Service Manual

BBR 100 / 300 / 500 / 700 / 1400

2
Index
1. W orking safety
General safety
Elektrical safety
Chemical and biological safety
2. Information about the unit
2a. General information about the unit
2b. Controller G-214
2c. Model information
3. Troubleshooting / Repair
3a. General operating problems
3b. Troubleshooting schedule
3c. Opening of the cooling system
3d. Evacuation of the refrigerant
3e. Changing the dryf lter
3f. Changing the compressor
3g. Pressure testing and leak detection
3h. Vacuum suction / Vacuum check
3i. Refrigerant f lling with R134a (BBR100/300/500/700) and R404a (BBR1400)
3j. Electrical troubleshooting
3k. Electrical fault - compressor
3l. HST-start relay, Start capacitor
4. Maintenance
4a. Rubber gasket of the door
4b. Heated door frame
4c. Evaporator, Fan, Heat.element for aut. defrost and heating spiral in the defrost water drain
4d. Condenser - fan
4e. Door switch
4f. Sensor for cold storage temperature
4g. Controller - demounting the display
4h. Automatical / manual defrost, cleaning and maintenance
4i. Noise
4j. Battery backup
5. Wiring diagrams and safety data sheet
5a. Wiring diagram BBR 100 - 300 - 500 - 700 and BBR 1400
5b. Spare parts list BBR 100, BBR 300 - 500 - 700, BBR 1400
5c. Safety data sheet R134a and R404a
5d. Controller G-214
5e. Default settings
3
1. Working safety
This page provides general safety information for servicing the unit.
The instruction manual includes additional information about security and cleaning of unit.
1.1 General safety
To prevent personal and equipment damage, the electrical safety / legislation of your country must
be observed.
1. Never expose the moving parts of the plant to physical overload.
2. When repairing plant parts, safety concerns must be respected.
3. When using tools, spare parts and equipment, the existing security concerns must be
met.
4. Maintenance procedures described in this manuel must only be performed by trained
personnel.

1.2 Electrical safety
Maintenance procedures may imply a voltage hazard. Follow existing safety instructions, including
the low voltage and current EU directives and other derectives of your country.
Always disconnect the power to the unit before repair or parts replacement is initiated.
Use only electrical equipment which is designed for the unit.
1.3 Chemical and biological safety
Always observe the requirements for safe handling, as descibed below.
Read the instruction manual before using, cleaning and servicing the unit.
Wear eye protection and gloves when working with refrigerants.
Skin contact with liquid refrigerants may cause frostbite.
Good ventilation and air extraction at the work area is required.
Stay in environments with high concentrations of refrigerant vapors is harmful.
Low concentrations may cause narcotic effects.
Symptoms of this may include: headache, shortness of breath, nausea and diff culties in
concentration. Possibly: Mobility / consciousness.
Read the safety data sheet section 5d.
4
2. Information about the unit
BBR 300 / 500 / 700
2a. General information about the unit
Motor compartment
Interior Light
White exterior
Stainless steel
interior
Blood Storage Drawers
Adjustablr Devices
Heated door frame
Castors
Reversible
door with
soft stop
Handle
Chart-recorder
Controller
G-214
Door key lock
BBR 1400
BBR 100
5

When contacting the supplier it is important to inform the model and serial no.
The label plate is located behind the front panel in the engine compartment.
For technical problems: See troubleshooting schedule (3b).
Furthermore, the device is equipped with heated door frame.
The unit must be defrosted manually / automatically. See section 4h.

Label plate located on the device
2b. Controller G-214
Refrigerant Filling Serial no. Power consumption
The PCB controller board is located in the engine compartment
behind the front panel.
The display is mounted in the front panel.
Data controller:
72 hour battery backup for alarms.
Microprocessor with digital display.
Temperature display and data acquisition during power
failures.
Visual and audible alarm.
Adjustable high / lowtemperature / alarm.
Integrated data logger.
Automatic cycle of sensor failure.
Measurement of the ambient air temperature.
Direct download / upload from the USB memory stick.
Display of battery voltage and ambient temperature.
Integrated memory and data logger.
RS 485/232 interface.
Contact for remote alarm.
Prepared for GSM alarm.
Alarm for:
High / low temp.
Voltage fault
Sensor error
Instrument error
Front door
Display G-214
El-box PCB Board
Data sheet for controller G-214.
See section 5d.
Model Voltage / Hz Compressor
6
3. Troubleshooting / Repair
3a. General operating problems
Malfunction of the device, which can arise from improper handling of the device:
Moving or long periods of inacrivity of the unit
When moving or after long periods of inactivity, you must wait 1-2 hours before the unit is started.
Loading the unit
When loading large quantities of items into the unit, the temperature will rise temporarily.
Repeated door openings
In case of repeated door openings, leaks or faulty gaskets, the humidity will cause rime and possi-
bility of ice formation inside the device and around the door / interior door.
Component failure occurred during opretion
Use the troubleshooting schedule (section 3b).
2c. Model information
* Special produced units (not standard).
Compressor:
The compressor type can be found on the rating plate in the engine compartment.
The units may be provided with compressors of different brands, but with the same specif c proper-
ties.
Model BBR 100 BBR 300 BBR 500 BBR 700 BBR 1400
Item code DAI 0770 DAI 0775 DAI 0735 DAI 0740 DAI 0745
Temp. range (
0
C) +4 +4 +4 +4 +4
Max. ambient temp. (
0
C) 32 32 32 32 32
Power supply (V) 230/110* 230/110* 230/110* 230/110* 230/110*
Frequency (Hz) 50/60* 50/60* 50/60* 50/60* 50/60*
Fuse (A) 10 10 10 10 10
AMP (A) 1.2 1.3 1.3 1.8 3.2
Power consumpon
(KWh/24h)
2.9 3.1 3.53 5.7 8.13
No. Of compressors 1 1 1 1 1
Refrigerant / Filling R134a /See
label plate
R134a /See
label plate
R134a /See
label plate
R134a /See
label plate
R404a /See
label plate
7
Problem Cause Recommended
equipment
Troubleshoong Acon
The unit does not
freeze and the
compressor does
not start.
The socket or fuse is
defect.
Universal
Instrument
test lamp.
Check the instal-
laon.
New fuse / plug.
Power cable is defect.
Check power
cables and wiring
in the engine com-
partment.
Repair errors. Con-
sider using wiring
diagram secon 5.
The controller is defect. Change controller.
The sensor is defect. Test sensor. See secon 4l.
Faulty windings in com-
pressor
Test compressor
windings.
See secon 3k.
Start relay defect. Test start relay. See secon 3l.
Fault in el-installaon. Use wire-diagram. See secon 5.
The unit does not
freeze. The com-
pressor tries to
start, but fails.
Low voltage.
Voltmeter Check voltage. Find the cause.
Defect or faulty start
relay/capacitor.
See secon 3m. See secon 3m. Change start relay/
capacitor.
Defect compressor
windings.
Ohmmeter Check for electrical
failure in the com-
pressor.
Change compr.
See secon 3f.
Defect rotor (compres-
sor failure).
Change compr.
See secon 3f.
High pressure in the
coolin system.
Tapping valve
Manometer
Filter
Open the system
and rinse the sy-
stem with nitrogen.
Remove 5 cm of
the capillary tube.
Change lter.
See secon 3e.
The unit has been
transported horizon-
tally.
The unit must rest
a few hours before
start.
Ambient temp. low.
Compr.oil too cold.
Eksternal thermo-
meter
Check the tempe-
rature.
Find a beer place-
ment.
May be general, if the
venlaon is not suf-
cient.
___________________
Ambient temp. high.
Eksternal thermo-
meter.
_______________
Thermometer
Check, that the
compressor not
exeeds 70C.
________________
Check ambient
temp.
Find a beer place-
ment or venlaon
_______________
Find a beer place-
ment or venlaon
3b. Troubleshooting schedule
8
Problem Cause Recommended
equipment
Troubleshoong Acon
The compressor
runs constantly.
The unit freezes
normaly or colder.
The sensor is in-
correctly installed.
Sensor is defect.
Controller is dama-
ged.
Icing on the frame. Check the door for
leaks.
See secon 4a.
The temperature is
set too low.
Check the se ngs
in the controller.
Set new values.
See secon 5e.
The compressor
starts normally,
but stops again.
Too high voltage. Voltmeter Meassure the vol-
tage.
Inform.
Too high ambient
temperature.
Eksternal thermometer Check the tempe-
rature and venla-
on.
Beer placement
or venlaon.
The unit cools too
much, too lile or
not at all.
The compressor
may run con-
nuously
Leakage in the sy-
stem.
Elektronic leak-seeking,
soapy water, leak se-
eking spray.
First check the sol-
der points, compr.,
capacitor etc.
See secon 3.
The fan is not run-
ning.
Voltmeter Ckeck for errors. Replace the fan.
See secon 4c.
The evaporator is
blocked by ice.
The uint cools too
much or nor at all..
Compressor runnin
constant.
Lile or no com-
pressor capacity.
Service valve
Manometer
Mount the valve
and check pressure.
Change compres-
sor.
See secon 3f.
Insu cient
cooling.
The device has
recently been l-
led up with a large
amount of heat.
Inform the user.
In addion, tem-
perature of the air
is too high.
Eksternal thermometer Check themperatur. Find beer venla-
on or placement.
In addion, tem-
perature of the air
is too low.
Eksternal thermometer Check themperatur. Find beer venla-
on or placement.
3b. Troubleshooting schedule
9
Examples of troubleshooting with a manometer connected to the process piping of the cooling sy-
stem.
The system is blocked:
Suction pressure is very low.
Pressure equalization takes place slowly or not at all.
Reason: Icing or dirt in the capillary tube or f lter, or blockings in the system due to other reasons.

Reason: No compressor capacity.
The suction pressure is too high.
The suction pressure does not change noticeably when the compressor stops.
This can be tested with a volumetric meter.
Leakage in the system.
The pressure gauge indicating insuff cient suction pressure.
On the pressure side the temperature increases.
Pressure equalization time is short.
countervailing pressure is lower than expected.
Be sure that the pressure is suff cient for a pressure test.

10
3c. Opening of the cooling system
To prevent moisture from penetrating under repair, the system must not be open for more
than 15 minutes.
Prepare spare parts components before the system is opened.
The new connector is soldered to a tube with valve.

Verify that the new f lter packaging is intact and that the f lter is not damaged.
If the packaging has been broken for alonger period, the f lter will bee moist.
3d. Evacuation of the refrigerant
It is recommended that the compressor is running at least 25 min. before refrigerant eva-
cuation is undertaken. This ensures that the system is hot, so that the refrigerant easier can
be pulled out of the compressor oil.
A drilling tongs with valve is placed on the process pipe.
The refrigerant is evacuated.

Install a valve on the pressure tube and process pipe.
11


The cooling system is evacuated with a two-stage vacuum pump for at least 30 minutes.
Both from the pressure piping and process piping.
Blow the system with nitrogen, both from the suction and the pressure side.
3e. Changing the dryf lter
The dry f lter must pick up moisture in the system during opration and function as the capil-
lary tube in front of the capillary tube, in order to avoid clogging. Clogged f lter or capillary
tube causes a pressure drop, by this the f lter becomes colder and ice will block the system.
The compressor is overloaded with a possibility of crash.
The dry f lter is placed after the condenser outlet, immediately before the capillary. Any ope-
ning of the cooling system, dry f lter change to ensure the function and lifetime of the unit.
It is therefore recommended always to order a new f lter drier, along with a new service cy-
linder with cooling agent..
To prevent moisture from penetrating during the repair, the drying f lter must not be open for
more than 10 min.
After evacuation and blowing with nitrogen, the tubes must be cleaned on both sides of the
f lter drier, before cutting. By doing this the pipe ends are free from impurities and metal pie-
ces and ready for soldering.
Cut off the pressure pipe close to the f lter with a pipe cutter.

Cut off the capillary tube with a capillary tube scissors.
It is recommended to use a special tongs to create a wave on the capillary tube which en-
sures the correct positioning in the f lter.
Process pipe and pressure
tube f tted with a valve.
12
A
a
Right
B

Wrong

In the f gure A the capillary tube is correctly installed in a dry f lter. In order to ensure eff cient
use of the f lter, it must be positioned with an inclination of at least 150 and the capillary tube
must be underneath.
In the f gure B the capillary tube is too close too the web of the f lter. It provides great resistan-
ce and f lter blocking after a short time. Or too far away, so it will be f lled with f ux or solder.
Solder the new f lter.
Clean the solder points with a wire brush.


Flush the system with nitrogen.
If only the dry f lter is to be replaced, the system must be pressure tested. See section 3g.

13
3f. Changing the compressor
Evacuate the refrigerant of the system. See section 3d.
All tubes are cut with a pipe cutter. Do NOT solder of.
When replacing the compressor the dry f lter must also be replaced. See section 3e.
The suction and pressure pipes of the compressor must be cleaned and cut with a pipe cut-
ter just above the soldering pipe.
Demount the compressor.

Install the new compressor, which is prepared as described before. (3c)
In order to avoid decomposition of refrigerants which may remain in the system during the
soldering opreation, the system is blown with fry nitrogen, respectively, from the suction
side respectively pressure side.
Solder the tubes on to the compressor.
Pressure test the system.
3g. Pressure testing and leak detection
Pressure test the system with nitrogen. The pressure must be 10 bar during a period of 2
hours.
Check the solder points with soapy water or leak detection spray.
In case of any leaks, empty the system for nitrogen.
Repair and pressure test again.
During operation leak detection must be performed on the pressure side with the compres-
sor running. The suction side must be tested while the compressor is stopped, and the
pressures are equalized.
The nitrogen must slowly be emptied from the system.
14
3h. Vacuum suction / Vacuum check
A vacuum is made on two locations on the system, one on the process tube and one on the pipe
branch used for testing located on the pressure tube with an explosion-proof 2-stage vacuum
pump.

The pressure should be 2 mBar or lower for at least 12 hours.
The system is now ready for the f lling of the refrigerant.
3i. Refrigerant f lling with R134a / R404a
Before f lling the refrigerant, a vacuum must be suched. See section 3h.
Note that R134a / R404a is to be supplied from a bottle containing a specif c amount of refrigerant.
Common procedures for other refrigerants can not be used.
Further it is important that the entire contents of the bottle is introduced into system to ensure opti-
mal performance.
The contents of the bottle must be mixed before use by shaking the bottle for at least 1 min. before
the f lling.
In order to perform the f lling operation properly, it is ne-
cessary to use a capillary tube with the valve before the
f lling site, instead of a conventional feeding tube. The
reason is that the capillary tube ensures that the entire
quantity of refrigerant is introduced to the system, If an
ordinary f ller is used, it must be as short as possible.
The refrigerant cylinder is weighed before use.
15
Cylinder with manometer Vacuum suction of the f lling hose

Loading procedure
Make vaccum. See section 3h.
The cylinder with manometer is connected to the coupler of the process piping.
Remember f rst to made vacuum in the f lling hose to empty it.
Fill the refrigerant into the system until the pressure gauge on the pressure tube shows approx. 5 bar.
Start the compressor and let it run for 2-3 min. Open to the cylinder again to get out the remaining
refrigerant.
When the pressure in the bottle shows 1 bar, the bottle is empty.
It is important that the valve is closed immediatly, in order to avoid that the refrigerant runs back into
the cylinder.
Now the cooling system is f lled with refrigerant and only needs to be closed.
Disconnect the f lling hose with pressure gauge from the process piping.
Push the process piping ang pressure pipes together with a special tongs.
Cut off valve with a pipe cutter.

Closing the process tube on systems with f ammable refrigerants must be performed by professionals
with a LokRing ens sleeve. It is recommended NOT to solder system.
Clean the pipe with steel wool or emery cloth. Use rotational movement in order to avoid scratching
the length of the tube.
Apply LokPreb to the end of the tube.
Turn the end sleeve 360, so that the LokPreb is placed around the tube.
Squeeze the end sleeve together with the special tool as shown in the illustration..
Start the unit and control the function of the device.
16
3j. Electrical troubleshooting
Before starting systematic troubleshooting, check the following:
Proper voltage is present.
Electrical equipment used, is suitable for the compressor.
The wires are properly installed according to wiring diagram.
There is no tranition between the live parts and ground.
Control of the transition to ground.
In order to check whether there is a transition between the conducting components and the chas-
sis, the insulation resistance is tested by using an Ohmmeter or the second high-voltage equip-
ment. An Ohmmeter can be used for a rough check. The Ohmmeters one clamp is placed on the
compressors ground terminal. The second clamp on the compressor shared leg (see sketch). Is
the Ohmmeter showing a transition, the compressor is replaced.

Uses high voltage test systems with f ammable refrigerants, ensure that the system is completely
drained of coolant. as this can cause sparks during the test.
Plug on the compressor
Shared leg Ground terminal
17
3k. Electrical fault - compressor
Remove the start relay from the compressor and use an Ohmmeter to test the compressor head
and start recovery. Connect the Ohmmeter between the common connector and start winding, then
the main winding to debug. See the picture below.

Dimensions of the compressor connections to determine whether driving and start winding are in-
tact.
This is done by measuring the resitance of these. Carry out three resistance measurements on
compressor penetrations. The sum of the two smallest measurements, the intact windings will be
equel to the highest. Find if the current values of the compressor data sheet.


Ohm-measurement
Winding
protector
By measuring the compressors with built winding protec-
tion it is extremely important to measure between K and S,
as this measure will tell if this is burnt windings or an open
winding protector.
Since it is relatively small value to be measured, it would
be a great advantage to use a digital Ohm-meter.
If the measurement inicates error, the compressor is replaced.
18

3l. HST-start relay, start capacitor
Connect a voltmeter between terminals 10 and 13 at the start of the relay. If no voltage is present,
there is eigther a faulty cable or also the start relay is defect.
Connect a voltmeter between terminals 10 and 14. If no voltage is present, the temperature sensor
or its cable is defect.


19
When replacing the compressor the start relay and the start capacitor should also be replaced.
The start relay is placed and clamped on the three terminal pins on the compressor.
The voltage is connected to terminals 10 and 14.
The start capacitor is connected and clamped to terminals 11 and 13.


A relay can be checked with an indicator light as
shown in the sketch maintain end. The relay is usu-
ally ok, when in standing position is not lit, and when
it is lit when the relay is upside down.
The start capacitor can be checked by injecting the
normal voltage for a few seconds and than shorting
it. When sparks are generated, the capacitor is in
order.
b. Cover e. The compressor blades c. Start capacitor
a2. Start relay d. Wire hanger
20
4. Maintenance
4a. Rubber gasket of the door


Rub the gasket with a suitable product, so that it stays f exible and the optimal function and tight-
ness is secured.
Make sure the door closes tightly so that no ice forms around the door frame.
Open the door and place a piece of paper. Close the door.
Pull the paper.
If the paper can not be pushed back, the adjustment is OK.
The test is made at both the left and the right side.
In case that the gasket do not close properly, see section 4b.

The door can be adjusted in the slots in the top hinge of the door in the motor compartment.
Adjusting
21
4b. Heated door frame
The heaters are installed in the door frame .
Electrically, the cable (220V) is supplied by the PCB board and assembled in the controller box.
See the wiring diagram section 5a.
The cable is introduced to the door frame on the front of the engine compartment behind the front
panel.
22
4c. Evaporator, Fan, Heat.element for aut. defrost and
heating spiral in the defrost water drain
The evaporator is placed at the top of the cold storage.
The fan runs continuously when the unit is connected and ensure god air distribution in the cold sto-
rage.
The fan stops when the door is opened and during the automatic defrost.
To avoid ice formation in the defrost water tray, a heater is mounted in the drain pipe to the drain
tray.
Fan BBR 500 - 700 - 1400 (2 pcs.) Fan BBR 300
Heater in the drain pipe
23
To get into the evaporator, the sensor for evaporator temperature and the heating element the drain
is removed. Then remove the drain tray (4 screws).
Remove the drain pipe Remove the drain tray
Heating element The sensor for evaporator
Sensor lead, wire for ventilation and heater as seen from the top of the motor compartment.
24
4d. Condenser - Fan
The condenser is placed in the engine department of the uit behind the front panel.
Check that the bolts are well tightened and that the rubber gaskets at the fan are not hard or defec-
tive. It is important thet the cooling ribs are kept clean and the ambient temperature does not exeed
25C.
Physically, the fan is placed on the frame of the capacitor.
Electrically, the fan is connected to terminal 10 and 14 on the start relay. See wiring diagram section
5a.
If the ventilator stops, it can cause insuff cient cooling of condenser and compressors.
Higher condensing temperature means that the compressor must work more with less eff ciency as
a result. At worst, the compressors stops due to high temperature.
Fan Cooling ribs

25
4e. Door switch
Door switch under the top panel Door switch in the motor compartment
Push here when remounting
The door switch function controls:
Start/stop of the evaporator fan.
On/off light.
Alarm for open door.
The door switch is clipped under the door panel.
When replacing remove wire.
The f aps are pushed together and the switch is pressed out.
A new switch is mounted in reverse order.
26
4f. Sensor for cold storage temperature
Sensor for evapoarator tube temperature:
The sensor is the type of PT 1000.
The sensor must be introduced from the top of the motor compartment as the sensor for the room
temperature.
The sensor i placed at the top of the evaporator in the cold storage covered by the drain cover.
To remove the sensor, remove the cover. (See section 4c)
The sensor is fastened with strips.
The sensor is connected to the PCB board input. (See wire-diagram section 5a)
Evaporator Sensor wire
Sensor for cold storage temperature:
The PT 1000 sensor for cold storage temperature is placed on the
right side fastened with strips.
The sensor must be introduced from the top of the motor compart-
ment.
The holes are sealed with putty.
Elecrically, the sensor is connected to the PCB board input (Temp.
sensors - Chamber).
See wire-diagram sectiont 5a.
Change of probe: Sensor track
Disconnect the power supply.
Disconnect the electrical connection of the
sensor in the CBS modul.
Remove the strips. PT 1000 sensor
Remove the sensor track.
Pull the sensor into the motor compartment.
Mount the new sensor in reverse order. Sensor for possible Chart-recorder
27
4g. Controller - demounting the display
4h. Automatical / manual defrost, cleaning and mainte-
nance
There will be some ice formation on the sub lids of the unit.
The ice must be removed with a scraper on a regular basis. (Remember safety gloves)
Ice on the inside of the cabinet must be removed as required.
This is done by manual defrost:
Remove the contents of the unit.
Unplug the unit.
Leave the door open until the ice can be removed.
Wipe the interior cabinet and shelves with a cloth until it is dry.
Ice formed on the inside of the door, must be removed with a wooden / plastic scraper. This ice is
formed due to the low temperatures inside the cabinet, and if the ice is not removed, it will cause
that the door does not close tightly.
Demount of display
Disconnect the wire connector on the bottom of the display.
Squeeze the mounting devices at the bottom and top together and push out the display.
Mounting device Wire connectors Mounting device
28
Automac defrost cycles in G 214 controller.
As default the controller will run automac defrost every 6 hours.
1. The automac defrost cycles start.
2. The compressor stop.
3. The evaporator-fan stop.
4. The evaporator-heat element starts heang up the evaporator.
5. The evaporator-sensor is measuring the temperature in the evaporator.
6. When the temperature in the evaporator reach -5C., the heat element stop. parameter d9
7. The ice which was build up in the evaporator, will get into liquid form, and start oang out of the cham-
ber, into the water tray on the back of the unit.
8. The parameter c3 is the me for the water can drip of the evaporator when the heat element has switch
o.
9. Aer the C3 dripping me, the compressor start running again.
10. The parameter C13 will determine when the evaporator fan is starng, if the temperature d8 has been
reached.
11. When the temperature in the evaporator reach -5C., the evaporator-fan start running again.
12. The automac defrost cycles end.
C7 is the paramet which block the display to measure the temperature in the chamber. Examble: If the dis-
play show -28 before the defrost starts, the display will show -28C during the defrost cycles and 5 minutes
(c7) aer the defrost is nished. Aer the 5 minutes the display will show the actually temperature again.
The parameter c14 is start blocking me defrost cycles.
The parameter c15 is the end me of blocking defrost cycles.
Examble : If the customer do not want the unit to be defrosted in normally working hour, 8 oclock unl 16
oclock.
c14 : 8 and c15 :16, now the unit will not do any defrost cycles in between these hours.
During the automac defrost cycles, the displayed temperature will show the temperature in the air.
This is not the actually temperature which are in the samples of medicine or similar product.
The temperature will be dropping approx. 2C in the samples, during the automac defrost.
29
4i. Noise
The following must be checked in case of noise:
The compressor is not tightened well.
The rubber feet are defect or too hard.
The compressor process tube is too long.
The fan blades are damaged or dirty.
The fan is not tightened well.
The fan bushings are worn.
The freezer is not positioned on a f at surface.
Long pipes can cause resonance vibrations.

4j. Battery backup
The battery (12V 7AH) is located in the engine compartment behind the front panel.
It has a lifespan of 3 yerars, but should be checked every six months.
Check the voltage with a voltmeter.
The controller G-214 has built-in measurer for the battery voltage.
Rubber feet Process tube (too far)
Backup-battery
30
5a. Wiring diagram BBR 100 / 300 / 500 / 700 / -ST
S
E
N
S
O
R
S
31
5a. Wiring diagram BBR 1400 / -ST
S
E
N
S
O
R
S
32
5b. Spare parts list BBR 100
7
1
2
3
4 6
1
8
9 10
33
11 35
12
30
37
36
27
28
13
14 16
34
38
41
21
29
31
32
26
15
17
18
22
24
23
42
43
44
5
45
49
46 50 47 48
33
5b. Spare parts list BBR 100
Pos. no.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
27
28
29
30
31
32
33
34
35
36
37
38
41
42
43
44
45
46
47
48
49
50
Door handle
Magnetic switch
Cabinet
Wheel
Recorder
Regulated feet M10x400
d e d n e m m o c e R t r a P . o n e d o C
r o o D
Drawer
Condenser
Front panel
Agregate base
Rivet-nut M10
Fan
Fane frame
Front panel bottom hinge
Evaporator
Evaporator cover bracket - left
Fan cover bracket - left
Evaporator cover
Channel plate
Compressor TL4G
Drawer support - left
Fan cover bracket - right
Evaporator cover bracket - right
Door gasket
Drawer guide - left
Drawer support - right
Lock
Back panel
Door top hinge
Pivot springe hinge CT9011D
Square sleeve hinges
Plastic sleeve hinges
Door bottom hinge
Panel top hinge
Electrical connection cable
Latch Part I
Metal sleeeve hinges
Defrost water tank
1 ) H A 7 , V 2 1 ( 2 1 - 7 P B y r e t t a B 1 0 - 1 0 0 4 4 0 5
Power supply support
Latch Part II
Defrost heater
t r o p p u s h t i w x o b l a c i r t c e l E
1 4 1 2 - G y a l p s i D 1 0 - 7 0 0 3 4 0 5
1 ) 4 1 2 - G y l p p u s r e w o P 1 0 - 7 0 0 1 4 0 5
1 r e l l o r t n o C 4 1 2 - G d r a o B B C P 1 0 - 6 0 0 1 4 0 5
1 ) 4 1 2 G ( r o s s e r p m o C r o f e b o r P C T N 1 0 - 0 1 0 2 4 0 5
1 t n a r e g i r f e R
1 ) 4 1 2 G ( r e b m a h C r o f e b o r P C T N 1 0 - 1 1 0 2 4 0 5
34
5b. Spare parts list BBR 300 / 500 / 700
4
2 14 7 8
31
5
6b
6a
9
13
12
10 16 19 17 36 30 30 15
1 29
20
21 35 23
28
32
11
34 33
18
25
27
3 26
35
5b. Spare parts list BBR 300 / 500 / 700
Pos. no.
1
2
3
4
5
6a
6b
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
23
25
26
27
28
29
30
31
32
33
34
35
36
-
-
-
-
-
1
PCB Board G-214 controller
Power supply G-214
Power supply support
Main lead
5041006-01
5041007-01
Handle
Lamp
Door sleeve, plastic
5079000-01
5042010-01
Dry filter
1 4 1 2 - G r o s s e r p m o C r o f e b o r P C T N
1 4 1 2 - G r r e b m a h C r o f e b o r P C T N 1 0 - 1 1 0 2 4 0 5
5053006-01
5043007-01
5051015-01
5053007-01
Code no. Recommended Part
5072000-01
Lock with key
Fan switch 5019022-01
5031036-01
5044001-01
Defrost water tank
Evaporator
Condenser and compressor support
Battery BP 7-12 (12V, 7AH)
5010007-01
Cabinet
Back castor swivel
Front castor swivel with brakes
Door upper support
Front panel
Display for G-214 controller 1
Door
Gasket
Door sleeve, metal
Door lower support
Spring hinge
Slide for drawer
Drawer support front
Drawer support back
Drawer
Defrost heater
Condenser
Condenser fan incl. Fan blade
Compressor
Evaporator body
Electrical box with support
Refrigerant
Cylinder deposit for refrigerant
Drain
36
5b. Spare parts list BBR 1400
29
30
9
28
25
27
26
37
5b. Spare parts list BBR 1400
Pos. no.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
-
-
-
-
-
t n a r e g i r f e R . o n s n a n i F
t n a r e g i r f e r r o f t i s o p e d r e d n i l y C 1 0 - 0 0 0 2 7 0 5
5079000-01 Dry filter
. n o i t c e n n o c d r o b B C P r o f x o B 1 0 - 7 0 0 9 4 0 5
1 ) 0 0 0 1 T P ( e b o r P 1 0 - 3 0 0 2 4 0 5
k c a b t r o p p u s
Drain
t n o r f t r o p p u s
1 r e l l o r t n o C 4 1 2 G d r a o B B C P 1 0 - 6 0 0 1 4 0 5
5019003-01 Transformer 230V 50/60 Hz 12 Vac / 4 amp 1
1 ) H A 7 , V 2 1 ( 2 1 - 7 P B y r e t t a B 1 0 - 1 0 0 4 4 0 5
r e l l o r t n o c r o f e t a l p l a t e M 1 0 - 4 2 0 1 3 0 5
s n o i t c e n n o c V 0 3 2 r o f x o B 1 0 - 6 0 0 9 4 0 5
e d a l b n a f . l c n i n a f r e s n e d n o C 1 0 - 7 0 0 0 1 0 5
r o s s e r p m o C
t r o p p u s r o s s e r p m o c d n a r e s n e d n o C
r e s n e d n o C
k n a t r e t a w t s o r f e D 1 0 - 6 3 0 1 3 0 5
r o t a r o p a v E
y e k h t i w k c o L 1 0 - 5 1 0 1 5 0 5
5019022-01 Fan switch
1 4 1 2 G y a l p s i D 1 0 - 7 0 0 3 4 0 5
t r o p p u s r e p p u r o o D
l e n a p t n o r F
t r o p p u s r e w o l r o o D
e g n i h g n i r p S
Gasket
Door sleeve
r o o D
. s c p 4 , e k a r b h t i w l e v i w s r o t s a c t n o r F 1 0 - 7 0 0 3 5 0 5
Cabinet
d e d n e m m o c e R t r a P . o n e d o C
. cs p 4 , e k a r b t u o h t i w l e v i w s r o t s a c k c a B 1 0 - 6 0 0 3 5 0 5
5042010-01
5042011-01
-
-
NTC Probe for Compressor (G-214)
NTC Probe for Chamber (G-214)
Glass
Slide for drawer
Drawer
Drawer
Drawer
30 Bottle and support for glycerine
38
5c. Safety data sheet for R-134A
Material Safety Data Sheet
R-134A
1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION
PRODUCT NAME: R-134A
DISTRIBUTOR: National Refrigerants, Inc.
661 Kenyon Avenue
Bridgeton, New Jersey 08302
FOR MORE INFORMATION CALL: IN CASE OF EMERGENCY CALL:
(Monday-Friday, 8:00am-5:00pm) CHEMTREC: 1-800-424-9300
1-800-262-0012
2. COMPOSITION / INFORMATION ON INGREDIENTS
INGREDIENT NAME CAS NUMBER WEIGHT %
1,1,1,2-Tetrafluoroethane 811-97-2 100
Trace impurities and additional material names not listed above may also appear in Section 15 toward the end of the MSDS.
These materials may be listed for local Right-To-Know compliance and for other reasons.
3. HAZARDS IDENTIFICATION
EMERGENCY OVERVIEW: Colorless, volatile liquid with ethereal and faint sweetish odor. Non-flammable material.
Overexposure may cause dizziness and loss of concentration. At higher levels, CNS depression and cardiac arrhythmia
may result from exposure. Vapors displace air and can cause asphyxiation in confined spaces. At higher temperatures,
(>250qC), decomposition products may include Hydrofluoric Acid (HF) and carbonyl halides.
POTENTIAL HEALTH HAZARDS
SKIN: Irritation would result from a defatting action on tissue. Liquid contact could cause frostbite.
EYES: Liquid contact can cause severe irritation and frostbite. Mist may irritate.
INHALATION: R-134A is low in acute toxicity in animals. When oxygen levels in air are reduced to 12-14% by
displacement, symptoms of asphyxiation, loss of coordination, increased pulse rate and deeper respiration
will occur. At high levels, cardiac arrhythmia may occur.
INGESTION: Ingestion is unlikely because of the low boiling point of the material. Should it occur, discomfort in the
gastrointestinal tract from rapid evaporation of the material and consequent evolution of gas would result.
Some effects of inhalation and skin exposure would be expected.
DELAYED EFFECTS: None Known
____________________________________________________________________________________________________________
MSDS: R-134A Page 1 of 7
Current Issue Date: December, 2008
39
R-134A
Ingredients found on one of the OSHA designated carcinogen lists are listed below.
INGREDIENT NAME NTP STATUS IARC STATUS OSHA LIST
No ingredients listed in this section
4. FIRST AID MEASURES
SKIN: Promptly flush skin with water until all chemical is removed. If there is evidence of frostbite, bathe (do not rub) with
lukewarm (not hot) water. If water is not available, cover with a clean, soft cloth or similar covering. Get medical attention
if symptoms persist.
EYES: Immediately flush eyes with large amounts of water for at least 15 minutes (in case of frostbite, water should be lukewarm,
not hot) lifting eyelids occasionally to facilitate irrigation. Get medical attention if symptoms persist.
INHALATION: Immediately remove to fresh air. If breathing has stopped, give artificial respiration. Use oxygen as
required, provided a qualified operator is available. Get medical attention immediately. DO NOT give epinephrine
(adrenaline).
INGESTION: Ingestion is unlikely because of the physical properties and is not expected to be hazardous. DO NOT induce
vomiting unless instructed to do so by a physician.
ADVICE TO PHYSICIAN: Because of the possible disturbances of cardiac rhythm, catecholamine drugs, such as
epinephrine, should be used with special caution and only in situations of emergency life support.
Treatment of overexposure should be directed at the control of symptoms and the clinical
conditions.
5. FIRE FIGHTING MEASURES
FLAMMABLE PROPERTIES
FLASH POINT: Gas, not applicable per DOT regulations
FLASH POINT METHOD: Not applicable
AUTOIGNITION TEMPERATURE: >750qC
UPPER FLAME LIMIT (volume % in air): None*
LOWER FLAME LIMIT (volume % in air): None*
*Based on ASHRAE Standard 34 with match ignition
FLAME PROPAGATION RATE (solids): Not applicable
OSHA FLAMMABILITY CLASS: Not applicable
EXTINGUISHING MEDIA:
Use any standard agent choose the one most appropriate for type of surrounding fire (material itself is not flammable)
UNUSUAL FIRE AND EXPLOSION HAZARDS:
R-134A is not flammable at ambient temperatures and atmospheric pressure. However, this material will become
combustible when mixed with air under pressure and exposed to strong ignition sources.
Contact with certain reactive metals may result in formation of explosive or exothermic reactions under specific conditions
(e.g. very high temperatures and/or appropriate pressures).
____________________________________________________________________________________________________________
MSDS: R-134A Page 2 of 7
Current Issue Date: December, 2008
40
R-134A
SPECIAL FIRE FIGHTING PRECAUTIONS/INSTRUCTIONS:
Firefighters should wear self-contained, NIOSH-approved breathing apparatus for protection against possible toxic
decomposition products. Proper eye and skin protection should be provided. Use water spray to keep fire-exposed
containers cool.
6. ACCIDENTAL RELEASE MEASURES
IN CASE OF SPILL OR OTHER RELEASE: (Always wear recommended personal protective equipment.)
Evacuate unprotected personnel. Protected personnel should remove ignition sources and shut off leak, if without risk, and
provide ventilation. Unprotected personnel should not return until air has been tested and determined safe, including low-
lying areas.
Spills and releases may have to be reported to Federal and/or local authorities. See Section 15 regarding reporting
requirements.
7. HANDLING AND STORAGE
NORMAL HANDLING: (Always wear recommended personal protective equipment.)
Avoid breathing vapors and liquid contact with eyes, skin or clothing. Do not puncture or drop cylinders, expose them to
open flame or excessive heat. Use authorized cylinders only. Follow standard safety precautions for handling and use of
compressed gas cylinders.
R-134A should not be mixed with air above atmospheric pressure for leak testing or any other purpose.
STORAGE RECOMMENDATIONS:
Store in a cool, well-ventilated area of low fire risk and out of direct sunlight. Protect cylinder and its fittings from physical
damage. Storage in subsurface locations should be avoided. Close valve tightly after use and when empty.
8. EXPOSURE CONTROLS / PERSONAL PROTECTION
ENGINEERING CONTROLS:
Provide local ventilation at filling zones and areas where leakage is probable. Mechanical (general) ventilation may be
adequate for other operating and storage areas.
PERSONAL PROTECTIVE EQUIPMENT
SKIN PROTECTION:
Skin contact with refrigerant may cause frostbite. General work clothing and gloves (leather) should provide
adequate protection. If prolonged contact with liquid or gas is anticipated, insulated gloves constructed of PVA,
neoprene or butyl rubber should be used. Any contaminated clothing should be promptly removed and washed
before reuse.
EYE PROTECTION:
For normal conditions, wear safety glasses. Where there is reasonable probability of liquid contact, wear chemical
safety goggles.
____________________________________________________________________________________________________________
MSDS: R-134A Page 3 of 7
Current Issue Date: December, 2008
41
R-134A
RESPIRATORY PROTECTION:
None generally required for adequately ventilated work situations. For accidental release or non-ventilated
situations, or release into confined space, where the concentration may be above the PEL of 1,000 ppm, use a self-
contained, NIOSH approved breathing apparatus or supplied air respirator. For escape: use the former or a NIOSH
approved gas mask with organic vapor canister.
ADDITIONAL RECOMMENDATIONS:
Where contact with liquid is likely, such as in a spill or leak, impervious boots and clothing should be worn. High
dose-level warning signs are recommended for areas of principle exposure. Provide eyewash stations and quick-
drench shower facilities at convenient locations. For tank cleaning operations, see OSHA regulations, 29 CFR
1910.132 and 29 CFR 1910.133.
EXPOSURE GUIDELINES
INGREDIENT NAME ACGIH TLV OSHA PEL OTHER LIMIT
1,1,1,2-Tetrafluoroethane None None *1000 ppm TWA (8hr)
* = Workplace Environmental Exposure Level (AIHA)
OTHER EXPOSURE LIMITS FOR POTENTIAL DECOMPOSITION PRODUCTS:
Hydrogen Fluoride: ACGIH TLV: 2 ppm ceiling, 0.5 ppm TLV-TWA
9. PHYSICAL AND CHEMICAL PROPERTIES
APPEARANCE: Clear, colorless liquid and vapor
PHYSICAL STATE: Gas at ambient temperatures
MOLECULAR WEIGHT: 102
CHEMICAL FORMULA: F
3
CCH
2
F
ODOR: Faint ethereal odor
SPECIFIC GRAVITY (water = 1.0): <1.22
SOLUBILITY IN WATER (weight %): 0.15 wt%
pH: Neutral
BOILING POINT: -26.2qC (-15.1qF)
FREEZING POINT: -92.5qC (-141.9qF)
VAPOR PRESSURE: 85.8 psia @ 70qF
213.4 psia @ 130qF
VAPOR DENSITY (air = 1.0): 3.5
EVAPORATION RATE: >1 COMPARED TO: CC1
4
= 1
% VOLATILES: 100
FLASH POINT: Not applicable
(Flash point method and additional flammability data are found in Section 5.)
____________________________________________________________________________________________________________
MSDS: R-134A Page 4 of 7
Current Issue Date: December, 2008
42
R-134A
10. STABILITY AND REACTIVITY
NORMALLY STABLE? (CONDITIONS TO AVOID):
The product is stable.
Do not mix with oxygen or air above atmospheric pressure. Any source of high temperatures, such as lighted cigarettes,
flames, hot spots or welding may yield toxic and/or corrosive decomposition products.
INCOMPATIBILITIES:
(Under specific conditions: e.g. very high temperatures and/or appropriate pressures) Freshly abraded aluminum surfaces
(may cause strong exothermic reaction). Chemically reactive metals: potassium, calcium, powdered aluminum, magnesium,
and zinc.
HAZARDOUS DECOMPOSITION PRODUCTS:
Halogens, halogen acids and possibly carbonyl halides.
HAZARDOUS POLYMERIZATION:
Will not occur.
11. TOXICOLOGICAL INFORMATION
IMMEDIATE (ACUTE) EFFECTS:
LC
50
: 4 hr. (rat) - > 500,000 ppm / Cardiac Sensitization threshold (dog) 80,000 ppm. NOEL 50,000 ppm
DELAYED (SUBCHRONIC AND CHRONIC) EFFECTS:
Not mutagenic in four tests
Teratogenic NOEL (rat and rabbit) 40,000 ppm
Subchronic inhalation (rat) NOEL 50,000 ppm
Chronic NOEL 10,000 ppm
OTHER DATA:
Metabolism <0.5% as CO
2
in tests at 50,000 ppm, late developing benign tumors were found.
12. ECOLOGICAL INFORMATION
Degradability (BOD): R-134A is a gas at room temperature; therefore, it is unlikely to remain in water.
Octanol Water Partition Coefficient: Log P
ow
= 1.06
13. DISPOSAL CONSIDERATIONS
RCRA
Is the unused product a RCRA hazardous waste if discarded? Not a hazardous waste
If yes, the RCRA ID number is: Not applicable
____________________________________________________________________________________________________________
MSDS: R-134A Page 5 of 7
Current Issue Date: December, 2008
43
R-134A
OTHER DISPOSAL CONSIDERATIONS:
Disposal must comply with federal, state, and local disposal or discharge laws. R-134A is subject to U.S. Environmental
Protection Agency Clean Air Act Regulations Section 608 in 40 CFR Part 82 regarding refrigerant recycling.
The information offered here is for the product as shipped. Use and/or alterations to the product such as mixing with other materials
may significantly change the characteristics of the material and alter the RCRA classification and the proper disposal method.
14. TRANSPORT INFORMATION
US DOT PROPER SHIPPING NAME: 1,1,1,2-Tetrafluoroethane
US DOT HAZARD CLASS: 2.2
US DOT PACKING GROUP: Not applicable
US DOT ID NUMBER: UN3159
For additional information on shipping regulations affecting this material, contact the information number found in Section 1.
15. REGULATORY INFORMATION
TOXIC SUBSTANCES CONTROL ACT (TSCA)
TSCA INVENTORY STATUS: Listed on the TSCA inventory
OTHER TSCA ISSUES: None
SARA TITLE III / CERCLA
Reportable Quantities (RQs) and/or Threshold Planning Quantities (TPQs) exist for the following ingredients.
INGREDIENT NAME SARA / CERCLA RQ (lb.) SARA EHS TPQ (lb.)
No ingredients listed in this section
Spills or releases resulting in the loss of any ingredient at or above its RQ requires immediate notification to the
National Response Center [(800) 424-8802] and to your Local Emergency Planning Committee.
SECTION 311 HAZARD CLASS: IMMEDIATE
PRESSURE
SARA 313 TOXIC CHEMICALS:
The following ingredients are SARA 313 Toxic Chemicals. CAS numbers and weight percents are found in Section 2.
INGREDIENT NAME COMMENT
No ingredients listed in this section
STATE RIGHT-TO-KNOW
In addition to the ingredients found in Section 2, the following are listed for state right-to-know purposes.
INGREDIENT NAME WEIGHT % COMMENT
No ingredients listed in this section
____________________________________________________________________________________________________________
MSDS: R-134A Page 6 of 7
Current Issue Date: December, 2008
44
R-134A
ADDITIONAL REGULATORY INFORMATION:
R-134A is subject to U.S. Environmental Protection Agency Clean Air Act Regulations at 40 CFR Part 82.
WARNING: DO NOT vent to the atmosphere. To comply with provisions of the U.S. Clean Air Act, any residual must be
recovered. Contains 1,1,1,2-Tetrafluoroethane (HFC-134a), a greenhouse gas which may contribute to
global warming.
WHMIS CLASSIFICATION (CANADA):
This product has been evaluated in accordance with the hazard criteria of the CPR and the MSDS contains all the information
required by the CPR.
FOREIGN INVENTORY STATUS:
Canada Listed on DSL
EU - EINECS # 223770

16. OTHER INFORMATION
CURRENT ISSUE DATE: December, 2008
PREVIOUS ISSUE DATE: August, 2007
OTHER INFORMATION: HMIS Classification: Health 1, Flammability 1, Reactivity 0
NFPA Classification: Health 2, Flammability 1, Reactivity 0
ANSI/ASHRAE 34 Safety Group A1
UL Classified
Regulatory Standards:
1. OSHA regulations for compressed gases: 29 CFR 1910.101
2. DOT classification per 49 CFR 172.101
Toxicity information per PAFT Testing
17. DISCLAIMER
National Refrigerants, Inc. believes that the information and recommendations contained herein (including data and statements are
accurate as of the date hereof. NO WARRANTY OF FITNESS FOR ANY PARTICULAR PURPOSE, WARRANTY OF
MERCHANTABILITY, OR ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, IS MADE CONCERNING THE
INFORMATION PROVIDED HEREIN. The information provided herein relates only to the specific product designated and may not
be valid where such product is used in combination with any other methods of use of the product and of the information referred to
herein are beyond the control of National Refrigerants. National Refrigerants expressly disclaims any and all liability as to any results
obtained or arising from any use of the product or reliance on such information.
____________________________________________________________________________________________________________
MSDS: R-134A Page 7 of 7
Current Issue Date: December, 2008
45
Material Safety Data Sheet
R-404A
1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION
PRODUCT NAME: R-404A
DISTRIBUTOR: National Refrigerants, Inc.
661 Kenyon Avenue
Bridgeton, New Jersey 08302
FOR MORE INFORMATION CALL: IN CASE OF EMERGENCY CALL:
(Monday-Friday, 8:00am-5:00pm) CHEMTREC: 1-800-424-9300
1-800-262-0012
2. COMPOSITION / INFORMATION ON INGREDIENTS
INGREDIENT NAME CAS NUMBER WEIGHT %
Pentafluoroethane (HFC-125) 354-33-6 44
1,1,1-Trifluoroethane (HFC-143a) 420-46-2 52
1,1,1,2-Tetrafluoroethane (HFC-134a) 811-97-2 4
Trace impurities and additional material names not listed above may also appear in Section 15 toward the end of the MSDS.
These materials may be listed for local Right-To-Know compliance and for other reasons.
3. HAZARDS IDENTIFICATION
EMERGENCY OVERVIEW: Colorless, volatile liquid with ethereal and faint sweetish odor. Non-flammable material.
Overexposure may cause dizziness and loss of concentration. At higher levels, CNS depression and cardiac arrhythmia
may result from exposure. Vapors displace air and can cause asphyxiation in confined spaces. At higher temperatures,
(>250qC), decomposition products may include Hydrofluoric Acid (HF) and carbonyl halides.
POTENTIAL HEALTH HAZARDS
SKIN: Irritation would result from a defatting action on tissue. Liquid contact could cause frostbite.
EYES: Liquid contact can cause severe irritation and frostbite. Mist may irritate.
INHALATION: R-404A is low in acute toxicity in animals. When oxygen levels in air are reduced to 12-14% by
displacement, symptoms of asphyxiation, loss of coordination, increased pulse rate and deeper respiration
will occur. At high levels, cardiac arrhythmia may occur.
____________________________________________________________________________________________________________
MSDS: R-404A Page 1 of 7
Current Issue Date: December, 2008
5c. Safety data sheet for R-404A
46
R-404A
INGESTION: Ingestion is unlikely because of the low boiling point of the material. Should it occur, discomfort in the
gastrointestinal tract from rapid evaporation of the material and consequent evolution of gas would result.
Some effects of inhalation and skin exposure would be expected.
DELAYED EFFECTS: None known.
Ingredients found on one of the OSHA designated carcinogen lists are listed below.
INGREDIENT NAME NTP STATUS IARC STATUS OSHA LIST
No ingredients listed in this section
4. FIRST AID MEASURES
SKIN: Promptly flush skin with water until all chemical is removed. If there is evidence of frostbite, bathe (do not rub) with
lukewarm (not hot) water. If water is not available, cover with a clean, soft cloth or similar covering. Get medical attention
if symptoms persist.
EYES: Immediately flush eyes with large amounts of water for at least 15 minutes (in case of frostbite water should be lukewarm,
not hot) lifting eyelids occasionally to facilitate irrigation. Get medical attention if symptoms persist.
INHALATION: Immediately remove to fresh air. If breathing has stopped, give artificial respiration. Use oxygen as required,
provided a qualified operator is available. Get medical attention. Do not give epinephrine (adrenaline).
INGESTION: Ingestion is unlikely because of the physical properties and is not expected to be hazardous. Do not induce vomiting
unless instructed to do so by a physician.
ADVICE TO PHYSICIAN: Because of the possible disturbances of cardiac rhythm, catecholamine drugs, such as
epinephrine, should be used with special caution and only in situations of emergency life support.
Treatment of overexposure should be directed at the control of symptoms and the clinical
conditions.
5. FIRE FIGHTING MEASURES
FLAMMABLE PROPERTIES
FLASH POINT: Gas, not applicable per DOT regulations
FLASH POINT METHOD: Not applicable
AUTOIGNITION TEMPERATURE: <750qC
UPPER FLAME LIMIT (volume % in air): None*
LOWER FLAME LIMIT (volume % in air): None*
*Based on ASHRAE Standard 34 with match ignition
FLAME PROPAGATION RATE (solids): Not applicable
OSHA FLAMMABILITY CLASS: Not applicable
EXTINGUISHING MEDIA:
Use any standard agent choose the one most appropriate for type of surrounding fire (material itself is not flammable)
____________________________________________________________________________________________________________
MSDS: R-404A Page 2 of 7
Current Issue Date: December, 2008
47
R-404A
UNUSUAL FIRE AND EXPLOSION HAZARDS:
R-404A is not flammable at ambient temperatures and atmospheric pressure. However, this material will become
combustible when mixed with air under pressure and exposed to strong ignition sources.
Contact with certain reactive metals may result in formation of explosive or exothermic reactions under specific conditions
(e.g. very high temperatures and/or appropriate pressures).
SPECIAL FIRE FIGHTING PRECAUTIONS/INSTRUCTIONS:
Firefighters should wear self-contained, NIOSH-approved breathing apparatus for protection against possible toxic
decomposition products. Proper eye and skin protection should be provided. Use water spray to keep fire-exposed
containers cool.
6. ACCIDENTAL RELEASE MEASURES
IN CASE OF SPILL OR OTHER RELEASE: (Always wear recommended personal protective equipment.)
Evacuate unprotected personnel. Protected personnel should remove ignition sources and shut off leak, if without risk, and
provide ventilation. Unprotected personnel should not return until air has been tested and determined safe, including low-
lying areas.
Spills and releases may have to be reported to Federal and/or local authorities. See Section 15 regarding reporting
requirements.
7. HANDLING AND STORAGE
NORMAL HANDLING: (Always wear recommended personal protective equipment.)
Avoid breathing vapors and liquid contact with eyes, skin or clothing. Do not puncture or drop cylinders, expose them to
open flame or excessive heat. Use authorized cylinders only. Follow standard safety precautions for handling and use of
compressed gas cylinders.
R-404A should not be mixed with air above atmospheric pressure for leak testing or any other purpose.
STORAGE RECOMMENDATIONS:
Store in a cool, well-ventilated area of low fire risk and out of direct sunlight. Protect cylinder and its fittings from physical
damage. Storage in subsurface locations should be avoided. Close valve tightly after use and when empty.
8. EXPOSURE CONTROLS / PERSONAL PROTECTION
ENGINEERING CONTROLS:
Provide local ventilation at filling zones and areas where leakage is probable. Mechanical (general) ventilation may be
adequate for other operating and storage areas.
PERSONAL PROTECTIVE EQUIPMENT
SKIN PROTECTION:
Skin contact with refrigerant may cause frostbite. General work clothing and gloves (leather) should provide
adequate protection. If prolonged contact with the liquid or gas is anticipated, insulated gloves constructed of PVA,
neoprene or butyl rubber should be used. Any contaminated clothing should be promptly removed and washed
before reuse.
____________________________________________________________________________________________________________
MSDS: R-404A Page 3 of 7
Current Issue Date: December, 2008
48
R-404A
EYE PROTECTION:
For normal conditions, wear safety glasses. Where there is reasonable probability of liquid contact, wear chemical safety
goggles.
RESPIRATORY PROTECTION:
None generally required for adequately ventilated work situations. For accidental release or non-ventilated situations, or
release into confined space, where the concentration may be above the PEL of 1,000 ppm, use a self-contained, NIOSH-
approved breathing apparatus or supplied air respirator. For escape: use the former or a NIOSH-approved gas mask with
organic vapor canister.
ADDITIONAL RECOMMENDATIONS:
Where contact with liquid is likely, such as in a spill or leak, impervious boots and clothing should be worn. High dose-level
warning signs are recommended for areas of principle exposure. Provide eyewash stations and quick-drench shower facilities
at convenient locations. For tank cleaning operations, see OSHA regulations, 29 CFR 1910.132 and 29 CFR 1910.133.
EXPOSURE GUIDELINES
INGREDIENT NAME ACGIH TLV OSHA PEL OTHER LIMIT
Pentafluoroethane None None *1000 ppm TWA (8hr)
1,1,1-Trifluoroethane None None *1000 ppm TWA (8hr)
1,1,1,2-Tetrafluoroethane None None *1000 ppm TWA (8hr)
* = Workplace Environmental Exposure Level (AIHA)
OTHER EXPOSURE LIMITS FOR POTENTIAL DECOMPOSITION PRODUCTS:
Hydrogen Fluoride: ACGIH TLV: 3 ppm ceiling
9. PHYSICAL AND CHEMICAL PROPERTIES
APPEARANCE: Clear, colorless liquid and vapor
PHYSICAL STATE: Gas at ambient temperatures
MOLECULAR WEIGHT: 120
CHEMICAL FORMULA: CHF
2
CF
3
, CH
3
CF
3
, CH
2
FCF
3
ODOR: Faint ethereal odor
SPECIFIC GRAVITY (water = 1.0): 1.08 @ 21.1qC (70qF)
SOLUBILITY IN WATER (weight %): Unknown
pH: Neutral
BOILING POINT: -47.8qC (-54.0qF)
FREEZING POINT: Not Determined
VAPOR PRESSURE: 182.9 psia @ 70qF
370.9 psia @ 130qF
VAPOR DENSITY (air = 1.0): 3.43
EVAPORATION RATE: >1 COMPARED TO: CC1
4
= 1
% VOLATILES: 100
FLASH POINT: Not applicable
(Flash point method and additional flammability data are found in Section 5.)
____________________________________________________________________________________________________________
MSDS: R-404A Page 4 of 7
Current Issue Date: December, 2008
49
R-404A
10. STABILITY AND REACTIVITY
NORMALLY STABLE? (CONDITIONS TO AVOID):
The product is stable.
Do not mix with oxygen or air above atmospheric pressure. Any source of high temperature, such as lighted cigarettes,
flames, hot spots or welding may yield toxic and/or corrosive decomposition products.
INCOMPATIBILITIES:
(Under specific conditions: e.g. very high temperatures and/or appropriate pressures) Freshly abraded aluminum surfaces
(may cause strong exothermic reaction). Chemically active metals: potassium, calcium, powdered aluminum, magnesium
and zinc.
HAZARDOUS DECOMPOSITION PRODUCTS:
Halogens, halogen acids and possibly carbonyl halides.
HAZARDOUS POLYMERIZATION:
Will not occur.
11. TOXICOLOGICAL INFORMATION
IMMEDIATE (ACUTE) EFFECTS:
HFC-125: LC
50
: 4 hr. (rat) - > 800,000 ppm / Cardiac Sensitization threshold (dog) 75,000 ppm
HFC-143a: LC
50
: 4hr. (rat) - > 540,000 ppm / Cardiac Sensitization threshold (dog) > 250,000 ppm
HFC-134a: LC
50
: 4hr. (rat) - > 500,000 ppm / Cardiac Sensitization threshold (dog) > 80,000 ppm
DELAYED (SUBCHRONIC AND CHRONIC) EFFECTS:
HFC-125: Teratogenic NOEL (rat and rabbit) 50,000 ppm
Subchronic inhalation (rat) NOEL - > 50,000 ppm / Chronic NOEL 10,000 ppm
HFC-143a: Teratogenic NOEL (rat and rabbit) 50,000 ppm
Subchronic inhalation (rat) NOEL - > 50,000 ppm
HFC-134a: Teratogenic NOEL (rat and rabbit) 40,000 ppm
Subchronic inhalation (rat) NOEL 50,000 ppm / Chronic NOEL 10,000 ppm
OTHER DATA:
HFC-125, HFC-134a: Not active in four genetic studies
HFC-143a: Not active in two genetic studies
12. ECOLOGICAL INFORMATION
Degradability (BOD): R-404A is a gas at room temperature; therefore, it is unlikely to remain in water.
Octanol Water Partition Coefficient: Unknown for mixture
____________________________________________________________________________________________________________
MSDS: R-404A Page 5 of 7
Current Issue Date: December, 2008
50
R-404A
13. DISPOSAL CONSIDERATIONS
RCRA
Is the unused product a RCRA hazardous waste if discarded? Not a hazardous waste.
If yes, the RCRA ID number is: Not applicable.
OTHER DISPOSAL CONSIDERATIONS:
Disposal must comply with federal, state, and local disposal or discharge laws. R-404A is subject to U.S. Environmental
Protection Agency Clean Air Act Regulations Section 608 in 40 CFR Part 82 regarding refrigerant recycling.
The information offered here is for the product as shipped. Use and/or alterations to the product such as mixing with other materials
may significantly change the characteristics of the material and alter the RCRA classification and the proper disposal method.
14. TRANSPORT INFORMATION
US DOT PROPER SHIPPING NAME: Refrigerant gas R 404A
US DOT HAZARD CLASS: 2.2
US DOT PACKING GROUP: Not applicable
US DOT ID NUMBER: UN3337
For additional information on shipping regulations affecting this material, contact the information number found in Section 1.
15. REGULATORY INFORMATION
TOXIC SUBSTANCES CONTROL ACT (TSCA)
TSCA INVENTORY STATUS: Components listed on the TSCA inventory
OTHER TSCA ISSUES: None
SARA TITLE III / CERCLA
Reportable Quantities (RQs) and/or Threshold Planning Quantities (TPQs) exist for the following ingredients.
INGREDIENT NAME SARA / CERCLA RQ (lb.) SARA EHS TPQ (lb.)
No ingredients listed in this section
Spills or releases resulting in the loss of any ingredient at or above its RQ requires immediate notification to the
National Response Center [(800) 424-8802] and to your Local Emergency Planning Committee.
SECTION 311 HAZARD CLASS: IMMEDIATE PRESSURE
SARA 313 TOXIC CHEMICALS:
The following ingredients are SARA 313 Toxic Chemicals. CAS numbers and weight percents are found in Section 2.
INGREDIENT NAME COMMENT
No ingredients listed in this section
____________________________________________________________________________________________________________
MSDS: R-404A Page 6 of 7
Current Issue Date: December, 2008
51
R-404A
STATE RIGHT-TO-KNOW
In addition to the ingredients found in Section 2, the following are listed for state right-to-know purposes.
INGREDIENT NAME WEIGHT % COMMENT
No ingredients listed in this section
ADDITIONAL REGULATORY INFORMATION:
R-404A is subject to U.S. Environmental Protection Agency Clean Air Act Regulations at 40 CFR Part 82.
WARNING: Contains Pentafluoroethane (HFC-125), 1,1,1-trifluoroethane, tetrafluoroethane, greenhouse gases which
may contribute to global warming. Do not vent to the atmosphere. To comply with provisions of the U.S.
Clean Air Act, any residual must be recovered.
WHMIS CLASSIFICATION (CANADA):
This product has been evaluated in accordance with the hazard criteria of the CPR and the MSDS contains all the information
required by the CPR.
FOREIGN INVENTORY STATUS:
EU EINECS # 2065578 HFC-125
# 2069965 HFC-143a
# 223770 HFC-134a
16. OTHER INFORMATION
CURRENT ISSUE DATE: December, 2008
PREVIOUS ISSUE DATE: August, 2007
OTHER INFORMATION: HMIS Classification: Health 1, Flammability 1, Reactivity 0
NFPA Classification: Health 2, Flammability 1, Reactivity 0
ANSI / ASHRAE 34 Safety Group A1
Regulatory Standards:
1. OSHA regulations for compressed gases: 29 CFR 1910.101
2. DOT classification per 49 CFR 172.101
Toxicity information per PAFT Testing
17. DISCLAIMER
National Refrigerants, Inc. believes that the information and recommendations contained herein (including data and statements) are
accurate as of the date hereof. NO WARRANTY OF FITNESS FOR ANY PARTICULAR PURPOSE, WARRANTY OF
MERCHANTABILITY, OR ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, IS MADE CONCERNING THE
INFORMATION PROVIDED HEREIN. The information provided herein relates only to the specific product designated and may not
be valid where such product is used in combination with any other methods or use of the product and of the information referred to
herein are beyond the control of National Refrigerants. National Refrigerants expressly disclaims any and all liability as to any results
obtained or arising from any use of the product or reliance on such information.
____________________________________________________________________________________________________________
MSDS: R-404A Page 7 of 7
Current Issue Date: December, 2008
52
5d. Controller G-214
Control Panel

(G-214 Controller)
Control Panel Description
Up, down, left,
right button to scolls
through the menu
Mute alarm
Alarm (red light)
Enter (accesses the menu, accept)

1 2 3
4 5 6 7 8
USB Data download
1. Temperature indicator
2. Alarm indivator
3. Alarm-icons
4. Compressor indication
5. Date indication
6. Hour indication
7. Ambient temperature indicator
8. Battery level
9. USB-Connection
6
Alarm Battery (red light)
Return
53
Setting icons

Custom Settings
Advanced Settings
Service Settings
Status
Change Reset password
Change Rest password
Status
Service Settings
Advanced Settings
Custom Settings
54

Custom Settings
Enter password
The menu Custom setting is protected by a password, wich is 0000
to access the menu.
Under the menu Setpoints the operating temperature can
be set.
Under the menu Alarm Settings the below menu will be
available.
The menu Alarm delay is the settings of the
time from an alarm will occur on the unit and
until it will be shown on the display.
The menu Door open alarm is the settings of
the time from an alarm will occur on the unit
and until it will be shown on the display.
The menu High temp. alarm is the settings of
the highest temperature the device must be in-
side before it comes with an alarm.
The menu Low temp. alarm is the settings of
the lowest temperature the device must be in-
side before it comes with an alarm.
The menu Alarm log time interval is the
settings of time for the controller to log data
from the unit.
The Probe/eprom failure alarm indicate, that
the probe is not working.
The Power failure alarm indicate, that there is
no power to the unit.
55

Advanced Settings
Service
See next page.
Enter password
The menu Advanced Settings is protected by a password wich is 0000
to access the menu.
The menu Calibration is used for calibration of the probe.
.
The menu Automatic defrost is the setting of the time where
a defrost automatic will be performed on the unit.
Under the menu Manual defrost the deftrost can be started
immediately.
The menu Hysteresis is the setting of the different from the
setpoint whwere the compressor will start and stop.
The menu Temp. range limits is the settings of the maximum
and minimum temperature the unit can be used for.
The menu Password protection? is the setting of the protection
for the unit not to be turn off and is protected with a password.
Service
56
Under the menu Service, there is information about the unit, which is
important for service on the unit.
Advanced Service Settings
The menu Compressor hours shows, how many hours
the compressor has run.
The menu Fan hours shows, how many hours the fan
has run.
Under the menu Probe the temperature for the sensor
mounted in the unit is displayed.
Under the menu Probe inside unit the tempe-
rature of the sensor mounted inside the unit is
displayed. A sensor is mounted as stan-
dard in the unit, but it is possible to mount 3
sensors inside the device.
Under the menu Probe / Compressor the
temperature of the sensor mounted on the
compressor is displayed.
(Not on all models).
Under the point Probe evaporator the tempe-
rature of the sensor, that is located on the
evaporator, is displayed.
This menu is only used by the service department at Arctiko
Service
robe evaporator
57

Status
The menu Temp. last 24 hours shows the temperature of the unit
the last 24 hours.
The menu Current alarms shows the alarms, which have been on
the unit with data and time.

Change / Reset Password
Under Change password it is possible to change the
password for Customer Settings, Advanced Settings
and Advanced Service Settings.
Under Reset password it is possible to reset the pass-
word for the Customer Settings, Advanced Settings
and Advanced Service Settings.
Contact ARCTIKO to get the password for reset pass-
word.
Upload and download Data
Place the USB pen drive in the plug on the display and press the right
button for uploading data to USB from the unit.
The Data upload will be shown in the display when the
data is loading to USB pen drive.
The Transfer complete will be showing on
the display when the loading is finished and
the USB pen can be removed from the display.
Open the 2 files on a computer using excel.
58
The Door open alarm indicates, that the door is not
closed properly.
The High temperature alarm indicates, that the temperature
inside the unit is higher than permitted based on settings of the unit.
The Low temperature alarm indicates, that the temperature
inside the unit is lower than permitted based on settings of the unit.
The Probe/eprom failure alarm indicates, that the probe is
not working.
The Power failure alarm indicates, that there is no power to
the unit.
The Low battery alarm indicates, that the power in the
battery is too low.
Alarms on display
Alarm icons
59
5e. Default settings

Description

Arctiko default
settings

Customer
settings
Custom Settings (Password) 0000

Set point
Refrigerator

+4,0
Power failure



High temp. alarm


Alarm delay
5 min

Low temp. alarm



Door open alarm


+6

Probe/eprom failure


+2





Enable



Description

Arctiko default
settings

Customer
settings
Advanced Settings (Password) 0000


Hysteresis



0,0



06


Manual defrost




Calibration

1,0

Temp. range limits

+6,0
Automatic defrost

Alarm Settings:
Alarm log time interval
1
Enable
Enable
OK
Refrigerator
Refrigerator
Refrigerator
Refrigerator
Refrigerator
Refrigerator
Refrigerator
Refrigerator
Refrigerator
Refrigerator
Refrigerator
Refrigerator Max.
Refrigerator Min.
+2,0
Lammefordsvej 5
DK-6715 Esbjerg N
Denmark
Tel. +45 7020 0328
Fax. +45 7020 0329
info@arctiko.com
www.arctiko.com
50 81 514-02-GB