THREADED

FASTENERS
PLASTICS

FOR

FOR

PLASTICS

Threaded Fasteners for Plastics vs. Standard Screws . . . . . . . . . . . .4

JOINTS

IN

PLASTIC

Properties of Plastics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Installing a Threaded Fastener in Plastics . . . . . . . . . . . . . . . . . . . .7
Design Issues and Fastener Selection . . . . . . . . . . . . . . . . . . . . . . .8
Fastener Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

THREADED FASTENERS

FOR

THERMOPLASTICS

FOR

THERMOSET PLASTICS

Duro-PT Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

OTHER THREADED FASTENING SOLUTIONS

Powergrip Fasteners for Layered Assemblies . . . . . . . . . . . . . . . .27
PlasTORX Fasteners for Molded Assemblies . . . . . . . . . . . . . . . . .28
Perma-Nut Threaded Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Rivscrew Threaded Rivets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Other Threaded Fasteners for Plastics . . . . . . . . . . . . . . . . . . . . . .34
TORX PLUS Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

DEFINITIONS
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

FASTENERS

FOR

PLASTICS IMPROVE ASSEMBLY & PERFORMANCE

Case Histories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

TFS: THE GLOBAL LEADER

IN FASTENING

& ASSEMBLY SOLUTIONS

Non-Threaded TFS Products for Plastic Applications . . . . . . . . . . .40

Other TFS Products and Services . . . . . . . . . . . . . . . . . . . . . . . . .41

PLASTIC APPLICATIONS

THREADED FASTENERS

FOR

Delta PT Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

PT Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
DST Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Plastite 48 Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Plastite 45 Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

FASTENING & ASSEMBLY SOLUTIONS

THREADED FASTENERS

PLASTIC APPLCIATIONS
FOR

FASTENING & ASSEMBLY SOLUTIONS

Plastics continue to open up a world

WHY USE SPECIAL FASTENERS FOR PLASTICS?

of design opportunities, yet present

Each type of plastic has its own set of

performance issues, such as ductility, thermal
expansion and clamp retention. Selecting a
fastener that can best match these requirements is
critical to the overall performance of an
application.

some unique fastening problems.

Whether youre fastening plastic to
plastic or plastic to another material,
Textron Fastening Systems (TFS) offers
a wide selection of high-performance
fasteners engineered to meet the

Type B, type AB and other standard fasteners,

with wide flank angles and shallow threads, were
designed for use in sheet metal and can not meet
the dynamic requirements of plastics.

requirements of your application.

OPTIMAL PERFORMANCE
Fasteners specially designed for plastics can
optimize performance in specific types of
materials. By selecting the proper fastener, you
may obtain:
Higher strip-out torque values
Increased resistance to loosening

SELECTING

THE RIGHT FASTENER

With thousands of different polymers
available today, there can be no absolute
guidelines to follow when fastening these
materials. Laboratory testing of fasteners
in the subject material is the only way to
determine if acceptable performance
levels can be achieved.

For maximum performance, a fastener

should be selected early in the design
process. Textron Fastening Systems
applications engineers are available to
help you every step of the way, from
selection and testing to boss design.
4

Higher pull-out values

REDUCED IN-PLACE COSTS

Proper fastener selection may allow the use of
thinner bosses and eliminate the need for
supplementary locking devices. This can reduce
in-place costs through:
Reduced material usage
Reduced cycling times
Elimination of inserts and adhesives
Streamlined assembly

FASTENERS
Special Fastener
for Plastics

Standard
Fastener

30 48
60

FOR

P LASTIC

VS .

S TANDARD S CREWS

NARROW THREAD PROFILES MAXIMIZE PERFORMANCE

Type B, type AB and other standard fasteners have a wide
thread profile (also called flank angle) of 60.
Special fasteners for plastics have special thread profiles to
meet the needs of these unique materials. These narrower
thread profiles, ranging from 30 to 48, reduce radial stress
and expansion. This in turn maximizes fastener performance.

/3 S

Typical Boss Design

for Standard Screw

Typical Boss Design

for Fastener for
Plastics

M1

m1

M2

CM1

CM2

CM1

CM2

m1

TO PULL-OUT
In the illustrations at left, CM represents the area subjected to
shear when an axial load is applied.

INCREASED RESISTANCE

m2

m2

This greater area of thread engagement means the special

fastener for plastics is more resistant to pull-out.

LOWERED RADIAL STRESS PREVENTS BOSS DAMAGE

FRAD1
FRAD = 0.500R

30
60

Standard Fastener

R2

Because the special fastener for plastics has a smaller minor

diameter (m) and a higher thread profile, it contains a larger
volume of material (CM) and has a larger axial shear area.

Special Fastener
for Plastics

Standard
Fastener

R1

Because radial stress is reduced, special fasteners for plastics

allow the use of smaller bosses than standard screws, as shown
at left. Using smaller bosses can reduce your overall costs
through decreased material usage and molding cycle times.

FRAD2

15
FRAD = 0.259R

30

Special Fastener for Plastic

Radial force (FRAD) is an undesirable force since it creates

outward stress and can damage the boss.
Although the same volume of material
is displaced between the 60 thread
and the 30 thread, the radial force
generated by the 30 thread is
approximately one-half that of the
60 thread.
In the photo at right, the plastic boss
with a 60 thread fastener shows
radial stress and subsequent
damage. The plastic boss with a
special fastener for plastics shows
reduced radial stress.

Standard
Fastener

Special
Fastener
for
Plastics

H E

R O P E R T I E S

O F

L A S T I C S

The fastening performance of plastics is

affected by several factors:
Flexural modulus (stiffness of
material)

FLEXURAL MODULUS

Filler and/or reinforcement content

(amount of glass, etc. added to
material)

Thermoplastics with a higher flexural modulus also allow the

formation of threads, but usually require a fastener with a low
helix angle to avoid excessive drive torque.

Thermal expansion rate

Plastics with a high flexural modulus, including thermosets, are

too stiff for thread forming and will require thread-cutting fasteners.

Creep rate

Flexural modulus is the best indicator of how a plastic will respond

to fasteners. Generally, the lower the flexural modulus, the more
the material will flow and allow the formation of threads.

There are definite exceptions to these guidelines which can adversely

affect fastening performance. Involve our application specialists
early in the design process to maximize joint reliability.

THE EFFECTS

OF FILLERS ON FASTENING
Fillers and reinforcements change one or more properties of
the thermoplastic. They can also affect fastening performance.
For example, impact-resistant resins tend to act more ductile
than their flexural modulus would indicate. Lubricants added
for molding, such as silicone, tend to reduce drive torque but
can negatively affect clamp load.

Again, it is important to test your application early in the

design process to ensure optimal performance.

THERMAL EXPANSION RATE

Tensile Strength

-40

The stress/strain curve for thermoplastics is very temperature

dependent. Plastics expand much faster than metals do when
subjected to the same thermal loading.

73

170

250

Strain (% Elongation)

Since very few joints operate at constant temperatures, thermal

expansion or contraction is virtually universal. This will affect
clamp load. However, this is only a problem if the application
uses materials with dissimilar expansion rates and the
temperature change is significant.

CREEP RATE
Clamp Load (lbs/in)

Under load or heat all plastics will creep, or permanently

deform. Creep will, in turn, cause a loss in clamp load. The
chart at left demonstrates the loss of clamp load, at a stable
temperature, over 64 hours for a #8 Plastite fastener driven
into acetal resin.

Time (min.)

However, creep can be compensated for in joint design through

a variety of methods. See page 9 for more details.

INSTALLING

1. Thread-forming
begins

TORQUE

strip/failure torque 3.

2. Screw head in
contact with plastic;
clamp load generated

3. Strip-out torque level

met or exceeded;
boss damage occurs

clamping
load
2.
1.

thread-forming
torque

FASTENER

IN

PLASTIC

AND STRIPPING TORQUE

Because friction increases as penetration increases, the
differential between the thread-forming torque and the strip
(failure) torque must be maximized.

THREAD-FORMING

Proper seating torque varies from application to application,

so contact a Textron Fastening Systems applications engineer
for assistance.

PENETRATION
DEPTH

strip
(28 lbs/in)

28

TORQUE (lb/in)

DRIVE-TO-STRIP RATIO
safety margin
clamp
thread-forming
seating
14

strip
(10 lbs/in)
seating
drive
(5 lbs/in)

As demonstrated in the chart to the left based on testing the

fastener for plastic has a much higher drive-to-strip ratio, so
the joint is less likely to be damaged during installation.
The standard screw has a safety margin of only 3.5 lbs/in. The
special fastener for plastic has a safety margin of 12 lbs/in.

drive
(7 lbs/in)
Note: The chosen seating torque was 65% of the failure torque, based on testing.

Standard Fastener
2:1 strip-to-drive
ratio

Special Fastener
for Plastic
4:1 strip-to-drive
ratio

INFLUENCE

OF DRIVER SPEED
Increased drive gun speed can negatively affect the quality of
the joint.

During installation, as the RPMs

increase, so does the amount of heat
that is generated. Too much heat can
break down the plastic and lower the
failure torque level.

DETERMINING PROPER SEATING TORQUE

Textron Fastening Systems can run complete tests on your
application to determine your optimal fastening solution,
including fastener selection, joint design and seating torque.
For a recommendation on how to run your own tests to
determine proper seating torque, please see page 9.

DESIGN ISSUES

AND

There are several factors which can

affect a fasteners ability to achieve
satisfactory performance, including:
Pilot hole diameter

FA S T E N E R S E L E C T I O N
THREAD ENGAGEMENT & PILOT HOLE DIAMETER

Length of engagement
Boss design
Though product design may dictate
certain restrictions, laboratory testing
will determine the proper combination
of these factors for your application.

Thread engagement is the amount of thread flank depth that is

filled by the application material. It is often expressed as a
percentage. A hole diameter equal to the major diameter of the
threads would have a thread engagement of 0%. In moderately
stiff materials, you should start with a hole size that provides
75% to 80% thread engagement.
A hole that creates a thread engagement of over 100% does
not improve performance. It will, however, increase required
drive torque, because the walls of the hole must expand to
make room for the screw.
If the hole size is fixed, you will need to adjust the thread style
or length of engagement to reach the appropriate performance
requirements.
Each fastener for plastics has its own parameters. For optimal
performance, contact a Textron Fastening Systems applications
engineer for assistance.

LENGTH

OF ENGAGEMENT
Length of engagement is the measurement of full-sized fastener
threads engaged in the nut material. The length of the lead
thread (usually about one-half the fastener diameter) is not
counted in the length of engagement, since its reduced size
minimizes any performance benefits.

length of
eng.

Length of engagement is often expressed in relationship to the

nominal diameter of the screw; e.g. 2 to 2-1/2 diameters of
engagement.

lead
threads

CBd

BOSS DESIGN
Drafted holes ease molding in thermoplastics, but can affect
thread engagement. Always utilize the minimum amount of
draft possible to retain good mold function.

1/ L
2

Generally, the nominal hole size (h) is calculated at a depth

equal to half of the fasteners total length of engagement (L),
not including the counterbore.
Follow the specific boss design recommendations listed for each
threaded fastener.

DESIGN ISSUES

AND

FA S T E N E R S E L E C T I O N

COMPENSATING

FOR THE EFFECTS OF CREEP IN A JOINT

As stated previously, under load or heat, all plastics will creep.
There are several methods to compensate for, or reduce, the
effects of creep in a joint.
Reduce the stress at the bearing surface by one or more of
the following:

increase the fastener head diameter

add a flat washer
reduce the clearance hole diameter
reduce initial clamp load at assembly
Add a spring element to the joint such as a helical and flat
washer combination
Add a metal sleeve in the clamped component to carry some
of the clamp load
Use a shoulder bolt to transfer the load to the nut member
Increase stiffness of plastic by adding a filler or changing the
base resin

TORQUE

TESTING
2.

1.

TIME

Through Hole Signature Curve

2. Use a drive gun that can torque the fasteners to failure and has
the same RPM as the drive gun that will be used in production.

2.

TORQUE

TO DETERMINE PROPER SEATING TORQUE

The following are general recommendations only.
1. Gather enough sample applications to generate a statistically
significant sampling a minimum of 30 per specific joint
condition. These samples must include all components in the
joint stack-up such as clamping components, nut members
and fasteners.

3. Use a torque measuring device and a strip chart or graph

and capture the peak drive torque and ultimate torque
values. Drive the fasteners to failure. Calculate the average
of the peak drive values and of the ultimate torque values.

1.

TIME

Blind Hole Signature Curve

1 Peak Drive Torque: level at which
the materials are drawn together
and the fastener seats
2 Ultimate Torque: level at which the
joint fails; usually from strip-out

4. Next calculate the average of these two resulting values. This

is the target seating torque. Factor a value of 10% for gun
accuracy. Compare this torque window to +3SD (standard
deviation) of the average drive torque value and -3SD of the
average ultimate torque value. If there is no overlap of the
two regions, the torque window will allow the fasteners to be
seated without failure at assembly. If there is overlap in either
of the two regions, a redesign of the joint is warranted.
For assistance, please contact a Textron Fastening Systems
applications engineer.
9

SELECTING

THE

R I G H T T H R E A D E D FA S T E N E R

The following chart is intended only as a starting point in the selection of fasteners. The fastener must be
matched to the properties of the material. Drive to strip ratios, clamp retention, and other performance issues
are directly affected by the fastener you choose. Please contact a Textron Fastening Systems applications
engineer for assistance in selecting the optimum fastener for your design.

150,000
200,000

Delta PT fastener, PT fastener, or

DST fastener

Polycarbonate (PC)
ABS, 0-20% glass fill
Polyamide 66 (PA)
Acetal (AC)
Polystyrene (PS)
Polypropylene, 40% talc fill (PP40)
Polypheylene Sulfide

340,000
350,000
350,000
400,000
430,000
500,000
550,000

Delta PT fastener, PT fastener,

twin helix Plastite fastener, or
DST fastener

650,000
800,000
850,000

Delta PT fastener, twin helix Plastite

48 fastener, or PT fastener

moderate

Polyethylene (PE)
Polypropylene (PP)

ABS, 20% glass fill

Polyamide 66, 12% glass fill
Polycarbonate, 20% glass fill (PC20)
Polycarbonate, 30% glass fill (PC30)
Polybutylene Terephthalates 30% glass fill (PBT30)
Polyamide 66, 30% glass fill (PA30)
Liquid Crystal Polymer (LCP)

1,100,000
1,100,000
1,200,000
1,400,000

Delta PT fastener, single-helix

Plastite 48 or 45 fastener, or
PT fastener

Polyphenylene Sulfide, 40% fill (PPS40)

Phenolic, 20% glass fill
Polyester, 50% glass fill

1,700,000
1,750,000
2,100,000

Duro-PT thread-cutting fastener

ALL PLASTICS

TYPE OF APPLICATION

10

FASTENING SOLUTION

stiff
THERMOSETS

THERMOPLASTICS

ductile

INCLUDED MATERIALS

FLEXURAL
MODULUS
(PSI)

FASTENING SOLUTION

Plastic or other materials to thin metal

Powergrip fasteners

Molded assemblies

PlasTORX fasteners

Extremely thin materials where a nut member is required

Perma-Nut inserts

Rapid assembly of plastic and/or metal components

Rivscrew threaded rivets

D E LTA P T T H R E A D - F O R M I N G FA S T E N E R S
Delta PT fasteners are engineered
to provide maximum performance
in a wide range of thermoplastics.
The improved design results in a
stronger fastener that creates

engineered
flank
geometry

optimal
material
flow

optimal material flow during

installation, providing higher
performance, better clamp loads

Delta PT Fastener

and increased joint life.

KEY ADVANTAGES
Provides optimal performance in all types of thermoplastics
Provides increased torsional and tensile strength over PT
fasteners
Provides high strength and in-place reliability
Can achieve higher clamp loads and seating torques

FEATURES & BENEFITS

SPECIFICATIONS
Sizes Delta PT 14 70 (1.4mm
7.0mm); other sizes under development
Head Styles Can be used with any
head design
Specials Shoulder screws, sems,
double end studs, collar studs; others
as required
Drive Systems TORX PLUS Drive is
recommended to facilitate the proper
amount of torque transfer required for
forming threads. Other styles also
available.

APPLICATIONS

Flank geometry engineered to provide better material flow

during installation
Provides high flank engagement
Can achieve higher clamp loads and seating torques
Optimizes material flow
May permit use of shorter fasteners and/or smaller
diameters, if necessary
Larger fastener cross-section
Increases shear area and fastener strength
Offers increased fatigue life
Provides increased torsional and tensile strength
Optimized pitch
Allows high clamp load with smaller contact pressure
Minimizes radial stress

Thermoplastics with a flexural modulus

up to 1,400,000 p.s.i.

11

D E LTA P T T H R E A D - F O R M I N G FA S T E N E R S
DIMENSIONAL DATA

Delta
Delta
Delta
Delta
Delta
Delta
Delta
Delta

PT
PT
PT
PT
PT
PT
PT
PT

14
16
18
20
22
25
30
35

M1.4
M1.6
M1.8
M2.0
M2.2
M2.5
M3.0
M3.5

p
Thread
Pitch
(mm)
0.573
0.641
0.709
0.78
0.85
0.95
1.12
1.29

Delta
Delta
Delta
Delta
Delta

PT
PT
PT
PT
PT

40
45
50
60
70

M4.0
M4.5
M5.0
M6.0
M7.0

1.46
1.63
1.80
2.14
2.48

Nom.
Size

m
M

Metric
Size

INCREASED STRENGTH

Delta PT fastener
PT fastener

R = 0.1
Cycle stress; breakage of
the fastener cross section

With its extended core diameter and

optimum thread design, the Delta PT
fastener offers a longer fatigue life than
the PT fastener. The Delta PT design
provides better thread engagement
and, therefore, better conditions against
stress fractures of the thread flank.
The chart above demonstrates that the
Delta PT fastener provides greater
resistance against screw breakage than
the PT fasteners under in-service loads.
12

*PT fastener standards are true metric sizes.

M
Major
Dia.
(mm)
1.4
1.6
1.8
2.0
2.2
2.5
3.0
3.5

m
Minor
Dia.
(mm)
0.928
1.073
1.218
1.4
1.5
1.7
2.1
2.5

4.0
4.5
5.0
6.0
7.0

2.8
3.2
3.5
4.3
5.0

BOSS DESIGN RECOMMENDATIONS

The criteria for
optimum hole
diameter is to obtain
the maximum clamp
load during the
installation process.
A good starting
point in determining
the proper hole
diameter is
d = 0.8 x d1
Specific applications
will require some
modifications to allow for the flexural modulus of the material,
molding conditions, mold tool design, feed distance from
gate, weld lines, structural heterogeneity and amount of
reground material.
In order to ensure optimal performance, we recommend
testing on initial samples. Please contact a Textron Fastening
Systems applications engineer for assistance.

PT

H R E A D

-F

O R M I N G

FA

S T E N E R S
30
thread
profile

With a high thread profile and

recessed thread root, the PT
fastener provides increased thread
engagement with minimal stress on

narrow
thread
pitch

recessed
thread
root

the boss. It provides optimal

performance in a wide range of
thermoplastics.
PT Fastener

KEY ADVANTAGES
Optimizes performance in all types of thermoplastics
Provides maximum resistance to back-out and pull-out
Minimizes boss failure
Increases product reliability

FEATURES & BENEFITS

SPECIFICATIONS
Sizes K15 K100 in diameter
up to 127mm under head
Head Styles Can be used with any
head design
Specials Shoulder screws, sems,
double end studs, collar studs; others
as required
Drive Systems TORX PLUS Drive is
recommended to facilitate the proper
amount of torque transfer required for
forming threads. Other styles also
available.

APPLICATIONS
Thermoplastics with a flexural modulus
up to 1,400,000 p.s.i.

Narrow 30 thread profile minimizes radial expansion and

stress in boss
Permits use of thinner bosses, which can reduce cycling times
and material usage
Reduces back-out caused by relaxation
Increases load-carrying capability through increased thread
engagement
Can be used in repeat assembly operations
Optimum thread pitch allows deeper thread engagement
Provides increased pull-out values
Optimizes non-reversibility
Balances load ratio between plastic and screw
Recessed thread root allows optimal material flow
Minimizes installation torque
Improves clamp load
Minimizes potential of boss cracking
Round body evenly distributes surface contact between
application and screw
Improves load ratio
Reduces high points of stress on the boss
Through hardened to Rc 33-39
13

PT

H R E A D

-F

O R M I N G

FA

DIMENSIONAL DATA

m
M

Size

14

100%

Nom.
Size

Metric
Size

K15
K18
K22
K25
K30
K35
K40
K50
K60
K70
K100

M1.5
M1.8
M2.2
M2.5
M3.0
M3.5
M4.0
M5.0
M6.0
M7.0
M10.0

90%

80%

S T E N E R S
*PT fastener standards are true metric sizes.

p
Thread
Pitch
(mm)
0.67
0.80
0.98
1.12
1.34
1.57
1.79
2.24
2.69
3.14
4.49

70%

M
Major
Diameter
(mm)
1.50
1.80
2.20
2.50
3.00
3.50
4.00
5.00
6.00
7.00
10.00

60%

m
Minor
Diameter
(mm)
0.89
1.04
1.25
1.40
1.66
1.91
2.17
2.68
3.19
3.70
5.23

50%

40%

H R E A D

-F

O R M I N G

Laboratory testing and service applications have produced the

general recommendations shown here. Specific applications
may, however, require some modifications to allow for:
molding conditions
weld lines
mold tool design

structural heterogeneity

amount of reground material

feed distance from gate

FA

S T E N E R S

boss
1.8d to 2.5d
counterbore depth
0.3d to 0.5d

PT

In order to ensure optimal performance, we strongly

recommend testing on initial samples.

COUNTERBORE SIZE
The width of the counterbore should be equal to the major
diameter of the screw (d). The height of the counterbore should
be 0.3 to 0.5 times the nominal screw diameter.

PT FASTENER BOSS DESIGN RECOMMENDATIONS

hole
.70d to .85d

BOSS DESIGN EXAMPLE

Material: ABS
To calculate boss size based on
fastener size:
Screw size: K40
Major diameter: 4mm
Boss O.D. = 2 X screw dia.
2 X 4mm = 8mm

Material

Hole
Boss
Length of
Diameter Diameter Engagement

ABS (acrylonitrile)

0.80 x d

2.00 x d

2.00 x d

ASA (acrylonitrile styrene acrylic) 0.78 x d

2.00 x d

2.00 x d

Nylon: PA6 (polyamide)

0.75 x d

1.85 x d

1.70 x d

Nylon: PA-GF30

0.80 x d

2.00 x d

1.90 x d

Nylon: PA6.6

0.75 x d

1.85 x d

1.70 x d

Nylon: PA6.6-GF30

0.82 x d

2.00 x d

1.80 x d

PBT (polybutylene terephthalate)

0.75 x d

1.85 x d

1.70 x d

PBT-GF30

0.80 x d

1.80 x d

1.70 x d

Boss I.D.: 3.2mm

PC (polycarbonate)

0.85 x d

2.50 x d

2.20 x d

PC-GF30

0.85 x d

2.20 x d

2.00 x d

Screw dia. = Boss O.D. 2

8mm 2 = 4mm

PE soft (polyethylene)

0.70 x d

2.00 x d

2.00 x d

PE hard (polyethylene)

0.75 x d

1.80 x d

1.80 x d

PET (polyethylene terephthalate)

0.75 x d

1.85 x d

1.70 x d

PET-GF30

0.80 x d

1.80 x d

1.70 x d

POM acetal

0.75 x d

1.95 x d

2.00 x d

PP (polypropylene)

0.70 x d

2.00 x d

2.00 x d

PPO (polyphenylene oxide)

0.85 x d

2.50 x d

2.20 x d

PS (polystyrene)

0.80 x d

2.00 x d

2.00 x d

PVC hard (polyvinyle chloride)

0.80 x d

2.00 x d

2.00 x d

SAN (styrene acrylonitrile)

0.77 x d

2.00 x d

1.90 x d

Boss I.D. = .8 X screw dia.

.8 X 4mm = 3.2mm
Min. length of eng. = 2 X screw dia.
2 X 4mm = 8mm
To calculate screw size based on
(predetermined) boss size:
Boss O.D.: 8mm

15

DST

THREAD-FORMING

FASTENERS

The high thread height and wide

thread spacing of the DST (Dualx

Spaced Thread) fastener allows

increased thread engagement in

two
thread
profiles

30
2x

high
thread
height

60

softer thermoplastics, increasing

resistance to pull-out and improving

various point styles

available

product performance.
DST Fastener

KEY ADVANTAGES
Performs well in softer thermoplastics

FEATURES & BENEFITS

High thread with a 30 flank angle to reduce radial stress in
the boss
Requires lower driving torque
Reduces cracking of boss

SPECIFICATIONS
Sizes #2 to 5/16 (M2.5 M8.0)
Head Styles Pan, hex, flat, oval, hex
washer
Point Styles Blunt, gimlet, pilot
Drive Systems Can use any system,
including TORX PLUS Drive

APPLICATIONS
Thermoplastics with a flexural modulus
up to 600,000 p.s.i.

16

Allows use of smaller bosses

Smaller minor diameter than standard screws allows greater
shear area
Increases thread engagement
Increases resistance to pull-out
Shank slot for thread-cutting can be added. Please contact a
Textron Fastening Systems applications engineer for
appropriate dimensional information.

DST

THREAD-FORMING

DIMENSIONAL DATA INCH

m
L
H

p
Thd.
Screw Pitch
Size (per in.)
#5
20
#6
19
#7
19
#8
18
#10
16
#12
16
#13
16
1/4"
15
9/32" 16
5/16" 14

H
High
Thd.
Dia.
.119 - .125
.135 - .145
.148 - .158
.160 - .170
.185 - .195
.210 - .220
.220 - .230
.250 - .260
.275 - .285
.307 - .317

L
Low
Thd.
Dia.
.100
.108
.130
.130
.145
.167
.180
.200
.230
.250

FASTENERS

DIMENSIONAL DATA METRIC

m
Ref.
Minor
Dia.
.073
.080
.090
.095
.105
.125
.132
.165
.188
.208

p
Screw
Size
3.5
4.0
4.2
4.8
5.3
5.5
6.0
6.3
7.2
7.5
8.0

Thd.
Pitch
1.34
1.34
1.41
1.59
1.59
1.59
1.59
1.69
1.59
1.59
1.81

H
High
Thd.
Dia.
3.43 - .3.68
3.76 - 4.01
4.06 - 4.32
4.70 - 4.95
5.03 - 5.33
5.33 - 5.59
5.84 - 6.10
6.35 - 6.60
6.98 - 7.24
7.24 - 7.49
7.80 - 6.35

L
Low
Thd.
Dia.
2.74
3.30
3.30
3.68
3.81
4.24
4.83
5.08
5.84
6.10
6.35

m
Ref.
Minor
Dia.
2.0
2.3
2.4
2.6
2.9
3.5
3.7
4.2
4.8
5.1
5.3

BOSS DESIGN RECOMMENDATIONS

RECOMMENDED HOLE SIZES
H

2p

boss O.D.
d

le

The recommended hole size (d) can be found in the

chart to the right.
The length of engagement (le) should be 3 times the
high thread diameter (see chart above).
Counterbore depth is 1 to 2 times the thread pitch
length (see chart above). Counterbore depth is equal to
the high thread diamter (H).
The boss O.D. should be at least 2 times the high
thread diameter.

Screw
Size
(inch)
#5
#6
#7
#8
#10
#12
#13
1/4"
9/32"
5/16"

Hole
Size (d)
(in)
.099
.110
.125
.128
.144
.166
.180
.201
.234
.250

Screw
Size
(metric)
3.5
4.0
4.2
4.8
5.3

Hole
Size (d)
(mm)
2.79
3.17
3.26
3.65
3.96

5.5
6.0
6.3
7.2
7.5
8.0

4.21
4.85
5.10
5.95
6.14
6.35

NOTE: Recommended hole sizes for

DST thread-cutting fasteners are not
shown. Please contact a Textron
Fastening Systems applications
engineer for assistance.

17

P L A S T I T E 4 8 T H R E A D - F O R M I N G FA S T E N E R
The Plastite 48 fastener combines a

48
thread
profile

unique tri-lobular body with a 48

thread profile to maximize
performance and reliability. Two
thread-forming styles are available
to meet the specific requirements of

48

shallower
helix
angle

steeper
helix
angle
tri-roundular
shank

a wide range of thermoplastics.

Twin-Helix Style

Single-Helix Style

Plastite 48 Fasteners

KEY ADVANTAGES
Reduces possibility of boss failure
Increases product reliability
Eliminates need for inserts and lock washers

FEATURES & BENEFITS

SPECIFICATIONS
Sizes #00 5/16"; other sizes may
be available upon request
Head Styles Can be used with any
external or internal head designs; pan,
hex washer, and flat styles standard

Tri-roundular configuration allows displaced material to cold

flow back into relief areas
relief areas
Minimizes radial stress
Reduces possibility of boss failure
Eliminates need for inserts and
lock washers

thread-forming
lobes

Allows design of thinner bosses

Drive System Can use any system,

including TORX PLUS Drive

48 thread profile allows threads to penetrate deeply into

plastic material
Generates strong mating threads

Finish As required

Resists vibration loosening

Reduces probability of strip-out and pull-out

APPLICATIONS
Twin Helix Style Thermoplastics with
a flexural modulus up to 850,000 p.s.i.
Single Helix Style Thermoplastics
with a flexural modulus between
850,000 p.s.i. and 1,400,000 p.s.i.

18

Twin lead design and steep helix angle provides greater shear
area in softer plastics (with a flexural modulus up to 850,000 p.s.i.)
Increases holding power
Allows faster seating of fastener
Single lead design and narrow helix angle lowers drive torque
and failure torque in stiffer thermoplastics (with flexural
modulus between 850,000 and 1,300,000 p.s.i.)
Creates less stress on the boss

P L A S T I T E 4 8 T H R E A D - F O R M I N G FA S T E N E R

C dimension measured with Tri-Flute Micrometer

D diameter measured with Standard Micrometer

DIMENSIONAL DATA INCH SIZES

Nom.
Size
#00
#0
#1
#2
#3
#4
#6
#7
#8
#9
#10
#12
1/4"
5/16"

Thread
Pitch
(per inch)
51
42
32
28
24
20
19
18
16
15
14
14
10
9

C Dimension
max-min
(in)
.0496 - .0466
.0665 - .0635
.081 - .078
.092 - .086
.110 - .104
.127 - .121
.147 - .141
.166 - .160
.185 - .179
.199 - .193
.212 - .206
.232 - .226
.276 - .270
.345 - .335

D Dimension
max-min
(in)
.0475 - .0445
.0635 - .0605
.078 - .075
.089 - .083
.106 - .100
.123 - .117
.143 - .137
.160 - .154
.179 - .173
.193 - .187
.208 - .202
.226 - .220
.268 - .262
.335 - .325

Screw Length Tolerance

under 3/4"
over 3/4"
(in)
(in)
.015
.015
.015
.015
.030
.030
.030
.030
.030
.030
.030
.050
.030
.050
.030
.050
.030
.050
.030
.050
.030
.050
.030
.050
.050
.050
.050
.050

DIMENSIONAL DATA METRIC SIZES*

Nom.
Size
1.12
1.59
1.91
2.26
2.63
3.12
3.63
4.06
4.55
4.90
5.28

Thread
Pitch
0.50
0.60
0.79
0.91
1.06
1.27
1.34
1.41
1.59
1.69
1.81

C Dimension
max-min
(mm)
1.26 - 1.18
1.69 - 1.61
2.06 - 1.98
2.34 - 2.18
2.79 - 2.64
3.23 - 3.07
3.73 - 3.58
4.22 - 4.06
4.70 - 4.55
5.05 - 4.90
5.38 - 5.23

5.74
6.81
8.51

1.81
2.54
2.82

5.89 - 5.74
7.01 - 6.86
8.76 - 8.51

*soft converted metric sizes

D Dimension
max-min
(mm)
1.21 - 1.13
1.61 - 1.54
1.98 - 1.91
2.26 - 2.11
2.69 - 2.54
3.12 - 2.97
3.63 - 3.48
4.06 - 3.91
4.55 - 4.39
4.90 - 4.75
5.28 - 5.13
5.74 - 5.59
6.81 - 6.65
8.51 - 8.26

Screw Length Tolerance

under 19.05mm
over 19.05mm
(mm)
(mm)
0.38
0.38
0.38
0.38
0.76
0.76
0.76
0.76
0.76
0.76
0.76
1.27
0.76
1.27
0.76
1.27
0.76
1.27
0.76
1.27
0.76
1.27
0.76
1.27
1.27

1.27
1.27
1.27

* Plastite 48 fasteners are not available in true metric sizes. The chart above provides nominal inch
dimensions converted to millimeters.
19

P L A S T I T E 4 8 T H R E A D - F O R M I N G FA S T E N E R
HOLE SIZES PER PERCENTAGE
Size

100%
in.
mm

OF

THREAD ENGAGEMENT

90%

80%

70%

in.

mm

in.

mm

in.

mm

60%
in.
mm

50%
in.
mm

40%
in.
mm

#00-51

.0377 0.957

.0386

0.980

.0395

1.003

.0404

1.026

.0413

1.049

.0423

1.074

.0432

1.097

#0-42

.0498 1.265

.0510

1.295

.0523

1.328

.0535

1.359

.0548

1.392

.0560

1.422

.0573

1.455

#1-32

.0621 1.577

.0632

1.605

.0646

1.641

.0658

1.671

.0671

1.704

.0683

1.735

.0695

1.765

#2-28

.0743 1.887

.0757

1.923

.0771

1.958

.0785

1.994

.0799

2.029

.0813

2.065

.0827

2.101

#3-24

.0855 2.172

.0873

2.217

.0890

2.261

.0908

2.306

.0925

2.350

.0943

2.395

.0960

2.438

#4-20

.0970 2.464

.1000

2.540

.1020

2.591

.1050

2.667

.1070

2.718

.1100

2.794

.1130

2.870

#6-19

.1180 2.997

.1200

3.048

.1230

3.124

.1250

3.175

.1280

3.251

.1300

3.302

.1320

3.353

#7-18

.1370 3.480

.1390

3.531

.1420

3.607

.1440

3.657

.1460

3.708

.1490

3.785

.1510

3.835

#8-16

.1440 3.658

.1480

3.759

.1510

3.835

.1550

3.937

.1580

4.013

.1620

4.115

.1650

4.191

#9-15

.1570 3.988

.1590

4.039

.1610

4.089

.1640

4.166

.1660

4.216

.1680

4.267

.1700

4.318

#10-14

.1700 4.318

.1740

4.420

.1770

4.496

.1810

4.597

.1850

4.699

.1890

4.801

.1920

4.877

#12-14

.1880 4.775

.1920

4.877

.1960

4.978

.1990

5.055

.2030

5.156

.2070

5.258

.2110

5.359

1/4"-10

.2180 5.537

.2230

5.664

.2280

5.791

.2330

5.918

.2380

6.045

.2430

6.172

.2480

6.299

5/16"-9

.2840 7.214

.2910

7.391

.2980

7.569

.3050

7.747

.3110

7.899

.3180

8.077

.3250

8.255

BOSS DESIGN RECOMMENDATIONS

The length of engagement (L) should be 2 to 3 times the
fasteners C dimension. Testing should be done to determine
optimal thread engagement on any application with a lower
length of engagement.

boss O.D.
CBw
CBd

The nominal hole size (h) must be established based on the

amount of thread engagement (see chart above). For optimum
performance, the hole size should provide a minimum 70%
thread engagement.

1/ L
2

addl hole
depth for
length
tolerance

20

The outside diameter of the boss (boss O.D.) should be 2.5 to

3 times the nominal diameter of the screw (C dimension). The
boss height should not exceed 2 times the boss O.D.
The counterbore width (CBw) should be slightly larger than the C
dimension. Its depth (CBd) should be 1/4 to 1/2 the thread pitch.

P L A S T I T E 4 5 T H R E A D - F O R M I N G FA S T E N E R
The Plastite 45 fastener is designed
45
thread
profile

to facilitate thread-forming in
less-compressable plastics while

45

providing high resistance to

strip-out and pull-out. It has smaller
root and major diameters than a
48 Plastite, so it can be used in
smaller bosses.

tri-roundular
configuration
Plastite 45 Fastener

KEY ADVANTAGES
Can be used in smaller bosses than Plastite 48 fasteners
Increases product reliability
Lowers required drive torque when fastening stiffer
thermoplastics

FEATURES & BENEFITS

Tri-roundular configuration allows displaced material to cold
flow back into relief areas
Minimizes radial stress
relief areas

SPECIFICATIONS
Sizes #2 3/8" (metric sizes 2 8);
other sizes may be available upon
request

Reduces possibility of boss failure

Eliminates need for inserts and
lock washers

thread-forming
lobes

Allows design of thinner bosses

Head Styles Can be used with any

external or internal head designs; pan,
hex washer, and flat styles standard

45 thread profile allows threads to penetrate deeply into

plastic material
Generates strong mating threads

Drive System Can use any system,

including TORX PLUS Drive

Resists vibration loosening

Finish As required

Achieves wide differentials between drive and fail torque

APPLICATIONS
Engineering-grade thermoplastics (with
a flexural modulus over 850,000 p.s.i.)

Increases resistance to strip-out

Single lead design and narrow helix angle lowers drive torque
and failure torque in thermoplastics with a flexural modulus
over 850,000 p.s.i.
Creates less stress on the boss

21

P L A S T I T E 4 5 T H R E A D - F O R M I N G FA S T E N E R

C dimension measured with Tri-Flute Micrometer

D diameter measured with Standard Micrometer

DIMENSIONAL DATA INCH SIZES

Nom.
Size
#2
#3
#4
#5

Thread
Pitch
(per inch)
19
18
17
15

#6
#7
#8
#9
#10
#12
1/4"
9/32"
5/16"
21/64"
11/32"
3/8"

13
12
11
10
9
9
8
8
8
8
8
7

C Dimension
max-min
(in)
.0875 - .0835
.101 - .097
.1145 - .1095
.1275 - .1225
.141
.153
.167
.179
.194
.220
.253
.284
.316
.332
.349
.379

.136
.148
.161
.173
.188
.214
.247
.278
.308
.324
.341
.371

D Dimension
max-min
(in)
.0845 - .0805
.098 - .094
.111 - .106
.1235 - .1185
.137
.1485
.162
.174
.189
.2145
.247
.278
.309
.325
.342
.371

.132
.1435
.156
.168
.183
.2085
.241
.272
.301
.317
.334
.363

Screw Length Tolerance

under 3/4
over 3/4
(in)
(in)
.030
.050
.030
.050
.030
.050
.030
.050
.030
.030
.030
.030
.030
.030
.050
.050
.050
.050
.050
.050

.050
.050
.050
.050
.050
.050
.050
.050
.050
.050
.050
.050

DIMENSIONAL DATA METRIC SIZES

Nom.
Size
2
2.5
3
3.5
4

Thread
Pitch
1.35
1.4
1.5
1.65
1.75

4.5
5
5
6
8

2.0
2.2
2.3
2.5
3

22

C Dimension
max-min
(mm)
2.04 - 1.92
2.53 - 2.41
3.04 - 2.92
3.54 - 3.42
4.04 - 3.89

D Dimension
max-min
(mm)
1.99 - .0783
2.49 - 2.37
2.99 - 2.87
3.48 - 3.34
3.94 - 3.79

4.54
5.04
5.04
6.04
8.04

4.43
4.94
4.94
5.93
7.89

4.39
4.89
4.89
5.89
7.86

4.28
4.79
4.79
5.78
7.71

Screw Length Tolerance

under 20mm
over 20mm
(mm)
(mm)
.08
1.3
.08
1.3
.08
1.3
.08
1.3
.08
1.3
.08
1.3
1.3
1.3
1.3

1.3
1.3
1.3
1.3
1.3

P L A S T I T E 4 5 T H R E A D - F O R M I N G FA S T E N E R
HOLE SIZES PER PERCENTAGE

OF

THREAD ENGAGEMENT

Inch
Sizes

100%
(in.)

90%
(in.)

80%
(in.)

70%
(in.)

60%
(in.)

Metric
Sizes

100%
(mm)

90%
(mm)

80%
(mm)

70%
(mm)

60%
(mm)

2-19

.065

.067

.069

.071

.073

2 x 1.35

1.36

1.41

1.46

1.51

1.57

3-18

.076

.078

.081

.083

.085

2.5 X 1.4

1.78

1.83

1.88

1.94

2.00

4-17

.087

.090

.093

.095

.098

3 X 1.5

2.25

2.30

2.37

2.43

2.50

5-15

.099

.102

.104

.107

.110

3.5 X 1.65

2.68

2.74

2.80

2.88

2.95

6-13

.101

.105

.109

.112

.116

4 X 1.75

3.11

3.18

3.25

3.33

3.41

7-12

.112

.116

.120

.124

.128

5 X 2.2

3.70

3.80

3.91

4.03

4.16

8-11

.125

.129

.133

.137

.141

5 X 2.3

3.67

3.76

3.86

3.98

4.10

9-10

.131

.136

.141

.145

.150

6 X 2.5

4.57

4.68

4.79

4.91

5.05

10-9

.148

.152

.157

.161

.166

8 X 3.0

6.36

6.49

6.62

6.77

6.92

12-9

.167

.172

.177

.182

.187

1/4-8

.196

.202

.207

.213

.219

9/32-8

.221

.227

.233

.239

.245

5/16-8

.251

.257

.264

.270

.276

21/64-8

.265

.271

.278

.284

.291

11/32-8

.281

.288

.294

.301

.307

3/8-7

.302

.310

.317

.325

.332

BOSS DESIGN RECOMMENDATIONS

The length of engagement (L) should be 2 to 3 times the fasteners
C dimension. Testing should be done to determine optimal thread
engagement on any application with a lower length of
engagement.

boss O.D.
CBw
CBd

The nominal hole size (h) must be established based on the

amount of thread engagement (see chart above). For optimum
performance, the hole size should provide a minimum 70%
thread engagement.

1/ L
2

addl hole
depth for
length
tolerance

The outside diameter of the boss (boss O.D.) should be 2.5 to 3

times the nominal diameter of the screw (C dimension). The boss
height should not exceed 2 times the boss O.D.
The counterbore width (CBw) should be slightly larger than the C
dimension. Its depth (CBd) should be 1/4 to 1/2 the thread pitch.

23

DURO-PT THREAD-CUTTING

FA S T E N E R S

The Duro-PT thread-cutting fastener

30
thread
profile

is engineered to meet the

demanding requirements of
thermoset plastics, easing assembly

recessed
thread
root

and ensuring a strong, reliable joint

to maximize assembly performance.

shank slot

optimal
thread
pitch

Duro-PT Thread-Cutting Fastener

KEY ADVANTAGES
Cuts threads in stiffer plastics
Minimizes installation torque
Maximizes assembly performance

FEATURES & BENEFITS

Asymmetrical 30 thread profile, inclined towards load
surface to increase friction (FR) between the
application and the fastener
Reduces radial stress

SPECIFICATIONS

Reduces back-out caused by relaxation

Sizes S22 to S80 in diameter; up to

152mm under head. Other sizes may
be available upon request.

Increases strip resistance

Head Styles Pan, flat, hex, round

washer, hex washer, oval, button head,
fillister

Optimal thread pitch for deeper thread engagement

Increases pull-out strength

Specials Shoulder screws, sems,

double end studs, collar studs; others
as required

Increases load-carrying capability

Drive Systems TORX PLUS Drive

System is recommended to facilitate the
proper amount of torque transfer
required for cutting threads. Other
styles are available.

APPLICATIONS
Thermoset plastics

24

Eliminates need for supplementary locking

devices

CL

FR = x N
N=CL /cos

Increases resistance to vibration loosening

Recessed thread root provides space for displaced material

Minimizes installation torque
Minimizes risk of clogging and galling of threads during
assembly
Shank slot minimizes chip production
Through hardened to Rc 33-39

DURO-PT THREAD-CUTTING

FA S T E N E R S

DIMENSIONAL DATA
Nom.
Size
S22
S25
S30
S35
S40
S50
S60
S70
S80

m
M

HOLE SIZES PER PERCENTAGE

Size

100%
mm
in.

mm

S22

1.71

.067

1.77

S25

1.95

.077

S30

2.34

S35

OF

M
Major
Diameter
(mm)
2.20
2.50
3.00
3.50
4.00
5.00
6.00
7.00
8.00

Thread
Pitch
(mm)
0.71
0.77
0.86
0.95
1.04
1.23
1.42
1.60
1.79

Metric
Size
M2.2
M2.5
M3
M3.5
M4
M5
M6
M7
M8

m
Minor
Diameter
(mm)
1.59
1.81
2.18
2.56
2.93
3.68
4.42
5.20
5.91

THREAD ENGAGEMENT

90%
in.

80%

70%

60%

50%
in.

40%
mm
in.

mm

in.

mm

in.

mm

in.

mm

.070

1.83

.072

1.88

.074

1.94

.076

1.99

.078

2.05

.081

2.01

.079

2.07

.082

2.13

.084

2.20

.086

2.26

.089

2.32

.091

.092

2.41

.095

2.48

.098

2.56

.101

2.63

.104

2.70

.106

2.78

.109

2.73

.107

2.81

.111

2.90

.114

2.99

.118

3.07

.121

3.16

.124

3.24

.128

S40

3.12

.123

3.21

.127

3.31

.130

3.41

.134

3.51

.138

3.60

.142

3.70

.146

S50

3.90

.153

4.01

.158

4.13

.163

4.25

.167

4.37

.172

4.49

.177

4.61

.182

S60

4.67

.184

4.82

.190

4.96

.195

5.10

.201

5.24

.206

5.38

.212

5.52

.217

S70

5.45

.215

5.62

.221

5.78

.228

5.95

.234

6.12

.241

6.28

.247

6.45

.254

S80

6.23

.245

6.42

.253

6.61

.260

6.80

.268

6.98

.275

7.17

.282

7.36

.290

SUGGESTED THREAD ENGAGEMENT

Based on testing and past performance, a thread engagement of 50% to 60% is recommended. For optimal
fastener performance, please contact a Textron Fastening Systems applications engineer. See following page for
boss design recommendations.

25

DURO-PT THREAD-CUTTING

FA S T E N E R S

BOSS DESIGN RECOMMENDATIONS

2.9d to 2.63d

Laboratory testing and service applications have produced the

general recommendations shown. Specific applications may,
however, require some modification in order to allow for:
molding conditions

type of filler

mold tool design

material density

w
120
x
db

L
Lc

type of resin

DETERMINING OPTIMUM BOSS & HOLE SIZES

A hole diameter of .85d to .89d is permissible for most thermoset
applications. In order to properly determine boss and hole sizes, it is
recommended that testing be done on several different hole sizes. This
will allow you to determine the optimum drive-to-strip ratio that is
required for your application.

BOSS HOLE DIAMETER

.85d

(db)

d = nominal screw diameter

.86d
mm
in.

.87d
mm
in.

.88d
mm
in.

.89d
mm
in.

.074

1.89

.074

1.91

.075

1.94

.076

1.96

.077

2.12

.083

2.15

.085

2.17

.085

2.20

.087

2.23

.088

S30

2.55

.100

2.58

.102

2.61

.103

2.64

.104

2.67

.105

S35

2.97

.117

3.01

.119

3.04

.120

3.08

.121

3.12

.123

S40

3.40

.134

3.44

.135

3.48

.137

3.52

.139

3.56

.140

S50

4.25

.167

4.30

.169

4.35

.172

4.40

.173

4.45

.175

S60

5.10

.201

5.16

.203

5.22

.206

5.28

.208

5.34

.210

S70

5.95

.234

6.02

.237

6.09

.240

6.16

.243

6.23

.245

S80

6.80

.268

6.88

.271

6.96

.274

7.04

.277

7.12

.280

Size

mm

in.

S22

1.87

S25

BOSS OUTER DIAMETER (O.D.)

d = nominal screw diameter

Size

.85d
mm
in.

.86d
mm
in.

.87d
mm
in.

.88d
mm
in.

.89d
mm
in.

S22

6.38

.251

6.23

.245

6.09

.240

5.94

.234

5.79

.228

S25

7.25

.285

7.08

.279

6.92

.272

6.75

.266

6.58

.259

S30

8.70

.343

8.50

.335

8.30

.327

8.10

.319

7.90

.311

S35

10.15

.400

9.92

.391

9.68

.381

9.45

.372

9.21

.363

S40

11.60

.457

11.33

.446

11.07 .436

10.25 .425

10.53 .415

S50

14.50

.571

14.15

.557

13.83 .544

13.50 .531

13.17 .519

S60

17.40

.685

17.00

.669

16.60 .654

16.20 .638

15.80 .622

S70

20.30

.799

19.38

.781

19.37 .763

18.90 .744

18.43 .726

S80

23.20

.913

22.67

.893

22.13 .871

21.60 .850

21.07 .830

26

d = nominal screw diameter

BOSS COUNTERBORE SIZE

High tightening torques and
large tensile stresses may cause
a cone-shaped expansion and
failure at the bottom of the
boss. Designing the boss with
the appropriate counterbore
(CB) reduces edge stress and
alleviates cracking.
CB depth: x = 0.5d
CB width: w = 1.08 x d

LENGTH

OF ENGAGEMENT
The length of engagement (L)
should be 2 to 3 times the
nominal screw diameter. This
calculation should exclude
counterbore depth.

CHIP SPACE DEPTH

The depth of space (Lc) for
chips removed during thread
cutting operations should be
between 0.8 and 1.2 the
nominal screw diameter.

P OWERGRIP FASTENERS

FOR LAYERED ASSEMBLIES

Ideal for attaching soft materials,

such as plastics and elastomers, to
a single thickness of sheet metal,
Powergrip fasteners maintain the
integrity of the soft material while
providing resistance to strip-out and

;;;;;;
;;;;;;
;;;;;;
;;;;;;

speciallydesigned
shoulder
;;;;;;;;

;;;;;;;;
x
;;;;;;;;
;;;;;;;;
;;;;;;;;
;;;;;;;;

serrations
and
undercut
Powergrip Fastener

loosening.

KEY ADVANTAGES
Overcomes loosening in metal to plastic/elastomer
applications
Prevents soft material from being crushed during assembly
Can be used in a variety of materials, soft or brittle, where
there is a chance that cracking or crushing of the overlay
material may occur

FEATURES & BENEFITS

SPECIFICATIONS
Sizes M3 M8 (#4 3/8")
Thread Styles Type CA threads are
recommended for maximum thread
engagement; others as required
Head Styles Hex washer, pan, round,
truss, hex
Drive Styles TORX PLUS Drive; also
cross, slotted, and hex

Individually engineered to meet the unique requirements of

each application
Can be used in a variety of materials, soft or brittle, where
there is a chance that cracking or crushing of the overlay
material may occur
Specially designed shoulder designed to match the thickness of
the soft material in each application
Prevents soft material from being crushed during assembly
Serrations and a small undercut on the bottom of shoulder to
decrease the distance between the last thread and the shoulder
Increases thread engagement
Increases strip-out resistance
Prevents vibration loosening
Increases torque resistance

APPLICATIONS

Provides tight, uniform joint

Soft materials such as plastic, rubber

and elastomers to sheet metal

27

P LAS TORX FASTENERS

FOR

P LASTIC A SSEMBLIES

Developed to be molded into plastic

and replace metal stamping and
fastener assemblies, PlasTORX
studs are engineered to provide
high resistance to rotation and pullout, ensuring a high-performance

optimal
flow of
material

TORX
configuration

hex-lobular
design

flange on top of
head enhances
performance

assembly. Its hex-lobular design

threaded shaft for
nut assembly

helps reduce stress risers, so it can

be used in materials susceptible to
cracking or breaking.

PlasTORX Fastener

KEY ADVANTAGES
Molded directly into application which increases assembly
efficiency
Provides maximum resistance to rotation and pull-out
Can be used in materials susceptible to cracking

FEATURES & BENEFITS

Hex-lobular TORX configuration allows deep lobe
engagement
Increases torsional resistance
Increases pull-out resistance

SPECIFICATIONS
Sizes M4 M12 (#8 - 1/2")
Lengths Per customer design
Thread Styles Machine screw; others
as specified
Specials Completed assemblies
available

Reduces stress risers

Flange on top of head enhances performance
Increases pull-out resistance
Threaded shaft for seating nut member
Designed to be molded directly into component or carrier
strips, allowing multiple fasteners to be installed at one time
Reduces assembly time
Reduces part numbers and associated costs

APPLICATIONS
Injection-molded thermoplastics and
rubber

28

Reduces overall costs

P LAS TORX FASTENERS

FOR

P LASTIC A SSEMBLIES

Contour may vary between lobes within

specifed dimensions.

B
C

Dimensions shown are for low carbon steel

fasteners. For other materials or modified
designs, contact a Textron Fastening Systems
applications engineer.

D of
threaded shaft

A Ref.

Performance is determined by application

material.
E min.
bearing surface

DIMENSIONAL DATA METRIC SIZES

Thread
Size
M4
M5
M6
M8
M10
M12

A
Ref.
9.19
10.95
14.50
16.38
19.99
23.60

B
0.13
1.84
2.28
3.00
3.68
4.88
6.88

C
0.25
0.50
0.80
0.80
1.00
1.00
1.14

D
Max.
0.8
0.8
0.8
1.0
1.0
1.0

E
Min.
6.30
7.35
10.00
11.30
15.75
18.50

Min.
Molded Matl
Width

Min. Molded
Matl Height
(B + 25%)

12.41
14.85
20.25
23.10
28.50
33.90

2.30
2.85
3.75
4.60
6.10
8.60

Min. Molded
Matl Height
(B + 25%)

.090
.113
.148
.181
.240
.339

DIMENSIONAL DATA INCH SIZES

Thread
Size

A
Ref.

B
.005

C
.010

D
Max.

E
Min.

Min.
Molded Matl
Width

#8
#10
1/4
5/16
3/8
1/2

.362
.431
.571
.645
.787
.929

.072
.090
.118
.145
.192
.271

.030
.041
.041
.049
.049
.055

.031
.031
.031
.039
.039
.039

.248
.289
.394
.445
.620
.728

.489
.585
.797
.909
1.122
1.335

29

P ERMA -N UT I NSERTS

FOR

T HIN M ATERIALS

Combining the functions of a semitubular rivet and a nut, Perma-Nut

inserts provide an economical and
staking roll
clincher

permanent threaded fitting with

minimal deformation of the
application. They can be used in
plastics, metals and composite
materials.

Perma-Nut Insert

KEY ADVANTAGES
Can perform a variety of functions in thinner materials
Permits efficient installation

FEATURES & BENEFITS

Semi-tubular rivet and nut with roll clinch set
Threads in nut head provide a more secure joint
Underhead serrations grip material
Increases rotational resistance
Increases reliability
Roll-clinch installation (requiring two sided access) for more
efficient installation
Automatic or semi-automatic multiple-station equipment,
standard tooling or high-speed riveting can be used

SPECIFICATIONS

Allows multiple installation

Internal Thread Sizes M2 to M10

(#4 to 3/8"); special sizes available
upon request

Lowers assembly costs

Materials Low carbon steel, brass,

aluminum

Highly versatile design to perform a variety of functions to

meet the specific needs of your application
Nut plate applications to eliminate installing nuts in hard-toreach areas

Finish Zinc plate with chromate

sealer; others as required

Can be used in materials as thin as 0.254mm (.010") and

where low profiles are required

Nut and rivet applications

APPLICATIONS

Nut, rivet and spacer applications

Thermoset plastics that require a

threaded fitting. Application testing is
required to determine usability in
thermoplastic materials.

Nut and bushing applications

30

Initial testing is required to determine optimal roll crimp

pressure for each application. Please contact a Textron
Fastening Systems applications engineer for technical
assistance.

P ERMA -N UT I NSERTS

FOR

T HIN M ATERIALS

DIMENSIONAL DATA, STANDARD SET INCH SIZES

A
S

F E
C
D

A
S

Thread
Size
4-40UNC-2B
5-40UNC-2B
6-32UNC-2B
8-32UNC-2B
10-24UNC-2B
10-32UNF-2B
1/4-20UNC-2B
1/4-28UNF-2B
5/16-18UNC-2B
5/16-24UNF-2B

B
Head
Ht.
.093
.109
.109
.125
.125
.125
.174
.174
.250
.250

S
Serr.
Ht.
.010
.010
.010
.010
.010
.010
.010
.010
.010
.010

No. of
Threads
3-12 to 4
4 to 4-12
3-12 to 4
3-12 to 4
3 to 3-12
3-12 to 4
3 to 3-12
4 to 4-12
3 to 3-12
4 to 4-12

C
Body
Dia.
.158
.189
.189
.227
.250
.250
.328
.328
.421
.421

D
Hole
Dia.
.173
.203
.203
.242
.265
.265
.343
.343
.437
.437

E
Clinch Allowance
Min. Nom. Max
.072 .078 .083
.085 .092 .098
.085 .092 .098
.106 .112 .118
.115 .123 .130
.115 .124 .132
.156 .164 .172
.156 .164 .172
.203 .214 .224
.203 .214 .224

Body
Min.
.125
.125
.125
.141
.141
.141
.156
.156
.219
.219

F
Length
Max
.313
.375
.375
.500
.500
.500
.625
.625
.625
.625

DIMENSIONAL DATA, STANDARD SET METRIC SIZES

Thread
Size
M2 X 0.4-6H
M3 x 0.5-6H
M4 x 0.7-6H
M5 x 0.8-6H
M6 x 1.0-6H
M8 x 1.25-6H
M10 x 1.50-6H

Standard Set

A
Head
Dia.
.312
.344
.344
.375
.406
.406
.469
.469
.530
.530

A
B
S
Head Head Serr.
Dia. Ht.
Ht.
7.2 2.2 .254
8.7 2.8 .254
9.5 3.4 .254
10.8 3.5 .254
11.9 4.4 .254
13.5 6.1 .254
16.2 7.5 .254

C
D
No. of
Body Hole
Threads Dia. Dia.
3-12 to 4 3.6 4.01
3-12 to 4 4.8 5.15
3 to 3-12 5.8 6.14
3 to 3-12 6.9 7.24
3 to 3-12 8.3 8.71
3 to 3-12 10.4 10.76
4 to 4-12 12.4 12.77

E
Clinch Allowance
Min. Nom. Max
1.67 1.78 1.88
2.20 2.35 2.49
2.64 2.82 2.99
3.15 3.35 3.55
3.83 4.07 4.31
4.77 5.09 5.41
5.69 6.07 6.45

F
Body Length
Min. Max
3.2 9.5
3.2 9.5
3.6 12.7
3.6 12.7
4.0 15.9
5.5 15.9
5.5 20.6

To establish proper body length for a roll clinch, add the total compressed thicknesses of the work pieces to be assembled
to the nominal clinch allowance given in the table for each body diameter. Additional sizes available upon request.

DIMENSIONAL DATA, FLUSH SET INCH SIZES

A
S

F
C
counterbore

A
S

Flush Set

Thread
Size
4-40UNC-2B
5-40UNC-2B
6-32UNC-2B
8-32UNC-2B
10-24UNC-2B
10-32UNF-2B
1/4-20UNC-2B
1/4-20UNF-2B
5/16-18UNC-2B
5/16-24UNF-2B

A
Head
Dia.
.312
.344
.344
.375
.406
.406
.469
.469
.530
.530

B
Head
Height
.109
.109
.125
.140
.177
.177
.208
.208
.240
.240

S
Serr.
Height
.010
.010
.010
.010
.010
.010
.010
.010
.010
.010

No. of
Threads
3-12 to 4
3-12 to 4
3-12 to 4
3 to 3-12
3 to 3-12
3 to 3-12
3 to 3-12
3 to 3-12
3 to 3-12
3 to 3-12

C
Body
Dia.
.189
.189
.212
.250
.281
.281
.375
.375
.421
.421

D
Min
Length
.031
.031
.031
.062
.062
.062
.062
.062
.062
.062

Work Hole
Dia.
Drill
.191
#11
.191
#11
.215
#3
.256
F
.287
L
.287
L
.380
V
.380
V
.428
27/64
.428
27/64

C
Body
Dia.
3.6
4.8
5.8
6.9
8.3
10.4
12.6

D
Min
Length
0.8
0.8
1.6
1.6
1.6
1.6
1.6

Work
Dia.
3.73
4.91
5.80
7.00
8.43
10.49
12.70

DIMENSIONAL DATA, FLUSH SET METRIC SIZES

Thread
Size
M2 x 0.4-6H
M3 x 0.5-6H
M4 x 0.7-6H
M5 x 0.8-6H
M6 x 1.0-6H
M8 x 1.25-6H
M10 x 1.25-6H

A
Head
Dia.
7.2
8.7
9.5
10.8
11.9
13.5
16.2

B
Head
Height
2.2
2.8
3.4
3.5
4.4
6.1
7.5

S
Serr.
Height
.254
.254
.254
.254
.254
.254
.254

No. of
Threads
3-12 to 4
3-12 to 4
3 to 3-12
3 to 3-12
3 to 3-12
3 to 3-12
4 to 4-12

Hole
Drill
26
10
1
7mm
Q
Z
1/2

31

I V S C R E W

H R E A D E D

I V E T S

Combining the installation ease of a

rivet with the removability of a

Installation Sequence

screw, Rivscrew threaded speed

fasteners are an excellent solution
for plastic and mixed material
threads permit
removal

applications requiring light clamp.

Rivscrew Speed Fastener

KEY ADVANTAGES
Installs quickly and easily in blind applications
Consistent clamp provides excellent thermal transmission for
semiconductors

FEATURES & BENEFITS

Expands radially during installation to form a thread in host
material
Permits removability for service with an Allen key
Provides increased pull-out resistance in thermoplastics
Provides controlled clamp load
Provides high resistance to vibration

SPECIFICATIONS
Sizes M2.8 M4.0
Head Styles Domed
Materials Steel
Finishes Zinc and gold passivated;
zinc and hot tin dipped; zinc and black
passivate; and zinc and molbdenum
disulphide

APPLICATIONS
Thermoplastics and thermoset plastics,
including attachment of semi-conductors
to PCBs

32

Installs quickly and easily with Avdel 753 MkII tools with
magazine-feed system
Hand-held and automated systems available, including multihead systems
Systems can be customized to your assembly line
requirements
Rivscrew fasteners can also be installed countersunk. Please
contact a Textron Fastening Systems applications engineer for
assistance.

I V S C R E W

H R E A D E D

I V E T S

FASTENER REMOVAL
Fastener
Hex Key
Dia.
Dia.
2.8mm
1/16"
3.0mm
1/16"
3.5mm
2mm
4.0mm
2.5mm

Before Placement

After Placement

DIMENSIONAL DATA METRIC SIZES

Fastener
Size
nom.

2.8

3.0

3.5

4.0

Grip
Range
min.
max.
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62

2.85
3.85
4.83
5.82
7.80
2.85
3.85
4.83
5.82
6.81
7.80
10.72
2.85
3.85
4.83
5.82
6.81
7.80
11.76
2.85
3.85
4.83
5.82
6.81
7.80
9.78

Hole Size
Front Sheet
Rear Sheet
min.
max.
min.
max.

Before Placement
Head
Shank
Dia.
Length
Dia
A
C
D
min. max. max. max.

2.95

3.02

2.62

2.70

5.4

5.9

3.07

3.15

2.82

2.89

5.4

5.9

3.50

3.58

3.10

3.17

5.6

6.0

4.19

4.27

3.61

3.68

5.8

6.2

5.2
6.1
7.1
8.1
10.1
5.2
6.1
7.1
8.1
9.1
10.1
13.1
5.2
6.1
7.1
8.1
9.1
10.1
14.1
5.2
6.1
7.1
8.1
9.1
10.1
12.1

After Placement
Head Head Underhead
Dia
Thck.
Length
E*
F*
G
max. max.
max.

2.6

6.1

1.4

2.8

6.1

1.4

3.1

6.1

1.4

3.6

6.4

1.4

4.0
5.0
6.0
7.0
9.0
4.0
5.0
6.0
7.0
8.0
9.0
11.9
4.0
5.0
6.0
7.0
8.0
9.0
12.9
4.0
5.0
6.0
7.0
8.0
9.0
11.0

33

O T H E R T H R E A D E D FA S T E N E R S

FOR

PLASTICS

PUSHTITE & PUSHTITE II THREAD-FORMING FASTENERS

unique
thread
profile

The unique thread profile of Pushtite fasteners allows them to

be simply pressed into place, virtually eliminating strip-out
during initial assembly and providing high pull-out strength.
Tri-roundular shape minimizes stress on the boss
Screws can be removed and reinserted if necessary, or can
be made tamper-resistant

tri-roundular
body

Can be gang-driven, which can cut costs

Allows displaced air to escape during insertion to prevent
pneumatic failure of boss

BF-PLUS THREAD-CUTTING FASTENERS

narrow
thread
profile

larger pitch
length

5 reverse angle of flutes retains chips to minimize

contamination

multiple
flutes
5

recessed
thread
root

The unique thread-cutting flutes of the BF-Plus fastener were

designed to provide deep, fully-cut mating threads with
minimal contamination. It helps ensure reliable fastening in
harder plastics.
Multiple flutes for thread cutting extend through first full
thread diameter to reduce radial stress and boss damage

asymmetrical
thread profile

48 thread profile with extended height, combined with a

longer pitch length, increases flank and shear area to
increase pull-out resistance and strip-out resistance

DURO-PT THREAD-FORMING FASTENERS

Duro-PT thread-forming fasteners are engineered to meet the
unique requirements of reinforced thermoplastics and light alloys.
Asymmetrical 30 thread profile reduces radial stress and
minimizes installation torque

optimal
thread
pitch

Allows deep thread engagement to increase pull-out strength

and increase resistance to vibration loosening
Eliminates need for supplementary locking devices
Recessed thread root provides space for displaced material,
minimizing risk of clogging and galling during assembly

HI-WIDE THREAD-FORMING FASTENERS

narrow
thread
profile

Large minor diameter

40, 45, or 48 thread profiles available
Wide thread spacing for greater shear area to increase pullout resistance
large minor
diameter

Thread-forming and thread-cutting styles are available

Variety of point styles available for thread-forming screws

34

T O R X
The TORX PLUS Drive System is the

P L U S

large cross-sectional area

R I V E

Y S T E M

elliptically-based gemometry

ideal drive system for screws for

0 drive angle

plastics, since it provides optimum

torque transfer, even when forming
or cutting threads in reinforced
plastics. Its unmatched ability to

broad
contact
surface

increase productivity by
outperforming competing drive

TORX PLUS Drive System

systems can lower assembly costs.

KEY ADVANTAGES
Allows optimum torque transfer for forming or cutting threads
in plastic applications

FEATURES & BENEFITS

Unique, elliptically-based geometric configuration to
maximize engagement between driver and fastener
True 0 drive angle virtually eliminates the radial forces that
cause stress on fastener recesses with vertical walls
Allows optimum torque transfer, even in plastics reinforced
with nylon or carbon fibers

SPECIFICATIONS
Drive Sizes 1IP 100IP (recess) to fit
screw sizes M0.9 M24 (#0 1")
Styles Internal, external, low-profile
external, tamper-resistant, TORX PLUS
Drive/external hex or TORX PLUS
Drive/slotted
Drive Tools TORX PLUS Drive tools fit
both inch and metric fasteners.
Standard and special tooling is
available from over 3,000 outlets
around the world. For more
information, please contact Textron
Fastening Systems.

Vertical sidewalls completely enclose the driver tip, reducing

tool slippage and virtually eliminating camout
Prevents damage to the fastener and surrounding surfaces,
which often occurs with cross recess fasteners
Eliminates the debris camout can create, which can damage
sensitive applications
Minimizes damage to application
Higher torque removal capability than any other drive system
Helps minimize damage to boss from removal and
reinsertion of the screw
Improved fit between fastener and tool minimizes wear on the
drive bit
Drive bit life lengthened as much as 12 times
Downtime and costs are reduced since significantly fewer
drive bit changes are required

35

BOSS: Protuberance on a plastic part designed to add strength

and/or facilitate fastening or alignment.
CREEP: Permanent deformation of a material
caused by time, temperature and pressure.
DRAFT ANGLE: The amount of slope in the boss
hole and/or outside edge, measured from a line
perpendicular to the bottom of the boss.

draft angle

PEAK DRIVE TORQUE: Amount of force

required to pull the members of a joint
together; the point at which clamp
begins to generate.
RADIAL STRESS (hoop stress): Forces
that propagate from the screw towards
the outside diameter of the boss.
SHEAR: Force that tends to divide an
object along a plane parallel to the
opposing stresses.

FILLERS: Additives or reinforcements that are added

to a polymer to change one or more of its
characteristics such as strength, wear resistance, etc.
FLANK ANGLE: See thread profile.
helix

HELIX ANGLE: The angle between the helix of

the thread and a line perpendicular to the
axis of the screw.

THERMOPLASTIC: These widely used

polymers are characterized by their
ductility (fillers may be added to
increase stiffness). Thermoplastics can
be remelted and reformed several
times without degrading the material.

helix angle

LEAD THREAD: The thread length from where

it starts to where it becomes full size. This
distance is usually one-half the fastener diameter.
LENGTH OF ENGAGEMENT: The length of
full-sized fastener threads that engage in
the nut material. The length of the lead
thread is not counted in the length of
engagement, since its reduced size
minimizes any performance benefits. The
length of engagement is usually expressed
in relationship to the nominal diameter of
the screw (e.g. 2 to 2-1/2 diameters of
engagement).

length of
eng.
lead
thread

MAJOR DIAMETER: The outside or largest

diameter of an external thread.
M

MINOR DIAMETER: The inside or smallest

diameter of an external thread.
m

NOMINAL DIAMETER: The major diameter

of a screw or, in tri-round fasteners, the
C dimension.

36

THERMOSET: These polymers are

characterized by extreme stiffness. The
initial molding process causes a
chemical reaction which cures the
material, so the resin cannot be
reprocessed.
THREAD ENGAGEMENT: The amount
of thread tooth that is
filled by the application
material. This
measurement is usually
expressed as a
percentage and is used
to determine optimal
hole size.
THREAD PROFILE: The
flank
angle between the
flank of the thread
and a line
perpendicular to the screw axis.
ULTIMATE TORQUE: The amount of
force at which a fastener begins to
strip or otherwise fail in a joint.

S UCCESS

WITH

T EXTRON FASTENING S YSTEMS

MEETING

THE NEEDS OF DEMANDING APPLICATIONS

This stereo/heating control panel cover is made from a
particularly brittle plastic which is very prone to strip-out.
Textron Fastening Systems recommended a PT screw with
TORX PLUS Drive System to attach the cover to the
dashboard. The PT thread minimizes strip-out, while the TORX
PLUS Drive ensures that the proper torque level is reached
easily, preventing over-clamping. The customer is saving $105
per car in replacement/warranty costs.

REDUCING COSTS BY SIMPLIFYING ASSEMBLY

The original assembly of a pocket pager required threading a
machine screw into a brass insert that was press-fit into the
mating case housing a costly and inefficient process. Textron
Fastening Systems designed a Plastite screw with TORX PLUS
Drive that replaced the entire insert combination. This made
assembly more efficient and allowed the company to realize
substantial cost savings.

SECURING

A WIDE RANGE OF MATERIALS

A leading manufacturer of automotive HVAC products uses
Powergrip fasteners in their blower motor assembly. This
involves fastening four stacked components one sheet metal,
two plastic, and one rubber to a sheet metal housing. The
Powergrip fastener positions the rubber and plastic
components without crushing them, while securing them to the
metal. Using one fastener for all materials has helped speed
assembly, resulting in increased productivity.

IMPROVING RELIABILITY THROUGH PROPER DESIGN

The manufacturer of these automotive headlamps switched to a
Duro-PT thread-cutting screw, which allowed them to eliminate
a supplemental gluing operation and still reduce vibration
loosening problems. The result was a higher quality product
and reduced warranty costs.

37

S UCCESS

WITH

T EXTRON FASTENING S YSTEMS

IMPROVING PERFORMANCE & REDUCING COSTS
Made from a thermoset plastic, an industrial circuit breaker
originally utilized a threaded insert/machine screw
combination. Engineers knew that replacing this combination
with a single screw would reduce costs, so they tested several
different fasteners in the application. A Duro-PT screw with
TORX PLUS Drive outperformed all of them. The thread design
provides the high resistance to strip-out and vibration loosening
they need, while the TORX PLUS Drive optimizes the torque
transfer required to cut threads in the hard material.

MAINTAINING INTEGRITY

OF APPLICATIONS
Normal in-service loads caused boss cracking problems, loose
fasteners and rattle problems in these glove box doors,
resulting in high warranty costs. Textron Fastening Systems was
called in to offer an alternative that would allow the customer
to use their existing design. They developed a PT screw that
eliminated boss cracking, offered positive resistance to
vibration loosening, and eliminated rattles in the dashboard
from the glove box door.

INCREASING ASSEMBLY EFFICIENCY

A patented design for an automotive fluid reservoir and fan
shroud required a fastener that could be included in the blowmolding process and would maintain the integrity of the
application. Textron Fastening Systems designed a PlasTORX
stud that is molded directly into the unit, eliminating through
holes and resulting in a more cost-efficient assembly. Because
of their high resistance to rotation and pull-out, the PlasTORX
studs also increase the reliability of the application.

ELIMINATING PROBLEMS

ON THE ASSEMBLY LINE

Cracking and boss failure were common problems for an
audio components manufacturer who tried to seat sheet metal
screws in plastic bosses. Textron Fastening Systems applications
specialists reviewed the application and determined that a
Plastite fastener would fit in the current boss design. The
Plastite fastener generates less radial stress in the application
than the sheet metal screw, so boss damage is minimized,
increasing product reliability.

38

S UCCESS

WITH

T EXTRON FASTENING S YSTEMS

PROVIDING ASSEMBLY SOLUTIONS

A Perma-Nut insert is used as a nut plate by a truck
manufacturer to secure a circuit board to the vehicle. The
board, which is .060" (1.52mm) thick, is extremely fragile and
subject to failure if placed under stress during installation.
Textron Fastening Systems designed this Perma-Nut insert with
M2 threads which eases assembly by providing a system
where the nuts are already in place, eliminating the difficulty of
assembling loose nuts in a hard-to-reach area.

INCREASING PRODUCT RELIABILITY

The design of this stadium seating, made of polypropylene,
was changed to include brackets with a powder coating. The
Plastite fasteners used in the original design could not meet
the new performance requirements. The manufacturer switched
to PT fasteners, which provide the necessary resistance to pullout. Therefore, the seats are less likely to be damaged from
vibration and other in-use conditions.

IMPROVING PRODUCT PERFORMANCE

In order to eliminate rattle problems in a radio/cassette tape
bin, the manufacturer converted to a PT screw sized to meet
the existing boss design. The PT screw minimizes clamp load
loss to protect against vibration loosening and ensure a high
load-carrying capability. This in turn increases the products
quality and reliability, helping to increase customer satisfaction.

SOLVING MULTIPLE ASSEMBLY PROBLEMS

A manufacturer of relay monitoring equipment needed to
assemble banks of PCB modules contained in nylon outer
module chassis, which are installed into sub-racks. Rivscrew
was specified to assemble the outer casings as well as the relay
modules. The Rivscrew fasteners provided rapid one-sided
installation, high residual clamp-up, resistance to vibration,
and left a flush surface so that modules could be slotted side by
side with no air gaps. In the case of the relay modules, the
Rivscrew fastener is placed directly into a pre-drilled hole in the
nylon chassis material and forms a radial thread during
placement. This enables good vibration resistance and ensures
no residue is generated.
39

T H E R

FA

S T E N E R S

F O R

L A S T I C S

Textron Fastening Systems (TFS) offers a number of blind and two-piece fasteners to increase efficiency on your
assembly line. Many different types of installation equipment, from hand-held to customized robotic systems,
are available to meet your specific requirements.

AVDEL SPEED FASTENING SYSTEMS

LOCKBOLT FASTENING SYSTEMS

Avtronic, Briv, Chobert, and

Grovit speed fastening systems
allow rapid and reliable assembly of
a wide range of plastics. They are
engineered to meet the demanding
requirements of high-performance
assemblies such as semi-conductors
and printed circuit boards.
Rapid, blind-side assembly

CherryMate twopiece rivets do not

require high tolerance
holes and have an
extra-wide grip range
up to 4". They
clamp securely without crushing the
parent material.

Consistent clamp and grip

Good vibration resistance
Precision fastening
Avsert stand-off pillars and Avlug
terminal posts are designed to
provide fast, reliable assembly to
printed circuit boards.
Avsert pillars feature an internal
bore ready to accept a fixing
screw, and are brass-tin plated to
ease soldering
Avlug terminal posts feature
annular grooves to assist wire
wrapping in readiness for
soldering

Camtainer and Avtainer lockbolt

systems are used to fasten composite
materials to metal, and provide
excellent performance in GRP/FRP
panels.
Provide high shear and tensile
strength
Fully sealed for water/air tight joints
Tamper-resistant

BREAKSTEM FASTENING SYSTEMS

BLIND THREADED INSERTS

Avibulb , aluminum Avex , Bulbex ,

Klamp-tite, Stavex, T-Lok, and TLR
breakstem systems provide excellent
multi-grip performance.

Large blind-side bearing area

Positively retained stems

40

A variety of
blind
threaded
inserts are
available,
designed to
meet the needs of specific applications.
Testing of plastic applications is
required to determine proper use.

M ORE T EXTRON FASTENING S YSTEMS S OLUTIONS

TEXTRON FASTENING SYSTEMS
Headquartered in Troy, Michigan, Textron Fastening Systems (TFS)
has over 12,000 employees around the world. TFS is a $1.7 billion
segment of Textron, a Fortune 150 company. TFS provides a full
range of products and services, including cold formed
components, threaded fasteners, molded plastic components,
engineered assemblies, blind fastening systems, automation
systems, engineering services and vendor-managed inventory
services. Globally-recognized brand names include Avdel,
Cherry, Camcar, Elco, and Skosim.

INFORMATION ONLINE
For the latest fastening and assembly information, go to
www.textronfasteningsystems.com. Everything from product descriptions and
technical data to application and design assistance is included for the entire range of
Textron Fastening Systems products and services.
Design and technical information on the wide range of threaded and non-threaded
fasteners for plastics available from TFS can be found at www.fastenersforplastics.com.
The site includes a fastener selection guide, dimensional data, design information, links
to TFS engineered standards catalogs, and more.

ENGINEERED ASSEMBLIES
To lower costs, manufacturers utilize TFS engineered
assemblies, which combine diverse components, such as cold
formed, metal stamped, plastic molded, and die-cast parts, into
a single module ready for installation.
Each assembly is designed and tested to meet the specific
requirements of its unique application. Products include bubble
level aim indicators, digital clock housings, wheel adjustors,
light adjusting systems, governor assemblies, and more
components for both automotive and non-automotive markets.

LOGISTICS SERVICES
Global vendor-managed inventory programs, global
warehousing and distribution programs, global supply
capabilities, JIT and Kan Ban programs, custom packaging
and more are among our complete range of logistics services.
These capabilities allow us to design a custom program to
meet your global requirements.

41

VA L U E - A D D E D

SERVICES

Design Assistance Textron Fastening

Systems uses a variety of methods to
evaluate the many different aspects of
your application. Simultaneous
engineering, analysis, and hands-on
testing are used to examine material,
assembly conditions, and proper joint
design.

Product Testing Textron Fastening

Systems test labs can closely simulate
your application and assembly
conditions. We can verify the
performance of our products to ensure
product reliability before it is shipped.

FROM

TFS

Quality Assurance We utilize quality

at the source methods to ensure
product quality and consistency. Textron
Fastening Systems has multiple A2LAaccredited labs, and every operation is
certified to the ISO 9000 and/or
QS-9000 series of quality standards.

Textron Fastening
Systems offers a
wide range of
services to increase
your assembly
efficiency and
improve end
product quality.

Product Teardowns Your product is

completely disassembled and analyzed
by our engineers to evaluate joint
design and identify possible cost
savings from fastener consolidation
and/or improved assembly methods.

The information in this manual is not

to be considered a specification.
TORX, TORX PLUS, PlasTORX, Powergrip,
Pushtite, Perma-nut, Avdel, Cherry, Camcar,
Elco, Skosim, Rivscrew, Avtronic, Avlug,
Avsert, Briv, Chobert, Grovit, Avibulb, Avex,
Bulbex, TLR, Klamp-tite, Stavex, T-Lok,
CherryMate, Camtainer and Avtainer are
trademarks of Textron Inc. PT is a registered
trademark of EJOT Verbindungstechnik & Co. KG.
Plastite is a registered trademark of Research
Engineering & Manufacturing Inc.

42

516 Eighteenth Avenue

Rockford, IL 61104-5181
1.800.544.6117 (U.S. and Canada)
voice: 815.961.5300
fax: 815.961.5345
www.fastenersforplastics.com

516 Eighteenth Avenue

Rockford, IL 61104-5181
1.800.544.6117 (U.S. and Canada)
voice: 815.961.5300
fax: 815.961.5345
www.fastenersforplastics.com