump Matrix on page 26. ** Pumps with Acetal fluid sections are certified.

Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions.

01428B

Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Service Replacing the Air Valve . . . . . . . . . . . . . . . . . . . . . . 16 Repairing the Air Valve . . . . . . . . . . . . . . . . . . . . . . 18 Ball Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Diaphragm Repair . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Pump Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Additional Diaphragm Pumps . . . . . . . . . . . . . . . . . . . 26 Repair Kit Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Torque Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Technical Data and Performance Charts . . . . . . . . . . 33 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Graco Warranties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Symbols
Warning Symbol

WARNING
This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.

Caution Symbol

CAUTION
This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

WARNING WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
INSTRUCTIONS

D This equipment is for professional use only. D Read all instruction manuals, tags, and labels before operating the equipment. D Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor. D Do not alter or modify this equipment. Use only genuine Graco parts and accessories. D Check equipment daily. Repair or replace worn or damaged parts immediately. D Do not exceed the maximum working pressure of the lowest rated component in your system. This equipment has a 100 psi (0.7 MPa, 7 bar) maximum working pressure at 100 psi (0.7 MPa, 7 bar) maximum incoming air pressure. D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Technical Data section of all equipment manuals. Read the fluid and solvent manufacturers warnings. D Do not kink or overbend hoses or use hoses to pull equipment. D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose Graco hoses to temperatures above 82_ C (180_ F) or below 40_ C (40_ F). D Do not lift pressurized equipment. D Comply with all applicable local, state, and national fire, electrical, and safety regulations.

308553

WARNING WARNING
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed. D Know the specific hazards of the fluid you are using. D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local, state and national guidelines. D Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and solvent manufacturer. D Pipe and dispose of the exhaust air safely, away from people, animals, and food handling areas. If the diaphragm fails, the fluid is exhausted along with the air. See Air Exhaust Ventilation on page 10. D To pump acids, always use a polypropylene pump. Take precautions to avoid acid or acid fumes from contacting the pump housing exterior. Stainless steel parts will be damaged by exposure to acid spills and fumes. Never use an acetal pump to pump acids.

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. D Ground the equipment. Refer to Grounding on page 5. D Never use a polypropylene pump with non-conductive flammable fluids as specified by your local fire protection code. Refer to Grounding on page 5 for additional information. Consult your fluid supplier to determine the conductivity or resistivity of your fluid. D If there is any static sparking or you feel an electric shock while using this equipment, stop pumping immediately. Do not use the equipment until you identify and correct the problem. D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being pumped. D Pipe and dispose of the exhaust air safely, away from all sources of ignition. If the diaphragm fails, the fluid is exhausted along with the air. See Air Exhaust Ventilation on page 10. D Keep the work area free of debris, including solvent, rags, and gasoline. D Electrically disconnect all equipment in the work area. D Extinguish all open flames or pilot lights in the work area. D Do not smoke in the work area. D Do not turn on or off any light switch in the work area while operating or if fumes are present. D Do not operate a gasoline engine in the work area. D Keep a fire extinguisher in the work area.

308553

Installation
General Information
D The Typical Installations in Fig. 4 to Fig. 7 are only guides for selecting and installing system components. Contact your Graco distributor for assistance in planning a system to suit your needs. D Always use Genuine Graco Parts and Accessories, available from your Graco distributor. Refer to the Product Data Sheet for the pump, Form No. 305528 (acetal pumps) or 305543 (polypropylene pumps). If you supply your own accessories, be sure they are adequately sized and pressure rated for your system. D Use a compatible, liquid thread sealant or PTFE tape on all male threads. Tighten all connections firmly to avoid air or fluid leaks. Do not overtighten plastic threads. D Reference numbers and letters in parentheses refer to the callouts in the Figures and the parts lists on pages 28 to 29.

CAUTION
Safe Operating Temperature Minimum: 40_F (4.4_C); Maximum: 150_F (66_C). Operating outside these temperature limits will adversely affect the strength of the pump housing. Certain chemicals may further reduce the operating temperature range. Consult engineering guides for chemical compatibilities and temperature limits, or contact your Graco distributor.

Tightening Threaded Fasteners Before First Use

Before using the pump for the first time, check and retorque all external fasteners. See Torque Sequence, page 32. After the first day of operation, retorque the fasteners. Although pump use varies, a general guideline is to retorque fasteners every two months.

Mountings
D Be sure the mounting can support the weight of the pump, hoses, and accessories, as well as the stress caused during operation. D The Husky 307 Pump can be used in a variety of installations, some of which are shown in Fig. 4 to Fig. 7. Kits are available to adapt your pump to your system. Refer to the Product Data Sheet for the pump, Form No. 305528 (acetal pumps) or 305543 (polypropylene pumps). D For all other mountings, be sure the pump is adequately secured.

WARNING
TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed. 1. Read TOXIC FLUID HAZARD on page 3. 2. Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Technical Data section of all equipment manuals. Read the fluid and solvent manufacturers warnings.

Dual Manifolds
Dual manifold kits are available to enable you to pump two fluids simultaneously, or to mix two fluids in the pump. Order Part No. 237211 for acetal pumps and Part No. 237210 for polypropylene pumps.

308553

Installation
Grounding
Ground all of this equipment:

WARNING
FIRE AND EXPLOSION HAZARD This pump must be grounded. Before operating the pump, ground the system as explained at right. Also read the section FIRE AND EXPLOSION HAZARD on page 3. The acetal pump contains stainless steel fibers, which makes the wetted parts conductive. Attaching the ground wire to the grounding strip grounds the air motor and the wetted parts. The polypropylene pump is not conductive. When pumping conductive flammable fluids, always ground the entire fluid system by making sure the fluid system has an electrical path to a true earth ground (see Fig. 4 through Fig. 7). Never use a polypropylene pump with non-conductive flammable fluids as specified by your local fire protection code. US Code (NFPA 77 Static Electricity) recommends a conductivity greater than 50 x 1012 Siemans/meter (mhos/meter) over your operating temperature range to reduce the hazard of fire. Consult your fluid supplier to determine the conductivity or resistivity of your fluid. The resistivity must be less than 2 x 1012 ohm-centimeters.

D Pump: Attach a ground wire (Y) to the grounding strip (112) with the screw (28), lockwasher (29) and nut (27), as shown in Fig. 1. Connect the clamp end of the ground wire to a true earth ground. Order Part No. 222011 Ground Wire and Clamp. NOTE: When pumping conductive flammable fluids with a polypropylene pump, always ground the fluid system. See the WARNING at left. Fig. 4 through Fig. 7 show recommended methods of grounding flammable fluid containers during filling.

27 29 112 28

Fig. 1

01432B

D Air and fluid hoses: Use only electrically conductive hoses. D Air compressor: Follow the manufacturers recommendations. D Solvent pails used when flushing: Follow your local code. Use only metal pails, which are conductive. Do not place the pail on a non-conductive surface, such as paper or cardboard, which interrupts the grounding continuity. D Fluid supply container: Follow your local code.

To reduce the risk of static sparking, ground the pump and all other equipment used or located in the pumping area. Check your local electrical code for detailed grounding instructions for your area and type of equipment.

308553

Installation
Air Line Fluid Suction Line

WARNING
A bleed-type master air valve (B) is required in your system to relieve air trapped between this valve and the pump. See Fig. 4 to Fig. 7. Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury, including splashing in the eyes or on the skin, injury from moving parts, or contamination from hazardous fluids.

D If using a conductive (acetal) pump, use conductive hoses. If using a non-conductive (polypropylene) pump, ground the fluid system. See Grounding on page 5. D The pump fluid inlet is 3/8 npt(f). See Fig. 2. Screw the fluid fitting into the pump inlet snugly. Use a compatible liquid thread sealant or PTFE tape on connections to prevent air from getting into material line. D At inlet fluid pressures greater than 15 psi (0.1 MPa,1 bar), diaphragm life will be shortened. D See the Technical Data on pages 33 and 34 for maximum suction lift and flow rate loss at various lift distances.

CAUTION
The pump exhaust air may contain contaminants. Ventilate to a remote area if the contaminants could affect your fluid supply. See Air Exhaust Ventilation on page 10. 1. Install the air line accessories as shown in Fig. 4 to Fig. 7. Mount these accessories on the wall or on a bracket. Be sure the air line supplying the accessories is grounded. a. The fluid pressure can be controlled in either of two ways. To control it on the air side, install an air regulator (H). To control it on the fluid side, install a fluid regulator (M) near the pump fluid outlet (see Fig. 5). b. Locate one bleed-type master air valve (B) close to the pump and use it to relieve trapped air. See the WARNING above. Locate the other master air valve (E) upstream from all air line accessories and use it to isolate them during cleaning and repair. c. The air line filter (F) removes harmful dirt and moisture from the compressed air supply.

Fluid Outlet Line

WARNING
A fluid drain valve (J) is required in your system to relieve pressure in the hose if it is plugged. See Fig. 4 to Fig. 7. The drain valve reduces the risk of serious injury, including splashing in the eyes or on the skin, or contamination from hazardous fluids when relieving pressure. Install the valve close to the pump fluid outlet.

D Use electrically conductive fluid hoses (N). The pump fluid outlet is 3/8 npt(f). See Fig. 2. Screw the fluid fitting into the pump outlet snugly. D Install a fluid regulator (M) at the pump fluid outlet to control fluid pressure, if desired (see Fig. 5). See Air Line, step 1a, for another method of controlling pressure. D Install a fluid drain valve (J) near the fluid outlet. See the WARNING above.

2. Install an electrically conductive, flexible air hose (C) between the accessories and the 1/4 npt(f) pump air inlet (see Fig. 2). Use a minimum 1/4 (6.3 mm) ID air hose. Screw an air line quick disconnect coupler (D) onto the end of the air hose (C), and screw the mating fitting into the pump air inlet snugly. Do not connect the coupler (D) to the fitting yet.

308553

Installation
Changing the Orientation of the Fluid Inlet and Outlet Ports
The pump is shipped with the fluid inlet and outlet ports facing the same direction. See Fig. 2. If desired, the direction of one or both ports can be changed. Remove the manifold(s) from the pump as explained in steps 1, 2, and 4 on page 21. Reattach with the port facing the desired direction. See Torque Sequence, page 32. Do not over-torque. Acetal Pump Shown Apply thread lube, and torque to 50 to 60 in-lb 1 (5.6 to 6.8 N-m). See Torque Sequence, page 32. Do not over-torque.
2 3 4 5

Fluid Pressure Relief Valve

CAUTION
Some systems may require installation of a pressure relief valve at the pump outlet to prevent overpressurization and rupture of the pump or hose. See Fig. 3. Thermal expansion of fluid in the outlet line can cause overpressurization. This can occur when using long fluid lines exposed to sunlight or ambient heat, or when pumping from a cool to a warm area (for example, from an underground tank). Overpressurization can also occur if the Husky pump is being used to feed fluid to a piston pump, and the intake valve of the piston pump does not close, causing fluid to back up in the outlet line.

1/4 npt(f) air inlet 3/8 npt(f) fluid inlet 3/8 npt(f) fluid outlet 3/8 npt(f) air exhaust port
2 1 4

KEY A B C 3/8 npt(f) fluid inlet port 3/8 npt(f) fluid outlet port Pressure relief valve Part No. 112119 (stainless steel)

1 2 3 3

Install valve between fluid inlet and outlet ports. Connect fluid inlet line here. Use a compatible liquid thread sealant or PTFE tape on connection to prevent air from getting into the material line. Connect fluid outlet line here.

B
01459B

Fig. 2

A Fig. 3

2
01539B

308553

Installation
STAND-MOUNTED AIR SPRAY INSTALLATION
KEY

A B

M D P R Y N G H A J K

Husky 307 Pump Bleed-Type Master Air Valve (required for pump) C Air Supply Hose D Air Line Quick Disconnect E Master Air Valve (for accessories) F Air Line Filter G Gun Air Regulator H Pump Air Regulator J Fluid Drain Valve (required) K Fluid Recirculation Line L Fluid Suction Line M Surge Tank and Filter N Fluid Supply Hose P Gun Air Supply Hose R Air Spray Gun S Floor Stand Y Ground Wire (required; see page 5 for installation instructions)

Fig. 4

01433B

PAIL-MOUNTED HVLP AIR SPRAY INSTALLATION

KEY A B Husky 307 Pump Bleed-Type Master Air Valve (required for pump) C Air Supply Line D Air Line Quick Disconnect E Master Air Valve (for accessories) F Air Line Filter G Gun Air Regulator H Pump Air Regulator J Fluid Drain Valve (required) K Agitator L Fluid Suction Line M Fluid Regulator N Fluid Supply Hose P Gun Air Supply Hose R HVLP Air Spray Gun S Pail Cover Y Ground Wire (required; see page 5 for installation instructions)

B C

H Y A

G M R

P K S J L N

Fig. 5

01434B

308553

Installation
BUNG-MOUNT TRANSFER INSTALLATION
KEY A B Husky 307 Pump Bleed-Type Master Air Valve (required for pump) C Air Supply Line D Air Line Quick Disconnect E Master Air Valve (for accessories) F Air Line Filter H Pump Air Regulator J Fluid Drain Valve (required) L Fluid Suction Line M Fluid Inlet Filter N Fluid Supply Hose Y Ground Wire (required; see page 5 for installation instructions)

WALL-MOUNT TRANSFER INSTALLATION

KEY A B C D E F H J L N S T Y Husky 307 Pump Bleed-Type Master Air Valve (required for pump) Air Supply Line Air Line Quick Disconnect Master Air Valve (for accessories) Air Line Filter Pump Air Regulator Fluid Drain Valve (required) Fluid Suction Line Fluid Supply Hose Wall Bracket Bung Adapter Ground Wire (required; see page 5 for installation instructions)

B C N D

A M

A J J

Y T Y S L

Fig. 6

01444B

Fig. 7

01457B

308553

Installation
Air Exhaust Ventilation
To exhaust to a remote location: 1. Remove the muffler (11) from the pump air exhaust port.

WARNING
FIRE AND EXPLOSION HAZARD Be sure to read FIRE OR EXPLOSION HAZARD and TOXIC FLUID HAZARD on page 3, before operating this pump. Be sure the system is properly ventilated for your type of installation. You must vent the exhaust to a safe place, away from people, animals, food handling areas, and all sources of ignition when pumping flammable or hazardous fluids. Diaphragm failure will cause the fluid being pumped to exhaust with the air. Place an appropriate container at the end of the air exhaust line to catch the fluid. See Fig. 8.

WARNING
PRESSURIZED EQUIPMENT HAZARD To reduce the risk of serious eye injury from ice particles, never operate the pump with the air exhaust port open. Ice may form during pump operation, and ice particles will be ejected from the port along with the exhaust air. If the muffler (11) is removed, always connect an air exhaust hose to the exhaust port. 2. Install an electrically conductive air exhaust hose (X) and connect the muffler to the other end of the hose. The minimum size for the air exhaust hose is 3/8 in. (10 mm) ID. If a hose longer than 15 ft (4.57 m) is required, use a larger diameter hose. Avoid sharp bends or kinks in the hose. 3. Place a container (Z) at the end of the air exhaust line to catch fluid in case a diaphragm ruptures. If the fluid is flammable, ground the container. See Fig. 8.

The air exhaust port is 3/8 npt(f). Do not restrict the air exhaust port. Excessive exhaust restriction can cause erratic pump operation.

VENTING EXHAUST AIR (Submerged Installation Shown) See Fig. 4 for accessories In a submerged installation (as shown), all wetted and non-wetted pump parts must be compatible with the fluid being pumped. Z

11

Fig. 8

01445A

10

308553

Operation
Pressure Relief Procedure
WARNING PRESSURIZED EQUIPMENT HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. To reduce the risk of an injury from accidental spray from the gun, splashing fluid, or moving parts, follow the Pressure Relief Procedure whenever you D Are instructed to relieve the pressure D Stop spraying D Check or service any of the system equipment D Install or clean the spray tips 1. Shut off the air to the pump. 2. Open the dispensing valve, if used. 3. Open the fluid drain valve to relieve all fluid pressure, having a container ready to catch the drainage. 2. Check all fittings to be sure they are tight. Be sure to use a compatible liquid thread sealant or PTFE tape on all male threads. Tighten the fluid inlet and outlet fittings snugly. Do not overtighten the fittings into the pump. 3. Place the suction tube (if used) in the fluid to be pumped. 4. Place the end of the fluid hose (N) into an appropriate container. Close the fluid drain valve (J). 5. With the pump air regulator (H) closed, open all bleed-type master air valves (B, E). 6. If the fluid hose has a dispensing device, hold it open while continuing with the following step. Slowly open the air regulator (H) until the pump starts to cycle. Allow the pump to cycle slowly until all air is pushed out of the lines and the pump is primed. If you are flushing, run the pump long enough to thoroughly clean the pump and hoses. Close the air regulator. Remove the suction tube from the solvent and place it in the fluid to be pumped. 1. Be sure the pump is properly grounded. Read FIRE OR EXPLOSION HAZARD on page 3.

Flush the Pump Before First Use

The pump was tested with lightweight oil, which is left in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the pump with a compatible solvent before using the equipment. Follow the steps under Starting and Adjusting the Pump.

Starting and Adjusting the Pump

Pump Shutdown

WARNING
TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed. Do not lift a pump under pressure. If dropped, the fluid section may rupture. Always follow the Pressure Relief Procedure above before lifting the pump.

WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure at left.

At the end of the work shift, relieve the pressure.

308553

11

Troubleshooting
WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 11. 1. Relieve the pressure before checking or servicing the equipment.

2. Check all possible problems and causes before disassembling the pump. SOLUTION Turn the reset shaft (21). Disassemble and clean the air valve. See pages 18, 19. Use filtered air.

PROBLEM The pump will not cycle, or cycles once and stops.

CAUSE The air valve is stuck or dirty.

The detent link (22) is worn or broken. The springs (3, 6) and/or valve cup (5) and plate (13) are broken or damaged. The pump cycles at stall or fails to hold pressure at stall. The check valves or o-rings (108) are leaking. The check balls (301) or seat (201) are worn. The check ball (301) is wedged in the seat (201). There is excessive air leakage from the exhaust port. The air valve cup (5) or plate (13) is worn. The shaft seals (30}) are worn. The pump operates erratically. The suction line is clogged. The check valve balls (301) are sticking or leaking. The diaphragm (401) is ruptured.

Replace the detent link (22) and ball (8). See pages 18, 19. Replace these parts. See pages 18, 19. Replace these parts. See page 21. Replace these parts. See page 21. Replace the ball. See page 21. Replace these parts. See pages 18, 19. Replace the seals. See page 23. Inspect; clear the line. Clean or replace the balls. See page 21. Replace the diaphragm. See page 23.

12

308553

Troubleshooting
PROBLEM There are air bubbles in the fluid. CAUSE The suction line is loose, or there is a lack of thread sealant. The diaphragm (401) is ruptured. The manifolds (102) are loose or the o-rings (108) are damaged. The outer diaphragm plates (103) are loose. There is fluid in the exhaust air. The diaphragm (401*) is ruptured. The outer diaphragm plates (103) are loose. The pump exhausts air at stall. The air valve cup (5) or plate (13) is worn. The shaft seals (30}) are worn. The pump exhausts air from the clamps. The pump exhausts air near the air valve. The clamps (111) are loose. The air valve screws (15) are loose. The air valve o-ring (19) is damaged. The pump leaks fluid from the check valves. The o-rings (108) are worn or damaged. SOLUTION Tighten the suction line. Use a compatible liquid thread sealant or PTFE tape on connections. Replace the diaphragm. See page 23. Tighten the manifold bolts (104) or nuts (106); replace the o-rings (108). See page 21. Tighten the plates. See page 23. Replace the diaphragm. See page 23. Tighten the plates. See page 23. Replace these parts. See pages 18, 19. Replace the seals. See page 23. Tighten the clamp nuts (113). See page 14. Tighten the screws. See page 16. Inspect; replace the o-ring. See pages 18, 19. Inspect; replace the o-rings. See page 21.

308553

13

Maintenance
Lubrication
The air valve is designed to operate unlubricated, however if lubrication is desired, every 500 hours of operation (or monthly) remove the hose from the pump air inlet and add two drops of machine oil to the air inlet.

Tightening the Clamps

When tightening the clamps (111), apply thread lubricant to the bolts and be sure to torque the nuts (113) to 50 to 60 in-lb (5.6 to 6.8 NSm). See Fig. 9. See Torque Sequence, page 32.

CAUTION
Do not over-lubricate the pump. Oil is exhausted through the muffler, which could contaminate your fluid supply or other equipment. Excessive lubrication can also cause the pump to malfunction.
1

Apply thread lube and torque nuts to 50 to 60 In-lb (5.6 to 6.8 NSm). See Torque Sequence, page 32.

111

Flushing and Storage

WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 11. Flush the pump when necessary to prevent the fluid you are pumping from drying or freezing in the pump and damaging it. Use a compatible solvent. Before storing the pump, always flush the pump and relieve the pressure. Fig. 9

113

01446B

Tightening Threaded Connections

Before each use, check all hoses for wear or damage, and replace as necessary. Check to be sure all threaded connections are tight and leak-free. Check fasteners. Tighten or retorque as necessary. Although pump use varies, a general guideline is to retorque fasteners every two months. See Torque Sequence, page 32.

Preventive Maintenance Schedule

Establish a preventive maintenance schedule, based on the pumps service history. This is especially important for prevention of spills or leakage due to diaphragm failure.

14

308553

Notes

308553

15

Service
Replacing the Air Valve
Tools Required D Torque wrench D Phillips screwdriver D O-ring pick NOTE: Air Valve Kit 239952 is available. Parts included in the kit are marked with a dagger, for example (2{). A tube of general purpose grease (26{) is supplied in the kit. Install the kit as follows. 3. Refer to the Valve Plate Detail in Fig. 10. Remove the two screws (10) holding the valve plate (13) to the pump. Use an o-ring pick to remove the valve plate, seal (12), and bearing (9). 4. Apply grease (26{) to the bearing (9{). Install the bearing and the seal (12) in the pump housing (1). Install the valve plate (13) and secure with the two screws (10{), as shown. Torque the screws to 5 to 7 in-lb (0.6 to 0.8 N-m). 5. Make certain the o-ring (19{) is in place on the air valve cover (2{). 6. Apply grease (26{) where shown in Fig. 10. 7. Align the new air valve assembly so the reset shaft (21{) is at the top. Install the valve on the pump, making sure the valve saddle (14{) engages the recessed area on the diaphragm shaft (23). Install the six screws (15) and torque oppositely and evenly, to 8 to 14 in-lb (0.9 to 1.6 N-m).

WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 11. 1. Relieve the pressure. 2. Unscrew the six mounting screws (15) and remove the air valve (A) from the pump. See Fig. 10.

16

308553

Service
VALVE PLATE DETAIL 12 19{

{21
4

13
2

10

1 9{

01458

15
4

GREASE APPLICATION 112

01436B

{16
3

21{

{14 19{

1 2 3

Torque oppositely and evenly to 8 to 14 in-lb (0.9 to 1.6 N-m). Torque to 5 to 7 in-lb (0.6 to 0.8 N-m). Apply grease (26{).
3

03412A

Fig. 10

308553

17

Service
Repairing the Air Valve
Tools Required D Torque wrench D Phillips screwdriver D O-ring pick D Rubber mallet Disassembly 3. Remove the screw (15) and shift saddle (14). See Fig. 11. 4. Disassemble the link assembly, consisting of the actuator link (16), spacer (17), detent link (22), spring (3), stop (4), and valve cup (5). 5. Remove the detent ball (8) and spring (6). The detent collar (7) is a press-fit and should not need removal; if it does require replacement, you should also replace the cover (2). 6. Remove the reset shaft (21), o-ring (20) and washer (18). 7. Clean all parts and inspect for wear or damage. Replace as needed. See Reassembly, page 19. 2. Remove the air valve from the pump (see page 16).

WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 11.

1. Relieve the pressure.

NOTE: ALL PARTS SHOWN ARE INCLUDED IN AIR VALVE KIT 239952. {18 {21 {22 {17 {16

{20

{2

{14 7{ {15 8{ 5{ {3 Fig. 11 {4

01431A

6{

19{

18

308553

Service
Reassembly 1. If the detent collar (7) was removed, carefully install a new collar in a new cover (2), using a rubber mallet. See Fig. 12. 2. Grease the spring (6) and place it in the collar (7). Grease the ball (8) and set it on the spring. 3. Grease the o-ring (20) and install it in the hole (H) in the cover (2). See Fig. 12. Slide the washer (18) onto the blunt end of the reset shaft (21). Insert the shaft through the cover (2) until it seats. 4. Grease the spring (3). Place the link stop (4) inside the spring.
1 1 2

6. Squeeze the spring (3) and install it and the stop (4) in the link assembly. The spring tension will hold all these parts together. Grease the valve cup (5) and install it in the link assembly as shown. 7. Install the link assembly on the cover (2) so the pointed end of the reset shaft (21) fits through the holes in the links and the square part of the shaft engages the square hole. Make certain the bumps on the detent link (22) engage the ball (8).

Apply grease (26{). Bumps face up. Reset shaft square must engage with square hole.
2 2

Apply grease (26{). Press fit with rubber mallet.

1

{8

6{

5{

{21

7{

{16
1 1

{18
1

{17 {22
3

4{

{20 H

8{

{3

2{ Fig. 12

01437

5. Grease the detent link (22) and link spacer (17). Assemble the detent link, link spacer, and actuator link (16) as shown in Fig. 13. The raised bumps on the links (22 and 16) must face up.

2{ Fig. 13

7505A

308553

19

Service
8. Grease the inside surfaces of the shift saddle (14) and install it as shown in Fig. 14. Hold the link assembly firmly in place and install the screw (15). Torque to 7 to 9 in-lb (0.8 to 1.0 N-m). Install the o-ring (19) on the cover (2).
1

9. Reinstall the air valve as explained on page 16.

Apply grease (26{). Torque to 7 to 9 in-lb (0.8 to 1.0 N-m).

1

15{

{14

19{ {5

1 1

{22

21{

{2 Fig. 14
7506A

CAUTION
Do not over-torque the manifold bolts (104). Doing so may cause the nuts (106) to spin in the housings, damaging the cover (101).

20

308553

Service
Ball Check Valves
Tools Required D Torque wrench D 1/2 (13 mm) socket wrench D O-ring pick NOTE: A Fluid Section Repair Kit is available. See page 27 for the correct kit. Parts included in the kit are marked with an asterisk, for example (301*). Use all the parts in the kit for the best results. Always replace the o-rings (108) with new ones whenever the old ones are removed. 5. Remove the outer o-ring (108), seat (201), ball (301), ball guide (202), and inner o-ring (108) from each of the covers (101). 6. Clean all parts and inspect for wear or damage. Replace parts as needed. 7. Reassemble the intake ball checks in the bottom of the pump, following all notes in Fig. 15. Be sure the ball checks are assembled exactly as shown. 8. Set the lower manifold (102) and feet (107) in place on the bottom of the pump. 9. Insert the long threads of each rod (104) through the feet and lower manifold. Push the rods up through the covers (101) until the nut (106) on the end of the rods bottoms on the foot. Make sure the rods are pushed all the way through. Turn the pump upright (the rods are a slight interference fit and will hold the pump parts securely in place). 10. Reassemble the outlet ball checks in the top of the pump, following all notes in Fig. 15. Be sure the ball checks are assembled exactly as shown. To avoid leaks, run your finger over the o-rings (108) to ensure that they are properly seated. 11. Install the top manifold (102) and four nuts (106). Torque to 50 to 60 in-lb (5.6 to 6.8 N-m). See Torque Sequence, page 32. Do not over-torque.

WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 11. 1. Relieve the pressure. Disconnect all hoses. Remove the pump from its mounting. 2. Using a 1/2 socket wrench, remove the nuts (106) holding the top manifold (102) to the covers (101). Lift the manifold off the pump. See Fig. 15. 3. Remove the outer o-ring (108), ball guide (202), ball (301), seat (201), and inner o-ring (108) from each of the covers. 4. Turn the pump over. Pull the tie rods (104) out of the pump, leaving the four nuts (106) on the rods. Remove the feet (107) and lower manifold (102).

308553

21

Service
106
4 5

104

102

108* 202* 301* 201* 108* 101

2 3

108* 202* 301* 201* 108*

1 2 3 4 5 6 Apply thread lubricant. Flat side faces ball. Beveled end up. Torque to 50 to 60 in-lb (5.6 to 6.8 N-m). See Torque Sequence, page 32. Do not over-torque. Long threads at top. 2 3

102

107

106
4 5
02457C

Fig. 15

22

308553

Service
Diaphragm Repair
Tools Required D Torque wrench D One 7/16 (11 mm) and two 1/2 (13 mm) socket wrenches D Phillips screwdriver D O-ring pick D 13/32 EZY-OUT bearing extractor D Rubber mallet D Vise with soft jaws Disassembly NOTE: A Fluid Section Repair Kit is available. See page 27 for the correct kit. Parts included in the kit are marked with an asterisk, for example (401*). Use all the parts in the kit for the best results. 5. Using a 1/2 socket wrench on both outer diaphragm plates (103), unscrew one plate from the diaphragm shaft (23). Remove one diaphragm (401), inner diaphragm plate (118), and o-ring (404). Pull the opposite diaphragm assembly and the diaphragm shaft out of the pump housing (1). See Fig. 16. Clamp the shaft in a vise with soft jaws and unscrew the outer plate (103), then disassemble the remaining diaphragm assembly. 6. Inspect the diaphragm shaft (23}) for wear or scratches. If it is damaged, check the bearings (31}) also. Replace parts as needed. To remove the bearings, place a 13/32 EZY-OUT in a vise. Position the pump housing (1) over the EZY-OUT (see Fig. 16). Turn the housing in the direction shown by the arrows to remove the bearing. 7. Hook the shaft seals (30}) with an o-ring pick and pull them out of the housing (1). 8. Clean all parts and inspect for wear or damage. Replace parts as needed. 4. Using a 7/16 socket wrench, remove the clamp nuts (113) and the grounding strip (112). Loosen the clamps (111) and slip them over the housing (1). Pull the covers (101) off the pump, then remove the clamps from the housing. See the Detail in Fig. 16.

WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 11. 1. Relieve the pressure. Disconnect all hoses. 2. Remove the air valve from the pump (see page 16). 3. Remove the manifolds (102) and disassemble the ball check valves as explained on page 21. Always replace the o-rings (108) with new ones.

308553

23

Service
Reassembly 1. Install the shaft seals (30}) in the housing (1). Using a rubber mallet, carefully drive the bearings (31}) flush into the housing so the holes face out. See Fig. 16. 2. Grease the diaphragm shaft (23}) and slide it into the housing (1). Install the o-rings (404*) in the grooves of the housing. 3. Assemble the inner diaphragm plates (118), diaphragms (401*), and outer diaphragm plates (103) as shown in Fig. 16. Apply medium-strength (blue) LoctiteR or equivalent to the threads of the fluidside plates (103), and torque the plates to 75 to 85 in-lb (8.5 to 9.6 NSm) at 100 rpm maximum using a 1/2-in. socket wrench. Do not over-torque. These parts must be assembled correctly. 4. When installing the covers (101), slip the clamps (111) over the housing (1) before positioning the covers. See the Detail in Fig. 16. Engage the notches in the covers with the locator tabs on the housing, then position the clamps over both parts. The clamp bolts should be on the air valve side of the housing, and pointing down toward the bottom of the pump. Install the grounding strip on the bolts. Apply thread lubricant to the bolts, then install the clamp nuts (113). Using a 7/16 socket wrench, torque the nuts to 50 to 60 in-lb (5.6 to 6.8 NSm). See Torque Sequence, page 32.

CAUTION
Do not over-torque the outer diaphragm plates (103). Doing so will damage the hex heads.

5. Reassemble the ball check valves and manifolds as explained on page 21. Always install new o-rings (108*), and make sure they are properly seated.

6. Reinstall the air valve, using the six mounting screws (15). See Fig. 10.

24

308553

1 2 3 4 6 7

Service
Grease shaft. Apply thread lubricant. Flat side faces ball. Beveled end up. Round side must face toward diaphragm. Apply medium-strength (blue) LoctiteR or equivalent. Torque to 75 to 85 in-lb (8.5 to 9.6 N-m) at 100 rpm maximum using a 1/2-in. socket wrench. Torque to 50 to 60 in-lb (5.6 to 6.8 N-m). See Torque Sequence, page 32. Do not over-torque. Notches must engage tabs. 8

106

104

1 102 202* *108 301* 201*

3 4

8 9 10

101 112
10

101 *404 23} 113

8 2 1

118

*401 106 111 113 202*

4 8

111 1
01440

*108
2

301* 201*
3

103
DETAIL OF CLAMPS AND COVERS

404*

Acetal Model Shown

102 107 106

8

30}
FLUID SIDE AIR SIDE

01441C

31} 1 403* 3
9 5

402*

*401
01442

13/32 IN. EZY-OUT

DETAIL OF BEARING REMOVAL USING EZY-OUT

118

23

01443

CUTAWAY VIEW OF DIAPHRAGM ASSEMBLIES IN PUMP HOUSING

308553

25

Pump Matrix
Husky 307 Acetal and Polypropylene Pumps, Series F
Your Model No. is marked on the pumps serial plate. To determine the Model No. of your pump from the following matrix, select the six digits which describe your pump, working from left to right. The first digit is always D, designating Husky diaphragm pumps. The remaining five digits define the materials of construction. For example, a pump with a polypropylene air motor, acetal fluid section, acetal seats, PTFE balls, and PTFE diaphragms is Model D 3 1 2 1 1. To order replacement parts, refer to the part lists on pages 28 to 29. The digits in the matrix do not correspond to the ref. nos. in the parts drawing and lists.
Diaphragm Pump D (for all pumps) Air Motor 3 (polypropylene) Fluid Section 1 (acetal) 2 (polypropylene) A (acetal BSPT) B (polypropylene BSPT) Seats 1 (not used) 2 (acetal) 3 (316 sst) 4 (not used) 5 (not used) 6 (not used) 7 (not used) 8 (not used) 9 (polypropylene) Balls 1 (PTFE) 2 (not used) 3 (316 sst) 4 (not used) 5 (TPE) 6 (SantopreneR) 7 (buna-N) 8 (not used) 9 (not used) Diaphragms 1 (PTFE) 2 (not used) 3 (not used) 4 (not used) 5 (TPE) 6 (SantopreneR) 7 (buna-N) 8 (not used) 9 (not used)

Husky 307 Acetal and Polypropylene Pumps, Series F continued Model 248167
Same as D31277 except with split inlets/outlets.

Model 248168
Same as D31255 except with split inlets/outlets.

Model 246169
Same as D32255 except with split inlets/outlets.

Model 248170
Same as D32977 except with split inlets/outlets.

26

308553

Repair Kit Matrix

For Husky 307 Acetal and Polypropylene Pumps, Series F
Repair Kits may be ordered separately. To repair the air valve, order Part No. 239952 (see page 28). Parts included in the Air Valve Repair Kit are marked with a symbol in the parts list, for example (2{). To repair your pump, select the six digits which describe your pump from the following matrix, working from left to right. The first digit is always D, the second digit is always 0 (zero), and the third is always 3. The remaining three digits define the materials of construction. Parts included in the kit are marked with an asterisk in the parts list, for example (201*). For example, if your pump has acetal seats, PTFE balls, and PTFE diaphragms, order Repair Kit D 0 3 2 1 1. If you only need to repair certain parts (for example, the diaphragms), use the 0 (null) digits for the seats and balls, and order Repair Kit D 0 3 0 0 1. The digits in the matrix do not correspond to the ref. nos. in the parts drawing and lists on pages 28 to 29.
Diaphragm Pump D (for all pumps) Null 0 (for all pumps) O-rings 3 (PTFE) Seats 0 (null) 1 (not used) 2 (acetal) 3 (316 sst) 4 (not used) 5 (not used) 6 (not used) 7 (not used) 8 (not used) 9 (polypropylene) Balls 0 (null) 1 (PTFE) 2 (not used) 3 (316 sst) 4 (not used) 5 (TPE) 6 (SantopreneR) 7 (buna-N) 8 (not used) 9 (not used) Diaphragms 0 (null) 1 (PTFE) 2 (not used) 3 (not used) 4 (not used) 5 (TPE) 6 (SantopreneR) 7 (buna-N) 8 (not used) 9 (not used)

308553

27

Parts
Air Motor Parts List (Matrix Column 2)
Ref. Digit No. 3 1 Part No. 187705 Description HOUSING, center; polypropylene; see page 29 COVER, air valve; polypropylene SPRING, compression; sst STOP, link; acetal CUP, valve; acetal SPRING, compression; sst COLLAR, detent; sst BALL, detent; carbide BEARING, link; acetal; see page 29 SCREW, thread-forming; 1/420; 0.375 in. (9.5 mm) long; see page 29 MUFFLER; see page 29 SEAL, plate, valve; buna-N; see page 29 PLATE, valve; sst; see page 29 SADDLE, shift; acetal SCREW, thread-forming; 1014 size; 0.75 in. (19 mm) long; see below and page 29 Qty 1 Ref. Digit No. 16{ 17{ 1 1 1 1 1 1 1 1 2 27 28 100179 102790 18{ 19{ 20{ 21{ 22{ 23} 26{ Part No. 187724 188175 111750 111624 111625 187727 192526 191781 111920 Description LINK, actuator; sst SPACER, link; acetal WASHER, plain; sst O-RING; buna-N O-RING; buna-N SHAFT, reset; sst LINK, detent; sst SHAFT, diaphragm; sst; see page 29 GREASE, general purpose; 0.375 oz. (10.5 g); not shown NUT, hex; 1024; see page 29 SCREW; 1024; 0.75 in. (19 mm) long; see page 29 LOCKWASHER, int. tooth; no. 10; see page 29 PACKING, u-cup; fluoroelastomer BEARING; acetal Qty 1 1 1 1 1 1 1 1 1

2{ 3{ 4{ 5{ 6{ 7{ 8{ 9{ 10

187706 187722 187853 192675 187728 187730 111629 187726 111631

1 1

11 12 13 14{ 15{

112933 187719 187720 187718 111630

1 1

29

100718

30} 1 31} 1 7

113704 191779

2 2

{ These parts are included in Air Valve Kit 239952, which may be purchased separately. The kit includes only one screw (15), shown below, and a tube of grease (26). } These parts are included in Diaphragm Shaft Kit 239014, which may be purchased separately.

{20 {18 {21 {22 {17 {16

{2

{14 {15 8{ {3 28 308553 {4 5{ 6{

7{ 19{
01431A

Parts
Acetal Model Shown 106 104 1 11

102 23}
Y109

108* 202*

401* 103 301* 10 12 9{ 13 15 { Detail of Polypropylene Models 106 112[ 104 113 201* 108* 102 102 107 101 106 31} 30} 118 *404 27[ 29[ 106 28[ 108* 202* 301* 201* 108* 101

01429E

102

* Included in Pump Repair Kit, which may be purchased separately. See page 27. { Included in Air Valve Kit 239952, which may be purchased separately. See parts list on page 28. Y Replacement Danger and Warning labels, tags and cards are available at no cost. } Included in Diaphragm Shaft Kit 239014, which may be purchased separately. [ Not supplied with Polypropylene pump.

107 106

308553

29

Parts
Fluid Section Parts List (Matrix Column 3)
Ref. Digit No. 1 101 102 103 104 106 107 108 109 Y 111 113 118 2 101 102 103 104 106 107 108 109 Y 111 112 113 118 Part No. 187701 235337 187711 188999 117233 187721 111603 187732 187820 112499 191741 187702 235338 187712 188999 117233 187721 111603 187732 187820 191079 112499 191741 Description COVER, fluid; acetal with conductive sst fibers MANIFOLD; acetal with conductive sst fibers PLATE, fluid side; acetal ROD, tie; 5/1618 NUT; 5/1618 FEET O-RING; PTFE LABEL, warning CLAMP NUT, clamp; 1/428 PLATE, air side; sst COVER, fluid; polypropylene MANIFOLD; polypropylene PLATE, fluid side; polypropylene ROD, tie; 5/1618 NUT; 5/1618 FEET O-RING; PTFE LABEL, warning CLAMP STRIP, grounding NUT, clamp; 1/428 PLATE, air side; sst Qty 2 2 2 4 8 2 8 1 2 2 2 2 B 2 102 2 103 4 8 2 8 1 2 1 2 2 104 106 107 108 109 Y 111 112 113 188999 117233 187721 111603 187732 187820 191079 112499 187712 239147 103 104 106 107 108 109 Y 111 113 118 101 187711 188999 117233 187721 111603 187732 187820 112499 191741 187702 Ref. Digit No. A 101 102 Part No. 187701 239146 Description COVER, fluid; acetal with conductive sst fibers MANIFOLD; acetal with conductive sst fibers; BSPT PLATE, fluid side; acetal ROD, tie; 5/1618 NUT; 5/1618 FEET O-RING; PTFE LABEL, warning CLAMP NUT, clamp; 1/428 PLATE, air side; sst COVER, fluid; polypropylene MANIFOLD; polypropylene; BSPT PLATE, fluid side; polypropylene ROD, tie; 5/1618 NUT; 5/1618 FEET O-RING; PTFE LABEL, warning CLAMP STRIP, grounding NUT, clamp; 1/428 Qty 2 2

2 4 8 2 8 1 2 2 2 2 2 2 4 8 2 8 1 2 1 2

30

308553

Parts
Seat Parts List (Matrix Column 4)
Ref. Digit No. 2 201* 202* 3 201* 202* 9 201* 202* Part No. 187709 187707 190245 187707 187710 187708 Description SEAT; acetal GUIDE; acetal SEAT; 316 stainless steel GUIDE; acetal SEAT; polypropylene GUIDE; polypropylene Qty 4 4 4 4 4 4 404* 166071 190209 166071 7 Qty 4 4 4 4 4 401* 404* Part No. 111626 112926 111627 113221 112884 Description BALL; PTFE BALL; 316 stainless steel BALL; TPE BALL; SantopreneR BALL; buna-N 6 5

Diaphragm Parts List (Matrix Column 6)

Ref. Digit No. 1 401* 404* 401* 404* 401* Part No. 187716 166071 187715 166071 190754 Description DIAPHRAGM; PTFE O-RING; buna-N DIAPHRAGM; TPE O-RING; buna-N DIAPHRAGM; SantopreneR O-RING; buna-N DIAPHRAGM; buna-N O-RING; buna-N Qty 2 2 2 2 2 2 2 2

Ball Parts List (Matrix Column 5)

Ref. Digit No. 1 3 5 6 7 301* 301* 301* 301* 301*

308553

31

Torque Sequence
Always follow torque sequence when instructed to torque fasteners. 1. Left/Right Fluid Covers Torque bolts to 5060 inlb (5.66.8 NSm) 3. Inlet Manifold Torque bolts to 5060 inlb (5.66.8 NSm)
9 7

8
FRONT VIEW BOTTOM VIEW

10

2. Outlet Manifold Torque bolts to 5060 inlb (5.66.8 NSm)

5 3

TOP VIEW

32

308553

Technical Data
Pumps with PTFE Diaphragms
Maximum fluid working pressure . . . 100 psi (0.7 MPa, 7 bar) Air pressure operating range . . . . . . . . . . . . . . . . 20 to 100 psi (0.14 to 0.7 MPa, 1.4 to 7 bar) Maximum air consumption . . . . . . . . . . 5.5 SCFM (see chart) Maximum free flow delivery . . . . . . . . . . . 6.5 gpm (24.6 l/min) Maximum pump speed . . . . . . . . . . . . . . . . . . . . . . . . . 330 cpm Maximum suction lift . . . . . . 7 ft (2.1 m) dry; 12 ft (3.7 m) wet Maximum size pumpable solids . . . . . . . . . . 1/16 in. (1.6 mm) Sound power level, at full flow: (100 psi [0.7 MPa, 7 bar) . . . . . . . . . . . . 85 dBa Sound power level, at 70 psi (0.48 MPa, 4.8 bar) and 1 gpm (3.8 lpm) . 78 dBa Operating temperature range . . . . . . . . . . . . . . . . 40 to 150_ F (4.4 to 65.5_ C) Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f) Fluid inlet and outlet size. . . . . . . . . . . . . . . . . . . . . . . 3/8 npt(f) Wetted parts . . . . . . . . Vary by model. See pages 28 and 30. Acetal models include acetal with conductive sst fibers. Non-wetted external parts . . . . . . . . acetal, polyester (labels), glass-filled polypropylene with conductive SST fibers, 303, 304 and 316 stainless steel Weight . . . . . . . . . . . . . . . . . . . . Acetal Pumps: 5.25 lb (2.4 kg) Polypropylene Pumps: 4.75 lb (2.2 kg) * Sound power level measured per ISO standard 96142. Loctiter is a registered trademark of the Loctite Corporation. Santoprener is a registered trademark of the Monsanto Company.

feet (meters)

psi (bar)
120 (8.4)

Example of Finding Pump Air Consumption and Air Pressure at a Specific Fluid Delivery and Discharge Head: To supply 3 gpm (11.4 liters) fluid flow (horizontal scale) at 50 psi (3.5 bar) discharge head pressure (vertical scale) requires 3 scfm (.084 m#/min) air consumption at 70 psi (4.9 bar) inlet air pressure.

280 (85.3) 240 (73.2) 200 (61.0) 160 (48.8) 120 (36.6) 80 (24.4) 40 (12.2) 0

100 (7.0)

100 psi air (7 bar)

3 scfm (.084 m#/min)

80 (5.6)

70 psi air (4.9 bar)

60 (4.2)

5 scfm (0.14 m#/min)

40 (2.8)

40 psi air (2.8 bar)

20 (1.4)

20 psi air (1.4 bar)

0 1 (3.8) 2 (7.6) 3 (11.4) 4 (15.2) 5 (19.0) KEY 6 (22.7) 7 (26.5) 8 (30.3)

FLUID FLOW GPM (lpm)

TEST CONDITIONS Pump tested in water with inlet submerged. FLUID PRESSURE AND FLOW SCFM AIR CONSUMPTION

PUMPING RATE DECREASE AT DIFFERENT SUCTION LIFTS

EXAMPLE: At a suction lift of 10 ft (3.05 m), the pump flow rate will be decreased by 20 percent.
100 80 60 40 20 0 0 5 (1.52) 10 (3.05) 15 (4.57) 20 (6.1) 25 (7.62)

SUCTION LIFT IN FEET (METERS)

308553 33

Technical Data
Pumps with TPE or Buna-N Diaphragms
Maximum fluid working pressure . . . 100 psi (0.7 MPa, 7 bar) Air pressure operating range . . . . . . . . . . . . . . . . 20 to 100 psi (0.14 to 0.7 MPa, 1.4 to 7 bar) Maximum air consumption . . . . . . . . . . 5.5 SCFM (see chart) Maximum free flow delivery . . . . . . . . . . . . 7 gpm (26.5 l/min) Maximum pump speed . . . . . . . . . . . . . . . . . . . . . . . . . 330 cpm Maximum suction lift . . . . . 12 ft (3.7 m) dry; 21 ft (6.4 m) wet Maximum size pumpable solids . . . . . . . . . . 1/16 in. (1.6 mm) Sound power level, at full flow: (100 psi [0.7 MPa, 7 bar) . . . . . . . . . . . . 85 dBa Sound power level, at 70 psi (0.48 MPa, 4.8 bar) and 1 gpm (3.8 lpm) . 78 dBa Operating temperature range . . . . . . . . . . . . . . . . 40 to 150_ F (4.4 to 65.5_ C) Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f) Fluid inlet and outlet size. . . . . . . . . . . . . . . . . . . . . . . 3/8 npt(f) Wetted Parts . . . . . . . . Vary by model. See pages 28 and 30. Acetal models include acetal with conductive sst fibers. Non-wetted external parts . . . . . . . . acetal, polyester (labels), glass-filled polypropylene with conductive SST fibers, 303, 304 and 316 stainless steel Weight . . . . . . . . . . . . . . . . . . . . Acetal Pumps: 5.25 lb (2.4 kg) Polypropylene Pumps: 4.75 lb (2.2 kg) * Sound power level measured per ISO standard 96142. Loctiter is a registered trademark of the Loctite Corporation. Santoprener is a registered trademark of the Monsanto Company.

feet (meters)

psi (bar)
120 (8.4)

Example of Finding Pump Air Consumption and Air Pressure at a Specific Fluid Delivery and Discharge Head: To supply 3 gpm (11.4 liters) fluid flow (horizontal scale) at 50 psi (3.5 bar) discharge head pressure (vertical scale) requires 3 scfm (.084 m#/min) air consumption at 70 psi (4.9 bar) inlet air pressure.

280 (85.3) 240 (73.2) 200 (61.0) 160 (48.8) 120 (36.6) 80 (24.4) 40 (12.2) 0

100 (7.0)

100 psi air (7 bar)

3 scfm (.084 m#/min)

80 (5.6)

70 psi air (4.9 bar)

60 (4.2)

5 scfm (0.14 m#/min)

40 (2.8)

40 psi air (2.8 bar)

20 (1.4)

20 psi air (1.4 bar)

1 (3.8)

2 (7.6)

3 (11.4)

4 (15.2)

5 (19.0) KEY

6 (22.7)

7 (26.5)

8 (30.3)

FLUID FLOW GPM (lpm)

TEST CONDITIONS Pump tested in water with inlet submerged. FLUID PRESSURE AND FLOW SCFM AIR CONSUMPTION

PUMPING RATE DECREASE AT DIFFERENT SUCTION LIFTS

EXAMPLE: At a suction lift of 10 ft (3.05 m), the pump flow rate will be decreased by 20 percent.
100 80 60 40 20 0 0 5 (1.52) 10 (3.05) 15 (4.57) 20 (6.1) 25 (7.62)

SUCTION LIFT IN FEET (METERS)

34 308553

Dimensions
FRONT VIEW
1/4 npt(f) Air Inlet 2.53 in. (64.5 mm) 3/8 npt(f) Fluid Outlet

SIDE VIEW

6.18 in. (157 mm)

8.13 in. (206.5 mm)

6.05 in. (153.5 mm)

7.24 in. (184 mm)

1.06 in. (27 mm) 3/8 npt(f) Air Exhaust (muffler included) 1.13 in. (28.5 mm) 3.14 in. (80 mm) 8.12 in. (206.5 mm) 5.3 in. (134.5 mm) 3/8 npt(f) Fluid Inlet

.66 in. (17 mm)

WALL BRACKET 224-835

9.0 in. (228.6 mm)

PUMP MOUNTING HOLE PATTERN

0.28 in. (7 mm) Diameter (4)

3.50 in. (89 mm)

5 in. (127 mm)

(WALL VIEW)

8 in. (203 mm)

6.30 in. (160 mm)

6.74 in. (171.2 mm)

0654

Four 0.438 in. (11 mm) dia. holes (to mount bracket to wall)
07316B

308553

35

Graco Warranties
Graco Standard Husky Pump Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of five years from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Gracos written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Gracos sole obligation and buyers sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within six years of the date of sale. Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rdaction du prsente document sera en Anglais, ainsi que tous documents, avis et procdures judiciaires excuts, donns ou intents la suite de ou en rapport, directement ou indirectement, avec les procedures concernes.

Extended Product Warranty

Graco warrants all Husky 205, 307, 515, 716, 1040, 1590, 2150, and 3275 air valve center sections to be free from defects in material and workmanship for a period of fifteen years from date installed in service by the original purchaser. Normal wear of items such as packings or seals are not considered to be defects in material and workmanship. Five years Six to Fifteen years Graco will provide parts and labor. Graco will replace defective parts only.

Graco Information
For the latest information about Graco products, visit www.graco.com. TO PLACE AN ORDER, contact your Graco distributor or call to identify the distributor closest to you: Phone: 6126236921 or Toll Free: 18003280211 Fax: 6123783505
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 308553 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 554401441

Copyright 1995, Graco Inc. is registered to ISO 9001 www.graco.com Revised 10/2010 36 308553