MidiFit

Wide Tolerance Pipe Couplings A Crane Co. Company

Wo rld le ade rs in pipe joint , re pair & f low c ont rol pro d u c t s
MidiFit
Wide Tolerance Pipe Couplings
The Viking Johnson range of MidiFit universal pipe couplings represents the very best in mechanical
pipe coupling technology. MidiFit products are designed to accommodate plain ended pipes with
different outside diameters, thus reducing stocks. One fitting is able to connect steel, ductile
iron, PVCu, cast iron and asbestos cement pipes. The MidiFit range is designed under quality
management systems to BS EN ISO 9001. It meets the requirements of the UK Water Regulations,
the American Water Works Association specification for bolted couplings C.219 and EN 14525 for
Ductile Iron Wide Tolerance Couplings.

Features and Benefits

Wide Tolerance Guaranteed Sealing & Product Product Quality

■ Up to 23mm tolerance on pipe OD Performance Testing ■ Designed & manufactured under
■ Cast Iron, Ductile Iron, Asbestos ■ Distinctive circumferential ribs quality management systems
Cement, Steel, PVC, ABS, GRP etc in unique ‘slide-easy’ gasket to BS EN ISO 9001
all covered in one product provides maximum sealing ■ Environmental Management
■ Wide tolerance reduces stock holding on corroded, pitted pipes System accredited to ISO 14001
● 12 Couplings ■ Proof testing of elastomeric Materials of Construction
(including 1 stepped coupling) sealing mechanism (gaskets)
■ All metal components (end ring,
● 12 Flange Adaptors ■ Mechanical and chemical relaxation
sleeve, flange adaptor body)
of the gasket material over its 50
● Covers the range DN40 to DN300 manufactured from Ductile Iron
year design life simulated by
■ One product per nominal bore subjecting products to working ■ Full markings (OD, Manufacturer)
is needed to effect a repair in most pressure test at 80°C for 1000 hours cast into metal components
pipe materials ■ All water contact materials approved
■ Design pressure rating confirmed
Speed of Installation by subjecting all sizes to type tests for use on potable water pipelines
at top and bottom tolerance for
■ Pre-assembled - allows quick
24 hours at:
Product Finish Available
& efficient installation ■ Product Coating – WRAS approved
● 2.25-times rated working pressure
■ Gasket has “slide easy” ribs to reduce Fusion Bonded Epoxy using
installation friction on pipes at top ● Full vacuum a fluidised bed dipping facility Bolts
end of OD range ■ All products subjected to a bolt – Spun galvanised zinc coated Gaskets
■ Captive, non-rotating bolt head torque test, confi rming that the – WRAS approved EPDM
requiring single spanner to install bolt, end ring and adaptor body
capable of withstanding bolt Pipe Materials
■ One bolt size/torque across range
over-tightening to 1.5-times ■ MidiFit is designed for use on the
DN50 to DN300
maximum recommended torque following rigid pipe materials:
Technical Parameters ■ Design life expectancy of 50 years ● Steel
■ Angularity - 6° for Couplings/Stepped Designed in Accordance With ● Ductile Iron
Couplings & 3° for Flange Adaptors ● Asbestos Cement
■ American Water Works Standard
■ Expansion/Contraction - 10mm ● Cast Iron
AWWA/ANSI C.219
for Coupling/Stepped Coupling & 5mm
for Flange Adaptor ■ EN 14525:2004 - Ductile Iron Wide ● PVC - Metric and Imperial
■ Maximum working pressure = 16 bar
Tolerance Couplings and Flange ● GRP
Adaptors for use with pipes of
■ Maximum site test pressure = 24 bar ● ABS
different materials: Ductile Iron, Grey
Iron, Steel, PVC-U, Fibre Cement
Approvals
■ WRAS approved wetted parts

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Specification

MIDIFIT MIDIFIT - Coupling

A comprehensive range of couplings OD Range
PIPE mm Weight
to suit the various outside diameters Pipe Materials
NOM kg
of pipes with nominal bores between Min Max
DN40 and DN300. MidiFit couplings
040mm Duct Iron, 50mm PVCu, Imp PVCu, Steel, Cast Iron, Imp AC 47.9 59.5 2.7
cater for all popular sizes and types
of cast iron, asbestos cement, steel, 050mm 63mm PVCu, Imp PVCu, Duct Iron, Steel, Met & Imp AC, Cast Iron 59.5 72.0 3.3
ductile iron and PVCu pipes. MidiFit
065mm 75mm PVCu, Imp PVCu, Imp AC, Steel, Cast Iron 72.2 85.0 3.6
couplings allow for a total angular
deflection of ± 6 degrees. 080mm Duct Iron, 90mm PVCu, Imp PVCu, Met & Imp AC, Steel, Cast Iron 88.1 102.4 3.9

MIDISTEP 100mm Duct Iron, 110/125mm PVCu, Cast Iron, Steel, Met & Imp AC 107.2 127.8 4.8
MidiStep couplings are designed to 125mm Cast Iron, Imp AC, Duct Iron, 140mm PVCu, Steel, Imp PVCu 138.9 153.2 6.0
provide transitions between pipes of
differing nominal bores, irrespective 150mm Duct Iron, 160/180mm PVCu, Steel, Imp PVCu, Cast Iron, Met & Imp AC 158.2 181.6 7.5
of the materials involved. They cater Duct Iron, 225mm PVCu, Met AC (Class 15 & 20), Steel,
200mm 218.1 235.0 8.4
for cast iron, asbestos cement, steel, Imp PVCu, Cast Iron, Imp AC
ductile iron and PVCu pipes. MidiStep Duct Iron, 280mm PVCu, Met AC (Class 15 & 20), Steel,
250mm 270.5 289.0 14.8
Imp PVCu, Cast Iron, Imp AC
couplings allow for a total angular
deflection of ± 6 degrees. 300mm 315mm PVCu, Steel, Imp PVCu, Ductile Iron 315.0 332.0 18.3

300mm Duct Iron, Met AC (Class 15), Steel, Imp PVCu,Cast Iron (Class AB) 322.9 339.4 17.0

MIDISTEP - Stepped Coupling

OD Range OD Range
PIPE SMALL END mm PIPE LARGE END mm Weight
NOM Pipe Materials NOM Pipe Materials kg
Min Max Min Max
315mm PVCu, Steel, Duct Iron, Met AC (Class 15), Steel,
300mm 315.0 332.0 300mm 322.9 339.4 17.8
Imp PVCu, Ductile Iron Imp PVCu, Cast Iron (Class AB)

Bolt details - Couplings

Nominal size Bolt size Bolt torque Spanner/Wrench size
DN040 - 125 M12 x 180mm 55 - 65Nm 19mm A/F
DN150 M12 x 200mm 55 - 65Nm 19mm A/F
DN200 M12 x 180mm 55 - 65Nm 19mm A/F
DN250 - DN300 M12 x 220mm 55 - 65Nm 19mm A/F

MidiFit Flange Adaptor MidiFit

 MIDIFIT - Flange Adaptor
Flange adaptors designed to join pipes of various materials and outside diameters to flanges of the same or different nominal bores.
MidiFit flange adaptors cover a range of flange drillings, including ISO 7005-1:1992, BS10:1962 and ANSI B16.2 & B16.5.

All MidiFit flange adaptors with the exception of the 332-349mm OD version are compatible with both PN10 and PN16.
MidiFit flange adaptors cater for a total angular deflection of ±3 degrees.
OD Range ISO 7005-1 ANSI B16.5 Flange

Weight kg
BS:10 1962
PIPE mm or Equal or 16.2 Connecting Bolts
Pipe Materials
Min Max NOM Size NP Nom NOM Class
NOM
Table lbs Nos Type
mm Table Size
63mm PVCu, Imp PVCu, Duct Iron, 2.0”/
050mm 59.5 72.0 50 10,16 ADEF/ADE 2.0” 150 4 M16 x 60 3.0
Steel, Met & Imp AC, Cast Iron 2.5”
75mm PVCu, Imp PVCu, Imp AC,
065mm 72.2 85.0 60/65 10,16 2.5” ADE 2.5” 150 4 M16 x 60 3.5
Steel, Cast Iron
75mm PVCu, Imp PVCu, Imp AC,
065mm 72.2 85.0 80 10,16 8 M16 x 60 3.2
Steel, Cast Iron
65/80/100 10,16 3.0”/
Duct Iron, 90mm PVCu, Imp PVCu, ADEFH/ 3.0”/
080mm 88.1 102.4 3.5”/ 150/150 4, 8 M16 x 60 4.7
Met & Imp AC, Steel, Cast Iron ADFH/ADE 3.5”
80/90/110 6 4.0”

100/110 10,16
Duct Iron, 110/125mm PVCu, 3.5”/
100mm 107.2 127.8 3.5”/4.0” FH/ADEFH 150/150 8 M16 x 70 4.8
Cast Iron, Steel, Met & Imp AC 4.0”
110 6
Cast Iron, Imp AC, Duct Iron, 5.0”/ M20 x 70,
125mm 138.9 153.2 125/150 10,16 ADE/E 6.0” 150 8, 8 7.1
140mm PVCu, Steel, Imp PVCu 6.0” M16 x 70
Duct Iron, 160/180mm PVCu, Steel, 5.0”/
150mm 158.2 181.6 150 10,16 FH/E 6.0” 150 8 M20 x 80 6.2
Imp PVCu, Cast Iron, Met & Imp AC 6.0”
Duct Iron, 225mm PVCu, Met AC (Class 15 & 20) Steel, M20 x 90,
200mm 218.1 235.0 200 10,16 8, 12 10.7
Imp PVCu, Cast Iron, Imp AC M20 x 90
Duct Iron, 280mm PVCu, Met AC (Class 15 & 20) Steel, M20 x 80,
250mm 270.5 289.0 250 10,16 10.0” 150 12, 12 14.0
Imp PVCu, Cast Iron, Imp AC M24 x 80
M20 x 80,
300mm 315mm PVCu, Steel, Imp PVCu, Ductile Iron 315.0 332.0 300 10, 16 12.0” 150 12, 12 16.5
M24 x 80
Duct Iron, Met AC (Class 15) Steel, Imp PVCu, M20 x 80,
300mm 322.9 339.4 300 10,16 12.0” 150 12, 12 14.8
Cast Iron (Class AB) M24 x 80
AC (Class 15, 20, 25) Cast Iron (Class AB & CD),
300mm 332.0 349.0 300 16 12 M24 x 80 17.6
Imp AC

Bolt details - Flange Adaptors

Nominal size Tee Bolt/Stud size Bolt torque Spanner/Wrench size
DN050 - 125 M12 x 115mm 55 - 65Nm 19mm A/F
DN150 M12 x 125mm 55 - 65Nm 19mm A/F
DN200 M12 x 115mm 55 - 65Nm 19mm A/F
DN250 - DN300 M12 x 125mm 55 - 65Nm 19mm A/F
DN300 (332 - 349) M12 x 135mm 55 - 65Nm 19mm A/F

Viking Johnson is the acknowledged world leader in the field of mechanical pipe couplings.
From our extensive manufacturing facilities the company employs Through this total commitment to quality, and over seventy
some of the most advanced design, manufacturing and testing years of innovative design, Viking Johnson products have been
technologies available,such as finite element analysis and 3D successfully used around the world to such an extent that the
real time surface modelling, to ensure that its products attain name Viking Johnson has become synonymous with excellence
the very highest levels of product quality possible. in the field of mechanical pipe couplings.

46-48 Wilbury Way

Hitchin, Hertfordshire
DR4279_06_2008

SG4 0UD. United Kingdom

Tel: +44 (0)1462 443322

Fax: +44 (0)1462 443311
Email: info@vikingjohnson.com For further information on all Viking Johnson
A Crane Co. Company
www.vikingjohnson.com products and services contact our Marketing Department.