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    Material Test Plan

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    emut_m
    This document outlines a material testing plan for various construction materials including bitumen, cement, sand, coarse aggregate, and water. It specifies the material, required inspections and tests, frequency of testing, relevant IS codes, and tolerances for each material. Key materials to be tested include bitumen, cement, sand, coarse aggregate, and water. Tests include penetration, specific gravity, softening point, viscosity, ductility, loss on heating for bitumen; fineness, consistency, setting time, compressive strength for cement; sieve analysis, specific gravity, water absorption for sand and aggregates; and suspended solids, pH, chlorides, alkalinity for water. Testing will be conducted by in-house and external

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    Material Test Plan

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    emut_m
    667 views10 pages
    This document outlines a material testing plan for various construction materials including bitumen, cement, sand, coarse aggregate, and water. It specifies the material, required inspections and tests, frequency of testing, relevant IS codes, and tolerances for each material. Key materials to be tested include bitumen, cement, sand, coarse aggregate, and water. Tests include penetration, specific gravity, softening point, viscosity, ductility, loss on heating for bitumen; fineness, consistency, setting time, compressive strength for cement; sieve analysis, specific gravity, water absorption for sand and aggregates; and suspended solids, pH, chlorides, alkalinity for water. Testing will be conducted by in-house and external

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    This document outlines a material testing plan for various construction materials including bitumen, cement, sand, coarse aggregate, and water. It specifies the material, required inspections and tests, frequency of testing, relevant IS codes, and tolerances for each material. Key materials to be tested include bitumen, cement, sand, coarse aggregate, and water. Tests include penetration, specific gravity, softening point, viscosity, ductility, loss on heating for bitumen; fineness, consistency, setting time, compressive strength for cement; sieve analysis, specific gravity, water absorption for sand and aggregates; and suspended solids, pH, chlorides, alkalinity for water. Testing will be conducted by in-house and external

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    667 views10 pages

    Material Test Plan

    Uploaded by

    emut_m
    This document outlines a material testing plan for various construction materials including bitumen, cement, sand, coarse aggregate, and water. It specifies the material, required inspections and tests, frequency of testing, relevant IS codes, and tolerances for each material. Key materials to be tested include bitumen, cement, sand, coarse aggregate, and water. Tests include penetration, specific gravity, softening point, viscosity, ductility, loss on heating for bitumen; fineness, consistency, setting time, compressive strength for cement; sieve analysis, specific gravity, water absorption for sand and aggregates; and suspended solids, pH, chlorides, alkalinity for water. Testing will be conducted by in-house and external

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 10

    MATERIAL TESTING PLAN Document Code : DCPL/QA/MTP Revision:00 Material Inspection Test Performance

    Penetration

    110

    Frequency
    2 Samples/Lot

    Specific Gravity

    2 Samples/Lot

    Softening Point

    2 Samples/Lot

    Bitumen

    In-house Lab Inspection Viscosity

    2 Samples/Lot

    Flash & Fire Point

    2 Samples/Lot

    Ductility

    2 Samples/Lot

    Loss of Heating

    2 Samples/Lot

    DESAI CONSTRUCTION PVT. LTD.

    Prepared By-Shah Sanket S

    MATERIAL TESTING PLAN Document Code : DCPL/QA/MTP Revision:00 Relavant I.S Code
    I.S 1203-1978

    210

    Tolerance
    30-40 60-70 80-100 0.99 0.99 0.99 50-65 40-55 35-50 2500 +/-500Poises / 90 Second 1000 +/-200Poises / 70 Second 500 +/-100Poises / 50 Second Flash 175C Min Fire 175+5C 50 Cm 75 Cm 75 Cm 1% Min. 1% Min. 1% Min.

    I.S 1202-1978

    I.S 1205-1978

    I.S 1206-1978 (Part 2)

    I.S 1209-1978

    I.S 1208-1978

    I.S 1212-1978

    DESAI CONSTRUCTION PVT. LTD.

    Prepared By-Shah Sanket S

    Material

    Inspection
    Field Inspection In-house Lab Inspection " " " External Lab Inspection

    Test Performance
    Visual Check Fineness Consistency Initial & Final Setting time Compressive Strength Soundness

    Frequency
    Each Consignment Each Consignment Each Consignment Each Consignment Each Consignment Each Consignment

    Lime Saturation Factor Cement " " " " Ratio of Alumina & iron Oxide Insoluble Residue Magnesia % by Mass Total Sulphar Content " " " Loss of Ignition Na2O for Reactive Aggregates

    Each Consignment

    Each Consignment Each Consignment Each Consignment Each Consignment Each Consignment Each Consignment

    Relavant I.S Code


    N.A I.S 4031 (Part I) 1988 I.S 4031 (Part IV) 1989 I.S 4031 (Part V) 1990 I.S 4031 (Part VI) 1991 I.S 4031 (Part III) 1992

    Tolerance
    When the fingurs rubbed in cement it feels cool. Fineness should not be greater than 10% Penetration up to 5 to 7mm from base. Penetration up to 5 to 7mm from base. As per grade Expansion Should not be greater than 10mm When test in accoradance with "Le-Chatelier" * Expansion Should not be greater than 0.8% When test in accordance with Autoclave test. Not more than 1.02 & not less than 0.66 (For 33 Grade),Not more than 1.02 & not less than 0.66 (For 43 Grade),Not more than 1.02 & not less than 0.8 (For 53 Grade) Not less than 0.66 for 33.43 & 53 Grade Not more than 4% (For 33 Grade),Not more than 2% (For 43 & 53 Grade) Not more than 6% (For 33,43 & 53 Grade) Not more than 2.5% (For 33,43 & 53 Grade) when C3A less than or equal to 5%,Not more than 3.0% (For 33,43 & 53 Grade) when C3A more than 5% Not greater than 5% (for 33,43 & 53 Grade) Not greater than 0.6% (For 53 Grade)

    I.S 4032-1985

    I.S 4032-1985 I.S 4032-1985 I.S 4032-1985 I.S 4032-1985 I.S 4032-1985 I.S 4032-1985

    Material

    Inspection
    Field Inspection In-house Lab Inspection " " " " External Lab Inspection " "

    Test Performance
    Visual Check Sieve Analysis Silt Content Specific Gravity Water Absorption Moisture Content Unit Weight & Bulkage Soundness Organic Impurities

    Frequency
    Each Truck One Test for Every 150 Cum Daily One Test for Every 150 Cum One Test/Source One Test/Source One Test/Source

    Sand

    Relavant I.S Code


    N.A I.S 2386 (Part I) 1963 I.S 2386 (Part I) 1963

    Tolerance
    Clay lump should not be presend in Sand

    2.2 to 3.2 Silt Content should not be more than 8% Specific Gravity should be greater than 2.4 Water Absorption should be less than 2% I.S 2386 (Part III) 1963 Unit Weight Should not vary upto 75 Kg/Cum & I.S 2386 (Part III) 1963 Bulkage should not be more than 20% Loss not greater than 10% & 12% after 5 Cycles I.S 2386 (Part V) 1963 of immersion in Na2So4 & Mgso4. Coal & Lignite-1%,Clay Lumps-1%,75 Micron I.S 2386 (Part II) 1963 Passing-3% Shale-1%

    Material

    Inspection
    Field Inspection In-house Lab Inspection " " "

    Test Performance
    Visual Check Sieve Analysis Specific Gravity Water Absorption Moisture Content Aggregate Impact Value

    Frequency
    Each Truck One Test for Every 150 Cum One Test for Every 150 Cum

    " Coarse Aggregate Aggregate Crushing Value " " " External Lab Inspection " Flakiness Index Unit Weight Soundness Organic Impurities

    One Test for Every 150 Cum

    One Test/Source One Test/Source One Test/Source

    Alkali Aggregate Reactivity One Test/Source " " Petrographic Examination One Test/Source

    Relavant I.S Code


    N.A

    Tolerance

    Size,Shape & Colour should be uniform.Lump should not be presend in Sand For 20mm F.M should be in between 6 to 7 & for I.S 2386 (Part I) 1963 12.5mm F.M Should be in between 5 to 6. Specific Gravity should be greater than 2.4 Water Absorption should be less than 2% I.S 2386 (Part III) 1963 For Wearing Surface loss not greater than 30% & for non-wearing surface loss not greater than I.S 2386 (Part IV) 1963 45% For Wearing Surface loss not greater than 30% & for non-wearing surface loss not greater than I.S 2386 (Part IV) 1964 45% I.S 2386 (Part I) 1963 Flakiness Indes should not be greater than 35% I.S 2386 (Part III) 1963 Unit Weight Should not vary upto 75 Kg/Cum Loss not greater than 12% & 18% after 5 Cycles I.S 2386 (Part V) 1963 of immersion in Na2So4 & Mgso4. Coal & Lignite-1%,Clay Lumps-1%,75 Micron I.S 2386 (Part II) 1963 Passing-3% Shale-1% Falling in left side of Sc/Re Curve 'Innocuous' & Falling in right side of Sc/Re curve "Deleterious'.

    I.S 2386 (Part VII) 1963

    Deleterious constituents plus silt shall not I.S 2386 (Part VIII) 1964 exceeds 5%

    Material

    Inspection
    Field Inspection External Lab Inspection

    Test Performance
    Visual Check Suspended Solid Total Dissolve Solid pH

    Frequency
    Random One Test/Source One Test/Source One Test/Source One Test/Source One Test/Source

    Water

    Chloride Content 0.1N NaOH reagent required/100 ml H2O for Phenolphthelein Alkalinity 0.2N H2SO4 reagent required/100 ml H2O for Methyl orange Alkalinity Sulphate Content

    One Test/Source One Test/Source

    Relavant I.S Code


    N.A I.S 3025-1986, I.S 456-2000 I.S 3025-1986, I.S 456-2000 I.S 3025-1986, I.S 456-2000 I.S 3025-1986, I.S 456-2000 I.S 3025-1986, I.S 456-2000 I.S 3025-1986, I.S 456-2000 I.S 3025-1986, I.S 456-2001 2.0 gms/Lit Max 3.2 gms/Lit. Max Not Less than 6

    Tolerance
    It should be Colourless & odourless.

    2.0 gm/Lit For P.C.C & 0.5 gm/Lit For R.C.C Not more than 10 ml/100ml H2O

    Not more than 25 ml/100ml H2O 0.4 gms/Lit Max

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