INSTALLATION AND PROGRAMMING MANUAL FOR MODELS

1250A AND 1250B

PROGRAMMABLE POSITION MONITOR
Solid State Synchro (Selsyn) Indicator

000-1077 Rev. C June 2001

1

TABLE OF CONTENTS
Section: Page:
List of Figures 3 List of Tables.. 3 Introduction... 4 1.0 Installation.. 4 - 7 2.0 Programming.. 8 - 16 3.0 Options.... 3.1 Analog Output.. 3.2 High / Low Relay Limits.. 3.3 Serial RS-232..... 3.4 Serial RS-485..... 3.5 Parallel BCD/BIN.. 3.6 Multiplexed BCD.. 3.7 Input Isolation... 17 27 17 18 19 20 26 29 31

4.0 Field Calibration and Test..... 31 5.0 Error Codes.. 33 6.0 Specifications... 34

INTELLIGENT CONTROLS, INC. PO Box 638 74 Industrial Park Road Saco, Maine 04072 USA Phone: 207-283-0156 FAX: 207-282-9002

Toll Free: Technical Service 800-984-6266; Sales 800-872-9002 Web Site: www.intelcon.com E-mail: sales@intelcon.com

This manual applies to all INCON model 1250A and 1250B monitors.
Copyright 2000, Intelligent Controls, Inc. All rights reserved Selsyn is a registered trademark of the General Electric Corp. 2

LIST OF FIGURES
Figure: Page: 1.1 Mechanical Dimensions 5 1.2 Field Wiring Diagram.. 5 1.3 Field Wiring Diagram with 4-20mA Option... 5 2.1 Linear Scaling Mode Analog Output.. 12 2.2 Non-Linear Scaling Mode Analog Output.. 13 2.3 Mathematical Data Flow.. 13 2.4 Base 1 Uni-Polar Mode Analog Output.. 14 2.5 Base 0 Uni-Polar Mode Analog Output.. 14 2.6 Bi-Polar Mode Analog Output 15 3.1 Relay Field Wiring Diagram... 18 3.2 Parallel BCD Timing 28 3.3 Multiple 1250s on Multiplexed BCD Buss 30 3.4 Multiplexed BCD Timing 30 4.1 Analog Output Adjustment Pots. 32

LIST OF TABLES
Table: Page: 1.1 Terminal Functions 6 1.2 DIP Switch Functions... 6 2.1 Simplified Programming Flowchart. 7 2.2 Numeric and Alpha-numeric Menu Items 8-9 2.3 Serial Programming Commands.. 10-11 3.1 Analog Output Load Limits. 17 3.2 RS-485 Packet Format. 20 3.3 RS-485 Exception Codes. 21 3.4 RS-485 MODBUS Register Definitions... 23-25 3.5 Wiring: Digital Connector Pin-Out... 26 3.6 Parallel BCD Binary Examples. 28 5.1 Error Codes ... 33

INTRODUCTION
The Model 1250 Programmable Position Monitor is a highly advanced solid-state instrument, which measures the absolute position of a synchro transmitter, commonly known as a Selsyn. It provides both a user definable visual panel indication, and optional analog and digital signal outputs suitable for a variety of monitoring and control applications. The 1250 may be programmed to perform mathematical scaling and offsetting of the rotational position of the synchro transmitter. A special feature of the 1250 is its capability to monitor up to 100 definable position segments. This is particularly suited to monitoring power transformer load tap changer position, where the desired readout is in whole tap numbers, and small discrepancies in position are masked. The display and all outputs follow a stair step function defined in the program when in this mode. Another powerful feature of the 1250 is its ability to convert rotational position to a non-linear indication. A conversion table containing up to 100 data point pairs may be programmed. The 1250 will take a position reading, refer to the conversion table, and display the converted value. All outputs are driven from the displayed value. This feature makes the 1250 perfectly suited for applications like hydro dam gate position monitoring, in which a cable or tape winds onto a spool and the circumference grows with each revolution. The 1250 may be wired in parallel with existing Selsyn transmitter/receiver pairs or wired directly to the synchro transmitter. Additional 1250s may be wired to the same transmitter without compromising the accuracy or reliability of the system.

1.0 INSTALLATION
The Model 1250 is designed for use in any 50/60 Hz, five-wire synchro system compatible with electrical specifications given in Appendix 1. These devices include CX, TX, CDX, and TDX function synchros, as well as Self-Synchronous Indicator (Sel-Syn) devices. The panel-mount case is designed to snap-fit into a standard 1/8 DIN rectangular cut-out of 44mm (1.73 in.) by 92mm (3.62 in.) Wiring is done to the rear of the case. #16 AWG (min.) type THHN, THWN, TFFN, or equivalent wire is recommended for the five AC synchro lines. #20 AWG (min.) shielded twisted pair wire is recommended for analog output wiring. Use appropriate spade lugs (provided) when connecting to the case terminals. Contact INCON Technical Service (1-800-984-6266) for application assistance if the synchro transmitter and the 1250 monitor are separated by a wire run of more than 1200 feet.

Figure 1.1 Mechanical Dimensions

Figure 1.2 Field Wiring Diagram

Figure 1.3 Field Wiring Diagram with 4-20mA Output

5

Terminal
A B C D E F

Function
S1 S2 S3 (Spare) R1 * R2 *

Terminal

Function

1 Analog Output + 2 Analog Output 3 Program Mode Inhibit 4 Inhibit Return 5 Line L1 * 6 Line L2 * 7 Chassis Ground * Terminals E & F are 8 Relay Low Contact N.O. jumpered to L1 & L2 9 Relay Common respectively 10 Relay High Contact N.O. Table 1.1 Terminal Functions

Switch #
1 2 3 4 5 6 7 8

Function
RS-232 Communications Option Enable RS-485 Communications Option Enable Spare High / Low Relay Limit Option Enable Analog Output Option Enable Multiplexed BCD Option Enable Parallel BCD/BIN Option Enable In-Factory Test & Calibration Menu Enable Table 1.2 DIP Switch Functions

Installation Notes: 1) A resistor may be wired remotely across the analog output terminals to convert analog output current to a voltage. Use Ohms Law to calculate the proper resistance for the desired voltage based upon the 1250s rated output current. 2) Maximum analog output load resistance: 0-1mA = 10K ohms; +/-1mA = 10K ohms; 0-2mA = 5K ohms; 4-20mA = 500 ohms. 3) Models with 4-20 mA analog output options must have an EXTERNAL LOOP POWER SOURCE of 10.0 VDC minimum, 24.0 VDC maximum, in series with the current loop. The INCON Model 1945 Power Supply is recommended for these installations, (See Figure 1.3). 4) In cases where additional remote indication is needed, several 1250s may be wired in parallel to the same transmitter. 5) The 1250 and the synchro transmitter MUST BE WIRED TO THE SAME AC SOURCE. Do not remove the jumpers from terminals E and F. 6) A wire jumper or keyswitch may be installed between terminals 3 & 4 to prevent the program from being changed. When these terminals are jumpered the menu will read EP-x instead of OP-x, which indicates that you can Examine each Parameter, but not change them. 7) After installation and programming, install the rear terminal guard with screws provided. 8) For models with serial or BCD options, plug the cable onto the card edge with the red stripe towards the outside of the case.
6

Application Bulletins: 1) If there is a large component of AC ripple present on the 1250 analog output, check the isolation of all wiring with respect to earth ground. R1, R2, S1, S2, and S3 should measure infinite resistance to earth ground. See Application Bulletin #000-1150. 2) Analog outputs of 0-1mA, +/-1mA, and 0-2mA can be changed in the field to any one of the other two. The configuration jumpers are located on the bottom PCB. For 0-1mA, jumper: J8, J12 & J13. For +/-1mA, jumper J10, J12 & J13. For 0-2mA, jumper J12 & J13. See Application Bulletin #000-1151.

ACCESS MENU
OP 0 OP 2 MODES 1,2 Func

Press and hold the MENU key until the display goes blank, then press ENTER

SELECT OPERATING MODE

MODES 16, 17, 18, 19, 20,21

OP 3

CPt

OP 20

tAPS

SET COUNTS PER TURN

OP 4 LEFtd

SET NUMBER OF SEGMENTS

OP 21 d SEG

SET LEFT DIGITS

OP 5 An L

SET DEGREES PER SEGMENT

OP 22 NEu

SET ANALOG MINIMUM POSITION

OP 6 An H

SET NUMBER OF NEUTRALS

OP 23 * N St *

SET ANALOG MAXIMUM POSITION

OP 17 SEt P

SET NEUTRAL START TAP #

OP 27 S Pt

SET PRESET VALUE

OP 18 Ld P

SET PRESENT TAP

OP 28 L Pt

LOAD PRESET

LOAD PRESENT TAP

OP 0

run

* MODES 16 & 17 ONLY OP 0

RETURN TO RUN MODE

Figure 2.1 Simplified Programming Flowchart

7

2.0 PROGRAMMING
The Model 1250 has three methods of programming, numeric menu (traditional 1250), alphanumeric menu, and serial port programming commands. Depending upon the serial port option ordered, the serial programming commands will be either RS-232 ASCII commands or RS-485 packet commands. See Table 2.1 for a full listing of all programming menu items, commands, and syntax. To access the numeric or alphanumeric programming menu, press the MENU key for several seconds until the display goes blank, then press the SELECT/ENTER key. The display should read OP 0. The default menu is the numeric menu. To choose the alphanumeric menu, press the DOWN key to select OP 99. Press the SELECT/ENTER key, the display should read to OP. Press the SELECT/ENTER key. The display should read run. You are now in the alphanumeric menu mode. To change a parameter using the numeric or alphanumeric menus, select the parameter to be changed from the menu, press the SELECT/ENTER key. The parameters present setting will now be displayed. You can change the setting by pressing the UP or DOWN key. To store the new setting, press the SELECT/ENTER key. The display will return to the menu. Table 2.2 Numeric and Alphanumeric Menu Items: Num- Alpha-numeric Default Programmable Range: eric Protocol Value:
OP 0 OP 1 OP 2 OP 3 OP 4 OP 5 OP 6 OP 7 OP 8 OP 17 OP 18 OP 19 OP 20 OP 21 OP 22 OP 23 OP 24 OP 25 OP 27 OP 28 OP 30 Run rLY E Func CPt LEFtd An L An H rLY L
rLY H

Function:
Press the SELECT/ENTER key to exit the Program mode Enables the High/Low Relays Select Operating Mode (see page 12) Scaled Mode: Counts per Turn Scaled Mode: Sets the number of digits to the left of the decimal point Scaled Mode: Analog output low limit Scaled Mode: Analog output high limit Scaled Mode: Relay Low limit Scaled Mode: Relay High limit Scaled Mode: Set preset position Scaled Mode: Loads preset position into memory Scaled Mode: Clears position offset Segmented Mode: Number of taps Segmented Mode: Degrees per tap Segmented Mode: Number of neutral taps Segmented Mode: Sets lowest neutral tap Segmented Mode: Sets low relay limit tap Segmented Mode: Sets high relay limit tap Segmented Mode: Sets present tap position Segmented Mode: Loads present tap position into memory Enables analog output Calibration Mode

OFF 1 360 4 0.0000 360.00 0.0000 8.0000 0.0000

On or OFF 1, 2, 16, 17, 18, 19, 20, 21 -99999 to +99999 0 to 5 -99999 to +99999 -99999 to +99999 -99999 to +99999 -99999 to +99999 -99999 to +99999 Ld CL 2 to 100 -99999 to +99999 0 to 9 Any valid tap number Any valid tap number Any valid tap number Any valid tap number Any valid tap number On or OFF

SEt P Ld P CL P TAPS D SEG NEu N St rL Lt rL Ht S Pt L Pt CAL E

33 10.000 1 0-1 -16 +16 0 0 OFF

Num- Alpha-numeric eric Protocol

OP 31 OP 32 OP 33 OP 34 OP 40 OP 41 OP 42 OP 43 OP 50 OP 51 L CAL H CAL d CAL t CAL LED t RS t InCAL RLY t DSPbL RS232

Default Programmable Value: Range:

LO

Function:

OFF 0

OP-52

bCd

OP 60 OP 61 OP 62 OP 63 OP80

Add dEL EdIt dISP POrt 9600

OP 99

to OP

8 n 1 128 to OP

Forces the analog output to its lowest signal output HI Forces the analog output to its high scale signal output -Forces the analog output to its mid scale signal outputs LO then HI Forces the analog output to alternate between high and low scale signal outputs Display LED Test: Turns on all LEDs RS-232 Echo Test: Re-transmits characters received through the RS-232 serial port CAL Calibrates synchro input circuitry LO Then HI Relay Test: UP and DOWN keys toggle between LO and HI relays On or OFF Causes the display to go blank after 60 sec. 0 to 4, and 6 RS-232 Mode: 0=Serial Disabled, 1=Data Logger Mode, 2=Polled Mode, 3=Sampled Mode, 4=Serial Command Mode, 5=Reserved, 6=RS485 MODBUS Mode, 7=Remote Display Driver Mode 0 to 6 BCD Mode: 0=BCD Disabled, 1=Multiplexed BCD 2=Parallel BCD High, 3=Parallel BCD Low 4=2s Compliment Binary, 5=Sign plus Magnitude Binary, 6=Offset Binary -99999 to +99999 Scaled Mode: Add a data point pair to the Non-Linear Conversion Table Select a data point pair Scaled Mode: Delete a data point pair from from the N.L. Table the Non-Linear Conversion Table Select a data point pair Scaled Mode: Edit a data point pair in the from the N.L. Table Non-Linear Conversion Table Select a data point pair Scaled Mode: Display a data point pair in from the N.L. Table the Non-Linear Conversion Table 2400, 4800, 9600, Sets serial port parameters: (press the UP 14400, 19200, or Down key to select a value, press the 28800,38400, 57600, enter key to advance to the next parameter) 76800 Baud rate 7 or 8 Word length n, E, O Parity (n=none, E=even, O=odd) 1 or 2 Stop bits 0 to 255 Address (for RS-485 Multi-drop) Toggles between Numeric and Alphanumeric menus

To change a parameter using the RS-232 serial port programming commands, connect a computer terminal to the serial port cable. The terminal must have the proper Comm port settings to communicate to the 1250 (see section 3.4). See Table 2.3 for a full listing of all programming commands and syntax. At the command prompt, type a command followed by the new parameter setting, using proper syntax as shown in Table 2.3. Typing the command only, without a new parameter setting, will cause the 1250 to transmit the present setting for that parameter.
9

Table 2.3 Serial Programming Commands:

!=Space ! =Enter

Command Syntax:
SETUP! EXIT! RUN! DISP! POS! RLYENA!ON! MODE!nn! COUNTSnn.nnn! LEFTDIG!n! ANAMIN!nn.nnn! ANAMAX!nn.nnn! RLYHIGH!nn.nnn! RLYLOW!nn.nnn! SETPRE!nn.nnn! LDPRE! CLRPRE! TADD!x.xxxx!yy.yyy! TDUMP! TEDIT!n!x.xxxx !y.yyyy! TDELETE!n! TAPS!nn! DEGSEG!n.nnnn! NEUTRALS!n! NSTART!nn! RLYLT!nn! RLYHLT!nn! SETTAP!nn! LDTAP! ANACAL!

Function:
Enter the Setup Mode Re-starts the serial connection Return to the Run Mode Displays all setup parameters Displays all current position data Enables High/Low Relays Scaled or segmented modes Set counts per turn Set number of digits to the left of the decimal point Set position value for minimum analog output Set position value for maximum analog output Set high relay limit Set low relay limit Set preset position value Load preset pos. into memory Clear preset Add a data point pair to the Non-Linear Conversion Table Displays all data point pairs in the N.L. Conversion Table Replace data point pair #n with a new data pair x.xxxx,y.yyyy Delete data point pair #n from the N.L. Conversion Table Set number of taps Set degrees per segment Set number of neutral taps Set lowest neutral tap number Set low relay tap number Set high relay tap number Set present tap position Load present tap pos. into memory Enter analog calibration mode, the 1250 analog output will be forced to Low / Mid / High signal output Turns on all display segments

Explanation:
This command must be entered before any other commands can be made. Changes to comm. port settings will take effect Changes to settings will take effect Each setup command is displayed with the current parameter values following it Angle, turns count, linear position, nonlinear position, tap position, date, time ON or OFF When enabled allows setting relay limits See page 12 for details n= a floating point number, 5 digits max. n= an integer from 0 to 5 n= a floating point number, 5 digits max n= a floating point number, 5 digits max n= a floating point number, 5 digits max n= a floating point number, 5 digits max n= a floating point number, 5 digits max Must be done for SETPRE to take effect Cancels the effect of SETPRE Will possibly re-number entries in the table Each data point pair displayed is given a number Will possibly re-number entries in the table Will re-number entries in the table n= an integer from 2 to 100 n= a floating point number, 5 digits max, average number of degrees between taps n= an integer from 0 to 9 n= an integer, any valid tap number n= an integer, any valid tap number n= an integer, any valid tap number n= an integer, any valid tap number Must be done for SETTAP to take effect
Press the space bar to toggle between Low / Mid / High analog output. Press the enter key to stop calibration

LEDTEST!

Press the enter key to stop the LED test

10

Command Syntax:
INCAL! DSPBL!ON! SERIAL!n!

Function:
Self-calibrates the input circuitry Enables the display blanking feature Set serial RS-232 communication mode Set comm. port settings: baud rate, word length, parity, stop bits, and address

Explanation:
Outputs Pass or Fail calibration result ON or OFF When enabled causes the display to go blank after 60 sec. 0=Serial Disabled, 1=Data Logger Mode, 2=Polled Mode, 3=Sampled Mode, 4=Serial Command Mode, 5= Reserved, 6=RS485 Mode, 7=Remote Display Driver b= 2400, 4800, 9600, 14400, 19200, 28800, 38400, 57600, 76800 baud w= 7 or 8 bit word p= n, E, O s= 1 or 2 stop bits a= 0 to 255 0=disabled, 1=Multiplexed BCD, 2=Parallel BCD High, 3=Parallel BCD Low, 4=2s Compliment Binary, 5=Sign Plus Magnitude Binary, 6=Offset Binary OP = Numeric menu or ALPHA = Alpha-numeric menu An explanation of a command and the proper entry syntax is given. If no command is entered, all commands will be listed with syntax but no explanations

PORT!bbbb!w!p ! s ! a!

BCD! n!

Sets the BCD/Binary port mode

MENU!ALPHA! HELP! (command) !

Set the menu type Provides on-line help on the specific command entered or lists all available commands

To prevent accidental or unwanted changes to the program parameters, a jumper wire may be installed across terminals 3 & 4. With this jumper installed, the numeric menu will read EP nn instead of OP nn. All parameters can be viewed but no changes can be made.

Operating Modes: The model 1250 has eight operating modes. Each mode causes the 1250 to function differently. Certain modes will have advantages in certain applications. Determine which of the following operating modes is best suited to your application: 1 = Linear Scaled Mode 2 = Non-Linear Scaled Mode 16 = Base 1 Uni-polar Segmented Linear Analog 17 = Base 1 Uni-polar Segmented Stepped Analog 18 = Base 0 Uni-polar Segmented Linear Analog 19 = Base 0 Uni-polar Segmented Stepped Analog 20 = Bi-polar Segmented Linear Analog 21 = Bi-polar Segmented Stepped Analog

11

Mode 1: Linear Scaled Mode This mode is used when the desired display and corresponding analog output signal is continuously variable. The synchro transmitter could stop in any position and the 1250 must give a corresponding position reading. The analog output corresponds to the continuously variable position, between minimum and maximum limits. To select this operating mode use the OP 2, Func, MODE command to change the value to 1.

Figure 2.1 Linear Scaled Mode Analog Output

Mode 2: Non-linear Scaled Mode The 1250 is capable of non-linear conversion / correction. Whenever there are two or more data point pairs in the conversion table the 1250 will automatically switch to non-linear scaled mode. Conversion table data point pairs may be added manually or learned automatically. To add a data point pair to the table, use menu item OP 60, Add. The first number entered (x) represents the actual synchro position, based upon the Counts Per Turn programmed in OP 3 or CPt. The second number entered (y) represents the converted position. Up to 100 data point pairs can be entered into the conversion table. Data point pairs can be entered through the serial command mode using the TADD command (see Table 2.2). The analog output will span the minimum and maximum limits, just as it would in the linear scaled mode. The analog output will follow the non-linear, converted scale being displayed. To select this operating mode use the OP 2, Func, MODE command to change the value to 2.

12

Figure 2.2 Non-linear Scaled Mode Analog Output

MEAS. ANGLE SCALE FACTOR (MULTIPLIER) +/- PRESET POSITION

DISPLAY NONLINEAR TABLE

OUTPUTS:
ANALOG, RELAYS, SERIAL, BCD/BIN

# OF TURNS

Figure 2.3 Mathematical Data Flow

Modes 16 & 17: Base 1 Uni-polar Segmented These modes are used for LTC monitoring when the lowest tap number is 1. There may be multiple neutral taps. They can be located anywhere between the lowest and highest taps as long as they are grouped together in one section. Mode 16 has a linear analog output that continuously varies with LTC shaft position. Mode 17 has a stepped analog output that jumps with each tap change. To select this operating mode use the OP 2, Func, MODE command to change the value to 16 or 17.

13

Figure 2.4 Base 1 Uni-polar Mode Analog Output Programming Example: A typical transformer Load Tap Changer application with taps numbered 1 to 32, 2 neutral taps (17-1 and 17-2), with 9.5o per tap, presently set on tap 18 would be programmed as follows: OP 2 Operating mode = 17 OP 21 Degrees per tap = 9.5000 OP 27 Present tap = 18 OP 20 Number of taps = 33 OP 22 Number of neutrals = 2 OP 28 Load present tap OP 23 Lowest neutral tap = 17 Modes 18 & 19: Base 0 Uni-polar Segmented These modes are used for LTC monitoring when the lowest tap number is 0. There may be multiple neutral taps, but they can only be located at tap 0. Mode 18 has a linear analog output that continuously varies with LTC shaft position. Mode 19 has a stepped analog output that jumps with each tap change. To select this operating mode use the OP 2, Func, MODE command to change the value to 18 or 19.

Figure 2.5 Base 0 Uni-polar Mode Analog Output

14

Programming Example: A typical transformer Load Tap Changer application with taps numbered 0 to 16, 2 neutral taps, with 10.5o per tap, presently set on tap 9 would be programmed as follows: OP 2 Operating mode = 19 OP 21 Degrees per tap = 10.500 OP 27 Present tap = 9 OP 20 Number of taps = 18 OP 22 Number of neutrals = 2 OP 28 Load present tap

Modes 20 & 21: Bi-polar Segmented These modes are used for LTC monitoring when the neutral tap(s) are in the center of the dial and there is an equal number of raised and lowered taps. There may be multiple neutral taps, but they can only be located at tap 0. Mode 20 has a linear analog output that continuously varies with LTC shaft position. Mode 21 has a stepped analog output that jumps with each tap change. To select this operating mode use the OP 2, Func, MODE command to change the value to 20 or 21.

Figure 2.6 Bi-polar Mode Analog Output

Programming Example: A typical transformer Load Tap Changer application with 16 raised and 16 lowered taps, 3 neutral taps, with 10o per tap, presently set on tap 2L would be programmed as follows: OP 2 Operating mode = 21 OP 21 Degrees per tap = 10.000 OP 27 Present tap = -2 OP 20 Number of taps = 35 OP 22 Number of neutrals = 3 OP 28 Load present tap
15

Programming Notes:
If the degrees per tap value is not known, the 1250 can be used to determine this value. Follow these steps to determine the degrees per tap value: 1) Program the 1250 for Linear Scaled Mode as follows: OP 2 Operating mode = 1 OP 3 Counts Per Turn = 360 OP 4 Left Digits = 3

2) Return to the run mode. The 1250 should read a number with 3 decimal places. 3) Create a table with three columns, Tap Number, Degrees, and Difference, on a piece of paper. 4) Move the LTC to as many taps as possible. Record each tap number and the corresponding degree reading displayed on the 1250 in the table. 5) Subtract one degree reading from the next, for each tap, and write it in the Difference column in the table. 6) The differences should all be approximately the same. Take an average of the numbers in the Difference column. The result is the Degrees Per Tap number that the 1250 needs for the OP 21, D SEG, or DEGSEG command. 7) If there are differences that appear to be two, three or more times the normal difference between taps, these are Double Taps or Multiple Taps. Do not average these numbers with the rest when calculating the degrees per tap. If they occur at only one position, such as Neutral, then use the OP 22, NEu, NEUTRALS command to program the 1250 for more than one neutral. 8) If the multiple taps occur at more than one position, the Non-Linear mode must be used. Use the OP 60, Add, TADD command to add the degree reading and tap number to the Non-Linear Conversion Table, as described on page 9. A data point pair must be entered for EVERY tap. Programming for the Analog Output option is covered in Section 3.1. Programming for the High/Low Relays option is covered in Section 3.2. Programming for the Serial RS-232 Communication option is covered in Section 3.3. Programming for the Serial RS-485 Communication option is covered in Section 3.4. Programming for the Parallel BCD option is covered in Section 3.5. Programming for the Multiplexed BCD option is covered in Section 3.6.

16

3.0 OPTIONS
The Model 1250 may be configured with one or more options. This section describes general use of each option, including wiring and programming for each option.

3.1 Analog Output Option -0, -1, -2, -4, -10, -11
The analog output on the 1250 may be used to feed position information to a remote monitoring system such as SCADA or a remote indicator such as the INCON model 1511. In the Scaled Modes, the span of the analog output must be programmed. In the Segmented Modes, the analog output automatically spans between the highest and lowest taps.

Wiring:
The 4-20mA analog output option must be wired with an external power supply of 15.0 to 24.0 volts DC in series with the analog output current loop. (See Figure 1.3) The INCON Model 1945 is available for this purpose. All other analog output options are selfpowered. Refer to Table 3.1 below for analog output load limits.

Table 3.1 Analog Output Load Limits Analog Output: Load Minimum 0 to 1 mA Zero Ohms +/- 1 mA Zero Ohms 0 to 2 mA Zero Ohms 4-20 mA Zero Ohms 0 to 10 VDC 5K Ohms +/- 10 VDC 5K Ohms

Load Maximum 10K Ohms 10K Ohms 5K Ohms 500 Ohms Infinite Infinite

3.1.1 Programming the Analog Output Span

The upper and lower limits of the analog output must be defined in the Scaled Modes. Use the OP 5, An L, ANAMIN command to set the lower limit of the analog output. Use the OP 6, An H, ANAMAX command to set the upper limit of the analog output. The analog output will span automatically between these two limits. The output will be at its minimum output when the displayed value is at the lower limit. The output will be at its maximum output when the displayed value is at the upper limit.

Note:
If the presence of high voltage AC ripple is found on the analog output terminals, it is generally not a problem with the 1250 unit. Check the isolation of all field wiring with respect to earth ground. All wiring should be completely isolated from ground. See section 3.8 Input Isolation Option. Contact INCON Technical Service for assistance if the problem persists.

17

3.2 High / Low Relay Limits Option -R

The High / Low Relay Limits may be used as feedback in a control system or as an alarm when the position has exceeded desired limits. The high and low relays are normally open, dry contacts that do not latch when they are turned on. When the position value falls below the low relay limit, the low relay turns on. When the position value rises above the low relay limit, the low relay will turn off. When the value rises above the high relay limit the high relay turns on. When the value falls below the high relay limit, the high relay turns off.

Figure 3.1 Relay Field Wiring Diagram

3.2.1 Programming the Relay Limits

Before relay limits can be set, the relay option must be enabled in the menu. To do this, use the OP 1, rLY E, RLYENA commands to toggle the condition to ON. If this condition is left in the OFF state an error message ERR 1 will appear when attempting to set relay limits. If the 1250 is programmed for a Scaled Mode, use the OP 7, rLY L, RLYLOW command to set the Low Relay Limit and the OP 8, rLY H, RLYHIGH command to set the High Relay Limit. If the 1250 is programmed for a Segmented Mode, use the OP 24, rL Lt, RLYLT command to set the Low Relay Limit and the OP 25, rL Ht, RLYHT command to set the High Relay Limit.

18

3.3 Serial RS-232

The Serial RS-232 option on the Model 1250 can be used to program the instrument or to retrieve position data from the instrument. There are five operating modes for the serial RS-232 port: Serial Disabled This mode stops all serial communication. To select this mode use the OP 51, RS232, SERIAL command to choose mode 0. If you are programming the instrument through the serial port, using the serial command mode, this disabled mode will not take effect until the command EXIT is entered. The only way to de-select this disabled mode is to use the menu command OP 51, RS232, and select another mode. Data Logger Mode This mode causes the 1250 to transmit the present position value on the display (including sign) once a second. To select this mode use the OP 51, RS232, SERIAL command to choose mode 1. . If you are programming the instrument through the serial port, using the serial command mode, this mode will not take effect until the command RESTART is entered. Polled Mode When this mode is selected, the 1250 can be interrogated at any time via the RS-232 port for the current position. This is done by first instructing the 1250 to latch the current position by transmitting an asterisk (*) to the unit. The position is then extracted, one character at a time, by transmitting the digits 0 through 6. Zero causes the sign character to be transmitted, 1 through 6 causes each position digit to be sent. The decimal point, wherever it may be positioned, is considered to be a digit. To select this mode use the menu command OP 51, RS232, SERIAL command to choose mode 2. Sampled Mode When this mode is selected, the 1250 can be interrogated at any time via the RS-232 port for current position by transmitting a question mark (?) to the 1250. When the 1250 receives a question mark, it responds by latching the current position and transmitting the value on the display in ASCII form. To select this mode use the menu command OP 51, RS232, SERIAL command to chose mode 3. Serial Command Mode This mode enables programming the instrument through the serial port. To select this mode use the menu command OP 51, RS232 to choose mode 4. When this mode is selected, no other serial communication can occur. In addition, if another Serial mode is chosen it will not be activated until the EXIT command is given through the serial port command line. MODBUS Mode When this mode is selected, the 1250 will respond to MODBUS commands via the RS-485 port. This option requires the RS-485 (-M) hardware option be installed. To select this mode use the menu command OP 51, RS232 command to choose mode 6.

The communication port settings: baud rate, word length, parity, stop bits, and address are programmable using the OP 80, Port, PORT command. (See Table 2.1 and 2.2 for command protocol and choices.) NOTE: When the port is programmed for 2 Stop Bits, the Parity must be NONE.
19

3.4 Serial RS-485 Multi-Drop Option -M

The Serial RS-485 option on the Model 1250 can be used to program the instrument and to retrieve position data from the instrument. The MODBUS protocol is a master/slave packet based protocol with the 1250B operating as a RTU slave. The MODBUS commands recognized by the 1250B are 3 (read multiple registers) and 16 (write multiple registers). Using these two commands it is possible to configure the 1250B as well as monitor it for current position. MODBUS RTU command and response packets are formatted as follows:

Table 3.2 RS-485 Packet Format GAP A gap in transmission of 3.5 character frames indicates to the slaves that a new packet is to follow. No transmission gaps within a packet may exceed 1.5 character frames. Device Address Byte 1 Address 0 is a broadcast address that all units respond to regardless of programmed address. All other addresses can be programmed and used in this mode. Command Byte Byte 2 This byte indicates which MODBUS command is to be executed. MODBUS defines many commands of which 3 and 16 is supported by the 1250B. By supporting these two commands the 1250B is in level 0 compliance. When the master sends a command, bit 8 is always clear. When a slave responds to the command, the slave leaves bit 8 clear if the response is a normal response and sets bit 8 if the response is an exception. Parameters The bytes that follow a command byte vary depending on which command is used. For command 3 the command format is as follows: Byte 1 Byte 2 Byte 3 Byte 4 First register HIGH First register LOW Register Count HIGH Register Count LOW

Byte 3..n

The response format is as follows: Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte N-1 Byte N Byte count First register HIGH First register LOW Second register HIGH Second register LOW Last register HIGH Last register LOW

20

For command 16 the format is as follows: Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte 9 Byte N-1 Byte N First register HIGH First register LOW Register Count HIGH Register Count LOW Byte count First register HIGH First register LOW Second register HIGH Second register LOW Last register HIGH Last register LOW

The response format is as follows: Byte 1 Byte 2 Byte 3 Byte 4 First register HIGH First register LOW Register Count HIGH Register Count LOW

Exception response command fields contain the original command with the exception that bit 8 of the command field is set to indicate an exception response. The exception response data format is as follows: Byte 1 Exception code

The response packets are in similar format to the command packets with one exception, the most significant bit of the command byte is used as an exception indicator. If the response contains a zero in this bit position, then the response contains data as a result of the command execution. If the bit contains a one, then the response has one additional byte containing an exception code. The exception codes are listed in Table 3.3 below:

Table 3.3 RS-485 Exception Codes Code: Meaning: 1 Illegal command 2 Illegal register

21

In the following Table 3.4 the meanings of the columns is as follows:

Address:

MODBUS register address as seen in a MODBUS command in hexadecimal, this value is calculated by subtracting 40001 from the register number. Thus register 40001d becomes 0000h, and 40257d becomes 0100h.

Function:

Defines what each register contains or does when written. Some registers are read only and have no meaning when written. Others can be written or read. Others are write only special function and cause actions to be performed when they are written. Still others are select registers, which select what other registers do when they are read or written. The 1701h is such a register and it selects which table position is affected by the other registers.

Format:

This column defines what a register contains bit by bit. A row of 16 symbols shows what each of the 16 bits of the register contain MSB first and LSB last. A BCD formatted floating point register is shown as follows: Aaaabbbbccccdddd,eeee000000vspppp Aaaa, bbbb, cccc, dddd, eeee are each four bits of a BCD digit as it would be seen on a display. 000000 are 6 unused bits that report as 0 when read and must be 0 when written. V is an overflow bit that indicates that the number in the register is too big to display when it is a 1. 0 indicates a valid register value. S is the sign bit and is 1 when the value in the register is negative. 0 indicates a positive number. Pppp is the position of the decimal point within the BCD digits. Most registers are not as complex as a floating point register. Also, an alternate floating point format is supported and selected by writing a 1 to ghe 00ffh or (40256d) register. This selects an IEEE floating point format as follows.: Seeeeeeeemmmmmmm,mmmmmmmmmmmmmmmm

The exact format of the IEEE floating point number can be found in many places but S is the sign bit, E is the exponent bits, and M are the mantissa bits.

22

Table 3.4 RS-485 MODBUS Register Definitions Address: Function: Format: 0000 setup/run select 000000000000000s 0 run mode 1 setup mode 00ff select float format 00000000000000ff 00 bcd fpn 01 IEEE fpn 0100,0101 angle aaaabbbbccccdddd,eeee000000vspppp 0102 turns count Tttttttttttttttt 0103,0104 linear position aaaabbbbccccdddd,eeee000000vspppp 0105,0106 non-linear position aaaabbbbccccdddd,eeee000000vspppp 0107 tap, neutral tttttttt0000nnnn 0200 draghand reset 00000000000000hl set bit to reset draghand control 0201,0202 peak draghand aaaabbbbccccdddd,eeee000000vspppp 0203 peak draghand tttttttt0000nnnn tap,neutral 0204,0205 valley draghand aaaabbbbccccdddd,eeee000000vspppp 0206 valley draghand tttttttt0000nnnn tap,neutral 0300 internal relay 00000000000000hl states 0400 analog value 0000aaaaaaaaaaaa 1000 operating mode 00000000000mmmmm 1001,1002 counts per turn aaaabbbbccccdddd,eeee000000vspppp 1003 left digits 0000000000000lll 1004,1005 analog low limit aaaabbbbccccdddd,eeee000000vspppp 1006,1007 analog high limit aaaabbbbccccdddd,eeee000000vspppp 1100 number of taps 000000000nnnnnnn 1101,1102 degrees per aaaabbbbccccdddd,eeee000000vspppp segment 1103 number of neutrals 000000000000nnnn 1104 neutral start Ssssssssssssssss segment 1200 relay enable 000000000000000r 1201,1202 relay low limit aaaabbbbccccdddd,eeee000000vspppp 1203,1204 relay high limit aaaabbbbccccdddd.eeee000000vspppp 1205 relay low tap Ssssssssssssssss 1206 relay high tap Ssssssssssssssss 1300,1301 preset position aaaabbbbccccdddd,eeee000000vspppp 1302 preset tap ssssssssssssssss 1303 load/clear preset 0000000000000ccc control 000 no operation 001 clear offset 010 load preset 1400 display blank 000000000000000b
23

Address: 1401 1500 1600 1601 1602 1603 1604 1605 1700

Function: menu mode bcd mode RS-232 mode baud word length parity stop bits address table add/del/edit control

1701 1702,1703 1704,1705 1706 0000

table position table x table y table size setup/run select

00ff

select float format

0100,0101 0102 0103,0104 0105,0106 0107 0200 0201,0202 0203 0204,0205 0206 0300 0400 1000 1001,1002 1003 1004,1005 1006,1007 1100

angle turns count linear position non-linear position tap, neutral draghand reset control peak draghand peak draghand tap,neutral valley draghand valley draghand tap,neutral internal relay states analog value operating mode counts per turn left digits analog low limit analog high limit number of taps

Format: 000000000000000m 0000000000000bbb 0000000000000rrr 000000000000bbbb 000000000000000w 00000000000000pp 000000000000000s 00000000aaaaaaaa 0000000000000ccc 000 no operation 001 clear table 010 add to table 011 load table position 100 delete table position 00000000tttttttt aaaabbbbccccdddd,eeee000000vspppp aaaabbbbccccdddd,eeee000000vspppp 000000000sssssss 000000000000000s 0 run mode 1 setup mode 00000000000000ff 00 bcd 01 fpn aaaabbbbccccdddd,eeee000000vspppp Tttttttttttttttt aaaabbbbccccdddd,eeee000000vspppp aaaabbbbccccdddd,eeee000000vspppp tttttttt0000nnnn 00000000000000hl set bit to reset draghand aaaabbbbccccdddd,eeee000000vspppp tttttttt0000nnnn aaaabbbbccccdddd,eeee000000vspppp tttttttt0000nnnn 00000000000000hl 0000aaaaaaaaaaaa 00000000000mmmmm aaaabbbbccccdddd,eeee000000vspppp 0000000000000lll aaaabbbbccccdddd,eeee000000vspppp aaaabbbbccccdddd,eeee000000vspppp 000000000nnnnnnn
24

Address: 1101,1102 1103 1104 1200 1201,1202 1203,1204 1205 1206 1300,1301 1302 1303

Function: degrees per segment number of neutrals neutral start segment relay enable relay low limit relay high limit relay low tap relay high tap preset position preset tap load/clear preset control

Format: aaaabbbbccccdddd,eeee000000vspppp 000000000000nnnn Ssssssssssssssss 000000000000000r aaaabbbbccccdddd,eeee000000vspppp aaaabbbbccccdddd.eeee000000vspppp Ssssssssssssssss Ssssssssssssssss aaaabbbbccccdddd,eeee000000vspppp ssssssssssssssss 0000000000000ccc 000 no operation 001 clear offset 010 load preset 000000000000000b 000000000000000m 0000000000000bbb 0000000000000rrr 000000000000bbbb 000000000000000w 00000000000000pp 000000000000000s 00000000aaaaaaaa 0000000000000ccc 000 no operation 001 clear table 010 add to table 011 load table position 100 delete table position 00000000tttttttt aaaabbbbccccdddd,eeee000000vspppp aaaabbbbccccdddd,eeee000000vspppp 000000000sssssss

1400 1401 1500 1600 1601 1602 1603 1604 1605 1700

display blank menu mode bcd mode RS-232 mode baud word length parity stop bits address table add/del/edit control

1701 1702,1703 1704,1705 1706

table position table x table y table size

25

3.5 Parallel BCD/BIN Option -PB

The Parallel BCD/BIN option on the Model 1250 can be used to communicate position values to a parallel digital input device. All parallel lines are TTL and CMOS compatible. Outputs are open collector type with 10K-ohm internal pull-up resistors to +5VDC, capable of pulling a 1K- ohm resistor to a TTL low state. All outputs are high-true and referenced to signal ground. The maximum switching capability is 5VDC, 100mA.

Table 3.5 Wiring: Digital Connector Pin-Out DB-25 1250 Multiplexed Parallel BCD Pin# Pin# BCD Function I/O Function (I/O) 1 1 Chassis Ground Chassis Ground 14 2 Digit 0, Bit 0 (O) 2 3 Digit 0, Bit 1 (O) 15 4 Digit 0, Bit 2 (O) 3 5 Digit 0, Bit 3 (O) 16 6 Sign (O) Digit 1, Bit 0 (O) 4 7 Digit 1, Bit 1 (O) 17 8 Data Bit 3 (O) Digit 1, Bit 2 (O) 5 9 Digit 1, Bit 3 (O) 18 10 Data Bit 2 (O) Digit 2, Bit 0 (O) 6 11 /Digit 3 Select (I) Digit 2, Bit 1 (O) 19 12 Data Bit 1 (O) Digit 2, Bit 2 (O) 7 13 Signal Ground Signal Ground 20 14 Data Bit 0 (O) Digit 2, Bit 3 (O) 8 15 /Digit 3 Select (I) Digit 3, Bit 0 (O) 21 16 /Data Invalid (O) Digit 3, Bit 1 (O) 9 17 /Select & Hold (I) Data Valid (O) 22 18 /Digit 4 Select (I) Digit 3, Bit 2 (O) 10 19 /Digit 1 Select (I) Digit 3, Bit 3 (O) 23 20 /Digit 2 Select (I) Sign (O)

Parallel BIN Function I/O

Chassis Gnd. Data Bit 0 (O) Data Bit 1 (O) Data Bit 2 (O) Data Bit 3 (O) Data Bit 4 (O) Data Bit 5 (O) Data Bit 6 (O) Data Bit 7 (O) Data Bit 8 (O) Data Bit 9 (O) Data Bit 10 (O) Signal Ground Data Bit 11 (O) Data Bit 12 (O) Data Bit 13 (O) Data Valid (O) Data Bit 14 (O) Data Bit 15 (O) /Sign Data Bit 16 (O)

RS-232 Function
Chassis Gnd. Transmit (O) Receive (I) RTS (O) CTS (I)

RS-485 Function
Chassis Gnd. Data A(I/O) Data B(I/O) Not Used Not Used

Signal Gnd.

Signal Gnd.

/ Strobe

26

3.5.1 Programming the Parallel BCD/BIN Output

The 1250 can be programmed for two modes of Parallel Binary Coded Decimal and three modes of Parallel Binary. Refer to Figure 3.1 for Parallel BCD timing. Use the OP 52, BCd, BCD command to select a parallel BCD/BIN mode. Parallel BCD High Mode: In this mode the 1250 will provide a 4 digit BCD (16 bits, 4 bits per digit, plus a sign bit) representation of the displayed value. In the scaled modes, this value will correspond exactly to the four highest digits on the display. The right-most digit will not be represented in BCD. No indication of decimal point will be provided. To select this mode use the menu command OP 52, BCd to choose mode 2. Parallel BCD Low Mode: In this mode the 1250 will provide a 4 digit BCD (16 bits, 4 bits per digit, plus a sign bit) representation of the displayed value. In the scaled modes, this value will correspond exactly to the four lowest digits on the display. The left-most digit will not be represented in BCD. No indication of decimal point will be provided. To select this mode use the menu command OP 52, BCd to choose mode 3. Parallel Binary 2s Complement Mode: In this mode the 1250 will provide a 17 bit (16 bit magnitude plus sign bit) binary 2s complement representation of the complete displayed value. (See Table 3.6 for an example) No indication of decimal point will be provided. To select this mode use the menu command OP 52, BCd to choose mode 4. Parallel Binary Sign Plus Magnitude Mode: In this mode the 1250 will provide a 17 bit (16 bit magnitude plus sign bit) binary sign plus magnitude representation of the complete displayed value. (See Table 3.6 for an example) No indication of decimal point will be provided. To select this mode use the menu command OP 52, BCd to choose mode 5. Parallel Offset Binary Mode: In this mode the 1250 will provide a 17 bit (16 bit magnitude plus sign bit) offset binary representation of the complete displayed value. (See Table 3.6 for an example) No indication of decimal point will be provided. To select this mode use the menu command OP 52, BCd to choose mode 6.

Notes:
In segmented modes either Parallel BCD High or Low mode may be used, the result is the same. Since only three digits (max.) are used, all digits will be represented. Multiple tap values (i.e. 0-1, 0-2, 17-2) will be represented as the same value on the BCD/BIN output.

The 1250 will update the Parallel BCD/BIN output at least every 100 milliseconds but not more often than every 60 milliseconds. The DATA VALID line will be high when data is stable and may be safely read. The DATA VALID line will go low to indicate that the data is being updated. The DATA VALID line will return high after data has been updated and is stable.

27

Figure 3.2 Parallel BCD Timing

Table 3.6 Parallel Binary Examples

Example of Binary 2s Compliment

+2 +1 0 -1 -2 +2 +1 0 -1 -2 +65535 +1 0 -1 -65535 17 Binary Bits: 00000000000000010 00000000000000001 00000000000000000 11111111111111111 11111111111111110 00000000000000010 00000000000000001 00000000000000000 10000000000000001 10000000000000010

Example of Binary Magnitude Plus Sign

Example of Offset Binary

11111111111111111 10000000000000001 10000000000000000 01111111111111111 00000000000000000

28

3.6 Multiplexed BCD Option -B

The Multiplexed BCD option on the Model 1250 can be used to transmit position values to a remote device. All inputs and outputs are TTL and CMOS compatible. Outputs are open collector type with 10K-ohm internal pull-up resistors to +5VDC, capable of pulling a 1K- ohm resistor to a TTL low state. All outputs are high-true and referenced to signal ground. All inputs have 10K-ohm internal pull-up resistors to +5VDC. Since the BCD data is multiplexed, only one display digit at a time is available on the four BCD output lines (BCD1, BCD2, BCD3, and BCD4). Refer to Figure 3.2 for a wiring diagram showing multiple 1250 monitors with Multiplexed BCD on the same BCD buss. Refer to Table 3.5 for pin-out of the digital connector used for the BCD interface. Refer to Figure 3.3 for Multiplexed BCD timing. Refer to Table 3.7 for a description of the MPX BCD signals. To select this mode use the menu command OP 52, BCd to choose mode 1. The BCD value sent will correspond exactly to the displayed value when the unit is in a scaled mode. There will be no indication of decimal position sent. In segmented modes, the 1250 will send a three-digit BCD representation of the displayed value. Multiple tap values (i.e. 0-1, 0-2, 17-2) will be represented as the same value. The three digits will be sent as digit 0, digit 1, and digit 2. All others, if selected, will send FF. The timing between the /SELECT&HOLD, /DIGIT SELECT, and /DATA INVALID lines is somewhat critical as shown in the timing diagram (Figure 3.3). In situations with multiple 1250s on the same MPX BCD buss, the /SELECT&HOLD line has a dual function. It is used to select which unit is active, and it holds the data for a particular reading. To select a digit to be transmitted, the /SELECT&HOLD line is first brought LOW. The /DATA INVALID line will go LOW after approximately 200 nS (Tsdi) indicating that the DATA is INVALID while the 1250 is updating its measurement. The /DATA INVALID line will remain LOW for a maximum of 35 mS (Tacc). When the /DATA INVALID line goes HIGH, any one of the /DIGIT n SELECT lines can be brought LOW to select a particular digit to be transmitted on the BCD output. Note that you should design your system such that it scans the /DATA INVALID line and then brings the / DIGIT n SELECT lines low as soon as the /DATA INVALID line goes HIGH. Note that whenever the /SELECT&HOLD or any of the / DIGIT n SELECT lines change state, the /DATA INVALID line will go LOW after approximately 200 nS (Tdsdi) for a maximum of 35 mS (Tacc). Data access time can be saved if the /SELECT&HOLD line and / DIGIT n SELECT lines change state at exactly the same time. After reading digits you must bring the /SELECT&HOLD line high for a minimum of 35 mS. The /DATA INVALID line will go LOW (after Tsdi) for a maximum of 35 mS. To minimize TuH, the system should scan the /DATA INVALID line until it goes HIGH. Then immediately bring the /SELECT&HOLD line LOW.

29

Figure 3.3 Multiple 1250s on Multiplexed BCD Buss

Figure 3.4 Multiplexed BCD Timing

30

3.7 Input Isolation Option -I

The 1250 may be ordered with isolated input terminals. In cases where there is a compromise of the system isolation to earth ground, this option will prevent AC voltage from becoming impressed upon the analog output signal. (See Note at the end of section 3.1) This option consists of two small signal isolation transformers installed in the signal input circuitry. Performance and reliability are not affected when this option is installed.

4.0 Field Calibration and Test Calibration: The Model 1250 should not require field calibration. However, there
are provisions in the menu to facilitate Signal Input Calibration and Analog Output Calibration. Signal Input Calibration cannot be performed in the field; it is strictly an infactory function. The analog output may be adjusted in the field. A calibrated multi-meter should be used to measure the output signal during calibration. To enable analog calibration, select the OP 30, CAL menu command and choose the On mode. If you are using the RS-232 serial port, use the ANACAL command. The analog output may be forced to LOW, MID, and HIGH output signal states. If menu commands are being used, select the OP 31, L CAL command to force the analog output to LOW scale output. If you are using the RS-232 serial port, press the space bar on the computer terminal. This toggles the output between LOW, MID, and HIGH outputs. The display on the 1250 should read LO. The analog output low scale may now be adjusted by turning the ZERO pot, accessible through the slot in the left side of the case (see Figure 4.1), until the output signal is reading properly on the multi-meter. If menu commands are being used, select the OP 32, H CAL command to force the analog output to HIGH scale output. If you are using the RS-232 serial port, press the space bar on the computer terminal. The display on the 1250 should read HI. The analog output high scale may now be adjusted by turning the SPAN pot (see Figure 4.1) until the output signal is reading properly on the multi-meter. Repeat analog LOW and HIGH calibration steps several times to assure proper output signal calibration of both. Some interaction may occur between the ZERO and SPAN adjustments. If menu commands are being used, select the OP 33, D CAL command to force the analog output to HIGH scale output. If you are using the RS-232 serial port, press the space bar on the computer terminal. The display on the 1250 should read --. The analog output should read a mid-scale signal on the multi-meter. There is no adjustment for this mid-scale output.

31

Figure 4.1 Analog Output Adjustment Pots

Self-Diagnostic Tests: The Model 1250 regularly performs a number of self-check

diagnostic tests and generates error codes in the form FA n and ERR n if it detects an internal fault. The n number indicates the type of failure detected. See Section 5.0 for a full list of error codes and their explanation.

Power Fail: The 1250 is designed to shut its microprocessor off when it detects the
line voltage falling below a fixed threshold, typically 85 to 105 / 170 to 210 VAC. This feature enables the microprocessor to properly store its data before the power is lost completely. The 1250 will automatically re-start itself when the line voltage rises above the Power Fail Threshold voltage. The software revision number can be displayed by pressing the SELECT/ENTER key while turning on the power to the 1250. The 1250 has the capability to delete all user-programmed values and restore all factory default program values. This cold boot is accomplished by pressing the MENU key while turning on the power to the 1250. There is no way to undo the effects of a cold boot. The LED display can be tested. Use the OP 40, LED t, LEDTEST command to turn on all display LEDs. Press the ENTER key to stop the test. The RS-232 port can be tested. Use the OP 41, RS t menu command to enter the RS-232 Echo Test mode. With a computer terminal connected to the serial port, type in some characters. The 1250 should receive these characters and re-transmit them back to the terminal. The characters typed should appear on the terminal display. Press the ENTER key to stop the test. The High / Low relays can be tested. Use the OP 43, RLY t, RLYTEST command to turn on one of the relays. The UP and DOWN keys will cause the 1250 to toggle between the High and Low relay. If you are using the RS-232 serial port, press the space bar on the computer terminal to toggle between the High and Low relay.

32

5.0 Error Codes

Table 5.1 Error Codes

DISPLAY FA 2 FA 3 FA 20 ERR 5 ERR 6

DESCRIPTION
Watchdog Re-start (Processor Crash) Memory Error at start-up (User programming is erased, factory program defaults are re-loaded) Input Calibration Error (Input signal differential too large) Analog minimum position cannot be displayed with the number of left digits set. (Increase number of left digits in OP 4) Analog maximum position cannot be displayed with the number of left digits set. (Increase number of left digits in OP 4) OR greater than 65,535 turns required to span Analog Min. to Analog Max. (Increase counts per turn (OP 3) or reduce analog output span.) Low Relay limit position cannot be displayed with the number of left digits set. (Increase number of left digits in OP 4) High Relay limit position cannot be displayed with the number of left digits set. (Increase number of left digits in OP 4) OR limit not useable, greater than 65,535 turns required to span between LO & HI relay limits (Increase counts per turn (OP 3) or reduce span between relay limits) Preset position cannot be displayed with the number of left digits set. (Increase number of left digits in OP 4) OR greater than 65,535 turns required to reach Analog Min. or Analog Max. from present position (increase counts per turn (OP 3) or reduce analog output span.) Analog output calibration mode not enabled (Change OP 30 to On) Non-Linear Table duplicate data point entered Non-Linear Table emptied Non-Linear Table full (100 data point pairs max.) Display over-range (Increase number of left digits in OP 4)

ERR 7 ERR 8

ERR 17

ERR 30 TAb d TAb E TAb F Flashing 9s

33

6.0 Specifications
(All values are typical, unless otherwise specified)
ENCLOSURE: MATERIAL SIZE BEZEL MOUNTING POWER INPUT: CONNECTOR VOLTAGE OPTIONAL FREQUENCY POWER CONSUMPTION FUSE ISOLATION TEMPERATURE RANGE OPERATING DISPLAY RECTANGULAR PANEL MOUNTED METER PLASTIC 89mm W X 41.3mm H X 178mm D 112mm W X 62mm h X 17.5mm D INTEGRAL SNAP-IN TABS

SCREW TERMINALS L1, L2, GND 115 VAC +/- 10% 230 VAC +/- 10% 47 TO 63 Hz 8 VA MAX INTERNAL (1/4 AMP) TRANSFORMER (1000 VAC)

0 TO 55 DEG. C 5 DIGIT, 7 SEGMENT LED WITH SIGN 0.56 INCH HEIGHT FOUR STATUS INDICATOR LEDS 23 FEET 10 TIMES PER SECOND 0.0000 TO 99999. SCALABLE TO OTHER UNITS +/- 10 ARC MINUTES W/ TYPICAL SYNCHRO 6 ARC MINUTES +/- 0.2 ARC MINUTES PER DEG. C WITH TYPICAL SYNCHRO

VIEWING DISTANCE UPDATE RATE DISPLAY RANGE ACCURACY (25 DEG. C) RESOLUTION TEMPERATURE DRIFT

ELECTRICAL INPUTS SIGNAL INPUT PROGRAM DISABLE ELECTRICAL OUTOUTS OPTIONAL HI/LO RELAYS

0 TO 90 VAC, INPUT ISOLATION OPTIONAL CONNECT TERMINAL #3 TO #4

TOTAL ISOLATION

2 ea. FORM 1A N.O. 3A @ 250 VAC (RESISTIVE) 1/10 HP @250VAC 3A @30 VDC (RESISTIVE) 1000 VAC

ANALOG OUTPUT RESOLUTION NON-LINEARITY

12 BITS (+/- 0.025%) +/-0.1% OF FULL SCALE

34

Model 1250 Installation & Programming Manual

35