Siemens Drives - SINAMICS G110 Operating Instructions
Siemens Drives - SINAMICS G110 Operating Instructions
Siemens Drives - SINAMICS G110 Operating Instructions
sinamics
SINAMICS G110
SINAMICS G110 Documentation
Operating Instructions
Gives information regarding the features of
SINAMICS G110 including Installation,
Commissioning, Control modes, System
Parameter structure, Troubleshooting,
Specifications and available options for the
inverter.
Parameter List
The Parameter List contains a detailed
description of all Parameters relating to the
SINAMICS G110 and is structured in
numerical order.
Catalogues
In the catalogue you will find all the necessary
information to select an appropriate inverter,
as well as the Basic Operator Panel and
Communication Options for the
SINAMICS G110 series.
Overview 1
Installation 2
Commissioning 3
System Parameters 5
Operating Instructions
Troubleshooting 6
User Documentation
Specifications 7
Options 8
Electro-Magnetic 9
Compatibility
Appendices A
Inverter Type Firmware Version
SINAMICS G110 1.0 &1.1 B
(See Page 4)
C
D
E
F
Index
Issue 04/2005
Summary of Amendments
Edition Valid for Status/Changes Order no of the inverter
firmware 6SL3211-0xxxx-xxxx
version
04/2003 1.0 First issue Last digit “0”
6SL3211-0xxxx-xxx0
Approved Siemens Quality for Software and Training Other functions not described in this document may be
is to DIN ISO 14001, Reg. No. 2160-01 available. However, this fact shall not constitute an
obligation to supply such functions with a new control, or
when servicing.
The reproduction, transmission or use of this document, or
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Offenders will be liable for damages. All rights including correspond to the hardware and software described.
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model or design are reserved. guarantee can be given that they are completely
identical. The information contained in this document is
reviewed regularly and any necessary changes will be
© Siemens AG 2005. All Rights Reserved. included in the next edition. We welcome suggestions for
improvement.
SINAMICS® is a registered trademark of Siemens. Siemens handbooks are printed on chlorine-free paper
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Document subject to change without prior notice.
Important Information
WARNING
Before installing and commissioning the inverter, you must read all safety
instructions and warnings carefully including all the warning labels attached to the
equipment. Make sure that the warning labels are kept in a legible condition.
Definitions
DANGER
For the purpose of this documentation and the product warning labels, “Danger”
indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
For the purpose of this documentation and the product warning labels, "Warning"
indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
Used in conjunction with the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate injury.
CAUTION
Used without the safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in property damage.
NOTICE
Indicates a potential situation which, if not avoided, may result in an undesirable
result or state.
NOTE
For the purpose of this documentation, "Note" indicates important information
relating to the product or highlights part of the documentation for special attention.
Qualified personnel
For the purpose of this Instruction Manual and product labels, a "Qualified person"
is someone who is familiar with the installation, mounting, start-up and operation of
the equipment and the hazards involved.
He or she must have the following qualifications:
1. Trained and authorized to energize, de-energize, clear, ground and tag circuits
and equipment in accordance with established safety procedures.
2. Trained in the proper care and use of protective equipment in accordance with
established safety procedures.
3. Trained in rendering first aid.
¾ PE – Protective Earth uses circuit protective conductors sized for short circuits
where the voltage will not rise in excess of 50 volts. This connection is normally
used to ground the inverter.
¾ - Is the ground connection where the reference voltage can be the same as
the Earth voltage. This connection is normally used to ground the motor.
Safety Instructions
The following Warnings, Cautions and Notes are provided for your safety and as a
means of preventing damage to the product or components in the machines
connected. This section lists Warnings, Cautions and Notes, which apply generally
when handling SINAMICS G110 Inverters, classified as General, Transport &
Storage, Commissioning, Operation, Repair and Dismantling & Disposal.
Specific Warnings, Cautions and Notes that apply to particular activities are
listed at the beginning of the relevant chapters and are repeated or supplemented
at critical points throughout these sections.
Please read the information carefully, since it is provided for your personal
safety and will also help prolong the service life of your SINAMICS G110
Inverter and the equipment you connect to it.
General
WARNINGS
¾ This equipment contains dangerous voltages and controls potentially dangerous
rotating mechanical parts. Non-compliance with Warnings or failure to follow
the instructions contained in this manual can result in loss of life, severe
personal injury or serious damage to property.
¾ Only suitable qualified personnel should work on this equipment, and only after
becoming familiar with all safety notices, installation, operation and
maintenance procedures contained in this manual. The successful and safe
operation of this equipment is dependent upon its proper handling, installation,
operation and maintenance.
¾ Risk of electric shock. The DC link capacitors remain charged for five minutes
after power has been removed. The equipment SHOULD NOT be opened
until 5 minutes after the power has been removed.
¾ The horsepower (hp) ratings used throughout this document are obtained by
comparison to the Siemens 1LA6 and 1LA7 motors and not NEMA/UL rated
motors.
CAUTION
¾ Children and the general public must be prevented from accessing or
approaching the equipment!
¾ This equipment may only be used for the purpose specified by the
manufacturer. Unauthorized modifications and the use of spare parts and
accessories that are not sold or recommended by the manufacturer of the
equipment can cause fires, electric shocks and injuries.
NOTES
¾ Keep these operating instructions within easy reach of the equipment and make
them available to all users
¾ Whenever measuring or testing has to be performed on live equipment, the
regulations of Safety Code VBG 4.0 must be observed, in particular §8
“Permissible Deviations when Working on Live Parts”. Suitable electronic tools
should be used.
¾ Before installing and commissioning, please read these safety instructions and
warnings carefully and all the warning labels attached to the equipment. Make
sure that the warning labels on the inverter are kept in a legible condition.
CAUTION
Protect the inverter against physical shocks and vibration during transport and
storage. Also be sure to protect it against water (rainfall) and excessive
temperatures (see Section 2.3 on page 18).
Commissioning
WARNINGS
¾ Work on the device/system by unqualified personnel or failure to comply with
warnings can result in severe personal injury or serious damage to material.
Only suitably qualified personnel trained in the setup, installation,
commissioning and operation of the product should carry out work on the
device/system.
¾ Only permanently-wired input power connections are allowed. This equipment
must be grounded (IEC 536 Class 1, NEC and other applicable standards).
¾ If a Residual Current-operated protective Device (RCD) is to be used, it must be
an RCD type B. However, if the SINAMICS G110 inverter is connected to a
single-phase grounded-neutral star mains network, an RCD of type A is
permissible.
¾ The following terminals can carry dangerous voltages even if the inverter is
inoperative:
♦ the power supply terminals L1 and L2/N.
♦ the motor terminals U, V, W and the terminals DC+ and DC-.
¾ This equipment must not be used as an ‘emergency stop mechanism’ (see EN
60204, 9.2.5.4)
CAUTION
The connection of power, motor and control cables to the inverter must be carried
out as shown in Figure 2-8 on page 28, to prevent inductive and capacitive
interference from affecting the correct functioning of the inverter.
Operation
WARNINGS
¾ SINAMICS G110 inverters operate at high voltages.
¾ When operating electrical devices, it is impossible to avoid applying hazardous
voltages to certain parts of the equipment.
¾ Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must
remain operative in all operating modes of the control equipment. Any
disengagement of the Emergency Stop facility must not lead to uncontrolled or
undefined restart.
¾ Wherever faults occurring in the control equipment can lead to substantial
material damage or even grievous bodily injury (i.e. potentially dangerous
faults), additional external precautions must be taken or facilities provided to
ensure or enforce safe operation, even when a fault occurs (e.g. independent
limit switches, mechanical interlocks, etc.).
¾ Certain parameter settings may cause the inverter to restart automatically after
an input power failure.
¾ Motor parameters must be accurately configured for motor overload protection
to operate correctly above 5 Hz.
¾ This equipment is capable of providing internal motor overload protection in
accordance with UL508C. Refer to P0610 and P0335, I2t is ON by default.
¾ This equipment is suitable for use in a circuit capable of delivering not more
than 10,000 symmetrical amperes (rms), for a maximum voltage of 230 V when
protected by an H or K type fuse, a circuit breaker or self-protected combination
motor controller.
¾ This equipment must not be used as an ‘emergency stop mechanism’ (see EN
60204, 9.2.5.4)
Repair
WARNINGS
¾ Repairs on equipment may only be carried out by Siemens Service, by repair
centers authorized by Siemens or by qualified personnel who are thoroughly
acquainted with all the warnings and operating procedures contained in this
manual.
¾ Any defective parts or components must be replaced using genuine Siemens
authorized parts.
¾ Risk of electric shock. Wait 5 minutes for the DC capacitors to discharge before
carrying out any installation work.
Table of Contents
1 Overview ................................................................................................................ 15
1.1 The SINAMICS G110 ............................................................................................. 15
1.2 Features.................................................................................................................. 15
2 Installation ............................................................................................................. 17
2.1 General ................................................................................................................... 17
2.2 Power Losses ......................................................................................................... 18
2.3 Ambient operating conditions ................................................................................. 18
2.4 Harmonic Currents.................................................................................................. 19
2.5 Derating with Pulse Frequencies ............................................................................ 19
2.6 Overvoltage and Trip Levels................................................................................... 19
2.7 Overcurrent Trip Levels .......................................................................................... 19
2.8 Mechanical Installation ........................................................................................... 20
2.9 Electrical Installation ............................................................................................... 23
2.10 SINAMICS G110 Flat Plate Variant ........................................................................ 29
3 Commissioning ..................................................................................................... 31
3.1 Block Diagram......................................................................................................... 32
3.2 Commission Modes ................................................................................................ 33
3.3 Basic Commissioning.............................................................................................. 34
3.4 Advanced Commissioning ...................................................................................... 40
6 Troubleshooting.................................................................................................... 65
6.1 Troubleshooting with the Standard Inverter LED.................................................... 65
6.2 Troubleshooting with the BOP ................................................................................ 65
8 Options .................................................................................................................. 71
Index ................................................................................................................................ 87
List of Illustrations
Figure 2-1 Reforming Capacitors After a Period of Storage .................................................................. 19
Figure 2-2 Derating for Altitude.............................................................................................................. 20
Figure 2-3 Dimensions of the SINAMICS G110..................................................................................... 23
Figure 2-4 Clearance distances for mounting the inverter ..................................................................... 24
Figure 2-5 SINAMICS G110 Connection Terminals............................................................................... 27
Figure 2-6 SINAMICS G110 DC Terminals Connections....................................................................... 27
Figure 2-7 Motor and Power Connections ............................................................................................. 29
Figure 2-8 Wiring Guidelines to Minimize the Effects of EMI ................................................................. 30
Figure 2-9 SINAMICS G110 Flat Plate Variant ...................................................................................... 31
Figure 3-1 Inverter block diagram .......................................................................................................... 34
Figure 3-2 Motor Base Frequency DIP Switch and Bus Termination..................................................... 36
Figure 3-3 Basic operation – Analog and USS Variants ........................................................................ 37
Figure 3-4 BOP...................................................................................................................................... 39
Figure 3-5 Changing parameters via the BOP....................................................................................... 40
Figure 3-6 Typical Motor Rating Plate Example .................................................................................... 48
Figure 3-7 Motor Overload PTC Connection ......................................................................................... 51
Figure 3-8 Typical Configurations of the Digital Output ......................................................................... 52
Figure 4-1 Siemens standard control using ON/OFF1 and REV ........................................................... 58
Figure 4-2 Siemens standard control using ON/OFF1 and ON_REV/OFF1 .......................................... 59
Figure 4-3 2-wire control using ON_FWD and ON_REV ....................................................................... 60
Figure 4-4 3-wire control using FWDP, REVP and STOP ..................................................................... 61
Figure 4-5 3-wire control using ON_PULSE, OFF1/HOLD and REV ..................................................... 62
Figure 5-1 Parameter Overview............................................................................................................. 66
List of Tables
Table 2-1 Dimensions of the SINAMICS G110 Inverter........................................................................ 20
Table 2-2 Mounting Tightening Torques of SINAMICS G110............................................................... 22
Table 2-3 Flat Plate Power Losses and Thermal Specifications* ......................................................... 30
Table 3-1 Factory settings for operation using the standard inverter (Analog Variant) ......................... 35
Table 3-2 Factory settings for operation using the standard inverter (USS Variant)............................. 36
Table 3-3 Modes of Operation Overview .............................................................................................. 41
Table 3-4 Commissioning Overview ..................................................................................................... 44
Table 4-1 Redefined Digital Inputs ....................................................................................................... 55
Table 7-1 SINAMICS G110 Performance Ratings................................................................................ 67
Table 7-2 Control Terminals Screwless Type – Wire Sizes.................................................................. 68
Table 7-3 Tightening Torques – Power Terminals................................................................................ 68
Table 7-4 SINAMICS G110 Specifications, Frame Size A .................................................................. 68
Table 7-5 Frame Sizes B and C ........................................................................................................... 69
Table 7-6 Power losses SINAMICS G110 (230 V) inverters................................................................. 69
Table 7-7 Harmonic currents Single Phase 230 V................................................................................ 70
Table 7-8 Derating with Pulse Frequencies.......................................................................................... 70
Table 9-1 Harmonic currents ................................................................................................................ 74
Table 9-2 Case 1 - General Industrial................................................................................................... 75
Table 9-3 Case 2 - Filtered Industrial ................................................................................................... 75
Table 9-4 Case 3 - Filtered for Residential, Commercial and Light Industry......................................... 76
Table 9-5 Compliance Table ................................................................................................................ 77
1 Overview
1.2 Features
Main Characteristics
¾ Easy installation
¾ Easy commission
♦ Quick commissioning
♦ Reset function (allowing the reset of all values to the preset factory defaults)
¾ Rugged EMC design
¾ Can be operated on IT line supplies (unfiltered variants)
¾ 1 digital output – Isolated optocoupler
¾ 3 digital inputs (non-isolated)
¾ 1 Analog input, AIN: 0 – 10 V (Analog variant only). Can be used as 4th digital
input
¾ High pulse frequencies for low-noise motor operation
¾ Status information and alarm messages using the Basic Operator Panel
¾ Optional Basic Operator Panel with the capability to clone parameter sets
¾ USS communications interface (USS variant only)
¾ PC to RS232 Connection Kit available
Performance Characteristics
¾ Fast repeatable response time to control signals
¾ Fast Current Limitation (FCL) for trip-free operation
¾ Built-in DC injection brake
¾ Compound braking
¾ Fixed Frequencies
¾ Motor potentiometer function
¾ Acceleration/deceleration times with programmable smoothing
¾ Multi-point V/f characteristic
¾ 150% overload for 60 seconds
¾ 2-wire/3-wire control
¾ Automatic restart after a mains failure
¾ Flying start
Protection Characteristics
¾ Overvoltage/undervoltage protection
¾ Overtemperature protection for the inverter
¾ Ground fault protection
¾ Short-circuit protection
¾ I2t thermal motor protection
¾ Motor stall prevention
2 Installation
WARNINGS
¾ Work on the device/system by unqualified personnel or failure to comply with
warnings can result in severe personal injury or serious damage to material.
Only suitably qualified personnel trained in the setup, installation,
commissioning and operation of the product should carry out work on the
device/system.
¾ Only permanently-wired input power connections are allowed. This equipment
must be grounded (IEC 536 Class 1, NEC and other applicable standards).
¾ If a Residual Current-operated protective Device (RCD) is to be used, it must be
an RCD type B. However, if the SINAMICS G110 inverter is connected to a
single-phase grounded-neutral star mains network, an RCD of type A is
permissible.
¾ The mains input, DC and motor terminals, can carry dangerous voltages even if
the inverter is inoperative; wait 5 minutes to allow the unit to discharge after
switching off before carrying out any installation work.
¾ This equipment must not be used as an ‘emergency stop mechanism’ (see EN
60204, 9.2.5.4)
¾ The minimum size of the earth-bonding conductor must be equal to or greater
than the cross-section of the power supply cables.
¾ Safety regulations must not be compromised when installing inverters!
CAUTION
The connection of power, motor and control cables to the inverter must be carried
out as shown in Figure 2-8 on page 28, to prevent inductive and capacitive
interference from affecting the correct functioning of the inverter.
2.1 General
Installation after a Period of Storage
Following a prolonged period of storage, you must reform the capacitors in the
inverter. It is important that the time of storage is calculated from the time of
manufacture and not the time of delivery. The requirements are shown below.
The serial numbers consist 13 characters and contains the date of manufacture,
e.g. XAP214-123456
XAP214-123456 Characters 1-2 are the site where the product is built
XAP214-123456 Character 3 denotes the year e.g. R = 2003
XAP214-123456 Character 4 is the month (1-9 =Jan-Sep, O =Oct, N =Nov, D =Dec)
XAP214-123456 Characters 5-6 are the day of the month
XAP214-123456 Character 7 is a separator
XAP214-123456 Characters 8-13 are the sequential serial number 1-999999
Humidity Range
≤ 95% Non-condensing
Altitude
If the inverter is to be installed at an altitude greater than 1000m, derating will be
required. Figure 2-2 below shows the permissible rated input voltages and output
current for inverter installations from 1000 m to 4000 m above sea level.
Electromagnetic Radiation
Do not install the inverter near sources of electromagnetic radiation.
Atmospheric Pollution
Do not install the inverter in an environment, which contains atmospheric pollutants
such as dust, corrosive gases, etc.
Water
Take care to site the inverter away from potential water hazards, e.g. do not install
the inverter beneath pipes that are subject to condensation. Do not install the
inverter where excessive humidity and condensation may occur.
Fixing Bolt
Frame Size (not supplied) Tightening Torque of fixings
Size Qty
A M4 2
2.5 Nm (22.12 lbf.in) with washers fitted
B M4 4
C M5 4 4.0 Nm (35.40 lbf.in) with washers fitted
CAUTION
The control, power supply and motor leads must be laid separately. Do not feed
them through the same cable conduit/trunking.
2.9.1 General
WARNING
The inverter must always be grounded. If the inverter is not grounded correctly,
extremely dangerous conditions may arise within the inverter, which could prove
potentially fatal. This also applies to ungrounded IT supplies
CAUTION
The control, power supply and motor leads must be laid separately. Do not feed
them through the same cable conduit/trunking.
All inverters will operate at full specification with the following cable lengths:
♦ 25 m (82.02 ft) [FSA filtered 10 m (32.81 ft)] screened cable
♦ 50 m (164.04 ft) unscreened cable
On FSA to access the DC+/DC- terminals the cutout cover must be removed using
a small pair of cutters, ensuring that no plastics from the cutout fall into the inverter
housing (see Figure 2-6 on page 25). The terminal connection consists of two
spades measuring 6.3 mm by 0.8 mm. With the cutout cover removed and no
connections fitted to the spades, the inverter has only IP00 protection.
On FSB and FSC the DC+/DC- terminals are located on the underside at the
bottom of the unit (see Figure 2-6 on page 25). To access the DC terminals the two
upper plastic protectors (rabbits-teeth) must be removed by cutting them with a
small pair of cutters, ensure that no plastics from the protectors fall into the inverter
housing.
Connection of the DC bus between inverters is only envisaged for very basic
applications. For example, a simple winder/unwinding machine where both
inverters are powered from the same power supply and the same phase.
Caution
1. The DC+ terminal must be connected to the DC+ terminal of the other inverter
and conversely the DC- terminal must be connected to the DC- terminal of the
other inverter. Failure to connect the terminals correctly can result in severe
damage to both inverters.
2. Both inverters must be powered from the same power supply and the same
phase.
3. In the case of a short circuit on one of the inverters both inverters may be
damaged.
4. The inverters should be mounted as close as possible to reduce the length of
the DC link cables.
The following guidelines will keep the conformity of the inverter to UL requirements.
If connections to the DC Link terminals are required, then the following (or
equivalent) terminal crimps are recommended for use:
♦ Frame Size A – Molex crimp 19003-0001, Molex hand tool 19285-0036
♦ Frame Size B – Molex crimp 19017-0037, Molex hand tool 19285-0037 or
64001-0200.
♦ Frame Size C – Molex crimp 19017-0037, Molex hand tool 19285-0020 or
64001-0200.
The correct crimping tool must be used to join the crimp to the cable to ensure a
correct and secure connection.
The specified crimps and tools are readily available from any large supplier of
electrical connections. These can also be sourced by searching the Internet using
the part number specified.
The following minimum cross-section for cables should be used when utilizing the
DC terminals:
♦ FSA – 0.5 mm2 (20 AWG)
♦ FSB – 1.5 mm2 (16 AWG)
♦ FSC – 2.5 mm2 (12 AWG)
The inverter can be screened using the methodology shown in Figure 2-8 below.
Legend
1 Motor cable
2 Use suitable clips to fix motor and control cable screens securely to metal back plate
3 Mains power cable
4 Retaining screw (inverter fixing bolts)
5 Line commutating Choke
6 Control cable
WARNING
Operation with the input voltages less than 230 V and 50 Hz or with a pulse
frequency greater than 8 kHz will cause an additional heat load on the inverter.
These factors must be taken into account when designing the installation
conditions and must be verified by a practical load test.
Cooling Considerations
1. For the correct dimensioning of the panel, please consult the panel builder
and his technical documentation.
2. For the correct dimensioning of the external heatsink, please refer to the
technical data as shown in Table 2-1 on page 20.
3. The rear plate must be able to withstand at least 95ºC during fault free
operation and carry the heat load (steel or aluminium plate) under the full
load conditions and the maximum operating temperatures [-10ºC to +50ºC
(14ºF to 122 ºF)]. For further information see Table 2-3 on page 30.
4. The minimum clearance distances of 30 mm at both sides and 100 mm
vertical spacing at both sides must be observed.
5. It is recommended that the mounting area of the rear plate has to be, as a
minimum, at least the same area of the flat plate on the inverter.
6. Side by side or stacked mounting is not allowed for the SINAMICS G110
Flat Plate inverter.
Installation
1. Prepare the mounting surface for the inverter using the dimensions given
in Table 2-1 on page 20.
2. Ensure that any rough edges are removed from the drilled holes.
3. Ensure the inverter’s Flat Plate is clean and free from dust and grease.
4. The mounting surface for the Flat Plate and if applicable the external
heatsink must be:
♦ Clean and free from dust and grease.
♦ Smooth.
3 Commissioning
This section describes the different methods of how to commission and run the
SINAMICS G110 inverter. A prerequisite is that the mechanical and electrical
installation has been completed as described in Section 2, starting on page 17 of
these Operating Instructions.
WARNING
¾ SINAMICS G110 inverters operate at high voltages.
¾ When operating electrical devices, it is impossible to avoid applying hazardous
voltages to certain parts of the equipment.
¾ Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must
remain operative in all operating modes of the control equipment. Any
disengagement of the Emergency Stop facility must not lead to uncontrolled or
undefined restart.
¾ Wherever faults occurring in the control equipment can lead to substantial
material damage or even grievous bodily injury (i.e. potentially dangerous
faults), additional external precautions must be taken or facilities provided to
ensure or enforce safe operation, even when a fault occurs (e.g. independent
limit switches, mechanical interlocks, etc.).
¾ Certain parameter settings may cause the inverter to restart automatically after
an input power failure.
¾ Motor parameters must be accurately configured for motor overload protection
to operate correctly above 5 Hz.
¾ This equipment is capable of providing internal motor overload protection in
accordance with UL508C. Refer to P0610 and P0335, I2t is ON by default.
¾ This equipment is suitable for use in a circuit capable of delivering not more
than 10,000 symmetrical amperes (rms), for a maximum voltage of 230 V, when
protected by an H or K type fuse, a circuit breaker or self-protected combination
motor controller.
¾ This equipment must not be used as an ‘emergency stop mechanism’ (see EN
60204, 9.2.5.4)
CAUTION
Only qualified personnel may enter settings in the control panels. Particular
attention must be paid to safety precautions and warnings at all times.
NOTES
¾ The inverter does not have a main power switch and is live when the mains
supply is connected. It waits, with the output disabled, until the RUN button is
pressed or for the presence of a digital ON signal at terminal 3.
¾ The inverter is designed to use control input signals to start and stop the motor.
Advanced commissioning allows the user to suitably adapt the inverter to the
specific application. Section 3.4 contains information about:
¾ Using a PLC to communicate with the inverter via the USS protocol (see
Section 3.4.1 on page 42).
¾ Using the PC Tool “STARTER” which communicates with the inverter via USS
protocol (see Section 3.4.1 on page 43).
¾ Optimal configuration of the inverter by setting parameters using ‘Quick
Commissioning’ (see Section 3.4.4 on page 46).
¾ Resetting inverter parameters to factory default (see Section 3.4.5 on page
49).
¾ Connecting a PTC temperature sensor to the inverter (see Section 3.4.6 on
page 49).
¾ Parameter Cloning with the BOP (see Section 3.4.7 on page 49).
Notes
When utilizing USS communications, a common 0 V reference connection is
required between all devices on the USS bus. Terminal 10 on the control board can
be used for this purpose.
The SINAMICS G110 inverter is available as two variants:
1. Analog Variant
The analog variant is suited to stand-alone applications. This variant is
designed to be controlled using external switches and a potentiometer
utilizing the analog input and digital inputs. Switches and potentiometers
are not provided as standard with the inverter.
2. USS Variant
The USS variant is suited to inverter networks. This variant is designed to
be controlled utilizing the USS protocol via the RS485 communications
interface. A number of inverters can then be connected and controlled via
the same communications bus.
The variant can be identified by reading the MLFB from the rating label and
comparing it to the MLFBs listed in Table 7-4 and Table 7-5 on pages 68 and 69
respectively.
Since the SINAMICS G110 is available in two variants; different options for the
commissioning of the inverters are available to the user. These commissioning
options are described in the following sections covering the ‘Basic Commissioning’
and ‘Advanced Commissioning’.
The inverter can be used with its default settings for a wide range of applications.
The default settings are shown in Table 3-1 (Analog variant) and Table 3-2 (USS
variant). The terminal layout is shown in Figure 3-3 above.
Note
The motor base frequency might have to be changed as described in the previous
section on page 34.
Table 3-1 Factory settings for operation using the standard inverter (Analog Variant)
With the default settings of the inverter (Analog variant) the following is possible:
¾ Start and stopping the motor (DIN0 via external switch)
¾ Reversing the motor (DIN1 via external switch)
¾ Fault Acknowledgement (DIN2 via external switch).
Table 3-2 Factory settings for operation using the standard inverter (USS Variant)
For instructions on how to fit the BOP to the inverter, please refer to Appendix C on
page 82 and for a description of the buttons see Appendix D on page 83.
¾ The BOP must be connected directly to the
inverter and not remotely connected via a
cable.
¾ The BOP can be fitted to and removed from
the inverter whilst power is applied.
¾ The inverter will automatically recognize that
the BOP has been fitted to the inverter and
give the user access to the parameters. To
run the inverter (start/stop, setpoint) using
the BOP, parameters P0700 (command
source, i.e. start/stop, reverse, jog) and
P1000 (frequency setpoint) have to be set to
1. Alternatively, P0719 can be set to 11 Figure 3-4 BOP
which is described below.
Note
The motor base frequency might have to be changed as described in the previous
section on page 34.
NOTE
In some cases - when changing parameter values - the display on the BOP shows
The BOP motor control functions are disabled by default. To control the motor via
the BOP, the following settings must be completed (see also “Changing
parameters with the Basic Operator Panel“ above):
¾ P0719 = 11 (enables start/stop button on the BOP and enables the motor
potentiometer setpoint from the BOP).
Alternatively set:
♦ P0700 = 1 (enables the start/stop button on the BOP).
♦ P1000 = 1 (this enables the motor potentiometer setpoints).
If the BOP has been set as the command source (P0700 = 1 or P0719 = 10 - 15),
the inverter will stop if the BOP is removed.
Note
The speed reading on the BOP is correct if a Siemens standard 4-pole 3-phase
induction motor is connected. Otherwise the motor rated speed has to be changed
(see Section 3.4.4 on page 46).
Note
The SINAMICS G110 inverter can be connected in more than one mode at any
time, for example, the BOP is attached, USS used and switches connected to
terminals.
Legend
Mode Analog variant USS Variant
(Required Optional Equipment)
TERMINAL 9 9 n = BOP
(Requires switches (Analogue input not o = PC to Inverter Connection Kit
and potentiometer) supported, command p = STARTER software
source can however be
via external switches) 9 = supported
SERIAL Not supported 9
(USS-RS485)
SERIAL 9 9
(USS-RS232) o o
(USS-RS232 and USS-
RS485 cannot be used
simultaneously)
BOP 9 9
n n
STARTER 9 9
op (p either with RS485
converter on terminals
x8/x9 or with o)
The SINAMICS G110 inverters can be operated using the following modes:
Terminal
This mode provides a simple method of controlling the inverter using switches and
a potentiometer and is only available on the Analog variant. The commissioning for
this mode is described in Section 3.3.1 on page 35. No advanced commissioning is
possible!
Serial
The USS protocol can be used either via the RS232 or via the RS485 interface to
commission, parameterize and run the inverter. The USS-RS485 interface is only
available on the USS variant (see Section 3.3.1) and can be directly connected to
an inverter network or a USS master such as a PLC. The USS-RS232 interface
can be used with both variants but requires the optional ‘PC to Inverter Connection
Kit’.
The prerequisite for using the serial interfaces is that the baud rate and the bus
address of the inverter must be established prior to any parameterization or
commissioning.
For further details see the following parameters (details of the default settings given
in Section 3.3.1.):
¾ P2010 – Baud rate
¾ P2011 – Bus address
¾ P2012 – PZD Length
The parameters can be changed by using the optional BOP. A change via the USS
protocol is also possible, however, this requires the USS master to reconnect with
the new settings.
The Parameter List provides information about further parameters and settings for
the USS telegram.
The default values of P2010, P2011 and P2012 are shown in Table 3-2 on page
36.
Set P0719 = 55 or set the command source P0700 = 5 and the frequency setpoint
P1000 = 5 for complete inverter control when in SERIAL mode.
BOP
If the factory default settings of the inverter are not suitable for your application, the
inverter can be modified for the required application using the optional Basic
Operator Panel (BOP).
The BOP allows the user direct access to the parameters of the SINAMICS G110
inverter.
With the BOP attached to the inverter, the user can perform the following functions:
¾ Change parameter values
¾ Monitor specific parameters
¾ Clone parameters from one inverter to another inverter. This is of great value
when dealing with multiple inverters as in the case of the USS variants (see
Section 3.4.7 on page 49).
The BOP can be used to configure several SINAMICS G110 inverters. This is
accomplished by using the BOP to set the required parameters and once the
process is complete, then the BOP can be removed and used on another inverter.
The BOP contains a five-digit display that allows the user to read and change
parameter values.
For a complete description of the buttons on the BOP and the procedure for
attaching the BOP to the inverter, see Appendices C and D starting on page 82.
For more information on using the BOP, please refer to Section 3.3.2 on page 37.
If a BOP is fitted and the output frequency is selected to be displayed (P0005 = 21)
the corresponding setpoint is displayed approximately every 1.0 seconds while the
inverter is stopped.
Set P0719 = 11 or set the command source P0700 = 1 and the frequency setpoint
P1000 = 1 for complete inverter control when in BOP mode (see also P1031 and
P1040).
STARTER Software
Warning
During the parameter download with the STARTER commissioning tool to the
inverter, the digital output may produce a spurious signal.
Prior to performing a download to the inverter appropriate counter-measures must
be taken to ensure that any suspended load is secured, for example, by the use of
external brakes or the load being lowered to ground level and secured.
To assist in the quick and efficient changing of parameters and commissioning, the
software tool STARTER can be used. This software is provided on the
Documentation and PC Tool CD-ROM (orderable as a separate item) or it can be
downloaded from the internet.
STARTER provides the user with a graphical interface that provides easy access to
the inverter’s parameters via a parameter database or a configuration wizard to
guide the user through the correct set-up and configuration procedures.
The STARTER software runs on the following operating systems:
¾ Windows NT
¾ Windows 2000
¾ Windows XP Professional
The STARTER software is self-explanatory and is supported by means of an
on-line help facility.
In order to use the STARTER software, the user will require the optional ‘PC to
Inverter Connection Kit’ for both variants.
In addition the USS variant can also be connected via terminals 8 and 9 to a PC
using any RS485/232 interface converter.
Set P0719 = 55 or set the command source P0700 = 5 and the frequency setpoint
P1000 = 5 for complete inverter control when in STARTER mode.
Note
When downloading parameter sets associated with different firmware releases
using the STARTER tool, it should be noted that for the new parameters, the
default value is entered.
Changing Motor
Basic Operation Advanced
Mode Base Frequency
(Sections 4.1 and 4.2) Commissioning
(Section 3.4.3)
TERMINAL Via DIP Switch a. Frequency setpoint : Not applicable
only, see 3.3 potentiometer on terminal 9.
b. Command source:
switches on terminals 3 – 6.
SERIAL a. DIP switch, or a. Frequency setpoint: a. Quick commissioning,
b. P0100, or connect USS to terminals 8 & 9. see Section 0
c. Manually enter b. Command source: connect b. Factory default, see
data USS to terminals 8 & 9. Section 3.4.5
After reconfiguration, c. External motor thermal
terminals 3 – 6 can also be overload protection, see
used as command source. Section 3.4.6
NOTES
¾ The frequency setpoint (P1000) and the command source (P0700) have both to
be set correctly to operate the SINAMICS G110 inverter. Alternatively, P0719
can be set to a specific frequency setpoint and command source.
¾ Frequency setpoint and command source can be derived from different modes
(e.g. the frequency setpoint is provided via the BOP with P1000 = 1 and the
command source is set by the terminals with P0700 = 2).
WARNINGS
¾ After a power cycle the inverter will read the base frequency from the DIP
switch setting. This will overwrite the previous settings of P0100.
¾ If P0100 is set to 0 or 1 then the DIP switch setting will be read and take priority
over the software settings. However, if P0100 is set to 2, this value will take
priority over the DIP switch, which may lead to unstable operation of the inverter
should a 50 Hz frequency actually be required.
NOTES
¾ P0308 & P0309 are only visible if P0003 = 3. For detailed information, please
see the Parameter List.
¾ P0307 indicates kW or HP depending upon the setting of P0100. For detailed
information, please see the Parameter List.
¾ Changing motor parameters is not possible unless P0010=1.
¾ Ensure that the motor is configured correctly to the inverter, i.e. in the above
example delta terminal connection is for 230 V.
Acceptable Range: 10 - 2000 V Sets minimum motor frequency (0-650Hz) at which the
motor will run irrespective of the frequency setpoint. The
Nominal motor voltage (V) from motor rating plate value set here is valid for both clockwise and anti-clockwise
rotation
Acceptable Range: 0 - 2 x inverter rated current (A) Sets maximum motor frequency (0-650Hz) at which the
motor will run at irrespective of the frequency setpoint. The
Nominal motor current (A) from motor rating plate value set here is valid for both clockwise and anti-clockwise
rotation
Acceptable Range: 0.12 - 3.0 kW (0.16 - 4.02 hp) Acceptable Range: 0 - 650 s
Nominal motor power (kW) from motor rating plate. Time taken for the motor to accelerate from standstill up to
If P0100 = 1, values will be in hp maximum motor frequency.
Nominal motor frequency (Hz) from motor rating plate Time taken for motor to decelerate from maximum motor
frequency down to standstill
NOTE
Due to the electrical noise emitted by the PTC cables it is recommended that the
PTC cables are routed parallel to the motor cables and not the inverter control
cables.
When the optocoupler is integrated into a control system, for example a PLC or a
relay control, the direction of current inside the optocoupler (from positive to
negative) must be observed.
It can therefore be connected to operate a warning light (LED) see Figure 3-8 (B)
on page 50 or an auxiliary relay, see Figure 3-8 (A), providing that those ratings are
not exceeded.
If the optocoupler is used to drive an auxiliary relay, make sure there is a
commutation diode or a similar device to absorb the inductive energy.
If the optocoupler is used to drive an LED, make sure that the current is limited by
means of a resistor.
Since the digital input of a PLC has a high impedance, the digital output can also
be connected to the PLC using the internal power supply of the inverter using
terminal 6 of the inverter, see Figure 3-8 (D) below. An external 24 V power supply
is also permissible, see Figure 3-8 (C) below.
When the digital output is connected to a PLC with digital inputs having a high level
at 24 V, for example the Simatic PLC or the Logo! Microcontroller, the following
connection scheme is possible:
¾ Terminal 6 (Inverter's 24 V) is connected to Terminal 2 (Digital Output +)
¾ Terminal 1 (Digital Output -) is connected to the digital input terminal (e.g. I0.1)
on the PLC.
¾ Terminal 7 (Inverter's reference voltage 0 V) is connected to the electronic
ground of the PLC (e.g. 1M).
+24V +24V
Rs
Auxiliary Relay/
Optocoupler
1 1
0V 0V
A Relay Driver
B LED Driver
G110 6
+24V +24V
G110 2 2
I0.0 I0.1
1 1
PLC PLC
1M 0V 1M
7
0V
C Using external 24V & 0V ref. D Using internal 24V & 0V ref.
The following important restrictions should be considered when using the Cloning
procedure:
¾ Only the current dataset is uploaded to the BOP.
Note
1. After cloning parameters between differing variants of the SINAMICS G110
inverters (i.e. Analog to USS or USS to Analog) the following parameter must
be checked:
¾ P0719 – Selection of command and frequency setpoint
¾ P1000 – Selection of frequency setpoint.
2. When cloning parameter sets associated with different firmware releases using
the BOP, it should be noted that for new parameters, the default value is
entered.
USS Variant
¾ Default Value: 5 – Terminals 8 and 9
(RS485, USS protocol)
¾ Other settings: see P1000 in the Parameter List
USS Variant
¾ Default value: 5 – Terminals 8 and 9 (RS485)
¾ Other settings: see P0701 to P0703 in the Parameter List
USS Variant
¾ Default value: 5 – Terminals 8 & 9 (RS485); control word 1 (r0054), bit 11
The different types of control are enabled using parameter P0727 and selecting
one of the following options:
Default value:
¾ P0727 = 0: Siemens standard control (ON/OFF1, REV)
Other settings:
¾ P0727 = 1: 2-wire control (ON_FWD, ON_REV)
¾ P0727 = 2: 3-wire control (FWDP, REVP, STOP)
¾ P0727 = 3: 3-wire control (ON_PULSE, REV, OFF1/HOLD)
When any of the control functions are selected using P0727, the settings for the
digital inputs (P0701 to P0704) are redefined as shown in Table 4-1 below.
Each of the control methods shown in Table 4-1 will be explained individually.
1
Valid for firmware 1.1
Function
The following description refers to Figure 4-1.
On receiving an ON/OFF1 command the inverter will run the motor in a forward
direction and ramp-up the motor to the frequency setpoint.
When a REV command is issued, the inverter will ramp-down the frequency
through 0 Hz and run the motor in the reverse direction. When the REV command
is removed the inverter will ramp-up through 0 Hz and run in a forward direction
until the frequency setpoint is reach.
When the ON/OFF1 command is removed, the inverter will stop the motor by
performing an OFF1.
The REV command initiated by itself cannot start the motor.
ON/OFF1 ON/OFF1
REV REV
ON/OFF1 Active
Control
Commands
REV Active Active
Inverter
Frequency
o
f out Time
o = OFF1
Function
The following description refers to Figure 4-2.
The ramp down phase can be interrupted by start command in the same direction:
if the drive was operating in forward and OFF1 was applied, an ON/OFF1 will work
correctly and accelerate again the drive up to the setpoint speed. The same is valid
for reverse and ON REV/OFF1
Giving a start command for the opposite direction of which the inverter frequency
output is ramping down, the drive ignores the new setting and the drive will ramp
down to 0 Hz and then remain at standstill.
Without any control signal enabled the drive will ramp down to a stop and remain at
standstill.
ON/OFF1 ON/OFF1
ON_REV/OFF1 ON_REV/OFF1
Inverter o
Frequency o
o Time
f out
o = OFF1
Function
The following description refers to Figure 4-3.
With ON_FWD closed and maintained closed the drive is ON and runs in forward
direction.
Applying only ON_REV (and keeping the contact closed) the drive is ON and runs
in reverse direction.
If both signals are however enabled (contacts are closed) the drive will perform an
OFF1 and ramp down to a stop.
If both signals are disabled the drive is in OFF1 state.
K1
ON_FWD ON_FWD ON_FWD
K2
ON_REV ON_REV ON_REV
Inverter o
Frequency o
o o
f out o Time
o = OFF1
Function
The following description refers to Figure 4-4.
The STOP signal uses negative logic: Opening the contact or maintaining it open
causes an OFF1 condition and the drive stops. The STOP contact will need to be
maintained closed to start and run the drive.
Then a momentary closure (positive edge) of the FWDP or REVP contact latches
and starts the drive.
A momentary closure (positive edge) of the FWDP contact will set the forward
direction.
A momentary closure of the REVP contact will change to the reverse direction.
Closing FWDP and REVP will cause a Stop (OFF1).
The ramp down can be interrupted by a single new pulse FWDP or REVP.
A momentary closure of the FWDP or REVP contacts while the drive is operating in
the respective direction will not cause any change.
Only by opening the STOP contact the drive will switch off regularly, apart from the
special case that both signals FWDP and REVP are present.
STOP STOP
FWDP FWDP
REVP REVP
Control FWDP
Commands
REVP Active
Inverter
Frequency
o o
f out Time
o = OFF1
Function
The following description refers to Figure 4-5.
The switch OFF1/HOLD uses negative logic: the contact will need to be maintained
closed in order to switch the drive ON or keep it running.
A momentary closure (positive edge) of the ON_PULSE switch latches and starts
the drive if it was OFF before.
The direction can be determined and changed any time using the REV signal.
Opening or closing the ON_PULSE switch while the drive runs has no effect.
Only enabling (i.e. Opening) OFF1/HOLD will unlatch the run-state and then stop
the drive.
ON_PULSE ON_PULSE
OFF1/HOLD OFF1/HOLD
REV REV
Command
Ignored
ON_PULSE Active
Inverter
Frequency
o o
f out Time
o = OFF1
4.4.2 OFF2
This command causes the motor to coast to a standstill (pulses disabled).
NOTE
The OFF2 command can be actuated from any command source simultaneously.
4.4.3 OFF3
An OFF3 command causes the motor to decelerate rapidly.
¾ Ramp down time: see P1135
NOTE
OFF3 can be combined with DC braking or Compound braking.
4.4.4 DC braking2
Warning
During DC braking the components of the kinetic energy of the motor and the
driven load are converted into thermal energy in the motor. If this power loss is too
high or if the braking operation takes too long, then this can cause the motor to
overhead.
2
P1234 valid for firmware 1.1
NOTE
If no digital input is set to DC braking and P1233 ≠ 0, DC braking will be active after
every OFF1/OFF3 command with the time set in P1233, when the inverter output
frequency (f out) has fallen below the DC braking start frequency set in P1234.
3
Valid for firmware 1.1
5 System Parameters
5.1 Introduction to SINAMICS G110 System
Parameters
The parameters can only be changed by using the optional Basic Operator Panel
(BOP) or the Serial Interface.
Parameters can be changed and set using the optional BOP to adjust the desired
properties of the inverter, such as ramp times, minimum and maximum frequencies
etc. The parameter numbers selected and the setting of the parameter values are
indicated on the five-digit LCD display.
¾ Read only parameters are indicated with r instead of P.
¾ P0010 initiates “quick commissioning”.
¾ The inverter will not run unless P0010 is set to 0 after it has been accessed.
This function is automatically performed if P3900 > 0.
¾ P0004 acts as a filter, allowing access to parameters according to their
functionality.
¾ If an attempt is made to change a parameter that cannot be changed in this
status, for example, cannot be changed whilst running or can only be changed
shows . This means the inverter is busy with tasks of higher priority.
6 Troubleshooting
WARNINGS
¾ Repairs on equipment may only be carried out by Siemens Service, by repair
centers authorized by Siemens or by authorized personnel who are
thoroughly acquainted with all the warnings and operating procedures contained
in this manual.
¾ Any defective parts or components must be replaced using genuine Siemens
authorized parts.
¾ Risk of electric shock. The DC link capacitors remain charged for five minutes
after power has been removed. It is not permissible to open the equipment
until 5 minutes after the power has been removed.
5. The lower mark on the right-hand side of the display indicates that DIN0 is
active high, that is, an ON command is present.
If the active high bit is not present it indicates that a ON command in not present. In
such a case it is necessary to check the hardware configuration to ensure that
DIN0 was, in fact, set-up for the ON command.
In the case of ON/OFF control via the RS485 bus (USS protocol) the relevant bit
(bit 02) of status word 1 (r0052) can be found in the following position:
2
[mm ] 1
Minimum Cable Cross Section
[AWG] 18
2
[mm ] 1.5
Maximum Cable Cross Section
[AWG] 16
Frame Size A A A A A
[kW] 0.12 0.25 0.37 0.55 0.75
Motor Output Rating 1
[hp] 0.16 0.33 0.5 0.75 1.0
Order No. 6SL3211-
analog 0AB11-2UA0* 0AB12-5UA0* 0AB13-7UA0* 0AB15-5UA0* 0AB17-5UA0*
USS 0AB11-2UB0* 0AB12-5UB0* 0AB13-7UB0* 0AB15-5UB0* 0AB17-5UB0*
Unfiltered
flat plate analog 0KB11-2UA0* 0KB12-5UA0* 0KB13-7UA0* 0KB15-5UA0* 0KB17-5UA0*
flat plate USS 0KB11-2UB0* 0KB12-5UB0* 0KB13-7UB0* 0KB15-5UB0* 0KB17-5UB0*
analog 0AB11-2BA0* 0AB12-5BA0* 0AB13-7BA0* 0AB15-5BA0* 0AB17-5BA0*
USS 0AB11-2BB0* 0AB12-5BB0* 0AB13-7BB0* 0AB15-5BB0* 0AB17-5BB0*
Filtered
flat plate analog 0KB11-2BA0* 0KB12-5BA0* 0KB13-7BA0* 0KB15-5BA0* 0KB17-5BA0*
flat plate USS 0KB11-2BB0* 0KB12-5BB0* 0KB13-7BB0* 0KB15-5BB0* 0KB17-5BB0*
2
Output Current [A] 0.9 1.7 2.3 3.2 3.9 (40ºC)
3
Input Current [A] 2.3 4.5 6.2 7.7 10.0
[A] 10.0 10.0 10.0 10.0 16.0
Recommended Fuse
3NA3803 3NA3803 3NA3803 3NA3803 3NA3805
[mm2] 1.0 – 2.5 1.0 – 2.5 1.0 – 2.5 1.0 – 2.5 1.5 – 2.5
Input Cable
[AWG] 16 – 12 16 – 12 16 – 12 16 – 12 14 – 12
[mm2] 1.0 – 2.5 1.0 – 2.5 1.0 – 2.5 1.0 – 2.5 1.0 – 2.5
Output Cable
[AWG] 16 – 12 16 – 12 16 – 12 16 – 12 16 – 12
1
The horsepower (hp) ratings are obtained by comparison to the Siemens 1LA6 and 1LA7 motors and
not NEMA/UL rated motors.
2
Current data applies for an ambient temperature of 50ºC unless otherwise specified
3
The value applies to the rated mains voltage of 230 V
* Indicates the last digit of the Order No. may change due to modifications of hardware or software in
the product.
Frame Size B B C C
[kW] 1.1 1.5 2.2 3.0
Motor Output Rating 1
[hp] 1.5 2.0 3.0 4.0
Order No. 6SL3211-
analog 0AB21-1UA0* 0AB21-5UA0* 0AB22-2UA0* 0AB23-0UA0*
Unfiltered
USS 0AB21-1UB0* 0AB21-5UB0* 0AB22-2UB0* 0AB23-0UB0*
analog 0AB21-1AA0* 0AB21-5AA0* 0AB22-2AA0* 0AB23-0AA0*
Filtered
USS 0AB21-1AB0* 0AB21-5AB0* 0AB22-2AB0* 0AB23-0AB0*
2
Output Current [A] 6.0 7.8 (40ºC) 11.0 13.6 (40ºC)
3
Input Current [A] 14.7 19.7 27.2 32.0
[A] 20.0 25.0 35.0 50.0
Recommended Fuse
3NA3807 3NA3810 3NA3814 3NA3820
[mm2] 2.5 – 6.0 2.5 – 6.0 4.0 – 10 6.0 – 10
Input Cable
[AWG] 12 – 10 12 – 10 11 – 8 10 – 8
[mm2] 1.5 – 6.0 1.5 – 6.0 2.5 – 10 2.5 – 10
Output Cable
[AWG] 14 – 10 14 – 10 12 – 8 12 – 8
1
The horsepower (hp) ratings are obtained by comparison to the Siemens 1LA6 and 1LA7 motors and
not NEMA/UL rated motors.
2
Current data applies for an ambient temperature of 50ºC unless otherwise specified
3
The value applies to the rated mains voltage of 230 V
* Indicates the last digit of the Order No. may change due to modifications of hardware or software in
the product.
rd th th th th th
Rated Output Fundamental 3 5 7 9 11 13
(kW) Amps Amps Amps Amps Amps Amps Amps
0.12 1.18 1.05 0.9 0.76 0.58 0.568 0.508
0.25 2.26 2.06 1.77 1.50 1.32 1.20 1.02
0.37 3.19 2.26 2.26 2.12 1.83 1.56 1.22
0.55 4.28 3.86 3.18 2.44 1.82 1.42 1.12
0.75 4.52 4.51 3.98 2.98 2.42 1.90 1.44
1.1 8.12 7.80 5.92 4.12 2.96 2.20 1.52
1.5 11.0 9.04 6.40 4.08 2.92 2.16 1.48
2.2 15.7 12.6 8.56 4.56 3.00 2.44 1.28
3.0 19.1 14.4 7.8 3.6 3.28 2.36 0.88
8 Options
The following accessories are available as options for your SINAMICS G110
Inverter. For more details please refer to the catalogue or contact your local
Siemens sales office if you require assistance.
9.1.1 Self-Certification
This is a manufacturer's declaration that the European standards applicable to the
electrical environment for which the apparatus is intended have been met. Only
standards that have been officially published in the Official Journal of the European
Community can be cited in the manufacturer's declaration.
Rating Typical Harmonic Current (A) Typical Harmonic Current (%) Typical Voltage
Distortion
Distribution Transformer
Rating
10kVA 100kVA 1MVA
rd th th th th rd th th th th
3 5 7 9 11 3 5 7 9 11 THD THD THD
(%) (%) (%)
120W 230V 1AC 1.05 0.9 0.76 0.58 0.57 89 76 64 49 48 0.631 0.063 0.0063
250W 230V 1AC 2.06 1.77 1.50 1.32 1.20 91 78 66 58 53 1.297 0.13 0.013
370W 230V 1AC 2.26 2.26 2.12 1.83 1.56 71 71 66 57 49 1.673 0.167 0.0167
550W 230V 1AC 3.86 3.18 2.44 1.82 1.42 90 74 57 43 33 1.85 0.185 0.0185
The allowed harmonic currents for “professional equipment” with an input power
>1kW are not yet defined. Therefore, any electrical apparatus containing the
above drives which has an input power >1kW will not require connection approval.
Alternatively, the necessity to apply for connection approval can be avoided by
fitting the input chokes recommended in the technical catalogues (except 550W
230V 1ac units).
4
Industrial Networks are defined as those which do not supply buildings used for domestic purposes.
Table 9-4 Case 3 - Filtered for Residential, Commercial and Light Industry
* These limits are dependent on the inverter being correctly installed inside a
metallic switchgear enclosure. The limits will not be met if the inverter is not
enclosed.
NOTE
To achieve these performance levels, you must not exceed the default Pulse
frequency.
Model Remarks
Case 1 – General Industrial
6SL3211-0****-*U*0 Unfiltered units, all voltages and powers. The product standard EN 61800-3
+ A11 for “Adjustable speed electrical power drive systems – Part3: EMC
product standard including specific test methods” specifies limits for
conducted emissions, which cannot be matched from unfiltered inverters in
nd
the 2 environment.
5
For Category C3 PDS installations, filtered inverters (as described under
case 2) have to be installed.
The use of unfiltered inverters in an industrial installation is only possible if it
forms part of a system which includes power-line filtering at the “system
level”
Case 2 – Filtered Industrial
6SL3211-0****-*A*0 All units with integral filters for screened motor cables up to:
6SL3211-0****-*B*0 Class A – FSA – 10 m (32.80 ft)
Class A – FSB and FSC – 25 m (82.02 ft)
Case 3 – Filtered for residential, commercial and light industry
6
6SL3211-0****-*A*0 Category C2 : All units with integral filters for screened motor cables upto
6SL3211-0****-*B*0 10 m (32.80 ft) Class A, FSA and upto 25 m (82.02 ft) (Class A, FSB and
FSC).
For PDS installations in Category C2 (restricted availability) the following
warning label is required:
“This is a product of Category C2 according to IEC 61800-3. In a domestic
environment this product may cause radio interference in which case
mitigation measure may be required”
In addition all units with integral filters for screened motor cables upto 5 m
(16.40 ft) will meet the limits to EN55011 Class B.
* denotes any value is allowed.
NOTE
It is possible to use unfiltered inverters in a Category C17 PDS installation (general
availability) when combined with a low leakage filter and a secondary metallic
enclosure. In addition the “16 kHz pulse frequency” and ‘Y’ – capacitor link not to
be removed must be observed for frame sizes B and C only.
5
Category C3: Power Drive System (PDS) of rated voltage less than 1000V,
intended for use in the second environment.
3
Category C2: Power Drive System (PDS) of rated voltage less than 1000V, which
when used in the first environment is intended to be installed and commissioned
only by a professional.
7
Category C1: Power Drive System (PDS) of rated voltage less than 1000V,
intended for use in the first environment.
4. Holding the front of the inverter, pull the inverter forward and upwards to
release it from the DIN rail.
Indicates
The LCD displays the settings currently used by the converter.
Status
E Applicable Standards
Underwriters Laboratories
UL and CUL LISTED POWER CONVERSION EQUIPMENT for use in a pollution
degree 2 environment
ISO 9001
Siemens plc operates a quality management system, which complies with the
requirements of ISO 9001.
NOTICE:
Machinery Directive
The devices are suitable for installation in machines. According to the machinery
directive 89/392/EC the compliance requires a separate certificate of conformity.
This certificate must be issued by the firm which constructs the plant or puts the
machinery on the market.
F List of Abbreviations
AC Alternating current
AD Analog digital converter
ADC1 Analog input 1
BOP Basic operator panel
CP Cold Plate Assembly
CPM Controlled Power Module
CT Constant torque
DC Direct current
DIN Digital input
DIP Dual in-line package (switch)
DOUT Digital output
EC European Community
ELCB Earth leakage circuit breaker
EMC Electro-magnetic compatibility
EMI Electro-magnetic interference
FAQ Frequently asked questions
FCL Fast current limit
FF Fixed frequency
Fn Function button
FS Frame size
GSG Getting started guide
I/O Input and output
IGBT Insulated gate bipolar transistor
JOG Jog button
LCD Liquid crystal display
LED Light emitting diode
MOP Motor potentiometer
NPN Negative-Positive-Negative
Transistor Type
OPI Operating instructions
PDS Power drive system
PLC Programmable logic controller
PLI Parameter list
PNP Positive-Negative-Positive
Transistor Type
PTC Positive temperature coefficient
QC Quick commissioning
RCCB Residual current circuit breaker
RCD Residual current device
RFG Ramp function generator
RFI Radio-frequency interference
RPM Revolutions per minute
USS Universal serial interface
VT Variable torque
Index
2 Drill pattern for SINAMICS G110 · 21
2-wire control · 55 E
2-wire Logic · 58 Electrical Installation · 23
3 Electro-Magnetic Compatibility
3-wire control · 55 general · 73
3-wire Control · 59, 60 self-certification · 73
A technical construction file · 73
Abbreviations · 85 Electro-Magnetic Interference · 27
Access Levels · 63 avoiding EMI · 27
Advanced commissioning · 33 Electromagnetic radiation · 18
Advanced Commissioning · 40 EMC · 73
Altitude · 18 EMC Directive Compliance · 74
Ambient operating conditions · 18 EMC performance
Analog Variant · 33 filtered for residential, commercial and
Applicable standards light industry · 76
European EMC Directive · 84 filtered industrial class · 75
European Low Voltage Directive · 84 general industrial class · 75
ISO 9001 · 84 EMI · 27
Underwriters Laboratories · 84 Error codes · 65
Atmospheric pollution · 19 F
B Fault codes
Basic commissioning · 33 with the Basic Operator Panel fitted · 65
Basic Commissioning · 34 with the Standard Inverter LED · 65
Basic operation Faults and warnings
external motor thermal overload BOP fitted · 62
protection · 46 Standard Inverter · 62
BOP · 42 Features · 15
Bus Termination · 36, 37 Fitting the Basic Operator Panel · 82
C Foreword · 5
Changing parameters with the Basic Frequency Setpoint · 53
Operator Panel · 38 H
Changing single digits in parameter values · Harmonic currents · 74
39 Humidity Range · 18
Changing the motor base frequency · 34 I
Changing the Motor Base Frequency · 45 Installation
Cloning Parameters · 51 after a period of storage · 17
Commissioning · 31, 39 Internet Home Address · 5
Commissioning Overview · 44 Inverter block diagram · 32
Compound braking · 62 L
Contact address · 5 Linear V/f control · 62
Control Modes · 62 Long cables
D operation with · 24
DC braking · 61 M
Default settings · 35, 36 Main characteristics · 15
Derating · 19, 70 Mechanical Installation · 20
Digital Output · 49 Modes of Operation Overview · 41
Dimensions · 20 Motor connections · 24
Dimensions and Torques · 22 Motor data · 46
DIN Rail Mounting Kit · 80 Multi-point V/f control · 62
DIP switch · 45
O Serial · 42
Operation Shock · 18
starting and stopping the motor · 54, 61 Siemens standard Control · 56
Operation with SINAMICS G110
long cables · 24 available options · 71
Residual Current Device · 24 general · 15
ungrounded IT supplies · 23 main characteristics · 15
Operator Panel · 37, 42 performance characteristics · 16
warnings and faults states · 36 protection characteristics · 16
Operator panels specifications · 67
changing the Basic Operator Panel · 82 Specifications · 68
Overheating · 19 T
Overview · 15, 17 Technical Support · 5
Overvoltage · 19 Temperature · 18
P Terminal · 42
Parameter Overview · 64 Trip Levels · 19
Parameters Troubleshooting · 65
system parameters · 63 Types of Control · 55
Performance characteristics · 16 U
Power and motor connections · 24 Using the Digital Output · 49
single phase · 27 USS Variant · 33
Power connections · 24 V
Power Losses Variant Dependent Options · 71
output graphs · 18 Variant Independent Options · 71
Protection characteristics · 16 W
Pulse Frequencies · 70 Warning and fault status · 40
Q Warnings, cautions & notes
Quadratic V/f control · 62 commissioning · 8
Qualified personnel · 6 definitions · 6
Quick commissioning · 46 dismantling & disposal · 9
R general · 7
Removal of ‘Y’ Capacitor Link · 79 operation · 9
Reset to Factory default · 40, 44, 49 repair · 9
Residual Current Device transport & storage · 8
operation with · 24 Water hazard · 19
S Wire Sizes & Terminal Torques · 68
Safety instructions · 7 Wiring Guidelines EMI · 28