Inline Filter RFLD

Change-Over

for Lubrication Systems to API 614 Standard Flow Rates up to 2,500 l/min Pressure Range 16/25/40/64 bar
With Ball Change-Over

differential pressure indicator

Hydraulic systems

differential pressure indicator

Lubrication systems Change-over inline filters, type RFLD, are designed for inline mounting in hydraulic and lubrication systems which operate non-stop. The filter materials can be selected according to the application.

1.
1.1.

TECHNICAL SPECIFICATIONS
FILTER HOUSING Construction The filter housing and changeover valve are designed in accordance with API 614, i.e. in cast steel, steel or stainless steel materials. The two filter housings are connected by means of a ball change-over valve with negative overlap. Therefore, there can be flow through both filter housings, if necessary. The internal parts of the change-over valve are in stainless steel (except for size 2502/2522). All filters are fitted with a pressure compensation line and a ball valve. Therefore filling and/or pressure compensation between the two filter sides can be carried out. When the pressure compensation line is fitted separately, a reusable pipe connector is used. All filters have connections for venting and draining in NPT thread as standard. FILTER ELEMENTS Hydac filter elements meet all ISO test criteria. Reliable filter operation is only guaranteed with original HYDAC filter elements. Filter elements with 10 m filtration rating meet the API requirements. The following types of element can be used: glass fibre (G/HC), paper (P/HC) and metal fibre (V). Wire mesh filter elements can also be supplied on request. The filter elements are also suitable for use in dynamic applications due to their high pressure stability; max. permiss. p across the element: Glass fibre (=10 > 10) (G/HC) : 25 bar Paper (P/HC) : 10 bar Wire mesh (W/HC) : 30 bar Stainless steel fibre (V): 30 bar Fluid compatibility Suitable for mineral oils, lubrication oils, non-flam fluids, synthetic and rapidly biodegradable oils. For use with water, please contact our technical sales department. For further details on filter elements, please see: brochure no.: E 7.200../..

1.3.

1.4.

1.5. 1.5.1

1.2.

CLOGGING INDICATORS Clogging indicators are fitted between the inlet and outlet of the filter. The required ports are available as standard. For further details on clogging indicators, please see: brochure no.: E 7.050../.. SEALS Choice of Perbunan (= NBR) or Viton (= FPM for HFD fluids). MODELS RFLD filter to API standard The permissible operating pressure of the filter depends on the required flange type. Inlet and outlet with ANSI flange (150 lbs/ 300 lbs) Ball change-over: ball and spindle in stainless steel (except for size 2502/2522) Pressure compensation line with ball valve in the reusable pipe connector Venting / draining in NPT design (blanking plug) Filter element in 10m (G/HC) blocked bypass No clogging indicator Test certificates Manufacturer's certificate M to DIN 55350 Part 18 relating to construction and pressure testing Test certificate 3.1 B to EN 10204 (material certificate)

1.5.2 Options Inlet and outlet: with flanged models (DIN, SAE) Ball change-over valve: material: ball = hard-chromed, spindle = tempered steel Pressure compensation line with DILO reusable screw connector Venting / draining with ball valve and/or in the flanged version Clogging indicator (fitted separately) Cover plate lifting device (for sizes 2502 and above) Socket set screws (for sizes 2502 and above) Stand (for sizes 332/333 - 1322, except for size 1303) Test certificates ASME design Material certificate from the approval authorities are possible: Germanischer Lloyd (GL), Lloyd's Register (LR), American Bureau of Shipping (ABS), Det Norske Veritas (DNV) and Technischer berwachungsverein (TV) NOTE Additional prices for the listed options are available on request. 1.6. DOCUMENTATION Standard Combination drawing (section / positions / principle dimensions) Operating and maintenance instructions

2.

GENERAL
Mounting Filters must be mounted using flexible joints and must not be used as a pipe support. Direction of flow Inlet: top Outlet: bottom Temperature range -10 C +100 C Pressure setting of differential pressure clogging indicator pa= 0.8 bar/1 bar/2 bar Other pressure settings on request The filter elements are fitted with a blocked bypass (API requirement)

3.
3.1.

MODEL CODE
(also order example) COMPLETE FILTER
RFLD G/HC 502 F A 3 10 W 1.0 /-Z-150-KB

Filter type Filter material of element G/HC glass fibre P/HC paper W/HC stainless steel wire mesh V stainless steel fibre Size / Material Cast steel GS: Stainless steel: Operating pressure
pmax according to AD guidelines (housing) C D E F 16 bar 25 bar 40 bar 64 bar pmax according to ASME (housing) 16 bar 25 bar 25 bar 52 bar Size

332/ 502/ 662/ 852/ 952/ 1302/ 1322/ 2502/ 2522 503/ 853/ 1303

(size 1303, 2502, 2522) (size 853) (size 503, 662-1322) (size 332-502)

Type of change-over A = ball all nominal widths Type of connection / Connection sizes Filter housing material: GS +cast stainless steel (), welded steel /GS (), welded stainless steel / cast stainless steel ()

Type Connection

Filter size 332 502 662 852 952 1302 1322 2502 2522 503 853 1303

3 4 5 7 0

ANSI 2" ANSI 3" ANSI 4" ANSI 6"

According to customer specification

Other sizes, nominal widths and pressure ranges on request Filtration rating in m G/HC, P/HC : 10 W/HC : 25, 50, 100, 200 V : 3, 5, 10, 20 Type of clogging indicator no indicator connection W A without indicator, connection plugged B with visual indicator C with electrical indicator D with combined visual/electrical indicator Type code 1 Modification number X the latest version is always supplied Supplementary details V FPM seals, filter suitable for rapidly biodegradable oils and phosphate ester (HFD-R) 150 details for pressure load (150 lbs, 300 lbs, 600 lbs) L... light with corresponding voltage (24V, 48V, 110V, 220V) LED 2 light-emitting diodes up to 24 volts KB* without bypass valve STV stand (sizes 332 - 1322, except for size 1303) SB2 pressure compensation line with 2mm orifice DH cover plate lifting device DE differential pressure measurement across the element (2 clogging indicators) Z* manufacturer's certificate M to DIN 55350 Part 18 Test certificate 3.1 B to EN 10204 (material certificate) *) stipulated by API
4

3.2.

REPLACEMENT ELEMENT
1300 R 010 G/HC /-KB

Size 0330, 0500, 0660, 0850, 0950, 1300, 1700, 2600 Type R Filtration rating in m G/HC, P/HC : 10 W/HC : 25, 50, 100, 200 V : 3, 5, 10, 20 Filter material G/HC; V; P/HC; W/HC Supplementary details V = FPM seals, filter suitable for rapidly biodegradable oils and phosphate ester (HFD-R) W = filter suitable for oil-water emulsions (HFA, HFC), NBR seals KB = without bypass valve (API 614)

4.

FILTER SPECIFICATIONS
Connection ANSI 2" ANSI 2" ANSI 3" ANSI 3" ANSI 4" ANSI 4" ANSI 4" ANSI 6" ANSI 6" Element size 0330 R... 0500 R... 0600 R... 0850 R... 0950 R... 1300 R... 2600 R... 0850 R... 1700 R... Number of elements per side 1 1 1 1 1 1 1 3 3 Weight [kg] incl. element 67.8 69.4 96.0 98.8 146.4 156.2 196.2 304.4 362.8

5.

Filter type 332 502/503 662 852/853 952 1302/1303 1322 2502 2522

FILTER CALCULATION / SIZING

To calculate the filter according to API 614, the following applies: Pressure drop for complete filter 0.35 bar The total pressure drop of a filter at a certain flow rate is the sum of the housing p (including change-over valve!) and the element p. The pressure drop can either be determined with the aid of our FSP Filter Sizing Program, which is available free of charge, or by using the following graphs. It must be stressed that all of the technical documentation at HYDAC Filtertechnik always gives the total housing pressure drop, i.e. including change-over valve .

5.1.

P-Q HOUSING GRAPHS (INCLUDING CHANGE-OVER VALVE!) TO ISO 3968 The housing graphs apply to mineral oil with a density of 0.86 kg/dm3 for the largest nominal width per size in each case. In this case, the differential pressure changes proportionally to the density. In each case, the p given is for the largest possible flange nominal width.

RFLD 952 - 1322

0,70 0.70

0.60 0,60 0.50 0,50

p in bar

0.40 0,40 0.30 0,30 0.20 0,20 0.10 0,10 0.00 0,00
0 200 400 600 800 1000 1200 1400

RFLD 332 - 502, 503

0,80 0.80 0,70 0.70 0,60 0.60

flow rate in l/min

RFLD 2502, 2522

0,40 0.40 0,35 0.35

p in bar

0,50 0.50 0,40 0.40 0,30 0.30 0,20 0.20 0,10 0.10 0,00 0.00 0 50 100 150 200 250 300 350 400 450 500

0.30 0,30 0.25 0,25

p in bar flow rate in l/min

0.20 0,20 0.15 0,15 0.10 0,10 0.05 0,05 0.00 0,00

RFLD 662, 852, 853

0,70 0.70 0,60 0.60 0,50 0.50

500

1000

1500

2000

2500

flow rate in l/min

p in bar

0,40 0.40 0,30 0.30 0,20 0.20 0,10 0.10 0,00 0.00 0 100 200 300 400 500 600 700 800

flow rate in l/min

RFLD 1303
0.40 0,40 0.35 0,35 0.30 0,30 0.25 0,25 0.20 0,20 0.15 0,15 0.10 0,10 0.05 0,05 0.00 0,00
0 200 400 600 800 1000 1200 1400

p in bar

flow rate in l/min

5.2.

p in bar

P-Q GRAPHS - FILTER ELEMENTS The element graphs apply to mineral oil with a kinematic viscosity of 30 mm/s. The pressure drop changes proportionally to the change in viscosity (see Example 5.3.). BG = Size G/HC
1,60 1.60

1.20 1,20

BG 1700 BG 2600

1.00 1,00

3m

0.80 0,80

5m

0.60 0,60

3m 10m 5m 10m 20m 20m

0.40 0,40

BG 330 BG 330
1,40 1.40 1,20 1.20 1,00 1.00 BG 500

0.20 0,20

0.00 0,00
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600

p in bar

flow rate in l/min

BG 660 BG 850 BG 950 BG 1300 BG 1700 BG 2600

0,80 0.80 0,60 0.60 0,40 0.40 0,20 0.20

W/HC
0,25 0.25 BG 330 0,20 0.20

0.00 0,00
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300

p in bar

0.15 0,15

BG 500

flow rate in l/min

V
1,00 1.00 0,90 0.90 0,80 0.80 3m 0,70 0.70 0,60 0.60 5m 10m 10m 20m 20m 3m

BG 660

0.10 0,10
BG 850 BG 950 BG 1300

BG 330 Reihe1 BG 500 Reihe8

5m

0.05 0,05

BG 1700 BG 2600

0.00 0,00
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300

p in bar

0,50 0.50 0,40 0.40 0,30 0.30 0,20 0.20 0,10 0.10 0,00 0.00 0 50 100 150 200 250 300 350 400 450 500
0,30 0.30

flow rate in l/min

P/HC (10 m)
0,40 0.40 0,35 0.35 BG 330

p in bar

flow rate in l/min

0,25 0.25 0,20 0.20 0,15 0.15 0,10 0.10

BG 500

BG 660 BG 850 BG 950 BG 1300 BG 1700 BG 2600

1,00 1.00 0,90 0.90 0,80 0.80 0,70 0.70 0,60 0.60

3m

BG 660 Reihe1 BG 850 Reihe8

5m 3m 5m 10m 10m 20m 20m

0.05 0,05 0.00 0,00

0 100 200 300 400 500 600 700 800

p in bar

900 1000 1100 1200 1300

0,50 0.50 0,40 0.40 0,30 0.30 0,20 0.20

flow rate in l/min

5.3.

EXAMPLE General viscosity (mm/s) 30 mm/s phousing = to be determined from point 5.1. pelement = element pressure drop at Q and viscosity 30 mm/s n according to point 5.2. Example System data: Q = 530 l/min; RFLD 662 with W/HC W/HC wire mesh element; viscosity = 46 mm/s (ISO VG 46 at 40 C) Parameter: API 614 pressure drop for complete filter 0.35 bar phousing = 0.28 bar (RFLD 662) 46 mm/s pelement = 0.05 bar x = 0.07 bar 30 mm/s ptotal = phousing + pelement = 0.35 bar ptotal = phousing + pelement x For ease of calculation, our FSP Filter Sizing Program is available on request, free of charge.
7

0.10 0,10 0.00 0,00

0 100 200 300 400 500 600 700 800 900 1000

flow rate in l/min

1,00 1.00 0,90 0.90

3m

BG 950 Reihe1 BG 1300 Reihe8

5m 3m

0.80 0,80 0.70 0,70 0.60 0,60

p in bar

5m 10m

0.50 0,50 0.40 0,40 0.30 0,30 0.20 0,20 0.10 0,10 0.00 0,00
0 125 250 375 500 625 750 875 1000 1125 1250 1375 1500 10m 20m 20m

flow rate in l/min

6.
6.1.

DIMENSIONS
RFLD 332/502/503

shape of cover plate for RFLD 502/3

vent NPTF 3/4

Inlet

approx.

Outlet drainage NPTF 3/4 drainage NPTF 3/4

type code label

M 16 / 24 deep

pressure compensation line

approx.

approx.

6.2.

RFLD 662-1302, 853, 1322

shape of cover plate for RFLD 852/853/1302

Type RFLD 1322 vent NPTF 3/4

Inlet

drainage NPTF 3/4

Outlet

type code label

pressure compensation line

Dimensions in mm Type 662 852 853 952 1302 1322 Flanged connection b1 DN 80 (3") DN 80 (3") DN 80 (3") DN 100 (4") DN 100 (4") DN 100 (4") 495 495 495 573 573 573 b2 222 222 222 248 248 248 b3 102 102 102 118 118 118 h1 574 665 665 719 819 1200 h2 230 230 230 250 250 250 h3 210 210 210 238 238 238 h4 340 420 420 380 490 930 h5 230 230 230 250 250 250 l 301 301 301 301 301 301 M1(Nm) 150 150 150 250 250 250 d1 M12 M12 M12 M16 M16 M16 t1 23 23 23 17 17 17
9

6.3.

RFLD 1303

vent NPTF 3/4

Inlet

drainage NPTF 3/4

Outlet

pressure compensation line

approx.

approx.

clogging indicator

10

6.4.

RFLD 2502/2522

vent NPTF 3/4

Inlet drainage NPTF 1

G 1/4 port for clogging indicator

420 for 850 R...

Outlet

approx.

pressure compensation

approx.

7.

NOTE
The information in this brochure relates to the operating conditions and applications described. For applications or operating conditions not described, please contact the relevant technical department. Subject to technical modifications.
11

approx.

aprox.

aprox.

drainage NPTF 1

approx.

approx.

810 for 1700 R...