Intelect Transport Combo Service - 28157A

2007 Encore Medical, L.P.
TABLE OF CONTENTS
FOREWORD . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 1 1- SAFETY PRECAUTIONS .. .. .. .. .. .. .. .. .. .. .. .. .. . 2-4 1.1 PRECAUTIONARY SYMBOL DEFINITIONS . 2 1.2 SAFETY PRECAUTIONS .. .. .. .. .. .. .. .. .. .. .. .. 2 2- THEORY OF OPERATION .. .. .. .. .. .. .. .. .. .. .. .. .. .. 5 2.1 OVERVIEW.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 5 2.2 POWER SUPPLY CIRCUIT .. .. .. .. .. .. .. .. .. .. .. 5 2.3 CONTROL BOARD .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 5 2.4 STIM BOARDS .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 5 2.5 ULTRASOUND BOARD AND APPLICATOR .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..5 2.6 USER INTERFACE AND ACCESSORIES.. .. .. 5 2.7 NIMH BATTERY (OPTIONAL) . .. .. .. .. .. .. .. .. 5 3- NOMENCLATURE . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 6-8 3.1 COMPONENT AND CONTROLS .. .. .. .. .. .. .. 6 3.2 HARDWARE AND SOFTWARE SYMBOL DEFINITIONS .. .. .. .. .. .. .. .. .. .. .. .. 7 4- SPECIFICATIONS .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 9-13 4.1 INTELECT TRANSPORT COMBO SYSTEM . 9 4.2 INTELECT TRANSPORT ELECTROTHERAPY WAVEFORM SPECIFICATIONS .. .. .. .. .. .. .. 10 4.3 INTELECT TRANSPORT COMBO ULTRASOUND SPECIFICATIONS . .. .. .. .. .. 13 5- TROUBLESHOOTING . .. .. .. .. .. .. .. .. .. .. .. .. .. 14-28 5.1 INTELECT TRANSPORT COMBO ERROR MESSAGES . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 14 5.2 INTELECT TRANSPORT COMBO SYSTEM TESTING .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 16 5.3 ELECTRICAL SAFETY . .. .. .. .. .. .. .. .. .. .. .. .. 17 5.4 LEAKAGE TESTS . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 17 5.5 VISUAL INSPECTION . .. .. .. .. .. .. .. .. .. .. .. .. 18 5.6 UNIT STARTUP AND FAN TESTING .. .. .. .. 18 5.7 ELECTRICAL STIMULATOR TEST SYSTEM SETUP .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 19 5.8 INTERFERENTIAL MODE TEST.. .. .. .. .. .. .. 20 5.9 PREMODULATED MODE TEST.. .. .. .. .. .. .. 20 5.10 RUSSIAN MODE TEST .. .. .. .. .. .. .. .. .. .. .. .. 21 5.11 HIGH VOLTAGE PULSED CURRENT (HVPC) MODE TEST .. .. .. .. .. .. .. .. .. .. .. .. .. 22 5.12 ULTRASOUND TESTS. .. .. .. .. .. .. .. .. .. .23 - 28 5.13 ULTRASOUND APPLICATOR IDENTIFICATION TEST . .. .. .. .. .. .. .. .. .. .. .. 23 5.14 ULTRASOUND APPLICATOR OUTPUT TEST.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 24 5.15 ULTRASOUND DUTY CYCLE TEST . .. .. .. .. 26 5.16 COMBO OPERATION TEST .. .. .. .. .. .. .. .. .. 28 6- REMOVAL & REPLACEMENT .. .. .. .. .. .. .. .. .. 29-40 6.1 SEPARATING TOP & BOTTOM .. .. .. .. .. .. .. .. 29 6.2 THERAPY SYSTEM FAN .. .. .. .. .. .. .. .. .. .. .. .. 30 6.3 POWER SUPPLY .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 31 6.4 CHANNEL 1 STIM BOARD .. .. .. .. .. .. .. .. .. .. . 33 6.5 CHANNEL 2 STIM BOARD .. .. .. .. .. .. .. .. .. .. .. 34 6.6 ULTRASOUND BOARD- .. .. .. .. .. .. .. .. .. .. .. .. 35 6.7 CONTROL BOARD ASSEMBLY .. .. .. .. .. .. .. .. 36 6.8 LCD .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 38
Intelect Transport Combo Therapy System
6.9 KEYMAT, ON/OFF BUTTON AND UNIT TOP .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 39 6.10 PLYNTH . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 40 7- GENERAL MAINTENANCE . .. .. .. .. .. .. .. .. .. .. .. 41 7.1 CLEANING THE SYSTEM .. .. .. .. .. .. .. .. .. .. 41 7.2 CALIBRATION REQUIREMENTS .. .. .. .. .. .. 41 7.3 FIELD SERVICE .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 41 7.4 FACTORY SERVICE .. .. .. .. .. .. .. .. .. .. .. .. .. .. 41 8- ULTRASOUND APPLICATOR CALIBRATION.. 42 8.1 GENERAL PROCEDURES .. .. .. .. .. .. .. .. .. .. 42 9- PARTS.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 43-47 10- SCHEMATICS . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 48-66 11- WARRANTY. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 67
FOREWORD
Read, understand, and follow the Safety Precautions and all other information contained in this manual. This manual contains the necessary safety and field service information for those field service technicians, certified by Chattanooga Group, to perform field service on the Intelect Transport Combo Therapy System. At the time of publication, the information contained herein was current and up-to-date. However, due to continual technological improvements and increased clinical knowledge in the field of electrotherapy, as well as Chattanooga Groups policy of continual improvement, Chattanooga Group reserves the right to make periodic changes and improvements to their equipment and documentation without any obligation on the part of Chattanooga Group. As significant changes occur to the Intelect Transport Combo Therapy System, service bulletins may be made available on our web site (chattgroup.com) in lieu of reprinted manuals. Technicians repairing the Intelect Transport Combo Therapy System agree to assume all risk and liability associated with this process. This system is to be used only under the supervision of a licensed practitioner.
2007 Encore Medical, L.P. and its affiliates, Austin, Texas, USA. Any use of editorial, pictorial, or layout composition of this publication without express written consent from Chattanooga Group of Encore Medical, L.P. is strictly prohibited. This publication was written, illustrated, and prepared for print by Chattanooga Group of Encore Medical, L.P.
1- SAFETY PRECAUTIONS
1.1 PRECAUTIONARY SYMBOL DEFINITIONS
Intelect Transport Combo Therapy System 1.2 SAFETY PRECAUTIONS
The precautionary instructions found in this manual are indicated by specific symbols. Understand these symbols and their definitions before operating or servicing this equipment. The definitions of these symbols are as follows:
A. CAUTION
Read, understand, and follow all safety precautions found in this manual. Below are general safety precautions that must be read and understood before attempting any service techniques on these systems.
Text with a CAUTION indicator will explain possible safety infractions that have the potential to cause minor to moderate injury or damage to equipment.
Read, understand, and practice the precautionary and

operating instructions. Know the limitations and hazards associated with using any electrical stimulation or ultrasound device. Observe the precautionary and operational decals placed on the unit. DO NOT operate the Intelect Transport Combo unit when connected to any unit other than Chattanooga Group devices. DO NOT operate this unit in an environment where other devices are being used that intentionally radiate electromagnetic energy in an unshielded manner. Portable and mobile RF communications equipment can affect Medical Electrical Equipment. DO NOT use sharp objects such as a pencil point or ballpoint pen to operate the buttons on the control panel. This unit should be operated, transported, and stored in temperatures between 15 C and 40 C (59 F and 104 F), with relative humidity ranging from 30%-60%, and where the atmospheric pressure is between 950 h Pa and 1050 h Pa. The Intelect battery pack is designed for use only with Chattanooga Group Intelect Transport, Stim, Combo, and Ultrasound systems. Before use, remove the yellow, plastic cap from the sound head. The unit should be routinely checked before each use to determine that all controls function normally; especially that the intensity control properly adjusts the intensity of the electrotherapy and ultrasonic power output in a stable manner. Also, determine that the treatment time control actually terminates electrotherapy and ultrasonic power output when the timer reaches zero. Inspect cables and connectors before each use. The Intelect Transport Combo is not designed to prevent the ingress of water or liquids. Ingress of water or liquids could cause malfunction of internal components of the system and therefore create a risk of injury to the patient. DO NOT permit any foreign materials or liquids to enter the unit. Take care to prevent any foreign materials including, but not limited to, inflammables, water, and metallic objects from entering the unit. These may cause unit damage, malfunction, electrical shock, fire, or personal injury. Handle the applicator with care. Inappropriate handling of the applicator may adversely affect its characteristics. Before each use, inspect the applicator for cracks, which may allow the ingress of conductive fluid. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to other devices in the vicinity. However, there is no guarantee that interference will not occur in a particular installation. Harmful interference to other devices can be determined by turning this equipment on and off. Try to correct the interference using one or more of the following: reorient or relocate the receiving device, increase the separation between the equipment, connect the equipment to an outlet on a different circuit from that to which the other device(s) are connected and consult the factory field service technician for help.

B. WARNING
Text with a WARNING indicator will explain possible safety infractions that will potentially cause serious injury and equipment damage.
C. DANGER
Text with a DANGER indicator will explain possible safety infractions that are imminently hazardous situations that would result in death or serious injury.
D. DANGEROUS VOLTAGE
Text with a Dangerous Voltage indicator serves to inform the user of possible hazards resulting in the electrical charge delivered to the patient in certain treatment configurations of TENS waveforms.
E. CORROSIVE HAZARD (NIMH BATTERY)
Text with a Corrosive Hazard indicator will explain possible safety infractions if the chemical components of this product are exposed to air, skin, or other materials.
F. NOTE:
Throughout this manual NOTE may be found. These Notes are helpful information to aid in the particular area or function being described.
1.2 SAFETY PRECAUTIONS (CONTINUED)
Where the integrity of the external protective earth

conductor arrangement is in doubt, equipment shall be operated from its internal electrical power source. Using a high intensity electrotherapy setting in conjunction with high intensity ultrasound setting may cause the unit to reset. The battery pack should be removed when storing the unit for extended periods of time. DO NOT disassemble, modify, or remodel the unit or accessories. This may cause unit damage, malfunction, electrical shock, fire, or personal injury. DO NOT remove the cover. This may cause unit damage, malfunction, electrical shock, fire, or personal injury. There are no user-serviceable parts inside the unit. If a malfunction occurs, discontinue use immediately and consult the dealer for repair service. Failure to use and maintain the Intelect Transport Combo and its accessories in accordance with the instructions outlined in this manual will invalidate your warranty. The Nylatex Wraps contain dry natural rubber and may cause allergic reactions in patients with allergies to latex.
Long term effects of chronic electrical stimulation are

unknown.
Stimulation should not be applied over the anterior neck or

mouth. Severe spasm of the laryngeal and pharyngeal muscles may occur and the contractions may be strong enough to close the airway or cause difficulty in breathing. Stimulation should not be applied transthoracically because the introduction of electrical current into the heart may cause cardiac arrhythmia. Stimulation should not be applied over swollen, infected, and inflamed areas or skin eruptions, e.g., phlebitis, thrombophlebitis, varicose veins, etc. Stimulation should not be applied over, or in proximity to, cancerous lesions. Output current density is inversely related to electrode size. Improper application may result in patient injury. Always keep the sound head in constant motion. Always keep the sound head in full contact with the patients skin or submerged under water when setting intensity. Use ample conductive gel to ensure good coupling throughout the treatment. If needed, apply when setting intensity. Be sure to read all instructions for operation before treating a patient. Dispose of all products in accordance with local and national regulations and codes. Use of controls, adjustments, or performance of procedures other than those specified herein may result in hazardous exposure to ultrasonic energy. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous conditions causing damage to the battery pack or cells. To prevent electrical shock, disconnect the battery pack from the system before attempting any maintenance procedures. Do not drop the applicator on hard surfaces. Do not cool an overheated sound head with ice water or ice packs. Do not allow the sound head to reach maximum temperatures repeatedly. All of these conditions are likely to damage the sound head crystal. Damage resulting from these conditions is not covered under the warranty. In the event that an Error message or Warning appears beginning with a 2 or 3, immediately stop all use of the unit and contact the dealer or Chattanooga Group for service. Errors and Warnings in these categories indicate an internal problem with the unit that must be tested by Chattanooga Group or a Field Service Technician certified by Chattanooga Group before any further operation or use of the system.
These devices are restricted to sale by, or on the order of,

a physician or licensed practitioner. This device should be used only under the continued supervision of a physician or licensed practitioner. For continued protection against fire hazard, replace fuses only with ones of the same type and rating. Make certain the unit is electrically grounded by connecting only to a grounded electrical service receptacle conforming to the applicable national and local electrical codes. The Intelect Mobile Ultrasound should not be used adjacent to or stacked with other equipment, and if adjacent or stacked use is necessary, the Intelect Mobile Ultrasound should be observed to verify normal operation in the configuration in which it will be used. The user must keep the device out of the reach of children. Powered muscle stimulators should be used only with the leads and electrodes recommended for use by the manufacturer. Before administering any treatment to a patient you should become acquainted with the operating procedures for each mode of treatment available, as well as the indications, contraindications, warnings, and precautions. Consult other resources for additional information regarding the application of electrotherapy and ultrasound. To prevent electrical shock, disconnect the unit from the power source before attempting any maintenance procedures. Keep electrodes separated during treatment. Electrodes in contact with each other could result in improper stimulation or skin burns.
1.2 SAFETY PRECAUTIONS (CONTINUED)
Use of a unit that indicates an Error or Warning in these

categories may pose a risk of injury to the patient, user, or extensive internal damage to the system. Do not turn the unit on or off while it is connected to the patient. Do not apply the Ultrasound Applicator to the patient during the Head Warming period. Applicator must remain in Applicator Hook during the Head Warming period. Use only accessories that are specially designed for this (table, unit, device, etc). Do not use accessories manufactured by other companies on this (table, unit, device, etc). Chattanooga Group is not responsible for any consequence resulting from using products manufactured by other companies. The use of other accessories or cables may result in increased emissions or decreased immunity of this (table, unit, device, etc).
NiMH Batteries contain Class E corrosive materials.

In the event of battery cell rupture or leakage, handle battery pack wearing neoprene or natural rubber gloves. Contents of a ruptured or leaking battery can cause respiratory irritation. Hypersensitivity to nickel can cause allergic pulmonary asthma. Contents of cell coming in contact with skin can cause skin irritation and/or chemical burns. Never, under any circumstances, open the battery pack housing or cells. Should an individual battery from a battery pack become disassembled, spontaneous combustion of the negative electrode is possible. There can be a delay between exposure to air and spontaneous combustion. Charge the battery pack according to the instructions found in this manual. Never attempt to charge the battery pack on any other charging mechanism. Use the battery pack only with the Intelect Transportable units. Do not reverse the polarity of the battery pack. Doing so can increase the individual cell temperature and cause cell rupture or leakage. Never dispose of the battery pack in fire. Never short circuit the battery pack. The battery pack may explode, ignite, leak, or get hot causing serious personal injury. Dispose of NiMH batteries according to national, state, and local codes and regulations.
Stimulus delivered by the waveforms of this device,

in certain configurations, will deliver a charge of 25 microcoulombs (C) or greater per pulse and may be sufficient to cause electrocution. Electrical current of this magnitude must not flow through the thorax because it may cause a cardiac arrhythmia. Patients with an implanted neurostimulation device must not be treated with or be in close proximity to any shortwave diathermy, microwave diathermy, therapeutic ultrasound diathermy, or laser diathermy anywhere on their body. Energy from diathermy (shortwave, microwave, ultrasound, and laser) can be transferred through the implanted neurostimulation system, can cause tissue damage, and can result in severe injury or death. Injury, damage, or death can occur during diathermy therapy even if the implanted neurostimulation system is turned off. DO NOT connect the unit to an electrical supply without first verifying that the power supply is the correct voltage. Incorrect voltage may cause unit damage, malfunction, electrical shock, fire, or personal injury. Your unit was constructed to operate only on the electrical voltage specified on the Voltage Rating and Serial Number Plate. Contact your Chattanooga Group dealer if the unit is not properly rated.
2- THEORY OF OPERATION
2.1 OVERVIEW
The Intelect Transport Combo Therapy System is comprised of several PC board assemblies housed within a common enclosure. These assemblies each support a distinct function in the product. The basic elements are User Interface, Control Board, Stim Boards, Ultrasound Board, Ultrasound Applicator, and Power Supply Circuits.
2.2 POWER SUPPLY CIRCUIT
A universal 75 Watt input power supply provides the system with the required 24 volts DC. The supply is connected to the mains at all times when the Mains Power Cord is attached and plugged into an outlet supplying 100 - 240 VAC. The 24 V supply is regulated locally at each PC board as required.
2.3 CONTROL BOARD
The Control Board serves just as its name implies. It controls the operation of the Stim Boards, Ultrasound Board, User Interface, and Accessories. The Control Board communicates to the Stim Boards and Ultrasound Board through a proprietary bus. The Control Board drives the display. The Control Board reads the menu buttons. The Control Board also reads the amplitude and the Contrast Control on the systems. Sound output is generated by the Control Board and routed to an internal speaker.
2.4 STIM BOARDS
The Stim Boards create all muscle stimulation output. Communication to the Stim Boards is via a proprietary bus. A Processor on each Stim Board acts on messages passed to it by the Control Board to set up waveforms and adjust output amplitude. Information can likewise be passed from each Stim Board back to the Control Board for monitoring current, etc. If a Stim Board does not respond as expected to a command from the Control Board, output is stopped and an Error Message is generated.
2.5 ULTRASOUND BOARD AND APPLICATOR
The Ultrasound Board generates the 1 or 3.3 MHz output to drive the Sound Head of the Applicator. The Ultrasound Board is accessed through the proprietary bus by the Control Board. It can provide current and voltage information about the ultrasound output of the board. The calibration data for the Sound Head is passed through the Ultrasound Board from the Applicator to the Control Board. By storing the calibration data in the Applicator, there is no calibration necessary for the Ultrasound Board and any calibrated Chattanooga Group Intelect Transport Ultrasound Applicator can be connected and operated to provide accurate output.
2.6 USER INTERFACE AND ACCESSORIES
The LCD display panel provides the operator visible feedback in the way of menu choices. Pressing the User Interface buttons makes selections from the menus. The Control Board interprets these user inputs and responds accordingly. Audible feedback is given for such events as key presses and end of treatment.
2.7 NIMH BATTERY (OPTIONAL)
The NiMH Battery Module incorporates a Nickel Metal Hydride (NiMH) Battery Pack and a PC Board. The PC Board monitors the Battery Charge Level. The Battery Pack supplies the required 24 VDC to the system which is then distributed to the respective PCBs through the Universal Power Supply. The Battery Pack is interfaced with the system via a Wire Harness that facilitates communication with the Control Board and delivery of power to the Combination Therapy System. When the Therapy System is connected to a Mains Power Supply via the Mains Power Cord, the NiMH Battery Pack will charge. Once the Battery Pack is fully charged, the software will stop the charging process, eliminating the possibility of overcharging. Battery power is used only when the Therapy System is not connected to a Mains Power Supply.
3- NOMENCLATURE
3.1 COMPONENTS AND CONTROLS
The nomenclature graphics below, Figure 3.1, indicate the general locations of the exterior components of the Intelect Transport Combo System.
Know the components and their functions before performing any operation of or service to the Intelect Transport Combo System.
LCD Intensity Contrast Dial Power OnOff Sound Head
LCD Clinical Library LED Indicator (Output Power)
Up Arrow INTENSITY
TIME Back
Applicator Parameter Display Enter
Channel 1 Lead Wire Connection
Ultrasound Applicator Connection
STOP Down Arrow START PAUSE Accessory Panel Power Cord Connection
Battery Compartment Serial Decal
FIGURE 3.1
3- NOMENCLATURE
3.2 HARDWARE AND SOFTWARE SYMBOL DEFINITIONS
The symbols below are found on the system as well as within the software. These symbols are defined for the purpose of recognition and functionality when operating or performing service on the Intelect Transport Combo System. Intelect Transport Combo System Hardware Symbols
Know the symbols and their definitions before performing any operation of or service to the Intelect Transport Combo System.
Power On/Off
The Power On/Off button controls the flow of electricity to the unit. NOTE: Make certain there are no electrodes on the patient when turning the unit on or off.
LCD
The LCD (Liquid Crystal Display) allows the user to view and monitor the information displayed before, during, and after therapy.
Clinical Library
Select this button to access the following functions:
Retrieve User Protocol Restore Factory Settings Restore Factory Protocols Languages View Unit Information TIME
Press the Up or Down arrow buttons to set total treatment time of therapy.
Back
Use this button to return to the previous window.
STOP
Select this button to stop a treatment session.
Down Arrow
When the window displays a list of options, press the Down Arrow button to scroll down the list.
PAUSE
Use this button to pause the treatment session. To restart therapy, press the PAUSE button.
Sound Head
The aluminum face of the applicator that contacts the patients skin. It covers a transducer mechanism that converts electrical energy to mechanical energy in the form of a vibrating crystal.
LED Indicator (Output Power)

When illuminated, this green light signifies that ultrasound energy is being distributed through the applicator.
Applicator
The hand held assembly used to deliver ultrasonic energy. The applicator includes the sound head, transducer, and related electronics.
Accessory Panel
The Accessory Panel serves as a port of connection for the electrodes and ultrasound applicator.

This port serves as the connection point between the unit and the Channel 1 Lead Wire.

This port serves as the connection point between the unit and the Channel 2 Lead Wire.
3- NOMENCLATURE
3.2 HARDWARE AND SOFTWARE SYMBOL DEFINITIONS (CONTINUED)
Ultrasound Applicator Connection

This port serves as the connection point between the unit and the ultrasound applicator.
START
Select Start to begin a treatment session.
Parameter Display/Enter
Select this button to display the parameters of the waveform during treatment. Also, this button is used to accept the highlighted selection.
INTENSITY
Use the up or down arrow on the INTENSITY button to increase or decrease output power.
Up Arrow
When the window displays a list of options, press the Up Arrow button to scroll up the list.
Battery Indicator
When displayed on the LCD, this symbol indicates the battery pack option is present on the unit. This symbol also displays the charge status of the battery.
LCD Intensity/Contrast Dial

If the intensity of the LCD display diminishes, turn the dial until the display contrast is optimal.
Charge Indicator
This symbol displays when the unit is connected to mains power and the battery pack is charging. NOTE: During battery operation, if the unit is left on, but is not active for more than five minutes, it will power off to conserve battery power. To restore power, press the Power On/Off button.
4- SPECIFICATIONS
4.1 INTELECT TRANSPORT COMBO SYSTEM
Figure 4.1 below provides physical details of the Intelect Transport Combo. This section also provides waveform specifications to aid in troubleshooting.
Refer to this section when performing troubleshooting, replacement, and repair of the Intelect Transport Combo System.
A. Intelect Transport Combination Therapy System Physical Specifications
DEPTH
HEIGHT
WIDTH
FIGURE 4.1
Dimensions Width.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..10.125 in (25.7 cm) Height . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 7.250 in (18.4 cm) Depth.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 11.5 in (29.2 cm) Weight Standard Weight (with base) .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .5.07 lb (2.3 kg) Battery Pack. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..1.87 lb (0.85 kg) Power Input. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..100 - 240 VAC, 50/60 Hz 100 VA Output. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. +24 V, 3.125 A Fuses .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 3.15 A Time Lag (not user serviceable) Electrical Class .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. CLASS I Electrical Type Ultrasound TYPE B.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . Electrotherapy TYPE BF. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . Battery Type . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .Nickel Metal Hydride (NiMH) (1.2 V x 20 size AA)
Operating Environment Temperature .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..Between 59 F and 104 F (15 C and 40 C) Relative Humidity .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 30%-60% Atmospheric Pressure .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 950-1,050 h Pa Complies with: UL/IEC/EN 60601-1 IEC/EN 60601-1-2 IEC 60601-2-10 IEC 60601-2-5
4- SPECIFICATIONS
4.2 INTELECT TRANSPORT ELECTROTHERAPY WAVEFORM SPECIFICATIONS
The specifications found in this section provide the necessary waveform specifications to aid in troubleshooting. A waveform graphic from an oscilloscope is also provided for clarification. Refer to this section when performing troubleshooting, replacement, and repair of the Intelect Transport Combo System. A. High Voltage Pulsed Current (HVPC)Figure 4.2 (Factory Default Setting) The High Voltage Pulsed Current (HVPC) has a very brief pulse duration characterized by 2 distinct peaks delivered at high voltage. The waveform is monophasic (current flows in one direction only). The high voltage causes a decreased skin resistance, making the current comfortable and easy to tolerate. Output Mode . . . . . . . . . . . . . . . . . . . . . . . Electrodes Amplitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-500 V* Polarity . . . . . . . Positive or Negative (Negative) Ramp . . . . . . . . .0.5 sec, 1 sec, 2 sec, 5 sec (2 sec) Display . . . . . . . . . . . Peak Current or Volts (Volts) Sweep . . . . . . . . . . . . . . . . . . . . . . . . .Off, 80/120 pps, 1/120 pps, 1/10 pps (Off) Frequency . . . . . . . . . . . . . . 10-120 pps (100 pps) Cycle Time . . . . . . 5/5, 4/12, 10/10, 10/20, 10/30, 10/50, and Continuous (Continuous) Constant Mode . . . . . . . . . . . . . . . . . . CV (only)** (CV) Treatment Time . . . . . . . . .1-60 Minutes (20 min)
FIGURE 4.2
* ESTI-2 Load Box ** CV = Constant Voltage
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4- SPECIFICATIONS
4.2 INTELECT TRANSPORT ELECTROTHERAPY WAVEFORM SPECIFICATIONS (CONTINUED)
B. Premodulated - Figure 4.3 (Factory Default Setting) Premodulated Current is a medium frequency waveform. Current is distributed from one channel (two electrodes). The current intensity is modulated: it increases and decreases at a regular frequency ( the Amplitude Modulation Frequency). Output Mode . . . . . . . . . . . . . . . . . . . . . . . Electrodes Amplitude . . . . . . . . . . . . . . . . . . . . . . . . . .0-100 mA* Carrier Frequency . . . . . . . . . . 2500 Hz (2500 Hz) Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 sec (2 sec) Display . . . . . . . . . . . Peak Current or Volts (Volts) Sweep . . . . . . . . . . . . . . . . . . . . . . On, 1-200 Hz (On) Cycle Time . . . . . . 5/5, 4/12, 10/10, 10/20, 10/30, 10/50, and Continuous (Continuous) Beat Low Frequency . . . . . . . . . . . . . . . . . 1- 199 Hz Beat High Frequency . . . . . . . . . . . . . . . . .2-200 Hz Constant Mode . . . . . . . . . . . . . . . . . . CC or CV** (CC) Treatment Time . . . . . . . . .1-60 Minutes (20 min)
FIGURE 4.3
* ESTI-2 Load Box **CC= Constant Current CV= Constant Voltage
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4- SPECIFICATIONS
4.2 INTELECT TRANSPORT ELECTROTHERAPY WAVEFORM SPECIFICATIONS (CONTINUED)
C. Interferential - Figure 4.4 (Factory Default Setting) Interferential Current is a medium frequency waveform. Current is distributed from two channels (four electrodes). The currents cross in the body within the area being treated. The two currents interfere with each other at this crossing point, resulting in a modulation of the intensity (the current intensity increases and decreases at a regular frequency). Output Mode . . . . . . . . . . . . . . . . . . . . . . . Electrodes Amplitude . . . . . . . . . . . . . . . . . . . . . . . . . .0-100 mA* Carrier Frequency . . . 2500 - 5000 Hz (4000 Hz) Vector Scan . . . . . Manual, Automatic 40%, 100% (Manual) Vector Position . . . . . . . . . . . 0 - 90 Degrees (45) Sweep . . . . . . . . . . . . . . . . . . . . . . . . . . . .On, 1-200 Hz Beat Low Frequency . . . . . . . . . . 1-199 Hz (80Hz) Beat High Frequency . . . . . . . .2-200 Hz (150Hz) Constant Mode . . . . . . . . . . . . . . . . . . . CC or CV** (CC) Treatment Time . . . . . . . . 1 -60 minutes (20 min) D. Russian- Figure 4.5 (Factory Default Setting) Russian Current is a sinusoidal waveform delivered in bursts or series of pulses. This method was claimed by its author (Kots) to produce maximal muscle strengthening effects without significant discomfort to the patient. Output Mode . . . . . . . . . . . . . . . . . . . . . . . Electrodes Amplitude . . . . . . . . . . . . . . . . . . . . . . . . . .0-100 mA* Channel Mode . . 10%, 20%, 30%, 40%, and 50% (50%) Constant Mode. . . . . . . . . . . . . . . . . CC or CV** (CC) Cycle Time . . . . . . 5/5, 4/12, 10/10, 10/20, 10/30, 10/50, and Continuous (10/50) Ramp . . . . . 0.5 sec,1 sec, 2 sec and 5 sec (2 sec) Carrier Frequency . . . . . . . . . . 2500 Hz (2500 Hz) Burst Frequency . . . . . . . . . . . 20 -100 Hz (50 Hz) Treatment Time . . . . . . . . 1 -60 minutes (20 min)
FIGURE 4.4
FIGURE 4.5
* ESTI-2 Load Box **CC= Constant Current CV= Constant Voltage
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4- SPECIFICATIONS
4.3 INTELECT TRANSPORT COMBO THERAPY SYSTEM ULTRASOUND SPECIFICATIONS
This section provides the necessary Ultrasound Specifications to aid in troubleshooting. Refer to these specifications as necessary when troubleshooting the Ultrasound PC Board and Applicators.
A. Ultrasound Frequency . . . . . . . . . . 1 MHz, 5%; 3.3 MHz, 5% Duty Cycles . . . . 10%, 20%, 50%, and Continuous Pulse Frequency . . . . . . . . . . . . . . . . . . . . . . . . . 100 Hz Pulse Duration . . . . 1 mSec, 20%; 2 mSec, 20% 5 mSec, 20% Output Power 10 cm2 Crystal . . . . . . . . . . . . . 0-20 Watts at 1 MHz, 0-10 Watts at 3.3 MHz 5 cm2 Crystal . . . . . . . . 0-10 Watts, 1 and 3.3 MHz 2 cm2 Crystal . . . . . . . . . .0-4 Watts, 1 and 3.3 MHz 1 cm2 Crystal . . . . . . . . . . . 0-2 Watts 3.3 MHz Only Amplitude . . 0 - 2.5 w/cm2 in Continuous mode, 0-3 w/cm2 in Duty Cycle modes Output accuracy . . . . . . . . . . . 20% above 10% of maximum Temporal Peak to Average Ratios: 2:1, 20%, at 50% Duty Cycle 5:1, 20%, at 20% Duty Cycle 9:1, 20%, at 10% Duty Cycle Beam Non uniformity Ratio . . . . . . . . . . . . . . 5.0 : 1 maximum Beam Type . . . . . . . . . . . . . . . . . . . . . . . . . . Collimating Effective Radiating Areas 10 cm2 Crystal - 6.8 cm2 - 10.0 cm2 5 cm2 Crystal - 3.5 cm2 - 5.0 cm2 2 cm2 Crystal - 1.4 cm2 - 2.0 cm2 1 cm2 Crystal - 0.7 cm2 - 1.0 cm2 Treatment Time . . . . . . . . . . . . . . . . . . . .1-30 Minutes B. Head Warming Feature Specifications The Head Warming feature of an Intelect Transport Combo Therapy System utilizes Ultrasound output resulting in warming of the Sound Head to increase patient comfort. With Head Warming enabled, ultrasound is emitted without pressing the START button. The Applicator LED will not illuminate during the Head Warming period. US Channel will indicate "Warming". Output . . 0 - 50% Cycling of maximum power Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 MHz Sound Head Temperature . . . . . . 85 F - 110 F (29.4 C - 43.3 C)
Do not apply the Ultrasound Applicator to the patient during the Head Warming period. Applicator must remain in Applicator Hook during the Head Warming period.
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5.1 INTELECT TRANSPORT COMBO THERAPY SYSTEM ERROR MESSAGES
A. The following information is provided as an aid in defining the Software Error Messages of the Intelect Transport Therapy System. Once a particular Error Message is defined, the information will also list probable causes and possible remedies. Once the problem area is determined, subsequent tests for verification will be necessary to determine a Bad Board.
All Troubleshooting and tests will be to validate a Bad Board only. No component level troubleshooting information is or will be provided by Chattanooga Group for field troubleshooting of board components. B. Once a particular PC Board has been determined as bad, refer to the appropriate Removal and Replacement Section for the board affected and follow the instructions for replacement of the board.
POSSIBLE REMEDY
ERROR CODE
100 101
ERROR TYPE
WARNING WARNING
DEFINITION
PROBABLE CAUSES USER CORRECTABLE WARNING MESSAGES
Ultrasound Applicator became unplugged Ultrasound Applicator unplugged
Ultrasound Applicator was unplugged while an Ultrasound treatment was running User attempted to start an Ultrasound treatment, but no Ultrasound Applicator was plugged into unit The Ultrasound Applicator plugged into the unit needs to be calibrated User attempted to select Combo treatment, but the Ultrasound Channel was already in use User attempted to select Combo treatment, but the Ultrasound Channel was already in use User attempted to select a two channel Electrotherapy treatment, but at least one of the two stim channels were already in use Stim channel has exceeded allowed current level and the treatment has been stopped Electrode contact is poor Lead Wires are bad User attempted to start two channels of Electrotherapy while running an Ultrasound treatment with a 10 cm2 Ultrasound Applicator and Ultrasound Output is currently set to greater than 15 Watts. Could not save the Calibration Data to the Ultrasound Applicator
Plug Ultrasound Applicator into proper receptacle on unit making certain it is completely seated
102 103 104 105
WARNING WARNING WARNING WARNING
Ultrasound Applicator not calibrated Ultrasound Channel not available Stim Channel not available Stim Channel not available
Contact dealer or Chattanooga Group for service. Wait until Ultrasound treatment is completed or stop Ultrasound treatment and try again
106 107 108 109
WARNING WARNING WARNING WARNING
Over current Bad Contact Quality Shorted Lead Wires Power Supply current limit
Reset treatement parameters and attempt session again Apply new electrodes to the treatment area Replace with new lead wires Wait until Ultrasound treatment is completed or stop Ultrasound treatment and try again or decrease ultrasound output to less than 15 Watts
ERROR MESSAGES (200-213) REQUIRING TECHNICAL ASSISTANCE

200 ERROR Error while attempting to save Ultrasound Applicator Calibration Data 1. Replace the Ultrasound Applicator with a known good Ultrasound Applicator 2. Replace Ultrasound Board 3. Replace Control Board
In the event that an Error message or Warning appears beginning with a 2 or 3, immediately stop all use of the unit and contact the dealer or Chattanooga Group for service. Errors and Warnings in these categories indicate an internal problem with the unit that must be tested by Chattanooga Group or a Field Service Technician certified by Chattanooga Group before any further operation or use of the unit. Use of a unit that indicates an Error or Warning in these categories may pose a risk of injury to the patient, user, or may cause extensive internal damage to the unit.
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5.1 COMBOSOFTWARE THERAPY SYSTEM ERROR MESSAGES (CONTINUED) 5.1 INTELECT INTELECT TRANSPORT TRANSPORT SYSTEM ERROR MESSAGES (continued)
In the event that an Error message or Warning appears beginning with a 2 or 3, immediately stop all use of the unit and contact the dealer or Chattanooga Group for service. Errors and Warnings in these categories indicate an internal problem with the unit that must be tested by Chattanooga Group or a Field Service Technician certified by Chattanooga Group before any further operation or use of the unit. Use of a unit that indicates an Error or Warning in these categories may pose a risk of injury to the patient, user, or may cause extensive internal damage to the unit.
ERROR CODE
201
ERROR TYPE
ERROR
DEFINITION
PROBABLE CAUSES
POSSIBLE REMEDY
ERROR MESSAGES (200-213) REQUIRING TECHNICAL ASSISTANCE (CONTINUED)

Error Applicator not calibrated OK. Could not calibrate Ultrasound Applicator 1. Attempt to calibrate again 2. Replace the Ultrasound Applicator with a known good Ultrasound Applicator 3. Replace Ultrasound Board 4. Replace Control Board 1. Replace the Ultrasound Applicator with a known good Ultrasound Applicator 2. Replace Ultrasound Board 3. Replace Control Board Restore Factory Settings, restore Factory Protocols and rebuild all User Protocols 1. Replace appropriate Stim Board 2. Replace Control Board
202
ERROR
Timed out while saving the Ultrasound Applicator Calibration Data.
Could not save the Calibration Data to the Ultrasound Applicator
203 204 205 206 207 208 209 210 211 212 213 214 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316
ERROR ERROR ERROR ERROR ERROR ERROR ERROR ERROR ERROR ERROR ERROR ERROR
Error reading Protocol. Main Software Flash Erase Error Main Software Flash Echo Main Software CRC Error Main Software Program Flash Error Main Software Acknowledge Error Software CRC Acknowledge Error. Channel Software Flash Erase Error Channel Software CRC Error Channel Software Program Flash Error Channel Software Acknowledge Error Channel Software CRC Acknowledge Error
Error reading a Protocol from the EEPROM Stim Main Software upgrade Error Stim Main Software upgrade Error Stim Main Software upgrade Error Stim Main Software upgrade Error Stim Main Software upgrade Error Software upgrade Error Stim Channel Software upgrade Erro. Stim Channel Software upgrade Error Stim Channel Software upgrade Error Stim Channel Software upgrade Error Stim Channel Software upgrade Error
Replace Control Board 1. Replace appropriate Stim Board 2. Replace Control Board
CRITICAL ERRORS (300-314) DEMANDING TECHNICAL SERVICE

CRITICAL ERROR Unit CFG Critical Error CRITICAL ERROR No Stim Board Critical Error CRITICAL ERROR No Ultrasound Board Critical Error CRITICAL ERROR EEPROM Critical Error CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR CRITICAL ERROR Ultrasound Board Critical Error Ultrasound Board Write Critical Error Ultrasound Board Read_Write Critical Error Ultrasound Board Reset Critical Error Ultrasound Board Read Critical Error Ultrasound Board Calibration Critical Error Stim Board Write Critical Error Stim Board Bad Data Read Critical Error Stim Board Main UP Reset Critical Error Stim Board Channel 1 UP Reset Critical Error Stim Board Channel 2 UP Reset Critical Error Stim Board Reset Critical Error Stim Powerup Test Failed Critical Error Error communicating with Stim Board on Powerup 1. Replace appropriate Stim Board 2. Replace Control Board Error detecting Stim Board on Powerup Error detecting Ultrasound Board on Powerup Error reading EEPROM on Powerup. Error communicating with the Ultrasound Board Error communicating with the Ultrasound Board Error communicating with the Ultrasound Board Ultrasound Board Reset Error Error communicating with the Ultrasound Board Error calibrating Ultrasound Board Error communicating with Stim Board Error communicating with Stim Board Error communicating with Stim Board Error communicating with Stim Board Error communicating with Stim Board Stim Board Reset Error Stim Board failed its Self Test on Powerup 1. Replace appropriate Stim Board 2. Replace Control Board 1. Replace Ultrasound Board 2. Replace Control Board Replace Control Board 1. Replace Ultrasound Board 2. Replace Control Board
CRITICAL ERRORS (300-314) DEMANDING TECHNICAL SERVICE

1. Replace appropriate Stim Board 2. Replace Control Board
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5.2 INTELECT TRANSPORT COMBO THERAPY SYSTEM TESTING
A. General 1. The following information is intended to aid in troubleshooting the major components of the Intelect Transport Combo Therapy System to Board Level only. These tests are FACTORY standard testing procedures and methods used at the factory before shipment of any Intelect Therapy System. 2. Due to the complex nature of the technology utilized by Chattanooga Group, the recommended troubleshooting techniques are to determine Bad Board and board replacement only. No board component level troubleshooting is recommended, nor will information or parts be supplied by Chattanooga Group. Any board component level troubleshooting performed will be at sole risk and liability of the Service Technician performing such troubleshooting techniques. 3. Once a particular PC Board has been determined as bad, refer to the appropriate Removal and Replacement Section of this Manual for proper replacement. B. Special Tools, Fixtures, & Materials Required 1. Certain tests require the use of special tools and fixtures. These will be listed at the particular test where they are required. Testing with any other special tool or fixture other than those stated could give erroneous readings or test results. Always perform the tests exactly as stated to ensure accurate results. 2. Scope and other standard test equipment settings will be listed for each test performed to aid in performing the test to FACTORY standards and ensure proper readings. 3. The troubleshooting and repair of the Intelect Transport Therapy Systems and Accessories should be performed only by authorized technicians trained and certified by Chattanooga Group. C. Equipment Required Oscilloscope and Probes ESTI-2 Load Test Fixture Digital Multi meter Intelect Transport Applicators (Accessories) Dielectric Withstand (Hi-Pot) and ground resistance tester NOTE: Adjust Dielectric Withstand tester to indicate fault with 120 k Ohm Load across the output when at specified test voltage.
Milliohm Meter 10k Resistor Ohmic Instruments UPM DT 10 or DT 100 Ultrasound Power Meter Dissolved Oxygen Test Kit used to test oxygen level of Degassed Water # 1 Phillips Screwdriver # 2 Phillips Screwdriver Insulated Needle Nose Pliers 1/4" Nut driver or Wrench Degassed Water (<5 ppm) for Ultrasound Power Meter Recipe(s) for Degassed Water 1) Boil Distilled Water for 30 Minutes. Place water in a canning jar, and cover. Allow to cool to room temperature of approximately 70 F (21 C). May be refrigerated to aid cooling time. or 2) Bring Distilled Water to a boil. Place the container under vacuum for 5 to 10 Minutes. NOTE: Canning jars are ideal storage and Transport containers for Degassed Water. In order to minimize aeration of Degassed Water during Transport fill to a positive meniscus and slide the lid over the surface. Seal tightly. When pouring Degassed Water into and out of containers pour slowly down the side of the container to minimize aeration. Do not use Tap Water or Distilled Water in the Ultrasound Power Meter. Use only Degassed Water in order to obtain correct test results. The chart below illustrates the oxygen content of Degassed, Tap, and Distilled Water. WATER TYPE ppm of OXYGEN Degassed Less than 5 ppm (per Recipe 1 or 2) Tap Water Up to 35 ppm Distilled Water Up to 20 ppm D. Full Functional Tests Perform the tests found in this section to verify Full Functionality of new Therapy System and accessories.
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5.3 ELECTRICAL SAFETY
The Intelect Transport Combo System has been tested to UL 60601-1, Standard for Safety for Medical Equipment.
9700675
Listed by Intertek Testing Services NA Inc. Conforms to UL Standard 60601-1 Certified to CAN/CSA Standard C22.2 No. 601.1-M90 w/A2
NOTE: This device complies with current leakage, ground continuity, and dielectric withstand (Hi-Pot) limits as prescribed by IEC/EN/UL 60601-1 and CSA/CAN 601.1 Medical Electrical, Part 1: General Requirements for Safety. Facility, local and national limits and test methods may vary.
A. Power Requirements
Model: 2738 . . . . . . . . . . . . . . . . . . . . . . Input : 100-240V 100 VA, 50/60 Hz

5.4 LEAKAGE TESTS
Conduct all necessary leakage tests as required per NFPA 99 (National Fire Protection Association) Health Care Facility standards.
UNIT FAILING DIELECTRIC WITHSTAND OR LEAKAGE TESTS COULD INDICATE SERIOUS INTERNAL PROBLEMS. DO NOT PLACE UNIT BACK INTO SERVICE! SEND UNIT TO FACTORY FOR REPAIR! DO NOT ATTEMPT TO REPAIR!
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5.5 VISUAL INSPECTION
General Visually inspect the Intelect Transport Therapy System. A visual inspection can, to an experienced technician, indicate possible abuse of the unit and internal problems.
5.6 UNIT STARTUP AND FAN TESTING
A. Test 1. Place unit face up on work surface. 2. Connect power cord to unit and plug into proper power receptacle. 3. Turn system on. Press the Enter button. IFC should be highlighted. Press the Enter button. 4. Place hand at the back of system, at Contrast Control, to verify fan is blowing out. See Figure 5.1. B. Test Results 1. Unit will not start, unit failed test. a) Possible bad Main Power Switch. b) Possible bad Power Supply. c) Possible bad power outlet or Mains Power Cord. 2. Screen does not display, unit failed test. a) Contrast Control needs adjusting. b) Possible bad display. c) Possible bad Control Board. d) Possible bad Power Supply. e) Visually check power LED. LED should illuminate Blue. Turn system off with Power button. Power LED should flash Blue. If Power LED illuminates Blue with system On and flashes Blue with system Off, the Power Supply is good. Replace Control Board. 3. Fan not blowing outward, Unit failed test a) Fan blowing inward. Fan wired wrong. Rewire or replace Fan. b) Fan not blowing. 1) Possible bad Fan. 2) Possible bad Power Supply. 3) Possible bad Control Board.
FIGURE 5.1
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5.7 ELECTRICAL STIMULATOR TEST SYSTEM SETUP
The following tests for Stimulator Outputs will be performed on Channels 1 and 2. A. Equipment Required ESTI-2 Load Test Box Calibrated Oscilloscope and Probes B. System Set Up 1. Install known good Lead Wires to Channels 1 and 2 on the system. See Figure 5.2. 2. Connect Lead Wires from the system to the ESTI-2 Load Test Fixture. Channel 1 to Channel 1 IN and Channel 2 to Channel 2 IN. See Figure 5.3. 3. Connect Scope Probes to the Channel 1 To SCOPE and Channel 2 To SCOPE Tabs on the ESTI 2 Load Test Fixture respectively. See Figure 5.3. 4. Place ESTI-2 Load Switch in the 1 K position. See Figure 5.3. 5. Install Power Cord into system and plug into proper Power Supply. Turn system On.
FIGURE 5.2
SCOPE TO ESTI-2
LOAD SWITCH TO 1 K
The ESTI - 2 Load Box contains a 10 watt resistor which is not meant for continuous operation. Do not run the ESTI - 2 Load Box continuously.
FIGURE 5.3
THERAPY SYSTEM TO ESTI-2
NOTE: The ESTI - 2 Load Box, part number 2757, is used to simulate patient resistance when testing waveforms. The ESTI - 2 is set up for both a 1K and 10K load. The 10K load is used for Microcurrent only which is not available on this unit. See Figure 5.4.
CHANNEL 1 TO SCOPE
LOAD SWITCH 1K 10K OHM MICRO
CHANNEL 2 TO SCOPE COMBO CONTACT COMBO INDICATOR CHANNEL2 LEADWIRE CONNETORS
CHANNEL 1 LEADWIRE CONNETORS
MICROCURRENT PROBE CONNECTION (NOT USED)
FIGURE 5.4
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5.8 INTERFERENTIAL MODE TEST
It is assumed that the unit is ready for tests as described in 5.7 parts A and B. If not, set up unit per 5.6 parts A and B prior to performing tests. A. Interferential Mode Test Procedures 1. Set Scope; Time- 100 S, Channel- 20 V, and Trigger- DC. 2. Highlight Stim Channel 1. Press the Enter button. 3. Highlight IFC. Press the Enter button. 4. Increase Intensity until 50 is displayed. 5. Press START button. 6. Compare waveform on scope to Figure 5.5. 7. Press PAUSE button. 8. Verify that the amplitude displayed below timer drops to zero (0). 9. Verify that Paused is displayed below the displayed amplitude. 10. Press STOP button. B. Interferential Mode Test Results 1. Waveform is the same between scope and Figure 5.5, amplitude dropped to zero when paused and Paused displayed below timer. Unit passed test. 2. No waveform or considerably different waveform. Unit failed test. Replace appropriate Stim Board. 3. Amplitude failed to zero when paused. Unit failed test. Replace appropriate Stim Board. 4. Paused did not display when unit paused. Unit failed test. Replace appropriate Stim Board.
5.9 PREMODULATED MODE TEST
FIGURE 5.5
Set up System per 5.7 parts A and B prior to performing test. A. Premodulated Mode Test Procedures 1. Set Scope; Time- 2.50 mS, Channel- 20 V, and Trigger- DC 2. Highlight Stim Channel 1. Press the Enter button. 3. Highlight Premod. Press the Enter button. 4. Increase Intensity until 50 is displayed. 5. Press START button. 6. Compare waveform on scope to Figure 5.6. 7. Press STOP button. 8. Highlight Channel 2 and repeat steps 3 through 7. B. Premodulated Mode Test Results 1. Waveform is the same between scope and Figure 5.6. Unit passed test.
FIGURE 5.6
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5.10 RUSSIAN MODE TEST
Set up System per 5.7 parts A and B prior to performing test. A. Russian Mode Test Procedures 1. Set Scope; Time- 5 mS, Channel- 50 V, and Trigger- DC 3. Highlight Stim Channel 1. Press Enter button. 4. Highlight Russian. Press Enter button. 5. Highlight Channel Mode. Press the Enter button until Co-Contract is displayed. 6. Highlight Cycle Time. Press the Enter button. 7. Highlight Continuous. Press the Enter button. 8. Increase Intensity until 100 is displayed. 9. Press START button. 10. Compare waveform on scope to Figure 5.7. 11. Verify that both Channels reach 100. 12. Press STOP button. 13. Highlight Channel 2 and repeat steps 4 through 12. B. Russian Mode Test Results 1. Waveform is the same between scope and Figure 5.7 and amplitude reached 100 volts peak. Unit passed test. 2. No waveform or considerably different waveform. Unit failed test. Replace appropriate Stim Board. 3. Amplitude failed to reach 100 volts peak on both Channels. Unit failed test. Replace appropriate Stim Board.
SPEC: 200V PEAK TO PEAK 10%
FIGURE 5.7
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5.11 HIGH VOLTAGE PULSED CURRENT (HVPC) MODE TEST
Set up unit per 5.7 parts A and B prior to performing tests. A. High Voltage Pulsed Current (HVPC) Mode Test Procedures 1. Set Scope; Time- 25 S, Channel- 50 V, and Trigger- DC 2. Highlight Stim Channel 1. Press the Enter button. 3. Highlight High Volt. Press the Enter button. 4. Increase Intensity until 250 V is displayed. 5. Highlight Display and press the Enter button until Peak Current is displayed. Press the Enter button. 6. Press START button. 7. Compare waveform on scope to Figure 5.8. 8. Highlight Polarity. Press the Enter button until Positive is displayed. 9. Compare waveform form on scope to Figure 5.9. 10. The numbers displayed for amplitude must not exceed 1.5 Amps. See Figure 5.10. 11. Press STOP button. 12. Highlight Channel 2. 13. Press the Enter button and repeat steps 3 through 12. B. High Voltage Pulsed Current (HVPC) Mode Test Results 1. Waveforms on scope the same as Figures 5.8 and 5.9. Amps do not exceed 1.5. Unit passed test. 2. No waveform or considerably different waveforms. Unit failed test. Replace appropriate Stim Board. 3. Amps exceed 1.5. Unit failed test. Replace appropriate Stim Board.
PROPER NEGATIVE HIGH VOLT WAVEFORM
FIGURE 5.8
PROPER POSITIVE HIGH VOLT WAVEFORM
FIGURE 5.9
AMPS MUST NOT EXCEED 1.5
FIGURE 5.10
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5.12 ULTRASOUND TESTS
Equipment Required for 5.13 and 5.14 Degassed Water. Refer to page 16 for Degassed Water Recipes. Ohmic Instruments DT 100 UPM or DT 10 Ultrasound Power Meter. Dissolved Oxygen Test Kit. Used to test oxygen level of degassed water. Intelect Transport Ultrasound Applicator.
5.13 ULTRASOUND APPLICATOR IDENTIFICATION TEST
NOTE: Use any Intelect Transport Ultrasound Applicator for this test. A. Ultrasound Applicator Identification Test Procedures 1. Without Ultrasound Applicator installed, turn unit on. 2. View the Ultrasound channel in the lower right corner of screen. It should read Unplugged. See Figure 5.11. 3. Connect Intelect Transport Applicator into Applicator receptacle. See Figure 5.12. Watch Applicator LED while connecting to system. The LED should flash Green five times. 4. Look at the Ultrasound channel. It should read Available. See Figure 5.12. 5. Highlight Ultrasound. Press the Enter button. 6. Highlight Warming. Press the Enter button until On is displayed beside Warming. 7. Press the Back button. Turn System Off and back On with Main Power Switch. After System boots, view the Ultrasound channel, Warming should be visible. See Figure 5.13.
FIGURE 5.11
FIGURE 5.12
FIGURE 5.13
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5.13 ULTRASOUND APPLICATOR IDENTIFICATION TEST (CONTINUED)
B. Ultrasound Applicator Identification Test Results 1. Unit operates as described in steps 2, 4, and 7. Unit passed test. 2. "No Cal.", displays in Ultrasound channel. a) Applicator not calibrated or needs recalibration. b) Possible bad Applicator. Retest with known good Applicator. 3. Unplugged displays after ten seconds of Applicator being connected to System. a) Possible bad applicator. Retest with known good Applicator. b) Possible bad internal connection at Ultrasound Board. c) Possible bad Ultrasound Board. d) Possible bad Control Board.
5.14 ULTRASOUND APPLICATOR OUTPUT TEST
FIGURE 5.14
Perform this test using all available Intelect Transport Ultrasound Applicators used with the System being tested. A. Ultrasound Applicator Output Test Procedures 1. Set up Ohmic Instruments DT 100 or UPM DT 10 Ultrasound Power Meter per Operator's Instructions and fill test reservoir with Degassed Water. 2. Place an Applicator into the Power Meter retainer. Make certain the Sound Head is completely submerged in the degassed water and centered directly over the Stainless Steel Cone. See Figure 5.14. 3. Zero or Tare meter. 4. Highlight Ultrasound. Press the Enter button. 5. Highlight Duty Cycle. Press the Enter button. Highlight Continuous and press the Enter button. 6. Highlight Display. Press the Enter button until Watts displays. 7. Press START button. NOTE: The position of the Sound Head over the stainless steel cone is critcal to the test results. The Sound Head must be level and centered.
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5.14 ULTRASOUND APPLICATOR OUTPUT TEST (CONTINUED)
APPLICATOR OUTPUT SPECIFICATIONS
Use only Degassed Water in Power Meter for testing Ultrasound Applicators. Use of other types of water will cause false test results. Refer to page 16 for Degassed Water Recipes. Do not aerate water when filling Power Meter. 8. Increase Intensity until the appropriate Watts is displayed per Figure 5.15. 9. Compare Power Meter readings to Figure 5.15 to all settings for the respective Applicator being tested as shown in Figure 5.15. 10. Press Frequency button until 3.3 MHz is displayed within the Frequency icon. Repeat test and compare readings to Figure 5.15. NOTE: The Applicator LED should constantly illuminate green during the Applicator Output tests. B. Ultrasound Applicator Output Test Results 1. Output ranges fall within the specified ranges as listed in Figure 5.15. Unit passed test. 2. Readings fall outside specified ranges of Figure 5.15. a) Possible bad Degassed Water in Power Meter. b) Possible use of Power Meter other than Ohmic Instruments DT 100 or UPM DT 10 Ultrasound Power Meter. c). Sound Head not leved and centered over cone in power meter. d) Possible bad or out of calibration Applicator. e) Use known good Applicator. f ) Check Ultrasound Board internal connections. g) Replace Ultrasound Board. h) Replace Control Board.
APPLICATOR SIZE 1 cm2 2 cm2
POWER SETTING (WATTS) 1* 2* 1 2 4 1 2 5 10 1 5 10 15** 20**
OUTPUT RANGE 0.8 - 1.2 1.6 - 2.4 0.8 - 1.2 1.6 - 2.4 3.2 - 4.8 0.8 - 1.2 1.6 - 2.4 4.0 - 6.0 8.0 - 12.0 0.8 - 1.2 4.0 - 6.0 8.0 - 12.0 12.0 - 18.0 16.0 - 24.0
5 cm2
10 cm2
* 3.3 MHz Only **1.0 MHz Only

FIGURE 5.15
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5.15 ULTRASOUND DUTY CYCLE TEST
This test is performed using only the 5 cm2 Intelect Transport Ultrasound Applicator. A. Ultrasound Duty Cycle Test Procedures 1. Set up Ohmic Instruments DT 100 or UPM DT 10 Ultrasound Power Meter per Operators Instructions and fill test reservoir with Degassed Water.
Use only Degassed Water in Power Meter for testing Ultrasound Applicators. Use of other types of water will cause false test results. Refer to page 16 for Degassed Water Recipes. Do not aerate water when filling Power Meter.
2. Place the 5 cm2 Applicator into the Power Meter retainer. Make certain the Sound Head is completely submerged in the degassed water and centered directly over the Stainless Steel Cone. See Figure 5.16. 3. Zero or Tare meter. 4. Highlight Ultrasound on system. Press the Enter button. 5. Highlight Duty Cycle. Highlight Continuous and press the Enter button. 6. Highlight Display. Press the Enter button until Watts appears beside Display. 7. Press START button. 8. Increase Intensity until the appropriate Watts is displayed. See Figure 5.17. 9. Compare Power Meter reading to Figure 5.17. 10. Press the STOP button. 11. Highlight Duty Cycle and press the Enter button. Highlight the next level of Duty Cycle and repeat steps 6 through 10. Repeat for remaining Duty Cycle levels. 12. Highlight Frequency. Press the Enter button until 3.3 MHz is displayed beside Frequency. Repeat steps 4 through 11.
FIGURE 5.16
DUTY CYCLE SPECIFICATIONS
APPLICATOR SIZE
DUTY CYCLE 10% 20% 50% 10% 20% 50% 10% 20% 50% 10% 20% 50% 10% 20% 50%
OUTPUT RANGE 0.2 - 0.3 0.4 - 0.7 1.1 - 1.6 0.2 - 0.3 0.9 1.3 2.2 - 3.2 1.0 - 1.4 1.9 - 2.9 4.8 - 7.2 1.6 - 2.4 3.2 - 4.8 8.0 - 12.0 0.8 - 1.2 1.6 - 2.4 4.0 - 6.0
1 cm2 at 2.7 Watts Continuous 2 cm2 at 5.4 Watts Continuous 5 cm2 at 12 Watts Continuous 10 cm2 at 20 Watts Continuous Operating at 1mHz 10 cm2 at 10 Watts Continuous Operating at 3.3mHz
FIGURE 5.17
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5- TROUBLESHOOTING
5.15 ULTRASOUND DUTY CYCLE TEST (CONTINUED)
B. Ultrasound Duty Cycle Test Results 1. Duty Cycles fall within the specified ranges as listed in Figure 5.17. Unit passed test. 2. Readings fall outside specified ranges of Figure 5.17. a) Possible bad degassed water in Power Meter. b) Possible use of Power Meter other than Ohmic Instruments DT 100 or UPM DT 10 Ultrasound Power Meter. c) Possible bad or out of calibration Applicator. Retest with known good Intelect Transport Applicator. d) Possible bad internal connection at Ultrasound Board. e) Replace possible bad Ultrasound Board. f ) Replace possible bad Control Board.
27
5- TROUBLESHOOTING
5.16 COMBO OPERATION TEST
This test is performed using the 5 cm2 Applicator. Highlight Channel 1 and set up system per 5.6 parts A and B prior to performing tests. Connect the Intelect Transport 5 cm2 Applicator to the System. See Figure 5.18. Applicator LED will flash green five times. A. Combo Operation Test Procedures 1. Highlight Combo. Press the Enter button. 2. Highlight Display. Press the Enter button until Watts is displayed beside Display. 3. Highlight Waveform. Press the Enter button. 4. Press the Up or Down Arrow button until IFC is highlighted. Press the Enter button. 5. Highlight Edit Stim. Press the Enter button. Increase Intensity until Channel 1 reads 50 mA. 7. Press START button. 8. Touch the Ultrasound Applicator to the Combo Contact on the ESTI-2 Load Test Box. The Combo Indicator on the ESTI-2 should illuminate. See Figure 5.19. B. Combo Operation Test Results 1. Combo Indicator light illuminates. Unit passed test. 2. Combo Indicator light does not illuminate. Unit failed test. Replace Channel 1Stim Board.
FIGURE 5.18
COMBO INDICATOR ILLUMINATED
FIGURE 5.19
28
6- REMOVAL & REPLACEMENT

6.1 SEPARATING TOP & BOTTOM
Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock. A. Part Numbers Top ............................................................................ 27552 Base ......................................................................... 27983 B. Tools & Equipment Required #1 Phillips Screwdriver Flat Blade Screwdriver C. Removing Top from Bottom 1. Place system face down on a soft work surface. 2. Remove Lower Front Feet and Rear Fan Grill. Use a Flat Blade Screwdriver to gently pry the Fan Grill free. See Figure 6.1. 3. Using a #1 Phillips remove the four mounting screws securing the Top and Bottom together. See Figure 6.2. 4. Turn system over on its feet and carefully separate the System Top from the Bottom Housing. 5. Raise the system Top and disconnect the Fan, Power Supply, and Battery Harnesses from the Control Board. See Figure 6.3. 6. Put the unit back together by reversing steps 1 through 5. NOTE: When assembling the unit, tuck the Ferrite Bead between the power supply and the case. See Figure 6.3
FIGURE 6.1
REMOVE 4 SCREWS
FIGURE 6.2
POWER SUPPLY CONNECTOR
FERRITE BEAD
BATTERY CONNECTOR
FAN CONNECTOR
FIGURE 6.3
29

6.2 THERAPY SYSTEM FAN
REMOVE SCREWS
Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock. A. Part Number .......................................................... 27158 B. Tools and Equipment Required #2 Phillips Screwdriver C. System Fan 1. Separate Top from Bottom. Refer to 6.1, part C. 2. Using a #2 Phillips Screwdriver, remove the two Fan Retaining Screws securing the Fan to the system Bottom. See Figure 6.4. 3. Remove the Fan Baffle from the Fan Housing. See Figure 6.5. 4. Replace the Fan by reversing steps 1 through 3. NOTE: Do not over tighten the screws. Over tightening will damage the threads of the brass standoffs.
FIGURE 6.4
REMOVE BAFFLE
FIGURE 6.5
30 30

6.3 POWER SUPPLY
REMOVE SCREWS
Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock. A. Part Number .......................................................... 27265 B. Tools and Equipment Required #1 Phillips Screwdriver Insulated Needle Nose Pliers Digital Multi Meter 10k Resistor 1/2 inch Copper Tape C. Power Supply 1. Separate Top from Bottom. Refer to 6.1, part C. 2. Using the # 1 Phillips Screwdriver, remove the two screws securing the Power Supply to the system Bottom. See Figure 6.6.
FIGURE 6.6
POWER SUPPLY SHEILD
COPPER TAPE
POWER SUPPLIES RETAIN HIGH VOLTAGE! WHEN REMOVING FROM SYSTEM, HANDLE POWER SUPPLIES BY MOUNTING BRACKETS ONLY.
GUIDE POSTS
ALIGNMENT POSTS
3. Lift Power Supply Assembly up to remove from mounting tabs. See Figure 6.7. 4. Discharge the 400V Capacitor by wrapping a 10k resistor around the probes of a Multi meter. Touch the leads of the Mulit meter to the prongs on the capacitor to discard. See Figure 6.8. 5. Watch the Multi meter to verify that the voltage across the capacitor discharges close to zero volts DC.
FIGURE 6.7
CAPACITOR C4
When replacing the shield on the Power Supply. Verify that the foil (CONDUCTIVE SIDE) of the shield faces out and does not come in contact with the components of the Power Supply. When installing the shield on the Power Supply make certain that the shield does not get caught on the Power Supply guide posts. See Figure 6.7
FIGURE 6.8
31

6.3 POWER SUPPLY (CONTINUED)
Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock. 6. Using Insulated Needle Nose Pliers, disconnect the Power Supply Harnesses from the Mains Connector. See Figure 6.9. 7. Remove Power Supply from system. 8. Remove the Power Supply Shield. 9. Remove the Copper Tape from the shield. See Figure 6.7. 10. Replace the Power Supply by reversing steps 1 through 5. NOTE: Apply new 1/2 Copper Tape, part number 28152 to replace the tape removed in Step 8 of this procedure.
REMOVE HARNESSES GREEN W/ YELLOW STRIPE WIRE RED WIRE BLUE WIRE
FIGURE 6.9
When replacing the shield on the Power Supply. Verify that the foil (CONDUCTIVE SIDE) of the shield faces out and does not come in contact with the components of the Power Supply.
32

6.4 CHANNEL 1 STIM BOARD
REMOVE SCREWS
Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock. A. Part Number............................................ 27419 B. Tools and Equipment Required #1 Phillips Screwdriver C. Channel 1 Stim Board 1. Separate Top from Bottom. Refer to 6.1, part C. 2. Using the # 1 Phillips Screwdriver, remove the four screws securing Channel 1 Stim Board to the Stand Offs. See Figure 6.10. 3. Carefully lift the Channel 1 Stim Board from the unit. Make certain not to bend any of the Header Connector Pins on the board below during removal. See Figure 6.11. 4. Replace Channel 1 Stim Board in reverse order of preceding steps. Make certain all Header Connector Pins are properly engaged. See Figure 6.11. NOTE: Do not over tighten the screws. Over tightening will damage the threads of the brass inserts and Stand Offs.
FIGURE 6.10
HEADER CONNECTOR PINS
FIGURE 6.11
Care must be taken during removal and replacement with the Header Pins. Bending the Header Pins may cause the unit to fail.
33

6.5 CHANNEL 2 STIM BOARD
REMOVE STANDOFFS
Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock. A. Part Number............................................. 27498 B. Tools and Equipment Required #1 Phillips Screwdriver 1/4" Nut Driver or Wrench C. Channel 2 Stim Board Removal 1. Separate Top from Bottom. Refer to 6.1, part C. 2. Remove Channel 1 Stim Board. Refer to 6.4, part C. 3. Using the 1/4" Nut Driver, remove the four Stand Offs securing Channel 2 Stim Board in place. See Figure 6.12. 4. Remove the 40 Pin Header from the back of the Channel 2 Stim Board. See Figure 6.13. 5 Install 40 Pin Header to back of new Channel 2 Stim Board. Make certain it is completely seated against board. See Figure 6.13. 6. Position the Channel 2 Stim Board over the Ultrasound Board aligning the 40 Pin Header with the 40 Pin Connector. See Figure 6.14. 7. Press the Channel 2 Stim Board into position until the board rests against the Ultrasound Board Stand Offs. 8. Secure the Channel 2 Stim Board using the Stand Offs removed in part C, step 3 above. 9. Install the Channel 1 Stim Board. Refer to 6.4, part C. 10. Re-assemble Top to Bottom. Refer to 6.1, part C. NOTE: Do not over tighten the Stand Offs orScrews. Over tightening will damage the threads of the Brass Inserts and Stand Offs.
FIGURE 6.12
REMOVE 40 PIN HEADER
FIGURE 6.13
ALIGN HEADER TO CONNECTOR
FIGURE 6.15
34

6.6 ULTRASOUND BOARD
REMOVE STANDOFFS
Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock. A. Part Number............................................ 27269 B. Tools and Equipment Required #1 Phillips Screwdriver 1/4" Nut Driver or Wrench C. Ultrasound Board 1. Separate Top from Bottom. Refer to 6.1, part C. 2. Remove Channel 1 Stim Board. Refer to 6.4, part C. 3. Remove Channel 2 Stim Board. Refer to 6.5, part C. 4. Using the 1/4" Nut Driver, remove the four Stand Offs securing Ultrasound Board in place. See Figure 6.15. 5. Carefully remove the Ultrasound Board. See Figure 6.16. NOTE: Headers may stay on the board being removed or on the connector. If the header stays with the connector, remove and install on the replacement board. 6. Remove the 40 Pin Header from the Ultrasound Board or the connector. See Figure 6.16. 7. Install 40 Pin Header to back of new Ultrasound Board. Make certain it is completely seated against board. See Figure 6.17. 8. Position the Ultrasound Board over the Control Board aligning the 40 Pin Header with the 40 Pin Connector on Control Board. See Figure 6.16. 9. Press the Ultrasound Board into position until the board rests against the Control Board Stand Offs. Verify that it is well seated by pushing on the sides of the connector. 10. Secure the Ultrasound Board using the Stand Offs removed in part B, step 4 above. 11. Reassemble by reversing steps 1 through 3.
FIGURE 6.15
CONTROL BOARD CONNECTOR
CONTROL BOARD HEADER
FIGURE 6.16
INSTALL HEADER TO BACK OF ULTRASOUND BOARD
FIGURE 6.17
35

6.7 CONTROL BOARD ASSEMBLY

REMOVE CONTRAST KNOB
Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock. A. Part Number.............................................. 27249 B. Tools and Equipment Required #1 Phillips Screwdriver 1/4" Nut Driver or Wrench C. Control Board Replacement 1. Separate Top from Bottom. Refer to 6.1, part C. 2. Remove Channel 1 Stim Board. Refer to 6.4, part C. 3. Remove Channel 2 Stim Board. Refer to 6.5, part C. 4. Remove Ultrasound Board, Refer to 6.6, part C. 5. Remove the Contrast Control Knob. See Figure 6.18. 6. Remove the seven screws securing the Control Board Assembly in position. See Figure 6.19. 7. Remove the four LCD Bracket Mounting Screws. See Figure 6.21. 8. While lifting on the lower end of the Control Board Assembly with one hand, release the four Tabs securing the Control Board with the other, to remove the Control Board from the system Top. Two of the Tabs are located above the LCD and two below. See Figures 6.19 and 6.20.
FIGURE 6.18
REMOVE SCREWS
CONTROL BOARD TABS ABOVE LCD
REMOVE SCREWS
FIGURE 6.19
RELEASE TABS LIFT HERE
FIGURE 6.20
36

6.7 CONTROL BOARD ASSEMBLY (CONTINUED)
9. On the back side of the Control Board, press down and back on the four LCD tabs and push back through the Control Board. See Figure 6.21. 10. On the front side of the Control Board, pull the LCD up to release the header from the board. See Figure 6.22. 11. Position the new Control Board Assembly over the Alignment Tabs of the system Top. Press the Control Board Assembly until the Alignment Tabs lock the Control Board into position. 12. Reverse steps 1 through 10 to install the replacement Control Board. NOTE: Do not over tighten the Stand Offs or screws. Over tightening will damage the threads of the brass inserts and Stand Offs.
LCD TABS
FIGURE 6.21
LCD HEADER PIN
FIGURE 6.22
37

6.8 LCD
A. Part Number.............................................. 27249 B. Tools and Equipment Required #1 Phillips Screwdriver 1/4" Nut Driver or Wrench C. LCD Replacement 1. Separate Top from Bottom. Refer to 6.1, part C. 2. Remove Channel 1 Stim Board. Refer to 6.4, part C. 3. Remove Channel 2 Stim Board. Refer to 6.5, part C. 4. Remove Ultrasound Board, Refer to 6.6, part C. 5. Remove Control Board, Refer to 6.7, part C steps 1 through 10. 6. Once the LCD is removed from the Control Board, per step 5, remove the LCD mounting bracket from both sides of the LCD. See Figure 6.23. 7. Replace the LCD by reversing the steps above. NOTE: Always install the LCD Brackets prior to attaching the LCD to the Control Board.
LCD MOUNTING BRACKETS
FIGURE 6.23
38

6.9 KEYMAT, ON/OFF BUTTON, OR UNIT TOP
ON/OFF BUTTON
KEYMAT
Unplug the unit from the power source before attempting removal or replacement procedures to prevent electrical shock. A. Part Number KeyMat and On/Off Button ....................27560 B. Tools and Equipment Required #1 Phillips Screwdriver 1/4 in Wrench B. Keymat Assembly Removal 1. Separate Top from Bottom. Refer to 6.1, part C. 2. Remove Channel 1 Stim Board. Refer to 6.4, part C. 3. Remove Channel 2 Stim Board. Refer to 6.5, part C. 4. Remove Ultrasound Board. Refer to 6.6, part C. 5. Remove Control Board Assembly. Refer to 6.7, part C. 6. Lift out Keymat Assembly or On/Off Button KeyMat. See Figure 6.24. 7. Replace the KeyMat by reversing steps 1 through 6. NOTE: Do not over tighten the Stand Offs or screws. Over tightening will damage the threads of the brass inserts and Stand Offs.
FIGURE 6.24
39

6.10 PLYNTH
A. Part Number Plynth .........................................................27253 B. Tools and Equipment Required none B. Plynth Removal NOTE: The plynth is secured to the unit by tabs that fit into the five slots shown in Figure 6.25. 1. Remove the Plynth by applying pressure to center of the top or wide part of the Plynth. When pressing lift the Plynth out the three slots at the top and then remove the Plynth from the two slots at the bottom. Refer to 6.26. 7. Replace the Plynth by reversing this procedure.
PLYNTH MOUNTING SLOTS
FIGURE 6.25
FIGURE 6.26
40
7- GENERAL MAINTENANCE
7.1 CLEANING THE SYSTEM
A. Cleaning the Therapy System With the system disconnected from the power source, clean the system with a clean, lint free cloth moistened with water and mild antibacterial soap. If a more sterile cleaning is needed, use a cloth moistened with an antimicrobial cleaner. Do not submerse the system in liquids. Should the unit accidentally become submersed, contact the dealer or Chattanooga Group Service Department immediately. Do not attempt to use a system that has been wet inside until inspected and tested by a Service Technician Certified by Chattanooga Group. Do not allow liquids to enter the ventilation holes in the optional modules. This could permanently damage the modules. B. Cleaning Therapy System Lens Clean the Therapy System Lens with the NOVUS Plastic Polishing System. NOVUS can be purchased by going to www.novuspolish. com on the internet. Follow the instructions as given by NOVUS on their product. Do Not Use alcohol or chlorine based solvents as this may damage the lens.
7.2 CALIBRATION REQUIREMENTS
7.4 FACTORY SERVICE
When the Intelect Transport Combo Therapy System requires factory service, contact the dealer or Chattanooga Group Service Department.
Ultrasound Applicators: Annual calibration is required for all Ultrasound Applicators. Only the Applicators should be sent to the factory or a Field Technician certified by Chattanooga Group for this procedure.
7.3 FIELD SERVICE
A. All field service procedures as described in this Service Manual must be performed by a Service Technician certified by Chattanooga Group. B. Any attempted outside the scope of this Service Manual is the sole responsibility and liability of the Field Technician performing such procedures. C. After the performance of any Field Service, perform the tests as described in 5.3 through 5.16 to verify the system operates properly and within specifications prior to placing the unit back into operation.
41
8- ULTRASOUND APPLICATOR CALIBRATION

8.1 GENERAL PROCEDURES
A. Tools and Equipment Required All Ultrasound Applicators for the unit being serviced. Ohmic Instruments UPM DT 10 or UPM DT 100 Ultrasound Power Meter, set to "Watts". Degassed Water. Refer to page 16 for Degassed Water Recipes.
FIGURE 8.1
Use only Degassed Water in Power Meter for calibrating Ultrasound Applicators. Use of other types of water will cause false readings and bad test results. See page 16 for Degassed Water Recipes. Use of other brands or types of tools, equipment, fixtures, materials, and supplies other than those specifically listed on page 16 will give bad test and calibration results. If proper equipment is not available or cannot be obtained, send the Ultrasound Applicators to the factory for calibration. B. Ultrasound Applicator Calibration Procedures 1. Perform the following on all Ultrasound Applicators for the unit being serviced at least annually. 2. With the system on, press the Clinical Resources button once. See Figure 8.1. 3. Simultaneously press and hold the Treatment Time and Intensity Decrease buttons for approximately 2 seconds. See Figure 8.2. The calibration procedures screen should display. 4. Press the Down Arrow button until US Applicator Calibration is highlighted. 5. Press the Enter button. 6. Place the Ultrasound Applicator being calibrated into the Ohmic Instruments UPM UPM DT 100 or DT 10 Ultrasound Power Meter and set meter to "Watts. See Figure 8.3. 7. Follow the instructions on the LCD Display. 8. When calibration is complete, follow the test procedures in 5.13 and 5.14 to verify that the Applicator is calibrated..
FIGURE 8.2
SET METER TO WATTS
FIGURE 8.3
42
9- PARTS
Intelect Transport Top Assembly
3 3
ITEM
1 2
PART NO.
27552
See LCD Assembly Drawing
DESCRIPTION
Top Assembly Intelect Transport LCD Assembly
QTY
1 1
3 5
27560 27142
Keymat M3 x 6mm Pan Head Screws
1 11
43
9- PARTS
Intelect Transport Ultrasound and Stim Boards
1
2 3
NOTE: INSERT #3 LONG PINS DOWN, INTO PCB #2 FIRST, THEN INTO #1
4 6
7 9
ITEM
1
PART NO.
See Top Assembly Drawing
DESCRIPTION
QTY
1
2 3 4 5 6 7 8 9
28019 27269 28020 27498 28017 27419 27770 27142
Header Ultrasound PCB Connector Channel 2 Stim PCB Standoff M3 x 19mm Channel 1 Stim PCB Standoff M3 x 16mm M3 x 6mm Pan Head Screws
1 1 1 1 4 1 4 4
44
9- PARTS
Intelect Transport LCD Assembly
NOTE: INSERT #4 THROUGH TOP ROW OF SOCKET CONNECTOR OF #1

3
DIM SWITCH POSITIONS ON DIP SWITCH NO

1
ON 2
ON 3
ON 4
5
INSERT LONG END OF HEADER UP FROM BOTTOM OF DISPLAY. SOLDER TO DISPLAY
4 2
ITEM
1 2 3 4 5
PART NO.
27249 27261 27012 27264 27588 PCB Assembly LCD Spacer Contrast Knob LCD Header
DESCRIPTION
QTY
1 2 1 1 1
45
9- PARTS
Intelect Transport Base Assembly

YELLOW STRI PE GREEN WITH
RED WIRE
L
4 9
BLUE WIRE
N
NOTE TUCK FERRITE UNDER POWER SUPPLY
DETAIL A (SEE FIGURE 6.9)

5
PLACE INSULATED SIDE OF SHIELD NEXT TO POWER SUPPLY TUCK FERRITE UNDER POWER SUPPLY AND INTO CORNER
10
11
7
SEE DETAIL A
1
ITEM
1 2 3 4 5 6 7 9 10 11
PART NO.
27983 27256 27984 27367 27265 27158 27152 27136 27142 27592 Base Deep Applicator Hang-Up Connector Infill Panel Fan Seal Power Supply Fan Snap in Inlet (IEC Socket) M4 x 35mm M3 x 6mm Shield T-Port Power Supply
DESCRIPTION
QTY
1 1 1 1 1 1 1 2 2 1
46
9- PARTS
Intelect Transport Combo Final Assembly
NOTE: GRAY COLOR OVERLAY
9 12 14 2
FAN CONNECTOR
POWER SUPPLY CONNECTOR
10 6
LEFT BATTERY CONNECTOR
10 10 10 6
RIGHT
7
(OPTIONAL)
13 3
NOT TO SCALE
11
ITEM
1
PART NO.
See Top Assembly Drawing See Base Assembly Drawing
DESCRIPTION
QTY
1
ITEM
7 9 10 11 12 13 14
PART NO.
27267 28018 27140 27150 27821 28155 27989
DESCRIPTION
Optional Battery Pack Foam Baffle M3 x 8mm Pan Head Screws 1/2"D x 1/4" H BLK Feet Tape 3M Serial Decal Harness Battery
QTY
1 1 4 2 .17FT 1 1
Intelect Transport Base Assembly
3 4 5 6
27410 27253 27361 27363 27365
Battery Compartment Cover Plinth Rear Vent Left Foot Right Foot
1 1 1 1 1
47
10- SCHEMATICS
SOUNDHEAD CONNECTOR
Intelect TranSport Combo Therapy System
FB1 HZ1206 VCC C11 4.7uF/25V 2 2 1 1 1
L3 100uH 2 C12 0.1uF J1 KMDG-8S-BS 4 5 GND 2 5 2 S1 S2 S3 3 1 4 1 3 1 US_GND S1 S2 S3 1 L10 10uH 2 1 1 L9 10uH 2 R151 0 R152 0 HEAD_DATA HEAD_DETECT VRF R7 100 21 21 R8 100 8 7 6 GND HEAD_CLOCK C14 10nF
7 GND
C1 100pF/100V R1 47
GND 2 4 +40VADJ 1 1 C5 0.1uF/200V 3 2 C6 0.1uF/200V 1
5 R160 22_NL 6 7 C98 NL 8 VIN 1 2 9 8 1 12 1 K1 TX2-24V 3 4 5 10 2 L2 2.8uH/2A C10 1000pF/250V 1 1 5 10 2 8 1 12 1 IRF 9 2 2 L1 11.5uH/2A 1 C9 2200pF/250V 1 K2 TX2-24V 2 3 4
R2 47 1 2 C2 100pF/100V 2
C4 33uF/63V 2
T1
C13 10nF
GND ENG00787
FB9 VCC
HZ1206 U2 1 VDD VCC 5 2 C15 0.1uF 1
C16 4.7uF/25V C18 0.1uF 2 2
U3 5 VCC VDD 1 HZ1206 GND 2 GND 1 1 3 3 1 R12 2.2 R11 1.0M 2 4 2 GND OUT TPS2819DBV IN 3 1
VCC 2 3
1 2
C3 4.7uF/25V
D3 BAS16 FB10
R5 0.56 3 1
L4 100uH_NL TP1 TESTPOINT

US Ground
2 1 2
C20 0.1uF_NL R112 0 2
R19 1.5K_NL GND 1 12 R22 1.5K_NL 2 1 2
2 GND 3
R9 1 IN TPS2819DBV OUT 4 1 2.2 R10 1.0M 2 2 1
GND
GND
Q4 IRLR110
Q7 IRLR110
Q8 2N7002 2
1_3MHZ 2 1 GND R13 10K 2 2 US_GND C19 0.1uF 2 R17
R20 300K_NL 1 2 C22
C23 0.1uF_NL 1 U4 GND 6 2
R23 0_NL
VCC
GND
14.0K 12
GND
0.1uF 3
GND
2 R18 1.00K 2 1 C21 1
+ LMH6642MA 4
-5V
GND GND
0.1uF 1 R21 1.00K
DUTY_CYCLE U1A 12 74HC27D 13 2 1 C17 1 1 2
VCC 1 1
R27 620 2
39pF
GND
R25 2.2K 2 I2C_CLOCK I2C_DATA 2
R26 2.2K 1 2 3 7 5 6 8 4 SCL SDA ADDR0 ADDR1 XIN XOUT VDD VSS
U5 CLKN CLKP FBK REF EXTLF LOCK/IPRG VDD VSS FS6131-01 GND C27 0.1uF GND 16 15 13 12 10 9 14 11
3 4 5 2 R28 620 OUT VCC C103 GND .01uF 50V GND 2 GND VCC 14 VCC 3 C28 4 39pF 2 1
U1B 6 74HC27D
OSC1 1 2 EOH GND OSCILLATOR 1
GND
C29 C25 0.1uF 2 GND FB2 VCC HZ1206 C26 4.7uF/25V 2 1 1 0.1uF GND 9 10 11 U1C 7 74HC27D GND 8 2
TP14 TESTPOINT 1
GND
Ultrasound Board 1 of 3 (AMP)

48
2 GND
10- SCHEMATICS
FREQ. D13 LEDRD 1 12 R115 270 2 TP13 TESTPOINT GND 1 I_SAMPLE 2 V_SAMPLE V_SUPPLY DUTY_CYCLE
4.096V
1_3MHZ
VCC
R158 1.00K
R159 1.00K
R117 180 1 1
V_REF
U16
C76 0.1uF 2 C96 470pF C97 470pF LM4040DIM3-4.1
3 D14
HEAD_DETECT
RA5/AN4/SS
Vss
RA0/AN0 RA1/AN1 RA2/AN2/Vref-/CVref RA3/AN3/Vref+ RA4/TOCKI/C1OUT RB0/INT RB1 RB2 RB3/PGM RB4 RB5 RB6/PGC RB7/PGD RC0/T1OSO/T1CKI RC1/T1OSI/CCP2 RC2/CCP1 RC3/SCK/SCL RC4/SDI/SDA RC5/SDO RC6/TX/CK RC7/RX/DT
2 3 4 5 6 21 22 23 24 25 26 27 28 11 12 13 14 15 16 17 18
GND
/CS_US HEAD_DATA
GND
VCC FB11 HZ1206 1
GND
20
Vdd
HEAD_CLOCK 1 I2C_DATA C77 3.3uF/16V 2 I2C_CLOCK CAL TP15 1

Precision PWM Reference
C100 3.3uF/16V 2
C81 0.1uF 2
2 GND
VCC 1
19
Vss
GND
GND 9 OSC1/CLKIN
C82 R125 33K 2 0.1uF
3pole Bessel, -3dB @ 1KHz, -51dB@10KHz, -111dB @100KHz 2
C86 0.1uF 1
Y1 1 1 20MHz 1
R119 2 47 C79 18pF PIC18F252-20/SO 10 1 OSC2/CLKOUT MCLR/Vpp
GND R123 33K 2 1 2
GND 5 R127 12.1K 1 U18 LMV7239M5 C83 .01uF/5% 2 1 21 1 R128 2.61K 21 R129 20.5K 2 1 GND 1 3 C85 .033uF/5% R130 20.5K 2 2 1 5
3 4
+ -
U15
+ -
C80 18pF 2 2
BUS_CLK BUS_DO BUS_DI
PWM
D17 LEDRD R121 270 2 2 1 R124 33K
PWR
GND
GND
STATUS 1
R126 10K 1 1
LMV321M
GND GND 2 1 C84 .068uF/5% 2 GND
2 D18 LEDGN
2 R122 270
STATUS 2
GND 1
R120 10K 2 2
D16 BAS16 3 GND 1 /BUS_RST

PGC
J3 2 4 6 8 10 Header 2x5 PUB 1 3 5 7 9

RX TX MD1
GND
PGD
D15 2 VCC VIN 1 1 2 1 BZX84C5V1
VCC
Ready GND VCC R134 4.7K 11 D21 VCC LEDGN 1 1 R138 2.2K 2 14 C89 0.1uF 2 R141 33K GND R139 2.2K 2 74HC04 2 21 D22 BAS16 Duty Cycle U17C 5 GND 74HC04 6 1 R142 270 22 D23 LEDRD GND GND 1 GND_US 24V_US 3 Duty Cycle Shutdown Active High 1 DUTY_CYCLE /BUS_RST 2 R137 47 C30 1000pF C78 1000pF C88 1000pF VCC 1 J4 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 1 HEADER 20X2 74HC04 R147 47 VCC BUS_DI BUS_DO BUS_CLK /CS_US C92 33pF C93 33pF C94 33pF C95 33pF 2 2 R148 47 2 R149 47 2 R150 47 GND
Digital Ground
R131 2.21K 2
VIN
D19 LEDYW
22
D20 BAS16 3
R136 270 R133 220K Q17 2N7002 23 3
U17B
U17A 1
J5 CON2_NL 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 1 2 GND
Digital Ground
11
11
1 74HC04 R135 330K 2 7
R162 0
2 C87 33uF/25V
R132 1.00K 2
24V_US
VCC
GND
GND
GND
GND
GND_US
C91
GND_US
GNDD_US GNDD_US GNDD_US GNDD_US GNDD_US
10uF
U17F U17D 9 74HC04 8 11 74HC04 U17E 10 13 12 GND
C101 33pF 1 1 1
C90 1000pF
GND
Ultrasound Board 2 of 3 (Ports)

49
10- SCHEMATICS
TP2 TESTPOINT 1 REV B C D E TP3 2 TESTPOINT 1 E.N. NO. 18653 18710 18965 19767
V_SAMPLE VOUT- FULL-WAVE RECTIFIER 1 R32 499
VCC D R29 499 1 2 3 2 GND 11 1 4 1
C31 0.1uF 2 3
12 13
2 1 R34 2.00K 2 1 C34 33nF 2 1 R38 2.00K 2
+ -
U7D LMH6644MA 14 1
R36 499 2 1
R37 301 2 5
FB3 HZ1206 U9B LMV824M
VCC
+ -
U7A LMH6644MA 1
GND 1 D4 BAT54S
R39 1.47K 1 2
C41 0.1uF 2
C42 0.1uF 2 GND
C32 0.1uF 2 2 2 2
2 C33 18pF_NL R35 2.00K 1 2 1 1 VCC U8 IN NO GND C35 22nF
-5V SUPPLY C49 3.3uF/16V 6 1

50mA max.
-5V R30 1.00K R31 VRF 1 2 1 1.00K
GND
R33 1.00K
TP4 TESTPOINT 1 FB4 HZ1206
V+
COM
-5V
7 OSC
TP5 MAX4644EUT TESTPOINT
CAL GND IOUT- FULL-WAVE RECTIFIER 1 R52 499 2 10 9 + 2 R54 2.00K 2 7 1 D7 BAT54S C43 18pF_NL 1 C44 33nF 2 1 R58 1.00K 2
U12 GND LV MAX660M C53 0.1uF 1 1 1
GND
NC
V+
CAP+
CAP-
C45 0.1uF
FC
OUT
5 C54 0.1uF
U7C LMH6644MA 8 1
R56 499 2 1 1
R57 301 2 10 9
+ -
U9C LMV824M 8
C51 3.3uF/16V GND
GND R59 4.02K
GND
1 3
R49 499 C 1 2 5 6 GND + -
U7B LMH6644MA
2 GND C46 4.7nF
40 VOLT ADJUSTABLE SUPPLY R53 1.00K R55 2.00K 1 2 C47 1nF/100V 2
L8 47uH
TP6 TESTPOINT +40VADJ 1 1 C52 0.1uF/200V 2 C50 1nF/200V 2 1 2 TESTPOINT 1 2 GND 2
R50 1.00K IRF 1 2 1
R51 2 1.00K MBRS1100 R60 200 1 R61 200 D8 2 2 12
VIN
GND R62 150
T3 4 5 D24 1 3 2 C67 0.1uF/50V 1 ENG00789 6 7 GND 8 4 3 RECTIFIER FB12
C48 0.1uF/50V 1 1
I_SAMPLE VCC 1 FEEDBK R86 MBRS1100 1 DUTY_CYCLE TP9 TESTPOINT C56 3.3uF/16V_NL 1 2 1 R69 100_NL C57 1 TP8 TESTPOINT 1
0- 4.1V
R63 150
TP7
1 1
D10 1
1 1
C65 680uF/35V R90 200 2 2 R91 200 2 C66 1nF/100V C69 0.1uF 2 1 5 VCC 1 1 R94 150
47 R73 47 Q10 2N7002 1 1 TP10 TESTPOINT C60 10nF R80 4.99K 2 1 2 GND 2 1 2 3 C63 4.7uF/25V 1 2 1 1
1 2
R66 4.99K
C64 0.1uF 2
1 1
C62 470pF 1 1 R84 4.99K 1 2 3 4 C61 COMP FB CS RC UCC3808AN-2 2 2
GND
GND 2
2 GND
2 10nF_NL 2
C58 1nF_NL 2
R76 1.0M
R95 18.0K GND R93 2.2 1 3 2
R67 29.4K
GND U13 VDD OUTA OUTB GND 8 7 6 5 2
+ -
R161 33K 4 1 1 2 V_SUPPLY
2 4
U9D
-
Q15 NDT3055L 1 R87 2.2 1 R88 1.0M 2 1 3
GND 14
GND
TP11 TESTPOINT 1
Q16 NDT3055L 1
4 2
13 PWR 1 R65 4.99K 2 12
LMV824M
U14 LMV321M 2
C99 0.1uF
2 R68 1M_NL 1 2 1 R71 649 R74 6.81K
R77 2.21K
1 560pF
R92 1.0M 2 1
C68 0.1uF
R64 47 Q9 2N7002 1 1 2 3 2 C55 NL V_REF 2

4.096V
11
GND MMBT3906 1 1
-
Q13
Q14 MMBT3906 R89 0.100 Ohm

0-0.300V (0-3A)
1 1
1 3
1 2 1
1 4
U9A LMV824M VCC
1 3
C70 NL 2
R99 1.0M
R109 220K
R110 9.09K 2 1 20 - 25.5 VDC C75 4.7uF/35V 2
GND 2
R107 3.32K
GND
GND
GND
C37 0.1uF 1 2
GND GND C73 100pF 2 2.2K 1
50
GND R96 2.00K GND
GND
J6 GND 1 2 CON2 VIN FB5 FERRITE FB6 FERRITE 24V_US
R72 1.78K
R75 511
TP12 TESTPOINT
C74 0.1uF
R108 2 GND
GND_US
GND
GND
Analog Ground
Ground Links
Ultrasound Board 3 of 3 (V Supply)
10- SCHEMATICS
VCC C38
U3 /CS_STIM /CS_US /CS_AUX SCK2 TX2 C_INH TX0 2 4 6 8 11 13 15 17 1 19 10 A1 A2 A3 A4 A5 A6 A7 A8 OE1 OE2 GND SN74HCT244NSR R2 R3 R4 R5 R6 R7 VDD R8 80 123 124 125 82 83 2 1 128 127 126 66 69 70 71 38 37 34 33 90 91 92 93 94 95 96 10K C1 .01uf U2 EMLE MD0 MD1 MD2 NMI /STBY P6(0) P6(1) P6(2) P6(3) P6(4) P6(5) P6(6) P6(7) Vdd RST GND DS1233A C46 SCK1 ICD_2 RX1 RX0 TX1 TX0 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0 SD_REQ AC_IN 24V_MON KBI_1 KBI_2 KBI_3 KBI_4 KBO_1 KBO_2 KBO_3 KBO_4 BATT_IN BEEPER /EEPROM_CS /DSP_CS DQ SCK2 RX2 TX2 Y1 64 63 62 61 60 59 72 73 74 75 76 77 78 79 112 111 110 109 108 107 106 105 122 121 120 119 118 117 116 115 102 101 98 97 88 86 C3 22pf 85 Vref AVcc AVss XTAL Vcc Vcc Vcc Vcc Vcc Vss Vss Vss Vss Vss Vss Vss Vss Vss Vss Vss Vss Vss Vss Vss Vss P3(5) P3(4) P3(3) P3(2) P3(1) P3(0) P2(7) P2(6) P2(5) P2(4) P2(3) P2(2) P2(1) P2(0) P4(7) P4(6) P4(5) P4(4) P4(3) P4(2) P4(1) P4(0) P1(0) P1(1) P1(2) P1(3) P1(4) P1(5) P1(6) P1(7) P5(3) P5(2) P5(1) P5(0) CLK EXTAL PA(7)/A23 PA(6)/A22 PA(5)/A21 PA(4)/A20 PA(3)/A19 PA(2)/A18 PA(1)/A17 PA(0)/A16 PB(7)/A15 PB(6)/A14 PB(5)/A13 PB(4)/A12 PB(3)/A11 PB(2)/A10 PB(1)/A9 PB(0)/A8 PC(7)/A7 PC(6)/A6 PC(5)/A5 PC(4)/A4 PC(3)/A3 PC(2)/A2 PC(1)/A1 PC(0)/A0 PD(7)/D15 PD(6)/D14 PD(5)/D13 PD(4)/D12 PD(3)/D11 PD(2)/D10 PD(1)/D9 PD(0)/D8 PE(7)/D7 PE(6)/D6 PE(5)/D5 PE(4)/D4 PE(3)/D3 PE(2)/D2 PE(1)/D1 PE(0)/D0 32 31 30 29 27 26 25 24 23 22 21 20 18 17 16 15 14 13 12 11 9 8 7 6 57 56 55 54 52 51 50 49 48 47 46 45 43 42 41 40 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 /CS_STIM /CS_US /CS_AUX A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 PG(4) PG(3) PG(2) PG(1) PG(0) PF(6) PF(5) PF(4) PF(3) PF(2) PF(1) PF(0) 2 3 1 /RST 81 /RES 10K 10K 10K 10K 10K 10K /STBY NMI VDD MD2 MD1 /PWR_LED /RD /HWR /LWR /WAIT BACKLIGHT BUS_RST C_INH FAN SHUTDOWN MD0 EMLE ICD_5 ICD_1 ICD_6 ICD_3 DSP_RS DSP_R/W DSP_E /DSP_RST /CS0 /CS_STIM /CS_US /CS_AUX C_INH SCK2 TX2 TX0 16 15 14 13 12 11 10 9 RP1 10K 1 2 3 4 5 6 7 8 VCC Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 20 18 16 14 12 9 7 5 3
.01uf R10 R11 R12 R13 R14 R15 R16 1K 1K 1K 220 220 220 220 /CS_STIM_5V /CS_US_5V /CS_AUX_5V BUS_CLK BUS_DO C_INH_5V TX0_5V D1 VDD
1N6263 HDR1 VSS VSS VSS VSS VSS VCC VSS +24V VSS +24V VSS 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 BUS_DI BUS_DO BUS_CLK /CS_US_5V /CS_STIM_5V CC VCC C48 VSS +24V VSS +24V VSS VCC VSS VSS /CS_AUX_5V /BUS_RST 22pf C49 22pf R1 10K RX2
VDD
/CS0
CC VSS VSS VSS VSS
VDD U1 H8S2329 D15 D14 D13 D12 D11 D10 D9 D8 16 15 14 13 12 11 10 9 RP3 10K 1 2 3 4 5 6 7 8 /RD /CS0 /HWR A20 A19 A18 A17 A16 16 15 14 13 12 11 10 9 RP5 10K 1 2 3 4 5 6 7 8
HEADER 20X2 Connector: Samtec TLE-120-01-G-DV-A
VCC
.01uf C47
RP4 10K A7 A6 A5 A4 A3 A2 A1 A0 16 15 14 13 12 11 10 9 1 2 3 4 5 6 7 8 A15 A14 A13 A12 A11 A10 A9 A8 16 15 14 13 12 11 10 9
RP6 10K 1 2 3 4 5 6 7 8
R9 10K
/BUS_RST
.01uf
BUS_RST
Q1 2N7002
R20 100K
VDD U4 /RST /RD /CS0 /HWR 12 28 26 11 10 9 16 17 48 1 2 3 4 5 6 7 8 18 19 20 21 22 23 24 25 45 47 27 46 RST OE CE WE A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 A-1 BYTE VSS VSS M29W160DT-90 Vdd /WP 37 14 .01uf C39
VDD RY/BY 15 16 15 14 13 12 11 10 9 RP2 10K EMLE 1 2 3 4 5 6 7 8
C2 22pf
20MHz
A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0
VDD
NC
13
3 4 10 19 28 35 36 44 53 65 67 68 87 99 100 114
104 103
113
DQ14 DQ13 DQ12 DQ11 DQ10 DQ9 DQ8 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0
89 84 58 39 5
43 41 39 36 34 32 30 44 42 40 38 35 33 31 29
R82 0 * * Not Loaded
R86 1K *
D15 D14 D13 D12 D11 D10 D9 D8
D0 D1 D2 D3 D4 D5 D6 D7
1 2 3 4 DIP1 SW DIP-4
8 7 6 5
POSITION 1 2 3 4
OFF Emulator Mode Fake Stim Fake US International
ON Normal Normal Normal Domestic
VDD
R17 220 R18 220 R19 220
D2 1N6263 D3 1N6263 D4 1N6263
/CS_STIM_5V
/CS_US_5V
/CS_AUX_5V
Control Board 1 of 3
51
10- SCHEMATICS
VCC R21 R22 R23 R24 R25 /DSP_CS DSP_RS DSP_R/W DSP_E /DSP_RST 10K 10K 10K VCC 10K VCC 10K C40 BEEPER .01uf U5 /DSP_CS DSP_RS DSP_R/W DSP_E /DSP_RST R87 R88 R89 R90 R91 100 100 100 100 100 2 4 6 8 11 13 15 17 1 19 10 A1 A2 A3 A4 A5 A6 A7 A8 OE1 OE2 GND SN74HCT244PWR U6 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 2 4 6 8 11 13 15 17 1 19 10 A1 A2 A3 A4 A5 A6 A7 A8 OE1 OE2 GND SN74HCT244PWR BACKLIGHT Q3 2N7002 VCC Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 20 18 16 14 12 9 7 5 3 .01uf VCC Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 20 18 16 14 12 9 7 5 3 /DSP_CS_5V DSP_RS_5V DSP_R/W_5V DSP_E_5V /DSP_RST_5V VCC BEEPER Q2 2N7002 R34 100K BP1
C41 .01uF
C58 1000pf
C59 1000pf
C60 1000pf
C61 1000pf
C62 1000pf
DSP1 VCC C42 /DSP_CS_5V DSP_RS_5V DSP_R/W_5V DSP_E_5V /DSP_RST_5V DB0_5V DB1_5V DB2_5V DB3_5V DB4_5V DB5_5V DB6_5V DB7_5V 15 4 5 6 16 7 8 9 10 11 12 13 14 /CS RS R/W E /RST DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 LCD Display Connector: Samtec HLE-122-02-S-DV-BE-A LCD 240 * 128 VEE 17 VEE R39 K 1 R40 VCC Anode 2 A
R37 18K R38 10K Panasonic: EVUF3AF25B14 R29 1K 100 100 Q4 ZVN4306GV R36 100K +24V J1 1 2 FAN
VO
Cathode VSS
C50 22pf
C51 22pf
C52 22pf
C53 22pf
C54 22pf
C55 22pf
C56 22pf
C57 22pf
FAN
R35 100K
+24V VDD VDD
HDR2 ICD_1 ICD_2 ICD_3 /RST ICD_5 ICD_6 /RST 1 2 3 4 5 6 7 1 2 3 4 5 6 7 ICD Header KBI_1 8 9 10 11 12 13 14 8 9 10 11 12 13 14 D5 1N6263 C44 .01uF 24V_MON R41 22K
C4 .01uf
R42 3.01K
KBI_2 VDD KBI_3 SW1 SW2 SW3 C43
.01uf D7 KBO_1 SW4 1N6263 J2 D8 KBO_2 SW7 1N6263 SW8 SW9 MD2 TX1 RX1 9 7 5 3 1 PUB BUS SW10 1N6263 RX0 D10 KBO_4 1N6263 U7 /EEPROM_CS SCK2 TX2 RX2 1 6 5 2 /CS SCLK SI SO 25LC640 R26 10K Vcc /HOLD /WP Vss 8 7 3 4 R43 C5 .1uF TX0_5V 33 VDD C6 .1uf CN1 1 2 3 4 CON4 R33 1K SW11 SW12 VCC 10 8 6 4 2 B7 VDD B6 MCLR R81 100K D6 1N6263 SW5 SW6 R27 10K R28 10K
D9 KBO_3
R30 2.2K
R31 2.2K
R32 2.2K
VDD /PWR_LED PWR LED1 LED_1 R44 47
52
10- SCHEMATICS
VDD VCC + C7 .01uf C8 .01uf C9 .01uf C10 .01uf C21 100uf D11 1N6263 VCC SD_REQ VCC VDD R57 100K U13 LM3940-3.3 1 IN GND OUT 3 C13 .1uF R79 680 24V_DC C35 330uF / 6.3V LED10 3.3V OK 24V_BATT R45 10K Q5 2N7002 R60 D17 SW13 1M R63 15K R46 10K D19 1N4148 R65 10M C14 .1uF BATT_IN D21 1N4148 VCC
C34 .1uF
1N4148 D18
ON/OFF
1N4148
+24V VCC U9 1 IN FB OUT ON/OFF GND 4 2 5 3 SHUTDOWN R66 680 L1 330mH D23 1N5819 C25 330uF LED1 5V OK C26 1uf R61 1M D12 1N6263 R67 4.7K R47 10K Q6 2N7002 R48 10K D20 1N4148 D22 5.1V
U8 3 2 1 DG IN COM IPS521 4 5 24V_BATT
C24 330uf / 35V
LM2575T5.0(5)
+24V
D26
VCC 24V_DC VCC C64 R92 470pf L2 10uH C15 .1uF C22 4.7uf U11 5 4 2 Vin /SHDN GND LT1617 NFB 3 VR1 Vee Cal 24V OK 7.5K C45 .01uf C63 2.2uf SW 1 C28 L5 10uH D24 1N5819 VeeTP1 6.8 VEE 8 U10A R50 10K 3 1 2 LM358D LED2 Vee- OK R51 10K C11 .01uf R70 2.7K C17 .1uF LED3 R71 CN2 1 2 75W C12 .01uf 4 R53 1K 24V_DC AC_IN R58 100K B560C-13 R49 10K R59 18K VCC D13 1N6263 VDD B560C-13
D27
.22uF
R69 270K
C16 100pf
C29 10uF/50V
50K
R64 15K
R83 R84
15 C37 15 .001uf CC 1K D28 B560C-13 DR 6 Q9 IRFR4105 R72 560K L4 10uH C18 .1uF C30 10uF/50V C19 .1uF C31 10uF/50V C32 100uF / 50V R54
VCC
VDD
24V_DC
L3 10uH U12 8 7 2 C33 .022uf 5 4 Vcc FA/SD COMP PGND Vss LM3478 R73 39K R68 4.7K
D14 1N6263 24V_BATT CC VSS_BATT 5V_BATT C_INH_5V R85 100
J3 1 2 3 4 5 6 CON6
Q8 FMMT551 DQ
ISEN
5V_BATT
R55
1K
FB
3 VCC R80 220 R74 26.1K R75 .033 OHM D16 7 6 1N6263 R76 .033 OHM 4 Q7 2N7002 R52 10K C20 R62 1M .1uF AC_IN U10B LM358D 5 VSS_BATT 8 R56 1K + C23 100uf VSS_BATT
C36 10uF/50V
C27 .1uf
R77 150K
R78 3.9K
53
10- SCHEMATICS
SMPS_1.sch
CH1 STIM PWR/HV STIM

Drive_1.sch STV_A 24V HVGA_P HVGA_N HV_TRG1_A HV_CHRG_A STV_SET_A 5V_A COM_A HV_TRG2_A HV_MON_A HV_IPKA HVGA_P HVGA_N STV_A SOURCEA_N SOURCEA_P SOURCEAmA/uA RangeAPmA/uA RangeANmA/uA IDLE_DRV_A OUT_DRV_A VOUT_A_N VOUT_A_P IOUT_A_P IOUT_A_N FDBKA_0 FDBKA_1 SinkAN SinkAP
Hswitch1.sch STV_A 5V_A SinkAN SinkAP SOURCEA_N SOURCEA_P SOURCEAmA/uA RangeAPmA/uA RangeANmA/uA IDLE_DRV_A OUT_DRV_A VOUT_A_N VOUT_A_P IOUT_A_P IOUT_A_N FDBKA_0 FDBKA_1 COM_A
CH1 STIM OUTPUT SHEET 6
/ENA
HV_TRG1_A HV_CHRG_A STV_SET_A
/ENA 5V GND
HV_IPKA
HV_TRG2_A HV_MON_A HV_IPKA 5V_A
STIMA_P STIMA_N
STIMA_P STIMA_N
SHEET 4
Main1.sch 24V 5V COM_A ENA 5V
CH A uP SHEET 5
Relay1.sch OUTMUX1 24V 5V
SHEET 7
STIMA_N STIMA_P HVGA_N HVGA_P
ENA
Link1.sch 5V TXD_A RXD_A CHCLK
CH1 ISO PWR 5V_A DI_A DO_A SCLK_A COM_A COM_A
HVGA_N HVGA_P DI_A DO_A SCLK_A COM_A 5V_A STIM/TEST_A HV/STIM_A POS/NEG_HV_A 24V ENA Isolation Barrier
STIMA_+ STIMA_-
STIMA_+ STIMA_-
TXD_A RXD_A CHCLK
GND
STIM/TEST_A HV/STIM_A POS/NEG_HV_A 24V ENA Combo_Stim Combo_Stim
J103 1 CON1
PWR_uP_A
PWR_uP_A
TO US PCB
CHA ISO PWR SHEET 3
COMBO_A STIM/TEST_A HV/STIM_A POS/NEG_HV_A STIM/TEST_A HV/STIM_A POS/NEG_HV_A
COMBO_A /ENA GND
RELAYS
COMBO_A
COMBO_A
GND
J2 5V /TXD_B RXD_B /CHCLK STIM/TEST_B HV/STIM_B POS/NEG_HV_B /CH2 PWR_uP_B ENB /TXD_B RXD_B /CHCLK STIM/TEST_B HV/STIM_B POS/NEG_HV_B /CH2 PWR_uP_B ENB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16PIN
MAIN uP SHEET2
J102 6 5 4 3 2 1 CON6 STIMA_-
STIMA_+
TO CHANNEL 2 STIM BOARD
Stim Board Stim Channel 1

54
10- SCHEMATICS
5V_A C118 0.1uF C119 0.1uF C120 0.1uF C121 0.1uF C122 0.1uF 5V_A C123 0.1uF 1 1 1 1 1 1 1 GREEN 1 C124 0.1uF YELLOW 1 YELLOW 1 DS100 DS101 DS102 LED_G LED_Y LED_Y 2 2 2
4 3 2 1 R127 2K2_QUAD COM_A 5V_A R128 1K 1% use 4.75V trip point 1 Programming Header 5V_A RESET_A 1 MCP120 C125 0.01uF 3 J100 5 4 3 2 1 CON5 COM_A COM_A 5 6 7 8
U102
C162 0.1uF
SCLK_A
SCLK_A HV_TRG1_A
C126
HV_CHRG_A SOURCEAmA/uA
0.01uF
RangeANmA/uA RangeAPmA/uA
Y100 1 C127 27pF 1 20MHz C128 100 99 SCLK_A 98 97 96 95 HV_TRG1_A 94 93 HV_CHRG_A 92 91 90 89 88 87 86 85 84 SOURCEAmA/uA 83 RangeANmA/uA 82 RangeAPmA/uA 81 80 79 78 77 76 1 HI 2 74HC125 U104 5 6 7 8 RES0n P86/SCK1/.. P85/RXD1/.. P84/TXD1/.. P83 P82 P81 P80 VSS PB0/D0 PB1/D1 P37/D15 P36/D14 P35/D13 P34/D12 P33/D11 P32/D10 P31/D9 P30/D8 PB2/D2 PB3/D3 P10/A0 P11/A1 P12/A2 P13/A3 13 R129 10K_QUAD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 U105D 11 74HC125 HV_TRG2_A 10 HV_TRG2_A U105C 8 74HC125 5V_A 14 4 SOURCEA_N SinkAN 27pF COM_A
U105A 3 SinkAP
COM_A
5V_A
HI 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51
12
COM_A
COM_A C129 COM_A 1uF VCL_A
DO_A DI_A
DO_A DI_A
R130 10K_QUAD
COM_A
RESn XTAL EXTAL VCC MD1 MD0 NMI STBYn VCC PA7/A23 PA6/A22 P52/SCK0 P51/RXD0 P50/TXD0 GND P97/WAITn P96/SYS_CLK P95/ASn P94/HWRn PA5/A21 PA4/A20 P93/RDn P92/IRQ0n P91/IRQ1n P90/LWRn
P14/A4 P15/A5 P16/A6 P17/A7 VSS VSS PB4/D4 PB5/D5 P20/A8 P21/A9 P22/A10 P23/A11 P24/A12 P25/A13 P26/A14 P27/A15 VCC PB6/D6 PB7/D7 P47/PWX1 P46/PWX0 P45 P44 P43 P42/SCK2 P60/CIN0 P61/CIN1 P62/CIN2 P63/CIN3 PA3/A19 PA2/CIN10 P64/CIN4 P65/CIN5 P66/CIN6 P67/CIN7 AVref AVCC P70/AN0 P71/AN1 P72/AN2 P73/AN3 P74/AN4 P75/AN5 P76/AN6 P77/AN7 AVSS PA1/A17 PA0/A16 P40/TXD2(ir) P41/RXD2(ir)
4 3 2 1
COM_A
9 LOW
U105B 5 5V_A LOW 74HC125 STV_SET_A IDLE_DRV_A PWM PWM 7 6 SOURCEA_P
5 6 7 8
COM_A STV_SET_A IDLE_DRV_A 5V_A
P90,91,92 MUST BE PULLED UP TO PROGRAM CHIP
4 3 2 1
FDBKA_1 FDBKA_0 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
H8S2144
3 2
U106A 1 TLC2272ACD R142 2.0K 1%
OUT_DRV_A
0.25% or better ideally
IOUT_A_P IOUT_A_N VOUT_A_P VOUT_A_N E_A_RAW E_A_AVG
HV_IPKA
5V_A
4 COM_A 5 6 U106B 7
need 512K +/- 0.25%max R143 511K 1% R145 1K 1%
5V_A COM_A D110 STV_A STV_A R133 1M 1% R134 1M 1% R135 27.4K 1% 1 C131 0.1uF 3 2 BAV99 1 HV_IPKA VOUT_A_N VOUT_A_P IOUT_A_N IOUT_A_P TLC2272ACD
COM_A 5V_A D111 3 2 BAV99 1 R136 1M 1% R137 1M 1% R138 1M 1% R139 1M 1% R140 1M 1% R141 10K 1% HV_MON_A HV_MON_A 1 C132 .01uF VOUT_B IOUT_B
COM_A 505V in = 5V out
Stim Board- Channel A uP

55
10- SCHEMATICS
1 3 R153 200K 1% D118 nc BZX84C10 3 1 STV_A R154 4R7 1W 5% R155 6.81K 1% R158 665 1% 2 3 R159 1 2 COM_A Q110A BC807U 10R 1W 1% Q107 2 1 nc R157 3.30K 1% 3 BZX84C10 D119 BZX84C10 nc D120 1 2 FMMT4403 FMMT4403 C134 .01uF R156 6.81K 1% Q108 Q119 R184 6.81K 1% C141 0.01uF R185 6.81K 1% R186 3.30K 1% R187 665 1% 2 R183 4R7 1W 5% 3
1 Q109 BSP255
1 Q120 BSP255 R188 10R 1W 1%
1 R152 100K 1% FMMTA42 R151 SOURCEAmA/uA 27.4K 1%
Q110B BC807U COM_A 2
Q121A BC807U
Q121B BC807U
COM_A R161 10K 1% FMMTA42 21
1 Q111 BSP255
R160 27.4K 1% 27.4R 1%
1 4 OPA364 C140 1 27pF 5V_A 5
R189 27.4R 1%
1 Q122 BSP255 1 2 R190 10K 1% D115A CMXD2004
Q113 2 Q114 2 FMMTA42 1
COM_A
COM_A
R180
U108 3
1 2
Q124 FMMTA42 1 Q125 FMMTA42 2
D112A CMXD2004 SOURCEA_P 2 6
OUT_DRV_A
R181 10K 1%
SOURCEA_N COM_A R182 10K 1% C159 47pF R179 2.0K 1% R177 1.0K 1% R176 1.0K 1% Q123 FZT657CT
R162 100K 1%
C142 22pF/200V
R191 100K 1% COM_A
U111B R206 C148 10pF 1 1 3 TLC2274ACD C147 100pF 4 5V_A COM_A R213 10K 1% U111C 10 9 TLC2274ACD 8 VOUT_A_P C149 1uF/10V R208 1M 1% R209 10K 1% 3 D121 BAV99 10K 1% 2 R210 27.4K 1% R207 10K 1% 5 6 TLC2274ACD 7 VOUT_A_N
C135 22pF/200V
D112B CMXD2004 FZT657CT
Q112
R178 2.0K 1% 5V_A
2 D115B CMXD2004 R194 5 10K 1% C143 22pF/200V
R163 100K 1%
R192 100K 1% R205 10K 1% R193 1.07K 1% 2
11 U111A
C136 22pF/200V
R164 1.07K 1%
R165 1 2 4 5 STIMA_P STIMA_P 3 V+ 10K 1% C137 FDBKA_0
U109 10 9 8 7
C144 COM_A FDBKA_1 100pF
A0 N01 N03 GND EN
A1 N02 COM N04
COM_A
100pF
COM_A
STIMA_N
R212 STIMA_N 10K 1% C151 10pF D122 BAV99 2
MAX4634 D112C CMXD2004 COM_A 4 4 3 D115C CMXD2004 R211 Q126 BSP299 10K 1% 2 C150 100pF U111D 13 14 12 TLC2274ACD
1 3
R216 R214 1M 1% R215 10K 1% 27.4K 1%
Q115 BSP299
3 R167 C138 1 R168 1M 1% COM_A 4 100pF 27.4K 1%
R166 1K 1% COM_A
R195 1K 1% R196 27.4K 1% C145 1 100pF R197 1M 1%
C152 1uF/10V
COM_A
R169 2K 1%
R198 2K 1% 5V_A
5V_A
R218 2 3 6 5 1 U110B 7 Q127 2 R171 6.81K 1% R170 27.4K 1% COM_A TLC2272ACD COM_A Q128 BSP299 R201 SinkAP 27.4R 1% IDLE_DRV_A 3 R202 2.0K 1% 2 Q129 BSP319 1 C157 10pF 1 14 12 10K 1% TLC2274ACD R225 1M 1% D124 BAV99 2 3 3 R203 2.2R 1% R204 200 1% R224 10K 1% R226 10K 1% 1 2 R217 10K 1% C153 100pf 4 1 3 TLC2274ACD 5V_A C155 1uF/10V 3 11 10K 1% COM_A U112A C154 10pF 1 D123 BAV99 2
R220 10K 1%
5 6 TLC2274ACD
U112B 7 IOUT_A_N
2N7002 Q116
U110A 1
2N7002
TLC2272ACD 8 5V_A COM_A BSP299 Q117 1 3 R172 2
C139 0.01uF
R222 27.4K 1% R219 1M 1% R221 6.81K 1%
SinkAN 27.4R 1%
R175 200 1% 2
R174 2.2R 1% R173 2.0K 1% Q118 1 BSP319 3
COM_A
U112C 10 8 9 TLC2274ACD IOUT_A_P
RangeANmA/uA
RangeAPmA/uA
U112D 13 COM_A COM_A R223
R228 27.4K 1% C158 1uF/10V R227 6.81K 1%
C156 100pf
COM_A
STIMA_P
R230 100R 0.25W
C160 STIMA_N 1000pF 250VAC
Stim Board- Channel A Stim Output
56
10- SCHEMATICS
5V 5V_A
R27 470R 1%
R28 470R 1%
R101 10K 1%
R102 10K 1%
1KHz Clock for timing CHCLK Serial Data to chan TXD_A
2N7002 Q1 1 2 3 4 Q2 2N7002
U9 a1 k1 k2 a2 Vcc O1 O2 GND 8 7 6 5
COM_A
SCLK_A DO_A
OPTO_HPCL2630
R25 10K 1%
GND U10 8 7 6 5 Vcc O1 O2 GND OPTO_HPCL2630 a1 k1 k2 a2 1 2 3 4
R103 470R 1%
RXD_A
Q100 DI_A
2N7002 COM_A
PS1 5V 14 + IN
26D-05S05N +OUT COM -OUT 8 9 10 7 1
FB100 2 1 120 2 5V_A 5V_A
C21 1uF/10V 1 -IN
NC
C100 1uF/10V
PWR_uP_A
Q3 BSP319
5V in 5V out @ 1W converter (DIP) COM_A COM_A
R29 10K 1%
GND GND
Stim Board- Channel A ISO Power

57
10- SCHEMATICS
24V 24V 24V 1 DS4 FB2 120R 2 FB1 120R R24 200 1% 5V 5V
LED_G R6 10K 1% C1 + 4 CB
3 2 1
C3 U3 .01uF
R11 10K 1% U4
+ C12 470uf 6.3V
Vsw on/off GND Vin
FB
8 L1 47uH LM2675
+ C2 68uF
1 C10 0.1uF C11 0.1uF MCP120 3
RESn RESn 1 2
GND D2 BAV99 3 nc /BUS_RST
C6 0.1uF
C7 0.1uF
C8 0.1uF
C9 0.1uF
5V 5V
R5 10K 1%
15uF R7 2K 1% D1 5819SMJ GND 5V 5V 8 7 6 5 GND
GND
GND
J1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40PIN GNDD_US BUS_DI GNDD_US BUS_DO GNDD_US BUS_CLK GNDD_US /CS_US GNDD_US /CS_STIM R8 2K2_QUAD 24V_MON 4V = 24V 1 2 3 4 Programming Header J4 5 4 3 2 1 CON5 GND RXD_A 5V 24V GND_US GND 24V 24V GND GND 24V GND_US (5V) GND C13 .01uF TXD_A 1
5 6 7
Y1 5V C5 27pF GND R1 10K 1% 1 20MHz C4 27pF
DS3
DS1
1 DS2 LED_Y LED_Y 2
(5V) (5V) GND_US
LED_G MONITORS 5V
TXD_A RXD_A /CH2 /CH2
STIM/TEST_B HV/STIM_B POS/NEG_HV_B 5 6 7 8
STIM/TEST_B HV/STIM_B POS/NEG_HV_B
R10 10K_QUAD GND 4 3 2 1 ENB ENB
GND GNDD GND GNDD GNDD /CS_AUX GNDD /BUS_RST 100 99 98 97 96 95 94 93 92 GND 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76
STIM/TEST_A HV/STIM_A POS/NEG_HV_A COMBO_A ENA U5 RES0n P86/SCK1/.. P85/RXD1/.. P84/TXD1/.. P83 P82 P81 P80 VSS PB0/D0 PB1/D1 P37/D15 P36/D14 P35/D13 P34/D12 P33/D11 P32/D10 P31/D9 P30/D8 PB2/D2 PB3/D3 P10/A0 P11/A1 P12/A2 P13/A3
STIM/TEST_A HV/STIM_A POS/NEG_HV_A COMBO_A ENA
5V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
R9 10K_QUAD C14 GND 8 7 6 5 1uF/10V R58 BUS_CLK BUS_DO BUS_DI 8 7 6 5 100_QUAD GND 1 2 3 4 VCL
5V U6 4 5 2 V+ WP VSS 24LC02B-I/OT GND SCL SDA 1 3
RESn XTAL EXTAL VCC MD1 MODE_2 MD0 NMI STBYn VCC PA7/A23 PA6/A22 P52/SCK0 P51/RXD0 P50/TXD0 GND P97/WAITn P96/SYS_CLK P95/ASn P94/HWRn PA5/A21 PA4/A20 P93/RDn P92/IRQ0n P91/IRQ1n P90/LWRn
P14/A4 P15/A5 P16/A6 P17/A7 VSS VSS PB4/D4 PB5/D5 P20/A8 P21/A9 P22/A10 P23/A11 P24/A12 P25/A13 P26/A14 P27/A15 VCC PB6/D6 PB7/D7 P47/PWX1 P46/PWX0 P45 P44 P43 P42/SCK2
75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51
1 2 3 4
GND GND High for EPR
R62 100 1% GND 5V 5V
CHCLK PWR_uP_B PWR_uP_A ENB ENA
5V
5V
R2 10K 1% R42 470R 1%
R43 470R 1%
P60/CIN0 P61/CIN1 P62/CIN2 P63/CIN3 PA3/A19 PA2/CIN10 P64/CIN4 P65/CIN5 P66/CIN6 P67/CIN7 AVref AVCC P70/AN0 P71/AN1 P72/AN2 P73/AN3 P74/AN4 P75/AN5 P76/AN6 P77/AN7 AVSS PA1/A17 PA0/A16 P40/TXD2(ir) P41/RXD2(ir) H8S2144 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 CHCLK PWR_uP_A PWR_uP_B 24V_MON 5V GND PWR_uP_A PWR_uP_B RXD_B TXD_B 5V R12 1 2 3 4 10K_QUAD CHAN_SELECT 8 7 6 5 P1 1 2 3 4 5 CON5 GND NORM PROG DIAG CAL MODE Q8 2N7002 CHCLK Q7 2N7002 RXD_B /TXD_B
P90,91,92 MUST BE PULLED UP TO PROGRAM CHIP
/CHCLK
R20 5V 10K 1% R22 0
GND REVISION
GND R61 100 1% /CS_STIM
GND
MODE NORM PROG DIAG CAL
CHAN_SEL VOLTS 1.25V 1.67V 2.5V 0V
Stim Board- Main uP
58
10- SCHEMATICS
STIM/HV 2 STIMA_N 4 7 6 5 1 24V 24V K1 3
TestLoad/Patient K3 3 2 4 7 6 5 1
R100 1K 5W axial
STIMA_P
8 DPDT - 24V HV+/HVK2 HVGA_N 3 4 7 6 5 1 2
8 DPDT - 24V K4 3 2 4 7 6 5 24V 1 Combo_Stim
HVGA_P 24V 24V 24V
GND
GND 8 DPDT - 24V
/COMBO_A
8 DPDT - 24V
STIM/TEST_A2 U7 STIM/TEST_A STIM/TEST_A2 HV/STIM_A POS/NEG_HV_A COMBO_A ENA STIM/TEST_A STIM/TEST_A2 HV/STIM_A POS/NEG_HV_A COMBO_A ENA 1 2 3 4 5 6 7 8 GND IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7 COMMON ULN2003L(16) GND OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 CLAMP 16 15 14 13 12 11 10 9 TEST/STIM_A TEST/STIM_A2 STIM/HV_A NEG/POS_HV_A /COMBO_A C161 24V .001uF CH1_Out_INDUCTOR2
STIMA_+
L103 CH1_Out_+ INDUCTOR2 L104
J101 4 3 2 1 CON4
/ENA
STIMA_-
5 PLASTICS ONE 4 3 2 38319 JACK 1 VIEW FROM FRONT
Stim Board- Channel A Relays

59
10- SCHEMATICS
24V 24V L2 3u3/1.1A R64 220 FMMT2907ACT 2 Q4 R30 5.62K 1% 1 3 R32 820 1/2W 10MQ100N R33 100K C29 0.1uF 1 + C25 6u8/35V 1 2 1 470pF 200V C60 5 C110 10u/100V D101 R108 100K 1% R65 220 D9 2EZ62D5MSCT 2 D10 1 6 7 T1 1 TRANS EPR STIM 8 D100 1 C101 10p/200V 1 1 C103 10u/100V C107 .022uF/200V 10uH/0.3A C109 10u/100V 2 -+ ES1D L101 R106 0 OHM R107 100K 1% STV_A STV_A
R104 100R 0.25W
C104 10u/100V
C22 0.1uF
C23 2u2/35V
C24 0.1uF
Vc
SD
R31 30K
U11
Q6 R34 100K CMP 2 OUT 6 R38 27.4R 1% UCC3803D IRFR120N 3 1 G
ES1D C105 C111 C108 10u/100V C106 .022uF/200V 10u/100V 1
R105 100R 0.25W C102
R109 100K 1%
GND
Vr T
Isens Ve
R39 1K 1% 10p/200V
10u/100V
R35 16.5K 1% /ENA /ENA Q5 1 2 FMMT2222ACT R37 1K 1% 2 1 R36 2K 1%
F#580-650
R110 100K 1%
C31 C30 100pF 470pF 1 R40 0R2 1W
C28 0.1uF + 1
C26 0.1uF
C27 2u2/25V
C112 10u/100V
R111 6.49K 1%
GND GND 5V 1 C32 0.1uF GND COM_A COM_A
5V
5V_A C114 220pf R114 Q101 U12 R115 182R 1% 2 FMMT2222ACT 2 1 2.2K 1 3 OPA364 0.1uF C113 TLP181 R113 200K 1% 5V_A 5 U100 4
COM_A
R112 49.9K 1%
STV_SET_A
STV_SET_A
6 4 NON-ISOLATED
1 3
Q103 R116 1K 1% FZT757 50mA Ipk
L102 100 mH D103 US1J D102 US1J FB102 1K 1 1K
FB101 1 D105 US1J HV_MON_A D104 US1J C116 .015uF/600V HVGA_N HVGA_N HV_MON_A
HV_CHRG_A
HV_CHRG_A
Q102 FZT657CT
Q104 PHT1N60R Q105 X0202MN 3 1 1 C115 .01uF/600V 1 R119 1.1K 2 2 Q106 X0202MN 3 HV_TRG2_A
HV_TRG2_A
R117 1K 1%
R118 1K 1%
D106 US1J
R120 1.1K
R121 1R5 1%
R122 1.0K 1%
HV_TRG1_A
HV_TRG1_A R123 10K 1% R124 10K 1% R125 5.11K 1% 4 U101A 2 1 3 TLC2272ACD 5V_A C117 .01uF/50V D107 BAV99 R126 1M 3 2 1 8 5 TLC2272ACD 6 7 HV_IPKA HV_IPKA 3 D108 BAV99 1 2 U101B 5V_A 5V_A 5V_A HVGA_P HVGA_P
Stim Board- Channel A Stim Power and HV
60
10- SCHEMATICS
Relay_2.sch Output Switching J1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40PIN GNDD_US BUS_DI GNDD_US BUS_DO GNDD_US BUS_CLK GNDD_US /CS_US GNDD_US /CS_STIM
SHEET 6
24V
24V
(5V) (5V) GND_US 24V GND_US GND 24V 24V GND GND 24V GND_US (5V) C163 .01uF C164 .01uF C165 .01uF C166 .01uF Isolation Barrier SMPS_2.sch GND GNDD GND GNDD GNDD /CS_AUX GNDD /BUS_RST CH2 STIM PWR/HV STIM Drive_2.sch STV_B 24V 24V HVGB_N HVGB_P HV_CHRG_B STV_SET_B 5V /ENB 5V GND 5V_B HV_TRG1_B HV_TRG2_B HV_MON_B HV_IPKB COM_B COM_B HV_TRG1_B HV_TRG2_B HV_MON_B HV_IPKB HVGB_N HVGB_P STV_B
/ENB ENB
/ENB ENB
GND
RELAYS
HVGB_P HVGB_N HVGB_P HVGB_N
STIMA_+ STIMA_-
/ENB
HV_CHRG_B STV_SET_B
5V_B COM_B
STIMB_P STIMB_N
CHB STIM PWR HV SHEET 3

COM_B
SHEET 4 CH B uP
5V_B COM_B SOURCEB_N SOURCEB_P SOURCEBmA/uA RangeBPmA/uA RangeBNmA/uA IDLE_DRV_B OUT_DRV_B VOUT_B_N VOUT_B_P DO_B DI_B SCLK_B IOUT_B_P IOUT_B_N FDBKB_0 FDBKB_1 SinkBN SinkBP
Hswitch2.sch STV_B 5V_B SinkBN SinkBP SOURCEB_N SOURCEB_P SOURCEBmA/uA RangeBPmA/uA RangeBNmA/uA IDLE_DRV_B OUT_DRV_B VOUT_B_N VOUT_B_P IOUT_B_P IOUT_B_N FDBKB_0 FDBKB_1
STIMB_P STIMB_N
J2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16PIN 5V /TXD_B RXD_B /CHCLK STIM/TEST_B HV/STIM_B POS/NEG_HV_B /CH2 PWR_uP_B ENB
FROM CH1 PCB
STIM/TEST_B HV/STIM_B POS/NEG_HV_B /TXD_B RXD_B /CHCLK
Link2.sch CHB ISO PWR 5V /TXD_B RXD_B /CHCLK
SHEET 2
5V_B DO_B DI_B SCLK_B
ENB
SHEET 5
R63 100
PWR_uP_B
PWR_uP_B GND COM_B COM_B
CH B STIM OUTPUT
CHB ISO PWR
J102 1 2 3 4 5 6 CON6 STIMA_+
STIMA_-
FROM CH1 PCB
Stim Board- Channel 2

61
10- SCHEMATICS
HV_TRG1_B 5V_B C118 0.1uF C119 0.1uF C120 0.1uF C121 0.1uF C122 0.1uF C123 0.1uF 5V_B 1 1 1 1 1 1 1 GREEN 1 C124 0.1uF YELLOW 1 YELLOW 1 HV_CHRG_B DS102 HV_TRG1_B HV_CHRG_B
DS100
DS101
SOURCEBmA/uA RangeBNmA/uA RangeBPmA/uA
SOURCEBmA/uA RangeBNmA/uA RangeBPmA/uA
LED_G
LED_Y
LED_Y
4 3 2 1
R127 2K2_QUAD
5 6 7 8
COM_B
COM_B
LED7
Programming Header 5V_B J100 5 4 3 2 1 CON5 COM_B
SCLK_B
LED5 5V_B
C126 .01uF 2
U105A 3 Tristate SinkBP
use 4.75V trip point 2 C162 0.1uF
R128 1K
U102
1 Y100 1 MCP120 3 COM_B C125 .01uF 1
74HC125
C127 27pF
20Mhz COM_B
C128 27pF 100 99 SCLK_B 98 97 96 LED7 95 HV_TRG1_B 94 93 HV_CHRG_B 92 COM_B 91 90 89 88 87 86 85 84 SOURCEBmA/uA 83 RangeBNmA/uA 82 RangeBPmA/uA 81 80 79 78 77 76
5V_B 14 4
RESET_B COM_B 5V_B
U105B 5 U104 74HC125 7 6
Tristate SOURCEB_P
RES0n P86/SCK1/.. P85/RXD1/.. P84/TXD1/.. P83 P82 P81 P80 VSS PB0/D0 PB1/D1 P37/D15 P36/D14 P35/D13 P34/D12 P33/D11 P32/D10 P31/D9 P30/D8 PB2/D2 PB3/D3 P10/A0 P11/A1 P12/A2 P13/A3
5 6 7 8
R129 10K_QUAD RES_uP 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 RESn XTAL EXTAL VCC MD1 MD0 NMI STBYn VCC PA7/A23 PA6/A22 P52/SCK0 P51/RXD0 P50/TXD0 GND P97/WAITn P96/SYS_CLK P95/ASn P94/HWRn PA5/A21 PA4/A20 P93/RDn P92/IRQ0n P91/IRQ1n P90/LWRn
COM_B 10
MD1
VCL_B C129 1uF LED5 DO_B DI_B DO_B DI_B COM_B
5V_B U107 4 5 2 V+ WP VSS 24LC02B-I/OT COM_B 1 2 3 4 10K_QUAD R131 8 7 6 5 R130 SCL SDA 1 3 5V_B 8 7 6 5 10K_QUAD FDBKB_1 FDBKB_0 1 2 3 4
P14/A4 P15/A5 P16/A6 P17/A7 VSS VSS PB4/D4 PB5/D5 P20/A8 P21/A9 P22/A10 P23/A11 P24/A12 P25/A13 P26/A14 P27/A15 VCC PB6/D6 PB7/D7 P47/PWX1 P46/PWX0 P45 P44 P43 P42/SCK2 P60/CIN0 P61/CIN1 P62/CIN2 P63/CIN3 PA3/A19 PA2/CIN10 P64/CIN4 P65/CIN5 P66/CIN6 P67/CIN7 AVref AVCC P70/AN0 P71/AN1 P72/AN2 P73/AN3 P74/AN4 P75/AN5 P76/AN6 P77/AN7 AVSS PA1/A17 PA0/A16 P40/TXD2(ir) P41/RXD2(ir)
75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51
U105C 8
Tristate SOURCEB_N
HV_TRG2_B EMG_B_50/60 COM_B
HV_TRG2_B EMG_B_50/60
74HC125
ON_Low2
12
13
11 Tristate U105D 74HC125DB
SinkBN
5V_B
STV_SET_B IDLE_DRV_B
STV_SET_B IDLE_DRV_B 5V_B
DA0
3 2
U106A 1
R142
H8S2144 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 4
2K0 <1% OPA2364ID 0.25% or better ideally COM_B
P90,91,92 MUST BE PULLED UP TO PROGRAM CHIP HV_IPKB DA0 DA1 COM_B
IOUT_B_P IOUT_B_N VOUT_B_P VOUT_B_N
D110 3
2 BAV99
5V_B HVGB_MON
5V_B
DA1
5 6
U106B 7 OPA2364ID
need 512K +/- 0.25%max R143 511K 1% R145 OUT_DRV_B 1K 1% OUT_DRV_B
COM_B
R133 STV_B 1M 1%
R134 1M 1% 375V in = 5V out 1 C131 0.1uF COM_B 3
HVGB_MON
D111
2 5V_B BAV99 1 COM_B
up to 500V R136 HV_MON_B 1M 1% 1M 1% 1M 1% 1M 1% 505V in = 5V out R141 10K 1% R135 27.4K 1% COM_B C132 .01uF COM_B 1M 1% R137 R138 R139 R140
HV_IPKB VOUT_B_N VOUT_B_P IOUT_B_N IOUT_B_P
HV_IPKB VOUT_B_N VOUT_B_P IOUT_B_N IOUT_B_P
Stim Board- Channel B uP

62
10- SCHEMATICS
R153 200K
D118 nc BZX84C10 3
1 C134 10nF R156 6.81K Q108 Q119 R184 6.81K C141 10nF R185 6.81K FMMT4403 FMMT4403 R186 3.30K 1% 3 R187 665 1% 2
STV_B R154 4R7 1W 5% R155 6.81K R158 665 1% 2 3 R159 1 2 COM_B Q110A BC807U 10R 1W 1% Q107 2 1 nc R157 3.30K 1%
R183 4R7 1W 5% 3
1 Q109 BSP255
1 Q120 BSP255 R188 nc 10R 1W 1%
1 R152 100K FMMTA42 R151 SOURCEBmA/uA 27.4K
BZX84C10 D119 BZX84C10 D120 1 Q110B BC807U COM_B 2 R180 1 R160 27.4K 1% 27R U108 3 1 4 OPA364 C140 1 27pF 5V_B SOURCEB_N R182 10K C159 47 pF R179 2K R177 1K R176 1K 1% Q123 FZT657CT 5 2 6 COM_B R189 27R 21 1 Q122 BSP255 3 Q121B BC807U 2
Q121A BC807U
Q113 1 Q114 2 1 2 FMMTA42 2 6 FMMTA42 R161 10K 21 Q111 BSP255
R190 10K
1 Q124 FMMTA42 2 1 FMMTA42 2 Q125 R191 100K 1% U111B COM_B R206 10K C148 10 pF 1 1 3 TLC2274ACD 4 R193 1.07K C147 100pF C149 1uF/10V 5V_B COM_B COM_B U111C 10 9 TLC2274ACD 8 VOUT_B_P R208 1M R209 10K 1% 3 D121 BAV99 2 R210 27.4K R207 10K 5 6 TLC2274ACD 7 VOUT_B_N
D112A CMXD2004 SOURCEB_P
OUT_DRV_B
R181 10K 1%
D115A CMXD2004
C142 D115B CMXD2004 22pF/200V
R162 100K 1%
C135 22pF/200V
D112B CMXD2004 FZT657CT
Q112
R178 2K 5V_B
R163 100K 1%
C136 22pF/200V
R194 10K
C143 22pF/200V
R192 100K 1% R205 10K 2
11 U111A
R164 1.07K 1%
R165 1 2 4 5 STIMB_P STIMB_P 3 V+ 10K C137 FDBKB_0
U109 10 9 8 7
C144 COM_B FDBKB_1 100pF
A0 N01 N03 GND EN
A1 N02 COM N04
5V_B 5V_B
COM_B
100pF
STIMB_N
R212 STIMB_N 10K C151 10 pF 1 14 12 TLC2274ACD C150 100pF C152 1uF/10V D122 BAV99 2
R213 10K
MAX4634 D112C CMXD2004 COM_B 4 4 3 D115C CMXD2004 R211 Q126 BSP299 10K 2 1 2 1 U111D 13
R216 R214 1M R215 10K 27.4K
Q115 BSP299
3 R167 C138 1 R168 1M 1% COM_B 4 100pF 27.4K 1%
R166 1K COM_B
R195 1K R196 27.4K 1% C145 1 100pF R197 1M 1%
COM_B COM_B
R169 2K
R198 2K
R218 2 3 1 6 5 U110B 7 Q127 2 11 10K COM_B U112A R171 6.81K R170 27.4K 1% TLC2272ACD COM_B Q128 BSP299 2 R217 10K 4 C153 470pF/200V 3 1 3 TLC2274ACD 5V_B C155 1uF/10V C154 10 pF 1 D123 BAV99 2 3
R220 10K
5 6
U112B 7 TLC2274ACD IOUT_B_N
2N7002 Q116
U110A 1
2N7002
TLC2272ACD 5V_B C139 10nF 8
R222 27.4K 1% R219 511K R221 6.81K
COM_B 2 BSP299 Q117 1 3
R172 27R
COM_B SinkBN IDLE_DRV_B SinkBP
R201 27R R202 2K 1%
R175 200 1% 2
R174 2.2R 1% R173 2K 1% Q118 BSP319 1 3
R203 2.2R 1% 2
R204 200 1% R224 10K C157 10 pF U112D 13 1 14 12 10K TLC2274ACD R225 511K 3 D124 BAV99 2 R226 10K
COM_B
U112C 10 8 9 TLC2274ACD IOUT_B_P
RangeBNmA/uA
RangeBPmA/uA
Q129 BSP319 1 3
COM_B COM_B
R223
R228 27.4K 1% C158 1uF/10V R227 6.81K
C156 470pF/200V
COM_B COM_B
STIMB_P
R230 100R 0.25W
C160 STIMB_N 1000 pF 250 VAC
Stim Board- Channel B Stim Output

63
10- SCHEMATICS
5V
5V_B
R101 10K
R102 10K
U9 /CHCLK 1 2 3 4 a1 k1 k2 a2 Vcc O1 O2 GND 8 7 6 5 SCLK_B DO_B
/TXD_B
COM_B
OPTO_HPCL2630
GND U10 8 7 6 5 Vcc O1 O2 GND OPTO_HPCL2630 a1 k1 k2 a2 1 2 3 4
R103 470R
RXD_B
Q100 DI_B
2N7002
PS1 5V + C21 1uF 10V 1 2 -IN 26D-05S05N Q3 BSP319 3 5V in - 5V out @ 1W converter 14 + IN +OUT COM -OUT NC 8 9 10 7
FB100 5V_B 120 + C100 1uF 10V 5V_B
PWR_uP_B 1
COM_B
COM_B
R29 10K
GND
GND
Stim Board- Channel B ISO Power

64
10- SCHEMATICS
J101 STIMA_+ CH1_Out_+ 4 3 2 1 CON4
STIMA_-
CH1_Out_-
PLASTICS ONE 4 1 VIEW FROM FRONT 3 2 38319 JACK
STIM/HV TestLoad/Patient STIMB_N 2 4 7 6 5 1 24V 24V 1 6 5 K8 3 K3 3 2 4 7
R100 1K 5W axial GND CHB_Out_-
C161 J104 CON4 .001uF INDUCTOR2 L105 CH2_Out_L106 CH2_Out_+ CHB_Out_+ INDUCTOR2 1 2 3 4
STIMB_P
8 HV+/HVK4 HVGB_N 3 4 7 6 5 1 2 DPDT - 24V
STIM/HV_B
TEST/STIM_B
8 DPDT - 24V
HVGB_P 24V
8 DPDT - 24V
NEG/POS_HV_B
U8 STIM/TEST_B HV/STIM_B POS/NEG_HV_B ENB STIM/TEST_B HV/STIM_B POS/NEG_HV_B 1 2 3 4 5 6 7 8 GND GND GND 24V 24V IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7 COMMON ULN2003L(16) OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 CLAMP 16 15 14 13 12 11 10 9 TEST/STIM_B
ENB
/ENB 24V
/ENB
Stim Board- Channel B Relays

65
10- SCHEMATICS
C25 2 6u8/35V 24V 24V + 1 C167 .01uF GND C168 .01uF C169 .01uF
D100
1 ES1D 1 T1 + C103 10u/100V 100R/.25W +
L101
10uH/0.3A 10u/100V C107 22nF/200V
R106 STV_B 0 OHM STV_B
L2
3u3/1.1A 1 FMMT2907ACT R32 820 1/2W Q4 R30 5.6K C27 2u2/25 +
GND
D9 C26
0.1uF R64 220 R65 220 2EZ62D5MSCT C60 10MQ100N
R104
8
C109
R107 100K 1%
Nominal 0 to 200V
D10
1 2 7
C101
10p/200V
C104
C22
0.1uF
C23
2u2/35V
C24
10u/100V
C110
10u/100V
470pF 200V GND 0.1uF R31 30K 1 R33 100k 1 FB103 6 1 1 7 C29 0.1uF Vc CMP 2
D101
ES1D + C105 10u/100V C108 + C106 22nF/200V
R108 100k 1%
U11
OUT 6
R38
27R 5
R105
100R/.25W
UCC3803D R34 100k R35 16.5K 1 8 Vr T Isens Ve 3
Q6 R39
IRFR120N 1K 1
10u/100V
C111
R109 100k 1%
/ENB
/ENB
C102
10p/200V 10u/100V
1 4
C28
0.1uF
R36
Q5 2 FMMT2222ACT 1 2K
C31 C30
470pF GND 1 100pF
R40 0.2R/1W
TRANS EPR STIM
10u/100V
C112
R110 100k 1% 255V out = 5V in
GND
GND
C32
0.1uF 1K 5V_B
R37
R111 6.49K 1% COM_B R114 2.2K FMMT2222ACT C114 COM_B
Q101 2
220pF/50V 5V_B 5 U100
R115 180R 5V 5V 5V
4 1 3 49.9K R112 STV_SET_B 1%
6 4
U12
OPA364 C113 0.1uF R113 200K 1%
1 3
PWM input to control output voltage
TLP181
Q103 FZT757
L102 50mA Ipk 100 mH D102 US1J FB102 D103 US1J 1 1 1K
FB101 HV_MON_B 1K D105 US1J 1
HiVolt Voltage Feedback HV_MON_B
1 R116 1K
D104 US1J PHT1N60R HV_CHRG_B Q102 FZT657CT Q104 Q105 HV_TRG1_B X0202MN 3 1 1 C115 .01/ 600V R119 1.1K 1 2 C116 .015 / 600V 2 Q106 X0202MN 3
HVGB_N HVGB_P
HiVolt Output
HV_TRG2_B R122 1K
R117 1K
R118 1K
D106 US1J
R120 1.1K 1
R121 1R5
R123 10K 1% 1
R124 R125 5.11K 4 1% 1 1 U101A TLC2272ACD 2 D107 BAV99 1 5V_B 8 C117 .01uF/50V 3 R126 1M 3 10K 5V_B D108 BAV99 2 6 2 3 7 5 TLC2272ACD HV_IPKB 1 U101B 5V_B
HiVolt Current Feedback HV_IPKB
Stim Board- Channel B Stim Power

66
11- WARRANTY
Chattanooga Group, a division of Encore Medical, L. P. ("Company"), warrants that the Intelect Transport Combo Therapy System ("Products") are free of defects in material and workmanship. This warranty shall remain in effect for one year (12 months) from the date of original consumer purchase. If these Products fail to function during the one year warranty period due to a defect in material or workmanship, at the Company's option, the Company or the selling dealer will repair or replace the respective Product without charge within a period of thirty days from the date on which the Product is returned to the Company or the dealer. All repairs to the Product must be performed by a service center certified by the Company. Any modifications or repairs performed by unauthorized centers or groups will void this warranty. The warranty period for certain accessories is 180 days. Accessories consist of Lead Wires, Electrodes, and Nylatex. The warranty period for the Battery and Ultrasound Applicators is one year (12 Months). This Warranty Does Not Cover: Replacement parts or labor furnished by anyone other than the Company, the selling dealer, or a certified Company service technician. Defects or damage caused by labor furnished by someone other than Company, the selling dealer, or a certified Company service technician. Any malfunction or failure in the Product caused by product misuse, including, but not limited to, the failure to provide reasonable and required maintenance or any use that is inconsistent with the Product User's Manual. COMPANY SHALL NOT BE LIABLE IN ANY EVENT FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some locations do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. To obtain service from Company or the selling dealer under this warranty: 1. A written claim must be made within the warranty period to the Company or the selling dealer. Written claims made to the Company should be sent to: Chattanooga Group 4717 Adams Road Hixson, TN 37343 USA Phone: 1-800-592-7329 or 1 423-870-2281 FAX: 1-423-875-5497 chattgroup.com and 2. The Product must be returned to the Company or the selling dealer by the owner. A Return Authorization (RA) Number must be obtained before returning any product to the Company. This warranty gives you specific legal rights and you may also have other rights which vary from location to location. The Company does not authorize any person or representative to create for it any other obligation or liability in connection with the sale of the Product. Any representative or agreement not contained in the warranty shall be void and of no effect. THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
67
4717 Adams Road P.O. Box 489 Hixson, TN 37343 U.S.A. 1-800-592-7329 1-423-870-2281 1-423-875-5497 Fax chattgroup.com
28157A
2007 Encore Medical, L.P.

Intelect Transport Combo Service - 28157A

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2007 Encore Medical, L.P.

Intelect Transport Combo Therapy System

Intelect Transport Combo Therapy System

Intelect Transport Combo Therapy System 1.2 SAFETY PRECAUTIONS

Read, understand, and practice the precautionary and

Intelect Transport Combo Therapy System

Where the integrity of the external protective earth

Long term effects of chronic electrical stimulation are

Stimulation should not be applied over the anterior neck or

These devices are restricted to sale by, or on the order of,

Intelect Transport Combo Therapy System

Use of a unit that indicates an Error or Warning in these

NiMH Batteries contain Class E corrosive materials.

Stimulus delivered by the waveforms of this device,

Intelect Transport Combo Therapy System

Intelect Transport Combo Therapy System

LCD Intensity Contrast Dial Power OnOff Sound Head

LCD Clinical Library LED Indicator (Output Power)

Applicator Parameter Display Enter

Channel 1 Lead Wire Connection

Channel 2 Lead Wire Connection

Ultrasound Applicator Connection

Battery Compartment Serial Decal

Intelect Transport Combo Therapy System

LED Indicator (Output Power)

Channel 1 Lead Wire Connection

Channel 2 Lead Wire Connection

Intelect Transport Combo Therapy System

Ultrasound Applicator Connection

LCD Intensity/Contrast Dial

Intelect Transport Combo Therapy System

A. Intelect Transport Combination Therapy System Physical Specifications

Intelect Transport Combo Therapy System

* ESTI-2 Load Box ** CV = Constant Voltage

Intelect Transport Combo Therapy System

* ESTI-2 Load Box **CC= Constant Current CV= Constant Voltage

Intelect Transport Combo Therapy System

* ESTI-2 Load Box **CC= Constant Current CV= Constant Voltage

Intelect Transport Combo Therapy System

4.3 INTELECT TRANSPORT COMBO THERAPY SYSTEM ULTRASOUND SPECIFICATIONS

Intelect Transport Combo Therapy System

PROBABLE CAUSES USER CORRECTABLE WARNING MESSAGES

Ultrasound Applicator became unplugged Ultrasound Applicator unplugged

102 103 104 105

WARNING WARNING WARNING WARNING

106 107 108 109

WARNING WARNING WARNING WARNING

ERROR MESSAGES (200-213) REQUIRING TECHNICAL ASSISTANCE

Intelect Transport Combo Therapy System

ERROR MESSAGES (200-213) REQUIRING TECHNICAL ASSISTANCE (CONTINUED)

Timed out while saving the Ultrasound Applicator Calibration Data.

Could not save the Calibration Data to the Ultrasound Applicator

CRITICAL ERRORS (300-314) DEMANDING TECHNICAL SERVICE

CRITICAL ERRORS (300-314) DEMANDING TECHNICAL SERVICE

Intelect Transport Combo Therapy System

Intelect Transport Combo Therapy System

Model: 2738 . . . . . . . . . . . . . . . . . . . . . . Input : 100-240V 100 VA, 50/60 Hz

Intelect Transport Combo Therapy System

Intelect Transport Combo Therapy System

5.7 ELECTRICAL STIMULATOR TEST SYSTEM SETUP

POWER SETTING (WATTS) 1* 2* 1 2 4 1 2 5 10 1 5 10 15 20