This document provides information on Williams Spin-Lock rock bolting systems. It discusses the history of Williams Spin-Lock anchors dating back to the 1950s and their use in various civil engineering projects. It then describes the key advantages of Williams Spin-Lock anchors over traditional grout bond systems, such as providing immediate anchorage and requiring shorter embedments. The document proceeds to provide specifications and properties for various Williams Spin-Lock anchor models for different rock and strata conditions.
This document provides information on Williams Spin-Lock rock bolting systems. It discusses the history of Williams Spin-Lock anchors dating back to the 1950s and their use in various civil engineering projects. It then describes the key advantages of Williams Spin-Lock anchors over traditional grout bond systems, such as providing immediate anchorage and requiring shorter embedments. The document proceeds to provide specifications and properties for various Williams Spin-Lock anchor models for different rock and strata conditions.
This document provides information on Williams Spin-Lock rock bolting systems. It discusses the history of Williams Spin-Lock anchors dating back to the 1950s and their use in various civil engineering projects. It then describes the key advantages of Williams Spin-Lock anchors over traditional grout bond systems, such as providing immediate anchorage and requiring shorter embedments. The document proceeds to provide specifications and properties for various Williams Spin-Lock anchor models for different rock and strata conditions.
This document provides information on Williams Spin-Lock rock bolting systems. It discusses the history of Williams Spin-Lock anchors dating back to the 1950s and their use in various civil engineering projects. It then describes the key advantages of Williams Spin-Lock anchors over traditional grout bond systems, such as providing immediate anchorage and requiring shorter embedments. The document proceeds to provide specifications and properties for various Williams Spin-Lock anchor models for different rock and strata conditions.
Williams Spin-Lock anchors were first used in the 1950s for
rock/roof bolting in projects such as NORAD and Australias Snowy Mountain power facility. Since then many engineers, contractors and owners have seen the advantages of the Spin-Locks on dams, locks, water/waste treatment facilities and many other large scale civil projects. Williams Spin-Lock anchors provide the advantage of immediate anchorage for pre-stressing and require shorter embed- ments than traditional grout bond anchor systems. The Spin-Lock has been job-proven, time and time again to meet all bolting requirements in any strata which can be bolted. To comply with the need for bolts which will satisfactorily anchor a broad range of variable rock formations, Williams has developed a complete family of rock bolts with a simple and efficient system of installation. Williams offers a complete line of rental equipment for installing, testing and grouting of Spin-Lock anchors. Before proceeding with your next project, consult with a design agency familiar with Williams Rock Bolting. Williams would be pleased to recommend an ideal system for you. Compar i son Pr oves Compar i son Pr oves Method A Anchor is pre-stressed to rock and used in thin slab locations. Method B Less expensive method. Used where pre-stressed rock is anchored to large slabs or footings. Method C Exposed nut and plate where slab is pre-stressed to rock. Method D Non-exposed nut and plate where pre-stressed slab is required to have flush anchor. Expansion shell receives full bearing support from solid 300 cone design. Quartered cone design leaves expansion shell unsupported at adjacent gaps. Shell can collapse in under high stress. Uniform Contact Area Williams Spin-Lock Anchor Serrated Anchor by Others Point Contacts Though years of development Williams has produced and patented the Pre-stressable, Hollow-Core, Groutable Spin-Lock Rock Bolting Systems. The hollow-core allows the bolt to always be grouted from the lowest gravitational point. In an up- bolting situation, the grout is pumped in through the plastic grout tube and begins to fill the drill hole from the plate. The grout rises until the entire hole is filled and the grout returns through the hollow bar. In down grouting situations, the grout is pumped through the hollow bar and starts at the bottom of the hole. Grout rises and returns through the de-air tube when the hole is filled. Improperly or incomplete grouted bolts are subjected to relaxation and corrosion. Pre-measured capsule systems can- not properly account for unknown fissures and voids and often leave the bolt vulnerable to deterioration. The Williams Hollow- Core Grouting System spreads grout through the rock fissures creating a completely protected monolithic section including rock, grout and bolt. Because the Spin-Lock head assembly provides 300 perimeter expansion anchorage and develops the full strength of the rod, the hollow-core rock bolt may be pre- stressed to the desired load and tested prior to grouting. The 1 diameter Hollow-Core is also available in an All-Thread design of identical capacities. Pr e-St r essabl e Posi t i ve Gr out i ng Per manent Pr e-St r essabl e Posi t i ve Gr out i ng Per manent R1H Hol l ow-Cor e Spi n-Lock Rock Bol t R1H Hol l ow-Cor e Spi n-Lock Rock Bol t R1H Hi gh Gr ade Hol l ow-Cor e R1H Hi gh Gr ade Hol l ow-Cor e Anchor - Anchor - ASTM ASTM A615 Def or mat i on Pat t er n A615 Def or mat i on Pat t er n Up Bol t i ng Up Bol t i ng Down Bol t i ng Down Bol t i ng R1H St r uct ur al Pr oper t i es R1H St r uct ur al Pr oper t i es (*) Do not exceed these numbers (1)Care should be taken to drill a straight and properly sized hole. (2)A function of strata strength. More torque may be required on long bolts or in special rock conditions. Consult your Williams Representative for more specific details. (3)Stress to desired tensile load using a hollow ram hydraulic jack. Consult your Williams Representative. (4)WILLIAMS reserves the right to ship full length or coupled units as necessary. (5)ACI 355.1R section 3.2.5.1 indicates an ultimate strength in shear has a range of .6 to .7 of the ultimate tensile strength. Designers should provide adequate safety factors for safe shear strengths based on the condition of use. (6)Inconsistencies in rock from site to site and even from hole to hole may affect anchor performances. Fissures, voids, seams, rock psi, drilling through clay or bentonite and direction of bedding planes are all possible variables. Should problems occur, consult Williams for troubleshooting. (7)All above torque values greased (MolyKote GN) threads. Yield Stress Ultimate Stress Elongation in 2 (51 mm) Reduction of Area 91 KSI (627 MPa) 124 KSI (854 MPa) 15% min. 40% min. Dia & Threads per In. Recomm. Design Load at Approx. 2:1 Safety Factor Maximum Working Load to Yield Average Ultimate Strength (6) Rock Type Drill Hole Diameter (1) Type Head Assy Torque Ft.-Lbs. Part Number To Expand Shell (2) On Nut for Tension (7) 1 - 8 (25 mm) 33 kips (147 kN) 47 kips (209 kN) 66 kips (294 kN) Hard &Medium Medium &Weak Weak Rock &Concrete Rock &Concrete 1-5/8 - 41 mm) 1-3/4 - (44 mm) 1-3/4 - (44 mm) 2 - (51 mm) A 13 B 14 C 14 B 16 250 ft.-lbs. (450*) 400 R1H08A13 R1H08B14 R1H08C14 R1H08B16 1-3/8 - 8 (35 mm) 69 kips (307 kN) 100 kips (445 kN) 138 kips (614 kN) Rock &Concrete Rock &Concrete 2-1/2 - 63 mm) 3 - (76 mm) B 20 B 24 750 ft.-lbs. (1200*) Note (3) R1H11B20 R1H11B24 2 - 6 (51 mm) 150 kips (667 kN) 219 kips (974 kN) 300 kips (1334 kN) Rock &Concrete 3-1/2 - (89 mm) C 28 1000 ft.-lbs. (3700*) Note (3) R1H16C28 NOTES: (*) Do not exceed these numbers (1)Care should be taken to drill a straight and properly sized hole. (2)A function of strata strength. More torque may be required on long bolts or in special rock conditions. Consult your Williams Representative for more specific details. (3)Stress to desired tensile load using a hollow ram hydraulic jack. Consult your Williams Representative. (4)WILLIAMS reserves the right to ship full length or coupled units as necessary. (5)ACI 355.1R section 3.2.5.1 indicates an ultimate strength in shear has a range of .6 to .7 of the ultimate tensile strength. Designers should provide adequate safety factors for safe shear strengths based on the condition of use. (6)Inconsistencies in rock from site to site and even from hole to hole may affect anchor performances. Fissures, voids, seams, rock psi, drilling through clay or bentonite and direction of bedding planes are all possible variables. Should problems occur, consult Williams for troubleshooting. (7)All above torque values greased (MolyKote GN) threads. For Spin-Lock Accessories see page 67. R1S R1S Sol i d Rebar Spi n-Lock Rock Bol t Sol i d Rebar Spi n-Lock Rock Bol t R1S St r uct ur al Pr oper t i es R1S St r uct ur al Pr oper t i es Meets strength of ASTM A325 Dia & Threads per In. Recomm. Design Load at Approx. 2:1 Safety Factor Maximum Working Load to Yield Average Ultimate Strength Rock Type Drill Hole Diameter (1) Type Head Assy Torque Ft.-Lbs. Part Number To Expand Shell (2) On Nut for Tension (7) 1/2 - 13 (12 mm) 8.51 kips (37.9 kN) 13.1 kips (58.1 kN) 17.0 kips (75.7 kN) Hard &Medium Hard &Medium 1-1/4 - (32 mm) 1-5/8 - (41 mm) A 10 A 13 50 ft.-lbs. (70*) 85 R1S04A10 R1S04A13 5/8 - 11 (16 mm) 13.6 kips (60.3 kN) 20.8 kips (92.5 kN) 27.1 kips (121 kN) Hard &Medium Hard &Medium 1-1/4 - (32 mm) 1-5/8 - (41 mm) A 10 A 13 125 ft.-lbs. (250*) 125 R1S05A10 R1S05A13 3/4 - 10 (20 mm) 20.0 kips (89.1 kN) 30.7 kips (137 kN) 40.1 kips (178 kN) Hard &Medium Medium &Weak Weak Rock &Concrete 1-5/8 - (41 mm) 1-3/4 - (44 mm) 1-3/4 - (44 mm) A 13 B 14 C 14 210 ft.-lbs. (250*) 210 R1S06A13 R1S06B14 R1S06C14 7/8 - 9 (22 mm) 27.7 kips (123 kN) 42.5 kips (189 kN) 55.4 kips (247 kN) Hard &Medium Medium &Weak Weak Rock &Concrete 1-5/8 - (41 mm) 1-3/4 - (44 mm) 1-3/4 - (44 mm) A 13 B 14 C 14 390 ft.-lbs. (410*) 390 R1S07A13 R1S07B14 R1S07C14 1 - 8 (25 mm) 36.4 kips (162 kN) 55.8 kips (248 kN) 72.7 kips (324 kN) Hard &Medium Medium &Weak Weak Rock &Concrete 1-5/8 - (41 mm) 1-3/4 - (44 mm) 1-3/4 - (44 mm) A 13 B 14 C 14 500 ft.-lbs. (600*) 550 R1S08A13 R1S08B14 R1S08C14 1-1/8 - 7 (29 mm) 40.1 kips (178 kN) 61.8 kips (275 kN) 80.1 kips (356 kN) Hard &Medium Rock &Concrete 2 - (51 mm) 2-1/4 - (57 mm) B 16 C 18 550 ft.-lbs. (600*) 770 R1S09B16 R1S09C18 1-1/4 - 7 (32 mm) 50.9 kips (226 kN) 78.5 kips (349 kN) 102 kips (453 kN) Rock &Concrete Rock &Concrete 2-1/4 - (57 mm) 2-1/2 - (64 mm) C 18 B 20 750 ft.-lbs. (1200*) 1000 R1S10C18 R1S10B20 1-3/8 - 8 (35 mm) 60.6 kips (270 kN) 93.6 kips (416 kN) 121 kips (540 kN) Weak Rock &Concrete 2-1/2 - (64 mm) B 20 750 ft.-lbs. (1600*) Note (3) R1S11B20 1-1/2 - 6 (38 mm) 73.8 kips (328 kN) 114 kips (506 kN) 148 kips (656 kN) Rock &Concrete 3 - (76 mm) B 24 1000 ft.-lbs. (1700*) Note (3) R1S12B24 2 - 6 (51 mm) 131 kips (884 kN) 203 kips (901 kN) 262 kips (1168 kN) Rock &Concrete 3-1/2 - (89 mm) C 28 1000 ft.-lbs. (4000*) Note (3) R1S16C28 R1S Hi gh T R1S Hi gh Tensi l e Spi n-Lock Rock ensi l e Spi n-Lock Rock Anchor - Anchor - ASTM ASTM A108 / C1045 A108 / C1045 Diameter Range Yield Stress Ultimate Stress Elongation in 2 Gauge Length Reduction of Area 1/2 to 1 (12 to 25 mm) 92 KSI (634 MPa) 120 KSI (827 MPa) 11% min. 20% min. 1-1/8 and up (29 mm) 81 KSI (558 MPa) 105 KSI (723 MPa) 11% min. 20% min. Williams R1S High Tensile Spin-Lock Rock Anchor Bolt utilizes a C-1045 steel which provides high strength capacity and has the advantage of utilizing a more com- mon steel for greater availability. B7S & R1V Spi n-Lock Rock Bol t s B7S & R1V Spi n-Lock Rock Bol t s See Notes on page 52. Williams B7S Coil All-Thread Spin-Lock Rock Anchor Bolt utilizes a C-1045 steel which provides high strength capacity and has the advantage of utilizing a more common steel for greater availability. Dia & Threads per In. Recomm. Design Load at Approx. 2:1 Safety Factor Maximum Working Load to Yield Average Ultimate Strength Rock Type Drill Hole Diameter (1) Type Head Assy Torque Ft.-Lbs. Part Number To Expand Shell (2) On Nut for Tension (7) 1/2 - 13 (12 mm) 8.45 kips (37.6 kN) 13.0 kips (57.7 kN) 16.9 kips (75.2 kN) Hard &Medium Hard &Medium 1-1/4 - (32 mm) 1-5/8 - (41 mm) A 10 A 13 50 ft.-lbs. (70*) 85 B7S04A10 B7S04A13 5/8 - 11 (16 mm) 13.3 kips (59.0 kN) 20.3 kips (90.4 kN) 26.5 kips (118 kN) Hard &Medium Hard &Medium 1-1/4 - (32 mm) 1-5/8 - (41 mm) A 10 A 13 125 ft.-lbs. (250*) 125 B7S05A10 B7S05A13 3/4 - 10 (20 mm) 20.0 kips (88.9 kN) 30.6 kips (136 kN) 40.0 kips (178 kN) Hard &Medium Medium &Weak Weak Rock &Concrete 1-5/8 - (41 mm) 1-3/4 - (44 mm) 1-3/4 - (44 mm) A 13 B 14 C 14 210 ft.-lbs. (250*) 210 B7S06A13 B7S06B14 B7S06C14 7/8 - 9 (22 mm) 27.5 kips (122 kN) 42.1 kips (187 kN) 55.0 kips (246 kN) Hard &Medium Medium &Weak Weak Rock &Concrete 1-5/8 - (41 mm) 1-3/4 - (44 mm) 1-3/4 - (44 mm) A 13 B 14 C 14 390 ft.-lbs. (410*) 390 B7S07A13 B7S07B14 B7S07C14 1 - 8 (25 mm) 35.4 kips (157 kN) 54.3 kips (241 kN) 70.9 kips (315 kN) Hard &Medium Medium &Weak Weak Rock &Concrete 1-5/8 - (41 mm) 1-3/4 - (44 mm) 1-3/4 - (44 mm) A 13 B 14 C 14 500 ft.-lbs. (600*) 550 B7S08A13 B7S08B14 B7S08C14 1-1/8 - 7 (29 mm) 38.8 kips (173 kN) 59.9 kips (266 kN) 77.6 kips (345 kN) Hard &Medium Rock &Concrete 2 - (51 mm) 2-1/4 - (57 mm) B 16 C 18 550 ft.-lbs. (600*) 770 B7S09B16 B7S09C18 1-1/4 - 7 (32 mm) 50.9 kips (226 kN) 78.5 kips (349 kN) 102 kips (452 kN) Rock &Concrete Rock &Concrete 2-1/4 - (57 mm) 2-1/2 - (64 mm) C 18 B 20 750 ft.-lbs. (1200*) 1000 B7S10C18 B7S10B20 1-1/2 - 6 (38 mm) 77.4 kips (344 kN) 119 kips (531 kN) 155 kips (689 kN) Rock &Concrete 3 - (76 mm) B 24 1000 ft.-lbs. (1700*) Note (3) B7S12B24 B7S Coi l B7S Coi l Al l -Thr ead Spi n-Lock Rock Al l -Thr ead Spi n-Lock Rock Anchor - Anchor - ASTM ASTM A108 / C1045 A108 / C1045 Dia & Threads per In. Recomm. Design Load at Approx. 2:1 Safety Factor Maximum Working Load to Yield Average Ultimate Strength Rock Type Drill Hole Diameter (1) Type Head Assy Torque Ft.-Lbs. Part Number To Expand Shell (2) On Nut for Tension (7) 1/2 - 13 (12 mm) 9 kips (40 kN) 15 kips (66.7 kN) 18 kips (80 kN) Hard &Medium Hard &Medium 1-1/4 - (32 mm) 1-5/8 - (41 mm) A 10 A 13 50 ft.-lbs. (50*) 85 R1V04A10 R1V04A13 3/4 - 10 (20 mm) 21 kips (93.3 kN) 36 kips (160 kN) 42 kips (187 kN) Hard &Medium Medium &Weak Weak Rock &Concrete 1-5/8 - (41 mm) 1-3/4 - (44 mm) 1-3/4 - (44 mm) A 13 B 14 C 14 210 ft.-lbs. (250*) 250 R1V06A13 R1V06B14 R1V06C14 1 - 8 (25 mm) 38 kips (169 kN) 64 kips (285 kN) 76 kips (338 kN) Hard &Medium Medium &Weak Weak Rock &Concrete Hard &Medium 1-5/8 - (41 mm) 1-3/4 - (44 mm) 1-3/4 - (44 mm) 2 - (51 mm) A 13 B 14 C 14 B 16 500 ft.-lbs. (600*) 550 R1V08B13 R1V08B14 R1V08C14 R1V08B16 1-1/4 - 7 (32 mm) 61 kips (273 kN) 102 kips (454 kN) 122 kips (543 kN) Weak Rock &Concrete Hard &Medium 2-1/4 - (57 mm) 2-1/2 - (64 mm) C 18 B 20 750 ft.-lbs. (1600*) 1000 R1V10C18 R1V10B20 1-3/8 - 8 (35 mm) 77.5 kips (344 kN) 129 kips (573 kN) 154 kips (684 kN) Weak Rock &Concrete 2-1/2 - (64 mm) B 20 750 ft.-lbs. (1600*) Note (3) R1V11B20 1-1/2 - 6 (38 mm) 88 kips (391 kN) 148 kips (658 kN) 176 kips (783 kN) Rock &Concrete 3 - (76 mm) B 24 1000 ft.-lbs. (1700*) Note (3) R1V12B24 1-3/4 - 5 (45 mm) 119 kips (443 kN) 199 kips (885 kN) 237 kips (1054 kN) Hard &Medium Rock &Concrete 3 - (76 mm) 3-1/2 - (89 mm) B 24 C 28 1000 ft.-lbs. (1700*) Note (3) R1V14B24 R1V14C28 2 - 6 (51 mm) 165 kips (733 kN) 278 kips (1236 kN) 330 kips (1467 kN) Rock &Concrete 3-1/2 - (89 mm) C 28 1000 ft.-lbs. (4000*) Note (3) R1V16C28 R1V Hi gh Impact Spi n-Lock Rock R1V Hi gh Impact Spi n-Lock Rock Anchor - Anchor - ASTM ASTM A193 Gr ade B-7 A193 Gr ade B-7 B7S St r uct ur al Pr oper t i es B7S St r uct ur al Pr oper t i es Meets strength of ASTM A325 Diameter Range Yield Stress Ultimate Stress Elongation in 2 Gauge Length Reduction of Area 1/2 to 1 (12 to 25 mm) 92 KSI (634 MPa) 120 KSI (827 MPa) 11% min. 20% min. 1-1/8 and up (29 mm) 81 KSI (558 MPa) 105 KSI (723 MPa) 11% min. 20% min. Yield Stress Ultimate Stress Elongation in 4 Bar Dia. Reduction of Area Charpy at -40 F (-40 C) 105 KSI (723 MPa) 125 KSI (861 MPa) 16% min. 50% min. 20 ft/lbs (27 J oules) The R1V is often specified for applications in extreme cold temperatures or if the anchor may be exposed to impact loading. R1V St r uct ur al Pr oper t i es R1V St r uct ur al Pr oper t i es See Notes on page 52. R1J R1J Sol i d Rebar Spi n-Lock Rock Bol t Sol i d Rebar Spi n-Lock Rock Bol t R1J Sol i d Rebar Spi n-Lock Rock R1J Sol i d Rebar Spi n-Lock Rock Anchor - Anchor - ASTM ASTM A615 A615 Dia & Threads per In. Recomm. Design Load at Approx. 2:1 Safety Factor Maximum Working Load to Yield Average Ultimate Strength Rock Type Drill Hole Diameter (1) Type Head Assy Torque Ft.-Lbs. Part Number To Expand Shell (2) On Nut for Tension (7) 1/2 - 13 (12 mm) 6.35 kips (28.2 kN) 8.5 kips (37.7 kN) 12.7 kips (56.5 kN) Hard &Medium Hard &Medium 1-1/4 - (32 mm) 1-5/8 - (41 mm) A 10 A 13 50 ft.-lbs. (50*) 60 R1J 04A10 R1J 04A13 5/8 - 11 (16 mm) 10.2 kips (45.2 kN) 13.5 kips (60.1 kN) 20.3 kips (90.3 kN) Hard &Medium Hard &Medium 1-1/4 - (32 mm) 1-5/8 - (41 mm) A 10 A 13 100 ft.-lbs. (100*) 110 R1J 05A10 R1J 05A13 3/4 - 10 (20 mm) 15 kips (66.7 kN) 20 kips (88.9 kN) 30 kips (134 kN) Hard &Medium Medium &Weak Weak Rock &Concrete 1-5/8 - (41 mm) 1-3/4 - (44 mm) 1-3/4 - (44 mm) A 13 B 14 C 14 165 ft.-lbs. (165*) 175 R1J 06A13 R1J 06B14 R1J 06C14 7/8 - 9 (22 mm) 20.7 kips (92.1 kN) 27 kips (120 kN) 41.5 kips (185 kN) Hard &Medium Medium &Weak Weak Rock &Concrete 1-5/8 - (41 mm) 1-3/4 - (44 mm) 1-3/4 - (44 mm) A 13 B 14 C 14 265 ft.-lbs. (265*) 290 R1J 07A13 R1J 07B14 R1J 07C14 1 - 8 (25 mm) 27 kips (120 kN) 36 kips (160 kN) 54 kips (240 kN) Hard &Medium Medium &Weak Weak Rock &Concrete 1-5/8 - (41 mm) 1-3/4 - (44 mm) 1-3/4 - (44 mm) A 13 B 14 C 14 400 ft.-lbs. (400*) 420 R1J 08A13 R1J 08B14 R1J 08C14 1-1/8 - 7 (29 mm) 34 kips (151 kN) 45 kips (200 kN) 68 kips (303 kN) Hard &Mediium Rock &Concrete 2 - (51 mm) 2-1/4 - (57 mm) B 16 C 18 450 ft.-lbs. (550*) 610 R1J 09B16 R1J 09C18 1-1/4 - 7 (32 mm) 43.5 kips (194 kN) 58 kips (258 kN) 87 kips (387 kN) Rock &Concrete 2-1/4 - (57 mm) C 18 750 ft.-lbs. (750*) 810 R1J 10C18 1-3/8 - 8 (35 mm) 55 kips (245 kN) 73 kips (325 kN) 110 kips (489 kN) Weak Rock &Concrete 2-1/2 - (64 mm) B 20 750 ft.-lbs. (1000*) Note (3) R1J 11B20 1-3/4 - 5 (38 mm) 85.5 kips (380 kN) 114 kips (507 kN) 171 kips (761 kN) Rock &Concrete 3 - (76 mm) B 24 1000 ft.-lbs. (1700*) Note (3) R1J 14B24 Dia & Threads per In. Recomm. Design Load at Approx. 2:1 Safety Factor Maximum Working Load to Yield Average Ultimate Strength Rock Type Drill Hole Diameter (1) Type Head Assy Torque Ft.-Lbs. Part Number To Expand Shell (2) On Nut for Tension (7) 1 - 8 (25 mm) 45 kips (200 kN) 72 kips (320 kN) 90 kips (400 kN) Rock &Concrete 1-3/4 (44 mm) C 14 500 ft.-lbs. (650*) 680 R7S08C14 1-1/4 - 7 (32 mm) 72.5 kips (322 kN) 116 kips (516 kN) 145 kips (649 kN) Rock &Concrete 2-1/2 (64 mm) B 20 750 ft.-lbs. (1200*) Note (3) R7S10B20 1-1/2 - 6 (38 mm) 105 kips (467 kN) 168 kips (747 kN) 210 kips (932 kN) Rock &Concrete 3 (76 mm) B 24 1000 ft.-lbs. (1700*) Note (3) R7S12B24 1-7/8 - 8 (48 mm) 180 kips (799 kN) 289 kips (1284 kN) 360 kips (1598 kN) Rock &Concrete 3-1/2 (89 mm) C 28 1000 ft.-lbs. (3400*) Note (3) R7S15C28 R7S 150 KSI Spi n-Lock Rock R7S 150 KSI Spi n-Lock Rock Anchor - Anchor - ASTM ASTM A722 A722 The R1J uses an ASTM Grade 60 material for the anchor bolt which is generally less expensive than other Spin-Lock anchors which incorporate higher strength steels. The R7S Spin-Lock incorporates a high strength post tension steel giving the designer the highest strength to anchor diameter ratio available for use with the Spin- Lock head assembly. See Notes on page 52. Yield Stress Ultimate Stress Elongation in 20 Bar Dia. Reduction of Area 127.7 KSI (880 MPa) 150 KSI (1034 MPa) 4% min. 20% min. R7S St r uct ur al Pr oper t i es R7S St r uct ur al Pr oper t i es R1J St r uct ur al Pr oper t i es R1J St r uct ur al Pr oper t i es Diameter Range Yield Stress Ultimate Stress Elongation in 8 Gauge Length 1/2 to 1 (12 to 25 mm) 60 KSI (413 MPa) 90 KSI (621 MPa) 7% min. 1-1/8 and up (29 mm) 60 KSI (413 MPa) 90 KSI (621 MPa) 9% min. See Notes on page 52. Spi n-Lock Head Spi n-Lock Head Assembl y Assembl y The Williams Spin-Lock anchor assembly gives full 300 degree bearing area. The smooth shell design allows for maximum shell to rock contact and eliminates point of contact created by serrated designs. The cone design supports the shell 300, thereby eliminating any possible collapse of the shell under high load conditions. The thrust ring stop in front of the shell prevents any possible rebound of the expanded shell down the cone when subjected to nearby blast- ing. The Williams Spin-Lock anchor has been field proven on the worlds largest projects to far exceed in tension capac- ity any other mechanical anchor on the market. T Type ype A A - Shor t Shel l & Cone - Shor t Shel l & Cone T Type B - Long Shel l & Cone ype B - Long Shel l & Cone T Type C - Long Shel l & Cone wi t h Fl ange ype C - Long Shel l & Cone wi t h Fl ange Coupl ed Head Coupl ed Head Assembl i es Assembl i es Williams can manufacture Spin-Lock Anchor Systems with the use of a transition coupling, which allows the anchor to be designed with a continuously workable thread-form. This is advantageous when the anchor length may need to be adjusted in the field due to vari- able site conditions. The Transition Coupling engages a continuously threaded U.N. bar into the head assembly and the All-Thread tension rod (typically Grade 75 or 150 KSI) is attached to the other end of the coupling. Head Assembly & Drill Hole Diameter Bolt Dia. & Thread Form Long Cone Length & Part Num. Long MAL Shell Length & Part Num. Overall Assy. Length B14 1-3/4 (44 mm) 3/4 - 10 NC (20 mm) 3-3/4 LC-158-6 3-3/4 LS-175 8 (203 mm) 7/8 - 9 NC (22 mm) 3-3/4 LC-158-7 3-3/4 LS-175 8-1/4 (210 mm) 1 - 8 NC (25 mm) 3-3/4 LC-158-8 3-3/4 LS-175 8-1/4 (210 mm) B16 2 (51 mm) 1 - 8 NC (25 mm) 2-1/4 Cone 4 LS-200 7-1/4 (184 mm) 1-1/8 - 7 NC (30 mm) 2-1/4 Cone 4 LS-200 7-1/2 (191 mm) B20 2-1/2 (64 mm) 1-1/4 - 7 NC (32 mm) 4 LC-250 4 LS-250 9-3/8 (238 mm) 1-3/8 - 8 UN (35 mm) 4 LC-250 4 LS-250 9-1/2 (241 mm) B24 3 (76 mm) 1-3/8 - 8 UN (35 mm) 5-1/2 LC-300 5-1/2 LS-300 12-1/2 (318 mm) 1-1/2 - 6 NC (38 mm) 5-1/2 LC-300 5-1/2 LS-300 12-5/8 (321 mm) 1-3/4 - 5 NC (45 mm) 5-1/2 LC-300 5-1/2 LS-300 12-7/8 (327 mm) Head Assembly & Drill Hole Diameter Bolt Dia. & Thread Form Standard Cone Length & Part Num. Standard MAL Shell Length & Part Num. Overall Assy. Length A10 1-1/4 (32 mm) 1/2 - 13 NC (12 mm) 1-7/8 SC-114-4 1-7/8 SS-114 4-1/4 (108 mm) 5/8 - 11 NC (16 mm) 1-7/8 SC-114-5 1-7/8 SS-114 4-1/4 (108 mm) A13 1-5/8 (41 mm) 1/2 - 13 NC (12 mm) 1-7/8 SC-158-4 1-7/8 SS-158 3-3/4 (95 mm) 5/8 - 11 NC (16 mm) 1-7/8 SC-158-5 1-7/8 SS-158 3-3/4 (95 mm) 3/4 - 10 NC (20 mm) 1-1/2 SC-158-6 1-7/8 SS-158 4-1/16 (103 mm) 7/8 - 9 NC (22 mm) 1-1/2 SC-158-7 1-7/8 SS-158 4-1/8 (108 mm) 1 - 8 NC (25 mm) 1-1/2 SC-158-8 1-7/8 SS-158 4-1/8 (108 mm) Head Assembly Bolt Dia. & Thread Form Long Cone w/ Flange Length & Part Num. Long MAL Shell Length & Part Num. Overall Assy. Length C14 1-3/4 (44 mm) 3/4 - 10 NC (20 mm) 4-1/4 LCF-175-6 3-3/4 LS-175 9 (229 mm) 7/8 - 9 NC (22 mm) 4-1/4 LCF-175-7 3-3/4 LS-175 9-1/16 (230 mm) 1 - 8 NC (25 mm) 4-1/4 LCF-175-8 3-3/4 LS-175 9-3/16 (233 mm) C18 2-1/4 (57 mm) 1-1/8 - 7 NC (30 mm) 4-7/8 LCF-225-9 4 LS-225 10 (254 mm) 1-1/4 - 7 NC (32 mm) 4-7/8 LCF-225-10 4 LS-225 10-1/4 (260 mm) C28 3-1/2 (89 mm) 1-3/4 - 5 NC (45 mm) 7 LCF-350-16 6 LS-350 15 (381 mm) 1-7/8 - 8 UN (48 mm) 7 LCF-350-16 6 LS-350 15 (381 mm) 2 - 6 UN (51 mm) 7 LCF-350-16 6 LS-350 15-1/8 (384 mm) Spi n-Lock Inst al l at i on Spi n-Lock Inst al l at i on Place the nut, washer, bevel washers (if required), and plate on the rock bolt and push the bolt into the hole to the correct embedment depth. If the bolt becomes stuck in the hole, attach a setting tool to the end of the bolt and drive it into the hole with a sledgehammer. St ep 1: Dr i l l i ng St ep 1: Dr i l l i ng Use Standard Rotary Percussion Equipment Care should be taken to insure an accurate diameter and a straight hole. The depth should be over drilled to allow any debris to fall to the bottom of the hole when the anchor is inserted. Clean the drill hole by blowing air to the full depth to remove debris. Efforts should be made to prepare the collar area with a flat surface and as perpendicular to the bolt axis as possible. St ep 2: Bol t Pl acement St ep 2: Bol t Pl acement Down Bolting Situations Require Drilling Holes 10 to 16 Beyond the Length of the Rock Bolt. Drill Hole Rock Hollow-Core Rock Bolt Rock Bolt being inserted into Hole Grout Hole Thrust Ring Slip Ring Cone Malleable Shell Heavy Duty Hex Nut Setting Tool Steel Plate Install setting tool fully onto the exposed threaded end. Provide space between the setting tool and the hex nut. Initially torque the bolt to the required torque with an impact gun, pneumatic, or hydraulic torque wrench. This action migrates the cone into the shell, thus expanding the mechanical anchor into the rock. Final torque can be checked and adjusted with a manual or hydraulic torque wrench. Remove the setting tool by restraining the lower part while rotating it's upper section until the setting tool is loose. Prepare collar area with fast setting grout sealer to ensure full bearing under the plate. St ep 3: Set t i ng t he St ep 3: Set t i ng t he Anchor Anchor Setting Tool Deep Socket for Impact Tool or Torque Wrench 2 - 3 of Thread Collar Area Place plate, bevel washers (if required), hardened washer, and hex nut on the rock bolt. Tension the bolt by torquing the hex nut with a torque wrench. For the recommended torque valve to obtain the advertised tensile working load, see the "Torque On Nut" column on the Spin-Lock Bolt charts listed on pages 51-54. For other loads, see the torque tension graphs shown on pages 74 & 75. Please Note: The torque/tension relationship is not as accurate as direct tensioning with a hydraulic jack and should not be used where critical tension loads need to be verified. A high pressure lubricant should be used between all bearing components. Spi n-Lock Inst al l at i on Spi n-Lock Inst al l at i on Place the jack and frame over the bolt and attach the test rod and couplings to the bolt. Attach the test nut and test plate over the test rod on top of the jack. Test the rock bolt by tensioning the jack to the required test load (usually half of the ulti- mate strength) but never to exceed the advertised yield strength of the anchor. Adjust the loading of the jack to the required final tension and lock in the final pre-stress load. This is done by tightening the rock bolt hex nut with a knocker wrench (through the frame opening) until a slight reduction is noticed on the jack gauge. The full pre-stress load will be transferred to the anchor bolt once the tension in the test jack has been released and test components removed. St ep 4a: T St ep 4a: Test i ng est i ng t he t he Anchor Bol t Anchor Bol t Method A: Tensioning with a Test Jack Hydraulic Jack & Frame Assembly Optional: Dial Indicator Gauge for Elongation Measurement Fast Setting Grout Sealer St ep 4b: T St ep 4b: Test i ng t he est i ng t he Anchor Bol t Anchor Bol t Method B: Testing by Torque Tensioning De-Air Deep Socket for Impact Tool or Torque Wrench Test Plate Test Nut Test Rod Test Coupling Hex Nut (Tighten with wrench after final loading) Note: Knocker Wrench not shown for clarity Fast Setting Grout Sealer Torque Hex Nut Spi n-Lock Inst al l at i on Spi n-Lock Inst al l at i on Always grout from the lowest gravitation point on the anchor bolt until a steady stream of pure grout is seen coming out around the bearing plate or grout tube, and/or from the de-air tube. For solid bolts, this means that a separate grout tube must be placed in the drill hole (through an opening in the bearing plate) as deep as pos- sible before grouting. Long length solid bolts should have the grout tube attached to the bolt before inserting and setting the anchor. Down-grouting of Hollow Core Rock Bolts can be simply grouted through the hollow core by attach- ing a grout tube adapter to the outer end of the tensioned bolt and grouting. When the grouting is complete, all air and standing water has been removed from the drill hole by displacement and all cracks and voids in the anchor area are filled with cement grout. Up Bol t i ng Up Bol t i ng St ep 5: Gr out i ng t he St ep 5: Gr out i ng t he Anchor Anchor From Grout Pump Grout Tube Grout Tube Adapter De-Air Tube Fast Setting Grout Sealer Williams offers a field installation advising service to aid contractors in the initial installation process of installing all types of anchor bolts. A Williams Spin-Lock Anchor Installation Video is also available online at www.williamsform.com. Contact your Williams sales representative for details. Up-grouting of Hollow-Core Rock Bolts can be done by grouting through a short length grout tube extending just past the drill hole sealer in the collar area thus using the hollow core at the end of the rock bolt to de- air the hole. Up-grouting of solid rock bolts involves attach- ing a long length grout tube to the anchor (prior to insertion, setting, and tensioning) and grouting through a separate short length tube that extends past the sealer area thus allow- ing the rock bolt to de-air from the longer grout tube. From Grout Pump Return Fast Setting Grout or Dense Expansive Foam Sealer Down Bol t i ng Down Bol t i ng Hollow-Core Rock Bolt Shown Hollow-Core Rock Bolt Shown De-Air Grout Flow Spi n-Lock Spi n-Lock Anchor Pr oj ect Phot os Anchor Pr oj ect Phot os Pr oj ect : Sl ope St abi l i zat i on Pr oj ect : Sl ope St abi l i zat i on Cont r act or : Cont r act or : Y Yent er Compani es ent er Compani es Locat i on: Cheeseman Reser voi r Locat i on: Cheeseman Reser voi r , CO , CO Pr oj ect : Uni ver si t y of Mi nnesot a Pr oj ect : Uni ver si t y of Mi nnesot a Ar chi ve St or age Ar chi ve St or age Cont r act or : CS Cont r act or : CS McCr ossan McCr ossan Locat i on: Mi nneapol i s, MN Locat i on: Mi nneapol i s, MN Pr oj ect : NORAD - Cheyenne Mount ai n Pr oj ect : NORAD - Cheyenne Mount ai n Ai r St at i on Ai r St at i on Cont r act or : Ut ah Const r uct i on & Cont r act or : Ut ah Const r uct i on & Mi ni ng Company Mi ni ng Company Locat i on: Cheyenne Mount ai n, CO Locat i on: Cheyenne Mount ai n, CO Pr oj ect : 45, 90, 180 Rock Scul pt ur e Pr oj ect : 45, 90, 180 Rock Scul pt ur e Mi chael Hei zer Mi chael Hei zer , Envi r onment al , Envi r onment al Ar t i st Ar t i st Locat i on: El ko, NV Locat i on: El ko, NV Pr oj ect : Nant ahal a Dam Pr oj ect : Nant ahal a Dam Cont r act or : Boyl es Br ot her s Cont r act or : Boyl es Br ot her s Locat i on: Locat i on: Ashvi l l e, NC Ashvi l l e, NC Pr oj ect : LR Pr oj ect : LRT Mi nn-St . Paul T Mi nn-St . Paul Ai r por t Ai r por t Cont r act or : Obayashi / Johnson Br ot her s JV Cont r act or : Obayashi / Johnson Br ot her s JV Locat i on: Mi nneapol i s, MN Locat i on: Mi nneapol i s, MN