Siemens AG 2012

Process Protection
Motion sensors
Milltronics MFA 4p

Overview

Application
The MFA 4p detects changes in the motion and speed of rotating, reciprocating or conveying equipment. It warns of equipment malfunction and signals through contacts to shut down machinery in case of a slowdown or failure. Its reliability makes it a cost-effective way to protect valuable process equipment. The single setpoint system suits most industrial applications. This versatile unit can be used on tail pulley shafts, driven pulleys, motor shaft sensing, belt or drag conveyors, screw conveyor flights, bucket elevators, fans and pumps. A special feature is the adjustable 0 to 60 second time delay, allowing the monitored device to accelerate to normal running speed before monitoring begins. A wide range of probes are available to suit specific needs, including high temperatures, corrosive, and Class I, II and III installations. The CE approval allows the MFA 4p to consistently meet the needs of the mining aggregate, cement and other primary and secondary industries. Key Applications: tail pulleys, motor shaft sensing, screw conveyor flights, bucket elevators

MFA 4p motion failure alarm controller is a highly sensitive single setpoint motion sensor system, used with Milltronics MSP and XPP probes.

Benefits
Up to 100 mm (4 inch) gap between target and probe Switch selectable overspeed or underspeed detection Setpoint adjustment 0.15 to 3 000 PPM (pulses/minute) Adjustable start-up time delay Visual indication of probe operation and relay status General purpose, suitable for majority of industrial applications; rugged probe designs provide unmatched reliability

Design
Mounting
Mounting for Milltronics MSP-12, MSP-3, XPP-5

95 (3.75) dia. Probe clearance hole 25 (1) Note: For MSP-1 29 mm (1.125 inch) clearance hole required. Mounting for Milltronics MSP-9

133 (5.25)

6 (0.25) dia. Hole for 1/4-20 bolt or drill and tap on 114 (4.5) BCD, 4 places

2 inch NPSL

6 (0.25) dia. Hole for 1/4-20 bolt or drill and tap on 114 (4.5) BCD, 4 places

Note: Mounting flange supplied with probe.

102 (4) 6 (0.25) dia. Hole for 1/4-20 bolt or drill and tap on 114 (4.5) BCD, 4 places 102 (4)

6 (0.25) dia. Hole for 1/4-20 bolt or drill and tap on 114 (4.5) BCD, 4 places

95 (3.75) dia. Probe clearance hole Panel Probe flange

MSP-1, MSP-12, MSP-3, MSP-9, XPP-5 mounting, dimensions in mm (inch)

Siemens FI 01 2013

6/17

 Siemens AG 2012

Process Protection
Motion sensors
Milltronics MFA 4p
Probes
Standard Milltronics MSP-12 Heavy-duty general purpose motion probe Long lasting phenolic body with internal amplifier Convenient mounting flange and locknut for fast installation and setup Temperature rating: -40 ... +60 C (-40 ... +140 F) Enclosure rating: Type/NEMA 4X, 6, IP67 High temperature Milltronics MSP-3 Heavy-duty, high temperature aluminum probe designed to withstand operating temperatures to 260 C (500 F) Cast aluminum probe with convenient mounting flange and locknut 1.5 m (5 ft) of high temperature PTFE cable provided. Up to 30 m (100 ft) may be used. Amplifier remote mounted in enclosure 140 x 140 x 100 mm (5.5 x 5.5 x 4 inch), available in cast aluminum (" NPT conduit entry), painted steel (Type/NEMA 4, IP65 rating), or stainless steel (Type/NEMA 4X, IP65 rating) Amplifier temperature rating -40 ... +60 C (-40 ... +140 F) Enclosure rating: Type/NEMA 4X, 6, IP67 Stainless high temperature Milltronics MSP-9 Heavy-duty, high temperature 304 stainless steel probe Special construction allows operation of probe in environment up to 260 C (500 F) 1.5 m (5 ft) special high temperature PTFE cable provided. Up to 30 m (100 ft) may be used. Amplifier remote mounted in enclosure 140 x 140 x 100 mm (5.5 x 5.5 x 4 inch), available in cast aluminum (" NPT conduit entry), painted steel (Type/NEMA 4, IP65 rating), or stainless steel (Type/NEMA 4X, IP65 rating) Enclosure rating: Type/NEMA 4X, 6, IP67 Amplifier temperature rating -40 ... +60 C (-40 ... +140 F) Miniature Milltronics MSP-1 Miniature probe for installations with limited mounting space CPVC probe body complete with locknuts 1.8 m (6 ft) cable provided. Up to 30 m (100 ft) may be used. Amplifier remote mounted in enclosure 140 x 140 x 100 mm (5.5 x 5.5 x 4 inch), available in cast aluminum (" NPT conduit entry), painted steel (Type/NEMA 4, IP65 rating), or stainless steel (Type/NEMA 4X, IP65 rating) Enclosure rating: Type/NEMA 4X, 6, IP67 Due to smaller size, probe sensitivity is reduced, gap max. 13 mm (0.5 inch) Milltronics XPP-5 CSA hazardous approval (Class I, Div. 1, Groups A, B, C & D; Class II, Div. 1, Groups E, F & G; Class III) Phenolic / aluminum body that is fully potted Convenient mounting flange and locknut 3/4 inch NPT male hub connection Operating temp. from -40 ... +60 C (-40 ... +140 F) Enclosure rating: Type/NEMA 4X, 6, IP67 Milltronics RMA (Remote Mounted Amplifier) Available for internal mounting within Probe, or in enclosure for remote mounting Enclosures available in cast aluminum (" NPT entry), painted steel (Type/NEMA 4 rating) or stainless steel (Type/NEMA 4X, IP65 rating) Operating temp. from -40 ... +60 C (-40 ... +140 F) Enclosure rating: Type/NEMA 4X, 6, IP67

MFA 4p motion probes

Technical specifications
Mode of operation Measuring principle Typical application Motion monitor and alarm Monitoring loss of motion in tail pulley, screw flights, bucket elevators Switch selectable overspeed or underspeed detection Setpoint adjustment: 0.15 ... 3 000 PPM Adjustable start-up time delay: 0 ... 60 seconds Visual indication of probe operation and relay status 2 relays working in unison, each providing 1 SPDT Form C relay contact, rated 8 A at 250 V AC resistive 1% 0.25 % Certificates and approvals Dynamic Range Ambient Temperature Range Design Enclosure rating Type 4X/NEMA 4X/IP65 (standard and optional stainless steel) Type 4/NEMA 4/IP65 (optiona mild steel) 160 x 240 x 82 mm (6.3 x 9.5 x 3.2 inch) optional: mild steel or 304 (1.4301) stainless steel 203 x 254 x 102 mm (8 x 10 x 4 inch) Polycarbonate optional: mild steel or stainless steel 100/115/200/230 V AC switch selectable, 50/60 Hz, 15 VA 10 % of rated voltage CE, C-TICK, CSAUS/C, FM 0 ... 7 200 PPM -20 ... +50 C (-5 ... +122 F)

Features

Enclosure dimensions

Output

Enclosure material Power Supply

Performance Repeatability Dead band

6/18

Siemens FI 01 2013

 Siemens AG 2012

Process Protection
Motion sensors
Milltronics MFA 4p
Selection and Ordering data
MFA 4P Motion Failure Alarm Controller A highly sensitive single setpoint motion sensor system, used with MSP and XPP probes. Enclosure NEMA 4X, polycarbonate enclosure NEMA 4, painted mild steel enclosure NEMA 4X, 304 (1.4301) stainless steel enclosure Input Voltage 100/115/200/230 V AC, 50/60 Hz, switch selectable Speed detection version Standard, underspeed (U/S) or overspeed (O/S), switch selectable Slow speed (S/S), U/S or O/S detection, switch selectable (limit of 15 ppm) Approvals CE, C-TICK, CSAUS/C, FM
.

Order No. 7 MH 7 1 4 4 7777

Selection and Ordering data

Milltronics RMA Remote Mounted Amplifier Remote mounted amplifier for Milltronics MSP-1, MSP-3 and MSP-9 motion sensing probes. Enclosure Aluminum enclosure, IP65, Type/NEMA 4X, " NPT entry Painted steel, Type/NEMA 4, IP65 rating 304 (1.4301) stainless steel enclosure, Type/NEMA 4X, IP65 rating

Order No. 7MH714507

1 2 3 A A B

A C D

Selection and Ordering data

Further designs Please add "-Z" to Order No. and specify Order code(s). 2 Manufacturers test certificate: According to EN 10204-2.20 Acrylic coated, stainless steel tag [38 x 51 mm (1.5 x 2 inch)]: Measuring-point number/identification (max. 16 characters), specify in plain text Operating Instructions English

Order code

C11 Y18

Selection and Ordering data

Further designs Please add "-Z" to Order No. and specify Order code(s). Manufacturers test certificate: According to EN 10204-2.2 Acrylic coated, stainless steel tag [69 x 50 mm (2.7 x 1.97 inch)]: Measuring-point number/identification (max. 27 characters), specify in plain text Painted mild steel, heated enclosure with viewing window for use down to -50 C (-58 F) (finished unit is mounted inside enclosure) 483 x 584 x 203 mm (19 x 23 x 8 inch) Stainless steel, sun/weather shield (finished unit is field mounted inside enclousre) [357 x 305 x 203 mm (14 x 12 x 8 inch)] Operating Instructions English French Spanish German Note: The operating instructions should be ordered as a separate item on the order. Spare Parts Relay Transformer Circuit Card, standard Circuit Card, Slow speed Lid with overlay for MFA 4p

Order code

Order No. 7ML1998-5FM01 7ML1998-5FM11 7ML1998-5FM21 7ML1998-5FM31

C11 Y15

French Spanish German Note: The operating instructions should be ordered as a separate item on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete operating instructions library. Spare Parts Card, RMA

A35

6
7MH7723-1DT

S50

Order No. 7ML1998-5FM01 7ML1998-5FM11 7ML1998-5FM21 7ML1998-5FM31

7MH7723-1DW 7MH7723-1DX 7MH7723-1DU 7MH7723-1DV 7MH7723-1GY

Siemens FI 01 2013

6/19

 Siemens AG 2012

Process Protection
Motion sensors
Milltronics MFA 4p
Selection and Ordering data
Milltronics Motion Sensing Probes A series of motion sensing probes used with the MFA 4p. Milltronics MSP-1: miniature motion sensing probe Milltronics MSP-3: heavy-duty, high temperature aluminum Milltronics MSP-9: heavy-duty, high temperature stainless steel Milltronics MSP-12: heavy-duty, general purpose Milltronics XPP-5: hazardous rated Note: Milltronics MSP-1, MSP-3 and MSP-9 probes require the use of Milltronics RMA (amplifier) Cable Length Standard length (as described in Model options)1) Add order code Y01 and plain text: "Total cable length ... m" Extended cable length 2 ... 30 m (6.6 ... 98.4 ft)2) Extended cable length 31 ... 50 m (101.7 ... 164 ft)3) Extended cable length 51 ... 100 m (167.3 ... 328.1 ft) Model [standard cable length/type] MSP-1 [1.8 m (6 ft)]4) MSP-3, " NPT cable inlet4) [1.5 m (5 ft) high temperature cable] MSP-9 [1.5 m (5 ft) high temperature cable]4) MSP-12, " NPT cable inlet XPP-5 [1.5 m (5 ft) cable, (CSA Class I, Group A, B, C and D; Class II Group E, F and G)] XPP-5 [10 m (32.8 ft) cable, (CSA Class I, Group A, B, C and D; Class II Group E, F and G)] XPP-5 [15 m (49.2 ft) cable, (CSA Class I, Group A, B, C and D; Class II Group E, F and G)] Approvals CE, C-TICK
1)

Order No. 7 MH 7 1 4 6 777

Selection and Ordering data

Further designs Please add "-Z" to Order No. and specify Order code(s). Total cable length: enter the total cable length in plain text description Acrylic coated, stainless steel tag [13 x 45 mm (0.5 x 1.75 inch)]: Measuring-point number/identification (max. 16 characters), specify in plain text Cable gland kit Manufacturers test certificate: According to EN 10204-2.2

Order code

Y01 Y17

A57 C11 Order No. 7ML1998-5FM01 7ML1998-5FM11 7ML1998-5FM21 7ML1998-5FM31

Operating Instructions English French Spanish German Note: The operating instructions should be ordered as a separate item on the order. This device is shipped with the Siemens Milltronics manual CD containing the complete operating instructions library. Spare Parts Locknut, for MSP-1 Locknut, for MSP-3, MSP-4, MSP-12, XPP-5 Mounting flange, for MSP-3, MSP-4, MSP-12, XPP-5 Mounting bracket for MSP-9 Lid, 1/2" NPT cable inlet, for MSP-3, MSP-12 Lid for MSP-9 A Lid gasket, for MSP-3, MSP-9 Lid gasket, for MSP-12 Motion cable gland adaptor kit

1 2 3

A B D E G H J

7MH7723-1CQ 7MH7723-1CR 7MH7723-1CS 7MH7723-1CT 7MH7723-1CU 7MH7723-1CV 7MH7723-1CW 7MH7723-1CX 7MH7723-1JU

No Y01 needed in order code for standard length 2) Only available with model options A, B, D, G, H, and J 3) Available with Model option G only 4) MSP-1, MSP-3 and MSP-9 probes required the use of RMA (amplifier)

6/20

Siemens FI 01 2013

 Siemens AG 2012

Process Protection
Motion sensors
Milltronics MFA 4p

Dimensional drawings
Type 4X/NEMA 4X/IP65 Polycarbonate Enclosure Type 4/NEMA 4/IP65 Painted Steel Enclosure & Type 4X/NEMA 4X/IP65 Stainless Steel Enclosure 203 (8.0) 152 (6.0)

160 (6.325) 131 (5.138) Lid screws, 4 places 82 (3.225)

240 (9.455)

228 (8.975)

273 (10.75)

254 (10.0) 178 (7.0) 227 (8.94) 19 (0.75)

8 (0.31) Lid Suitable location for conduit entrances. Mounting holes 4.3 (0.17) diameter, 4 places Enclosure Mounting screw

102 (4)

21 (0.83)

19 (0.75)

Suitable location for Conduit Entrance (customer specified)

Standard Probe MSP-12 2" NPSL Mounting flange Locknut Probe body Gasket

Hazardous Locations XPP-5 " NPT cable SOW-18-3 143 (5.63) 9.4 (0.37) 171.5 (6.75) nominal 41.2 (1.62) Probe body (potted aluminum junction box) Probe body (potted phenolic housing) 2" NSPL Locknut Mounting flange Nameplate

60

(2. 37 5)

12 7 18 7

(7.

37 5)

Cap c/w 1/2" NPT conduit entrance

MFA 4p and probe, dimensions in mm (inch)

8 (3. 6 37 5)

(5)

Siemens FI 01 2013

6/21

 Siemens AG 2012

Process Protection
Motion sensors
Milltronics MFA 4p
Mini sensing probe MSP-1

89
(1)

(3. 5

1" UNF 3/4" NPT 1/2" NPT tapped both sides

25

51 (2) 89 (3. 5)

Mo

1 un 65 (6 t in g c .5) en te r s
8 (0.312) 4 holes

111 5) ters n 37 (4. ng ce ) ti n u 5. 5 0( Mo 14

High temperature probe MSP-3

(2. 37 5)

2" NPSL Mounting flange Locknut Probe body Gasket 1/2" NPT tapped both sides

89

(3. 5

60

102 (4)

12 7

18 7

(7.

37 5)

8 (3. 6 37 5)

(5)

Mo
Cap c/w 1/2" NPT conduit entrance

1 un 65 (6 t in g c .5) en te r s
8 (0.312) 4 holes

111 5) ters n 37 (4. ng ce ) ti n u 5. 5 0( Mo 14

High temperature stainless steel probe MSP-9 86 (3.375) Gasket 22 (0.875) 2 places

(2) 51

Clamps 4 places 111 (4.375)

17 8

( 7)
Cap c/w 22 (0.875) hole

15 2( 17 6) 1( 6.7 19 1( 5) 7.5 )

s te r 4) 2 ( g c en 0 1 t in 6) un 2( Mo 15
8 (0.312) 4 holes

Probe, dimensions in mm (inch)

6/22

Siemens FI 01 2013

102 (4)