FMVSS 214 - Side Impact
FMVSS 214 - Side Impact
FMVSS 214 - Side Impact
, DOT
571.214
[44 FR 72147, Dec. 13, 1979] EDITORIAL NOTE: For FEDERAL REGISTER citations affecting 571.213, see the List of CFR Sections Affected in the Finding Aids section of this volume.
571.214 Standard No. 214; Side impact protection. S1 Scope and purpose. (a) Scope. This standard specifies performance requirements for protection of occupants in side impacts. (b) Purpose. The purpose of this standard is to reduce the risk of serious and fatal injury to occupants of passenger cars, multipurpose passenger vehicles, trucks and buses in side impacts by specifying strength requirements for side doors, limiting the forces, deflections and accelerations measured on anthropomorphic dummies in test crashes, and by other means. S2 Applicability. This standard applies to passenger cars, and to multipurpose passenger vehicles, trucks and buses with a gross vehicle weight rating (GVWR) of 4,536 kilograms (kg) (10,000 pounds (lb)) or less, except for walk-in vans, or otherwise specified. S3 Definitions. Contoured means, with respect to a door, that the lower portion of its front or rear edge is curved upward, typically to conform to a wheel well.
Double side doors means a pair of hinged doors with the lock and latch mechanisms located where the door lips overlap. Limited line manufacturer means a manufacturer that sells three or fewer carlines, as that term is defined in 49 CFR 583.4, in the United States during a production year. Lowered floor means the replacement floor on a motor vehicle whose original floor has been removed, in part or in total, and replaced by a floor that is lower than the original floor. Modified roof means the replacement roof on a motor vehicle whose original roof has been removed, in part or in total. Raised roof is used as defined in paragraph S4 of 49 CFR 571.216. Walk-in van means a special cargo/ mail delivery vehicle that has only one designated seating position. That designated seating position must be forward facing and for use only by the driver. The vehicle usually has a thin and light sliding (or folding) side door for easy operation and a high roof clearance that a person of medium
899
ER09MR04.023</GPH>
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00909
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
stature can enter the passenger compartment area in an up-right position. S4 Requirements. Subject to the exceptions of S5 (a) Passenger cars. Passenger cars must meet the requirements set forth in S6 (door crush resistance), S7 (moving deformable barrier test), and S9 (vehicle-to-pole test), subject to the phased-in application of S7 and S9. (b) Multipurpose passenger vehicles, trucks and buses with a GVWR of 2,722 kg or less (6,000 lb or less). Multipurpose passenger vehicles, trucks and buses with a GVWR of 2,722 kg or less (6,000 lb or less) must meet the requirements set forth in S6 (door crush resistance), S7 (moving deformable barrier test), and S9 (vehicle-to-pole test), subject to the phased-in application of S7 and S9. (c) Multipurpose passenger vehicles, trucks and buses with a GVWR greater than 2,722 kg (6,000 lb). Multipurpose passenger vehicles, trucks and buses with a GVWR greater than 2,722 kg (6,000 lb) must meet the requirements set forth in S6 (door crush resistance) and S9 (vehicle-to-pole test), subject to the phased-in application of S9. S5 General exclusions. (a) Exclusions from S6 (door crush resistance). A vehicle need not meet the requirements of S6 (door crush resistance) for (1) Any side door located so that no point on a ten-inch horizontal longitudinal line passing through and bisected by the Hpoint of a manikin placed in any seat, with the seat adjusted to any position and the seat back adjusted as specified in S8.4, falls within the transverse, horizontal projection of the doors opening, (2) Any side door located so that no point on a ten-inch horizontal longitudinal line passing through and bisected by the Hpoint of a manikin placed in any seat recommended by the manufacturer for installation in a location for which seat anchorage hardware is provided, with the seat adjusted to any position and the seat back adjusted as specified in S8.3, falls within the transverse, horizontal projection of the doors opening, (3) Any side door located so that a portion of a seat, with the seat adjusted to any position and the seat back adjusted as specified in S8.3, falls
900
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00910
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
S6.2.2 Intermediate crush resistance. The intermediate crush resistance shall not be less than 1,946 N (4,375 lb). S6.2.3 Peak crush resistance. The peak crush resistance shall not be less than three and one half times the curb weight of the vehicle or 5,338 N (12,000 lb), whichever is less. S6.3 Test procedures for door crush resistance. The following procedures apply to determining compliance with S6.1 and S6.2 of S6, Door crush resistance requirements. (a) Place side windows in their uppermost position and all doors in locked position. Place the sill of the side of the vehicle opposite to the side being tested against a rigid unyielding vertical surface. Fix the vehicle rigidly in position by means of tiedown attachments located at or forward of the front wheel centerline and at or rearward of the rear wheel centerline. (b) Prepare a loading device consisting of a rigid steel cylinder or semicylinder 305 mm (12 inches) in diameter with an edge radius of 13 mm (12 inch). The length of the loading device shall be such that (1) For doors with windows, the top surface of the loading device is at least 13 mm (12 inch) above the bottom edge of the door window opening but not of a length that will cause contact with any structure above the bottom edge of the door window opening during the test. (2) For doors without windows, the top surface of the loading device is at the same height above the ground as when the loading device is positioned in accordance with paragraph (b)(1) of this section for purposes of testing a front door with windows on the same vehicle. (c) Locate the loading device as shown in Figure 1 (side view) of this section so that (1) Its longitudinal axis is vertical. (2) Except as provided in paragraphs (c)(2)(i) and (ii) of this section, its longitudinal axis is laterally opposite the midpoint of a horizontal line drawn across the outer surface of the door 127 mm (5 inches) above the lowest point of the door, exclusive of any decorative or protective molding that is not permanently affixed to the door panel.
901
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00911
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
(i) For contoured doors on trucks, buses, and multipurpose passenger vehicles with a GVWR of 4,536 kg (10,000 lb) or less, if the length of the horizontal line specified in this paragraph (c)(2) is not equal to or greater than 559 mm (22 inches), the line is moved vertically up the side of the door to the point at which the line is 559 mm (22 inches) long. The longitudinal axis of the loading device is then located laterally opposite the midpoint of that line. (ii) For double side doors on trucks, buses, and multipurpose passenger vehicles with a GVWR of 4,536 kg (10,000 lb) or less, its longitudinal axis is laterally opposite the midpoint of a horizontal line drawn across the outer surface of the double door span, 127 mm (5 inches) above the lowest point on the doors, exclusive of any decorative or protective molding that is not permanently affixed to the door panel. (3) Except as provided in paragraphs (c)(3)(i) and (ii) of this section, its bottom surface is in the same horizontal plane as the horizontal line drawn across the outer surface of the door 127 mm (5 inches) above the lowest point of the door, exclusive of any decorative or protective molding that is not permanently affixed to the door panel. (i) For contoured doors on trucks, buses, and multipurpose passenger vehicles with a GVWR of 4,536 kg (10,000 lb) or less, its bottom surface is in the lowest horizontal plane such that every point on the lateral projection of the bottom surface of the device on the door is at least 127 mm (5 inches), horizontally and vertically, from any edge of the door panel, exclusive of any decorative or protective molding that is not permanently affixed to the door panel. (ii) For double side doors, its bottom surface is in the same horizontal plane as a horizontal line drawn across the outer surface of the double door span,
902
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00912
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
S7 Moving Deformable Barrier (MDB) Requirements. Except as provided in section S5, when tested under the conditions of S8 each vehicle shall meet S7.3 and the following requirements in a 53 1.0 km/h (33.5 mph) impact in which the vehicle is struck on either side by a moving deformable barrier. S7.1 MDB test with SID. For vehicles manufactured before September 1, 2010, the following requirements must be met. The following requirements also apply to vehicles manufactured on or after September 1, 2010 that are not part of the percentage of a manufacturers production meeting the MDB test with advanced test dummies (S7.2 of this section) or are otherwise excluded from the phase-in requirements of S7.2. (Vehicles manufactured before Sep-
tember 1, 2010 may meet S7.2, at the manufacturers option.) S7.1.1 The test dummy specified in 49 CFR Part 572 Subpart F (SID) is placed in the front and rear outboard seating positions on the struck side of the vehicle, as specified in S11 and S12 of this standard (49 CFR 571.214). S7.1.2 When using the Part 572 Subpart F dummy (SID), the following performance requirements must be met. (a) Thorax. The Thoracic Trauma Index (TTI(d)) shall not exceed: (1) 85 g for a passenger car with four side doors, and for any multipurpose passenger vehicle, truck, or bus; and, (2) 90 g for a passenger car with two side doors, when calculated in accordance with the following formula: TI(d) = 12(GR + GLS)
903
ER11SE07.000</GPH>
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00913
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
Where the term GR is the greater of the peak accelerations of either the upper or lower rib, expressed in gs and the term GLS is the lower spine (T12) peak acceleration, expressed in gs. The peak acceleration values are obtained in accordance with the procedure specified in S11.5. (b) Pelvis. The peak lateral acceleration of the pelvis, as measured in accordance with S11.5, shall not exceed 130 gs. S7.2 MDB test with advanced test dummies. S7.2.1 Vehicles manufactured on or after September 1, 2010 to August 31, 2014. (a) Except as provided in S7.2.4 of this section, for vehicles manufactured on or after September 1, 2010 to August 31, 2014, a percentage of each manufacturers production, as specified in S13.1.1, S13.1.2, S13.1.3, and S13.1.4, shall meet the requirements of S7.2.5 and S7.2.6 when tested with the test dummy specified in those sections. Vehicles manufactured before September 1, 2014 may be certified as meeting the requirements of S7.2.5 and S7.2.6. (b) For vehicles manufactured on or after September 1, 2010 that are not part of the percentage of a manufacturers production meeting S7.2.1 of this section, the requirements of S7.1 of this section must be met. (c) Place the Subpart U ES2re 50th percentile male dummy in the front seat and the Subpart V SIDIIs 5th percentile female test dummy in the rear seat. The test dummies are placed and positioned in the front and rear outboard seating positions on the struck side of the vehicle, as specified in S11 and S12 of this standard (49 CFR 571.214). S7.2.2 Vehicles manufactured on or after September 1, 2014. (a) Subject to S7.2.4 of this section, each vehicle manufactured on or after September 1, 2014 must meet the requirements of S7.2.5 and S7.2.6, when tested with the test dummy specified in those sections. (b) Place the Subpart U ES2re 50th percentile male dummy in the front seat and the Subpart V SIDIIs 5th percentile female test dummy in the rear seat. The test dummies are placed and positioned in the front and rear outboard seating positions on the struck
904
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00914
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
rier shall meet the following requirements: (1) The door shall not disengage from the latched position; (2) The latch shall not separate from the striker, and the hinge components shall not separate from each other or from their attachment to the vehicle. (3) Neither the latch nor the hinge systems of the door shall pull out of their anchorages. S8 Test conditions for determining compliance with moving deformable barrier requirements. General test conditions for determining compliance with the moving deformable barrier test are specified below. Additional specifications may also be found in S12 of this standard (49 CFR 571.214). S8.1 Test weight. Each vehicle is loaded to its unloaded vehicle weight, plus 136 kg (300 pounds) or its rated cargo and luggage capacity (whichever is less), secured in the luggage or loadcarrying area, plus the weight of the necessary anthropomorphic test dummies. Any added test equipment is located away from impact areas in secure places in the vehicle. The vehicles fuel system is filled in accordance with the following procedure. With the test vehicle on a level surface, pump the fuel from the vehicles fuel tank and then operate the engine until it stops. Then, add Stoddard solvent to the test vehicles fuel tank in an amount that is equal to not less than 92 percent and not more than 94 percent of the fuel tanks usable capacity stated by the vehicles manufacturer. In addition, add the amount of Stoddard solvent needed to fill the entire fuel system from the fuel tank through the engines induction system. S8.2 Vehicle test attitude. Determine the distance between a level surface and a standard reference point on the test vehicles body, directly above each wheel opening, when the vehicle is in its as delivered condition. The as delivered condition is the vehicle as received at the test site, filled to 100 percent of all fluid capacities and with all tires inflated to the manufacturers specifications listed on the vehicles tire placard. Determine the distance between the same level surface and the same standard reference points in the vehicles fully loaded condition. The
Where the term a is the resultant head acceleration at the center of gravity of the dummy head expressed as a multiple of g (the acceleration of gravity), and t1 and t2 are any two points in time during the impact which are separated by not more than a 36 millisecond time interval and where t1 is less than t2. (b) Thorax. The deflection of any of the upper, middle, and lower ribs, shall not exceed 44 mm (1.65 inches). (c) Force measurements. (1) The sum of the front, middle and rear abdominal forces, shall not exceed 2,500 N (562 lb). (2) The pubic symphysis force shall not exceed 6,000 N (1,350 pounds). S7.2.6 Dynamic performance requirements using the Part 572 Subpart V SID IIs (5th percentile female) dummy. Use the 49 CFR Part 572 Subpart V SIDIIs 5th percentile female dummy specified in S11 with measurements in accordance with S11.5. The following criteria shall be met: (a) The HIC shall not exceed 1000 when calculated in accordance with the following formula:
HIC = [
2 1 adt ] 2.5 ( t 2 t1 ) ( t 2 t1 ) t1
905
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00915
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
ER11SE07.003</MATH>
ER11SE07.004</MATH>
Where the term a is the resultant head acceleration expressed as a multiple of g (the acceleration of gravity), and t1 and t2 are any two points in time during the impact which are separated by not more than a 36 millisecond time interval. (b) The resultant lower spine acceleration shall not exceed 82 g. (c) The sum of the acetabular and iliac pelvic forces shall not exceed 5,525 N. S7.3 Door opening. (a) Any side door that is struck by the moving deformable barrier shall not separate totally from the vehicle. (b) Any door (including a rear hatchback or tailgate) that is not struck by the moving deformable bar-
571.214
fully loaded condition is the test vehicle loaded in accordance with S8.1 of this standard (49 CFR 571.214). The load placed in the cargo area is centered over the longitudinal centerline of the vehicle. The pretest vehicle attitude is equal to either the as delivered or fully loaded attitude or between the as delivered attitude and the fully loaded attitude, 10 mm. S8.3 Adjustable seats. S8.3.1 50th Percentile Male ES2re Dummy (49 CFR Part 572 Subpart U) In Front Seats S8.3.1.1 Lumbar support adjustment. Position adjustable lumbar supports so that the lumbar support is in its lowest, retracted or deflated adjustment position. S8.3.1.2 Other seat adjustments. Position any adjustable parts of the seat that provide additional support so that they are in the lowest or non-deployed adjustment position. Position any adjustable head restraint in the highest and most forward position. Place adjustable seat backs in the manufacturers nominal design riding position in the manner specified by the manufacturer. If the position is not specified, set the seat back at the first detent rearward of 25 from the vertical. S8.3.1.3 Seat position adjustment. If the passenger seat does not adjust independently of the driver seat, the driver seat shall control the final position of the passenger seat. S8.3.1.3.1 Using only the controls that primarily move the seat and seat cushion independent of the seat back in the fore and aft directions, move the seat cushion reference point (SCRP) to the rearmost position. Using any part of any control, other than those just used, determine the full range of angles of the seat cushion reference line and set the seat cushion reference line to the middle of the range. Using any part of any control other than those that primarily move the seat or seat cushion fore and aft, while maintaining the seat cushion reference line angle, place the SCRP to its lowest position. S8.3.1.3.2 Using only the control that primarily moves the seat fore and aft, move the seat cushion reference point to the mid travel position. If an adjustment position does not exist midway between the forwardmost and
906
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00916
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
S8.10 Impact configuration. The test vehicle (vehicle A in Figure 3) is stationary. The line of forward motion of the moving deformable barrier (vehicle B in Figure 3) forms an angle of 63 degrees with the centerline of the test vehicle. The longitudinal centerline of the moving deformable barrier is perpendicular to the longitudinal centerline of the test vehicle when the barrier strikes the test vehicle. In a test in which the test vehicle is to be struck on its left (right) side: All wheels of the moving deformable barrier are positioned at an angle of 27 1 degrees to the right (left) of the centerline of the moving deformable barrier; and the left (right) forward edge of the moving deformable barrier is aligned so that a longitudinal plane tangent to that side passes through the impact reference line within a tolerance of 51 mm (2 inches) when the barrier strikes the test vehicle. S8.11 Impact reference line. Place a vertical reference line at the location described below on the side of the vehicle that will be struck by the moving deformable barrier. S8.11.1 Passenger cars. (a) For vehicles with a wheelbase of 2,896 mm (114 inches) or less, 940 mm (37 inches) forward of the center of the vehicles wheelbase. (b) For vehicles with a wheelbase greater than 2,896 mm (114 inches), 508 mm (20 inches) rearward of the centerline of the vehicles front axle. S8.11.2 Multipurpose passenger vehicles, trucks and buses. (a) For vehicles with a wheelbase of 2,489 mm (98 inches) or less, 305 mm (12 inches) rearward of the centerline of the vehicles front axle, except as otherwise specified in paragraph (d) of this section. (b) For vehicles with a wheelbase of greater than 2,489 mm (98 inches) but not greater than 2,896 mm (114 inches), 940 mm (37 inches) forward of the center of the vehicles wheelbase, except as otherwise specified in paragraph (d) of this section. (c) For vehicles with a wheelbase greater than 2,896 mm (114 inches), 508 mm (20 inches) rearward of the centerline of the vehicles front axle, except as otherwise specified in paragraph (d) of this section.
907
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00917
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
(d) At the manufacturers option, for different wheelbase versions of the same model vehicle, the impact reference line may be located by the following: (1) Select the shortest wheelbase vehicle of the different wheelbase versions of the same model and locate on it the impact reference line at the location described in (a), (b) or (c) of this section, as appropriate; (2) Measure the distance between the seating reference point (SgRP) and the impact reference line; (3) Maintain the same distance between the SgRP and the impact reference line for the version being tested as that between the SgRP and the impact reference line for the shortest wheelbase version of the model.
908
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00918
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
909
ER11SE07.001</GPH>
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00919
Fmt 8010
Sfmt 8006
Y:\SGML\214214.XXX
214214
571.214
S9. Vehicle-To-Pole Requirements. S9.1 Except as provided in S5, when tested under the conditions of S10: S9.1.1 Except as provided in S9.1.3 of this section, for vehicles manufactured on or after September 1, 2010 to August 31, 2014, a percentage of each manufacturers production, as specified in S13.1.1, S13.1.2, S13.1.3, and S13.1.4 shall
meet the requirements of S9.2.1, S9.2.2, and S9.2.3 when tested under the conditions of S10 into a fixed, rigid pole of 254 mm (10 inches) in diameter, at any velocity between 26 km/h to 32 km/h (16 to 20 mph) inclusive. Vehicles manufactured before September 1, 2014 that are
910
ER11SE07.002</GPH>
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00920
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
or after September 1, 2015 must meet the requirements of S9.2.1, S9.2.2 and S9.2.3, when tested under the conditions specified in S10 into a fixed, rigid pole of 254 mm (10 inches) in diameter, at any speed up to and including 32 km/ h (20 mph). (d)(1) Convertibles manufactured before September 1, 2015 are not subject to S9.1.1 or S9.1.2 of this section. These vehicles may be voluntarily certified to meet the pole test requirements prior to September 1, 2015. (2) Convertibles manufactured on or after September 1, 2015 must meet the requirements of S9.2.1, S9.2.2 and S9.2.3, when tested under the conditions specified in S10 into a fixed, rigid pole of 254 mm (10 inches) in diameter, at any speed up to and including 32 km/h (20 mph). S9.2 Requirements. Each vehicle shall meet these vehicle-to-pole test requirements when tested under the conditions of S10 of this standard. At NHTSAs option, either the 50th percentile adult male test dummy (ES2re dummy, 49 CFR Part 572 Subpart U) or the 5th percentile adult female test dummy (SIDIIs, 49 CFR Part 572 Subpart V) shall be used in the test. At NHTSAs option, either front outboard seating position shall be tested. The vehicle shall meet the specific requirements at all front outboard seating positions. S9.2.1 Dynamic performance requirements using the Part 572 Subpart U (ES 2re 50th percentile male) dummy. When using the ES2re Part 572 Subpart U dummy, use the specifications of S11 of this standard (49 CFR 571.214). When using the dummy, the following performance requirements must be met using measurements in accordance with S11.5. (a) The HIC shall not exceed 1000 when calculated in accordance with the following formula:
HIC = [
2 1 adt ] 2.5 ( t 2 t1 ) ( t 2 t1 ) t1
Where the term a is the resultant head acceleration at the center of gravity of the dummy head expressed as a multiple of g (the acceleration of gravity), and t1 and t2 are any two points in
911
ER11SE07.005</GPH>
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00921
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
time during the impact which are separated by not more than a 36 millisecond time interval and where t1 is less than t2. (b) Thorax. The deflection of any of the upper, middle, and lower ribs, shall not exceed 44 mm (1.65 inches). (c) Force measurements. (1) The sum of the front, middle and rear abdominal forces, shall not exceed 2,500 N (562 pounds). (2) The pubic symphysis force shall not exceed 6,000 N (1,350 pounds). S9.2.2 Dynamic performance requirements using the Part 572 Subpart V SID IIs (5th percentile female) dummy. When using the SIDIIs Part 572 Subpart V dummy, use the specifications of S11 of this standard (49 CFR 571.214). When using the dummy, the following performance requirements must be met. (a) The HIC shall not exceed 1000 when calculated in accordance with the following formula:
HIC = [
2 1 adt ] 2.5 ( t 2 t1 ) ( t 2 t1 ) t1
Where the term a is the resultant head acceleration at the center of gravity of the dummy head expressed as a multiple of g (the acceleration of gravity), and t1 and t2 are any two points in time during the impact which are separated by not more than a 36 millisecond time interval and where t1 is less than t2. (b) Resultant lower spine acceleration must not exceed 82 g. (c) The sum of the acetabular and iliac pelvic forces must not exceed 5,525 N. S9.2.3 Door opening. (a) Any side door that is struck by the pole shall not separate totally from the vehicle. (b) Any door (including a rear hatchback or tailgate) that is not struck by the pole shall meet the following requirements: (1) The door shall not disengage from the latched position; and (2) The latch shall not separate from the striker, and the hinge components shall not separate from each other or from their attachment to the vehicle.
912
ER11SE07.006</GPH>
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00922
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
S10.4 Positioning dummies for the vehicle-to-pole test. (a) 50th percentile male test dummy (49 CFR Part 572 Subpart U ES2re dummy). The 50th percentile male test dummy is positioned in the front outboard seating position on the struck side of the vehicle in accordance with the provisions of S12.2 of this standard, 49 CFR 571.214. (b) 5th percentile female test dummy (49 CFR Part 572 Subpart V SIDIIs dummy). The 5th percentile female test dummy is positioned in the front outboard seating positions on the struck side of the vehicle in accordance with the provisions of S12.3 of this standard, 49 CFR 571.214. S10.5 Adjustable steering wheel. Adjustable steering controls are adjusted so that the steering wheel hub is at the geometric center of the locus it describes when it is moved through its full range of driving positions. If there is no setting detent in the mid-position, lower the steering wheel to the detent just below the mid-position. S10.6 Windows and sunroofs. Movable vehicle windows and vents are placed in the fully closed position on the struck side of the vehicle. Any sunroof is placed in the fully closed position. S10.7 Convertible tops. Convertibles and open-body type vehicles have the top, if any, in place in the closed passenger compartment configuration. S10.8 Doors. Doors, including any rear hatchback or tailgate, are fully closed and latched but not locked. S10.9 Transmission and brake engagement. For a vehicle equipped with a manual transmission, the transmission is placed in second gear. For a vehicle equipped with an automatic transmission, the transmission is placed in neutral. For all vehicles, the parking brake is engaged. S10.10 Rigid pole. The rigid pole is a vertical metal structure beginning no more than 102 millimeters (4 inches) above the lowest point of the tires on the striking side of the test vehicle when the vehicle is loaded as specified in S8.1 and extending above the highest point of the roof of the test vehicle. The pole is 254 mm (10 inches) 6 mm (0.25 in) in diameter and set off from any mounting surface, such as a barrier or other structure, so that the test
913
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00923
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
vehicle will not contact such a mount or support at any time within 100 milliseconds of the initiation of vehicle to pole contact. S10.11 Impact reference line. The impact reference line is located on the striking side of the vehicle at the intersection of the vehicle exterior and a vertical plane passing through the center of gravity of the head of the dummy seated in accordance with S12 in the front outboard designated seating position. The vertical plane forms an angle of 285 (or 75) degrees with the vehicles longitudinal centerline for the right (or left) side impact test. The angle is measured counterclockwise from the vehicles positive X-axis as defined in S10.13. S10.12 Impact configuration. S10.12.1 The rigid pole is stationary. S10.12.2 The test vehicle is propelled sideways so that its line of forward motion forms an angle of 285 (or 75) degrees (3 degrees) for the right (or left) side impact with the vehicles longitudinal centerline. The angle is measured counterclockwise from the vehicles positive X-axis as defined in S10.13. The impact reference line is aligned with the center line of the rigid pole surface, as viewed in the direction of vehicle motion, so that, when the vehicle-topole contact occurs, the center line contacts the vehicle area bounded by two vertical planes parallel to and 38 mm (1.5 inches) forward and aft of the impact reference line. S10.13 Vehicle reference coordinate system. The vehicle reference coordinate system is an orthogonal coordinate system consisting of three axes, a longitudinal axis (X), a transverse axis (Y), and a vertical axis (Z). X and Y are in the same horizontal plane and Z passes through the intersection of X and Y. The origin of the system is at the center of gravity of the vehicle. The X-axis is parallel to the longitudinal centerline of the vehicle and is positive to the vehicle front end and negative to the rear end. The Y-axis is positive to the left side of the vehicle and negative to the right side. The Zaxis is positive above the X-Y plane and negative below it. S11 Anthropomorphic test dummies. The anthropomorphic test dummies used to evaluate a vehicles perform-
914
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00924
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
(SID). Position a correctly configured test dummy, conforming to the applicable requirements of part 572 Subpart F of this chapter, in the front outboard seating position on the side of the test vehicle to be struck by the moving deformable barrier and, if the vehicle has a second seat, position another conforming test dummy in the second seat outboard position on the same side of the vehicle, as specified in S12.1.3. Each test dummy is restrained using all available belt systems in all seating positions where such belt restraints are provided. Adjustable belt anchorages are placed at the mid-adjustment position. In addition, any folding armrest is retracted. Additional positioning procedures are specified below. S12.1.1 Positioning a Part 572 Subpart F (SID) dummy in the driver position. (a) Torso. Hold the dummys head in place and push laterally on the non-impacted side of the upper torso in a single stroke with a force of 66.789.0 N (1520 lb) towards the impacted side. (1) For a bench seat. The upper torso of the test dummy rests against the seat back. The midsagittal plane of the test dummy is vertical and parallel to the vehicles longitudinal centerline, and passes through the center of the steering wheel. (2) For a bucket seat. The upper torso of the test dummy rests against the seat back. The midsagittal plane of the test dummy is vertical and parallel to the vehicles longitudinal centerline, and coincides with the longitudinal centerline of the bucket seat. (b) Pelvis. (1) Hpoint. The Hpoints of each test dummy coincide within 12.7 mm (12 inch) in the vertical dimension and 12.7 mm (12 inch) in the horizontal dimension of a point that is located 6.4 mm (14 inch) below the position of the H point determined by using the equipment for the 50th percentile and procedures specified in SAE J826 (1980) (incorporated by reference; see 49 CFR 571.5), except that Table 1 of SAE J826 is not applicable. The length of the lower leg and thigh segments of the H point machine are adjusted to 414 and 401 mm (16.3 and 15.8 inches), respectively. (2) Pelvic angle. As determined using the pelvic angle gauge (GM drawing
915
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00925
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
78051532 incorporated by reference in part 572, Subpart E of this chapter) which is inserted into the Hpoint gauging hole of the dummy, the angle of the plane of the surface on the lumbar-pelvic adaptor on which the lumbar spine attaches is 23 to 25 degrees from the horizontal, sloping upward toward the front of the vehicle. (3) Legs. The upper legs of each test dummy rest against the seat cushion to the extent permitted by placement of the feet. The left knee of the dummy is positioned such that the distance from the outer surface of the knee pivot bolt to the dummys midsagittal plane is 152.4 mm (6.0 inches). To the extent practicable, the left leg of the test dummy is in a vertical longitudinal plane. (4) Feet. The right foot of the test dummy rests on the undepressed accelerator with the heel resting as far forward as possible on the floorpan. The left foot is set perpendicular to the lower leg with the heel resting on the floorpan in the same lateral line as the right heel. S12.1.2 Positioning a Part 572 Subpart F (SID) dummy in the front outboard seating position. (a) Torso. Hold the dummys head in place and push laterally on the non-impacted side of the upper torso in a single stroke with a force of 66.789.0 N (1520 lb) towards the impacted side. (1) For a bench seat. The upper torso of the test dummy rests against the seat back. The midsagittal plane of the test dummy is vertical and parallel to the vehicles longitudinal centerline, and the same distance from the vehicles longitudinal centerline as would be the midsagittal plane of a test dummy positioned in the driver position under S12.1.1(a)(1). (2) For a bucket seat. The upper torso of the test dummy rests against the seat back. The midsagittal plane of the test dummy is vertical and parallel to the vehicles longitudinal centerline, and coincides with the longitudinal centerline of the bucket seat. (b) Pelvis. (1) Hpoint. The Hpoints of each test dummy coincide within 12.7 mm (12 inch) in the vertical dimension and 12.7 mm (12 inch) in the horizontal dimension of a point that is located 6.4 mm
916
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00926
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
surfaces is 292 mm (11.5 inches). To the extent practicable, both legs of the test dummies in outboard passenger positions are in vertical longitudinal planes. Final adjustment to accommodate placement of feet in accordance with S12.1.3(d) for various passenger compartment configurations is permitted. (d) Feet. Place the feet of the test dummy flat on the floorpan and beneath the front seat as far as possible without front seat interference. If necessary, the distance between the knees may be changed in order to place the feet beneath the seat. S12.2 50th percentile male test dummy49 CFR Part 572 Subpart U (ES 2re). S12.2.1 Positioning an ES2re dummy in all seating positions. Position a correctly configured ES2re test dummy, conforming to the applicable requirements of part 572 of this chapter, in the front outboard seating position on the side of the test vehicle to be struck by the moving deformable barrier or pole. Restrain the test dummy using all available belt systems in the seating positions where the belt restraints are provided. Place adjustable belt anchorages at the mid-adjustment position. Retract any folding armrest. (a) Upper torso. (1) The plane of symmetry of the dummy coincides with the vertical median plane of the specified seating position. (2) Bend the upper torso forward and then lay it back against the seat back. Set the shoulders of the dummy fully rearward. (b) Pelvis. Position the pelvis of the dummy according to the following: (1) Position the pelvis of the dummy such that a lateral line passing through the dummy Hpoints is perpendicular to the longitudinal center plane of the seat. The line through the dummy Hpoints is horizontal with a maximum inclination of 2 degrees. The dummy may be equipped with tilt sensors in the thorax and the pelvis. These instruments can help to obtain the desired position. (2) The correct position of the dummy pelvis may be checked relative to the Hpoint of the Hpoint Manikin by using the M3 holes in the Hpoint
917
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00927
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
back plates at each side of the ES2re pelvis. The M3 holes are indicated with Hm. The Hm position should be in a circle with a radius of 10 mm (0.39 inches) round the Hpoint of the H point Manikin. (c) Arms. For the driver seating position and for the front outboard seating position, place the dummys upper arms such that the angle between the projection of the arm centerline on the mid-sagittal plane of the dummy and the torso reference line is 40 5. The torso reference line is defined as the thoracic spine centerline. The shoulder-arm joint allows for discrete arm positions at 0, 40, and 90 degree settings forward of the spine. (d) Legs and Feet. Position the legs and feet of the dummy according to the following: (1) For the drivers seating position, without inducing pelvis or torso movement, place the right foot of the dummy on the un-pressed accelerator pedal with the heel resting as far forward as possible on the floor pan. Set the left foot perpendicular to the lower leg with the heel resting on the floor pan in the same lateral line as the right heel. Set the knees of the dummy such that their outside surfaces are 150 10 mm (5.9 0.4 inches) from the plane of symmetry of the dummy. If possible within these constraints, place the thighs of the dummy in contact with the seat cushion. (2) For other seating positions, without inducing pelvis or torso movement, place the heels of the dummy as far forward as possible on the floor pan without compressing the seat cushion more than the compression due to the weight of the leg. Set the knees of the dummy such that their outside surfaces are 150 10 mm (5.9 0.4 inches) from the plane of symmetry of the dummy. S12.3 5th percentile female test dummy49 CFR Part 572 Subpart V (SID IIs). Position a correctly configured 5th percentile female Part 572 Subpart V (SIDIIs) test dummy, conforming to the applicable requirements of part 572 of this chapter, in the front outboard seating position on the side of the test vehicle to be struck by the pole and, for the moving deformable barrier, if the vehicle has a second seat, position
918
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00928
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
(5) Hold the dummys thighs down and push rearward on the upper torso to maximize the dummys pelvic angle. (6) Place the legs at 120 degrees to the thighs. Set the initial transverse distance between the longitudinal centerlines at the front of the dummys knees at 160 to 170 mm (6.3 to 6.7 in), with the thighs and legs of the dummy in vertical planes. Push rearward on the dummys knees to force the pelvis into the seat so there is no gap between the pelvis and the seat back or until contact occurs between the back of the dummys calves and the front of the seat cushion. (7) Gently rock the upper torso relative to the lower torso laterally in a side to side motion three times through a 5 degree arc (approximately 51 mm (2 in) side to side). (8) If needed, extend the legs slightly so that the feet are not in contact with the floor pan. Let the thighs rest on the seat cushion to the extent permitted by the foot movement. Keeping the leg and the thigh in a vertical plane, place the foot in the vertical longitudinal plane that passes through the centerline of the accelerator pedal. Rotate the left thigh outboard about the hip until the center of the knee is the same distance from the midsagittal plane of the dummy as the right knee 5 mm ( 0.2 in). Using only the control that moves the seat fore and aft, attempt to return the seat to the full forward position. If either of the dummys legs first contacts the steering wheel, then adjust the steering wheel, if adjustable, upward until contact with the steering wheel is avoided. If the steering wheel is not adjustable, separate the knees enough to avoid steering wheel contact. Proceed with moving the seat forward until either the leg contacts the vehicle interior or the seat reaches the full forward position. (The right foot may contact and depress the accelerator and/or change the angle of the foot with respect to the leg during seat movement.) If necessary to avoid contact with the vehicles brake or clutch pedal, rotate the test dummys left foot about the leg. If there is still interference, rotate the left thigh outboard about the hip the minimum distance necessary to avoid
919
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00929
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
pedal interference. If a dummy leg contacts the vehicle interior before the full forward position is attained, position the seat at the next detent where there is no contact. If the seat is a power seat, move the seat fore and aft to avoid contact while assuring that there is a maximum of 5 mm (0.2 in) distance between the vehicle interior and the point on the dummy that would first contact the vehicle interior. If the steering wheel was moved, return it to the position described in S10.5. If the steering wheel contacts the dummys leg(s) prior to attaining this position, adjust it to the next higher detent, or if infinitely adjustable, until there is 5 mm (0.2 in) clearance between the wheel and the dummys leg(s). (9) For vehicles without adjustable seat backs, adjust the lower neck bracket to level the head as much as possible. For vehicles with adjustable seat backs, while holding the thighs in place, rotate the seat back forward until the transverse instrumentation platform of the head is level to within 0.5 degree, making sure that the pelvis does not interfere with the seat bight. Inspect the abdomen to ensure that it is properly installed. If the torso contacts the steering wheel, adjust the steering wheel in the following order until there is no contact: telescoping adjustment, lowering adjustment, raising adjustment. If the vehicle has no adjustments or contact with the steering wheel cannot be eliminated by adjustment, position the seat at the next detent where there is no contact with the steering wheel as adjusted in S10.5. If the seat is a power seat, position the seat to avoid contact while assuring that there is a maximum of 5 mm (0.2 in) distance between the steering wheel as adjusted in S10.5 and the point of contact on the dummy. (10) If it is not possible to achieve the head level within 0.5 degrees, minimize the angle. (11) Measure and set the dummys pelvic angle using the pelvic angle gage. The angle is set to 20.0 degrees 2.5 degrees. If this is not possible, adjust the pelvic angle as close to 20.0 degrees as possible while keeping the transverse instrumentation platform of
920
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00930
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
erence line is defined as the thoracic spine centerline. The shoulder-arm joint allows for discrete arm positions at 0, +,mn; 45, +,mn; 90, +,mn; 135, and 180 degree settings where positive is forward of the spine. S12.3.3 5th percentile female front passenger dummy positioning. (a) Passenger torso/head/seat back angle positioning. (1) With the seat at the mid-height in the full-forward position determined in S10.3.2, use only the control that primarily moves the seat fore and aft to place the seat in the rearmost position, without adjusting independent height controls. If the seat cushion reference angle automatically changes as the seat is moved from the full forward position, maintain, as closely as possible, the seat cushion reference line angle determined in S10.3.2.3.3, for the final forward position when measuring the pelvic angle as specified in S12.3.3(a)(11). The seat cushion reference line angle position may be achieved through the use of any seat or seat cushion adjustments other than that which primarily moves the seat or seat cushion fore-aft. (2) Fully recline the seat back, if adjustable. Place the dummy into the passengers seat, such that when the legs are positioned 120 degrees to the thighs, the calves of the legs are not touching the seat cushion. (3) Bucket seats. Place the dummy on the seat cushion so that its midsagittal plane is vertical and passes through the SgRP within 10 mm ( 0.4 in). (4) Bench seats. Position the midsagittal plane of the dummy vertical and parallel to the vehicles longitudinal centerline and the same distance from the vehicles longitudinal centerline, within + 10 mm ( 0.4 in), as the midsagittal plane of the driver dummy. (5) Hold the dummys thighs down and push rearward on the upper torso to maximize the dummys pelvic angle. (6) Place the legs at 120 degrees to the thighs. Set the initial transverse distance between the longitudinal centerlines at the front of the dummys knees at 160 to 170 mm (6.3 to 6.7 in), with the thighs and legs of the dummy in vertical planes. Push rearward on the dummys knees to force the pelvis
921
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00931
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
into the seat so there is no gap between the pelvis and the seat back or until contact occurs between the back of the dummys calves and the front of the seat cushion. (7) Gently rock the upper torso relative to the lower torso laterally in a side to side motion three times through a 5 degree arc (approximately 51 mm (2 in) side to side). (8) If needed, extend the legs slightly so that the feet are not in contact with the floor pan. Let the thighs rest on the seat cushion to the extent permitted by the foot movement. With the feet perpendicular to the legs, place the heels on the floor pan. If a heel will not contact the floor pan, place it as close to the floor pan as possible. Using only the control that primarily moves the seat fore and aft, attempt to return the seat to the full forward position. If a dummy leg contacts the vehicle interior before the full forward position is attained, position the seat at the next detent where there is no contact. If the seats are power seats, position the seat to avoid contact while assuring that there is a maximum of 5 mm (0.2 in) distance between the vehicle interior and the point on the dummy that would first contact the vehicle interior. (9) For vehicles without adjustable seat backs, adjust the lower neck bracket to level the head as much as possible. For vehicles with adjustable seat backs, while holding the thighs in place, rotate the seat back forward until the transverse instrumentation platform of the head is level to within 0.5 degree, making sure that the pelvis does not interfere with the seat bight. Inspect the abdomen to ensure that it is properly installed. (10) If it is not possible to achieve the head level within 0.5 degrees, minimize the angle. (11) Measure and set the dummys pelvic angle using the pelvic angle gage. The angle is set to 20.0 degrees 2.5 degrees. If this is not possible, adjust the pelvic angle as close to 20.0 degrees as possible while keeping the transverse instrumentation platform of the head as level as possible by adjustments specified in S12.3.3(a)(9) and (10). (12) If the dummy is contacting the vehicle interior after these adjust-
922
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00932
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
the floor and place the leg as perpendicular to the thigh as possible. (l) Passenger arm/hand positioning. Place the rear dummys upper arm such that the angle between the projection of the arm centerline on the midsagittal plane of the dummy and the torso reference line is 45 5. The torso reference line is defined as the thoracic spine centerline. The shoulder-arm joint allows for discrete arm positions at 0, +,mn; 45, +,mn; 90, +,mn; 135, and 180 degree settings where positive is forward of the spine. S13 Phase-in of moving deformable barrier and vehicle-to-pole performance requirements. S13.1 Vehicles manufactured on or after September 1, 2010 and before September 1, 2014. At anytime during the production years ending August 31, 2011, August 31, 2012, August 31, 2013, and August 31, 2014, each manufacturer shall, upon request from the Office of Vehicle Safety Compliance, provide information identifying the vehicles (by make, model and vehicle identification number) that have been certified as complying with the moving deformable barrier test with advanced test dummies (S7.2), or the vehicles (by make, model and vehicle identification number) that have been certified as complying with the vehicle-to-pole test requirements (S9.1) of this standard. The manufacturers designation of a vehicle as a certified vehicle meeting S7.2 or S9.1 is irrevocable. S13.1.1 Vehicles manufactured on or after September 1, 2010 and before September 1, 2011. (a) Subject to S13.4, for vehicles manufactured on or after September 1, 2010 and before September 1, 2011, the number of vehicles complying with S7.2 shall be not less than 20 percent of: (1) The manufacturers average annual production of vehicles manufactured in the three previous production years; or (2) The manufacturers production in the current production year. (b) Subject to S13.4, for vehicles manufactured on or after September 1, 2010 and before September 1, 2011, the number of vehicles complying with S9.1 shall be not less than 20 percent of:
923
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00933
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.214
(1) The manufacturers average annual production of vehicles manufactured in the three previous production years; or (2) The manufacturers production in the current production year. S13.1.2 Vehicles manufactured on or after September 1, 2011 and before September 1, 2012. (a) Subject to S13.4, for vehicles manufactured on or after September 1, 2011 and before September 1, 2012, the number of vehicles complying with S7.2 shall be not less than 40 percent of: (1) The manufacturers average annual production of vehicles manufactured in the three previous production years; or (2) The manufacturers production in the current production year. (b) Subject to S13.4, for vehicles manufactured on or after September 1, 2011 and before September 1, 2012, the number of vehicles complying with S9.1 shall be not less than 40 percent of: (1) The manufacturers average annual production of vehicles manufactured in the three previous production years; or (2) The manufacturers production in the current production year. S13.1.3 Vehicles manufactured on or after September 1, 2012 and before September 1, 2013. (a) Subject to S13.4, for vehicles manufactured on or after September 1, 2012 and before September 1, 2013, the number of vehicles complying with S7.2 shall be not less than 60 percent of: (1) The manufacturers average annual production of vehicles manufactured in the three previous production years; or (2) The manufacturers production in the current production year. (b) Subject to S13.4, for vehicles manufactured on or after September 1, 2012 and before September 1, 2013, the number of vehicles complying with S9.1 shall be not less than 60 percent of: (1) The manufacturers average annual production of vehicles manufactured in the three previous production years; or (2) The manufacturers production in the current production year. S13.1.4 Vehicles manufactured on or after September 1, 2013 and before September 1, 2014.
924
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00934
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214
571.216
S2. Purpose. The purpose of this standard is to reduce deaths and injuries due to the crushing of the roof into the occupant compartment in rollover crashes. S3. Application. This standard applies to passenger cars, and to multipurpose passenger vehicles, trucks and buses with a GVWR of 2722 kilograms or less. However, it does not apply to (a) School buses; (b) Vehicles that conform to the rollover test requirements (S5.3) of Standard No. 208 ( 571.208) by means that require no action by vehicle occupants; or (c) Convertibles, except for optional compliance with the standard as an alternative to the rollover test requirements in S5.3 of Standard No. 208. S4. Definitions. Altered roof means the replacement roof on a motor vehicle whose original roof has been removed, in part or in total, and replaced by a roof that is higher than the original roof. The replacement roof on a motor vehicle whose original roof has been replaced, in whole or in part, by a roof that consists of glazing materials, such as those in T-tops and sunroofs, and is located at the level of the original roof, is not considered to be an altered roof. Raised roof means, with respect to a roof which includes an area that protrudes above the surrounding exterior roof structure, that protruding area of the roof. Roof over the front seat area means the portion of the roof, including windshield trim, forward of a transverse vertical plane passing through a point 162 mm rearward of the SgRP of the rearmost front outboard seating position. Windshield trim means molding of any material between the windshield glazing and the exterior roof surface, including material that covers a part of either the windshield glazing or exterior roof surface. S5. Requirements. Subject to S5.1, when the test device described in S6 is used to apply a force to either side of the forward edge of a vehicles roof in accordance with the procedures of S7, the lower surface of the test device must not move more than 127 millimeters. The applied force in Newtons is
571.215
[Reserved]
571.216 Standard No. 216; Roof crush resistance. S1. Scope. This standard establishes strength requirements for the passenger compartment roof.
925
VerDate Aug<31>2005
Jkt 214214
PO 00000
Frm 00935
Fmt 8010
Sfmt 8010
Y:\SGML\214214.XXX
214214