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Mathcad - Project - prt1CW

This document analyzes a gear system clockwise. It provides specifications for the input and output gears and shafts. It then calculates torque, speed, power, forces, and moments throughout the system. Key values calculated include an input speed of 1725 rpm, output torque of 290 lb-in, and output power of 0.718 hp. Forces on the input pinion and counter gear of 58 lb are also calculated.

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behinddaplate9
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© Attribution Non-Commercial (BY-NC)
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191 views5 pages

Mathcad - Project - prt1CW

This document analyzes a gear system clockwise. It provides specifications for the input and output gears and shafts. It then calculates torque, speed, power, forces, and moments throughout the system. Key values calculated include an input speed of 1725 rpm, output torque of 290 lb-in, and output power of 0.718 hp. Forces on the input pinion and counter gear of 58 lb are also calculated.

Uploaded by

behinddaplate9
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Clockwise Analysis

P
in
.75hp := Motor Power
20deg := Pressure angle of all gears
d
inputpinion
1in := Input pinion diameter
Input gear diameter
d
countergear
2.714in :=
d
counterpinion
.857in := Output pinion diameter
Output gear diameter
d
outputgear
3.5in :=
Input Speed

input
1725 rpm ( ) 180.642
1
s
= :=

out
290inlbf := Output torque
Output Speed

out
156 rpm ( ) 16.336
1
s
= :=
P
out

out

out
0.718 hp = :=
Pitch velocity(same for all gears)
V
pitch
d
inputpinion
2

input
:=
Tangential component of force between input
and counter shafts
F
tinput
P
in
V
pitch
54.805lbf = :=
Radial component of force between input and
counter shafts
F
rinput
F
tinput
tan ( ) 19.947lbf = :=
F
input
F
rinput
2
F
tinput
2
+ 58.322lbf = := Total gear tooth load on input pinion/counter gear
teeth
M
Countershaft
= (F
tinput
)(.5d
countergear
) - (F
toutput
)(.5d
countpinion
) = 0 Summing moments about
countershaft axis
F
toutput
F
tinput
d
countergear
2

\
|
|
.
d
counterpinion
2
173.559 lbf = := Tangential component of force between
counter and output shafts
F
routput
F
toutput
tan ( ) 63.17 lbf = := Radial component of force between counter and
output shafts
F
output
F
toutput
2
F
routput
2
+ 184.697 lbf = := Total gear tooth load on counter pinion/output
gear teeth
Angle between input/counter radial force and
x-plane (equal to angle between input/counter
tangential force and y-plane)

input
11deg :=

output
20.5deg := Angle between counter/output radial force and
x-playe (equal to angle between counter/output
tangential force and y-plane)
I
bx
.76in F
rinput
cos
input
( )
F
tinput
sin
input
( )

( )
1.24in F
toutput
sin
output
( )
F
routput
cos
output
( )

( )
+

1.99in
:=
Sum of moments in around bushing on countershaft in XZ plane (bushing closest to input gear)
I
bx
4.489 lbf =
I
ax
F
rinput
cos
input
( )
F
tinput
sin
input
( )
F
routput
cos
output
( )
F
toutput
sin
output
( )
+ I
bx
6.247 lbf = :=
Sum of forces on countershaft in X direction
I
by
.76in F
rinput
sin
input
( )
F
tinput
cos
input
( )

( )
1.24in F
routput
sin
output
( )
F
toutput
cos
output
( )
+
( )
+

1.99in
:=
Sum of moments about bronze bushing on countershaft in YZ plane (bushing closest to input
gear
I
by
95.991lbf =
I
ay
F
rinput
sin
input
( )
F
routput
sin
output
( )
+ F
toutput
cos
output
( )
+ F
tinput
cos
input
( )
I
by
:=
Sum of forces on countershaft in Y direction
I
ay
38.708lbf =
I
a
I
ax
2
I
ay
2
+ 39.208lbf = :=
a
atan
I
ay
I
ax
|

\
|
|
.
80.833 = :=
I
b
I
bx
2
I
by
2
+ 96.096lbf = :=

b
atan
I
by
I
bx
|

\
|
|
.
87.323 = :=
F
xoutput
F
routput
cos
output
( )
F
toutput
sin
output
( )
1.612 lbf = :=
F
youtput
F
routput
sin
output
( )
F
toutput
cos
output
( )
184.69 lbf = :=

overhang
atan
F
youtput
F
xoutput
|

\
|
|
.
89.5 = :=
P
x
242lbf cos
overhang
( )
2.112 lbf = :=
Components of overhanging load
P
y
242lbf sin
overhang
( )
241.991 lbf = :=
I
dx
.87in F
toutput
sin
output
( )
F
routput
cos
output
( )

( )
P
x
3.88 in +

1.7in
:=
Sum of moments around bronze support bushing on output shaft in XZ plane
I
dx
5.645 lbf =
I
cx
F
toutput
sin
output
( )
F
routput
cos
output
( )
I
dx
P
x
+ :=
Sum of forces on output shaft in X direction
I
cx
1.921 lbf =
I
dy
.87in F
routput
sin
output
( )
F
toutput
cos
output
( )
+
( )
P
y
3.88 in +

1.7in
:=
Sum of moments around bronze support bushing on countershaft in YZ plane
I
dy
646.826 lbf =
I
cy
F
routput
sin
output
( )
F
toutput
cos
output
( )
+ I
dy
P
y
+ :=
Sum of forces on output shaft in Y direction
I
cy
220.145 lbf =
I
c
I
cx
2
I
cy
2
+ 220.154 lbf = :=
c
atan
I
cy
I
cx
|

\
|
|
.
89.5 = :=
I
d
I
dx
2
I
dy
2
+ 646.851 lbf = :=

d
atan
I
dy
I
dx
|

\
|
|
.
89.5 = :=

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