KTMMC 0550 Us
KTMMC 0550 Us
KTMMC 0550 Us
KTM manufactures the most complete line of quality ball valves, and can provide the exact ball valves and actuators to meet the most demanding application requirements.
KTM markets a complete line of ball valves for the most demanding application requirements of the oil and gas, power, chemical, petrochemical and other process industries. Types include floating and trunnion, 3-way, diverting and control along with premier specialty products with unique features. They feature several proprietary seat designs, and offer a wide range of performance; the E-seat, PTFE/PFE copolymer, Gratite high temperature seat with tight shut-off and Metaltite metal seat. KTM has developed a reputation for high quality, dependable valves backed by excellent service. Each valve is precision manufactured from foundry casting to final assembly. Special options are available, including stem extensions, body coating and double block and bleed. Testing is also available for chlorine service, oxygen service, vacuum service, liquid penetrant, magnetic particle, ultra-sonic and x-ray.
Advantages
The most complete line of ball valves in either a manual or an automated mode of operation. Standard, off-the-shelf, special and custom-made valves. Mill Test Reports (MTRs) available on all valves. Material traceability. Continuing source guarantees. Product warranties. Strategically located sales, service and distribution centers provide rapid delivery, service and repair. Qualified service and engineering support. Floating/Trunnion 1/2" to 30" Size Range: ASME Class: 150 and 2500 Temperature Rating: -328F to 932F 3-way 1/2" to 14" Size Range: ASME Class: 150, 300, and 600 3-way Patterns: L, T, and Y Temperature Rating: -20F to 932F Single V, VS11 Size Range: ASME Class: Control Valve Range: Temperature Rating: Dual V Size Range: ASME Class: Control Valve Range: Temperature Rating: 1" to 20" 150 and 300 100:1 rangeability -20F to 518F 1" to 8" 150 and 300 250:1 -20F to 518F
Flow Control
KTM is either a trademark or registered trademark of Tyco International Services AG or its affiliates in the United States and/or other countries. All other brand names, product names, or trademarks belong to their respective holders.
Copyright 2009 Tyco Flow Control. All rights reserved. KTMMC-0550-US-0906
Contents
Product Offering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 SB11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12 Omni II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23 Metal Seated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-26 Energy Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-28 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-37 Low Temperature and Cryogenic Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-44 Process, Production, Floating and Trunnion Valves . . . . . . . . . . . . . . . . . . . . . 45-52 Single V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53-56 VS Rotary Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57-62 Dual V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-66 Engineering Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67-79 How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-81 Standards and Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
KTMMC-0550
Tests
Chlorine service Oxygen service Vacuum service Liquid penetrant Magnetic particle Ultra-sonic X-ray
KTMMC-0550 3
SB11 Split Body Floating Ball Bi-directional RF Flanged Ends Full ANSI 150 lb
1/2"
EB100/EB800/EB100-PL Split Body Floating Ball Bi-directional RF Flanged Ends Full and Reduced ANSI 150 lb ANSI 300 lb 1/2" to 8" (Full) 6" to 10" (Reduced) Carbon Steel 316 SS 304 SS Alloy 20 Monel Special Alloys 316 SS 304 SS Monel Alloy 20 Hastelloy C Special Alloys 285 psi/720 psi -50F up to 932F E, K, F, M, T Anti-static Electricity Blow-out Proof Stem Cavity Relief Cold-flow Resistance Seat Fire-safe Fugitive Emission Control Device ISO Integral Mounting Flange Locking Device Positive Flow Stem Indicator Positive Shut-off NACE MR01.75
to 8"
Trim Options
316 SS
285 psi -20F up to 420F E Anti-static Electricity Blow-out Proof Stem Cavity Relief Fire-safe ISO Integral Mounting Flange Locking Device Positive Flow Stem Indicator Positive Shut-off NACE MR01.75
KTMMC-0550 4
Floating
Trunnion
Model Number EB100/EO100 Type Split Body Floating Ball RF Flanged Ends Class V Seat Leakage Bi-directional Bore Full Pressure Class ANSI 150 lb ANSI 300 lb ANSI 600 lb (Uni-directional) 1/2" to 8" (150/300) Size Range 1/2" to 11/2" (600) Body Material Carbon Steel 316 SS Special Alloys Trim Options 316 SS/329 SS Monel Hastelloy C Special Alloys Maximum Working 285 psi/720 psi/1440 psi Pressure Temperature -20F up to 932F Range Seat Options M Features Anti-static Electricity Blow-out Proof Stem Cavity Relief Fire-safe Fugitive Emission Control Device Locking Device Positive Flow Stem Indicator
EO1200 Split Body Trunnion Bi-directional RF Flanged Ends Class 5Seat Leakage Full ANSI 150 lb ANSI 300 lb ANSI 600 lb 2" to 20" (150/300) 2" to 18" (600) Carbon Steel 316 SS 316 SS/329 SS Monel Hastelloy C Special Alloys 285 psi/720 psi/1440 psi -20F up to 932F M Anti-static Electricity Blow-out Proof Stem Cavity Relief Fire-safe Fugitive Emission Control Device Positive Flow Stem Indicator Positive Flow Stem Indicator
EB100/EO100 Split Body Floating Ball Bi-directional SE/SW Ends Full ANSI 300 lb ANSI 600 lb (also available in Flange End, sizes 1/2" to 4") 1/2" to 2" Carbon Steel 316 SS Special Alloys 316 SS/329 SS Monel Hastelloy C Special Alloys 285 psi/720 psi/1440 psi -50F up to 932F F Anti-static Electricity Blow-out Proof Stem Fire-safe Fugitive Emission Control Device Locking Device Positive Shut-off NACE MR01.75
KTMMC-0550 5
EO3100/EO3800 3-Way, 2-Seats Floating Ball L Port RF Flanged Ends Trunnion Available Full and Reduced ANSI 150 lb ANSI 300 lb ANSI 600 lb 11/2" to 8" (Full) 6" to 10" (Reduced) 10" to 12" (Trunnion) Carbon Steel 316 SS Special Alloys 316 SS Monel Hastelloy C Special Alloys 285 psi/720 psi/1440 psi -94F up to 550 (932F) E, G, K, T (F) Anti-static Electricity Blow-out Proof Stem Cavity Relief Fugitive Emission Control Device Locking Device Positive Flow Stem Indicator Positive Shut-off NACE MR01.75
E3200/E3900 3-Way, 4-Seats Floating Ball L Port T Port Full and Reduced ANSI 150 lb (E3900 only) ANSI 300 lb (E3200) ANSI 600 lb 1/2" to 8" (Full) 6" to 8" (Reduced) Carbon Steel 316 SS 316 SS Monel Hastelloy C Special Alloys 285 psi/720 psi/1440 psi -20F up to 300F T, G, E Anti-static Electricity Blow-out Proof Stem Cavity Relief Fugitive Emission Control Device Locking Device Positive Flow Stem Indicator Positive Shut-off NACE MR01.75
Size Range
Body Material
Trim Options
-196F to -320F E, T, H Anti-static Electricity Block and Bleed Blow-out Proof Stem Cavity Relief Fire-safe Fugitive Emission Control Device NACE MR01.75 Shell MESC 77/306 BS 6755, BS 6364 (valves for cryogenic service)
KTMMC-0550 6
EB100/EO100/EO1200 Split Body Floating Ball Trunnion T Port Full ANSI 150 lb ANSI 300 lb ANSI 600 lb
Model Number EO1200/EO8200 Type Split Body Trunnion Bi-directional RF/RTJ/BW Bore Full and Reduced Pressure Class ANSI 150 lb ANSI 300 lb ANSI 600 lb ANSI 900 lb ANSI 1500 lb Size Range 2" to 20" (150/300) 2" to 26" (600) 11/2" to 20" (900/1500)
Size Range
1/2"
to 30"
Carbon Steel (LCC, LCB) Body Material 316 SS 304 SS Trim Options 316 SS
EO1100/EO8100/EO100 Split Body Trunnion and Floating Ball Bi-directional RF/RTJ/BW Full and Reduced ANSI 150 lb ANSI 300 lb ANSI 600 lb ANSI 900 lb ANSI 1500 lb ANSI 2500 lb 1/2" to 11/2" (600, Floating) 2" to 20" (600) 1/2" to 1" (900/1500, Floating) 11/2" to 20" (900/1500) 1/2" to 8" (2500) 2" to 30" (150/300) Carbon Steel 316 SS Carbon Steel 316 SS ENP HCR 285 psi/720 psi/1440 psi 2220 psi/3600 psi/6000 psi -20F up to 300F H Anti-static Electricity Block and Bleed Blow-out Proof Stem Cavity Relief Fire-safe Fugitive Emission Control Device Positive Flow Stem Indicator Positive Shut-off NACE MR01.75
Maximum 285 psi/720 psi/1440 psi Working Pressure Temperature -196F to -320F Range E, T, H Seat Options Anti-static Electricity Features Block and Bleed Blow-out Proof Stem Cavity Relief Fire-safe Fugitive Emission Control Device NACE MR01.75 Shell MESC 77/306 BS 6755, BS 6364 (valves for cryogenic service)
285 psi/720 psi 1440 psi/2220 psi/3600 psi -20F up to 500F H, K Anti-static Electricity Block and Bleed Blow-out Proof Stem Cavity Relief Fire-safe Fugitive Emission Control Device Positive Flow Stem Indicator Positive Shut-off NACE MR01.75
KTMMC-0550 7
Model Number WO400/WO600/VS Type Split Body Trunnion Uni-directional RF Flanged Ends Class II, IV Seat Leakage VS Type - ISA S75.4 Bore Full and Reduced Pressure Class ANSI 150 lb ANSI 300 lb ANSI 600 lb ISA Size Range 1" to 20" Body Material Carbon Steel 316 SS Trim Options 316 SS/HCr 316 SS Stellited Maximum Working 285 psi/720 psi/1440 psi Pressure Temperature -20F up to 482F Range Seat Options L, S Features Locking Device Positive Flow Stem Indicator NACE MR01.75 Positive Flow Stem Indicator NACE MR01.75 Type
WA Series One-Piece Body Trunnion Uni-directional RF Flanged Ends/Wafer Ends Class V Seat Leakage Reduced ANSI 150 lb ANSI 300 lb
-20F up to 518F M (316 SS Stellited) Fugitive Emission Control Device ISO Integral Mounting Flange Locking Device
KTMMC-0550 8
Special Options
Stem extensions. Special trim configurations for corrosive applications. Special alloy body materials available upon request.
General Applications
Pulp and paper Chemical Reactive monomers Oil and gas productions Fire-safe and flammables Food and beverage Steam
Standards
API 598 ANSI B16.5, B16.10 and B16.34 Fire-safe approved, API 607 4th Edition CE marking to PED 97/23/EC
KTMMC-0550 9
20
24
15
19
21 22 15 17 23
17 23 14 13 12 11 1 7 7a
18
10 6 5 2 3 9 8 4 16
KTMMC-0550 10
U H2 H1 H3
d g C D
SW
f N-m L
1/2"
Flange End
Top Works
d 0.59 0.79 1.00 1.50 2.00 2.50 3.00 4.00 6.00 8.00
L 4.25 4.62 5.00 6.50 7.00 7.50 8.00 9.00 15.50 18.00
H 3.54 3.68 4.09 4.90 5.24 6.38 6.77 7.76 11.06 12.48
W 4.92 4.92 5.94 7.24 7.24 19.49 19.49 23.43 31.50 43.31
D 3.50 3.86 4.25 5.00 5.99 7.01 7.48 9.02 10.98 13.50
C 2.38 2.76 3.13 3.88 4.74 5.49 6.00 7.50 9.51 11.75
g 1.38 1.69 2.01 2.87 3.62 4.13 5.00 6.18 8.50 10.63
f 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06
T 0.44 0.44 0.44 0.56 0.63 0.69 0.75 0.94 1.00 1.13
N 4 4 4 4 4 4 4 8 8 8
m 0.63 0.63 0.63 0.63 0.75 0.75 0.75 0.75 0.87 0.87
H1 0.89 0.87 0.93 1.06 1.06 1.81 1.81 2.05 2.68 2.68
H2 0.47 0.49 0.51 0.55 0.55 0.96 0.98 1.18 1.61 1.61
H3 0.08 0.08 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12
SW 0.25 0.25 0.31 0.37 0.37 0.67 0.67 0.67 0.91 0.91
U 1.18 1.18 1.38 2.17 2.17 2.76 2.76 2.76 3.35 3.35
ISO F04 F04 F05 F07 F07 F10 F10 F10 F12 F12
Wt. Lbs.
Pressure/Temperature Ratings
868 [6] 723 [5]
Valve Size:
1/2"
579 [4] 434 [3] 289 [2] 145 [1] 0 -20 [-29] 32 [0] 104 [40] 176 [80] 249 [120] 320 [160] 392 [200] 464 [240]
Temperature, F [C]
Copyright 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 11
Our extremely high cycle stem sealing design is accomplished by a double sealing system. The high performance of KTM ball valves is mainly due to the unique SealMaster stem seal arrangement, which provides primary sealing. It has been specially designed and constructed to prevent line fluid permeation and resultant leakage. On top of this arrangement are multiple layers of V-ring stem packing, which act as secondary sealing. A set of Belleville washers automatically and constantly compresses the seals to adjust for wear, pressure and temperature fluctuations. Every KTM ball valve is a stalwart barrier against fugitive emissions.
A
5 2
View 1 View 2 View 3
B C
6 3
View 4
View 5
View 6
The live-loaded SealMaster is a combination of three components: (A) a cup and cone PFA/TFE upper tost seal; (B) a cup and cone sintered stainless steel 316 center load ring, and (C) a flat stainless steel/TFE lower tost seal. When tightened, the live loaded stem pulls up, compressing the stem tost seal. As this happens, material from upper and lower tost seal extrudes between stem and body enclosures (see Views 1-6). The surfaces between the bottom of the lower tost seal and top of the stem flange are smooth and all rotation occurs between these two surfaces, leaving the stem tost seal static to create the best possible seal. As rotation continues, components bed in and keep seal performance constant with usage. As operating wear takes place, the stem tost seal can be re-tightened to recommended torques multiple times.
KTMMC-0550 12
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
The KTM Omni II is available in three basic style of seats soft, hard and metal-to-metal. Each offers a range of performance suitable to many applications.
Features
Superior valve design at a competitive price. Fugitive emissions control for flammable and non-flammable applications. Machined ISO actuator mounting pad. Designed for zero leakage with standard E-seat. Pure white E-seat seal helps relieve concern over product contamination. Positive alignment of split body. Fire-safe design tested to API 607 4th Edition. Secondary fire-safe metal-to-metal seat is standard. Blow-out proof stem. Static electricity grounding device. Sphericity tolerance of the balls, 0.0008", and a 4 RMS surface finish are unsurpassed. Reinforced PTFE bearing and packing rings reduce friction. Lower operating torque for ease of operation and reduced actuator cost. Positive position indication. Meets NACE MR01.75 for sulfide cracking resistance. Locking device capable. Steam Bi-directional shut-off. Hot gases Toxic and lethal Fire-safe and flammables
Special Options
Stem extension Special body coatings Can be outfitted for cryogenic, chlorine, oxygen and vacuum services
Special Tests
Liquid penetrant Magnetic-particle Ultra-sonic X-ray
General Applications
Pulp and paper Reactive monomers Oil and gas production
Technical Data
Size range: EB100 Full bore 1/2" to 8" EB800 Reduced bore 6" to 10" Standards: API 6D and 598 ANSI B16.5, B16.10 and B16.34 Fire-safe approved API 607 4th Edition, EXES 3-14-1-2A BS6755 Part 2 BS5351
KTMMC-0550 13
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Features
KTMMC-0550 14
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Standard Primary Containment Seals Fugitive Emission Control For flammable services
Fire-safe tested per API 607 4th Edition/EXES 3-14-1-2A. Braided Soft Carbon for upper and lower rows, die-formed Soft Carbon for middle seal.
Standard bonnet
Optional Secondary Containment Seals Fugitive Emission Control Toxic and Lethal Applications For flammable services
Double packing gland elastomer seal and lantern ring.
Extended bonnet
KTMMC-0550 15
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Seat Design Selection
The Omni II is available in three basic styles of seats soft, hard and metal, each offering a range of performance suitable to many applications.
Soft Seat
Choose from three soft seat materials: The standard E-seat PTFE/PFA copolymer, PEEK and PTFE. Each type of seat is retained in the same manner, with the valve body machined with a protective lip designed to eliminate seat deformation and cold flow. This same lip acts as a secondary back-up seal, which forms a metal-to-metal contact in the event the primary soft seal is destroyed in a fire. The E-seat offers process purity, strength, integrity, low permeability and high resiliency. It is composed of a unique molecularly enhanced copolymer of PTFE and PFA. It offers a full range of properties formerly requiring two separate materials. The E-seat provides pressure and temperature capabilities previously available only with glass or carbon fiber-reinforced PTFE. In hightemperature operations, the seat remains white, eliminating the risk of color contamination associated with seats made from darker reinforced materials. The E-seat is excellent on a wide variety of applications but is particularly recommended for use on styrene and butadiene, where low permeability is a performance factor; and on low-pressure steam, where flaking of virgin PTFE is a problem. It s also recommended for use on food and beverage, pharmaceutical and biotech, paper, clean gas and any other applications where product purity and the lack of foreign fillers are critical to success.
Body Lip Seat Ball Ball Lip Burned Seat Body
Pressure/Temperature Ratings
This graph shows pressure and temperature ratings of the three seat materials with a full bore of 3 and 4 inches and a reduced bore of 4 inches. The E-seat provides characteristics identical to the carbon-filled material, while retaining its pure white color. The same is true at full bores ranging from 1/2" to 8" and reduced bores of 6" to 10". KTMs PTFE/PFA copolymer E-seat offers the protection from color contamination as with virgin PTFE seats but, unlike virgin PTFE, it offers equal or better strength, integrity, permeability and resiliency previously associated only with reinforced PTFE.
300 lb
Rating
Pressure, psi
600
t ea -S G at at se se EFE PT
150 lb
Ratin g
200
300
400
500
Temperature (F)
Copyright 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 16
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Seat Design Selection Metaltite Metal Seat
KTM utilizes proprietary processes with special lapping technologies, enabling us to provide a higher quality product with a superior level of performance. Suitable for a temperature range from -50F to 932F, the Metaltite metal seat is bi-directional and provides a high performance solution to many difficult applications. Precision lapping of the ball-to-seat result in superior interfacing and a tight shut-off conforming to ANSI FCI 70-2 Class V and Class VI. Available with two different ball coatings: Hard chrome or Nickel alloy overlay. Durable stellited stainless seats are highly corrosion and erosion resistant. RTFE or soft carbon stem seals are available. For complete information on Metal Seat, see page 26.
Body
Pressure - psi
-20
100 200 300 400 500 600 700 800 900 1000
-20
100 200 300 400 500 600 700 800 900 1000
Temperature - F
Temperature - F
KTMMC-0550 17
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Technical Information
Gear operator W W W W
41/2"
133/4" 235/8"
8" to 163/16"
dG C D
N-h
EB100 Full Bore L H W 4.25 4.62 5.0 6.5 7.0 7.5 8.0 9.0 15.5 18.0 2.38 2.5 3.0 4.06 4.5 6.13 6.5 7.5 10.75 13.5 5.13 5.13 6.31 9.06 9.06 15.75 15.75 28.13 45.06 59.0
E 0.25 0.25 0.31 0.44 0.44 0.69 0.69 0.88 1.06 1.42
Weight EB800 Reduced Bore Lbs. (d) Bore L H W 5.0 6.5 10.0 17.0 23.0 42.0 51.0 74.0 151.0 238.0 5 6 8 10.5 11.5 13.0 10.0 10.75 15.94 28.13 45.06 59.45
150 Lb. Flange G T 0.44 0.44 0.44 0.56 0.63 0.69 0.75 0.94 1.0 1.13 1.19
(N) - h (4) (4) (4) (4) (4) (4) (4) (8) (8) (8) (12)
5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 7/8 7/8
0.50 0.75 1.0 1.5 2.0 2.5 3.0 4.0 6.0 8.0
3.5 2.38 1.38 3.86 2.76 1.69 4.25 3.13 2.01 5.0 3.88 2.87 5.99 4.74 3.62 7.01 5.49 4.13 7.48 6.0 5.0 9.02 7.5 6.18 10.98 9.51 8.5 13.5 11.75 10.63 15.98 14.25 12.76
KTMMC-0550 18
Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Technical Information 300 lb. Class Dimensions, Full Bore
Valve EB100 Full Bore Size (d) Bore L H W
1/2" 3/4"
E 0.28 0.28 0.31 0.47 0.47 0.67 0.67 0.87 1.06 1.42
D 3.74 4.61 4.88 6.14 6.5 7.48 8.27 10.0 12.52 15.0
300 Lb. Flange C G 2.62 3.25 3.5 4.51 5.0 5.87 6.61 7.87 10.63 12.99 1.38 1.69 2.01 2.87 3.62 4.13 5.0 6.18 8.5 10.63
T 0.56 0.63 0.69 0.81 0.88 1.0 1.13 1.25 1.44 1.63
0.5 0.75 1.0 1.5 2.0 2.5 3.0 4.0 6.0 8.0
5.5 6.0 6.5 7.5 8.5 9.5 11.13 12.0 15.88 19.75
2.25 2.5 3.0 3.75 4.25 5.5 6.0 7.0 10.75 13.5
5.13 5.13 6.25 9.5 9.5 15.75 15.75 27.5 43.25 59.0
5.5 7.0 11.0 24.0 33.0 52.0 79.0 91.0 233.0 267.0
Weights for 6" and 8" are lever operated valves. For gear operated, add 30 lbs. for 6" and 55 lbs. for 8".
Notes:
1. Lever handle standard up to 8". Gear operators are available. KTM furnishes a lever handle for sizes up to 10" due to low operating torque. Gear operators are available at users option. 2. KTM ball valves comply with one or more of the following standard specifications as to pressure, temperature ratings and dimensions: ANSI B1.20.1 Pipe Threads ANSI B16.5 Steel Pipe Flanges ANSI B16.10 Face-to-Face Dimensions ANSI B16.34 Valves - Flanged, threaded and welded end
Materials of Construction
Body: Ball: Stem: Seat: Packing: Carbon Steel (A216, WCB) 304 SS (CF8), 316 SS (CF8M) 304 SS (CF8), 316 SS (CF8M) 304 SS, 316 SS PTFE/PFA Copolymer PTFE or Soft Carbon
Full
26 50 94 260 480 750 1300 2300 5400 10000
Reduced
1800 2500 4500
Valve Class: 150 and 300 Test pressure per API 6D: Shell (Hydrostatic) Class 150 425 psig (30 kgf/cm2) Class 300 1100 psig (77 kgf/cm2) Seat (Hydrostatic) Class 150 300 psig (21 kgf/cm2) Class 300 800 psig (56 kgf/cm2) (Air) Class 150 80 psig (6 kgf/cm2) Class 300 80 psig (6 kgf/cm2)
KTMMC-0550 19
Special Tests
Liquid penetrant X-ray
Standards
Design: ASME B16.34 End connection: ASME B16.5
General Applications
Chemical plant Oil refinery Power plant Pulp and paper Steam Dowtherm Fused alkali Fuel oil and gas
Technical Data
Models/Sizes: ASME Class 150, Full bore 1/2" to 8" ASME Class 300, Full bore 1/2" to 8" ASME Class 600, Full bore 1/2" to 4" (Reduced bore available upon request) Pressure rating: ASME Class 150, 300 and 600 Temperature: -50F to 932F
KTMs Hi-Temp ball valves are designed to operate within a temperature range from -50F to 932F. They incorporate valve seats of Gratite material (a bonded composite of graphite) formed with flexible graphite which is used to cushion seal. The result is a seat with physical properties that are far superior to conventional ball valve seats of carbon graphite construction.
Features
More economical than metal seat. High resistance to thermal shock. High electro conductivity helps eliminate need for grounding device. Seats and seals are virtually chemically inert. Blow-out proof stem. Two-piece body construction. Fire-safe. Easy actuator mounting. Bi-directional flow.
For Pressure/Temperature: ANSI 150 and 300 refer to chart on page 17. ANSI 600 refer to chart on page 28.
KTMMC-0550 20
H H1
D: C: G: T: N:
Outside diameter Bolt circle diameter Raised face diameter Flange thickness Number of bolts
d GC D
f
T
N-h
Flange Ends
(d) Bore
0.5 0.75 1.0 1.5 2.0 3.0 4.0 6.0 8.0
H1
2.6 2.8 3.2 4.3 4.7 7.9 11.2 14.4
Weight Lbs.
7.9 7.9 9.4 13.8 13.8 23.6 42.0 65.0 89.0
D
3.5 3.86 4.25 5.0 5.99 7.48 9.02 10.98 13.5
C
2.38 2.76 3.13 3.88 4.74 6.0 7.5 9.51 11.75
150 lb Flange G T
1.38 1.69 2.01 2.87 3.62 5.00 6.18 8.50 10.63 0.44 0.44 0.44 0.56 0.63 0.75 0.94 1.00 1.13
f
0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
(N) - h
(4) (4) (4) (4) (4) (4) (8) (8) (8)
5/8 5/8 5/8 5/8 3/4 3/4 3/4 7/8 7/8
(d) Bore
0.5 0.75 1.0 1.5 2.0 3.0 4.0 6.0 8.0
H1
2.6 2.8 3.2 4.3 4.7 7.9 11.2 14.4
W
Weight Lbs.
7.9 7.9 9.4 13.8 13.8 23.6 42.0 65.0 89.0
D
3.74 4.61 4.88 6.14 6.5 8.27 10.0 12.52 15.0
C
2.62 3.25 3.50 4.51 5.0 6.61 7.87 10.63 12.99
300 lb Flange G T
1.38 1.69 2.01 2.87 3.62 5.00 6.18 8.50 10.63 0.56 0.63 0.69 0.81 0.88 1.13 1.25 1.44 1.63
D: C: G: T: N: h: d: f:
H1 H
f
0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
(N) - h
(4) (4) (4) (4) (8) (8) (8) (12)
5/8 3/4 3/4 7/8 3/4 7/8 7/8 7/8
(12) 1
H H2 H2 d H1 H H1 H2
L1 L L L L1 L1
(d) Bore
0.5 0.75 1.0 1.5 2.0 3.0 4.0
L
6.5 7.5 8.5 9.5 11.5 14.0 17.0
H1
3.0 3.2 4.0 4.4 7.0 {6.7} 7.9 {7.1} 11.1
H1
Outside diameter Bolt circle diameter Raised face diameter Flange thickness Number of bolts Bolt hole size Bore diameter Raised face height
d GC D
N-h
f
T
Flange Ends
Weight Lbs.
9.4 9.4 13.8 13.8 23.6 42.0 65.0
D
3.7 4.6 4.9 6.1 6.5 8.3 10.7
C
2.6 3.2 3.5 4.5 5.0 6.6 8.5
600 lb Flange G T
1.37 1.7 2.0 2.9 3.6 5.0 6.2 0.56 0.63 0.69 0.88 1.00 1.25 1.50
f
0.25 0.25 0.25 0.25 0.25 0.25 0.25
N-h
(4)-16 (4)-19 (4)-19 (4)-22 (8)-19 (8)-22 (8)-25
Applications
Styrene Butadiene Methylene chloride Starches Slurries Food processing Fermentation Pharmaceuticals
A more complete solution is KTMs NoFill valve. As its name implies, the NoFill uses no filling material of any kind. Instead, the cavity has been completely eliminated except for the micro-space required for ball movement (shown here in red). Depending upon the valve size, that micro-space ranges from 0.5 to 1.0 millimeter. All wetted surfaces are stainless steel, polished to a mirror finish.
KTMMC-0550 22
Specifications
Full Bore, EB100 Omni II Style A-351, Gr. CF8M Body Material A-351, Gr. CF8 Ball/Stem A-276, Tp. 316 SS Material A-276, Tp. 304 SS Seat Material PTFE/PFA Copolymer Gland Packing TFE (Standard) Material GRAFOIL (Optional) 150 ANSI Class 300 Mounting Pad ISO 5211 (not shown) L = Lever Operator W = Oval Handwheel G = Gear Special Feature NoFill Micro-space Design Size Range 0.5" to 8.0" Full Port Valve Model
The micro-space required for ball movement is highlighted in red for emphasis.
1. Rugged stainless steel body design. 5 2 1 2. Bi-directional floating design. 3. Mirror-finish stainless steel surface on all wetted areas. 4. Strict micro-space ball clearance tolerances: 0.5 mm for valves sized 1/2" to 2" 1.0 mm for valves sized 21/2" to 8" 5. Spherically-shaped seats ensure positive 360 sealing. 3
KTMMC-0550 23
Features
Superior quality and dependability: We make sure the quality is built-in, beginning at our own foundries and through rigorous testing each step of our fully integrated manufacturing process. Every KTM valve is serialized and comes with a complete set of mill test reports that ensures its quality and guarantees its performance. Very few valve manufacturers can match this feature. Long life: Built rugged to withstand the toughest operating conditions, KTM valves have a documented history of long, uninterrupted service. Broad product range: We offer a wide selection of specifications that allow you to select the right valve to meet the requirements of your operating process. Availability: Historically designed as customized products to meet specific customer needs, our metal seated valves today are mass produced, which means they are available off the shelf. No long wait for delivery. Experience: KTM has been making metal seated valves for more than a quarter of a century. Our worldwide installed base is very large. Conformance: Precision lapping of ball to seat and high-precision machining result in superior ball and seat interfacing for tight shut-off, conforming to ANSI FCI 70-2 Class V and Class VI.
KTMMC-0550 24
Trunnion Offers:
Double block and bleed True trunnion design Rugged split-body design Integral mounting pad Adjustable gland packing Low torque Inherently fire-Safe design Anti-static grounding device Powder guard feature Blow-out proof stem
Dual V Offers:
Shearing action Low torque Upstream single-seat trunnion design Non-clogging 250:1 rangeability No body cavity No downstream seat allows media to flow freely and smoothly, helps prevent buildup Compact unibody design Class V shut-off Integral ISO mounting pad Easy installation, versatile end connections Adjustable gland packing Inherently fire-safe design Anti-static grounding device Flanged and wafer designs Blow-out proof stem
Y-Pattern Offers:
Slurry diverter service Minimum body cavity Polished bore 135 operation Piggability Top entry Adjustable gland packing Inherently fire-safe design Anti-static grounding device Blow-out proof stem No mixing of media when changing flow
KTMMC-0550 25
A-1
A-2
Characteristics: Temp -20F to 482F, Single seat Uni-directional Trunnion Design ANSI 150/300, 1" to 20" Modulating, On/Off
Characteristics: Temp -20F to 932F, Two seats Bi-directional or Single seat Uni-directional Trunnion Design ANSI 150/300, 2" to 20" ANSI 600, 2" to 16" On/Off
Scraper type with powder guard seals max. temp. 482F G-G F-F 6" to 20"
KTMMC-0550 26
General Applications
Process: Vacuum service Refinery products Slurry service Viscous materials Air Water Energy: Steam Hot liquids Hot gases BTU conservation
Technical Data
Size range: Full bore
1/2" to 2" ANSI Class 300 and 600
KTMMC-0550 27
W
12 15 11 7 21 16 8 16 21 5 10 9
See Detail A
d
2 3 4 13 14 1
L1 L
Notes:
1. * Denotes Spare Parts 2. After Model No. add SE for Screw Ends or SW for Socket Weld U.S. Patent 4,269,391
CV 26 50 94 260 480
Pressure/Temperature Ratings
CF8M-316 SS
1600 1400 1600 1400
Pressure - psi
Pressure - psi
ANSI
Class
600
ANSI Class 30
ANSI Class
300
-20 100 200 300 400 500 600 700 800 900 1000
-20 100 200 300 400 500 600 700 800 900 1000
Temperature - F
KTMMC-0550 28
3-Way Ball Valve, 2-Seats - EO3100 Full Bore and Reduced Bore, L Port
Features
A single KTM 3-way valve replaces several 2-way valves, saving valuable space and simplifying piping. Designed for zero leakage with standard E-seat. Pure white E-seat seal helps relieve concern over product contamination. Suitable for high temperature applications when equipped with exclusive Gratite seat. Positive alignment of body. Blow-out proof stem. More than 50% of stem length is supported by bushing and valve body. Packing acts as seal instead of stem support, minimizing stem leaks. Stainless steel static grounding device. Sphericity tolerance of the balls, 0.0008", and a 4 RMS surface finish are unsurpassed. Reinforced PTFE bearing and packing rings help reduce friction. Two-seat design has lower operating torque, easing operation and reducing actuator cost. Automatic cavity pressure relief. Positive position indication. Meets NACE MR01.75 for sulfide cracking resistance. Locking device capable.
General Applications
Dividing or mixing of liquids
Standard Materials
Body: Carbon Steel (A216, WCB) 304 SS (CF8) 316 SS (CF8M) Ball: 304 SS (CF8) 316 SS (CF8M)
Special Tests
Liquid penetrant Magnetic-particle Ultra-sonic X-ray
Stem: 304 SS, 316 SS Seats: Choose from five seat materials E-seat -94F to 400F (PTFE/PFA copolymer) F-Gratite hard seat -50F to 932F G-Reinforced PTFE -94F to 400F PEEK -20F to 550F T-PTFE -94F to 400F
Technical Data
Size range: EO3100 Full bore 11/2" to 8" EO3800 Reduced bore 6" to 10"
KTMMC-0550 29
3-Way Ball Valve, 2-Seats - EO3100 Full Bore and Reduced Bore, L Port
Seat Design Selection
The EO3100 and EO3800 are available with soft or hard seats. Each offers a range of performance suitable to many applications. The standard soft seat is our E-seat PTFE/PFA copolymer. You may also choose PTFE. Each is retained in the same manner. A proprietary product for hightemperature, high-pressure, flammable and corrosive critical-process applications, the KTM Gratite seat offers superior performance and reliability. Patented (U.S. Patent 4,269,391), it is designed to operate within a temperature range from -50F to 932F. Gratite is a bonded composite of hard graphite material sealing surface the cushion seal, providing resiliency. The result is a seat with physical properties that are far superior to conventional ball valve seats of carbon graphite construction.
Port Arrangements
3-Way L Port
Form 1
Form 2
L2
6.14 4.51 2.87 6.50 5.00 3.62 7.48 5.87 4.13 8.27 6.61 5.00 10.00 7.87 6.18 12.52 10.63 8.50 15.00 12.99 10.63
0.81 (4) 7/8 0.88 (8) 3/4 1.00 (8) 7/8 1.13 (8) 7/8 1.25 (8) 7/8 1.44 (12) 1 1.63 (12) 1
KTMMC-0550 30
KTM 3-Way Ball Valve, 4-Seats - E3900 Full Bore, L Port and T Port
Features
Equipped with 4-seats so either port can be used as an inlet without leakage. A single KTM 3-way valve replaces several 2-way valves, saving valuable space and simplifying piping. Positive alignment of body. Blow-out proof stem. More than 50% of stem length is supported by bushing and valve body. Packing acts as seal instead of stem support, minimizing stem leaks. Stainless steel static grounding device. Sphericity tolerance of the balls, 0.0008", and a 4 RMS surface finish are unsurpassed. Reinforced PTFE bearing and packing rings help reduce friction. Automatic cavity pressure relief. Positive position indication. Meets NACE MR01.75 for sulfide cracking resistance. Locking device capable.
General Applications
Dividing or mixing of liquids
Standard Materials
Body: Carbon Steel (A216, WCB) 304 SS (CF8) 316 SS (CF8M) Ball: 304 SS (CF8) 316 SS (CF8M)
Special Tests
Liquid penetrant Magnetic-particle Ultra-sonic X-ray
Stem: 304 SS 316 SS Seats: Select from these seat materials G-Reinforced PTFE -20F to 300F E-PTFA/PFA -20F to 300F T-PTFE -20F to 300F
Technical Data
Size range: E3900 Full bore 1/2" to 8"
KTMMC-0550 31
KTM 3-Way Ball Valve, 4-Seats - E3900 Full Bore, L Port and T Port
Port Arrangements
3-Way L Port
Form 1 Form 2 Form 3 Form 4
3-Way T Port
Form 1 Form 2 Form 3 Form 4
Cv Values
Size
1/2" 3/4"
L Port, Form 1, 2
8 14 22 57 110 160 260 446
T Port, Form 2, 3
6 13 20 50 100 150 240 400
T Port, Form 4
23 45 84 230 430 670 1170 2070
L
5.51 5.91 6.30 8.27 8.66 9.84 10.24 13.00 20.00 22.83
L2
2.76 2.95 3.15 4.13 4.33 4.92 5.12 6.50 10.00 11.50
H
2.76 3.39 3.46 5.20 5.39 6.38 6.69 9.01 15.70
W
6.30 9.06 9.06 15.75 15.75 27.56 27.56 43.30
Wt./Lb
10 12 15 30 40 55 75 125 420 537
T
0.44 0.44 0.44 0.56 0.63 0.69 0.75 0.94 1.00 1.13
W
(N) - h
(4) (4) (4) (4) (4) (4) (4) (8) (8) (8)
5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 7/8 7/8
0.50 0.75 1.00 1.50 2.00 2.50 3.00 4.00 6.00 8.00
G C D
1/2"
and 3/4"
1" to 8"
KTMMC-0550 32
L2
L2
3-Way Top Entry Ball Valve, 4-Seats - E3200 Full Bore, Reduced Bore L Port and T Port
Features
Equipped with 4-seats so either port can be used as an inlet without leakage. A single KTM 3-way valve replaces several 2-way valves, saving valuable space and simplifying piping. Blow-out proof stem. More than 50% of stem length is supported by bushing and valve body. Packing acts as seal instead of stem support, minimizing stem leaks. Stainless steel static grounding device. Sphericity tolerance of the balls, 0.0008", and a 4 RMS surface finish are unsurpassed. Reinforced PTFE bearing and packing rings help reduce friction. Automatic cavity pressure relief. Positive position indication. Meets NACE MR01.75 for sulfide cracking resistance. Locking device capable.
General Applications
Dividing or mixing of liquids
Standard Materials
Body: Carbon Steel (A216, WCB) 304 SS (CF8) 316 SS (CF8M) Ball: 304 SS (CF) 316 SS (CF8M)
Special Tests
Liquid penetrant Magnetic-particle Ultra-sonic X-ray
Stem: 304 SS 316 SS Seats: Select from these seat materials G-Reinforced PTFE -20F to 300F E-PTFA/PFA T-PTFE -20F to 300F
Technical Data
Size range: 6" to 8" Reduced Bore, ANSI 150 1/2" to 4" Full Bore, ANSI 300
KTMMC-0550 33
3-Way Top Entry Ball Valve, 4-Seats - E3200 Full Bore, Reduced Bore L Port and T Port
Port Arrangements 3-Way L Port
Form 1
Form 2
3-Way T Port
Form 1 Form 2 Form 3 Form 4
Cv Values
L Port, Form 1, 2
738 1096
T Port, Form 2, 3
660 990
T Port, Form 4
1700 2250
d1
5.00 6.00
L
20.06 22.84
L2
W
33.50 59.00
Wt./Lb
344 375
(N) - h
7/8 7/8
10.98 9.51 8.50 1.00 (8) 13.50 11.75 10.63 1.13 (8)
L Port
H
T Port
d1
C D
N-h L2 T
.06" [1.6mm]
L2
L2
L2
KTMMC-0550 34
L2
KTM 3-Way Ball Valve Application Information - Full Bore, Reduced Bore L Port and T Port
Model EO3100 and EO3800 ball valves are used for diverting or mixing fluids. The 2-seat design reduces torque considerably when compared to 4-seat design with standard soft seats. Can be made suitable for high and low temperature applications. Model E3900 and E3200 ball valves are used for diverting or mixing fluids. The 4-seat design offers additional port arrangements. A greater Cv value is achieved in most sizes. Media trapped in the valve cavity is reduced substantially with additional seats.
2-Seats
4-Seats
4-Seats
Model Bore Port Style Pressure Class, Size Range ANSI Class 150 ANSI Class 300 ANSI Class 600 Body Materials1 Ball/Trim Options Available Seat Materials Maximum Temperature
E3200 Full and Reduced L Port, T Port 6" to 8" (Reduced) 1/2" to 4" (Full) Carbon Steel 316 SS 316 SS Alloy 20 Monel Hastelloy C Special G-Reinforced PTFE -20F to 300F H-Reinforced PTFE with 316 SS retainer ring -20F to 300F T-PTFE -20F to 300F
11/2" to 12" 6" to 10" 11/2" to 12" 6" to 10" 11/2" to 4" Carbon Steel 316 SS 316 SS Alloy 20 Monel Hastelloy C Special E-seat PTFE/PFA -94F to 400F F-Gratite hard seat -50F to 932F H-Reinforced PTFE with 316 SS retainer ring -20F to 500F PEEK -20F to 550F 3-Way L Port
to 8"
Carbon Steel 316 SS 316 SS Alloy 20 Monel Hastelloy C Special G-Reinforced PTFE -20F to 300F E-PTFE/PFA -20F to 300F
Port Arrangements
3-Way L Port
Form 1
Form 2
Form 3
Form 4
Form 1
Form 2
Form 3
Form 4
Notes:
1. Other materials and trim combinations are available. For more information, please contact your sales representative. 2. For applications requiring increased velocity, reduced-bore valves are available in L Port as EO3800 (6" to 10") and in T Port as E3200/RB (6" to 8").
KTMMC-0550 35
L Port
PB > PC Form 1
PB < PC Form 2
PB > PC Form 1
PB < PC Form 2
PB > PC Form 3
PB < PC Form 4
In the L port configuration, the 4-seat design has the capacity to function either as a diverter valve or a block valve As with all floating 3-way ball valve designs, flow path pressure must be slightly higher than the shut-off pressure. For example on Form 2 and 4: PB < PC where PB = Pressure in line B and Pc = Pressure in line C.
80 70
Form 1
Form 2
Form 1
Form 2
Form 3
Form 4
Total Flow
60 50 40 30 20 10 0 10 20 30 40 50 60 70 80 90 100
A B A C
Inlet B
Form 1
Form 2
Form 3
Form 4
Inlet C
The above shows the calculated flow to each run port when splitting flow from inlet port. Always specify operating forms desired with either L or T port type ball
Form 1
Form 2
Form 3
Form 4
E3900 Full Bore T Port T Port Form 2, 3 Form 4 6 13 20 50 100 150 240 400 1400 2000 23 45 84 230 430 670 1170 2070 5000 9000
E3200 Reduced Bore L Port T Port T Port Form 1, 2 Form 2, 3 Form 4 738 1096 660 990 1700 2250
KTMMC-0550 36
KTM 3-Way Ball Valve Application Information - Full Bore, Reduced Bore L Port and T Port
Applications
L Port 2-Seats Transflow
EO3132L-32ET-15L E3932L-32GT-15L Form 2 Form 1 Transflow valves allow the operator to channel the pressure from the failed safety valve to the standby valve without shutting down the system. The faulty valve can then be replaced.
Description
Flow Forms
L Port 2- or 4-Seats
Process Unit
Diversion
Tank B
Tank A
Change flow from one process to another. Delivery of media from multiple storage areas. Delivery of multiple feedstocks to storage.
L Port 2-Seats
Media A Media A + B
Media B
Dehydrator
Allows maintenance or calibration without system shutdown. R represents any meter, pump, transducer, instrumentation, etc.
Form 1
(1) Please contact KTM for related article, High-Performance Ball Valves in Dual Relief Systems.
KTMMC-0550 37
General Applications
Propane Ethane Ethylene Methane -44F -128F -155F -260F
Technical Data
Design type: Sizes: Floating, Trunnion
1/2"
to 30"
Pressure rating: ASME Class 150, 300 and 600 Temperature: Body material: Room temperature to -320F A352 Gr. LCC/LCB (-50F) A351 Gr. CF8/CF8M (-320F)
KTM ball valves have been widely used in low temperature and cryogenic applications, including LNG (Liquefied Natural Gas) which is fast becoming a better alternative source of energy. With a proven design and after many successful references, the KTM brand name continues to be preferred by endusers as the process quality ball valve of choice.
Excellent seat and seal design minimizes leakage. Low operating torque for smoother operations. Fire-safe design. Fugitive emission compliance. Rigid body construction minimizes thermal shrinkage.
Features
Extension bonnet protects the gland packing. Two types of extension bonnet (short and long) are available to better locate the Gland Packing at ambient temperature zone. This will help protect it from freeze-damage caused by low temperature fluid. Cavity pressure relief.
Standards
ASME B16.34, B16.5 BS 6755, BS 6364 (Valves for cryogenic service) Shell MESC 77/306 CE marking (PED) 97/23/EC
KTMMC-0550 38
ASME Class 150 and 300 Sizes 1/2" to 8" ASME Class 600 Sizes 1/2" to 11/2"
Gland Packing
Materials of Construction
Body: Ball: Stem: Seat: Carbon steel (LCB, LCC) Stainless steel (CF8, CF8M) Stainless steel (CF8, CF8M) Stainless steel (304 SS, 316 SS) PTFE
Stem
Seat
Seat
Ball
Body
Body Cap
FLOW
KTMMC-0550 39
ASME Class 150 and 300 Sizes 6" to 30" ASME Class 600 Gland Packing Sizes 2" to 30"
Extension Bonnet
Materials of Construction
Body: Ball: Stem: Seat: Carbon steel (LCB, LCC) Stainless steel (CF8, CF8M) Stainless steel (CF8, CF8M) Stainless steel (304 SS, 316 SS) Reinforced PTFE
Stem
Seat
Body
Seat
Body Cap
KTMMC-0550 40
Category
A A B C
Working Temperature
-22F -60F -96F -157F to to to to -58F -94F -155F -320F
Valve Size
1/2" 1/2"
ASME Class
150 150 150 150 and and and and 300 300 300 300
Seat Design
Standard Standard Upstream spring Upstream spring
Flow Direction
to to 1/2" to 1/2" to
Notes:
1. 4" to 16" (Valve dimensions and sizes are in accordance with Shell MESC). 2. 8" to 16" (Valve dimensions and sizes are in accordance with Shell MESC). 3. Under test pressure of max. P by Nitrogen or Helium gas. 4. Leakage (cc) per valve size (inch) under room temperature at 1 atm for 1 minute. Example: Category B valve 4", ASME Class 150 Max. allowable seat leakage = 25 x 4
Category A
-94F
Category B
-155F
LNG (-260F)
Category C
Nitrogen (-320F)
1/2"
= 100 cc/minute 5. 25 cc/min for sizes up to 1". 6. 50 cc/min for sizes up to 1".
Category
A B C
Working Temperature
-22F to -51F -53F to -155F -157F to -320F
Valve Size
6" to 30" to 30" 6" to 12" 1/2" to 12" 6" to 12" 1/2" to 12"
1/2"
ASME Class
150 and 300 600 150 and 300 600 150 and 300 600
-32F
Notes:
1. 4" to 16" (Valve dimensions and sizes are in accordance with Shell MESC). 2. 8" to 16" (Valve dimensions and sizes are in accordance with Shell MESC). 3. Under test pressure of max. P by Nitrogen or Helium gas. 4. Leakage (cc) per valve size (inch) under room temperature at 1 atm for 1 minute.
Category A
Propane (-44F) -94F
Category B
-155F
Example:
Category C valve 10", ASME Class 150 Max. allowable seat leakage = 50 x 10 = 500 cc/minute
Out of Production
LNG (-260F)
Category C
Nitrogen (-320F) -320F
6. 50 cc/min for sizes up to 1". 7. Floating type for sizes 1/2" to 11/2".
1/2"
12"
KTMMC-0550 41
Pressure Gauge
Measuring Cylinder
5
QC
QC
A 1
TC3
Helium Gas [For -320F] Nitrogen Gas [For -155F] Insulated Test Tank
Thermocouples (Connections)
TC1 = Valve Body (Outside) TC2 = Closure Member (Ball Near) TC3 = Bonnet (Stuffing Box Near) TC4 = Coolant TC5 = Room Temperature TC6 = Reference Coolant QC = Quick Coupling
KTMMC-0550 42
E H H2 H
H1
H1
H1
L
1/2"
to 2"
21/2"
to 3"
4" to 8"
Bore
1/2" 3/4"
H Short Long1
7.1 7.3 7.8 9.8 10.4 12.4 12.8 15.4 19.9 22.8 20.9 25.0 11.1 11.2 11.7 14.7 15.3 18.3 18.7 21.3 26.8 29.7 27.8 31.9
H1 Short Long1
1.5 1.6 1.9 2.7 3.1 4.1 4.4 5.4 7.4 9.8 8.4 11.9 13.0 15.4 /15.32 15.3 1.5 1.6 1.9 2.7 3.1 4.1 4.4 5.4 7.4 9.8 8.4 11.9 13.3 /13.02
H2 Short Long1
15.2 15.6 16.5 20.0 23.2 21.0 25.4 23.7/ 27.42 25.7/ 30.82 21.1 21.5 22.4 26.9 30.1 27.9 32.3 36.3 38.7
E Short Long1
4.0 4.0 4.0 5.0 5.0 6.0 6.0 6.0 7.0 7.0 7.0 7.0 8.0 8.0 8.0 8.0 8.0 10.0 10.0 12.0 12.0 12.0 14.0 14.0 14.0 14.0 16.0 16.0
W
5.1 5.1 6.3 9.0 9.0 15.7 15.7 28.1 44.8 59.4 44.8 59.4
W1
7.1 7.1 7.1 9.4 13.8 9.4 13.8 13.8 16.5 16.5
W2
11.8 11.8 11.8 17.7 23.6 17.7 23.6 23.6 31.5 31.5
W3
2.2 2.2 2.2 3.3 4.6 3.3 4.6 4.6 6.7 6.7
Gear Type
FO FO FO FA B FA B B C C
1" 11/2" 2" 21/2" 3" 4" 6" 8" 6" 8" 10" 10" 12"
4.3 4.6 1" 5.0 11/2" 6.5 2" 7.0 21/2" 7.5 3" 8.0 4" 9.0 6" 15.5 8" 18.0 6" 15.5 8" 18.0 10" 21.0 10" 21.0 12" 24.0
Trunnion
Floating
Bore
1/2" 3/4"
H Short Long1
7.1 7.3 7.8 9.8 10.4 12.4 12.8 15.4 19.9 22.8 20.9 25.0 11.1 11.2 11.7 14.7 15.3 18.3 18.7 21.3 26.8 29.7 27.8 31.9
H1 Short Long1
1.5 1.6 1.9 2.7 3.1 4.1 4.4 5.4 7.4 9.8 8.4 11.9 13.3 /13.02 15.4 /15.32 1.5 1.6 1.9 2.7 3.1 4.1 4.4 5.4 7.4 9.8 8.4 11.9 13.0 15.3
H2 Short Long1
15.2 15.6 16.5 20.0 23.2 21.0 25.4 23.7/ 27.42 25.7/ 30.82 21.1 21.5 22.4 26.9 30.1 27.9 32.3 36.3 38.7
E Short Long1
4.0 4.0 4.0 5.0 5.0 6.0 6.0 6.0 7.0 7.0 7.0 7.0 8.0 8.0 8.0 8.0 8.0 10.0 10.0 12.0 12.0 12.0 14.0 14.0 14.0 14.0 16.0 16.0
W
5.1 5.1 6.3 9.0 9.0 15.7 15.7 28.1 44.8 59.4 44.8 59.4
W1
7.1 7.1 7.1 9.4 13.8 9.4 13.8 13.8 16.5 16.5
W2
11.8 11.8 11.8 17.7 23.6 17.7 23.6 23.6 31.5 31.5
W3
2.2 2.2 2.2 3.3 4.6 3.3 4.6 4.6 6.7 6.7
Gear Type
FO FO FO FA B FA B B C C
1" 11/2" 2" 21/2" 3" 4" 6" 8" 6" 8" 10" 10" 12"
5.5 6.0 1" 6.5 11/2" 7.5 2" 8.5 21/2" 9.5 3" 11.1 4" 12.0 6" 15.9 8" 19.8 6" 15.9 8" 19.8 10" 22.4 10" 22.4 12" 25.5
Notes:
1. Only Stainless steel body applicable. 2. Carbon steel body/Stainless steel body.
Trunnion
Floating
KTMMC-0550 43
W1
Bore (d x d1) 2 L
0.5 x 0.4 0.75 x 0.5 1 x 0.75 1.5 x 1 2 x 1.5 3 x2 4x3 6 x4 8x6 6 x4 8x6 10 x 8 10 x 8 12 x 10 12 x 10 4.3 4.6 5.0 6.5 7.0 8.0 9.0 10.5 11.5 15.5 18.0 21.0 21.0 24.0 24.0
H Short Long1
6.5 6.9 7.1 8.9 9.8 12.4 12.8 18.2 20.9 25.0 25.0 10.5 10.9 11.0 13.9 14.8 18.3 18.7 25.1 27.8 31.9 31.9
H1 Short Long1
0.8 1.3 1.4 2.1 2.7 4.0 4.4 6.2 7.2 5.7 8.4 8.4 11.9 11.9 13.3 /13.03 13.0 0.8 1.3 1.4 2.1 2.7 4.0 4.4 6.2 7.2
H2 Short Long1
18.8 19.8 19.4 21.0 25.4 23.7/ 27.43 25.7 26.7 26.3 27.9 32.3 36.3
E Short Long1
4.0 4.0 4.0 5.0 5.0 6.0 6.0 7.0 7.0 7.0 7.0 7.0 8.0 8.0 8.0 8.0 10.0 10.0 12.0 12.0 14.0 14.0 14.0 14.0 14.0 16.0
W
5.1 5.1 5.1 6.3 9.0 15.7 15.7 44.8 44.8 44.8 44.8
W1
7.1 7.1 9.4 9.4 7.1 9.4 13.8 16.5 13.8 16.5
W2
11.8 11.8 17.7 17.7 11.8 17.7 23.6 31.5 23.6 31.5
W3
2.2 2.2 3.3 3.3 2.2 3.3 4.6 6.7 4.6 6.7
Gear Type
FO FO FA FA FO FA B C B C
1" 11/2" 2" 3" 4" 6" 8" 6" 8" 10" 10" 12" 12"
Notes:
1. Only Stainless steel body applicable 2. d: Inlet bore. d1: Ball bore 3. Carbon steel body/Stainless steel body
Trunnion
Floating
Bore (d x d1)2
0.5 x 0.4 0.75 x 0.5 1 x 0.75 1.5 x 1 2 x 1.5 3 x2 4x3 6x4 8x6 6 x4 8x6 10 x 8 10 x 8 12 x 10 12 x 10
L
5.5 6.0 6.5 7.5 8.5 11.1 12.0 15.9 16.5 15.9 16.53 18.03 18.03 25.5 25.5
H Short Long1
6.5 6.9 7.1 8.9 9.8 12.4 12.8 18.2 20.9 25.0 25.0 10.5 10.9 11.0 13.9 14.8 18.3 18.7 25.1 27.8 31.9 31.9
H1 Short Long1
0.8 1.3 1.4 2.1 2.7 4.0 4.4 6.2 7.4 5.7 8.4 11.9 13.3 /13.04 0.8 1.3 1.4 2.1 2.7 4.0 4.4 6.2 7.2 5.7 8.4 11.9 13.0
H2 Short Long1
18.8 19.8 19.4 21.0 25.4 23.7/ 27.44 25.7 26.9 26.3 27.9 32.3 36.3
E Short Long1
4.0 4.0 4.0 5.0 5.0 6.0 6.0 7.0 7.0 7.0 7.0 7.0 8.0 8.0 8.0 8.0 10.0 10.0 12.0 12.0 14.0 14.0 14.0 14.0 14.0 16.0
W
5.1 5.1 5.1 6.3 9.0 15.7 15.7 44.8 44.8 44.8 44.8
W1
7.1 7.1 9.4 9.4 7.1 9.4 13.8 16.5 13.8 16.5
W2
11.8 11.8 17.7 17.7 11.8 17.7 23.6 31.5 23.6 31.5
W3
2.2 2.2 3.3 3.3 2.2 3.3 4.6 6.7 4.6 6.7
Gear Type
FO FO FA FA FO FA B C B C
1" 11/2" 2" 3" 4" 6" 8" 6" 8" 10" 10" 12" 12"
Trunnion
Floating
Notes:
1. Only Stainless steel body applicable 2. d: Inlet bore. d1: Ball bore 3. Short pattern 4. Carbon steel body/Stainless steel body
Cv Values
Valve Size
1/2" 3/4"
Full Bore
26 50 94 260 480 750 1300 2300 5400 10000 16000 24000
Reduced Bore
420 770 1800 2500 4500 8000
1" 11/2" 2" 21/2" 3" 4" 6" 8" 10" 12"
Copyright 2009 Tyco Flow Control. All rights reserved. KTMMC-0550 44
Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore
Features
Designed to meet industrial standards for ball valves. Rugged two-piece body construction. API 6D standards. Spring-loaded reinforced Teflon seat rings for positive sealing. Suitable for block and bleed applications. Adjustable stem packing. Positive alignment of two-piece body. Fire-safe tested to API 607 and 6FA. Secondary fire-safe metal-to-metal seat is standard.
Sphericity tolerance of the balls, 0.0008", and a 4 RMS surface finish are unsurpassed.
Trunnion-style ball stems are installed in reinforced PTFE bearings, reducing friction and absorbing radial tost. Lower operating torque for ease of operation and reduced actuator cost. Automatic cavity pressure relief. Positive position indication. Meets NACE MR01.75 for sulfide cracking resistance. Locking device standard. Sealant lubrication fittings.
General Applications
Chemical and petrochemical
Technical Data
Size range: EO1200 Full Bore ANSI 150, 300 2" to 20" ANSI 600 2" to 20" EO8200 Reduced bore ANSI 150, 300 3" to 20" Standards: API 6D, ANSI B16.34
Special Tests
Liquid penetrant Magnetic-particle Ultra-sonic X-ray
KTMMC-0550 45
Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore
Parts and Materials
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Part
Stem Gland Flange Gland Packing Tost Washer Tost Bearing Stem Bearing Body Ball Spring O-ring Seat Retainer Body Cap Gasket Seat Lower Stem Lower Stem Bearing Tost Bearing Shim Gasket Bottom Cover Drain Plug (not shown)
304/CF8
304 SS Ductile Iron 304 SS TFE 316 SS Reinforced TFE Metal Backed TFE A351 Gr. CF8 A351 Gr. CF8 Stainless Steel Viton 304 SS A351 Gr. CF8 Reinforced TFE Reinforced TFE 304 SS Metal Backed TFE Reinforced TFE 316 SS Reinforced TFE 304 SS 304 SS
316/CF8M
316 SS Ductile Iron 304 SS TFE 316 SS Reinforced TFE Metal Backed TFE A351 Gr. CF8M A351 Gr. CF8M Stainless Steel Viton 316 SS A351 Gr. CF8M Reinforced TFE Reinforced TFE 316 SS Metal Backed TFE Reinforced TFE 316 SS Reinforced TFE 316 SS 316 SS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Notes:
17 18 19 20 21
1. Illustration is a typical design, 10" or larger. Other sizes are of different design; however, major parts are represented. 2. Part 14 is a Viton O-ring in smaller sizes.
KTMMC-0550 46
Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore
K
H F
CLOSED
OPEN
H2 H1 H1 W
W1
2", 3", 4" and 6", Full and Reduced Bore, Class 150 Dimensions*
Valve Size 2" 3" 4" 6" Bore 2.0 3.0 4.0 L 7.0 8.0 9.0 H 4.92 7.09 8.03 EO1200 Full Bore H1 W F 3.19 4.25 5.2 9.06 15.75 27.56 7.09 7.09 W1 11.8 11.8 H2 8.23 9.21 K 2.17 2.17 Bore 2.0 3.0 4.0 L 8.0 9.0 15.5 H 4.92 7.09 8.03 EO8200 Reduced Bore H1 W F 3.19 9.06 4.25 15.75 5.2 27.56 7.09 7.09 W1 11.8 11.8 H2 8.23 9.21 K 2.17 2.17
2", 3", 4" and 6", Full and Reduced Bore, Class 300 Dimensions*
Valve Size 2" 3" 4" 6" Bore 2.0 3.0 4.0 L 8.5 11.12 12.0 H 4.92 7.09 8.03 EO1200 Full Bore H1 W F 3.19 4.25 5.2 9.06 15.75 27.56 7.09 7.09 W1 11.8 11.8 H2 8.23 9.21 K 2.17 2.17 K Bore 2.0 3.0 4.0 L 11.13 12.0 15.88 H 4.92 7.09 8.03 EO8200 Reduced Bore H1 W F 3.19 9.06 4.25 15.75 5.2 27.56 7.09 7.09 W1 11.8 11.8 H2 8.23 9.21 K 2.17 2.17
H H
OPEN
F H2
CLOSED
W1
H1 H 1
H1
L L
W
W-Dimension equals lever length
6", 8" and 10", Full and Reduced Bore, Class 150 Dimensions*
Valve Size Bore 6" 8" 10" 6.0 8.0 L 15.5 18.0 H 11.69 15.04 EO1200 Full Bore H1 W F 8.07 43.31 10.43 59.06 9.5 13.8 W1 17.75 23.62 H2 12.48 17.4 K 3.37 4.55 Bore 6.0 8.0 L H EO8200 Reduced Bore H1 W F 43.31 59.06 9.5 13.8 W1 H2 K 3.37 4.56
6", 8" and 10", Full and Reduced Bore, Class 300 Dimensions*
Valve Size Bore 6" 8" 10" 6.0 8.0 L 15.88 19.75 H EO1200 Full Bore H1 W F 9.5 13.8 W1 H2 K 3.37 4.55 Bore 6.0 8.0 L 16.5 18.0 H EO8200 Reduced Bore H1 W F 43.31 59.06 9.5 13.8 W1 17.75 23.62 H2 12.48 17.4 K 3.37 4.56
Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore
K
F W1 H2
H1 H1 L
10", 12", 14", 16", 18" and 20", Full and Reduced Bore, Class 150 Dimensions*
Valve Size 10" 12" 14" 16" 18" 20" Bore 10.00 12.00 13.25 15.25 17.25 19.25 L 21 24 27 30 34 36 H1 13.25 15.25 17 18.5 20.37 23.23 EO1200 Full Bore H2 F 19.5 22.87 24.62 28.35 30.20 33.07 13.8 16.5 16.5 15.8 15.8 15.8 W1 23.63 31.5 31.5 31.5 31.5 31.5 K 4.56 6.75 6.75 10.12 10.12 10.12 Lbs. 530 860 1124 1653 2161 2624 Bore 10.00 12.00 13.25 15.25 17.25 L 24 27 30 34 36 EO8200 Reduced Bore H1 H2 F W1 13.25 19.5 13.8 23.63 15.25 22.87 16.5 31.5 17 24.62 16.5 31.5 18.5 28.35 15.8 31.5 20.37 30.20 15.8 31.5 K 4.56 6.75 6.75 10.12 10.12 Lbs. 650 1036 1301 1742 2271
10", 12", 14", 16", 18" and 20", Full and Reduced Bore, Class 300 Dimensions*
Valve Size 10" 12" 14" 16" 18" 20" Bore 10.00 12.00 13.25 15.25 17.25 19.25 L 22.38 25.5 30 33 36 39 H1 13.25 15.25 17 18.5 20.37 23.23 EO1200 Full Bore H2 F 19.5 22.87 24.62 28.35 30.2 33.07 13.8 16.5 16.5 15.8 15.8 15.8 W1 23.63 31.5 31.5 31.5 31.5 31.5 K 4.56 6.75 6.75 10.12 10.12 10.12 Lbs. 805 1168 1631 2271 2822 3395 Bore 10.00 12.00 13.25 15.25 17.25 L 25.5 30 33 36 39 EO8200 Reduced Bore H1 H2 F W1 13.25 19.5 13.8 23.63 15.25 22.88 16.5 31.5 17 24.63 16.5 31.5 18.5 28.38 15.8 31.5 20.37 30.25 15.8 31.5 K 4.56 6.75 6.75 10.12 10.12 Lbs. 838 1279 1720 2227 3000
H2
H1
KTMMC-0550 48
Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore
Features
Designed for rugged oil field and pipeline applications. Rugged two-piece body construction. API 6D standards. Spring-loaded reinforced Teflon seat rings for positive sealing. Suitable for block and bleed applications. O-ring stem seals. Positive alignment of two-piece body. Fire-safe design tested to API 6FA. Secondary fire-safe metal-to-metal seat is standard. Sphericity tolerance of the balls, 0.0008", and a 4 RMS surface finish are unsurpassed. Trunnion-style ball stems are installed in reinforced PTFE bearings, reducing friction and absorbing radial tost. Lower operating torque for ease of operation and reduced actuator cost. Automatic cavity pressure relief. Positive position indication. Meets NACE MR01.75 for sulfide cracking resistance. Locking device standard. Sealant lubrication fittings.
General Applications
Chemical and petrochemical Oil and gas production
Technical Data
Size range: EO1100 Full bore ANSI 150, 300, 10" to 30" ANSI 600, 2" to 20" ANSI 1500, 11/2" to 20" EO8100 Reduced bore ANSI 150, 300, 12" to 36" ANSI 600, 3" to 20" ANSI 1500, 2" to 24" Standards: API 6D
Special Tests
Liquid penetrant Magnetic-particle Ultra-sonic X-ray
KTMMC-0550 49
Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore
Parts
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Note:
1. Other materials available.
KTMMC-0550 50
Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore
EO1100 Full Bore Sizes 10" to 20" EO8100 Reduced Bore Sizes 12" to 20" W1
OPEN CLOSED
H1
W3
W2 L
Ball Bore
10.0 12.0 13.25 15.25 17.25 19.25
L
21 24 27 30 34 36
H1
12.75 14.38 15.75 17.38 19.75 21.88
H2
16.0 17.88 19.25 21.75 24.5 26.75
W1
4.56 6.75 6.75 10.13 10.13 10.13
W2
23.63 31.5 31.5 31.5 31.5 31.5
W3
13.8 16.5 16.5 15.8 15.8 15.8
Weight Lbs.
660 980 1210 1770 2235 2805
Ball Bore
10.0 12.0 13.25 15.25 17.25
L
24 27 30 34 36
H1
12.75 14.38 15.75 17.38 19.75
H2
16.0 17.88 19.25 21.75 24.5
W1
4.56 6.75 6.75 10.13 10.13
W2
23.63 31.5 31.5 31.5 31.5
W3
13.8 16.5 16.5 15.8 15.8
Weight Lbs.
680 1035 1300 1815 2280
Ball Bore
10.0 12.0 13.25 15.25 17.25 19.25
L
22.37 25.5 30.0 33.0 36.0 39.0
H1
12.75 14.38 15.75 17.38 19.75 21.88
H2
16.0 17.88 19.25 21.75 24.5 26.75
W1
4.56 6.75 6.75 10.13 10.13 10.13
W2
23.63 31.5 31.5 31.5 31.5 31.5
W3
13.8 16.5 16.5 15.8 15.8 15.8
Weight Lbs.
805 1165 1630 2255 2805 3375
Ball Bore
10.0 12.0 13.25 15.25 17.25
L
25.5 30.0 33.0 36.0 39.0
H1
12.75 14.38 15.75 17.38 19.75
H2
16.0 17.88 19.25 21.75 24.5
W1
4.56 6.75 6.75 10.13 10.13
W2
23.63 31.5 31.5 31.5 31.5
W3
13.8 16.5 16.5 15.8 15.8
Weight Lbs.
835 1275 1720 2320 2980
KTMMC-0550 51
Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore
EO1100 Full Bore 600# Sizes 8" to 20" EO8100 Reduced Bore 600# Sizes 3" to 20" EO1100 Full Bore 1500# Sizes 2" to12" EO8100 Reduced Bore 1500# Sizes 3" to 12" ANSI 900 and 2500 available on request W1
H2
Ball Bore
2.00 3.00 4.00 6.00 8.00 10.00 12.00 13.25 15.25 17.25 19.25
L RF-BW
11.5 14 17 22 26 31 33 35 39 43 47
RTJ
11.63 14.12 17.12 22.13 26.13 31.13 33.13 35.13 39.13 43.13 47.25
H1
4.5 5.25 6.25 8.5 11.63 14.38 16.5 18.63 19.88 22.63 24.75
H2
6.63 7.75 9.25 12.88 14.88 17.5 20.13 22.25 24.13 29.5 31.88
W1
4.56 6.75 6.75 10.13 10.13 10.13 5.94 5.94
W2
17.75 27.56 43.31 23.63 31.5 31.5 31.5 31.5 31.5 23.63 23.63
W3
13.75 16.5 16.5 15.75 15.75 15.75 16.25 16.25
Weight Lbs.
55 108 176 540 880 1430 2035 2715 3640 4655 6085
L
H1
OPEN CLOSED
W3
W2
Ball Bore
2.00 3.00 4.00 6.00 8.00 10.00 12.00 13.25 15.25 17.25
L RF-BW
14 17 22 26 31 33 35 39 43 47
RTJ
14.12 17.12 22.13 26.13 31.13 33.13 35.13 39.13 43.13 47.25
H1
4.5 5.25 6.25 8.5 11.63 14.38 16.5 18.63 19.88 22.63
H2
6.63 7.75 9.25 12.88 14.88 17.5 20.13 22.25 24.13 29.5
W1
4.56 6.75 6.75 10.13 10.13 10.13 5.94
W2
17.75 27.56 43.31 23.63 31.5 31.5 31.5 31.5 31.5 23.63
W3
13.75 16.5 16.5 15.75 15.75 15.75 16.25
Weight Lbs.
86 152 277 615 1080 1565 2190 2870 3815 4875 Notes:
1. 24" and 30" available on request. 2. End flanges conform to ANSI B16.5. 3. Weight for 6" full bore and larger includes gear. 4. Weight for 6" reduced bore and smaller includes lever handle. 5. W2 is lever length for 2" to 6" reduced bore.
Ball Bore
2.00 3.00 4.00 5.75 7.63 9.50 11.38
L RF-BW
14.5 18.5 21.5 27.75 32.75 39 44.5
RTJ
14.63 18.63 21.63 28 33.13 39.38 45.13
H1
6.25 7.5 8.5 11.75 14.88 19.5 22.5
H2
9 11.63 11.75 14.5 18.75 22.88 27.63
W1
4.56 6.75 10.13 10.13 5.94
W2
27.56 43.31 23.63 31.5 31.5 31.5 31.5
W3
13.75 16.5 15.75 15.75 16.25
Weight Lbs.
200 320 495 1100 2000 3400 5200
Ball Bore
2.00 3.00 4.00 5.75 7.63 9.50
L RF-BW
18.5 21.5 27.75 32.75 39 44.5
RTJ
18.63 21.63 28 33.13 39.38 45.13
H1
6.25 7.5 8.5 11.75 14.88 19.5
H2
9 11.63 11.75 14.5 18.75 22.88
W1
4.56 6.75 10.13 10.13
W2
27.56 43.31 23.63 31.5 31.5 31.5
W3
13.75 16.5 15.75 15.75
Weight Lbs.
255 350 770 1400 2700 4200
Notes:
1. Larger sizes available on request. 2. End flanges conform to ANSI B16.5. 3. Weight for 4" full bore and larger includes gear. 4. Weight for 4" reduced bore and smaller includes lever handle. 5. W2 is lever length for 2" to 4" reduced bore.
KTMMC-0550 52
Special Tests
Liquid penetrant Magnetic-particle Ultra-sonic X-ray
Technical Data
Size range: W06 Full bore 1" to 16" W04 Reduced bore 11/2" to 20"
KTMMC-0550 53
15 15 13 13 12 12 10 10
11 11 14 14 9 9
8 8
25 25
1 7 17 1 8 18 1 9 19 21 21
23 23 24 2 4
7 7
3 3
4 4
5 5
6 6
2 2
20 20
22 22
Seat Selection
The KTM Single V is a single-seat design. Torque is lower than typical trunnion design valves resulting in easier operation and reduced actuator cost. Choose from two unique seat designs: Laminated Seat: Provides tight shut-off and withstands tough operating conditions. ANSI Class IV shut-off.
Part
Body Body Cap V-Ball Gasket Seat Gasket Stud Stem Bearing Tost Washer Nut Gland Packing Gland Gland Bolt Gland Flange Nut Lower Stem Bearing Tost Bearing Shim Pivot Gasket Bottom Cap Bolt Nut
Material
Carbon steel or 316 SS Carbon steel or 316 SS 316 SS hard chrome or 316 SS Stellited RTFE Laminated 316 SS or Thick (solid) 316 SS Stellited RTFE A193 Gr. B7M or B8 316 SS RTFE 316 SS A194 Gr. 2HM or 8 Standard PTFE V-Ring 304 SS A193 Gr. B8 304 SS or Ductile Iron A194 Gr. 8 316 SS RTFE RTFE 316 SS 316 SS RTFE Carbon steel or 316 SS A193 Gr. B8 A194 Gr. 8
Thick (solid) Seat: For high-velocity and abrasive or erosive services. ANSI Class II shut-off.
KTMMC-0550 54
3.1 11.2 18.0 30.0 45.0 68.0 133.0 186.0 340.0 545.0 800.0
1.9 3.1 6.8 11.2 10.9 18.0 18.4 30.0 27.0 45.0 41.0 68.0 80.0 133.0 113.0 186.0 206.0 340.0 330.0 545.0 484.0 800.0 675.0 1115.0 900.0 1490.0 1140.0 1885.0
14.6 19 25 53.0 70 90 85.0 112 145 145.0 190 245 210.0 279 360 325.0 425 550 627.0 830 1070 880.0 1160 1500 1610.0 2130 2750 2580.0 3410 4400 3780.0 5000 6450 5275.0 6975 9000 7030.0 9300 12000 8905.0 11800 15200
100 80
Single V valves maintain an inherent flow characteristic, which is approximately midway between linear and equal percent.
60
40
20
20
40
60
80
100
% of Valve Opening
KTMMC-0550 55
4.88 3.50 2.01 6.14 4.50 2.87 6.50 5.00 3.62 7.48 5.88 4.13 8.27 6.63 5.00 10.00 7.88 6.18 12.52 10.63 8.50 15.00 13.00 10.63 17.48 15.25 12.76
0.69 (4) 3/4 0.81 (4) 7/8 0.88 (8) 3/4 1.00 (8) 7/8 1.13 (8) 7/8 1.25 (8) 7/8 1.44 (12) 7/8 1.63 (12) 1 1.88 (16) 11/8
L
01
32
3L
Note:
1. Laminated Seat Material: W0600: 1.0" to 12" (316 SS) W0400: 1.5" to 14" (316 SS)
Class Rating
01 02 ANSI Class 150 ANSI Class 300
Material Code
32 62 316 SS Body Carbon Steel Body (Std.)
Trim
3L 3S Hard Chrome Plated CF8M Disc/Laminated1 316 SS Seat Stellited CF8M Disc/Stellited 316 SS Seat
KTMMC-0550 56
General Applications
An ISO 5211 mounting pad combined with a variety of power and/or manual actuators offers a reliable, accurate throttling or on/off control for many different applications in the process industries.
Technical Data
Model/Sizes: VS 11 1" to 4" [25 to 100 mm] VS 21 6" to 8" [150 to 200 mm]
Pressure rating: ASME Class 150 Rangeability: Temperature: 100:1 -20F to 482F
KTMMC-0550 57
Seat Selection
The VS Series is a single-seat design. Torque is lower than typical trunnion design valves resulting in easier operation and reduced actuator cost. Choose from two unique seat designs: Laminated Seat: Provides tight shut-off and withstands tough operating conditions. ANSI/FCI-70-2 Class IV shut-off.
Thick (solid) Seat: For high-velocity and abrasive or erosive service. ANSI/FCI-70-2 Class II shut-off.
KTMMC-0550 58
90
D1
90
R
D1
4-M TAP d3 d3 d4 S P d4
4-M TAP
d1 d1 2-N h3 2-N
h3
h2
h1
h4
H*
h4
h5
d2
h5
h1
d2
H1*
d2 Max Min
d3 Max Min
d4
D1
D2
h1
h2
h3
h4
h5
H1
R Max
H1*
H*
S Min
Reduced Bore
6" 8" 1.729 1.729 1.727 1.772 1.769 3.937 3.931 2.83 6.93 5.51 3.33 1.727 1.772 1.769 3.937 3.931 2.83 6.93 5.51 3.33 1.50 1.50 0.08 0.08 1.36 9.84 6.52 1.36 10.33 7.01 M16 M12 M16 M12 3.39 3.39 0.55 0.55 1.061 1.061 1.059 1.059 5.47 5.47
d2 Max Min
d3 Max Min
d4
D1
D2
h1
h2
h3
h4 h5
H1
S Max Min
Reduced Bore
150 200 43.92 43.92 43.86 43.86 45 45 44.94 44.94 100 100 99.86 99.86 72 72 175 175 140 140 84.5 84.5 38 38 2 2 34.5 250.0 34.5 262.5 165.5 178.0 M16 M16 M12 M12 86 86 14 14 26.96 26.96 26.91 139 26.91 139
KTMMC-0550 59
Reduced Bore
Thread
1/2-13UNC 1/2-13UNC 5/8-11UNC 5/8-11UNC 5/8-11UNC 3/4-10UNC 3/4-10UNC
Flange Dimensions (below) C G T (N) - h 0.44 0.56 0.62 0.75 0.94 1.00 1.12 (4) (4) (4) (4) (8) (8) (8) 0.62 0.62 0.75 0.75 0.75 0.88 0.88
1.00 1.89 0.55 1.50 2.32 0.55 2.00 2.56 0.55 3.00 3.19 0.55 4.00 3.58 0.67 6.00 5.00 4.17 1.06 8.00 6.00 4.37 1.14
4.25 3.12 2.00 5.00 3.88 2.88 6.00 4.75 3.62 7.50 6.00 5.00 9.00 7.50 6.19 11.00 9.50 8.50 13.50 11.75 10.62
Flange Dimensions (below) D C G T (N) - h 108 127 152 190 229 279 343 79.5 98.5 120.5 152.2 190.5 241.5 298.5 51 73 92 127 157 216 270 11.2 14.3 15.9 19.1 23.9 25.4 28.6 (4) (4) (4) (4) (8) (8) (8) 16 16 19 19 19 22 22
Notes:
1. Tapped lug thickness. 2. To get the minimum stud bolt length of tapped flange side: add the tapped screw depth (Dimension L3) add Body Cap thickness (Dimension L2) add the counter flange thickness (by customer).
Valve Size inches, [mm] 1" 11/2" 2" 3" 4" 6" 8" [25] [40] [50] [80] [100] [150] [200]
Weights, Lbs. (kg) 10 16 21 40 59 100 140 (4.5) (7.3) (9.5) (18) (27) (45) (64)
Flange Ends
d G C D
D: C: G: T: N: h: d: do:
Outside diameter Bolt circle diameter Raised face diameter Flange thickness Number of bolts Bolt hole size Bore diameter Reduced bore diameter
N-h
KTMMC-0550 60
0.88 2.4 4.1 8.8 6.5 13.8 16.2 34.2 24.8 52.3 46.2 102 67.5 143
12.8 17 45.9 61.2 74 98.8 184 245 281 374 546 728 765 1020
21.3 25 76.5 90 123 145 306 360 468 550 910 1070 1275 1500
16.8 22.4 53.6 71.4 81.6 108 199 265 296 394 576 768 842 1120
28.1 33 89.3 105 136 160 332 390 493 580 960 1130 1400 1650
100
80
60
40
20
20
40
60
80
100
KTMMC-0550 61
Materials Selection
Temperature -20F to 392F 392F to 482F Gland packing PTFE Reinforced PTFE O-ring Viton Special Tost bearing 316 SS/ Reinforced PTFE 316 SS/ PTFE Stem bearing Reinforced PTFE Reinforced PTFE Seat Laminated/ Thick Laminated/ Thick
Test Pressure
ASME Class 150 Body 424 psi [2.93 MPa] Seat Max. Operating Pressure x 1.1 or 72 psi [0.5 MPa] unless otherwise stated
Order Information
Example VS 11 32 D Q C
Bore
11 21 Full Bore Reduced Bore
Body Material
32 316 SS
Ball
D F 316 SS/HCR 316 SS Stellited
Seat
Q V 316 SS Laminated 316 SS Stellited
Packing
C Teflon/Non-asbestos Gasket
Note: For Torques, refer to page 79
KTMMC-0550 62
Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless
Features
Unique Dual V-ball features a secondary (Small) V-notch allowing extremely small, accurate flow rates. The primary (Large) V-ball provides straight through, non-clogging flow, allowing a large amount of heterogeneous fluid. Dual V-ball allows rate changes and controls fluids with a rangeability in excess of 250:1. Nearly equal percent flow characteristic. Rotary-valve design provides shearing action between the V-notch ball and the seat, promoting a smooth, non-clogging operation. Spring supported, stellited metal seat. Class V shut-off. Unibody design reduces stress. Minimum body cavity reduces build-up. Fugitive emission package available for both flammable and non-flammable service. Available in flangeless or flanged construction. Multiple, adjustable ring packing allows easy adjustment without requiring valve disassembly or actuator removal. Integral mounting pad. Static electricity grounding device. Positive position indication. Meets NACE MR01.75 for sulfide cracking resistance.
Special Tests
Liquid penetrant Magnetic-particle Ultra-sonic X-ray
Technical Data
Body style: Size range: Shut-off: WA21F (Flanged) WA20 (Flangeless) 1" to 8" ANSI Class V, FCI 70-2 (B16.104)
General Applications
Slurry and viscous fluid Powder and pellet Sludge in water treatment and pollution control processes Chips and fibers in pulp and paper process Flow control in pipeline and transmissions Pressure control in oil and gas
KTMMC-0550 63
Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless
Design and Construction Integral Mounting Pad
Machined actuator pad allows precise mounting of actuator. Mounting bolts are independent from the stem-packing gland bolts. This exact alignment reduces torque and prevents out-of-line wear on the stem and packing.
Versatile End-Connection
The Unibody design is available in flangeless or flanged construction and meets I.S.A. S-75.04 and ANSI B16.10 face-to-face dimensions.
Unibody Design
This proven structural design enhances piping integrity by reducing stress and additionally eliminates potential leak paths.
KTMMC-0550 64
Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless
Cv Values
Valve Size 10
1" 0.16 11/2" 0.45 2" 0.83 3" 1.80 4" 3.00 6" 6.50 8" 10.40
30
1.2 3.2 5.8 12.8 21.0 45.5 72.8
40
2.3 6.3 11.6 25.6 42.0 91.0 146.0
Percent Open 50 60 70
4.1 11.3 20.6 45.6 75.0 163.0 260.0 6.6 18.0 33.0 73.0 120.0 260.0 416.0 10.2 27.9 51.2 113.0 186.0 403.0 645.0
100
80
90
100
33.0 90.0 165.0 365.0 600.0 1300.0 2000.0
80
Cv Value %
15.8 23.4 43.2 63.9 79.2 117.0 175.0 259.0 288.0 426.0 624.0 923.0 998.0 1480.0
60
40
0
80 133 177 293 354 673 797 1682 2655
100
80 133 177 293 354 673 797 1682 2655
600
165 341 531 1062 1328 2540 3000 6151 10620
725
225 452 700 1328 1638 3275 3983 7957 14160
20
20
40
60
80
100
Valve Travel %
21F 20
32 32
AT AT
Body Material
32 - CF8M 31 - CF8 30 - CG8M
Trim Combination
See Available Trims table (below)
Available Trims
Application
Trim Combination Operating Temperature Body Material V-Ball Material Seat Material Seat Seal Material Stem Bearing Packing
General Purpose
AV -4F to 302F [-20C to 150C] CF8, CF8M, CG8M CF8M+ Hard Chrome 316 SS + Stellite Viton O-ring Metal-backed Teflon PTFE
Abrasion Resistant
BV -4F to 302F [-20C to 150C] CF8, CF8M, CG8M CF8M+ Nickel Alloy Overlay 316 SS + Stellite Viton O-ring Metal-backed Teflon PTFE
Corrosion Resistant
AT -4F to 482F [-20C to 250C] CF8, CF8M, CG8M CF8M+ Hard Chrome 316 SS + Stellite Reinforced PTFE, U-ring Metal-backed Teflon Reinforced PTFE
Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless
Flanged Flangeless
H1 H1 d2 d
FLOW
d1
d2
d1
H H L1 L1 L L
d
0.98 1.50 2.01 2.52 2.99 4.01 5.00 5.95 7.99
d1
1.73 2.05 2.60 3.15 3.31 4.09 5.12 6.30 7.99
L1
2.40 3.58 3.86 3.94 3.74 4.41 5.00 5.26 5.75
d2
4.25 5.00 6.00 7.00 7.50 9.00 10.00 11.00 13.50
d
0.98 1.50 2.01 2.52 2.99 4.02 5.00 5.98 7.99
d1
1.73 2.05 2.60 3.15 3.31 4.09 5.12 6.22 7.99
L
4.02 4.49 4.88 5.63 6.50 7.64 8.39 9.02 9.57
L1
1.42 1.57 1.73 2.09 2.24 3.03 3.07 3.90 4.17
d
0.98 1.50 2.01 2.52 2.99 4.01 5.00 5.95 7.99
d1
1.73 2.05 2.60 3.15 3.31 4.09 5.12 6.30 7.99
L1
2.40 3.58 3.86 3.94 3.74 4.41 5.00 5.26 5.75
d2
4.88 6.13 6.50 7.50 8.25 10.00 11.00 12.50 15.00
d
0.98 1.50 2.01 2.52 2.99 4.02 5.00 5.98 7.99
d1
1.73 2.05 2.60 3.15 3.31 4.09 5.12 6.22 7.99
L
4.02 4.49 4.88 5.63 6.50 7.64 8.39 9.02 9.57
L1
1.42 1.57 1.73 2.09 2.24 3.03 3.07 3.90 4.17
KTMMC-0550 66
Engineering Data
KTMMC-0550 67
Engineering data for the sizing, selection and specification of KTM Ball Valves
Pressure/Temperature Ratings
The body rating is independent of the seat rating and is shown below by dotted lines. Seat ratings for high-temperature valves with Gratite seats are identical to ANSI body ratings. Refer to page 18.
700
700
Pressure, psi
300 lb R
Pressure, psi
Pressure, psi
ating
600 500
GSe
e T-S
G-S at eat
at E
e T-S
at -Se
-S ea t
at
at
E-S ea
Ratin
Rat in g
Rat in g
300
400
500
100
200
300
400
500
Temperature (F)
Temperature (F)
Temperature (F)
ANSI 150, 300 (10" to 30") ANSI 600 (1/2" to 24") ANSI 900, 1500 (1/2" to 24")
4000 3500 3000
1500 lb Rating
Pressure, psi
Pressure, psi
600 500
G-
Pressure, psi
900 lb Rating
a Se
E-
Se
150 lb
at
Rating
t 150 lb Rating
at
600 lb Rating
at Se Hat Se TSG
Temperature (F)
e T-S at
-S
ea
ea -S
300 lb Rating
150 lb Rating
300
400
500
Temperature (F)
NBR O-ring
Notes:
1. The E-seat is the same pressure and temperature characteristics as the G-seat, except without reinforcing material. 2. Shaded area for 6", 8" and 10" ANSI 300 valves is limited to service applications. If continuous service condition is in shaded area, Trunnion type KTM ball valves are recommended. Temperature limitations of O-ring should be considered when making seat selection.
KTMMC-0550 68
Engineering data for the sizing, selection and specification of KTM Ball Valves
Pressure Drop vs. Flow - KTM Full Bore Ball Valves (ANSI 150 and 300 Class Valves)
10.0 5.0
1/ 2
3/4
1 1/ 2
2 2 1/ 2 3
10
1.0
P psi
0.0
0.1
12 14 16 18 20
0.05
Pressure Drop vs. Flow - KTM Reduced Bore Ball Valves (ANSI 150 and 300 Class Valves)
10.0 5.0
6 8
10
12 14 16 18 20
1.0
P psi
0.5
0.1
0.05
KTMMC-0550 69
Engineering data for the sizing, selection and specification of KTM Ball Valves
Pressure Drop vs. Flow - KTM 3-Way Model EO3100 Valves, L Port (2-Seats) Full Bore 11/2" to 8", Reduced 6" and 8"
10.0
ed duc Re duc ed
5.0
1 1/ 2
1.0
2 2 1/ 2 3
P psi
0.5
0.1
0.05
Pressure Drop vs. Flow - KTM 3-Way Model E3200 or E3900 Ball Valves, L Port (4-Seats) Full Bore 1/2" to 8", Reduced 6" and 8"
10.0 5.0
ce d ce d
6
1/2 3/4
Re d u
1 1/2
2 1/2
1.0
P psi
0.5
0.1
0.05
Re d u
Re
Engineering data for the sizing, selection and specification of KTM Ball Valves
Ball Valve Sizing Formulas
Flow coefficient, or Cv, by definition is the volume of water in gallons per minute that will flow through a given opening with a pressure drop of one psi. All Cv values shown for KTM ball valves are based on water at 60F. Formulas shown below will assist in obtaining the correct Cv for other fluids, gas, and steam. Where: Cv = Valve flow coefficient G = Specific gravity at flowing temperature (Water 1.0 at 60F) Q = Liquid rate (g.p.m.) Q = Gas flow rate at 14.7 psia and temperature 60F (scfh) W = Flow rate (lb./hr.) P1 = Upstream pressure (psia) P2 = Downstream pressure (psia) P = Pressure drop P1 - P2 (psia) T = Flowing temperature (F)
Notes: 1. For gas or steam service when P1 P2 < P (P1 + P2) = 0.87P1 2 2. For gas service, no temperature correction is necessary between 32F and 149F, but at any other temperature a correction is necessary.
Unknown Data Cv
Liquid Q G P Q 42.2
Gas G P(P1+P2)
Cv Temperature Correction
Q, P1, P2, G, T
Q 963
G (T + 460) P(P1+P2)
Q.W.
Cv
P G
42.2 Cv
P(P1+P2) G
2.1 Cv
P(P1+P2)
Q Temperature Correction
963 Cv
P(P1+P2) G (T + 460)
KTMMC-0550 71
Engineering data for the sizing, selection and specification of KTM Ball Valves
Flow Characteristics and Sizing Coefficients
Since KTM ball valves have inherent equal percentage flow characteristics, they are ideally suited for control applications over the widest possible range of flow. Equal percentage flow characteristics, in simple terms, means that a given percentage change in the valve opening will produce the same percentage change in flow. The two tables below, one for full bore and the other for reduced bore, are provided to assist in sizing KTM ball valves for control applications.
100
Percent of Maximum Cv
90 80 70 60 50 40 30 20 10 0 10 20 30 40 50 60 70 80 90 100
1" 94
11/2" 260
2" 480
21/2" 750
3" 1300
4" 2300
6" 5400
8" 10000
10" 16000
12" 24000
14" 31400
16" 43000
18" 57000
20" 73000
26
50
0.10
0.01
12 3 " 4
KTMMC-0550 72
Figure 1
Virgin PTFE Seat Material
Tensile Strength psi Permanent Deformation 0.2% Off Set Compressive Stress psi 1% Deformation Hardness (Shore Durometer) Coefficient of linear thermal expansion 77F to 302F Coefficient of Wear K inch2 sec x 10-8 lb ft hr cm2 sec x 10-6 kg m hr Specific Gravity Stationary Static Coefficient of Friction Notes:
1. 73F 1991 psi 2. ( ) Direction of perpendicular to molding direction.
24 hours
77F
18.7 11.9 10.3
212F
33.7 28.0 23.3
Temperature 302F
42.7 36.2 32.6
392F
50.0 44.2 41.0
482F
67.2 52.7 55.2
Figure 2 data show the E-seat to have superior characteristics throughout the full range of temperatures. Data was collected over a 24-hour period with a fixed pressure of 1991 psi. Because compressive creep is of such major importance in a valve seat, results from a wider range of temperatures are shown.
KTMMC-0550 73
SB11 Valve Torque Data for Actuator Sizing (Torque Unit = inch-lbs)
Valve Break Torque for E-Seat Gland Packing: T
Differential Pressure: psi Size
1/2"* 3/4"*
0
96 124 153 182 246 417 492 795 2068 4104
100
98 130 153 187 249 451 559 860 2135 4445
200
98 134 160 191 256 489 685 1085 2257 5198
300
98 136 164 200 276 506 846 1440 2696 6915
0
105 137 168 200 271 458 542 876 2272 4514
100
108 142 168 206 273 493 608 940 2340 4856
200
108 146 175 211 281 531 735 1166 2464 5609
300
108 147 179 218 301 547 896 1522 2901 7318
Fluid Condition
Clean Liquid: Use Chart Solvent, High Viscosity, or Dry Gas: Chart X 1.32
* Torques will not change for 1/2" and 3/4" in case of Solvents, Viscous or Dry Gas
KTMMC-0550 74
EB100 ANSI 150 and 300 Operating Torque (Torque Unit = inch-lbs)
Actuator Sizing with Applied Safety Factor Gland Packing: T
Fluid Factor Size inch
1/2" 3/4"
85 117 146 108 149 186 139 191 239 239 329 412 339 467 584 616 850 1062 924 1275 1593 1694 2337 2921 3090 4248 5310 4775 6586 8232 7700 10620 13275
85 117 146 108 149 186 139 191 239 246 340 425 347 478 597 631 871 1089 1063 1466 1832 1925 2655 3319 3543 4886 6108 5852 8071 10089 11089 15295 19119
85 117 146 109 151 186 145 200 250 262 361 451 370 510 637 693 956 1195 1201 1657 2071 2233 3080 3850 4080 5628 7035 6930 9559 11949 14785 20393 25491
86 119 149 89 123 154 102 140 175 111 153 191 117 161 202 131 181 226 154 212 266 162 223 279 185 255 319 270 372 465 308 425 531 385 531 664 416 574 717 493 680 850 616 850 1062 785 1083 1354 932 1285 1606 1078 1487 1859 1371 1891 2363 1540 2124 2655 1771 2443 3054 2464 3399 4248 2849 3930 4912 3234 4461 5576 4775 6586 8232 8315 11470 14337 Contact your sales representative 18789 25915 32394
139 191 239 162 223 279 216 297 372 439 605 757 539 743 929 1001 1381 1726 1309 1806 2257 2310 3186 3983 3835 5290 6612 5427 7486 9357 8684 11978 14973
139 191 239 162 223 279 216 297 372 447 616 770 547 754 943 1016 1402 1752 1448 1997 2496 2541 3505 4381 4270 5890 7362 6440 8882 11103 11869 16370 20463
139 191 239 163 225 281 222 306 382 462 637 797 570 786 982 1078 1487 1859 1586 2188 2735 2849 3930 4912 4776 6588 8235 8394 11578 14472 15342 21161 26451
140 193 242 143 198 247 156 215 268 165 227 284 171 236 295 185 255 319 231 319 398 239 329 412 262 361 451 470 648 810 508 701 876 585 807 1009 616 850 1062 693 956 1195 816 1126 1407 1170 1614 2018 1317 1816 2270 1463 2018 2522 1756 2422 3027 1925 2655 3319 2156 2974 3717 3080 4248 5310 3465 4779 5974 3850 5310 6638 5427 7486 9357 8756 12077 15096 Contact your sales representative 19105 26352 32940
Conditions
A: B: C: For clean liquids For solvents, high viscosity, cry gas For slurry
KTMMC-0550 75
Operating Torque for 3-Way EO3100, EO3800, E3900, E3200 (Torque Unit = inch-lbs)
Gland Packing: T
Valve Size F.B. R.B.
1/2" 3/4"
100
58 73 94 158 230 427 605 1152 1920 3024 6144
300
58 74 98 173 251 470 826 1536 2832 4800 9984
400
59 76 101 182 271 516 888 1680 3168 5376 11328
600
740
61 71 80 94 113 130 218 265 350 437 634 730 1056 1152 1968 2074 3734 3898 Contact your sales representative
Model Number
EO3100 and EO3800
Factor
I II III I II III USE Chart 1.7 X Chart 2.27 X Chart 2.4 X Chart 3.6 X Chart 4.8 X Chart
For Clean Liquids use . . . . . . . . . Factor I For Solvents OR Dry Gas . . . . . . Factor II For Slurry use . . . . . . . . . . . . . . . . Factor III
Operating Torque for Floating Ball Valves EB100 PEEK and Gratite Seats (Torque Unit = inch-lbs)
ANSI 150 and 300
Valve Size F.B. R.B.
1/2" 3/4"
100
173 220 281 475 691 1282 1814 3456 5760 9072 18432
300
173 223 295 518 752 1411 2477 4608 8496 14400 29952
400
176 227 302 547 814 1548 2664 5040 9504 16128 33984
600
184 241 338 655 1051 1901 3168 5904 11203 18518 45792
740
212 281 389 796 1310 2189 3456 6221 11693 19584 50112
KTMMC-0550 76
Operating Torque for Trunnion Mounted Ball Valves EO1100, EO8100, EO1200 and EO8200 (Sizes 2" to 24")
The enclosed valve torques are intended as a guide for the selection of the proper actuator for us on KTM ball valves. The torques reflect net peak (no safety factor) at breakaway. Normally, running is 25% less and seating is 10% less.
Factor
Condition of Fluid
Clean Liquid (see Note)
Temperature
-4F to Seal Limit (for Pressure/Temperature chart, contact your sales representative)
II
Solvent or Dry Gas -4F to Seal Limit (see Note) (for Pressure/Temperature chart, contact your sales representative) Clean Liquid -58F to -4F -4F to Seal Limit (for Pressure/Temperature chart, contact your sales representative)
III
Slurry
Note:
Example Clean Liquid = Water or Oil (Lubricant Effect) Example Solvent = Gasoline or Kerosene (Washing Effect)
Example:
Service conditions = 10" line, handling natural gas at a maximum differential pressure of 800 psi, and a maximum temperature of 100F. Customer desires full bore ball valve, flange ends, 600 ANSI. From Factor Chart above, Dry Gas has a torque of Factor II. On Factor II Chart (page 78), locate 800 psi column under Differential Pressure. Proceed downward until 10" Full Bore (F.B.) row is intersected. Torque in this block reads 17,200 in/lbs. This is net peak torque at breakaway.
KTMMC-0550 77
Operating Torques for Trunnion Mounted Ball Valves (Torque Unit = inch-lbs)
Factor I
Valve Size F.B. R.B.
2 3 4 6 8 10 12 14 16 18 20 24 3 4 6 8 10 12 14 16 18 20 24 30
200
468 864 1395 2610 4680 7740 12,600 18,000 25,650 32,400 42,300 66,600
400
600
800
1000
1200
1400
1600
1800
2000
2200
1980 4140 7020 13,320 23,400 39,600 64,800 90,000 127,800 166,500 225,000 351,000
2400
2196 4500 7740 14,400 25,650 44,100 70,200 99,000 140,400 184,500 244,800 387,000
2600
2412 4860 8460 15,750 27,900 48,510 76,500 108,000 153,000 202,500 270,000 432,000
2800
2610 5310 9360 17,100 30,600 53,100 82,800 118,800 166,500 225,000 297,000 477,000
3000
2880 5850 10,260 18,720 33,300 58,500 90,000 130,500 180,000 250,200 324,000 522,000
3200
3132 6390 11,160 20,250 36,900 63,000 99,000 142,200 198,000 270,000 351,000 567,000
3400
3420 6930 12,150 22,320 39,600 68,400 108,000 153,000 216,000 288,000 387,000 612,000
3600
3690 7470 13,050 24,300 43,200 73,800 117,000 162,000 234,000 315,000 414,000 666,000
540 648 747 864 1008 1170 1350 1575 1845 1062 1260 1512 1782 2034 2340 2745 3195 3735 1710 2115 2565 3015 3510 4050 4752 5562 6462 3222 3951 4770 5580 6480 7560 8820 10,350 12,150 5760 7020 8550 10,350 12,150 14,220 16,560 18,720 21,420 9540 11,880 14,400 17,100 20,250 23,400 27,000 31,500 36,450 15,300 18,900 23,040 27,900 32,400 37,800 43,650 50,400 58,500 22,320 27,000 32,400 38,520 45,000 53,820 62,730 72,000 83,700 31,500 38,700 46,800 55,800 64,800 75,600 87,300 101,700 117,000 40,500 50,400 61,200 72,900 83,700 97,200 111,600 130,500 151,200 52,200 63,900 77,400 90,000 106,200 122,400 144,000 171,000 206,100 82,800 102,600 122,400 144,000 169,200 196,200 229,500 270,000 322,200
Clean Liquid: -4F ~ seal limit (for Pressure/Temperature chart, contact your sales representative).
Factor II
Valve Size F.B. R.B.
2 3 4 6 8 10 12 14 16 18 20 24 3 4 6 8 10 12 14 16 18 20 24 30
200
560 1040 1640 3080 5520 9200 15,040 21,600 30,400 39,200 50,400 80,000
400
600
800
1000
1200
1400
1600
1800
2000
2160 4400 7680 12,800 25,600 44,000 70,400 100,000 140,000 180,800 240,000 384,000
2200
2400
2600
2880 5840 10,240 18,800 33,600 57,600 92,000 129,600 184,000 240,000 320,000 512,000
2800
3120 6400 11,200 20,400 36,800 62,800 100,000 142,400 200,000 264,000 352,000 568,000
3000
3440 7040 12,320 22,240 40,800 68,800 108,800 153,600 222,400 292,000 468,000 624,000
3200
3760 7600 13,200 24,000 44,000 75,200 118,400 168,000 238,400 316,000 424,000 672,000
3400
4080 8320 14,400 26,400 48,000 80,000 128,000 180,000 256,000 344,000 456,000 736,000
3600
4400 8960 15,600 28,800 51,280 86,4000 140,000 196,000 280,000 376,000 496,000 800,000
656 760 896 1040 1200 1392 1600 1880 1240 1480 1760 2080 2400 2760 3240 3760 2040 2480 3040 3560 4160 4800 5600 6560 3800 4720 5760 6640 7760 9120 10,560 12,400 6880 8400 10,320 12,160 14,400 16,800 19,600 22,400 11,360 14,240 17,200 20,400 24,000 28,000 32,640 37,600 18,400 22,560 27,600 32,800 38,800 45,600 52,800 60,800 26,400 32,400 38,800 45,600 53,600 64,000 74,400 86,400 37,600 45,600 56,000 66,400 76,800 89,600 104,000 120,000 48,000 59,200 72,000 86,400 100,000 116,000 134,400 156,000 62,400 76,800 92,000 108,000 126,400 145,600 172,000 204,000 97,600 120,000 145,600 174,400 200,000 232,000 272,000 320,000
2400 2600 4880 5360 8400 9200 15,840 17,300 28,000 30,800 48,000 52,800 76,800 84,000 108,000 118,400 153,600 168,0000 200,000 220,000 264,000 292,000 424,000 464,000
Solvent or Dry Gas: -4F ~ seal limit (for Pressure/Temperature chart, contact your sales representative). Clean Liquid: -58F to -4F
Factor III
Valve Size F.B. R.B.
2 3 4 6 8 10 12 14 16 18 20 24 3 4 6 8 10 12 14 16 18 20 24 30
1200
1800 3640 6224 11,600 21,440 35,840 57,600 80,000 116,000 148,000 188,000 296,000
1400
2080 4240 7200 13,600 25,200 41,600 67,200 94,400 134,400 172,000 220,000 344,000
1600
2400 4944 8400 15,920 29,200 48,800 78,240 110,400 156,000 200,000 256,000 408,000
1800
2800 5600 9760 18,400 33,600 56,000 91,200 128,000 180,000 232,000 304,000 480,000
2000
3200 6560 11,440 21,600 38,400 64,800 104,000 148,000 212,000 272,000 364,000 568,000
2200
3520 7200 12,640 23,600 41,600 71,200 113,600 160,000 230,400 296,000 400,000 630,400
2400
3840 7920 13,680 25,600 45,600 77,600 124,000 176,000 252,000 328,000 440,000 704,000
2600
4240 8800 15,200 28,000 49,600 86,400 136,000 192,000 272,000 352,640 480,000 784,000
2800
4640 9520 16,640 30,400 54,400 94,400 148,000 208,000 300,000 392,000 528,000 880,000
3000
3200
3400
3600
696 832 976 1152 1344 1264 1544 1840 2240 2680 2000 2480 3032 3640 4480 3680 4640 5744 7120 8640 5840 8320 10,240 12,720 15,280 11,200 13,920 17,120 21,200 26,000 18,000 22,240 27,200 33,600 41,440 26,000 32,800 40,000 48,800 58,400 36,000 45,600 56,800 68,800 84,000 46,400 57,600 72,000 91,200 110,400 60,800 76,000 94,400 112,400 139,200 96,000 118,400 147,200 182,400 220,000
5120 5600 6080 6640 10,400 11,200 12,240 13,440 18,000 19,600 21,440 23,200 33,200 36,000 40,000 43,200 59,200 64,800 70,400 76,800 102,400 112,000 120,000 132,000 164,000 176,000 192,000 204,000 228,000 248,000 268,000 288,000 328,000 356,000 384,000 416,000 432,000 472,000 512,000 560,000 576,000 624,000 680,000 664,000 944,000 1,024,000 1,104,000 1,184,000
Slurry: -4F ~ seal limit (for Pressure/Temperature chart, contact your sales representative). Clean Liquid: -58F to -4F
Notes:
1. Torques are net peak (no safety factor). Select actuator output torque with safety factor based on actuator type and consider all operating conditions such as temperature, differential pressure, type of fluid, and operating frequency. 2. Seat = H (Reinforced PTFE with Metal Carrier Ring)
Torque values provided in this catalog are under standard conditions of clean liquid and ambient temperature.
KTMMC-0550 78
200
260 346 576 755 1593 2301 3100 5310 8410 15576 25665 48675 78680 141600
290
319 452 770 1110 2213 3275 4602 7525 13275 21685 38940 70800 132750 212400
400
363 525 975 1510 3100 4425 6195 11505
500
399 570 1151 1682 3810 5576 7877 14160
600
410 585 1239 1947 4248 6640 9735 15930
725
410 600 1330 2124 4956 7788 11065 19470
125 160 205 235 455 675 975 1595 2480 3720 6195 11500 12280 28765
0
125 160 205 235 455 675 975 1595 2480
100
156 248 354 445 975 1465 1950 3186 4868
Differential Pressure, psi - inch - lbs 200 290 400 500 600
260 346 576 755 1593 2301 3100 5310 8410 319 452 770 1110 2213 3275 4602 7525 13275 363 525 975 1510 3100 4425 6195 11505 399 570 1151 1682 3810 5576 7877 14160 410 585 1239 1947 4248 6640 9735 15930
725
410 600 1330 2124 4956 7788 11065 19470
KTMMC-0550 79
Ordering Instructions (When ordering: Quantity and Valve Size should precede KTM Code Number)
Body Style Body Materials Special Feature Ball/Stem Materials* Ball Coating Seat Stem Materials Packing Pressure Class Manual Connection Special Operator
Example:
EB1
32
32
15
- S
Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; Ball-Stem Material: 316 SS; Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever handle
Code EO100SB11 EB800R EB1 EB8 E071 E078 E011 E081 E012 E082 E031 E038 E39 E32
Body Style (see page 82 for details) Full bore, floating ball, split body, ISO Reduced bore, floating ball, one piece unibody Full bore, floating, split body Reduced bore, floating, split body Jacketed, end entry, over size flanged, full bore Jacketed, end entry, over size flanged, reduced bore Full bore, trunnion mounted ball, O-ring stem seal Reduced bore, trunnion mounted ball, O-ring stem seal Full bore, trunnion mounted ball, adjustable gland Reduced bore, trunnion mounted ball, adjustable gland 3-way L Port, 2-seats, full bore 3-way L Port, 2-seats, reduced bore 3-way L or T Port, full bore, 4-seats 3-way L or T Port, 4-seats, full and reduced bore available Body Materials 317 SS - CG8M 304 SS - CF8 316 SS - CF8M 316L - CF3M 304L - CF3 Alloy 20-CN7M Duplex S.S.-CD4MCU Hastelloy B"-N12MV Hastelloy C-CW12MV Monel-M-35-1 Inconel-CY40 Titanium Nickel-CZ100 LCB LC1 LC2 LCC LC3 WCB or A 105 WCC WC1-F1 LF2 API-6A Type II Other Materials
Code L T U Code 30 31 32 33 34 35 36 37 38 39 41 42 43 44 45 46 50 52 53 54 62 63 69 71 72 99
Special Feature L Port for 3-way T Port for 3-way B7M/2HM Bolting for SS and Alloy Bodies Ball/Stem Materials* 317 SS - CG8M 304 SS - CF8 316 SS - CF8M 316L - CF3M 304L - CF3 420 S.S. Alloy 20 410 SS 403 SS 329 SS Hastelloy B Hastelloy C Monel Inconel Titanium Nickel LCB LC2 LCC LC3 WCB or A105 Cr-Mo Steel LF2 AISI 4137 AISI 4135 Other Materials
Code 30 31 32 33 34 36 39 41 42 43 44 45 46 50 51 52 53 54 62 64 68 69 72 99
* When stem material is different than ball material, the code number for the stem material should follow the code number for the ball material. 32/39-Ball = CF8M or 316SS, Stem = 329SS
Code E C N
Ball Coating ENP (Electroless Nickel Plated) 3 mils Hard Chrome Plated Nickel Alloy Overlay
KTMMC-0550 80
Ordering Instructions (When ordering: Quantity and Valve Size should precede KTM Code Number)
Body Style Body Materials Special Feature Ball/Stem Materials* Ball Coating Seat Stem Materials Packing Pressure Class Manual Connection Special Operator
Example:
EB1
32
32
15
- S
Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; Ball-Stem Material: 316 SS; Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever handle
Seat Materials PTFE Reinforced PTFE (carbon fiber reinforce) Special reinforced T.F.E. Same as G but with a metal carrier ring Reinforced Nylon (ANSI 2500, API 6A) Hard Graphite Metal Seat Peek UHMW Polyethylene PTFE-PFA Copolymer Moly/Glass T.F.E. Stem Packing or Seals PTFE NBR Hydrin or Low Temp. NBR Viton GRAFOIL Reinforced PTFE Pressure Class ANSI 150 lb. ANSI 300 lb. ANSI 600 lb. ANSI 900 lb. ANSI 1500 lb. ANSI 2500 lb. Manual Operator Type Lever Handle Worm Gear Operator Oval Handwheel
Connection Raised Face Standard (specify for all others) Ring Type Joint Butt-weld End Screwed End Socket Weld End Flat Face Special Special give complete detail Extended Bonnet for cryogenic service Special Vented Ball (Uni-directional flow required) Fugitive Emission Double Gland Packing and Lantern Ring Exxon Partial Burn Valve Exxon Full Burn Valve DuPont Coded Cavity-Free/No Fill/Pocketless
When other than lever or gear operators are desired, a complete description of the actuator should follow the valve coding number.
KTMMC-0550 81
Ordering Instructions (When ordering: Quantity and Valve Size should precede KTM Code Number)
Body Style Body Materials Special Feature Ball/Stem Materials* Ball Coating Seat Stem Materials Packing Pressure Class Manual Connection Special Operator
Example:
EB1
32
32
15
- S
Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; Ball-Stem Material: 316 SS; Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever handle
to 8"
6" to 10"
1/2" 1/2"
E081
E012
Trunnion Mounted Ball, Split Body, Adjustable Gland Trunnion Mounted Ball, Split Body, Adjustable Gland
E082
KTMMC-0550 82
NACE Title MR-01-75 Sulfide stress-cracking resistant metallic materials for oilfield equipment BS 5351 5146 Title Steel ball valve for the petroleum, petrochemical and allied industries Inspection and testing
Details on acceptance of KTM products with other organizations are available upon request.
KTMMC-0550 83
Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products and services. Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particular purpose and system requirements. TFC MAKES NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATION REFERS. ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING INCIDENTAL, DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES) RESULTING FROM THE USE OF OR RELIANCE UPON THIS INFORMATION. Patents and Patents Pending in the U.S. and foreign countries. Tyco reserves the right to change product designs and specifications without notice. All registered trademarks are the property of their respective owners. Printed in the USA.
KTMMC-0550 84
www.tycoflowcontrol.com