Ge Fanuc
Ge Fanuc
Ge Fanuc
June 2003 GFK-1892D A firmware upgrade is optional. Upgrading from versions earlier than 2.31 is recommended for applications requiring the new Modbus Master feature. An upgrade can be ordered from the factory (44A751470-G04), or downloaded from the technical support area at GEFanuc.com. The firmware resides in FLASH memory, and is upgraded by serial download from an IBM-compatible personal computer via CPU port 1. Port 2 cannot be used.
CPUE05
PWR OK RUN FAULT FORCE PORT 1 PORT 2
MAC XXXXXXXXXXXX
IC200CPUE05
PORT 1
Specifications
Size Width: 4.95 (126mm) - along DIN rail Length: 5.04 (128mm) Depth: 2.72 (69.1mm) System flash, battery-backed RAM 5V uses 220mA 3.3V uses: 570mA
IP ADDRESS
RS232 PORT 2
ETHERNET RESTART
Program storage Power Supply current consumption with no serial port converter or EZ Program Store device Power Supply current consumption with serial port converter or EZ Program Store device Floating point Boolean execution speed Realtime clock accuracy (for timer functions) Time of day clock accuracy
5V uses: 320mA
RS485
Features
Supports up to 64 modules with up to 2048 I/O points Can be either autoconfigured or configured from a programmer using configuration software 64KB of configurable memory for the application program, hardware configuration, registers (%R), analog inputs (%AI), and analog outputs (%AQ) Programming in Ladder Diagram and Instruction List Non-volatile flash memory for program storage Battery backup for program, data, and time of day clock Super capacitor provides power to memory for 1 hour Over 1 hour, backup battery protects memory contents up to 6 months. Backup battery has shelf life of 5 years when not in use. Run/Stop switch Floating point (real) data functions Embedded RS-232, RS-485, and Ethernet communications Supports EZ Program Store device 70mm height when mounted on DIN rail with power supply (sold separately)
yes 0.8 ms/K (typical) 100ppm (0.01%) or +/- 9sec/day 23ppm (0.0023%) or +/- 2sec/day @ 30C. 100ppm (0.01%) or +/- 9sec/day @ full temperature range RS-232, RS-485, Ethernet 64K bytes maximum 10Mbps (half- or full-duplex) RJ-45, UTP 8 32
Embedded communications Configurable memory Ethernet Interface Specifications Ethernet data rate Ethernet port Number of SRTP server connections Number of Ethernet Global Data (EGD) configuration-based exchanges EGD Exchange limits EGD Time Synchronization EGD Selective Consumption Load EGD configuration from PLC to programmer Remote Station Manager over UDP Local Station Manager (RS-232)
100 data ranges per exchange 1400 bytes of data per exchange NTP yes yes yes via CPU Port 1
This release replaces firmware version 2.20, 2.30, and 2.31. If you need to determine the current firmware version of a CPU, see the steps below: With Cimplicity Machine Edition Logic Developer, go online to the CPU, then select Target > Online Commands > Show Status. The Device Information Software Revision shows the current firmware revision level. With a VersaPro or Control programmer, attach the CPU. Under the PLC menu (VersaPro) or the Comm menu (Control), select the Memory tab on the Status Information dialog.
9.
10. If the PLC Fault Table is cleared, but the I/O Fault Table is not, the Ethernet interface may not regenerate pre-existing faults. Conversely, if the I/O Fault Table is cleared, and the PLC Fault Table is not, faults may be duplicated in the PLC Fault Table. It is recommended that you clear the PLC and I/O Fault Tables at the same time. 11. The CPUE05 gives priority to servicing the user logic program before servicing Ethernet traffic. Therefore, a long scan time may impact Ethernet throughput. 12. When servicing Ethernet traffic, the CPUE05 gives priority to servicing EGD traffic before servicing SRTP traffic, and gives priority to servicing SRTP traffic before servicing Station Manager traffic. Therefore, a heavy load of EGD traffic can lock out SRTP operation and likewise a heavy load of EGD and/or SRTP traffic can lock out Station Manager operation. For example, configuring the CPUE05 with 32 EGD exchanges at rates faster than 150 ms will result in frequent timeouts on SRTP operations. 13. Do not issue multiple ping requests to a CPUE05 it processes one incoming ping at a time.If the configured data length of a consumed EGD exchange does not match the received data length, the PLC Fault Table will be filled with entries (exception 28/1d) until the condition is corrected. Use the Station Manager Stat g command to determine which exchange is misconfigured. 14. Caution to NTP users: a) No exception reported if NTP server not available at startup. b) Station Manager startup message does not display correct time if NTP configured. c) Do not set NTP advanced user parameters nminpoll* and nmaxpoll* to the same value. d) Do not use more than one NTP server of the same stratum. e) Do not specify the IP address of a CPUE05 as the time server in the configuration of a CPUE05 or other device. 15. If your application attempts to perform more Ethernet communication than the CPUE05 can support, the following behaviors may be observed: a) b) The Ethernet interface may restart itself and the exception log will contain 28/1 exceptions followed by a system error restart 1/5. Ethernet operation will stop and the Ethernet LEDs in the lower right corner will blink indicating fatal fault 31. Push the Ethernet restart pushbutton to recover normal Ethernet operation. Ethernet operation will stop, the Ethernet LAN LED will go off, and pushing the Ethernet restart pushbutton will have no effect. There will be no response to Station Manager commands. Ten seconds later, the Ethernet interface will restart itself. The exception log will contain a restart due to watchdog timeout 1/0c. The application may fail to receive data from one or more nodes that are transmitting data to it. Push the Ethernet restart pushbutton to recover normal Ethernet operation.
2.
4.
5.
6. 7.
c)
d)
Before joining module carriers to the CPU, remove the connector cover on the right-hand side of the CPU. Do not discard this cover, you will need to install it on the last carrier, to protect the connector pins from contamination and damage during use.
Panel-Mounting ________________________________
If excessive vibration is a factor the CPU should also be screwed down to the mounting panel. Note 1. Tolerances are +/- 0.13mm (0.005in) non-cumulative. Note 2. 1.1-1.4Nm (10-12 in/lbs) of torque should be applied to M3.5 (#632) steel screw threaded into material containing internal threads and having a minimum thickness of 2.4mm (0.093in).
SEE NOTE 2.
4.3mm 0.170in
CPU
The CPU with power supply attached fits into a 70mm deep enclosure. To replace the battery, use a small screwdriver to gently pry open the battery holder. Replace battery only with*ACC001 from your PLC supplier, or with Panasonic battery: BR2032. Use of another battery may present a risk of fire or explosion.
Caution
Battery may explode if mistreated. Do not recharge, disassemble, heat above 100 deg.C (212 deg.F) or incinerate.
The LEDs in the upper left corner indicate the presence of power and show the operating mode and status of the CPU.
RUN/ON
PORT 1 PORT 2
STOP/OFF
POWER
If Run/Stop mode switch operation is enabled, the switch can be used to place the CPU in Run mode. If the CPU has non-fatal faults and is not in Stop/Fault mode, placing the switch in Run position causes the CPU to go to Run mode. Faults are NOT cleared. If the CPU has fatal faults and is in Stop/Fault mode, placing the switch in Run position causes the Run LED to blink for 5 seconds. While the Run LED is blinking, the CPU switch can be used to clear the fault table and put the CPU in Run mode. After the switch has been in Run position for at least second, move it to Stop position for at least second. Then move it back to Run position. The faults are cleared and the CPU goes to Run mode. The LED stops blinking and stays on. This can be repeated if necessary. If the switch is not toggled, after 5 seconds the Run LED goes off and the CPU remains in Stop/Fault mode. Faults stay in the fault table.
OK
RUN
FAULT
ON when the CPU is receiving 5V power from the power supply. Does not indicate the status of the 3.3V power output. ON indicates the CPU has passed its powerup diagnostics and is functioning properly. OFF indicates a CPU problem. Fast blinking indicates that the CPU is running its powerup diagnostics. Slow blinking indicates the CPU is configuring I/O modules. (Simultaneous blinking of this LED and the green Run LED indicates that the CPU is in boot mode and is waiting for a firmware update through Port 1.) Green when the CPU is in Run mode. Amber when the CPU is in Stop/IO Scan mode. If this LED is OFF but OK is ON, the CPU is in Stop/No IO Scan mode. If this LED is flashing green and the Fault LED is ON, the module switch was moved from Stop to Run mode while a fatal fault existed. Toggling the switch will continue to Run mode. ON if the CPU is in Stop/Faulted mode because a fatal fault has occurred. To turn off the Fault LED, clear both the I/O Fault Table and the PLC Fault Table. If this LED is blinking and the OK LED is OFF a fatal fault was detected during PLC powerup diagnostics. Contact PLC Field Service. ON if an override is active on a bit reference. Blinking indicates activity on that port. (Note: does not blink to indicate local Station Manager activity, see PORT 1 LED below.) The LEDs in the lower right corner show the operating mode and status of the Ethernet port. The Ethernet LEDs turn ON briefly, first amber then green, whenever a restart is performed in the Operational state by pressing and releasing the Restart pushbutton (see below). This allows you to verify that the Ethernet LEDs are operational. All three LEDs blink green in unison when a software load is in progress. Indicates the status and activity of the Ethernet network connection. ON/flickering green indicates Ethernet interface is online. ON amber indicates Ethernet interface is offline. Indicates the general status of the Ethernet interface. ON green indicates no exception detected. ON amber indicates an exception. Blinking amber indicates error code. Blinking green indicates waiting for configuration or waiting for IP address. ON amber indicates Port 1 is available for local Station Manager use (either by configuration or forced). OFF indicates PLC CPU is controlling Port 1.
ETHERNET RESTART
PORT 1
LAN The Ethernet Restart pushbutton has two functions: When pressed for less than 5 seconds, it resets the Ethernet hardware, tests the Ethernet LEDs, and restarts the Ethernet firmware. This disrupts any Ethernet communications that are presently underway. When pressed for at least 5 seconds, it toggles the function of Port 1 between its configured operation and forced local Station Manager operation. STAT
PORT 1
6 7 8 9
1 2 3 4 5
1 2 3 4 5
6 7 8 9
1 5
RS232 PORT 2
8
RS485
Port 1 is an RS-232 port with a 9-pin female D-sub connector. The pinout of Port 1 allows a simple, straightthrough cable to connect with a standard AT-style RS232 port. Cable shielding attaches to the shell. Port 1 screw locks are threaded #4-40. Port 1 can be configured for either CPU serial communications (SNP, RTU, Serial I/O), or local Station Manager use. If Port 1 has been configured for CPU use, it can be forced to local Station Manager operation using the Ethernet Restart pushbutton. Port 1 remains in that mode until the PLC is power cycled, or the Ethernet Restart pushbutton is pressed. If Port 1 is configured as a local Station Manager, it cannot be used for CPU serial communications and the Ethernet Restart pushbutton will NOT toggle it to the CPU serial protocols. Port 2 is an RS-485 port with a 15-pin female D-sub connector. This can be attached directly to an RS-485 to RS-232 adapter (IC690ACC901). Port 2 can be used for program, configuration, and table updates with the EZ Program Store module. Port 2 screw locks are threaded (metric) M3x0.5).
The shield must attach to shell of connectors on both ends of the cable.
Connector and Cable Specifications for Port 1 Vendor Part numbers below are provided for reference only. Any part that meets the same specification can be used.
Cable: Belden 9610 9 Pin Male Connector: Computer cable, overall braid over foil shield 5 conductor 30 Volt / 80C (176F) 24 AWG tinned copper, 7x32 stranding Vendor: Plug: Type: Pin: ITT/Cannon Crimp DEA9PK87F0 030-2487-017 AMP 205204-1 66506-9 Solder Connector Shell: ITT/Cannon AMP ZDE9P 747904-2 ---
Kit* ITT Cannon DE121073-54 [9-pin size backshell kit]: Metal-Plated Plastic (Plastic with Nickel over Copper) Cable Grounding Clamp (included) 40 cable exit design to maintain low-profile installation Plus ITT Cannon 250-8501-010 [Extended Jackscrew]: Threaded with #4-40 for secure attachment to port Order Qty 2 for each cable shell ordered
Pin Assignments for Port 1 Pin 1 2 3 4 5 6 7 8 9 Shell Signal n/c TXD RXD n/c GND n/c CTS RTS n/c SHLD -Input Output -Output Input Direction Function -Transmit Data output Receive Data input -0V/GND signal reference -Clear to Send input Request to Send output -Cable Shield wire connection / 100% (Continuous) shielding cable shield connection
Critical Information any other part selected should meet or exceed this criteria. Use of this kit maintains the 70mm installed depth.
Pin Assignments for Port 2 Pin 1 2, 3, 4 5 6 7 8 9 10 11 12 13 14 15 Shell Signal SHLD n/c P5V RTSA GND CTSB RT RDA RDB SDA SDB RTSB CTSA SHLD Output Output -Input -Input Input Output Output Output Input -Direction -Function Cable Shield Drain wire connection -+5.1VDC to power external level converters (100mA max.) Request to Send (A) output 0V/GND reference signal Clear to Send (B) input Resistor Termination (120 ohm) for RDA Receive Data (A) input Receive Data (B) input Transmit Data (A) output Transmit Data (B) output Request to Send (B) output Clear to Send (A) input Cable Shield wire connection / 100% (Continuous) shielding cable shield connection
Connector and Cable Specifications for Port 2 Vendor Part numbers below are provided for reference only. Any part that meets the same specification can be used.
Cable: Belden 8105 Low Capacitance Computer cable, overall braid over foil shield 5 Twisted-pairs Shield Drain Wire 30 Volt / 80C (176F) 24 AWG tinned copper, 7x32 stranding Velocity of Propagation = 78% Nominal Impedance = 100 Vendor: Plug: Pin: Type: Crimp ITT/Cannon DAA15PK87F0 030-2487-017 AMP 205206-1 66506-9 Solder ITT/Cannon ZDA15P -AMP 747908-2 -Kit* ITT Cannon DA121073-50 [15-pin size backshell kit]: Metal-Plated Plastic (Plastic with Nickel over Copper) Cable Grounding Clamp (included) 40 cable exit design to maintain low-profile installation Plus ITT Cannon 250-8501-009 [Extended Jackscrew]: Threaded with (metric) M3x0.5 for secure attachment Order Qty 2 for each cable shell ordered
Ethernet Cable
Hub
Connector Shell:
The Ethernet interface can be used to: Send and receive Ethernet Global Data. Ethernet Global Data can be used for highly efficient periodic data transfer on the LAN. The CPU supports up to 32 simultaneous Ethernet Global Data exchanges. Global Data exchanges are configured using the PLC programming software, then stored to the PLC. Both Produced and Consumed exchanges may be configured. Supports up to 1200 data ranges across all Ethernet Global Data exchanges, and supports selective consumption of Ethernet Global Data exchanges. Access CPU data from a host computer or other GE Fanuc PLCs. CPU supports up to eight simultaneous SRTP Server connections for use by other SRTP client devices on the Ethernet network. Communicate simultaneously to multiple devices. The multiplexing capabilities of the Ethernet interface, along with the Ethernet networks high capacity, allow the CPU to communicate with several other devices at the same time. Indirectly attach to other Local Area Networks and/or wide area networks via third party IP routers. Communicate with remote PLCs and other nodes via an IP Router. Communicate with remote computers via PPP (Point-to-Point Protocol) or SLIP (Serial Line Protocol) using modems and/or serial lines. Using third party PPP or SLIP devices, a remote host computer can be attached to a TCP/IP network. Ethernet LAN Port The 10BaseT twisted pair cable must meet applicable IEEE 802 standards. Category 5 is recommended.
Ethernet LAN Port 10BaseT RJ-45
ETHERNET RESTART
Critical Information any other part selected should meet or exceed this criteria. * Use of this kit maintains the 70mm installed depth.
Cable Lengths Maximum cable lengths the total number of feet from the CPU to the last device attached to the cable are: Port 1 (RS-232) = 15 meters (50 ft.) Port 2 (RS-485) = 1200 meters (4000 ft.) Serial Port Baud Rates Port 1 RTU protocol 1200, 2400, 4800, 9600, 19.2K, 38.4*K, 57.6*K 1200, 2400, 4800, 9600, 19.2K, 38.4K*, 57.6K* 4800, 9600, 19.2K, 38.4K* Port 2 1200, 2400, 4800, 9600, 19.2K, 38.4*K, 57.6*K 1200, 2400, 4800, 9600, 19.2K, 38.4K*, 57.6K* 4800, 9600, 19.2K, 38.4K* na
Local Station Manager 1200, 2400, 4800, (this is independent of 9600, 19.2K, 38.4K, serial protocol baud rate) 57.6K, 115.2K * Only available on one port at a time.
Station Manager Functionality Built-in Station Manager functionality permits on-line diagnostic and supervisory access through either Port 1 or via Ethernet. Station Manager services include: An interactive set of commands for interrogating and controlling the station. Unrestricted access to observe internal statistics, an exception log, and configuration parameters. Password security for commands that change station parameters or operation. Use of the Station Manager function requires a separate computer terminal or terminal emulator.