Series: Cylinder With Lock
Series: Cylinder With Lock
Series: Cylinder With Lock
Series CNS
Double acting
Single rod
Series CNS
Maximum 1600
Simple construction
Steel balls
A force magnifying mechanism is employed based on the wedge effect of a taper ring and steel balls.
Taper ring
Series
CNS
f R R
CL
Within the allowable kinetic energy range, speeds between 50 to 500mm/s can be achieved.
In the event that the air supply is cut off or unavailable, unlocking can be performed with a commercially available tool. The fail safe mechanism locks again when the manual override is released.
Series Variations
MGF MGZ CY MY
Series CNS
Double acting
Single rod
Series CNS
CL
3.6-3
Series
CNS L CDNS L
Tubing material
Nil Aluminum tubing Steel tubing
CNS
100 100 D D A53
Cylinder unit auto switch type
Nil Without auto switch
Select applicable auto switch models from the table below.
How to Order
Standard Type With Auto Switch
Locking direction
D Both directions
J K
Nil
Nylon tarpaulin Heat resistant tarpaulin Rubber bumper at both ends Without bumpers With front bumper With rear bumper
S n
Bore size
125 140 160
125mm 140mm 160mm
Cushion
N R H
Type
Special function
Electrical entry
Lead wire length (m) 0.5 (Nil) 3 5 (L) (Z) None IC circuit IC circuit IC circuit IC circuit Relay, PLC Applicable loads
AC 100V, 200V
IC circuit IC circuit
24V 5V, 12V 12V 5V, 12V 12V 5V, 12V 24V
Reed switches
G39 K39
F59W
Grommet
With timer
With diagnostic output (2 colour indicator) Latch type with diagnostic output (2 colour indicator)
Lead wire length symbols 0.5m .... Nil (Example) A53 3m ....... L A53L 5m ....... Z A53Z
Auto switches marked with a "" are produced upon receipt of order.
Stainless Steel Mounting Screw Kit The following stainless steel mounting screw kit (including set screws) has been prepared for use depending upon the operating environment. (Mounting brackets are not included, and must be ordered separately.) BBA1: For D-A5/A6/F5/J5 The above stainless steel switches are used when a cylinder is shipped with D-F5BAL type switches mounted. BBA1 is also included when switches are shipped separately.
3.6-4
Series
CNS
CNS CDNS
Cylinder Specifications
Type Fluid Proof pressure Maximum operating pressure Minimum operating pressure Piston speed Non-lube type Air 1.46MPa {14.9kgf/cm} 0.97MPa {9.9kgf/cm} 0.08MPa {0.82kgf/cm} 50 to 500mm/s Without auto switch: 0C to 70C With auto switch : 0C to 60C Yes
1.0 1.4 + 2.2 to 250: + 0 , 251 to 1000: + 0 , 1001 to 1500: + 1.8 0 , 1501 to 1600: 0
CL MLG CNA CNG MNB CNS CLS CB CV/MVG CXW CXS CXT MX MXU MXH
Unit: mm
Symbol
Ambient and fluid temperature Cushion Stroke length tolerance Mounting brackets
(With no freezing)
Basic type, Axial foot type, Front flange type, Rear flange type, Single clevis type, Double clevis type, Centre trunnion type
There are load limitations depending on the piston speed when locked, the mounting orientation and the operating pressure.
Lock Specifications
Locking Unlocking pressure Locking pressure Maximum operating pressure Locking direction Spring locking (exhaust locking) 0.25MPa {2.5kgf/cm} or more 0.20MPa {2.0kgf/cm} or less 0.25 to 0.7MPa {2.5 to 7.1kgf/cm} Both directions
) are for steel tubing.
Maximum stroke Basic type, Rear flange type, Single clevis type, Double clevis type, Centre trunnion type to 1000 (to 1000) to 1200 (to 1200) Foot type, Front flange type to 1400 (to 1600) to 1400 (to 1600)
MXS MXQ MXF MXW MXP MG MGP MGQ MGG MGC MGF MGZ CY MY
Stopping Accuracy
Unit: mm
Locking
Spring locking
Conditions/Horizontal, supply pressure P = 0.5MPa {5kgf/cm} Load weight Upper limit of allowed values Solenoid valve for locking Mounted directly to unlocking port Maximum value taken from the range of 100 measured stopping positions
125
8.4 {859}
140
10.5 {1077}
160
13.8 {1407}
Be sure to make cylinder selections in accordance with the method given on page 3.6-17
3.6-5
Series
CNS
60C
125
CS1-L12 CS1-F12 CS1-C12 CS1-D12
140
CS1-L14 CS1-F14 CS1-C14 CS1-D14
J K
Flange type
Note 1) When ordering foot brackets, 2 pcs. should be ordered for each cylinder. Note 2) 125 to 160 front flange types use Series CS1 long stroke flanges. Note 3) A clevis pin, flat washer and cotter pin are packed with the double clevis type.
Accessories
Mounting brackets Standard equipment Clevis pin Rod end nut Options Single knuckle joint Double knuckle joint (with pin) With rod boot Basic type Foot type Front flange type Rear flange type Single clevis type Double clevis type Centre trunnion type
125
14.40 28.79 (30.26) 30.42 (31.89) 31.47 (32.94) 31.86 (33.33) 32.32 (33.79) 32.92 (34.39) 1.77 (2.66) 0.91 1.37 0.16
140
20.20 37.67 (39.48) 40.19 (42.00) 42.67 (44.48) 41.96 (43.77) 42.71 (44.52) 43.40 (45.21) 1.96 (3.01) 1.16 1.81 0.16
160
30.60 55.31 (57.52) 58.11 (60.32) 61.70 (63.91) 60.80 (63.01) 61.65 (63.86) 62.71 (64.92) 2.39 (3.58) 1.56 2.48 0.23
Trunnion type Additional weight per 100mm of stroke Single knuckle Accessories Double knuckle (with pin) Rod end nut
Calculation (Ex.) CNSL140-100
Basic weight 40.19 (foot type, 140) Additional weight 1.96/100 stroke Cylinder stroke 100mm stroke 40.19 + 1.96 x 100/100 = 42.15kg
Construction Principle
Brake shoe holder Brake shoe Release piston Air pressure exhaust Air pressure supply Steel balls Ball retainer Taper ring Brake spring
A
Spring Locking (Exhaust Locking) The spring force which acts upon the taper ring is magnified by a wedge effect, and is conveyed to all of the numerous steel balls which are arranged in two circles. These act on the brake shoe holder and brake, which locks the piston rod by tightening against it with a large force. Unlocking is accomplished when air pressure is supplied to the unlocking port. The release piston and taper ring oppose the spring force, moving to the right side, and the ball retainer strikes the cover section A. The braking force is released as the steel balls are removed from the taper ring by the ball retainer.
Locked condition
Unlocked condition
3.6-6
Series
CNS
Construction
Parts list
No. 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Description Unlocking cam Wing nut Steel ball A Steel ball B
C type snap ring for shaft (for taper ring)
C type snap ring for shaft (for unlocking cam)
CV/MVG
Material Carbon steel Carbon steel Note Zinc chromated 125,140 nickel plated 160 black zinc chromated
CXW CXS CXT MX MXU MXH MXS MXQ MXF MXW MXP MG MGP MGQ MGG
Conical spring washer Conical spring washer Spring washer Hexagon nut Wear ring BC element Coil scraper Wiper ring Cushion seal Rod seal Piston seal 0-ring (for release piston) 0-ring (for piston guide) 0-ring (for unlocking cam) Valve seal Retaining plate gasket Piston gasket Guide gasket Tube gasket
Carbon steel Carbon steel Carbon steel Black oxide finish Carbon steel Nickel plated Lead bronze casting Chromium molybdenum steel Nickel plated Chromium molybdenum steel Nickel plated Nickel plated Spring steel Nickel plated Spring steel Steel wire Black zinc chromated Rolled steel Black zinc chromated Resin Phosphor bronze NBR NBR NBR NBR NBR NBR NBR NBR NBR NBR NBR NBR
Since the lock section for Series CNS is normally replaced as a unit, replacement seal kits are for the cylinder section only. Order using the seal kit for each bore size. Seal kits are sets consisting of items 46, 48, 49, 53, 54 and 57, which can be ordered using the seal kit for each cylinder bore size.
Series
CNS
Dimensions
Basic type/CNSB
CL T GR GL
FA GB
MM
E EA D
AL A
VA K H F
BN ZZ + Stroke
N S + Stroke
N M
C B
4-J
75
15 h+l
40
ZZ1 + l + Stroke
(mm) Bore size (mm) Stroke range (mm) to 1000 to 1000 to 1200
A
50 50 56
AL
47 47 53
B
145 161 182
BN
205 245 290
BP
1/2 1/2 1/2
BQ
3/8 3/8 3/8
C
115 128 144
CL
120 136 144
D
36 36 40
E
90 90 90
EA
63 63 63
F
35 35 43
FA
14 14 14
G
16 16 18.5
GA
155 180 215 (mm)
GB
23 28 35
GL
25 30 35
GR
30 30 35
J
M14 x 1.5 M14 x 1.5 M16 x 1.5
K
15 15 17
KA
31 31 36
M
27 27 30.5
MA
M12 x 1.75 M12 x 1.75 M12 x 1.75
MM
M30 x 1.5 M30 x 1.5 M36 x 1.5 (mm)
N
35 35 39
P
1/2 1/2 3/4
Q
85.5 93.5 104
R
25 25 25
S
303 343
T
87.5 95
V
20 20 25
VA
23 28 35
ZZ
396 109
ZZ1
463 503 567.5
l
0.2 stroke 0.2 stroke 0.2 stroke
h
133 133 141
3.6-8
Series
CNS
4-J
CL T GR GL
MM
CL
Q LY
E EA D
MLG
V LH
4-LD
LT
VA Y X
BN
N X Y
LX C B
15
40
h+l ZZ1 + l + Stroke Rc(PT) BQ Plug with breathing hole A AL H K GA F GB Rc(PT) BP FA Unlocking port BC element 2-Rc(PT) P G Cylinder port
Long strokes
2-MA Effective thread depth R CL T GR GL 4-J
CXT MX MXU
MM
E EA D
RY
LY
VA LT Y X
BN
RT
N X Y
LH
4-LD
LX C B
A
50 50 56
AL
47 47 53
B
145 161 182
BN
205 245 290
BP
1/2 1/2 1/2
BQ
3/8 3/8 3/8
C
115 128 144
CL
120 136 144
D
36 36 40
E
90 90 90
EA
63 63 63
F
35 35 43
FA
14 14 14
G
16 16 18.5
GA
155 180 215
GB
23 28 35
GL
25 30 35
GR
30 30 35
J
M14 x 1.5 M14 x 1.5 M16 x 1.5 (mm)
K
15 15 17
KA
31 31 36
LD
19 19 19
LH
85 100 106
LS
393 433 496
LT
8 9 9 (mm)
LX
100 112 118
LY
157.5 180.5 197
MM
M30 x 1.5 M30 x 1.5 M36 x 1.5
N
35 35 39
P
1/2 1/2 3/4
Q
85.5 93.5 104
R
25 25 25
S
303 343
T
87.5 95
V
20 20 25
VA
23 28 35
X
45 45 50
Y
20 30 25
H
110 110 120
ZZ
478 528 591
396 109
(mm)
ZZ1
501 551 612
l
0.2 stroke 0.2 stroke 0.2 stroke
h
133 133 141
RT
36 36 45
RY
164 184 204
3.6-9
Series
CNS
Dimensions
Front flange type/CNSF
M T GL GR 4-J 4-FD FA
Width across flats KA
MM Q
FY BF
E EA D
C B FX FZ
AL A
FT K H F
VA BN N S + Stroke ZZ + Stroke N M
15
40
Long strokes
T GL GR 4-J 4-FD
Width across flats KA
M FA GB
MM
FY BF
E EA D
C B FX FZ
AL A
K H
FT F
VA BN N S + Stroke ZZ + Stroke RT N M
RY
(mm) Bore size (mm) Stroke range (mm) to 1400 to 1400 to 1400
A
50 50 56
AL
47 47 53
B
145 161 182
BF
145 160 180
BN
205 245 290
BP
1/2 1/2 1/2
BQ
3/8 3/8 3/8
C
115 128 144
D
36 36 40
E
90 90 90
EA
63 63 63
F
35 35 43
FA
14 14 14
FD
19 19 19
FT
14 20 20
FX
190 212 236
FY
100 112 118 (mm)
FZ
230 255 275
G
16 16 18.5
GA
155 180 215
GB
23 28 35
GL
25 30 35
GR
30 30 35
J
M14 x 1.5 M14 x 1.5 M16 x 1.5
K
15 15 17 (mm)
KA
31 31 36
M
19 19 22
MM
M30 x 1.5 M30 x 1.5 M36 x 1.5
N
35 35 39
P
1/2 1/2 3/4
Q
85.5 93.5 104
S
303 343 396 (mm)
T
87.5 95 109
V
20 20 25
VA
23 28 35
H
110 110 120
ZZ
432 472 538
ZZ1
455 495 559
l
0.2 stroke 0.2 stroke 0.2 stroke
h
133 133 141
RT
36 36 45
RY
164 184 204
3.6-10
Series
CNS
CL T GR GL
4-J
CL MLG CNA CNG MNB CNS CLS CB CV/MVG CXW CXS CXT MX
Q
MM
E EA D
BF FY
AL A
VA K H F BN N S + Stroke ZZ + Stroke N FT
C B FX FZ
15 h+l
40
ZZ1 + l + Stroke
A
50 50 56
AL
47 47 53
BF
145 160 180
BN
205 245 290
BP
1/2 1/2 1/2
BQ
3/8 3/8 3/8
CL
120 136 144
D
36 36 40
E
90 90 90
EA
63 63 63
F
35 35 43
FA
14 14 14
FD
19 19 19
FT
14 20 20
FX
190 212 236
FY
100 112 118
FZ
230 255 275
G
16 16 18.5 (mm)
GA
155 180 215
GB
23 28 35
GL
25 30 35
GR
30 30 35
J
M14 x 1.5 M14 x 1.5 M16 x 1.5
K
15 15 17
KA
31 31 36
M
19 19 22
MA
M12 x 1.75 M12 x 1.75 M12 x 1.75
MM
M30 x 1.5 M30 x 1.5 M36 x 1.5
N
35 35 39
P
1/2 1/2 3/4
Q
85.5 93.5 104
R
25 25 25
S
303 343
T
87.5 95
V
20 20 25
VA
23 28 35
H
110 110 120
ZZ
427 473 536
396 109
(mm)
ZZ1
450 496 557
l
0.2 stroke 0.2 stroke 0.2 stroke
h
133 133 141
3.6-11
Series
CNS
Dimensions
Single clevis type/CNSC
M FA
Width across flats KA
MM
E EA D
CX
AL A
CL T GR GL
75
C B
4-J
15
40
A
50 50 56
AL
47 47 53
B
145 161 182
BN
205 245 290
BP
1/2 1/2 1/2
BQ
3/8 3/8 3/8
C
115 128 144
CDH10
0.084 25 + 0 0.084 28 + 0 0.100 32 + 0
CL
120 136 144
CT
17 17 20
CX
0.1 32 0.3 0.1 36 0.3 0.1 40 0.3
D
36 36 40
E
90 90 90
EA
63 63 63
F
35 35 43
FA
14 14 14
G
16 16 18.5
GA GB
155 180 215 23 28 35
GL
25 30 35 (mm)
GR
30 30 35
J
M14 x 1.5 M14 x 1.5 M16 x 1.5
K
15 15 17
KA
31 31 36
L
65 75 80
M
19 19 22
MA
M12 x 1.75 M12 x 1.75 M12 x 1.75 (mm)
MM
M30 x 1.5 M30 x 1.5 M36 x 1.5
N
35 35 39
P
1/2 1/2
Q
85.5 93.5
R
25 25 25
RR
29 32 36
S
303 343
T
87.5 95
U
35 40 45
V
20 20 25
VA
23 28 35
H
110 110 120
Z
478 528 596
ZZ
507 560 632
3/4 104
396 109
Z1
501 551 617
ZZ1
530 583 653
l
0.2 stroke 0.2 stroke 0.2 stroke
h
133 133 141
3.6-12
Series
CNS
M
Width across flats KA
FA
MM
EA D
CX CZ
AL A K H F
CL T GR GL
75
C B
15 4-J
40
A
50 50 56
AL
47 47 53
B
145 161 182
BN
205 245 290
BP
1/2 1/2 1/2
BQ
3/8 3/8 3/8
C
115 128 144
CDH10
0.084 25 + 0 + 0.084 0
CL
120 136 144
CT
17 17 20
CX
0.3 32 + + 0.1 + 0.3 + 0.1
CZ
0 640.2 0 720.2 0 800.2
D
36 36 40
E
90 90 90
EA
63 63 63
F
35 35 43
FA
14 14 14 (mm)
28
36
0.100 32 + 0
0.3 40 + + 0.1
G
16 16 18.5
GA
155 180 215
GB
23 28 35
GL
25 30 35
GR
30 30 35
J
M14 x 1.5 M14 x 1.5 M16 x 1.5 (mm)
K
15 15 17
KA
31 31 36
L
65 75 80
M
19 19 22
MA
M12 x 1.75 M12 x 1.75 M12 x 1.75
MM
M30 x 1.5 M30 x 1.5 M36 x 1.5
N
35 35 39
P
1/2 1/2 3/4
Q
85.5 93.5 104
R
25 25 25
RR
29 32 36
S
303 343 396
T
87.5 95 109
(mm)
U
35 40 45
V
20 20 25
VA
23 28 35
H
110 110 120
Z
478 528 596
ZZ
507 560 632
Z1
501 551 617
ZZ1
530 583 653
l
0.2 stroke 0.2 stroke 0.2 stroke
h
133 133 141
3.6-13
Series
CNS
Dimensions
Centre trunnion type/CNST
Z + 1/2 stroke M FA
Width across flats KA
CL T GR GL
4-J
MM e8
E EA D
TY
TD
AL A
VA K H F BN S + Stroke ZZ + Stroke N TT N M
C B TX TZ
75
15 h+l
40
ZZ1 + l + Stroke
A
50 50 56
AL
47 47 53
B
145 161 182
BN
205 245 290
BP
1/2 1/2 1/2
BQ
3/8 3/8 3/8
C
115 128 144
CL
120 136 144
D
36 36 40
E
90 90 90
EA
63 63 63
F
35 35 43
FA
14 14 14
G
16 16 18.5
GA GB
155 180 215 23 28 35
GL
25 30 35
GR
30 30 35
J
M14 x 1.5 M14 x 1.5 M16 x 1.5
K
15 15 17 (mm)
M
19 19 22
MA
M12 x 1.75 M12 x 1.75 M12 x 1.75
MM
M30 x 1.5 M30 x 1.5 M36 x 1.5
N
35 35 39
P
1/2 1/2
Q
85.5 93.5
R
25 25 25
R1
1 1.5 1.5
S
303 343
T
87.5 95
TDe8
0.050 32 0.089 0.050 36 0.089
TT
50 55 60
TX
170 190 212
TY
164 184 204
TZ
234 262 292
V
20 20 25
VA
23 28 35
H
110 110 120
Z
364 404 463
ZZ
432 472 538
396 109
40 0.089
0.050
Z1
387 427 484
ZZ1
455 495 559
l
0.2 stroke 0.2 stroke 0.2 stroke
h
133 133 141
3.6-14
R1
(mm)
KA
31 31 36
Series CNS
Accessory Dimensions
Y Type Double Knuckle Joint
H10 ND Hole Shaftd 9
Pins and snap rings for double clevis and double knuckle joint are included when shipped.
MM
E1
NZ NX
E1
46 48 55
L1
100 105 110
MM
M30 x 1.5 M30 x 1.5 M36 x 1.5
NDH10
25 + 0.084 0 28 + 0.084 0 32 + 0.1 0
NX
+ 0.3 32 + 0.1 + 0.3 36 + 0.1 + 0.3 40 + 0.1
NZ
0.1 64 0.3 0.1 72 0.3 0.1 80 0.3
RR1
27 30 34
U1
42 47 46
U1
1 RR
L1
Dd9
Dd9
0.065 25 0.117 0.065 28 0.117 0.080 32 0.142
L
79.5 86.5 94.5
l
69.5 76.5 84.5
2-d
(mm)
A2
54 54 60
E1
46 48 55
L1
100 105 110
MM
M30 x 1.5 M30 x 1.5 M36 x 1.5
NDH10
25 + 0.084 0 28 + 0.084 0 32 + 0.1 0
NX
0.1 32 0.3 0.1 36 0.3 0.1 40 0.3
RR1
27 30 34
U1
33 39 39
U1
RR 1
L1
d
M30 x 1.5 M36 x 1.5
H
18 21
B
46 55
C
53.1 63.5
D
44 53
NT-12 NT-16
Series CNS
Accessory Dimensions
Single/Double Knuckle Joint Mounting
H A 3.5
Bore size (mm)
(mm)
Symbol
H
110 110 120
A
50 50 56
L1
100 105 110
H1
156.5 161.5 170.5
Applicable knuckle joint part nos. I type single knuckle Y type double knuckle I-12 I-14 I-16 Y-12 Y-14 Y-16
L1 H1
A, H dimensions when single/double knuckle joint and rod end nut are mounted together
Bore size (mm)
A
65 65 76
H
125 125 140
Single knuckle joint and double knuckle joint should be used separately. ( Fasten by screwing completely into the rod end threads.) When using a single/double knuckle joint together with a rod end nut, the A and H dimensions should be extended. (For extension of the A and H dimensions, refer to the table above and specify the order made product -XAO.)
3.6-16
Series CNS
Model Selection
Precautions on Model Selection Step 1 Find the maximum load speed: V
1. In order that the originally selected maximum speed is not exceeded, be certain to use a speed controller to adjust the total movement distance of the load so that movement takes place in no less than the applicable movement time. The movement time is the time that is necessary for the load to travel the total movement distance from the start without any intermediate stops. 2. In cases where the cylinder stroke and the movement distance of the load are different (double speed mechanism, etc.), use the movement distance of the load for selection purposes.
Caution
Find the maximum load speed: V(mm/s) from the load movement time: t(s) and the movement distance: st(mm).
CL MLG CNA CNG MNB CNS CLS CB CV/MVG CXW CXS CXT MX MXU MXH MXS MXQ MXF MXW MXP MG MGP MGQ MGG MGC MGF MGZ CY MY
Graph 1
30 20 10 5 4 3 2 1 0.5 0.4 0.3 0.2 280 200 300 400 500 1600st 1400st 1200st 1000st 800st 600st 500st 400st 300st 200st 100st
Example)
V' V W
Cylinder stroke
0.1 100
Step 2
Select a graph based upon the load condition and operating pressure, and then find the point of intersection for the maximum speed found in Step 1 and the load weight. Select the bore size on the line above the point of intersection.
Selection Example
Load weight: m = 320kg Movement distance: st = 400mm Movement time: t = 2s Load condition: Vertical downward = Load in direction of rod extension Operating pressure: P = 0.4MPa
Step 1: From graph 1 find the maximum movement speed of the load Maximum speed V: approx. 280mm/s Step 2: Select Graph 6 based upon the load condition and operating pressure, and then from the intersection of the maximum speed V = 280mm/s found in Step 1, and the load weight m = 320kg 140 select a CNS140 or larger bore size.
Load condition
Direction of load at right angle to rod ( Being held by a guide)
Operating pressure
from 0.3MPa
Graph 2
m
F
from 0.4MPa
Graph 3
from 0.5MPa
Graph 4
m
F
from 0.3MPa
Graph 5
from 0.4MPa
Graph 6
m
F
from 0.5MPa
Graph 7
3.6-17
Series
CNS
0.3MPaP<0.4MPa
Selection Graphs
Graph 2
3000 2000
Graph 5
3000 2000
0.3MPaP<0.4MPa
140 125 P
160
100 100
200
300
400
500
100 100
200
300
400
500
Graph 3
3000 2000
Graph 6
3000 2000
0.4MPaP<0.5MPa
160
Load weight: m(kg) Load weight: m(kg)
140 125
1000 900 800 700 600 500 400 300 200 320
280 100 100 200 300 400 500 100 100 200 300 400 500
Graph 4
3000 2000
Graph 7
3000 2000
0.5MPaP
100 100
200
300
400
500
100 100
200
300
400
500
3.6-18
Series CNS
D-A3
Reed switch
CV/MVG CXW CXS CXT MX MXU MXH MXS MXQ MXF MXW MXP MG MGP MGQ MGG MGC MGF MGZ CY MY
24VDC 24VDC 100VAC 200VAC 4 to 8VDC 24VAC/DC or less 100VAC 200VAC Max. 24VDC 24VDC 24VDC 24VDC 100VAC 200VAC
PLC Relay, PLC IC circuit Relay, PLC IC circuit, PLC Relay, PLC PLC Relay, PLC
In the case of D-A59W, the red indicator light goes on when at a sensing position, and the green indicator light goes on at the position of maximum sensitivity.
3 wire PNP 5, 12, 24VDC (4.5 to 28VDC) 80mA or less 24VDC (10 to 28VDC) 5 to 40mA 80 to 260VAC 28VDC or less 24VDC (10 to 28VDC) 26VDC or less 28VDC or less 28VDC or less 28VDC or less 40mA
4V or less
(2 colour 24VDC relay, indication) Water resistant PLC Latch type with
diagnostic output
40mA or less 0.8V or less 80mA or less 0.8V or less 40mA or less 0.8V or less 4V or less
The red indicator light goes on when at a sensing position , and the green indicator light goes on at the position of maximum sensitivity.
3.6-19
Series
CNS
Cylinder Unit Auto Switch Mounting Brackets/Part Nos.
Auto switch models Bore size (mm) n: Quantity Number of auto switches mounted
2 pcs.(different side, same side), 1pc.
125
125
(n - 4)
140
135 2 135 + 55
160
(n - 4)
125
140
160
n = 2, 4, 6, 8
125 + 55
n = 4, 8, 12, 16
n = 4, 8, 12, 16
D-F5W, J59W 2 pcs.(different side, 35 same side), 1 pc. D-F5BAL D-F59F "n" pcs. (same side) 35 + 55 D-F5NTL
2 pcs. Different side Same side Different side Same side 1pc. 2 pcs. Different side Same side Different side Same side 1 pc.
BT-12
BT-12
BT-16
145
(n - 2)
155
(n - 4)
n = 2, 4, 6, 8
145 + 55
n = 4, 8, 12, 16
(n - 4)
n = 4, 8, 12, 16
"n" pcs.
D-A44
"n" pcs.
Cylinder Unit Auto Switches/Proper Mounting Position and Height for Stroke End Detection
<Band Mount Type>
D-A3 D-G3/K3
G(PF) 1/2 (compatible cable O.D. 6.8-9.6)
B
Approx. Ht Approx. Ht
Auto switch
56 34
A 30
Approx. Hs
(33)
D-A4
D-A5/A6
Auto switch Approx. Ht Approx. Ht
56
Approx. Hs
36
B
Auto switch (mm)
A
Approx. Hs
33
(mm)
D-A59W
D-F5F
D-F5NTL
D-A44
B
0 0 0
A
2 2 2
B
2 2 2
B
4.5 4.5 4.5
A
8.5 8.5 8.5
B
8.5 8.5 8.5
A
9.5 9.5 9.5
B
9.5 9.5 9.5
Hs
126 134 144.5
Ht
69.5 76.5 87.5
Ht
70 76.5 87.5
3.6-20
Series CNS
Selection
1. Construct so that the human body will not come into direct contact with driven objects or the moving parts of locking cylinders.
Devise a safe structure by attaching protective covers that prevent direct contact with the human body, or in cases where there is a danger of contact, provide sensors or other devices to perform an emergency stop, etc. before contact occurs.
Warning
3. In order to further improve stopping CL accuracy, the time from the stop signal to the operation of the lock should be shortened as MLG much as possible.
To accomplish this, use a device such as a highly responsive electric control circuit or solenoid valve driven by direct current, and place the solenoid valve as close as possible to the cylinder.
Warning
CNA
4. Note that stopping accuracy will be influenced MNB by changes in piston speed.
When piston speed changes during the course of the cylinder stroke due to variations in the load or disturbances, etc., the dispersion of stopping positions will increase. Therefore, consideration should be given to establishing a standard speed for the piston just before it reaches the stopping position. Moreover, the dispersion of stopping positions will increase during the cushioned portion of the stroke and during the accelerating portion of the stroke after the start of operation, due to the large changes in piston speed.
Selection
Warning
1. When in a locked condition, do not apply a load accompanied by an impact shock, strong vibration or turning force, etc.
Use caution, because an external action such as an impacting load, strong vibration or turning force, may damage the locking mechanism or reduce its life.
Mounting
Warning
If connected when in the locked condition, a load greater than the turning force or holding force may operate on the piston rod and cause damage to the lock mechanism. The CNS series is equipped with an emergency unlocking mechanism, however, when connecting the rod end to the load this should be done with the lock released by simply connecting an air line to the unlocking port and supplying air pressure of 0.25MPa {2.5kgf/cm2} or more.
1. Be certain to connect the rod end to the load CXT with the lock released.
2. Consider stopping accuracy and the amount of overrun when an intermediate stop is performed.
Due to the nature of a mechanical lock, there is a momentary lag with respect to the stop signal, and a time delay occurs before stopping. The cylinder stroke resulting from this delay is the overrun amount. The difference between the maximum and minimum overrun amounts is the stopping accuracy. Place a limit switch before the desired stopping position, at a distance equal to the overrun amount. The limit switch must have a detection length (dog length) of the overrun amount + . SMC's auto switches have operating ranges from 8 to 14mm (depending on the switch model). When the overrun amount exceeds this range, self-holding of the contact should be performed at the switch load side. Refer to page 3.6-5 regarding stopping accuracy.
MXU MXH MXS MXQ MXF MXW MXP MG MGP MGQ MGG MGC MGF MGZ CY MY
X Load centre of gravity and cylinder shaft centre are not matched.
3.6-21
Series CNS
Mounting
Caution
1. Precautions when using the base unit and when changing bracket positions, etc.
The lock unit and cylinder rod cover are assembled as shown in the drawing below. For this reason, it cannot be installed as in the case of common air cylinders, by using the basic type and screwing the cylinder tie-rods directly into machinery. Furthermore, when brackets are replaced, the unit holding tie-rods may become loose and they should be retightened.
Unit holding tie-rod Lock unit Cylinder tie-rod Rod cover
Warning
2. Use a solenoid valve for unlocking which has a large effective sectional area, as a rule 50% or more of the effective sectional area of the cylinder drive solenoid valve.
The larger the effective sectional area is, the shorter the locking time will be (the overrun amount will be shorter), and stopping accuracy will be improved.
3. Place the solenoid valve for unlocking close to the cylinder, and no farther than the cylinder drive solenoid valve.
The less distance there is from the cylinder (the shorter the piping), the shorter the overrun amount will be, and stopping accuracy will be improved.
4. Allow at least 0.5 seconds from a locked stop (intermediate stop of the cylinder) until release of the lock.
Tie-rod nut, spring washer Wing nut Conical spring washer
When the locked stop time is too short, the piston rod (and load) may lurch at a speed greater than the control speed of the speed controller.
Tie-rod nut JIS B1181 Class 2 M14 x 1.5 JIS B1181 Class 2 M16 x 1.5
5. When restarting, control the switching signal for the unlocking solenoid valve so that it acts before or at the same time as the cylinder drive solenoid valve.
If the signal is delayed, the piston rod (and load) may lurch at a speed greater than the control speed of the speed controller.
Adjustment
6. Basic circuits.
1. [Horizontal]
Forward
Caution
1. Adjust the cylinder's air balance.
Balance the load by adjusting the air pressure in the front and rear sides of the cylinder with the load connected to the cylinder and the lock released. Lurching of the cylinder when unlocked can be prevented by carefully adjusting this air balance.
W
Backward
SOL.A SOL.B ON ON Regulator OFF OFF w/check ON OFF valve ON ON Pressure ON OFF center OFF OFF SOL.B ON OFF ON OFF
Action Forward Locked stop Unlocked Forward Backward Locked stop Unlocked Backward
Warning
1. Be certain to use an air pressure circuit which will apply balancing pressure to both sides of the piston when in a locked stop.
In order to prevent cylinder lurching after a locked stop, when restarting or when manually unlocking, a circuit should be used which will apply balancing pressure to both sides of the piston, thereby canceling the force generated by the load in the direction of piston movement.
SOL.C SOL.B SOL.A SOL.A SOL.C SOL.B
3.6-22
Series CNS
Manual Unlocking
Caution
1. A 3 position pressure center solenoid valve and regulator with check valve can be replaced with two 3 port normally open valves and a regulator with relief function.
Cylinder side Cylinder side
3. Take measures to prevent the load from CL dropping when unlocking is performed.
Perform work with the load in its lowest position. Use supports, etc. to prevent the load from dropping. Confirm that balanced pressure is applied to both sides of the piston.
Warning
Caution
[Example] 1. [Horizontal]
W
3 ports normally open SOL.C SOL.B Regulator with relief function
1. The unlocking cam is an emergency unlocking mechanism only. During an emergency when the air supply is stopped or cut off, this is used to alleviate a problem by forcibly pushing back the release piston and brake spring to release the lock. 2. When installing the cylinder into equipment or performing adjustments, etc., be sure to apply air pressure of 0.25MPa or more to the unlocking port, and do not perform work using the unlocking cam. 3. When releasing the lock with the unlocking cam, it must be noted that the sliding resistance of the cylinder will be high, unlike normal unlocking with air pressure.
Cylinder sliding Cam unlocking Bore size resistance torque (standard) Width across (mm) (kgf) Nm {kgfcm} flats (mm) Socket JISB4636 12 point socket 16 JISB4636 12 point socket 18 JISB4636 12 point socket 21
CXW CXS CXT MX MXU MXH MXS MXQ MXF MXW MXP MG MGP MGQ MGG MGC MGF MGZ CY MY
98 124 161
16 18 21
Manual Unlocking
4. Do not turn the unlocking cam (the arrow or mark on the unlocking cam head) past the position marked FREE. If it is turned too far, there is a danger of damaging the unlocking cam. 5. For safety reasons, the unlocking cam is constructed so that it cannot be fixed in the unlocked condition.
Locked condition Manually unlocked condition
Unlocking cam Release piston
Warning
1. Never operate the unlocking cam until safety has been confirmed. (Do not turn to the FREE side.)
When unlocking is performed with air pressure applied to only one side of the cylinder, the moving parts of the cylinder will lurch at high speed causing a serious hazard. When unlocking is performed, be sure to confirm that personnel are not within the load movement range and that no other problems will occur if the load moves.
2. Before operating the unlocking cam, exhaust any residual pressure which is in the system.
[Principle] If the unlocking cam is turned clockwise with an adjustable angle wrench or socket wrench, etc., the release piston is pushed back and the lock is released. Since the lever will return to its original position and become locked again when it is released, it should be held in this position for as long as unlocking is required.
3.6-23
Series CNS
Maintenance
Caution
1. The lock units for the CNS series are replaceable. To order replacement lock units for the CNS series, use the order numbers given in the table below.
Bore size (mm) Lock unit order number CNS125D-UA CNS140D-UA CNS160D-UA
3) Similarly, apply compressed air of 0.3MPa or more to the unlocking port of the new lock unit, and replace the sympodium with the cylinder piston rod.
(New)
Sympodium
P0.3MPa
2. Replacement of lock units. 1) Loosen the tie-rod nuts (4 pcs.) on the front side of the cylinder using a socket wrench. Refer to the table below for the applicable socket.
Bore size (mm) Nut JIS B1181 Class 2 M14 x 1.5 JIS B1181 Class 2 M16 x 1.5 Width across flats 22 24 Socket JIS B4636 12 point socket 22 JIS B4636 12 point socket 24
125,140 160
4) Tighten the tie-rod nuts (4 pcs.) on the front side of the cylinder using a socket wrench.
2) Apply compressed air of 0.3MPa or more to the unlocking port, and remove the lock unit.
(Old)
P0.3MPa
Warning
Never disassemble a CNS series lock unit.
1) Since a heavy duty spring is contained in the unit, there is a serious hazard, such as the possibility of parts being ejected, if disassembly is performed incorrectly. Therefore, do not loosen or remove the hexagon socket head cap screws which secure cover A and cover B. 2) Be sure to contact SMC regarding disassembly or repair, etc.
3.6-24