Servicemanual sp540v

SERVICE NOTES
Contents
1 Structure & Spare Parts
1-1 COVERS 1-2 FRAME 1-3 DRIVE UNIT 1-4 HEAD CARRIAGE 1-5 BASE FRAME 1-6 CHASSIS 1-7 PINCH ROLL 1-8 STAY ROLL 1-9 TOOL CARRIAGE 1-10 WIPER SYSTEM 1-11 PUMP SYSTEM 1-12 INK SYSTEM 1-13 ACCESSORIES & STAND 1-1 1-2 1-4 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 2-1 2-3 2-10 2-16 2-19 2-24 3-2 3-8 3-10 3-15 3-19 3-24 3-28 3-33 3-35 3-40 3-43 3-44 3-45 3-46
4 Adjustment
4-1 SPECIAL TOOLS 4-2 SERVICE MODE 4-3 HOW TO UPGRADE FIRMWARE 4-4 HEAD ALIGNMENT 4-5 LMIT POSITION & CUT DOWN POSITION INITIALIZE 4-6 LINEAR ENCODER SETUP 4-7 CROP MARK SENSOR ADJUSTMENT 4-8 TOOL/CROP MARK SENSOR POSITION ADJUSTMENT 4-9 PRINT/CUT POSITION ADJUSTMENT 4-10 CALIBRATION (FEEDING DIRECTION) 4-11 TOOL HEIGHT ADJUSTMENT 4-12 TOOL PREASSURE ADJUSTMENT 4-13 CARRIAGE WIRE TENSION ADJUSTMENT 4-14 CAP HEIGHT ADJUSTMENT 4-1 4-2 4-17 4-20 4-29 4-33 4-35 4-37 4-40 4-42 4-44 4-47 4-51 4-54 5-1 6-1 6-2 6-3 6-3 6-4 6-5 6-6 6-7 6-7 6-8 6-9 6-9 6-10 6-10 7-1 7-13 7-15
2 Electrical Section
2-1 2-2 2-3 2-4 2-5 2-6 WIRING MAP MAIN BOARD SERVO BOARD HEATER BOARD SUB BOARD MAINTENANCE PARTS LIST
5 Supplemental Information
5-1 SENSOR MAP
6 Troubleshooting
6-1 INK DROPS ON MEDIA / WHITE FINE LINE / BANDING / 6-2 DOES NOT PRINT AT ALL 6-3 SHIFTING IN PRINTING 6-4 VERTICAL BANDING 6-5 PRINT DOES NOT MATCH WITH CUT 6-6 STITCH CUT 6-7 START AND END POINTS DO NOT MATCH 6-8 DISTORTED FIGURE 6-9 MEDIA SHIFTING 6-10 MOTOR ERROR 6-11 HEATER TEMPERATURE FAILS TO REACH THE PRESET VALUE 6-12 DOESN'T CONTROL THE THEMPERATURE 6-13 ERROR MESSAGE 6-14 SERVICE CALL
MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
3 Replacement of Main Parts

3-1 HEAD REPLACEMENT 3-2 WIPER REPLACEMENT 3-3 CAP TOP REPLACEMENT 3-4 TOOL CARRIAGE REPLACEMENT 3-5 CARRIAGE MOTOR REPLACEMENT 3-6 PUMP REPLACEMENT 3-7 INK TUBE REPLACEMENT 3-8 BATTERY REPLACEMENT 3-9 CARRIAGE WIRE REPLACEMENT 3-10 ENCODER SCALE REPLACEMENT 3-11 PINCH ROLELR REPLACEMENT 3-12 CUTTER PROTECTION REPLACEMENT 3-13 SW POWER SUPPLY REPLACEMENT 3-14 FLEXIBLE CABLE REPLACEMENT
7 Service Activities
7-1 INSTALLATION CHECK LIST 7-2 MAINTENANCE CHECK LIST 7-3 SPECIFICATION
Sixth Edition
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
SP-540V '05 JUL

Copyright2005 ROLAND DG CORPORATION
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
8767-05
Revision Record
Revision No. 0 1 2 3 4 Date 2004.10.14 2004.10.25 2005.1.6 Description of Changes First Edition 1-7 : PINCH ROLLER Parts No. have been changed. 1-3 : DRIVE UNIT, 1-4 : HEAD CARRIAGE Parts has been revised. Approval Issued Inagaki Inagaki Sato Sato
Inagaki Mabuchi Inagaki Mabuchi Kato Mabuchi
2005.1.28 2-6 : MEINTENANCE PARTS LIST_Electrical PartS has been revised. 2005.6.21 3-14 : FLEXIBLE CABLE REPLACEMENT has been added. 6-10 : MOTOR ERROR <ERROR LIST> has been revised. 1-4 : HEAD CARRIAGE Parts has been revised.
2005.7.15
Kato
Hioki
1 Structure & Spare Parts 1-1 COVER
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PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Parts No. 22095156-00 22095158-00 22805567-00 23415133-00 23415112-00 22045135-00 22045114-01 22045371-00 22045376-00 22045134-00 22045373-00 12239406-00 22195140-00 21655310-00 21645106-00 22495211-00 22495210-00 22535287-00 22535443-00 22535390-00 22535460-00 22535453-00 22535452-00 22535330-00 Parts Name APRON,FRONT AL SP-540V APRON,FRONT UNDER SP-540V ASS'Y,FRONT COVER SP-540V ASS'Y,THERMISTOR CABLE SP-300 ASS'Y,THERMOSTAT CABLE SP-300 COVER,INK SYSTEM SP-300 COVER,MAINTENANCE INKHEAD SP-300 COVER,INK CARTRIDGE SP-540V COVER,RAIL F SP-540V COVER,SIDE L SP-300 COVER,TOP SP-540V CUSHION,TM-96-6 FRAME,COVER F SP-540V HOLDER,COVER F SP-540V HOOK,INT SW FJ-540 KEYTOP,DS-LD1H BLK KEYTOP,DS-LX1H BLK LABEL,CAUTION CARRIAGE #LA266 LABEL,MEDIA CLAMP SP-300 LABEL,EMERGENCY STOP #LA496 LABEL,ENERGY STAR COLOR #LA668 LABEL,VERSACAMM SP-300 #LA649 LABEL,VOLTAGE SW SP-300 #LA648 LABEL,WARNING SOL INK #LA396 1-1
PARTS LIST -Main Parts25 26 27 28 29 30 31 32 33 34 Parts No. W840605010 22055690-00 22055356-00 15099124-00 22155958-00 21475189-00 21475155-00 22715468-00 22715355-00 21425110-00 Parts Name PANEL BOARD SP-300 PLATE,FRONT COVER SP-540V PLATE,F COVER CM-500 SENSOR,US-602SXTLAS 65OFF 50ON SHAFT,COVER F FJ-540 SHEET,HEATER RUBBER SP-540V SHEET,PANEL SP-300 STAY,HEATER HOLDER F SP-540V STAY,PANEL SP-300 WASHER,COVER FJ-50
PARTS LIST -Supplemental PartsS1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 Parts No. 31329601-00 31289112-00 31289102-00 31289111-00 31279106-00 31149703-00 31019148-00 31049169-00 31089110-00 31139103-00 31019116-00 Parts Name CLAMP,INSULOK T-18S CUPSCREW, M3*10 NI CUPSCREW, M3*6 NI CUPSCREW, M4*6 NI LABEL,CAUTION HOT SURF NO.778 RING,E-RING ETW-4 UNI-C SCREW,BINDING M2.6*4 C SCREW,CAP M4*8 BC+PW4*10*0 SCREW,PAN M3*4 C+PW SCREW,PLAPOINT M4*6 WH FE SCREW,BINDING M3*6 BC
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PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Parts No. 21905192-00 7520501000-00 22845192-00 22845104-00 21985140-00 12159573-00 12159563-00 12159508-00 23415129-00 23415113-00 23415114-00 23415126-00 23415271-00 21745109-00 22045186-00 22025980-00 22045372-00 22045374-00 22045375-00 W876705040-00 22195145-00 22195146-00 22195105-00 22195148-00 22195149-00 22305101-00 W876705020-00 W840605020-00 22485104-00 22535444-00 22535441-00 22535123-00 22535442-00 22535330-00 22485108-00 12399102-00 22155763-00 22175105-00 W840605080-00 22055474-00 22055589-00 22055598-00 22145393-00 22295302-00 22035196-00 22715347-00 22715467-00 22715351-00 22715350-00 22715348-00 22785101-00 22715465-00 22055644-00 W876705060-00 23415272-00 Parts Name ADAPTER,MEDIA CLAMP SP-540V ASS'Y,CAP BOTTLE 2 FJ-52 BASE,BOTTOM SP-540V BASE,RAIL SP-300 BRACKET,INK CATCH TANK SP-540V BUSH,80F-0603 BUSH,80F-1006 BUSH,SHAFT OILES 80F-1206 CABLE ASS'Y,FAN SP-300 CABLE ASS'Y,FRONT COVER SW SP-300 CABLE ASS'Y,MNT. COVER SW SP-300 CABLE ASS'Y,LOADING SENSOR SP-300 CABLE-ASSY,V SELECTOR SP-540V COLLAR,LEVER FJ-540 COVER,INK SYSTEM SW SP-300 COVER,INT SW FJ-540 COVER,SCAN MOTOR SP-540V COVER,UNDER L SP-540V COVER,UNDER R SP-540V FAN JUNCTION BOARD SP-540V FRAME,MIDDLE L SP-540V FRAME,MIDDLE R SP-540V FRAME,SCAN MOTOR SP-300 FRAME,SIDE L SP-540V FRAME,SIDE R SP-540V GUIDE,LEVER SP-300 HEATER POWER BOARD SP-540V JUNCTION BOARD 1 SP-300 KNOB FJ-50 LABEL,READ MANUAL #LA637 LABEL,SET INK SP-300 #LA634 LABEL,STANDARD(131) NO.910 LABEL,USE ONLY ECO-SOL #LA635 LABEL,WARNING SOL INK #LA396 LEVER,CAM PINCH SP-300 MAGNET CATCH TL-105 OILES BUSH 80F-0806 PINCH ROLL SPRING PINCH U/D SENS BOARD SP-300 PLATE,INK CATCH TANK FJ-52 PLATE,LEVER LINK SP-300 PLATE,SQUARE SHAFT SUPPORT SP-300 SHAFT,JOINT PNC-960 SHAFT,SQUARE SP-540V STAND,LEVER SP-300 STAY,FRAME SIDE R SP-300 STAY,HEATER BOARD SP-540V STAY,LEVER ADJUSTOR SP-300 STAY,PINCH LEVER SP-300 STAY,INK CARTRIDGE SUPPORT SP-300 SUPPORT,FRAME R SP-300 STAY,EXT BOARD SP-540V PLATE,CONNECTOR TS-30 EXT BOARD SP-540V CABLE ASS'Y,FAN JUNCTION SP-540V
PARTS LIST -Supplemental PartsS1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 Parts No. 31029101-00 31029106-00 31289102-00 31289111-00 31119904-00 31149706-00 31149705-00 31409801-00 31019149-00 31019116-00 31049142-00 31049117-00 31049137-00 31049169-00 31089110-00 31239125-00 31369102-00 31289105-00 31049171-00 31129101-00 Parts Name BUSH,NB-19 BUSH,SQUARE SB-6025 CUPSCREW, M3*6 NI CUPSCREW, M4*6 NI PIN,SPRING 2.5*8 SUS STRAIGHT RING,E-RING ETW-10 SUS RING,E-RING ETW-7 SUS SADDLE,LOCKING WIRE LWS-0711Z SCREW,BINDING M2.3*8 BC SCREW,BINDING M3*6 BC SCREW,CAP M3*6BC SCREW,CAP M4*12 BC+PW SCREW,CAP M4*25 BC SCREW,CAP M4*8 BC+PW4*10*0.8 SCREW,PAN M3*4 C+PW SCREW,W-SEMS M3*8 SUS SPACER,PCB SUPPORT PCB-8S CUPSCREW, M3*6BC SCREW,CAP M3*12NI PIPE,POLYCA3*6*8
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1-3 DRIVE UNIT

PARTS LIST -Main PartsParts No. Parts Name 1 22805497-00 ASS'Y, FEED MOTOR SP-300 2 22805498-00 ASS'Y,SCAN MOTOR SP-300 3 11869103-00 BALL,4MM 4 22845111-00 BASE,SCAN MOTOR SP-300 5 23415123-00 CABLE ASS'Y,CUT CAR.ORG. SP-300 6 23415124-00 CABLE ASS'Y,GRIT MOTOR SP-300 7 23415127-00 CABLE ASS'Y,PRI. CAR. ORG. SP-300 8 23415125-00 CABLE ASS'Y,SCAN MOTOR SP-300 9 21365103-00 CASE,LOCK CJ-70 10 22045130-00 COVER,CAP MOTOR SP-300 11 12049377-00 COVER,TKPO180-2B R50-63 12 W840605070-00 CUT ORIGIN BOARD SP-300 13 21995122-00 FLANGE,MOTOR FJ-540 14 21995118-00 FLANGE,MOTOR SCAN CX-500 15 W8406050C0-00 FLEX1 SP-300 16 W8406050D0-00 FLEX2 SP-300 17 22195144-00 FRAME,FEED MOTOR SP-540V 18 22195108-01 FRAME,SUPPORT AUTO CUTTER SP-300 19 22195150-00 FRAME,RAIL SUPPORT SP-540V 20 21685149-00 GEAR,H235S20(B8)T2 21 21685128-00 GEAR,H300 S10(B6C16POM) 22 22305109-00 GUIDE,CABLE FLEX-CUT SP-540V 23 22305103-00 GUIDE,CABLE CARD SP-300 24 22135559-00 GUIDE,TUBE 8 FJ-500 25 W876705060-00 FLEX3 SP-540V 26 21655131-00 HOLDER,LINEAR SCALE CJ-70 27 22115121-00 HOUSING,R-BEARING FRAME FJ-540 28 22535388-00 LABEL,G-ROLLER 170 CJ-540 #LA487 29 22535387-00 LABEL,G-ROLLER 50 CJ-540 #LA486 30 21895169-00 L-BEARING,LWES15C3R2160QE 31 21345111-00 LOCK,STAY SP-540V 32 22055316-00 PLATE,LINEAR SCALE CJ-70 33 22055591-00 PLATE,TUBE GUIDE SP-300 34 21975157-00 PULLEY,HD48.46S16(B35C39.5 F53) 35 21975154-00 PULLEY,UD49.2S4(B4.6C6.6) 36 22645127-00 RAIL,GUIDE SP-540V 37 22645129-00 RAIL,LINEAR SCALE SP-540V 38 22175815-00 BEARING F8-1622 39 15229506-00 SENSOR INTERRUPTER,GP1A05A5 40 22295117-00 SHAFT,LOCK CJ-70 41 22155963-00 SHAFT,PULLEY FJ-540 42 21475188-00 SHEET,LINEAR SCALE SP-540V 43 21475187-00 SHEET,RAIL CABLE SP-540V 44 22185101-00 SLIDER,LOCK CJ-70 45 22175134-00 SPRING,A CJ-70 46 22175122-00 SPRING,BACKUP PNC-960 47 22175157-00 SPRING,C P-ROLLER CM-500 48 22035172-00 STAND,PULLEY SP-300 49 22715462-00 STAY,COVER FLEX CABLE SP-540V 50 22715361-00 STAY,GUIDE RAIL LB SP-300 51 22715379-00 STAY,GUIDE RAIL LF SP-300 52 22715363-00 STAY,PULLEY SHAFT SP-300 53 22715356-00 STAY,GUIDE RAIL SUPPORT SP-300 54 22135346-00 STOPPER,CAM CM-500 55 22135441-00 STOPPER,LINEAR SCALE FJ-540 56 22785115-00 SUPPORT,CABLE SP-540V 57 21945149-00 WIRE,SCAN DRIVE SP-540V 58 23415114-00 CABLE-ASS'Y,MAINT-COVER SW SP-300 59 22805471-00 ASS'Y,PULLEY HD48.46S16 FJ-540 60 11909168 ADAPTER,TUBE 2-3FAI FJ-540 61 11909133 ADAPTER,SCREW 2FAI FJ-50 ADAPTER,SCREW 3FAI FJ-540 62 11909167-00 HOLDER,RING O 2FAI FJ-50 63 11659149 HOLDER,RING O 3FAI FJ-540 64 11659249-00 65 22055697-00 PLATE,SHAFT SQUARE SP-540V 66 22805555-00 ASS'Y,TUBING 2*1600MM SP-540V 67 22805479-00 ASS'Y,TUBING 2*100MM FJ-540 PARTS LIST -Main PartsParts No. Parts Name 68 22805578-00 ASS'Y TUBING 3*1000MM SP-540V 69 22805478-00 ASS'Y TUBING 2*20MM FJ-540 70 22535517-00 LABEL,PINCH ROLL SP-540V #LA740 71 22535518-00 LABEL,PINCH ARROW SP-50V #LA739 72 22715469-00 STAY,HOLD SHAFT SQUARE SP-540V 73 22715466-00 STAY,FA-CODER SP-540V 74 25095120-00 GRIT ENCODER TS5217N561 FJ-540 PARTS LIST -Supplemental PartsParts No. Parts Name S1 31289102-00 CUPSCREW, M3*6 NI S2 31129102-00 PIPE,POLYCA 4*8*10 S3 31299102-00 RIVET,NYLON P2655B S4 31409801-00 SADDLE,LOCKING WIRE LWS-0711Z S5 31019149-00 SCREW,BINDING M2.3*8 BC S6 31019703-00 SCREW,BINDING P-TIGHT 3*8 BC S7 31049155-00 SCREW,CAP M3*12 BC WSH 3*6*0.5 S8 31049170-00 SCREW,CAP M3*8 NI S9 31049117-00 SCREW,CAP M4*12 BC+PW S10 31049174-00 SCREW,CAP M4*15 NI S11 31049137-00 SCREW,CAP M4*25 BC S12 31069104-00 SCREW,CAP M4*6+FL C S13 31049169-00 SCREW,CAP M4*8 BC+PW4*10*0.8 S14 31089110-00 SCREW,PAN M3*4 C+PW S15 31199701-00 SCREW,SET WP M3*3 C S16 31239103-00 SCREW,W-SEMS M3*8 BC+PW12*1 S17 31249217-00 WASHER,PLAIN 4*8*1 C S18 31149704-00 RING,E ETW-6 SUS S20 31289108-00 CUPSCREW, M3*8 NI S21 31289107-00 CUPSCREW, M3*12 NI S22 31049112-00 SCREW,CAP M4*10 BC S23 31409811-00 SADDLE,LOCKING WIRE LWS-1211Z
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* REVISED 2 Refer to Service Information : SP540V-003 * REVISED 5 Refer to Service Information : SP540V-005
PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Parts No. 21905166-00 11909133-00 22805470-00 22805555-00 22845193-00 22845194-00 23415274-00 23475214-00 23475240-00 21775103-00 22045140-00 22045365-00 12049138-00 7811801000-00 12399352-00 22195141-00 22195142-00 22195143-00 22135618-00 22135440-00 21655311-00 11659149-00 22485111-00 21345105-00 22395108-00 15229705-00 1000000134 22055547-00 22055548-00 W8406050F0-00 Parts Name ADAPTER,HEAD FJ-540 ADAPTER,SCREW 2FAI FJ-50 ASS'Y,HEAD INKJET SOL SJ-540 ASS'Y,TUBING 2*1600MM SP-540V BASE,CARRIAGE AL SP-540V BASE,CARRIAGE HOLDER SP-540V CABLE-ASSY,HEAD U/D SENS SP-540V CABLE-CARD,21P1 180L BB CABLE-CARD,36P1 2670L BB CAM,CARRIAGE FJ-540 COVER,HEAD BOARD SP-300 COVER,PRINTING CARRIAGE SP-540V COVER,TKPO180-2B R50-44 REVISED 2 ASS'Y,INK DAMPER BK 2FAI SJ-540 FILTER(E) FRC-45-12-6.5 FRAME,CARRIAGE SIDE L SP-540V FRAME,CARRIAGE SIDE R SP-540V FRAME,CARRIAGE U/D SP-540V GUIDE,CARRIAGE CAP FJ-540 GUIDE,HEAD AL FJ-540 HOLDER,CABLE SP-540V HOLDER,RING O 2FAI FJ-50 LEVER,CARRIAGE SP-540V LOCK,CJ-500 MAGNET,CJ-500 PHOTO INTERRUPTER GP1A71A1 REVISED 5 PLATE,DAMPER SP-540V PLATE,GND FJ-540 PLATE,SLIDER CARRIAGE FJ-540 PRINT CARRIAGE BOARD SP-300
PARTS LIST -Main PartsParts No. Parts Name 31 W840605050-00 PRINT LINEAR ENCORDER BOARD SP-300 32 22295303-00 SHAFT,HEXAGON CARRIAGE SP-540V 33 22185127-00 SLIDER,CARRIAGE FJ-540 34 22165216-00 SPACER,U/D LEVER FJ-540 35 22175159-00 SPRING,CARRIAGE SIDE FJ-50 36 22175520-00 SPRING,HEAD ADJUST 500 FJ-540 37 22175519-00 SPRING,HEAD PLESS 500 FJ-540 38 22625109-00 SPRING,PULL CARRIAGE 3500 FJ-540 39 22715358-00 STAY,ENCORDER SENSOR SP-300 40 22715362-00 STAY,HOLDER CARRIAGEBOARD SP-540V 41 22715472-00 STAY,SENSOR CARRIAGE SP-540V 42 22785116-00 SUPPORT,CARRIAGE BOARD SP-540V
PARTS LIST -Supplemental PartsS1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 Parts No. 31379101-00 31289102-00 31149703-00 31299102-00 31409801-00 31019148-00 31799103-00 31069104-00 31049169-00 31679902-00 31089121-00 31199905-00 31179908-00 31239114-00 Parts Name CLAMP,FLAT CABLE FCS-50P CUPSCREW, M3*6 NI RING,E-RING ETW-4 UNI-C RIVET,NYLON P2655B SADDLE,LOCKING WIRE LWS-0711Z SCREW,BINDING M2.6*4 C SCREW,CAP M3*15 NI SCREW,CAP M4*6+FL C SCREW,CAP M4*8 BC+PW4*10*0.8 SCREW,C-SEMS M2*8 C SCREW,PAN M2.3*8 NI +PW2*6*0.4 SCREW,SET CONE M3*16 BC SCREW,UREA N-1 M3*20 WH SCREW,W-SEMS M3*8 C
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S13
S10
PARTS LIST -Main PartsParts No. Parts Name 1 22805570-00 ASS'Y, GRIT ROLLER SP-540V 2 22095157-00 APRON,B SP-540V 3 22115106-00 BEARING HOUSING A 211-106 4 22175870-00 BEARING 10-19ZZ 5 22005144-00 BED,SP-540V 6 23415118-00 CABLE ASS'Y,PAPER SENSOR SP-300 7 23415133-00 CABLE-ASS'Y,THERMISTOR SP-300 8 23415112-00 CABLE-ASS'Y,THERMOSTAT SP-300 9 22165165-00 COLLAR 10 21715110-00 FAN SCBD24H7-016 11 22195147-00 FRAME,SIDE BED L SP-540V 12 22195110-00 FRAME,SIDE BED R SP-300 13 22535452-00 LABEL,VOLTAGE SW SP-300 #LA648 14 21545137-00 PAD,CUTTER CM-500 15 22055599-00 PLATE,SHUTTER END SP-300 16 22055698-00 PLATE,SHUTTER SP-540V 17 15099124-00 SENSOR,US-602SXTLAS 65OFF 50ON 18 15099115-00 SENSOR-INTERRUPTER GP2A25NJ 19 22075126-00 SET,GRIT ROLLER CJ-540 *include 9 Rollers 20 22295301-00 SHAFT,FEED SP-540V 21 21475189-00 SHEET,HEATER RUBBER SP-540V 22 21625106-00 SHUTTER,BED SP-540V 23 22125432-00 SHUTTER,FAN FJ-540 24 21625103-00 SHUTTER,HEATER CORD SP-300 25 22165229-00 SPACER,BED LOWER SP-540V 26 22165230-00 SPACER,BED UPPER SP-540V 27 22715468-00 STAY,HEATER HOLDER SP-540V 28 22715352-00 STAY,PAPER SENSOR SP-300
PARTS LIST -Supplemental PartsParts No. Parts Name S1 31029101-00 BUSH,NB-19 S2 31329601-00 CLAMP,INSULOK T-18S S3 31289112-00 CUPSCREW, M3*10 NI S4 31289102-00 CUPSCREW, M3*6 NI S5 31179106-00 SCREW,JACK UP SP-540V S6 31129102-00 PIPE,POLYCA 4*8*10 S7 31299102-00 RIVET,NYLON P2655B S8 31409801-00 SADDLE,LOCKING WIRE LWS-0711Z S9 31019148-00 SCREW,BINDING M2.6*4 C S10 31019703-00 SCREW,BINDING P-TIGHT 3*8 BC S11 31049170-00 SCREW,CAP M3*8 NI S12 31049137-00 SCREW,CAP M4*25 BC S13 31049169-00 SCREW,CAP M4*8 BC+PW4*10*0.8 S14 31049117-00 SCREW,CAP M4*12 BC+PW S15 31089110-00 SCREW,PAN M3*4 C+PW S16 31199704-00 SCREW,SET WP M3*8 BC S17 31329501-00 CLAMP,PUSH MOUNT RT30SSF5
1-7
1-6 CHASSIS
18
S2
S1
S6
S1
S1
S2
S6
S5
25 S5
S5
26 5 28 24 3
17
S3
S1 S10
23
13
32
11
S9
S4
S10
4
2
29
6 30
S3
S6
31 10 S12
19
12
S7
S8
27 S5
22
7
21
15
8 S5
S11
14
9 S13
S5
16
20
S5 33 34 35
S4
PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Parts No. 15009101-00 23505631-00 23505632-00 23415268-00 23415116-00 23415269-00 23415270-00 23415111-00 23415117-00 23415115-00 23415109-00 23415132-00 23475197-00 23475211-00 23475217-00 23475212-00 23475112-00 22815156-00 11769118-00 22045369-00 12399352-00 12559105-00 W876705010-00 13429702-00 22535257-00 22535117-00 W876705030-00 13129170-00 12429114-00 7876705100-00 7840605600-00 23415273-00 Parts Name BATTERY CR2032 CABLE-ASS'Y JUNBI A PC-600 CABLE-ASS'Y JUNBI B PC-600 CABLE-ASSY AC GROUND GREEN SP-540V CABLE ASS'Y,JUNBI D SP-300 CABLE-ASSY,AC SWPS POWER SP-540V CABLE-ASSY POWER H AC SP-540V CABLE ASS'Y,POWER H DC SP-300 CABLE ASS'Y,POWER MAIN SP-300 CABLE ASS'Y,POWER SERVO SP-300 CABLE ASS'Y,RELAY JUNCTION SP-300 CABLE ASS'Y,THERMO JUNC. SP-300 CABLE-CARD 25P1 105L BB CABLE-CARD,14P1 350L BB CABLE-CARD,18P1 80L BB CABLE-CARD,24P1 600L BB CABLE-CARD,26P1 700L BB CHASSIS,SP-540V CLAMP,FCM2-S6-14 COVER,CHASSIS SP-540V FILTER(E) FRC-45-12-6.5 FUSE,5X20 21706.3 6.3A/250V HEATER CONTROL BOARD SP-540V INLET AC-P01CF01 15A250V LABEL,CAUTION VOLTAGE #LA167 LABEL,POWER CM-500 NO.893 POWER JUNCTION BOARD SP-540V POWER SW AJ7201B POWER UNIT,ZWS150PAF-36/J SP-540V MAIN BOARD ASS'Y SP-300 SERVO BOARD CABLE-ASSY,EXT JUNCTION SP-540V
PARTS LIST -Main PartsParts No. 33 21475147-00 SHEET,COATING SEAL FJ-540 34 22055695-00 PLATE,NET CARD SP-540V 35 22805353-00 ASS'Y,NETWORK BOARD FJ-500
PARTS LIST -Supplemental PartsS1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 Parts No. 31029106-00 31379101-00 31329601-00 31289105-00 31289102-00 31289111-00 31279116-00 31279121-00 31279191-00 31409801-00 31169103-00 31369101-00 31209118-00 Parts Name BUSH,SQUARE SB-6025 CLAMP,FLAT CABLE FCS-50P CLAMP,INSULOK T-18S CUPSCREW, M3*6 BC CUPSCREW, M3*6 NI CUPSCREW, M4*6 NI LABEL,EARTH MARK-1 NO.E-580 LABEL,FLASH-LIGHTING NO.E-582 LABEL,WARNING FUSE REPLACE #347 SADDLE,LOCKING WIRE LWS-0711Z SCREW,FLAT M3*6 BC SPACER,PCB SUPPORT PCB-8L SPACER,WPCS-12S-4.0
1-8
1-7 PINCH ROLLER
REVISED 1 <Right/Left Pinch Roller>

S2
<Center Pinch Roller>

S2
S4
11
17
15
2
10
2
16
1
S1
13
S1
3
6
3
6
4
12
4
12
S3
5
8
S3
S1
S3
5
S3
S1
14
PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Parts No. Parts Name 22805581-00 ASS'Y, PINCH ROLLER L/R SP-540V REVISED 1 21745101-00 COLLAR,P-ROLLER PNC-960 22195153-00 FRAME,PINCH ROLL SP-540V 22145416-00 LEVER,P-ROLLER PNC-960 22145831-00 PIN NO.1 (214-831) 22145832-00 PIN NO.2 (214-832) 22055264-00 PLATE,GUIDE P PNC-960 21565102-00 P-ROLLER TD16S4(B10) TYPE2 22625101-00 SPRING,PINCH LEFT SP-300 22625102-00 SPRING,PINCH RIGHT SP-300 22715471-00 STAY,PINCH SENSOR SP-540V 11539104-00 PIN 3*35 SUS M6 7876701500-00ASS'Y, PINCH ROLLER C SP-540V 21565103-00 P-ROLLER FD16S4(B10) TYPE2 22625120-00 SPRING,PINCH CENTER LEFT SP-540V 22625121-00 SPRING,PINCH CENTER RIGHT SP-540V 22715461-00 STAY,PINCH CENTER SP-540V
PARTS LIST -Supplemental PartsS1 S2 S3 S4 Parts No. 31149702-00 31019702-00 31249211-00 31249303-00 Parts Name RING,E-RING ETW-3 UNI-C SCREW,BINDING P-TIGHT 3*6 BC WASHER,PLAIN 4.3*7*0.5 C WASHER,SPRING M3 C
1-9
1-8 STAY ROLL
6 S1
5
1
3
6 S1 7
1
PARTS LIST -Main Parts1 2 3 4 5 6 7 Parts No. 22145200-00 21815106-00 22485107-00 21545139-00 22295309-00 7498805000-00 22135362-00 Parts Name ARM,SP-300 BOLT,SHOULDER PNS-501 LEVER,BRAKE SP-300 PAD,BRAKE PNS-501 SHAFT,SHEET SP-540V ASS'Y, STOPPER SCREW PNS-501 STOPPER PNS-501
PARTS LIST -Supplemental PartsParts No. Parts Name S1 31109603-00 NUT, SQUARE M5
1-10
1-9 TOOL CARRIAGE

S5
S8
S13
21
S5
S4
S9
S7
13
10
S11
9
S4
19
S3
20
14
11
15
8
18
S4
S14
S7
16
S10
S12
S4
S1
2
12
17
S6
5
S2
PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Parts No. 22805571-00 22805292-00 22805291-00 22805287-00 7488739000-00 23415119-00 22045137-00 22025269-00 W840605060-00 W8406050E0-00 22285503-00 21495115-00 15099115-00 21475148-00 22175122-00 22175154-00 22175155-00 22715168-00 22715463-00 22715464-00 23475238-00 Parts Name ASS'Y CARRIAGE SP-300 ASS'Y, CLAMP BLADE CM-500 ASS'Y, HOLDER BLADE CM-500 ASS'Y, PLATE CAM SLIDE CM-500 BASE CUTTER CJ-500 CABLE ASS'Y,PINCH SENSOR SP-300 COVER,CARRIAGE BOARD SP-300 COVER,CARRIAGE CM-500 CROP MARK BOARD SP-300 CUT CARRIAGE BOARD SP-300 NUT,PENHOLDER SCREW,BLADE SET CM-500 SENSOR-INTERRUPTER GP2A25NJ SHEET,FILTER CROP CJ-500 SPRING,BACKUP PNC-960 SPRING,BLADE UP CM-500 SPRING,SCREW CM-500 STAY,AUTO CUTTER 2 CM-500 STAY,CUT CARRIAGE BOARD SP-540V STAY,CUT CARRIAGE HOLDER SP-540V CABLE-CARD,15P1 2570L BB
PARTS LIST -Supplemental PartsS1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 Parts No. 31029801-00 31029803-00 31329601-00 31289102-00 31299102-00 31019118-00 31019116-00 31049117-00 31049169-00 31169103-00 31089110-00 31229103-00 31249402-00 31019112-00 Parts Name BUSH,ROLL 2*4 BUSH,ROLL 3*5 CLAMP,INSULOK T-18S CUPSCREW, M3*6 NI RIVET,NYLON P2655B SCREW,BINDING M3*10 BC SCREW,BINDING M3*6 BC SCREW,CAP M4*12 BC+PW SCREW,CAP M4*8 BC+PW4*10*0.8 SCREW,FLAT M3*6 BC SCREW,PAN M3*4 C+PW SCREW,TRUSS M2*6 BC WASHER,EXTERNAL TOOTH M4 C SCREW,BINDING M2.6*4 BC
1-11
1-10 WIPER SYSTEM

S5
6
31
15
30
S6
3
S1
7
S5
16
12
11
32
20
8
3
S1
S5
S1
1
10
27
3
26
14
19
3
S4
17
S1
13
24
S3
23
22
18
4
S6
11
28
S2
S1
21 25
S1
S6
29
S7
32
S1
S1
PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Parts No. 22845107-00 11929139-00 12159536-00 23415128-00 23415120-00 22045141-00 22045129-00 22045128-00 22275119-00 22275120-00 21995104-00 22195113-00 22195151-00 21685144-00 21655263-00 21655245-00 22435106-00 21545195-00 22055601-00 21975124-00 21975123-00 22645128-00 22645115-00 15229506-00 22295132-00 22295267-00 22625105-00 22175140-00 21445114-00 11379105-00 21375107-00 21985139-00 Parts Name BASE,WIPER MOTOR SP-300 BELT,520P2M4-530 BUSH,B-S6-17 CABLE ASS'Y,WIPER SENOR SP-300 CABLE ASS'Y,WIPER MOTOR SP-300 COVER,SCRAPER SP-300 COVER,SERGE MIST SP-300 COVER,WIPER SP-300 FILTER(M),SERGE MIST SP-300 FILTER(M),SERGE MIST UNDER SP-300 FLANGE,PULLEY STX-7 FRAME,WIPER B SP-300 FRAME,WIPER F SP-540V GEAR,S53S5(B15) HOLDER,SCRAPER SP-300 HOLDER,WIPER FJ-540 MOTOR,103-593-1041 PAD,WIPER UNDER TYPE2 SP-300 PLATE,SERGE MIST SP-300 PULLEY,T14P2S4 + GEAR,S53 PULLEY,WD6.94S9 RAIL,WIPER GUIDE SP-540V RAIL,WIPER R SP-300 SENSOR INTERRUPTER,GP1A05A5 SHAFT,IDLE PULLEY STX-7 SHAFT,WIPER SP-300 SPRING,SET SERGE MIST SP-300 SPRING,TENSHONER STX-7 TRAY,WIPER UNDER SP-540V WIPER,HEAD ASP FJ-50 WIPER,SCRAPER FJ-540 BRACKET, WIPE UNDER SP-540V 1-12
PARTS LIST -Supplemental PartsS1 S2 S3 S4 S5 S6 S7 Parts No. 31289108-00 31049107-00 31149703-00 31199701-00 31239101-00 31249952-00 31139103-00 Parts Name CUPSCREW, M3*8 NI SCREW,CAP M3*12 BC RING,E-RING ETW-4 UNI-C SCREW,SET WP M3*3 C SCREW,W-SEMS M3*6 BC WASHER,POLYSLIDER 2.6*5*.5 CUT SCREW,PLAPOINT M4*6 WH FE
1-11 PUMP SYSTEM

22
11
1
34
S9
41
36
7
S2
19
15
S2
S2
27
38
S2
38
10
S2
S2 29 14
S2
3
30
S8
S4
S4
S1
S6
18
18
S8
37
28
S2
31
19
23
24
32
S2
12
9
35
S13 5
S15
39
20
15
S2
S14
5
S13
26
S2
4
29
42
S2
S2
S2
21
S2
28
S5
13
40
S10
22
S2
17 25
33
S4
16
2
S2
S12 S7
S1
PARTS LIST -Main Parts1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Parts No. 12809448-00 22845109-00 22845108-00 21925137-00 12529101-00 23415121-00 23415122-00 22335146-00 21365121-00 22025671-00 22195152-00 22195116-00 22195114-00 22195115-00 21685122-00 21685120-00 22135616-00 22135614-00 21655264-00 21645109-00 22435106-00 21575126-00 22055602-00 22055596-00 22055597-00 22055595-00 22565406-00 11889107-00 15229506-00 Parts Name ASS'Y,CAP-TOP FJ-540 BASE,BOTTOM CAP SP-300 BASE,TABLE MOTOR CAP SP-300 BELT,166P2M4-530 BUSH,80FL-08 CABLE ASS'Y,CAP MOTOR SP-300 CABLE ASS'Y,PUMP MOTOR SP-300 CAP,T-SPRING FJ-540 CASE,CAP-TOP FJ-540 COVER,CAP-CASE FJ-540 FRAME,BACKUP CAP TYPE2 SP-300 FRAME,FRONT CAP SP-300 FRAME,MAIN CAP SP-300 FRAME,SIDE CAP SP-300 GEAR,S10S20 GEAR,S34S4.3 GUIDE,CAP-CASE FJ-540 GUIDE,SIDE FRAME FJ-540 HOLDER,T-SPRING SP-300 HOOK,CAP CASE TYPE2 SP-300 MOTOR,103-593-1041 NUT,TABLE FJ-540 PLATE,NUT SP-300 PLATE,PUMP MOTOR CAP SP-300 PLATE,SHUTTER TABLE SP-300 PLATE,TABLE MOTOR CAP SP-300 PULLEY T20S5(B7) R-BEARING,D10S6(B3FL) SENSOR INTERRUPTER,GP1A05A5
PARTS LIST -Main Parts31 32 33 34 35 36 37 38 39 40 41 42 Parts No. 22295268-00 22155957-00 22165178-00 22175334-00 22175326-00 22175324-00 22715364-00 22245104-00 21965137-00 7576340000-03 22805477-00 22805572-00 Parts Name SHAFT,TABLE GUIDE SP-300 SHAFT,SCREW M8 FJ-540 SPACER,6FAI FJ-50 SPRING,CAP-HEAD FJ-540 SPRING,TABLE FJ-540 SPRING,T-MOTOR FJ-540 STAY,NUT SP-300 STOPPER,GUIDE SHAFT SP-300 TABLE,CAP CASE SP-300 SC-500 PUMP ASS'Y FOR SOL INK ASS'Y,TUBING 1.4*30MM FJ-540 ASS'Y, TUBING 2*80MM SP-540V
PARTS LIST -Supplemental PartsS1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S12 S13 S14 S15 Parts No. 31049171-00 31289102-00 31289108-00 31109601-00 31149703-00 31409702-00 31409801-00 31019116-00 31019115-00 31199701-00 31329601-00 31289110-00 31329501-00 31029105-00 Parts Name SCREW, CAP M3*12 NI CUPSCREW, M3*6 NI CUPSCREW, M3*8 NI NUT,SQUARE M3 FE CC RING,E-RING ETW-4 UNI-C SADDLE,LOCKING EDGE LES-1010 SADDLE,LOCKING WIRE LWS-0711Z SCREW,BINDING M3*6 BC SCREW,BINDING M3*4 BC SCREW,SET WP M3*3 C CLAMP,INSULOK T-18S CUPSCREW,4*8 BC CLAMP,PUSH MOUNT RT30SSF5 BUSH,NB-8
1-13
1-12 INK SYSTEM

S5
10
S2
12
4
S4
S1
S2
S5
6
1
5
9
S4
5
13
S2
11
S2
7
S3
11
S3
PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 Parts No. 11909133-00 22845106-00 23415134-00 11659218-00 11659149-00 W8406050B0-00 W8406050A0-00 22055594-00 22055435-00 22055593-00 21475153-00 22625103-00 23475216-00 Parts Name ADAPTER,SCREW 2FAI FJ-50 BASE,INK CARTRIDGE SP-300 CABLE ASS'Y,INK JUNCTION SP-300 HOLDER,I/C SC-500 HOLDER,RING O 2FAI FJ-50 INK JUNCTION BOARD SP-300 JUNCTION BOARD 2 SP-300 PLATE,INK CARTRIDGE HOLDER SP-300 PLATE,INK FJ-500 PLATE,INK JOINT SP-300 SHEET,INK CARTRIDGE SP-300 SPRING,PRESS CARTRIDGE SP-300 CABLE CARD,40P1 1400L BB SP-300
PARTS LIST -Supplemental PartsS1 S2 S3 S4 S5 Parts No. 31329601-00 31289102-00 31289111-00 31019120-00 31019803-00 Parts Name CLAMP,INSULOK T-18S CUPSCREW, M3*6 NI CUPSCREW, M4*6 NI SCREW,BINDING M3*15 BC SCREW,BINDING S-TIGHT M3*6 BC
1-14
1-13 ACCESSORY & STAND

40
15
31
S3
32
S5
S1
50
37
S6
38
11
18
12
36
12
36
28
39
42
30
S4
41
S4
22
10
20
23
41
42
17
12
12
27
39
29
S4
21
S4
26
7
48
44
S2
51 35
49
47
13
14
240VE
45
117V
230V
43
1
46
5 6
37
16
34
4
240V
52
19
33
25
24
PARTS LIST -Main PartsParts No. Parts Name 1 13499111-00 AC CORD H05VV-F 240VE 10A S 2 13499109-00 AC CORD SJT 117V 10A 3PVC 3 23495117-00 CABLE-AC,VCTF 100V 12A 3P-S 4 23495124-00 AC-CORD 3ASL/100 240VA 10A SAA 5 23495125-00 AC-CORD H05VV 230V 10A S 6 13499209-00 ADAPTER PLUG (100V) 7 22805573-00 ASS'Y, LONG MEDIA CLAMP L SP-540V 8 22805574-00 ASS'Y, LONG MEDIA CLAMP R SP-540V 9 22805575-00 ASS'Y, SHORT MEDIA CLAMP L SP-540V 10 22805576-00 ASS'Y, SHORT MEDIA CLAMP R SP-540V 11 22805507 -00 ASS'Y,CARRIAGE RETAINER SP-300 12 22845112-00 BASE,MEDIA CLAMP SP-300 13 21845104-00 BLADE,NAG-5025LC 14 11849102-00 BLADE,OLFA AUTO CUTTER XB10 15 22035194-00 BASE,STAND FJ-540 16 22335143-00 CAP,EPDM 17 11369115-00 CASE,PP BOTTLE 18 12329505-00 CASTER,BWS-50BN 19 ST-037 CLEANER,STICK TX712A 20 21995112-00 FLANGE,GUIDE PNS-501 21 22565614-00 HEXAGONAL WRENCH 6 22 22535144-00 LABEL,DRAIN BOTTLE #LA29 23 22535330-00 LABEL,WARNING SOL INK #LA396 26015492-00 MANUAL,USE JP SP-500 COMMON 24 26015494-00 MANUAL,USE EN SP-500 COMMON 26015493-00 MANUAL,INS JP SP-500 ECO-SOL 25 26015499-00 MANUAL,INS EN SP-500 ECO-SOL 26 22155133-00 PIPE,TOOL D9*L150 FJ-540 27 22055691-00 PLATE,LONG CLAMP MEDIA L SP-540V 28 22055692-00 PLATE,SHORT CLAMP MEDIA L SP-540V 29 22055693-00 PLATE,LONG CLAMP MEDIA R SP-540V 30 22055694-00 PLATE,SHORT CLAMP MEDIA R SP-540V
PARTS LIST -Main PartsParts No. Parts Name 31 22805577-00 ASS'Y STAND SP-540V 32 22245103-00 RETAINER,CARRIAGE SP-300 33 12569656-00 TWEEZERS PTS-01 34 11379105-00 WIPER,HEAD ASP FJ-50 35 22605305-00 CARTON,COVER INK SP-300 36 22605351-00 CARTON,ACCESSORY SP-540V 37 22605418-00 CARTON,COVER SP-540V 38 22605450-00 CARTON,SET SP-540V 39 22605419-00 CARTON,SLEEVE SP-540V 40 22535532-00 LABEL,CARTON CARE#LA762 41 22535516-00 LABEL,CARTON SP-540V #LA743 42 22535357-00 LABEL,USE FORKLIFT #LA435 43 21545229-00 PAD,CENTER SP-540V 44 22635128-00 PAD,COVER FRONT FJ-540 45 21545219-00 PAD,L-LEFT SP-540V 46 21545220-00 PAD,L-RIGHT SP-540V 47 21545178-00 PAD,SPACER RAIL SP-300 48 21545226-00 PAD,U-LEFT SP-540V 49 21545227-00 PAD,U-RIGHT SP-540V 50 22735136-00 STICKER,REP JP/EN SP-540V 51 22735135-00 STICKER,SUP JP/EN SP-300 52 21445113-00 TRAY,SKID SP-540V
PARTS LIST -Supplemental PartsParts No. Parts Name S1 31279201-00 LABEL,REPACKAGE #LA16 S2 31049157-00 SCREW,CAP M6*20 BC+PW+SW S3 31139103-00 SCREW,PLAPOINT M4*6 WH FE S4 31229103-00 SCREW,TRUSS M2*6 BC S5 31249221-00 WASHER,8*18*1.6 C S6 31249310-00 WASHER,SP M8 C 1-15
PRINT CARR ORG FRONT COVER SW C UT-CARR ORG S ENSOR BOARD

18
MAINTENANCE COVER SW R PAPER FRONT PAPER REAR CN504

29
PINCH POS SENSOR
2-1 WIRING MAP
INK JUNCTION BOARD W8406050B0 PINCH U/D CN40 9 CN410

21 22 23 24 20 25
INK EXIST/EMPTY SENSOR
GRIT MOTOR
GRIT ENCODER CAP ORG W840605070 WIPE ORG
CROP SENSOR BOARD
SENS BOARD
CN503
30
CN40 1
CN405
CN40 3
19
CUTTING CARRIAGE BOARD
W840605060
JUNCTION BOARD 2 W840605080 CN302

37
2 Electrical Section
CN40 4 CN306 CN305 CN30 8 CN300 CN310
CN500
W8406050E0 WIPER MOTOR
CN400
17
CN407
W8406050A0
20
CN502
CN40 6
SOLENOID
CN40 8 MAINTENANCE JUNCTION BOARD 1 W840605020 FAN CN301 CN 304

34
FAN JUNCTION BOARD COVER SW L

26
42
CN106
CN107
CN303
CN309
CN307
15 THERMISTOR
W876705040
CN 311
CAP MOTOR PANEL BOARD

27
HEATER
28 36 33
CN 101
FAN
PUMP MOTOR
HEATER
9
CN100
THERMOSTAT SCAN MOTOR CN2 CN3 CN8
14
CN 104
16
CN115 CN110 CN113 CN116
HEATER POWER BOARD
CN5
BED HEATER AC
MAIN BOARD
40
CN6
CN1
CN102
CN12
12 35
CN108
CN 11
CN208
15 THERMISTOR
HEATER CONTOROL BOARD SERVO BOARD
CN6
CN5
CN7
CN8
CN8
CN105
CN 12
HEATER
10
11
CN11
CN20 6
CN9
CN4 CN1
7
7840605600 CN6
CN4
CN204 7876705100
41 31
THERMOSTAT
14
43
CN112 CN117 CN111 CN114
CN109
13
100/200V SW
CN401
CN201 CN203 CN200 CN202
POWER JUNCTION BOARD
CN20 2
E N
5
CN20 1
CN1
2-1
32
W840605010
13
100/200V SW
W876705010
38
39
HEAD PRINT NETWORK BOARD CARRIAGE

39 40
40
BOARD W8406050F0
HEAD
40
HEATER
W876705020 CN51 +41 V
EXT B OA RD CN402
LINEAR ENCODER BOARD W840605050 HEAD UP/DOWN SENSOR
APRON HEATER AC
W876705060
CN203
W876705030
SW POWER SUPPLY
SP-540V WIRING MAP

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Parts No. 23505631 23505632 23415268 23415116 23415269 23415270 23415115 23415117 23415125 23415111 23415109 23415132 23415271 23415112 23415133 23415129 23415134 23415124 23415126 23415114 23415128 23415123 23415127 23415113 23415118 23415120 23415121 23415122 23415119 23415107 23415108 23475197 23475112 23475237 23475217 23475211 23475238 23475212 23475240 23475214 23415274 23415272 23415273 Parts Name CABLE-ASSY AC LIVE BROWN PC-600 CABLE-ASSY AC NEUTRAL BLUE PC-600 CABLE-ASSY AC GROUND GREEN SP-540V CABLE-ASSY AC POWER SP-300 CABLE-ASSY AC SWPS POWER SP-540V CABLE-ASSY POWER H AC SP-540V CABLE-ASSY POWER SERVO SP-300 CABLE-ASSY POWER MAIN SP-300 CABLE-ASSY SCAN MOTOR SP-300 CABLE-ASSY POWER H DC SP-300 CABLE-ASSY RELAY JUNCTION SP-300 CABLE-ASSY THERM JUNCTION SP-300 CABLE-ASSY V SELECTOR SP-540V CABLE-ASSY THERMOSTAT SP-300 CABLE-ASSY THERMISTOR SP-300 CABLE-ASSY FAN SP-300 CABLE-ASSY INK JUNCTION SP-300 CABLE-ASSY G-MOTOR SP-300 CABLE-ASSY PINCH U/D SENS SP-300 CABLE-ASSY MAIN-COVER SW SP-300 CABLE-ASSY WIPER CAP SEN SP-300 CABLE-ASSY CUT-CAR ORG SP-300 CABLE-ASSY PRI-CAR ORG SP-300 CABLE-ASSY FRONT-COVER SW SP-300 CABLE-ASSY PAPER-SENS SP-300 CABLE-ASSY WIPER MOTOR SP-300 CABLE-ASSY CAP MOTOR SP-300 CABLE-ASSY PUMP MOTOR SP-300 CABLE-ASSY PINCH-SENS SP-300 CABLE-ASSY CROP SENS SP-300 CABLE-ASSY LINEAR-ENC SP-300 CABLE-CARD 25P1 105L BB CABLE-CARD 26P1 700L BB CABLE-CARD 40P1 2070L BB HIGH-V CABLE-CARD 18P1 80L BB CABLE-CARD 14P1 350L BB CABLE-CARD 15P1 2570L BB HIGH-V CABLE-CARD 24P1 600L BB CABLE-CARD 36P1 2670L BB HIGH-V CABLE-CARD 21P1 180L BB CABLE-ASSY HEAD U/D SENS SP-540V CABLE-ASSY FAN JUNCTION SP-540V CABLE-ASSY EXT JUNCTION SP-540V
2-2
2-2 MAIN BOARD Arrangement Diagram_Component Side
DIP SW
DIP SW bit 1 ~ bit 2 bit 3 bit 4 ~ bit 8
Always OFF ON Always OFF

2-3
VCC3 MD[0..31] IC3

1 6 1 6 1 6 1 6
MD[0..31] MA[0..25]
MA[0..25]
TXD2 VCC3 RA2 EXBA10E103J

10 2 9 3 8 4 7 5 10 2 9 3 8 4 7 5 10 2 9 3 8 4 7 5 10 2 9 3 8 4 7 5
R16 RA5 EXBA10E103J EXBA10E103J EXBA10E103J RA6 RA7
A0 A1 A2 RA0 RA1 RA2 A15 A16 A17 RA15 RA16 RA17
R75 R76 R77
33 33 33
R94 R95 R96
33 33 33
VCC3 VCC3
D61 D63 D50 D49 D51 D62 D60 D48 D57 D53 D55 D58 D56 D59 D54 D52 D19 D31 D28 D16 D18 D30 D29 D17
10K
T21
D23 D24 D22 D26 D25 D20 D21 D27
T13 /WR2 /WR2 VCC3 R109 0 3 2 /RRD 1 /WWE0 DSP03003-432G /RESET VCC3 RA[0..25] RA[0..25] VSS VSS 27 46 T23 D25 T24 R18 10K R19 10K JP 1 PC10VCC3
D63 D48 D62 D49 D61 D50 D60 D51 D59 D52 D58 D53 D57 D54 D56 D55 D31 D16 D30 D17 D29 D18 D28 D19 D27 D20 D26 D21
R13 10K
R17
A3 A4 A5 A6
RA16 EXBV8V330J 4 5 RA3 4 5 3 6 RA4 3 6 2 7 RA5 2 7 1 8 RA6 1 8 A18 A19 A20 A21
RA24 4 4 3 3 2 2 1 1
EXBV8V330J 5 RA18 5 6 RA19 6 7 RA20 7 8 RA21 8
10K
PC3 VCC3 A7 A8 A9 A10
VCC3
VCC1.5
/IRL3 /IRL2 /IRL1 /IRL0 RRXD2
PC4 CE1u PC11 /CS0 CE1u VCC1.5 VCC3 PC12 CE1u A11 A12 A13 A14 14 26 28 11 12 WP/ACC CE OE WE RES ET RA18 EXBV8V330J 4 5 RA11 4 5 3 6 RA12 3 6 2 7 RA13 2 7 1 8 RA14 1 8
CE1u PC5
R14 10K
R74 33
RA17 EXBV8V330J 4 5 RA7 4 5 3 6 RA8 3 6 2 7 RA9 2 7 1 8 RA10 1 8 A22 A23 A24 A25
RA25 4 4 3 3 2 2 1 1
EXBV8V330J 5 RA22 5 6 RA23 6 7 RA24 7 8 RA25 8
MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45
CE1u
/Cmd_HS_St oM
CE1u
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 13 VCC3 15 47 NC RY/BY BYTE VCC 37 PC29 CE0.1u
25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 9 10 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18 MA19 MA20 MA21
PC1 VCC3
VCC1.5
VCC3
R1
CE1u PC2
CE1u
C17 D17 A18 B18 A19 B19 A20 C18 B20 C19 C20 D18 D19 D20 E18 E17 F17 F18 E19 E20 G17 G18 F19 F20 J17 J18 G19 G20 H19 H20 K17 K18 J19 J20 K19 K20 L17 L18 L20 L19 M20 M19 M17 M18 N20 N19 P20 P19 N17 N18 R20 R19 P17 P18 T20 T19 R17 R18 U20 U19 V20 V19 T17 T18
T1
T2
T3
PC6
R6 10K RRXD R78 33 DQM7 DQM7 DQM6 DQM3 DQM2 /WR /RD TP1 /CS2 /CS3 /RAS DQM6 DQM3 DQM2 /WR /RD /RAS /CS2 /CS3 33 33 33 33 33 33 33 33 VCC3 RA10 A2 A3 1 R79 R80 R81 R82 R83 R84 R85 T26 T25 R86
10K D22 D24 D23
VCC3
T4
/Cmd_HS_MtoS
R7 10K
Cmd_MtoS
VSS CA VDD-RTC VSSRTC EXTAL2 XTAL 2 NMI IRL3 IRL2 IRL1 IRL0 MD2/RXD2 MD1/TXD2 MD0/SC K RD/WR2 VSSQ VSSQ VDDQ D63 D48 VSS VDD D62 D49 VSSQ VDDQ D61 D50 D60 D51 VSSQ VDDQ D59 D52 D58 D53 VSSQ VDDQ D57 D54 D56 D55 VSSQ VDDQ D31 D16 D30 D17 VSSQ VDDQ D29 D18 VSS VDD D28 D19 VSSQ VDDQ D27 D20 D26 D21 VSSQ VDDQ
R5 2.2K
MBM29LV160BE90TN(HY29LV320)
CE1u
RA1
VCC CN1
EXBA10E103J
5 7 4 8 3 9 2 10
10K A18 A25 R8 A19 A24 A23 A22 A20 A21 A21 A20 A22 A19 A23 A18
MA25 MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7
MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9
T6
T7
T8
T9
T5
A24 A25
R9
10K
IC1 HD6417297BP 267

A4 A5 A6 6 IC2 16 FBK REF S1 S2 CLK100 VCC3 10K VCC3 RA11 VCC3 1 R20 R22 10K 9 8 A7 A8 A9 R97 33 1 CLKA1 CLKA2 CLKA3 CLKA4 T27
R2
R3
MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15
2.2K
2.2K
R10
A0
MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18 PS-4 0PE-D4T1-PN1
VCC3
A0
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
10K
T10
A2 A3 A4 A5 A6 A7 A8 A9
EXBA10E103J
R11 10K
A1
A1
10 2 9 3 8 4 7 5
R12
10K
T11
2 3 14 15
R108 R98
10 6 R87 R88 A17 R89 R90 R91 R92 R93 33 33 33 33 33 33 33
EXBA10E103J
Y1 16.666MHz VCC3
RDY RES ET CS0 CS1 CS4 CS5 CS6 BS VSSQ RD2 VDDQ VSSQ D47 D32 VDD VSS D46 D33 VDDQ VSSQ D45 D34 D44 D35 VDDQ VSSQ D43 D36 D42 D37 VDDQ VSSQ D41 D38 D40 D39 VDDQ VSSQ D15 D0 D14 D1 VDDQ VSSQ D13 D2 VDD VSS D12 D3 VDDQ VSSQ D11 D4 D10 D5 VDDQ VSSQ D9 D6 BACK/BSREQ BREQ/BS ACK D8 D7
B2 B1 C2 C1 D4 D3 D2 D1 E4 E3 F3 F4 E2 E1 G3 G4 F2 F1 H3 H4 G2 G1 H2 H1 J3 J4 J2 J1 K2 K1 K3 K4 L1 L2 M1 M2 L3 L4 N1 N2 P1 P2 M3 M4 R1 R2 P3 P4 T1 T2 R3 R4 U1 U2 V1 V2 T3 T4 W1 Y1 U3 V3 W2 Y2
D15 D0 D14 D1
D13 D2
D12 D3
D11 D4 D10 D5
D9 D6
D47 D32
D46 D33
D45 D34 D44 D35
D43 D36 D42 D37
D41 D38 D40 D39
T22 D[0..63]
T19
CE1u
A[0..25]
D39 D43 D40 D36 D38 D42 D41 D37 D3 D1 D12 D14 D2 D0 D13 D15 D7 D5 D6 D10 D8 D4 D9 D11 D33 D46 D32 D47 D35 D44 D34 D45 D37 D42 D36 D43 D39 D40 D38 D41 D1 D14 D0 D15 D3 D12 D2 D13 D5 D10 D4 D11 D7 D6 D8 D9 D63 D48 D62 D49 D61 D50 D60 D51 D59 D52 D58 D53 D57 D54 D56 D55 D25 D24 D22 D23 D31 D16 D30 D17 D27 D20 D26 D21 D29 D18 D28 D19
33 33 33 33 33
33
R15 10K
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 7 4 8 3 9 2 10 5 7 4 8 3 9 2 10 5 7 4 8 3 9 2 10 1 2 3 4
R73
5 7 4 8 3 9 2 10
D35 D47 D44 D32 D34 D46 D45 D33
T20
1 2 3 4
1 2 3 4
D8 D7
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
8 7 6 5
8 7 6 5
8 7 6 5
8 1 7 2 6 3 5 4
8 1 7 2 6 3 5 4
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 1 7 2 6 3 5 4
8 1 7 2 6 3 5 4
8 1 7 2 6 3 5 4
8 1 7 2 6 3 5 4
EXBA10E103J RA3
1 6 1 6 1 6 1
EXBA10E103J RA4 RA8 RA9
/RESET /CS0 /CS1 R68 /CS4 R69 /CS5 R70 /CS6 R71 R72
/RD2
EXBA10E103J
EXBA10E103J
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
DD33 8 DD46 7 DD32 6 DD47 5
DD35 8 DD44 7 DD34 6 DD45 5
DD37 8 DD42 7 DD36 6 DD43 5
DD39 DD40 DD38 DD41
DD1 DD14 DD0 DD15
DD3 8 DD12 7 DD2 6 DD13 5
DD5 8 DD10 7 DD4 6 DD11 5
DD7 DD6 DD8 DD9
DD63 8 DD48 7 DD62 6 DD49 5
DD61 DD50 DD60 DD51
DD59 DD52 DD58 DD53
DD57 DD54 DD56 DD55
DD25 DD24 DD22 DD23
DD31 DD16 DD30 DD17
DD27 DD20 DD26 DD21
8 7 6 5
/RD2
DD29 8 DD18 7 DD28 6 DD19 5
VCC3
8 7 6 5
1 2 3 4
/RESET /CS0 /CS1 /CS4 /CS5 /CS6
2-4
A10 A11 A12 4 13 5 12 VDD VDD GND GND CY23082 A13 A14 A10 A11 A12 A13 A14 A15 A16 A17 10 2 9 3 8 4 7 5 /WE0 DQM0 DQM1 DQM4 DQM5 CKE /WE1 A15 A16 /WE0 DQM0 DQM1 DQM4 DQM5 CKE /WE1 T28 R21 10K RA14 RA15 RA19 RA20 EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J
CLK100_1 33 CLK50_1 6 7 10 11 CLBA1 CLKB2 CLKB3 CLKB4 T29 VCC3
VCC3
CLK100_1 CLK50_1
STATUS0 STATUS1
T14 T15
VCC3
R44
10
T12
T16
R23 10K IC4 PC25 CE0.1u Cmd_St oM RXD2 RRXD RRXD2 R24 10K
C1 10u/16V
T17 T18 /RESET
R45
C2 10u/16V
2 3 4 5 6 7 8 9 STATUS0 STATUS1 1 19
D1 D2 D3 D4 D5 D6 D7 D8 E1 E2 74LVC541 VCC3
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
18 17 16 15 14 13 12 11 VCC3
R46
10
C3 10u/16V
PC30 CE0.1u
C7
R47
10
B17 C16 A17 B16 C15 D15 B15 A16 C14 D14 A15 B14 C13 D13 A14 B13 A13 B12 C12 D12 A12 B11 A11 A10 C11 D11 B10 A9 B9 C8 C10 D10 D8 A8 B8 A7 C9 D9 B7 A6 C7 D7 B6 A5 B5 C4 C3 C6 A4 D6 B4 D5 A3 B3 A2 A1 C5 D16 H17 H18 N3 N4 U4 V18 D25 DREQ1 DREQ0 RXD D22 D24 D23 WE7/CAS7/DQM7/REG VSSQ VDDQ WE6/CAS6/DQM6 WE3/CAS3/DQM3/ICIOWR WE2/CAS2/DQM2/ICIORD RD/WR VSSQ VDDQ RD/CASS/ FRAME RAS VSS VDD CS2 CS3 VSSQ VDDQ DRAK0 DRAK1 A2 A3 VSSQ VDDQ A4 A5 A6 CKIO2 VSSQ VDDQ CKIO A7 A8 A9 VSSQ VDDQ A10 A11 A12 NC VSSQ VDDQ A13 A14 VSS VDD A15 A16 VSSQ VDDQ A17 WE0/CAS0/DQM0 WE1/CAS1/DQM1 WE4/CAS4/DQM4 WE5/CAS5/DQM5 VSSQ VDDQ CKE PC27 CE0.1u VCC3 R121 1K TP2 PC26 CE0.1u IC9 2 4 3 OUT Cd RN5VD29A 1 VDD NC GND 5 PC28 CE0.1u 1 VCC3
VDDQ CTS2 TCLK MD8/RTS2 VDDQ VSSQ MD7/TXD SCK2/MRESET VDD VSS A18 A19 VDDQ VSSQ A20 A21 A22 A23 VDDQ VSSQ A24 A25 MD3/CE2A MD4/CE2B VDDQ VSSQ MD5/RAS2 DACK0 DACK1 A0 VDDQ VSSQ A1 STATUS0 STATUS1 MD6/IOIS16 VDDQ VSSQ ASEBRK/BRKACK TDO VDD VSS TMS TCK TDI TRST CKIO2ENB NC VDD-PLL2 VSSPLL2 VDD-PLL1 VSSPLL1 VDD-CPG VSSCPG XTAL EXTAL NC NC NC NC NC NC NC NC
W20 U18 U17 V17 Y20 W19 Y19 W18 U16 V16 Y18 W17 Y17 W16 U15 V15 Y16 W15 U14 V14 Y15 W14 U12 V13 U13 V12 Y14 W13 U11 V11 Y13 W12 Y12 W11 U10 V10 Y11 Y10 W10 Y9 U9 V9 W9 Y8 W8 V4 U8 V8 Y7 W7 U7 V7 Y6 W6 U6 V6 Y5 W5 Y4 W4 Y3 U5 V5 W3
VCC3 R122 1K IC8A 2 74LVC14 3 74LVC14 IC8B 4
CE22p
VCC1.5
PC7
TP3 /RESET /RESET
C8
CE22p
CE1u VCC3
PC8
PC9 CE1u
DD[0..63] RA21 RA22 RA23 RA26 RA27 RA28 RA29 RA30 RA31 RA32 RA33 RA34 EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J
DD[0..63]
CPU.SCH
VCC3 DD[0..63] RA[0..25] IC15 IC16 IC17 IC18 RA[0..25] DD[0..63]
VCC3
DD[0..63]
DD[0..63]
MD[0..31]
PC31 CE0.1u
PC35 CE0.1u
MD[0..31]
IC11
DD0 DD1 RA15 NON R110 0 RA16 R128 NON R111 0 RA17 NON R129 SDBK2 SDBK1 R127 SDBK0
DD2 DD3
4 3 2 1
5 6 7 8
DD4 DD5
DD6 DD7 DD8 DD9
4 3 2 1
5 6 7 8
DD10 DD11
4 3 2 1 RA35 4 3 2 1 RA36 4 3 2 1 RA37
4 3 2 1
5 6 7 8
5 MD0 6 MD1 7 MD2 8 MD3 EXBV8V330J 5 MD4 6 MD5 7 MD6 8 MD7 EXBV8V330J 5 MD8 6 MD9 7 MD10 8 MD11 EXBV8V330J
SDRAM 128M/256M Jumper
RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 DD32 DD33 DD34 DD35 DD36 DD37 DD38 DD39 DD40 DD41 DD42 DD43 DD44 DD45 DD46 DD47 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 DD16 DD17 DD18 DD19 DD20 DD21 DD22 DD23 DD24 DD25 DD26 DD27 DD28 DD29 DD30 DD31 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 DD0 DD1 DD2 DD3 DD4 DD5 DD6 DD7 DD8 DD9 DD10 DD11 DD12 DD13 DD14 DD15 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 DD48 DD49 DD50 DD51 DD52 DD53 DD54 DD55 DD56 DD57 DD58 DD59 DD60 DD61 DD62 DD63 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53
RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2
DD12 DD13
DD14 DD15 CKE CLK100_1 37 38 CKE CLK VCC3 VCC3 VCC3 CKE CLK CKE CLK 37 38 37 38 37 38
/WR2 CKE CLK100_1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 /RAS /RD /WR /CS3 DQM7 DQM6 CKE CLK /RAS /RD /WR /CS3 DQM7 DQM6 18 17 16 19 39 15 RAS CAS WE CS UDQM LDQM RAS CAS WE CS UDQM LDQM RAS CAS WE CS UDQM LDQM RAS CAS WE CS UDQM LDQM VCC3 18 17 16 19 39 15 18 17 16 19 39 15 18 17 16 19 39 15
LAB/BA LB0 LB1 GND LB2 LB3 VCC3 LB4 LB5 GND LB6 LB7 HB0 HB1 GND HB2 HB3 VCC3 HB4 HB5 GND HB6 HB7 HAB/BA
/LOE LA0 LA1 GND LA2 LA3 VCC3 LA4 LA5 GND LA6 LA7 HA0 HA1 GND HA2 HA3 VCC3 HA4 HA5 GND HA6 HA7 /HOE
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
4 4 3 3 2 2 1 1 RA38 VCC3
5 6 7 8
5 MD12 6 MD13 7 MD14 8 MD15 EXBV8V330J
SN74LVCH16245A DGG-EL
VCC3
R25 10K
VCC3
PC32 CE0.1u
PC36 CE0.1u
/GATE1
IC12 uPD45128163G 5-A75-9JF PC41 CE0.1u uPD45128163G 5-A75-9JF uPD45128163G 5-A75-9JF PC46 CE0.1u PC47 CE0.1u
6 12 28 41 46 52 54 GND GND GND GND GND GND GND VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 GND GND GND GND GND GND GND VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 GND GND GND GND GND GND GND VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
1 3 9 14 27 43 49
6 12 28 41 46 52 54
1 3 9 14 27 43 49
6 12 28 41 46 52 54
1 3 9 14 27 43 49
6 12 28 41 46 52 54
DD16 DD17
GND GND GND GND GND GND GND
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 uPD45128163G 5-A75-9JF
1 3 9 14 27 43 49 PC48 CE0.1u
DD18 DD19
4 3 2 1
5 6 7 8
DD20 DD21
DD22 DD23 DD24 DD25 DQM5 DQM4 DQM3 DQM2 DQM1 DQM0 DQM5 DQM4 DQM3 DQM2 DQM1 DQM0
4 3 2 1
5 6 7 8
DD26 DD27
4 3 2 1 RA39 4 3 2 1 RA40 4 3 2 1 RA41
4 3 2 1
5 6 7 8
5 MD16 6 MD17 7 MD18 8 MD19 EXBV8V330J 5 MD20 6 MD21 7 MD22 8 MD23 EXBV8V330J 5 MD24 6 MD25 7 MD26 8 MD27 EXBV8V330J
DD28 DD29
DD30 DD31
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
4 3 2 1 RA42
4 3 2 1
5 6 7 8
5 MD28 6 MD29 7 MD30 8 MD31 EXBV8V330J
SN74LVCH16245A DGG-EL DD[0..63] DB[0..15] IC19 /RRD /WWE0 /USBCS /USBCS /WWE0 /RRD DB[0..15] /INTUSB_0 /INTUSB_0
DD[0..63]
RA0 RA1 IC20 VCC3 VCC3 VCC3

+
MA19 TP7 VCC3 PC40 CE0.1u C4 NON PC42 NON PC43 NON
1 16 12 35
RA4 RA5
MA22 TP10
4 3 2 1 E DIR VCC3 PC44 NON R26 10K T30 /GATE2 /WR2 /WWE1 VCC3 R28 10K /INTUSB_1 VCC3 74LVC245 19 1 VCC3
5 6 7 8
MA23 TP11
DD7 DD6 DD5 DD4 DD3 DD2 DD1 DD0 B0 B1 B2 B3 B4 B5 B6 B7 TP24 TP25 TP26 TP27 TP28 TP29 TP30 TP31 A0 A1 A2 A3 A4 A5 A6 A7 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0
18 17 16 15 14 13 12 11
2 3 4 5 6 7 8 9
DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0
COREVCC COREVCC IOVCC IOVCC
PC34 CE0.1u
PC38 CE0.1u
DACK1 DREQ1 TC1 INT1/SOF T31 R29 /INTUSB_1 NON
GND GND GND
RA16 RA17
2 15 36
2-5
VCC3 PC39 CE0.1u MA[0..25] E DIR 74LVC245 DB[0..15] DB[0..15] 19 1 MA[0..25] MA[0..25] DD15 DD14 DD13 DD12 DD11 DD10 DD9 DD8 18 17 16 15 14 13 12 11 B0 B1 B2 B3 B4 B5 B6 B7 TP16 TP17 TP18 TP19 TP20 TP21 TP22 TP23 A0 A1 A2 A3 A4 A5 A6 A7 DB15 DB14 DB13 DB12 DB11 DB10 DB9 DB8 2 3 4 5 6 7 8 9 DB15 DB14 DB13 DB12 DB11 DB10 DB9 DB8 PC45 NON DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 DB13 DB14 DB15 23 24 25 26 27 28 29 30 31 32 33 34 37 38 39 40 D0 D1 D2 D3 D4 D5 D6 D7 D8/P0 D9/P1 D10/P2 D11/P3 D12/P4 D13/P5 D14/P6 D15/A0 /GATE2 /WR2 /WWE1 VCC3 R27 NON 41 7 8 9 10 11 /RESET /RESET
VCC3
VCC3
MA[0..25]
PC33 CE0.1u
PC37 CE0.1u
VCC3
RA[0..25]
RA[0..25]
IC13
MA0
TP6
RA2 RA3
4 3 2 1
5 6 7 8
MA20 TP8
IC22
MA21 TP9
A1 A2 A3 A4 A5 A6
17 18 19 20 21 22
MA1 MA2 MA3 MA4 MA5 MA6 T32
R30 NON VCC3 CS LWR RD 45 44 43 /INTUSB_0 DREQ0 DACK0 INT0 47 48 42 T33
VCC3
RA6 RA7 RA8 RA9
MA24 TP12
R31 10K
RA10 RA11
4 3 2 1 RA43 4 3 2 1 RA44 4 3 2 1 RA45
4 3 2 1
5 6 7 8
5 MA0 6 MA1 7 MA2 8 MA3 EXBV8V330J 5 MA4 6 MA5 7 MA6 8 MA7 EXBV8V330J 5 MA8 6 MA9 7 MA10 8 MA11 EXBV8V330J
RA12 RA13
R114 R132NON R134NON HWR/BYTE TEST R133NON C14 NON R112 NON FL1 NON FL2 R113 NON
+
RA14 RA15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
4 3 2 1 RA46
4 3 2 1
5 6 7 8
5 MA12 6 MA13 7 MA14 8 MA15 EXBV8V330J
NON C17 NON CN2
VCC3
VCC3
TRON VBUS DD+ XIN XOUT RST NON
6 5 3 4 14 13 C18 NON 46
NON C13 NON C15 NON C16 NON
1 2 3 4 5A 5B 6A 6B R115 NON
VCC -Data +Data Ground CASE1A CASE1B CASE2A CASE2B NON
IC14
RA18 RA19
R135 R136 NON Y2 NON
4 3 2 1
5 6 7 8
RA20 RA21
RA22 RA23 RA24 RA25
4 3 2 1
5 6 7 8
NON C10 NON C9 NON
/CS5 /RD2
/CS5 /RD2
4 3 2 1 RA47 4 3 2 1 RA48 4 3 2 1 RA49
4 3 2 1
5 6 7 8
5 MA16 6 MA17 7 MA18 8 MA19 EXBV8V330J 5 MA20 6 MA21 7 MA22 8 MA23 EXBV8V330J 5 MA24 6 MA25 7 8 EXBV8V330J
TP13 /CCS 5 /RRD
/CCS 5 /RRD
TP14
/WE1 /WE0
/WE1 /WE0
/WWE1 /WWE1 /WWE0 /WWE0
/WR2 /CS1
/WR2 /CS1
4 3 2 1
4 3 2 1
5 6 7 8
5 6 7 8
TP4
/WWR
/WWR
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
RA50 EXBV8V330J
TP5
TP15
DB[0..15] T36 T37 T38 T39 T40 T41 T42 VCC3 PC55 CE0.1u IC34
DB[0..15]
VCC3
/CS0 /WWE0 /RRD /GATE2 /GATE1 /USBCS
T34 T35 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 2 3 4 5 6 7 8 9 1D 2D 3D 4D 5D 6D 7D 8D OC CLK 74LVC574 TDO IC5 VCC3 PC56 CE0.1u 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q ND0 ND1 ND2 ND3 ND4 ND5 ND6 ND7 1 11 19 18 17 16 15 14 13 12 /REVERSE_NET /CENT_WE_NET
MA[0..25]
MA[0..25]
TO_MACH2 /CS1 /CS4 /CS5 /CS6 VCC3 VCC3 PC54 CE0.1u VCC3 74LVC541
27 17 32 12 1
GND GND I/O7 A14 I/O6 A12 I/O5 A10 I/O4 A8 I/O3 A6 I/O2 A4 I/O1 A2 I/O0 A0 VCC3 GND GND VCC3 I5 I/O63 D0 I/O62 D2 I/O61 D4 I/O60 D6 I/O59 D8 I/O58 D10 I/O57 D12 I/O56 D14 GND GND
100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76
MA22 MA23 MA24 MA25 1 19
IC31
R33 10K /DIRECT_RD_NET IC35
NC NC VCC NC NC
DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 18 17 16 15 14 13 12 11 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 E1 E2 D1 D2 D3 D4 D5 D6 D7 D8 2 3 4 5 6 7 8 9 ND0 ND1 ND2 ND3 ND4 ND5 ND6 ND7
CLK50_1
DB[0..15]
DB[0..15]
M4A3-128/64 TQFP100
IC33 2
T46 T47 T48 PERROR_NET BUSY_NET /ACK_NET /FAULT_NET SELECT_NET /STB_NET
/RESET
ND[0..7]
ND[0..7]
MACH1
/FIFO_RD_NET /R /W 18 CLK OC
DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0 /AUTOFD_NET /SELECTIN_NET /INIT_NET REVERSE_DIR_NET /REVERSE_NET STB_CLK_NET /CENT_WE_NET /DIRECT_RD_NET 11 1
STB_CLK_NET
TMS TCK R32 10K
GND GND I/O24 B14 IO/25 B12 I/O26 B10 I/O27 B8 I/O28 B6 I/O29 B4 I/O30 B2 I/O31 B0 I2 VCC3 GND GND VCC3 I/O32 C0 I/O33 C2 I/O34 C4 I/O35 C6 I/O36 C8 I/O37 C10 I/O38 C12 I/O39 C14 GND GND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 GND TDO TRST I/O55 D1 I/O54 D3 I/O53 D5 I/O52 D7 I/O51 D9 I/O50 D11 I/O49 D13 I/O48 D15 I4/CLK3 GND VCC3 I3/CLK2 I/O47 C15 I/O46 C13 I/O45 C11 I/O44 C9 I/O43 C7 I/O42 C5 I/O41 C3 I/O40 C1 ENABLE GND DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 FD0 FD1 FD2 FD3 FD4 FD5 FD6 FD7 8Q 7Q 6Q 5Q 4Q 3Q 2Q 1Q 74LVC574 9 25 8 /RESET FD0 FD1 FD2 FD3 FD4 FD5 FD6 FD7 Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 D0 D1 D2 D3 D4 D5 D6 D7 D8 /FIFO_EMPTY_NET
GND
GND TDI I/O8 A1 I/O9 A3 I/O10 A5 I/O11 A7 I/O12 A9 I/O13 A11 I/O14 A13 I/O15 A15 I1/CLK0 VCC3 GND I1/CLK1 I/O16 B15 I/O17 B13 I/O18 B11 I/O19 B9 I/O20 B7 I/O21 B5 I/O22 B3 I/O23 B1 TMS TCK GND 12 13 14 15 16 17 18 19 9 8 7 6 5 4 3 2 8D 7D 6D 5D 4D 3D 2D 1D ND0 ND1 ND2 ND3 ND4 ND5 ND6 ND7
75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51
VCC3 PC57 CE0.1u
VCC3 24 26 23 /EF /FL/RT /XO/HF /FF /RESET /XI
VCC3
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
10 11 13 14 19 20 21 22 15
7 6 5 4 31 30 29 28 3
PC49 CE0.1u /FIFO_HALF_NET
PC50 CE0.1u
RA12
EXBA10E103J
T43 T44
16
IDT72V03L35J-PR
IC6
VCC3 PC58 NON
1 /FIFO_FULL_NET /FIFO_WR_NET
5 7 4 8 3 9 2 10
/INT_NET_HALF /INT1284_NET
16 15 14 13 12 11 10 9
T45 SW1 KHS08
18 17 16 15 14 13 12 11
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
D1 D2 D3 D4 D5 D6 D7 D8 E1 E2 NON
2 3 4 5 6 7 8 9 1 19
FD0 FD1 FD2 FD3 FD4 FD5 FD6 FD7
1 2 3 4 5 6 7 8
VCC RA63 EXBA10E332J

10 2 9 3 8 4 7 5
VCC
VCC
PC51 CE0.1u VCC CN3 4 3 2 1 4 3 2 1 5 6 7 8 5 6 7 8
PC52 CE0.1u
PC53 CE0.1u
SELECT_NET /FAULT_NET /ACK_NET BUSY_NET PERROR_NET

1 2 3 4 1 2 3 4
2 3 4 5 6 7 8 9 4 3 2 1 EXBV8V330J 33 RA61 EXBV8V102J

8 7 6 5
1 19
E1 E2 /HRESET
TC74VHCT541AFT
IC24 4 3 2 1 EXBV8V330J
5 7 4 8 3 9 2 10
RA54 5 6 7 8 5 6 7 8
/INIT_NET /SELECTIN_NET /AUTOFD_NET /STB_NET
/INIT_NET /SELECTIN_NET /AUTOFD_NET /STB_NET
2 3 4 5 6 7 8 9 RA62
A0 A1 A2 A3 A4 A5 A6 A7 EXBA10E332J
6 1
B0 B1 B2 B3 B4 B5 B6 B7
18 17 16 15 14 13 12 11
4 3 2 1
19 1
E DIR
74LS245
8 7 6 5
2-6
VCC
ND[0..7]
ND[0..7]
TO NETWORK
VCC
IC23
ND0 ND1 ND2 ND3 ND4 ND5 ND6 ND7 5 6 7 8 EXBV8V330J 5 6 7 8 EXBV8V330J
2 3 4 5 6 7 8 9
A0 A1 A2 A3 A4 A5 A6 A7
B0 B1 B2 B3 B4 B5 B6 B7
18 17 16 15 14 13 12 11
REVERSE_DIR_NET RA53 5 6 7 8 5 6 7 8
19 1
E DIR
4 3 2 1 RA51 4 3 2 1 RA52
C62 100u/25V
74LS245 IC25
SELECT_NET /FAULT_NET /ACK_NET BUSY_NET PERROR_NET
4 3 2 1
/STB D0 D1 D2 D3 D4 D5 D6 D7 /ACK BUSY PERROR SELECT /AUTOFD NC GND GND VCC VCC NC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21
GND GND GND GND GND GND GND GND GND GND GND GND /INIT /FAULT GND NC NC /SELECTIN /RESET NC PS-40SG-D4TS1-1
D1 D2 D3 D4 D5 D6 D7 D8
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
18 17 16 15 14 13 12 11
R99
DAC_A[0..9] IC26 T55 /CCS5 T56 /WWE1 T57 /RRD CLK50_1 T58 TC74VHCT541AFT IC27 DAC_L8 DAC_L9 R34 150 DAC_A8 150 DAC_A9 RA75 RA76 RA74 EXBV8V330J EXBV8V330J EXBV8V330J RA72 RA70 RA73 RA71 RA69 EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J PC61 CE0.1u 1 19 E1 E2 CLK50_1 /RRD /WWE1 /CCS5 DAC_L0 DAC_L1 DAC_L2 DAC_L3 DAC_L4 DAC_L5 DAC_L6 DAC_L7 2 3 4 5 6 7 8 9 D1 D2 D3 D4 D5 D6 D7 D8 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 18 R157 17 R158 16 R159 15 R160 14 R161 13 R162 12 R163 11 R164 VCC 150 150 150 150 150 150 150 150 DAC_A0 DAC_A1 DAC_A2 DAC_A3 DAC_A4 DAC_A5 DAC_A6 DAC_A7 DAC_A[0..9]
MD[0..31] MA[0..25]
MD[0..31]
MA[0..25]
MD31 MD30 MD29 MD28
MD27 MD26 MD25 MD24
MD23 MD22 MD21 MD20
MD19 MD18 MD17 MD16
MD15 MD14 MD13 MD12
MD11 MD10 MD9 MD8
MD7 MD6 MD5 MD4
MD3 MD2 MD1 MD0
10K DAC_R8 DAC_R9 1 19 E1 E2 TC74VHCT541AFT C11 CE22p IC28 C12 CE22p
/DAC_RESET DAC_LAT0 DAC_LAT1
5 6 7 8
5 6 7 8
5 6 7 8
0 5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
2 3 4 5 6 7 8 9 D1 D2 D3 D4 D5 D6 D7 D8 150 150 150 150 150 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
18 R165 17 R166 16 15 R167 14 R168 13 R169 12 R170 11 R171 VCC PC62 CE0.1u
/DAC_RESET DAC_LAT0 DAC_LAT1 DAC_B8 DAC_B9
5 6 7 8
4 5 3 6 2 7 1 8
4 5 3 6 2 7 1 8
4 5 3 6 2 7 1 8
4 3 2 1
4 5 3 6 2 7 1 8
4 5 3 6 2 7 1 8
4 5 3 6 2 7 1 8 4 3 2 1
/F0_INTREQ
R120
5 6 7 8
VCC2.5
VCC3
/ALT_DCLK /ALT_DATA
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
PC13 CE1u
PC14 CE1u
VCC3
VCC2.5
MA22 MA21 MA20 MA19 MA18 MA17 MA16
4 3 2 1
VCC2.5
VCC3 PC20 CE1u
208 207 206 205 204 203 202 201 200 199 198 197 196 195 194 193 192 191 190 189 188 187 186 185 184 183 182 181 180 179 178 177 176 175 174 173 172 171 170 169 168 167 166 165 164 163 162 161 160 159 158 157
PC15 CE1u
PC16 CE1u
PC19 CE1u
DAC_R0 DAC_R1 DAC_R2 DAC_R3 DAC_R4 DAC_R5 DAC_R6 DAC_R7 2 3 4 5 6 7 8 9 D1 D2 D3 D4 D5 D6 D7 D8 1 19 E1 E2
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
18 17 16 15 14 13 12 11
R172 R173 R174 R175 R176 R177 R178 R179 VCC TC74VHCT541AFT PC63 CE0.1u
150 150 150 150 150 150 150 150
DAC_B0 DAC_B1 DAC_B2 DAC_B3 DAC_B4 DAC_B5 DAC_B6 DAC_B7 DAC_B[0..9] DAC_B[0..9]
/ALT_CONF_DONE DAC_L[0..9] DAC_R[0..9]
SAB_LA[0..11]
T53 T54
SDB_LD[0..15]
IC36
nCS CS nWS I/O nRS I/O I/O VCCINT I/O I/O I/O I/O I/O I/O VCCIO I/O I/O I/O I/O I/O GND I/O DEV_OE VCCINT IN4 CLOCK2 IN3 GND DEV_CLRn I/O VCCIO I/O I/O I/O I/O I/O I/O GND I/O I/O I/O I/O DATA7 VCCIO DATA6 I/O DATA5 DATA4 I/O DATA3 DATA2 DATA1
TCK GND TMS VCC(+3.3V) TDI VCC(+3.3V) TDO OPEN TRST GND
DAC_L0 DAC_L1 DAC_L2 DAC_L3
DAC_L4 DAC_L5 DAC_L6 DAC_L7 DAC_L8 DAC_L9 R137 R138 R139 100 SI1_B 1 100 SI1_A 7 100 SCKH1 9 15 VCC3 4 12
SAB_LA0 SAB_LA1 SAB_LA2 SAB_LA3 SAB_LA4 SAB_LA5 SAB_LA6 SAB_LA7 SAB_LA8 SAB_LA9 SAB_LA10 SAB_LA11 SDB_LD0
IC39 1A 2A 3A 4A G G HD151031FPEL VCC3 1Y 1Z 2Y 2Z 3Y 3Z 4Y 4Z 2 3
T59 T60 6 5 10 11 14 13 T61 T62 T63 T64 T65 T66 PC64 CE0.1u IC40 R140 R141 R142 100 SI0_B 1 100 SI0_A 7 100 SCKH0 9 15 1A 2A 3A 4A 1Y 1Z 2Y 2Z 3Y 3Z 2 3 T68 6 5 10 11 VCC3 14 13 T69 T70 T71
R48 R49 R50 R51 R52 R53 R54 R55
10 10 10 10 10 10 10 10 C36 CE220p C35 CE220p C34 CE220p C33 CE220p
SI1_YB TP33 SI1_ZB SI1_YA TP35 SI1_ZA SCK1_YB TP37 SCK1_ZB SCK1_YA TP39 SCK1_ZA
SAB_LA0 SAB_LA1 SAB_LA2 SAB_LA3 SAB_LA4 SAB_LA5 SAB_LA6 SAB_LA7 SAB_LA8 SAB_LA9 SAB_LA10 SAB_LA11
I/O I/O I/O I/O I/O I/O GND I/O I/O LOCK I/O I/O I/O VCCIO I/O I/O I/O I/O I/O VCCINT I/O I/O I/O GND VCC_CKLK IN1 CLOCK1 IN2 GND_CKLK GND I/O VCCIO I/O I/O I/O I/O I/O I/O VCCINT I/O I/O I/O I/O I/O I/O VCCIO I/O I/O I/O I/O I/O I/O
53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104
SAB_RA1 SAB_RA2 SAB_RA3 SAB_RA4 SAB_RA5 SAB_RA6
SAB_RA7 SAB_RA8 SAB_RA9 SAB_RA10 SAB_RA11 SDB_RD0
SDB_RD1 SDB_RD2 SDB_RD3 SDB_RD4 SDB_RD5
SDB_RD6 SDB_RD7 SDB_RD8
SDB_RD9
SDB_RD10 SDB_RD11 SDB_RD12 SDB_RD13 SDB_RD14 SDB_RD15
/SWER /SOER
ENC_PHB
T52
40 39
BHE BLE
PC60 CE0.1u
CY7C1021BV33-12ZC
SAB_RA[0..11] /RESET /PS_SENS
ENC_PHA
/SWER /SOER DDA_StoM DDA_MtoS DDA_CLK ENC_PHB
ENC_PHA
/ALT_RESET
2-7
IC38 EP1K50QC208-3
DAC_RST DAC_LLAT0 DAC_LLAT1 DAC_R0 DAC_R1 DAC_R2 DAC_R3 DAC_R4 DAC_R5 DAC_R6 DAC_R7 DAC_R8 DAC_R9 SCK0 SCK1 SIL0 SIL1 SIR0 SIR1 VCC2.5 VCC3 PC17 CE1u PC18 CE1u
SDB_LD0 SDB_LD1 SDB_LD2 SDB_LD3 SDB_LD4 SDB_LD5 SDB_LD6 SDB_LD7 SDB_LD8 SDB_LD9 SDB_LD10 SDB_LD11 SDB_LD12 SDB_LD13 SDB_LD14 SDB_LD15
7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15
5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18
/SWEL
R116
17
WE
/SOEL
T49 R117
CE
SDB_LD1 SDB_LD2 SDB_LD3 SDB_LD4 SDB_LD5 SDB_LD6 SDB_LD7 SDB_LD8
41
OE
NC NC NC
22 23 28
VCC3
T50
40 39
BHE BLE
PC59 CE0.1u
CY7C1021BV33-12ZC
FL3 EXCML16A270U TP32 FL4 EXCML16A270U FL5 EXCML16A270U TP34 FL6 EXCML16A270U FL7 EXCML16A270U TP36 FL8 EXCML16A270U FL9 EXCML16A270U TP38 FL10 EXCML16A270U
SDB_LD9 SDB_LD10 SDB_LD11 SDB_LD12 SDB_LD13 SDB_LD14
T67
R56 R57 R58 R59 R60 /ALT_CONFIG 4 12 G G HD151031FPEL VCC3 T72 T73 T74 PC65 CE0.1u R61 R62 R63 4Y 4Z
10 10 10 10 10 10 10 10 C40 CE220p C39 CE220p C38 CE220p C37 CE220p
IC37
SI0_YB TP41 SI0_ZB SI0_YA TP43 SI0_ZA SCK0_YB TP45 SCK0_ZB SCK0_YA TP47 SCK0_ZA
/SWEL /SOEL
SDB_LD15 /SWEL /SOEL SAB_RA0
SDB_RD0 SDB_RD1 SDB_RD2 SDB_RD3 SDB_RD4 SDB_RD5 SDB_RD6 SDB_RD7 SDB_RD8 SDB_RD9 SDB_RD10 SDB_RD11 SDB_RD12 SDB_RD13 SDB_RD14 SDB_RD15
7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18
SAB_RA0 SAB_RA1 SAB_RA2 SAB_RA3 SAB_RA4 SAB_RA5 SAB_RA6 SAB_RA7 SAB_RA8 SAB_RA9 SAB_RA10 SAB_RA11
/ALT_STATUS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 TCK CONF_DONE nCEO TDO VCCIO GND I/O I/O I/O CLKUSR I/O I/O I/O I/O I/O RDYnBUSY I/O I/O INIT_DONE GND VCCINT VCCIO GND I/O I/O I/O I/O I/O I/O I/O I/O GND VCCINT VCCIO GND I/O I/O I/O I/O I/O I/O VCCIO GND I/O I/O I/O I/O VCCINT GND TMS TRST nSTATUS DATA0 DCLK nCE TDI VCCINT GND I/O I/O I/O I/O VCCIO GND I/O I/O I/O I/O I/O I/O VCCIO GND I/O I/O I/O I/O I/O I/O VCCINT GND I/O I/O I/O I/O VCCINT GND I/O I/O I/O I/O VCCIO GND I/O I/O I/O I/O I/O I/O VCCIO GND MSEL0 MSEL1 VCCINT nCONFIG
156 155 154 153 152 151 150 149 148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105
/SWER
R118
FL11 EXCML16A270U TP40 FL12 EXCML16A270U FL13 EXCML16A270U TP42 FL14 EXCML16A270U FL15 EXCML16A270U TP44 FL16 EXCML16A270U FL17 EXCML16A270U TP46 FL18 EXCML16A270U
17
WE
/SOER
T51 R119
CE
IC29 LLAT0 CCH0 NNCHG0 LLAT1 CCH1 NNCHG1 /RESET R143 R144 R145 R146 R147 R148 100 100 100 100 100 100 R149 R150 R151 R152 R153 R154 D1 D2 D3 D4 D5 D6 D7 D8 1 19 E1 E2 TC74VHCT541AFT VCC PC66 CE0.1u Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 100 100 100 100 100 100 C19 C20 C21 C22 FL19 FL20 FL21 FL22 FL23 FL24 C23 C24 CE100p CE100p CE100p CE100p CE100p CE100p EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U LAT0 CH0 NCHG0 LAT1 CH1 NCHG1
41
OE
NC NC NC
22 23 28
VCC3
SDB_RD[0..15]
2 3 4 5 6 7 8 9
18 17 16 15 14 13 12 11
/HRESET /P_SIDE_SENS
/HRESET /P_SIDE_SENS
R180 PINCHPOS R181 HEAD_UD VCC C41 100p CN6 IC30 RA56 4 3 2 1 4 3 2 1 EXBV8V330J 5 6 7 8 5 6 7 8 C42 100p 150
150
T78
T79
VCC3
EXTOUT
R131 NON
VCC3
/INT_NET_HALF /INT1284_NET RESERVE_PORT MAINTENANCECOVER_L
CROP_ON /PS_SENS /SRVBRD_RESET /SERIAL_START
T75
/WWE0 /RRD
R130 NON T80 /SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1 VCC 1 19 E1 E2 TC74VHCT541AFT TP92 TP93 RA57 PC71 CE0.1u TO_MACH2 RA65 VCC3 EXBV8V103J DB[0..15] IC21 4 3 2 1 RA55 4 3 2 1 5 6 7 8 5 6 7 8 DB[0..15] EXBV8V330J RA58 TP94 TP95 TP96 RA66 EXBV8V103J 4 3 2 1 4 3 2 1 5 6 7 8 5 6 7 8 D1 D2 D3 D4 D5 D6 D7 D8 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 /SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1 2 3 4 5 6 7 8 9 18 17 16 15 14 13 12 11
/MTRERR
TO PANEL BOARD
100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76
TP77 TP78 TP79 TP80 TP81 TP82 TP83 TP84 TP85 TP86 TP87 TP88 TP89 TP90 TP91
MA[0..25]
MA[0..25]
/CS4
T77
/CS6
GND GND I/O7 A14 I/O6 A12 I/O5 A10 I/O4 A8 I/O3 A6 I/O2 A4 I/O1 A2 I/O0 A0 VCC3 GND GND VCC3 I5 I/O63 D0 I/O62 D2 I/O61 D4 I/O60 D6 I/O59 D8 I/O58 D10 I/O57 D12 I/O56 D14 GND GND
T76
TDI
1 2 3 4
1 2 3 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 52808-2490
1 2 3 4
MA22 MA23 MA24 MA25
IC32
8 7 6 5 8 1 7 2 6 3 5 4
T86 T87 VCC3
CLK50_1
DB[0..15]
DB[0..15]
M4A3-128/64 TQFP100
8 7 6 5 8 7 6 5
PC72 CE0.1u E DIR EXBV8V330J 74LVC245 /PANEL /WWR /HRESET R104 33 VCC3 /PANEL /WWR /HRESET VCC 19 1 /ALT_STATUS /ALT_RESET /ALT_DCLK /ALT_DATA /ALT_CONF_DONE /ALT_CONFIG T81 /SENSOR /PANEL T82 T83 T84 T88 R38 10K PC73 CE0.1u C25 T85 DB[0..15] IC7 DB[0..15] RA59 4 3 2 1 5 6 7 8 C27 C28 C29 4 3 2 1 5 6 7 8
RTC_DATA RTC_WR RTC_WDATA RTC_CLK RTC_CE AD_IN /AD_CS AD_CK AD_OUT DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0 18 17 16 15 14 13 12 11 B0 B1 B2 B3 B4 B5 B6 B7 4 3 2 1 EXBV8V330J 5 6 7 8 A0 A1 A2 A3 A4 A5 A6 A7 2 3 4 5 6 7 8 9
/RESET
MACH2
1
TMS TCK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 RA13 EXBA10E103J
GND GND I/O24 B14 IO/25 B12 I/O26 B10 I/O27 B8 I/O28 B6 I/O29 B4 I/O30 B2 I/O31 B0 I2 VCC3 GND GND VCC3 I/O32 C0 I/O33 C2 I/O34 C4 I/O35 C6 I/O36 C8 I/O37 C10 I/O38 C12 I/O39 C14 GND GND
GND TDI I/O8 A1 I/O9 A3 I/O10 A5 I/O11 A7 I/O12 A9 I/O13 A11 I/O14 A13 I/O15 A15 I1/CLK0 VCC3 GND I1/CLK1 I/O16 B15 I/O17 B13 I/O18 B11 I/O19 B9 I/O20 B7 I/O21 B5 I/O22 B3 I/O23 B1 TMS TCK GND VCC
GND TDO TRST I/O55 D1 I/O54 D3 I/O53 D5 I/O52 D7 I/O51 D9 I/O50 D11 I/O49 D13 I/O48 D15 I4/CLK3 GND VCC3 I3/CLK2 I/O47 C15 I/O46 C13 I/O45 C11 I/O44 C9 I/O43 C7 I/O42 C5 I/O41 C3 I/O40 C1 ENABLE GND
75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51
CN8
VCC3
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
TP48 TP49 TP50
VCC3
R35 10K
CN4
CE100p CE100p CE100p CE100p 4 3 2 1
/INTDDA /F0_INTREQ /INTUSB_0 /INTUSB_1 /EXTIN
TMS PC69 CE0.1u E1 E2 74LVC541 /SENSOR /SENSOR 1 19 PC70 CE0.1u
8 7 6 5 VCC3
1 2 3 4
/SW1 /SW0 /LED /LCD_CS LCD_E LCD_RW LCD_RS /SW2
TDO TDI
VCC3 8 7 6 5
RA64
10 2 9 3 8 4 7 5
5 6 7 8
1 2 3 4
DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 18 17 16 15 14 13 12 11 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 D1 D2 D3 D4 D5 D6 D7 D8 2 3 4 5 6 7 8 9
PRINT_CARRIAGE_ORG PINCH_ROLL_U/D FRONT_COVER MAINTENANCE_COVER R REAR_PAPER FRONT_PAPER CUTTING_CARRIAGE_ORG PINCH ROLL U/D
TP97 TP98 TP99 TP100 TP101 TP102 TP103
1 2 3 4 5 6 7 8
TCK
EXBV8V103J
4 3 2 1 C26 C30 C31 C32 CE100p CE100p CE100p CE100p
EXBV8V330J RA60 5 4 5 6 3 6 7 2 7 8 1 8 EXBV8V330J
1 2 3 4 5 6 7 8 9 10 11 12 13 14 52808-1490
53398-0890
TP51 TP52 TP53
VCC3
IC41 VCC3 RA67 EXBV8V103J RA68 EXBV8V103J
DOUT
/IRL0 /IRL1 /IRL2 /IRL3
1 2 3 4
1 2 3 4
CR2032-RTC BACKUP HOLDER BATTERY BCR20V4
1 2 3 4
1 2 3 4
8 7 6 5
RBT1 TP58
R37
VCC
8 7 6 5
8 7 6 5
BCR20V4 TP59 TP60 CROPMARK TP61
PC67 CE0.1u
8 7 6 5
TP54
TP55
TP56
TP57
2-8
CN5 /EXTIN /EXTIN PINCHPOS CROP_ON /SERIAL_START /SRVBRD_RESET /MTRERR MAINTENANCECOVER_L RESERVE_PORT VCC /INTDDA DDA_MtoS DDA_StoM PC68 CE0.1u 14 10 11 AD_OUT DDA_CLK R4 2.2K 9 8 7 TP62 TP63 TP64 TP65 TP66 TP67 TP68 TP69 TP70 TP71 /Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM Cmd_MtoS Cmd_StoM TP72 TP73 TP74 TP75 TP76 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 52808-2590
R36 10K
TO JUNCTION BOARD
13
RTC_DATA
VCC3
D1
RTC_WDATA RTC_CLK RTC_CE RTC_WR
12 3 4 11 2
CS1 DIN CLK CS0 WE
TP
14
1SS355 D2
VCC VCC IC8D 8 74LVC14 9 6 74LVC14 IC8C 5 R105 33 R39 10K CN7
BT1
10K
1SS355
GND
L1 L2 L3 L4 L5
5 6 7 9 10
RTC-4553
CR2032 3V
TP104 TP105 TP106 TP107 TP108
1 2 3 4 5 53398-0590
TO MONITOR SERIAL
VCC
VCC
R182 10K 1%
TO SERVO BOARD
RXD2 TXD2
HEAD_TH
HEAD_TH
R100
R40 10K
33
PC21 CE1u
IC42
P_SIDE
P_SIDE
R101
33
PC22 CE1u
3 4 5 6
CH0 CH1 CH2 CH3
VCC
DO SARS
/AD_CS
CS
CROPMARK
CROPMARK
R102
33
AD_CK AD_IN
12 13 1
PC23 CE1u
CLK DI NC
REF AGND
GND
TLC0834D
41V_SENSE
41V_SENSE
R103
33
PC24 CE1u
VHV0 VHV0 DAC_B[0..9] IC48 VCC45 TR1 2SC2873 PC85 CE0.1u

+
DAC_B[0..9] 22 VCC CN11 C56 22u/50V
+41V
VHV0
PC89 CE0.1u
CN9
F2 20 18 16 R197 1 R209 43 510 TR5 2SC4131 R201 24
4 3 2 1 NPNB FB PNPB VCC5
FUSE CCF1NTE1.6
VHV1
B4P-VH
PC74 CE0.1u
PC76 CE0.1u
C45 220u/50V DAC_LAT0 /DAC_RESET 5 6 VCC COM0_B LAT RST TEST R210 43 PC81 CE0.1u R64 10 C58 CE0.022u TR13 2SA1213 510 TR9 2SA1746 HEAD_TH P_SIDE /P_SIDE_SENS LAT0 IC49 VCC45 TR2 2SC2873 PC87 CE0.1u TR6 2SC4131 R211 43 R198 1 510 R203 22 R193 270 1% HS2 24 20 18 16 CH0 NCHG0 R202 R217 4.7 /0.25W DAOUT 23 T93 8 DAC_LAT0 /DAC_RESET
C46 220u/50V
F3
FUSE CCF1NTE1.6
DAC_B0 DAC_B1 DAC_B2 DAC_B3 DAC_B4 DAC_B5 DAC_B6 DAC_B7 DAC_B8 DAC_B9 4 3 2 1 30 29 28 27 26 25 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
+41V
F1
D3
D4
DP DP DP DP DP DP DP DP GND5 GND45 VOUTGND
9 11 12 13 15 17 19 21 7 10 14
FUSE CCF1NTE2 E09A19RA DAC_A[0..9] DAC_A[0..9]
L1
SBC8-221-182
VCC
T89
HS1
1SS355 1SS355 IC44 L4960 1 1
PR-1616 NPNB FB PNPB VCC5
D8 D5S6M
PC77 CE0.1u
C43 2.2u/50V D9 SML-210MT HEAT-SINK 1 VCC 5 6 LAT RST TEST R212 43 PC82 CE0.1u R65 10 510 R204 TR10 2SA1746 C59 CE0.022u TR14 2SA1213 DAOUT 23 T94 8 R218 4.7 /0.25W
R194 10K 1/4W
C44
R183
R184 15K
C47 220u/50V
C48 220u/50V
DAC_A0 DAC_A1 DAC_A2 DAC_A3 DAC_A4 DAC_A5 DAC_A6 DAC_A7 DAC_A8 DAC_A9 4 3 2 1 30 29 28 27 26 25 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 COM0_A
CE1500p
4.7K
C49 CE0.033u
SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB
GND COM0_A GND COM0_A GND COM0_A GND COM0_B GND COM0_B GND COM0_B GND VCC HEAD_TH GND P_SIDE /P_SIDE_SENS GND LAT0 GND CH0 GND NCHG0 GND GND SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36FMN-BTK VCC CN10 VHV1
HEAD0
VCC3 VCC1.5 T90 IC50

+
D7
VCC3 E09A19RA
DP DP DP DP DP DP DP DP GND5 GND45 VOUTGND
9 11 12 13 15 17 19 21 7 10 14
VCC3
1SS355
1 2 3 4 5 6 VHV1 53398-0690 VCC
R123 1K R190 120 1% PC78 CE0.1u NPNB FB PNPB R199 1 VCC5 24 20 18 16 VCC45 22 C53 100u/25V R43 10K
IC45 PQ070XZ1HZ
PC90 CE0.1u
2 4 3 R191 120 1% R195 1K 1% DAC_LAT1 23 T95 8 DAOUT PC83 CE0.1u TEST DAC_LAT1 VCC 5 6 LAT RST
OUT
VC
GND
PC75 CE0.1u
IC10
IC8F
IC8E
VIN
VO
CN12
13
12
11
10
VADJ
VDD NC GND
Cd
74LVC14
74LVC14
TR3 2SC2873 R205 510 R213 43
RN5VD29A
C50 CE0.01u
PC86 CE0.1u TR7 2SC4131
C57 22u/50V
ADJ
ADJ
2-9
R66 10 DP DP DP DP DP DP DP DP GND5 GND45 VOUTGND 9 11 12 13 15 17 19 21 7 10 14 E09A19RA HS3 IC51 VCC45 NPNB FB PNPB VCC5 22 HEAT-SINK 1 20 18 16 24 R200 1 DAC_A0 DAC_A1 DAC_A2 DAC_A3 DAC_A4 DAC_A5 DAC_A6 DAC_A7 DAC_A8 DAC_A9 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 LAT RST TEST 8 DAOUT 5 6 23 T96 4 3 2 1 30 29 28 27 26 25 VCC PC84 CE0.1u R67 10 DP DP DP DP DP DP DP DP GND5 GND45 VOUTGND E09A19RA 9 11 12 13 15 17 19 21 7 10 14 +41V R196 22K 41V_SENSE R124 1K 41V_SENSE ENC_PHA T97 ENC_PHA R155 T98 ENC_PHB ENC_PHB R156 100
DAC_B0 DAC_B1 DAC_B2 DAC_B3 DAC_B4 DAC_B5 DAC_B6 DAC_B7 DAC_B8 DAC_B9 4 3 2 1 30 29 28 27 26 25 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
COM1_B
VCC3
D5
R214 43 R206 510 TR11 2SA1746
R219 4.7 /0.25W
HEAD_UD
1SS355
VCC2.5
IC46
LT1086CM
T91
C60 CE0.022u TR15 2SA1213 LAT1 CH1 NCHG1
VI
VO
R185 120 1%
C51 100u/25V
PC79 CE0.1u
R41 10K
R186 120 1%
C5 10u/16V
TR4 2SC2873 R207 510 R215 43 TR8 2SC4131
PC88 CE0.1u
SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB
COM1_A GND COM1_A GND COM1_A GND COM1_B GND COM1_B GND COM1_B GND VCC HEAD_UD GND ENC_PH_A GND ENC_PH_B GND GND LAT1 GND CH1 GND NCHG1 GND SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
HEAD1
COM1_A 6 R216 43 R208 510 TR16 2SA1213 10 TR12 2SA1746 C61 CE0.022u R220 4.7 /0.25W
36FMN-BTK
IC43C 5 74LVC14 IC43D 8 74LVC14 IC43E 11 74LVC14 IC43F VCC VCC 12 R125 1K IC43A 100 2 74LVC14 1 C54 CE1000p R106 33 4 74LVC14 R126 1K IC43B 3 C55 CE1000p R107 33 74LVC14 13 9
VCC
D6
1SS355
VCC3
IC47
LT1086CM
T92
VI
VO
R187 120 1%
C52 100u/25V
PC80 CE0.1u
R42 10K
R188
C6 10u/16V
120 1%
R189
120 1%
R192 270 1%
2-3 SERVO BOARD
2-10
2-11
DDA_StoMExtin VCC3 Y1 3 SEL-6414E R97 D15 Q4 DTC114EK 1
DDA_StoMExtin
VCC3
IC15
/Cmd_StoM_out
T36 R120 220 220 RA11 C64 CE0.1u C40 CE27p C41 CE27p HC49/U-S 8MHZ
VCC3
/Cmd_HS_StoM_out TP19 EXBA10E103J
DDA_CLK /Cmd_MtoS /Cmd_HS_MtoS DDA_MtoS INTDDA
C35 CE0.1u
/MTRERR R86 1.8K
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
D1 D2 D3 D4 D5 D6 D7 D8
Slow_Power_On
/SERVO_RES /Serial_Start
E1 E2
1 19
VCC3
33
33
/HEncAtoExt
R113
R62
T48 T39 T41 T37 EXBA10E103J
10K TP26
NON
8 7 6 5
T34
R112
R110
CN12 52808-1891
10 2 9 3 8 4 7 5
R119
DDA_CLK PowerON
/Cmd_StoM /Cmd_MtoS /Cmd_HS_StoM
1 2 3 4
TP28
SCLKO
DDA_StoMout DDA_MtoS
DDA_StoMout
C58
C59
C60 T30
/H8_RES
T8 IC20 VCC3 VCC3 6 IC19
SUB_CLK SUB_LOAD
T33
T32
T29
T31
MAINTENANCE_HATCH
T35 CE470p CE470p CE470p
G_CWW G_CW D8 D9 D10 D11
D12 D13 D14
RESERVE
/RD /HWR /LWR
INTDDA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 RA7
/HEncBtoExt
1 2 3 4
RA4 EXBV8V103J
TP20
/MTRERR
74LVC541
8 7 6 5
HEn_On
10 2 9 3 8 4 7 5
18 17 16 15 14 13 12 11
2 3 4 5 6 7 8 9
T3
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73
10K
NON
/MTRERR /SERVO_RES /Serial_Start /CropOn PinchPos C66 CE0.1u CE0.1u 1 27 /WE /CS /OE GND CY7C1399 CE0.1u C51 VCC3 14 GND CY7C1399 HVref2 /RD 22 /OE /CS1 20 /CS /WE 20 22 14 R115 1 R114 10K 10K 27 /CS1 6 /RD /LWR /HWR C61 C65
R64 2.2K
R118
FO_OUT C67
Maintenance_Cover_L
SUB_CLK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
T27
SUB_LOAD
R117
CropMark
T28
RA13
CropMark
VCC
R111 NON
D8 10 D9 2 D10 9 D11 3 D12 8 D13 4 D14 7 D15 5
EXBA10E103J
/CropOn PinchPos
D0 D1 D2 D3 D4 D5 D6 D7 11 12 13 15 16 17 18 19 I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 VCC3 C52 CE0.1u I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 11 12 13 15 16 17 18 19
D8 D9 D10 D11 D12 D13 D14 D15
VCC3
21 A1 23 A2 24 A3 25 A4 26 A5 1 A6 2 A7 3 A8 4 A9 5 A10 6 A11 7 A12 8 A13 9 A14 10 A15 VCC3 28
21 A1 23 A2 24 A3 25 A4 26 A5 1 A6 2 A7 3 A8 4 A9 5 A10 6 A11 7 A12 8 A13 9 A14 10 A15 VCC3 28
RA3 VCC3 EXBV8V103J TP39 VCC3
RA14
SUB_DATA_IN
R76 10K
D15 D0 D1 D2 D3
D0 10 D1 2 D2 9 D3 3 D4 8 D5 4 D6 7 D7 5
EXBA10E103J
4 3 2 1
SUB_STORE
SUB_DATA_OUT SUB_STORE
P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14
CN11 52808-2591
SUB_DATA_OUT
4 3 2 1
JP1
NON
single:pull_dowm multi:pull_up
TP40 TP38 HVref2 R133 10K
5 6 7 8
JP2
NON
CAP_Org
5 6 7 8
WIPE_Org
R77 NON
TP37
CN9 TCK TMS
VCC3 RA5 1 FANPWM2 FANPWM1 /RES T17 T15 T18 T16 T14 /SERVO_RES /H8_RES VCC3
SOL_CURNT_AD Y_CURNT_AD X_CURNT_AD VM_Voltage
D4 D5 D6 D7 VFWE ExtLoad ExtStore T13
HVref1
SUB_DATA_IN
HVref1 T12 HVref0
ExtLoad ExtStore FANPWM2 FANPWM1 ExtDin ExtDout
TDI TDO
8 7 6 5 4 3 2 1
/RD
TP33 C74 CE0.1u
6 IC16
5 7 4 8 3 9 2 10 ExtDin ExtDout StpBRef StpARef SolPWM
HVref0 /MTD_En2 /MTD_En1 /MTD_En0
/MTD_En2 /MTD_En1 /MTD_En0 R134 10K
NON
TS1 ExtCLK Y_En_Pha INTDDA Y_En_Phb
CAP_Org WIPE_Org TS2
TP34
CN10
100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76
TP32
EXBA10E103J
C76 CE0.1u
1 2 3 4 5 YPWM XPWM X_En_Pha X_En_Phb
NON
T20
T23
DDA_MtoS Servo_to_Sub DDA_StoM
GND GND I/O7 I/O6 I/O5 I/O4 I/O3 I/O2 I/O1 I/O0 VCC3 GND GND VCC3 I5 I/O63 D0 I/O62 D2 I/O61 D4 I/O60 D6 I/O59 D8 I/O58 D10 I/O57 D12 I/O56 D14 GND GND
NON
R130 2.2K SCLK
R126 NON
5 7 4 8 3 9 2 10
5 7 4 8 3 9 2 10
MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0)
CN13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
A1 A2 A3 A4 A5
A6 A7 A8 A9 A10 A11
A12 A13 A14 A15
1 2 3 4 5 6 7 CE0.1u T26 T54 T47 T53 T46
JP3
NON
IC7A
IC7B
VCC3
C77
A1 A2 A3 A4 A5
A6 A7 A8 A9 A10 A11 A12 A13
VFWE
C75 CE0.1u
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
NON 1
C80
C79
DDA_StoM
R105
33
ExtCLK ExtDout ExtDin ExtStore ExtLoad
CE0.1u
GND GND I/O24 B14 I/O25 B12 I/O26 B10 I/O27 B8 I/O28 B6 I/O29 B4 I/O30 B2 I/O31 B0 I2 VCC3 GND GND VCC3 I/O32 C0 I/O33 C2 I/O34 C4 I/O35 C6 I/O36 C8 I/O37 C10 I/O38 C12 I/O39 C14 GND GND
5 7 4 8 3 9 2 10
5 7 4 8 3 9 2 10
5 A14 7 A15 4 8 3 9 2 10
Stp1APWM Stp1BPWM Stp1APh Stp1BPh Stp2Decay Stp2APWM Stp2BPWM Stp2APh
VM
5 7 4 8 3 9 2 10
Y_CURNT R54 1.0K VCC3 C22 CE0.1u RN5VD29A C21 CE0.1u Cd 74LVC14 5 2 4 3 VDD NC GND OUT 1 5 6 9 74LVC14 IC8 T5 IC7C IC7D 8
Y_CURNT VCC3
2.2K
1.5K
1.5K
C73 CE0.022u
C70 CE0.022u
C69 CE0.022u
1.5K
R132
R129
R128
R131
C72 CE0.022u
2-12
T55 T56 T57 T58 T59 T38 T40 A1 A2 A3 A4 D0 D1 D2 D3 IC-CPU HD6432673A06FC C63 C68 VCC3 CE0.1u T43 T49 T42 RA15 EXBA10E103J /CS2 StpARef StpBRef Stp0Decay Stp0APWM Stp0BPWM Stp0APh Stp0BPh Stp1Decay TMS TCK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 T52 T45 T51 RA10 EXBA10E103J T44 T50 Head_Power_On Head_Slow_Power_On RA8 VCC3 EXBA10E103J EXBA10E103J RA9 RA12 EXBA10E103J VCC3 VCC3 R61 1.0K /RES
/MON_HS_toPC Sub_to_Servo Servo_to_Sub
R125
/MON_HS_toPC DDA_CLK Rxd Sub_to_Servo
G_CWW G_CW
VCC3 T10 R136 10K /HEncB /HEncA DDA_StoMout /GE_PhB /GE_PhA T9 T7 R135 NON DDA_StoMExtin
VCC
R124
Servo_to_Sub
CE0.1u 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1 PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF
CE0.1u 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
Sub_to_Servo
R122 10K
C62 CE470p VCC3
RA6 EXBA10E103J
IC11 M4A3-64/64 TQFP100
VCC
TP5 TP4 TP3 TP2 TP1
R123 NON
Sol_En Sol_PWMSol_PWM+ X_En X_PWMX_PWM+
C57 NON
R109
33
Sol_En Sol_PWMSol_PWM+ X_En X_PWMX_PWM+
R108
33
R107
33
R106
33
R121 10K
GND TDI I/O8 A1 I/O9 A3 I/O10 A5 I/O11 A7 I/O12 A9 I/O13 A11 I/O14 A13 I/O15 A15 I1/CLK0 VCC3 GND I1/CLK1 I/O16 B15 I/O17 B13 I/O18 B11 I/O19 B9 I/O20 B7 I/O21 B5 I/O22 B3 I/O23 B1 TMS TCK GND
GND TDO TRST I/O55 D1 I/O54 D3 I/O53 D5 I/O52 D7 I/O51 D9 I/O50 D11 I/O49 D13 I/O48 D15 I4/CLK3 GND VCC3 I3/CLK2 I/O47 C15 I/O46 C13 I/O45 C11 I/O44 C9 I/O43 C7 I/O42 C5 I/O41 C3 I/O40 C1 ENABLE GND
75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51
Y_En /LWR T11 Y_PWMY_PWM+
C18 CE0.1u
74LVC14
74LVC14
SolPWM YPWM XPWM
CE0.1u CE0.1u Y_En Y_PWMY_PWM+
R80 0
Stp2BPh
Stp2BPh Stp2APh Stp2BPWM Stp2APWM Stp2Decay Stp1BPh Stp1APh Stp1BPWM Stp1APWM Stp1Decay Stp0BPh Stp0APh Stp0BPWM Stp0APWM Stp0Decay
R25 47K
T24 T21 T25 T22
SOL_CURNT
SOL_CURNT
R73
SOL_CURNT_AD
R74
3.3K
Y_CURNT_AD
X_CURNT
X_CURNT
R75
3.3K
X_CURNT_AD
3.3K
VCC3
D35 1SS355
D34 1SS355
D33 1SS355
D32 1SS355
VM_Voltage
+27V
TP42 R53 1.2ohm/1W D3 TP46 IC10 R60 R59 D2FS6 C19 10u/100V + L3 VCC C45 C46 CE0.1u CE0.22u/50V C44 VMTD VMMA VMMB 8 20 CE0.22u/50V D9 D1FS6 TP56 TP53 IC17 MTD2005 TP14 TP16 TP24 25 3 VCC ALM VMTD L RCH895-181K UPA1759 100 NON D4 NON 100 L4 1 2 C20 NON + CN7 TP45 NON
TP41
IC12
/Crop_ON@
/Crop_ON@
FANPWM1 FANPWM2 /CropOn /MTD_En0 /MTD_En1 /MTD_En2 HEn_On
FANPWM1 FANPWM2 /CropOn /MTD_En0 /MTD_En1 /MTD_En2 HEn_On
2 3 4 5 6 7 8 9
D1 D2 D3 D4 D5 D6 D7 D8
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
18 17 16 15 14 13 12 11
HEn_On@
RESERVE
HEn_On@
1 2 3 4 Source1 Gate1 Source2 Gate2 Drain1 Drain1 Drain2 Drain2
8 7 6 5
R116
10K
1 19
E1 E2
74VHCT541
TP18
TP50
TP54
TP58
TP62
R83
HVref0
Stp0APh Stp0BPh Stp0Decay D28 D1FS6 EXCML20A390U
5 23 24 CN5 PHA PHB DECAY OUT1 OUT2 OUT3 OUT4
10 12 14 18
TP52
TP57
NON TP13 TP27 D26 D1FS6 EXCML20A390U D10 D1FS6 FL14 D27 D1FS6 EXCML20A390U D12 D1FS6 FL13 D24 D1FS6 EXCML20A390U Wipe_Org Cap_Org VCC C53 TP6 CE0.22u/50V VMTD IC18 MTD2005F TP8 19 24 VCC ALM D25 D1FS6 EXCML20A390U TP66 D19 D1FS6 FL11 D20 D1FS6 D21 D1FS6 D22 D1FS6 D17 D1FS6 EXCML20A390U R23 10K FL10 EXCML20A390U IC7E R39 FL7 150 EXCML20A390U 11 C12 CE100p R38 150 74LVC14 IC7F 13 C11 CE100p 74LVC14 VCC VMMA VMMB CE0.22u/50V FL12 TP67 1 14 TP7 TP17 D23 D1FS6 C56 C54 CE0.1u C99 CE0.1u VMTD VCC 2 26 4 VREFA VREFB CR VSA VSB 27 1 CE0.047u 6 22 FL15 ENA A ENA B D11 D1FS6
TP59
TP61
TP63
TP31
R71 3.3K C32
Stp0APWM
R79 1.0K
LG A LG B NC NC NC NC
7 21 9 15 16 19
TP65
NON
TP64
D7
TP60
FL16
FAN PUMP MOTOR CAP MOTOR WIPE MOTOR
RSA PG 13 17
R100 220 R102 0.68ohm/1W C49 CE820p
R93 R84 10K CE820p C34 CE3900p C48 CE0.047u R68 0.68ohm/1W 220 C31 R72
D14
VCC
NON
11
NON
RSB
+A_I0 +B_I0 -A_I0 -B_I0 +A_I1 +B_I1 -A_I1 -B_I1 +A_I2 +B_I2 -A_I2 -B_I2
TP10
R99
Stp0BPWM
3.3K
R96 1.0K
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 52808-2690
To JUNCTION BOARD 1
RSA
NC
RSB
13
NON C42 CE820p R88 1ohm/1W R104 1ohm/1W 220 220 C55 CE820p
R90 10K
R89 R103
10
NON
RSA
NC
R82
D8
VCC
13
NON R66 10K CE820p C28 CE3900p C33 CE0.047u C27 220
R65
10
NON
RSB
2-13
Stp1APh Stp1BPh Stp1Decay 27 16 TP15 23 20 25 VREFA VREFB CR VSA 22 CE0.047u VCC D18 D1FS6 ENA A ENA B 26 17 18 PHA PHB DECAY OUT1 OUT2 OUT3 OUT4 3 7 8 12 TP9 C47 LG A LG B GND GND NC NC NC NC NC NC VSB 28 15 HS1 HS2 2 4 6 9 11 13 21 C50 CE0.047u VCC C36 C37 CE0.1u CE0.22u/50V IC14 MTD2005F TP23 TP22 TP36 19 24 VCC ALM VMMA VMMB CE0.22u/50V D31 D1FS6 D36 D1FS6 D37 D1FS6 D38 D1FS6 D29 D1FS6 D30 D1FS6 1 14 C39 TP21 D39 D1FS6 D40 D1FS6 FL6 EXCML20A390U VMTD VMTD C43 CE3900p FL5 EXCML20A390U Stp2APh Stp2BPh Stp2Decay 27 16 TP35 23 20 25 VREFA VREFB CR VSA 22 CE0.047u ENA A ENA B 26 17 18 PHA PHB DECAY OUT1 OUT2 OUT3 OUT4 3 7 8 12 FL4 EXCML20A390U TP25 C30 FL3 EXCML20A390U LG A LG B GND GND NC NC NC NC NC NC VSB R85 220 R63 1ohm/1W R87 1ohm/1W C38 CE820p 28 15 HS1 HS2 2 4 6 9 11 13 21
R91
D13
HVref1
NON
NON
TP12
R94
Stp1APWM
3.3K
R22 10K
R92 1.0K
10
R101
D16
WIPE_Org
TP11
12
CAP_Org
R95
Stp1BPWM
3.3K
R98 1.0K
R67
D6
HVref2
NON
NON
TP30
R70
Stp2APWM
3.3K
R69 1.0K
TP29
R78
Stp2BPWM
3.3K
R81 1.0K
VCC3 C107 CE0.22u/50V VM + C5 100u/63V VCC CN3 Scan_Encoder_Phase_A Scan_Encoder_Phase_B
C17 CE0.1u IC6A C105 CE0.22u/50V D44 DAN217U
74LVC14
C111 CE1u
C106 CE0.01u
16
IC6B IC3
VCC3 TP69 TP77 TP76
VCP
4 3 2 1
RA1 EXBV8V222J R5 FL17 EXCML20A390U 5267-08A TP71 0.1ohm/1W Y_En Sol_En Sol_En TP75 Y_En 8 3 13 EN1 EN2 EN3 TP78 Scan_Motor+ Scan_Motor-
VBOOT
74LVC14 IC6C 6 5
5 6 7 8
VREF
Y_En_Phb Y_PWM+ Y_PWM+ Y_PWMY_PWMSol_PWM+ Sol_PWM+ IN1 IN2 IN3 FL18 EXCML20A390U OUT1 OUT2 OUT3 6 5 15 7 4 14
Y_En_Phb VS VS 9 12 TP72
5 6 7 8
18
17
C108
C104 CE0.22u/50V
CE0.22u/50V
Y_En_Pha
Y_En_Pha
2 1
X_En_Pha
X_En_Pha 74LVC14 RA2
4 3 2 1
1 2 3 4 5 6 7 8
GND GND GND GND
IC6D 8 9 R171 10K L6234
1 11 10 20
19 2
X_En_Phb 74LVC14 R15 TP79 CE1000p CE1000p CE1000p CE1000p IC1D 13 12 R18 100K 0.1% VCC R159 0 NON R163 R160 4.7K 0.1% R17 4.7K 0.1% Y_CURNT 3403A R9 R11 4.7K 0.1% 12K 0.1% Y_CURNT 14 R168 12K 0.1% 100K 0.1% R19 12K 0.1% R16 12K 0.1% C16 C15 C14 C13 EXBV8V470J TP80
X_En_Phb
1 2 3 4 1 2 3 4 8 7 6 5
8 7 6 5
Sol_CURNT
Sol_CURNT
R12
100K 0.1%
IC1B
C103 CE0.22u/50V
2 1
3403A
C101 CE0.22u/50V
D43 DAN217U
C110 CE1u
C102
TP70 TP68 TP73
TP74 +27V FL2 TP82 EXCML20A390U CN2 R14 0 R166 NON R51 10K VCC VCC
IC2
16
18
17
CE0.01u
CE0.22u/50V
C100 CE0.22u/50V
C112
VCP
VREF
Sol_PWMX_PWM+ X_PWMR3 1.0ohm/1W
Sol_PWMX_PWM+ X_PWM-
7 4 14
VBOOT
VS VS
9 12 FL8 EXCML20A390U TP47 TP48 TP49 R141 10K
IN1 IN2 IN3
Sol_En
Sol_En
X_En
X_En
8 3 13
EN1 EN2 EN3
OUT1 OUT2 OUT3
6 5 15
GND GND GND GND
SENSE2 SENSE1
R169 10K R7 CropMark 3403A 2 1 0 IC1A 3 + R165 12K 0.1% VCC FL1 TP81 EXCML20A390U
R170 10K
L6234
1 11 10 20
19 2
R21
100K 0.1%
IC1C
11
X_CURNT IC6E 74LVC14
X_CURNT
74LVC14
74LVC14
2-14
R2 1.0K VCC R1 1.0K
3403A R162 4.7K 0.1% /GE_PhA R8 NON /HEncA /GE_PhB FeedEn_Ph_A_in IC6F 74LVC14 C92 CE1000p FeedEn_Ph_B_in TP95 TP88 C89 CE1000p /GE_PhA_in /GE_PhB_in R49 R36 R48 R35 R47 C88 CE100p VCC3 R46 R34 10K VCC R30 R33 C91 CE100p R44 33 TP83 TP91 IC5E 10 74LVC14 IC5F 12 13 R43 C86 CE100p 150 C85 CE100p 11 R42 150 150 R31 10K 10K 10K 150 40FMN 33 33 33 33 TP87 TP94 TP86 TP93 TP85 TP92 TP84 12 13 R37 470 10 TP90 TP89 11 R50 470 C1 CE0.1u
VCC
R156
Sub_to_Servo
IC5D
74LVC14
IC5C
VM
R10 100K 0.1% VCC
R167 4.7K 0.1%
R4
0.1ohm/1W
Feed_Motor+
C113 CE0.1u R13 100 C4 CE470p
R164 12K 0.1%
10
Feed_MotorHEn_On@ IC5A 2 VCC3 C84 CE0.1u 74LVC14 C87 CE1000p 1 R45 470 R52 10K R143 0 R138 0 R142 NON
R20 100K 0.1%
R161 4.7K 0.1%
R157
NON
SUB_CLK
SUB_LOAD
/HEncB
SUB_DATA_OUT
@SUB_CLK @SUB_LOAD @SUB_DATA_OUT @SUB_STORE_OUT @SUB_DATA_IN @Sub_to_Servo @Servo_to_Sub @MAINTENANCE_HATCH @Maintenance_Cover_L
SUB_STORE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 IC5B 4 74LVC14
SUB_DATA_IN
To JUNCTION BOARD 2
Servo_to_Sub
Maintenance_Cover_L
MAINTENANCE_HATCH
SENSE2 SENSE1
To JUNCTION BOARD 1
PinchPos /Crop_ON@ R6 100K R137 NON VCC TP51 R139 0 R41 10K 3 R32 470 R140 0 C90 CE1000p
To CUTTING CARRIAGE BOARD

TP43 Sol+ CN6 Sol+ FL9 TP44 EXCML20A390U SolSolPinchPos /Crop_ON&HEn_On CropMark /HEncA /HEncB VCC TP55 C93 CE0.1u
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
52808-1591
/HEncAtoExt R144 0
R145 NON
/HEncBtoExt
+41V Q1 2SJ553S +41V CN4 R155 15K R154 2.2K/0.5W B4P-VH R153 100
+VHEAD
CN1 +41V T19 VCC IC13 1 IN GND uPC2933T Head_Power_On 2 C29 C71 100u/25V CE0.1u Q8 DTC114EK Head_Slow_Power_On 2 Q7 DTC114EK OUT 3 2 + VCC3 4 3 2 1
D5 C109 CE1000p
1SS355
R158 1K/0.5W
To SW POWER SUPPLY
3
R127 10K
6 5 4 3 2 1
B6P-VH
+ C2 1000u/63V
To MAIN BOARD
F1
VMTD
FUSE MMCT3.15A ET +41V R152 1K/0.5W T2 D1 DE3L20U T1 BR1 RXE185 Q2 2SJ553S D42 PTZ43A VM
R26 C98 CE1000p T4 +27V L1 L RCH895-470K
C97 R149 47/1W
47
CE0.1u
IC4
+41V
220u/35V
R148 15K + R40 1K/1W C7 CE0.1u R24 47/1W R147 2.2K/0.5W R146 100 R150 100 2
CE0.1u
CE0.047u
CE1000p
9 10 11 12 13 14 15 16 C96 CE0.1u
C10
R29
470
C95
R28 PowerON 2
R27 220
1000u/63V
Q5 DTC114EK
Slow_Power_ON
R55 T6 L RCH895-470K L2 VCC
C23
47
CE0.1u
IC9
+27V
VCC
VCC3 CN8
+41V
+ D41 D2FS6
C83 CE0.1u
CE1000p
CE0.1u
CE0.047u
CE0.1u
9 10 11 12 13 14 15 16
NC NC VIn B.S NC Comp Vref NC
NC SWout NC Reg CE/SS DGND NC AGND
8 7 6 5 4 3 2 1
To HEATER CONTROL BOARD

5267-09A
C24
C81
C82
C78
C26
R57
R56
R58
470
1.8K
100
330u/16V
SPI8010A C25 CE1000p
1 2 3 4 5 6 7 8 9
C3
R151 1.0K
2-15
C6
D2 D2FS6 2
NC NC VIn B.S NC Comp Vref NC
NC SWout NC Reg CE/SS DGND NC AGND
8 7 6 5 4 3 2 1
C9
SPI8010A
C8
CE1000p
1 Q6 DTC114EK + C94 CE470p
Q3 3 2SK2796S
12K 0.1%
2-4 HEATER BOARD
2-16
VCC3 R42 10K 1% CN6 A/D0 R43 C13 CE0.1u 5301404 VCC R50 15/1W(NON) R53 390/1W R52 10K 1% +27V VCC3 33 1 2 3 4
to Heater Power Board
VCC3 VCC A/D1 C19 T58 T61 IC7 CE0.1u VCC3 R55 Apron_Heat er_ON Bed_Heat er_ON UPA1759 CN5 VCC A/D2 R31 C11 R60 15/1W(NON) 0 533980490( NON) VCC3 C23 NON A/D3 R30 C10 0 33(NON) R27 10K 1%(NON) R56 390/1W 33(NON) 1 2 3 4 +27V 5267- 04A R33 10K 1%(NON) R57 0 0 1 2 3 4 Source1 Drain1 Gate1 Drain1 Source2 Drain2 Gate2 Drain2 1 2 3 4 8 7 6 5 NON CN7 C12 R51 33
+27V
VCC3
VCC
+27V
CN8
+ C22
+ C21
+ C20
R59 10K
47u/16V
47u/16V
100u/63V
to Servo Board to Heater Power Board
1 2 3 4 5 6 7 8 9
5267- 09A
to Reserve Thermistor
VCC3
R6
R5
R4
R3
R2
CN1
10K 10K 10K
10K
10K
@/Heater Reset R11 IC2 100 100 0
R10 R9
to Servo Board
C7 C6 C5 C4 C3
R14 2.2K(NON) 1 19 E1 E2 74LVC541 VCC3 PC2 CE0.1u 100 /Cmd_HS_St oM Cmd_St oM T1 100 Cmd_MtoS /Cmd_HS_MtoS /ServoReset /SerialStart /HeaterReset
@/SerialStart @ServoReset /SysErr INTDDA DDA_MtoS DDA_StoM /SysErr T4 T3 T2 2 3 4 5 6 7 8 9 D1 D2 D3 D4 D5 D6 D7 D8 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 18 17 16 15 14 13 12 11
INPUTINPUT+
LOAD2
53014- 04 53014-02
1 2
to Apron Thermistor to Heater Control Board

CN105 R104 0 C102 CE470p(NON)
4 3
LOAD1
INPUTINPUT+
LOAD2
LOAD1
4 3
2-17
CE100p CE100p CE100p CE100p CE100p( NON)
CN107 CN102 53014-02 CN108 1 2
@/Cmd_HS_MtoS /Cmd_HS_StoM @Cmd_MtoS Cmd_StoM
R8
R7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
DDA_CLK
52808-1891
CN2
CN109
1 2 3 4 5 B3P5-VH
to Power Junction Board
Reserve
CN117 1 2 B2P-VH CN114
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
to Apron Thermostat
52808-1891( NON)
to Bed Thermistor
SSR 101 G3M-205PVD-1
1 2 3 B2P3-VH CN112
to Apron Heater 1
to Heater Control Board
1 2 3 4
1 2 3 4 5 6 7 CN106 1 2 5267-02A 1 2 3 4 B4P7-VH CN111
to 100/200V SW
CN104
to Junction Board1
5267-02A R101 0
1 2
to FAN1
5267-04A
R103
SSR 102 G3M-205PVD-1
1 2 3 B2P3-VH C101 CE470p(NON) CN101 1 2 CN110
to Apron Heater 2
CN103
to Servo Board
R102 0(NON)
1 2 3 5267-03A(NON)
to FAN2
5267-02A
1 2 B2P-VH CN113 1 2 3 B2P3-VH CN115
to Bed Thermostat
to Bed Heater 1
1 2 3 4 5 6 7 B4P7-VH CN116 1 2 3 B2P3-VH
to 100/200V SW
to Bed Heater 2
VCC3
1 6 1
VCC3
R41 R48 R58 R54
RA11 EXBA10E103J 2 VCC3

10K 10K 10K 10K
3 10 2 9 3 8 4 7 5
Q1 DTA114EKA R49 220 LED1 LNJ308G8LRA
/H8S_R ESET VCC3 R45 C16 /SysErr C18 CE100p CE0.1u T56 /RD /HWR T47 T57 T48 T62 /SerialStart IC6 VCC3
1 6 1 6
R47 10K
220
C14 CE27p C15 CE27p Y1 8.0MHz VCC3 Apron_Heat er_ON Bed_Heat er_ON T59 R37 1.8K
RA10 EXBA10E103J T55

10 2 9 3 8 4 7 5
RA12 EXBA10E103J
D8 D9 D10 D11 D12 D13 D14 D15 11 12 13 15 16 17 18 19 I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 WE CS OE GND CY7C1399 VCC3 28 PC6 CE0.1u 27 20 22 14 /HWR /CS1
33
T46 /CS1
R44 D8 D9 D10 D11 D12 D13 D14
T51 T43 T42 /RD VCC3
T52
D8 10 D9 2 D10 9 D11 3 D12 8 D13 4 D14 7 D15 5
T54 T45 T53 T44

108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14
21 23 24 25 26 1 2 3 4 5 6 7 8 9 10
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 VCC3
R40 VCC3 PC8 CE0.1u A[0..15] PC7 CE0.1u
33
Cmd_St oM Cmd_MtoS /Cmd_HS_St oM /Cmd_HS_MtoS
R38
33
R39 2.2K
VCC3 T41 T40 VCC3 1 R36 R35

10K 10K
VCC3 10K 10K
VCC3
T50 T60 T39 T34 D4 D5 D6 D7 6

R29 R28
RA7 EXBA10E103J
R32
R34 10K
P51/ RXD2/IRQ1 P50/ TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/R D PF4/H WR PF3/LWR PF2/LC AS/IRQ15 PF1/U CAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/ TMCI1/TEND1/IRQ11 P62/ TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14
D15 D0 D1 D2 D3
VCC3
1 6
10K(NON)
10 2 9 3 8 4 7 5
RA9 EXBA10E103J
10 2 9 3 8 4 7 5
RA8 EXBA10E103J T38 T37

10 2 9 3 8 4 7 5
53398-0890 CPUID_0
R23 R19
100 100
C8 CE470p
C9 CE470p
CPU ID:1000
5 7 4 8 3 9 2 10
PC5 CE0.1u
5 7 4 8 3 9 2 10
10K
10K
R12
R13
IC4C CE0.1u 10
IC4E
MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/ EDREQ0/(DREQ0) P71/ EDREQ1/(DREQ1) P72/ETEND0/(TEND0)
5 4 3 2 1
74LVC14
74LVC14
53398-0590
R25
10K
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CPUID_1 CPUID_2 CPUID_3
5 7 4 8 3 9 2 10
A0 A1 A2 A3 A4 A5 A6 A7
5 7 4 8 3 9 2 10
A8 A9 A10 A11 A12 A13 A14 A15
5 7 4 8 3 9 2 10
2-18
IC5 H8S/267X-QFP144
RA5 EXBA10E103J PC9 A[0..15] VCC3 RA4 EXBA10E103J VCC3 2 PC1 3 CE0.1u IC1 VDD GND OUT Cd RN5VD29A CE0.1u PC4 CE0.1u 1 5 C1 C2 CE100p CPUID_3 CPUID_2 CPUID_1 CPUID_0 VCC3 RA2 EXBA10E103J RA3 EXBA10E103J R1 1.0K T5 1 IC4A VCC3
A/D0 A/D1 A/D2 A/D3 T33 T32 T25 T24
VCC3
VCC3
VCC
CN4
R20 10K
R21 10K
R24 10K
R22 10K
R26 10K
T23 T22 T19 T18
T36 T35 T31 T30 T29 T28 T27 T26 T21 T20 T17 T16 T15 T14 T13 T12
To EXT Board
1 2 3 4 5 6 7 8
SCK_0 RxD_0 TxD_0 Po rt1 Po rt2
RA6 EXBA10E103J VCC3 1 2 74LVC08 VCC3 4 PC3 5 CE0.1u 74LVC08 IC3B 6 13 IC4D 9 IC4F 12 74LVC14 8 74LVC14 IC3A 3
109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 P52/ SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/ AN0 P41/ AN1 P42/ AN2 P43/ AN3 VREF AVCC P44/ AN4 P45/ AN5 P46/ AN6/DA0 P47/ AN7/DA1 P54/ AN12/IRQ4 P55/ AN13/IRQ5 P56/ AN14/DA2/IRQ6 P57/ AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/ SCK0 P33/ RXD1 GND P32/RXD0/IrRXD P31/ TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1 T11 T10 T9 T8 T7 T6 PD7/D15 PE0/ D0 PE1/ D1 PE2/ D2 PE3/ D3 VCC3 PE4/ D4 PE5/ D5 PE6/ D6 PE7/ D7 FWE P61/ TMRI1/DREQ1/IRQ9 P60/ TMRI0/DREQ0/IRQ8 P27/ PO7/TIOCB5/EDRAK1/(IRQ15) P26/ PO6/TIOCA5/EDRAK0/(IRQ14) P25/ PO5/TIOCB4/(IRQ13) P24/ PO4/TIOCA4/(IRQ12) P23/ PO3/TIOCD3/(IRQ11) P22/ PO2/TIOCC3/(IRQ10) P21/ PO1/TIOCB3/(IRQ9) P20/ PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/ PO14/TIOCA2/EDRAK2 P15/ PO13/TIOCB1/TCLKC P14/ PO12/TIOCA1 GND P13/ PO11/TIOCD0/TCLKB P12/ PO10/TIOCC0/TCLKA P11/ PO9/TIOCB0 P10/ PO8/TIOCA0 P75/ EDACK1/(DACK1) P74/ EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF
72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
VCC
VCC3
CN3
Monitor
11
VCC3
RA1
4 3 2 1
4 5 3 6 2 7 1 8
5 6 7 8
VCC3 /HeaterReset IC4B 2 74LVC14 3 74LVC14 4 /ServoReset 9 10 74LVC08 IC3C 8 12 13 74LVC08 C17 CE100p IC3D 11
EXBV8V102J
R46 1.0K T49 /H8S_R ESET
R15 0
R16 0
R17 0
R18 0(NON)
2-5 SUB BOARD
2-19
JUNCTION BOARD 2
J2VCC R420 10K J2VCC CN405 Pinch_ud_sens 53398-0390 CN407 Maintenance_Cover_L J2VCC 53014-02 J2VCC 1 2 1 2 3
To PINCH U/D SENS BOARD
To Maintenance Cover L
D404 1SS355 /RESET Ink_Exist_0 Ink_Empty_0 + C400 2.2u/50V RA404 EXBA10E103J
R413 22K TP410
CN401
J2VCC
10 2 9 3 8 4 7 5
RA402
isp Download
5 6 7 8 Ink_Exist_1 Ink_Empty_1 EXBV8V101J 4 3 2 1 TDO TDI CE470p CE470p CE470p CE470p TMS RA403 Ink_Exist_2 Ink_Empty_2 5 6 7 8 5 6 7 8 EXBV8V101J Ink_Exist_3 Ink_Empty_3 TP406 IC400 Ink_RxD Ink_TxD J2VCC TP405 TP404 4 3 2 1 C409 J2VCC J2VCC CE470p CE470p CE470p CE470p C410 C411 C412 4 3 2 1 TCK C405 C406 C407 C408
R401 10K 5 6 7 8 4 3 2 1
1 2 3 4 292132-4 CN403
To Ink 1
J2VCC
CN402
1 2 3 4 292132-4 CN404
J2VCC
1 2 3 4 5 6 7 8
To Ink 2
53014-08
R400 10K
To SERVO BOARD
48 47 46 45 44 43 42 41 40 39 38 37
PC401 CE1.0u R430 R433 R439 R442 PC400 CE0.1u 1 2 3 4 GND 1-W NC VDD DS2480B RXD TXD POL VPP 8 7 6 5 NON NON NON NON R432 R435 R441 R444 NON NON NON NON
+ C414 47u/16V
1 2 3 4 292132-4 CN406
To Ink 3
CN408
@SUB_STORE_in
1 2 3 4 292132-4
To Ink 4
I/O I/O I/O I/O I/O GND NC VCC I/O I/O I/O I/O
RA401
R438
33
TP401 TP403 TP400 TP402 CN400 D400
Pinch_ud_sens Maintenance_Cover_L Servo_to_Sub Sub_to_Servo SUB_DATA_out SUB_STORE_in SUB_DATA_in SUB_LOAD_in SUB_CLK_in J2VCC TDI TDO R443 R440 R434 R431 NON NON NON NON TP420 TP419 TP418 TP417
TP427 TP426 TP425 TP424 TP423 TP422 TP421
5 6 7 8
5 6 7 8
4 3 2 1
4 3 2 1
@SUB_DATA_in @SUB_DATA_out @SUB_LOAD_in @SUB_CLK_in
I/O I/O I/O I/O VCC NC GND I/O I/O I/O I/O I/O
CE1.0u
13 14 15 16 17 18 19 20 21 22 23 24
2-20
TCK /RESET TMS R428 R425 R422 J2VCC R427 R424 R421 J2VCC RA400 5 6 7 8 5 6 7 8 NON TP407 4 3 2 1 4 3 2 1 R404 R407 R410 R414 R417 NON NON NON NON NON R406 R409 R412 R416 R419 NON NON NON NON NON NON NON NON R429 R426 R423 NON NON NON NON NON NON TP416 TP415 TP414 R403 10K J2VCC PC402 R402 10K J2VCC R418 R415 R411 R408 R405 NON NON NON NON NON TP413 TP412 TP411 TP409 TP408
EXBV8V101J
GritEncoderPhaseB
C401
C402
C403
C404
GritEncoderPhaseA
100 RX401
CE470p CE470p CE470p
R437
CE470p(NON) 100
@Servo_to_Sub @Sub_to_Servo
Feed_Encoder_Phase_B
Ink_TxD Ink_RxD
1 2 3 4 5 6 7 8 9 10 11 12 I/O I/O I/O I/O I/O I/O TDI IC401 I/O CLK0/I0 TDO NC GND GND NC TCK CLK1/I1 I/O TMS I/O I/O M4A5-64/32-TQFP48 I/O I/O I/O I/O
36 35 34 33 32 31 30 29 28 27 26 25
UDZS 7.5B
1 2 3 4 5 6 7 8 5267-08A D401 UDZS 7.5B
To INK JUNCTION BOARD
Feed_Encoder_Phase_A
R436
33
C413
CE470p
D402 UDZS 7.5B
Servo_Grit_Motor-
D403 UDZS 7.5B J2VCC C416 NON GritEncoderPhaseA GritEncoderPhaseB CN410
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Servo_Grit_Motor+
40FMN
C415
NON
1 2 3 4 5 6 7 8 NON CN409 Feed_Encoder_Phase_A Feed_Encoder_Phase_B
To Grit Encoder
To Grit Motor
Servo_Grit_Motor+ Servo_Grit_Motor5267-07A J2VCC C417 CE0.1u
1 2 3 4 5 6 7
CN1501 CN1502 2 1 5 3 4 5268-02A CN032-004 CN032-004 3 4 5 5268-02A 1 2 2 1 1 2 CN1602
CN1601
IC105A
IC104D
12
11
13
VHC14
VHC32
IC100 CN1701 CN1702 2 1 5 3 4 5268-02A CN032-004 5268-02A 3 4 CN032-004 1 2 2 1 1 2 5 CN1802 CN1801
1 11
OC CLK
INK JUNCTION BOARD 1
C106 NON
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7
2 3 4 5 6 7 8 9
R103
1D 2D 3D 4D 5D 6D 7D 8D
1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q
19 18 17 16 15 14 13 12
VHCT574 LEBVCC VCC LED102
100

3

U800 LENCB_PHA LENCB_PHB C800 CE0.1u An K KE-207 5 VCC GND Vout(A) Vout(B) 6 R800 150
VCC
R102
100
IC104A 1
VHC32
C104 CE100p VCC 2 R119 LED104 R120 CN800 CABLE-ASSY,LINEAR-ENC SP-300 NON DTD113EK Q102 SEL6410E TH12 RT 330 1 2 3 4 VCC
BUSY
R106
LEBVCC
+ C111 47u/16V
R101
100
IC104B 4
VHC32
1 2 3 4
C103 CE100p 10K CN101 LCD1 NON LCD EW162G2GLY LED105
SETUP
CN100
R104
100
IC104C 9
VHC32
20
/SW2
C109 CE100p
10
VCC
SETUP
R117 330
PD[0..7] 2 DTD113EK LED106 Q108 SEL6410E TH12 RT
IC101
PAUSE
R110 180
LINEAR ENCODER BOARD

CN1000 1 2 3 CABLE-ASSY,CROP SENS SP-300
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 2 DTD113EK LED107 Q104 SEL6410E-TP5
18 17 16 15 14 13 12 11
B0 B1 B2 B3 B4 B5 B6 B7
A0 A1 A2 A3 A4 A5 A6 A7
2 3 4 5 6 7 8 9
VCC 2 Q106 VCC DTD113EK R114 10K 470 MDF7-16P-2.54DSA R118 10K
R115
VSS VDD V0 RS R/W E DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 VLED VLSS
LCD_RS LCD_R/W LCD_E PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 /LCD_CS
E DIR
19 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
POWER R111
390
/LED
VHCT245
10
To LCD SHEET CUT

LED103 R116 NON NON LED100
Q105 SLR 343BBT3F
/SW0
DTD113EK
/SW1
Q107 2SK2796S
3
U1000 GP2S40
VCC R113 100
4 3
52806-2410
20
IC107 2 SEL6410E-TP5
BASE
R100 180
From MAIN BOARD

1
Q100 DTD113EK
CROP SENSOR BOARD

LED101 R108 COVCC SEL6410E-TP5 180 COVCC CN1200 U1200
R109
100
C114
HEATER CONFIG
2
NON
PD1 PD3 PD5 PD7 PD6 PD4 PD2 PD0 VCC RA102 Q103 DTD113EK VCC BZ100 1 SW112 EVQ21305R EVQ21305R 2 EVQ21305R EVQ21305R Q101 MEB-12C-5 DTD113EK SW113 SW114
3 4 7 8 13 14 17 18
D1 D2 D3 D4 D5 D6 D7 D8
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
2 5 6 9 12 15 16 19
LCD_ON BUSY_LED BASE LED BUZZER PAUSE_LED POWER_LED SETUP_LED ALGIN_LED
C116
CLK CLR
R1201 10K
10
NON
HCT273
VCC
1 2 3 53398-0390 C1200 CE0.1u
20
1 2 3 4 5
10 9 8 7 6
IC106
EXBA10E103J
SHEET_CUT PAUSE POWER HEART CONFIG SW108
BUZZER
2 3 4 5 6 7 8 9
R107 VCC RA101 SW101 EVQ21305R
100
A0 A1 A2 A3 A4 A5 A6 A7
B0 B1 B2 B3 B4 B5 B6 B7
18 17 16 15 14 13 12 11
BASE
SHEET CUT PAUSE POWER HEATER CONFIG

1
IC105B
CUT-CARR ORG SENSOR BOARD

PUSVCC
C113
19 1
E DIR
NON
VHCT245
BASE
10
CN1900 VHC14 IC105C 5 6 1 2 3 53261-0390 VHC14 IC105D 9 VHC14 IC105E 11 VHC14 IC105F 13 VHCT14 SW100 SW104 SW107 SW111 EVQ21305R EVQ21305R EVQ21305R EVQ21305R 12 VCC 10 8
R1901 NON 3 4 PUSVCC 4
U1900
VCC
20
RIGHT CURSOR TOP CURSOR LEFT CURSOR SW105 EVQ21305R EVQ21305R EVQ21305R EVQ21305R EVQ21305R SW106 SW109 VCC RA100 SW110 SW103
2 3 4 5 6 7 8 9
R105
100
A0 A1 A2 A3 A4 A5 A6 A7
B0 B1 B2 B3 B4 B5 B6 B7
18 17 16 15 14 13 12 11
ENTER DOWN CURSOR MENU
C107
19 1
E DIR
LEFT CURSOR TOP CURSOR DOWN CURSOR RIGHT CURSOR MENU ENTER
PINCH U/D SENS BOARD
NON
VHCT245
10
VCC
1 2 3 4 5 EXBA10E103J
10 9 8 7 6
20
IC102
2 3 4 5 6 7 8 9
A0 A1 A2 A3 A4 A5 A6 A7
B0 B1 B2 B3 B4 B5 B6 B7
18 17 16 15 14 13 12 11
CUT_CONFIG TEST_CUT CLEANING TEST_PRINT
TEST PRINT CLEANING TEST CUT CUT CONFIG
C110 CE0.1u
C100 CE0.1u
C102 CE0.1u
C112 CE0.1u
C115 CE0.1u
C108 CE0.1u
C105 CE0.1u
C101 CE0.1u
19 1
E DIR
VHCT245
PANEL BOARD
10
2-21
3
1 2 3 4 5 EXBA10E103J SW102 EVQ21305R 10 9 8 7 6
R112
100
11 1
R1200 470
GP1A57HR
R1900 470 C1900 CE0.1u GP1A57HR
IC103
24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
/RESET
VHV1 HVCC C202 CE0.1u + C201 10u/50V + C203 47u/16V C208 CE0.1u + C207 10u/50V VHV0
C205 CE0.1u
VHV0 HVCC CN206 HVCC VHV0 CN202 TP201 TP224 CN203 HVCC VHV1
VHV1 HVCC
CN208
0 HEAD 1 HEAD
TP213 TP214 TP215 VHV1 HGND COM1_B HGND COM1_B HGND COM1_B HGND HGND HVCC NCHG1 HGND LAT1 HGND CH1 HGND SCK1_ZB SCK1_YB SI1_ZB SI1_YB TP221 TP223 TP220 TP222 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
TP204 TP205 TP203
HGND COM0_B HGND COM0_B HGND COM0_B HGND HGND HVCC NCHG0 HGND LAT0 HGND CH0 HGND SCK0_ZB SCK0_YB SI0_ZB SI0_YB 52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 36FMN-BTK
HGND COM0_A HGND COM0_A HGND COM0_A HGND COM0_B HGND COM0_B HGND COM0_B HGND HVCC HEAD_TH_BU HGND P_SIDE /P_SIDE_Enable HGND LAT0 HGND CH0 HGND NCHG0 HGND HGND SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB
TP210 TP212 TP209 TP211
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
VHV1 VHV1 COM1_A HGND COM1_A HGND COM1_A HGND COM1_B HGND COM1_B HGND COM1_B HGND HVCC HEAD_U/D HGND ENC_PHASE_A HGND ENC_PHASE_B HGND HGND LAT1 HGND CH1 HGND NCHG1 HGND SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB
36FMN-BTK
HVCC HVCC TP200 CN200 TP225 CN201 HGND COM1_A HGND COM1_A HGND COM1_A HGND HGND
R205
2-22
TP216 TP218 TP217 TP219 SCK0_YA SCK0_ZA SI0_YA SI0_ZA 52808-2191 R202 0 R203 10K 1% HVCC HVCC ENC_PHASE_A ENC_PHASE_B HVCC R208 NON CN207 R210 NON VR200 22K NON NON R209 1 2 3 TR200 CN204 1 2 3 4 53261-0490
TP206 TP208 TP202 TP207
HGND COM0_A HGND COM0_A HGND COM0_A HGND HGND HEAD_TH HVCC HGND NCHG0 HGND LAT0 HGND CH0 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
HVCC HGND NCHG1 HGND LAT1 HGND CH1 SCK1_YA SCK1_ZA SI1_YA SI1_ZA
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 52808-2191
HVCC HVCC
C204 CE0.1u
R204
IC200A 3
R200 1K CN205
BA10358F
1 2 3 4 5
To Head Up/Down Sensor To LINEAR ENCORDER

53261-0590
R201
NON
NON
IC200B
NON
Reserve
BA10358F HVCC C200 R211 330 SEL6410E-TP5 LED200
R206 0
PRINT CARRIAGE BOARD
C206
NON
R207 NON
D201 NON
D200 NON
CN303 CN301 FAN+ FAN1 2
FAN
CN401 CN402 R401 R402 33 33
FAN+ FAN5267-02A CN304 +A_I0 -A_I0 -B_I0 +B_I0 1 2 3 4
Ink_Pump
C402 TCS7587-01- 401 CE470p(NON) CE470p(NON) C401 53398- 0890
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
5267-04A CN307 +A_I1 -A_I1 -B_I1 +B_I1 1 2 3 4 5
+A_I0 +B_I0 -A_I0 -B_I0 +A_I1 +B_I1 -A_I1 -B_I1 +A_I2 +B_I2 -A_I2 -B_I2 J1VCCB
Cap_UP/DOWN
EXT Board
Wipe_Org 5267-05A
26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Cap_Org
J1VCCB CN311 +A_I2 -A_I2 -B_I2 +B_I2 1 2 3 4 5 6
52808-2691
J1VCCB
+ C302 47u/16V
R300 10K
CUTTING CARRIAGE BOARD

Wipe
CCVCC CN500 Sol+ SolSol+ SolCCVCC CN504 PinchPos CCVCC + C501 NON 2.2K R504 NON CCVCC C503CE1000p R500 BA10358F 6 2 5 CN502 1 2
To Servo Board
J1VCCB C300 CE0.1u Cap_Org Wipe_Org PinchPos /Crop_ON CropSens CUT_ENCODER_PHASE_A CUT_ENCODER_PHASE_B R505 CN302
5267-06A
To Solenoid
IL-S-2P-S2T2-EF
Cap_Origin_Sens Wipe_Origin_Sens
1
R501 NON IC500B 7
1 2 3 4 C507 NON 4.7K Q500 DTB123EK R507 R506 VR500 220KVR CN503
To Pinchroll Position Sensor

53398-0490
J1VCCB C301 CE0.1u 52793-1590 53398-0890
1 2 3 4 5 6 7 8
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
82
100 C506 CE1000p R502 NON CCVCC
@Crop_ON @Crop_Sens
1 2 3
To Crop Sensor Board

53398-0390
To Servo Board
J1VCCA CN305 PrintCarriage_Origin_sens CCVCC
PrintCarriage_Sens
IC500A 1 BA10358F 2 + 3
2-23
1 2 3 4 5 6 7 C502 CE0.1u 53398-0790 CN308 Front_Cover 1 2 3
D501 NON
C500 D500 NON R503 NON CE0.1u
+ C504 47u/16V CCVCC
C505 NON CUT_ENCODER_PHASE_A CUT_ENCODER_PHASE_B
CN501
J1VCCA
CN309
Front_Cover_SW
1 2 3 4 5 NON
Reserve
53014-03 CN300 Maintenance_Cover_R 1 2 53014-02 CN310 Rear_Paper Front_Paper
PrintCarriage_Origin_sens
14 13 12 11 10 9 8 7 6 5 4 3 2 1
Front_Cover Maintenance_Cover_R Rear_Paper Front_Paper Cutting_Carriage_Origin
Maintenance_Cover_R
52808-1490
Paper Sensor R Paper Sensor F
CN303 1 2 3 53014- 03(NON)
CN302 1 2 5267-02A CN301 1 2
1 2 3 4 5 6 53398-0690 CN306
Cutting_Carriage_Origin 53398-0390
To Main Board
1 2 3
Cutting_Carriage_Origin
5267-02A
Fan Junction Board
JUNCTION BOARD 1
2-6 MAINTENANCE PARTS LIST_Electrical Parts
REVISED 3
MAIN BOARD IC No. Parts No. IC44 15199237 IC48 15159127 IC49 15159127 IC50 15159127 IC51 15159127 TR5 15129122 TR9 15129121 TR6 15129122 TR10 15129121 TR7 15129122 TR11 15129121 TR8 15129122 TR12 15129121 F2 22555109 F3 22555109
Description V.RGL L4960 IC E09A19RA IC E09A19RA IC E09A19RA IC E09A19RA TR 2SC4131 GB TR 2SA1746 OY TR 2SC4131 GB TR 2SA1746 OY TR 2SC4131 GB TR 2SA1746 OY TR 2SC4131 GB TR 2SA1746 OY FUSE,CCF1NTE1.6 FUSE,CCF1NTE1.6
Function 5V REGULATOR D/A Converter for HEAD BK&CY D/A Converter for HEAD BK&CY D/A Converter for HEAD MG&YE D/A Converter for HEAD MG&YE Transistor for Driving HEAD BK&CY Transistor for Driving HEAD BK&CY Transistor for Driving HEAD BK&CY Transistor for Driving HEAD BK&CY Transistor for Driving HEAD MG&YE Transistor for Driving HEAD MG&YE Transistor for Driving HEAD MG&YE Transistor for Driving HEAD MG&YE FUSE for HEAD BK&CY FUSE for HEAD MG&YE
SERVO BOARD IC No. Parts No. IC17 15189105 IC14 15189111 IC18 15189111 IC10 15119119 F1 12559102
Description IC-LINEAR MTD2005 IC-LINEAR,MTD2005F-4072 ET IC-LINEAR,MTD2005F-4072 ET TR,FET UPA1759G-E2 ET FUSE,MMCT 3.15A ET
Function PUMP MOTOR DRIVER WIPE MOTOR DRIVER CAP MOTOR DRIVER FAN DRIVER MOTOR POWER FUSE
HEATER CONTROL BOARD IC No. Parts No. Description IC7 15119119 TR,FET UPA1759G-E2 ET
Function RELAY DRIVER
2-24
3 Replacement of Main Parts

The necessary adjustments after the replacement of each part, and the referential time for each work are described as follows.
HEAD REPLACEMENT : 20min. (1 Head) 1. THERMISTER CHECK 2. HEAD ALIGNMENT 3. HEAD INFORMATION CLEAR 4. CAP HEIGHT CHECK *9 5. TOOL / CROP MARK POSITION ADJUSTMENT < Total Time : 77min. > SERVO BOARD REPLACEMENT : 12min. 1. SENSOR CHECK *5 (INK CARTRIDGE SENSOR, INK EMPTY SENSOR and PINCH ROLLER SENSOR) 2. CAP & WIPER CHECK *2 3. FAN CHECK *6 4. PUMP CHECK *7 5. AGING 6. TOOL PRESSURE ADJUSTMENT 7. CROP MARK SENSOR ADJUSTMENT 8. TOOL / CROP MARK POSITION ADJUSTMENT 9. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 40min. < Total Time : 52min. >
Adj. Time : 57 min
TOOL CARRIAGE REPLACEMENT : 15 min 1. LIMIT & CUT DOWN POSITION ADJUSTMENT 2. TOOL HEIGHT ADJUSTMENT 3. TOOL PRESSURE ADJUSTMENT 4. CROP MARK SENSOR ADJUSTMENT 5. TOOL / CROP MARK POSITION ADJUSTMENT 6. PRINT/CUT POSITION ADJUSTMENT Adj. Time : 52 min < Total Time : 67min. > CAP TOP REPLACEMENT : 10 min. (2pcs.) 1. CAP HEIGHT CHECK *9 Adj. Time : 2min. < Total Time : 12min. > CARRIAGE MOTOR REPLACEMENT : 20 min 1. SERVO LOCK CHECK 2. AGING 3. MOTOR HOURS CLEAR Adj. Time : 5min. < Total Time : 25min. > PUMP REPLACEMENT : 15 min. 1. PUMP TIMES CLEAR < Total Time : 15min. > MAIN BOARD REPLACEMENT : 12 min. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. HEAD RANK SETTING 6. SERIAL NUMBER INPUT *1 7. CAP & WIPER CHECK *2 8. CAP HEIGHT ADJUSTMENT 9. SENSOR CHECK 10. LIMIT & CUT DOWN POSITION INITIALIZE 11. LINEAR ENCODER SETUP 12. TOOL PRESSURE ADJUSTMENT 13. INK TYPE SETTING 14. HEAD ALIGNMENT 15. CALIBRATION 16. CROP MARK SENSOR ADJUSTMENT 17. TOOL / CROP MARK POSITION ADJUSTMENT 18. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 90min. < Total Time : 102min. > CUTTING CARRIAGE BOARD REPLACEMENT : 7min. 1. TOOL UP/DOWN CHECK *3 2. PINCH ROLLER SENSOR CHECK 3. CROP MARK SENSOR ADJUSTMENT 4. TOOL / CROP MARK POSITION ADJUSTMENT 5. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 26min. < Total Time : 33min. > CARRIAGE BOARD REPLACEMENT : 15min. 1. THERMISTER CHECK 2. LINEAR ENCODER SETUP Adj. Time : 10min. <Total Time : 25min.> PANEL BOARD REPLACEMENT : 7min. 1. LCD/LED//BUZ CHECK 2. KEY CHECK *4 Adj. Time : 3min. < Total Time : 10min. >
HEATER POWER BOARD REPLACEMENT : 10min. 1. HEATER CHECK *8 Adj. Time : 3min. < Total Time : 13min. > HEATER CONTROL BOARD REPLACEMENT : 5min. 1. HEATER CHECK *8 Adj. Time : 3min. < Total Time : 8min. > JUNCTION BOARD 1 REPLACEMENT : 10min. 1. SENSOR CHECK *5 (HEAD LOCK SENSOR, LIMIT SENSOR, FRONT COVER SENSOR, MAINTENANCE COVER SENSOR, SHEET LOAD SENSOR, FRONT PAPER SENSOR, REAR PAPER SENSOR) 2. CAP & WIPER CHECK *2 3. FAN CHECK *6 4. SCAN MOTOR AGING Adj. Time : 8min. < Total Time : 18min. > JUNCTION BOARD 2 REPLACEMENT : 5min. 1. SENSOR CHECK *5 (SHEET LOAD SENSOR, INK CARTRIDGE SENSOR, EMPTY SENSOR) 2. FEED MOTOR AGING Adj. Time : 3min. < Total Time : 8min. > NETWORK BOARD REPLACEMENT : 9min. 1. FIRMWARE UPGRADE 2. IP ADDRESS SETTING Adj. Time : 7min. < Total Time : 16min. > CARRIAGE WIRE REPLACEMENT : 45min. 1. WIRE TENSION ADJUSTMENT 2. LIMIT & CUT DOWN POSITION INITIALIZE 3. LINEAR ENCODER SETUP 4. CUTTING QUALITY CHECK Adj. Time : 18min. < Total Time : 63min. > LINEAR ENCODER REPLACEMENT : 25min. 1. LINEAR ENCODER SETUP Adj. Time : 3min. < Total Time : 28min. > LINEAR SCALE REPLACEMENT : 20min. 1. LINEAR ENCODER SETUP Adj. Time : 3min. < Total Time : 23min. > CROP MARK SENSOR REPLACEMENT : 10min. 1. CROP MARK SENSOR ADJUSTMENT 2. TOOL / CROP MARK POSITION ADJUSTMENT 3. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 25min. < Total Time : 35min. > BATTERY REPLACEMENT : 7min. 1. BATTERY FLAG CLEAR < Total Time : 7min. >
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.]. *2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK]. *3 It can be performed in the [SERVICE MENU] > [FORCE ADJUST]. *4 It can be performed in the [SERVICE MENU] > [KEY CHECK].
*5 It can be performed in the [SERVICE MENU] > [SENSOR CHECK]. *6 It can be performed in the [SERVICE MENU] > [FAN CHECK]. *7 It can be performed in the [SERVICE MENU] > [PUMP CHECK]. *8 It can be performed in the [SERVICE MENU] > [HEATER CHECK]. *9 It can be performed in the [SERVICE MENU] > [CAP ADJUST] > [CHECK GAP].
3-1
3-1 HEAD REPLACEMENT
Turn on the SUB POWER SW and perform the [PUMP UP] from the [INK CONTROL] menu. When it finishes, the SUB POWER will be automatically turned off.
MENU INK CONTROL
INK CONTROL EMPTY MODE INK CONTROL PUMP UP INK CONTROL HEAD WASH
Turn on the SUB POWER SW while pressing the Left, Right and Down keys to enter the SERVICE MODE.
], [
], [
] + POWER ON
[MENU] key
MENU SERVICE MENU
Input the HEAD RANK of the head which is going to be installed.
HEAD RANK
Make sure to input the HEAD RANK before replacing the head, because the sticker which the head rank is written on will be hidden once the head is installed.
In [HEAD RANK] menu, select the Head No. of the head that you are going to replace and input the HEAD RANK written on the new head. Input the HEAD RANK by selecting the digit with the Left and Right keys, and changing the parameters with the Up and Down keys. Press the [ENTER] key to save the settings. ** The left Head is [HEAD 1].
SERVICE MENU HEAD RANK [ HEAD RANK HEAD 1 [ HEAD RANK 1 5CY2F2F (1/5) [ENTER] ] ]
3-2
Remove the I/S COVER.
I/S COVER
Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and press the [ENTER] key. The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand.
SERVICE MENU CAP&WIPER CTRL [ CAP&WIPER CTRL CAP [ CAP OPEN [ENTER] ] ]
Turn off the SUB POWER SW, and then turn off the MAIN POWER SW.
Be sure to turn off the MAIN POWER SW when replacing the head. The head or main board could break, otherwise. It is recommended to disconnect the AC code.
MAIN POWER SW
Remove the CARRIAGE COVER.
CARRIAGE COVER
3-3
Remove the DAMPER PLATE and remove the 2 INK DAMPERs from the HEAD which will be replaced.
DAMPER PLATE
Do not hold both sides of the INK DAMPER so hard. It could break. Be sure to remove and fix the INK DAMPER with the HEAD BOARD COVER fixed. It prevents the ink from dropping on the HEAD BOARD.
10 Remove the HEAD BOARD COVER (the transparent

cover).
HEAD BOARD COVER
11 Disconnect the 2 flexible cables from the HEAD.
12 Remove the SPRING, and remove the 3 screws fixing

the HEAD in order as shown in the figure. Then, pull the HEAD towards the front and pull it up to remove it.
SPRING
3-4
13 Remove the HEAD from the ADAPTER and fix the new
HEAD to the ADAPTER.
HEAD
Make sure to fix the HEAD by pressing it to the bottom left corner of the ADAPTER. Use the 2kgfcm torque driver (ST-056) to tighten up the screws.
ADAPTER
14 Install
the HEAD to the head carriage and fix the 3 screws temporarily. Then, fix the SPRING and tighten up the 3 screws in order as shown in the figure.
Use the 2kgfcm torque driver (ST-056) to tighten up the screws.

1
SPRING
15
Connect the 2 flexible cables to the HEAD BOARD.
Do not connect cable to the wrong connecter.
16
Fix the HEAD BOARD COVER temporarily.

HEAD BOARD COVER
The HEAD BOARD COVER should be fixed to prevent the ink from dropping on the HEAD BOARD when fixing the INK DAMPERs. It is not necessary to fix the cover with the NYLON RIVET, because the cover needs to be removed for the HEAD ALIGNMENT.
3-5
17 Fix the 2 INK DAMPERs to the head.

Make sure to replace the DAMPERs when the HEAD is replaced.
CYAN
YELLOW
Do not hold both sides of the INK DAMPER so hard. It could break.
BLACK MAGENTA
18
Move the HEAD CARRIAGE by hand to the lock position.
Be careful that the head does not strike the media or media clamp.
19 Turn on the SUB POWER SW while pressing the Left,

Right and Down keys to enter the SERVICE MODE.
], [
], [
] + POWER ON
[MENU] key
MENU SERVICE MENU
20 Select [CAP&WIPER CTRL] > [CAP] > [UP], and press

the [ENTER] key to move up the capping unit 1 step. Check that the GUIDEs at the two ends of the capping unit align with the GUIDEs at the two ends of the head carriage. Then press the [ENTER] key twice more to cap the heads.
3-6
21 From the menu (NOT from the service menu), select

[INK CONTROL] > [HEAD REPLACE], and press the ENTER key.
MENU INK CONTROL INK CONTROL EMPTY MODE INK CONTROL FILL INK INK CONTROL PUMP UP INK CONTROL HEAD WASH INK CONTROL HEAD REPLACE EMPTY MODE STOP STOP
22 Enter the SERVICE MODE and perform the following

adjustments.
1. THERMISTER CHECK 2. HEAD ALIGNMENT 3. HEAD INFORMATION CLEAR 4. CAP HEIGHT CHECK 5. TOOL / CROP MARK SENSOR POSITION
HOW TO CLEAR THE HEAD INFORMATION

After THERMISTER CHECK and HEAD ALIGNMENT, clear the HEAD INFORMATION from the SERVICE MENU > HISTORY MENU > HEAD GROUP. When you replaced the left Head, select [CLEAR H1] and press the ENTER key. When you replaced the right Head, [CLEAR H2] and press the ENTER key.
SERVICE MENU HISTORY MENU [ HISTORY MENU MOTOR GROUP [ HISTORY MENU HEAD GROUP ] HEAD GROUP CLEAR H1 HEAD GROUP CLEAR H2 ]
3-7
3-2 WIPER REPLACEMENT
Turn on the SUB POWER SW while pressing the [CLEANING] key to enter the maintenance mode.
Select [WIPER REPLACE] and press the [ENTER] key. The head moves to the left side.
MAINTENANCE WIPER REPLACE
NOW PROCESSING..
Make sure the screen shown in the figure is displayed. Then, remove the I/S COVER.
INSERT STOPPER
I/S COVER
Attach the Cleaning Stick at the location as shown in the figure and press the ENTER key.
3-8
Using the tweezers, grasp the bottom portion of the wiper and take it off the hook.
Use the tweezers to press the area shown in the figure and engage the WIPER on the hook.
Make sure to attach the Wiper so that the rubber surface toward the front.
Remove the Cleaning Stick and fix the I/S Cover. Then, press the ENTER key.
Head Cleaning starts automatically. After cleaning has finished,the Sub Power will be turned off automatically.
I/S COVER
3-9
3-3 CAP TOP REPLACEMENT
I/S COVER
[MENU] key
MENU SERVICE MENU
SERVICE MENU CAP&WIPER CTRL [] CAP&WIPER CTRL CAP [] CAP OPEN [ENTER]
Move the HEAD CARRIAGE slowly leftwards so that it is not above the capping unit.
3-10
Remove the PUMP COVER.
PUMP COVER
Select [CAP&WIPER CTRL] > [CAP] > [UP], and press the [ENTER] key. The capping unit moves up. Press the [ENTER] key 3 times, because the capping unit moves up in 3 steps.
SERVICE MENU CAP&WIPER CTRL [ CAP&WIPER CTRL CAP [ CAP UP [ENTER] ][ ] ]
MAIN POWER SW
Disconnect the tube(Black) of the CAP TOP from the tube(White) of the PUMP. Keep the JOINT TUBE for connecting the tube of the new CAP TOP.
JOINT TUBE
3-11
Unhook the CAP FRAME with holding it by the other hand, and remove it.
Make sure to hold the CAP FRAME. There is a SPRING under the CAP TOP. The CAP TOP will jump out unless you hold the cap frame when removing it.
CAP FRAME
10 Remove the CAP TOP together with the tube.
CAP TOP
11 Fix the new CAP TOP.
Make sure to fix it so that the
tube side faces the front.
Make sure not to touch the sponge. Make sure the SPRING is properly fixed under the CAP TOP.
CAP TOP
12 Fix the CAP FRAME.
CAP FRAME
3-12
13 Connect the tube of the CAP TOP to the tube of the

PUMP using the JOINT TUBE.
JOINT TUBE
14 Fix the PUMP COVER.
PUMP COVER
15 Turn on the MAIN POWER SW, then turn on the SUB

POWER SW while pressing the Left, Right and Down keys to enter the SERVICE MODE.
[MENU] key
MENU SERVICE MENU
16 Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and
press the [ENTER] key. The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand.
SERVICE MENU CAP&WIPER CTRL [] CAP&WIPER CTRL CAP [] CAP OPEN [ENTER]
3-13
17 Move
the HEAD CARRIAGE by hand to the lock position.

GUIDE
GUIDE
19 Fix I/S cover.

Enter the SERVICE MODE and perform the following adjustments.
1. CAP HEIGHT CHECK
I/S COVER
3-14
3-4 TOOL CARRIAGE_REPLACEMENT
Turn off the Main Power SW and remove the I/S COVER, FRONT RAIL COVER and FRONT COVER.
FRONT RAIL COVER
I/S COVER
FRONT COVER
Remove the TOOL CARRIAGE COVER.
TOOL CARRIAGE COVER
Remove the TOOL CARRIAGE TOP COVER.
TOOL CARRIAGE TOP COVER
Disconnect the CROP MARK, PINCH ROLLER and SOLENOID Wirings.
CROP MARK SENSOR
PINCH ROLLER SENSOR
SOLENOID
3-15
Remove the TOOL CARRIAGE BOARD.
SCREW
TOOL CARRIAGE BOARD
Remove the TOOL CARRIAGE BOARD STAY from the TOOL CARRIAGE ASSY.
TOOL CARRIAGE BOARD STAY
SCREW
TOOL CARRIAGE ASSY
Remove the TOOL CARRIAGE.
SCREW
TOOL CARRIAGE
Remove the AUTO SHHET CUTTER together with the PLATE from TOOL CARRIAGE and fix the AUTO SHEET CUTTER to the new TOOL CARRIAGE.
TOOL CARRIAGE
AUTO SHEET CUTTER PLATE
3-16
Fix the new TOOL CARRIAGE.
SCREW
10 Fix the TOOL CARRIAGE BOARD STAY to the TOOL

CARRIAGE.
SCREW
TOOL CARRIAGE BOARD STAY
11 Fix the TOOL CARRIAGE BOARD.
SCREW
TOOL CARRIAGE BOARD
12 Connect
the CROP MARK, PINCH ROLLER and SOLEDOID Wirings.
CROP MARK SENSOR
PINCH ROLLER SENSOR
SOLENOID
3-17
13 Fix the CARRIAGE TOP COVER.
CARRIAGE TOP COVER
14 Fix the TOOL CARRIAGE COVER.
CARRIAGE COVER
15 Fix the FRONT RAIL COVER, FRONT COVER and I/S

COVER.
FRONT RAIL COVER
I/S COVER
FRONT COVER
16 Enter the SERVICE MODE and perform the following

adjustments and settings.
1. PINCH ROLLER POSITION SENSOR CHECK 2. LIMIT POSITION & CUT DOWN POSITION INITIALIZE 3. TOOL HEIGHT ADJUSTMENT 4. TOOL PRESSURE ADJUSTMENT 5. CROP MARK SENSOR ADJUSTMENT 6. TOOL / CROP MARK SENSOR POSITION ADJUSTMENT 7. PRINT / CUT POSITION ADJUSTMENT 8. CUTTING QUALITY CHECK
3-18
3-5 CARRIAGE MOTOR REPLACEMENT
Turn off the MAIN POWER SW.
MAIN POWER SW
I/S COVER
Remove the PANEL COVER. Be sure to disconnect the flexible cable connected to the PANEL BOARD.
PANEL COVER
Remove the SPRING.
SPRING
3-19
Remove the screws fixing the FLANGE.
SCREW
FLANGE
Disconnect the connector of the MOTOR cable.
CONNECTOR
Rotate the Motor 90 degree and remove it downward.
Remove the Motor from the Flange and fix the new Motor to the Flange.
FLANGE
Be careful with the fixing direction of the Frange.
3-20
Fix the Motor from under the MOTOR BASE.
MOTOR BASE
10 Connect the connector of the Motor cable.
CONNECTOR
11 Fix the Motor Flange by the 2 SCREWs temporalily.
SCREW
12
Fix the SPRING, then tighten up the 2 SCREWs to fix the FLANGE with checking the gears mesh without the baklash.
Apply a proper quantity of grease (FLOIL G902) between gears.
SPRING
3-21
13 Connect the PANEL CABLE to the PANEL BOARD and

fix the PANEL COVER.
PANEL COVER
14
Perform the SERVO LOCK CHECK. After turning on the main power, turn on the sub power while pressing the Left, Right and Down keys to enter the SERVICE MODE.
], [
], [
] + POWER ON
[MENU] key
MENU SERVICE MENU
15 In [SERVO LOCK] menu, select [S].

Move the head carriage left and right by hand and make sure the value on the LCD changes depending on the head position.
SERVICE MENU SERVO LOCK [ SERVO LOCK S: 3 ]
16
Press the [ENTER] key to excite the MOTOR. Make sure the MOTOR is locked and the value on the LCD doesn't change.
SERVO LOCK S: 1688 [ENTER] SERVO LOCK S:* 1688
3-22
17 Check the AGING.
Go back to the SERVICE MENU, and select [AGING] > [SCAN] and press the [ENTER] key. Make sure the machine do the AGING and then, finish it by pressing [ENTER] key.
SERVICE MENU AGING [ AGING SCAN ]
18
Clear the motor working hours. Go back the SERVICE MENU, and select [HISTORY MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.
SERVICE MENU HISTORY MENU [ HISTORY MENU MOTOR GROUP [ MOTOR HOURS S 1653 hours [ MOTOR HOURS S CLEAR [ENTER] ] ] [ ] ]
18
Fix the I/S COVER.
I/S COVER
3-23
3-6 PUMP REPLACEMENT
I/S COVER
], [
], [
] + POWER ON
[MENU] key
MENU SERVICE MENU
Unlock the Head Carriage and move it leftward by hand.
3-24
MAIN POWER SW
PUMP COVER
Disconnect the tube(Black) of the CAP TOP from the tube(White) of the PUMP. And disconnect the PUMP TUBE from the DRAIN TUBE. Keep the JOINT TUBE for connecting the tube of the new PUMP.
DRAIN TUBE
PUMP TUBE
JOINT TUBE
Remove the SCREW fixing the PUMP and remove the PUMP UNIT.
SCREW
3-25
Fix the new PUMP so that the 2 projection parts of the PUMP fix to the holes of the FRAME.
Make sure that the Gear of the PUMP UNIT and the Gear of the PUMP MOTOR mesh without backlash.
SCREW
GEAR
10 Connect the tube of the CAP TOP to the tube of the

PUMP using the JOINT TUBE and connect the tube of the PUMP to the DRAIN TUBE.
DRAIN TUBE
PUMP TUBE
You can connect either tube of the CAP TOP to the either tube of the PUMP.
JOINT TUBE
11 Fix the PUMP COVER.
PUMP COVER
12 Move
3-26
13 Turn on the MAIN POWER SW.
Then, turn on the SUB POWER SW while pressing the Left, Right and Down keys to enter the SERVICE MODE.
], [
], [
] + POWER ON
[MENU] key
MENU SERVICE MENU

GUIDE
GUIDE
15 Clear the PUMP TIMES.
Select [HISTORY MENU] > [MOTOR GROUP] > [PUMP TIMES] > [CLEAR], and press the [ENTER] key .
SERVICE MENU HISTORY MENU [ HISTORY MENU MOTOR GROUP [ ] PUMP TIMES CLEAR PUMP TIMES 52134 times ]
16 Fix the I/S COVER.
I/S COVER
3-27
3-7 INK TUBE REPLACEMENT
Turn on the SUB POWER SW and perform the [PUMP UP] from the [INK CONTROL] menu. When it finishes, the SUB POWER will be automatically turned off.
MENU INK CONTROL
INK CONTROL EMPTY MODE INK CONTROL PUMP UP INK CONTROL HEAD WASH
], [
], [
] + POWER ON
[MENU] key
MENU SERVICE MENU
MAIN POWER SW
3-28
Remove the following covers.

TOP COVER FRONT RAIL COVER
LEFT COVER I/S COVER TOP COVER FRONT RAIL COVER FRONT COVER
LEFT COVER
FRONT COVER
I/S COVER
Remove CARRIAGE COVER. CARRIAGE to the left end.
Then, move the HEAD
CARRIAGE COVER
Disconnect the INK TUBEs from the INK DAMPERs and put the scotch tape at the tip of the ink tubes to prevent the ink from spilling out.
Disconnect the INK TUBEs from the JOINTs, and put the scotch tape at the tip of the ink tubes to prevent the ink from coming out.
It is not necessary to replace the INK TUBEs of the other side of the JOINTs (between Joint and I/C Holder.
JOINTs
REAR VIEW OF MACHINE
3-29
Disconnect 2 FLEXIBLE CABLEs that are coming from the CABLE VEYOR from the CARRIAGE BOARD.
10 Remove the GUIDE PLATEs of the CABLE VEYOR.

Then, take out the FLEXIBLE CABLEs from the CABLE VEYOR.
GUIDE PLATE
11 Pull out the INK TUBE from the CABLE VEYOR.
12 Put the new INK TUBE in the CABLE VEYOR through

the TUBE GUIDE.
Be careful which hole of the TUBE GUIDE should be used for each INK TUBE.
K C M Y
3-30
13
Connect the new INK TUBE to the JOINTs, and mark the INK TUBE to indicate the color of the ink.
JOINTs
REAR VIEW OF MACHINE
14
Cut the INK TUBE at appropriate length and connect it to the INK DAMPER. Then mark the INK TUBE to indicate the color of the ink. Then, replace the other INK TUBEs in the same way.
15 Connect 2 FLEXIBLE CABLEs to the PRINT CARRIAGE

BOARD and put back the GUIDE PLATEs.
16 Move
3-31
17
After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the SERVICE MODE.
], [
], [
] + POWER ON
[MENU] key
MENU SERVICE MENU
18
Select [CAP&WIPER CTRL] > [CAP] > [UP], and press the [ENTER] key to move up the capping unit 1 step. Check that the GUIDEs at the two ends of the capping unit align with the GUIDEs at the two ends of the head carriage. Then press the [ENTER] key twice more to cap the heads.
19 From the menu (NOT from the service menu), select
[INK CONTROL] > [FILL INK], and press the ENTER key.
MENU INK CONTROL
INK CONTROL EMPTY MODE INK CONTROL FILL INK INK CONTROL PUMP UP INK CONTROL HEAD WASH INK CONTROL HEAD REPLACE
EMPTY MODE STOP STOP
3-32
3-8 BATTERY REPLACEMENT
Do not recharge, short-circuit, disassembly the lithium battery, nor put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery for insulation for disposal or preservation.
It may cause heat, explosion and fire.
1 Turn off the MAIN POWER SW.

Remove the CHASSIS COVER.
CHASSIS COVER
MAIN POWER SW
3-33
2 Remove the BATTERY on the MAIN BOARD by

pushing it down and tilting towards right.
SOCKET 1
MAIN BOARD
3 Replace the BATTERY with new one.
SOCKET
Be careful with the direction of the BATTERY.

BATTERY
MAIN BOARD
4 Clear the BATTERY FLAG from the [CLOCK CHECK]

menu in the Service Menu.
SERVICE MENU CLOCK CHECK
CLOCK CHECK B 0y00d00h00m00s
CLOCK CHECK CLEAR BAT FLAG [ENTER]
5 Dispose the BATTERY.

FOLLOWING MAY CAUSE EXPLOSION OF BATTERY. RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING, PUTTING INTO FIRE. DON'T PUT BATTERY WITH OTHER METAL OR BATTERY. DISPOSE BATTERY WITHOUT INSULATION.
3-34
3-9 CARRIAGE WIRE REPLACEMENT
Turn off the MAIN POWER SW.
MAIN POWER SW

TOP COVER FRONT RAIL COVER
LEFT COVER
FRONT COVER
I/S COVER
Remove the PANEL COVER with disconnecting the flexible cable connected to the PANEL BOARD.
PANEL COVER
Loosen the screw fixing the TOOL CARRIAGE to the CARRIAGE WIRE.
PANEL COVER
3-35
Loosen the 2 screws and then the ADJUSTMENT SCREW in order to loosen the wire tension.
ADJUSTMENT SCREW
Remove the CARRIAGE WIRE from the DRIVE PULLEY as shown in the figure.
Remove the SPRING, then loosen the screws fixing the MOTOR FLANGE.
FLANGE SPRING
Remove the SHAFT STAY and the E RING, then remove the DRIVE PULLEY from the shaft.
SHAFT STAY E RING
3-36
Remove the screws fixing the DRIVE GEAR and remove the CARRIAGE WIRE from the PULLEY.
10 DRIVE PULLEY with the screws.
Fix one end of the new WIRE and fix the DRIVE GEAR to the
11 RING.
Put the DRIVE PULLEY into the shaft and fix it with the E Then, fix the SHAFT STAY.
SHAFT STAY E RING
12 from bottom to the top, and fix the other end of the WIRE.
Wind the CARRIAGE WIRE around the DRIVE PULLEY
Make sure that the CARRIAGE WIRE does not cross over.
3-37
13 FLANGE with checking the gears mesh without backlash.
Fix the SPRING, then tighten up the 2 screws to fix the
FLANGE SPRING
14 the Wire.
Tighten the ADJUSTMENT SCREW and remove the slack in

ADJUSTMENT SCREW
Do not tighten it too tightly.
15 comes to its second wind from the top.
Rotate the DRIVE PULLEY until the CARRIAGE WIRE
REAR VIEW
Fix the CARRIAGE WIRE to the TOOL CARRIAGE.
16
SCREW
Make sure that the Tool Carriage is connected to the Head Carriage, and also Head Carriage is locked when fixing the WIRE.
SCREW WIRE
WASHER
3-38
17 Connect the PANEL CABLE to the PANEL BOARD,

and fix the PANEL COVER.
PANEL COVER
18 Turn on the MAIN POWER SW.
Then, turn on the SUB POWER SW while pressing the Left, Right and Down keys to enter the SERVICE MODE.
], [
], [
] + POWER ON
[MENU] key
MENU SERVICE MENU
19
20
Move the HEAD CARRIAGE in a whole width of the GUIDE RAIL several times to remove the slack in the CARRIAGE WIRE. Then, carry out the following adjustments. 1. WIRE TENSION ADJUSTMENT 2. LIMIT POSITION & CUT DOWN POSITION INITIALIZE 3. LINEAR ENCODER SETUP 4. CUTTING QUALITY CHECK
3-39
3-10 ENCODER SCALE REPLACEMENT

FRONT RAIL COVER TOP COVER
LEFT COVER
FRONT COVER
I/S COVER
], [
], [
] + POWER ON
[MENU] key
MENU SERVICE MENU
Move the HEAD CARRIAGE slowly leftwards.
3-40
Remove the ENCODER SCALE by removing the PLATE fixing the ENCODER SCALE at its right end and the SPRING on its left end.
ENCODER SCALE
SPRING
ENCODER PLATE PLATE
Remove the SPRING PLATE from the ENCODER SCALE and fix it to the new ENCODER SCALE where there is no black dot written on it.
SPRING PLATE BLACK DOT
Make sure not to make scratches or put grease on the ENCODER SCALE when fixing it.
Put the ENCODER SCALE in between the ENCODER PLATE and the GUIDE RAIL. Then, fix the right end with the PLATE and hook up the SPRING on the left end. Make sure that the ENCODER SCALE is in place.
ENCODER SCALE
Do not loosen or tighten the screws fixing the ENCODER PLATE.

SPRING ENCODER PLATE PLATE
Move the HEAD CARRIAGE in a whole width of the machine. Make sure that the ENCODER SCALE doesn't make contact with the ENCODER MODULE and also ENCODER SCALE is between the slit of the ENCODER MODULE.
3-41
Carry out the LINEAR ENCODER SETUP.
3-42
3-11 PINCH ROLLER REPLACEMENT
Remove the E RING on one side of the PINCH ROLLER and pull out the SHAFT.
PINCH ROLLER
Make sure not to lose the washers which are fixed at both sides of the PINCH ROLLER.
E RING
SHAFT
Put the new PINCH ROLLER with washers and insert the SHAFT into the PINCH ROLLER. Fixing operation becomes easy when you put the washers to the PINCH ROLLER with grease.
Red marking is done on the outer side of LEFT & RIGHT PINCH ROLLERS. As for the CENTER PINCH ROLLERS, there is no marking.
WASHER
Fix the E RING and make sure that the PINCH ROLLER rotates smoothly.
E RING
3-43
3-12 CUTTER PROTECTION REPLACEMENT 1 Remove the CUTTER PROTECTION.
CUTTER PROTECTION
2 Wipe the adhesive on the BED with the alcohol.
3 Install the CUTTER POROTECTION from 31mm from

right edge of the BED.
CUTTER PROTECTION
4 Make sure that the CUTTER PROTECTION is not

bumpy.
CUTTER PROTECTION
31mm
3-44
3-13 SW POWER SUPPLY REPLACEMENT 1 Turn off the MAIN POWER SW and disconnect the AC
Cord. Then, remove the CHASSIS COVER.
MAIN POWER SW
CHASSIS COVER
2 Disconnect the Cables which are connected to the SW

POWER SUPPLY and replace the SW POWER SUPPLY.
SW POWER SUPPLY
3 After replacing the SW POWER SUPPLY, adjust the
output voltage of the SW POWER SUPPLY by rotating the VOLUME clockwise so that the output voltage will be +41V +/- 0.1V. In order to confirm the output voltage, put the probes of the multimeter to the CN51 at 6pin (Vout) and 1 pin (GND).
When the output voltage exceeds +41.4V, SW POWER SUPPLY does not output the voltage by the protection circuit on it. In this case, SW POWER SUPPLY will output the voltage by rotating the VOLUME counterclockwise.
VOLUME
CN51
3-45
3-14 FLEXIBLE CABLE REPLACEMENT
Revised 4
This is a procedure to replace the FLEXIBLE CABLE between the SERVO BOARD and the TOOL CARRIAGE.
FRONT RAIL COVER
Remove the following covers. LEFT COVER I/S COVER FRONT RAIL COVER FRONT COVER
LEFT COVER FRONT COVER
I/S COVER
], [
], [
] + POWER ON
[MENU] key
MENU SERVICE MENU
Move the HEAD CARRIAGE slowly leftwards.
3-46
Remove the ENCODER SCALE by removing the PLATE fixing the ENCODER SCALE at its right end and the SPRING on its left end.
ENCODER SCALE
SPRING
ENCODER PLATE
PLATE
Turn off the Main Power SW, and disconnect the power cord. Then, remove the CHASSIS COVER.
MAIN POWER SW
CHASSIS COVER
Disconnect the flexible cable at the CN6 of the SERVO BOARD. Then, remove the 4 screws fixing the 4 corners of the CHASSIS and open it.
SERVO BOARD
You don't have to take off the CHASSIS from the machine.
Remove the 2 CABLE HOLDERs that are holding the FLEXIBLE CABLE on the RAIL, and remove the rivets that are fixing the CABLE GUIDEs.
CABLE HOLDER (Left)
CABLE HOLDER (Right)
CABLE GUIDE
3-47
Remove TOOL CARRIAGE TOP COVER from the TOOL CARRIAGE.
TOOL CARRIAGE TOP COVER
10
Disconnect the 3 cables except the FLEXIBLE CABLE from the TOOL CARRIAGE BOARD, and remove the TOOL CARRIAGE BOARD from the machine.
TOOL CARRIAGE BOARD
CABLE
11
Remove the FLEXIBLE CABLE and the CABLE GUIDEs from the TOOL CARRIAGE BOARD.
12
Connect the new FLEXIBLE CABLE to the TOOL CARRIAGE BOARD. Then, fix the 2 new CABLE GUIDEs with putting the FLEXIBLE CABLE between them.
Turn over the board and fix the CABLE GUIDEs with the rivets. CABLE GUIDE
3-48
13
Fix the CABLE GUIDEs on the RAIL with the rivets.
CABLE GUIDE (Upper)
CABLE GUIDE (Lower)
14
Connect the FLEXIBLE CABLE to CN6 of the SERVO BOARD.
SERVO BOARD
15
Pull the FLEXIBLE CABLE rightward with holding the INNER CABLE GUIDE at the left side so that the FLEXIBLE CABLE fits to the INNER CABLE GUIDE. If the FLEXIBLE CABLE is not pulled enough or pulled too much, there will be the slack in the CABLE GUIDE.
TOOL CARRIAGE BOARD
OK
INNER CABLE GUIDE FLEXIBLE CABLE
FLEXIBLE CABLE is not pulled enough.
NG
FLEXIBLE CABLE is pulled too much.
NG
3-49
16
Fix the FLEXIBLE CABLE with the CABLE HOLDER with keeping the condition of 15 .
CABLE HOLDER
17
Fix the FLEXIBLE CABLE with the other CABLE HOLDER.
Fix the CABLE HOLDER with pulling the FLEXIBLE CABLE not to have the slack between the 2 CABLE HOLDERs.
CABLE HOLDER
18
Fix the TOOL CARRIAGE BOARD to the TOOL CARRIAGE, and connect the 3 cables.
TOOL CARRIAGE BOARD
CABLE
19
. Put the ENCODER SCALE in between the ENCODER PLATE and the GUIDE RAIL. Then, fix the right end with the PLATE and hook up the SPRING on the left end. Make sure that the ENCODER SCALE is in place.
ENCODER SCALE
Do not loosen or tighten the screws fixing the ENCODER PLATE.

SPRING ENCODER PLATE PLATE
3-50
20
Move the HEAD CARRIAGE in a whole width of the machine. Make sure that the ENCODER SCALE doesn't make contact with the ENCODER MODULE and also ENCODER SCALE is between the slit of the ENCODER MODULE.
21
Carry out the LINEAR ENCODER SETUP.
3-51
4 Adjustment
4-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.
Tool No. Tool Name Purpose Tool No. Tool Name Purpose
ST-056 TORQUE DRIVER N6 HEAD ALIGNMENT ST-002 TENSION GAUGE 300g (3N) Tool Pressure Adjustment
Tool No. Tool Name Purpose
ST-006 WHITE DUMMY PEN Tool Height Adjustment Tool Pressure Adjustment
ST-011 TENSION METER WIRE TENSION ADJUSTMENT
Tool No. Tool Name Purpose Tool No. Tool Name Purpose
ST-013
DIAL TENSION METER DT-100 (100g/1N)
Tool Pressure Adjustment ST-037

CLEAN STICK TX712A
Manual Head Cleaning
21755107 CLEANING LIQUID (SL) 500ML HEAD CLEANING (SOL)
22085118 KIT,CLEANING (SL) HEAD CLEANING (SOL)

* Cleaning Liquid + Cleaning Sticks 10 pcs.
4-1
4-2 SERVICE MODE

[ ], [ ], [ ] + POWER ON
[ MENU ] key
SERVICE MENU HEAD RANK HEAD RANK HEAD 1 HEAD RANK 1 1234567 (1/5)
HEAD RANK HEAD 2
HEAD RANK 2 1234567 (5/5)
This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet. The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys. Press the [ENTER] key to save the settings. Warning sound comes out when the CHECK SUM is not correct.
SERVICE MENU SERIAL NO.
SERIAL NO. ZR50000

This menu is used for entering the Serial No. of the machine. The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
SERVICE MENU CAP&WIPER CHECK
CAP&WIPER CHECK
NOW PROCESSING..
At the time of checking
CAP&WIPER CHECK COMPLETED

At the end of checking
This menu is used for checking the CAP & Wiper movement. 1. Move the Carriage to the position where it is above the Platen by hand. 2. Press the [ENTER] key to check the Cap, Wiper, Cap Motor, Cap Sensor, Wiper Motor and Wiper Sensor. 3. Checking finishes when the COMPLETED message appears.
SERVICE MENU SENSOR CHECK
FRSHOCPULWcw H ** ***
1234 * EC
This menu displays the status of the sensors. When the sensor is ON, * will be displayed. Alphabet in the menu stands for F: Front Paper Sensor, R: Rear Paper Sensor, S: Crop-mark sensor, H: Head Lock Sensor, O: Limit Sensor,C: Front Cover Sensor, P: Maintenance Cover Sensor, U:Head Up Down Sensor, L: Sheet Load Sensor, W: Pinch Roller Sensor, c: Capping Sensor, w: Wiper sensor, P: Display in the Maintenance Cover Sensor R : I/S Cover is ON. L : Maintenance Cover is ON. * : I/S Cover & Maintenance Cover are ON. Blank : I/S Cover & Maintenance Cover are OFF. Alphabet of the 2nd page stands for Cartridge Sensor of each color and Ink Empty. Blank : No Cartridge, Ink remaining C : Cartridge installed, Ink remaining E : No Cartridge, Ink empty * : Cartridge installed, Ink empty Head Up Down Sensor H : Head is in a high position. L : Head is in a low positon. X : Sensor is abnormal. Check whether it attaches and is correct.
SERVICE MENU CARTRIDGE
CARTRIDGE IC CHECK
IC CHECK SLOT 1 IC CHECK SLOT 1 IC CHECK SLOT 1
INSERT
Error
ERROR
Normal
OK
Set the cartridge to the slot in order from SLOT1 to SLOT4.
IC CHECK COMPLETED
4-2
Detection, writing, and reading of an ink cartridge IC are performed, and a device and a communication way are checked. The existence of the driver for IC detection are checked first. It becomes the following display when the abnormalities are found on the driver.
IC CHECK SYSTEM ERROR

Next, the communication check of cartridge IC is performed for every slot. When a cartridge is inserted to the slot, it checks by establishing communication with cartridge IC automatically. When it is able to check normally, [OK] is displayed. When the cartridge is taken out, the number of the slot put into the next is directed. The cartridges are checked in order from No.1 to No.4 by taking out and inserting. If the check is completed to No.4 normally, the following indication is displayed and it ends. When the [ENTER] key is pressed, it returns to the [IC CHECK] menu.
IC CHECK COMPLETED
If the communication with cartridge IC are not established, the following indication is displayed and it ends.
CARTRIDGE SLOT 1 ERROR

Note * The cartridge with IC is used for checking here. * No record to the IC is performed at all when checking. (Although the number of times of taking out and insertion of a cartridge is originally counted, a part to have taken out and inserted with the check is not counted.) * Check if the cartridge sensor works correctly before performing this check.
CARTRIDGE SLOT 1
SL1 : SERIAL 1402A30C010000A5 SL1 : INK TYPE eSOL K
Serial number of the ink cartridge IC is displayed. Ink type of the ink cartridge IC is displayed.
Set the cartridge to the slot in order from SLOT1 to SLOT4.
SL1 : CAPACITY 200cc SL1 : LOT NO. 40218A SL1 : CONSUM. 1.704cc SL1 : TIME 0y000d00h00m00s SL1 : INSERT 1 times SL1 : FLAG 00000000
Ink capacity of the ink cartridge IC is displayed. Lot number of the ink cartridge IC is displayed. The amount of the ink used of an ink cartridge IC is displayed. The using time of an ink cartridge is displayed. The number of times of insertion of an ink cartridge is displayed. The flag information of an ink cartridge is displayed.
CARTRIDGE SLOT 4
The various information currently recorded on the ink cartridge IC is read for every cartridge slot. It becomes as follows when an error occur in a certain state.
SLOT1 NO CARTRIDGE SLOT1 NO IC CHIP SLOT1 SYSTEM ERROR SLOT1 DATA ERROR
Ink cartridge is not inserted. Ink cartridge without IC is inserted. The system is abnormal at wire disconnection and short-circuit, driver breakage, etc. Data error
SERVICE MENU KEY CHECK
KEY CHECK NONE
This menu is used for checking the panel keys. [NONE] will be displayed at the bottom row of the LCD if no key is pressed. The name of the key being pressed will be displayed This menu finishes when the [ ] key is pressed or it is left without pressing any key for 10 seconds. When there is any key that has not been pressed, the name of the key will be indicated with the beep sound. Secondary power cannot be turned off even if pressing the SUB POWER SW in this mode.
4-3
SERVICE MENU LCD/LED/BUZ CHK
As per display
This menu is used for checking the LCD, LED and the Buzzer. While in this mode, the function check of the LCD, LED and the Buzzer can be performed. All turning ON/OFF test of the LED, Contrast ON/OFF test of the LCD, back light test of LCD, Buzzer ON/OFF test, Displaying the Cursor key of the LCD, all characters of LCD will be displayed.
SERVICE MENU FAN CHECK
FAN CHECK
This menu is used for checking the FAN. FAN will be ON (HIGH) while in this mode.
SERVICE MENU HEATER CHECK
PRINT DRYER
_ 25 C 25 C
PRINT DRYER
_ 40 C * 25 C
This menu is used for checking the heater and thermistor. When this menu is selected, detected temperature of the PRINT HEATER and the DRYER will be displayed. You can select PRINT or DRYER with [ ] and [ ] keys. When ENTER key is pressed, selected heater becomes [ON]. When ENTER key is pressed again, selected heater becomes [OFF]. *In this menu, you can just turn ON and OFF the heater, and the temperature can not be controlled. Please note the heater may be overheated, if you keep the heater turned on. When you go out of this menu,heater becomes off automatically. Please check if the heater temperature goes up if it is turned on, and the heater temperature is near the ambient temperature if it is off.
SERVICE MENU THERMISTOR CHK
THERMISTOR CHK HEAD :25 C/ 77 F

The temperature detected by the thermistor on the Head will be displayed. Temperature will be displayed in Celsius on the left side and in Fahrenheit on the right side. It tends to display a higher temperature than the environment temperature because there is a possibility that the device temp. of the Head Board goes up. Check and make sure that the temperature displayed on the LCD is not extremely low or high.
SERVICE MENU LINEAR ENCODER
LOWER PINCHROLL
*This menu is displayed when the pinch rolls are not downed. This menu is continued when the pinch rolls are downed.
NOW PROCESSING..
normal (beep 1 time)
LINEAR ENCODER SETUP COMPLETED LINEAR ENCODER SETUP FAILED
error (beep 2 times)
This menu is for checking the Linear Encoder. Refer to [LINEAR ENCODER SETUP].
SERVICE MENU LINEAR CALIB.
NOW PROCESSING..
normal (beep 1 time)
LINEAR CALIB. SETUP COMPLETED
LINEAR CALIB. 0.18%

LINEAR CALIB. SETUP FAILED
This menu is used for checking the calibration value for Encoder Scale. Refer to [Linear Encoder Setup].
4-4
At the time of a normal end (one beep)
PINCH ADJUST SETUP COMPLETE
* When the pinch roll is not downed, display. (Three beeps) It continues by pinch roll down.
PINCH ADJUST 1.150 mm

A compensation value is displayed.
SERVICE MENU PINCH ADJUST
LOWER PINCHIROLL
* When the pinch roll is downed, display.
At the time of an error (three beeps)
NOW PROCESSING..
PINCH ADJUST FAILED !!
Error compensation of the pinch roller position is performed. An error message is displayed when there is an error more than 5 mm. [Operation Procedure] 1. Slide the right Pinch Roller to the right end, and lower the pinch roll lever. 2. Select the [PINCH ADJUST] menu in the [SERVICE MENU] and press the [ENTER] key to perform. 3. A cutting carriage moves and the position of a right pinch roller is detected. 4. When it is complete, [SETUP COMPLEATED] is displayed. * A compensation value is described in a service report.
SERVICE MENU CAP ADJUST
CAP ADJUST ADJUST POD.
ADJUST POD. 0.00 -2.00
Use with [ ] and [ ] keys to change the cap adjustment value. The setting range is from -2.00 to +2.00. It can be adjusted in 0.25 mm unit. The default value is 0.00. The cap can only be moved in the upward direction in 0.25 mm unit. When you move in the downward direction, press [ ] key to move the cap to the lower end once and then move in the upward direction in 0.25 mm unit.
CAP ADJUST CHECK GAP
CHECK GAP 0.00
To adjust the cap adjustment value and check the height of the cap, refer to the instruction of the [CAP HEIGHT ADJUSTMENT].
SERVICE MENU CROPMARK SENS
CROPMARK SENS OUTLEVEL CHECK

This menu is for checking output level of cropmark sensor. Refer to [Cropmark sensor adjustment].
MIN 0.7V MAX 2.3V [ 2.0V ]
CROPMARK SENS ADJUST
ADJUST +2
0 ~ +2
+1
Default : 0
This menu is for adjusting output level of cropmark sensor. There are three levels, 0, +1, and +2, in a setting value. When detection of CROP MARK does not work with an default value, detection of CROP MARK may succeed by adjusting this value.
SERVICE MENU FORCE ADJUST
FORCE ADJUST 30gf FORCE ADJUST 200gf

This menu is for adjusting the Tool Pressure. Refer to [TOOL PRESSURE ADJUSTMENT].
30gf 17
0~ 30
16
Default : 17
200gf 56
31~ 80
57
Default : 56
4-5
SERVICE MENU HEAD ADJUST
HEAD ADJUST BIAS
BIAS TEST PRINT
BIAS --- VIEW --HEAD ADJUST VERTICAL VERTICAL TEST PRINT
4
HEAD ADJUST HORIZONTAL
VERTICAL --- VIEW --HORIZONTAL TEST PRINT

Change parameter with key
HORIZONTAL DT1 LOW
H2 2
-30~30(0.5unit)
HORIZONTAL DT3 LOW
H2 2
HORIZONTAL DT1 HIGH
H2 2
HORIZONTAL DT3 HIGH HEAD ADJUST BI-DIR.DEFAULT BI-DIR.DEFAULT TEST PRINT
H2 2
Change parameter with
key
BI-DIR.DEFAULT DT1 LOW
H1 7
H2 10
0~60(0.5unit)
BI-DIR.DEFAULT DT3 LOW
H1 7
H2 10
key
Change parameter with
BI-DIR.DEFAULT DT1 HIGH
H1 7
H2 10
0~60(0.5unit)
BI-DIR.DEFAULT DT3 HIGH
H1 7
H2 10
The standard head of adjustment is changed. A default is 1.
HEAD ADJUST STANDARD HEAD

This menu is used for adjusting the head alignment. Refer to [HEAD ALIGNMENT].
STANDARD HEAD 1 1
4-6
SERVICE MENU SERVO LOCK
SERVO LOCK S:
100
SERVO LOCK S:*
SERVO LOCK F:
SERVO LOCK F:*
This menu is used for checking whether the Servo Motor can perform the Servo Lock. This menu makes the Servo free. The value on the LCD changes depending on the head position when you move the carriage left and right by hand, if the motor feeds back right. When the [ENTER] key is pressed, the Servo Motor will be excited.
SERVICE MENU DISP SCAN POS
M: 1000.123 mm L: 998.222 mm
This menu is used for displaying the position of the cutting and printing carriage. The carriage becomes free in this menu and is able to be moved. The position of the carriage is displayed on real time. The value next to "M:" shows you the motor position and the value next to "L:" shows you the carriage position. The position can be re-set by pressing the [ENTER] key and press [ ] to exit the menu.
SERVICE MENU AGING
AGING SCAN
SCAN NOW AGING
AGING FEED AGING BOTH
FEED NOW AGING BOTH NOW AGING
AGING CUTTING AGING CONNECT
CUTTING NOW AGING CONNECT NOW AGING
When the [ENTER] key is pressed, the HEAD CARRIAGE stops Aging and moves back to the locking position. Make sure not to perform Aging for a long time when the machine is filled with ink to prevent the ink from drying up.
SERVICE MENU CALIB.DEFAULT
CALIB.DEFAULT TEST PRINT CALIB.DEFAULT SETTING
Distance compensation in feed direction Prameter is changed by the key Setting range is from -2.0 to +2.0% in 0.02% unit
SETTING +0.06%
+0.10%
This menu is used for Calibration. Refer to [CALIBRATION].
SERVICE MENU CROP-TOOL ADJ.
CROP-TOOl ADJ. TEST PRINT
CROP-TOOL ADJ. FEED SETTING CROP-TOOL ADJ. SCAN SETTING CROP-TOOL ADJ. AUTO
FEED SETTING -0.15mm -0.23mm SCAN SETTING -0.40mm -0.40mm CROP-TOOL ADJ. REMOVE CROPMARK
CROP-TOOL ADJ. TEST PRINT 2
CROP-TOOL ADJ. COMPLETED
This menu is used for adjusting the position of Tool/Crop Mark Sensor. Refer to [Tool/Crop Mark Sensor Position Adjustment].
4-7
SERVICE MENU PRINT&CUT ADJ.
PRINT&CUT ADJ. TEST PRINT
PRINT&CUT ADJ. FEED SETTING
FEED SETTING -0.15mm -0.23mm
PRINT&CUT ADJ. SCAN SETTING
SCAN SETTING -0.40mm -0.40mm
PRINT&CUT ADJ. AUTO
PRINT&CUT ADJ. COMPLETED
PRINT&CUT ADJ. TEST PRINT 2

To change the parameter, press [ENTER].
PRINT&CUT ADJ. SETTING2

Press [MENU] key
This menu is used for Print/Cut position Adjustment. Refer to [Print/Cut Position Adjustment].
F: 0.40 S:-0.50
-------
(-5.00~+5.00) Change in 0.01mm unit. Press [ENTER] to excute.
SERVICE MENU TEST PATTERN
TEST PATTERN HORIZONTAL

It is for checking the Head Alignment in Horizontal.
TEST PATTERN BI-DIR.

It is for checking the Head Alignment in Bidirection.
TEST PATTERN FILL

100% fill pattern of all heads will be printed. Printing is done by 720 x 720dpi / 16 pass.
TEST PATTERN BI-DIR.CHECK

It is for checking the shifting with Bidirection printing. It will be printed in a whole width of the media.
SERVICE MENU CLOCK CHECK
CLOCK CHECK 0y000d00h00m00s CLOCK CHECK B 0y000d00h00m00s CLOCK CHECK CLEAR BAT FLAG
This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started to work will be displayed. (Year / Day / Hour / Minute / Second) When battery is run out, [B] will be displayed at the upper right corner of the LCD. In this case, battery has to be replaced. However, the flag wont be cleared even if battery is replaced. Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the [ENTER] key.
SERVICE MENU DIP SW CHECK
DIP SW CHECK 0000 0000

bit # [ 1 2 3 4 5 6 7 8] This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit#1 ~ #8 of the DIP SW will be displayed as 0 for OFF and 1 for ON.
SERVICE MENU PUMP CHECK
PUMP CHECK PUMP SUCTION
NOW PROCESSING..
PUMP CHECK PUMP RELEASE
NOW PROCESSING..
This menu is used for checking the Pump Motor. Rotation for Ink Suction Direction and Ink Drain Direction can be checked. Rotation check will stop after 5 seconds.
4-8
SERVICE MENU WIPER CHECK
NOW PROCESSING..
Finished
WIPER CHECK FAILED !!

This menu is used for checking the Wiper movement. It moves the wiper back and forth 20 times after moving aside the Tool carriage. If the machine detects the motor loses steps, an error message appears. But the machine sometimes cant detect it. It is necessary that the technician himself/herself checks the wiper motor doesnt lose steps by seeing the movement and hearing the sound.
SERVICE MENU CHANGE INKTYPE
CHANGE INKTYPE e SOL4 e SOL4

It is used for changing the Ink type compulsorily. Head Cleaning or Ink Fill wont be performed as in the Users Mode. It is used for correcting the Ink type in case it is set to a wrong type by mistake. INK TYPE PIG 4 Pigment DYE 4 Dye e SOL4 (ECO-SOL) e SOLW4 (ECO-SOL)*1 SUBL.4 *2 UNKNOWN Not being selected *1 It is displayed when white ink is used. *2 It is displayed when sublimation ink is used.
SERVICE MENU CAP&WIPER CTRL
CAP&WIPER CTRL CAP
CAP OPEN CAP UP
CAP&WIPER CTRL WIPER
WIPER FRONT WIPER REAR
It is used for moving up / down the cap. OPEN / UP Make sure not to open the cap for a long time in order to prevent the ink from drying up. It is used for moving the wiper back and forth. It can be moved at two-level [FRONT / REAR]. ** Please make sure the position of the Cap and Wiper when you move the Carriage by hand. Please make sure the position of the Carriage (especially Heads) when you move the Cap and Wiper by hand.
SERVICE MENU PORT CHECK
DETECTING... 00: 0B NETWORK 5A: 1024B
Waiting for Data Input
Data Input from the Eithernet
This menu is used for checking the Data Input from the Eithernet. The Check Sum and the size of the input data will be displayed on the bottom row. Check Sum will be indicated on the left side and the size of the input data will be indicated on the right side. The Check Sum and the size of the input data will be cleared when pressing the [ENTER] key.
SERVICE MENU TIME OUT
TIME OUT 10 sec 10 sec

This menu is used for setting the Time Out. If the data transmission from the host stops for a set time, the machine recognizes that 1 printing has been done. Default : NONE
SERVICE MENU MAINTE. MSG.
MAINTE. MSG. NONE 100 hours

This menu is used for setting the Maintenance time. If the printing time reaches the set time, the Maintenance message appears.
SERVICE MENU HEATER ADJUST
HEATER ADJUST PRINT HEATER
PRINT HEATER 0 -3
-5~+5
HEATER ADJUST DRYER
DRYER 0 -3
-5~+5
This menu is used for setting the offset value of print heater and dryer. The heater is controlled based on the offset temperature.
4-9
SERVICE MENU PREHEAT TEMP.
PREHEAT TEMP. 35 C 35 C
OFF, 20~40 C Default : 20 min This menu is used for setting the preheat temperature of the print heater. In this menu, the temperature of [PREHEAT] under the [PREHEATING] in the USER MENU can be set. The range which user can set by [HEATER CONFIG] becomes more than the temperature set in this menu.
SERVICE MENU HEAT TIMEOUT
HEAT TIMEOUT OFF 10min

OFF,10~30min This menu is used for setting time to display a check message during temperature control of the print heater when printing starts. When temperature control is not completed even if time passes, and printing cannot be started, the message of "CHECK HEATER VOLTAGE SETTING" is displayed.
SERVICE MENU FRAME BACK
FRAME BACK SET VALUE [mm]
SET VALUE [mm] 0.0 0.0

Setting value : 0.0 mm-2000.0 mm Default : 20 min
4
SERVICE MENU SYSTEM SWITCH
FRAME BACK SET DEFAULT
Setting value : 950.0mm
It is the function in which only the quantity set up here at the time of a sheet setup pulls back media. Firmware with this function Keep in mind that a setting value is 0.0mm (with no pull back) when downloading.
SYSTEM SWITCH PAGE1: 00000000

bit# [87654321]
SYSTEM SWITCH PAGE8: 00000000
This menu is for changing the functions of the machine. Normally, it is not necessary to change any switches. Each bit can be selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys. There are 8 pages of 8 bit System Switch.
Bit PAGE1:Bit1 PAGE1:Bit2 PAGE1:Bit7 PAGE2:Bit1 PAGE2:Bit5 PAGE3:Bit1 PAGE3:Bit2 Contents Front Cover Sensor I/S Cover Sensor Presetting for Offset Value Menu Cutting Heavy Mode Cartridge exchange during printing Heater support Heater -related setting for printing test patterns Settings 0 : Standard 1: Always closed status 0 : Standard 1: Always closed status 0 : Disable 1: Enable 0 : Normal 1: Cutting with Heavy Mode 0 : Disable 1: Enable * Printing doesn't stop for 5 seconds even if ink cartridge is removed. 0 : Disable 1: Enable 0 : Reflect 1: No Reflect * When 1 is set, setting of [FULL WIDTHS] and [SCAN INTERVAL] in the USER MENU is applied for printing on the test pattern. 0 : Disable 1: Enable * Heater becomes on even if the machine is in the service mode. 1:Addition of function to print position alignment line with crop marks White Ink use LCD display becomes enable to use the Ink cartridge with IC chip. Default Setting 0 0 1 0 0 1 0
PAGE6:Bit8 PAGE7:Bit5 PAGE7:Bit8 PAGE8:Bit8
Heater operation in the service mode Addition of function to print position alignment line with crop marks White Ink use Ink cartridge with IC chip
0 0 0 0
SERVICE MENU HISTORY MENU
HISTORY MENU MOTOR GROUP
SHOT COUNT 1 26103 KShot
SHOT COUNT 1 CLEAR
All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are pressed, each title will be displayed on the top row and the parameters will be displayed on the bottom row. Refer to the table on the next pages. Each parameter can be cleared when the [ENTER] key is pressed while the CLEAR is displayed in the menu.
SERVICE MENU REPORT
REPORT SERVICE REPORT
SERVICE REPORT HEAD H1
REPORT HISTORY REPORT
SERVICE REPORT HEAD H1
REPORT INK CRT REPORT
INKCRT REPORT HEAD H1
REPORT SERIAL
- Service Report will be printed. Information necessary for service activity will be printed together with the system report. It will be printed in A4 size with either left or right head. - History Report will be printed. - Serial Report Menu will be printed through the RS-232C Serial with the special tool. (9600bps, N, 8, 1 Xon/Xoff)
4-10
Contents of History Report

MOTOR GROUP Item MOTOR HOURS F MOTOR HOURS S PUMP TIMES CLEAR ALL HEAD GROUP Item SHOT COUNT 1 SHOT COUNT 2 SHOT COUNT 3 SHOT COUNT 4 WIPE H1 WIPE H2 RUB H1 RUB H2 CLEAN AUTO H1 CLEAN AUTO H2 CLEAN N, H1 CLEAN N, H2 CLEAN M, H1 CLEAN M, H2 CLEAN POW, H1 CLEAN POW, H2 FILL INK H1 FILL INK H2 HEAD WASH H1 HEAD WASH H2 PUMP UP H1 PUMP UP H2 CLEAR H1 CLEAR H2 CLEAR ALL Contents Total time that the Feed Motor has been rotated. Total time that the Scan Motor has been rotated. Total time that the Pump Motor has been rotated. Clear all the values in the Motor Group. Unit hour hour times Reference Life : 2000 hours Life : 50000 hours
Contents Number of shots fired from the nozzle (H1 left). Number of shots fired from the nozzle (H1 right). Number of shots fired from the nozzle (H2 left). Number of shots fired from the nozzle (H2 right). Number of times the Wiping has been performed (H1). Number of times the Wiping has been performed (H2). Number of times the Rubbing has been performed (H1). Number of times the Rubbing has been performed (H2). Number of times the Auto Head Cleaning has been performed (H1). Number of times the Auto Head Cleaning has been performed (H2). Number of times the Normal Head Cleaning has been performed (H1). Number of times the Normal Head Cleaning has been performed (H2). Number of times the Medium Head Cleaning has been performed (H1). Number of times the Medium Head Cleaning has been performed (H2). Number of times the Powerful Head Cleaning has been performed (H1). Number of times the Powerful Head Cleaning has been performed (H2). Number of times the Fill Ink has been performed (H1). Number of times the Fill Ink has been performed (H2). Number of times the Head Wash has been performed (H1). Number of times the Head Wash has been performed (H2). Number of times the Pump Up has been performed (H1). Number of times the Pump Up has been performed (H2). Clear all the values of the H1. Clear all the values of the H2. Clear all the values of all the Head.
Unit Shots/1000 Shots/1000 Shots/1000 Shots/1000 times times times times times times times times times times times times times times times times times times
Reference Life : 6 billion Shots / nozzle Life : 6 billion Shots / nozzle Life : 6 billion Shots / nozzle Life : 6 billion Shots / nozzle Nozzle surface reliability Nozzle surface reliability Nozzle surface reliability Nozzle surface reliability
MAINTENANCE GROUP Item Contents COUNT Number of times the Head Maintenance has been performed. TOTAL TIME Lapsed time from the last Head Maintenance.
Unit times hours
Reference This value is cleared automatically after the Head Maintenance. This value is cleared automatically after the Head Maintenance. This value is cleared by pressing the ENTER key after LCD displays [TIME FOR SPONGE REPLACE] or selecting [CLEAR] in [SPONGE HOURS] in [MAINTE. GROUP].
PRINTING TIME
Printing time from the last Head Maintenance.
hours
SPONGE HOURS
The actual time the machine performs printing.
hours
CLEAR ALL WIPE GROUP Item WIPING COUNT RUBBING COUNT WIPE REPLACE CLEAR ALL PRINT GROUP Item PRINTING TIME PIGMENT PAGES
Clear all the values in the MAINTENANCE GROUP.
Contents Number of times the Wiping has been performed. Number of times the Rubbing has been performed. Number of times the Wipe has been replaced. Clear all the value in the WIPE GROUP.
Unit times times times
Reference This value is cleared automatically after replacement. This value is cleared automatically after replacement.
Contents Total time of printing performed. Number of pages printed with Pigment Ink.
Unit hours pages
Reference
Time of the Test print is not included.
DYE PAGES
Number of pages printed with Dye Based Ink.
pages
ECO-SOL PAGES
Number of pages printed with ECO-Sol Ink.
pages
SUBL. PAGES HEAD LOW HEAD HIGH CLEAR ALL
Number of pages printed with Sublimation Ink Number of pages printed with head low Number of pages printed with head high Clear all the values in the PRINT GROUP.
pages pages pages
Counted with 1 page until it carries out printing end operation after starting printing. Counted with 2 page until it carries out printing end operation after starting printing. Counted with 3 page until it carries out printing end operation after starting printing. Counted with 4 page until it carries out printing end operation after starting printing.
4-11
CUTTING GROUP Item CUTTING TIME DISCONNECT CLEAR ALL INK GROUP Item CARTRIDGE 1 CARTRIDGE 2 CARTRIDGE 3 CARTRIDGE 4 CHANGE INK CLEAR ALL HEATER GROUP Item PRINT USE TIME PRINT ON TIME PRINT ON COUNT DRYER USE TIME DRYER ON TIME DRYER ON COUNT CLEAR ALL
Contents Total time of cutting performed Number of times the cutting carriage is disconnected from printing carriage. Clear all the values in the CUTTING GROUP.
Unit hours times
Reference
Time of the test print is not included.
Contents Number of times the Ink Cartridge 1 has been changed. Number of times the Ink Cartridge 2 has been changed. Number of times the Ink Cartridge 3 has been changed. Number of times the Ink Cartridge 4 has been changed. Number of times the Ink Type has been changed. Clear all the values in the INK GROUP.
Unit times times times times times
Reference
Contents Total hours the print heater has been used. Total hours the print heater has been on. Total hours the print heater has been powered on. Total hours the dryer has been used. Total hours the dryer has been on. Total hours the dryer has been powered on. Clear all the values in the HEATER GROUP.
Unit hours hours times hours hours times
Reference
ERROR GROUP Item SERVICE CALL S-CALL HISTORY MOTOR ERROR F MOTOR ERROR S LOW TEMP.ERR. HIGH TEMP.ERR. PROTECT PUMP EMERG. CAPPING START UNCAPPED HEATER VOLTAGE
Contents Number of times the Service Call has occurred. Service Call Number in the last 5 times. Number of times the Servo Error (Feed Motor) has occurred. Number of times the Servo Error (Scan Motor) has occurred. Number of times the Low Temperature Error has occurred. Number of times the High Temperature Error has occurred. Number of times the Protect Pump Error has occurred. Number of times the Emergency Capping Error has occurred. Number of times the machine starts with the uncapped. Number of times the Heater Voltage Error has occurred.
Unit times No. times times times times times times times times
Reference
Number of times it is capped compulsorily to protect the head from drying up when the head is out of the cap more than 10 min..
I/C IC ERR
Number of times the ink cartridge IC system is unusual.
times
Number of times disconnection, or an error occurs when an ink cartridge IC system causes abnormalities and it becomes impossible to read information from
CLEAR ALL SYSTEM GROUP Item POWER ON COUNT POWER ON TIME SLEEP TIME SHEETCUT COUNT CLEAR ALL
Clear all the values in the ERROR GROUP.
Contents Number of times being powered on. Total times that the machine has been on. Total times that the machine has been in sleep mode. Number of times the Sheet Cut has been performed, Clear all the values in the SYSTEM GROUP.
Unit times hours hours times
Reference Sleep time is not included. It counts Auto Sheet Cut performed both by command and panel.
4-12
Service Report Roland Versa CAMM

Model Version Serial No. Ink type Edge detection Empty mode Calibration Media clamp Full width scanning Sheet remain Sheet remain at loading : SP-540V : 4.00 : XX00002 : ECO-SOL 4Color : ENABLE : Stop : 0.00% : SHORT : DISABLE : 28.5m : ENABLE : H1 : 0 : 0 : -2 : -2 H2 0 0 -2 -2 Ink remain(1-4) Head Temperature Heater temp.(Print) Heater temp.(Dryer) Length unit Temperature unit Menu language Sleep Sleep interval Head height Scan interval Vacuum power Heater setting(Print) Heater setting(Dryer) Preheating Feed for Dry : 99/95/93/94 : 29 C / 84.2 F : 37 C / 98 F : 41 C / 104 F :mm :C : English : ENABLE : 30 min : HIGH : 0.0 sec. : AUTO : 37 C / 98 F : 40 C / 104 F : MENU : DISABLE
Bi-dir. adjust
No.1 No.2 No.3 No.4
Tool Parameter Force Velocity Offset Up Velocity
: 105 gf : 25 cm/s : 0.250 mm : 30cm/s
Cutting calib. (F/S) Print-cut adjust (F/S) Cutting priority Prefeed
:0.00/ 0.00% :0.00/ 0.00mm : COMMAND : DISABLE
Service Report
Head rank H1 : 7CV3738UTVYWXSU . . . . . . . . . . . . 40W. H2 : 7FU3939RUSYXWSV . . . . . . . . . . . . 30E. Dip SW : 00100000 System SW page1-4 : 01000000 00000000 01100001 00000000 page5-8 : 00000000 00000100 00000000 00000000 page9-12 : 00000000 00000100 00000000 00000000 : H1 H2 Head hori.(DT1.Low) : +6 Maintenance request (DT3.Low) : +7 Booter version (DT1.High) : +7 Battery (DT3.High) : +8 Cap adjust Head bi. (DT1.Low) : +18 +19 Heater adjust (Print) (DT3.Low) : +16 +17 Heater adjust (Dryer) (DT1.High) : +26 +27 Preheat temperature (DT3.High) : +24 +25 Heating timeout Limit position : 20.8 mm Force adjust 30gf Cutter Down Position : 1828.2 mm Force adjust 200gf Calibration default : 0.00 % Crop-tool adjust (F/S) Encorder position (L) : 1575.0 mm Print-cut adjust (F/S) Encorder position (R) : 203.4 mm Pinch Adjust Crop sensor adjust Environment match : +0.181% Timeout Encoder calibration : +0.181% .D .D
: NONE : 1.03 : Charged : 0.00 mm : 0C : 0C : 35 C : 20 min : 10 : 51 : - 0.50/ -0.20 mm : +0.11/ -0.60 mm : 1.55 mm : 0 : NONE
4-13
HISTORY REPORT History Report

Model : SP-540V Version : 4.00 Serial No. : XX00002 = = = = Motor group = = = = Motor hours (feed) : 0 hours Motor hours (scan) : 11 hours Pump times : 2,425 times = = = = Head group = = = = Shot count H1 ( 1, 2) : 4,613 9,042 K shot / nozzle H2 ( 3, 4) : 11,894 7,711 K shot / nozzle : H1 H2 Wiping count for head : 50 50 times Rubbing count for head : 0 0 times Auto cleaning count : 22 22 times Normal cleaning count : 4 4 times Medium cleaning count : 0 0 times Powerful cleaning count : 0 0 times Fill ink count : 0 0 times Head wash count : 0 0 times Pump up count : 0 0 times Ink renewal (normal) : 0 0 times Ink renewal (full) : 0 0 times = = = = Ink group = = = = Cartridge change (1-4) : 0 0 0 0 times Change ink type : 0 times Renewal message (N/F) : 0 0 times Renewal canceling (N/F) : 0 0 times = = = = Error group = = = = Service call count : 8 times Service call history : 0104 0110 0110 0106 0110 Motor error (feed) : 0 times Motor error (scan) : 1 times Low temperature error : 0 times High temperature error : 0 times Protecting pump error : 0 times Emergency capping : 0 times Start uncapped : 5 times Heater voltage error : 0 times Ink crt. system error : 0 times = = = = Heater group = = = = Heater used time (P/D) : 51 47 hours Heater on time (P/D) : 17 11 hours Heater on count (P/D) : 1,048 835 times = = = = Maintenance group = = = = = = = = Wiper group = = = = Count : 1 times Wiping count : Total time : 1,978 hours Rubbing count : Printing time : 15 hours Wiper replace count : Sponge hours : 9 hours = = = = System group = = = = = = = = Print group = = = = Power on count : Printing time : 9 hours Power on time : Print pages by Pigment : 0 pages Sleep time : by Dye ink : 0 pages Sheet cut count : : 108 pages by ECO-SOL = = = = Cutting group = = = = by Sublimation : 0 pages Cutting time : by Head height low : 108 pages Disconnect carr. count : by Head height high : 0 pages
20 times 0 times 1 times 168 66 391 24 times hours hours times
2 hours 178 times
4-14
Other Factory Mode
SYSTEM PARAMETER INITIALIZE

[ ],[ ] , [ ENTER ] + POWER ON
INITIALIZE ALL SYS.PARAMETER
INITIALIZE COMPLETED
The machine becomes on by turning the sub power switch while pressing [ ], [ ] and [ENTER] keys. Initialize can be performed by pressing the [ENTER] key. It can also be canceled by pressing the [POWER] key. The power will be off automatically when initialize is completed. It is necessary to do the LIMIT POSITION INITIALIZE after this operation. The error message [SERVICE CALL 0101] will appear if you dont setup the LIMIT POSITION.
DISPLAYED LANGUAGE AND UNIT

[ MENU ] + POWER ON
SERVICE REPORT_PRINTING
[ ] + POWER ON
Turn on the sub power switch while pressing [ ] key. Service Report can be printed on the A4 size media. The printing will be performed in Black. * Please print the [History Report] from the Service Mode.
Roland SP-300 Ver.1.00
SERVICE REPORT
MENU LANGUAGE ENGLISH ENGLISH/JAPANESE
SETUP SHEET
LENGTH UNIT mm INCH

mm/INCH
TEMP. UNIT C F
C/ F
4-15
Service Menu
Service Menu
Service Mode
Combination Key Selection

Sub Power
Comments
Press [Menu] and [ Service Menu. ] to enter
Upgrade F/W
Sub Power
[VERSION UP SURE?] will be displayed. Press [ENTER] to upgrade F/W. Use this when the main board is replaced. All parameters will be initialized. Press [ENTER] to start initialize. Press [ ] while aligning Carriage to cap Heads. Press [ENTER] and set up Cut Down Pos. Press [ENTER]. Select [HISTORY REPORT] and press [ ] and set up Cut Down Pos. Press [ENTER]. Service Report (Adjustment value) will be printed.
Installing F/W System Parameter Initialize
Main Power
ENTER
Sub Power
Limit/Cut Down
Sub Power
History Report (REPORT) Service Report
1 time Service menu REPORT Select [HISTORY REPORT]
Sub Power
Users Menu
Users Menu Item
Language/Unit
Combination Key Selection

Menu Sub Power
Comments
Press [ ] / [ ] to select Language and Uint. Select [CLEANING] and press [ENTER]. Carriage moves to the middle of the left I/S cover. Press [ ] one time and press [ENTER].
Manual Cleaning
Cleaning
Sub Power
Wiper Replace
Cleaning
Sub Power
4-16
4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 5min.)
Check the SP-540V's IP address. It is necessary to prepare the followings to upgrade the FIRMWARE. 1. Firmware Disk 2. Windows PC (OS Windows2000/XP) * Network port is required. 3. Peck.exe 4. Network cable *A cross cable is required when you connect SP-540V to PC directly.
Confirm that main power of SP-540V is turned "on " and sub power of SP-540V is turned "off". Double-click Peck.exe to start the Peck.
[Peck] screen is displayed. Click [Select Port] button.
[Select Port] screen is displayed. Confirm that [via Network] is checked. Input the SP-540V's IP address. Click [OK].
4-17
[Peck ]screen is displayed again. Click [Firmware Upgrade] button.
[Open] screen is displayed. Select the firmware file, and click [Open]. Peck starts to send the firmware to the SP-540V.
Machine goes into Firmware Upgrade mode automatically. When upgrade is completed, sub power sw will be turned off automatically.
*SP-540V > V1.00 NG DATA ERROR FORMAT ERROR
ERASING >
NG
DEVICE ERROR WRITE ERROR
WRITING <
NG
VERIFYING <
NG
COMPLETE
4-18
[F/W installation when the Main Board is replaced]
Make sure the MAIN POWER SW is OFF and then turn on the MAIN POWER SW again while pressing [ ], [ ] and [ ] keys. Or since [SUM ERROR] is displayed when the MAIN POWER SW is turned on, [WAITING] is displayed on the LCD if the [ENTER] key is pressed at that time.
], [
], [
] + MAIN POWER ON
VERSION UP SURE?
Press [ENTER] to excute the installation.
Send the firmware using the Peck.
4-19
4-4 HEAD ALIGNMENT (Referential Time : 25 min._1 Head Alignment)

[About HEAD ALIGNMENT] HEAD ALIGNMENT is necessary to obtain the good printing quality. If the heads are not aligned, printing problems, such as banding, fine lines, gap between bands, could occur.
I/S COVER
Remove the CARRIAGE COVER.
CARRIAGE COVER
Remove the DAMPER PLATE.
DAMPER PLATE
4-20
Remove the HEAD BOARD COVER (Clear Cover).
HEAD BOARD COVER
Turn on the SUB POWER SW while pressing [ and [ ] keys to enter the SERVICE MODE. Setup the PET film on the machine.
], [
4
[ ], [ ], [ ] + POWER ON
[ MENU ] key Menu SERVICE MENU
[BIAS ADJUSTMENT] Select the [BIAS] > [TEST PRINT] menu under the 6 [HEAD ADJUST] menu and press the [ENTER] key.

[ ]
HEAD ADJUST BIAS

[ ]
BIAS TEST PRINT

[ ]
TEST PATTERN shown in the right figure will be printed.
K&C M&Y
4-21
Loosen the 3 screws fixing the Head in order as shown in the figure.
Loosen the screws fixing the Head for 1/2 turn. If the screws are loosened too much, adjustments could not be performed correctly.
Insert the 1.5 mm Hexagonal Wrench to the hole of the HEAD CARRIAGE, then, turn the screw so that the lines of each color in the test pattern will be straight. *Reference* Position of the printing moves 1 line by turning the screw 3/4 turn.
Adjustment Screw
Hole for inserting the Hexagonal Wrench
- When the upper lines are the left side of the lower lines, turn the screw CW. - When the upper lines are the right side of the lower lines, turn the screw CCW.
4-22
10 Tighten the screws fixing the Head in the reverse order

when fixing with using the TORQUE DRIVER (ST-056).
Torque for tightening is 2kgf cm (20cNm). Make sure not to tighten the screws too tightly.
11 Print the test pattern again.
If the result is NG, repeat 6 ~ 10 .
The shifting of lines should be within 1/2 dot.
4-23
[VERTICAL ADJUSTMENT] Select the [VERTICAL] > [TEST PRINT] under the 12 [HEAD ADJUST] menu and press the [ENTER] key.

[ ]
HEAD ADJUST VERTICAL

[ ]
VERTICAL TEST PRINT

[ ]
13 TEST
PATTERN shown in the right figure will be printed.
BK MG BK
14
Loosen the 3 screws fixing the Head in order as shown in the figure.
Loosen the screws fixing the Head for 1/2 turn. If the screws are loosened too much, adjustments could not be performed correctly.
15 Turn the ADJUSTMENT SCREW so that the lines of each

color in the test pattern will be straight. *Reference* Position of the printing moves 1 line by turning the screw 30 degrees.
ADJUSTMENT SCREW
4-24
- When the M lines are above the K lines, turn the Adjustment Screw CW. - When the M lines are below the K lines, turn the Adjustment Screw CCW.
Adjust the M/Y Head on the basis of the K/C Head. It is not necessary to adjust the K/C Head.
16 Tighten the screws fixing the Head in the reverse order

when fixing with using the TORQUE DRIVER (ST-056).
Torque for tightening is 2kgf cm (20cNm). Make sure not to tighten the screws firmly.
17 Print the test pattern again.

If the result is NG, repeat 12 ~ 16 .
The shifting of lines should be within 1/2 dot.
4-25
[ HORIZONTAL ADJUSTMENT ] Select the [HORIZONTAL] > [TEST PRINT] in the 18 [HEAD ADJUST] menu and press the [ENTER] key.

[ ]

[ ]
HORIZONTAL TEST PRINT

[ ]
19 Following TEST PATTERN will be printed.
Find the position where the block of M and Y color matches that of the K and C color and check the number. In case of having problem deciding the number, the number between the 2 numbers can be selected. The number with is the current setting.
H2 DT3,High -20 H2 DT1,High -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
-20
-6
-5
-4
-3
-2
-1
+1 +2 +3 +4 +5
+6
+20
H2 DT3,Low -20 H2 DT1,Low -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
-20
-6
-5
-4
-3
-2
-1
+1 +2 +3 +4 +5
+6
+20
20 Select [DT1] and [DT3] in the [HORIZONTAL] menu and

enter the parameters checked at 19 with [ ] and [ Press the [ENTER] key to save the settings. Parameters can be entered with an increment of 0.5.
HORIZONTAL TEST PRINT
] keys.
HORIZONTAL DT1 LOW H2 2
HORIZONTAL DT3 LOW
H2 2
HORIZONTAL DT1 HIGH
H2 2
HORIZONTAL DT3 HIGH
H2 2
4-26
[BIDIRECTION ADJUSTMENT] 21 Select [BI-DIR.DEFAULT] > [TEST PRINT] in the [HEAD ADJUST] menu and press the [ENTER] key.

[ ]
HEAD ADJUST BI-DIR.DEFAULT

[ ]
BI-DIR.DEFAULT TEST PRINT

[ ]
22 Following TEST PATTERN will be printed.
Find the position where the upper block matches the lower block and check the number. In case of having problem deciding the number, the number between the 2 numbers can be selected. The number with is the current setting.
H2 H1 DT3,High H2 H1 DT1,High H2 H1 DT3,Low H2 H1 DT1,Low 0 +9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +40 0 +9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +40 0 +9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +40 0 +9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +40
23 Select [DT1] and [DT3] and in the [BI-DIR. DEFAULT]

menu and enter the parameters checked at 22 with [ ] and [ ] keys. Press the [ENTER] key to save the settings. Parameters can be entered with an increment of 0.5.
HEAD ADJUST BI-DIR. DEFAULT
BI-DIR. DEFAULT TEST PRINT
BI-DIR. DEFAULT DT1,low
H1 25
H2 27
BI-DIR. DEFAULT DT3,low
H1 25
H2 27
BI-DIR. DEFAULT DT1,high
H1 25
H2 27
BI-DIR. DEFAULT DT3,high
H1 25
H2 27
4-27
24
Fix the HEAD BOARD COVER (Clear Cover).
HEAD BOARD COVER
25
Fix the DAMPER PLATE.
DAMPER PLATE
4-28
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)
[About LIMIT POSITION & CUT DOWN POSITION INITIALIZE] This is used to compensate the distance between the Capping position and the position where the Limit Sensor is detected. It also detects the distance between the cut down position to the Limit Sensor.
I/S COVER
Turn on the SUB POWER SW while pressing [ ], [ ] and [ ] keys.
],[
],[
] + POWER ON
LIMIT INITIALIZE MENU
MOVE TO CAP POS
Connect the Tool carriage and Head carriage. Push the HEAD CARRIAGE leftward and check if it is locked. If it is locked, proceed to the next step. If it is not locked, move the HEAD CARRIAGE rightward until it will be locked. After the HEAD CARRIAGE is locked, push the Head Carriage to the left until it stops because there is a play with the HEAD CARRIAGE.
4-29
Cap the HEADs by moving the CAPPING UNIT with [ ] and [ ] keys.
Make sure the HEADs are capped correctly. If the WHITE GUIDEs of the CAPPING UNIT come inside from the BLACK GUIDEs of the HEAD CARRIAGE at either side, the capping position is not OK. Proceed to the next step. If the capping position is OK, press [ENTER] and proceed to 12 .
BLACK GUIDE
OK OK
NG
NG
WHITE GUIDE
PUMP COVER
Unlock the carriage, and move the carriage out of the CAPPING UNIT leftward by hand.
4-30
Loosen four screws for fixing the CAPPING UNIT.
4 screws for fixing the CAPPING UNIT Move the HEAD CARRIAGE to the lock position by hand.
After the HEAD CARRIAGE is locked, push the Head Carriage to the left until it stops because there is a play with the HEAD CARRIAGE.
Adjust the position of CAPPING UNIT by moving it left and right by hand so that the caps come straight below the each head. Move the CAPPING UNIT up and down with the cursor keys, and cap the heads at that position.
10
Fix the four screws for fixing the CAPPING UNIT at that position. Press the [ENTER] key.
4 screws for fixing the CAPPING UNIT 4-31
11
Fix the PUMP COVER.
PUMP COVER
12
Confirm the CAPPING UNIT is capped at correct position, press [ENTER] Key again. After the LIMIT POSITION INITIALIZE is completed, the message appears as shown in the figure.
DETECTING..
SETTING UP CUTTER DOWN POS
13 TOOL CARRIAGE will be separated from the HEAD CARRIAGE.

Move the TOOL CARRIAGE with your hand until it makes full contact with the LEFT FRAME and make the cutter down.
14 Carry out the CUT DOWN POSITION INITIALIZE by

pressing [ENTER] key.
DETECTING..
INITIALIZE COMPLETED
4-32
4-6 LINEAR ENCODER SETUP (Referential Time : 5min.)

[About LINEAR ENCODER SETUP] First, this checks if the linear encoder can be read correctly in the whole width . Next, this calibrates the length of the linear encoder which stretches and shrinkdue to the environmental temperature and humidity. It is necessary to do this operatio if any of the followings has been performed. -Limit Sensor is replaced. -Liner Encorder is replceed -Encoder Module is replaed. -Main board is replaced -SYSTEM PARAMETER INTIALIZE is performed.
Lower the Pinch Rollers. Make sure to unload the media when it is set on the machine. Then, turn on the SUB POWER SW while pressing [ ], [ ] and [ ] keys to enter the SERVICE MODE.
4
[ ], [ ], [ ] + POWER ON
Select the [LINEAR ENCODER] menu in the SERVICE MENU and press the [ENTER] key.
SERVICE MENU LINEAR ENCODER
NOW PROCESSING.. POS: 1361.00mm
Either of the messages will appear at the completion of the set up. In case of SETUP error, check the followings.
1. Dirt/Scratch on the ENCODER SCALE. 2. Dirt/Scratch on the ENCODER MODULE. 3. ENCODER SCALE is not between the ENCODER MODULE. 4. Backlash of the CARRIAGE MOTOR GEAR and the DRIVE GEAR. 5. Fixation between the CARRIAGE and the CARRIAGE WIRE. 6. Bad Contact in the cables.
LINEAR ENCODER SETUP COMPLETED LINEAR ENCODER SETUP FAILED
4-33
When Linear Encoder Setup is completed, carry out the [LINEAR CALIB.] in the Service Menu to press the [ENTER] key.
SERVICE MENU LINEAR CALIB.

[ENTER]
NOW PROCESSING..
LINEAR CALIB. SETUP COMPLETED
LENEAR CALIB. 0.18%
In case of an error, check the followings.

1. Dirt/Scratch on the ENCODER SCALE. 2. Dirt/Scratch on the ENCODER MODULE. 3. ENCODER SCALE is not between the ENCODER MODULE. 4. Backlash of the CARRIAGE MOTOR GEAR and the DRIVE GEAR. 5. Fixation between the CARRIAGE and the CARRIAGE WIRE. 6. Bad Contact in the cables.
LINEAR CALIB. SETUP FAILED
4-34
4-7 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)
[About CROP MARK SENSOR ADJUSTMENT] This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR. If not adjusted, crop marks can not be read correctly and result in a problem that the cutting shifts from the printing.
Remove the I/S COVER,LEFT COVER,FRONT COVER and FRONT RAIL COVER.
FRONT RAIL COVER LEFT COVER I/S COVER
FRONT COVER
Remove the TOOL CARRIAGE COVER and CARRIAGE BOARD COVER.
CARRIAGE BOARD COVER
TOOL CARRIAGE COVER
Turn on the sub power switch while pressing [ ], [ ] and [ ] keys to enter the SERVICE MODE. Set the SV-GG media on the machine, and lower the Pinch Rollers.
], [
], [
] + POWER ON
4-35
Select [OUTLEVEL CHECK] under the [CROPMARK SENS] menu. Press the [ENTER] key, and the Crop Mark will be printed. Then the TOOL CARRIAGE moves on the Crop Mark automatically.
SERVICE MENU CROPMARK SENS
[ ]
CROPMARK SENS OUTLEVEL CHECK
Adjust the VR on the CARRIAGE BOARD so that the "MAX" voltage displayed on the LCD will be 2.5 +/- 0.2V.
VR
The voltage displayed in the LCD decreases for some degree due to the ink drying.
MIN 1.9V MAX 2.6V [ 2.4V ]
Perform [OUTLEVEL CHECK] again and make sure that the voltage is correct value. If it is out of range, adjust it again.
MIN 1.9V MAX 2.6V [ 2.4V ]
4-36
4-8 TOOL / CROP MARK SENSOR POSITION ADJUSTMENT (Referential Time : 10min.)
[About TOOL/CROP MARK SENSOR POSITION ADJUSTMENT] This adjustment is for calibrating the shifting in the relative positions of Tool and Crop Mark Sensor. If it is not adjusted,the cut position to the position of the detected crop mark becomes inaccurate, gap arises in the print and cut when auto detection of a crop mark is performed. There are two adjusting ways prepared in this Mode, Manual and Auto. We recommend to carry out the Manual Adjustment for the more accurate adjustment.
Turn on the sub power switch while pressing [ ], [ ] and [ ] keys to enter the SERVICE MODE. Set the SV-GG media on the machine and lower the Pinch Rollers.
4
[ ], [ ], [ ] + POWER ON
[MANUAL ADJUSTMENT] Select [TEST PRINT2] under the [CROP-TOOL ADJ.] 2 menu. Test Pattern will be printed and cut when the [ENTER] key is pressed.
CROP-TOOL ADJ. TEST PRINT 2

[ENTER]
From the Test Pattern, find the value where the printing line matches the cutting line. In this case, the correction value for the scanning direction is "-0.3".
<TEST PATTERN>
+2.0 -2.0
Correction-value scale
+1.5
-1.5
+1.0
-1.0
-0.5
+0.5 -0.5
+0.0 +2.0 +1.5 +1.0 +0.5 +0.0 Feed
-0.0 Scan
-2.0
-1.5
-1.0
-0.5
-0.0
Cutting line
4-37
Select [SCAN SETTING] from the [CROP-TOOL ADJ.] menu and enter the correction-value found in the Test Pattern.
CROP-TOOL ADJ. SCAN SETTING
SCAN SETTING -0.40mm -0.40mm

[ENTER]
Select [FEED SETTING] from the [CROP-TOOL ADJ.] menu and enter the correction-value found in the Test Pattern.
CROP-TOOL ADJ. FEED SETTING
FEED SETTING -0.15mm -0.23mm

[ENTER]
Select [TEST PRINT] under the [CROP-TOOL ADJ.] menu. Test Pattern will be printed and cut when the [ENTER] key is pressed.
CROP-TOOL ADJ. TEST PRINT

[ENTER]
If the cutting line is shifted from the printed image, fine adjust the error in Scan Direction and Feed Direction in the step 4 and 5 .
4-38
[AUTOMATIC ADJUSTMENT] Setup the Vinyl Sheet (note : Vinyl should be black and 8 the backing should be white.) on the Machine. Turn on the sub power switch while pressing [ ], [ ] and [ ] keys to enter the SERVICE MODE.
], [
], [
] + POWER ON
Select [AUTO] under the [CROP-TOOL ADJ.] menu. Crop Mark will be cut when the [ENTER] key is pressed.
4
MENU SERVICE MENU
CROP-TOOL ADJ. AUTO

[ENTER]
10
While the Vinyl is still set on the Machine, peel off the Crop Mark being cut when the message shown in the right figure is displayed on the LCD. Then, press the [ENTER] key.
CROP-TOOL ADJ. REMOVE CROPMARK
[ENTER]
11
TOOL / CROP MARK SENSOR ADJUSTMENT will be done automatically.
CROP-TOOL ADJ. COMPLETED
4-39
4-9 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)
[About PRINT / CUT POSITION ADJUSTMENT] This adjustment is for calibrating the relative positions of printing and cutting. If it is not adjusted, it could result in a problem that the cutting shifts from printing. There are two adjusting ways prepared in this Mode, Manual and Auto. We recommend to carry out the Manual Adjustment for more accurate adjustment. Before doing this adjustment, perform [ENV. MATCH].
Turn on the sub power switch while pressing [ ], [ ] and [ ] keys to enter the SERVICE MODE. Set the SVG-G media on the machine and lower the Pinch Rollers.
], [
], [
] + POWER ON
Select [SETTING 2] under the [PRINT&CUT ADJ.] menu and press the [ ] key to enter the menu in the right figure.
SERVICE MENU PRINT&CUT ADJ.
Three marks are not printed unless [TEST CUT] is pressed in the state of a screen*.
PRINT&CUT ADJ. SETTING2

[ ]
F: 0.40 ---S:-0.50 ----
Press the [TEST CUT] key to excute printing the Test Pattern. The marks are printed in the right edge, the left edge and middle of the media (Three position) and each frame of the marks is cut.
At this time, if the [TEST PRINT] key is pressed, the mark is printed in the right edge of the media (only one position) and a frame of the mark is cut.
4-40
Check the gap between the marks and cutting line.
The gap of the print&cut might be different. depends on the position.
Input the values by pressing [ ], [ ], [ ] and [ ] keys to minimize the gap between the print and the cut at the 3 positions. An input is performed per 0.01mm unit. (cutting position moves by this operation) Press [ENTER] to save the adjustment value
4
F: 0.40 ---S:-0.50 ----
F: 0.40 +0.01mm S:-0.50 -0.20mm

[ENTER]
F: + S:
+
F: 0.41 ---S:-0.70 ----
The dotted line shows cutting line.
To escape from the input screen of an adjustment value, press the [MENU] button. Please be careful that the adjustment value changes if the [ ], [ ], [ ] or [ ] key is pressed at this time.
For the check, press the [TEST CUT] key again and perform the printing of a test pattern. Check the mark printed / cut and gap of each mark and a cut line. Adjustment has been completed if the quantity of the gap in three points (the right, the left and middle) is the minimum. If you can still see the large gap, repeat the procedures 3-5.
The dotted line shows cutting line.
4-41
4-10 CALIBRATION (FEEDING DIRECTION) (Referential Time : 15min.)

[About CALIBRATION] CALIBRATION is for calibrating the media feeding amount. It calibrates the manufacturing tolerance of the Grit Roller diameter to make it possible to feed media for a correct amount. Calibration is done by using the PET-G in the Factory. If it is not adjusted, banding or white lines appears in the printing result with an incorrect printing length.
Turn on the sub power switch while pressing [ ], [ ] and [ ] keys to enter the SERVICE MODE. Set the PET-G on the machine and lower the Pinch Rollers.
], [
], [
] + POWER ON
Select the [TEST PRINT] menu under the [CALIB. DEFAULT] menu and press the [ENTER] key. SERVICE MENU CALIB.DEFAULT
CALIB.DEFAULT TEST PRINT
TEST PATTERN will be printed. Calibrating amount can be calculated with the formula shown at 4 based on the printing result.
400mm
TEST PATTERN is always printed with Offset 0.00%. Therefore, TEST PATTERN is not changed even if you change the value in the [SETTING] menu.
Feed
500mm Scan
4-42
Calculate the amount to be calibrated with the formula shown at the right figure. 1. CA = Calibrating Amount 2. CL = Commanded Length (=400mm) 3. ML = Measured Length
FORMULA CA = CL - ML x 100 ML
Select the [SETTING] menu under the [CALIB. DEFAULT] menu and change the amount to be calibrated with [ ] and [ ] keys. Press the [ENTER] key to save the setting.
SERVICE MENU CALIB.DEFAULT
Parameters can be entered with an increment of 0.02%. (MAX. +2.00% ~ MIN. -2.00%)
CALIB.DEFAULT SETTING
SETTING +0.00%
+0.14%
4-43
4-11 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)

[About TOOL HEIGHT ADJUSTMENT ] This adjustment is for getting correct Tool Pressure when cutting is performed. When this adjustment is not performed correctly, lines are cut like dashed lines or lines may be cut strongly beyond necessity.
LEFT COVER
FRONT RAIL COVER
FRONT COVER
I/S COVER
Turn on the sub power switch while pressing [ ], [ ] and [ ] keys to enter the SERVICE MODE. [ ], [ ], [ ] + POWER ON
Select [FORCE ADJUST] in the SERVICE MODE.
When you enter the [FORCE ADJUST] menu, you can move only the TOOL CARRIAGE.
MENU SERVICE MENU
4-44
Remove the TOOL CARRIAGE COVER.
TOOL CARRIAGE COVER
Put the WHITE DUMMY PEN (ST-006) on the TOOL CARRIAGE.
WHITE DUMMY PEN
Lower the PINCH ROLLERs at both edges of the GRIT ROLLER.
Move the carriage to the right end of BED.
There is no H mark on this machine.
4-45
Turn the ADJUSTMENT SCREW to adjust the clearance between the pen tip and the BED to 2.5 ~ 2.6mm.
ADJUSTMENT SCREW
BED
Carry out [TOOL PRESSURE ADJUSTMENT] after this adjustment.
4-46
4-12 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min.)

[About TOOL PRESSURE ADJUSTMENT] This adjustment is for having the correct tool pressure. Perform this adjustment at the right end of BED. There is no H mark.
FRONT RAIL COVER LEFT COVER
FRONT COVER
I/S COVER
Turn on the sub power switch while pressing [ ], [ ] and [ ] keys to enter the SERVICE MODE. [ ], [ ], [ ] + POWER ON
Select [FORCE ADJUST] in the SERVICE MODE.

MENU SERVICE MENU
When you enter the [FORCE ADJUST] menu, you can move only the TOOL CARRIAGE.
4-47
Put the WHITE DUMMY PEN (ST-006) on the TOOL WHITE DUMMY PEN CARRIAGE.
Lower the PINCH ROLLERs at both edges of the GRIT ROLLER.
Move a carriage to the right end of BED.
There is no H mark on this machine.
Select [30gf] under [FORCE ADJUST] menu. Press the [TEST CUT] key and move the TOOL down.
FORCE ADJUST 30gf
30gf 17 16
[TEST CUT]
4-48
Pull up the Handle part of the TOOL HOLDER with the DIAL GAUGE (ST-013) and measure the pressure when the pen tip leaves the BED. Adjust the parameter in the [30gf] menu with [ ] and [ ] keys so that the pressure will be 25 ~ 35gf(0.25N ~ 0.35N). Press the [ENTER] key to save the settings.
ST-013
30gf
TOOL HOLDER
17
16 [ ][ ] [ENTER]
Select [200gf] under [FORCE ADJUST] menu. Press the [TEST CUT] key and move the TOOL down.
FORCE ADJUST 200gf
200gf 56
57
[TEST CUT]
10 Pull up the Handle part of the TOOL HOLDER with the

TENSION GAUGE (ST-002) and measure the pressure when the pen tip leaves the BED. Adjust the parameter in the [200gf] menu with [ ] and [ ] keys so that the pressure will be 195 ~ 205gf (1.9N ~ 2.0N). Press the [ENTER] key to save the settings.
ST-013
TOOL HOLDER
200gf 56
57 [ ][ ] [ENTER]
11 Enter [30gf] menu under [FORCE ADJUST] menu for

checking again. Press the [TEST CUT] key and move the TOOL down.
FORCE ADJUST 30gf
30gf 17 16
[TEST CUT]
4-49
12 Pull up the Handle part of the TOOL HOLDER with

the DIAL GAUGE (ST-013) and confirm the value when the pen tip leaves the BED. If the value is 25 ~ 35gf (0.25N ~ 0.35N), it is OK. If it is out of the range, adjust it again.
ST-013
TOOL HOLDER
4-50
4-13 CARRIAGE WIRE TENSION ADJUSTMENT (Referential Time : 10min.)
LEFT COVER
FRONT RAIL COVER
FRONT COVER
I/S COVER
Loosen the screws shown in the figure.
Measure the wire tension with the TENSION METER (ST-011) at the center of the LM GUIDE.
Adjust the tension with the ADJUSTMENT SCREW so that it will be as 13lb ~ 15lb when replacing the wire, or 9lb ~ 11lb in other cases.
4-51
Turn on the SUB POWER SW while pressing [ ], [ ] and [ ] keys to enter the SERVICE MODE. [ ], [ ], [ ] + POWER ON
Select the [SCAN] menu under the [AGING] menu and press the [ENTER] key to start AGING.
SERVICE MENU AGING

[ ]
AGING SCAN
[ ]
After moving the HEAD CARRIAGE back and forth 20 times, press the [ENTER] key to finish the AGING. Then, check the tension again. If the tension changes, adjust it again.
Tighten the screws shown in the figure after completing the adjustment.
4-52
Check and make sure that the tension is within the range. If not, adjust it again.
4-53
4-14 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)

[About CAP HEIGHT ADJUSTMENT] CAP HEIGHT ADJUSTMENT is to adjust the height of the cap. It must be done when you remove or replace the cap unit and replace and adjust the carriage unit. If this adjustment has not been done there is a possibility that a CAP OPEN SUCTION is not performed correctly. This adjustment can be performed in firmware version 2.10 and above. *CAP OPEN SUCTION is an operation to suck ink without the heads capped. This can remove the ink accumulated on the Cap surfaces due to the flushing done above the Caps.
Turn on the SUB POWER SW while pressing [ ], [ ] and [ ] keys to enter the SERVICE MODE. [ ], [ ], [ ] + POWER ON
Select the [CAP ADJUST] menu in the SERVICE MENU and select [ADJUST POS.]. When the carriage is not in the capping position, press [ ] key to move the cap lower and then move the carriage to the capping position.
SERVICE MENU CAP ADJUST
CAP ADJUST ADJUST POS.
Carriage
-Note that the caps do not contact the head. -When you press the [ ] key, the cap moves to the position in the setting value -2.00 mm. -It is only possible to move the cap stepwise to the upward direction in the [ADJUST POS.] menu. When you move the cap in the downward direction, press [ ] key to move the cap lower end once and then move upward direction in 0.25 mm unit.
Cap
4-54
Move the cap upward to the position that the cap contacts exactly to the head, then press [ENTER] to update the adjustment value.
-When you press [ ] key, the cap moves to the upward direction in 0.25 mm unit. -When you press [ ] key, the cap moves to the position in the setting value -2.00 mm. -When you press[ ] key, the adjustment value is not updated and the capping is carried out and then exiting the menu. Head
Cap
Enter the [CHECK GAP.] menu in the [SERVICE MODE] to check the cap adjustment value.
The cap moves to the same position as the CAP OPEN SUCTION is performed. Check if there is the gap between the cap and head.
[CHECK GAP.] is the menu to check the gap between the caps and head. For adjustment, use the [ADJUST POS.] menu.
Gap
4-55
5-1 SENSOR MAP (Front View of the machine) LIMIT SENSOR
It detects the origin of the Carriage Moving Direction and the limit.
I/S COVER SENSOR

It detects whether the I/S Cover is opened or closed.
FRONT PAPER SENSOR

It detects the front edge of the media.
FRONT COVER SENSOR

It detects whether the Front Cover is opened or closed.
HEAD LOCK SENSOR HEAD UP DOWN SENSOR

It detects the position of the head lever. It detects wheter the HEAD CARRIAGE is at locking position or not.
(Rear of the machine) REAR PAPER SENSOR

It detects the rear edge of the media and also whether the media is set or not.
MAINTENANCE COVER SENSOR

It detects whether the Maintenance Cover is opened or closed.
SHEET LOAD SENSOR

It detects whether the Sheet Loading Lever is UP or DOWN.
INK CARTRIDGE IC SENSOR

It detects a quantity of a remaining Ink and Ink type.
INK CARTRIDGE SENSOR

It detects whether the Ink Cartridge is installed or not.
INK EMPTY SENSOR

It detects whether the Ink Cartridge is empty or not. 5-1
WIPER SENSOR
It detects the limit position of the Wiper moving in back and forth.
CAPPING SENSOR
It detects the limit position of the Capping Unit.
ENCODER MODULE
It detects coordinates for Carriage Moving Direction.
PINCH ROLLER SENSOR

It detects the Pinch Rollers when setting up media.
CROP MARK SENSOR

It detects the Crop Mark.
THERMISTOR (HEAD)
It takes the temperature around the Head. The black and cyan Head is used for the measurement.
THERMOSTAT
If the Heater exceeds the limit temperature, it stops the power supply.
THERMISTOR (HEATER)
It takes the temperature of the Heater.
5-2
6 Troubleshooting
6-1 INK DROPS ON MEDIA / WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
NO 1 CHECKING POINT
Temporary clogging in nozzles
ACTION
Manual Head cleaning
REFERENCE
Users Manual
OUTLINE
Nozzle condition becomes poor due to the foreign substance attached to the surface of the head or very slight drying of the ink. The amount of the ink which can be accepted is different between the each media. If the ink amount is not proper, the printing image becomes blotted or banding appears in the printing image because of too much ink. It is necessary to do the Calibration when printing on the media which has a different thickness. If the Calibration is not adjusted properly, white lines or banding appear because of the bad feeding amount.
Wrong setting for the media
Apply correct setting
Transformation of Cap
Cap Top Replacement
[3-3 CAP TOP REPLACEMENT]
Cleaning is not performed efficiently and the white or dark lines appear in the printing image. Wiper cannot remove the foreign substances stuck on the surface of the head. In that condition, ink is not fired properly and the white or dark fine lines appear in the printing image. When foreign substances are stuck on the surface of the head, ink is not fired properly resulting in the white or dark fine lines in the printing image. The same thing happens when foreign substances are stuck on the cleaning wiper or cap, because the head cleaning cannot be performed efficiently in that condition. Cleaning is not performed efficiently because ink is not sucked well. As a result, white or dark lines appear in the printing image. Ink is not supplied to the head properly. As a result, the white or dark lines appear in the printing image, or printing becomes scratchy. When the ink cartridge is approaching to its empty, the negative pressure of the ink increases resulting in the scratchy printing or missing dot due to lack in ink supply. When the [INK CONTROL] in the menu is set to [LATER], the machine doesn't stop the job when the ink cartridge becomes almost empty. When the Bias or Vertical adjustment is not adjusted properly, white or dark fine lines appear in the printing image. When the Horizontal or Bi-direction adjustment is not performed properly, banding appears in the printing image. Head rank setting affects the amount of the fired ink. If it is not set properly, the printing image becomes light or dark or blurred. When the Ink Tube is broken, ink flows through the head nozzles and results in ink dropping. Ink cannot be fired correctly and results in missing dot when the head is broken or reaches its life. When the head is electrically broken, it sometimes prints unnecessary lines. If the signal sent to the Head is not normal, the Head doesn't work properly.
Wiper wears out
Wiper Replacement
[3-2 WIPER REPLACEMENT]
Foreign substances
Manual Cleaning
Users Manual
Pump tube is clogged
Pump Replacement
[3-6 PUMP REPLACEMENT]
Ink Damper is clogged
Replace Ink Damper
Ink cartridge is almost empty
Replace Ink Cartridge
Head is out of adjustment
Head Alignment
[4-4 HEAD ALIGNMENT]
10
Head Rank is incorrect
Set Head Rank
[3-1 HEAD REPLACEMENT] [3-7 INK TUBE REPLACEMENT]
11
Broken Ink Tube
Ink Tube Replacement
12
Broken head or Life of head
Head Replacement
[3-1 HEAD REPLACEMENT]
13
Broken Mainboard
Mainboard Replacement
6-1
6-2 DOES NOT PRINT AT ALL

NO CHECKING POINT ACTION
Confirm remaining ink. / Replace the Ink Cartridge.
REFERENCE
OUTLINE
When the ink cartridge is approaching to its empty, the negative pressure of the ink increases and ink is not fired properly due to lack in ink supply. When the [INK CONTROL] in the menu is set to [LATER] the machine doesn't stop the job when the ink cartridge becomes almost empty. When foreign substances are stuck on the surface of the head, ink is not fired properly. It cannot remove the foreign substances stuck on the surface of the head. If there are air bubbles in the link line, ink is sometimes not fired. Air bubbles tend to go into the ink line by installing and uninstalling the ink cartridge so many times. All the air bubbles inside the lines can be removed by the powerful cleaning. Cleaning is not performed properly because ink is not sucked efficiently. Ink is not supplied to the head properly.
Ink Cartridge is almost empty
Users Manual
2 3
Foreign substances
Manual Cleaning
Users Manual [3-2 WIPER REPLACEMENT]
Wiper wears out
Wiper Replacement
Air bubbles in Ink line
Powerful Cleaning
Users Manual
5 6
Pump Tube is clogged Ink Damper is clogged or broken
Pump Replacement Ink Damper Replacement
[3-6 PUMP REPLACEMENT]
Broken Ink Tube
Ink Tube Replacement
[3-7 INK TUBE REPLACEMENT]
Ink is not supplied to the head properly.
Bad contact with Flexible Cable Re-fix / Replace Flexible or Cut line in Flexible Cable Cable Broken Head or Life of Head Broken Mainboard Head Replacement [3-1 HEAD REPLACEMENT]
When there is a bad contact with the Flexible cable connected to the head, or there is a cut line in the Flexible cable, the head doesn't work properly. When the head is mechanically or electrically broken, the head doesn't work properly. If the signal sent to the Head is not normal, the Head doesn't work properly.
10
Mainboard Replacement
6-2
6-3 SHIFTING IN PRINTING

NO 1 CHECKING POINT Media is not set correctly. Encoder Scale is dirty / broken. ACTION Set Media correctly. REFERENCE Users Manual [3-10 Encoder Scale Replacement] OUTLINE Media is not set straight. Make sure to set the Media straight referring to the Users Manual. When Encoder Scale is dirty or broken, the printing image can be shifted in a staircase pattern because the printing position in the scanning direction cannot be detected correctly. When Encoder Scale is dirty or broken, the printing image can be shifted in a staircase pattern because the printing position in the scanning direction cannot be detected correctly. When the 2 heads are not aligned, the color shifting occurs and when the bidirectional and horizontal adjustment is not correct, the shifting occurs in every band. When the ABSORPTION FAN is not working, Media floats on the BED and this results in the Shifting in Printing.
Clean or Replace Encoder Scale.
Encoder Module is dirty / broken
Clean or Replace Encoder Module
Head is out of position.
Head Alignment.
[4-4 HEAD ALIGNMENT]
ABSORPTION FAN is not working.
FAN Replacement
6-4 VERTICAL BANDING NO CHECKING POINT ACTION REFERENCE OUTLINE When there is scratch or dirt on the Encoder Scale, the printing image could be affected and the vertical bandings could be appeared at the position where there is scratch or dirt. Use KIMWIPE for cleaning or replace it. Never use chemicals, such as alcohol, for cleaning. When there is dirt on the LM Guide, the Head carriage has the big moving resistance and the printing image becomes to be changed from the other part at the position where there is there is a dirt . And it results in the vertical banding. When there is a dirt in the teeth of the Drive Gear, the movement of the Head Carriage is changed at the position where there is a dirt. And it results in the periodical vertical bandings. When there is a dirt in the teeth of the Motor Gear, the movement of the Head Carriage is changed at the position where there is a dirt. And it results in the periodical vertical bandings.
Encoder Scale is dirty.
Clean / Replace Encoder Scale.
[3-10 Encoder Scale Replacement]
LM Guide is dirty.
Clean LM Guide.
There is a dirt in Clean Drive Gear. teeth of Drive Gear.
There is a dirt in Clean Motor Gear. teeth of Motor Gear.
6-3
6-5 PRINT DOES NOT MATCH WITH CUT

NO 1 CHECKING POINT Within tolerance ACTION Explain to User REFERENCE OUTLINE Shifting of Printing and Cutting Position within +/-0.5mm or within +/-0.3% of distance traveled is in tolerance. Media will expand or shrink depending on the temperature and humidity. Therefore, if the elasticity differs when printing and when cutting, Printing and Cutting Positions will be shifted. By accustoming the media to the environment before printing, it could make the difference of elasticity minimum. Carry out [ENV. MATCH] in User's menu. Cutting position in the carriage moving direction is detected by the Motor ENCODER while the printing position is detected by the ENCODER SCALE. The ENCODER SCALE expands and contracts depending on the environment (temperature & humidity), and it causes the Print/Cut shifting problem in the carriage moving direction. (The shifting amount becomes bigger as it is far from the carriage standby position.) This function adjusts the machine to optimize its state to the environment where it is used. This function is the same adjustment as [LINEAR CALIB.] in Service menu. When you are performing printing and cutting, use a value of "0" the menu of [CALIBRATION] -- [CUTTING ADJ.]. This setting is using the machine for cutting only. Print / Cut Position Adjustment is to calibrate the error in the relative positions of Head and Tool Carriage due to the manufacturing tolerance and correct an error in printing and cutting positions. Therefore, if this adjustment is not performed correctly, printing and cutting positions will be shifted.
Elasticity in Media
The machine's environment is not optimized.
Carry out the Environment Matching.
Uses Manual
Offset value of Set the Offset value [CUTTING ADJ.] is not to zero (0). zero (0). .
Users Manual
Print / Cut Position Adjustment is not correct
Print / Cut Position Adjustment
[4-9 Print / Cut Position Adjustment]
Calibration for Carriage Moving Direction is not correct
Calibration
Media Feeding amount is slightly different in each media because of the difference in its thickness. When the [4-10 Calibration] feeding amount changes, landing position of the dots will be changed and results in banding. Print / Cut Offset Adjustment can not be done correctly when the Crop Mark Sensor is dirty. When Crop Mark Sensor is dirty, relative positions of Printing and Cutting can not be corrected and cause printing and cutting positions to be shifted. [4-7 Crop Mark Sensor Adjustment] When the sensitivity of Crop Mark Sensor is low, relative positions of Printing and Cutting can not be corrected and cause printing and cutting positions to be shifted.
Crop Mark Sensor is dirty
Clean the Crop Mark Sensor
Sensitivity of Crop Mark Sensor is low
Crop Mark Sensor Adjustment
Tool / Crop Mark Sensor Position Adjustment is not correct
Tool / Crop Mark Sensor Position Adjustment
Tool / Crop Mark Sensor Position Adjustment is to calibrate the error in the relative positions of Tool and Crop Mark Sensor. Therefore, printing and cutting [4-8 Tool / Crop positions will be shifted when the relative position of Tool Mark Sensor and Crop Mark Sensor is shifted from the correct Position position. And also, the Print / Cut Offset Adjustment is Adjustment] supposed to be done based on this adjustment. Therefore, the printing and cutting position will shift even if not Crop Marks are not used.
6-4
6-6 STITCH CUT

NO 1 CHECKING POINT Blade tip is wearing out Blade Holder tip is caught by the media ACTION Replace the Blade Don't use Blade Extension Function [3-12 Cutter Protection _ Replacement] REFERENCE OUTLINE When blade wears out, it will be caught by the vinyl and results in stitch cut. Blade holder tip gets caught by the vinyl depending on the surface condition or type of media. In this case, try cutting without using the blade extension function. Cutter Protection is where the blade lands for cutting. If there is scratch in the Cutter Protection, blade is caught by the vinyl because it sticks deeper into the vinyl and results in stitch cut. There are bearings inside the Blade Holder. When the bearings don't rotate smoothly, direction of the blade slightly shifts from the correct direction and therefore, it will be caught by the vinyl which results in stitch cut. When Tool Height is not adjusted, blade hits the Bed [4-11 Tool Height strongly and bounces which results in stitch cut. In most Adjustment] cases, stitch cut at the beginning is caused by this reason. [4-12 Tool Pressure Adjustment] When Tool Pressure is not adjusted, blade hits the Bed strongly and bounces which results in stitch cut.
Scratch in Cutter Protection
Replace the Cutter Protection
Bearing inside Blade Holder doesn't rotate smoothly.
Replace the Blade Holder
Tool Height is not correct
Tool Height Adjustment
Tool Pressure is not correct Holder part of Tool Carriage / Tool Carriage ASS'Y are loose. Tool doesn't move up/down smoothly
Tool Pressure Adjustment
Fix Holder part of When Holder part of Tool Carriage / Tool Carriage Tool Carriage / Tool [3-4 Tool Carriage ASS'Y are loose, the cutting is unstable and results in Carriage ASS'Y _ Replacement] the stitch cut. again. Replace the Tool Carriage When Tool doesn't move up and down smoothly, blade [3-4 Tool Carriage sometimes hits the Bed strongly and bounces which _ Replacement] results in stitch cut. In most cases, stitch cut at the beginning is caused by this reason. When Solenoid Driver IC breaks, sometimes high pressure will be generated. In this case, blade hits the Bed strongly and bounces which results in stitch cut.
Solenoid Driver IC on Servo Board is broken
Replace IC2 on the Servo Board
6-5
6-7 START AND END POINTS DO NOT MATCH

NO CHECKING POINT Blade Offset doesn't match with offset set in the machine ACTION REFERENCE OUTLINE Blade used on the machine has offset and therefore, tip is shifted from its center. When the offset setting done on the machine doesn't match with the blade offset, offset correction won't be done. Therefore, the starting and ending points won't match especially when cutting circles. Cutter Protection is where the blade lands for cutting. If there is scratch on the Cutter Protection, blade doesn't rotate smoothly and therefore, starting and ending point won't match. When blade tip wears out, offset will be changed. Therefore, as same as 1, the starting and ending point won't match especially when cutting circles. There are bearings inside the Blade Holder. When the bearings don't rotate smoothly, direction of the blade slightly shifts from the correct direction and therefore, starting and ending points do not match. [3-4 Tool Carriage _ Replacement] When Holder part of Tool Carriage / Tool Carriage ASS'Y are loose, the cutting is unstable and starting and ending points do not match.
Match Offset
User's Manual
Scratch in Cutter Protection
Replace the Cutter Protection
[3-12 Cutter Protection _ Replacement]
Blade tip is wearing out
Replace the Blade
Bearing inside Blade Holder doesn't rotate smoothly Holder part of Tool Carriage / Tool Carriage ASS'Y are loose. Tool Height is not correct
Replace the Blade Holder Fix Holder part of Tool Carriage / Tool Carriage ASS'Y again. Tool Height Adjustment
When Tool Height is not adjusted, blade hits the Bed [4-11 Tool Height strongly and bounces. Therefore, the cutting at the very Adjustment] beginning won't be done and cause the starting and ending points to be shifted. When Tool Pressure is not adjusted, blade hits the Bed strongly and bounces. Therefore, the cutting at the very beginning won't be done and cause the starting and ending points to be shifted. And also, when the Tool Pressure is set too high by the user, the blade offset changes because the blade tip goes deep into the vinyl. Therefore, the starting and ending points will be shifted. When Motor Gear is meshed too tight or too loose, Tool Carriage and Grit Roller will be driven unstable and results in starting and ending points to shift.
Tool Pressure is not correct
Tool Pressure Adjustment
[4-12 Tool Pressure Adjustment]
Motor Gear is meshed too tight or too loose
Adjust Backlash
6-6
6-8 DISTORTED FIGURE

NO 1 CHECKING POINT Blade Holder is set loose on Tool Carriage ACTION Secure the Blade Holder REFERENCE User's Manual OUTLINE When Blade Holder is set loose on Tool Carriage, the blade tip becomes very shaky when cutting and results in distorted figure. Blade used on the machine has offset and therefore, tip is shifted from its center. When the offset setting done on the machine doesn't match with the blade offset, offset correction won't be done and results in distorted figure. When blade tip wears out, offset will be changed. Therefore, it results in distorted figure like the way 2. There are bearings inside the Blade Holder. When the bearings don't rotate smoothly, direction of the blade slightly shifts from the correct direction and results in distorted figure. When holder part of Tool Carriage is loose, direction of [3-4 Tool Carriage the blade slightly shifts from the correct direction and _ Replacement] results in distorted figure. [3-4 Tool Carriage When the Tool Carriage is loose, the blade tip becomes _ Replacement] shaky and results in distorted figure. When Motor Gear is meshed too tight or too loose, Tool Carriage and Grit Roller will be driven unstable and results in distorted figure.
Blade Offset doesn't match with offset set in the machine
Match Offset
User's Manual
Blade tip is wearing out Bearing inside Blade Holder doesn't rotate smoothly Holder part of Tool Carriage is loose Tool Carriage is loose Motor Gear is meshed too tight or too loose
Replace the Blade
Replace the Blade Holder
Replace the Tool Carriage Replace the Tool Carriage Adjust Backlash
6-9 MEDIA SHIFTING

NO CHECKING POINT ACTION REFERENCE OUTLINE
Flanges for the Media is loose
Fix the Flanges with Stopper
User's Manual
Flanges are not set correctly to the Setup Media again User's Manual Media
Media is not set straight to the machine
Setup Media again User's Manual
Grit Roller is dirty
Clean the Grit Roller
Pinch Roller is wearing out
Replace the Pinch [3-11 Pich Roller Replacement] Roller
Grit Roller is loose
Fix the Grit Roller
Media Flanges are fixed by the stoppers. If the stoppers are not fixed, roll shifts to left and right during media feeding and results in media shifting. When the flanges are not fully inserted to the media tube, media will be fed eccentric and results in media shifting. The most effective measure against media shifting is to set the media straight to the machine. Small tilting of the media when setting it up could result in big shifting especially doing long print. It is recommended to setup the media by adding tension towards front and check the shifting by prefeed function before actually start printing. When dust such as pieces of vinyl is stick to the grit roller, power to hold the media will be weakened and results in media shifting. Use brush to clean the Grit Roller. When pinch rollers wear out, power to hold the media will be weakened and results in media shifting. Referential time for replacement of pinch roller is 24 months. When Grit Roller becomes loose, feeding amount between left and right edges will be different and results in media shifting.
6-7
6-10 MOTOR ERROR

When the edges of the media curls or the media absorbs the Ink and becomes to be irregular Remove cause of surface of the media, the Head Carriage catches Media Jam Media Jam. on the media during printing and results in the Motor Error. [3-5 Carriage When the Motor is broken or reaches its life, the Broken / life of the Motor Motor Motor cannot obey the order from the CPU and it Motor Replacement Replacement] results in the Motor Error. [3-13 SW Power When the Power Supply voltage for the Motor is Power Supply Replace Switching Supply not supplied, the Motor cannot move and it results voltage for Motor is Power Supply Replacement] in the Motor Error. not supplied When the Servo Board is broken, the Power Mainboard Supply voltage for the Motor is not supplied and Broken Motor Driver Replacement the Motor cannot move. It results in the Motor Error. There is a dirt in Clean Drive Gear. teeth of Drive Gear. Weight of Media exceeds usable Media. Use usable Media. When there is a dirt in the teeth of the Drive Gear and it cannot rotate, the Motor Error occurs. When the weight of Media is too heavy, the Motor Error occurs due to the too much load for feeding Media.
MOTOR ERROR < ERROR DESCRIPTION SCAN MOTOR ERROR 0000 CODE : 0000 Display the axis which the Error happens.
Record for LAST ERROR CURRENT ERROR < ERROR LIST >
Bit No.
MEANING Feed Motor Deviation Error Feed Motor Overcurrent Error 1 (Big load is put on the motor movement instantaneously.) Feed Motor Overcurrent Error 2 (A little load is put on the motor movement for a long time.) 0001 and 0004 occurred at the same time. 0001 and 0008 occurred at the same time. Scan Motor Deviation Error Scan Motor Overcurrent Error 1 (Big load is put on the motor movement instantaneously.) Scan Motor Overcurrent Error 2 (A little load is put on the motor movement for a long time.) 0010 and 0040 occurred at the same time. 0010 and 0080 occurred at the same time.
CAUSE
0001 0004
0008 0005
Revised 4
0009 0010 0040
< User side > 1. Media Jam 2. Pull or Move the Carriage by hands. 3. Carriage runs into a thing/hands. 4. Media is stuck because the media end is not separated from the paper tube. 5. Heavy media is used. < Mechanical Side > 1. There is a bad contact/cut-line in the cable. 2. Screw fixing the tool carriage to wire is shifted. 3. Motor is broken./Life 4. Head/Servo Board is broken.
0080 0050
Revised 4
0090
6-8
6-11 HEATER TEMPERATURE FAILS TO REACH THE PRESET VALUE

Voltage Switches are not set correctly
Set the Voltage Switches
Defalt Setting : 220V to 240V If the voltage switches are set to 230V and the User's Manual voltage of 115V is applied to the Heater, Heaters don't warm up because enough voltage is not supplied. If the fuse is broken, power can't be suppied to the Heaters. Please check the cause of broken fuse before replacing it. (short-circuit and others)
Fuse is broken
Fuse Replacement Heater Replacement Thermistor Replacement
3 Cut-line in the Heater
Thermistor is broken
If the thermistor can't take the temperature of the Heater, the controller can't control the temperature properly. Thermostat will stop supplying voltage automatically for the safety if the temperature exceeds the limit. If the Thermostat is broken, Heater doesn't warm up.
5 Thermostat is broken
Thermostat Replacement
6-12 DOESN'T CONTROL THE TEMPERATURE

Voltage Switches are not set correctly
Set the Voltage Switches
Thermistor is broken
Thermistor Replacement
Defalt Setting : 220V to 240V If the voltage switches are set to 230V and the User's Manual voltage of 115V is applied to the Heater, Heaters don't warm up because enough voltage is not supplied. Controller can not control the temperature because the thermistor doesn't take the temperature of the Heater.
6-9
6-13 ERROR MESSAGE NO 1

CHECKING POINT
ACTION Refer to Service Call
REFERENCE Refer to Service Call
OUTLINE
Service Call
Internal Error
Restart machine
This message is displayed when an unexpected error happens. In the most case, the error can be fixed by restarting the machine. If the error still happens in spite of restarting the machine, it sometimes could be solved by carrying out the Limit Initialization or changing some setting values.
6-14 SERVICE CALL

CODE No.
CONTENTS MEANING Disorder of communication with 0002 Sub CPU Communication Sub CPU Error 0003 DIPSW model setting error 0101 Limit Position Error 0102 Head Lock Sensor Error A setup about the model of DIPSW is set up in an unsuitable combination. Limit Position Initialize has not been done.
CAUSE Sub Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Sub Board. DIPSW setup error DIPSW defect Main Board defect Limit Position Initialize has not been done. Head Lock Sensor does not work correctly or is broken.
ACTION 1) Check Cable Connection between Main Board and Servo Board 2) Servo Board Replacement 3) Main Board Replacement 1) Check the DIPSW setup 2) Replacement the Main Board 1) Carry out Limit Position Initialize. 1) Head Lock Sensor Replacement 2) Check the mechanical Backlash or loose with the scanning axes. 1) Limit Sensor Replacement 2) Check the mechanical Backlash or loose with the scanning axes. 1) Cap Motor Replacement 2) Cap Unit Replacement 3) Cap Sensor Replacement 4) Cable and Flexible Cable Replacement 1) Check the mechanical Backlash or loose with the Tool Carriage part. 2) Lock Position Adjustment 3) Limit Position and Cut Down Position Initialize 4) Limit Sensor Replacement 1) Check the mechanical Backlash or loose with the Tool Carriage part. 2) Lock Position Adjustment 3) Limit Position and Cut Down Position Initialize 4) Limit Sensor Replacement 1) Carry out Linear Encoder Setup. 1) Wiper Origin Motor Replacement 2) Wiper Unit Replacement 3) Wiper Origin Sensor Replacement 4) Cable and Flexible Cable Replacement 1) Confirm whether Encoder Scale is between the slit of Encoder Module in a whole width of the machine. 2) Linear Encoder Replacement 3) Scan Motor Replacement 4) Confirm Cable Connection between Linear Encoder Board and Print Carriage Board. 5) Confirm Connection between Wire and Head Carriage.
Even though the machine carries out the regular movement, the output of the Head Lock Sensor does not reach the expected value. Even though the machine carries 0103 Limit Sensor out the regular movement, the Error output of the Limit Sensor does not reach the expected value. Even though the machine carries 0104 Cap Unit Protection Error out the regular movement, the output of Cap Sensor does not reach the expected value. 0105 Tool Carriage Connection Error Machine fails to connect the Tool Carriage to the Head Carriage.
Limit Sensor does not work correctly or is broken.
Disorder of Cap Motor Fault of Cap Unit Fault of Cap Sensor Cut-line or short-circuit of Cable and Flexible Cable Fault of Tool Carriage Connection Loose of Connection Part Fault of the Limit Position Initialize value Limit Sensor does not work correctly or is broken. Disorder of Cap Motor Loose of Connection Part Fault of the Limit Position Initialize value Limit Sensor does not work correctly or is broken. Linear Encoder Setup has not been done.
0106 Tool Carriage Disconnection Error
Machine fails to disconnect the Tool Carriage from the Head Carriage.
0107 Unset up of the Linear Encoder Setup has not Linear Encoder been done. Even though the machine carries 0109 Wiper Protection Error out the regular movement, the output of the Wiper Origin Sensor does not reach the expected value.
Disorder of Wiper Origin Sensor Fault of Wiper Unit Fault of Wiper Origin Sensor Cut-line or short-circuit of Cable and Flexible Cable 0110 Linear Encoder Input value from Linear Encoder is Read error of Linear Encoder not changed when Linear Encoder Read error of Encoder on Scan Motor Error side is set up the Origin. When Motor stops during printing, Wire is not fixed to Head Carriage firmly. Motor does not complete the movement which is supposed to be done.
6-10
CODE No.
MEANING 0111 Tool / Crop Error
CONTENTS This error occurs when the machine performs the Auto Crop Mark Detection or the Auto Print / Cut adjustment without the Tool / Crop Mark Sensor Adjustment. Thermistor of the Print Heater doesn't work correctly. Thermistor of the Dryer doesn't work correctly.
CAUSE Tool / Crop Mark Sensor Adjustment has not been performed.
ACTION 1 ) Tool / Crop Mark Sensor Adjustment
0120 Thermistor Error (Print Heater) 0121 Thermistor Error (Dryer) 0125 Heater Error (Print Heater)
Thermistor of the Print Heater is broken. 1) Check the wirings of Print Heater There is a cut-line/short in the wiring of 2) Thermistor Replacement the Thermistor. Thermistor of the Dryer is broken. There is a cut-line/short in the wiring of the Thermistor. 1) Check the wirings of Dryer 2) Thermistor Replacement 1) Check the wirings of Print Heater 2) Thermostat Replacement 3) Thermistor Replacement 1) Check the wirings of Dryer 2) Thermostat Replacement 3) Thermistor Replacement
Print Heater doesn't work correctly. There is a cut-line/short in the wiring of Temperature of the Print Heater is the Print Heater. over 60 degree Celsius. Thermostat is broken. Thermistor is broken. Dryer doesn't work correctly. Temperature of the Dryer is over 60 degree Celsius. There is a cut-line/short in the wiring of the Dryer. Thermostat is broken. Thermistor is broken.
0126 Heater Error (Dryer)
6-11
7 Service Activities 7-1 INSTALLATION CHECK LIST

Serial Number
Classification Purchase Loan Unit Demo Unit Replacement
Unpacking
User
Date
Minimum Space Required

SP-540V : 3.7m(w) x 1.8m(d) x 1.8m(h)
Accessory Box
Accessory Box
7-1
Checking the Accessories
Power cord : 1
Arm (Right) : 1
Arm (Left) : 1
Stand leg : 1
Casters : 2
Shafts : 2
Stoppers : 4
Bolts : 18
Short Media clamp : 2 Hexagonal wrench : 1 Pipe : 1 Media flanges : 2 (left and right) (*1)
Long Media clamps : 2 (left and right) Center pinch rollers : 5 (*2) Blade :1 Blade Holder :1 / Pin : 1
Replacement blade for separating knife : 1
SOL INK Cleaning Drain Bottles : 2 cartridges : 2 Software RIP : 1 set
Roland Cut Driver CD-ROM : 1
Roland-PrintServer CD-ROM : 1 User's Manaul : 1 Setup Guide : 1
Cleaning kit
Roland-PrintServer Network Setup Guide : 1 Cleaning sticks : 10 Tweezers : 1 Wipers : 2
* 1 The short media clamps are installed on the machine. * 2 The two middle pinch rollers are installed on the machine.
7-2
Assembling the Stand 1. Attach the casters onto the stand leg. Tighten the bolts securely. Loose bolts may cause the stand to wobble.
4 pcs.
Hexagonal wrench
Short Pipe
Long Bolt
4 pcs.
Stand legs Invert the stand leg.
2. Set the stand upright, and place the machine on the stand.
Line up with the fixtures on the stand.
7-3
3. Use the bolts to secure the machine to the stand. Tighten the bolts securely. Loose bolts may cause the stand to wobble.
3 pcs.
3 pcs.
Bolts
Bolts
Bolt
Bolt
4. Attach the arms.
Bolts Bolts
Arm (right)
Arm (left)
7-4
Installing the Included Items 5. Attach the stoppers onto both ends of the shafts.
Loosen the screw
Tighte loosely. Pass onto the shaft. Shafts Stopper
6. Attach the two shafts to the arms.
Shafts
7-5
7. Engage the brake. Using the machine with the brake disengaged may result in unstable media feed, leading to poor image quality. Brake
8. Install the drain bottle. Remove the bottom plug from the bottom surface on the right side of the machine, then screw in the drain bottle in the direction indicated by the arrow. When threading the bottle onto the machine, turn the bottle without applying excessive force.
The bottom of the machine
Bottom Plug Remove the bottom plug by pulling straight down, without tilting the plug. Otherwise discharged fluid that has collected inside the bottom plug may spill.
Drain Bottle
7-6
Removing the protective stuff
1) Remove the packing. Then open the front cover.
Front
2) Remove the packing inside the front cover.
5) Remove the packing. Then close the front cover.
3) Remove the packing and peel off the tape.
4) Remove the retainer.
Rear
6) Attach the retainer you removed in step4).
7-7
Connection
Connecting the Power Cord
Installation of VersaWorks !! IMPORTANT !! <System Requirements for Installing the Software> Operating system : CPU : Memory (RAM) : Windows XP ServicePack 1 or Windows 2000 Service Pack 4 Conputer with Pentium 4 2.0GHz or faster recommended 512 MB (1 GB or more recommended)
Free hard-disk space required for installation : 100 MB Free hard-disk space required as a working space : 1 GB or more recommended
Before printing
Set the Voltage Switch !! IMPORTANT !! Before switching on the power, set the voltage switch for the region where the machine is installed. Change the setting for the language and Unit of Measurement. You can change the setting for the language and the measurement unit used for the LCD by turning on the Sub Power while holding down [MENU] key. Fill Ink !! IMPORTANT !! 2 pcs. of the SOL INK cleaning cartridges are required in this work. Always be sure to gently shake the ink cartridge before you install it. Match the machine to the environment where installed. (Perform [ENV. MATCH])
The printing length in scanning direction may change depending on the operating environment, such as temperature or humidity. This adjustment is to reduce misalignment between the printing and the cutting in the scanning direction caused by the operating environment.
Install the Blade Connect to the Computer Setup IP Address Switch the Power On and Off. !! IMPORTANT !! Once you have switched on the main power, you should normally leave it on. In day-to-day use, you switch the machine on and off using only the sub power. Menu Operations Neither printing nor cutting is performed while menu settings are being made. When you have finished making menu settings, press the [MENU] key to go back to the top menu.
7-8
Before printing
Load Roll Media !! IMPORTANT !! Explain to fix the Media flanges by changing their direction depending on the diameter of the paper tube. Explain to adjust [Feed Correction] and [Bidirectional Correction] when using another type of media. Explain about the thickness of usable media. Refer to the User's Manual [Usable Media]. Explain to use the Media clamps when using the media which curls easily. Explain to remove the roll media from the machine after use. If the roll media is installed on the machine for a long time, the roll media may bend by the weight and it may influence the printing result. Load Sheet Media Secure in Place Using the Media Clamps. (Only when printing) !! IMPORTANT !! There are Short Media Clamps and Long Media Clamps. The long Media Clamps interfere with the separating knife. Explain to be sure to set [MEDIA CLAMP] to [LONG] in the menu when using the long media clamps. Making this setting disable the media-cutoff operation. Heater Operation When no media is loaded. When media is loaded. Changing the Number of Pinch Rollers to match the Media You can detach the center pinch rollers. This lets you vary the number used to match such conditions as the width or composition of the media. !! IMPORTANT !! Make sure to place all pinch rollers above grit rollers. If not, error message will be displayed when you close the Front Cover. When printing on Banner such as SPVCB, please use all middle pinch rollers (5pcs.) to feed the media smoothly. When cutting on Hi Gloss Vinyl such as SV-GG, please remove the middle pinch rollers.
Operations
Make the Temperature Setting for the Heaters
!! IMPORTANT !! Do not touch the platen when the heater is operating. You can set the temperature either to "OFF" or to a value from 30 to 50 degrees C (in steps of 1 degrees C ) If the software you're using is provided with a feature for setting the heater temperature, you can use your software to adjust the temperature.
Check the State of the Printing Heads
Check the Cutting Condition Settings The following cutting conditions can be set by [CUT CONFIG] key. * Blade Force * Tool-up Speed * Blade Offset *Cutting Speed
7-9
Operations
Explain about [CUTTING PRIOR] menu. [MENU] ... The machine will cut with the cutting conditions set on the machine. [COMMAND] ... The machine will cut with the cutting conditions set on the software. When Performing Printing Only When Performing Cutting Only When Performing Printing and Cutting Separate the Media Stop or Pause Output Operations Set the Location Where Printing Starts !! IMPORTANT !! When you're performing printing, using the arrow keys to pull back the media should be avoided as much as possible. Otherwise printing accuracy may reduce or printing may sag. Make Corrections for Printing Feed Correction Bidirectional Correction !! IMPORTANT !! When correcting the amount of feed, make the settings for the same conditions for the type of media used, the configuration of the media, and the heater temperature as when actually performing printing. When performing test printing for feed correction, load the media correctly. When you can make a setting for error in the amount of feed for the grit rollers on the computer, the computer's setting takes priority. To make the machine's setting take priority, turn off the computer's setting. Save and Load a Bidirectional-correction Value Saving different adjustment values for different types of media makes it possible to load the adjustment value simply when changing the media type. Detailed Descriptions of Cutting Conditions !! IMPORTANT !! Explain not to use the Media Clamps when cutting. Explain to set the value of [CUTTING ADJ.] in [CALIBRATION] menu to [0] when using the machine for printing & cutting, because this menu is to correct the cutting length when using the machine only for cutting. [CUTTING ADJ.] menu corrects for the cutting length when using the machine for cutting only. When using the machine for printing & cutting, always set the offset value to [0]. Make Corrections for printing and Cutting (Automatically and Manually)
Print with Crop Marks Alignment of the Crop Marks (Automatic and Manual) !! IMPORTANT !! Depending on the type of media, it may not be possible to detect crop marks automatically. When crop marks cannot be detected automatically, you perform alignment manually.
7-10
Operations
Check the Remaining Ink Level When Not in Use for a Prolonged Period. !! IMPORTANT !! Even when the machine is not in use, keep it in an environmental where the temperature is 5 to 40 degrees C (41 to 104 degrees F) and the humidity is 20 to 80% (with no consideration). Be especially careful not to expose the machine to high temperature of 40 degrees C (104 degrees F) or more. Recording the Amount of Remaining Media !! IMPORTANT !! Default value in the Set Length menu is 0. The amount remaining is not displayed when the setting is 0. The amount of media remaining is not updated automatically when you change the media. Redo the setting. The remaining amout that is displayed is only an estimate, and its acuracy is not assured.
Maintenance
Replace the Ink Cartridge !! IMPORTANT !! Once an ink cartridge has been installed, never remove it until the ink has been used up, except when moving the machine. Frequent insertion and removal may cause air to enter the ink tube, resulting in missing dot or other problems in printing quality. Clean the Printing Head Explain that the machine will display [PRESS THE POWER KEY TO CLEAN] message if the machine is left without using for 1 month. Clean Using the Cleaning Kit !! IMPORTANT !! Instruct users how to perform the cleaning so that they can do it rightly by themselves.. As cleaning is performed while the caps on the printing heads are detached, cleaning must be completed before the heads dry out. It is suggested that cleaning be completed in thirty minutes or less.
Other Cleaning Tasks * Body * Platen * Grit rollers * Pinch rollers (Raise the Pinch rollers when not in use.) * Front cover * Media Clamps Explain the cleaning method for each part to the customer referring to the Users Manual. Replace the Consumable parts * Wiper *Blade *Separating Knife
Dispose of Discharged Ink Explain about the time to discard the discharged ink in the Drain bottle. Explain to switch off the sub power before performing to discard the discharged ink. Explain to discard carefully the discharged ink from the Drain bottle so that the ink does not spatter.
7-11
Maintenance
When Moving the Unit
!! IMPORTANT !! When you move the machine, you first clean the Head. Cleaning of the heads requires 4 SOL INK cleaning cartridge. Explain it is necessary to fill ink within 1 week after performing the HEAD WASH. The nozzles of the Heads could be clogged if the machine is left for a long period after removing the ink.
Others
Explain to switch off and on the machine and check the result before calling an engineer when Service Call error occurs. There is a possibility to solve the problem. Instruct users how to cap the Head. Users need to cap the Head by themselves in case the Head does not return to the standby position for some reason.
PARTS NAME Exchange Time of the Consumable Parts
Exchange Time 6 billion shots / nozzle (6000000 kshots) * When the Head is replaced, the Damper should be replaced at the same time. 6 months or Wiping 3000 times or Ribbing 100 times
Printing Head
Wiper
When the cleaning has been done for the 500 times, the message for replacement of the Wiper will be shown on the LCD. 2000 hours 6 months 2000 hours 50,000 times 2000 hours 6 months 12 months or Sponge Hours : 1920 hours
Carriage Motor Cap Top Ink Tube Pump Unit Ink Tube Sponge for Flushing
Ink Pad (Pad under the Wiper Unit)
When the printing has been performed for 1920h, the message for replacement of the Ink Pad will be shown on the LCD. 24 months Replace depending on scratches on the Cutter Protection. Replace it if the rubber part is worn out.
Battery Cutter Protection Pinch Roller
7-12
7-2 Maintenance Check List AFTER 6 MONTHS MAINTENANCE CHECK LIST

Model PC Serial Number OS User Application Date
MAINTENANCE Check Points

System Report Output/ Taking with Peck.exe Firmware ConsumablesHead Carriage Motor Cleaning Wiper Cap Top Ink Tube Pump Unit Sponge for Flushing Unit Ink Pad Lithium Battery Cutter Protection Pinch Roller Mechanical Carriage Drive Gear Grit Drive Gear Wire Platen Grit Roller Pinch Roller Reflective Tape Sheet Sensor Media Clamp Bed Tool Carriage is fixed on the wire. Cutter Holder Printing OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK Cleaning Cleaning Cleaning Cleaning OK OK OK OK
Contents
Reference
Upgrade Cleaning Replacement Cleaning
Replacement Replacement
Replacement Replacement Replacement Replacement Replacement
6 billion shots 2000 hours 6 months or Wiping : 3000 times or Rubbing : 100 times 6 months 2000 hours Pump Revolution times : 50000 times 6 months 12 months or Sponge Hours:1920 hours 24 months Replace it if there are scratches on it. Replace it if the rubber part is worn out. Replacement Grease : FLOIL G902 Replacement Grease : FLOIL G902
Cleaning Replacement Replacement Replacement Backlash Backlash Tension Cleaning Cleaning Cleaning Cleaning Cleaning Cleaning Cleaning Loose Loose NG (Reason)
Lubrication Lubrication Replacement
Cutting
OK
NG (Reason)
System Report Output/ Taking with Peck.exe
** In case of any changes.
OPERATION CHECK
Media Printing Cutting Maintenance Reference Loading Others Setting printing position Calibration Alignment of Crop Mark Setting cutting line Cleaning using the cleaning kit Media Type Printing Area
7-13
7-2 Maintenance Check List AFTER 12 MONTHS MAINTENANCE CHECK LIST

Model PC Serial Number OS User Application Date
MAINTENANCE Check Points

System Report Output/ Taking with Peck.exe Firmware ConsumablesHead Carriage Motor Cleaning Wiper Cap Top Ink Tube Pump Unit Sponge for Flushing Unit Ink Pad Lithium Battery Cutter Protection Pinch Roller Mechanical Carriage Drive Gear Grit Drive Gear Wire Platen Grit Roller Pinch Roller Reflective Tape Sheet Sensor Media Clamp Bed Tool Carriage is fixed on the wire. Cutter Holder Printing OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK Cleaning Cleaning Cleaning Cleaning OK OK OK OK
Contents
Reference
Upgrade Cleaning Replacement Cleaning
Replacement Replacement
Replacement Replacement Replacement Replacement Replacement
6 billion shots 2000 hours 6 months or Wiping : 3000 times or Rubbing : 100 times 6 months 2000 hours Pump Revolution times : 50000 times 6 months 12months or Sponge Hours:1920 hours 24 months Replace it if there are scratches on it. Replace it if the rubber part is worn out. Replacement Grease : FLOIL G902 Replacement Grease : FLOIL G902
Cleaning Replacement Replacement Replacement Backlash Backlash Tension Cleaning Cleaning Cleaning Cleaning Cleaning Cleaning Cleaning Loose Loose NG (Reason)
Lubrication Lubrication Replacement
Cutting
OK
NG (Reason)
System Report Output/ Taking with Peck.exe
** In case of any changes.
NOTE
7-14
7-3 Specification
SP-540V
Printing / Cutting method Acceptable media widths Printing/Cutting width (*1) Ink cartridges Capacity Color Printing resolution (Printing dot resolution) Acceptable tool Cutting Speed Blade force Blade offset compensation Software resolution (When cutting) While the print heater and Distance accuracy dryer are running (*2) (When printing)
While the print heater and dryer are not running (*3)
Piezo ink-jet method / media-moving method 210 to 1371 mm (8-5/16 to 54 in.) Maximum 1346 mm (53 in.) 220 cc +/- 5 cc Four colors (cyan, magenta, yellow and black) Max. 1440 dpi Special blade for CAMM-1 series 10 to 300 mm/s 30 to 300 gf 0.000 to 1.500 mm 0.025 mm/step Error of less than +/-0.4% of distance traveled, or +/-0.5 mm, whichever is greater Error of less than +/-0.3% of distance traveled, or +/-0.3 mm, whichever is greater Error of less than +/-0.4% of distance traveled, or 0.3 mm, whichever is greater When distance correction has been performed: (when the setting for [CALIBRATION] - [CUTTING ADJ.] has been made) : error of less than +/-0.2% of distance traveled, or +/-0.1 mm, whichever is greater 0.1 mm or less +/- 0.5 mm or less Error of less than +/-0.5% of distance traveled, or +/-3mm, whichever is greater Heating method, Setting range for the preset temperature : 35 to 50 degrees C (95 to 122 degrees F) Print Heater, Setting range for the preset temperature : 35 to 50 degrees C (95 to 122 degrees F) Ethernet (10BASE-T/100BASE-TX, automatic switching) Automatic sleep feature (compliant with the International ENERGY STAR Office Equipment Program) AC 100 to 120 V +/-10% 50/60 Hz or AC 220 to 240 V +/-10% 50/60 Hz 8.8A (100 to 120 V) or 4.7 A (220 to 240 V) Approx. 1080W (100 to 120V) or 1230W (220 to 240V) Approx. 30 W 64 dB (A) or less (according to ISO 7779) 40 dB (A) or less (according to ISO 7779) 2390 [W] x 800 [D] x 1291 [H] mm (94-1/8 [W] x 31-1/2 [D] x 50-7/8 [H] in.) 149 kg (329 lb.) 2560 [W] x 830 [D] x 1035 [H] mm (101 [W] x 32- 3/4 [D] x 40-3/4 [H] in.) 200 kg (441 lb.) Temperature: 15 to 32 degrees C (59 to 90 degrees F ) (20 degrees C [68 degrees F ] or more recommended), Humidity: 35 to 80% (no condensation) Temperature: 5 to 40 degrees C (41 to 104 degrees F), Humidity: 20 to 80% (no condensation) Exclusive stand, power cord, blade, blade holder, replacement blade for separating knife, cleaning kit, software RIP, manuals, etc.
Distance accuracy (When cutting) (*4)
Repetition accuracy (When cutting) (*4) (*5) Repetition between printing and cutting (*4)(*6) Alignment accuracy for printing and cutting when reloading media (*4)(*7) Media dryer (*8) Ink-fixing device
(*8)
Interface Power-saving function Power supply Voltage and frequency Required power capacity Power consumption During operation Sleep mode Acoustic noise level During operation Standby mode Dimensions (With stand) Weight (With stand) Packed dimensions Packed weight Environment Power on (*9)
Power off Included items
*1 The length of printing or cutting is subject to the limitations of the program or driver. *2 At Roland SV-G-1270G, print travel : 1m Preset temperature for the print heater : 37 degrees C (98 degrees F), preset temperature for the dryer : 40 degrees C (104 degrees F) Temperature : 25 degrees C (77 degrees F), humidity : 50% *3 At Roland SV-G-1270G, print travel : 1m Temperature : 25 degrees C (77 degrees F), humidity : 50%
7-15
*4 Not assured when the print heater or dryer is used. *5 The following conditions must be satisfied: Media type : 3M Scotchcal Mastercut Film Roll media must be loaded on the shaft [PREFEED] menu item must be set to [ENABLE] Side margins : 25 mm or more for both the left and right margins Front margin : 35 mm or more Excluding stretching/contraction of the media Range for assured repetition accuracy For media with a width exceeding 610 mm : Length 4,000 mm For media with a width of 610 mm or less : Length 8,000 mm *6 Provided that media length is under 3000 mm Temperature : 25 degrees C (77 degrees F) Excluding possible shift caused by expansion/contraction of the media and /or by reloading the media *7 Media type : Roland SV-G-1270G Data size : 1,000 mm in the media-feed direction, 1,346 mm in the carriage-movement direction No lamination Automatic detection of crop marks at 4 points when media is reloaded During cutting, [PREFEED] menu item must be set to [ENABLE] Temperature : 25 degrees C (77 degrees F) Excludes the effects of slanted movement and of expansion and contraction of the media *8 Warm-up is required after power up. This may require 5 to 20 minutes, depending on the operation environment. Depending on the ambient temperature and media width, the preset temperature fail to be reached. *9 Operating environment
Humidity (%) (no condensation) 80 55 35 0 15 20 27 32 C (F) (59) (68) (80.6) (89.6) Temperature
Use in an operating environment with this range.
7-16
Usable Media
Use genuine media for this machine.
Media width
8-5/16 to 54 inches (210 to 1371 mm)
A) Cuttable media thickness

0.08 to 0.22 mm (3.2 to 8.6 mil) (depending on media composition)
B) Maximum media thickness (including backing paper)

Printing only: 1.0 mm (39 mil) When performing cutting: 0.4 mm (15 mil) C) Roll outer diameter 180 mm
D) Paper tube (core) inner diameter

50.8 mm (2 in.) or 76.2 mm (3 in.) Side view of roll media
Roll weight
20 kg (44 lb.)
Other conditions
Media such as the following cannot be used. Media having an inward curl (i.e. media whose print surface is on the inner side of the roll) Media whose end is attached to the paper pipe (core) Media which is severely warped or which has a strong tendency to reroll Media that cannot withstand the heat of the heating devices Media whose paper pipe (core) is bent or crushed
7-17

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SERVICE NOTES

3 Replacement of Main Parts

SP-540V '05 JUL

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Inagaki Mabuchi Inagaki Mabuchi Kato Mabuchi

1 Structure & Spare Parts 1-1 COVER

1-3 DRIVE UNIT

1-3 DRIVE UNIT

1-4 HEAD CARRIAGE

1-5 BASE FRAME

1-7 PINCH ROLLER

REVISED 1 <Right/Left Pinch Roller>

<Center Pinch Roller>

1-8 STAY ROLL

1-9 TOOL CARRIAGE

1-10 WIPER SYSTEM

1-11 PUMP SYSTEM

1-12 INK SYSTEM

1-13 ACCESSORY & STAND

PRINT CARR ORG FRONT COVER SW C UT-CARR ORG S ENSOR BOARD

MAINTENANCE COVER SW R PAPER FRONT PAPER REAR CN504

PINCH POS SENSOR

2-1 WIRING MAP

INK JUNCTION BOARD W8406050B0 PINCH U/D CN40 9 CN410

INK EXIST/EMPTY SENSOR

GRIT ENCODER CAP ORG W840605070 WIPE ORG

CROP SENSOR BOARD

CUTTING CARRIAGE BOARD

JUNCTION BOARD 2 W840605080 CN302

CN40 4 CN306 CN305 CN30 8 CN300 CN310

W8406050E0 WIPER MOTOR

CN40 8 MAINTENANCE JUNCTION BOARD 1 W840605020 FAN CN301 CN 304

FAN JUNCTION BOARD COVER SW L

CAP MOTOR PANEL BOARD

THERMOSTAT SCAN MOTOR CN2 CN3 CN8

CN115 CN110 CN113 CN116

HEATER POWER BOARD

HEATER CONTOROL BOARD SERVO BOARD

CN112 CN117 CN111 CN114

CN201 CN203 CN200 CN202

POWER JUNCTION BOARD

HEAD PRINT NETWORK BOARD CARRIAGE

W876705020 CN51 +41 V

LINEAR ENCODER BOARD W840605050 HEAD UP/DOWN SENSOR

SP-540V WIRING MAP

2-2 MAIN BOARD Arrangement Diagram_Component Side

DIP SW bit 1 ~ bit 2 bit 3 bit 4 ~ bit 8

Always OFF ON Always OFF

VCC3 MD[0..31] IC3

TXD2 VCC3 RA2 EXBA10E103J

R16 RA5 EXBA10E103J EXBA10E103J EXBA10E103J RA6 RA7

A0 A1 A2 RA0 RA1 RA2 A15 A16 A17 RA15 RA16 RA17

R75 R76 R77

R94 R95 R96

EXBV8V330J 5 RA18 5 6 RA19 6 7 RA20 7 8 RA21 8

PC3 VCC3 A7 A8 A9 A10

/IRL3 /IRL2 /IRL1 /IRL0 RRXD2

EXBV8V330J 5 RA22 5 6 RA23 6 7 RA24 7 8 RA25 8

10K D22 D24 D23