Electric Roller Garage Door Installation Instructions

Note: Due to ongoing development some of the information and procedures may not exactly correlate to the product received. If in doubt, please ask your supplier.

ALWaYS CHeCK On dELiVERY THAT THE ORdER dETAiLS ARE CORRECT And THE dOOR iS UndAMAGEd BeFOre reMOViNg aNY eXiSTiNg dOOrS.

Sequence of Installation & Contents

1. 2. 3. 4. Pre-installation and component check Installation options and criteria for compliance with LPS 1175 Prepare the opening Prepare the guide rails

5.  Fit end plates, guides & axle (& optional fascia) 6. Fit emergency overrides

7. Curtain adjustment (reducing height/making repairs) 8. Install the curtain in the guides, attach to axle & fit stops

9. Curtain locking & setting motor limit switches 10. Commissioning

11. Maintenance, repairing and dismantling instructions

1.  Pre-INSTaLLaTiON aNd COMpONeNT CHeCK:

Check: i) delivery note
Headroom

Heights
Order Height = Guide Height Total Height = Guide Height + End Plate Headroom/End Plate up to 2.5m Guide Height = 300mm up to 3.5m Guide Height = 350mm Drive Through Height = Guide Height less 55mm
Drive Through Height

ii) order sheet iii) door dimensions/colour iv) opening dimensions \clearances v) components vi) Check for any damage to the guide rails or the outside roll of the curtain
Total Height

Ground Height

Drive Through Width

Widths
Order Width = Over Guide Width Drive Through Width = Over Guide Width less 150mm for 75mm guides Drive Through Width = Over Guide Width less 180mm for 90mm guides Curtain Width = Over Guide Width less 90mm Axle Width = Over Guide Width less 90mm (without spring) = Over Guide Width less 73mm (with spring)

Over Guide Width

Do not proceed further with the installation unless you are sure that the door is the correct size, and all components are present.

April 2013

Issue 5 MK541B0

ELECTRIC ROLLER GARAGE DOOR COMPONENTS

1a OPTIONAL 90 DEGREE FASCIA 1b OPTIONAL 45 DEGREE LID 2 3 MOTOR (fitted into axle) 102mm ROUND AXLE 10 No.over 3.5m) 5 6 DUMMY END or SPRING 6 x No. 8 x 38 PAN HEAD SCREWS * (for securing octagonal fixing plates in mounting bracket, see component 7) pin - see component 29) 8  MOTOR OCTAGONAL FIXING PLATE (bolted to motor) 9  ATTACHMENT/LOCKING ARM (1 No. L/H 1 No. R/H complete with locking bolt and lock nut, 1 - 3 No. intermediate) 10 R/H END PLATE 11 L/H END PLATE 12  GUIDE ROLLER (fitted to end plates with star clinch lock washer) 13  MOUNTING BRACKET (fitted to end plates) 14 GUIDE RAILS 15 BRUSH INSERT (fitted to guides) 16 CURTAIN 17 TOP SLAT (fitted to door curtain) 18 POLYESTER WEBBING STRIP (fitted to curtain) 19 8 x 1/2 FLANGE HEAD SELF TAPPING SCREW (securing webbing to curtain) 20 BOTTOM SLAT (fitted to curtain) 21 RUBBER SEAL (fitted to bottom slat) 22  RIGID OVERRIDE EYE (inc. allan cap screw & washer) or DROP EYE JOINT (if 350mm end plates are required) * 23 CRANK HANDLE 24 STOP BLOCKS * (for fitting to bottom slat) 25  2 No. M6 NUTS (inserted in bottom slat for securing stop blocks) 26  2 No. M6 X 30 BOLTS * (for fixing stop blocks) 27  7 No. 4.8mm x 9.3mm x 12mm POP RIVETS * (for securing axle collars) 27b 3 No. 8 x 1/2 FLANGE HEAD SELF TAPPING SCREWS * (for securing webbing strips to curtain) 28 CRANK HANDLE CLIP * 29  1 x 60mm SPLIT PIN (to secure the octagonal fixing plate to the dummy end/ spring shaft) 30  3 x CABLE TIES * (for securing motor cable to end plate) * Supplied in accessory pack. Recommended Fixings (not supplied) 12 x 1 Self Tapping Screws for Steel 12 x 2 12 Countersunk Screws for Masonry and Wood 22 25 24 28 30 21 26 29 23 20 6 27 11 22 8 4 1b 17 16 15 18 19 14 2 1a 9 3 7 5 13 10 12

4  LOCKING COLLARS (fitted to axle 6 No. up to 2.5m, 8 No. up to 3.5m

7  DUMMY END OCTAGONAL FIXING PLATE (secured to shaft by split

PACKAGING METHOD:
1. Axle, guides, crank handles, facias (if the door is 3.5m wide or greater) and if applicable the external override kit will be wrapped together in one bubble wrapped parcel and strapped together. 2. The curtain and aluminium facias (if the door is less than 3.5m wide) will be packed together. 3. A separate accessories box is packed with the installation and end user instructions, the two end plates, the attachment /locking arms, the accessory pack and a box containing the electrical items.

2. INSTALLATION CRITERIA FOR COMPLIANCE WITH LPS 1175: ISSUE 7 Internal installation only
The garage door must be installed internally. If all of the end plate is not fitted above the openng then a 90 facia must be fitted to the door.

You must use all three fixing holes

90mm

Face fit
If the guide rails are face fitted they must not protrude into the opening and they must be 90mm.

Reveal fit

If the guide rails are reveal fitted they must be 90mm guide rails

Minimum number of fixings per end plate

All three fixing holes in each end plate must be used

Minimum required fasteners

90mm

Brick / Blockwork No. 12x2" screw with suitable plastic plug Timber frame No. 12x2" screw Steel fixing (any of the following) a. 5 x 25mmTec screws b. No. 10x1" Pozi Pan head screws c. M8 x10mm hex head or dome head bolts tapped in to the steel work (minimum 5mm thick steel) d. M8 bolts and nuts All fixing heads must be spoiled for compliance with LPS 1175. All switches, key switches and remote control equipment must be installed on the inside of the garage for compliance with LPS 1175 The label supplied, stating the manufacturer, the product, the security rating and the certificate number must be attached to the door. Please note: The validity of the LPCB certification is contingent

complete with steel reinforcement plates to protect the base of the guide rails.

Height of guide rails less than or equal to 1000mm 1001mm to 1500mm 1501mm to 2500mm 2501mm to 3500mm 3500mm +

Minimum no. of fixings required 3 4 5 6 7

Minimum number of fixings per guide rail Proximity of holes to the end of the guide rails
The first and last holes at the ends of the guide rails must be drilled 120mm from the ends of the guide rails.

ALTERNATIVE INSTALLATION OPTIONS (not compliant with LPS 1175) External installation
The door can be installed externally if compliance with LPS 1175 is not required. Please note the remote control receiver unit and the bottom slat safety edge transmitter must be installed internally and not exposed to the elements

Combination of face and reveal fit

In this situation one guide rail is reveal fitted and the other guide rail is face fitted.

Face fit Undersize face fit

75mm
90mm

In this situation the guide rails are face fitted but they will protrude into the opening. This installation will not be compliant with LPS 1175.

75mm guide rails can be used if compliance with LPS 1175 is not required.

Reveal fit
75mm

75mm

90mm

If compliance with LPS 1175 is not required 75mm guide rails can be fitted within the reveal.

75mm

90mm

3. Prepare THe OpeNiNg:

Check: i)  structure is sound/even & can carry the weight of the door (curtain weight is approximately 5kg/m2 and allow an extra 15kg for the guides, end plates and axle assembly). ii)  no obstacles in fitting footprint e.g. no sharp objects, pipes, cables, bumps etc. sticking out from the pillars, lintel or header to twist the guides, distort the fascia or catch on the curtain iii) floor is flat/level If necessary install a sub-frame to ensure secure, flush and level fixing. (Recommended minimum 70 X 70 PAR)

High winds and high temperatures can cause increased deection of the door. It is the installer's responsibility to ensure that the door is packed off the wall sufciently to allow for door movement during these extreme weather conditions. 4. Prepare THe Guide RaiLS:
Please note: The validity of the LPCB certification is contingent upon the roller garage door being installed in accordance with the requirements of LPS 1175 (see section 2 for further details). If the guides require cutting down refer to the information at the start of Section 1 and also section 6 for reducing the curtain height. If face fixing where possible set the guide height at least 55mm above the structural opening height to maximise drive through height. i) position guides ii)  drill guide fixing holes 7mm pilot hole 13mm outer hole (min 4) avoid mortar joints and edges of bricks etc.

REVEAL FIX
75mm

FACE FIX
7mm
75mm

7mm

13mm

INTERNAL SIDE

INTERNAL SIDE
13mm

LPS 1175 compliant doors REVEAL DRILL

Doors which are compliant with LPS 1175 will be supplied with a bottom slat anchor system prefitted to the bottom slat and guide rails. Once the guide rails have been fastened in place the bottom slat anchor guide insert must be fastened to the floor as shown below.

Guide/Door Height

Bottom Slat Hang Down 55mm

FACE DRILL

GUIDE RAIL

Drive Through Height

GUIDE INSERT FIXED TO GUIDE

90mm

N.B. 90mm guides are handed

N.B. When fitting doors with 300mm end plates and the guide height is more than 2300mm it is important that you check that the lintel does not bow inwards or have any projections that may catch on the curtain. If in doubt pack the guides and end plates out by at least 10mm. i)  slot end plates into guides (and fix optional fascia if supplied) see drawing A

FIXED TO FLOOR WITH MINIMUM OF 1 1/2 INCH No.12

5.  FiT eNd pLaTeS, aXLe aSSeMBLY, guideS (& OpTiONaL FaSCia):

iv)  drill fixing holes (minimum of 4 in guides and 2 in each end plate if not LPS 1175 compliant) v)  fix guides/end plates with minimum No. 12 x 212 countersunk screws (and plugs) to masonry/timber or 12 x 1 self tapping screws to steel. Fix fascia every metre with minimum 12 x 1 screws. Penny washers must be used to spread fixing load on fascia. If there is nothing to fix to, 50 x 20 box section should be ordered to reinforce the fascia and prevent deflection which may damage the curtain. Drill and pop rivet from inside the fascia ensuring that the rivet leaves a smooth surface. vi) ease open top of guides see drawing C

Drawing A

The dummy end octagonal fixing plate is supplied in the accessory box. The plate must be fitted to the appropriate end plate (not the motor side) before installation of the axle.

Drawing C
 If using 90mm guides make sure the back face of the end plate is in line with the back of the guide. 3 rivets should be used to fasten the fascia to each end plate. Doors compliant with LPS1175 will be supplied with penny washers which the rivets must be fastened through.

ii)  position guides, end plates (and optional fascia) against/in opening iii) hold or prop securely in position Before proceeding any further check: a)  back faces of guides and end plates are flush and untwisted see drawing B b)  that the distance between the outside edges of the guides is 90mm more than the curtain width c) ensure that the distance between the outer edges of the end plates is equal the stated overall width of the door. to

Drawing B

vii) The dummy end octagonal fixing plate is supplied in the accessory box. The plate must be fitted to the appropriate end plate (not the motor side) before installation of the axle.
Dummy end octagonal fixing plate must be this way up

N.B. In the event that the screw does not hold, drill a new pilot hole through the mounting bracket and octagonal fixing plate and try again. For safety reasons it is essential that the fixing plate is secured with three fixings. ix)  secure motor POWER LEAD with CABLE TIES so that it is tight against THE end plate see drawing E

Offer up the axle assembly to the end plates inserting the octagonal plate attached to the motor into the end plate mounting bracket and the dummy end/spring shaft into the U cup on the dummy end octagonal fixing plate. Secure the shaft using the 60mm split pin provided. Make sure the motor and override hole are correctly orientated and the limit switches are accessible from below - see motor drawings 1 to 3 Section 6. viii)  secure axle by inserting the No. 8 x 38 pan head screws supplied into the holes in the mounting brackets (give the axle a tug to make sure it is securely retained) see bubble detail drawing A Lock dummy end shaft securely in place, hard up against the dummy end, with clip provided so as to prevent the axle from moving from its correct position. Check: a) guides are vertical / parallel / same height and axle is level see drawing D

Drawing E

Alternatively you may drill a hole in the end plate to pass the cable through in order to keep it clear of the locking bolt. N.B. This may not be possible with tight reveal fixes.  You must ensure that you allow for a drip loop in the motor cable to prevent water from running down the cable and into the motor. Spare cable ties can be attached to the motor cable to act as drip loop to prevent water entering the motor. If an anti-fall back spring has been supplied fitted in the axle you must now tension the spring as follows: 1) Connect the motor to either a test lead or the remote control. 2) Remove and retain the limit cover cap from the motor. Fully press in the limit switches on the motor. Using either the test lead or remote control rotate the axle in the close direction (see drawing G and label on axle). 3) The number of turns required will be clearly stated on a label.

 b) collars are the correct way around see drawing F

Axle assembly must be level

Drawing D

Drawing G

Drawing F

4) When complete the axle will be fully tensioned and will be ready for installation and attachment of the curtain in the fully closed position. 5) Replace the limit cover cap.

6. FiTTiNg EMergeNCY OVerrideS: 1 2

Left Hand viewed from centre of door POSSibLE OVERRidE ExiT OpTiOnS N.B. We recommend override exits 1 or 2 shown above as option 3 will be more difficult to operate Right Hand viewed from centre of door

a)

Standard Manual Override

Standard Manual Override

If this door has end plates that are not fitted above the opening and it is compliant with LPS1175 then a plastic tube must be fitted over the rigid eye before it is inserted into the motor and secured in place. i)  insert override eye through hole in motor adjacent to limit adjusters ii)  insert and tighten the holding screw and washer from above iii) hook crank handle to eye iv)  secure clear of shutter with crank handle clip

B) Optional external low level override

Detailed installation instructions are supplied in the low level override kit. The external low level override is not compliant with LPS 1175, a battery backup must be ordered when required.

7. CurTaiN adJuSTMeNT (reduCiNg HeigHT/MaKiNg repairS)

The curtain needs to be the correct height for the door to lock properly (if too tall remove slat(s) - If too short notify supplier). The optimum curtain height finishes midway up the end plate to ensure the locking mechanism engages. Check you have the correct number of slats in the curtain for the guide height (particularly if you have shortened the guide height) and adjust the curtain accordingly. The number of slats shown is the number of foam filled slats only. The curtain height shown includes the bottom slat and the extruded top slat. i) Roll out the curtain on a flat and protected surface, such as bubble wrap and/or cardboard packaging in which the curtain was delivered. ii) Unscrew webbing from every slat which needs to be removed or replaced, gently lifting the webbing away from the surface of the slat.

REMOVE SCREW LIFT WEBBING REMOVE SCREW

SLATS CURTAIN HEIGHT

END PLATE

CURTAIN SLATS HEIGHT

END PLATE

21 1769 22 1847 23 1926 24 2004 25 2083 26 2161 27 2240

SLATS CURTAIN HEIGHT

300 300 300 300 300 300 300

END PLATE

28 2318 29 2397 30 2475 31 2554 32 2632 33 2711 34 2789

CURTAIN SLATS HEIGHT

300 300 300 300 300 350 350

END PLATE

iii) Slide out damaged slats and replace with new slats. Press down webbing and screw to the new slat.

SLIDE OUT DAMAGED SLATS

35 2686 36 2946 37 3025 38 3103 39 3182 40 3260

350 350 350 350 350 350

41 3339 42 3417 43 3496 44 3574 45 3653 46 3731

350 350 350 350 350 350

SLIDE BACK NEW SLATS

PRESS DOWN WEBBING RE-SCREW 8 x 1/2 FLANGE HEAD SELFTAPPING SCREW

iv)  If the number of slats has been reduced, trim the webbing accordingly and carefully melt the cut ends to prevent fraying.

Curtain height = Curtain slats + Extruded top slat + Bottom slat

8. INSTaLL THe CurTaiN iN THe GuideS, aTTaCH TO aXLe & FiT STOpS
i) Check that there are at least 3 pairs of collars on the axle and that they are facing the correct direction see drawing D. v) position unattached end of locking/attachment arm so that the fixing bolt line up with locating holes in the two collars (rotate axle with override if necessary) and slide collars together making sure pre-positioned collar is tight against rivet see drawings B & C

Drawing B Drawing D

(view from outside) (view from outside)

The outside collars must be right at the ends of the axle and the third pair in the middle. If 4 or more pairs are fitted then two of the additional pairs need to be fitted approx. 700mm in from the outside pair. (N.B. the outside collars are held in place by the motor collar at one end and the dummy end at the other. Intermediate pairs will have one collar pre-positioned at the factory with a securing rivet already in place). Before loading the curtain into the guide rails ensure that the locking blocks are located at the top of the end plate.

Drawing C

(view from outside)

vi)  fix loose collars in position by placing a 4.8mm x 9.3mm x 12mm pop rivets tight up against the outside edge of the collar in the rounded cut-out in the axle. There is no need to drill a hole see drawing D N.B. Make sure rivets are secure

Locking Block
Close

Drawing D
Open

After a door has been installed, during normal operation, the door will settle causing the fully open and fully closed positions to move slightly from the original positions.
Remove attachment arms, wrap bubble wrap around the axle to protect the curtain and continue with remaining instructions. ii) Lift coiled curtain up level with axle and feed bottom of curtain into guide iii) Slowly unroll curtain and gently lower onto a tool box or block N.B. Do not allow the curtain to free fall over the axle as this will result in damage to the curtain iv)  slide the locking/attachment arms on to the top slat For the above see drawing A
Close

(view from outside)

vii)  use override to raise door sufficiently to remove toolbox/block. Leave door in partially open position viii) secure stops to captive nuts in bottom slat with bolts provided see drawing E N.B. It is essential to fit stops for health and safety reasons

Drawing E
Open

(view from inside)

Drawing A

(view from inside)

STOP M6 BOLT
LPS 1175 Compliance

All doors which have been ordered to comply with LPS 1175 will have been supplied with a silver label stating the product name, the manufacturer and the security level the door achieved. This label must be attached to the guide rail for the door to be compliant.

9. CURTAIN LOCKING & SETTING MOTOR LIMIT SWITCHES

Before you operate the door electrically you may want to operate the door slowly using the manual override provided to ensure that the door will not catch on any protrusions as it travels up and down. Your garage door is manufactured with the curtain height to suit the length of guide supplied. The door will not lock down properly if the curtain is either too tall or too short. (If too tall remove slat(s) if too short notify supplier). For best results the top of the curtain should be as near as possible in line with the centre of the axle. both screws in each block are tightened so that the block will not be lifted. iii) Continue to wind door down until the curtain is tight against shut face but not over tight (the extrusions will deform if you

Drawing A

After a door has been installed, during normal operation, the the door will settle causing the fully open and fully closed positions to move slightly from the original positions.

force the top slat too hard into the lintel) Both limits require setting along with a final adjustment of the locking mechanism. We recommend the use of the manual override to set the limits and to make final adjustments as you will have far greater control of the door as it travels up and down. To set the limits remove the cap covering the white/yellow limit switches, fully press in both switches (they will lock into position) and then proceed as follows. N.B. Incorrect setting of the limits risks damage to the motor and curtain. iv) set the motor closed/down limit by releasing limit switch.

Drawing B

Fully press in to set limits. Release limit when set

Open/Top Limit Setting: i)  Wind the door with the hand crank to open / up position and stop (50mm of curtain should still be in guide. Stops should be min. 10mm below guide rollers) ii)  press and release the open/up limit switch N.B. Always replace the yellow limit switch cover cap once limits are set. Close

Open/up

Close/down

Left Hand Motor Fully press in limit switch to activate. Press and release switch when door has been set to stop in correct position. The yellow limit switch activates the OPEN/UP limit. The white limit switch activates the CLOSE/DOWN limit.

Roller MIN 10mm

N.B. To prevent damage to the
motor make sure the door is stopped by reaching the limit switch. Do not allow stops to come into contact with guide rollers.

Open

Open/up Close/down
Right Hand Motor Fully press in limit switch to activate. Press and release switch when door has been set to stop in correct position. The yellow limit switch activates the CLOSE/DOWN limit. The white limit switch activates the OPEN/UP limit.

Closed / down limit setting and locking section adjustment:

The locking block position must be checked before proceeding

i)  wind door down with override handle until the curtain is touching the floor but stop just before the top of the curtain closes against the shut face. ii) Lower the locking blocks so that they are positioned approximately 2mm above the blocks fitted to the curtain when the curtain is in the fully closed position. Ensure that

10. COMMISSIONING INTerNaL FiTTiNg

Fit optional 45 degree lid. A slot may have to be cut into the lid to pass over the override eye. This will take a few moments to occur. If you wish to demonstrate the manual override immediately after opening the door press either the stop button on the handset or simulate a power cut by switching off the power to the Control unit. If a low level external override is fitted or the door is fitted externally remind customers to keep the override handle in a convenient place (not in the garage if no other way in!)

FiNaL CHeCKS
i) remove any protective plastic coverings

ii) wipe curtain & guides with damp cloth iii) touch-up any small scratches iv) check all electrical & operating equipment is installed and functioning correctly (especially the safety edge) and complete CE marking label and paperwork v) check direction handle needs winding to open door and fit appropriate label supplied to crank handle. vi) If the door is fitted externally apply a bead of silicone around the box edge to prevent water ingress.

Upon completion it is your responsibility to train the customer how to operate the door correctly and safely and provide them with the operating and maintenance instructions supplied.

N.B. Check the front of the curtain to make sure that it is not rubbing on the fascia etc. The manual override will not function after the door is operated, by remote control, until the power to the motor has timed out.

11. MAINTENANCE, REPAIRING AND DISMANTLING INSTRUCTIONS

Always isolate the mains power before attempting any maintenance, repairs or dismantling.

ReCOMMeNded SerViCe periOd

The recommended service period for a garage door, which will operate on average two cycles per day, is once every 12 months. If the garage door will perform a greater number of cycles per day the service period should be shortened accordingly. One cycle is a full open and close sequence.

MaiNTeNaNCe CHeCK LiST

i) Curtain free running and clean ii) No debris in the guide rails iii) Guide rails and end plates are securely fastened to the wall (check also the fascia if fitted) iv) All axle collars are in the correct original position v) Split pin in octagonal dummy end fixing plate is in correct position and is not damaged or worn vi) Check the action of the locking mechanism to ensure it is locking correctly. vii) Motor cable is correctly retained has not been damaged or in danger of being damaged viii) If a remote control has been supplied check the functionality of the safety devices ix) Check the operation of the manual override.

RepairS
For curtain repairs please refer to section 6.

RepLaCiNg MOTOrS / duMMY eNdS / aNTiFaLL BaCK SpriNgS:

1) Lower the curtain to the fully closed position. 2) Disconnect the curtain from the axle.

10) Replace the motor / dummy end / anti-fall back spring, re-rivet and refit the octagonal fixing plate to the motor end. 11) Install the axle assembly as per section 5 remembering to tension the anti-fall back spring if one is installed.

12) Re-connect motor lead to the control unit. 3) If the axle contains an anti-fall back spring the tension must be removed from the spring before attempting to remove the axle. To remove the tension you must rotate the axle in the direction which would open the door the number of turns stated on the label provided. 4) Isolate the mains power then disconnect the motor leads from the control unit. 5) Remove screws securing motor octagonal fixing plate and lever out retaining tabs with a screwdriver 13) Reset motor limits. N.B. Incorrect setting of the limits risks damage to the motor and curtain.

Fully press in to set limits. Release limit when set

Open/up

Close/down

Left Hand Motor Fully press in limit switch to activate. Press and release switch when door has been set to stop in correct position. The yellow limit switch activates the OPEN/UP limit. The white limit switch activates the CLOSE/DOWN limit.

6) Remove split pin from dummy end shaft and slide shaft free of fixing plate. 7) Lift the axle assembly out

Open/up Close/down
Right Hand Motor Fully press in limit switch to activate. Press and release switch when door has been set to stop in correct position. The yellow limit switch activates the CLOSE/DOWN limit. The white limit switch activates the OPEN/UP limit.

14) If a remote control has been supplied you will need to follow the set up procedure outlined in the separate set up guide. 8) If you need to replace or remove the motor, unbolt the octagonal fixing plate and drill out rivets in the axle securing the motor, make sure that any loose drilled out rivet slugs are removed from inside the axle to prevent them making an unnecessary rattling noise. 9) The dummy end and anti-fall back spring are also held in place by rivets and should be removed in a similar manner.

10

10

ReVerSiNg THE MOTOr HaNd:

1) Lower the curtain to the fully closed position. 10) Slide out dummy end / spring and remove all collars 2) Disconnect the curtain from the axle. 11) If an anti-fall back spring has been fitted you will need to remove the spring inserts at both ends of the spring and swap them round to reverse the handing of the spring. The spring inserts are held in place with circlips. 12) Refit collars, ensuring that the snail points towards the flat of the end plate (see page 3 drawing F). Replace dummy end / spring. 13) Re-rivet dummy end / spring / collars 14) Install the axle assembly following the instructions provided in section 5.

3) If the axle contains an anti-fall back spring the tension must be removed from the spring before attempting to remove the axle. To remove the tension you must rotate the axle in the direction which would open the door the number of turns stated on the label provided. 4) Isolate the mains power then disconnect the motor leads from the control unit. 5) Remove screws securing motor octagonal fixing plate and lever out retaining tabs with a screwdriver 6) Remove split pin from dummy end shaft and slide shaft free of fixing plate.

15) Re-connect motor lead to the control unit. 16) Reset motor limits. N.B. Incorrect setting of the limits risks damage to the motor and curtain.

Fully press in to set limits. Release limit when set

7) Lift the axle assembly out.

Open/up

Close/down

Left Hand Motor Fully press in limit switch to activate. Press and release switch when door has been set to stop in correct position. The yellow limit switch activates the OPEN/UP limit. The white limit switch activates the CLOSE/DOWN limit.

8) Drill out the rivet securing the dummy end / spring to the axle (hidden beneath end collar) make sure that any loose drilled out rivet slugs are removed from inside the axle to prevent them making an unnecessary rattling noise 9) Drill out the rivets holding the collars in place or tap the rivets along the channel using a screwdriver and a mallet

Open/up Close/down
Right Hand Motor Fully press in limit switch to activate. Press and release switch when door has been set to stop in correct position. The yellow limit switch activates the CLOSE/DOWN limit. The white limit switch activates the OPEN/UP limit.

17) If a remote control has been supplied you will need to follow

11

the set up procedure outlined in a seperate document. 1) Lower the curtain to the fully closed position.

DiSMaNTLiNg prOCedure
2) Disconnect the curtain from the axle. 3) If you would like to use the curtain again you should cover the axle with bubble wrap or similar packaging material to avoid damaging the curtain when you remove it.

4) Remove the curtain by lifting it up and over the axle. 5) If the axle contains an anti-fall back spring the tension must be removed from the spring before attempting to remove the axle. To remove the tension you must rotate the axle in the direction which would open the door the number of turns stated on the label provided. 6) Isolate the mains power then disconnect the motor leads from the control unit. 7) remove screws securing motor octagonal fixing plate and lever out retaining tabs with a screwdriver. 8) Remove split pin from dummy end shaft and slide shaft free of fixing plate. 9) Lift the axle assembly out. 10) Unfasten and remove the guide rails, end plates and fascia (if supplied).

12