17 TON PADEYE

1.0 Inputs 1.1 Padeye characteristics R_eye R_main R_cheek th_main th_cheek a_weld H_stiff1 H_stiff2 th_stiff1 th_stff2 H_eye V V_s1 Lenth Width1 Width2 1.2 Applied loads F = = = = 83.4 kN 60 deg. 7.13 deg. 2.00 Nominal applied load angle between applied load & Y-Z plane additional sling deviation safety coefficient applied to get design load = = = = = = = = = = = = = = = = 15 45 0 35 0 0 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

Page 1 of 12

50 45 45 90 0 0

eye radius main plate radius cheek plates radius main plate thickness cheek plate thickness welding dimension between main & cheek plates stiffner 1 height stiffner 2 height stiffner 1 thickness stiffner 2 thickness height of eye distance between center of stiffners distance eye-center to stiffner 1 total length of padeye (stiffners included) width of stiffner 1 at feet width of stiffner 2 at feet

a
b S 1.3a Shackle characteristics d_pin in_length shackle_safe_load Ash 1.3b Need for centralizer plates during lifting : Tt Ash - Tt 1.4 Material characteristics Fy E 2.0 Design load

= = = =

28.7 95.5 8.5 42.9

mm mm MT mm

pin diameter Inside length Safe working load Shackle inside width

THIS CHECK IS NOT PART OF STRENGTH CHECK CALCULATIONS = = 35.00 mm 7.90 mm Total padeye thickness (both main & cheek plates) provide centralizer plates with total thickness of -2.1 mm

= =

345.00 Mpa yield strength 20000.00 Kn/sqcm Young elastic modulus

The lifting eye is checked for a maximum static sling load of 83.4 kN together with an inclination angle of 60 deg. to Y-Z plane, and 7.13 deg. additional sling deviation
x F
Applying a safely factor of 2 gives a design load of: FD = F*S This results in the following padeye loading = 166.80 kN

Cheek Main

1
a
H_eye

Hole

Design load applied in the plane of padeye FDy = FD*cosa*cosb FDx = FD*sina Design load applied perpendicular to padeye plane = = 82.76 kN 144.45 kN

Stiffner 1 Stiffner 2

1
H

FDz = FD*cosa*sinb+0.05*FD

18.69 kN

as per API-RP-2A recommendations

17 TON PADEYE
3.0 Check stresses at eye location 3.1 Check shear stress: fy = FD/As As = 2*(th_main*(R_main R_eye)+(2*th_cheek)*(R_cheek - R_eye)) fv = FD*10^3/As fallowable_v = 0.4*Fy Stress ratio: Rv = fv / fallowable_v

Page 2 of 12

th_cheek th_main
= = = 2100.00 mm^2 79.43 Mpa 138.00 Mpa

0.58 < 1 ok

z
3.2 Check bearing shear stress or radial pressure: fp = FD/Ax r_axe = d_pin/2 Ax = 2*r_axe*(th_main + 2*th_cheek) fx = FD*10^3/Ax fallowabe_x = 0.9*Fy Stress ratio: Rx = fx / fallowable_x 3.3 Check Hertz pressure: fm Checking in line with the Hertz Formula (Roark -Table 33-2c) Kb=2*R_eye*d_pin/(2*R_eye-d_pin) = fm=0.591*sqrt(F*E/(2*th_cheek+th_main)) = fallowable_m = 2.5*Fy = Stress ratio: Rm = fm / fallowable_m 14.35 1004.50 166.05 310.50 mm mm^2 MPa MPa

= = =

1 - 1

0.53 < 1 ok

662.31 mm 708.98 Mpa 862.50 Mpa

0.82 < 1 ok

3.4 Check welding between cheek plates & main plate: Welding characteristics d_weld = a_weld/sqrt(2) Avs = 2*pi*r_cheek*d_weld Load applied per cheek plate Fj = FD*th_cheek/(2*th_cheek+th_main) fvs = Fj*10^3/Avs fallowable_vs = 0.4*Fy Stress ratio: Rm = fm/fallowable_m

fvs = FJ/Avs

= =

0.00 mm 0.00 mm^2

= = =

0.00 kN #DIV/0! Mpa 138.00 MPa

#DIV/0!

#####

tw = Fj/sqrt(2) Nw = Fj/sqrt(2)
Stresses: fwa = Nw/Avs fwv = Tw/(Avs*2/3) fwVM = sqrt(fwa^2+3fwv^2) Stress ratio: Rwa = fwa/(0.6*Fy) Rwv = fwv/(0.4*Fy) RwVM = fwVM/(0.66*Fy)

0.00 kN 0.00 kN

#DIV/0! #DIV/0! #DIV/0!

MPa MPa MPa

= = =

#DIV/0! #DIV/0! #DIV/0!

##### ##### #####

17 TON PADEYE
4.0 Check Shear between Main Plate and Flanges: F1 = Mz/H - Fx/2 F2 = Mz/H + Fx/2 fva=Max(F1,F2)/(h*th_main)<=0.4*FY fvb=Max(F1,F2)/(h*th_main)<=0.4*FY Stress ratio: Rva = fva/(0.4*Fy) Rvb = fvb/(0.4*Fy) = = = 26.251477 kN 118.20156 kN #DIV/0! #DIV/0! Shear force b/w stiffner 1 and Main plate Shear force b/w stiffner 2 and Main plate

Page 3 of 12

N/mm2 Shear stress in Main plate N/mm2

= =

#DIV/0! #DIV/0!

##### #####

5.0 Check Shear in the Chord at Chord / Main Plate Connection T = Fdy t (Chord thickness) Tv = T/(2*H*t)<=0.4*FY Stress ratio: RTV = Tv/(0.4*FY) = = = 82.76 kN 31.75 mm 14.480328

0.10 < 1 ok

6.0 Checking of I-shaped section based on AISC formulae 6.1. Applied load parameters toward the checked section: I =

50.00 mm

Length between the applied load section and the section checked along x-axis Length between the applied load point and the section checked COG along y-axis

0.00 mm

6.2. Checked section geometrical parameters : H ew B ef dg 6.3. Miscellaneous points definition :

= = = = =

90.00 35.00 35.00 0.00 45.00

mm mm mm mm mm

length of the section along y-axis thickness of the section parallel to y-axis length of the section along z-axis thickness of the section parallel to z-axis distance between z-axis and gusset plate axis

point1 point2 point3 point4 CoA 6.4. Checked section geometrical parameters : Areas Az Ax Inertias Iz Inertia modulus Ny1 = Iy/Vy1 Ny2= Iy/Vy2 Ny3= Iy/Vy3 Ny4= Iy/Vy4 Nz1 = Iz/Vz1 Nz2= Iz/Vz2 Nz3= Iz/Vz3 Nz4= Iz/Vz4 Iy Ay = = = = = = = = = = = = =

Vy (cm) Vz (cm) 1.75 4.50 1.75 4.50 1.75 4.50 1.75 4.50 0.00 0.00

3150.00 mm^2 0.00 mm^2 3150.00 mm^2 32.16 cm^4 212.63 cm^4 18.38 18.38 18.38 18.38 47.25 47.25 47.25 47.25 cm^3 cm^3 cm^3 cm^3 cm^3 cm^3 cm^3 cm^3

17 TON PADEYE
Static moment MsyCoA Msy3 Msy4 Msz3 Msz4 = = = = = 35.44 0.00 0.00 0.00 0.00 cm^3 cm^3 cm^3 cm^3 cm^3

Page 4 of 12

6.5. Loading : N = FD My = -FDz*I Mz = -FDy*I - FDx*d Ty = FDy Tz = FDz 6.6. Resulting stresses : Normal stress Bending stresses fa: fby1= fby2= fby3= fby4= fbz1= fbz2= fbz3= fbz4= = = = = = = = = = 52.95 N/mm^2 50.86 50.86 50.86 50.86 87.57 87.57 87.57 87.57 N/mm^2 N/mm^2 N/mm^2 N/mm^2 N/mm^2 N/mm^2 N/mm^2 N/mm^2 Ra = 0.26 < 1 O.K. = = = = = 166.80 934.58 4137.75 82.76 18.69 kN kN.mm kN.mm kN kN

Rby =

0.22 < 1 O.K.

Rbz =

0.38 < 1 O.K.

Shear stresses

fvyCoA= fvy3= Ty*msy3/Iz*t fvy4= Ty*msy4/Iz*t fvz3=Tz*msz3/Iy*t fvz4= Tz*msz4/Iy*t fv3= fv4=

= = = = = = =

39.41 0.00 N/mm^2 0.00 N/mm^2 0.00 N/mm^2 0.00 N/mm^2 0.00 N/mm^2 0.00 N/mm^2

Rv =

0.29 < 1 O.K.

7. AISC streess interaction ratio & Von-Mises stress ratio : R = fai/0.6 x Fy + (fbyi + fbzi)/0.66 x Fy (AISC stress interaction ratio)

dVM

= [(fai + fbyi + fbzi)^2 + 3 x fvi^2]^1/2

Rvm = dVM/0.66 x Fy (Von - Mises stress ratio)

Point 1 Axial stress + bending y + bending z R = Point 2 Axial stress + bending y + bending z R = Point 3 Axial stress + bending y + bending z R 0.86 R= 0.86 < 1 O.K. 0.86 R= 0.86 < 1 O.K.

dVM

= =

0.86 191.39 N/mm^2

R= Rvm =

0.86 < 1 O.K. 0.84 < 1 O.K.

Point 4 Axial stress + bending y + bending z R

dVM

= =

0.86 191.39 N/mm^2

R= Rvm =

0.86 < 1 O.K. 0.84 < 1 O.K.

CoA Axial stress + bending y + bending z R

dVM

= =

0.26 86.39 N/mm^2

R= Rvm =

0.26 < 1 O.K. 0.38 < 1 O.K.

Page 5 of 12

Checking stress at eye loaction

1.0 Inputs 1.1 Padeye characteristics R_eye R_main R_cheek th_main th_cheek a_weld H_stiff1 H_stiff2 th_stiff1 th_stff2 H_eye V V_s1 Lenth Width1 Width2 1.2 Applied loads F = = = = 1433.11 kN 63.38 deg. 0 deg. 2.00 Nominal applied load angle between applied load & Y-Z plane additional sling deviation safety coefficient applied to get design load = = = = = = = = = = = = = = = = 69 220 180 50 40 22 220 220 30 30 195 630 315 660 150 150 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm eye radius main plate radius cheek plates radius main plate thickness cheek plate thickness welding dimension between main & cheek plates stiffner 1 height stiffner 2 height stiffner 1 thickness stiffner 2 thickness height of eye distance between center of stiffners distance eye-center to stiffner 1 total length of padeye (stiffners included) width of stiffner 1 at feet width of stiffner 2 at feet

a
b S 1.3a Shackle characteristics d_pin in_length shackle_safe_load Ash 1.3b Need for centralizer plates during lifting : Tt Ash - Tt 1.4 Material characteristics Fy E

= = = =

133.4 666.8 300 185

mm mm MT mm

pin diameter Inside length Safe working load Shackle inside width

THIS CHECK IS NOT PART OF STRENGTH CHECK CALCULATIONS = = 130.00 mm 55.00 mm Total padeye thickness (both main & cheek plates) provide centralizer plates with total thickness of 45 mm

= =

412.00 Mpa yield strength 20000.00 Kn/sqcm Young elastic modulus

2.0 Design load

The lifting eye is checked for a maximum static sling load of 1433.11 kN together with an inclination angle of 63.38 deg. to Y-Z plane, and 0 deg. additional sling deviation
Applying a safely factor of 2 gives a design load of: FD = F*S This results in the following padeye loading Design load applied in the plane of padeye FDy = FD*cosa*cosb FDx = FD*sina Design load applied perpendicular to padeye plane FDz = FD*cosa*sinb+0.05*FD = 143.31 kN as per API-RP-2A recommendations = = 1284.27 kN 2562.39 kN = 2866.22 kN design load

Page 6 of 12

3.0 Check stresses at eye location 3.1 Check shear stress: fy = FD/As

F 1

As = 2*(th_main*(R_main R_eye)+(2*th_cheek)*(R_cheek - R_eye)) fv = FD*10^3/As fallowable_v = 0.4*Fy Stress ratio: Rv = fv / fallowable_v

= = =

32860.00 mm^2 87.23 Mpa 164.80 Mpa

a y

0.53 < 1 ok

3.2 Check bearing shear stress or radial pressure: fp = FD/Ax r_axe = d_pin/2 Ax = 2*r_axe*(th_main + 2*th_cheek) fx = FD*10^3/Ax fallowabe_x = 0.9*Fy Stress ratio: Rx = fx / fallowable_x 3.3 Check Hertz pressure: fm Checking in line with the Hertz Formula (Roark -Table 33-2c) Kb=2*R_eye*d_pin/(2*R_eye-d_pin) = fm=0.591*sqrt(F*E/(2*th_cheek+th_main)) = fallowable_m = 2.5*Fy = Stress ratio: Rm = fm / fallowable_m 66.70 17342.00 165.28 370.80 mm mm^2 MPa MPa

= = =

1
= 0.45 < 1 ok

th_chee
4002.00 mm 438.66 Mpa 1030.00 Mpa

th_main

0.43 < 1 ok

3.4 Check welding between cheek plates & main plate: Welding characteristics d_weld = a_weld/sqrt(2) Avs = 2*pi*r_cheek*d_weld Load applied per cheek plate Fj = FD*th_cheek/(2*th_cheek+th_main) fvs = Fj*10^3/Avs fallowable_vs = 0.4*Fy Stress ratio: Rm = fm/fallowable_m

fvs = FJ/Avs

= =

15.56 mm 17593.82 mm^2

= = =

881.91 kN 50.13 Mpa 164.80 MPa

0.30 < 1 ok

1 - 1
= Fj/sqrt(2) Nw = Fj/sqrt(2) Stresses: fwa = Nw/Avs fwv = Tw/(Avs*2/3) fwVM = sqrt(fwa^2+3fwv^2) Stress ratio: Rwa = fwa/(0.6*Fy) Rwv = fwv/(0.4*Fy) RwVM = fwVM/(0.66*Fy)

tw

623.61 kN 623.61 kN

35.44 MPa 53.17 MPa 98.67 MPa

= = =

0.14 < 1 ok 0.32 < 1 ok 0.36 < 1 ok

Page 7 of 12

Checking of I-shaped section based on AISC formulae

1. Applied load parameters toward the checked section (inputs) : I = 195.00 mm Length between the applied load section and the section checked along x-axis Length between the applied load point and the section checked COG along y-axis

0.00 mm

2. Checked section geometrical parameters (inputs) : H ew B ef dg 3. Miscellaneous points definition (calculated) :

= = = = =

660.00 50.00 300.00 30.00 315.00

mm mm mm mm mm

length of the section along y-axis thickness of the section parallel to y-axis length of the section along z-axis thickness of the section parallel to z-axis distance between z-axis and gusset plate axis

Vy (cm) point1 point2 point3 point4 CoA 4. Checked section geometrical parameters (calculated) : Areas Ay Az Ax Iy Iz Inertia modulus Ny1 = Iy/Vy1 Ny2= Iy/Vy2 Ny3= Iy/Vy3 Ny4= Iy/Vy4 Nz1 = Iz/Vz1 Nz2= Iz/Vz2 Nz3= Iz/Vz3 Nz4= Iz/Vz4 MsyCoA Msy3 Msy4 Msz3 Msz4 = = = = = = = = = = = = = = = = = = 2.50 15.00 2.50 2.50 0.00

Vz (cm) 33.00 33.00 30.00 33.00 0.00

33000.00 mm^2 15000.00 mm^2 48000.00 mm^2 14125.00 cm^4 268740.00 cm^4 5650.00 941.67 5650.00 5650.00 8143.64 8143.64 8958.00 8143.64 5085.00 2835.00 0.00 656.25 656.25 cm^3 cm^3 cm^3 cm^3 cm^3 cm^3 cm^3 cm^3 cm^3 cm^3 cm^3 cm^3 cm^3

Inertias

Static moment

5. Loading : N = FD My = -FDz*I Mz = -FDy*I - FDx*d Ty = FDy Tz = FDz = = = = = 2866.22 27945.65 250432.76 1284.27 143.31 kN kN.mm kN.mm kN kN

Page 8 of 12 6. Resulting stresses : Normal stress Bending stresses fa: fby1= fby2= fby3= fby4= fbz1= fbz2= fbz3= fbz4= = = = = = = = = = 59.71 N/mm^2 4.95 29.68 4.95 4.95 30.75 30.75 27.96 30.75 N/mm^2 N/mm^2 N/mm^2 N/mm^2 N/mm^2 N/mm^2 N/mm^2 N/mm^2 Ra = 0.24 < 1 O.K.

Rby = 0.11 < 1 O.K.

Rbz = 0.11 < 1 O.K.

Shear stresses

fvyCoA= fvy3= Ty*msy3/Iz*t fvy4= Ty*msy4/Iz*t fvz3=Tz*msz3/Iy*t fvz4= Tz*msz4/Iy*t fv3= fv4=

= = = = = = =

48.60 27.10 N/mm^2 0.00 N/mm^2 11.10 N/mm^2 11.10 N/mm^2 29.28 N/mm^2 11.10 N/mm^2

Rv = 0.29 < 1 O.K.

7.

AISC streess interaction ratio & Von-Mises stress ratio : (AISC stress interaction ratio)
Rvm = dVM/0.66 x Fy (Von - Mises stress ratio)

R = fai/0.6 x Fy + (fbyi + fbzi)/0.66 x Fy

dVM

= [(fai + fbyi + fbzi)^2 + 3 x fvi^2]^1/2

Point 1 Axial stress + bending y + bending z R

0.37

R = 0.37 < 1 O.K.

Point 2 Axial stress + bending y + bending z R

0.46

R = 0.46 < 1 O.K.

Point 3 Axial stress + bending y + bending z R

= =

0.36 105.59 N/mm^2

R = 0.36 < 1 O.K. Rvm = 0.39 < 1 O.K.

dVM

Point 4 Axial stress + bending y + bending z R

= =

0.37 97.33 N/mm^2

R = 0.37 < 1 O.K. Rvm = 0.36 < 1 O.K.

dVM

CoA Axial stress + bending y + bending z R

= =

0.24 103.21 N/mm^2

R = 0.24 < 1 O.K. Rvm = 0.38 < 1 O.K.

dVM

Page 9 of 12

provide centralizer plates with total thickness of 45 mm

Page 10 of 12

Cheek plate

Main plate

Hole Chord member Stiffener/flange plates

th_chee th_main

Page 11 of 12

Page 12 of 12