Silverwing B Scan Report

TANK INSPECTION REPORT-SHELL/ROOF
SILVERWING AFRICA LIMITED CLIENT NAME: LOCATION: TANK IDENTIFICATION: ULP TANK 22 INSPECTION START DATE: 9 May 2011 SWA JOB No.: CLIENT PO No.:
Silverwing Africa (PTY) Ltd; Unit 12 Ebenezer Park, 71-13 Killarney Avenue Killarney Gardens, Cape Town, South Africa. Tel: 021 5575440 Fax: 021 5574354 Email:mel@silverwingafrica.com Web Site: www.silverwingafrica.com INSPECTION CARRIED OUT BY: REPORT AUTHORIZED BY:
DATE: 15/05/2011
Silverwing Africa (PTY) LTD

Reg Nr 2009/014597/07
INSPECTION DETAILS
Client Location Tank Identification Inspection Date Job Number Report Number BP Southern Africa Matola(Mozambique) Tk-22 9 May 2011
Location
Inspection Type
Procedure Number
Roof Plates Shell Plates
Page 1 of 29 Silverwing Africa (PTY) LTD, Private bag X1 Postnet Suite 419 Melkbosstrand 7437, Tel: (+27) 21 557 5740, Fax: (+27) 21 557 4354

Reg Nr 2009/014597/07
SCOPE OF INSPECTION
Shell and Dish Plates
Inspection scope
Carry out a B-Scan thickness survey of the shell plates consisting of 8 spaced Horizontal scans across the 9 courses and 2 spaced scans on the Roof Plates 1 horizontal and 1 vertical scan. The Shell plates were clean to a sufficient standard to allow a C-Scan inspection to take place; some area had paint coming off from the plates on the external surface.
Cleanliness
Results
The B-Scan data will be saved on a CD, the data will be analysed by Silverwing Africa (PTY) Ltd so that the measured minimum plate or wall thickness and measured average plate thickness and Nominal plate thickness (if provided by client) will be recorded and presented as a hard copy.
Restrictions
The width of each B-Scan is approximately 10mm. A single probe of 10mm Diameter and 5MHz.
Electronic report
A CD is attached to this report which contains the following information: Microsoft Word document of the B-scan Report. Microsoft Word document of the Manual UT.

Reg Nr 2009/014597/07
PROCEDURE
1. Aim was to conduct an ultra-sonic B scan inspection on the external plates of the shell and external plates on the roof of Tank 22.
2. The shell was divided in 8 locations and vertical scans was done up the shell wall for all 9 streaks. Please refer to Gauging diagram for tank shell.
3. The roof was dived into 4 locations and a scan was taken from the outside diameter of the roof and the crawler was moved towards centre. Please refer to Gauging diagram for tank roof.
4. Manual UT was done around the tank to confirm the plate thickness and also on the roof plates. These reports are also attached to our report for future reference.
5. Observations noted while carrying out our inspection will also be added in our report. This was a visual inspection and not a physical inspection.
ABBREVIATIONS
1. C- Course 2. S- Scans 3. Loc- Location (Indicated with
N.B: All areas with NO DATA could be caused by the following
1. Excessive dirt 2. Irregular surface or paint that does not adhere to the metal
Where there are areas with NO DATA due to clustered pitting it will be specified on the observation of the affected are

Reg Nr 2009/014597/07
DIAGRAM FOR TANK SHELL
Course 9 Course 8 Course 7 Course 6 Course 5 Course 4 Course 3 Course 2 Course 1 Bottom Plate(Manual UT)
Welding
3D View
Flat View

Reg Nr 2009/014597/07
GAUGING DIAGRAM FOR TANK-SHELL North Top View

Loc 6
Loc 7 Loc 5 Loc 7
Loc 4
Loc 8
Loc 3
Loc 1
Loc 2
South Manhole

Reg Nr 2009/014597/07
DIAGRAM FOR TANK-ROOF

Reg Nr 2009/014597/07
Roof Pipe
GAUGING DIAGRAM FOR TANK ROOF
Loc 1
Loc 2
Loc 4
Loc 3
North

Reg Nr 2009/014597/07
B-SCAN SHELL PLATE ANALYSIS SUMMARY FOR TANK NO. 22

The UT B-scans recorded during the survey have been analysed and measured average wall thickness, measured minimum wall thickness, measured maximum wall thickness and nominal wall thickness (if given by client) for each scan is shown below. LOCATION 1
Scan Number
Location1 S1C1 Location1 S1C2 Location1 S1C3 Location1 S1C4 Location1 S1C5 Location1 S1C6 Location1 S1C7 Location1 S1C8 Location1 S1C9
Measured Average Wall Thickness

mm mm mm mm mm mm mm mm mm
Measured Minimum Wall Thickness

Observations
General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with isolated pitting. General corrosion noted with isolated pitting. General corrosion noted with isolated pitting. General corrosion noted with isolated pitting.

Reg Nr 2009/014597/07
1. LOCATION 1 S1C1. OBSERVATION.
-Material loss between 0.00mm to mm noted across the scanned area, which is % loss in relation to the meas red a!era"e #late thic$ness.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm

Reg Nr 2009/014597/07
'. LOCATION 1 S1C'. OBSERVATION.

Reg Nr 2009/014597/07
(. LOCATION 1 S1C(. OBSERVATION.

Reg Nr 2009/014597/07
). LOCATION 1 S1C). OBSERVATION.

Reg Nr 2009/014597/07
*. LOCATION 1 S1C*. OBSERVATION.

Reg Nr 2009/014597/07
+. LOCATION 1 S1C+. OBSERVATION.

Reg Nr 2009/014597/07
,. LOCATION 1 S1C,. OBSERVATION.

Reg Nr 2009/014597/07
-. LOCATION 1 S1C-. OBSERVATION.

Reg Nr 2009/014597/07
.. LOCATION 1 S1C.. OBSERVATION.
LOCATION 2
Scan Number


Observations
General corrosion noted with isolated pitting. General corrosion noted with isolated pitting. General corrosion noted with isolated shallow pitting. General corrosion noted with isolated scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting.

Reg Nr 2009/014597/07
10. LOCATION ' S1C1. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm 11. LOCATION ' S1C'. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm

Reg Nr 2009/014597/07
-Meas red minim m wall thic$ness& mm 1'. LOCATION ' S1C(. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm 1(. LOCATION ' S1C). OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm 1). LOCATION ' S1C*. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red minim m wall thic$ness& mm 1*. LOCATION ' S1C+. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm 1+. LOCATION ' S1C,. OBSERVATION.
1,. LOCATION ' S1C-. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm

Reg Nr 2009/014597/07
-Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm 1-. LOCATION ' S1C.. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm LOCATION 3
Scan Number


Observations
General corrosion noted with isolated pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with isolated s pitting. General corrosion noted with isolated pitting. General corrosion noted with scattered pitting. General corrosion noted with isolated pitting. General corrosion noted with scattered pitting. General corrosion noted with isolated pitting.

Reg Nr 2009/014597/07
1.. LOCATION ( S1C1. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm '0. LOCATION ( S1C'. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red minim m wall thic$ness& mm '1. LOCATION ( S1C(. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm ''. LOCATION ( S1C). OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm '(. LOCATION ( S1C*. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red minim m wall thic$ness& mm '). LOCATION ( S1C+. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm '*. LOCATION ( S1C,. OBSERVATION.
'+. LOCATION ( S1C-. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm ',. LOCATION ( S1C.. OBSERVATION.
Scan Number


Observations
General corrosion noted with scattered pitting. General corrosion noted with isolated pitting. General corrosion noted with scattered shallow pitting. General corrosion noted with isolated pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting.

Reg Nr 2009/014597/07
'-. LOCATION ) S1C1. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm '.. LOCATION ) S1C'. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red minim m wall thic$ness& mm (0. LOCATION ) S1C(. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm (1. LOCATION ) S1C). OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm ('. LOCATION ) S1C*. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red minim m wall thic$ness& mm ((. LOCATION ) S1C+. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm (). LOCATION ) S1C,. OBSERVATION.
(*. LOCATION ) S1C-. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm (+. LOCATION ) S1C.. OBSERVATION.
Scan Number

6.96mm 7.33mm 6.88mm 6.99mm 6.89mm 6.60mm 6.66mm 6.60mm 6.66mm

5.65mm 5.67mm 5.69mm 5.67mm 5.67mm 5.48mm 5.12mm 5.48mm 5.12mm
Observations
General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with isolated pitting. General corrosion noted with isolated pitting. General corrosion noted with isolated pitting. General corrosion noted with isolated pitting.

Reg Nr 2009/014597/07
(,. LOCATION * S1C1. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm (-. LOCATION * S1C'. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm (.. LOCATION * S1C(. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm )0. LOCATION * S1C). OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm )1. LOCATION * S1C*. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm )'. LOCATION * S1C+. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm )(. LOCATION * S1C,. OBSERVATION.
)). LOCATION * S1C-. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm )*. LOCATION * S1C.. OBSERVATION.
LOCATION 6
Scan Number


Observations
General corrosion noted with isolated pitting. General corrosion noted with isolated pitting. General corrosion noted with isolated shallow pitting. General corrosion noted with isolated scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting.

Reg Nr 2009/014597/07
)+. LOCATION + S1C1. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm ),. LOCATION + S1C'. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm )-. LOCATION + S1C(. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm ).. LOCATION + S1C). OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm *0. LOCATION + S1C*. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm *1. LOCATION + S1C+. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm *'. LOCATION + S1C,. OBSERVATION.
*(. LOCATION + S1C-. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm *). LOCATION + S1C.. OBSERVATION.
Scan Number


Observations
General corrosion noted with isolated pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with isolated s pitting. General corrosion noted with isolated pitting. General corrosion noted with scattered pitting. General corrosion noted with isolated pitting. General corrosion noted with scattered pitting. General corrosion noted with isolated pitting.

Reg Nr 2009/014597/07
**. LOCATION , S1C1. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm *+. LOCATION , S1C'. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm *,. LOCATION , S1C(. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm *-. LOCATION , S1C). OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm *.. LOCATION , S1C*. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm +0. LOCATION , S1C+. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm +1. LOCATION , S1C,. OBSERVATION.
+'. LOCATION , S1C-. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm +(. LOCATION , S1C.. OBSERVATION.
Scan Number


Observations
General corrosion noted with scattered pitting. General corrosion noted with isolated pitting. General corrosion noted with scattered shallow pitting. General corrosion noted with isolated pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting. General corrosion noted with scattered pitting.

Reg Nr 2009/014597/07
+). LOCATION S1C1. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm +*. LOCATION S1C'. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm ++. LOCATION S1C(. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm +,. LOCATION S1C). OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm +-. LOCATION S1C*. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm +.. LOCATION S1C+. OBSERVATION.
-Meas red ma%im m wall thic$ness& mm -Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm ,0. LOCATION S1C,. OBSERVATION.
,1. LOCATION S1C-. OBSERVATION.

Reg Nr 2009/014597/07
-Meas red a!era"e wall thic$ness& mm -Meas red minim m wall thic$ness& mm ,'. LOCATION S1C.. OBSERVATION.

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TANK INSPECTION REPORT-SHELL/ROOF

Silverwing Africa (PTY) LTD

Roof Plates Shell Plates

Silverwing Africa (PTY) LTD

Shell and Dish Plates

Silverwing Africa (PTY) LTD

N.B: All areas with NO DATA could be caused by the following

Silverwing Africa (PTY) LTD

DIAGRAM FOR TANK SHELL

Silverwing Africa (PTY) LTD

GAUGING DIAGRAM FOR TANK-SHELL North Top View

Loc 7 Loc 5 Loc 7

Silverwing Africa (PTY) LTD

DIAGRAM FOR TANK-ROOF

Silverwing Africa (PTY) LTD

GAUGING DIAGRAM FOR TANK ROOF

Silverwing Africa (PTY) LTD

B-SCAN SHELL PLATE ANALYSIS SUMMARY FOR TANK NO. 22

Measured Average Wall Thickness

Measured Minimum Wall Thickness

Silverwing Africa (PTY) LTD

1. LOCATION 1 S1C1. OBSERVATION.

Silverwing Africa (PTY) LTD

'. LOCATION 1 S1C'. OBSERVATION.

Silverwing Africa (PTY) LTD

(. LOCATION 1 S1C(. OBSERVATION.

Silverwing Africa (PTY) LTD

). LOCATION 1 S1C). OBSERVATION.

Silverwing Africa (PTY) LTD

*. LOCATION 1 S1C*. OBSERVATION.

Silverwing Africa (PTY) LTD

+. LOCATION 1 S1C+. OBSERVATION.

Silverwing Africa (PTY) LTD

,. LOCATION 1 S1C,. OBSERVATION.

Silverwing Africa (PTY) LTD

-. LOCATION 1 S1C-. OBSERVATION.

Silverwing Africa (PTY) LTD

.. LOCATION 1 S1C.. OBSERVATION.

Measured Average Wall Thickness

Measured Minimum Wall Thickness

Silverwing Africa (PTY) LTD

10. LOCATION ' S1C1. OBSERVATION.

Silverwing Africa (PTY) LTD

Silverwing Africa (PTY) LTD

1,. LOCATION ' S1C-. OBSERVATION.

Silverwing Africa (PTY) LTD

Measured Average Wall Thickness

Measured Minimum Wall Thickness

Silverwing Africa (PTY) LTD

1.. LOCATION ( S1C1. OBSERVATION.

Silverwing Africa (PTY) LTD

-Meas red minim m wall thic$ness& mm '1. LOCATION ( S1C(. OBSERVATION.

Silverwing Africa (PTY) LTD

-Meas red minim m wall thic$ness& mm '). LOCATION ( S1C+. OBSERVATION.

'+. LOCATION ( S1C-. OBSERVATION.

Silverwing Africa (PTY) LTD

Measured Average Wall Thickness

Measured Minimum Wall Thickness

Silverwing Africa (PTY) LTD

. LOCATION 1 S1C. OBSERVATION.