Installation Manual Air Conditioner: LSN-LSU-90-120HYV
Installation Manual Air Conditioner: LSN-LSU-90-120HYV
Installation Manual Air Conditioner: LSN-LSU-90-120HYV
INSTALLATION MAP
Indoor unit
Place a level on raised tab A Type : 442 A Type : 442 B Type : 434 B Type : 439
Installation Plate A Type B Type 175 A Type : 133 A Type : 95 B Type : 123 B Type : 170
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LSN-LSU-90-120HYV
P/No : MFL67502101
Installation plate Sleeve Bushing-Sleeve Putty(Gum Type Sealant)
Bend the pipe as closely on the wall as possible, but be careful that it doesn't break.
217
(Unit : mm)
Do not install the product on a defective installation stand. - It may cause injury, accident, or damage to the product. Be sure the installation area does not deteriorate with age. - If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury. There is a risk of fire and explosion. - Inert gas (nitrogen) should be used when you check plumbing leaks, cleaning or repairs of pipes etc. If you are using combustible gases including oxygen, product may have the risk of fires and explosions.
B-Type
Operation
Do not store or use flammable gas or combustibles near the product. - There is risk of fire or failure of product.
Saddle
! CAUTION
Installation
Always check for gas (refrigerant) leakage after installation or repair of product. - Low refrigerant levels may cause failure of product. Install the drain hose to ensure that water is drained away properly. - A bad connection may cause water leakage. Keep level even when installing the product. - To avoid vibration or water leakage.
with type "A" screws. If mounting the unit on a concrete wall, use anchor bolts. - Mount the installation plate horizontally by aligning the centerline using Horizontal meter . Installation Plate
Flaring Work
Main cause for gas leakage is due to defect of flaring work. Carry out correct flaring work in the following procedure. Type "A" Screws
Gas side piping (Optional Parts) Liquid side piping (Optional Parts) Additional drain pipe Vinyl tape (Narrow) Drain Hose Connecting cable (Optional Parts)
* The feature can be changed according to a type of model.
Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods. - It may cause a problem for your neighbors. Use two or more people to lift and transport the product. - Avoid personal injury. Do not install the product where it will be exposed to sea wind (salt spray) directly. - It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation.
NOTE
90
Name
Quantity
Shape
Outdoor unit
- If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted. - Ensure that the space around the back and sides is more than 300mm. The space in front of the unit should be more than 700mm of space. - Do not place animals and plants in the path of the warm air. - Take the weight of the air conditioner into account and select a place where noise and vibration are minimum. - Select a place where the warm air and noise from the air conditioner do not disturb neighbors.
! WARNING
It can result in serious injury or death when the directions are ignored.
Installation plate
1 EA
1. Completely remove all burrs from the cut cross section of pipe/tube. 2. While removing burrs put the end of the copper tube/pipe in a downward direction while removing burrs location is also changed in order to avoid dropping burrs into the tubing.
"A"
INSTALLATION PARTS
INSTALLATION
Burrs removal
Bar Bar
5-7mm
Pipe Reamer
! CAUTION
It can result in minor injury or product damage when the directions are ignored.
Point down
Check
1 Compare the flared work with the figure
by.
! WARNING
Installation or repairs made by unqualified persons can result in hazards to you and others. Installation MUST conform with local building codes or, in the absence of local codes, with the Nation Electrical Code NFPA 70/ANSI C1-1003 or current edition and Canadian Electrical Code Part1 CSA C.22.1. The information contained in the manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments. Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death.
Putting nut on
- Remove flare nuts attached to indoor and outdoor unit, then put them on pipe/tube having completed burr removal. (not possible to put them on after finishing flare work) Flare nut
1 EA
Installation
Dont use a power cord, a plug or a loose socket which is damaged. - Otherwise, it may cause a fire or electrical shock. For electrical work, contact the dealer, seller, a qualified electrician, or an Authorized Service Center. - Do not disassemble or repair the product. There is risk of fire or electric shock. Always ground the product. - There is risk of fire or electric shock. Install the panel and the cover of control box securely. - There is risk of fire or electric shock. Always install a dedicated circuit and breaker. - Improper wiring or installation may cause fire or electric shock. Use the correctly rated breaker or fuse. - There is risk of fire or electric shock. Do not modify or extend the power cable. - There is risk of fire or electric shock. Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open. - Moisture may condense and wet or damage furniture. Be cautious when unpacking and installing the product. - Sharp edges could cause injury. Be especially careful of the case edges and the fins on the condenser and evaporator. For installation, always contact the dealer or an Authorized Service Center. - There is risk of fire, electric shock, explosion, or injury.
INSTALLATION TOOLS
Figure Name Screw driver Figure Name Multi-meter More than 2400(94.4in) More than 100(3.9in)
Su nro of
(Unit : mm)
More than 300 More than 600 More than 700 (Unit : mm)
Copper tube
Electric drill
Hexagonal wrench
Flaring work
1 Firmly hold copper pipe in a bar with the dimension shown in the table below .
loosing 3 screws.
Ammeter
! CAUTION
Install the indoor unit on the wall where the height from the floor is more than 2300mm.
Gas-leak detector
Spanner
Thermometer, Level
Torque wrench
Chassis cover
(3/16"~5/16")
The wall you select should be strong and solid enough to prevent vibration. 1 Before installation, confirm the position of a screw between chassis and Installation plate.
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3 Pull back the tubing holder. 4 Remove pipe port cover and positioning
the tubing Indoor unit back side view Tubing holder
Bad case
- Following bending case from right to left directly may cause damage to the tubing.
! CAUTION
Must use the elbow type (L-Type) conduit Method: 1. Disassemble bracket (from indoor unit) 2. Assemble it with conduit 3. Reassemble it with indoor unit..
Wrench Indoor unit tubing
- Finally, tighten the flare nut with torque wrench until the wrench clicks. When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench.
! CAUTION
According to the confirmation of the above conditions, prepare the wiring as follows. 1 Never fail to have an individual power circuit specifically for the air conditioner. As for the method of wiring, be guided by the circuit diagram posted on the inside of control cover. 2 The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation. Check them and make sure that they are all tightly fastened. (If they are loose, it could cause burn-out of the wires.) 3 Specification of power source. 4 Confirm that electrical capacity is sufficient. 5 See that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate. 6 Confirm that the cable thickness is as specified in the power source specification. (Particularly note the relation between cable length and thickness. 7 Always install an earth leakage circuit breaker in a wet or moist area. 8 The following would be caused by voltage drop. - Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of the normal function of the overload. 9 The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air gap contact separation of at least 3mm in each active(phase) conductors.
3. When needed to extend the drain hose of indoor unit, assembly the drain pipe as shown on the drawing
Outdoor unit
Right Downwards
Left Backwards
Gas side piping (Bigger diameter) Liquid side piping (Smaller diameter)
! CAUTION
- The circuit diagram is a subject to change without notice. - The earth wire should be longer than the common wires. - When installing, refer to the circuit diagram on the chassis cover. - Connect the wires firmly so that they may not be pulled out easily. - Connect the wires according to color codes, referring to the wiring diagram.
! CAUTION
* The feature can be changed according to a type of model. If the drain hose is routed inside the room insulate the hose with an insulation material* so that dripping from sweating (condensation) will not damage furniture or floors. * Foamed polyethylene or equivalent is recommended.
Drain pipe
Torque wrench
Good case
- Press on the tubing cover and unfold the tubing to downward slowly. And then bend to the left side slowly.
Outside diameter mm 6.35 9.52 12.7 15.88 19.05 inch 1/4 3/8 1/2 5/8 3/4
Connecting the installation pipe and drain hose to the indoor unit.
1 Align the center of the pipes and sufficiently tighten the flare nut by hand
! CAUTION
- Assemble it with conduit.
! CAUTION
Installation Information. For right piping. Follow the instruction above. Indoor unit tubing - Before bending the tubing, set the conduit like picture below by using the bracket and black screws from accessory kit. Flare nut Pipes
2 Set the tubing cutting line upward. 2 Tighten the flare nut with a wrench
Outside diameter mm 6.35 9.52 12.7 15.88 19.05 inch 1/4 3/8 1/2 5/8 3/4 Torque kgf.m 1.8~2.5 3.4~4.2 5.5~6.5 6.3~8.2 9.9~12.1 Cutting Line Wrap the area which accommodates the rear piping housing section with vinyl tape.
Drain piping
1 The drain hose should point downward for
easy drain flow. Downward slope
! CAUTION
Before finishing installation of the indoor unit, seal the hole of a wall except the pipes ways to prevent condensate from inflow of outdoor air.
! CAUTION
The power cord connected to the outdoor unit should be complied with the following specifications (UL recognized or CSA certified).
Vinyl tape(narrow)
- Connect the wires to the terminals on the control board individually. - Secure the cable onto the control board with the cord clamp. - Use a recognized circuit breaker between the power source and the unit. A disconnecting device to adequately disconnect all supply lines must be fitted. Capacity(Btu/h) 9K/12k 15
Do not raise
by wrapping them with vinyl tape sufficient enough to cover where they fit into the rear piping housing section. Wrap with vinyl tape
Outdoor unit
AWG_A
10
mm
Circuit Breaker(A) Water leakage Accumulated drain water Air
GN
/Y
Seal small openings around pipings with a gum type sealant. Taping
Installation plate
Pipe
20
mm
Outdoor unit
Terminal block
Power supply cable Vinyl tape(wide) Drain hose Power (mm2) Capacity(Btu/h) 9K/12k 14
Over 5mm (0.2") Power supply cord
Water leakage
Conduit panel
Waving
Drain hose
Tubing cover
"A"
Connecting cable
The power connecting cable connected to the indoor and outdoor unit should be complied with the following specifications (UL recognized or CSA certified).
Cover control
Piping
1 Raise the cover of terminal block. 2 Insert the connecting cable through the
bottom side of indoor unit and connect the cable. (You can see detail contents in Connecting the cables section.) <Left side piping>
- Align the center of the pipings and sufficiently tighten the flare nut by hand.
AWG_B
3 0
mm
Trap is required to prevent water from entering into electrical parts. *The feature can be changed according a type of model.
! CAUTION
Provide the circuit breaker between power source and the unit as shown by * The feature can be changed according to a type of model.
NOTE
GN
/Y
Insert the drain hose at left side when you use left side piping type. <Right side piping>
View Cover Terminal block Connecting cable Cable retainer
20
mm
Capacity(Btu/h) 9k/24k 18
Air Conditioner
"B"
In cases where the outdoor unit is installed above the Indoor unit perform the following. 1 Tape the piping and connecting cable from down to up. 2 Secure the taped piping along the exterior wall. Form a trap to prevent water entering the room. 3 Fix the piping onto the wall using saddle or equivalent Seal a small opening around the pipings with gum type sealant.
- Replace the valve caps at both gas and liquid side service valves and fasten them tight. This completes air purging with a vacuum pump. - Replace the pipe cover to the outdoor unit by one screw Now the air conditioner is ready for test run. * The feature can be changed according to a type of model.
Pump down
This is performed when the unit is relocated or the refrigerant circuit is serviced. Pump Down means collecting all refrigerant into the outdoor unit without the loss of refrigerant.
! CAUTION
Be sure to perform Pump Down procedure in the cooling mode.
Outdoor unit
Installation of lters
1 Detach two nitto tapes from the plasma filter.
Trap
! CAUTION
Be sure to use a manifold valve for air purging. If it is not available, use a stop valve for this purpose. The knob of the 3way valve must always be kept close. - Pressurize the system to not more than 150 P.S.I.G. with dry nitrogen gas and close the cylinder valve when the gauge reading reaches 150 P.S.I.G. Next, test for leaks with liquid soap.
Indoor unit
Discharge air
Trap
Plasmaster lter * The feature can be changed according to a type of model. Refrigerant
Discharge temperature
! CAUTION
Capacity is based on standard length and maximum allowable length is on the basis of reliability. Additional refrigerant must be charged after 12.5 m (there is no need to charge till 12.5 m based on reliability)
Outside ambi- The pressure of ent TEMP. the gas side 35C 8.5~9.5kg/cm2G(1 20~135 P.S.I.G.)
R-410A
Operation ranges
The table below indicates the temperature ranges the air conditioner can be Operated within.
Open
NOTE
Mode Cooling Heating Indoor temperature -10C~48C(14F~118.4F) -10C~24C(14.0F~75.2F) Outdoor temperature -10C~48C(14F~118.4F) -10C~24C(14.0F~75.2F)
! WARNING
There is a risk of fire and explosion. - Inert gas (nitrogen) should be used when you check plumbing leaks, cleaning or repairs of pipes etc. If you are using combustible gases including oxygen, product may have the risk of fires and explosions.
Vacuum pump
If the actual pressure is higher than shown, the system is most likely overcharged, and charge should be removed. If the actual pressure are lower than shown, the system is most likely undercharged, and charge should be added.
- Do a leak test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth. - After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder.
Evacuation
- Connect the charge hose end described in the preceding steps to the vacuum pump to evacuate the tubing and indoor unit. Confirm the "Lo" knob of the pressure Gauge is open. Then, run the vacuum pump. The operation time for evacuation varies with tubing length and capacity of the pump. The following table shows the time required for evacuation. Outdoor unit Gas side 3-way valve 3-way or 2-way valve
Test Running
- Check that all tubing and wiring are properly connected. - Check that the gas and liquid side service valves are fully open.
Windbreak
Sea wind
Indoor unit
Charge hose
Liquid side
- It should be strong enough like concrete to prevent the sea wind from the sea. - The height and width should be more than 150% of the outdoor unit. - It should be keep more than 70 cm of space between outdoor unit and the windbreak for easy air flow.
Outdoor unit
*The feature can be changed according to a type of model. Required time for evacuation when 30 gal/h vacuum pump is used If tubing length is less than 10m (33 ft) 10 min. or more If tubing length is longer than 10m (33 ft) 15 min. or more
NOTE
Sea wind
NOTE
- If you cant meet above guide line in the seaside installation, please contact LG Electronics for the additional anticorrosion. - Periodic ( more than once/year ) cleaning of the dust or salt particles stuck on the heat exchanger by using water
- When the desired vacuum is reached, close the knob of the 3-way valve and stop the vacuum pump.
- Use 2 AAA(1.5volt) batteries. Do not use rechargeable batteries. - Remove the batteries from the remote controller if the system is not used for a long time
Sea wind
In case, to install the outdoor unit on the seaside, set up a windbreak not to be exposed to the sea wind.
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