VOLUME CONTROL DAMPERS

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RECTANGULAR VOLUME CONTROL DAMPERS STAINLESS STEEL VCD & VDR VCD MULTI SECTION ASSEMBLY MOTORIZED VOLUME CONTROL DAMPER MECHANICAL FLOW RATE CONTROLLER MRP - 1 MECHANICAL FLOW RATE CONTROLLER MRP - 2

1 2 3 4-6 7-8 9-10

VOLUME CONTROL DAMPERS RECTANGULAR VOLUME CONTROL DAMPERS

INTRODUCTION
VOLUME CONTROL DAMPERS : 1..2 mm thick Galvanized steel with Frame : welding / clinching corners : 0.9 mm (optional) Blades

Bushings Control shaft Quadrant

: Plastic self oiling type : 6 long plated steel , 1/2 square bar : From stamped G1

: Extuded Aluminium profile aero foil blades, 1mm thick : 75, 100 & 150 mm blade width to suit different sizes

133 10

210 192.4 180

133

25

HxW

GEAR SIZE

10

10 HxW HxW

VCD-Flange type

VCD-Slip & Clip type

VCD-Box type

VCD with gear mechanism

Ordering System

PATTERN

OPTIONS

SIZE

SIZES ABOVE THIS SIZE WILL BE MADE IN MULTIPLE SECTION AS PER SKETCH PAGE NO.3

FIXING F=FLANGED SC=SLP & CLIP B=BOX

BLADE MOVEMENT O=OPPOSED (STD) A=PARALLEL

HxW

W x H: WIDTH x HEIGHT MIN SIZE : 100 x 100 MM MAX SIZE : 1000 x 1000 MM
MECHANISM L=LINK (STD) G=GEAR

VCD: VOLUME CONTROL DAMPER

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VOLUME CONTROL DAMPERS STAINLESS STEEL VCD

STAINLESS STEEL VCD

Frame

: S. Steel sheet 1.2mm thickness Stainless Steel

Brass Bush

Blade

: S. Steel sheet 0.9mm thickness

Handle SS plate Blade 0.9m thick SS sheet

Bearing : Round Brass/S. Steel : S. Steel Round section Shaft Handle : S.Steel

Shaft SS Round section

Frame 1.2mm thick SS sheet

Ordering System

PATTERN

OPTIONS

SIZE

MIN SIZE MAX SIZE

FIXING F=FLANGED SC=SLP & CLIP B=BOX

W x H: WIDTH x HEIGHT : 100 x 100 MM : 1000 x 1000 MM

MECHANISM L=LINK (STD) G=GEAR

SIZES ABOVE THIS SIZE WILL BE MADE IN MULTIPLE SECTION AS PER SKETCH PAGE NO.3

BLADE MOVEMENT O=OPPOSED (STD) A=PARALLEL

SSVCD: STAINLESS STEEL VOLUME CONTROL DAMPER

ROUND VOLUME CONTROL DAMPER - VDR The frame and blade in Round Volume Control Damper are made of 0.9 mm galvanized steel and unit is fixed with hand quadrant for manual operation. The finishing is mill galvanized. Axle: 1/2 square aluminium hollow tube riveted to blade
30 mm 30 mm
Diameter

L= DIA + 60 mm

TYPE

SIZE

: DIAMETER

VDR: ROUND VOLUME CONTROL DAMPER

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VOLUME CONTROL DAMPERS MOTORIZED VOLUME CONTROL DAMPER

MOTORIZED VOLUME CONTROL DAMPER Frame : G1 1.2 mm with welded corner Blades: Aluminium aerofoil type - 1mm thick Mechanism of movement: plastic gear of 100mm Dia. The control shaft: 10 long plated steel 1/2 inch square bar. Motorized VCD can be supplied without motor with provision to fix motor.

SQUARE SHAFT

MOTOR

GEAR MECHANISM

MOTORS: As a standard: Belimo models used with our product.

Other models can be used on request. TYPE OF MOTORS: 1) Open / Close type without spring return function. 2) Open / Close type with spring return funcion. Motor Model according to damper size as per following pages. ORDERING SYSTEM: MVCD - Motorized Volume Control Damper +Motor details as applicable.

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VOLUME CONTROL DAMPERS MOTORIZED VOLUME CONTROL DAMPERS

Non spring-return actuators

TMC..A
2 Nm

LMC..A
5 Nm

LM..A
5 Nm

NM..A
10 Nm

SM..A
20 Nm

GM..A
40 Nm

Air damper size up to approx. Open/ Close AC / DC 24 V Auxiliary switch add-on 1 x SPDT, 1 mA...3 (0.5) A AC 230 V Auxiliary switch add-on 1 x SPDT, 1 mA...3 (0.5) A Modulating AC / DC 24 V AC 230 V Positioning signal Y: DC 2 ... 10 V, 100 kOhm Position feedback: DC 2 .. 10 V, max. 1 mA Multifunctional Parameterisable 1)

0.4 m2

1 m2

1 m2

2 m2

4 m2

8 m2

TMC24A TMC24A-S TMC230A TMC230A-S TMC24A-SR

LMC24A LMC24A-S LMC230A LMC230A-S LMC24A-SR

LM24A LM24A-S LM230A LM230A-S LM24A-SR LM230ASR

NM24A NM24A-S NM230A NM230A-S NM24A-SR NM230ASR

SM24A SM24A-S SM230A SM230A-S SM24A-SR SM230ASR

GM24A

GM230A

GM24A-SR

LM24A-MF

NM24A-MF

SM24A-MF

GM24A-MF

Damper shaft Running time Manual override Connection Direction of rotation Angle of rotation Degree of protection Position indication Sound power level EMC Ambient temperature range Non-operating temperature Ambient humidity range

6 ... 20 mm

6 ... 20 mm

6 ... 20 mm

8 ... 20 mm

10 ... 20 mm

14 ... 26 mm

35 s

150 s

Disengaging the gearing latch by means of pushbutton, self-resetting Cable 1 m, 3 x 0,75 mm2 Can be selected with switch max. 95O, can be limited at both ends with mechanical adjustable end stops IP 54 in all mounting positions Mechanical, plug-on max. 35 dB(A) max. 45 dB(A) max. 35 dB(A) CE according to 89/336/EEC -30 ... +50OC -40 ... +80OC 95% r.H., non-condensating (to EN 60730-1) max. 45 dB(A)

1) Control, operating range, running time and further functions are parameterisable with PC-Tool or with the parameterising device MFT-H Further versions ex. fast running or form-fi t types on request.

Electrical installation
Open/Close

..M24A(-S) ..M230(-S)
3-point

..M24A-SR
modulating
Y = DC 0...10 V U = DC 2...10 V

..M24A-MF
multifunctional
Y = Control signal U = Measuring voltage
Y U

L1

L1

S1 S2 S3

S1 S2 S3

Direction of rotation

0...100%

0...100%

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VOLUME CONTROL DAMPERS MOTORIZED VOLUME CONTROL DAMPERS

Spring-return actuators
TF
2 Nm

LF
4 Nm

AF
15 Nm

Air damper size up to approx. Open/ Close AC / DC 24 V Auxiliary switch add-on 1 x SPDT, (AF24-S : 2 x SPDT) AC 230 V Auxiliary switch add-on 1 x SPDT, (AF230-S : 2 x SPDT) Modulating AC / DC 24 V Positioning signal Y: DC 2 ... 10 V, 100 kOhm Position feedback: DC 2 .. 10 V, max. 1 mA

0.4 m2

0.8 m2

3 m2

TF24 TF24-S TF230 TF230-S TF24-SR

LF24 LF24-S LF230 LF230-S LF24-SR

AF24 AF24-S AF230 AF230-S AF24-SR

Multifunctional

Parameterisable 1)

TF24-MFT

LF24-MFT

AF24-MFT

Damper shaft Running time Manual override Connection Direction of rotation Angle of rotation Angle of rotation limiting Position indication Degree of protection Sound power level EMC Ambient temperature range Non-operating temperature Ambient humidity range
2)

6 ... 12mm
- Motor - Spring return

8 ... 16mm 40-75 s 2 <20 s

10 ... 20mm ~150 s ~16s Crank handle

<75 s 2 <25 s

Cable 1 m selected by mounting L/R max. 95O yes yes mechanical IP 42

- Motor - Spring return

yes

IP 54 max. 50 db(A) = 62 db(A) CE according to 89/336/EEC -30 ... +50OC -40 ... +80OC max. 45 db(A) = 62 db(A)

95% r.H., non-condensating (to EN 60730-1) SR-typ 150s

Control, operating range, running time and further functions are parameterisable with PC-Tool or with the parameterising device MFT-H Further versions ex. fast running or form-fi t types on request.

Electrical installation

..F24

..F230

..F24-SR
modulating
Y = DC 0...10 V U = DC 2...10 V

..F24-MFT
multifunctional
Y = Control signal U = Measuring voltage
Y U

..F24-SR
Mounting direction

Open/Close

N L1

Y=0

Y=0

Y=0

Y=0

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VOLUME CONTROL DAMPERS

MEHANICAL FLOW-RATE CONTROLLER MRP-1
1.5.5.04 MECHANICAL FLOW-RATE CONTROLLER

Mechanical flow-rate controller MRP-1 (Circular) Description :

With the circular air flow controllers with automated action, the air flow rate is controlled via an asymmetrical control flap pivoting on a smoothly running bearing, so as to provide highly sensitive response and control even with low flow rates. Manual flow rate setting is also available, by adjusting the tension of the drawing spring according to a scale denoting the desired flow rate. In selecting the controller and sizing of the ducting, the minimum air flow velocity of 2.7 m/s should be ensured.

Application :
These controllers are designed to control air flow rate in circular duct systems.

Material :
Examples of installation Recommended straight ducting sections L

m =+ 7% >0 D

m =+ 10% >0D

Mechanical flow rate controllers MRP-1 are made of galvanised steel sheet. They are laser butt-welded to eliminate sharp seams both inside and outside. The joining ends are calibration pressed in conformance with DIN 24147 to provide their extreme stability and accurate fitting. Cushioned control flap: a piston damper prevents vibrations and oscillations of the control flap. On order, mechanical air flow rate controllers are also available with 25 or 50 mm acoustic or thermal insulation.

>3 D

>2D

Installation :
The controller can be installed at any location of the ventilation system. Access to the ducting and the controller shall be provided in conformance with DIN 1946 T2, for the purposes of actuation and maintenance. A minimum 3xL length straight duct section shall be provided on both sides of the controller, to ensure flow stabilisation and efficient controller operation. Inlet and outlet ducting sections should be of equal diameter. The indicated reference air flow velocity is approx. 4.5 m/s. Air flow velocity should be within the range of optimum flow rate. A circular rubber seal provides secure sealing. since the gap between the duct section and the joining end of the controller is thus equalised and kept constant by the weights of joining components.

>0 D

>0D

70

Standard Designs :
80-250

Constant flow air flow rate controller will tight insertion seating (joint dimension only): 1. Automatic control autonomous of external energy sources, with basic factory settings or user selected settings of reference air flow rate; 2. Optional post-installation setting, by means of the setting device; 3. Maximum pressure drop across the controller 1000 Pa; 4. Special controller variants available, without the setting device, for unobtrusive installation . suitable for installation in open ducting (this design, however, does not allow flow rate setting after installationi); 5. L 1 = length of the insertion section, total length = L 1 + 2 x L 2

L2

L1

L2

315-400

110

L2

L1

L2

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VOLUME CONTROL DAMPERS MECHANICAL FLOW-RATE CONTROLLER MRP-1

1.5.5.04 MECHANICAL FLOW-RATE CONTROLLER TECHNICAL SPECIFICATION

Dimensions - air flow rate:

Nominal dimension mm
80 100 125 140 160 200 250 315 400

Allowable air flow range m3/h;

min 40 70 100 140 180 250 500 600 1000 max 125 200 280 400 500 900 1500 2200 3800

Optimum air flow range Pa

min 50 75 120 150 200 300 480 770 1240 max 108 170 265 330 430 670 1050 1900 2850

Max. static pressure drop Pa

1000 1000 1000 1000 1000 1000 1000 1000 1000

Recommended duct air velocity m/s

ca. 2,7 do 6,0 ca. 2,7 do 6,0 ca. 2,7 do 6,0 ca. 2,7 do 6,0 ca. 2,7 do 6,0 ca. 2,7 do 6,0 ca. 2,7 do 6,0 ca. 2,7 do 6,0 ca. 2,7 do 6,0

Dimension mm
L1 120 170 170 170 240 240 240 220 295 L2 40 40 40 40 40 40 40 60 60

Diagram: static pressure drop resulting in the controller response:

300

250

200

In sizing the air ducting, one shall observe the minimum pressure drop to result in the controller response.

150 p(Pa)

Calculation example:
Air flow rate controller: type MRP-1 Nominal length: ND 160 Air flow velocity: 4.5 m/s 3 Air flow rate: 325 m /h Static prssure drop p in Pa, from the diagram 1:50 Pa
2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,C

100

50

Ordering Key:

MRP - 1 / Q / size 80, 100, 125, 140, 160, 200, 250, 315, 400
example: flow rate setting to 120 m3/h

1 circular design

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VOLUME CONTROL DAMPERS

MEHANICAL FLOW-RATE CONTROLLER MRP-2
1.5.5.04 MECHANICAL FLOW-RATE CONTROLLER

Mechanical flow-rate controller MRP-2 (Rectangular) Description :

Rectangular or square air flow controller is an autonomous control component that maintains, within a defined range, a specified constant air flow rate. The air flow rate is controlled via a control flap pivoting on bearings on both sides, a system of levers and a setting spring. The flap geometry ensures prompt respnse even under low pressure drops across the controller. The appropriate selection of the spring and the lever geometry lead to a defined correlation between the pressure drop and the position of the flap, thus maintaining a constant air flow rate.

Application :
These controllers are designed to control air flow rate in rectangular duct systems. Their application temperature range is -20 to +110 OC.. The controller operation starts at the minimum response pressure drop, which is a function of the air flow rate (Diagram2), and operates up to the maximum pressure drop of 1000 Pa, in a stable control range. Across this operation rate., the air flow rate deviations are limited to +10%. The controller cross section dimensions (width and height) should be selected equal to the ducting dimensions in order to avoid mechanical deficiencies excessive pressure drops and increased operation noises, Each flow rate controller is factory set to the flow rate requested by the customer. Within a certain range, the flow rate setting can be changed, by means of the setting device.

Material :
The flow rate controller frame is made of galvanised steel sheet. The control flap is sated in special bearings made of PTFE for resistance against wear. To compensate any air flow oscillations, the controller is fitted by a damper fixed to the control flap, serving to damp any frequencies arising during fast opening or closing of the control flap. In this way, resonance vibrations are avoided. The controller frame and connection parts conform to the sealing requirements for the angular components and class C components of the prEN 1751 standard.

Installation :
B

30

The controller can be easily installed in the ventilation system by means of its flange section. An important requirement is stable fixing of the ducting system to prevent oscillations of the ducting in the flexible part during fast opening or closing of the control flap. According to the general rules for the ventilation systems, DIN 1946 Part 2(VDI rules for ventilation), access shall be provided to the system ducting, for the purposes of adjusting and maintenance.

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VOLUME CONTROL DAMPERS MECHANICAL FLOW-RATE CONTROLLER MRP-2

1.5.5.05 MECHANICAL FLOW-RATE CONTROLLER TECHNICAL SPECIFICATION

Width B mm 150-330 301-400 200-350 351-500 250-400 401-500 501-600

Height H mm 150-200 150-200 201-250 201-250 251-300 251-300 251-300

Length L mm 385 385 420 420 460 460 460

Air flow velocity m/s

3-10 3-10 3-10 3-10 3-10 3-10 3-10

Max. static pressure drop Pa 1000 1000 1000 1000 1000 1000 1000

500 40 40 40 40 40 40 40

Dimensions mm 501-502 503-511 75 95 95 95 75 95 95 95 95 95 95 95 95 95

Diagram 1: fast selection of air flow rate range according to the duct cross-section:
7000 5000 3000 2000 10 m/s 3 m/s

Calculation example:
Existing system: air flow rate controller type MRP-2 Width: 400 mm, height: 200 mm 2 (duct cross section: 0.08 m ) Parameter to be determinded: air flow rate setting range from diagram 1: 3 V(3m/s)=865m /h 3 V(10m/s)=2880m /h
0,2

Q(m/h)3

1000

500 300 200

100 0,02 0,03 0,04 0,05 0,08 0,1 0,15

A (m)2

Diagram 2: Static prssure drop resulting in the controller response:

300

250

Calculation example:
200 150

100

50

0 2 3 4 5 6 7 8 9 10 11

Existing system: air flow rate controller type MRP-2 Width: 250 mm, height: 200 mm 3 Air flow rate 810 m /h (at air flow velocity 4.5 m/s) Parameter to be determined: static Pressure drop p in Pa From the selection diagram: p = 80 Pa
v (m/s)

p (Pa)

Ordering Key:

MRP - 2 / Q / size B x H (example: 400 x 200)

example: flow rate setting to 120 m /h 2 rectangular design
3

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