Tanks Simona Pe 100
Tanks Simona Pe 100
Tanks Simona Pe 100
(1, 2) Single V-butt hot gas welding; (3) Heated tool butt welding with bead; (4, 5)
Single V-butt extrusion welding
Welding types as per DVS 2207
yes
1.8 x 10
4
normal flammability
yes
1.8 x 10
4
normal flammability
yes
1.8 x 10
4
normal flammability
yes
1.8 x 10
4
normal flammability
no
1.6 x 10
4
normal flammability
yes
1.6 x 10
4
normal flammability
no
1.6 x 10
4
normal flammability
yes
1.6 x 10
4
low flammability
no
1.6 x 10
4
normal flammability
yes
1.6 x 10
4
normal flammability
no
1.6 x 10
4
low flammability
no
0.8 x 10
4
low flammability
no
1.0 x 10
4
low flammability
no
0.8 x 10
4
low flammability
no
0.8 x 10
4
low flammability
no
0.7 x 10
4
low flammability
no
1.3 x 10
4
low flammability
yes
1.3 x 10
4
normal flammability
no
1.3 x 10
4
low flammability
no
0.5 x 10
4
low flammability
yes
0.5 x 10
4
low flammability
no
DIN 4102 (B2)
DIN 4102 (B1)
DIN 4102 with B1 test
certificate up to 20 mm
DIN 4102 with B1 test
certificate up to 4 mm
UL 94 V-0
FM 4910
BfR Bundes-
institut fr
Risikobewertung
EU regulation
FDA Food and
Drug Administration
Yes
No
Possible after
pre-treatment
TECHNICAL SUPPORT
+49 (0) 67 52 14-587
tsc@simona.de
B&A_gb_rz.indd 15 21.04.09 16:37
16 Semi-finished Plastics for Tank and Apparatus Building 05/2009
Chemical resistance
resistant
resistant with the risk of stress cracks
/ conditionally resistant
not resistant
empty field = no general data available
Specifications relating to chemical resistance apply to base material.
Chemical resistance may be diminished in specific cases.
Inorganic media Organic media
Waste
gases
Waste
gases, with
oxidising
effect
Inorganic
acids
Inorganic
acids, with
oxidising
effect
Alkalis Halogens Salts Salts,
with
oxidising
effect
Water,
H
2
0
Aldehydes Aliphatic
hydro-
carbons,
saturated
PE
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
1
4
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
1
4
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
1
4
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
PE-HWU/-B / /
PE-HWU-SK
/ /
PE 100 / /
PE-HWST / /
PE-EL
/ / /
PE-HML 500 / /
PP
PP-DWU
AlphaPlus
/ / /
PP-DWST / / /
PP-DWU-SK
Alpha Plus
/ / /
PPs / /
PP-C-PK
/ /
PP-EL-S
/ /
PVC-U
PVC-CAW / / / /
PVC-MZ / / / /
PVC-GLAS / / / /
PVC-C
PVC-C CORZAN
Industrial Grade
/ / /
PVDF
PVDF
PVDF-SK
PVDF-GK
E-CTFE
E-CTFE
E-CTFE-GK
B&A_gb_rz.indd 16 21.04.09 16:37
05/2009 Semi-finished Plastics for Tank and Apparatus Building 17
Aliphatic
hydro-
carbons,
unsaturated
Alcohols,
glycols
Amides,
nitrites
Amines Aromatics Esters Ethers Halogenated
hydro-
carbons
Ketones Mineral oils,
fuels,
non-
aromatic
Organic
acids
Organic
acids,
aromatic
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
2
0
C
4
0
C
6
0
C
8
0
C
1
0
0
C
1
2
0
C
/ / / / / / / / / / / /
/ / / / / / / / / / /
/ / / / / / / / / / /
/ / / / / / / / / / /
/ / / / / / / / /
/ / / / / / / / / / /
/ / / / / / / / / / / /
/ / / / / / / / / / /
/ / / / / / / / / / /
/ / / / / / / / / / / / /
/ / / / / / / / / / /
/ / / / / / / / / / / / /
/ / / / /
/ / / / /
/ / / / /
/ / / / / / /
/ /
/ /
/ /
/
/
ORDER SIMCHEM 6.0
+49 (0) 67 52 14-383
marketing@simona.de
B&A_gb_rz.indd 17 21.04.09 16:37
B&A_gb_rz.indd 18 21.04.09 16:37
05/2009 Semi-finished Plastics for Tank and Apparatus Building 19
Product range
Our product portfolio for tank and apparatus building as well
as lining and composite construction includes extruded
and pressed sheets, in addition to solid rods, hollow rods,
welding rods and profiles made of PE, PP, PVC, PVDF and
E-CTFE. Additionally, we are able to supply a matching range
of pipes, fittings, valves and tank corners.
B&A_gb_rz.indd 19 21.04.09 16:37
SIMONA Semi-finished plastics for
tank and apparatus building
We have established a proven track record within the field
of tank and chemical equipment engineering, as well as
being able to draw on many years of expertise in the area
of linings and composite construction. Our range of
semi-finished plastics is so extensive that we can deliver
targeted solutions for virtually any application, which
includes those associated with extreme operating condi-
tions.
TECHNICAL SUPPORT
+49 (0) 67 52 14-587
tsc@simona.de
20 Semi-finished Plastics for Tank and Apparatus Building 05/2009
B&A_gb_rz.indd 20 21.04.09 16:37
05/2009 Semi-finished Plastics for Tank and Apparatus Building 21
Superior choice: plastics for
tank and apparatus building
Semi-finished plastics are de p-
loyed in those areas in which the
demands placed on materials
are particularly demanding and in
which other solutions, such as
steel, are not technically feasible
or are simply too expensive.
The specific benefits will depend
on the material used. All
SIMONAsemi-finished products
share the following properties:
Corrosion resistant
Good processability
Durable
Fields of application
Mechanical engineering
Pump construction
3 15
4000 x 2000 2 50 3 50 5 20 3 20
Colour
Pressed sheets (size/thickness)
2000 x 1000 10 200 10 200 10 80 10 150
4120 x 2010 10 150 10 150 10 80 10 150
6200 x 2010 12 80 15 80 15 80 15 80
Colour
Welding rods
Type
Thickness 3 7 3 5 3 6 3 5 3 7
Colour
Solid rods (length/diameter)
1000 8 800 100 800
2000 8 250 8 200
4 ft ~ 1220 6 14"
6 ft ~ 1830 2 1/4 5 1/2"
8 ft ~ 2440 1/4 2"
Colour
Profiles (length: 5000)
Type
Colour
Pipes, fittings, valves
For detailed information, please refer to the Pipes, Fittings, Valves brochure.
Impact resistant up to 50 C
Weather resistant
Temperature range up to
+100 C
Customised specification of
sheet thickness (from 5 to
10 mm)
Excellent processing
properties
Wide range of
applications
/
GK
SIMONA
PP-DWU-SK
AlphaPlus
SIMONA
PP-C-PK/
-SK
/-GK
SIMONA
PVDF-SK/
-GK
SIMONA
E-CTFE-GK
PVC-CAW
refer to
page 24
PVC-MZ
refer to
page 24
Extruded sheets (size/thickness)
2000 x 1000 3 5 2 8 3 6 1.5 6 1.5 4
2440 x 1220 3 6
3000 x 1500 3 5 2 8 3 6 1.5 6 1.5 4
10 000 x 1500
1.5 4
20 000 x 1470
3 5
20 000 x 1500
2 8 3 6 2 5 2.3 4
Colour
supplied on rolls
available on request
: natural, black, grey
INFO
+49 (0) 67 52 14-0
mail@simona.de
B&A_gb_rz.indd 31 21.04.09 16:40
SIMONA Semi-finished plastics for
explosive atmospheres (ATEX)
Materials used in production equipment which is deployed in
potentially explosive atmospheres must display pro perties
that protect them against explosion, in compliance with Euro-
pean directives ATEX 94/9/EG and ATEX 137. SIMONAs
electrically conductive semi-finished products provide protec-
tion against static charging, thereby reducing the risk of
explosion. SIMONA offers professional assistance in applica-
tions technology as well as training with regard to the
processing of SIMONAEL products.
TECHNICAL SUPPORT
+49 (0) 67 52 14-587
tsc@simona.de
32 Semi-finished Plastics for Tank and Apparatus Building 05/2009
B&A_gb_rz.indd 32 21.04.09 16:40
05/2009 Semi-finished Plastics for Tank and Apparatus Building 33
Product range
Dimensions in mm
SIMONA
PE-EL
SIMONA
PP-EL
SIMONA
PP-EL-S
SIMONA
PVDF-EL
Extruded sheets (size/thickness)
2000 x 1000 3 12
3000 x 1500 3 12 3 12 3 12 3 4
Colour
Pressed sheets (size/thickness)
2000 x 1000 10 120 10 80 10 80 10 50
4120 x 2010 10 150 10 80 10 80
6200 x 2010 15 80 15 80 15 80
Colour
Welding rods
Type
Thickness 3 4 3 4
Colour
w
: round
: black
INFO
+49 (0) 67 52 14-0
mail@simona.de
B&A_gb_rz.indd 33 21.04.09 16:40
B&A_gb_rz.indd 34 21.04.09 16:40
05/2009 Semi-finished Plastics for Tank and Apparatus Building 35
Services
As a customer, you always take centre stage: from project
development to materials procurement and on-site planning,
we are committed to providing the very best consulting
services.
Our long-standing experience is your gain.
B&A_gb_rz.indd 35 21.04.09 16:40
36 Semi-finished Plastics for Tank and Apparatus Building 05/2009
We have channelled considera-
ble resources into technical
consulting and would be delighted
to share our know-how with
you. We offer global consulting
services, headed by highly
qualified staff at our Technical
Service Centre and within
our sales organisation from
project planning through to
on-site implementation.
Consulting services
for tank construction
Design consultations
Fabrication instructions
Lining technology
Welding processes
Selection of materials
Evaluation of reduction
factors through immersion
tests or creep-depending-on-
time tests under internal
compression
Assessment of permeation
for applications in composite
construction and lining tech-
nology with corresponding
material recommendation
Training
Case Studies
SIMONAProduct Overview
prod.infos
INFO
+49 (0) 67 52 14-383
marketing@simona.de
38 Semi-finished Plastics for Tank and Apparatus Building 05/2009
B&A_gb_rz.indd 38 21.04.09 16:41
05/2009 Semi-finished Plastics for Tank and Apparatus Building 39
SIMONASIMCHEM
SIMCHEM 6.0 Chemical
resistance data on CD-ROM
SIMCHEM 6.0 is a reliable and
comprehensive guide when it
comes to determining the chem-
ical resistance of materials
used in our products.
It lists more than 3,000 media
and proprietary products.
Additionally, SIMCHEM provides
extensive information about
our products and materials, as
well as outlining SIMONAs
business activities.
An extensive database on the chemical resistance of SIMONAmaterials, featuring
more than 3,000 listed substances.
The sixth edition of SIMCHEM has
been fully reviewed and is an
important guide for your day-to-day
operations. Please be advised
that all data presented in this ver-
sion reflects our scope of
knowledge at the point of publi-
cation. The latest version of
SIMCHEM is based on findings
from immersion testing as
part of which test specimens were
subjected to different tempe-
ratures in the medium in question,
free from external stresses.
The data derived from testing is
complemented by case study
reports, recommendations by raw
material manufacturers as well
as extensive data relating to
standards, directives and guide-
lines.
ORDER SIMCHEM 6.0
+49 (0) 67 52 14-383
marketing@simona.de
B&A_gb_rz.indd 39 21.04.09 16:42
40 Semi-finished Plastics for Tank and Apparatus Building 05/2009
Customer
Street
Postal Code/Town
Phone Fax
Sections printed in bold type are essential for the calculation process.
The remaining data is only required for the purpose of submitting a targeted
recommendation concerning wall thickness and geometries.
Geometries in mm
L = B= H=
= H=
Desired wall thickness in mm s =
Max. filling height in mm FH =
Density filling medium in g/cm
3
Material
Only for rectangular tanks
Reinforcements:
Cross-ribbed side walls
Tension rod
Only circumferential reinforcements
planned supports in mm
B x H x s
Bottom of vessel:
Bottom rests on absolutely flat base
Cross-ribbed vessel with capping pieces
Side walls:
Max. number of fields, vertical
Distance of vertical supports in mm
Only for cylindrical tanks
Graduated wall thickness, desired grad. qty.
(recomm.: max. 2500)
Roof:
Conical broach roof
Flat roof
Auslegungszeitraum
1 year
5 years
10 years
Service conditions
Max. service temperature (C)/prop. of time (%)*
/
Min. service temperature (C)/prop. of time (%)*
/
*for determination of mean temp. according to Miner
Service conditions
Permanent load at consistent temperature
Permanent load at alternating
temperature and filling height
Alternating load under extreme
service conditions
In case of damage, potential danger to humans?
Yes
No
Welding methods
Heated-element butt welding
Extrusion welding
Hot-gas rod welding
Chemical load
Medium Concentration (%) Proportion (%)
Comments
If possible, please enclose a sketch or technical drawing.
Date/Signature
SIMONA AG
Technical Service Center
Teichweg 16
55606 Kirn
Phone
+49(0) 6752 14-252 or -587
Fax
+49(0) 6752 14-302
Tank Calculation
Form
Telefax +49(0) 6752 14-302
P
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.
B&A_gb_rz.indd 40 21.04.09 16:42
05/2009 Semi-finished Plastics for Tank and Apparatus Building 41
Customer
Street
Postal Code/Town
Phone
Fax
SIMONA material desired:
Chemical medium/combination
All substances (media) Concentration Proportion
of medium (%) (%)
(Please complete form and/or enclose safety data sheet)
Service conditions
Operating temperature C
Max. temperature C
Fluctuating temperature
Yes
No
Operating pressure bar
Application
Indoor
Outdoor
with insulation
Yes
No
Enquiry relates to:
Tank (full thermoplastic)
Collecting vessel
Piping system
Double-containment piping system
Composite construction
Tank liner
Transport vessel
Waste gas system
Pump
Date/Signature
SIMONA AG
Technical Service Center
Teichweg 16
55606 Kirn
Phone
+49(0) 6752 14-252 or -587
Fax
+49(0) 6752 14-302
Chemical Resistance
Form
Telefax +49(0) 6752 14-302
P
l
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p
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B&A_gb_rz.indd 41 21.04.09 16:42
SIMONA worldwide
PRODUCTION SITES
Plant I/II
Teichweg 16
D-55606 Kirn
Germany
Phone +49(0) 6752 14-0
Fax +49(0) 6752 14-211
Plant III
Gewerbestrae 12
D-77975 Ringsheim
Germany
Phone +49(0) 7822 436-0
Fax +49(0) 7822 436-124
Plant V
Wrdinghauser Strae 53
D-57399 Kirchhundem
Germany
Phone +49(0) 2723 772-0
Fax +49(0) 2723 772-266
SIMONA Plast-Technik
U Autodlen 23
CZ-46303 Litvnov-Chuden
Czech Republic
SIMONA AMERICA Inc.
64 N. Conahan Drive
Hazleton, PA 18201
USA
SIMONA ENGINEERING
PLASTICS (Guangdong) Co. Ltd.
No. 368 Jinou Road
High & New Technology Industrial
Development Zone
Jiangmen, Guangdong
China 529000
SALES OFFICES
SIMONA S.A. Paris
Z.I. 1, rue du Plant Loger
F- 95335 Domont Cedex
Phone +33(0) 1 39354949
Fax +33(0) 1 39910558
domont@simona-fr.com
SIMONA S.A. Angers
Z.I. 20, Bld. de lIndustrie
F- 49000 Ecouflant
Phone +33(0) 2 41370737
Fax +33(0) 2 41608012
angers@simona-fr.com
SIMONA UK LIMITED
Telford Drive
Brookmead Industrial Park
GB- Stafford ST16 3ST
Phone +44(0) 1785 222444
Fax +44(0) 1785 222080
mail@simona-uk.com
SIMONA AG SCHWEIZ
Industriezone
Bumlimattstrae 16
CH- 4313 Mhlin
Phone +41(0) 61 8559070
Fax +41(0) 61 8559075
mail@simona-ch.com
SIMONA S.r.l. ITALIA
Via Padana
Superiore 19/B
I - 20090 Vimodrone (MI)
Phone +39 02 2508 51
Fax +39 02 2508 520
mail@simona-it.com
SIMONA IBERICA
SEMIELABORADOS S.L.
Doctor Josep Castells, 2630
Polgono Industrial Fonollar
E- 08830 Sant Boi de Llobregat
Phone +34 936354103
Fax +34 936308890
mail@simona-es.com
www.simona-es.com
SIMONA AG
Teichweg 16
D- 55606 Kirn
Germany
Phone +49(0) 6752 14-0
Fax +49(0) 6752 14-211
mail@simona.de
www.simona.de
Upon publication of this document all previous editions shall become void. For relevant changes within this edition, please refer to our company website at www.simona.de.
All information furnished herein reflects our scope of knowledge at the point of publication (errors and omissions excepted).
SIMONA-PLASTICS CZ, s.r.o.
Zd ebradsk ul. 70
CZ- 25101
R cany-Jazlovice
Phone +42032363783-7/-8/-9
Fax +420323637848
mail@simona-cz.com
www.simona-cz.com
SIMONA POLSKA Sp. z o. o.
ul. H. Kamie nskiego 201219
PL- 51-126 Wrocaw
Phone +48(0) 71 3528020
Fax +48(0) 71 3528140
mail@simona-pl.com
www.simona-pl.com
SIMONA FAR EAST LIMITED
Room 501, 5/F
CCT Telecom Building
11 Wo Shing Street
Fo Tan
Hongkong
Phone +852 29470193
Fax +852 29470198
sales@simona.com.hk
SIMONA ENGINEERING PLASTICS
TRADING (Shanghai) Co. Ltd.
Room C, 19/F, Block A
Jia Fa Mansion
129 Da Tian Road, Jing An District
Shanghai
China 200041
Phone +86 21 6267 0881
Fax +86 21 6267 0885
shanghai@simona.com.cn
SIMONA AMERICA Inc.
64 N. Conahan Drive
Hazleton, PA 18201
USA
Phone +1 866 501 2992
Fax +1 800 5224857
mail@simona-america.com
www.simona-america.com
B&A_gb_rz.indd 42 21.04.09 16:42
B&A_gb_rz.indd 43 21.04.09 16:42
K
+
D
0
5
/
2
0
0
9
-
1
5
0
0
-
P
D
-
G
B
SIMONA AG
Teichweg 16
D- 55606 Kirn
Phone +49 (0) 6752 14- 0
Fax +49 (0) 6752 14- 211
mail@simona.de
www.simona.de
P
r
i
n
t
e
d
o
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A
l
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g
r
o
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e
m
i
-
m
a
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t
b
y
m
-
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e
a
l
.
B&A_gb_rz.indd 44 21.04.09 16:42