POWER SUPPLY PHILOSOPHY:

POWER SOURCE:

PCBL shall avail Power supply from two sources.

GRID SUPPLY:

a) Name of grid substation : Mokha substation

b) Grid supply : 66kV±10%; 50Hz± 3%
c) Number of feeders : one
d) Export of power to Grid : YES
e) Minimum load PF stipulated : 0.95

f)
System Earthing
• 66kV : Solid
• 11kV : Resistance Earthing
• 415V : Solid
ALTERNATE POWER SUPPLY – TURBO GENERATOR SET:

a) Capacity of TG set : 22.5MVA (18MW)

b) Generator Terminal Voltage : 11kV±10 %; 50Hz± 3%

CO-GENERATION POWER PLANT (CPP)

The plant shall have Turbo Generator (TG), 22.5 MVA, 11kV, 50Hz, 0.8PF, located at
TG Building, complete with all TG auxiliaries.

66/11 kV OUTDOOR SWITCH YARD

SYSTEM PARTICULARS:

PRIMARY DISTRIBUTION
Power supply (Grid) : 66 kV ±10%, 50Hz. ±3%, 3Ph, 3Wire
Three Phase Symmetrical fault level : 31.5kA for 3 Sec at 66 kV
Grounding : Solid

SECONDARY DISTRIBUTION
Power supply : 11 kV ±10%, 50Hz. ±3%, 3Ph, 4Wire
Three Phase Symmetrical fault level : 31.5 kA for 1 Sec. at 11kV
Grounding : a) 66kV grounding solidly earthed
b)11kV Neutral grounding Resistor
earthing
The plant shall avail 66 kV Power supply from Gujarat Electricity Transmission
Company (GETCO), Mokha substation located approx. 2.5 to 3 Km from the plant
location through 66 kV overhead transmission line.

The 66 kV overhead transmission line is received at 66 kV, 16/20 MVA outdoor

switchyard at PCBL-MUNDRA.

66 kV Grid supply received at Outdoor switchyard is stepped down to 11 kV through

16/20 MVA (ONAN / ONAF) Power transformer-1 & shall feed 11 kV indoor
Switchboard-1 located in Switchyard Control room.

During normal operation, Turbo Generator (TG) shall supply the entire process load
& surplus power generated shall be exported to grid through Power transformer.

Upon failure of Turbo Generator (TG), power to entire process plant shall be availed
from Gujarat Electricity Transmission Company (GETCO) Mokha substation.
DG SET
In case of failure of TG & Grid supply, DG set (750 kVA, 415 V, 50 Hz, 0.8pf) located
at DG room shall feed power to all essential Emergency loads.

POWER DISTRIBUTION PHILOSOPHY

PRIMARY DISTRIBUTION

SYSTEM PARTICULARS:

Power supply : 11kV ± 10%, 50 Hz ± 3 %, 3 phase, 3 wire AC

Three Phase Symmetrical Fault Level : 40 kA for 1 Sec.
Control supply:-
Closing, tripping & indication : 110V DC supply
Space heater supply : 230V, 50 Hz, 1Ph, 3W
Grounding of neutral : Resistance grounding

11kV SWITCHBOARD – 1

11 kV Switchboard-1 shall have an incomer from 66/11 kV Power Transformer

located in the switchyard. 11 kV Switch board-1 shall feed power to 11 kV switch
board-2 located in the TG building.

11kV SWITCHBOARD – 2

11 kV Switch board-2 located in TG Building shall feed power to 11 kV switch board-

3, Boiler feed pumps (2 nos.) and 2000 kVA, 11/0.433 kV TG auxiliary transformer. It
also has a bus coupler with lineup of required number of incoming/outgoing Vacuum
Circuit Breaker (VCB) panels. The Power generated by TG is fed to TG incomer
panel through a bus duct.
11kV SWITCHBOARD – 3

11 kV Switchboard-3, located at Process Substation, shall have an incomer, fed from

11 kV Switchboard-2 & a bus coupler with lineup of required number of
incoming/outgoing VCB panels. The Incomer & bus bars shall be adequately sized
for future expansion.

11 kV Switchboard-3 shall feed power to 3 nos. 11/0.72 kV, 1250 kVA Distribution
transformer which are feeding 3 nos. of Process Air Blowers through corresponding
VFDs (690 V, 550 kW) and 2 nos. of 11/0.433 kV, 3150 kVA Distribution transformers
which are feeding 2 respective bus sections i.e. Bus-A and Bus-C of PMCC-102
through Cu bus duct.

SECONDARY DISTRIBUTION:

SYSTEM PARTICULARS:

Power supply : 415V ± 10%; 3Ph; 4 wire

Frequency : 50Hz ± 3%
Control Voltage : 230V ± 10%; 50Hz; 1 Ph;2 wire
derived between phase & neutral.
Three Phase Symmetrical fault level : As indicated on Single Line Diagram
Grounding : Solid

PMCC-101

This LV Switchboard consists of an incomer from 11 kV Switchboard-2 through TG

Auxiliary transformer via Aluminium bus duct (3200 A). Further it feeds TG MCC,
Boiler MCC, PFIC-01, VFD-01 & VFD-02 (both 415 V, 90 kW) and various other
motors.

PMCC-102

LV Switchboard shall consist of three incomers & two bus couplers. Incomer -1 & 2
shall be fed from 2 nos. of 11/0.433 kV Distribution transformers & Incomer-3 shall be
fed from Diesel generator (750 kVA, 0.415 kV, 50Hz, 0.8PF) set, which is Bus
section-B. During normal operation Incomer -1, which is Bus section-A & Incomer-2,
which is Bus section-B & buscoupler-1 shall be in closed condition.

This LV Switchboard further feeds MCC-103, MCC-104, PFIC-02, PFIC-03, MLDB,

ELDB and PDB etc.
STATION BATTERIES AND BATERY CHARGER

SYSTEM PARTICULARS:

Power supply : 415V±10%; 50Hz±3 %; 3phase; 4 wire

Control Voltage : 230 V; 50 Hz; 1Ph; 2 W derive from
phase and neutral of PMCC
3-Phase symmetrical fault level : 65 KA for 1 sec at 415 Volts.
Grounding : Solidly grounded.

APPLICATION
Battery shall be Low maintenance valve regulated pocket plate Nickel Cadmium
type, suitable for 110V DC. This battery is required to supply 110 V, DC supply to,
Relay and Control Panel, HV Switchboard and PMCC’s in the plant.

The battery charger shall have two separate circuits - Float charger and Float cum
Boost charger. If AC station supply fails, FC and FCBC go out of service. Then
battery takes over and supplies the emergency load without any interruption.

CONTROL ROOM UPS

IDENTIFICATION:

SL.
DESCRIPTION QTY
NO.
1. 30 kVA Instrument UPS Assembly 1Set
Servo Controlled Voltage Stabilizer
2. 1Set
Cubicle (SCVS).
3. Battery Bank 1Set
4. Instrument UPS Distribution Board. 1Set

SYSTEM PARTICULARS:

Power Supply Input : 415V ± 10 %, 50 Hz ± 3 %, 3 Phase, 4wire

Output : 230V ± 1 %, 50 Hz ± 3 %, 1Phase, 3wire
Grounding : Solid
UPS CONFIGURATION & OPERATIONAL REQUIREMENT

For UPS-1 & 2 having this configuration, two sets of UPS are provided. Under normal
conditions, when AC main power is available, both the UPS shall operate in stand-alone
mode sharing the load. When a disturbance / fault occurs in UPS-1 or 2 inverter, it shall
automatically get disconnected and entire load of UPS-1 or 2 along with load of the other
UPS shall be fed from healthy UPS system. However, due to failure of even healthy UPS
Inverter, load shall get transferred to bypass automatically on-line. In case of AC input power
failure or battery charger failure, the battery feeds the inverters without any interruption. The
rectifiers for each UPS is designed for simultaneously feeding complete inverter load and
float / boost charging of the battery to its rated capacity within 12 hrs. Each rectifier is
equipped with automatic ‘On Line’ as well as manual charging facility.

The transfer time of one UPS system to another UPS system shall be 1-2 milliseconds. In
case of both inverters of UPS-1 & 2 fail, the complete load shall be transferred to stabilized
bypass supply through the static switches. Re-transfer of load from stabilized bypass supply
to inverter shall be automatic.

STORAGE BATTERIES:

Storage Battery provides the UPS with a stored energy source. The battery will be of heavy-
duty industrial type designed for standby power service. The AH capacity will be sufficient to
supply direct current to inverter of UPS at 100% rated load for emergency period of sixty
(60) minutes. Batteries shall be pre charged and shall be housed in sheet steel enclosure.
The UPS module shall be installed with a circuit breaker that enables load connection &
disconnection of the battery, whenever necessary. All battery terminals shall be shrouded.

ABBRIVATION

PMCC- Power and Motor Control Centre.

MCC - Motor Control Centre.
PDB - Power Distribution Board.
PFIC - Power factor improvement Centre.
VFD - Variable frequency Drive.
FC - Float charger.
FCBC - Float cum Boost charger.
UPS - Uninterrupted Power Supply.
 PMCC-102
BUS TAG
SL NO. RATING DESCRIPTION
SECTION NO.
1 S1 630 A AIR COMPRESSOR - A
2 S2 630 A WELDING RECEPTACLES (PDB-01)
3 S3 400 A SPARE
4 S4 630 A TG VFD (TAIL GAS BOOSTER)
5 S5 400 A SPARE
6 S6 125 A INSTRUMENT UPS MAIN - 1
7 S7 55 KW MICRO PULVARISER - A
8 S8 55 KW POLISHER - B
9 Q1 5000 A 3 POLE EDO ACB
10 S9 55 KW STOCK CHARGE PUMP A
11 S10 63 A TPN POWER FEEDER FOR MCC#106
12 S11 125 A TPN SPARE
13 BUS - A S12 75 KW S/D SPARE
14 S13 75 KW S/D SPARE
15 S14 110 KW S/D COOLING WATER PUMP - A
16 S15 110 KW S/D SPARE
17 S16 110 KW S/D SPARE
18 S17 110 KW S/D SPARE
19 S18 132 KW S/D SPARE
20 S19 132 KW S/D PULL FAN - A
21 S20 132 KW S/D PULL FAN - C
22 S21 132 KW S/D SPARE
23 Q2 1000 A 3 POLE EDO ACB O/G-1 (MCC-103)

24 Q3 1600 A 3 POLE EDO ACB O/G-2 (PFIC-02)

25 Q4 5000 A 3 POLE EDO ACB,B/C-1

26 Q5 1250 A 4 POLE EDO ACB,DG I/C
27 5.5 KW DOL SCREW CONVEYOR
28 S22 630 A TG MCC#101
29 S23 630 A BUCKET ELEVATOR AT MCC#103
30 S24 630 A AIR COMPRESSOR - B
31 S25 90 KW S/D SPARE
32 S26 90 KW S/D COOLING WATER PUMP - B
BUS - B
33 S27 90 KW S/D FIRE WATER PUMP - A
34 S28 125 A TPN BATTERY & BATTERY CHARGER.
35 S29 125 A TPN INSTRUMENT UPS MAIN - 2
36 S30 250 A ELDB
37 CP OF ENGINE DRIVEN FIRE WATER
S31 63 A
38 PUMP
S32 125 A INSTRUMENT UPS - EMERGENCY
39
S33 125 A PDB # 02
40 Q6 5000 A 3 POLE EDO ACB B/C-2
41 Q7 5000 A 3 POLE EDO ACB I/C-2
42 Q8 1600 A 3 POLE EDO ACB O/G-1
43 Q9 1600 A 3 POLE EDO ACB PFIC#03
44 S34 110 KW S/D PULL FAN - B
45 S35 250 A SPARE
46 S36 250 A SPARE
47 S37 630 A MLDB
48 S38 630 A MCC # 105
49 S39 630 A MCC # 104
50 S40 75 KW S/D COOLING WATER PUMP - C
BUS - C
51 S41 55 KW DOL MICRO PULVARISER - B
52 S42 110 KW S/D VAPOUR FAN - A
53 S43 75 KW S/D SPARE
54 S44 55 KW STOCK CHARGE PUMP B
55 S45 55 KW COMBUSTOR AIR BLOWER - A
56 S46 630 A COMPRESSOR - C
57 S47 45 KW DOL SPARE
58 S48 630 A ISOLATER FOR VFD PANEL#101
59 S49 125 A SPARE
60 S50 45 KW POLISHER - A
61 S51 ONLY EMPTY BOX
 MCC - 103
SL TAG
BUS SECTION RATING DESCRIPTION
NO. NO.
1 S1 7.5 KW SFS CHARGE PUMP - A
2 S2 7.5 KW SFS CHARGE PUMP - B
3 S3 7.5 KW LDO CHARGE PUMP - A
4 S4 7.5 KW LDO CHARGE PUMP - B
5 S5 7.5 KW OIL COOLER FAN - 01
6 S6 5.5 KW HSD UNLOADING TRANSFER PUMP
7 S7 5.5 KW LDO UNLOADING PUMP
8 S8 5.5 KW ADITIVE CHARGE PUMP - A
9 S9 5.5 KW ADITIVE CHARGE PUMP - B
10 S10 5.5 KW PBC AIR LOCK - 1
11 S11 5.5 KW PBC AIR LOCK - 2
12 S12 5.5 KW PBC AIR LOCK - 3
13 S13 5.5 KW PBC AIR LOCK - 4
14 S14 5.5 KW PBC AIR LOCK - 5
15 S15 5.5 KW PBC AIR LOCK - 6
FRONT SIDE
16 S16 5.5 KW PBC AIR LOCK - 7
17 S17 5.5 KW EXHAUST FAN - 1
18 S18 5.5 KW EXHAUST FAN - 2
19 S19 5.5 KW EXHAUST FAN - 3
20 S20 5.5 KW EXHAUST FAN - 4
21 S21 5.5 KW EXHAUST FAN - 5
22 S22 5.5 KW EXHAUST FAN - 6
23 S23 5.5 KW EXHAUST FAN - 7
24 S24 1.5 KW ADITIVE TRANSFER PUMP - A
25 S25 1.5 KW ADITIVE TRANSFER PUMP - B
26 S26 1.5 KW MOLASSES TRANSFER PUMP - A
27 S27 5.5 KW PBC AIR LOCK - 8
28 S28 1.5 KW MOLASSES TRANSFER PUMP - B
29 S29 1.5 KW BINDER CHARGE PUMP - A
30 S30 5.5 KW PBC AIR LOCK - 9
31 S31
32 S32 7.5 KW OIL COOLER FAN - 02
33 S33 7.5 KW
34 S34
35 S35 30 KW FEED STOCK UNLOADING PUMP - A
36 S36 30 KW
37 S37 30 KW FEED STOCK UNLOADING PUMP - B
38 S38 30 KW FEED TRANSFER PUMP - A
39 S39 30 KW FEED TRANSFER PUMP - B
40 S40 30 KW PUSH FAN - A
41 S41 30 KW PUSH FAN - B
42 S42 30 KW
43 S43 15 KW COOLING TOWER FAN - A
REAR
44 S44 15 KW COOLING TOWER FAN - B
(BACKSIDE)
45 S45 0.2 KW
46 S46 15 KW COOLING TOWER FAN - C
47 S47 15 KW AIR LOCK DRYER
48 S48 15 KW
49 S49 1.1 KW DOL ADDITIVE MIXING TANK AGITATOR
50 S50 1.1 KW DOL SUMP PUMP - A
51 S51 9.3 KW SFS UNLOADING PUMP
52 S52 1.5 KW BINDER CHARGE PUMP - B
53 S53 11 KW
54 S54 3.7 KW
55 S55 1.5 KW DILUTION TANK AGITATOR - A
56 S56 1.5 KW DILUTION TANK AGITATOR - B
57 S57 1.5 KW

PMCC-101
 BUS TAG
SL NO. RATING DESCRIPTION
SECTION NO.
1 Q1 3200A INCOMER
2 Q2 1600A PFIC-01
630A TPN
3 S1 TG MCC-101
SFU
630A TPN
4 S2 BOILER MCC-102
SFU
630A TPN
5 S3 CONDENSATE EXTRACTION FAN-A
SFU
630A TPN
6 S4 CONDENSATE EXTRACTION FAN-B
SFU
7 S5 45KW DOL SPARE
AGITATOR FAN BOILER CHEMICAL
8 S6 45KW DOL
DOSING
2.2KW
9 S7 DEARATOR PUMP-A
DOL
2.2KW
10 S8 DEARATOR PUMP-B
DOL
11 S9 90KW S/D ACC FAN-A
12 S10 90KW S/D ACC FAN-B
13 S11 90KW S/D ACC FAN-C
14 S12 90KW S/D ACC FAN-D
15 S13 90KW S/D ACC FAN-E
16 S14 37KW DOL SPARE
17 S15 250A 90KW DRIVE FEEDER
18 S16 250A SPARE
19 S17 250A SPARE
2.2KW
20 S18 SPARE
DOL
21 S19 160A E.O.T CRANE
22 S20 32A MOTORISED VALVE
23 S21 32A SPARE
24 S22 32A SPARE
25 S23 32A SPARE
26 S24 32A SPARE