Fanuc 0i TB Manual

No part of this manual may be reproduced in any form.

All specifications and designs are subject to change without notice.
In this manual we have tried as much as possible to describe all the

various matters.
However, we cannot describe all the matters which must not be done,
or which cannot be done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in
this manual should be regarded as impossible.
SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of CNC units. It is essential that these precautions
be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this
section assume this configuration).
CNC maintenance involves various dangers. CNC maintenance must be undertaken only by a qualified
technician.
Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied
by the machine tool builder.
Before checking the operation of the machine, take time to become familiar with the manuals provided by the
machine tool builder and FANUC.
Contents
1. DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . s2

2. WARNINGS RELATED TO CHECK OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . s3
3. WARNINGS RELATED TO REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s5
4. WARNINGS RELATED TO PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s6
5. WARNINGS AND NOTES RELATED TO DAILY MAINTENANCE . . . . . . . . . . . . s7
s1
SAFETY PRECAUTIONS
B63835EN/03
DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the maintenance personnel (herein referred
to as the user) and preventing damage to the machine. Precautions are classified into Warnings and
Cautions according to their bearing on safety. Also, supplementary information is described as a
Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a danger of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
` Read this manual carefully, and store it in a safe place.
s2
SAFETY PRECAUTIONS
B63835EN/03
WARNINGS RELATED TO CHECK OPERATION
WARNING
1. When checking the operation of the machine with the cover removed
(1) The users clothing could become caught in the spindle or other components, thus
presenting a danger of injury. When checking the operation, stand away from the machine
to ensure that your clothing does not become tangled in the spindle or other components.
(2) When checking the operation, perform idle operation without workpiece. When a
workpiece is mounted in the machine, a malfunction could cause the workpiece to be
dropped or destroy the tool tip, possibly scattering fragments throughout the area. This
presents a serious danger of injury. Therefore, stand in a safe location when checking the
operation.
2. When checking the machine operation with the power magnetics cabinet door opened
(1) The power magnetics cabinet has a highvoltage section (carrying a
mark). Never
touch the highvoltage section. The highvoltage section presents a severe risk of electric
shock. Before starting any check of the operation, confirm that the cover is mounted on
the highvoltage section. When the highvoltage section itself must be checked, note that
touching a terminal presents a severe danger of electric shock.
(2) Within the power magnetics cabinet, internal units present potentially injurious corners and
projections. Be careful when working inside the power magnetics cabinet.
3. Never attempt to machine a workpiece without first checking the operation of the machine.
Before starting a production run, ensure that the machine is operating correctly by performing
a trial run using, for example, the single block, feedrate override, or machine lock function or
by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the
correct operation of the machine may result in the machine behaving unexpectedly, possibly
causing damage to the workpiece and/or machine itself, or injury to the user.
4. Before operating the machine, thoroughly check the entered data.
Operating the machine with incorrectly specified data may result in the machine behaving
unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the
user.
s3
SAFETY PRECAUTIONS
B63835EN/03
WARNING
5. Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each
machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the
intended operation. Refer to the manual provided with the machine to determine the maximum
allowable feedrate. If a machine is run at other than the correct speed, it may behave
user.
6. When using a tool compensation function, thoroughly check the direction and amount of
compensation.
Operating the machine with incorrectly specified data may result in the machine behaving
user.
s4
SAFETY PRECAUTIONS
B63835EN/03
WARNINGS RELATED TO REPLACEMENT
WARNING
1. Always turn off the power to the CNC and the main power to the power magnetics cabinet. If
only the power to the CNC is turned off, power may continue to be supplied to the serve section.
In such a case, replacing a unit may damage the unit, while also presenting a danger of electric
shock.
2. When a heavy unit is to be replaced, the task must be undertaken by two persons or more. If
the replacement is attempted by only one person, the replacement unit could slip and fall,
possibly causing injury.
3. After the power is turned off, the servo amplifier and spindle amplifier may retain voltages for
a while, such that there is a danger of electric shock even while the amplifier is turned off. Allow
at least twenty minutes after turning off the power for these residual voltages to dissipate.
4. When replacing a unit, ensure that the new unit has the same parameter and other settings as the
old unit. (For details, refer to the manual provided with the machine.) Otherwise, unpredictable
machine movement could damage the workpiece or the machine itself, and present a danger of
injury.
s5
SAFETY PRECAUTIONS
B63835EN/03
WARNINGS RELATED TO PARAMETERS
WARNING
1. When machining a workpiece for the first time after modifying a parameter, close the machine
cover. Never use the automatic operation function immediately after such a modification.
Instead, confirm normal machine operation by using functions such as the single block function,
feedrate override function, and machine lock function, or by operating the machine without
mounting a tool and workpiece. If the machine is used before confirming that it operates
normally, the machine may move unpredictably, possibly damaging the machine or workpiece,
and presenting a risk of injury.
2. The CNC and PMC parameters are set to their optimal values, so that those parameters usually
need not be modified. When a parameter must be modified for some reason, ensure that you
fully understand the function of that parameter before attempting to modify it. If a parameter
is set incorrectly, the machine may move unpredictably, possibly damaging the machine or
workpiece, and presenting a risk of injury.
s6
SAFETY PRECAUTIONS
B63835EN/03
WARNINGS AND NOTES RELATED TO DAILY

MAINTENANCE
WARNING
1. Memory backup battery replacement
When replacing the memory backup batteries, keep the power to the machine (CNC) turned on,
and apply an emergency stop to the machine. Because this work is performed with the power
on and the cabinet open, only those personnel who have received approved safety and
maintenance training may perform this work.
When replacing the batteries, be careful not to touch the highvoltage circuits (marked
and
fitted with an insulating cover).
Touching the uncovered highvoltage circuits presents an extremely dangerous electric shock
hazard.
NOTE
The CNC uses batteries to preserve the contents of its memory, because it must retain data such as
programs, offsets, and parameters even while external power is not applied.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operators panel
or CRT screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the
contents of the CNCs memory will be lost.
To replace the battery, see the procedure described in Section 2.10 of this manual.
s7
SAFETY PRECAUTIONS
B63835EN/03
WARNING
2. Absolute pulse coder battery replacement
When replacing the memory backup batteries, keep the power to the machine (CNC) turned on,
and apply an emergency stop to the machine. Because this work is performed with the power
on and the cabinet open, only those personnel who have received approved safety and
maintenance training may perform this work.
and
When replacing the batteries, be careful not to touch the highvoltage circuits (marked
fitted with an insulating cover).
Touching the uncovered highvoltage circuits presents an extremely dangerous electric shock
hazard.
NOTE
The absolute pulse coder uses batteries to preserve its absolute position.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operators panel
or CRT screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the
absolute position data held by the pulse coder will be lost.
To replace the battery, see the procedure described in Servo Motor i series Maintenance Manual
(B65285EN)
s8
SAFETY PRECAUTIONS
B63835EN/03
WARNING
3. Fuse replacement
Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the
blown fuse.
For this reason, only those personnel who have received approved safety and maintenance
training may perform this work.
When replacing a fuse with the cabinet open, be careful not to touch the highvoltage circuits
(marked
and fitted with an insulating cover).
Touching an uncovered highvoltage circuit presents an extremely dangerous electric shock
hazard.
s9
PREFACE
B63835EN/03
PREFACE
Description of
this manual
1.Display and operation

This chapter covers those items, displayed on the screen, that are related
to maintenance. A list of all supported operations is also provided at the
end of this chapter.
2.Hardware
This chapter describes the configuration of the hardware, lists the
hardware units, and explains how to replace printedcircuit boards.
3.Data input/output
This chapter describes the input/output of data, including programs,
parameters, and tool compensation data, aswell as the input/output
procedures for conversational data.
4.Interface between the CNC and PMC
This chapter describes the PMC specifications, the system configuration,
and the signals used by the PMC.
5.Digital servo
This chapter describes the servo tuning screen and how to adjust the
reference position return position.
6.AC spindles
These chapters describe the spindle amplifier checkpoints, as well as the
spindle tuning screen.
7.Trouble shooting
This chapter describes the procedures to be followed in the event of
certain problems occurring.
Appendix
A.
B.
C.
D.
E.
F.
G.
Alarm list
List of maintenance parts
Boot system
LED display and maintenance of standalone type unit
Maintenance of open CNC (bootup and IPL)
FSSB startup procedure/materials
Notation of MDI keys
This manual does not provide a parameter list. If necessary, refer to the
separate PARAMETER MANUAL.
p1
PREFACE
Applicable models
B63835EN/03
The models covered by this manual, and their abbreviations are:

Product name
Abbreviation
FANUC Series 0iTB
0iTB
FANUC Series 0iMB
0iMB
FANUC Series 0iPB
0iPB
FANUC Series 0i MateTB
0iMate TB
FANUC Series 0i MateMB
0iMate TB
Series 0i
Series 0i Mate
NOTE
Some function described in this manual may not be applied
to some products.
For details, refer to the DESCRIPTIONS manual
(B63832EN)
Related manuals of
Series 0iB/0i MateB
The following table lists the manuals related to Series 0iB, Series 0i
MateB.
This manual is indicated by an asterisk(*).
Manual name
Specification
number
FANUC Series 0iMODEL B/0i MateMODEL B

DESCRIPTIONS
B63832EN
FANUC Series 0iPB DESCRIPTIONS
B63972EN

CONNECTION MANUAL (HARDWARE)
B63833EN

CONNECTION MANUAL (FUNCTION)
B63833EN1
FANUC Series 0iPB

CONNECTION MANUAL (FUNCTION)
B63973EN
FANUC Series 0iTB OPERATORS MANUAL
B63834EN
FANUC Series 0iMB OPERATORS MANUAL
B63844EN
FANUC Series 0i MateTB OPERATORS MANUAL
B63854EN
FANUC Series 0i MateMB OPERATORS MANUAL
B63864EN
FANUC Series 0iPB OPERATORS MANUAL
B63974EN

MAINTENANCE MANUAL
B63835EN

PARAMETER MANUAL
B63840EN
FANUC Series 0iPB PARAMETER MANUAL
B63980EN
p2
PREFACE
B63835EN/03
Manual name
Specification
number
PROGRAMMING MANUAL
Macro Compiler/Macro Executor
PROGRAMMING MANUAL
B61803E1
FANUC MACRO COMPILER (For Personal Computer)

PROGRAMMING MANUAL
B66102E
PMC
PMC Ladder Language PROGRAMMING MANUAL
B61863E
PMC C Language PROGRAMMING MANUA
B61863E1
Network
PROFIBUSDP Board OPERATORS MANUAL
B62924EN
Ethernet Board/DATA SERVER Board

OPERATORS MANUAL
B63354EN
AST Ethernet Board/FAST DATA SERVER

OPERATORS MANUAL
B63644EN
DeviceNet Board OPERATORS MANUAL
B63404EN
OPEN CNC
Related manuals of
SERVO MOTOR ai series
FANUC OPEN CNC OPERATORS MANUAL

Basic Operation Package 1 (For Windows 95/NT)
B62994EN
FANUC OPEN CNC OPERATORS MANUAL

(DNC Operation Management Package)
B63214EN
The following table lists the manuals related to SERVO MOTOR i series
Manual name
Specification
number
FANUC AC SERVO MOTOR i series DESCRIPTIONS
B65262EN
FANUC AC SERVO MOTOR i series

PARAMETER MANUAL
B65270EN
FANUC AC SPINDLE MOTOR i series DESCRIPTIONS B65272EN

FANUC AC SPINDLE MOTOR i series
PARAMETER MANUAL
B65280EN
FANUC SERVO AMPLIFIER i series DESCRIPTIONS
B65282EN
FANUC SERVO MOTOR i series

MAINTENANCE MANUAL
B65285EN
p3
PREFACE
Related manuals of
SERVO MOTOR series
B63835EN/03
The following table lists the manuals related to SERVO MOTOR series
Manual name
Specification
number
FANUC SERVO MOTOR series DESCRIPTIONS
B65232EN
FANUC SERVO MOTOR series MAINTENANCE

MANUAL
B65235EN
FANUC SERVO MOTOR series (I/O Link Option)

MAINTENANCE MANUAL
B65245EN
p4
Table of Contents
B63835EN/03
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s1
PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p1
1. DISPLAY AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
FUNCTION KEYS AND SOFT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.1
1.2
1.2.1
1.2.2
1.2.3
1.3
1.4.2
1.7
1.8
1.9
1.10
25
25
25
26
26
27
28
Screen display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
1.4.1.3
Clearing alarm history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
1.4.1.4 Alarm display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Alarm History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
29
29
1.4.2.2
System alarm history screen (history list screen) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
1.4.2.3
System alarm history screen (detail screen) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
1.4.2.4
Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Deletion of External Operator Messages Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting the Input Signal or Output Signal to be Recorded in the Operation History . . . . . . . . . . . . . . .
Inputting and Outputting the Operation History Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPLAYING DIAGNOSTIC PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.8.1
1.8.2
23
24
24
1.4.1.2
HELP FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.1
1.7.2
23
28
28
OPERATION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.1
1.6.2
1.6.3
1.6.4
1.6.5
Alarm History Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EXTERNAL OPERATOR MESSAGES RECORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5.1
1.5.2
1.5.3
1.5.4
1.6
Display Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration of PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ID Information Screen (i Servo Information Screen/i Spindle Information Screen) . . . . . . . . . . . . .
ALARM HISTORY SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.1
1.5
Slot Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Setting Module Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration Display of Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SYSTEM CONFIGURATION SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.1
1.3.2
1.3.3
1.3.4
1.3.5
1.4
Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREEN DISPLAYED IMMEDIATELY AFTER POWER IS TURNED ON . . . . . . . . . . . . . . . . .
Displaying Diagnostic Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents Displayed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
35
35
36
36
37
37
42
46
50
55
56
56
56
59
59
59
CNC STATE DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
82
WAVEFORM DIAGNOSTIC FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
84
1.10.1
1.10.2
1.10.3
1.10.4
Setting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Waveform Diagnostic Parameter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graphic of Wave Diagnosis Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data Sampling for Storage Type Waveform Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c1
84
85
88
90
Table of Contents
1.10.5
1.10.6
1.11
B63835EN/03
Outputting Waveform Diagnosis Data (Storage Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING MONITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.11.1
1.11.2
Display Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
92
95
96
96
97
1.12
LIST OF OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
98
1.13
WARNING SCREEN DISPLAYED WHEN AN OPTION IS CHANGED . . . . . . . . . . . . . . . . . . .
108
1.14
WARNING SCREEN DISPLAYED WHEN SYSTEM SOFTWARE IS REPLACED

(SYSTEM LABEL CHECK ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
110
MAINTENANCE INFORMATION SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
111
1.15
1.15.1
1.15.2
1.16
Screen Display and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance Information Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COLOR SETTING SCREEN (10.4 COLOR LCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.16.1
1.16.2
1.16.3
1.16.4
Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Color Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
111
114
115
115
115
117
118
1.17
CONTRAST ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
119
1.18
POWER MATE CNC MANAGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
120
1.18.1
1.18.2
1.18.3
1.18.4
1.19
Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PERIODIC MAINTENANCE SCREENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.19.1
1.19.2
1.19.3
1.19.4
1.19.5
1.19.6
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screen Display and Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Screen Display and Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting Screen Display and Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Registered Data Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FANUC TwoByte Character Code Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
120
121
127
129
130
130
130
131
136
138
140
2. HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
2.1
HARDWARE CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
147
2.2
HARDWARE OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
148
2.3
TOTAL CONNECTION DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
149
2.4
CONNECTOR AND CARD CONFIGURATIONS OF PRINTED CIRCUIT BOARDS . . . . . . . . .
152
2.4.1
2.4.2
2.4.3
2.4.4
2.4.5
2.4.6
2.4.7
2.4.8
2.4.9
2.4.10
2.5
Main CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Builtin I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial Communication Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HSSB Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fast Ethernet Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DeviceNet Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROFIBUS Master Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROFIBUS Slave Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FLnet Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main CPU Board of CNC Display Unit with PC Functions and PANEL i . . . . . . . . . . . . . . . . . . . . . .
UNITS AND PRINTED CIRCUIT BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.1
2.5.2
2.5.3
2.5.4
2.5.5
Basic Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Printed Circuit Boards of Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LCD/MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Other Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CNC Display Unit with PC Functions and PANEL i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c2
152
158
161
162
166
168
169
170
171
172
175
175
175
178
180
181
Table of Contents
B63835EN/03
2.6
MOUNTING AND REMOVING AN OPTION BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6.1
2.7
Mounting and Removing the Main CPU Board and a FullSize Option Board . . . . . . . . . . . . . . . . . .
2.6.1.1 Removing the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
184
184
2.6.2
2.6.1.2 Mounting the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting and Removing a MiniSlot Option Board (Except DeviceNet Board) . . . . . . . . . . . . . . . . .
185
186
186
2.6.3
2.6.2.2 Mounting the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting and Removing the DeviceNet Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
186
187
187
2.6.3.2
187
Demounting a Card PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting a Card PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOUNTING AND DEMOUNTING DIMM MODULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.8.1
2.8.2
2.9
Mounting the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOUNTING AND DEMOUNTING CARD PCBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7.1
2.7.2
2.8
184
Demounting a DIMM Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting a DIMM Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOUNTING AND REMOVING THE BACK PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.9.1
2.9.2
Removing the Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting the Back Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
189
190
191
192
193
193
194
194
194
2.10
REPLACING THE FUSE OF THE CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
196
2.11
REPLACING THE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
197
2.11.1
2.11.2
2.11.3
2.11.4
Battery for Memory Backup (3VDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Batteries for CNC Display Unit with PC Functions (3VDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery for Separate Absolute Pulse Coders (6VDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery for Absolute Pulse Coder Built into the Motor (6VDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
197
201
202
203
2.12
REPLACING A FAN UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
204
2.13
REPLACING THE FUSE OF THE LCD UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
205
2.14
REPLACING THE LCD BACKLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
206
2.15
HEAT LOSS OF EACH UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
211
2.16
DISTRIBUTED I/O SETTING (SERIES 0iB ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
212
2.17
REPLACING FUSES ON VARIOUS UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
215
2.18
ENVIRONMENTAL REQUIREMENTS OUTSIDE THE CONTROL UNIT . . . . . . . . . . . . . . . . .
218
ACTION AGAINST NOISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
219
2.19
2.19.1
2.19.2
2.19.3
2.19.4
2.19.5
2.20
Separating Signal Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the Signal Ground (SG) of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Noise Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Clamp and Shield Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPLACING THE MAINTENANCE PARTS OF CNC DISPLAY UNIT FOR PC FUNCTIONS

AND PANEL i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.20.1
2.20.2
2.20.3
2.20.4
2.20.5
Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the LCD BackLight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Touch Panel Protection Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
219
221
222
226
227
230
230
232
233
236
237
3. INPUT AND OUTPUT OF DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

3.1
3.2
SETTING PARAMETERS FOR INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
243
INPUTTING/OUTPUTTING DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
245
3.2.1
Confirming the Parameters Required for Data Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c3
245
Table of Contents
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
3.2.9
3.2.10
3.2.11
3.2.12
3.2.13
3.3
Outputting CNC Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outputting PMC Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outputting Pitch Error Compensation Amount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outputting Custom Macro Variable Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outputting Tool Compensation Amount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outputting Part Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inputting CNC Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inputting PMC Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inputting Pitch Error Compensation Amount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inputting Custom Macro Variable Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inputting Tool Compensation Amount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inputting Part Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DATA INPUT/OUTPUT ON THE ALL IO SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.4
B63835EN/03
Setting Input/OutputRelated Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inputting and Outputting Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inputting and Outputting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inputting and Outputting Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outputting Custom Macro Common Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inputting and Outputting Floppy Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DATA INPUT/OUTPUT USING A MEMORY CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
246
247
247
248
248
248
249
250
251
251
252
252
254
255
257
261
262
263
264
269
4. INTERFACE BETWEEN CNC AND PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

4.1
4.2
GENERAL OF INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
280
SPECIFICATION OF PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
281
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.3
PMC SCREEN (PMCSA1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
4.3.7
4.4
Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Reserve Area of Internal Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Execution Period of PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Module Assignment Name List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PMC Menu Selection Procedure Using Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dynamic Display of Sequence Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display of PMC Diagnosis Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.3.1 Title screen (TITLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
291
291
292
297
297
4.3.3.2
Status screen (STATUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
298
4.3.3.3
Alarm screen (ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
299
4.3.3.4 Trace screen (TRACE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PMC Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.4.1 Input of PMC parameter from MDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
299
301
301
4.3.4.2
Timer screen (TIMER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
301
4.3.4.3
Counter screen (COUNTER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
302
4.3.4.4
Keep relay screen (KEEPRL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
302
4.3.4.5
Data table screen (DATA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
305
4.3.4.6 Setting screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Input/Output of PMC Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.5.1 Start of the built-in type PMC programmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
306
307
307
4.3.5.2
Input/output method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
307
4.3.5.3 Copy function (COPY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Online Monitor Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
308
309
310
PMC SCREEN (PMCSB7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4.1
281
282
283
286
288
PMC Menu Selection Procedure Using Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c4
313
313
Table of Contents
B63835EN/03
4.4.2
4.4.3
4.4.4
4.4.5
4.4.6
4.4.7
Dynamic Display of Sequence Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4.2.1 Ladder diagram display screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
314
315
4.4.2.2
Selection monitor screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
317
4.4.2.3
Ladder diagram editing screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
318
4.4.2.4 Net editing screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display of the PMC Diagnosis Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.3.1 Title screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
320
323
323
4.4.3.2
Status screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
324
4.4.3.3
Alarm screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
324
4.4.3.4
Trace function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
325
4.4.3.5 I/O Link connection check screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PMC Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.4.1 Parameter input/output method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
329
329
329
4.4.4.2
TIMER screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
330
4.4.4.3
COUNTER screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
331
4.4.4.4
KEEP RELAY screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
332
4.4.4.5
Data table screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
335
4.4.4.6 Setting screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PMC Data Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.5.1 Starting the builtin programmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
336
339
339
4.4.5.2 Input/output method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Online Monitor Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
340
341
343
4.5
LIST OF SIGNALS BY EACH MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
345
4.6
LIST OF INPUT/OUTPUT SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
347
4.7
LIST OF ADDRESSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
362
5. FOCAS1/ETHERNET PARAMETER SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389

6. DIGITAL SERVO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
6.1
6.2
INITIAL SETTING SERVO PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
394
SERVO TUNING SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
405
6.2.1
6.2.2
6.3
ADJUSTING REFERENCE POSITION (DOG METHOD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3.1
6.4
Parameter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displaying Servo Tuning Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOGLESS REFERENCE POSITION SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.1
6.4.2
6.4.3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AssociatedParameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
405
405
408
408
411
411
411
412
6.5
i SERVO WARNING INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
413
6.6
i SERVO INFORMATION SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
415
7. AC SPINDLE (SERIAL INTERFACE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419

7.1
AC SPINDLE (SERIAL INTERFACE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.1
420
Outline of Spindle Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.1.1 Method A of gear change for machining center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
420
422
7.1.1.2
422
Method B of gear change for machining center (PRM 3705#2=1) . . . . . . . . . . . . . . . . . . . . . .
c5
Table of Contents
7.1.2
7.1.3
7.1.4
7.1.5
7.2
B63835EN/03
7.1.1.3 T series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle Setting and Tuning Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2.1 Display method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
422
423
423
7.1.2.2
Spindle setting screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
423
7.1.2.3
Spindle tuning screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
424
7.1.2.4
Spindle monitor screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
426
7.1.2.5 Correspondence between operation mode and parameters on spindle tuning screen . . . . . . . . .
Automatic Setting of Standard Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning Interface for the i Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i Spindle Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
428
431
432
434
AC SPINDLE (ANALOG INTERFACE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.1
438
Outline of Spindle Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.1.1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
438
439
7.2.1.2
Calculation of S analog voltage and related parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
440
7.2.1.3
Tuning S analog voltage (D/A converter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
442
8. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
8.1
CORRECTIVE ACTION FOR FAILURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1.1
Investigating the Conditions Under which Failure Occurred . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
446
446
8.2
NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED . . . . . . . .
448
8.3
JOG OPERATION CANNOT BE DONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
452
8.4
HANDLE OPERATION CANNOT BE DONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
456
8.5
AUTOMATIC OPERATION CANNOT BE DONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
461
8.6
CYCLE START LED SIGNAL HAS TURNED OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
469
8.7
NOTHING IS DISPLAYED ON THE SCREEN WHEN THE POWER IS TURNED ON . . . . . . .
471
8.8
THE DISPLAY ON THE LCD UNIT FLASHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
474
8.9
INPUT FROM AND OUTPUT TO I/O DEVICES CANNOT BE PERFORMED

INPUT/OUTPUT CANNOT BE PERFORMED PROPERLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
475
IN A CONNECTOR PANEL I/O UNIT, DATA IS INPUT TO AN UNEXPECTED ADDRESS

(FOR SERIES 0iB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
477
IN A CONNECTOR PANEL I/O UNIT, NO DATA IS OUTPUT TO AN EXPANSION UNIT

(FOR SERIES 0iB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
478
8.12
ALARM 85 TO 87 (READER/PUNCHER INTERFACE ALARM) . . . . . . . . . . . . . . . . . . . . . . . .
479
8.13
ALARM 90 (REFERENCE POSITION RETURN IS ABNORMAL) . . . . . . . . . . . . . . . . . . . . . . .
483
8.14
ALARM 300 (REQUEST FOR REFERENCE POSITION RETURN) . . . . . . . . . . . . . . . . . . . . . . .
485
8.15
ALARM 401 (V READY OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
486
8.16
ALARM 404 (V READY ON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
488
8.17
ALARM 462 (SEND CNC DATA FAILED)

ALARM 463 (SEND SLAVE DATA FAILED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
490
8.18
ALARM 417 (DIGITAL SERVO SYSTEM IS ABNORMAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
491
8.19
ALARM 700 (OVERHEAT: CONTROL UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
492
8.20
ALARM 701 (OVERHEAT: FAN MOTOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
493
8.21
ALARM 704 (SPINDLE SPEED FLUCTUATION DETECTION ALARM) . . . . . . . . . . . . . . . . . .
494
8.22
ALARM 749 (SERIAL SPINDLE COMMUNICATION ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . .
495
8.23
ALARM 750 (SPINDLE SERIAL LINK STARTUP FAILURE) . . . . . . . . . . . . . . . . . . . . . . . . . . .
496
8.10
8.11
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Table of Contents
B63835EN/03
8.24
ALARM 5134 (FSSB:

ALARM 5135 (FSSB:
ALARM 5137 (FSSB:
ALARM 5197 (FSSB:
ALARM 5198 (FSSB:
OPEN READY TIME OUT)

ERROR MODE)
CONFIGURATION ERROR)
OPEN TIME OUT)
ID DATA NOT READ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
498
8.25
ALARM 5136 (FSSB: NUMBER OF AMPS IS SMALL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
500
8.26
ALARM 900 (ROM PARITY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
501
8.27
ALARMS 912 TO 919 (DRAM PARITY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
502
8.28
ALARM 920 (SERVO ALARMS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
503
8.29
ALARM 926 (FSSB ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
504
8.30
ALARM 930 (CPU INTERRUPT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
508
8.31
ALARM 935 (SRAM ECC ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
509
8.32
ALARM 950 (PMC SYSTEM ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
511
8.33
ALARM 951 (PMC WATCHDOG ALARM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
514
8.34
ALARM 972 (NMI ALARM ON AN OPTION BOARD) (SERIES 0iB ONLY) . . . . . . . . . . . . . .
515
8.35
ALARM 973 (NMI ALARM WITH AN UNKNOWN CAUSE) . . . . . . . . . . . . . . . . . . . . . . . . . . .
516
8.36
ALARM 974 (FBUS ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
517
8.37
ALARM 975 (BUS ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
518
8.38
ALARM 976 (LOCAL BUS ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
519
8.39
SERVO ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
520
8.40
SPC ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
524
8.41
SPINDLE ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
525
APPENDIX
A. ALARM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 529
A.1
LIST OF ALARM CODES (CNC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
530
A.2
LIST OF ALARMS (PMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
567
A.3
ALARM LIST (SERIAL SPINDLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
592
A.4
ERROR CODES (SERIAL SPINDLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
604
B. LIST OF MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 606

C. BOOT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 607
C.1
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.1.1
C.1.2
C.2
SCREEN CONFIGURATION AND OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.1
C.2.2
C.2.3
C.2.4
C.2.5
C.2.6
C.2.7
C.2.8
C.3
Starting the Boot System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Files and User Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Data Loading Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Data Check Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Data Delete Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Data Save Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRAM Data Backup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memory Card File Delete Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memory Card Format Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Load Basic System Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ERROR MESSAGES AND REQUIRED ACTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c7
608
608
609
610
611
613
615
616
618
621
622
623
625
Table of Contents
B63835EN/03
D. LED DISPLAY AND MAINTENANCE OF CONTROL UNIT . . . . . . . . . . . . . . . . . . 628

D.1
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
629
D.2
LAYOUT OF THE 7SEGMENT LED AND SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
630
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
631
D.3
D.3.1
D.3.2
D.3.3
D.3.4
Operation Before PowerOn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Function Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SevenSegment LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.3.3.1 NC status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
631
631
632
632
D.3.3.2 LED display during automatic operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
632
D.3.3.3 LED display when the push switch is pressed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
632
D.3.3.4 LED display when a system alarm is issued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
633
D.3.3.5 Display on the 7segment LED at poweron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation of Each Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
634
635
E. MAINTENANCE OF OPEN CNC (BOOTUP AND IPL) . . . . . . . . . . . . . . . . . . . . . 637

E.1
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
638
E.2
CHANGING START SEQUENCES (NOT APPLICABLE TO THE SERIES 0i MATE) . . . . . . . .
639
EXPLANATION OF SCREENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
640
E.3
E.3.1
E.3.2
E.4
Boot Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.3.1.1 System data manipulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
640
641
E.3.1.2 SRAM operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
642
E.3.1.3 File operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IPL Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.3.2.1 Functions on the IPL screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
643
644
645
OTHER SCREENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.4.1
E.4.2
E.4.3
CNC Alarm Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Option Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
647
647
648
649
F. FSSB STARTUP PROCEDURE/MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 650

F.1
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
651
F.2
SLAVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
652
AUTOMATIC SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
653
F.3
F.3.1
F.3.2
F.3.3
[Sample Setting 1] General Configuration (SemiClosed Loop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

[Sample Setting 2] General Configuration (Closed Loop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
[Sample Setting 3] When the CAxis is a Cs Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
655
656
658
F.4
MANUAL SETTING 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
660
F.5
MANUAL SETTING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
666
F.6
ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
667
F.7
ACTIONS FOR TROUBLE ENCOUNTERED AT STARTUP TIME . . . . . . . . . . . . . . . . . . . . . .
672
F.8
FSSB DATA DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
674
F.8.1
F.8.2
F.8.3
Amplifier Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Axis Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Amplifier Maintenance Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
674
675
676
G. NOTATION OF MDI KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 678
c8
1. DISPLAY AND OPERATION
B63835EN/03
DISPLAY AND OPERATION
This chapter describes how to display various screens by the function

keys. The screens used for maintenance are respectively displayed.
1.1 FUNCTION KEYS AND SOFT KEYS . . . . . . . . . . . . 2

1.2 SCREEN DISPLAYED IMMEDIATELY AFTER
POWER IS TURNED ON . . . . . . . . . . . . . . . . . . . . . . 23
1.3 SYSTEM CONFIGURATION SCREEN . . . . . . . . . . 25
1.4 ALARM HISTORY SCREEN . . . . . . . . . . . . . . . . . . . 28
1.5 EXTERNAL OPERATOR MESSAGES
RECORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
1.6 OPERATION HISTORY . . . . . . . . . . . . . . . . . . . . . . . 37
1.7 HELP FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
1.8 DISPLAYING DIAGNOSTIC PAGE . . . . . . . . . . . . . 59
1.9 CNC STATE DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . 82
1.10 WAVEFORM DIAGNOSTIC FUNCTION . . . . . . . . . 84
1.11 OPERATING MONITOR . . . . . . . . . . . . . . . . . . . . . . 96
1.12 LIST OF OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . 98
1.13 WARNING SCREEN DISPLAYED WHEN
AN OPTION IS CHANGED . . . . . . . . . . . . . . . . . . . 108
1.14 WARNING SCREEN DISPLAYED
WHEN SYSTEM SOFTWARE IS REPLACED
(SYSTEM LABEL CHECK ERROR) . . . . . . . . . . . . . 110
1.15 MAINTENANCE INFORMATION SCREEN . . . . . . 111
1.16 COLOR SETTING SCREEN
(10.4 COLOR LCD) . . . . . . . . . . . . . . . . . . . . . . . . . . 115
1.17 CONTRAST ADJUSTMENT . . . . . . . . . . . . . . . . . . . 119
1.18 POWER MATE CNC MANAGER . . . . . . . . . . . . . . 120
1.19 PERIODIC MAINTENANCE SCREENS . . . . . . . . . 130
1.1
FUNCTION KEYS
AND SOFT KEYS
1.1.1
Soft Keys
B63835EN/03
Operations and soft key display staturs for each function key are described
below:
To display a more detailed screen, press a function key followed by a soft

key. Soft keys are also used for actual operations.
The following illustrates how soft key displays are changed by pressing
each function key.
The symbols in the following figures mean as shown below :
:
Indicates screens
Indicates a screen that can be displayed by pressing a

function key(*1)
Indicates a soft key(*2)
Indicates input from the MDI panel.
Indicates a soft key displayed in green (or highlighted).
Indicates the continuous menu key (rightmost soft key)(*3).
*1 Press function keys to switch between screens that are used frequently.
*2 Some soft keys are not displayed depending on the option configuration.
*3 In some cases, the continuous menu key is omitted when the 12 soft keys
type is used.
B63835EN/03
POSITION SCREEN
Soft key transition triggered by the function key
POS
Absolute coordinate display

[ABS]
[(OPRT)]
[PTSPRE]
[EXEC]
[RUNPRE]
[EXEC]
Relative coordinate display

[REL]
[(OPRT)]
(Axis or numeral)
[ORIGIN]
[PRESET]
[ALLEXE]
[Axis name]
[PTSPRE]
[EXEC]
[RUNPRE]
[EXEC]
[EXEC]
Current position display

[ALL]
[(OPRT)]
(Axis or numeral)
[ORIGIN]
[PRESET]
[ALLEXE]
[Axis name]
[PTSPRE]
[EXEC]
[RUNPRE]
[EXEC]
Handle interruption
[HNDL]
[(OPRT)]
[PTSPRE]
[EXEC]
[RUNPRE]
[EXEC]
Monitor screen
[MONI]
[(OPRT)]
[PTSPRE]
[EXEC]
[RUNPRE]
[EXEC]
[EXEC]
POS
PROGRAM SCREEN
B63835EN/03

in the MEM mode
PROG
1/2
PROG
Program display screen

[PRGRM]
[(OPRT)]
[BGEDT]
[O number]
[N number]
[REWIND]
(1)
See When the soft key [BGEDT] is pressed

[O SRH]
[N SRH]
[P TYPE]
[Q TYPE]
[F SRH]
[CAN]
(N number)
[EXEC]
Program check display screen

[CHECK]
[ABS]
[REL]
[(OPRT)]
[BGEDT]
[O number]
[N number]
[REWIND]

[O SRH]
[N SRH]
[P TYPE]
[Q TYPE]
[F SRH]
[CAN]
(N number)
[EXEC]
Current block display screen

[CURRNT]
[BGEDT]
[(OPRT)]
Next block display screen

[NEXT]
[(OPRT)]
[BGEDT]
Program restart display screen

[RSTR]
[(OPRT)]
[BGEDT]
(2)(Continued on the next page)
B63835EN/03
2/2
(2)
[FL.SDL]
[PRGRM]
Return to (1) (Program display)
File directory display screen

[DIR]
[(OPRT)]
[SELECT]
(File No. )
[EXEC]
[F SET]
Schedule operation display screen

[SCHDUL]
[CLEAR]
[(OPRT)]
(Schedule data)
[CAN]
[EXEC]
[INPUT]
PROGRAM SCREEN
B63835EN/03

in the EDIT mode
PROG
1/2
PROG
Program display
[PRGRM]
[(OPRT)]
[BGEDT]
(O number)
(Address)
(Address)
[REWIND]
[F SRH]
[READ]
[PUNCH]
[DELETE]
[EXEDT]

[O SRH]
[SRH]
[SRH]
[CAN]
(N number)
[EXEC]
[CHAIN] (The cursor moves to the end of a program.)
[STOP]
[CAN]
(O number)
[EXEC]
[STOP]
[CAN]
[EXEC]
(O number)
[CAN]
(N number)
[EXEC]
[COPY]
[CRSR]
(O number)
[EXEC]
[CRSR]
[BTTM]
[ALL]
[MOVE]
[CRSR]
(O number)
[EXEC]
[CRSR]
[BTTM]
[ALL]
[MERGE]
[CRSR]
(O number)
[EXEC]
[BTTM]
[CHANGE]
(Address)
(Address)
[BEFORE]
[AFTER]
[SKIP]
[1EXEC]
[EXEC]
B63835EN/03
2/2
(1)
Program directory display
[LIB]
[(OPRT)]
[BGEDT]
(O number)
[READ]
[PUNCH]

[O SRH]
[CHAIN]
[STOP]
[CAN]
(O number)
[STOP]
[CAN]
(O number)
Return to the program
[EXEC]
[EXEC]
Graphic Conversational Programming (T series)

[C.A.P.]

[PRGRM]
[G.MENU]
(G number)
[BLOCK]
(Data)
When a G number is omitted,
the standard screen appears.
[LINE]
[CHAMF]
[CNR.R]
[INPUT]
Graphic Conversational Programming (M series)

[C.A.P.]

[PRGRM]
[G.MENU]
(G number)
[BLOCK]
(Data)
[INPUT]
When a G number is omitted, the standard screen appears.
[(OPRT)]
INSERT
[INPUT]
Floppy directory display

[FLOPPY]

[PRGRM]
[DIR]
[(OPRT)]
[F SRH]
(Numeral)
[CAN]
[EXEC]
[READ]
(Numeral)
(Numeral)
[STOP]
[CAN]
[EXEC]
[PUNCH]
(Numeral)
(Numeral)
[STOP]
[CAN]
[EXEC]
[DELETE]
(Numeral)
[CAN]
[EXEC]
[F SET]
[F SET]
[O SET]
[F SET]
[O SET]
[F SET]
PROGRAM SCREEN
B63835EN/03

in the MDI mode
PROG
PROG
Program display
[PRGRM]
[(OPRT)]
[BGEDT]
Program input screen

[MDI]
[(OPRT)]
[BGEDT]
[START]
(Address)
(Address)
[REWIND]

[CAN]
[EXEC]
[SRH]
[SRH]

[CURRNT]
[BGEDT]
[(OPRT)]
See When the soft key [BG-EDT] is pressed"

[NEXT]
[(OPRT)]
[BGEDT]

[RSTR]
[(OPRT)]
[BGEDT]
B63835EN/03
PROGRAM SCREEN

in the HNDL, JOG, or REF mode
PROG
PROG
Program display
[PRGRM]
[(OPRT)]
[BGEDT]

[CURRNT]
[(OPRT)]
[BGEDT]

[NEXT]
[(OPRT)]
[BGEDT]

[RSTR]
[(OPRT)]
[BGEDT]
PROGRAM SCREEN
B63835EN/03

in the TJOG or THDL mode
PROG
PROG
Program input screen

[PRGRM]
[(OPRT)]
[BGEDT]
(O number)
(Address)
(Address)
[REWIND]

[O SRH]
[SRH]
[SRH]

[LIB]
[(OPRT)]
[BGEDT]
(O number)

[O SRH]
10
B63835EN/03
PROGRAM SCREEN
PROG

(When the soft key [BGEDT] is pressed in all modes)
1/2
PROG
Program display
[PRGRM]
[(OPRT)]
[BGEND]
(O number)
(Address)
(Address)
[REWIND]
[F SRH]
[READ]
[PUNCH]
[DELETE]
[EXEDT]
[O SRH]
[SRH]
[SRH]
[CAN]
(N number)
[EXEC]
[CHAIN] (The cursor moves to the end of a program.)
[STOP]
[CAN]
(O number)
[EXEC]
[STOP]
[CAN]
[EXEC]
(O number)
[CAN]
(N number)
[EXEC]
[COPY]
[CRSR]
(O number)
[EXEC]
[CRSR]
[BTTM]
[ALL]
[MOVE]
[CRSR]
(O number)
[EXEC]
[CRSR]
[BTTM]
[ALL]
[MERGE]
[CRSR]
(O number)
[EXEC]
[BTTM]
[CHANGE]
11
(Address)
[BEFORE]
(Address)
[AFTER]
[SKIP]
[1EXEC]
[EXEC]
B63835EN/03
2/2
(1)

[LIB]
[(OPRT)]
[BGEDT]
(O number)
[READ]
[PUNCH]
[O SRH]
[CHAIN]
[STOP]
[CAN]
(O number)
[STOP]
[CAN]
(O number)
[EXEC]
[EXEC]
Graphic Conversational Programming

[C.A.P.]
[PRGRM]
[G.MENU]
(G number)

[BLOCK]
(Data)
When a G number is omitted, the standard

screen appears.
[LINE]
[CHAMF]
[CNR.R]
[INPUT]
Floppy directory display

[FLOPPY]
[PRGRM]
[DIR]

[(OPRT)]
[F SRH]
[READ]
[PUNCH]
[DELETE]
12
(Numeral)
[CAN]
[EXEC]
(Numeral)
(Numeral)
[STOP]
[CAN]
[EXEC]
(Numeral)
(Numeral)
[STOP]
[CAN]
[EXEC]
(Numeral)
[CAN]
[EXEC]
[F SET]
[F SET]
[O SET]
[F SET]
[O SET]
[F SET]
B63835EN/03
OFFSET/SETTING SCREEN (T series)
Soft key transition triggered by the

function key
OFFSET
SETTING
1/2
OFFSET
SETTING
Tool offset screen

[OFFSET]
[WEAR]
[GEOM]
[(OPRT)]
(Number)
[NO SRH]
(Axis name and numeral)
(Axis name)
[INP.C.]
(Numeral)
[+INPUT]
(Numeral)
[INPUT]
[CLEAR]
[READ]
[PUNCH]
[ALL]
[WEAR]
[GEOM]
[CAN]
[EXEC]
[CAN]
[EXEC]
Setting screen
[SETING]
[(OPRT)]
(Number)
[ON:1]
[OFF:0]
(Numeral)
(Numeral)
[NO SRH]
[+INPUT]
[INPUT]
Workpiece coordinate system setting screen

[WORK]
[(OPRT)]
(Number)
[NO SRH]
(Numeral)
[+INPUT]
(Numeral)
[INPUT]
Macro variables display screen

[MACRO]
[(OPRT)]
(Number)
(Axis name)
(Numeral)
[NO SRH]
[INP.C.]
[INPUT]
[PUNCH]
[CAN]
[EXEC]
13
[MEASUR]
[MEASUR]
B63835EN/03
2/2
(1)
Pattern data input screen
[MENU]
[(OPRT)]
(Number)
[SELECT]
Software operators panel screen

[OPR]
Tool life management setting screen

[TOOLLF]
[(OPRT)]
(Number)
[CLEAR]
(Numeral)
[NO SRH]
[CAN]
[EXEC]
[INPUT]
Yaxis tool offset screen

[OFST.2]
[WEAR]
[GEOM]
[(OPRT)]
(Number)
[NO SRH]
(Axis name)
[INP.C.]
(Numeral)
[+INPUT]
(Numeral)
[INPUT]
[CLEAR]
[READ]
[PUNCH]
Workpiece shift screen

[WK.SHFT]
[(OPRT)]
(Numeral)
(Numeral)
[+INPUT]
[INPUT]
Chuck/tailstock barrier setting screen

[BARRIER]
[(OPRT)]
(Numeral)
(Numeral)
[SET]
[INPUT]
[+INPUT]
14
[ALL]
[WEAR]
[GEOM]
[CAN]
[EXEC]
[CAN]
[EXEC]
[MEASUR]
B63835EN/03
OFFSET/SETTING SCREEN (M series)
Soft key transition triggered by the

function key
OFFSET
SETTING
1/2
OFFSET
SETTING
Tool offset screen

[OFFSET]
[(OPRT)]
(Number)
(Axis name)
(Numeral)
(Numeral)
[NO SRH]
[INP.C.]
[+INPUT]
[INPUT]
[CLEAR]
[ALL]
[WEAR]
[GEOM]
[CAN]
[EXEC]
[CAN]
[EXEC]
[READ]
[PUNCH]
Setting screen
[SETING]
[(OPRT)]
(Number)
[ON:1]
[OFF:0]
(Numeral)
(Numeral)
[NO SRH]
[+INPUT]
[INPUT]
Workpiece coordinate system setting screen

[WORK]
[(OPRT)]
(Number)
[NO SRH]

(Numeral)
(Numeral)
[+INPUT]
[INPUT]
Macro variables display screen

[MACRO]
[(OPRT)]
(Number)
(Axis name)
(Numeral)
[PUNCH]
[NO SRH]
[INP.C.]
[INPUT]
[CAN]
[EXEC]
15
[MEASUR]
B63835EN/03
2/2
(1)
Patten data input screen
[MENU]
[(OPRT)]
(Number)
[SELECT]
Software operators panel screen

[OPR]
Tool life management setting screen
[TOOLLF]
[(OPRT)]
(Number)
[CLEAR]
(Numeral)
[NO SRH]
[CAN]
[EXEC]
[INPUT]
16
B63835EN/03
SYSTEM SCREEN
SYSTEM
1/3
SYSTEM
Parameter screen
[PARAM]
[(OPRT)]
(Number)
[ON:1]
[OFF:0]
(Numeral)
(Numeral)
[NO SRH]
[+INPUT]
[INPUT]
[READ]
[CAN]
[EXEC]
[PUNCH]
[CAN]
[EXEC]
Diagnosis screen
[DGNOS]
[(OPRT)]
(Number)
[NO SRH]
PMC screen
[PMC]
[PMCLAD]
[SEARCH]
[TOP]
[BOTTOM]
[SRCH]
[WSRCH]
[NSRCH]
[FSRCH]
[ADRESS]/[SYMBOL]
[TRIGER]
[TRGON]
[TRGOFF]
[START]
[WINDOW]
(1)
(2)
(Continued on the next page)
(3)
[DUMP]
[SEARCH]
[DPARA]/[NDPARA]
[TRGSRC]
[INIT]
[DIVIDE]
[CANCEL]
[DELETE]
[SELECT]
[WIDTH]
[BYTE]
[WORD]
[D.WORD]
17
(1)
(2)
B63835EN/03
(3)
2/3
[DUMP]
[PMCDGN]
[SEARCH]
[BYTE]
[WORD]
[D.WORD]
[DRARA]/[NDPARA]
[TITLE]
[STATUS]
[SEARCH]
[ALARM]
[TRACE]
[T.DISP]/[TRCPRM]
[EXEC]
[M.SRCH]
[ANALYS]
With
PMCRC
only
[SEARCH]
[INPUT]
[SCOPE]
[DELETE]
[INIT]
[SGNPRM]
[START]/[STOP]
[TSRCH]
[ADRESS]/[SYMBOL]
[EXCHG]
[SELECT]
[CANCEL]
[ADRESS]/[SYMBOL]
[PMCPRM]
[TIMER]
[COUNTR]
[KEEPRL]
[DATA]
[SETTING]
[STOP]/[RUN]
[I/O]
[G.DATA]
[C.DATA]
[G.CONT]
[GSRCH]
[NO.SRH]
[SEARCH]
[INIT]
[YES]/[MANUAL]/[ROM]
[NO]/[AUTO]/[RAM]
[EXEC]
[CANCEL]
(No.)
[SPEED]
[INPUT]
[INIT]
[MDI]/[ROM]
System configuration screen

[SYSTEM]
ID information screen: i servo information screen
[SYSTEM]
[SVINF]
ID information screen: i spindle information screen

[SYSTEM]
[SPINF]
(4) (Continued on the next page)
18
[TO]
[EXEC]
B63835EN/03
3/3
(4)
Pitch error compensation screen
[PITCH]
[(OPRT)]
(No.)
[ON:1]
[OFF:0]
(Numeral)
(Numeral)
[NO SRH]
[+INPUT]
[INPUT]
[READ]
[CAN]
[EXEC]
[PUNCH]
[CAN]
[EXEC]
Servo parameter screen

[SV.PRM]
[SV.SET]
[SV.TUN]
[SV.TRC]
[(OPRT)]
[(OPRT)]
[ON:1]
[OFF:0]
(Numeral)
[TRACE]
[TRNSF]
Spindle parameter screen

[SP.PRM]
[SP.SET]
[SP.TUN]
[SP.MON]
[(OPRT)]
[ON:1]
[OFF:0]
[INPUT]
Waveform diagnosis screen

[W.DGNS]
[W.PRM]
[W.GRPH]
[STSRT]
[TIME]
[TIME]
[HDOBL]
[HHALF]
[STSRT]
[CH1]
[CH1]
[VDOBL]
[VHALF]
[STSRT]
[CH2]
[CH2]
[VDOBL]
[VHALF]
19
[INPUT]
MESSAGE SCREEN
B63835EN/03
MESSAGE
MESSAGE
Alarm display screen

[ALARM]
Message display screen

[MSG]
Alarm history screen

[HISTRY]
[(OPRT)]
HELP SCREEN
[CLEAR]
HELP
Alarm detail screen

[ALARM]
[(OPRT)]
[SELECT]
Operation method screen

[OPERAT]
[(OPRT)]
[SELECT]
Parameter table screen

[PARAM]
20
HELP
B63835EN/03
GRAPHIC SCREEN (T series)
Tool path graphics
Mode 0
GRAPH
Tool path graphics

[G.PRM]
[(OPRT)]
[NORMAL]
[GRAPH]
[(OPRT)]
[ZOOM]
[ZOOM]
[(OPRT)]
[ACT]
[HI/LO]
21
[HEAD]
[ERASE]
[PROCES]
[EXEC]
[STOP]
GRAPH
B63835EN/03
GRAPHIC SCREEN (M series)
Tool path graphics

GRAPH
Tool path graphics

[PARAM]
[EXEC]
[(OPRT)]
[AUTO]
[STSRT]
[STOP]
[REWIND]
[CLEAR]
[ZOOM]
[(OPRT)]
[EXEC]
[]
[]
[]
[]
[POS]
Solid graphics
GRAPH
Solid graphics
[PARAM]
[BLANK]
[(OPRT)]
[ANEW]
[+ROT]
[ROT]
[+TILT]
[TILT]
[EXEC]
[(OPRT)]
[A.ST]]
[F.ST]
[STOP]
[REWIND]
[REVIEW]
[(OPRT)]
[ANEW]
[+ROT]
[ROT]
[+TILT]
[TILT]
[PARAM]
[3PLN]
[(OPRT)]
[
]
[]
[]
[]
[]
22
GRAPH
B63835EN/03
1.2
SCREEN DISPLAYED
IMMEDIATELY AFTER
POWER IS TURNED
ON
1.2.1
Slot Status Display
Types of PCBs mounted on the slots are displayed.

If a hardware trouble or an incorrect mounting is found, this screen is
displayed.
D Slot state screen

SLOT CONFIGURATION DISPLAY
0: 003E4000
1: 30464202
2: 00504303
3:
4:
5:
0:
1:
2:
3:
4:
5:
Physical slot number (2ndary side)

Module ID of the PCB mounted (*1)
Physical slot number (primary side)
*1) Module ID of PCB
ff j j
Internal slot number
Module function (software ID)
Type of PCB (module ID)
D Module ID
D Software ID
ID
Name
06
Series 0iB main CPU board
07
Series 0i MateB main CPU board
2E
Data server board
CD
Serial communication board/DNC2
AA
HSSB interface board
96
Fast Ethernet board
40 : Main CPU
5E : HSSB interface (with PC)
23
B63835EN/03
1.2.2
Setting Module Screen
D4A101
COPYRIGHT FANUC LTD 20022002
SLOT 01 (3046) : END
SLOT 02 (0050) :
END : Setting
completed
Space :
Setting incompleted
Module ID
Slot number
1.2.3
Configuration Display
of Software
D4A101
COPYRIGHT FANUC LTD 20022002
SERVO : 90B001
OMM : yyyyyy
PMC : zzzzzz
CNC control
software
Digital servo
ROM
Order made
macro/macro
compiler
PMC
24
B63835EN/03
1.3
SYSTEM
CONFIGURATION
SCREEN
1.3.1
Display Method
After the system has been installed correctly, you can find the PCBs
installed and the softwares integrated on the system configuration screen.
(1) Press
SYSTEM
key.
(2) Press soft key [SYSTEM], then the system configuration screen is
displayed.
(3) The system configuration screen is composed of three screens and
each of them can be selected by the page key
PAGE
PAGE
1.3.2
Configuration of PCBs
D Screen
Software series of module with CPU
SYSTEM CONFIG (SLOT)

SLOT MODULE ID
00 3008 : 40
01 00CF : 66
SERIES
D4A1
B435
PAGE01
VERSION
0001
0001
Software version
of module with
CPU
Software ID (type)
Module ID
Slot No.
(80 to 8F is 2nd side)
D Module ID
D Software ID
ID
Name
06
Series 0iB main CPU board
07
Series 0i MateB main CPU board
CD
Serial communication board/DNC2
2E
Data server board
AA
96
Fast Ethernet board
40 : Main CPU
5E : HSSB interface (with PC)
25
B63835EN/03
1.3.3
Kind of software
Software series
Software Configuration
Screen
SYSTEM CONFIG (SOFTWARE)
01234 N12345
PAGE:02
Software version
D4A1 0001
BASIC+OPTIONA1
Software
SERVO
90B0 0001
configuration
PMC(SYS) 406G 0001
406G 0001
Character written
PMC(LAD) FS16 0001
on PMC title screen
MACRO LIB BZG1 0001
Character written
MACRO APL AAAA BBBB
on macro compiler
BOOT
60M5 0001
or on CAP.
GRAPHIC1 60V5 0001
GRAPHIC2 60V6 0001
EMBED ETH 656A 0001
MEM **** *** ***
12:14:59
[ PARMA ][ DGNOS ][ PMC ][ SYSTEM ][(OPRT)]
SYSTEM
1.3.4
Module Configuration
Screen
Configuration of the modules displayed on PCB.

(1)
SYSTEM CONFIG (MODULE)
01234 N12345
PAGE:03
SLOT 00 MOTHER BOARD

AXIS CTRL CARD
DISPLAY CTRL CARD
CPU CARD
FROM DIMM
SRAM DIMM
DRAM DIMM
PMC CPU
:
:
:
:
:
:
:
(2)
08
0E
11
C7
05
A9
01
(4)
(3)
MEM **** *** ***

12:14:59
[ PARMA ][ DGNOS ][ PMC ][ SYSTEM ][(OPRT)]
Contents of display
(1) Slot number (The number is corresponding to PCB configuration
screen)
(2) Type of PCB mounted
(3) Name of card PCB or DIMM module
(4) Hardware ID of mounted card PCB or DIMM module
Refer to 2.5.4 Printed Circuit Boards of the Control Unit for
correspondence with each hardware ID and drawing number.
Pressing the PAGE key
screen of other PCBs.
26
PAGE
PAGE
displays the system configuration
B63835EN/03
1.3.5
ID Information Screen
(i Servo Information
Screen/i Spindle
Information Screen)
D i series servo and i series spindle

When the i servo/i spindle system is connected, ID information
owned by connected units (motor, amplifier, module, etc.) for i
servo/i spindle can be displayed on the CNC screen.
See below for details.
D i servo information screen (Chapter 5 Digital Servo)
D i spindle information screen (Chapter 6 AC Spindle (Serial
Spindle))
27
B63835EN/03
1.4
ALARM HISTORY
SCREEN
1.4.1
Alarm History
Screen
General
Alarms generated in the NC are recorded. The latest 25 alarms generated

are recorded. The 26th and former alarms are deleted.
1.4.1.2
(1) Press
1.4.1.1
Screen display
MESSAGE
key .
(2) Press soft key [HISTRY] and an alarm history screen is displayed.
(3) Other pages are displayed by
PAGE
ALARM HISTORY
or
PAGE
key.
O1234 N12345
02/04/18 20:56:26
506 OVERTRAVEL : +X
02/04/18 19:58:11
000 TURN OFF POWER
02/04/18 19:52:45
000 TURN OFF POWER
02/04/18 19:48:43
300 APC ALARM : XAXIS ZERO RETURN REQUEST
02/04/18 18:10:10
507 OVERTRAVEL : +B
[ ALARM ][ MSG ][ HISTRY ][
][(OPRT)]
1.4.1.3
(1) Press soft key [(OPRT)].
Clearing alarm history
(2) Press soft key [(CLEAR], then the alarm history is cleared.
1.4.1.4
When an external alarm (No. 1000 to 1999) or a macro alarm (No. 3000
to 3999) is output, the alarm history function can record both the alarm
number and message if so specified in the following parameter. If
recording of the message is not set or if no message is input, only an
external alarm or macro alarm is displayed.
Alarm display
28
B63835EN/03
#7
#6
#5
#4
3112
#3
EAH
#2
#1
#0
[Data type] Bit

#3 (EAH) The alarm history function:
0 : Does not record the messages output with external alarms or macro
alarms.
1 : Records the messages output with external alarms or macro alarms.
1.4.2
System Alarm History
1.4.2.1
General
Up to three system alarms issued in the past are stored, and information
about those alarms can be displayed on the system alarm history screen.
SYSTEM ALARM HISTORY
1
2
3
20020313
930 CPU
20020311
900 ROM
20020227
973 NON
O1234 N12345
12:13:19
INTERRUPT
07:23:07
PARITY
MASK INTERRUPT
EDIT **** *** ***

08:20:52
[
][
][ NMIHIS ][
1.4.2.2
System alarm history
screen (history list
screen)
Procedure
][
By setting bit 2 (NMH) of parameter No. 3103 to 1, information about up

to three system alarms including the latest system alarm can be displayed.
The latest system alarm information is displayed at the top of the list, and
a lower item in the list indicates older system alarm information.
1 Set bit 2 (NMH) of parameter No. 3103 to 1.
2 Press the function key <MESSAGE>.
3 Press the [NMIHIS] chapter selection soft key.
The following information is displayed:
1. System alarm occurrence date and time
2. System alarm number
3. System alarm message (No message is displayed for some
system alarms.)
29
B63835EN/03

1
2
3
20020313
930 CPU
20020311
900 ROM
20020227
973 NON
O1234 N12345
12:13:19
INTERRUPT
07:23:07
PARITY
MASK INTERRUPT
EDIT **** *** ***

08:20:52
[
][
][ NMIHIS ][
][
[ SELECT ][ RETURN ][ CLEAR ][
[SELECT] soft key
]
][
This soft key displays the details of a system alarm.

Procedure
1 Press the [(OPRT)] soft key on the system configuration screen.
PAGE
2 By using the cursor keys
PAGE
, move the cursor to the system
alarm number whose details are to be displayed.

3 Press the [SELECT] soft key.
4 The details of the selected system alarm are displayed.
[CLEAR] soft key
This soft key clears all system alarm information stored.

When bit 4 (OPC) of parameter No. 3110 is set to 1, this soft key is
displayed. When bit 4 (OPC) of parameter No. 3110 is set to 0, this soft
key is not displayed.
Procedure
1 Set bit 4 (OPC) of parameter No. 3110 to 1.
2 Press the [(OPRT)] soft key on the system configuration screen.
3 Press the [CLEAR] soft key.
4 Information about all of the three system alarms stored is cleared.
[RETURN] soft key
Pressing the [RETURN] soft key while system alarm history screen
(detail screen) is displayed returns the screen display to the system alarm
list screen.
30
B63835EN/03
1.4.2.3
System alarm history
screen (detail screen)
The system alarm history screen (detail screen) displays information

items such as registers and stacks involved when a system alarm is issued.
The following items are displayed:
1. System alarm occurrence date and time
2. System alarm number
3. System alarm message (No message is displayed for some system
alarms.)
4. System alarm occurrence series and edition
5. Number of display pages
6. Generalpurpose resistor, pointer index register, segment register,
task register, LDT register, flag register, interrupt source, error
code, error address
7. Contents of stacks (up to 32 stacks)
8. Contents of stacks of privilege level 3 (up to 48 stacks)
9. NMI information
You can switch among the information items 6 to 9 by the page keys
PAGE
PAGE
.
Pressing the [RETURN] soft key returns the screen display to the state
alarm history list screen.
2
20020311 07:23:07
973 NON MASK INTERRUPT
EAX
EBX
ECX
00000000 00930063 000003E0
ESI
EDI
EBP
00000010 009404E0 0000FFB4
SS
DS
ES
FS
GS
TR
06D8 0338 0248 0440 0338 0628
EFLAGS
VECT
ERRC
00003046 FFFF
0000
O1234 N12345
BDH101(1/4)
EDX
00000040
ESP
0000FFDC
LDTR
0028
ERRORADDRESS
03E0:000009BC
EDIT **** *** ***

08:20:52
(Detail display screen 1)
31
][
B63835EN/03

2
O1234 N12345
20020311 07:23:07
STACK (PL0)
3646 0338 7CBA
0346 0000 0000
0580 0440 0580
0000 0000 0000
0001
02BC
001F
0000
0958
08F8
03C0
0000
BDH101(2/4)
FFF8
52F1
0214
0000
0068
2438
0780
0000
0063
0338
0FFF
0000
EDIT **** *** ***

08:20:52
][

20020311 07:23:07
STACK!(PL3)
SS:ESP3 =0804:00007C50
CS:EIP =1350:00001234
1008 1408 0001 0002 0003
1008 3678 00FA 0024 0000
0000 0000 0000 0000 0000
0000 0000 0000 0000 0000
0000 0000 0000 0000 0000
0000 0000 0000 0000 0000
O1234 N12345
BDH101(3/4)
0004
0000
0000
0000
0000
0000
1008
0000
0000
0000
0000
0000
EDIT **** *** ***

08:20:52
FFE4
0000
0000
0000
0000
0000
][

2
20020311 07:23:07
NMIC
00000000 00000000 00000000
SVL
11111111 11111111
SVR
11111111 11111111 11111111
11111111 11111111 11111111
ADRS
007F0000
O1234 N12345
BDH101(4/4)
00000000
11111111
11111111
EDIT **** *** ***

08:20:52
32
][
B63835EN/03
CAUTION
1 In the case of an NMI on other than the main board, the
registers of detail display screen 1, and the contents of detail
display screen 2 and detail display screen 3 are displayed.

2
O1234 N12345
20020311 07:23:07
BDH101(1/1)
972 NMI OCUURRED IN OTHER MODULE
SLOT> 02
<1>
0080415F
<2>
EDIT **** *** ***

08:20:52
][
<1> NMI occurrence slot number

<2> Message address set with the NMI occurrence slot (string address)
2
20020311 07:23:07
900 ROM PARITY
00000000
O1234 N12345
BDH101(1/1)
00000000
<1>
EDIT **** *** ***

08:20:52
][
<1> ROM parity cause

Basic ROM . . . . . . . . . . . . . . . . . . . . . . . .
(800000 to 97FFFF)
Additional ROM . . . . . . . . . . . . . . . . . . . .
(A00000 to A3FFFF)
OMM ROM . . . . . . . . . . . . . . . . . . . . . . .
Servo ROM . . . . . . . . . . . . . . . . . . . . . . . .
Built in MMC ROM . . . . . . . . . . . . . . . . .
Online Custom Screen . . . . . . . . . . . . . . . .
33
2F(h)
40(h)
80(h)
100(h)
200(h)
400(h)
B63835EN/03
1.4.2.4
Parameter
#7
#6
#5
#4
#3
3103
#2
NMH
#1
#0
#2
#1
#0
[Data type] Bit

NMH The system alarm history screen is:
0 : Not displayed.
1 : Displayed.
#7
#6
#5
3110
#4
OPC
#3
[Data type] Bit

OPC On the operation history screen, the [CLEAR] soft key is:
0 : Not enabled.
1 : Enabled.
34
B63835EN/03
1.5
EXTERNAL
OPERATOR
MESSAGES
RECORD
1.5.1
This function enables the saving of external operator messages as a

record.
The record can be viewed on the external operator message history screen.
(1) Press the
MESSAGE
function key.
Screen Display
(2) Press the rightmost soft key
(3) Press the [MSGHIS] soft key.

PAGE
(4) To display the previous or subsequent screen, press the
PAGE
or
key.
MESSAGE HISTORY
02/04/01 17:25:00
No. ****
Date,
time, and
page
Message
No.
O1234 N12345
PAGE : 1
Up to 255 characters
MEM STRT MTN FIN ALM 17:25:00

[
][ MSGHIS ][
][
1.5.2
Deletion of External
Operator Messages
Record
Display
range
][
(1) The recorded external operator message can be deleted by setting the
MMC bit (bit 0 of parameter 3113) to 1.
Pressing the [CLEAR] soft key erases all the records of the external
operator message.
(2) The MS1 and MS0 bits (bits 7 and 6 of parameter 3113) specify the
number of records to be displayed on the external operator message
history screen. When the bits are changed, all external operator
message records retained up to that point are erased.
35
B63835EN/03
1.5.3
Parameter
3113
#7
MS1
#6
MS0
#5
#4
#3
#2
#1
#0
MHC
#0 (MHC) The records of an external operator message:

0 : Cannot be erased.
1 : Can be erased.
#6, #7 (MS0,MS1) These bits set the number of characters to be retained in each record of an
external operator message, as well as the number of records, as shown in
the following table:
#7
MS1
MS0
Number of characters in each record
Number of records
255
200
10
100
18
50
32
An external operator message of up to 255 characters can be specified.

Combining the MS1 bit and MS0 bit (bits 7 and 6 of parameter No.
3113) selects the number of records by limiting the number of
characters to be retained as the record of an external operator message.
#6
#5
3112
#4
#3
#2
OMH
#1
#0
#2 (OMH) The external operator message history screen is:

0 : Not displayed.
1 : Displayed.
NOTE
After setting this parameter, briefly turn the power off, then
on again.
1.5.4
Notes
When the number of an external operator message is specified, the system

starts updating the records of the specified message. The system
continues to perform update until another external operator message is
specified or until an instruction to delete the records of the external
operator message is specified.
36
B63835EN/03
1.6
This function displays the key and signal operations performed by the
operator upon the occurrence of a fault or the output of an alarm, together
with the corresponding alarms.
This function records the following data:
OPERATION
HISTORY
(1) MDI key operations performed by the operator

(2) Status changes (ON/OFF) of input and output signals (selected signals
only)
(3) Details of alarms
(4) Time stamp (date and time)
1.6.1
Parameter Setting
3106
#7
OHS
#6
#5
#4
OPH
#3
#2
#1
#0
[Data type] Bit

OPH The operation history screen is:
0 : Not displayed.
1 : Displayed.
OHS The operation history is:
0 : Sampled.
1 : Not sampled.
3122
Interval at which the clock time is recorded in the operation history
[Data type] Word

[Units of data] Minutes
[Valid data range] 0 to 1439
The clock time is recorded to the operation history at specified intervals.
If zero is set as the interval, ten minutes is assumed. The time is recorded
only when data is recorded within the corresponding interval.
#7
#6
#5
3206
#4
PHS
#3
#2
#1
#0
[Data type] Bit

PHS Setting and display on the operation history signal selection screen and
the parameters (No. 12801 through No. 128900) are:
0 : Not linked.
1 : Linked.
37
B63835EN/03
12801
Number of a signal symbol table for selecting an operation history signal (01)
12802
12803
12804
12805
12806
12807
12808
12809
12810
12811
12812
12813
12814
12815
12816
12817
12818
12819
12820
[Data type] Byte

Set the number of a symbol table including a signal of which operation
history is to be recorded for operation history channel (01) to (20) as
follows:
1 : G0
2 : G1000
3 : F0
4 : F1000
5 : Y0
6 : X0
9 : G2000
10 : F2000
to G255
to G1255
to F255
to F1255
to Y127
to X127
to G2255
to F2255
38
B63835EN/03
12841
Number of a signal selected as an operation history signal (01)
12842
12843
12844
12845
12846
12847
12848
12849
12850
12851
12852
12853
12854
12855
12856
12857
12858
12859
12860
[Data type] Word

Set the number of a signal of which operation history is to be recorded for
operation history channel (01) to (20) with a value between 0 and 255.
39
B63835EN/03
12881
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2
#1
RB1
#0
RB0
#1
RB1
#0
RB0
#1
RB1
#0
RB0
#1
RB1
#0
RB0
#1
RB1
#0
RB0
#1
RB1
#0
RB0
#1
RB1
#0
RB0
#1
RB1
#0
RB0
#1
RB1
#0
RB0
#1
RB1
#0
RB0
#1
RB1
#0
RB0
#1
RB1
#0
RB0
#1
RB1
#0
RB0
#1
RB1
#0
RB0
#1
RB1
#0
RB0
History record bit settings for an operation history signal (01)

12882
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2

12883
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2

12884
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2

12885
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2

12886
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2

12887
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2

12888
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2

12889
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2

12890
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2

12891
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2

12892
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2

12893
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2

12894
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2

12895
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2
40
B63835EN/03
12896
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2
#1
RB1
#0
RB0
#1
RB1
#0
RB0
#1
RB1
#0
RB0
#1
RB1
#0
RB0
#1
RB1
#0
RB0

12897
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2

12898
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2

12899
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2

12900
#7
RB7
#6
RB6
#5
RB5
#4
RB4
#3
RB3
#2
RB2
[Data type] Bit

RB7 to RB0 For the signal set in channel (01) to (20), of which operation history is to
be recorded, the history of each bit is:
0 : Not recorded. (The history of this bit is not recorded.)
1 : Recorded. (The history of this bit is recorded.)
41
B63835EN/03
1.6.2
Screen Display
D Displaying the operation
history
(1) Press the
SYSTEM
function key.
(2) Press the continue menu key [ ]. The [OPEHIS] (OPERATION

HISTORY) soft key are displayed.
(3) Press the [OPEHIS] soft key twice. The operation history screen is
displayed.
OPERATION HISTORY
No.DATA
01 01/06/03
02 08:40:00
03 <DELETE>
04 F0000.6
05 MEM
06 G0009.0
07 G0009.1
08 G0009.2
09 ST
10 ST
No.DATA
11 F0000.7
12 F0000.5
13 F0001.0
14 F0000.5
15 P/S0010
16 02/06/03
17 09:27:49
18 <PROG>
19 <RESET>
20 F0000.7
EDIT **** *** ***

[ TOP ][ BOTTOM ][
][
O1234 N12345
Page : 123
No.DATA
21 F0001.0
22 <POS>
23 <PROG>
24 <RESET>
25 EDIT
26 O
27 1
28 2
29 3
30 4
08:20:52
][PG.SRH]
On the operation history screen, the soft keys are configured as shown
below:
[
[
[
[
] [ PARAM ] [DGNOS]
[PMC]
[SYSTEM] [(OPE)] [
]
push
]
[W.DGNS] [
][
]
[OPEHIS] [(OPE)] [
]
push
]
[ OPEHIS ] [SGSEL] [
] [
] [(OPE)] [
]
push
] [ TOP ] [BOTTOM] [
] [
] [PG.SRH] [
]
(4) To display the next part of the operation history, press the page down
PAGE
key
. The next page is displayed.
To display the interface between two pages, press cursor key
or
. The screen is scrolled by one row. On a 14inch CRT screen,

pressing the cursor key scrolls the screen by half a page.
These soft keys can also be used:
1) Pressing the [TOP] soft key displays the first page (oldest data).
2) Pressing the [BOTTOM] soft key displays the last page (latest
data).
3) Pressing the [PG.SRH] soft key displays a specified page.
Example) By entering 50 then pressing the [PG.SRH] key, page 50 is
displayed.
42
B63835EN/03
Data displayed on the operation history screen

(1) MDI keys
Address and numeric keys are displayed after a single space.
Soft keys are displayed in square brackets ([]).
Other keys (RESET/INPUT, for example) are displayed in angle
brackets (<>).
A key pressed at poweron is displayed in reverse video.
For twopath control, the operations of path 2 are displayed in the
same way, but preceded by S_.
1) Function key: <POS>, <PROG>, <OFFSET>, etc.
2) Address/numeric key: A to Z, 0 to 9, ; (EOB), +, , (, etc.
3) Page/cursor key: <PAGE>, <CUR>, <CUR>
4) Soft key: [SF1], [SF2], etc.
5) Other key: <RESET>, <CAN>, etc.
6) Key pressed at poweron: <RESET>
(2) Input and output signals
General signals are displayed in the following format:
G0000.7
The mark indicates that the signal is
turned on.
The mark indicates that the signal is
turned off.
Indicates the bit.
Indicates the address.
Some signals are indicated by their symbol names.

SBK (Indicates that the single block switch is turned on.)
43
B63835EN/03
Mode selection signals and rapid traverse override signals

are displayed as indicated below:
Input signal
Name displayed
MD1
ND2
MD4
REF
DNC1
MDI
MEM
RMT
NOMODE
EDT
H/INC
JOG
REF
TJOG
THND
Input signal
Name displayed
ROV1
ROV2
R100%
R50%
R25%
RF0%
(3) NC alarms
NC alarms are displayed in reverse video.
P/S alarms, system alarms, and external alarms are displayed together
with their numbers.
For other types of alarms, only the alarm type is displayed. (No details
are displayed.)
For twopath control, the operations of path 2 are displayed in the
same way, but preceded by S_.
Example)
P/S0050, SV_ALM, S_APC_ALM
(4) Time stamp (date and time)

The following time data (date and time) is recorded:
1) Date and time of poweron
2) Date and time of poweroff
3) Date and time when an NC alarm occurs
4) The clock time is recorded at predetermined intervals, together
with each new calendar day.
44
B63835EN/03
1) The poweron time is displayed as shown below:

02/01/20 ==== Year/Month/Day
09:15:30 ==== Hour:Minute:Second
2) The poweroff time and the time when an NC alarm occurred are
displayed in reverse video.
If a system alarm occurs, the date and time are not recorded.
3) At predetermined intervals, the clock time is displayed in reverse
video. Set the interval in minutes in parameter No. 3122. If zero
is set, the time is stamped at tenminute intervals.
Each new calendar day is displayed in reverse video.
CAUTION
1 The clock time is recorded for a specified interval only when
data is stored within that interval.
2 If a system alarm is issued, the system alarm occurrence
time is used for poweroff display.
D Input signal or output

signal to be recorded in
the operation history
(1) P ress the
SYSTEM
function key.
]. The [OPEHIS] (operation

(2) Press the continuous menu key [
history) soft key is displayed.
(3) Press the [OPEHIS] soft key, then press the [SGSEL] soft key. The
operation history signal selection screen is displayed.
OP_HIS SIGNAL SELECT
No. ADDRES SIGNAL
01
X0000
00001000
02
X0004
10000000
03
X0008
00001100
04
X0009
00111000
05
X0012
00001111
06
Y0000
01000000
07
Y0004
00110000
08
Y0007
00011100
09
Y0008
00011100
10
Y0010
00011100
>
EDIT **** *** * * *
[OPEHIS] [SGSEL] [
45
O1000 N02000
No.
11
12
13
14
15
16
17
18
19
20
ADDRES
G0000
G0004
G0008
G0003
G0043
SIGNAL
00000001
00000011
00000111
00001111
01100000
********
********
********
********
********
00:00:00
] [
] [ (OPE) ]
1.6.3
Setting the Input Signal
or Output Signal to be
Recorded in the
Operation History
B63835EN/03
(1) On the operation history signal selection screen, press the [(OPE)] soft
key.
OP_HIS SIGNAL SELECT
O1000 N02000
No. ADDRES SIGNAL

No. ADDRES SIGNAL
01
G0004 00000010 11
********
02
******** 12
********
03
******** 13
********
04
******** 14
********
05
******** 15
********
06
******** 16
********
07
******** 17
********
08
******** 18
********
09
******** 19
********
10
******** 20
********
>
EDIT **** *** *** *** 00:00:00
[ ALLDEL ][ DELETE ][ ON:1 ][ OFF:0 ][
(2) Press the cursor key
or
to position the cursor to a desired
position.
(3) Key in a signal type (X, G, F, or Y) and an address, then press the
INPUT
key.
Example) G0004
INPUT
Signal address G0004 is set in the ADDRES column. The corresponding

position in the SIGNAL column is initialized to 000000000.
(4) Select the bit to be recorded.
To select all bits of the specified signal address, press the [ON:1] soft
key while the cursor is positioned to 00000000 .
To select a particular bit, position the cursor to that bit by pressing the
or
cursor key
, then press the [ON:1] soft key. To cancel
a selection made by pressing the [ON:1] soft key or to cancel a

previously selected signal, press the [OFF:0] soft key.
(5) Up to 20 addresses can be specified by means of this signal selection.
These addresses need not always be specified at consecutive positions,
starting from No.1.
(6) Pressing the [ALLDEL] and [EXEC] soft keys deletes all data. If the
[ALLDEL] key is pressed by mistake, it can be cancelled by pressing
the [CAN] key.
(7) To delete a selected signal address, position the cursor to the
corresponding position then press the [DELETE] and [EXEC] soft
keys. In the SIGNAL column, asterisks ******** are displayed in
place of the deleted data. In the ADDRES column, the corresponding
position is cleared.
If the [DELET] key is pressed by mistake, it can be cancelled by
pressing the [CAN] key.
(8) Pressing the return menu key [ ] causes the [OPEHIS] (OPE) soft
key to be displayed again.
46
B63835EN/03
D Parameterbased setting
By setting bit 4 (PHS) of parameter No. 3206, setting and display on the
operation history signal selection screen can be linked with parameter No.
12801 through No. 12900. By this linking, setting information related to
input and output signals subject to operation history processing can be
input and output in the same way as ordinary parameters.
D Input signals and output

signals to be recorded in
the history
NOTE
1 A cross () indicates that a signal will not be recorded. Also,
any signal for which an address is not specified will not be
recorded, either.
2 A circle (f) indicates that a signal can be recorded.
3 A signal indicated by its symbol name will also be displayed
by its symbol name.
1. M/T addresses
MTPMC
#7
f
#6
f
#5
f
#4
f
#3
f
#2
f
#1
f
#0
f
X127
G000
#7
f
#6
f
#5
f
#4
f
#3
f
#2
f
#1
f
#0
f
G003
G004
FIN
G005
TFIN
SFIN
MFIN
G006
*ABS
SRN
G007
RLSOT
EXLM
*FLUP
ST
STLK
G008
ERS
RRW
*SP
*ESP
*IT
G009
to
G013
G014
G015
G018
G019
RT
X000
to
PMCCNC
to
to
47
B63835EN/03
G020
#7
f
#6
f
#5
f
#4
f
#3
f
#2
f
#1
f
#0
f
to
G042
G043
G044
MLK
BDT1
G045
BDT9
BDT8
BDT7
BDT6
BDT5
BDT4
BDT3
BDT2
G046
DRN
KEY4
KEY3
KEY2
KEY1
SBK
G047
G060
G061
RGTA
G062
G099
G100
+J8
+J7
+J6
+J5
+J4
+J3
+J2
+J1
G101
G102
J8
J7
J6
J5
J4
J3
J2
J1
G103
to
G105
G106
MI8
MI7
MI6
MI5
MI4
MI3
MI2
MI1
G107
G108
MLK8
MLK7
MLK6
MLK5
MLK4
MLK3
MLK2
MLK1
G109
G110
+LM8
+LM7
+LM6
+LM5
+LM4
+LM3
+LM2
+LM1
G111
G112
LM8
LM7
LM6
LM5
LM4
LM3
LM2
LM1
G113
G114
*+L8
*+L7
*+L6
*+L5
*+L4
*+L3
*+L2
*+L1
to
to
48
B63835EN/03
G115
#7
f
#6
f
#5
f
#4
f
#3
f
#2
f
#1
f
#0
f
G116
*L8
*L7
*L6
*L5
*L4
*L3
*L2
*L1
G117
G118
*+ED8
*+ED7
*+ED6
*+ED5
*+ED4
*+ED3
*+ED2
*+ED1
G119
G120
*ED8
*ED7
*ED6
*ED5
*ED4
*ED3
*ED2
*ED1
G121
G125
G126
SVF8
SVF7
SVF6
SVF5
SVF4
SVF3
SVF2
SVF1
G127
to
G129
G130
*IT8
*IT7
*IT6
*IT5
*IT4
*IT3
*IT2
*IT1
G131
G132
+MIT4
+MIT3
+MIT2
+MIT1
G133
G134
MIT4
MIT3
MIT2
MIT1
G135
to
to
G255
PMCMT
Y000
#7
f
#6
f
#5
f
#4
f
#3
f
#2
f
#1
f
#0
f
to
Y127
CNCPMC
F000
#7
f
#6
f
#5
f
#4
f
#3
f
#2
f
#1
f
#0
f
to
F255
49
1.6.4
Inputting and
Outputting the
Operation History Data
D Output
B63835EN/03
Recorded data can be output to an input/output unit connected via a

reader/punch interface. An output record can be input from the
input/output unit.
Set the input/output unit to be used in setting parameters No. 0020 and
0100 to 0135.
To output the data, set a code in the ISO bit of a setting parameter (bit 1
of parameter No. 0020).
(1) Select EDIT mode.
(2) Press the
SYSTEM
key, then select the operation history display screen.
(3) Press the soft keys [(OPRT)],

order.
, [PUNCH], and [EXEC] in this
The data output to the FANUC Floppy Cassette or FANUC FA Card is

stored under file name OPERATION HISTORY.
D Input
(1) Select EDIT mode.

(2) Press the
SYSTEM
key, then select the operation history display screen.
(3) Press the soft keys [(OPRT)],

order.
D Output data format
, [READ], and [EXEC] in this
1. MDI/soft key
2.
3.
4.
5.
6.
7.
Signal
Alarm
For extension (date or time)
MDI/soft key of path 2
Signal of path 2
Alarm of path 2
The header and recorded operation data are output, in this order. The
operation history data is divided into four parts by identifier words. Data
other than the identifier words depends on the type.
T(identifier word)
T0
T50
T51
T52
T53
T54
T55
T56
:
:
:
:
:
:
:
:
Header
MDI/soft key
Signal
Alarm
For extension (date or time)
MDI/soft key of path 2
Signal of path 2
Alarm of path 2
50
B63835EN/03
1) Header
0 to 255
C: Data word
2) MDI/soft key
P0:
Usually
P1:
At poweron
H **:
0 to 1
Key code (See the following table.)
3) Signal
0 to 6
New data
P0:
X0000 and above
P2:
G0000 and above
P4:
Y0000 and above
P6:
F0000 and above
N***: DI/DO number

H **: Signal information data (hexadecimal)
51
Old data
B63835EN/03
4) Alarm
0 to 10
P0:
P/S No. 100
P1:
P/S No. 000
P2:
P/S No. 101
P3:
P/S No. 0001 to 254
P4:
Overtravel alarm
P5:
Overheat alarm
P6:
Servo alarm
P7:
System alarm
P8:
APC alarm
P9:
Spindle alarm
P10:
P/S alarm No. 5000 to 5999
P15:
External alarm
N****:
Alarm number (for P/S alarm, system alarm, and external

alarm only)
5) For extension (date or time)
Date
0 to 1
Time
0 to 1
P0:
Usually
P1:
At poweron
E0:
Date
E1:
Time
D*..*: Data Example) June 29, 2002
52
B63835EN/03
Key codes (MDI/soft key)

(00H to 7FH)
0
Space
&
;
(EOB)
<
>
53
B63835EN/03
(80H to FFH)
8
0
Reset
*
F0
MMC
*
F1
CNC
*
F2
F3
*
Shift
CAN
Insert
*
F4
Delete
*
F5
Alter
F6
F7
*
Cur
*
Input
*
Cur
*
Cur
*
Help
F8
PROG
*
F9
Cur
*
CUSTOM
GRAPH
*1*
Page
*
CUSTOM
*
FR
Page
*
Fapt
*
FL
*1:On the smallsized keyboard, ED corresponds to the

a standard keyboard, ED corresponds to the
CUSTOM
SYSTEM
*
MESSAGE
*
OFFSET
SETTING
*
POS
*
key.
: Command key
54
GRAPH
CUSTOM
GRAPH
key. On
key and EE to the
B63835EN/03
1.6.5
Notes
(1) While the operation history screen is displayed, no information can be

recorded to the history.
(2) An input signal having an on/off width of up to 16 msec is not recorded
in the history. Some signals are not recorded in the history.
(3) Once the storage becomes full, old data is deleted, starting from the
oldest record. Up to about 8000 key information items can be
recorded.
(4) The recorded data is retained even after the power is turned off. A
memory all clear operation, however, erases the recorded data.
(5) The operation history function cannot execute sampling when the
OHS bit (bit 7 of parameter No. 3106) is set to 1.
(6) Set the date and time on the setting screen.
(7) The time needed to input and output 6000 operation records at a rate
of 4800 baud is as follows:
Output:About 5 minutes
Input: About 2 minutes and 30 seconds
This file corresponds to a paper tape of about 180 m in length.
55
B63835EN/03
1.7
HELP FUNCTION
1.7.1
General
The help function displays alarm information, operation method and a

table of contents for parameters. This function is used as a handbook.
1.7.2
Display Method
D Display of help screen
Press
HELP
key on any screen other than PMC screen, then a help screen
appears.
(However, it is not available when PMC screen/CUSTOM screen is
displaying)
HELP (INITIAL MENU)
O1234 N12345
*****
HELP *****
1. ALARM DETAIL
2. OPERATION METHOD
3. PARAMETER TABLE
[ALARM]
D Help for alarm
[OPERAT]
[PARAM]
(1) When an alarm is generated, press soft key [ALARM], then a help
message of the alarm is displayed.
HELP (INITIAL MENU)
O1234 N12345
NUMBER
: 010
MSAGE : IMPROPER G CODE
FUNCTION :
ALARM :
A G CODE NOT LISTED IN GCODE TABLE
IS BEING COMMANDED
ALSO GCODE FOR FUNCTION NOT ADDED
IS BEING COMMANDED
[ALARM]
[OPERAT]
[PARAM] [
] [ (OPRT) ]
(2) Pressing soft key [OPERAT],(alarm No.), and soft key [SELECT]
in this order, a help message corresponding to the input alarm number
is displayed.
56
B63835EN/03
D Help for operation
(1) Press [OPERAT], then a menu for operation method is displayed.

HELP (OPERATION METHOD)
1.
2.
3.
4.
5.
6.
7.
8.
9.
O1234 N12345
PROGRAM EDIT
SEARCH
RESET
DATA INPUT WITH MDI
DATA INPUT WITH TAPE
OUTPUT
INPUT WITH FANUC CASSETTE
OUTPUT WITH FANUC CASSETTE
MEMORY CLEAR
[ALARM] [OPRERAT] [PARAM] [
] [(OPRT)]
(2) Press [OPERAT], (an item number) and soft key [SELECT], then an
operation method of the item is displayed.
Pressing PAGE key
PAGE
or
PAGE
displays another pages.
HELP (OPERATION METHOD)

<<1.PROGRAM EDIT>>
DELETE ALL PROGRAMS
MODE :EDIT
SCREEN :PROGRAM
OPR :(09999) (DELETE)
O1234 N12345
1/4
DELETE ONE PROGRAM

MODE : EDIT
SCREEN : PROGRAM
OPR :(0+PROGRAM NUMBER) <DELETE>
57
[SELECT]
Current
page/ Total
page
D Parameter table
B63835EN/03
Press soft key [PARAM], then a parameter table is displayed.

HELP (PARAMETER TABLE)
SETTING
READER/PUNCHER INTERFACE
AXIS CONTROL/SETTING UNIT
COORDINATE SYSTEM
STROKE LIMIT
FEED RATE
ACCEL/DECELERATION CTRL
SERVO RELATED
DI/DO
[ ALARM ] [OPERAT][ PARAM ] [
O1234 N12345
1/4
(NO.0000~ )
(NO.0100~ )
(NO.1000~ )
(NO.1200~ )
(NO.1300~ )
(NO.1400~ )
(NO.1600~ )
(NO.1800~ )
(NO.3000~ )
][SELECT]
Another screen can be selected by the PAGE key
58
Current
page/ Total
page
PAGE
or
PAGE
B63835EN/03
1.8
DISPLAYING
DIAGNOSTIC PAGE
1.8.1
(1) Press
Displaying Diagnostic
Page
(2) Press soft key [DGNOS], then a diagnostic screen is displayed.
SYSTEM
key.
1.8.2
Contents Displayed
D Causes when the
machine does not travel
in spite of giving a
command
000 WAITING FOR FIN SIGNAL
An auxiliary function is being

executed.
001 MOTION
Travel command of cycle

operation is being executed.
002 DWELL
DWELL Dwell is being executed.
003 INPOSITION CHECK
Inposition check is being done.
004 FEEDRATE OVERRIDE 0%
Feedrate override is 0%.
005 INTERLOCK/START LOCK
Interlock or start lock is input.
006 SPINDLE SPEED ARRIVAL CHECK Waiting for spindle speed
arrival signal.
010 PUNCHING
Data is being output through
reader/puncher interface.
011 READING
Data is being input through
reader/puncher interface.
012 WAITING FOR (UN) CLAMP
Waiting for the end of index
table indexing
013 JOG FEEDRATE OVERRIDE 0%
Manual feedrate override is 0%.
NC is in reset state.
014 WAITING FOR RESET, ESP,RRW OFF
015 EXTERNAL PROGRAM NUMBER SEARCH External Program Number
016 BACKGROUND ACTIVE
59
Search External program

number search is being done
Background is being used.
B63835EN/03
D Cause of the cycle start

LED turned off
020 CUT SPEED UP/DOWN
021 RESET BUTTON ON
022 RESET AND REWIND ON
023 EMERGENCY STOP ON
024 RESET ON
025 STOP MOTION OR DWELL
Input of emergency stop signal

Input of external reset signal
Reset button On of MDI
Input of reset & rewind
Servo alarm generation
Switching to other mode, Feed hold
Single block stop
D State of TH alarm
030 CHARACTER NUMBER TH ALARM Position of the character that
caused TH alarm. The position
is counted from the head.
031 TH DATA
Data of the character that caused
TH alarm.
D Details of serial pulse

coder
DGN
200
#7
OVL
#6
LV
#5
OVC
#4
HCA
#7(OVL): Overload alarm

#6(LV): Insufficient voltage alarm
#5(OVC): Over current alarm
#4(HCA): Abnormal current alarm
#3(HVA): Overvoltage alarm
#2(DCA): Discharge alarm
#1(FBA): Disconnection alarm
#0(OFA): Overflow alarm
60
#3
HVA
#2
DCA
#1
FBA
#0
OFA
B63835EN/03
DGN
201
Overload
alarm
Disconnection alarm
#7
ALD
#6
#5
#4
EXP
0
1
1
1
0
1
#5
BLA
#4
PHA
#7
DGN
202
#6
CSA
#3
#2
#1
#0
Motor overheat
Amplifier overheat
Builtin pulse coder (hand)
Disconnection of separated type pulse
coder (hard)
Disconnection of pulse coder (software)
#3
RCA
#2
BZA
#1
CKA
#0
SPH
#6(CSA): Hardware of serial pulse coder is abnormal

#5(BLA): Battery voltage is low (warning)
#4(PHA): Serial pulse coder or feedback cable is erroneous.
Counting of feedback cable is erroneous.
#3(RCA): Serial pulse coder is faulty.
#2(BZA): Battery voltage became 0.
Replace the battery and set the reference position.
#1(CKA): Serial pulse coder is faulty.
Internal block stopped.
#0(SPH): Serial pulse coder or feedback cable is faulty.
DGN
203
#7
DTE
#6
CRC
#5
STB
#4
PRM
#3
#2
#1
#0
#7(DTE): Communication failure of serial pulse coder.

There is no response for communication.
#6(CRC): Communication failure of serial pulse coder.
Transferred data is erroneous.
#5(STB): Communication failure of serial pulse coder.
Transferred data is erroneous.
#4(PRM): The alarm is detected by the servo, the values specified in the parameter is
not correct.
#7
DGN
204
#6
OFS
#5
MCC
#4
LDA
#3
PMS
#2
#1
#0
#6(OFS): Abnormal current value result of A/D conversion of digital

#5(MCC): Contacts of MCC of servo amplifier is melted.
#4(LDA): Serial pulse coder LED is abnormal
#3(PMS): Feedback is not correct due to faulty serial pulse coder C or feedback
cable.
61
B63835EN/03
D Details of separate serial

pulse coder alarms
DGN
205
#7
OHA
#6
LDA
#5
BLA
#4
PHA
#3
CMA
#2
BZA
#1
PMA
#0
SPH
#7(OHA): Overheat occurred in the separate pulse coder.

#6(LDA): An LED error occurred in the separate pulse coder.
#5(BLA): A low battery voltage occurred in the separate pulse coder.
#4(PHA): A phase data error occurred in the separate linear scale.
#3(CMA): A count error occurred in the separate pulse coder.
#2(BZA): The battery voltage for the separate pulse coder is zero.
#1(PMA): A pulse error occurred in the separate pulse coder.
#0(SPH): A soft phase data error occurred in the separate pulse coder.
DGN
206
#7
DTE
#6
CRC
#5
STB
#4
#3
#2
#1
#0
#7(DTE): A data error occurred in the separate pulse coder.

#6(CRC): A CRC error occurred in the separate pulse coder.
#5(STB): A stop bit error occurred in the separate pulse coder.
D Details of invalid servo
parameter alarms (on the
CNC side)
This data indicates the cause of servo alarm No. 417, detected by the NC.
If the alarm is detected by the servo, the PRM bit (bit 4 of DGN No. 0203)
is set to 1.
#7
DGN
280
#6
AXS
#5
#4
DIR
#3
PLS
#2
PLC
#1
#0
MOT
#0(MOT): The motor type specified in parameter No. 2020 falls outside the
predetermined range.
#2(PLC): The number of velocity feedback pulses per motor revolution, specified in
parameter No. 2023, is zero or less. The value is invalid.
#3(PLS): The number of position feedback pulses per motor revolution, specified in
#4(DIR): The wrong direction of rotation for the motor is specified in parameter No.
2022 (the value is other than 111 or 111).
#6(AXS): In parameter No. 1023 (servo axis number), a value that falls outside the
range of 1 to the number of controlled axes is specified. (For example, 4 is
specified instead of 3.) Alternatively, the values specified in the
parameter are not consecutive.
D Position error amount
DGN
300
Position error of an axis in detection unit

Position error=
Feed rate [mm/min]

60 servo loop gain [1/sec]
1
Detection unit
D Machine position
DGN
301
Distance from reference position of an axis in detection unit
62
B63835EN/03
D Reference position shift

function
DGN
302
Distance from the end of the deceleration dog to the first grid point
[Data type] Twoword axis

[Units of data] 0.001 mm (metric output), 0.0001 inch (inch output)
D Position deviation with
fine acceleration/
deceleration enabled
DGN
303
Position deviation with fine acceleration/deceleration enabled

[Unit of data] Detection unit
D Reference counter
DGN
304
Reference counter for individual axes

D Displacement detection
DGN
305
Position feedback data between Z phases of individual axes

If displacement detection is enabled, the feedback data between the Z
phases of different axes is represented in the detection unit.
63
B63835EN/03
D Machine coordinates of
angular axis/orthogonal
axis
DGN
306
Machine coordinates of a slant axis in the Cartesian coordinate system
DGN
307
Machine coordinates of an orthogonal axis in the Cartesian coordinate system
[Data type] Twoword

[Unit of data]
Increment system
ISA
ISB
ISC
Unit
Metric input
0.01
0.01
0.01
mm
Inch input
0.001
0.001
0.001
inch
Rotation axis
0.01
0.01
0.01
deg

These parameters are updated only when bit 0 (AAC) of parameter No.
8200 is set to 1, and any of the parameters below is set to 1:
D Bit 0 (AOT) of parameter No. 8201
D Bit 1 (AO2) of parameter No. 8201
D Bit 2 (AO3) of parameter No. 8201
D Bit 3 (QSA) of parameter No. 5009 (T series only)
D The interference check option is selected.
D Motor temperature
information
DGN
308
Servo motor temperature
[Data type] Byte axis

[Unit of data] _C
The i servo motor coil temperature is indicated.
When the temperature reaches 140_C, an alarm about motor overheat is
issued.
DGN
309
Pulse coder temperature

[Unit of data] _C
The temperature of the pulse coder printed circuit board is indicated.
When the temperature reaches 100_C (85_C for the atmosphere
temperature in the pulse coder), an alarm about motor overheat is issued.
64
B63835EN/03
NOTE
1 The temperature data must fall within the following ranges.
50_C to 160_C
"5_C
160_C to 180_C "10_C
2 The temperature at which an overheat alarm is issued has
a maximum error of 5_C.
3 Information on axes other than the i servo axis is not
indicated. (Indicated by 0_C.)
D Cause of the APZ bit (bit

4 of parameter 1815)
brought to 0
DGN
#7
310
#6
DTH
#5
ALP
#4
NOF
#3
BZ2
#2
BZ1
#1
PR2
#0
PR1
#0(PR1): The setting of the following parameters has been changed: Parameters
1821, 1850, 1860, 1861.
#1(PR2): The setting of the ATS bit (bit 1 of parameter 8302) has been changed.
#2(BZ1): The detected APC battery voltage is 0 V (Inductosyn).
#3(BZ2): The detected APC battery voltage is 0 V (separate position detector).
#4(NOF): The Inductosyn output no offset data.
#5(ALP): Before the pulse coder detects a full single rotation, reference position
establishment by parameters was attempted.
#6(DTH): A controlled axis detach signal/parameter was input.
#7
DGN
311
#6
DUA
#5
XBZ
#4
GSG
#3
AL4
#2
AL3
#1
AL2
#0
AL1
#0(AL1): An APC alarm was issued.

#2(AL3): The detected APC battery voltage is 0 V (serial pulse coder).
#3(AL4): An abnormal rotation speed (RCAL) was detected.
#4(GSG): The G202 signal was brought from 0 to 1.
#1(AL2): A disconnection was detected.
#6(DUA): While the dual position feedback function was being used, the difference
in error between the semiclosed loop side and the closed loop side
became too large.
#5(XBZ): The detected APC battery voltage is 0 V (serial separate position
detector).
65
B63835EN/03
D FSSB status
DGN
320
#7
CFE
#6
#5
#4
ERP
#3
OPN
#2
RDY
#1
OPP
#0
CLS
Indicates the internal status of the FSSBC.

#0(CLS): Closed.
#1(OPP): Running OPEN protocol.
#2(RDY): Open and ready.
#3(OPN): Open.
#4(ERP): Running ERROR protocol.
#7(CFE): Encountered configuration error.
(The actual slave type does not match the one specified in the conversion
table.)
DGN
321
#7
XE3
#6
XE2
#5
XE1
#4
XE0
#3
ER3
#2
ER2
#1
ER1
#0
ER0
Indicates the cause of an FSSBC error.

#0(ER0): INFORMED ERROR
#1(ER1): (RESERVE)
#2(ER2): Master port disconnection
#3(ER3): External EMG input
Indicates the cause of an FSSBC error resulting from a request from a slave.
#4(XE0): (RESERVE)
#5(XE1): Slave port disconnection
#6(XE2): Master port disconnection
#7(XE3): External EMG input
DGN
330
DGN
332
to
DGN
#7
#6
#5
#4
#3
EXT
#2
DUA
#1
ST1
#0
ST0
#7
#6
#5
#4
#3
EXT
#2
DUA
#1
ST1
#0
ST0
#7
#6
#5
#4
#3
EXT
#2
DUA
#1
ST1
#0
ST0
348
#0, #1(ST0, ST1): Indicates the type code for an actually connected slave.
ST1
ST0
Type
Servo amplifier
(B: RESERVE)
(Currently nonexistent)
Standalone type detector interface unit
(RESERVE)
66
Address
B63835EN/03
#2(DUA): 0 : The slave of interest is not on the first axis of the twoaxis amplifier.
1 : The slave of interest is on the first axis of the twoaxis amplifier.
#3(EXT): 0 : The slave of interest does not exist.
1 : The slave of interest exists.
DGN
331
DGN
333
to
DGN
349
#7
#6
#5
DMA
#4
TP1
#3
TP0
#2
HA2
#1
HA1
#0
HA0
#7
#6
#5
DMA
#4
TP1
#3
TP0
#2
HA2
#1
HA1
#0
HA0
#7
#6
#5
DMA
#4
TP1
#3
TP0
#2
HA2
#1
HA1
#0
HA0
#0, #1, #2(HA0, HA1, HA2): Indicates the host LSI address specified as a DMA destination.
#3, #4 (TP0, TP1): Indicates the type code of a specified slave.
(See the above descriptions about ST0 and ST1.)
#5(DMA): Indicates a value determining whether to allow DMA to occur.
NOTE
A combination of parameter Nos. 330 and 331 corresponds
to one FSSB slave unit. Up to ten slave units are available.
Slave units and the associated diagnosis numbers

Slave unit 00
Slave unit 01
Slave unit 02
Slave unit 03
Slave unit 04
Slave unit 05
Slave unit 06
Slave unit 07
Slave unit 08
Slave unit 09
67
Diagnosis No. 330, No. 331

B63835EN/03
D Details of invalid servo

parameter setting alarms
(on the servo side)
DGN
352
Detail number for invalid servo parameter setting alarm
Indicates information that can be used to identify the location (parameter)

and cause of an invalid servo parameter setting alarm (servo alarm No.
417).
This diagnosis information is valid when the following conditions are
satisfied.
D Servo alarm No. 417 has occurred.
D Bit 4 of diagnosis No. 203 (PRM) = 1
See the following table for the displayed detail numbers and the
corresponding causes. For further detail information that could be used
to take measures, refer to FANUC AC Servo Motor i series Parameter
Manual (B65270EN).
D Detailed descriptions
about invalid servo
parameter setting alarms
Detail
number
Parameter
number
0233
Cause
Measure
2023
A value specified as the number of velocity pulses is greater than 13100 when initialization bit 0 = 1.
Decrease the value specified as the number of velocity pulses to within 13100.
0243
2024
A value specified as the number of position pulses is greater than 13100 when
initialization bit 0 = 1.
Decrease the value specified as the number of position pulses to within 13100.
0434
0435
2043
The internal value of the velocity loop integration gain has overflowed.
Decrease the value specified in the velocity loop integration gain parameter.
0444
0445
2044
The internal value of the velocity loop proportional gain has overflowed.
Use a function for changing the internal format of the velocity loop proportional gain.
0474
0475
2047
The internal value of the observer parameter (POA1) has overflowed.
Change the setting to: (1) (desired

setting)/10
0534
0535
2053
The internal value of the dead zone compensation parameter has overflowed.
Decrease the setting until the invalid parameter setting alarm will not occur any
longer.
0544
0545
2054
The internal value of the dead zone compensation parameter has overflowed.
Decrease the setting until the invalid parameter setting alarm will not occur any longer.
0686
0687
0688
2068
The internal value of the feedforward coefficient has overflowed.
Use the position gain magnification function.
0694
0695
0696
0699
2069
The interval value of the velocity feedforward coefficient has overflowed.
Decrease the velocity feedforward coefficient.
68
B63835EN/03
Detail
number
Parameter
number
0754
0755
2075
The setting of the parameter listed at the

left has overflowed.
This parameter is presently not in use.

Specify 0 in it.
0764
0765
2076
The setting of the parameter listed at the

left has overflowed.
This parameter is presently not in use.

Specify 0 in it.
0783
2078
The conversion coefficient parameter

listed at the left has not been set up for a
fullclosed loop linear motor (for the Series 9080 only).
Set a value in this parameter.
0793
2079
The conversion coefficient parameter

listed at the left has not been set up for a
fullclosed loop linear motor (for the Series 9080 only).
Set a value in this parameter.
0843
2084
No positive value has been set for the

flexible feed gear numerator.
Alternatively, the following condition exists: Feed gear numerator > denominator
Specify a positive value as the flexible

feed gear numerator.
Alternatively, satisfy the following condition: Feed gear numerator x denominator (except for phase A/Bspecific
standalone type detector).
0853
2085
No positive value has been set as the

flexible feed gear denominator.
Specify a positive value as the flexible

feed gear denominator.
0884
0885
0886
2088
The internal value of the machine velocity

feedback coefficient has overflowed.
Decrease the machine velocity feedback

coefficient.
Alternatively, use the damping control
function, which has an equivalent effect.
0883
2088
A value of 100 or greater was specified in

the machine velocity feedback coefficient
for an axis with a serial standalone type
detector.
The maximum allowable value for the machine velocity feedback coefficient for axes
with a serial standalone type detector is
100. Decrease the setting to within 100.
0926
0927
0928
2092
The interval value of the advance feedforward coefficient has overflowed.
0996
2099
The internal value for suppressing N

pulses has overflowed.
Decrease the setting of the parameter

listed at the left.
1123
2112
No value has been entered for the AMR

conversion coefficient parameter when a
linear motor is in use.
Specify the AMR conversion coefficient.
1183
2118
No value has been specified in the semi/

fullclosed loop error threshold parameter
for a fullclosed loop linear motor (for the
Series 9080 only).
Specify a semi/fullclosed loop error

threshold value for the parameter listed at
the left.
1284
1285
2128
If the value specified as the number of velocity pulses is small, the internal value of
the current control parameter overflows.
Decrease the value for the parameter

listed at the left to within a range where no
alarm will occur any longer.
1294
1295
2129
If the value specified as the number of velocity pulses is large, the internal value of
the current control parameter overflows.
Reset a to a smaller value when the

setting of the parameter listed at the left is
broken up into: a 256 + b
Cause
Measure
69
B63835EN/03
Detail
number
Parameter
number
1393
2139
The setting of the linear motor AMR offset

has exceeded 45.
Decrease the setting of the parameter

listed at the left to within 45.
1446
1447
1448
2144
The cutting feedforward coefficient for the

cutting/rapid traversespecific FAD function has overflowed.
1454
1455
1456
1459
2145
The cutting velocity feedforward coefficient for the cutting/rapid traversespecific FAD function has overflowed.
Decrease the velocity feedforward coefficient.
8213
1821
No positive value has been set in the reference counter capacity parameter.
Specify a positive value in the parameter

listed at the left.
8254
8255
8256
1825
The internal value of the position gain has

overflowed.
10016
10019
2200 bit 0
The internal value of a parameter used to

detect runaway has overflowed.
Do not use the runaway detection function (specify bit 0 = 1).
10043
1815#1
2010#2
A fullclosed loop has been set up for a

linear motor (except for the Series 9080).
A fullclosed loop cannot be specified for

linear motors.
10053
2018#0
The scale reverse connection bit has

been set up for a linear motor.
The scale reverse connection bit cannot

be used for linear motors.
10062
2209#4
The amplifier in use does not support the

HC alarm avoidance function.
If you want to use this amplifier, reset the

function bit listed at the left to 0.
If you want to use the HC alarm avoidance
function, use an amplifier that supports it.
Cause
Measure
D Error detection
DGN
360
Cumulative command pulse count (NC)

Indicates the cumulative count of movement commands distributed from
the CNC since the power was switched on.
DGN
361
Cumulative compensation pulse count (NC)
[Data type] Word axis

Indicates the cumulative count of compensation pulses (backlash
compensation, pitch error compensation, etc.) distributed from the CNC
since the power was switched on.
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DGN
362
Cumulative command pulse count (SV)

Indicates the cumulative count of movement command and compensation
pulses received at the servo section since the power was switched on.
DGN
363
Cumulative feedback pulse count (SV)

Indicates the cumulative count of position feedback pulses received from
the pulse coder by the servo section.
D Diagnostic data related
to the Inductosyn
absolute position
detector
DGN
380
Difference between the absolute position of the motor and offset data

[Units of data] Detection units
M (absolute position of the motor) S (offset data)
(pitch interval)
The remainder resulting from the division is displayed.
DGN
381
Offset data from the Inductosyn

[Units of data] Detection units
Off set data is displayed when CNC calculates the machine position.
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D Serial spindle
#7
DGN
#6
#5
400
#4
SAI
#3
SS2
#2
SSR
#1
POS
#0
SIC
#4(SAI) 0 : Spindle analog control is not used.

1 : Spindle analog control is used.
#3(SS2) 0 : Spindle serial doesnt control 2nd spindle.
1 : Spindle serial control 2nd spindle.
#2(SSR) 0 : Spindle serial control is not performed.
1 : Spindle serial control is performed.
#1 (POS) A module required for spindle analog control is
0 : not mounted
1 : mounted
#0 (SIC) A module required for spindle serial control is
0 : not mounted
1 : mounted
DGN
401
Serial spindle alarm state of First spindle
DGN
402
Serial spindle alarm state of Second spindle
DGN
403
First spindle motor temperature
DGN
404
Second spindle motor temperature
[Data type] Byte

[Unit of data] _C
The i spindle motor coil temperature is indicated.
This temperature is used as a guideline for occurrence of the spindle
overheat alarm.
(However, the temperature at which overhear occurs varies with the
motor.)
NOTE
D 50_C to 160_C
"5_C
D 160_C to 180_C "10_C
2 The indicated temperature and the temperature at which
overhear occurs have the following errors.
D 160_C or less
Up to 5_C
D 160_C to 180_C Up to 10_C
3 For spindles older than the i spindle, this function is invalid.
4 When the system configuration of the spindle (even another
spindle) includes an additional spindle older than the i
spindle, this function is invalid.
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DGN
408
#7
SSA
#6
#5
SCA
#4
CME
#3
CER
#2
SNE
#1
FRE
#0
CRE
#0 (CRE): A CRC error occurred. (Warning)

#1 (FRE): A framing error occurred. (Warning)
#2 (SNE): The transmission/reception target is invalid.
#3 (CER): An error occurred during reception.
#4 (CME): No response was returned during automatic scanning.
#5 (SCA): A communication alarm occurred on the spindle amplifier side.
#7 (SSA): A system alarm occurred on the spindle amplifier side.
(These problems cause spindle alarm 749. Such problems are mainly
caused by noise, disconnection, or instantaneous poweroff).
#7
DGN
#6
#5
409
#4
#3
SPE
#2
S2E
#1
S1E
#0
SHE
Refer to this diagnosis when alarm 750 has generated.

#3 (SPE) In spindle serial control serial spindle parameters
0 : Satisfy start condition of spindle unit
1 : Do not satisfy start condition of spindle unit
#2 (S2E) 0 : 2nd spindle started normally in spindle serial control.
1 : 2nd spindle did not start normally in spindle serial control.
#1 (S1E) 0 : 1st spindle started normally in spindle serial control.
1 : 1st spindle did not start normally in spindle serial control.
#0 (SHE) 0 : Serial communication module is correct on CNC side.
1 : An error occurred in serial communication module on CNC side
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DGN
410
Load meter of 1st spindle [%]
DGN
411
Speed meter of 1st spindle [min1]
DGN
412
Load meter of 2nd spindle [%]
DGN
413
Speed meter of 2nd spindle [min1]
DGN
414
Position error in 1st spindle synchronous control mode
DGN
415
Position error in 2nd spindle synchronous control mode
DGN
416
Absolute value of synchronization error between 1st and 2nd spindles
DGN
417
Feedback information of 1st spindle position coder
DGN
418
Position error of 1st spindle position loop mode
DGN
419
Feedback information of 2nd spindle position coder
DGN
420
Feedback information of 2nd spindle position coder
DGN
425
Firstspindle synchronization error
DGN
426
Secondspindle synchronization error
No. 425 to 428: Indicates the absolute value of a synchronization error in synchronization
mode where each spindle is treated as a slave axis.
NOTE
D 50_C to 160_C
"5_C
D 160_C to 180_C "10_C
2 The indicated temperature and the temperature at which
overhear occurs have the following errors.
D 160_C or less
Up to 5_C
D 160_C to 180_C Up to 10_C
DGN
445
Firstspindle position data
DGN
446
Secondspindle position data
[Data type] Word

[Unit of data] Pulse
This parameter is valid when bit 1 of parameter No. 3117 = 1.
To display the position data of a spindle, execute spindle orientation.
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to rigid tapping
DGN
450
Spindle position error during rigid tapping
[Data type] Word

[Unit of data] Detection units
DGN
451
Spindle distribution during rigid tapping
[Data type] Word

DGN
454
Accumulated spindle distribution during rigid tapping
[Data type] Twoword

DGN
455
Instantaneous difference for the move command, calculated in terms of the spindle,
during rigid tapping (signed, accumulated value)
[Data type] Twoword

DGN
456
Instantaneous difference for the travel error, calculated in terms of the spindle,
during rigid tapping (signed)
[Data type] Word

DGN
457
Width of synchronization error during rigid tapping (maximum value)
[Data type] Word

D Open CNC
#7
DGN
#6
#5
#4
#3
#2
#1
#0
510
This data indicates the internal Open CNC information (not available to
general users).
#7
DGN
#6
#5
#4
#3
#2
#1
#0
511
This data indicates the internal Open CNC information (not available to
general users).
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#7
DGN
#6
#5
#4
512
#3
THH
#2
THL
#1
#0
PRA
This data indicates the cause of a system alarm that has occurred in Open
CNC.
#0(PRA) 1 : A RAM parity error occurred in shared RAM.
#3, #2(THL, THH):
#4
THH
Status
A battery alarm has occurred in the PANEL i or CNC display unit with PC functions.
A hightemperature condition has occurred in the PANEL i

or CNC display unit with PC functions.
A lowtemperature condition has occurred in the PANEL i

Normal (connected to the PC)
0 : Normal
1 : An NMI has occurred in HSSB.
#7
DGN
THL
#6
#5
#4
#3
#2
#1
#0
513
Indicates the internal information about the HSSB (open CNC). (Hidden
function)
#7
DGN
#6
#5
#4
#3
#2
#1
#0
515
Indicates the internal information about the HSSB (channel 2). (Hidden
function)
#7
DGN
#6
#5
#4
#3
#2
#1
#0
516
function)
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#7
DGN
#6
#5
#4
517
#3
THH
#2
THL
#1
#0
PRA
Indicates the internal information about the HSSB (channel 2) as follows.

#0(PRA): 0 : Normal
1 : A RAM parity error has occurred in shared RAM.
#3, #2(THL, THH):
THL
THH
Status
A battery alarm has occurred in the PANEL i or CNC display unit with PC functions.
A hightemperature condition has occurred in the PANEL i

A lowtemperature condition has occurred in the PANEL i

Normal (connected to the PC)
#4: 0 : Normal
1 : An NMI has occurred in the HSSB.
#7
DGN
#6
#5
#4
#3
#2
#1
#0
518
function)
to a smalldiameter peck
drilling cycle (M series
only)
DGN
520
Total number of retractions during cutting after G83 is specified
Executing the G83 command clears the value to zero.

DGN
521
Total number of retractions made by receiving the overload signal during cutting
after G83 is specified
Executing the G83 command clears the value to zero.

DGN
522
Position on the drill axis from which retraction is started
The units are the same as the minimum input increment.

DGN
523
Difference between the position on the drill axis from which the previous retraction
was started and the position from which the current retraction is started
The units are the same as the minimum input increment.

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to simple synchronous
control
DGN
540
Difference in the position error between the master and slave axes in simple synchronas control
DGN
541
Difference in the position error between the master and slave axes in simple synchronas control
DGN 540 indicates the difference in the position error between the master
and slave axes when a single axis pair is subjected to simple synchronous
control. DGN 541 is used when two or more pairs are subjected to simple
synchronous control. The position error is indicated for the master axis.
DGN 540 and 541 indicate values in detection units. They are displayed
only with the M series.
D Status after execution of
manual tool
compensation (for the T
series only)
DGN
560
Status after execution of manual tool compensation
0:
1:
2:
3:
4:
5:
6:
7:
Manual tool compensation ended normally.

The data of the T code command is out of the allowable range.
The offset value is out of the allowable range.
The offset number is out of the allowable range.
The CNC is running automatically or moving the axes.
The CNC is in tool tip radius compensation mode.
The CNC is not in JOG or HNDL (INCR) mode.
The setting of a CNC parameter is invalid.
D FSSB2 status
DGN
620
#7
CFE
#6
#5
ERR
#4
ERP
#3
OPN
#2
RDY
#1
OPP
#0
CLS
Indicates the internal status of the FSSBC2.

#0(CLS): Closed.
#1(OPP): Running OPEN protocol.
#2(RDY): Open and ready.
#3(OPN): Open.
#4(ERP): Running ERROR protocol.
#7(CFE): Encountered configuration error.
(The actual slave type does not match the one specified in the conversion
table.)
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DGN
621
#7
XE3
#6
XE2
#5
XE1
#4
XE0
#3
ER3
#2
ER2
#1
ER1
#0
ER0
Indicates the cause of an FSSBC2 error.

#0(ER0): INFORMED ERROR
#1(ER1): (RESERVE)
#2(ER2): Master port disconnection
#3(ER3): External EMG input
Indicates the cause of an FSSBC2 error resulting from a request from a slave.
#4(XE0): (RESERVE)
#5(XE1): Slave port disconnection
#6(XE2): Master port disconnection
#7(XE3): External EMG input
DGN
630
DGN
632
#7
#6
#5
#4
#3
EXT
#2
DUA
#1
ST1
#0
ST0
#7
#6
#5
#4
#3
EXT
#2
DUA
#1
ST1
#0
ST0
#7
#6
#5
#4
#3
EXT
#2
DUA
#1
ST1
#0
ST0
to
DGN
648
#0, #1(ST0, ST1): Indicates the type code for an actually connected slave.
ST1
ST0
Type
Address
Servo amplifier
(B: RESERVE)
Standalone type detector interface unit
(RESERVE)
#2(DUA): 0 : The slave of interest is not on the first axis of the twoaxis amplifier.
1 : The slave of interest is on the first axis of the twoaxis amplifier.
#3(EXT): 0 : The slave of interest does not exist.
1 : The slave of interest exists.
79
DGN
631
DGN
633
to
DGN
B63835EN/03
#7
#6
#5
DMA
#4
TP1
#3
TP0
#2
HA2
#1
HA1
#0
HA0
#7
#6
#5
DMA
#4
TP1
#3
TP0
#2
HA2
#1
HA1
#0
HA0
#7
#6
#5
DMA
#4
TP1
#3
TP0
#2
HA2
#1
HA1
#0
HA0
649
#0, #1, #2(HA0, HA1, HA2): Indicates the host LSI address specified as a DMA destination.
#3, #4 (TP0, TP1): Indicates the type code of a specified slave.
(See the above descriptions about ST0 and ST1.)
#5(DMA): Indicates a value determining whether to allow DMA to occur.
NOTE
A combination of parameter Nos. 630 and 631 corresponds
to one FSSB2 slave unit. Up to ten slave units are available.
Slave units and the associated diagnosis numbers
Slave unit 00
Slave unit 01
Slave unit 02
Slave unit 03
Slave unit 04
Slave unit 05
Slave unit 06
Slave unit 07
Slave unit 08
Slave unit 09

D State of highspeed HRV

current control
#7
DGN
#6
#5
700
#4
#3
#2
#1
HOK
#0
HON
[Data type] Bit axis

The state of highspeed HRV current control is displayed.
HON: The motor is controlled in the highspeed HRV current control mode.
HOK: This bit is set to 1 when highspeed HRV current control is enabled.
Highspeed HRV current control is enabled when the following
conditions are satisfied:
Bit 0 (HR3) of parameter No. 2013 is set to 1.
Servo software, servo modules, and servo amplifiers suitable for
highspeed HRV current control are used.
When a separate detector interface unit is used, the separate detector
interface unit is suitable for highspeed HRV current control.
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D Error and warning

statuses of the i spindle
DGN
710
Error status of first spindle
DGN
711
Error status of second spindle
[Data type] Word
DGN
712
Warning status of first spindle
DGN
713
Warning status of second spindle
[Data type] Word

If an error (the yellow LED flashes and the error number appears) or
warning occurred in the i spindle amplifier module (SPM), the number
is displayed on the diagnostic screen.
When there is no error or warning, 0 is indicated.
NOTE
Refer to the FANUC SERVO MOTOR i series Maintenance Manual
(B65285EN) for errors on the i spindle.
See Subsection 10.1.4, Warning Interface for the i Spindle in this
manual for warnings.
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1.9
CNC STATE DISPLAY
ACTUAL POSITION (ABSOLUTE)
X
Y
Z
O1000 N00010
217.940
363.233
0.000
RUN TIME
0H15M
ACT.F
3000MM/M
PART COUNT
CYCLE TIME
S
MEM
***
STRT
[ ABS ]
MTN
[ REL ]
[ ALL ]
0H
0
5
0M38S
T0000
09:06:35
[ HNDL ]
[ OPRT ]
Indicates the current status of the CNC.

Display example and explanation
MEM
(1)
STRT
(2)
MTN
(3)
(4)
***
09:06:35
(7)
(8)
(5)
(1) Mode selection status

MEM: Automatic operation (memory operation)
MDI: Manual data input/MDI operation
EDIT: Program editing
RMT: Remote operation
JOG: Jog feed
REF: Reference position return
INC: Incremental feed mode = step feed (if no manual pulse
generator is available)
HND: Manual handle feed mode
TJOG: Teaching in jog feed mode
THND:Teaching in handle feed mode
(2) Automatic operation status
STRT: Automatic operation has started (and program execution is
under way).
HOLD:Automatic operation has been suspended (execution of a
block has been discontinued, and automatic operation has
stopped).
STOP: Automatic operation has stopped (a block has been finished,
and automatic operation has stopped).
MSTR:The tool is returning or being repositioned when the tool
retract and return function is executed.
****: Other status (when the power is switched on, or automatic
operation has ended)
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(3) Automatic operation status

MTN: Programspecified axis movement is under way.
DWL: Programspecified dwell command (G04) is being executed.
***: Other status
(4) Auxiliary function status
FIN: The completion signal FIN for an auxiliary function is being
awaited.
***: Other status
(5) Emergency stop and reset status (displayed at the location of items
mentioned in (3) and (4))
EMG : Emergency stop status
RESET: CNC reset status (The state in which the reset signal or
the MDI RESET key remains active.)
(6) Alarm status
ALM : An alarm condition has been detected.
BAT : The lithium battery (CNC backup battery) voltage is low
(the battery is to be replaced).
Blank: Other status
(7) Clock display: Hour:minute:second
(8) Program editing/running status
Input:
Data is being input.
Output:
Data is being output.
SRCH:
A data search is under way.
EDIT:
Editing such as insertion or modification is under way.
LSK:
Label skip enabled at data input (until valid information
is read).
AIAPC:
AI advanced preview control mode
Blank:
Editing is not under way.
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1.10
Tuning becomes easier by graphically displaying servo error amount and

torque command, etc. (Graphic option is required).
WAVEFORM
DIAGNOSTIC
FUNCTION
The following two types of waveform diagnosis functions are supported:

(1) Oneshot type
The oneshot type waveform diagnosis function can graphically
display, as a waveform, any variation in those data items listed below.
The start of data sampling can be triggered by the rising or falling edge
of a machine signal. This function facilitates the adjustment of the
servo and spindle motors.
a. Error, pulse distribution amount, torque, speed, current, and
thermal simulation data for the servo motor of each axis
b. Composite speed for the first, second, and third axes
c. Spindle motor speed and load meter value
d. On/off state of a machine signal specified with a signal address
(2) Storage type
The storage type waveform diagnosis function enables the storing
of any variation in the data items listed below and, if a servo alarm
occurs, the graphical display (as a waveform) of the stored data. The
end of data sampling can be triggered by the rising or falling edge
of a machine signal. This function facilitates the estimation of
erroneous locations. Stored data can be output via the reader/punch
interface.
a. Error, pulse distribution amount, torque, speed, current, and
thermal simulation data for the servo motor for each axis
NOTE
1 To output stored waveform data, the optional reader/punch
interface must have been installed.
2 The waveform diagnosis function is enabled when bit 0
(SGD) of parameter No. 3112 is set to 1. Note, however, that
a graphics card is necessary to display waveforms.
1.10.1
Setting Parameters
DGN
#7
#6
#5
#4
#3
#2
#1
3112
#0
SGD
#0(SGD) 0 : Do not display servo waveform (usual graphic display).

1 : Displays servo waveform (usual graphic display function cannot be
used).
DGN
3120
Time between servo alarm and sampling stop (storage type)
[Data type] Word

[Unit of data] ms
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B63835EN/03
DGN
3121
Selection of data of waveform diagnosis storage type
[Data type] Byte

The sixthtype sampling data of storage type of the waveform diagnosis
function is:
0 : Thermal simulation data
1 : Spindle load meter data of the first spindle
1.10.2
Waveform Diagnostic
Parameter Screen
1.Press the
SYSTEM
key to display a system screen such as aparameter.
2. Press the continuous menu key

several times, and the soft key
[W.DGNS] is displayed.
3. Press [W.DGNS], then the parameter screen for the waveform
diagnosis is displayed.
Set the necessary data items. Position the cursor to the item to be set,
enter the corresponding data, then press
INPUT
. Data items for which
***** is displayed cannot be set. To assist in data setting, the frame on

the right side of the screen displays help information for that data to which
the cursor is positioned. Help information which cannot fit into a single
frame is split into several pages, which the user can scroll through using
the page keys
PAGE
and
PAGE
WAVE DIAGNOSE (PARAMETER)
O1234 N12345
GRP CONDITION 100
GRP CONDITION
SAMPLING TIME *****MS
(ONES TYPE)
0:START
1:START&TRG
2:START&TRG
(MEMORY TYPE)
100: DATA OF
MEMORY
1/3
TRIGGER *******
(CH1)
(CH2)
DATA NO.
11
22
UNIT
1000
10
SIGNAL
******* *******
>
S
EDIT **** *** ***
08:20:52
[W.PRM] [W.GRPH] [ W.MEM ] [
D Waveform diagnosis
parameters (oneshot
type)
0
]
T0000
]
(1) Display start condition

0 : Starts data sampling upon the [START] key being pressed,
samples data for the specified period, then draws a waveform.
1 : Starts data sampling upon the detection of the first rising edge of
the trigger signal after the [START] key is pressed, samples data
for the specified period, then draws a waveform.
2 : Starts data sampling upon the detection of the first falling edge of
the trigger signal after the [START] key is pressed, samples data
for the specified period, then draws a waveform.
85
B63835EN/03
(2) Sampling period: Set the period during which data will be sampled.
Valid data range: 10 to 32760
Units: ms
(3) Trigger: Set the PMC address and bit for the signal used to trigger the
start of data sampling, when 1 or 2 is set for the start condition.
Example) G0007.2: ST signal
(4) Data number: The table below lists the numbers of the data items for
which a waveform can be displayed (n = 1 to 8).
Data No.
Description
Units
00
Does not display a waveform.
0n
Servo error (8 ms) for the nth axis (positional deviation)
Pulses
(detection units)
1n
Pulse distribution for the nth axis

(move command)
Pulses
(input increments)
2n
Torque for the nth axis (actual current)
% (relative to maximum current)
3n
Pulses
(detection units)
5n
Actual speed for the nth axis
min1
6n
Command current for the nth axis
7n
Thermal simulation data for the nth axis
% (OVC alarm ratio)
90
Composite speed for the first, second, and third axes Pulses
(input increments)
99
On/off state of a machine signal specified with a signal address
None
10n
Actual spindle speed for the nth axis
% (relative to maximum rotation

speed)
11n
Load meter for the nth spindle
% (relative to maximum output)
161
Difference in position error calculated on the spindle

basis
Pulses (detection
unit)
(5) Data units: Weight of data when 1 is specified. The data units are
automatically specified for each data item and need not be set unless
the units must be changed for some reason.
[Unit] 0.001
(6) Signal address: PMC address and bit number. Set in the same way as
that for trigger, when the data number is 99.
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D Waveform diagnosis
parameters (storage
type)
(1) Display start condition

100 : Draws a waveform for the stored data.
(2) Sampling period: Invalid
(3) Trigger: Invalid
(4) Data number: The table below lists the numbers of the data items for
which a waveform can be displayed (n = 1 to 8). Numbers for which
no data is stored cannot be specified.
Data No.
Description
Units
00
Does not display a waveform.
0n
Pulses
(detection units)
1n
Pulse distribution for the nth axis (move command)
Pulses
(input increments)
2n
Torque for the nth axis (actual current)
5n
min1
6n
7n

(when the parameter No.3121 is set to 0.)
% (OVC alarm ratio)
111

(5) Data units: Weight of data when 1 is specified. The data units are
automatically specified for each data item and need not be set unless
the units must be changed for some reason.
[Unit] 0.001
(6) Signal address: Invalid
87
1.10.3
Graphic of Wave
Diagnosis Data
B63835EN/03
1. Press soft key [W.GRPH], then graph of waveform diagnosis is

displayed.
WAVE DIAGNOSE (GRAPHIC)
CH1
CH2
1.0
1.0
0.5
0.5
0.
5
0.
5
1.
1.
0
0
[START] [TIME] [TIME] [HDOBL] [HHALF]
2. Press soft key [(OPRT)], then the following soft keys are displayed.
The following three sets of soft keys are displayed by the
key.
[START] [TIME] [TIME] [HDOBL] [HDOBL]
[START] [CH1] [CH1] [VDOBL] [VHALF]
[START] [CH2] [CH2] [VDOBL] [VHALF]
1) [START ]
: Starts Graphic data
2) [TIME]
: Shift the waveform of channel 1 and 2 rightward
3) [TIME]
: Shift the waveform of channel and 2 leftward
4) [HDOBL] : Double the time scale of the waveform of channel 1

and 2
5) [HHALF] : Half the time scale of the waveform of channel 1 and 2
6) [HDOBL] : Double the height of waveform of channel 1 and 2
7) [VHALF] : Half the height of waveform of channel 1 and 2
D Drawing a waveform for

oneshot type waveform
diagnosis
8) [CH1]
: Shift the zero point of channel 1 upward
9) [CH1]
: Shift the zero point of channel 1 downward
10) [CH2]
: Shift the zero point of channel 2 upward
11) [CH2]
: Shift the zero point of channel 2 downward
The oneshot type waveform diagnosis function draws a waveform for a

specified data item in real time as the data is sampled. The sampled data,
however, is not stored and thus cannot be output later.
To sample data for oneshot type waveform diagnosis, press the
[START] key on the WAVE DIAGNOS. (GRAPHIC) screen. Then, data
is sampled when the specified start condition is satisfied. Data sampling
continues for the specified period.
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B63835EN/03
Pressing the [SATART] soft key starts data sampling. While sampling
is being performed, SAMPLING blinks at the top of the screen. Once data
sampling has been completed, a waveform is automatically displayed.
WAVE DIAGNOS. (GRAPHIC)

CH1
O1234 N12345
CH2
EDIT **** ******

D Drawing a waveform for

storage type waveform
diagnosis
To use storage type waveform diagnosis, set 100 for the display start
condition. The maximum data width for storage type waveform diagnosis
is 32760 ms. Data must be sampled before starting drawing. The next
page explains sampling in detail.
Pressing the [START] soft key loads stored data. While the data is being
loaded, SAMPLING blinks at the top of the screen. Once the data has
been loaded, a waveform is displayed. The date on which the data was
stored is displayed at the top left of the screen. If the [START] soft key
is pressed while data is being stored, storage is stopped and the waveform
for the data stored up to that point is displayed. The WAVE DIAGNOS.
(MEMORY) screen indicates whether data is being stored.
WAVE DIAGNOS. (GRAPHIC)

CH197/01/13 12:15:00
O1234 N12345
CH2
EDIT **** ******

89
1.10.4
Data Sampling for
Storage Type
Waveform Diagnosis
B63835EN/03
(1) Press the
SYSTEM
function key. Pressing the menu continuation key [ ]
displays the [W.DGNS] soft key. Press this soft key to display the
WAVE DIAGNOS. (PARAMETER) screen.
(2) Press the [W.MEM] soft key to display the WAVE DIAGNOS.
(MEMORY) screen. The operation selection soft keys appear.
The configuration of the operation selection soft keys is as follows:
WAVE DIAGNOS. (MEMORY)
CONDITION:
100
DATA KINDS
POS ERROR
MOTION CMD
CURRENT (%)
SPEED (RPM)
TORQUE CMD
HEAT SIMLT
SMPL
DATE
O1234 N12345
TRIGGER: G0123.4
SAMPLING AXIS
XYZABCUV
XYZABCUV
XYZABCUV
NONE
NONE
XYZABCUV
TIME :
2. 0SEC
: MEMORY
EDIT **** *** ***

[SELECT] [
08:20:52
] [
] [
] [START]
(3) The configuration of the operation selection soft keys is as

follows:
[W.PRM] [W.GRPH] [ W.MEM ] [
] [
Press
[SELECT] [
] [
] [PUNCH] [
] [
] [
] [START]
] [
Fig. 1.10.4 Soft keys
(4) Using the cursor, set the necessary data items. To set the sampling
axes, position the cursor to the data item to be set, enter the names of
the axes for which data will be sampled for that data item, then press
[SELECT] or
INPUT
. The axis names are displayed to the right of the
data items.
Example) XYZ + [SELECT] or
INPUT
(5) Once the sampling axes have been selected, the sampling period for
each axis is displayed. Subsequently pressing the [START] soft key
starts data sampling.
90
B63835EN/03
CAUTION
1 Data items for which ***** is displayed cannot be set.
2 To change the sampling axes, enter new axis names then
press the [SELECT] soft key. Pressing the [SLELCT] soft
key without entering an axis name results in no sampling
axis being set.
3 If the sampling axes are changed during data sampling,
data sampling is stopped. In this case, press the [START]
soft key to restart data sampling for the new sampling axes.
4 Initially, no sampling axis is set.
5 When the sixthtype sampling data is spindle load meter
data (parameter No. 3121 = 1), set the axis name S.
D Storage data parameters
(1) Storage stop condition

100: Stops data storage upon the issue of a servo alarm.
101: Stops data storage upon the issue of a servo alarm or the
detection of the rising edge of the trigger signal.
102: Stops data storage upon the issue of a servo alarm or the
detection of the falling edge of the trigger signal.
The maximum stored data width is 32760 ms. If the storage stop
condition is not satisfied within 32760 ms, data is overwritten, starting
with the oldest data.
Parameter No. 3120 can be used to delay data storage being stopped
by a specified period (ms), after the issue of a servo alarm.
(2) Trigger: Set the PMC address and bit for the signal used to trigger the
stopping of data storage, when 101 or 102 is set for the stop condition.
Example) G0007.2: ST signal
(3) Data type: The following table lists the types of data for which a
waveform can be displayed.
Data type
Description
Units
POS ERROR
Servo error (8 ms) for the nth axis
Pulses
(detection units)
MOTION CMD
Pulse distribution for the nth axis
Pulses
(input increments)
CURRENT (%)
Torque for the nth axis
SPEED (RPM)
min1
TORQUE CMD
HEAT SIMLT

%
(OVC alarm ratio)
LOAD METER

91
B63835EN/03
NOTE
With parameter No. 3121, choose whether the sixthtype
sampling data is thermal simulation data or spindle load
meter data. When spindle load meter is selected, the
spindle data of the first axis is stored with each path.
(4) Sampling axis: The axes along which data will be sampled are
displayed.
(5) Sampling period: The sampling period for each axis is displayed.
(6) Date of storage: While data is being sampled, MEMORY blinks in this
field. When data sampling stops, the date at that point appears in this
field.
1.10.5
Outputting Waveform
Diagnosis Data
(Storage Type)
Waveform diagnosis data of servo alarm format can be output to an I/O

device, as follows:
1) Select EDIT mode.
2) Press the
SYSTEM
key, then display the WAVE DIAGNOS. (MEMORY)
screen.
3) Press the [W.MEM],
order.
, [PUNCH], and [EXEC] soft keys, in this
For details of input/output to/from the FANUC Floppy Cassette or FA

Card, see Output to FANUC Floppy Cassette or FA Card, below.
WAVE DIAGNOSE (MEMORY)

CONDIGION:
100
DATA KINDS
POS ERROR
MOTION CMD
CURRENT (%)
SPEED (RPM)
TORQUE CMD
HEAT SIMLT
SMPL
DATE
EDIT **** *** ***
[SELECT] [
] [
O1234 N12345
TRIGGER: G0123.4
SAMPLING AXIS
XYZABCUV
XYZABCUV
XYZABCUV
NONE
NONE
XYZABCUV
TIME :
2.0SEC
: 01/01/13 12:15:00
12:15:52
] [
] [
] [PUNCH] [
] [START]
] [
Press
[
] [
] [
] [ CAN ] [ EXEC ]
Press
92
B63835EN/03
D Output to FANUC Floppy

Cassette or FA Card

2) Press the
SYSTEM
key, then display the WAVE DIAGNOS. (MEMORY)
screen.
3) Open the write protect tab on the floppy disk or card.
4) Press the [W.MEM], , [PUNCH], and [EXEC] soft keys, in this
order.
The waveform diagnosis data is output to a file named WAVE
DIAGNOS, to which the number of the last file is assigned.
If a file named WAVE DIAGNOS already exists in the floppy disk or on
the card, P/S alarm 86 is issued. A floppy disk or card can contain only
one file for waveform diagnosis data. If the existing WAVE DIAGNOS
file contains unnecessary waveform diagnosis data of servo alarm format,
delete that file before attempting to output new data. The procedure for
deleting a file is described later.
D Directory display
The directory in the cassette or card is displayed by means of the

following procedure:
2) Press the
PROG
function key to select the program screen.
3) Press the continuous menu key

4) Press page key
PAGE
, then press [FLOPPY].
The directory is displayed.

D Deleting a file
A file stored on a cassette or card is deleted by means of the following

procedure:
2) Press the
3)
4)
5)
6)
7)
PROG
function key to select the program screen.
Set the write protect switch on the cassette or card to enable writing.
Press [FLOPPY].
Press [DELETE].
Enter the file number, then press [F SET].
Press [EXEC].
The file corresponding to the specified file number is deleted. The
number of each file subsequent to the deleted file is decremented by
one.
93
B63835EN/03
D Output format
In the servo alarm format, the header, date and time, selected axes, and
waveform diagnosis data are output in this order. Data items are identified
by ten identifier words. Output data other than the identifier words varies
with the data type.
T(identifier word)
T0 :
T60 :
T61 :
T62 :
T63 :
T64 :
T65 :
T66 :
T68 :
T69 :
Header
Positional deviation
Move command
Actual current
Actual speed
Command current
Thermal simulation
Load meter for the spindle
Selected axes
Date and time
1) Header
C: Data word
2) Data word
D *..*: Data Example: 12:14 59 seconds on June 23, 2002

T
3) Selected axes
P0: Positional deviation

P1: Actual speed
P2: Move command
P3: Command current
P4: Actual current
P5: Thermal simulation
D*.. *: Axis number (1 to 8)
94
to
B63835EN/03
4) Waveform diagnosis data
to
to
to
to
to
to
to
D *..*: Waveform diagnosis data x number of axes
NOTE
1 Records are classified into header records and data
records.
2 % is used as an endofrecord code.
3 Each record starts with an identifier and ends with an
endofblock code.
4 Either the ISO or EIA code system is used.
5 The output code type is specified with parameter ISO (bit 1
of No. 0100). For ISO code, parameter NCR (bit 3 of No.
0100) is used to specify whether the endofblock code is
<LF> only, or a sequence of <LF> <CR> <CR>.
6 Parameter NFD (bit 7 of No. 01X1, where X is the channel
number) is used to specify whether a feed code is output
before and after the data.
7 No identifier word is output for a data item for which no axis
is selected.
8 The above file corresponds to a paper tape of about 200 m
in length.
1.10.6
(1) Once the storage is full, the oldest data is overwritten.
Notes
(2) Storedtype waveform diagnostic data is not lost, even when the
power is turned off.
(3) The waveform diagnostic function is disabled when parameter SGD
(bit 0 of No. 3112) is set to 0.
(4) Set the correct date and time using the setting screen.
95
1.11
B63835EN/03
Load meter of the servo axis and the serial spindle and the speed meter
can be displayed.
OPERATING
MONITOR
1.11.1
1. Set a parameter to display operating monitor. (Bit 5 (OPM) of

parameter No.3111)
Display Method
2. Press the
POS
key to display the position display screen.
3. Press continuous menu key
, then soft key [MONI] is displayed.
4. Press the soft key [MONI], then the operating monitor screen is
displayed.
OPERATING MONITOR
(LOAD METER)
X :
* * *
Y :
* * * * *
0%
Z :
* * * * *
0%
RUN TIME
ACT.F
O0001 N00001
80%
S1:
0H15M
3000 MM/M
201%
(SPEED METER RPM)

S1:
* * *
PART COUNT
CYCLE TIME
S
0
1500
5
0H 0M38S
T 0000
MEM STRT MTN ***

09:06:35
[ ABS ] [ REL ] [ ALL ] [ HNDL ] [ OPRT ]
CAUTION
1 The bar graph for the load meter shows load up to 200%.
2 The bar graph for the speed meter shows the ratio of the
current spindle speed to the maximum spindle speed
(100%). Although the speed meter normally indicates the
speed of the spindle motor, it can also be used to indicate
the speed of the spindle by setting bit 6. (OPS) of parameter
3111 to 1.
3 The servo axes for their load meters are displayed are set
to parameter No. 3151 to 3. If parameters 3151 to 3153 are
all zero, the load meter of the basic axes are displayed.
4 For color display, the bar of the load meter that exceed
100% shows purple color.
96
B63835EN/03
1.11.2
Parameters
#7
DGN
#6
OPS
3111
#5
OPM
#4
#3
#2
#1
#0
[Data type] Bit

OPM Operating monitor display is:
0 : Disabled
1 : Enabled
OPS The speed meter on the operating monitor screen displays:
0 : Spindle motor speed
1 : Spindle speed
DGN
3151
Axis number for which the first servo motor load meter is displayed
DGN
3152
Axis number for which the second servo motor load meter is displayed
DGN
3153
Axis number for which the third servo motor load meter is displayed
DGN
3154
Axis number for which the fourth servo motor load meter is displayed
[Data type] Byte

[Valid data range] 0, 1, ... number of controlled axes
These parameters specify the numbers of the axes for which load meters
for servo motors are to be displayed. Up to four load meters can be
displayed. Set 0 for those axes for which no load meter is to be displayed.
97
B63835EN/03
1.12
LIST OF
OPERATIONS
Reset
Function
Data
Paramproteceter
tion
write=1
key
Resetting run hour

Resetting no. of
machined parts
Resetting OT alarm
Resetting alarm 100
Mode
Function
button
POS
POS
At Power ON
and
CAN
CAN
and
RESET
Mode
Function
button
Operation
[(OPRT)] [RUNPRE][EXEC]
[(OPRT)] [PTSPRE][EXEC]
Registration from MDI

Function
Data
Paramproteceter
tion
write=1
key
Parameter no.[NO.SRH]Data
SYSTEM
Inputting
parameters
MDI or
E.Stop
Operation
(PARAM)
PWE =0
INPUT
RESET
Inputting offset
values
OFF
OFFSET
SETTING
Offset number[NO.SRH]Offset value
Inputting setting
data
OFF
MDI
OFFSET
SETTING
Setting no.[NO.SRH]Data
Input of PMC
parameters, counter
and data table
Inputting PMC
parameters
(Timer, keep relay)
OFF or
INPUT
[PMCPRM][COUNTR] or [DATA]Data
MDI or
E.Stop
(PMC)
JOG
INPUT
SYSTEM
[PMCPRM][TIMER] or [KEEPRL]Data
POS
POS
Tool length
measurement
INPUT
OFFSET
SETTING
(Display of relative coordinate)<AXIS> [ORIGIN]

OFFSET
SETTING
Jog the tool to measuring position
Offset no.[NO.SRH]<AXIS>[INP.C]
98
INPUT
B63835EN/03
Input/Output with FANUC Cassette

Function
Data
Paramproteceter
tion
write=1
key
Heading a file
Deleting a file
Mode
Function
button
EDIT
OFF
PROG
File no.[ " ][F SRH][EXEC]
PROG
File no.[ " ][DELETE[EXEC]
EDIT
Collating a program
Operation
EDIT
Heading a file
PROG
Program number[(OPRT)]
[ " ][READ][EXEC]
Inputting From FANUC Cassette

Function
Data
Paramproteceter
tion
write=1
key
Inputting
parameters
Mode
Function
button
EDIT or
E.Stop
SYSTEM
Operation
[(OPRT)][ " ][READ][EXEC]
(PARAM)
Inputting PMC
parameters
E.Stop
[ " ][I/O](CANNEL NO)
SYSTEM
(PMC)
OFF
EDIT
Registering a
program
OFF
EDIT
Inputting macro
variables
OFF
(DEVICE NAME) [FDCAS](KIND OF DATA) [PARAM][READ](FILE NO) File no.
Inputting offset
values
INPUT
INPUT
[EXEC]
(Heading a file no.)[(OPRT)][ " ][READ][EXEC]
OFFSET
SETTING
PROG
File no.
PROG
File no.
EDIT
INPUT
INPUT
[ " ][READ][EXEC]
[ " ]
Program no. [READ][EXEC]

MEMO
RY
<START>
PROG
(Note) After loading into the program by assigning an appropriate program number, this function performs
execution in MEM mode. Then, it deletes the program.
99
B63835EN/03
Output to FANUC Cassette

Function
Data
Paramproteceter
tion
write=1
key
Mode
EDIT
or
Emergency
Stop
Output of
parameter
Function
button
Operation
[(OPRT)][ " ][PUNCH][EXEC]
SYSTEM
(PARAM)
[ " ][I/O](CANNEL NO)
Output of PMC
parameter
EDIT
SYSTEM
INPUT
(DEVICE
NAME) [FDCAS] (KIND OF DATA) [PARAM] [WRITE]
(PMC)
(FILE NO)
INPUT
[EXEC]
[(OPRT)][ " ][PUNCH][EXEC]
Output of offset
EDIT
OFFSET
SETTING
Output of all
programs
EDIT
PROG
9999[ " ][PUNCH][EXEC]
Output of one
program
EDIT
PROG
Program no.[ " ][PUNCH][EXEC]
Output of macro
variables
EDIT
OFFSET
SETTING
[ " ][MACRO][(OPRT)][ " ][PUNCH][EXEC]
Search
Data
Paramproteceter
tion
write=1
key
Mode
Function
button
Searching a
program number
MEMO
RY
or EDIT
PROG
Searching a
sequence number
MEMO
RY
PROG
EDIT
PROG
Function
Searching an
address word
Operation
Program no.[O SRH]
Program no. search
Sequence number[NSRH]
Data to be searched[SRH] or[SRH] or

(cursor key)
Searching an
address only
EDIT
Address to be searched [SRH] or[SRH] or

PROG
(Cursor key)
Searching an offset
number
Searching a
diagnostic number
Offset no.[NO.SRH]
OFFSET
SETTING
Diagnostic number[NO.SRH]
SYSTEM
(DGNOS)
Searching a
parameter number
Parameter no.[NO.SRH]
SYSTEM
(PARAM)
100
B63835EN/03
Edit
Function
Data
Paramproteceter
tion
write=1
key
Display of memory
capacity used
Deleting all
programs
Deleting a program
Deleting several
blocks
Deleting a block
Deleting a word
Changing a word
OFF
OFF
OFF
Mode
Function
button
EDIT
PROG
EDIT
PROG
9999
EDIT
PROG
Program no.
EDIT
PROG
Sequence no.
Operation
[LIB]
DELETE
DELETE
DELETE
(Deleted up to a block with a specified sequence no.)

OFF
OFF
OFF
PROG
EDIT
PROG
Searching a word to be deleted
EDIT
PROG
Searching a word to be changedNew Data
EOB
OFF
Inserting a word
EDIT
DELETE
DELETE
ALTER
Searching a word immediately before a word to be

EDIT
PROG
searchedNew Data
INSERT
Collation
Function
Collating memory
Data
Paramproteceter
tion
write=1
key
ON
Mode
Function
button
EDIT
PROG
Mode
Function
button
TEACH
IN
JOG/
HANDLE
PROG
Operation
[(OPRT)][ " ][READ][EXEC]
Playback
Function
Input of NC data
Data
Paramproteceter
tion
write=1
key
Operation
Jog the machine

NC data
101
INSERT
or
EOB
Z
INSERT
INSERT
B63835EN/03
Clear
Function
Data
protection
key
Parameter
write=1
Mode
Function
key
Operation
Memory all clear

M/T
RESET
AND
DELETE
On 2path are controlled

At
power
ON

Path1 :
CAN
AND
Path2 :
CAN
AND
Loader is controlled :
Parameter/offset
clear
M/T
AND
CAN
RESET

f
At
Power
ON
Path1 :
RESET
AND
Path2 :
RESET
AND
AND
RESET
only)
Clearing a program
M/T
DELETE

f
At
Power
ON
Path1 :
Path2 :
DELETE
DELETE
AND
AND
Program under
edition at power
off(PS101)
PMC RAM *
At
Power
ON
Additional SRAM
area clear
PROG
AND
:
(O) AND
0
X
(O)
AND
DELETE

Path1 :
(O) AND
Path2 :
(O) AND
* PMC ladder program is not cleard in FROM.
102
RESET
Main CPU :
M/T
At
Power
ON
AND
AND
RESET
(Parameter
B63835EN/03
Manual operation
Function
KEY
SW
PWE
=1
Mode
Function key
Operation
Manual reference point

return
JOG
Turn on Reference point return switch Turn on +X, X, +Z, or Z

Reference point return switch LED lit.
Jog feed
JOG
Turn on +X, X, +Z, or Z Use JOG FEEDRATE to set jog feedrate

Press Rapid traverse button, if required.
Incremental
feed
INC
Use Move distance selection switch to select move distance Turn on

+X, X, +Z, or Z Press Rapid traverse button, if required.
Manual
handle feed
HND
Use Axis selection switch to select axis to be operated Use Handle

magnification selection to select magnification Turn manual pulse
generator.
Display
Function
Amount of
program
memory in
use
KEY
SW
PWE
=1
Mode
Function key
EDIT
PROG
Command
value display
Operation
[ DIR ]
Command value being executed, and previously specified modal value

[CURRNT]
Command value being executed, and next command value to be
executed
[ NEXT ]
MEM
or
MDI
PROG
Command value entered from MDI, and previously specified modal

value
[ MDI ]
Program in memory being executed
[PRGRM]
Executable blocks in memory and current position
[CHECK]
Current
position
display
Representation of the position in the workpiece coordinate system

[ ABS ]
Representation of the position in the relative coordinate system
POS
[ REL ]
General position indication
[ ALL ]
Alarm display
MESSAGE
[ALARM ] when an alarm condition has occurred.
103
Function
KEY
SW
PWE
=1
Mode
Alarm history
display
B63835EN/03
Function key
Operation
[HISTRY]
MESSAGE
Screen erase
Press the
CAN
and function keys simultaneously. The function key
causes redisplay.
Screen
switching
between NC
and loader
SHIFT
and
HELP
Graphics functions (T series)

Function
KEY
SW
PWE
=1
Mode
Parameter
setting
Function key
Operation
[G.PRM]
GRAPH
Select a graphics drawing screen.

[GRAPH]
Begins and ends drawing.
During automatic operation or manual operation
Tool path
drawing
GRAPH
Erase a drawing screen.

[(OPRT)] [ERASE ]
Enlarge graphics.
[ ZOOM ]
NOTE
For the smallsize MDI, read the
table as the
CUSTOM
GRAPH
GRAPH
function key in this
function key.
Graphics function (M series)

Function
Parameter
setting
KEY
SW
PWE
=1
Mode
Function key
GRAPH
Tool path
drawing
Operation
[PARAM]
Select a graphics drawing screen.
[GRAPH]
GRAPH
Begin and end drawing.

During automatic operation or manual operation
104
B63835EN/03
Function
KEY
SW
PWE
=1
Mode
Tool path diagram data

setting
Function key
Operation
Press the
GRAPH
key several times Display PATH GRAPHIC
(PARAMETER) screen [PARAM ] Enter numerals using numeric

keys
Tool path
drawing
GRAPH
INPUT
Press the
GRAPH
(PARAMETER) screen [EXEC] [(OPRT)] [ AUTO ] or [START]

Suspend drawing
MEM
[ STOP ]
GRAPH
Execute.
[START]
Suspend
drawing
Draw starting at the top of the program.

[REWIND] [START ]
Enlarging
part of the
tool path
drawing
Press the
GRAPH
GRAPH
(PARAMETER) screen [SCALE] [(OPRT)][][][][] P c

or M # [EXEC]
Currenttool
position mark
display
GRAPH
Press the
GRAPH
key several times Display SOLID GRAPHIC
(PARAMETER) screen [ POS ]
Machining
profile
drawing data
setting
Press the
GRAPH
INPUT
Press the
GRAPH
key several times SOLID GRAPHIC
(PARAMETER) screen Enter numerals using numeric keys
Blank figure
drawing
GRAPH
GRAPH
(PARAMETER) screen [BLANK ] [(OPRT)] [ ANEW ]

[+ ROT][ ROT][+TILT ][TILT ]
Machining
profile drawing
Press the
GRAPH
(PARAMETER) screen [EXEC] [(OPRT)] [ A.ST ] or [ F.ST ]

Suspend drawing
MEM
[ STOP ]
GRAPH
Execute.
After drawing
is suspended
[ A.ST ] or [ F.ST ]
Display the start of part program.
[REWIND] [ A.ST ] or [ F.ST ]
105
Function
KEY
SW
PWE
=1
Mode
Redrawing
of SOLID
GRAPHIC
(PARAMETER) in a
different
orientation
B63835EN/03
Function key
Operation
Press the
GRAPH
(PARAMETER) screen [REVIEW] [(OPRT)] [ ANEW ]
GRAPH
[+ ROT ][ ROT ][+TILT ][TILT ]
3plane
drawing
Press the
GRAPH
(PARAMETER) screen [ "] [3PLN ] [(OPRT)] [
GRAPH
[][][][]
NOTE
For the smallsize MDI, read the
table as the
CUSTOM
GRAPH
GRAPH
function key in this
function key.
Help function
Function
KEY
SW
PWE
=1
Mode
Function key
Operation
Initial menu
screen display
HELP
Alarm detail
screen display
HELP
[ALARM ] Alarm No. [SELECT]
Operation
method
screen display
HELP
[OPERAT] Operation method item No. [SELECT]
Parameter
tableofcontents screen
display
HELP
HELP
[PARAM]
Selfdiagnosis function
Function
Selfdiagnosis screen
display
KEY
SW
PWE
=1
Mode
Function key
Operation
[DGNOS ]
SYSTEM
1.
page switch keys
PAGE
PAGE
2. Diagnosis data No. [NO.SRH]
106
B63835EN/03
Boot
Function
System monitor screen
display
KEY
SW
PWE
=1
Mode
Function key
Poweron
time
Operation
and a soft key at its left
Reading file
from memory
card
Place the cursor at 1. SYSTEM DATA LOADING on the system monitor

screen [SELECT] Place the cursor at the target file [SELECT]
[YES]
Listing files in
flash ROM
and displaying detail
screen
Place the cursor at 2. SYSTEM DATA CHECK on the system monitor

screen [SELECT] Place the cursor at the target item [SELECT]
Deleting file
from flash
ROM
Place the cursor at 3. SYSTEM DATA DELETE on the system monitor

[YES]
Outputting
file from flash
ROM to
memory card
Place the cursor at 4. SYSTEM DATA SAVE on the system monitor

[YES]
Transferring
contents between SRAM
and memory
card in batch
Place the cursor at 5. SRAM DATA BACKUP on the system monitor

screen [SELECT]
Batch output to memory card
Place the cursor at 1. SRAM BACK UP [SELECT] [YES]
Batch input from memory card
Place the cursor at 2. RESTORE SRAM [SELECT] [YES]
Deleting file
from memory
card
Place the cursor at 6. MEMORY CARD FILE DELETE on the system

monitor screen [SELECT] Place the cursor at the target file
[SELECT] [YES]
Memory card
formatting
Place the cursor at 7. MEMORY CARD FORMAT on the system monitor screen [SELECT] [YES]
Exiting system monitor
Place the cursor at 10. END on the system monitor screen

[SELECT] [YES]
Reference
If no soft key is available as with a touch panel, use the numeric keys on
the MDI keypad.
: 12soft key type
: 7soft key type
107
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1.13
WARNING SCREEN
DISPLAYED WHEN
AN OPTION IS
CHANGED
D Warning screen
This CNC displays a warning screen when the configuration of the

options using the SRAM area is changed. The data for the function
indicated on the screen is cleared the next time the system is turned on.
WARNING
YOU SET THE PARAMETER NO.jjjj#j
THE FOLLOWING DATA WILL BE CLEARED.
* PART PROGRAM MEMORY
PLEASE PRESS <DELETE> OR <CAN> KEY.
<DELETE> : CLEAR ALL DATA
<CAN>
: CANCEL
NOTE
Mark* varies with the parameter settings. Two or more
function names may be displayed.
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D Allocation error screen
When an option which uses the SRAM area is added, the system software
may require more SRAM than is currently installed in the system. In this
case, an allocation error screen appears the first time the system is turned
on after the addition of the option, thus restoring the state existing before
the addition.
FILE ALLOCATION ERROR
SRAM CAPACITY IS NOT SUFFICIENT.
ADDITIONAL SRAM IS NECESSARY.
PLEASE PRESS <CAN> KEY :
RETURN TO THE STATE BEFORE
OPTION PARAMETER IS CHANGED.
NOTE
When replacing SRAM, perform all memory clear.
( RESET +
DELETE
109
1.14
WARNING SCREEN
DISPLAYED WHEN
SYSTEM SOFTWARE
IS REPLACED
(SYSTEM LABEL
CHECK ERROR)
B63835EN/03
When an attempt is made to turn on the power to the CNC after replacing
the system software, the screen shown below is displayed, and the system
is not started if the replacing new system software is not compatible with
the replaced system software.
D6A101
SYSTEM LABEL CHECK ERROR:
CLEAR ALL SRAM MODULE
NOT READY
In this case, perform memory all clear (by holding down the
DELETE
RESET
and
MDI keys then turning on the power) or reinstall the original system
software.
110
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1.15
MAINTENANCE
INFORMATION
SCREEN
The maintenance information screen is provided to record the history of

maintenance performed by a service person of FANUC or machine tool
builder.
The screen has the following features:
D
D
D
D
MDI alphabetical input is allowed.

The recording screen can be scrolled in units of lines.
Edited maintenance information can be read and punched.
The screen can be saved in flash ROM.
1.15.1
Screen Display and
Operation
D Screen display
1. Press the
SYSTEM
function key.

several times. [MINFO] soft
key appears.
3. Press the [MINFO] soft key. The maintenance information screen
appears.
When selected, the maintenance screen shows the latest information.
The recording screen has an input area of 40 characters by 11 lines.
The status (mode, number of empty character spaces, cursor line, column
number) is displayed at the bottom of the screen.
40 characters
11 lines
MAINTENANCE INFORM
aaa
bbb
ccc
ddd
eee
fff
...
nnn
|OVER|EDIT|spaces:2078
111
33:1
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Status display
OVER/INSERT :
D Screen operation
OVER : Overwrite mode ; INSERT: Insert

mode
EDIT/VIEW :
EDIT : Editing allowed ; VIEW : Editing inhi
bited
Number of empty character spaces
Current cursor line
Current cursor column
The maintenance information screen has view mode and edit mode, which
are selected by pressing the [END] or [EDIT] soft key.
Initially, view mode is selected. To start editing, select edit mode by
pressing the [(OPRT)] and [EDIT] keys. When the editing is completed,
press the [END] key. Then, select [STORE] or [IGNORE]. Unless
[STORE] is selected, the edited data will be lost at next powerup.
To scroll the screen showing the recorded information, press a cursor key
or page key on the MDI panel.
The following keys are used for editing (character input) and viewing:
Operation table
Mode
View
Key
Soft keys
[EDIT]
[JUMP]
Edit
Description
Allows editing.
Displays the beginning or the end.
Cursor key
Scrolls the screen up or down.
Page key
Scrolls the screen up or down in units of whole screens.
Soft keys
[END]
Ends editing. Select whether to store the edited data.
[ALLDEL]
Clears all maintenance information. (This key is enabled when the MDC bit (bit 3 of parameter 3118) is
set to 1.)
[I/O]
Reads or punches the maintenance information.
[JUMP]
Moves the cursor to the beginning or end.
Cursor key
Moves the cursor position up or down.
Page key
Scrolls the screen up or down in units of whole screens.
Alphanumeric/special character keys
Allows alphabetical, numeric, or special character input.
key
Selects either insert mode or overwrite mode.
key
Deletes a single character.
key
Deletes a single character before the cursor position.
key
Starts a new line.
INSERT
DELETE
CAN
INPUT
112
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Operation of the soft keys
(1) View mode

Edit
Jump
(2)
(5)
(2) Edit mode

END
I/O
ALLDEL
(3)
(4)
(6)
Jump
(5)
(3) Edit saving

MAINTENANCE
IGNORE
(1)
(1)
CANCEL
(2)
(4) I/O
READ
PUNCH
(6)
(6)
CANCEL
(2)
(5) Jump
BEGINING
END
CANCEL
(1) (2)
(1) (2)
(1) (2)
(6) Execution
113
EXEC
CANCEL
(2)
(2)
1.15.2
Maintenance
Information
Input/Output
B63835EN/03
The maintenance information can be read and punched.

When the maintenance information is input from or output to a memory
card, a file name MAINTINF.DAT is used.
(1) Format
%%
Data
(2) Reading
When a MAINTINF.DAT file generated in the format shown above is
read, the data is added at the end of the existing maintenance
information.
NOTE
1 A TAB code is converted to one to four blanks, depending
on the input position.
2 80h to 90h and E0h to EBh are assumed as prefix codes of
doublebyte characters. Reading these codes alone is
inhibited.
3 Control codes (00H to 1FH) except TAB and LF are
discarded in reading.
4 %% cannot be input.
(3) Punching
All maintenance information is output in the format shown above.
114
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1.16
COLOR SETTING
SCREEN (10.4
COLOR LCD)
1.16.1
When VGA screen display is selected (NVG bit (bit 7 of parameter 3119)
is set to 0), the color scheme of the VGA screen can be set on the color
setting screen.
1. Press the
SYSTEM
function key.
Screen Display
several times. The [COLOR]
soft key appears.
3. Press the [COLOR] soft key. The color setting screen appears.
COLORING
O0000N00000
[ 1 ]J A LARM
2 J TITLE
SOFT KEY 1
8 J
SELECT WINDOW BAR
9 J
NONE
3 J INPUT KEY O/N NO.

STATUS
4 J CURSOR
10 J
TITLE BAR INPUT BAR
11 J
WINDOW BACKGROUND
5 J RESTART NO.
ABSOLUTE ORDER
6 J SUB TITLE SOFT KEY 2
12 J
LIGHT
13 J
ALTER POSSIBLE DATA
7 J DATA
14 J
SHADOW
15 V
BACKGROUND
TIME
RED
08
GREEN
COLOR SELECT NO.
00
BLUE
00
1(PARAMETER)
[ MEM **** *** *** | *** | 12:34:56 |

COLOR
MAINTE MAINTE
]
(OPRT)
1.16.2
Color Setting
D Changing a color
(color palette value)
1. Press the [(OPRT)] soft key. The following operation soft keys appear.
RED
GREEN
BLUE
BRIGHT
DARK
2. Move the cursor to the color number corresponding to the color palette
value to be changed.
The current color palette values of individual color elements are
displayed.
3. Select a desired color element by pressing the [RED], [GREEN], or
[BLUE] operation soft key.
Two or more color elements can be simultaneously selected.
Each time the [RED], [GREEN], or [BLUE] operation soft key is
pressed, the selection is made or canceled.
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(If the [RED], [GREEN], and [BLUE] operation soft keys are not
displayed, press the rightmost soft key.)
4. Press the [LIGHT] or [DARK] operation soft key to change the
luminance of the selected color element.
D Storing colors
(color palette values)
A specified color palette value can be stored.

STORE
CALL
COLOR1
COLOR2
COLOR3
1. Select a desired storage area by pressing the [COLOR1], [COLOR2],

or [COLOR3] operation soft key.
(If the [COLOR1], [COLOR2], and [COLOR3] operation soft keys
are not displayed, press the rightmost soft key.)
COLOR1
Standard color data parameters (6561 to 6595)
COLOR2
Internal RAM
COLOR3
2. Press the [STORE] operation soft key. The following operation soft
keys appear.
CAN
EXEC
3. To store the current color palette values in the selected area, press the
[EXEC] operation soft key. To cancel the storage, press the [CAN]
operation soft key or the leftmost key.
D Calling colors
(color palette values)
STORE
CALL
COLOR1
COLOR2
COLOR3
1. Select a color palette storage area by pressing the [COLOR1],

[COLOR2], or [COLOR3] operation soft key.
(If the [COLOR1], [COLOR2], and [COLOR3] operation soft keys
are not displayed, press the rightmost soft key.)
2. Press the [CALL] operation soft key. The following operation soft
keys appear.
CAN
EXEC
3. To call the color palette values from the selected area, press the
[EXEC] operation soft key. If no color palette value is stored, this step
cannot be executed.
To stop calling, press the [CAN] operation soft key or the leftmost key.
116
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1.16.3
Parameters
3119
#7
NVG
#6
#5
#4
#3
#2
#1
#0
[Data type] Bit

NVG When a color display unit is used, the VGA screen display is:
0 : Selected.
1 : Not selected. (Conventional display)
6561
Standard color data of graphic color 1
6562
6563
6564
6565
6566
6567
6568
6569
6570
6571
6572
6573
6574
6575
6581
Standard color data of text color 1
6582
6583
6584
6585
6586
6587
6588
6589
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6590
6591
6592
6593
6594
6595
[Data type] Twoword

[Unit of data] Sixdigit number rrggbb (rr: Red component value, gg: Green component
value, bb: Blue component value)
When five digits or less are specified, the missing highorder digits are
assumed as zeros.
[Valid data range] Each color component value: 00 to 15 (Equivalent to the color level on
the color setting screen)
When 16 or a higher value is specified, 15 is assumed.
(Example) When specifying a color having red component value 1, green
component value 2, and blue component value 3, set the
parameter value as 10203.
1.16.4
Notes
(1) At powerup, the color scheme of the screen is determined by the

setting in the COLOR1 area (parameters). If no data is stored in the
COLOR1 area, the last color scheme before powerdown is applied.
(2) The standard color data specified in parameters must not be changed
by direct MDI key input. When changing the parameter data, set and
store the new data on the color setting screen.
(3) When a wrong value is specified in a standard color data parameter,
the screen may not be displayed. If this occurs, turn the power on
again, while pressing the
DELETE
and
RESET
keys. This clears the whole
stored color scheme and restores the FANUC standard color scheme
instead.
Be very careful when performing this operation, as all memory
contents such as parameters and programs are lost.
(4) The VGAsupport screen is enabled only for the 10.4inch color LCD
of the Series 0iB.
118
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1.17
CONTRAST
ADJUSTMENT
Depending on the eye level and the viewing angle of the operator, the LCD
may be hard to read. This problem can be solved by adjusting the contrast.
The contrast of a monochrome LCD can be adjusted.
1. Press the
OFFSET
SETTING
function key.
2. Press the [SETTING] chapter selection soft key.

The LCD contrast item is displayed on the setting (handy) screen.
SETTING(HANDY)
PARAMETER WRITE
TV CHECK
PUNCH CODE
INPUT UNIT
I/O CHANNEL
SEQUENCE NO.
TAPE EORMAT
SEQUENCE STOP
SEQUENCE STOP
=
=
=
=
=
=
=
=
=
1(0:DISABLE 1: ENABLE)
0(0:OFF 1:ON)
0(0:EIA 1:ISO)
0(0:MM 1:INCH)
0(03:CHANNEL NO.)
0(0:OFF 1:ON)
0(0:NO CNV 1:F15)
0(PROGRAM NO.)
0(SEQUENCE NO.)
[ CONTRAST ]( + = [ ON:1 ] = [ OFF:0 ])

>_
MDI **** *** *** 00:00:00
[NO.SRH] [ ON:1 ] [OFF:0] [+INPUT] [INPUT]
3. Move the cursor to CONTRAST.

4. Adjust the contrast by pressing the operation soft key [ON:1] or
[OFF:0].
119
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1.18
When the Power Mate CNC series is used as an additional axis (slave) of
the CNC, the Power Mate CNC manager allows the slave data to be
displayed and set by the CNC.
The Power Mate CNC manager enables the following display and setting:
POWER MATE CNC

MANAGER
(1) Current position display (absolute/machine coordinates)

(2) Parameter display and setting
(3) Diagnosis display
(4) System configuration screen display
(5) Alarm display
The Power Mate CNC series that can be used as the slave is a amplifier
with I/O Link.
1.18.1
Parameter
#7
#6
2CH
960
#5
ASG
#4
SLPWE
#3
PMN
#2
MD2
#1
MD1
#0
SLV
[Data type] Bit

SLV When the Power Mate CNC manager is selected, the screen shows the
data of:
0 : A single slave.
1 : Up to four slaves by dividing the screen into four segments.
MD1, MD2 The slave parameters are input from and output to the following devices:
MD2
MD1
I/O device
Part program storage
Memory card
The parameters are input or output in the program format, no matter which
I/O device is selected.
PMN The Power Mate CNC manager function is:
0 : Enabled.
1 : Disabled. (Communication with the slave is not performed.)
SLPWE The settings of slave parameters:
0 : Can be made by Power mate CNC manager regardless of the PWE
setting.
1 : Are made according to the PWE setting.
ASG Whether or not the number of bytes allocated to the input/output
destination of the amplifier with I/O links is 16:
0 : Is checked.
1 : Is not checked.
2CH Power mate CNC manager:
0 : Communicates with channel 2.
1 : Communicates with channel 1.
120
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NOTE
1 The parameters are valid only when I/O link count extension
is supported (two channels are supported).
2 Even when 0 is set, Power Mate CNC Manager
communicates with channel 1 if the amplifier with I/O links
is not connected to channel 2.
3 When 1 is set, Power Mate CNC Manager does not
communicate with channel 2 if the amplifier with I/O links
is not connected to channel 1.
1.18.2
1. Press the
SYSTEM
function key.
Screen Display
several times. The [PMM] soft
key appears.
3. Press the [PMM] soft key. The system configuration screen, which is
the initial screen of the Power Mate CNC manager, appears. The
screen has the following soft keys (function selection soft keys).
[
POS
][
][
][SYSTEM][
MSG
The currently active soft key is displayed in reverse video. Pressing a soft
key enables the corresponding function, as indicated below:
POS: Current position display
SYSTEM: System information
MSG: Alarm list
To select another function after one of the functions listed above is
selected, press the return menu key
several times until the soft keys
are displayed as shown above. Then, select the desired function.
4. To terminate the Power Mate CNC manager, repeatedly press the
return menu key
until the function selection keys are displayed
as shown above. Then, press the return menu key once more. The
soft keys of the CNC system appear, and the Power Mate CNC
manager terminates. The system configuration screen of this function
is displayed as the termination screen.
Alternative termination method is to select another function while this
function is enabled. To do this, press an MDI function key (
MESSAGE
POS
PROG
, etc.).
NOTE
After another screen is displayed by pressing a function key,
pressing the
function key, restores the initial status
of this function. That is, the soft keys shown above are
restored. The data that was being input is canceled.
SYSTEM
121
D System configuration
screen
B63835EN/03
This screen displays the system software information of the slave. The
screen is displayed first when the Power Mate CNC manager function is
selected. This screen is automatically displayed also at the termination
of the function.
1. Press the [SYSTEM] function selection soft key. The following soft
keys are displayed together with the screen displayed when SYSTEM
was last selected. The currently active soft key is displayed in reverse
video.
[ PARAM ][ DGNOS ][
][SYSTEM][
2. Press the [SYSTEM] soft key again. The system configuration screen
appears. While this screen is displayed, the [SYSTEM] soft key is left
displayed in reverse video.
POWER MOTION MANAGER
SYSTEM CONFIGURATION
1.GROUP0 /
SYSTEM
<SERIES/VERSION>
[ PARAM ][ DGNOS ][
88A1 01
][ SYSTEM ][
Sample screen: Series and edition of the servo unit series system list
D Parameter screen
The parameters necessary for the functions of the slave must be specified
in advance.
keys appear.
[ PARAM ][ DGNOS ][
122
][SYSTEM][
B63835EN/03
2. Press the [PARAM] soft key. The parameter screen appears.

POWER MOTION
PARAMETER
1.GROUP0 /
0000
0001
0002
0003
0004
0005
0006
0007
0008
0009
MANAGER
00001000
00010101
11111011
00000000
00000000
10100001
00000000
10000000
00000000
00000000
[ PARAM ][ DGNOS ][
0010
0011
0012
0013
0014
0015
0016
0017
0018
0019
11110000
01010000
00000000
00000000
10110001
00000000
00000000
10000010
00000000
00000000
][ SYSTEM ][
The screen displays just the bit and decimal data. For details of the
parameters, refer to the connection manual of the corresponding Power
Mate CNC unit.
D Searching for a parameter
A search can be made for the parameter to be displayed.
1. Select the active slave.
2. Press the [(OPRT)] soft key. The following soft keys appear.
[ NO.SRC ][
][
][
][ INPUT ]
3. Enter a desired number in the keyin field by using MDI numeric keys.
Then, press the [NO.SRC] soft key. The search starts.
D Setting a parameter
A parameter of a slave Power Mate CNC unit can be directly set from the
CNC.
2. Press the [(OPRT)] soft key. The following soft keys appear:
[ NO.SRC ][
][
][
][ INPUT ]
3. Move the cursor to the parameter to be set.

4. Enter desired data in the keyin buffer by using MDI numeric keys.
Then, press the [INPUT] soft key. Alternatively, press the MDI
INPUT key.
123
D Diagnosis screen
B63835EN/03
This screen shows the current status of the slave.

keys appear:
[ PARAM ][ DGNOS ][
][SYSTEM][
2. Press the [DGNOS] soft key. The diagnosis screen appears. The
displayed data is basically the same as the data displayed on the
parameter screen.
For details of the diagnosis information, refer to the connection
manual of the corresponding Power Mate CNC unit.
D Current position display
The screen shows the current position on the workpiece coordinate

system or machine coordinate system.
1. Press the [POS] function selection soft key. The following soft keys
appear:
[ WORK
][
][MACHIN][
][
2. To see the absolute coordinate screen, press the [WORK] soft key. To
see the machine coordinate screen, press the [MACHIN] soft key.
ACTUAL POSITION (MACHINE)
1.GROUP0 /
1
F
[ WORK
][
1267900
3500
][ MACHIN ][
1: Coordinate
124
][
F: Actual speed
B63835EN/03
D Alarm screen
If an alarm is issued during operation, the group number of the slave

causing the alarm is indicated at the right end of the message field on the
screen. Check the details on the alarm screen. For example, (13) means
that the first and third Power Mate CNC units are in the alarm state.
1. Press the [MSG] function selection soft key. Just the error code is
displayed on the screen.
ALARM
1.GROUP0 /
442
POS
210
][
232
][
][SYSTEM ][
MSG
Up to forty codes can be displayed on the screen.

For details of the alarm, refer to the connection manual of the
corresponding Power Mate CNC unit.
D Operating the active
slave
The active slave is subjected to the ZOOM function, which will be

described later, and parameter overwrite. The title of the active slave is
displayed in a color different from the display color of the other slave
titles.
The active slave can be selected by pressing the [NEXT] or [BACK]
soft key, which is displayed after the continuous menu key
is
pressed several times.
[NEXT]: Displays the screen of the Power Mate CNC unit connected
after the currently active slave. The equipment other than the
Power Mate CNC unit is ignored.
[BACK]: Displays the screen of the Power Mate CNC unit connected
before the currently active slave.
D Singleslave display/
Fourslave display
Whether the screen displays the data of just a single unit or of four units
in four segments is specified in the SLV bit (bit 0 of parameter 960).
To switch the fourslave display to the singleslave display, press the
[ZOOM] soft key, which is displayed after the continuous menu key
is pressed several times. The singleslave display shows the data of the
active slave. To switch the singleslave display to the fourslave display
showing the data of four slaves including the active slave, press the
[ZOOM] key.
125
B63835EN/03
When five or more slaves are connected, the fourslave display has two
or more pages. To see the slave data that is not displayed on the current
page, press soft key [NEXT].
POWER MOTION MANAGER/ SYSTEM CONFIGURATION
O12345678
1.GROUP0 /
O12345678 N12345
2.GROUP1 /
SYSTEM
****##
SYSTEM
3.GROUP2 /
SYSTEM
PARAM
88A101
4.GROUP3 /
88A101
DGNOS
N12345
SYSTEM
SERVO
****##
****##
SYSTEM
(OPRT)
The figure above shows a sample fourslave display screen on a display

unit with twelve soft keys. A unit with seven soft keys can also display
the fourslave display screen.
SYSTEM CONFIGURATION
1.GROUP0 /
SYSTEM <SERIES/VERSION>
POS
][ DGNOS ][
O12345678 N12345
88A101
][ SYSTEM ][
MSG
The figure above shows a sample singleslave display screen on a display

unit with seven soft keys. A unit with twelve soft keys can also display
the singleslave display screen.
126
B63835EN/03
D Guidance message
While the following soft keys are being displayed, a guidance message
is displayed in the message field.
[
POS
][
][
[ WORK
][
][MACHIN ][
[ PARAM ][ DGNOS ][
][SYSTEM][
][
MSG
][SYSTEM][(OPRT) ]
When the soft keys are displayed as shown above, SELECT ACTIVE
SLAVE [>] is displayed.
[ NEXT ][ BACK ][ ZOOM
][
][
When the soft keys are displayed as shown above, SELECT ACTIVE
SLAVE [] [] is displayed.
D Keyin field
When the [(OPRT)] soft key is pressed, the message line may turn into a
keyin field as required. The numeric data input by using MDI keys is
displayed after the prompt (>).
On the parameter and diagnosis screens, the keyin field appears when
just a numeric value is input. The soft key [(OPRT)] need not be pressed.
1.18.3
Parameter Input/Output
D Saving parameters
Parameters can be saved in CNC memory or a memory card as a data file

of program format. Specify the first digit of the registration program
number in parameter 8760. Programs with predetermined numbers are
created for individual slaves. When the parameters are saved in CNC
memory, a program having the specified program number is created.
When the parameters are saved in a memory card, a file is created, to
which the file name consists of the specified program number and an
extension PMM.
Example: When parameter 8760 is set to 8000
The program number for group n is 8000 + n*10.
The group number n is indicated in the title area of each slave.
CAUTION
In case that the parameters are saved in a memory card, If
the specified program number already exists on memory
card, the corresponding program is overwritten with new
data.
127
B63835EN/03
Specify a desired input device in the MD1 and MD2 bits (bits 1 and 2 of
parameter 960). Connect a memory card. Alternatively, check the free
area of CNC memory. Then, follow the steps given below:
[ NO.SRC ][
][
][

[
][ READ
][ PUNCH
][ INPUT ]
. The following soft keys appear:

][
][
4. Press the [READ] soft key. The following soft keys appear:
[
][
][
][CANCEL ][
EXEC
5. Press the [EXEC] soft key.

During input, INPUT blinks in the message field.
D Writing parameters
The data file of parameters saved in CNC memory or a memory card as

a program is written into the slave determined by the program number.
The program number and memory device are determined as described in
Saving parameters.
[ NO.SRC ][
][
][
][ INPUT ]
3. Press the nextmenu key. The following soft keys appear:

[
][ READ
][ PUNCH
][
][
4. Press the [PUNCH] soft key. The following soft keys appear:
[
][
][
][CANCEL ][
EXEC
5. Press the [EXEC] soft key.

During output, INPUT blinks in the message field.
The screen cannot be changed to another screen during parameter
input/output.
When the RESET key is pressed, or when an alarm status is detected in
communication, the input/output stops.
128
B63835EN/03
1.18.4
Notes
D Connecting an I/O Link
When the Power Mate CNC series is used as a slave of an I/O Link, the
CNC assigns I/O addresses. The salve data is input and output in units
of 16 bytes. Therefore, 128 input/output points are necessary. Up to eight
slaves can be connected.
The module name is OC021 (16byte input) or OC020 (16byte output).
BASE is always 0, and SLOT is always 1.
D Ignoring the Power Mate

CNC manager function
After the data necessary for each slave connected is set and checked, the
communication of the Power Mate CNC manager (PMM) can be stopped
to send a command from the CNC ladder to the slave.
When the PMN bit (bit 3 of parameter 960) is set to 1, all communication
between CNC and the slave via the I/O Link is open to the ladder.
While the bit is held 1, the screen shows just the title, function name, and
other items that are independent of the communication. The following
message appears to indicate that communication has stopped.
COMMUNICATION PROHIBITED BY P960#3
D Data input/output by I/O

Link
When the Power Mate CNC manager is used, the function for data
input/output by I/O Link cannot be used.
D Alarm
(1) CNC
When a CNC alarm status is detected, the screen is automatically
switched to the CNC alarm screen. Check the details of the alarm. If
necessary, display and select the Power Mate CNC manager screen
again by pressing function key
SYSTEM
(2) Slave
A guidance message is usually displayed in the message field. If a
slave alarm is detected, the corresponding slave group number is
displayed at the right end.
Display the alarm screen to check the details.
D Data protection key
When the data protection key of the CNC is turned on, parameters cannot
be input to CNC memory.
129
1.19
PERIODIC
MAINTENANCE
SCREENS
B63835EN/03
Using the periodic maintenance screens makes it easy to manage

consumables (such as LCD unit backlight and backup battery) that are to
be replaced periodically.
Setting the name and service life of consumables, and the countdown
method to be used for them enables counting of the remaining service time
according to the specified countdown method and displaying of the result.
1.19.1
Overview
D Screen configuration
The following periodic maintenance screens are available:

(1) Status screen: Displays item names, remaining service time,
countdown status, and lets you specify item names.
(2) Setting screen: Lets you specify service life, remaining service time,
and count type (countdown method).
(3) Machine system menu screen: Enables registering the names of
consumables used in the machine.
(4) NC system menu screen: Displays the names of registered
consumables used in the NC.
D Procedure
To use this function, follow the steps below:

(1) Select a number for registration (using the cursor key on the status
screen).
(2) Specify an item name.
The following two methods are available.
Selecting a name from a menu screen (machine or NC system menu
screen).
Entering a name to the status screen directly from the MDI.
Using the machine system menu screen requires that item names be
registered previously.
(3) Specify the service life, remaining service time, and count type for a
target item.
Once they are specified, the remaining service time can be checked
on the status screen.
1.19.2
Screen Display and
Setting
1 Press the
SYSTEM
function key.
2 Press the
continuous menu key several times. Soft key
[MAINTE] appears.
3 Press soft key [MAINTE]. A periodic maintenance screen appears.
There are two periodic maintenance screens, status and setting screens.
Either screen can be selected using soft key [CHANGE].
130
B63835EN/03
1.19.3
Status Screen Display
and Setting
Up to 10 consumable items can be registered for management. Their

remaining service time and count status are displayed on the status screen.
PERIODICAL MAINTENANCE
O0001 N12345
(STATUS)
ITEM NAME
REMAIN
*01 BATTERY FOR CONTROLLER
0H
@02 BATTERY FOR PULSECODER
5000H
03 FAN MOTOR
10000H
@04 LCD BACK LIGHT
720H
05
06
07
08
09
10
>_
EDIT *** ***** *** ****
19:27:05
[
][ MAINTE ][
][
][ (OPRT) ]
[ CHANGE ][ ENTRY ][ CLEAR ][ +INPUT ][ INPUT ]
][
][
][
CAN
][
EXEC
(1) Item name

The name of an item to be subjected to periodic maintenance is
specified under Item name.
Two methods can be used to specify item names. The first method uses
the menu screen, and the second, the MDI keypad.
(1) Method of using the menu screen
1 Place the cursor on the target item name, and press soft key
[ENTRY]. A menu screen appears. The menu screen is either
the machine or NC system menu screen.
2 Press soft key [MACHIN] or [NC]. A machine system menu
appears. It holds the names of consumables typical to the
machine system or NC system.
3 Place the cursor on a registered item name, and press soft key
[SELECT], then soft key [EXEC]. The status screen appears
again, enabling the selected item to be set up.
4 Press soft key [CAN]. The previous soft key displays appear
again.
5 Press soft key [MAINTE]. The status screen appears again.
Using the machine system menu screen requires that item names
be registered on the screen previously.
This can be done using two methods, (a) and (b).
(a) Programbased registration
Executing a program in the following format enables item
names to be registered on the machine system menu screen.
131
B63835EN/03
Format
G10 L61 Px [n]
x
Registration number
Item name
[Alphanumeric characters*twobyte
characters*alphanumeric characters]
(b) MDI keypadbased registration

An item name can be registered on the machine system menu
screen by first entering it in the following format, then pressing
soft key [INPUT] (or
INPUT
function key).
Pressing soft key [+INPUT] adds the item name to the list of
previously registered item names.
Format
Alphanumeric characters*twobyte characters*alphanumeric characters
The twobyte characters shall comply with the FANUC code.

(See Section 1.19.6.)
When entering a twobyte character, sandwich it with an *
pair.
The item name can consist of up to 24 alphanumeric characters
(if no twobyte character is included) or 12 twobyte characters
(if no alphanumeric character is included).
Example) To register LCD backlight, enter:
>LCD*110E10F410CC114010B610FE_
NOTE
1 * cannot be used in item names, because it is used as
control code. [, ], (, or ) also cannot be used in item
names.
2 When both alphanumeric and twobyte characters are
used in an item name to be registered, the warning
message DATA IS OUT OF RANGE may appear even if
the maximum allowable number of characters has not been
exceeded.
3 If a blank item name is selected from the machine system
screen, the warning message EDIT REJECTED appears.
If a blank item name is selected from the NC system screen,
a blank is set up.
132
B63835EN/03
To erase the registered data for an item, place the cursor on the
target item name, and press soft key [CLEAR], then soft key
[EXEC].
[Machine system] menu screen
O0001 N12345
(MACHINE)
ITEM NAME
01
02
03
04
05
06
07
08
09
10
>_
EDIT *** ***** *** ****
19:27:05
[
][ STATUS ][ MACHIN ][ NC ][ (OPRT) ]
[ SELECT ][
][
][
][
133
][ CLEAR ][ +INPUT ][ INPUT ]
][
READ
][
CAN
][ PUNCH ][
][
][
CAN
][ EXEC
][
][ EXEC
B63835EN/03
[NC system] menu screen

O0001 N12345
(NC)
ITEM NAME
01 BATTERY FOR CONTROLLER
02 BATTERY FOR PULSECODER
03 FAN MOTOR
04 LCD BACK LIGHT
05
06
07
08
09
10
>_
EDIT *** ***** *** ****
19:27:05
[
][ STATUS ][ MACHIN ][ NC ][ (OPRT) ]
[ SELECT ][
][
][
][
][
][
][
CAN
][
EXEC
NOTE
On the NC system screen, no item name can be registered,
erased, input, or output.
(2) MDI keypadbased setting
An item name can be registered on the status screen by first entering
it in the following format using keys, then pressing soft key
[INPUT] (or the
INPUT
key).
Pressing soft key [+INPUT] adds the item name to the list of
previously registered item names.
Format
Alphanumeric characters*twobyte characters*alphanumeric characters
The twobyte characters shall comply with the FANUC code. (See
Section 1.19.6.)
When entering a twobyte character using keys, sandwich it with
an * pair.
The item name can consist of up to 24 alphanumeric characters (if
no twobyte character is included) or 12 twobyte characters (if no
alphanumeric character is included).
Example) To register LCD backlight, enter:
>LCD*110E10F410CC114010B610FE_
134
B63835EN/03
NOTE
1 * cannot be used in item names, because it is used as
control code. [, ], (, or ) also cannot be used in item
names.
2 When both alphanumeric and twobyte characters are
used in an item name to be registered, the warning
message DATA IS OUT OF RANGE may appear even if
the maximum allowable number of characters has not been
exceeded.
To erase the registered data for an item, place the cursor on the
target item name, press soft key [CLEAR], then [EXEC].
When an item name is deleted, the related service life, remaining
service time, and count type are also deleted.
(2) Remaining service time
The remaining service time of an item (the time allowed before the
item is replaced) is obtained by countdown and displayed under
Remaining service time. When the remaining service time
decreases to a specified percentage (specified in parameter No. 8911)
of the service life or lower, it is displayed in red.
Countdown continues even after the service life has expired.
NOTE
Setting is impossible on the status screen.
It should be done on the setting screen.
(3) Count status
The count status is displayed at the left of the corresponding item
number, as listed below:
Display
Count status
Blank
Count suspended
Count under way
135
The service life has expired.
1.19.4
Setting Screen Display
and Setting
B63835EN/03
The setting screen lets you specify the service life, the remaining service
time, and count type for a registered item name.
It also displays the same count status information as displayed on the
status screen.
O0001 N12345
(SETTING)
LIFE
REMAIN
COUNT TYPE
*01
10000H
0H
ALL TIME
@02
20000H
5000H
LIV TIME
03
32767H
10000H
@04
1500H
720H
RUN TIME
05
06
07
08
09
10
>_
EDIT *** ***** *** ****
19:27:05
[ CHANGE ][ TYPE ][ CLEAR ][ +INPUT ][ INPUT ]
[ EFFECT ][
ALL
READ
][
][
LIV
][
][ PUNCH ][
RUN
][
][
CUT
(1) Service life

The service life of a consumable item is to be specified under Service
life.
First place the cursor on the service life of a target registration number,
enter a desired service life value using numeric keys, then press soft
key [INPUT] (or the
INPUT
key). The specified service life is set up,
and the same value is set up also under Remaining service time.
In addition, the count type for the item changes to:
Pressing soft key [+INPUT] adds the newly specified service life value
to the previously specified life value. The added service life value is
reflected to the remaining service time.
The valid data range for the service life is: 0 to 65535 (hours)
NOTE
1 An attempt to set up the service life for a nonregistered
item results in the warning message EDIT REJECTED.
2 An attempt to enter a value that is out of the valid data range
results in the warning message DATA IS OUT OF RANGE.
3 An attempt to enter a value that would make the service life
or remaining service time 0 or lower, it is clamped at 0.
4 Pressing soft keys [CLEAR] and [TYPE] results in the
warning message EDIT REJECTED.
136
B63835EN/03
(2) Remaining service time

The remaining service time of an item (the time allowed before the
item is replaced) is determined by countdown and displayed under
Remaining service time. When the remaining service time
decreases to a specified percentage (specified in parameter No. 8911)
of the service life or lower, it is displayed in red.
Countdown continues even after the service life has expired.
First place the cursor on the remaining service time of a target
registration number, enter a desired remaining service time value
using numeric keys, then press soft key [INPUT] (or the
INPUT
key).
Pressing soft key [+INPUT] adds the newly specified remaining

service time to the previously specified remaining service time.
The valid data range for the remaining service time is: 0 to (service
life)
After soft key [CLEAR] is pressed, pressing soft key [EXEC] sets the
remaining service time with the same value as for the service life.
NOTE
1 An attempt to set up the remaining service time for a non
registered item or an item for which the service life has not
been set up results in the warning message EDIT
REJECTED.
2 An attempt to enter a value that is out of the valid data range
results in the warning message DATA IS OUT OF RANGE.
3 An attempt to enter a value that would make the remaining
service time 0 or lower, it is clamped at 0.
4. Pressing soft key [TYPE] results in the warning message
EDIT REJECTED.
(3) Count type
The type of a selected count method is specified under Count type.
After the cursor is placed on the count type of a target registration
number, pressing soft key [TYPE] displays the next count type as a
soft key. Select it and press soft key [EXEC].
Soft key
Meaning
Display
[NO CNT]
Not counting (suspended).
[ ALL ]
Always count.
All times
[PWR ON]
Count while the power is supplied.
Poweron time
[ RUN ]
Count while operation is under way.
Operating
[ CUT ]
Count while cutting is under way.
Cutting
137
B63835EN/03
NOTE
1 An attempt to set up the count type for a nonregistered
item or an item for which the service life has not been set up
results in the warning message EDIT REJECTED.
2 Soft keys [INPUT] and [+INPUT] are ignored.
3 In leap years, an error of 24 hours occurs in the alltime
count.
4 Pressing soft key [CLEAR] results in the warning message
EDIT REJECTED.
1.19.5
Registered Data
Input/Output
Pressing soft key [PUNCH] enables registered data to be output to an

external unit.
Pressing soft key [READ] enables data to be input from an external unit.
These operations can be done on the status, setting, and machine system
menu screens.
EDIT *** ***** *** ****
19:27:05
[
][ READ ][ PUNCH ][
][
][
][
][
CAN
][ EXEC
D Data output
After the EDIT mode is selected, pressing soft key [PUNCH] outputs the
registered data in the following format.
Format
- Format for output from the status and setting screens

G10 L60 P01 Aa Rr [n] Qq ;
G10 L60 P02 Aa Rr [n] Qq ;
G10 L60 P03 Aa Rr [n] Qq ;
:
Format
- Format for output from the machine system menu

G10 L61 P01 [n] ;
G10 L61 P02 [n] ;
G10 L61 P03 [n] ;
:
138
B63835EN/03
a : Service life
r : Remaining service time
n : Item name
[Alphanumeric characters*twobyte characters * alphanumeric
characters
q : count type
0 = not to count
1 = count at all times
2 = count during poweron time
3 = count during operation
4 = count during cutting
D Data input
After the EDIT mode is selected, pressing soft key [READ] causes data
to be registered with item names according to the format in which the data
is input (G10).
Data registration can be done even by executing the format (G10) once
input to the program memory.
This requires a programmable data input option.
NOTE
If the input format (G10) differs from the output format,
registration may fail.
Parameter
8911
Percentage to the service life of each item displayed on the periodic

maintenance screen
[Data type] Byte

[Unit of data] 1%
On the periodic maintenance screens, any remaining service time value
smaller than the specified percentage to the service life is displayed in red
for warning purposes.
139
B63835EN/03
1.19.6
FANUC TwoByte
Character Code Table
140
B63835EN/03
141
B63835EN/03
142
B63835EN/03
143
B63835EN/03
144
B63835EN/03
145
2. HARDWARE
B63835EN/03
HARDWARE
This chapter describes the printed circuit boards of the CNC control unit
and card PCB functions on the printed circuit boards. The chapter also
describes procedures for replacing consumable items.
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
2.18
2.19
2.20
HARDWARE CONFIGURATION . . . . . . . . . . . . . . 147

HARDWARE OVERVIEW . . . . . . . . . . . . . . . . . . . . 148
TOTAL CONNECTION DIAGRAMS . . . . . . . . . . . 149
CONNECTOR AND CARD
CONFIGURATIONS OF PRINTED
CIRCUIT BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . 152
UNITS AND PRINTED CIRCUIT BOARDS . . . . . 175
MOUNTING AND REMOVING
AN OPTION BOARD . . . . . . . . . . . . . . . . . . . . . . . . 184
MOUNTING AND DEMOUNTING CARD PCBS . 189
MOUNTING AND DEMOUNTING DIMM
MODULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
MOUNTING AND REMOVING
THE BACK PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . 194
REPLACING THE FUSE OF THE
CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
REPLACING THE BATTERY . . . . . . . . . . . . . . . . . 197
REPLACING A FAN UNIT . . . . . . . . . . . . . . . . . . . 204
REPLACING THE FUSE OF THE LCD UNIT . . . . 205
REPLACING THE LCD BACKLIGHT . . . . . . . . . . 206
HEAT LOSS OF EACH UNIT . . . . . . . . . . . . . . . . . . 211
DISTRIBUTED I/O SETTING
(Series 0iB ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . 212
REPLACING FUSES ON VARIOUS UNITS . . . . . . 215
ENVIRONMENTAL REQUIREMENTS
OUTSIDE THE CONTROL UNIT . . . . . . . . . . . . . . 218
ACTION AGAINST NOISE . . . . . . . . . . . . . . . . . . . 219
REPLACING THE MAINTENANCE PARTS OF
CNC DISPLAY UNIT FOR PC FUNCTIONS
AND PANEL i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
146
2. HARDWARE
B63835EN/03
2.1
HARDWARE
CONFIGURATION
240
147
160
2. HARDWARE
B63835EN/03
2.2
HARDWARE
OVERVIEW
Main board
S Power PCB (builtin)
DCDC converter
S Main CPU
S Memory
System software,
Macro program,
Ladder program,
Parameter, and etc.
S PMC control
S I/O Link control
S Servo control
S Spindle control
S Memory card I/F
S LED display
S Reader/puncher I/F
S MDI control
S Display control
I/O board
(Series 0i only)
S DI/DO
S Manual pulse generator
control
S Data server
Main
I/O
Mini slot
(Series 0i only)
S
S
S
S
S
S
HSSB board
Ethernet board
DiviceNet board
PROFIBUS board
FLnet board
DNC2 board
148
1slot
(Series 0i Mate)
2slot
(Series 0i)
2. HARDWARE
B63835EN/03
2.3
TOTAL CONNECTION
DIAGRAMS
Total connection diagram for Series 0i
Main board
24VIN(CP1)
Power supply 24VDC
24VOUT(CP2)
To I/O device
Optical fiber cable
DISPLAY(COP20A)
24VDC
LCD unit
LCD/MDI unit
MDI unit
COP20B
CK2
CP1A
CP1B
CA55
CRT unit
CK1
CRT/MDI unit
MDI unit
CN1
CRT(JA1)
CK2
CN2
24VDC
CK1
MDI(JA2)
RS232C(JD5A)
RS232C(CH.1)
RS232C(JD5B)
RS232C(CH.2)
Highspeed skip input (1 point)
HDI/ASP(JA40)
Analog spindle
Position coder for analog spindle
AC reactor
CX1A CZ1
PSM
CX1B TB1
SPDL(JA7A)
Serial for
spindle
Servo card
FSSB
(COP10A)
(Up to 4
axes)
CX3
CX4
CX2B
JY2
CZ2
Position coder
Spindle
motor
To next SPM
Optical fiber
cable
(FSSB)
For servo
check
board
TB1 CX2A
COP10B
SVM
COP10A
TB1 CX2B
TB1 CX2A
COP10B
SVM
COP10A
TB1 CX2B
149
JF1
CZ2
Servo
motor
JF1
CZ2
200VAC
200VAC
Emergency
CX2B
CX1A TB1 CX2A

JA7B
SPM
JA7A TB1
MCC
Circuit
breaker
Circuit
breaker
Servo
motor
2. HARDWARE
B63835EN/03
Mini slot
Mini slot
Main board
HSSB board
ETHERNET board
PROFIBUS board
DeviceNet board
FLnet board
DNC2 board
To other device
To other device
I/O for operators

panel
Builtin I/O
I/O Link
IOLINK(JD1A)
JD1B
JD1A
DI:96 points
DO:64 points
I/O Link
DI/DO1
JD1B
(CB104)
JD1A
DI/DO2
(CB105)
DI/DO3
(CB106)
DI/DO4
(CB107)
MPG(JA3)
Manual pulse generator (up to 3 units)
Data
server
ETHERNET
(CD38T)
ETHERNET
150
2. HARDWARE
B63835EN/03
Total connection diagram for Series 0i Mate

Main board
24VIN(CP1)
Power supply 24VDC
24VOUT(CP2)
To I/O device
LCD unit
Optical fiber cable
LCD/MDI unit
MDI unit
COP20B
DISPLAY(COP20A)
24VDC
CK2
CP1A
CP1B
CA55
CRT unit
CK1
CRT/MDI unit
MDI unit
CN1
CRT(JA1)
CK2
CN2
24VDC
CK1
MDI(JA2)
RS232C(JD5A)
RS232C(CH.1)
RS232C(JD5B)
RS232C(CH.2)
Highspeed skip input (1 point)
HDI/ASP(JA40)
Analog spindle
Position coder for analog spindle
AC reactor
CX1A CZ1
PSM
CX1B TB1
SPDL(JA7A)
Serial for
spindle
Servo card
FSSB
(COP10A)
(Up to 3
axes)
Optical fiber
cable
(FSSB)
For servo
check
board
IOLINK(JD1A)
I/O Link
CX2B
CX1A TB1 CX2A

SPM
JA7B
JA7A TB1 CX2B
TB1 CX2A
COP10B
SVM
COP10A
TB1 CX2B
TB1 CX2A
COP10B
SVM
COP10A
TB1 CX2B
151
200VAC
Emergency stop
CX4
JY2
CZ2
Position coder
Spindle
motor
JF1
CZ2
Servo
motor
JF1
CZ2
I/O for operators panel

(without MPG)
JD1A
200VAC
CX3
I/O for operators panel

(with MPG)
JD1B
JA3
JD1A
JD1B
MCC
Circuit
breaker
Circuit
breaker
Servo
motor
Manual pulse generator

(up to 3 units)
2. HARDWARE
B63835EN/03
2.4
CONNECTOR AND
CARD
CONFIGURATIONS
OF PRINTED CIRCUIT
BOARDS
2.4.1
Main CPU Board
D Specifications
Item
Code
Main CPU board of Series 0iB (for PMCSA1)
A16B32000490
Main CPU board of Series 0iB (for PMCSB7)
A16B32000491
Main CPU board of Series 0iMate B
A16B32000495
D Mounting positions of
connectors, LEDs, etc.
MAIN
BAT1: Battery
Battery case
LEDs
JD5A: RS232C serial port
JD5B: RS232C serial port
CNM1B: Memory card
JA40: Analog output/highspeed DI

JA41: Serial spindle/position coder
JA1: CRT video output
JA2: MDI
STATUS: 7Segment LED
COP20A : Connection to LCD unit
CA69A: Servo check

CP1(right): 24VDC IN
CP2(left): 24VDC OUT
FUSE: Fuse burnout detection LED
MTSW: Rotary switch
PSW: Push switch
COP10A1:FSSB
JD1A: I/O Link (for Series 0i MateB only)
152
2. HARDWARE
B63835EN/03
STATUS 7segment LED:
Used for setting and maintenance operations, in combination with the

MTSW rotary switch and PSW push switch described below.
MTSW rotary switch:
This rotary switch is used for setting and maintenance operations, in

combination with the STATUS 7segment LED and the PSW push
switch.
PSW push switch:
This push switch is used for setting and maintenance operations, in

combination with the STATUS 7segment LED and the MTSW rotary
switch.
cards and DIMM modules
(4) Power supply unit
(1) CPU card
(5) Analog spindle

module
(2) Display control card
(3) Axis control card
(6) FROM/SRAM module
153
2. HARDWARE
No.
(1)
(2)
(3)
Item
CPU card
Display card
Axis control card
B63835EN/03
Code
Function
A20B33000293
DRAM 16MB 486
A20B33000292
DRAM 32MB 486
A20B33000319
DRAM 32MB Pentium
A20B33000410
CRT/MDI
A20B33000341
LCD/MDI
A20B33000363
MDI
A20B33000033
Two axes control
A20B33000032
Four axes control
A20B33000243
Two axes control
A20B33000242
Four axes control
(4)
Power supply unit
A20B81000721
(5)
Analog spindle
module
A20B39000170
Analog spindle position coder
(6)
FROM/SRAM
module
A20B39000181
FROM 16MB
SRAM 512kB
A20B39000163
FROM 32MB
SRAM 1MB
154
Remarks
0iB only
Servo software Series 9096
Servo software Series 90B0
FROM stores various control

software products. SRAM is
backed up by a battery.
2. HARDWARE
B63835EN/03
D LED display
D Fuse burnout detection LED

FUSE (Red)
Lit if the fuse is blown.
D LED status transition at powerup
j: Off
J: On
7segment
LED
STATUS
Not lit
jjjj
Power off
JJJJ
CPU not activated after powerup
Status
NC system loading started by boot system
jJJJ
NC system startedup and RAM initialization completed
JjJJ
Waiting for system processor ID setting
jjJJ
System processor ID setting completed

Display circuit initialization completed
JJjJ
FANUC bus initialization completed
jJjJ
Loading from flash memory completed

PMC initialization completed
Series and edition screen displayed
JjjJ
Hardware configuration information setting completed

for each printed circuit board of the system
jjjJ
PMC ladder initialization completed
jJJj
Waiting for digital servo and spindle initialization
JJJj
Digital servo and spindle initialization completed
Jjjj
Initialization completed, normal operation state
D LED display during automatic operation startup

While automatic operation startup in progress signal STL (F0.5) is
held to 1, the 7segment LED cyclically displays the following
patterns:
D LED display when a battery alarm occurs

ALARM Jjj
SRAM backup battery is weak.
155
2. HARDWARE
B63835EN/03
D LED display when a system alarm occurs

(If CPU card A20B3300029X is used)
j: Off
J: On
l: Blink
ALARM jJj
System failure. The software detected an error and

stopped the system.
ALARM JJj
An error occurred on the local bus in the main CPU

board.
Alternatively, a bus error occurred in the main CPU.
Alternatively, a DRAM parity error was detected.
ALARM jjJ
System emergency. The hardware detected an error.

Alternatively, a bus error occurred in the main CPU.
Alternatively, a DRAM parity error was detected.
ALARM JjJ
A disconnection was found in the optical

fiber cable between the CNC and LCD.
Alternatively, a printed circuit board on the
LCD side is defective.
If a disconnection occurs, the dot of the
7segment LED is also lit.
If a disconnection occurs, the display of the
LCD unit blinks.
ALARM jJJ
An SRAM parity error or SRAM ECC error was detected.
NOTE
1 If any of the system alarms occurs, the hardware may be
defective.
2 If a disconnection is detected in the optical fiber cable
between CNC and LCD at powerup, the ALARM LEDs
alternately display these patterns: JjJ jJj
D 7segment LED display when a system alarm occurs

If a system alarm occurs, a number blinks as shown below, depending
on the system alarm number.
7segment
LED
System
alarm number
900 to 909
ROM parity alarm.

System ROM parity stored in FROM
910 to 919
SRAM or DRAM parity alarm
920 to 929
Servo alarm
930 to 949
CPU interrupt or SRAM ECC error
950 to 959
PMC system alarm
970 to 979
Bus error or nonmaskable interrupt
Others
System alarm type
Other system alarms
NOTE
If any of the system alarms occurs, the hardware may be
defective.
156
I/O Link
(To I/O boaud)
(0 iB only)
FROM SRAM
Analog
output
Position
coder
DRAM
G/A
graphic
control
G/A
Display link
control
I/O LINK
(0 i MateB only)
Video output
MDI input
B63835EN/03
2. HARDWARE
D Block diagram
157
2. HARDWARE
B63835EN/03
2.4.2
Builtin I/O Board
Builtin I/O Board with
Data Server
The builtin I/O function and data server function are implemented on a
printed circuit board. When only the builtin I/O function is required, use
the printed circuit board on which only the builtin I/O function is
implemented. When the builtin I/O function and data server function are
required, use the printed circuit board on which both functions are
implemented. There is no printed circuit board on which only the data
server function is implemented.
To use the data server function, install the ATA card adapter on a printed
circuit board. Connect the card adapter to the printed circuit board with
a flat cable.
D Specifications
Name
Code
Builtin I/O board
A16B32000500
Builtin I/O board with data server
A16B32000501
ATA card adapter
A20B20020960
STATUS
ALARM
LED display
(For the data server function. There are no LEDs for the builtin I/O function.)
CD38T : Ethernet (100BASETX)
(For data server functions.)
Right CB104 : DI/DO1

Left CB105 : DI/DO2
JA3 : Manual pulse generator

JD1A : I/O Link
Right CB106 : DI/DO3

Left CB107 : DI/DO4
158
2. HARDWARE
B63835EN/03
D Components layout
Setting pin TM1

Setting pin TM2
(1) ATA card adapter
No.
(1)
D Setting pin
Item
ATA card adapter
Code
A20B20020960
Function
ATA card interface
The setting pins (TM1 and TM2) are provided on the printed circuit board.
Insert a short plug into the A position (factory default). If the short plug
is removed or the setting is changed, the board does not function properly.
159
2. HARDWARE
D LED display
B63835EN/03
There are no LEDs on a printed circuit board on which only the builtin
I/O function is implemented.
The LEDs on this printed circuit board indicate the state and error related
to the data server function.
D LED lighting sequence at power on
j: Off
NO.
STATUS 1234
STATUS jjjj
Power off
STATUS JJJJ
Initial state after power on
STATUS JJJj
MPU initialized.
STATUS JJjj
Firmware downloaded.
STATUS Jjjj
Control migration to OS
STATUS jJJJ
OS PHASE 1
STATUS jJJj
OS PHASE 2
STATUS jJjJ
OS PHASE 3
STATUS jJjj
OS PHASE 4
10
STATUS jjjl
Startup completed.
J: On
l: Blink
Status
When the board is successfully started, the LEDs light as shown in No.
10. This state is held until an error occurs.
D STATUS LED indications if an error occurs
If an error occurs, the LEDs repeatedly flash LONG then SHORT.
(For LONG, the LED lights for a long time. For SHORT, the LED
lights for a short time.)
STATUS
No.
LONG
1234
SHORT
1234
JJjj
jjJJ
JjJj
jjjj
JjJj
jjjJ
JJjj
jjjJ
Board state
SDRAM paruty alarm

Failure caused by
this board
General invalid instruction

Invalid slot instruction
Failure caused by
another board
NMI of another module
D ALARM LED indications if an error occurs

NO.
ALARM 123
ALARM Jjj
Fast Ethernet board state

Parity error occurred in main memory.
D LED indications related to communication status

NO.
ALARM 123
ALARM jjJ
160
Communication state
Lights when a data collision occurs.
This LED lights frequently when Ethernet communication
traffic (amount of communication) is heavy or the ambient
noise level is high.
2. HARDWARE
B63835EN/03
2.4.3
Serial Communication
Board
D Specifications
Item
Serial communication board
Code
DNC2: RS232C I/F
A20B81000334
JNA
FBUS backplane
connector
The connector is mounted on a serial communication board.

JD5L: RS232C interface
D LED display
D LED display when an error occurs

CBA
j: Off
J: On
Status
jjJ
The CPU is not yet started (reset state).(*1)
JJj
A DRAM parity error occurred.
jJj
A bus error occurred in the CPU on this board.
Jjj
An error occurred in the local bus on this board.
NOTE
1 The LEDs display this pattern because the CPU is in the
reset state immediately after powerup.
2 If the LEDs display any of the patterns, the hardware may
be defective (except in the reset state at powerup).
161
2. HARDWARE
B63835EN/03
card and DIMM module
(1) DRAM module
No.
Item
Code
Function
Remarks
(1)
DRAM module
A20B39000042
System RAM
4MB
2.4.4
HSSB Interface Board
D Specifications
Item
Code
A20B80010730
SW1
(Up to the PWB03 version)
SW1
(PWB04 version and later)
JNA
FBUS backplane
connector
COP7: Highspeed serial bus (HSSB) interface
162
2. HARDWARE
B63835EN/03
D LED display
LEDB
Red
HSSB communication has been interrupted.
LEDA
Red
A RAM parity alarm occurred in the common RAM on the

board.
The common RAM is mounted on this board. The RAM
is used to exchange information between the CNC and
personal computer and is not batterybacked.
Status display of the green LEDs
j: Off
4321
J: On
Status
JJJJ
Immediately after powerup
JJJj
HSSB board initialization in progress
JJjJ
Waiting for the booting of the PC side
JJjj
CNC screen displayed on the PC
Jjjj
Activation normally terminated, normal operation in progress
jJJj
Thermal error detected by the CNC display unit with PC

functions or PANEL i
jJjJ
HSSB communication interrupted
jJjj
Parity alarm in the common RAM
jjJJ
Communication error
jjJj
Battery alarm in the CNC display unit with PC functions or

PANEL i
NOTE
The PC used in the above table includes PANEL i and CNC
display unit with PC functions.
163
2. HARDWARE
B63835EN/03
D Rotary switch
1) Setting of ROTARY SWITCH in case of connecting to PC or PANEL
i
The poweron start sequence can be modified using rotary switch on
the board.
setting of rotary
switch
Description
Setting for maintenance.

The start menu is displayed. It is possible to start boot and IPL
from the PC or PANEL i.
Setting for usual operation.

The start menu is not displayed.
It is impossible to start boot or IPL from the PC or PANEL i.
The CNC and PC or PANEL i are started independently of each

other without handshake.
* CNC
CNC is available if PC is not turned on or not connected.
(Display for CNC and MDI or Operation panel etc. are needed
to operate.)
The start menu is not displayed if PC or PANEL i is connected
and turned on.
* PC or PANEL i
The start menu is not displayed and it is impossible to start
boot or IPL from the PC or PANEL i if CNC is connected and
turned on.
This setting makes PC or PANEL i or CNC be able to be turned
on/off the power individually if HSSB device driver for Windows
95/98, NT4.0 or 2000 is installed.
In case of Multiconnection (connecting some CNCs to one PC
or PANEL i), please set to this setting usually.
NOTE
PANEL i used here represents hardware that can operate
on a standalone basis (provide a standalone option).
164
2. HARDWARE
B63835EN/03
2) Setting of ROTARY SWITCH in case of connecting to CNC display

unit with PC functions
the board and short terminal (SW5) on CNC display unit with PC
functions.
setting of
rotary switch
short
terminal
(SW5)
Description
OPEN

The start menu is displayed. It is possible to start boot and IPL from CNC display unit with PC
functions or PANEL i.
OPEN

It is impossible to start boot or IPL from CNC display unit with PC functions or PANEL i.
SHORT
The CNC and CNC display unit with PC functions or PANEL i are started independently of each
other without handshake.
* CNC
CNC is available if CNC display unit with PC functions or PANEL i is not turned on or not connected. (Display for CNC and MDI or Operation panel etc. are needed to operate.)
The start menu is not displayed if CNC display unit with PC functions or PANEL i is connected
and turned on.
* CNC display unit with PC functions or PANEL i
CNC display unit with PC functions or PANEL i is available if CNC is not turned on or not connected.
Temperature management function of CNC display unit with PC functions or PANEL i doesnt
work. Please make sure that the temperature is proper for CNC display unit with PC functions
or PANEL i.
The start menu is not displayed and it is impossible to start boot or IPL from CNC display unit
with PC functions or PANEL i if CNC is connected and turned on.
This position must be used at maintenance only.
3) Setting of ROTARY SWITCH in case of connecting to CNC display

unit for is series CNC
the board. Normally, set this rotary switch to 1.
setting of rotary
switch
Description

The start menu is displayed. It is possible to start boot and IPL
from the PC.

It is impossible to start boot or IPL from the PC.

Normally, this position is not used.

The start menu is displayed when MDI keys <6> and <7> are
pressed.
It is possible to start boot or IPL from the PC.
165
2. HARDWARE
B63835EN/03
2.4.5
Fast Ethernet Board
D Specifications
Item
Code
Fast Ethernet board
A20B81000670
ALM (red)
COM (green)
LED4 (green)
LED3 (green)
LED2 (green)
LED1 (green)
JNA
FBUS backplane
connector
LIL (green)
COL (red)
TM5
TM4
BTX (green)
CD38R: Ethernet interface
D LED display
D Status transition at powerup, displayed by the green LEDs

No.
4321
Ethernet board status
jjjj
Power off
JJJJ
Initial state immediately after powerup
JJJj
MPU initialization completed
JJjj
Firmware downloading completed
Jjjj
Control transferred to OS
jJJJ
OS PHASE 1
jJJj
OS PHASE 2
jJjJ
OS PHASE 3
jJjj
OS PHASE 4
10
jjjl
Startup completed
If the board has normally started up, the LEDs display the pattern of
No.10. The LEDs keep this pattern until an error occurs.
166
2. HARDWARE
B63835EN/03
D STATUS LED indications if an error occurs

If an error occurs, the LEDs repeatedly flash LONG then SHORT.
(For LONG, the LED lights for a long time. For SHORT, the LED
lights for a short time.)
STATUS LED
indication
No.
Fast Ethernet/Fast data server state

LONG
4321
SHORT
4321
JJjj
jjJJ
jjJJ
jjjj
General invalid instruction
JjJj
jjjJ
Invalid slot instruction
JJjj
jjjJ
Failure caused by
this board
Failure caused by
another board
SDRAM paruty alarm
NMI of another module
NOTE
If an error, indicated by repeatedly flashing a LONG and
SHORT combination other than the above, occurs, contact
FANUC.
D ALARM LED indications if an error occurs
No.
1
LED indication
Fast Ethernet board state
J Parity error occurred in main memory.
ALM
D LED indications related to communication status

No.
LED indication
COM
J Lights when data is sent.
LIL
J Lights when a connection is made correctly with the hub.
COL
J Lights if a data collision occurs.
BTX
J Lights when a connection is made with 100BASETX.
NOTE
LIL :
COL :
D Setting Pins
Fast Ethernet communications status
Communication is not performed while this LED is

not lit. A probable reason for this is that the Fast
Ethernet/Fast data server is not properly
connected to the hub, or that the hub is off. This
LED should be lit at all times while the Fast
Ethernet is properly connected to the hub.
This LED lights frequently if there is excessive
traffic on the communication line or if there is
excessive peripheral electrical noise.
On the board, the setting pins (TM4, TM5) are installed. Connect each
jumper plug to side A (factoryset state). Do not remove a jumper plug,
and do not change the setting of a jumper plug. Otherwise, the board does
not operate normally.
167
2. HARDWARE
B63835EN/03
2.4.6
DeviceNet Board
D Specifications
Item
Code
DeviceNet board
A20B81000491
Daughter board
(other manufacturer)
TBL: DeviceNet interface
D LED display
JNA
FBUS backplane
connector
TM1
Master/slave setting pin
D Meaning of red LED

LEDA
Lit when an error occurs on the daughter board.

If this LED is lit, replace the DeviceNet board.
D Meanings of green LEDs

321
Status
jjJ
This board is set as the master.
jJJ
This board is set as the slave.
D LEDs on the daughter board

MNS
DeviceNet module/network status LED

This LED indicates whether the DeviceNet board is turned on
and whether the DeviceNet communication is normally performed.
For the meanings of statuses indicated by this LED, refer to the
specifications supplied by ODVA.
HEALTH
Daughter board status LED

After the board is turned on, the LED is lit in red. If the firmware
is loaded into the internal daughter board, the LED is lit in green.
This green state continues.
If the LED is not lit in green, replace the DeviceNet board.
168
2. HARDWARE
B63835EN/03
D Master/slave setting pin
This setting pin is used to switch around the master function and slave
function of DeviceNet.
D Precautions
This DeviceNet board can be removed after the main CPU board is
removed. For the procedure, see Mounting and Removing an Option
Board.
A daughter board of a different manufacturer is mounted on the
DeviceNet board. The daughter board alone cannot be replaced.
2.4.7
PROFIBUS Master
Board
D Specifications
Item
PROFIBUS master board
Code
A20B81000470
JNA
FBUS backplane
connector
CN1: PROFIBUS interface
D LED display
D Status LED display (green)

State
LED1
Lit when this board is released from the reset state and starts
operating.
This LED is not lit at powerup.
LED2
Lit when the communication is normally performed.

169
2. HARDWARE
B63835EN/03
2.4.8
PROFIBUS Slave
Board
D Specifications
Item
PROFIBUS slave board
Code
A20B81000440
JNA
FBUS backplane
connector
CN2: PROFIBUS interface
D LED display
D Status LED display (green)

State
LED1
Lit when this board is released from the reset state and starts
operating.
LED2
Lit when the communication starts.

The LED is not lit at powerup. The LED is not lit also in the
following cases:
When no parameter configuration data is received
When illegal parameter configuration data is received
LED3
Lit when the communication is normally performed.

LEDB
Lit when a RAM parity alarm occurs on this board.
170
2. HARDWARE
B63835EN/03
2.4.9
FLnet Board
D Specifications
Item
FLnet board
Code
A20B81000530
JNA
FBUS backplane
connector
Setting pin TM1
(fixed to B)
CD38N: FLnet interface
D LED display
D Meanings of red LEDs

HER
Lit when a parity alarm occurs in the DRAM on the FLnet

board.
The board may be defective.
COL
Lit if a data collision occurs on the line.
D Meanings of green LEDs

COM
Lit during data transmission or reception.
POK
Lit when the parameters are normally set.
LNK
This LED indicates the link state and is lit if the board participates in the FA link.
RES
Reserved. This LED is normally lit.
ROS
Lit while the OS is running on the FLnet board.
LIL
D Setting pin TM1
Lit when a hub is normally connected.
This setting pin is always set to position B. The setting should not be
changed.
171
2. HARDWARE
B63835EN/03
2.4.10
Main CPU Board of CNC
Display Unit with PC
Functions and PANEL i
D Specifications
Item
Main CPU board
(For basic unit A08B0082B001 to B004, B011 to
B014, B021 to B024)
Code
For Windows95
For 10.4/12.1 LCD
A20B21000690
For 15.0 LCD
A20B21000691
For other OS than Windows95 For 10.4/12.1 LCD
A20B21000692
For 15.0 LCD
A20B21000693
(HDD
Power)
CNH3 (HDD signal)
COP7
(HSSB)
CD34 (FDD signal)
CN1 (LCD)
CN5 (PCMCIA)
THERMAL
(FDD
Power)
THERMAL
CN2
CD32A
Keyboard
(HDD Fan
Power)
BAT1
BATTERY LED
CD32B
MOUSE
CN7
JD9
(CENTRO)
JD46
(RS2322, USB)
JD33
(RS2321)
FUSE2
(10A)
*4
CN2B
CN3
(7.5A)
FUSE1
CP5
CNP1 (PCI)
CN4
(PC Card)
(Inverter)
*4
CNP2 (PCI)
TM10
*4
CN1B (LCD)
CN6
(Unit Fan
Power)
SW5
SW7
Mounting positions of the parts in the location indicated by *4

LCD Unit Type
(Code of PC board)
10.4/12.1LCD
(A20B21000690, 0692)
15.0LCD
(A20B21000691, 0693)
Fuse for maintenance
FUSE1
Provided
None
A02B0236K101
FUSE2
None
Provided
A08B0082K001
CN1B
None
Provided
Parts
172
2. HARDWARE
B63835EN/03
D Specifications
Item
Main CPU board
(For basic unit A08B0082B031 to B038, B041 to
B048, B051 to B057)
(For basic unit A13B0193 B031 to B038, B041 to
B048, B051 to B057)
Code
For Windows95
For 10.4 LCD
A20B21000780
For 12.1 LCD
A20B21000781
For 15.0 LCD
A20B21000782
For other OS than Windows95 For 10.4 LCD
A20B21000783
For 12.1 LCD
A20B21000784
For 15.0LCD
A20B21000785
(HDD
Power)
CNH3 (HDD signal)
COP7
(HSSB)
CD34 (FDD signal)
(FDD
Power)
THERMAL
CD32A
Keyboard
(HDD Fan
Power)
BAT1
BATTERY LED
CD32B
MOUSE
CN7
JD9
(CENTRO)
JD46
(RS2322, USB)
JD33
(RS2321)
FUSE2
(10A)
*5
CN2
CN3B
CN1 (LCD)
CNP2 (PCI)
THERMAL
CN4
(PC Card)
CN2B
(7.5A)
FUSE1
CP5
CN3
CNP1 (PCI)
(Inverter) *5
*5
CN5 (PCMCIA)
TM10
*5
CN1B (LCD)
CN6
(Unit Fan
Power)
SW5
SW7
Mounting positions of the parts in the location indicated by *5

LCD Unit Type
(Code of PC board)
10.4LCD
(A20B21000780,
0783)
12.1LCD
(A20B21000781,
0784)
15.0LCD
(A20B21000782,
0785)
Fuse for
maintenance
FUSE1
Provided
None
None
A02B0236K101
FUSE2
None
Provided
Provided
A08B0082K001
CN3
Provided
Provided
Provided
CN3B
None
None
Provided
CN1B
None
None
Provided
Parts
173
2. HARDWARE
B63835EN/03
D LED display
GR1(Green)
GR2(Green)
GR3(Green)
GR4(Green) or
RE1(Red)
*6
RE2(Red)
RE3(Red)
RE4(Red)
COP7
+5V(Green)
HDD(Green)
CNC(Green)
CRD(Green)
BUS(Red)
BAT (Red)
FAN(Red)
TRM(Red)
CNH3 (HDD Signal)
CD34 (FDD Signal)
Name 1(*6)
Name 2(*6)
Color
GR1
+5V
Green
Lights when +5 V is supplied.
GR2
HDD
Green
Lights when the HDD is accessed.
GR3
CNC
Green
Lights when the CNC operates normally.
GR4
CRD
Green
Lights when PCMCIA is accessed.
RE1
BUS
Red
Lights when transfer over the HSSB is interrupted. Possible causes are
shown below.
S The CNC unit is not powered.
S The optical fiber cable is not connected.
S The interface on the CNC side failed.
S The CNC display unit with PC functions or the PANEL i failed.
RE2
BAT
Red
Indicates a battery alarm. Replace the battery installed in the CNC display
unit with PC functions or in the PANEL i.
RE3
FAN
Red
Lights when the basic unit fan or HDD fan stops. Replace the failed fan.
RE4
TRM
Red
Indicates a temperature alarm. This LED lights when the CPU detects a
high temperature that falls outside the use range. (This decreases the
operating speed of the CPU.)
Status
*6:These labels may vary with the drawing number or version number of
the main board.
D Short plug settings
Short plug
SW5
SW7
(A20B2100
0690 to 0693)
Settings
Reserved
Location
Do not change the factoryset
defaults.
SW5
SW7
SW5
TM7
(A20B2100
0780 to 0785)
Reserved
TM10
Reserved
Do not change the factoryset

defaults.
SW5
: Open
: Short
: Short (PANEL i)
Open (CNC display
unit with PC functions)
This short plug is provided for

testing purpose.
Be sure to insert this plug.
174
TM10
TM7
: Short
2. HARDWARE
B63835EN/03
2.5
UNITS AND PRINTED
CIRCUIT BOARDS
2.5.1
Basic Units
Type
Item
Drawing No.
0i MateB
Basic unit with 1 slot
A02B0301B801
0iB
Basic unit with 2 slots
A02B0299B802
Remarks
2.5.2
Printed Circuit Boards
of Control Unit
Type
Master
PCB
Card PCB
Card PCB
Item
ID
Remarks
A16B32000490
0X06
0iB (for PMCSA1)
A16B32000491
1X06
0iB (for PMCSB7)
A16B32000495
1X07
0i MateB
DRAM 16MB 486
A20B33000293
CPU: 09
DRAM: 89
DRAM 32MB 486
A20B33000292
CPU: 09
DRAM: 84
0iB only
DRAM 32MB Pentium
A20B33000319
CPU: 11
DRAM: 84
0iB only
LCD/MDI
A20B33000341
CRT/MDI
A20B33000410
MDI only
A20B33000363
2 axes
A20B33000033
00
4 axes
A20B33000032
01
2 axes
A20B33000243
08
4 axes
A20B33000242
08
10.4 color/8.4 color
A20B33000280
Graphic
7.2 monochrome
A20B33000283
Graphic
7.2 monochrome
A20B33000303
Character only
A02B81000721
Main CPU board
CPU card
Display control card
Axis control card

(LCD unit side)
Power
supply unit
Drawing No.
Power supply unit
175
Servo software
Series 9096
Servo software
Series 90B0
2. HARDWARE
Type
DIMM
module
Option
PCB
B63835EN/03
Item
Drawing No.
FROM/SRAM module
ID
Remarks
A20B39000163
FROM: C2
SRAM: 03
FROM 32MB,
SRAM 1MB
A20B39000181
FROM: C1
SRAM: 02
FROM 16MB,
SRAM 512kB
Analog spindle module
A20B39000170
I/O board (with data server)+data server board
A16B32000501
0x2E
I/O board (without data server)
A16B32000500
ATA card adapter
A20B20020960
Serial communication board
A20B81000334
1xE0
A20B80010730
xxAA
Fast Ethernet board
A20B81000670
xx96
DeviceNet board
A20B81000491
xxEF
DeviceNet board C
A20B81000650
xxBF
PROFIBUS Master board
A20B81000470
xxFC
PROFIBUS Slave board
A20B81000440
xxE3
FLnet board
A20B81000530
xx59
Back panel
A20B20030271
1 slot
A20B20030490
2 slots
A20B20020470
Matrix DI supported
For data server
(DNC2, RS232C I/F)
Back
panel
Distributed
I/O
Operators panel I/O module
With MPG interface

A20B20020520
Generalpurpose
DI input
With MPG interface
A20B20020521
Generalpurpose
DI input
Without MPG inter
face
Connector panel I/O module
Basic
A20B21000150
Expansion A20B21000410
With MPG interface
A20B21000411
Without MPG interface
A20B21000320
DO only
A20B21000190
Analog input
176
2. HARDWARE
B63835EN/03
Type
Others
Item
Drawing No.
ID
Remarks
LCD control printed circuit board
A20B81000821
Inverter
A20B80010920
10.4 color LCD
A20B80010922
8.4 color LCD
A20B81000710
7.2 monochrome
LCD
PCB for separate detector interface unit
A20B21000270
HSSB board on the personal computer side
A20B80010583
For 1 channel, corresponding to ISAbus
A20B80010582
For 2 channels, corresponding to ISA

bus
A20B80010960
For 2 channels, corresponding to PCI

bus
A20B80010961
For 1 channel, corresponding to PCIbus
177
2. HARDWARE
B63835EN/03
2.5.3
LCD/MDI Unit
Item
9 monochrome CRT/MDI
unit
Graphic display
supported
Drawing No.
T series
M series
7.2 monochrome LCD/MDI

unit
Graphic display
supported
T series
M series
Only character display supported
T series
M series
7.2 monochrome LCD unit
8.4 color LCD/MDI unit
Remarks
A02B0299C041#T
English key type MDI
A02B0299C041#TS
Symbolic key type MDI
A02B0299C041#M
A02B0299C041#MS
A02B0299C071#T
A02B0299C071#TS
A02B0299C071#M
A02B0299C071#MS
A02B0299C076#T
A02B0299C076#TS
A02B0299C076#M
A02B0299C076#MS
Graphic display
supported
T/M series
A02B0299C070
Only character
display supported
T/M series
A02B0299C075
Graphic display
supported
T series
A02B0299C081#T
A02B0299C081#TS
A02B0299C081#M
A02B0299C081#MS
M series
8.4 color LCD unit
Graphic display
supported
T/M series
A02B0299C080
10.4 color LCD unit
Graphic display
supported
T/M series
A02B0299C060
Small MDI unit
For 8.4 color LCD
T series
A02B0279C120#TA
A02B0279C120#TAS
A02B0279C120#MA
A02B0279C120#MAS
M series
178
2. HARDWARE
B63835EN/03
Item
Fullkey type MDI unit
Vertical type for

10.4 color LCD
Drawing No.
T series
T series
179
Remarks
A02B0279C122#TA
A02B0279C122#TAS
A02B0279C122#MA
A02B0279C122#MAS
2. HARDWARE
B63835EN/03
2.5.4
Other Units
Item
Drawing No.
Remarks
Separate detector
interface unit
4 basic axes
A02B0236C203
Basic module
A03B0815C001
Expansion module
A03B0815C002
With MPG interface
A03B0815C003
Without MPG interface
A03B0815C004
2A DO
A03B0815C005
Analog input
Fan unit
For 1 slot
A02B0265C101
For 2 slots
A02B0260C021
180
2. HARDWARE
B63835EN/03
2.5.5
CNC Display Unit with
PC Functions and
PANEL i
Type
Printed circuit board
for CNC display unit
with PC functions and
PANEL i
Item
Main printed circuit board
(For basic unit A08B0082B001 to B004,
B011 to B014, B021 to B024)
For Windows95
For OS except for

Windows95
Main printed circuit board

B041 to B048, B051 to B057)
(For basic unit A13B0193 B031 to B038,
B041 to B048, B051 to B057)
For OS except for

Windows95
For Windows95
Inverter printed circuit board

B011 to B014, B021 to B024)
Drawing No.
For 10.4/12.1 LCD
A20B21000690
For 15.0 LCD
A20B21000691
For 10.4/12.1 LCD
A20B21000692
For 15.0 LCD
A20B21000693
For 10.4LCD
A20B21000780
For 12.1LCD
A20B21000781
For 15.0LCD
A20B21000782
For 10.4LCD
A20B21000783
For 12.1LCD
A20B21000784
For 15.0LCD
A20B21000785
For 10.4 LCD
A14L01320001
For 12.1 LCD
A20B20020890
For 15.0 LCD
A14L01430002
Inverter printed circuit board

B041 to B048, B051 to B057)
B041 to B048, B051 to B057)
For 10.4 LCD
A14L01320001 #B
For 12.1 LCD
A14L01430001 #B
For 15.0 LCD
A14L01430002 #B
Soft key printed circuit board
For 10.4 LCD
A86L00010261
For 12.1 LCD
A20B10070760
Printed circuit board for touch panel

controller
A20B80010620
181
2. HARDWARE
B63835EN/03
Type
for CNC display unit
with PC functions and
PANEL i
Drawing number
of unit for
maintenance
Item
Base unit
LCD
Soft key
A08B0082D001
A08B0082B001
A08B0082D002
A08B0082B002
A08B0082D003
A08B0082B003
A08B0082D004
A08B0082B004
A08B0082D011
A08B0082B011
A08B0082D012
A08B0082B012
A08B0082D013
A08B0082B013
A08B0082D014
A08B0082B014
A08B0082D021
A08B0082B021
A08B0082D023
A08B0082B023
A08B0082D031
A08B0082B031
A08B0082B035
A13B0193B031
A13B0193B035
A08B0082D032
A08B0082B032
A08B0082B036
A13B0193B032
A13B0193B036
A08B0082D033
A08B0082B033
A08B0082B037
A13B0193B033
A13B0193B037
A08B0082D034
A08B0082B034
A08B0082B038
A13B0193B034
A13B0193B038
A08B0082D041
A08B0082B041
A08B0082B045
A13B0193B041
A13B0193B045
A08B0082D042
A08B0082B042
A08B0082B046
A13B0193B042
A13B0193B046
A08B0082D043
A08B0082B043
A08B0082B047
A13B0193B043
A13B0193B047
A08B0082D044
A08B0082B044
A08B0082B048
A13B0193B044
A13B0193B048
A08B0082D051
A08B0082B051
A08B0082B055
A13B0193B051
A13B0193B055
A08B0082D053
A08B0082B053
A08B0082B057
A13B0193B053
A13B0193B057
A08B0082C100
A08B0082H100
12.1LCD
15.0LCD
10.4LCD
12.1LCD
15.0LCD
3.5 HDD unit (including the FAN for HDD)
182
(Basic unit)
Touch panel
10.4 LCD
Main drawing
number
2. HARDWARE
B63835EN/03
: Provided
: None
NOTE
The base unit for maintenance consists of the components
of the basic unit from which the main printed circuit board
and its retaining screws are excluded.
Type
for PC function of
CNC display unit with
PC functions and
PANEL i
PC card
MMX
Pentium 233MHz
PentiumII
333MHz
Celeron
400MHz
PentiumIII
500MHz
Memory
Drawing number
for maintenance
Item
Main memory
(For MMXPentium 233MHz and
PentiumII 333MHz)
Main memory
(For Celeron 400MHz and PentiumIII
500MHz)
Main drawing
number
For 10.4 LCD
A08B0082H500#6141
A08B0082H010
For 12.1 LCD
A08B0082H500#6142
A08B0082H011
For 15.0 LCD
A08B0082H500#6143
A08B0082H012
For 10.4 LCD
A08B0082H511#6138
A08B0082H020
For 12.1 LCD
A08B0082H511#6139
A08B0082H021
For 15.0 LCD
A08B0082H511#6140
A08B0082H022
For 10.4 LCD
A08B0082H512#613D
A08B0082H040
For 12.1 LCD
A08B0082H512#613E
A08B0082H041
For 15.0 LCD
A08B0082H512#613F
A08B0082H042
For 10.4 LCD
A08B0082H520#613G
A08B0082H050
For 12.1 LCD
A08B0082H520#613H
A08B0082H051
For 15.0 LCD
A08B0082H520#613J
A08B0082H052
DRAM 32MB (*)
A76L05000013
(Specification:TOSHIBA
THL64V4075BTG5S)
A08B0082H001
DRAM 64MB
A76L05000014
(Specification: TOSHIBA
THL64V8015BTG5S)
A08B0082H002
DRAM 128MB
A76L05000017
(Specification: PFU
PD2261ADS)
A08B0082H003
SDRAM 64M
A76L05000018
(Specification: PFU
PD2261ACS)
A08B0082H004
SDRAM 128M
A76L05000019
(Specification: PFU
PD2261ADSA)
A08B0082H005
*: DRAM 32 MB can be used only for the MMXPentium 233MHz.
183
2. HARDWARE
B63835EN/03
2.6
MOUNTING AND
REMOVING AN
OPTION BOARD
WARNING
The replacement described here should be performed by a
person fully trained in maintenance and safety. If the
cabinet is opened to replace the option board, take extreme
care not to touch any highvoltage area (marked with
and covered by a shock prevention cover). If the area is
uncovered, direct contact with this area will result in an
electric shock.
NOTE
Before starting the replacement, take a backup copy of the
contents (parameters, programs, etc.) of the SRAM
memory of the CNC. The backup copy can be used in case
the contents of the SRAM memory are lost during the
replacement.
2.6.1
Mounting and
Removing the Main
CPU Board and a
FullSize Option Board
2.6.1.1
Removing the board
(1) Remove cables other than the battery cable. (The battery cable is
connected only to the main CPU board.)
(2) Hold handles A and B.
(3) Pushing down the hook of handle A and pushing up the hook of handle
B, pull out the printed circuit board.
NOTE
1 The battery is mounted on the face place of the main CPU
board. The battery is pulled out together with the main CPU
board.
2 The main CPU board or a fullsize option board can be
removed without removing minislot option boards. (If a
cable connected to a minislot option board obstructs the
removal, the cable must be removed.)
184
2. HARDWARE
B63835EN/03
2.6.1.2
Mounting the board
(1) Holding handles A and B, insert the board into the cabinet until the
connector on the back panel is connected.
(2) Connect the removed cables to correct positions.
0iB
0i MateB
Handle A
With a hook on
the top side
Handle B
With a hook on
the bottom side
185
2. HARDWARE
B63835EN/03
2.6.2
Mounting and
Removing a MiniSlot
Option Board (Except
DeviceNet Board)
2.6.2.1
Removing the board
(1)Remove cables connected to the target minislot option board.

Remove other cables that would obstruct the removal of the minislot
option board.
(2) Hold handles C and D.
(3) Pushing the latch of handle C to the right, pull out the printed circuit
board.
NOTE
The minislot option board can be removed without
removing the main CPU option board or fullsize option
board.
2.6.2.2
Mounting the board
(1) Holding handles C and D, insert the board into the cabinet until the
connector on the back panel is connected.
(2) Connect the removed cables to correct positions.
Handle C
With a hook on
the left side
Handle D
186
2. HARDWARE
B63835EN/03
2.6.3
Mounting and
Removing the
DeviceNet Board
2.6.3.1
Removing the board
(1) Remove the terminal block from the connector on the DeviceNet
board. The terminal block can be pulled out after the screws on both
sides are loosened. The terminal block can be removed with cables
connected.
Screw
(2) Remove the main CPU board. The main CPU board can be removed
after the terminal block of the DeviceNet connector is removed.
(3) Hold handles C and D of the DeviceNet board. Pushing the latch of
handle C to the right, pull out the board.
NOTE
The DeviceNet board can be removed after the main CPU
board is removed. If an attempt is made to pull out the
DeviceNet board without removing the main CPU board, the
printed board may be damaged.
2.6.3.2
(1) Before mounting the DeviceNet board, remove the main CPU board.
Mounting the board

NOTE
The DeviceNet board can be mounted after the main CPU
board is removed. If an attempt is made to mount the
DeviceNet board without removing the main CPU board, the
printed circuit may be damaged.
(2) Remove the terminal block from the connector on the DeviceNet
board. (See the removal procedure described above.)
(3) Mount the DeviceNet board in the cabinet without the main CPU
board. Holding handles C and D, insert the board into the cabinet until
the connector on the back panel is connected.
(4) After mounting the DeviceNet board, mount the main CPU board.
(5) Mount the terminal block removed in (2) to the connector. Securely
tighten the screws.
187
2. HARDWARE
B63835EN/03
Handle C
With a hook on the
left side
Handle D
188
2. HARDWARE
B63835EN/03
2.7
MOUNTING AND
DEMOUNTING CARD
PCBS
WARNING
Only those personnel who have received approved safety
and maintenance training may perform this replacement
work.
When opening the cabinet and replacing a card PCB, be
careful not to touch the highvoltage circuits (marked and
fitted with an insulating cover). Touching the uncovered
highvoltage circuits presents an extremely dangerous
electric shock hazard.
CAUTION
1 Before starting replacement work, back up the contents
(such as parameters and programs) of the SRAM memory
of the CNC. Otherwise, the contents of the SRAM memory
may be lost during replacement work.
2 If the SRMA data check method (parity check or ECC check)
has been changed after the replacement, a parity or ECC
alarm may occur at poweron, possibly causing damage to
the SRAM data. Back up the SRAM data before starting
replacement, and restore the data after completing the
replacement.
189
2. HARDWARE
2.7.1
Demounting a Card
PCB
B63835EN/03
1) Pull outward the claw of each of the four spacers used to secure the card
PCB, then release each latch. (See Fig. a.)
2) Extract the card PCB upward. (See Fig. b.)
Card PCB
Card PCB
Card PCB
Fig. a Spacer
Connector
Card PCB
Fig. b Spacer
Connector
190
2. HARDWARE
B63835EN/03
2.7.2
Mounting a Card PCB
1) Check that the claw of each of the spacers is latched outward, then
insert the card PCB into the connector. (See Fig. c.)
2) Push the claw of each spacer downward to secure the card PCB. (See
Fig. d.)
Card PCB
Fig. c Spacer
Connector
Card PCB
Card PCB
Card PCB
Fig. d Spacer
Connector
191
2. HARDWARE
B63835EN/03
2.8
MOUNTING AND
DEMOUNTING DIMM
MODULES
WARNING
Only those personnel who have received approved safety
and maintenance training may perform this replacement
work.
When opening the cabinet and replacing a module, be
careful not to touch the highvoltage circuits (marked and
fitted with an insulating cover). Touching the uncovered
highvoltage circuits presents an extremely dangerous
electric shock hazard.
CAUTION
Before starting replacement work, back up the contents
(such as parameters and programs) of the SRAM memory
of the CNC. Otherwise, the contents of the SRAM memory
may be lost during replacement work.
Before replacing an SRAM module, be sure to back up the
contents of the SRAM module.
192
2. HARDWARE
B63835EN/03
2.8.1
1) Open the claw of the socket outward. (See Fig. a.)
Demounting a DIMM
Module
2) Extract the module slantly upward. (See Fig. b.)
2.8.2
1) Insert the module slantly into the module socket, with side B facing
upward. (See Fig. b.)
Mounting a DIMM
Module
2) Push the module downward until it is locked. (See Fig. c.)

At this time, push it down with pushing two points of (*) in the figure.
Fig. a
Fig. b
Fig. c
(*)
(*)
193
2. HARDWARE
B63835EN/03
2.9
MOUNTING AND
REMOVING THE
BACK PANEL
WARNING
cabinet is opened to replace the back panel, take extreme
electric shock.
NOTE
Before starting the replacement, take a backup copy of the
contents (parameters, programs, etc.) of the SRAM
memory of the CNC. The backup copy can be used in case
the contents of the SRAM memory are lost during the
replacement.
2.9.1
Removing the Panel
(1) Remove the main CPU board and all option boards, following the
steps described in Section 3.6.
(2) Remove the connector of the fan connected to the back panel.
(3) Push down the latch securing the back panel until the latch is
disengaged.
(4) Pull down and detach the back panel to the rear.
2.9.2
Mounting the Back
Panel
(1) Aligning the positioning hole of the back panel with the positioning
pin, fit the back panel on from the rear.
(2) Pull up the back panel until the latch is engaged.
(3) Connect the fan connector to the back panel.
(4) Mount the main CPU board and option boards, following the steps
described in Section 3.6.
194
2. HARDWARE
B63835EN/03
Fan
connector
Latch
Back panel
Back panel
0iB
195
0i MateB
2. HARDWARE
B63835EN/03
2.10
REPLACING THE
FUSE OF THE
CONTROL UNIT
D Mounting position of the

fuse of the control unit
WARNING
Before starting the replacement of a fuse, remove the cause
of the fuse burnout.
Accordingly, the replacement should be performed by a
cabinet is opened to replace the fuse, take extreme care not
to touch any highvoltage area (marked with
and
covered by a shock prevention cover). If the area is
electric shock.
The fuse of the control unit is mounted on the main CPU board.

CP1, CP2
Fuse
Axis control card
Main CPU board
D Ordering information of
the fuse
Ordering information
A02B0265K100
196
Rating
7.5A
Individual information
A60L00010046#7.5
2. HARDWARE
B63835EN/03
2.11
REPLACING THE
BATTERY
2.11.1
Battery for Memory
Backup (3VDC)
Part programs, offset data, and system parameters are stored in CMOS
memory in the control unit. The power to the CMOS memory is backed
up by a lithium battery mounted on the front panel of the control unit. The
above data is not lost even when the main battery goes dead. The backup
battery is mounted on the control unit at shipping. This battery can
maintain the contents of memory for about a year.
When the voltage of the battery becomes low, alarm message BAT
blinks on the CNC display and the battery alarm signal is output to the
PMC. When this alarm is displayed, replace the battery as soon as
possible. In general, the battery can be replaced within two or three
weeks, however, this depends on the system configuration.
If the voltage of the battery becomes any lower, memory can no longer
be backed up. Turning on the power to the control unit in this state causes
system alarm 935 (ECC error) to occur because the contents of memory
are lost. Clear the entire memory and reenter data after replacing the
battery.The power to the control unit must be turned on when the battery
is replaced. If the battery is disconnected when the power is turned off,
the contents of memory are lost.
Observe the following precautions for lithium batteries:
WARNING
If an unspecified battery is used, it may explode.
Replace the battery only with the specified battery
(A02B0200K102.)
Dispose of batteries used in accordance with the applicable laws of your
country or the applicable laws or regulations of your local selfgoverning
body. Before disposal, insulate the terminals with tape or something
similar to prevent them from being shortcircuited.
Replacing the battery
1 Use a litium battery (ordering drawing number :

A02B0200K102)
2 Turn on the Series 0i/0i Mate for about 30 seconds and then turn it off
again.
3 Turn off the Series 0i/0i Mate.
197
2. HARDWARE
B63835EN/03
Claw holding the battery
Battery connector
Lithium battery
4 Remove the battery from the front panel of the control unit.
First detach the connector, then remove the battery from the battery
case.
5 Replace the battery and then reconnect the connector.
CAUTION
Steps 3 to 5 must performed within 10 minutes. Note that
all data in memory is lost when the battery is kept removed
for extended time.
198
2. HARDWARE
B63835EN/03
When using commercial

Dsize alkaline dry cells
Commercial Dsize alkaline dry cells can be used by mounting the battery
case externally.
D Connection method
Use the connector connected to the lithium battery for an external battery.
Following the battery replacement procedure described above, replace the
standard lithium battery with an external battery in a battery case
(A02B0236C281).
CAUTION
1 Place the battery case (A02B0236C281) in such a
position that the battery can be replaced even while the
control unit is active.
2 The connector of the battery cable uses a simple lock
system. Fix the cable within an area of 50 cm from the
connector, removing tension on the cable. This is required
to prevent the connector from coming off because of the
weight of the cable or tension on the cable.
199
2. HARDWARE
B63835EN/03
D Replacing the battery
(1) Have commercial Dsize alkaline dry cells handy.

(2) Turn the CNC on.
(3) Remove the lid from the battery case.
(4) Replace the old dry cells with new ones. Mount the dry cells in a
correct orientation.
(5) Replace the lid on the battery case.
CAUTION
In the poweroff state, the battery should be replaced as in
the case of the lithium battery, which is descried above.
2 dry cells
Lid
Connection terminal
on the back
4 mounting holes
Case
200
2. HARDWARE
B63835EN/03
2.11.2
Batteries for CNC
Display Unit with PC
Functions (3VDC)
If the voltage of a battery drops, the screen on the LCD flashes. (If a fan
alarm is issued, the screen on the LCD also flashes.) If this status occurs,
replace the battery as soon as possible (within 1 week). FANUC
recommends that each battery be replaced periodically (once a year)
regardless of whether a battery alarm is issued.
The BIOS settings are usually preserved as long as the battery is replaced
according to the following procedure. If they are lost, the following
message is displayed when the power is turned on:
251: System CMOS checksum bad Default configuration used.
After this, the default BIOS settings are loaded, and the unit restarts
automatically. Before starting machining, check that the current BIOS
settings of the CNC display unit with PC functions in use have been
changed from the default BIOS settings, and resume your settings as
required.
(1) After keeping the CNC display unit with PC functions powered for at
least 5 seconds, turn it off, and enable work to be done from the rear,
for example, by removing the battery section from the panel.
(2) Remove the connector from the lithium battery, and take the battery
out from the battery holder.
(3) Attach the connector (BAT1) to a new battery within 5 minutes, and
put the battery in the battery holder.
(4) Put the CNC display unit with PC functions back into the previous
place.
(5) Turn the power on, and check that no BIOS parameter is lost (no error
is detected at startup).
NOTE
Be sure to install a new battery within 5 minutes after the old
one is removed from the connector.
201
2. HARDWARE
B63835EN/03
Battery holder
Lithium battery
A02B0200K102
Connector
(BAT1)
Fig. 2.11.2 Battery replacement
2.11.3
Battery for Separate
Absolute Pulse Coders
(6VDC)
One battery unit can maintain current position data for six absolute pulse
coders for a year.
When the voltage of the battery becomes low, APC alarms 3n6 to 3n8 (n:
axis number) are displayed on the LCD display. When APC alarm 3n7
is displayed, replace the battery as soon as possible. In general, the battery
should be replaced within one or two weeks, however, this depends on the
number of pulse coders used.
If the voltage of the battery becomes any lower, the current positions for
the pulse coders can no longer be maintained. Turning on the power to
the control unit in this state causes APC alarm 3n0 (reference position
return request alarm) to occur. Return the tool to the reference position
after replacing the battery.
Therefore, FANUC recommends that the battery be replaced once a year
regardless of whether APC alarms are generated.
See Connection Manual (Hardware) (B63833EN) for details of
connecting the battery to separate absolute pulse coders.
202
2. HARDWARE
B63835EN/03
Replacing batteries
Obtain four commercially available alkaline batteries (size D).

(1) Turn on the power to the machine (Series 0i/0i Mate).
(2) Loosen the screws of the battery case, and remove the cover.
(3) Replace the dry batteries in the case.
Note the polarity of the batteries as shown in the figure below (orient
two batteries one way and the other two in the opposite direction).
Screws
Cover
(4) After installing the new batteries, replace the cover.

(5) Turn off the power to the machine (Series 0i/0i Mate).
WARNING
If the batteries are installed incorrectly, an explosion may
occur. Never use batteries other than the specified type
(Size D alkaline batteries).
CAUTION
Replace batteries while the power to the i Series CNC is on.
Note that, if batteries are replaced while no power is
supplied to the CNC, the recorded absolute position is lost.
2.11.4
Battery for Absolute
Pulse Coder Built into
the Motor (6VDC)
The battery for the absolute pulse coder built into the motor is installed
in the servo amplifier. For how to connect and replace the battery, refer
to the following manuals:
D FANUC SERVO MOTOR i series Maintenance Manual
D FANUC SERVO MOTOR series Maintenance Manual
D FANUC SERVO MOTOR series (I/O Link Option) Maintenance
Manual
203
2. HARDWARE
B63835EN/03
2.12
REPLACING A FAN
UNIT
WARNING
If the cabinet is opened to replace a fan unit, take extreme
electric shock.
fan units
D Replacing a fan unit
Quantity
For 1slot cabinet (0i MateB)
A02B0265C101
For 2slot cabinet (0iB)
A02B0260C021
(1) Before starting the replacement of a fan unit, turn the CNC off.
(2) Pull the fan unit to be replaced.
(3) Lift the pulled fan unit until the fan unit is detached from the cabinet.
(4) Place a new fan unit on the cabinet.
(5) Push the new unit as far as it goes. When a click is heard, the unit is
connected to the fan connector.
Fan unit
(3), (4)
Cabinet
(2), (5)
204
2. HARDWARE
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2.13
REPLACING THE
FUSE OF THE LCD
UNIT
WARNING
Before starting the replacement of the fuse, remove the
cause of the fuse burnout.
Accordingly, the replacement should be performed by a
cabinet is opened to replace the fuse, take extreme care not
and
electric shock.
D Mounting position of the

fuse
LCD unit (rear face)
Fuse
D Information of the fuse

Ordering information: A02B0265K101
Rating: 2.0 A
Individual information: A60L00010290#LM20C
205
2. HARDWARE
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2.14
REPLACING THE
LCD BACKLIGHT
Contrast of the
monochrome LCD
WARNING
cabinet is opened to replace the unit, take extreme care not
and
electric shock.
The contrast of the LCD is reduced at a low ambient temperature. (In

particular, immediately after powerup, the contrast of the LCD screen
becomes lower.) This is due to the characteristics of the LCD rather than
a LCD failure. The LCD screen becomes bright as the ambient
temperature rises.
The monochrome LCD has a function for adjusting the contrast.
For instructions on adjusting the contrast, see Section 1.16,
CONTRAST ADJUSTMENT.
backlights
Backlight
Individual information
For 7.2 LCD
A02B0236K112
A61L00010142/BL
(for Hitachi products)
A61L00010142/BL
(for Sharp products)
For 8.4 LCD
A02B0236K119
A61L00010176/BL
For 10.4 LCD
A02B0236K116
A61L00010168/BL
206
2. HARDWARE
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D Replacement procedure
For the 7.2inch LCD

(1) Remove the inverter cable and video signal cable and then remove
LCD control unit.
LCD unit (rear view)
(2) From the front of the LCD, remove the screws for the inverter cover
and then replace the inverter.
LCD unit (front view)
Backlight
(3) After replacing the inverter, assemble the unit in the reverse order in
which it was disassembled.
At this time, take care to prevent dust or dirt from entering the unit.
207
2. HARDWARE
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For the 8.4inch LCD

(1) Remove the inverter cable and video signal cable and then remove the
LCD control unit.
(2) From the rear of the LCD, remove the screws for the inverter cover and
then replace the inverter.
LCD panel
Backlight
208
2. HARDWARE
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For the 10.4inch LCD

(1) Remove the inverter cable and video signal cable and then remove the
LCD control unit.
(2) Remove the LCD unit from the sheet metal.
LCD panel
209
2. HARDWARE
B63835EN/03
(3) Pull out the inverter as shown below.
Backlight
210
2. HARDWARE
B63835EN/03
2.15
HEAT LOSS OF EACH
UNIT
f indicates Applicable.
Series
0i
Series
0i Mate
Heat
loss
1slot
30W
2slot (without data server)
50W
2slot (with data server)
60W
Ethernet card
10W
HSSB card
3W
DNC2 card
6W
FLNet card
6W
DeviceNet card
5W
PROFIBUS card
6W
9CRT/MDI unit
14W
7.2LCD/MDI unit
20W
8.4LCD/MDI unit
10W
8.4LCD unit
10W
10.4LCD unit
18W
MDI unit (small)
0W
MDI unit (full key)
0W
I/O module for operators panel

(with MPG interface)
12W

(without MPG interface)
12W
I/O module for connector panel (basic)
8W
I/O module for connector panel (addition)
5W
Machine operators panel unit
10W
Separate detector interface unit
9W
Unit
Control unit
Option card
for mini slot
Heat from the MDI unit is negligible.
211
2. HARDWARE
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When expansion module 1 is

skipped
When expansion module 2 is

skipped
Basic module 3
Basic module 2
Basic module 1
Basic module
Basic module 3
Basic module 2
Basic module 1
Basic module 3
Basic module 2
Basic module 1
Basic module
DISTRIBUTED I/O
SETTING
(Series 0iB ONLY)
By changing the setting (rotary switch) on an expansion module, a

connection can be made to skip an expansion module or expansion
modules as shown below.
Basic module
2.16
When expansion modules 1 and

2 are skipped
Method of setting (control and setting method)

A control (rotary switch) is provided on the location shown below of each
expansion module. When changing the setting, turn the rotary switch
with a flatblade screwdriver with a tip diameter of about 2.5 mm.
Each setting position of the rotary switch has the meaning as indicated
below.
Setting
position
Indication
Standard setting. The rotary switch is set to this

position at the time of shipment from FANUC.
This setting is not skipped an expansion module.
Set the rotary switch of an expansion module to this

position when the one preceding expansion module
is skipped.
212
Meaning of setting
2. HARDWARE
B63835EN/03
Setting
position
Indication
Meaning of setting
Set the rotary switch of an expansion module to this

position when the two preceding expansion modules are skipped.
Setting prohibited
4 to F
4, , 6, ,
8, , A, ,
C, , E, ,
4, 8, or C has the effect of 0.

5, 9, or D has the effect of 1.
6, A, or E has the effect of 2.
7, B, or F has the effect of 3. ( setting prohibited)
Basic module 3
Basic module 3
Basic module 3
Basic module 2
Basic module 2
Basic module 2
Basic module 1
Basic module 1
Basic module 1
Basic module
Basic module
Basic module
Examples of setting
(When expansion module 1 is skipped)

Set the rotary switch of expansion module 2
to setting position = 1. Do not change the
setting (setting position = 0) of expansion
module 3.
(When expansion module 1 and expansion

module 2 are skipped)
to setting position = 2.
(When expansion module 2 is skipped)

to setting position = 1. Do not change the
setting (setting position = 0) of expansion
module 1.
This function was not available initially, but was recently added. This
function became available, depending on the type of module, as indicated
below.
Expansion module B (DI/DO =
24/16, without a manual pulse
generator interface)
A03B0815C003
Available starting with shipment

in June 1998 and later
Expansion module C (DO = 16,

24A output)
A03B0815C004

in August 1998 and later
Expansion module D (analog

input)
A03B0815C005

in August 1998 and later
213
2. HARDWARE
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NOTE
To expansion module A (DI/DO = 24/16, with a manual pulse
generator interface) (A03B0815C002), a rotary switch is
added as the other modules are modified. However,
expansion module A is always installed at the location of
expansion module 1, so that the setting of expansion
module A need not be changed.
214
2. HARDWARE
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2.17
REPLACING FUSES
ON VARIOUS UNITS
WARNING
Before replacement of a blown fuse, the cause of the blown
fuse must be corrected. So, fuse replacement work must be
done only by a person who is trained in the related
maintenance and safety requirements. When opening the
cabinet and replacing a fuse inside, be careful not to touch
the highvoltage circuits (marked with
and fitted with an
insulating cover). Touching the uncovered highvoltage
circuits presents an extremely dangerous electric shock
hazard.
For the specification of the fuse of each unit, see the list of consumables
in Appendix B.
215
2. HARDWARE
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D Fuse mounting location

on the connector panel
I/O modules
Fuse
Expansion module 3
Expansion module 2
Expansion module 1
Basic module
(A03B0815C001)
Cable for the I/O Link

Cable for a manual pulse generator
NOTE
No fuse is provided on the expansion modules. A fuse is
provided on the basic module only.
216
2. HARDWARE
B63835EN/03

on the operators panel
I/O modules
I/O connector
JD1A
JD1B
JA3
Power supply connector
Fuse
This drawing is for A20B20020470, A20B20020520, and

A20B20020521.

on the separate detector
interface unit
Power
connector
Optical
connector
Fuse
217
2. HARDWARE
2.18
ENVIRONMENTAL
REQUIREMENTS
OUTSIDE THE
CONTROL UNIT
B63835EN/03
The peripheral units and the control unit have been designed on the
assumption that they are housed in closed cabinets. In this manual
cabinet refers to the following:
D Cabinet manufactured by the machine tool builder for housing the
control unit or peripheral units;
D Operation pendant, manufactured by the machine tool builder, for
housing the control unit or operators panel.
D Equivalent to the above.
The environmental conditions when installing these cabinets shall
conform to the following table. Section 3.3 describes the installation and
design conditions of a cabinet satisfying these conditions.
Ambient
Temperature
Humidity
Operating
Storage, Transport
0C to 55C
20C to 60C
Normal
75%RH or less, no condensation
Short period
(less than 1 month)
95%RH or less, no condensation
Operating
0.5 G or less
Nonoperating
1.0 G or less
Operating
Up to 1000 m
Nonoperating
Up to 12000 m
Vibration
Meters above
sea level
Environment
Normal machine shop environment

(The environment must be considered if the cabinets are in
a location where the density of dust, coolant, and/or organic
solvent is relatively high.)
218
2. HARDWARE
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2.19
ACTION AGAINST
NOISE
The CNC has been steadily reduced in size using surfacemount and
custom LSI technologies for electronic components. The CNC also is
designed to be protected from external noise. However, it is difficult to
measure the level and frequency of noise quantitatively, and noise has
many uncertain factors. It is important to prevent both noise from being
generated and generated noise from being introduced into the CNC. This
precaution improves the stability of the CNC machine tool system.
The CNC component units are often installed close to the parts generating
noise in the power magnetics cabinet. Possible noise sources into the
CNC are capacitive coupling, electromagnetic induction, and ground
loops.
When designing the power magnetics cabinet, guard against noise in the
machine as described in the following section.
2.19.1
Separating Signal
Lines
The cables used for the CNC machine tool are classified as listed in the
following table:
Process the cables in each group as described in the action column.
Group
Signal line
Primary AC power line
Secondary AC power line
AC/DC power lines (containing the

power lines for the servo and
spindle motors)
Action
Bind the cables in group A separately (Note 1) from groups B
and C, or cover group A with an
electromagnetic shield (Note 2).
See Subsec. 2.19.4 and connect spark killers or diodes with
the solenoid and relay.
AC/DC solenoid
AC/DC relay
DC solenoid (24VDC)
Connect diodes with DC solenoid and relay.
DC relay (24VDC)
Bind the cables in group B separately from group A, or cover

group B with an electromagnetic
shield.
DI/DO cable between the CNC

and power magnetics cabinet
DI/DO cable between the CNC
and machine
219
Separate group B as far from

Group C as possible.
It is more desirable to cover
group B with the shield.
2. HARDWARE
B63835EN/03
Group
Signal line
Action
Cable for position and velocity

feedback
Cable between the CNC and
spindle amplifier
Cable for the position coder
Cable for the manual pulse generator
Bind the cables in group C separately from group A, or cover

group C with an electromagnetic shield.
Separate group C as far from
Group B as possible.
Be sure to perfrom shield processing in Subsec. 2.19.5.
Cable between the CNC and the

CRT/MDI
RS232C and RS422 interface
cable
Cable for the battery
Other cables to be covered with the
shield
NOTE
1 The groups must be 10 cm or more apart from one another
when binding the cables in each group.
2 The electromagnetic shield refers to shielding between
groups with grounded steel plates.
Cabinet
Spindle
amp.
Servo
amp.
Control
unit
Cable of group B, C
Duct
Section
Cable of group A
Group A
Group B, C
Cover
220
To operators
panel,
motor, etc.
2. HARDWARE
B63835EN/03
2.19.2
The following ground systems are provided for the CNC machine tool:
Ground
(1) Signal ground system (SG)

The signal ground (SG) supplies the reference voltage (0 V) of the
electrical signal system.
(2) Frame ground system (FG)
The frame ground system (FG) is used for safety, and suppressing
external and internal noises. In the frame ground system, the frames,
cases of the units, panels, and shields for the interface cables between
the units are connected.
(3) System ground system
The system ground system is used to connect the frame ground
systems connected between devices or units with the ground.
Power
magnetics
unit
Servo
amplifier
CNC
control
unit
Signal ground system

Frame ground sysytem
System ground system
Operators
panel
Machine
tool
Power
magnetics
cabinet
Distribution board
Notes on connecting the

ground systems
D Connect the signal ground with the frame ground (FG) at only one
place in the CNC control unit.
D The grounding resistance of the system ground shall be 100 ohms or
less (class 3 grounding).
D The system ground cable must have enough crosssectional area to
safely carry the accidental current flow into the system ground when
an accident such as a short circuit occurs.
(Generally, it must have the crosssectional area of the AC power cable
or more.)
D Use the cable containing the AC power wire and the system ground
wire so that power is supplied with the ground wire connected.
221
2. HARDWARE
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2.19.3
Connecting the Signal
Ground (SG) of the
Control Unit
Series 0i control unit
Ground cable (upper 2mm2)
M3 (screw hole)
M4 (screw hole)
Ground plate of
the cabinet
PE
Connect the 0 V line of the electronic circuit in the control unit with the
ground plate of the cabinet via the signal ground (SG) terminal.
The SG terminal is located below the main board of the control unit.
222
2. HARDWARE
B63835EN/03
Series 0i Mate control unit
M3 (screw hole)
M4 (screw hole)
Ground cable (upper 2mm2)
Ground plate of
the cabinet
PE
Connect the 0 V line of the electronic circuit in the control unit with the
ground plate of the cabinet via the signal ground (SG) terminal.
The SG terminal is located below the main board of the control unit.
223
2. HARDWARE
B63835EN/03
CRT
Approx. 15mm
MDI
M4 stud
Approx. 20 mm (for 9 CRT/MDI unit)

Approx. 150 mm (for 8.4 LCD/MDI unit)
9 CRT/MDI unit
8.4 LCD/MDI unit
LCD
MDI
Approx. 17mm
M4 stud
Approx. 151mm
7.2 LCD/MDI unit
LCD
LCD
M4 stud
Approx. 17mm
Approx. 20mm
M4 stud
Approx. 37mm
7.2 LCD unit
10.4 LCD unit
224
Approx. 50mm
2. HARDWARE
Approx. 17mm
B63835EN/03
Approx. 60mm
M3 screw hole
8.4 LCD unit
Approx. 17mm
M4 stud
Standalone type MDI unit (small)
Approx. 30mm
Approx. 32mm
M4 stud
Standalone type MDI unit (Fullkey for 10.4 LCD)

Approx. 25mm
225
2. HARDWARE
2.19.4
Noise Suppressor
Notes on selecting the

spark killer
B63835EN/03
The AC/DC solenoid and relay are used in the power magnetics cabinet.
A high pulse voltage is caused by coil inductance when these devices are
turned on or off.
This pulse voltage induced through the cable causes the electronic circuits
to be disturbed.
D Use a spark killer consisting of a resistor and capacitor in series. This
type of spark killer is called a CR spark killer.(Use it under AC)
(A varistor is useful in clamping the peak voltage of the pulse voltage,
but cannot suppress the sudden rise of the pulse voltage. FANUC
therefore recommends a CR spark killer.)
D The reference capacitance and resistance of the spark killer shall
conform to the following based on the current (I (A)) and DC
resistance of the stationary coil:
1) Resistance (R) : Equivalent DC resistance of the coil
2) Capacitance (C) :
I2
10
I2
to
(F)
20
I : Current at stationary state of the coil

R
Equivalent circuit of the spark killer

Spark killer
AC
relay
Motor
Spark killer
Mount the noise eliminator near a motor or a relay coil.
NOTE
Use a CRtype noise eliminator. Varistortype noise
eliminators clamp the peak pulse voltage but cannot
suppress a sharp rising edge.
Diode (used for directcurrent circuits)

Diode
DC relay
226
Use a diode which can withstand a

voltage up to two times the applied
voltage and a current up to two times
the applied current.
2. HARDWARE
B63835EN/03
Cable Clamp and

Shield Processing
The CNC cables that require shielding should be clamped by the method
shown below. This cable clamp treatment is for both cable support and
proper grounding of the shield. To insure stable CNC system operation,
follow this cable clamp method.
Partially peel out the sheath and expose the shield. Push and clamp by
the plate metal fittings for clamp at the part. The ground plate must be
made by the machine tool builder, and set as follows :
Ground plate
Cable
Metal fittings
for clamp
40mm 80mm
2.19.5
Fig.2.19.5(a) Cable clamp (1)
227
2. HARDWARE
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Control unit
Metal fittings
for clamp
Machine side
installation
board
Ground plate
Shield cover
Fig.2.19.5(b) Cable clamp (2)
Prepare ground plate like the following figure.
Ground terminal
(grounded)
Hole for securing metal fitting clamp

Mount screw hole
Fig.2.19.5(c) Ground plate
For the ground plate, use a metal plate of 2 mm or thicker, which surface
is plated with nickel.
228
2. HARDWARE
B63835EN/03
Ground
plate
8mm
12mm
20mm
Fig.2.19.5(d) Ground plate holes
(Reference) Outer drawings of metal fittings for clamp.

Max. 55mm
28mm
6mm
17mm
Fig.2.19.5(e) Outer drawings of metal fittings for clamp
Ordering specification for metal fittings for clamp

A02B0124K001 (8 pieces)
229
2. HARDWARE
B63835EN/03
2.20
REPLACING THE
MAINTENANCE
PARTS OF CNC
DISPLAY UNIT FOR
PC FUNCTIONS AND
PANEL i
2.20.1
Replacing the Battery
D Ordering number
Item
Lithium battery
Ordering number
A02B0200K102
230
2. HARDWARE
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D Replacing method
(1) After a lapse of five minutes from power up, power off the CNC
display unit with PC functions or the PANEL i. Then remove the CNC
display unit with PC functions or the PANEL i from the panel so that
it can be accessed from the back.
(2) Remove the connector for the lithium battery, then remove the battery
from the battery holder.
(3) Within five minutes, plug the connector (BAT1) for a new battery and
insert a new battery.
(4) Reinstall the CNC display unit with PC functions or the PANEL i.
(5) Turn on the power and make sure the BIOS parameter is not cleared
(no error occurs during startup).
Battery holder
Lithium battery
A02B0200K102
Connector
(BAT1)
Fig. 2.20.1 Replacing the battery
NOTE
It must not take more than five minutes from the time the old
battery is removed until the connector for the new battery is
plugged into the connector.
231
2. HARDWARE
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When this procedure is used to replace the battery, normally the BIOS
settings are not cleared. However, in case the settings are cleared, the
following message appears during power up, the default BIOS settings
are loaded, and the unit automatically reboots.
251: System CMOS checksum bad Default configuration used.
Therefore, check whether the default settings of the CNC display unit
with PC functions or the PANEL i are changed before maintenance. If the
settings are cleared to the defaults, restore the BIOS settings.
2.20.2
Replacing the Fuse
WARNING
Before replacing the fuse, eliminate the cause by which the
fuse blew.
Therefore, only those personnel who were well trained for
maintenance and safety can perform the replacement.
When replacing the fuse with the cabinet open, be careful
not to touch the part containing highvoltage circuits.
Otherwise, you receive an electric shock.
A fuse blows when there is a short circuit in the CNC display unit with
PC functions or the PANEL i. When the fuse blows, check the following
points.
S A conductive part touches the main printed circuit board.
S A PCI extension board failed or is incorrectly inserted.
S A cable is incorrectly connected.
When the fuse blows, the system may suffer damage. Before turning on
the power again, make visual and smell inspection to check the system for
an abnormality and replace the failed parts if any.
D Ordering number
Item
Fuse
Ordering number
For A08B0082B001 to B004, B011 to B014,

B031 to B038, A13B0193B031 to B038
A02B0236K101
A08B0082B021 to B024, B041 to B048,

B051 to B058, A13B0193B041 to B048,
B051 to B058
A08B0082K001
232
2. HARDWARE
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D Replacing method
(1) Make sure the CNC display unit with PC functions or the PANEL i is
powered off.
(2) Remove the CNC display unit with PC functions or the PANEL i from
the panel so that it can be accessed from the back.
(3) Remove the old fuse from the socket, then securely insert a new one
into it.
(4) Reinstall the CNC display unit with PC functions or the PANEL i.
(5) Turn on the power and verify that the CNC display unit with PC
functions or the PANEL i starts up normally.
Fuse : A02B0236K101
For A08B0082B001
to B004, B011 to
B014, B031 to B038,
A13B0193B031 to
B038
A08B0082B021 to B024,
B041 to B048, B051 to
B058, A13B0193B041 to
B048, B051 to B058
Fuse : A08B0082K001
2.20.3
Replacing the Fan
D Ordering number
Item
Ordering number
Fan for main body
A08B0082K010
Fan for HDD
A13B0178K001
233
2. HARDWARE
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D Replacing the fan for

main body
powered off.
(2) Loosen the two screws (A), then remove the fan retaining metal sheet.
(3) Remove the fan connector (CN6). Since the connector is fixed with
a latch, pull out the connector while opening the latch with a flatblade
screwdriver, as shown below.
(4) Loosen the two screws (B), then replace the fan.
(5) Install a new fan in the unit by reversing the removal procedure. At
this time, be sure to install the fan in the correct direction.
Two screws (A)
Fan retaining
metal sheet
CN6 FAN
Fan
A08B0082K010
Be sure to install
the fan in the correct direction.
For A08B0082B001 to B004, B011 to B014,

B021 to B024
234
2. HARDWARE
B63835EN/03
Fan retaining
metal sheet
Perform wiring as shown below.
Be sure to install
the fan in the correct direction.
Air Flow
Note the
cabling
direction.
Two screws (B)
A08B0082B031 to B038, B041 to B048, B051 to B057
A13B0193B031 to B034, B041 to B044, B051 to B054
235
2. HARDWARE
B63835EN/03
D Replacing the fan for

HDD
powered off.
(2) Remove the fan connector (CN7) on the main board. Since the
connector is fixed with a latch, pull out the connector while lifting the
connector lightly to open the latch.
(3) Loosen the two screws that retain the fan, then remove it.
(4) Retain a new fan with the two screws, then connect the cable to the
connector (CN7).
CN7
Fan
Two screws
Fig. 2.20.3 Replacing the FAN for HDD
2.20.4
Replacing the LCD
BackLight
LCD backlight can not be replaced for CNC display unit with PC
functions or PANEL i.
236
2. HARDWARE
B63835EN/03
2.20.5
Replacing the Touch
Panel Protection Sheet
For the CNC display unit with PC functions or the PANEL i, the surface
of the touch panel is covered with the protection sheet to protect it. When
there are flaws and contamination on this protection sheet that make the
screen hard to read, replace the protection sheet. Prepare the following
items.
D Ordering number
Item
Touch panel
protection sheet
Ordering number
For 10.4 LCD (with touch panel and

soft keys)
A02B0236K110
For 10.4 LCD (with touch panel, without soft keys)
A02B0236K130
For 12.1 LCD
A02B0236K118
For 15.0 LCD
A08B0082K020
Replacing method
D Materials used
1) Protection sheet
D Replacement procedure
1) Before replacement
A02B0236K110: For 10.4 LCD with touch

panel and soft key
A02B0236K130: For 10.4 LCD with touch
panel
2) Neutral detergent (detergent that can clean oily dirt off = detergent
for kitchen can be used)
3) Soft cloth
(such as towel)
<1> Turn off the power to the machine.

<2> Peel off the old protection sheet from the surface of the touch
panel.
<3> Wipe off adhesive residue if any on the screen surface with
alcohol.
<4> Use the detergent to remove oil or dirt stuck to the surface of the
touch panel.
<5> With a soft, damp cloth, wipe off detergent completely.
D If the touch panel surface becomes cloudy, oil is still left on
the surface. Remove oil completely.
D If oil or detergent is left on the surface of the touch panel, the
protection sheet cannot adhere to the panel completely and
will sometimes peel off easily.
<6> With a dry soft cloth, wipe off moisture completely.
237
2. HARDWARE
B63835EN/03
2) Applying the protection sheet

21) For A02B0236K110
<1> Fold the tab over the front side (the side opposite to the
backing sheet).
Fold
<2> Peel off the backing sheet.

<3> Position the sheet, then attach the upper and lower sides
of the sheet first. Check that the sides of the protection
sheet do not touch the escutcheon.
OK
NG
<4> Attach the right and left sides of the protection sheet
while pushing out air between the touch panel and
protection sheet.
D With part of the protection sheet kept stuck to the
touch panel, do not attempt to correct the position of
the protection sheet by pulling the sheet.
<5> Press the adhesive parts of the four sides, and attach the
entire sheet completely.
D Check that the four corners and four sides of the
protection sheet do not float.
22) For A02B0236K130
<1> Peel off the white film attached on the back (facing the
LCD) of the new protection sheet.
<2> Attach the protection sheet so that it is to the lowerleft
of the replacement tab. At this time, align the overhang
edge at bottom of the escutcheon with the corresponding
part of the protection sheet. In addition, prevent dust
from entering between the LCD and the protection sheet.
238
2. HARDWARE
B63835EN/03
Guide position
<3> Attach the four sides while pushing out air between the
touch panel and the protection sheet.
D Do not pull the protection sheet to correct its position
with the part of the sheet kept stuck to the touch panel.
<4> Press the adhesive parts of the four sides, and attach the
sheet completely.
D Check that the four corners and four sides of the
protection sheet do not float.
3) Checks after replacement
<1> Check that there is no wrinkle on the surface of the protection
sheet.
<2> After poweron, check that there is no touch panel portion kept
pressed.
<3> Press the touch panel, and check that correct operation takes
place.
239
2. HARDWARE
B63835EN/03
Touch panel
compensation
D Condition that requires
compensation
Touch panel compensation is required:

1
2
3
4
When the LCD unit is replaced

When the touch panel is replaced
When the touch panel control printed circuit board is replaced
Memory is all cleared.
D Parameter setting
#7
#6
3113
#5
DTPCL
#4
#3
#2
#1
#0
[Data type] Bit

#5 (DTPCL) The compensation function for the touch panel on the display is:
0 : Disabled
1 : Enabled
D Method of compensation
Set bit 5 (DTPCL) of parameter No. 3113 to 1.
Press function key <SYSTEM>.
Pressing the continuous menu key several times displays soft key [TP
CAL].
Pressing soft key [TP CAL] displays the touch panel compensation
screen.
CALIBRATION OF TOUCH PANEL

PLEASE PUSH CALIBRATED POINTS.
IF CALIBRATION IS ENDED, PLEASE PUSH <INPUT> KEY.
IF CALIBRATION IS CANCELED, PLEASE PUSH <CAN> KEY.
IF OPERATION IS ENDED, PLEASE PUSH FUNCTION KEY.
Press the nine compensation points (marked with +) with touch panel
pen. You may press the nine points in any order. When you press a
+ mark correctly, the + mark blinks. When you press a + point
incorrectly, the message CALIBRATED POINT DOES NOT
MATCH, PLEASE PUSH AGAIN. appears.
240
2. HARDWARE
B63835EN/03
After pressing all of the nine compensation points, press the

<INPUT> key to terminate compensation. To cancel compensation
or start all over again, press the <CAN> key.
Upon normal termination, the message CALIBRATION WAS

ENDED. appears.
Pressing the function key exits from the touch panel compensation
screen, and terminates or stops compensation operation.
Upon termination of compensation operation, set bit 5 (DTPCL) of

parameter No. 3113 to 0.
NOTE
Touch panel of the CNC display unit with PC functions is
compensated by the exclusive program.
When compensating the touch panel for the is series, select
[Start] [Settings] [Control Panel] [Adjusting Stylus],
instead of using the above method.
241
3. INPUT AND OUTPUT OF DATA
B63835EN/03
INPUT AND OUTPUT OF DATA
After you change a SRAM module, you must set various data again.
This chapter describes the procedures to input and output the parameters,
the part programs and the tool offset values.
3.1 SETTING PARAMETERS FOR

INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 INPUTTING/OUTPUTTING DATA . . . . . . . . . . . . .
3.3 DATA INPUT/OUTPUT ON THE
ALL IO SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 DATA INPUT/OUTPUT USING A
MEMORY CARD . . . . . . . . . . . . . . . . . . . . . . . . . . .
242
243
245
254
269
B63835EN/03
3.1
SETTING
PARAMETERS
FOR INPUT/OUTPUT
D Setting procedure of
parameters
Parameter writing is enabled with following steps 1 to 3.

1. Set to MDI mode or emergency stop state.
2. Press
OFFSET
SETTING
key several times or press soft key [SETING] to display
SETTING (HANDY) screen.

3. Set the cursor to PARAMETER WRITE and, press 1
and
INPUT
keys in this order. Here alarm 100 will be displayed.

4. Press
SYSTEM
key several times to display the following screen.
PARAMETER (SETTING)
0000
SEQ
0
0
0
0001
0
0
0
0012 RMV
X 0
0
0
Y 0
0
0
Z 0
0
0
B 0
0
0
0020 I/O CHANNEL
0
MIR
0
0
0
0
0
0
0
0
O1234N12345
INI ISO TVC
0
0
0
FCV
0
0
0
0
0
0
0
0
0
0
0
0
0
0 T0000
REF **** *** ***

10:15:30
[ F SRH ][ READ ][ PUNCH ][DELETE ][
To make the cursor display in bit unit,
press the cursor key
or
5. Press soft key[(OPRT)] and the following operation menu is

displayed.
1) Soft key [NO. SRH] : Searched by number.
Examination) Parameter number [NO. SRH].
2) Soft key [ON : 1] :
Item with cursor position is set to 1
(bit parameter)
3) Soft key [OFF : 0] : Item with cursor position is set to 0
(bit parameter)
4) Soft key [+INPUT] : Input value is added to the value at cursor
(word type)
5) Soft key [INPUT] : Input value is replaced with the value at
cursor (word type)
6) Soft key [READ] :
Parameters are input from reader/puncher
interface.
7) Soft key [PUNCH] : Parameters are output to reader/puncher
interface.
243
B63835EN/03
6. After the parameters have been input, set PARAMETER WRITE on

the SETTING screen to 0. Press
to release alram 100.
RESET
7. Convenient method
1) To change parameters in bit unit, press cursor key
or
then the cursor becomes bit length and you can set parameters bit
by bit (Bit parameter only).
2) To set data consecutively, use
(Ex.1)
key.
EOB
EOB
EOB
INPUT
INPUT
This key sequence sets data as follows:

0
1234
0
4567
9999
0
0
0
(Ex.2)
EOB
EOB

0
1234
0
0
0
9999
0
0
3) To set the same data sequentially, press
(Ex.)
EOB
EOB
.
a
INPUT

0
1234
0
1234
0
1234
0
0
4) Bit parameters can be set as follows:
(Ex.)
EOB
EOB
INPUT

00011000
0000 0000
00000000 00011000
00000000
0 0 0 11 0 0 0
00000000
00000000
8. After the required parameters are set, set PARAMETER WRITE to
0.
244
B63835EN/03
3.2
The main CPU memorized the following data.

Outputting the data 1/O device while the CNC is rurnning normally
INPUTTING/
OUTPUTTING DATA
(1) CNC paramter

(2) PMC parameter
(3) Pitch error compensation amount
(4) Custom macro variable values
(5) Tool compensation amount
(6) Part program (machining program, custom macro program)
3.2.1
Be sure that data output cannot be done in an alarm status.

Parameters required for output are as follows :
In addition, l indicates the standard setting for input/output devices
made by FANUC. Change these settings according to the unit you
actually use.
(Parameter can be changed in MDI mode or emergency stop status.)
Confirming the
Parameters Required
for Data Output
#7
#6
#5
#4
#3
#2
0000
#1
ISO
#0
#1 (ISO) 0 : Output with EIA code

1 : Output with ISO code (FANUC cassette)
0020
Selection of I/O channel
l 0 : Channel 1 (JD36A of mother board)

1 : Channel 1 (JD36A of mother board)
2 : Channel 2 (JD36B of mother board)
NOTE
An operation example shown here assumes that data input/
output is performed with an input/output unit connected to
the JD36A. (I/O channel = 0)
0101
#7
NFD
#6
#5
#4
#3
ASI
#2
#1
#7 (NFD) 0 : Feed is output when data is output.

1 : Feed is not output when data is output.
#3 (ASI)l 0 : EIA or ISO code is used for input/output data.
1 : ASCII code is used.
#0 (SB2) 0 : No. of stop bits is 1.
l 1 : No. of stop bits is 2.
245
#0
SB2
B63835EN/03
0102
pecification number of input/output device
Set value
0
1
2
3
Input/output device
RS232C (Used control codes DC1 to DC4)
FANUC CASSETTE ADAPTOR 1 (FANUC CASSETTE B1/ B2)
FANUC CASSETTE ADAPTOR 3 (FANUC CASSETTE F1)
FANUC PROGRAM FILE Mate, FANUC FA Card Adaptor
FANUC FLOPPY CASSETTE ADAPTOR, FANUC Handy File
FANUC SYSTEM P-MODEL H
RS232C (Not used control codes DC1 to DC4)
Portable tape reader
FANUC PPR
FANUC SYSTEM P-MODEL G, FANUC SYSTEM P-MODEL H
4
5
6
0103
Baud Rate
1:
2:
3:
4:
50
100
110
150
5:
6:
7:
8:
200
9: 2400
300 l10: 4800
600
11: 9600
1200 12: 19200 [BPS]
3.2.2
In case of PPR, steps 2 and 3 are not required.
Outputting CNC
Parameters
1. Enter EDIT mode or the emergency stop condition.

2.
PROG
Press PROG key and soft key PRGRM to select a program text.
3. Press soft key [(OPRT)] and soft key
And then, put out the head of file by pressing [FSRH] 0

4. Press
SYSTEM
[EXEC].
key and soft key [PARAM] to display parameter screen.
5. Press soft key [(OPRT)] ,and soft key
6. Press soft key [PUNCH] and [EXEC],and the parameters are started
to be output.
246
B63835EN/03
3.2.3
1. Select MDI mode.
Outputting PMC
Parameters
2. Press
OFFSET
SETTING
key then soft key [SETTING] to select a setting screen.
3. Set the cursor to PARAMETER WRITE and input 1
and
INPUT
At this time, alarm 100 will be generated.

4. Press
SYSTEM
key and soft key [PMC].
5. Press soft key [PMCPRM] and soft key [KEEPRL]

6. Set the cursor to K17 and set the first bit to 1.
INPUT
Where, mark x is a former value
Thus, data input/output screen has been selected.

7. Select EDIT mode.
then key
8. Press soft key
9. Press soft key [I/O] and set the parameters on I/O.

Item selection cursor moves to the following item after data of an item
is set.
10.In CHANNEL NO item, input 1
INPUT
to select I/O channel 1.
11.In DEVICE item, press soft key [FDCAS] to select the floppy cassette.
12.In KIND DATA item, press soft key [PARAM].
13.In FUNCTION item, press soft key [WRITE].
14.In FILE No item, specify a file name. In this example input as follows:
INPUT
15.Press soft key [EXEC]. Then PMC parameters are started to be output.
16.After the PMC parameters have been output, set PARAMETER
WRITE to 0.
17.Press
RESET
to release alarm 100.
3.2.4
Outputting Pitch Error

Compensation Amount
2. Press
SYSTEM
key several times, press soft key [PARAM],
and
[PITCH] to select the SETTING screen for pitch error amount.

3. Press soft key [(OPRT)] and
4. Press soft key [PUNCH] and [EXEC], then pitch error compensation
amount is started to be output.
247
3.2.5
B63835EN/03
When custom macro function is equipped, values of variable no. 500 and
later are output.
Outputting Custom
Macro Variable Values
1. Press
key.
OFFSET
SETTING
key and soft key [MACRO] to select custom macro

2. Press
variable screen.
3. Press soft key [(OPRT)] and then key
4. Press soft key [PUNCH] and [EXEC], then custom macro variable
values are output.
3.2.6
Outputting Tool
Compensation Amount
2. Press
key and soft key [OFFSET] to display the tool
OFFSET
SETTING
compensation amount screen.

.
3. Press [(OPRT)] key and soft key
4. Press soft key [PUNCH] an [EXEC] key, and the tool compensation
amount is started to be output.
3.2.7
1. Confirm the following parameters. If this parameter is set to 1, rather

than the value indicated by l, change to MDI mode and then reset to 0.
However, if you changed the parameter setting, restore the original
value after finishing this work.
Outputting Part
Program
#7
#6
#5
#4
NE9
3202
#3
#2
#1
#0
NE8
#4 (NE9) l 0 : Programs of 9000s are edited.

1 : Programs of 9000s can be protected.
#0 (NE8) l 0 : Programs of 8000s are edited.
1 : Programs of 8000s can be protected.
3. Press
PROG
key and press soft key [PRGRM] to display program text.
4. Press [(OPRT)] key and press soft key
5. Input a program number to be output. To output all programs input as:
6. Press [PUNCH] and [EXEC] key, then program output is started.
248
B63835EN/03
3.2.8
1. Set to the emergency stop state.
Inputting CNC
Parameters
2. Confirm that the patameters required to input data is correct.

In addition, l indicates the standard setting for input/output devices
made by FANUC. Change these settings according to the unit you
actually use.
1) Press
key several times, and press [SETING] to display
OFFSET
SETTING
SETTING screen.
2) Confirm that PARAMETER WRITE=1.
3) Press
key to select the parameter screen.
SYSTEM
4)
0020
Selectionof I/O channel
l 0 : Channel 1 (JD36A of mother board)
0101
#7
NFD
1 : Channel 1
(JD36A of mother board)
2 : Channel 2
5)
(JD36B of mother board)
#6
#5
#4
#3
ASI
#2
#1
#0
SB2
#7 (NFD) 0 : Feed is output when punching out.

1 : Feed is not output when punching out.
#3 (ASI) 0 : EIA or ISO code is used.
1 : ASCII code is used.
#0 (SB2) 0 : No. of stop bits is 1.
l 1 : No. of stop bits is 2.
6)
0102
Specification number of I/O device
Set value
0
1
2
3
4
5
6
Input/output device
RS232C (Used control codes DC1 to DC4)
FANUC CASSETTE ADAPTOR 1 (FANUC CASSETTE B1/ B2)
FANUC PROGRAM FILE Mate, FANUC FA Card Adaptor
FANUC SYSTEM P-MODEL H
RS232C (Not used control codes DC1 to DC4)
FANUC PPR
FANUC SYSTEM P-MODEL G, FANUC SYSTEM P-MODEL H
249
B63835EN/03
7)
0103
Baud rate
1:
2:
3:
4:
50
100
110
150
5:
6:
7:
8:
200
9: 2400
300 l10: 4800
600
11: 9600
1200 12: 19200 [BPS]
3. Press soft key [(OPRT)] and soft key

4. Press soft key [READ] and [EXEC]. Then input of parameters are
started.
5. Because alarm 300 will generate for the system with absolute pulse
coder, set parameter 1815#5 to 0.
6. Alarm 300 is issued if the system employs an absolute pulse coder.
In such a case, perform reference position return again.
3.2.9
Inputting PMC
Parameters
Set the emergency stop state.

: Operation of 12 is not required when PPR is used.
1. Turn off (KEY4=1) the program protect key.
2. Press
OFFSET
SETTING
key and soft key [SETTING] to select the SETTING
screen.
3. Confirm that PARAMETER WRITE=1.
4. Press
SYSTEM
key and soft key [PMC].
5. Press soft key [PMCPRM] and soft key [KEEPRL].

6. Set the cursor to K17 and set bit 1 to 1.
0
7. Press
key and
INPUT
key.
8. Press soft key [I/O] and set the parameters required for I/O.
Item selection cursor displays the next item after an item is set.
9. In CHANNEL item , press 1
INPUT
to select channel 1.
10.In DEVICE item, press [FDCAS] key to select the floppy cassette.
11.In FUNCTION item, press soft key [READ] to input data
12.In FILE NO item, press 2
INPUT
to select file no. 2.
13.Press soft key [EXECT] and the PMC parameters are started to be
input.
14.After data has been read, turn off power and turn it on.
250
B63835EN/03
3.2.10
Inputting Pitch Error
Compensation Amount
1. Release the emergency stop and select EDIT mode.

2. Confirm that PARAMETER WRITE=1 on the setting screen.
3. Press
PROG
key and soft key [PRGRM] to display program contents.
4. Press soft key [(OPRT)],
, [F SRH], and 3
[EXEC] to select
the pitch error compensation file.

5. Press
SYSTEM
key several times, soft key [PARAM],
and
[PITCH] to select the screen for pitch error compensation amount.

key.
7. Press soft key [READ] and [EXEC], then the pitch error
compensation amount is started to be input.
8. After data has been input, press
OFFSET
SETTING
key twice to display the
SETTING screen and return the PARAMETER WRITE to 0.
3.2.11
Inputting Custom
Macro Variable Values
: If the system is equipped with the custom macro fucntion, input the
variable values.
: For PPR, item 4 is not required.
1. Confirm that EDIT mode is selected.
2. Turn off the program protect key (KEY2=1).
3. Press
PROG
key then soft key [PRGRM] to display program contents.
, [F SRH], and 4
[EXEC] to select
a file.
5. Press soft key [(OPRT)] and key
6. Press address O , a program number (0001 for example), soft key

[READ] and [EXEC] key, then custom macro variable values are
started to be input.
Input a program number that is not used.
7. Select MEMORY mode on the machine operators panel and press
cycle start button.
When the program is executed, macro variables are set.
8. Press
OFFSET
SETTING
key,
key and soft key [MACRO] to select the custom
macro variable screen.

9. Press 500 and soft key [NO SRH] to display variable number 500 and
confirm the custom macro variables are set correctly.
: Of the data displayed, 0 and vacant differ in meaning.
Vacant is an undefined variable. To set vacant, press soft key
[INPUT].
10.Select EDIT mode again.
11.Press
PROG
key to select the program display screen.
251
B63835EN/03
12.Press address O and a program number (0001 for example) ,then press
DELETE
to delete the program.
3.2.12
Item 4 is not required for PPR.
Inputting Tool
Compensation Amount
1. Select the EDIT mode.

2. Turn off the program protect (KEY=1).
3. Press
key, and press soft key[PRGRM] to display the program
PROG
contents screen.
, [F SRH], and 5
[EXEC] to select
the tool compensation amount file.

5. Press
key, and soft key [OFFSET] to display the tool
OFFSET
SETTING
compensation amount screen.

key.
7. Press [READ] key and [EXEC] key and data input is started.
3.2.13
Confirm the following parameters. If the setting is different from the

value indicated by l, reset to the specified value only during this work.
(Change it in MDI mode).
Inputting Part
Programs
#7
3201
#6
NPE
#5
#4
#3
#2
#1
RAL
#0
#6 (NPE) When programs are registered in part program storage area, M02,M30
and M99 are:
0 : regarded as the end of program.
l 1 : not regarded as the end of porgram.
#1 (RAL) When programs are registered:
l 0 : All programs are registered.
1 : Only one program is registered.
#7
#6
#5
3202
#4
NE9
#3
#4 (NE9)
l 0 : Programs of 9000s can be edited.
1 : Programs of 9000s are protected.
#0 (NE8)
l 0 : Programs of 8000s can be edited.
1 : Programs of 8000s are protected.
252
#2
#1
#0
NE8
B63835EN/03
: For PPR, item 4 is not required.

1. Confirm that mode is EDIT mode.
2. Turn off the program protect (KEY3=1).
3. Press
PROG
key and press soft key [PRGRM] to select a part program
file.
[F SRH], and 6
[EXEC] to select
a part program file.

key ,[(OPRT)] and
5. Press soft
key.
6. Press soft key [READ] and [EXEC], then data input is started.
253
3.3
DATA INPUT/OUTPUT
ON THE ALL IO
SCREEN
B63835EN/03
To input/output a particular type of data, the corresponding screen is

usually selected. For example, the parameter screen is used for parameter
input from or output to an external input/output unit, while the program
screen is used for program input or output. However, programs,
parameters, offset data, and macro variables can all be input and output
using a single common screen, that is, the ALL IO screen.
READ/PUNCH (PROGRAM)
I/O CHANNEL
DEVICE NUM.
BAUDRATE
STOP BIT
NULL INPUT (EIA)
TV CHECK (NOTES)
1
0
4800
2
NO
ON
O1234 N12345
TV CHECK
OFF
PUNCH CODE
ISO
INPUT CODE
ASCII
FEED OUTPUT
FEED
EOB OUTPUT (ISO) CR
(0:EIA 1:ISO)>1_
MDI
****
PRGRM
*** ***
PARAM
***
OFFSET
12:34:56
MACRO
(OPRT)
Fig. 3.3 ALL IO screen (when channel 1 is being

used for input/output)
254
B63835EN/03
3.3.1
Setting
Input/OutputRelated
Parameters
Input/outputrelated parameters can be set on the ALL IO screen.

Parameters can be set, regardless of the mode.
Setting input/outputrelated parameters
Procedure
1 Press function key
SYSTEM
2 Press the rightmost soft key

times.
(continuous menu key) several
3 Press soft key [ALL IO] to display the ALL IO screen.

NOTE
1 If program or floppy is selected in EDIT mode, the program
directory or floppy screen is displayed.
2 When the power is first turned on, program is selected by
default.
I/O CHANNEL
DEVICE NUM.
BAUDRATE
STOP BIT
NULL INPUT (EIA)
TV CHECK (NOTES)
1
0
4800
2
NO
ON
O1234 N12345
TV CHECK
OFF
PUNCH CODE
ISO
INPUT CODE
ASCII
FEED OUTPUT
FEED
EOB OUTPUT (ISO) CR
(0:EIA 1:ISO)>1_
MDI
****
PRGRM
*** ***
PARAM
***
OFFSET
12:34:56
MACRO
(OPRT)
4 Select the soft key corresponding to the desired type of data (program,
parameter, and so forth).
5 Set the parameters corresponding to the type of input/output unit to be
used. (Parameter setting is possible regardless of the mode.)
255
B63835EN/03
Tip
First, set an I/O channel. The parameters on this screen change to those
corresponding to a specified I/O channel.
D I/O channel (0 to 2)
Setting
Corresponding parameter
No. 101 to 103
No. 111 to 113
No. 121 to 123
D Device number
Setting
Input/output device
RS232C (The control codes DC1 through DC4 are used.)
FANUC CASSETTE ADAPTOR 1 (FANUC CASSETTE B1/B2)
FANUC PROGRAM FILE MATE, FANUC FA Card Adaptor

FANUC SYSTEM PMODEL H
RS232C (The control codes DC1 through DC4 are not used.)
FANUC PPR
FANUC SYSTEM PMODEL G, FANUC SYSTEM PMODEL H
D Baud rate (bps)

Set a desired baud rate value indicated below.
Baud rate (bps)
50
100
110
150
200
300
600
1200
2400
4800
9600
19200
256
B63835EN/03
3.3.2
Inputting and
Outputting Programs
A program can be input and output using the ALL IO screen.

When entering a program using a cassette or card, the user must specify
the input file containing the program (file search).
File search
Procedure
1 Press soft key [PRGRM] on the ALL IO screen, described in Section

3.3.1.
2 Select EDIT mode. A program directory is displayed.
3 Press soft key [(OPRT)] . The screen and soft keys change as shown
below.
A program directory is displayed only in EDIT mode. In all other
modes, the ALL IO screen is displayed.
O0001 N00010
PROGRAM (NUM.)
USED :
60
FREE :
2
MEMORY (CHAR.)
3321
429
O0010 O0001 O0003 O0002 O0555 O0999

O0062 O0004 O0005 O1111 O0969 O6666
O0021 O1234 O0588 O0020 O0040
>_
EDIT
****
F SRH
*** ***
READ
14:46:09
***
PUNCH
DELETE
(OPRT)
4 Enter address N.
5 Enter the number of the file to be found.
N0
The first floppy file is found.
One of N1 to N9999
Among the files numbered from 1 to 9999, a specified file is found.
N9999
The file immediately after that used most recently is found.
N9998
When 9998 is specified, the next file is found. Then, each time
a file input/output operation is performed, N9999 is automatically
inserted. This means that subsequent files can be sequentially
found automatically.
This state is canceled by specifying N0, N1 to N9999, or N9999,
or upon a reset.
CAN
EXEC
6 Press soft keys [F SRH] and [EXEC].

The specified file is found.
257
B63835EN/03
Inputting a program
Procedure

3.3.1.
below.

O0001 N00010
PROGRAM (NUM.)
USED :
60
FREE :
2
MEMORY (CHAR.)
3321
429
O0010 O0001 O0003 O0002 O0555 O0999

O0062 O0004 O0005 O1111 O0969 O6666
O0021 O1234 O0588 O0020 O0040
>_
EDIT
****
F SRH
*** ***
READ
***
PUNCH
14:46:09
DELETE
(OPRT)
4 To specify a program number to be assigned to an input program,

enter address O, followed by the desired program number.
If no program number is specified, the program number in the file or
on the NC tape is assigned as is.
STOP
CAN
EXEC
5 Press soft key [READ], then [EXEC].

The program is input with the program number specified in step 4
assigned.
To cancel input, press soft key [CAN].
To stop input prior to its completion, press soft key [STOP].
258
B63835EN/03
Outputting programs
Procedure

3.3.1.
below.

O0001 N00010
PROGRAM (NUM.)
USED :
60
FREE :
2
MEMORY (CHAR.)
3321
429
O0010 O0001 O0003 O0002 O0555 O0999

O0062 O0004 O0005 O1111 O0969 O6666
O0021 O1234 O0588 O0020 O0040
>_
EDIT
****
F SRH
*** ***
***
READ
PUNCH
14:46:09
DELETE
(OPRT)
4 Enter address O.
5 Enter a desired program number.
If 9999 is entered, all programs in memory are output.
To output a range of programs, enter O, OVVVV.. The
programs numbered from to VVVV are output.
When bit 4 (SOR) of parameter No. 3107 for sorted display is set to 1
on the program library screen, programs are output in order, starting
from those having the smallest program numbers.
STOP
CAN
EXEC
6 Press soft key [PUNCH], then [EXEC].

The specified program or programs are output. If steps 4 and 5 are
omitted, the currently selected program is output.
To cancel output, press soft key [CAN].
To stop output prior to its completion, press soft key [STOP].
259
B63835EN/03
Deleting files
Procedure

3.3.1.
below.

O0001 N00010
PROGRAM (NUM.)
USED :
60
FREE :
2
MEMORY (CHAR.)
3321
429
O0010 O0001 O0003 O0002 O0555 O0999

O0062 O0004 O0005 O1111 O0969 O6666
O0021 O1234 O0588 O0020 O0040
>_
EDIT
****
F SRH
*** ***
READ
***
PUNCH
14:46:09
DELETE
(OPRT)
4 Press soft key [DELETE] .

5 Enter a file number, from 1 to 9999, to indicate the file to be deleted.
CAN
EXEC
6 Press soft key [EXEC].

The kth file, specified in step 5, is deleted.
260
B63835EN/03
3.3.3
Parameters can be input and output using the ALL IO screen.
Inputting and
Outputting Parameters
Inputting parameters
Procedure
1 Press soft key [PARAM] on the ALL IO screen, described in Section

3.3.1.
2 Select EDIT mode.
3 Press soft key [(OPRT)] . Soft keys change as shown below.
READ
CAN
EXEC
PUNCH

The parameters are read, and the INPUT indicator blinks at the
lowerright corner of the screen. Upon the completion of input, the
INPUT indicator is cleared from the screen.
Outputting parameters
Procedure
1 Press soft key [PARAM] on the ALL IO screen, described in Section

3.3.1.
2 Select EDIT mode.
READ
CAN
EXEC
PUNCH

The parameters are output, and the OUTPUT indicator blinks at the
lowerright corner of the screen. Upon the completion of output, the
OUTPUT indicator is cleared from the screen.
261
3.3.4
B63835EN/03
Offset data can be input and output using the ALL IO screen.
Inputting and
Outputting Offset Data
Inputting offset data
Procedure
1 Press soft key [OFFSET] on the ALL IO screen, described in Section

3.3.1.
2 Select EDIT mode.
READ
CAN
EXEC
PUNCH

The offset data is read, and the INPUT indicator blinks at the
lowerright corner of the screen.
Upon the completion of input, the INPUT indicator is cleared from
the screen.
Outputting offset data
Procedure
1 Press soft key [OFFSET] on the ALL IO screen, described in Section

3.3.1.
2 Select EDIT mode.
READ
CAN
EXEC
PUNCH

The offset data is output, and the OUTPUT indicator blinks at the
lowerright corner of the screen. Upon the completion of output, the
OUTPUT indicator is cleared from the screen.
262
B63835EN/03
3.3.5
Custom macro common variables can be output using the ALL IO screen.
Outputting Custom
Macro Common
Variables
Outputting custom macro common variables
Procedure
1 Press soft key [MACRO] on the ALL IO screen, described in Section

3.3.1.
2 Select EDIT mode.
READ
CAN
EXEC
PUNCH

The custom macro common variables are output, and the OUTPUT
indicator blinks at the lowerright corner of the screen. Upon the
completion of output, the OUTPUT indicator is cleared from the
screen.
NOTE
To input a macro variable, read the desired custom macro
statement as a program, then execute the program.
263
3.3.6
B63835EN/03
The ALL IO screen supports the display of a directory of floppy files, as

well as the input and output of floppy files.
Inputting and
Outputting Floppy
Files
Displaying a file directory
Procedure

(continuous menu key) on the ALL
IO screen, described in Section 3.3.1.
2 Press soft key [FLOPPY ].
3 Select EDIT mode. The floppy screen is displayed.
below.
The floppy screen is displayed only in EDIT mode. In all other

READ/PUNCH (FLOPPY)
>
MDI
****
F SRH
O1234 N12345
*** ***
***
READ
PUNCH
12:34:56
DELETE
5 Press soft key [F SRH].

6 Enter the number of the desired file, then press soft key [F SET].
F SET
CAN
EXEC
7 Press soft key [EXEC]. A directory is displayed, with the specified

file uppermost. Subsequent files in the directory can be displayed by
pressing the page key.
264
B63835EN/03
READ/PUNCH (FLOPPY)
No.
FILE NAME
0001
PARAMETER
0002
ALL.PROGRAM
0003
O0001
0004
O0002
0005
O0003
0006
O0004
0007
O0005
0008
O0010
0009
O0020
F SRH
File No.=2
>2_
EDIT * * * * * * * * * *
F SRH
***
O1234 N12345
(Meter) VOL
46.1
12.3
11.9
11.9
11.9
11.9
11.9
11.9
11.9
12:34:56
CAN
EXEC
A directory in which the first file is uppermost can be displayed

simply by pressing the page key. (Soft key [F SRH] need not be
pressed.)
265
B63835EN/03
Inputting a file
Procedure

2 Press soft key [FLOPPY] .
below.
READ/PUNCH (FLOPPY)
>
MDI
****
F SRH
O1234 N12345
*** ***
***
READ
PUNCH
12:34:56
DELETE
5 Press soft key [READ].

6 Enter the number of a file or program to be input.
F SET
O SET
STOP
CAN
EXEC
Setting a file number: Enter the number of the desired file, then
press soft key [F SET].
Setting a program number: Enter the number of the desired
program, then press soft key [O SET].

The specified file or program is read, and the INPUT indicator
blinks at the lowerright corner of the screen. Upon the completion of
input, the INPUT indicator is cleared from the screen.
266
B63835EN/03
Outputting a file
Procedure

below.
READ/PUNCH (FLOPPY)
>
MDI
****
F SRH
O1234 N12345
*** ***
***
READ
PUNCH
12:34:56
DELETE
5 Press soft key [PUNCH].

F SET
O SET
STOP
CAN
EXEC
6 Enter the number of the program to be output, together with a desired

output file number.
Setting a file number: Enter the number of the desired file, then
press soft key [F SET].
Setting a program number: Enter the number of the desired
program, then press soft key [O SET].

The specified program is output, and the OUTPUT indicator blinks
at the lowerright corner of the screen. Upon the completion of
output, the OUTPUT indicator is cleared from the screen.
If no file number is specified, the program is written at the end of the
currently registered files.
267
B63835EN/03
Deleting a file
Procedure

below.
READ/PUNCH (FLOPPY)
>
MDI
****
F SRH
O1234 N12345
*** ***
***
READ
PUNCH
12:34:56
DELETE
5 Press soft key [DELETE] .

6 Enter the number of the desired file, then press soft key [F SET].
F SET
CAN
EXEC
7 Press soft key [EXEC]. The specified file is deleted. After the file has
been deleted, the subsequent files are shifted up.
268
B63835EN/03
3.4
DATA INPUT/OUTPUT
USING A MEMORY
CARD
If the I/O channel (parameter No. 20) is set to 4, files on the memory card
can be referenced and various types of data such as part programs,
parameters, and offset data can be input and output in text file format by
using the memory card interface of the control unit.
The major functions are listed below.
Displaying a directory of stored files

The files stored on a memory card can be displayed on the directory
screen.
Searching for a file
A search is made for a file on a memory card and, if found, it is
displayed on the directory screen.
Reading a file
Textformat files can be read from a memory card.
Writing a file
Data such as part programs can be stored to a memory card in text file
format.
Deleting a file
A file can be selected and deleted from a memory card.
CNC
Writing a file
Reading a file
Displaying a directory
Memory card

Deleting a file
NOTE
1 For the Series 0iB/0i MateB, a program stored on the
memory card cannot be used to make a subprogram call for
RTM mode operation (DNC operation) or the M198
command.
2 Data I/O by the Series 0iB/0i MateB memory card can be
used only for maintenance.
269
B63835EN/03
Displaying a directory of stored files
Procedure
1 Press the EDIT switch on the machine operators panel.

PROG
(continuous menu key).
4 Press soft key [CARD]. The screen shown below is displayed. Using
page keys
and
DIRECTORY (MCARD)
No.
FILE NAME
0001
O1000
0002
O1001
0003
O0002
0004
O2000
0005
O2001
0006
O3001
0007
O3300
0008
O3400
0009
O3500
, the screen can be scrolled.
SIZE
123456
118458
113250
173456
113444
118483
111406
112420
117460
O0034 N00045
DATE
01/07/10
01/07/30
01/07/30
01/07/31
01/07/31
01/08/02
01/08/05
01/07/31
01/07/31
~
PROG
DIR +
(OPRT)
5 Comments relating to each file can be displayed by pressing soft key

[DIR+].
DIRECTORY (MCARD)
No.
FILE NAME
0001
O1000
0002
O1001
0003
O0002
0004
O2000
0005
O2001
0006
O3001
0007
O3300
0008
O3400
0009
O3500
O0034 N00045
COMMENT
(COMMENT
)
(SUB PROGRAM )
(12345678
)
(
)
(
)
(SKIPK
)
(HISPEED
)
(
)
(TEST PROGRAM)
~
PROG
DIR +
(OPRT)
6 Repeatedly pressing soft key [DIR+] toggles the screen between the
display of comments and the display of sizes and dates.
Any comment described after the O number in the file is displayed.
Up to 18 characters can be displayed on the screen.
270
B63835EN/03
Procedure

PROG
4 Press soft key [CARD]. The screen shown below is displayed.

DIRECTORY (MCARD)
No.
FILE NAME
0001
O1000
0002
O1001
0003
O0002
0004
O2000
0005
O2001
0006
O3001
0007
O3300
0008
O3400
0009
O3500
SIZE
123456
118458
113250
173456
113444
118483
111406
112420
117460
O0034 N00045
DATE
01/07/10
01/07/30
01/07/30
01/07/31
01/07/31
01/08/02
01/08/05
01/07/31
01/07/31
~
PROG
DIR +
(OPRT)
5 Press soft key [(OPRT)] .

F SRH
F READ
N READ
PUNCH
DELETE
6 Set the number of the desired file number with soft key [F SRH].
Then, start the search by pressing soft key [EXEC]. If found, the file is
displayed at the top of the directory screen.
When a search is made for file number 19
DIRECTORY (MCARD)
No.
FILE NAME
0019
O1000
0020
O1010
0021
O1020
0022
O1030
~
O0034 N00045
COMMENT
(MAIN PROGRAM)
(SUBPROGRAM1)
(COMMENT
)
(COMMENT
)
~
271
B63835EN/03
Reading a file
Procedure

PROG
4 Press soft key [CARD]. Then, the screen shown below is displayed.
DIRECTORY (MCARD)
No.
FILE NAME
0001
O1000
0002
O1001
0003
O0002
0004
O2000
0005
O2001
0006
O3001
0007
O3300
0008
O3400
0009
O3500
SIZE
123456
118458
113250
173456
113444
118483
111406
112420
117460
O0034 N00045
DATE
01/07/10
01/07/30
01/07/30
01/07/31
01/07/31
01/08/02
01/08/05
01/07/31
01/07/31
~
PROG
DIR +
(OPRT)

F SRH
F READ
N READ
PUNCH
DELETE
6 To specify a file number, press soft key [F READ]. The screen shown
below is displayed.
DIRECTORY (MCARD)
No.
FILE NAME
0019
O1000
0020
O1010
0021
O1030
O0001 N00010
COMMENT
(MAIN PROGRAM)
(SUBPROGRAM1)
(COMMENT
)
~
READ
FILE NAME=20
PROGRAM No.=120
>
EDIT * * *
F NAME
**** ***
O SET
15:40:21
****
STOP
CAN
EXEC
7 Enter file number 20 from the MDI panel, then set the file number by
pressing soft key [F SET]. Next, enter program number 120, then set
the program number by pressing soft key [O SET]. Then, press soft
key [EXEC].
File number 20 is registered as O0120 in the CNC.
Set a program number to register a read file with a separate O
number. If no program number is set, the O number in the file name
column is registered.
272
B63835EN/03
8 To specify a file with its file name, press soft key [N READ] in step 6
above. The screen shown below is displayed.
DIRECTORY (MCARD)
No.
FILE NAME
0012
O0050
0013
TESTPRO
0014
O0060
O0001 N00010
COMMENT
(MAIN PROGRAM)
(SUB PROGRAM1)
(MACRO PROGRAM)
~
READ
FILE NAME =TESTPRO

PROGRAM No. =1230
>
EDIT * * *
F NAME
**** ***
O SET
15:40:21
****
STOP
CAN
EXEC
9 To register file name TESTPRO as O1230, enter file name TESTPRO

from the MDI panel, then set the file name with soft key [F NAME].
Next, enter program number 1230, then set the program number with
soft key [O SET]. Then, press soft key [EXEC].
273
B63835EN/03
Writing a file
Procedure

PROG
.

DIRECTORY (MCARD)
No.
FILE NAME
0001
O1000
0002
O1001
0003
O0002
0004
O2000
0005
O2001
0006
O3001
0007
O3300
0008
O3400
0009
O3500
O0034 N00045
DATE
01/07/10
01/07/30
01/07/30
01/07/31
01/07/31
01/08/02
01/08/05
01/07/31
01/07/31
SIZE
123456
118458
113250
173456
113444
118483
111406
112420
117460
~
PROG
DIR +
(OPRT)

6 Press soft key [PUNCH].
F SRH
F READ
N READ
PUNCH
DELETE
7 Enter a desired O number from the MDI panel, then set the program
number with soft key [O SET].
When soft key [EXEC] is pressed after the setting shown below has
been made, for example, the file is written under program number
O1230.
~
~
PUNCH
FILE NAME =
PROGRAM No. =1230
>
EDIT * * *
**** ***
****
F NAME
O SET
STOP
15:40:21
CAN
EXEC
8 In the same way as for O number setting, enter a desired file name
from the MDI panel, then set the file name with soft key [F SET].
When soft key [EXEC] is pressed after the setting shown below has
been made, for example, the file is written under program number
O1230 and file name ABCD12.
~
~
PUNCH
FILE NAME =ABCD12

PROGRAM No. =1230
>
EDIT * * *
**** ***
****
F NAME
O SET
STOP
274
15:40:21
CAN
EXEC
B63835EN/03
Deleting a file
Procedure

PROG

DIRECTORY (MCARD)
No.
FILE NAME
0001
O1000
0002
O1001
0003
O0002
0004
O2000
0005
O2001
0006
O3001
0007
O3300
0008
O3400
0009
O3500
SIZE
123456
118458
113250
173456
113444
118483
111406
112420
117460
O0034 N00045
DATE
01/07/10
01/07/30
01/07/30
01/07/31
01/07/31
01/08/02
01/08/05
01/07/31
01/07/31
~
PROG
DIR +
(OPRT)

F SRH
F READ
N READ
PUNCH
DELETE
6 Set the number of the desired file with soft key [DELETE] , then press
soft key [EXEC]. The file is deleted, and the directory screen is
displayed again.
When file number 21 is deleted
DIRECTORY (MCARD)
No.
FILE NAME
0019
O1000
0020
O1010
0021
O1020
0022
O1030
O0034 N00045
COMMENT
(MAIN PROGRAM)
(SUBPROGRAM1)
(COMMENT
)
(COMMENT
)
File name O1020 is deleted.
DIRECTORY (MCARD)
No.
FILE NAME
0019
O1000
0020
O1010
0021
O1020
0022
O1030
O0034 N00045
COMMENT
(MAIN PROGRAM)
(SUBPROGRAM1)
(COMMENT
)
(COMMENT
)
File number 21 is assigned to the next file name.

275
B63835EN/03
Batch input/output with a memory card
On the ALL IO screen, different types of data including part programs,

parameters, offset data, pitch error data, custom macros, and workpiece
coordinate system data can be input and output using a memory card; the
screen for each type of data need not be displayed for input/output.
Data item name
Memory card
Part program
Parameter
Offset data
Pitch error data
Custom macro
Workpiece coordinate system
data
(additional coordinate systems)
ALL IO screen
Procedure

SYSTEM

times.
(continuous menu key) several
4 Press soft key [ALL IO]. The screen shown below is displayed.
O0001 N00001
No.
FILE NAME
SIZE
DATE
* 0001 O0222
332010
010406
0002 O1003
334450
010504
0003 MACROVAR.DAT 653400
010512
0004 O0002
341205
010513
[PROGRAM]
O0001 O0002 O0003 O0005 O0100 O0020
O0006 O0004 O0110 O0200 O2200 O0441
O0330
>
EDIT * * * * * * * * * * * * * *
10:07:37
PROG
PARAM
OFFSET
(OPRT)
Upper part : Directory of files on the memory card

Lower part : Directory of registered programs
5 With cursor keys
and
, the user can choose between upper
part scrolling and lower part scrolling. (An asterisk (*) displayed at
the left edge indicates the part for which scrolling is possible.)
: Used for memory card file directory scrolling.
: Used for program directory scrolling.
276
B63835EN/03
6 With page keys
PAGE
and
PAGE
, scroll through the file directory or
program directory.
7 When this screen is displayed, the program data item is selected. The
soft keys for other screens are displayed by pressing the rightmost soft
key
PITCH
WORK
(OPRT)
When a data item other than program is selected, the screen displays only
a file directory.
A data item is indicated, in parentheses, on the title line.
READ/PUNCH (PARAMETER)
No.
FILE NAME
0001
O0222
0002
O1003
0003
MACROVAR.DAT
0004
O0003
0005
O0001
0006
O0002
0007
CNCPARAM.DAT
O0001 N00001
SIZE
DATE
332010 96/04/06
334450 96/05/04
653400 96/05/12
334610 96/05/04
334254 96/06/04
333750 96/06/04
334453 96/06/04
8 Display the following soft keys with soft key [(OPRT)] .

F SRH
F READ
N READ
PUNCH
DELETE
The operation of each function is the same as on the directory (memory

card) screen. Soft key [O SET], used for program number setting, and the
PROGRAM NUMBER = indication are not displayed for data items
other than program.
[F SRH]
[F READ]
[PUNCH]
[N READ]
[DELETE]
:
:
:
:
:
Finds a specified file number.

Reads a specified file number.
Writes a file.
Reads a file under a specified file name.
Deletes a specified file number.
277
B63835EN/03
Error codes
Memory card error codes

Meaning
Code
007
The memory card is protected.
030
The memory card is not inserted into its slot.
032
The memory cards battery is exhausted.
102
The memory card does not have sufficient free space.
105
No memory card is mounted.
106
A memory card is already mounted.
110
The specified directory cannot be found.
111
There are too many files under the root directory to allow a directory to be added.
114
The specified file cannot be found.
115
The specified file is protected.
117
The file has not yet been opened.
118
The file is already open.
119
The file is locked.
121
A file end was detected.
122
The specified file name is invalid.
124
The extension of the specified file is invalid.
129
A noncorresponding function was specified.
130
The specification of a device is invalid.
131
The specification of a pathname is invalid.
133
Multiple files are open at the same time.
135
The device is not formatted.
140
The file has the read/write disabled attribute.
278
4.INTERFACE BETWEEN CNC AND PMC
B63835EN/03
INTERFACE BETWEEN CNC AND PMC
This chapter describes the signals between the machine operators panel,
magnetics cabinet and the PMC, connection of the signals between PMC
and CNC, and confirmation method of on/off state of these signals.
It also describes system configuration of PMC, parameters of PMC,
ladder and how to display time chart of the signals on the screen.
It also describes a method of inputting/outputting PMC parameters to an
external device.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
GENERAL OF INTERFACE . . . . . . . . . . . . . . . . . .
SPECIFICATION OF PMC . . . . . . . . . . . . . . . . . . . .
PMC SCREEN (PMCSA1) . . . . . . . . . . . . . . . . . . .
PMC SCREEN (PMCSB7) . . . . . . . . . . . . . . . . . . .
LIST OF SIGNALS BY EACH MODE . . . . . . . . . .
LIST OF INPUT/OUTPUT SIGNALS . . . . . . . . . . .
LIST OF ADDRESSES . . . . . . . . . . . . . . . . . . . . . . .
279
280
281
291
313
345
347
362
NC
280
Y0.1
F0.5
FANUC decides
addresses
and signals
correspondence
System reserve
area
Internal relay
Variable timer
Counter
Data table
Message display
Keep relay
+24E
DI/DO
MTB decides
addresses
and signals
PMCDGN *
PMCDGN
PMCDGN *
PMC address
STL
G007.2
ST
STL
X5.7
X0.1 X0.0
ST2
ST1 DOOR
PMCSA/SB
PMCDGN
Highspeed processing signal

*DEC a *ESP, SKIP, ESKIP, XAE, YAE, ZAE (M series)
*DEC a *ESP, SKIP, ESKIP, XAE, ZAE, +MIT a (T series)
0V
RV
0V
0V
Contacts
Open
Close
Tr
Off
On
Output
24V
0V
Load
Load
Off
On
Power
supply
ST2
ST1
MT (Machine Tool builder)
Input
. . 0V
. . 24V
PMCDGN
[0] . . . . . .
[1] . . . . . .
PMCDGN
[0]
[1]
4. INTERFACE BETWEEN CNC AND PMC

B63835EN/03
4.1
GENERAL OF
INTERFACE
B63835EN/03
4.2
SPECIFICATION OF
PMC
4.2.1
Specification
Function
Series 0iB/0i MateB
Series 0iB
PMCSA1
PMCSB7
Ladder
Ladder
Programmingmethod
Number of ladder levels
8ms
8ms
5.0m sec/step
0.0033m sec/step
1st level execution period

Basic instruction execution time
Program size
D Ladder
5,000 steps max.
D Symbol/comment
1 to 128 KB
Approx. 24,000 steps max.(NOTES 1,

2)
D Message
0.1 to 64 KB
1 KB and up (NOTE 2)
8 KB and up (NOTE 2)
Instruction (basic)
(functional)
12
48
14
69
Intemal relay
(R)
1,100 bytes
8,500 bytes
Extended relay
(E)
8,000 bytes
Message request
(A)
200 requests (25 bytes)
2,000 requests (500 bytes, 2 bits/request)
Nonvolatile memory and so on

D Data table
(D)
1,860 bytes
10,000 bytes
D Variable timer
Fixed timer
(T)
40 units (80 bytes)

100 units
250 units (1,000 bytes, 4 bytes/unit)

500 units (timer number specification)
D Counter
Fixed counter
(C)
(C)
20 units (80 bytes)
100 units (400 bytes, 4 bytes/unit)

100 units (200 bytes, 2 bytes/unit)
D Keep relay
(K)
20 bytes
120 bytes
Subprogram
(P)
2,000 programs
Label
(L)
9,999 units
D Input
1,024 points max.
1,024 points max.
D Output
1,024 points max.
1,024 points max.
Flash ROM
Flash ROM
128KB
128 KB
Input/output (I/O Link)
Sequence program storage memory
256 KB
NOTE
1 The maximum number of steps assumes programming using basic instructions. The maximum
number of steps varies according to the status of functional instruction use.
2 The total sequence program size (including all of the ladders, symbols/comments, and
messages) must not exceed the capacity of the sequence program storage memory. If the size
of any of the ladders, symbols/comments, or messages is greater, the maximum allowable size
of the others may be limited.
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4.2.2
Address
Model
Character
Signal type
Series 0iB/0i MateB

PMCSA1
PMCSB7
Input signal from the machine to the PMC

(MT to PMC)
X0 to X127
X0 to X127
X200 to X327(NOTE 1)
X1000 to X1127(NOTE 1)
Output signal from the PMC to the machine

(PMC to MT)
Y0 to Y127
Y0 to Y127
Y200 to Y327(NOTE 1)
Y1000 to Y1127 (NOTE 1)
Input signal from the NC to the PMC

(NC to PMC)
F0 to F255
F0 to F767(NOTE 2)
F1000 to F1767(NOTE 3)
F2000 to F2767(NOTE 3)
F3000 to F3767(NOTE 3)
Output signal from the PMC to the NC (PMC to NC)
G0 to G255
G0 to G767(NOTE 2)
G1000 to G1767(NOTE 3)
G2000 to G2767(NOTE 3)
G3000 to G3767(NOTE 3)
Internal relay
R0 to R999
R9000 to R9099
R0 to R7999
R9000 to R9499(NOTE 4)
Extended relay
E0 to E7999(NOTE 5)
Message display request signal

Message display state signal
A0 to A24
A0 to A249
A9000 to A9249(NOTE 6)
Counter
C0 to C79
C0 to C399
C5000 to C5199(NOTE 7)
Keep relay
K0 to K19
K0 to K99
K900 to K919(NOTE 8)
Variable timer
T0 to T79
T0 to T499
T9000 to T9499(NOTE 9)
Data table
D0 to D1859
D0 to D9999
Label number
L1 to L9999
Subprogram number
P1 to P2000
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NOTE
1 This area is reserved for the PMC. I/O cannot be assigned to this area. Do not use this area
for sequence programs.
2 This area includes an area reserved for the PMC. The actually usable address range depends
on the CNC system configuration.
3 This area is reserved for the PMC. Do not use this area for sequence programs.
4 This area is a special relay area managed by the PMC system program. When using this area,
follow the description of each signal.
5 In an ordinary system, this area can be used as with the internal relay (R) area. The extended
relay (E) area is volatile, but a signal is input to or output from a memory card as a PMC
parameter. When a PMC parameter is read, the E area is initialized to the state present at the
time of PMC parameter output.
6 Message display state signals corresponding to message display request signals on a
onetoone basis. This area cannot be written to.
7 This area is used for the fixed counter instruction (CTRB instruction), which specifies a preset
value as a constant.
8 This area is a special relay area for PMC management software. When using this area, follow
the description of each address.
9 This area is reserved for the PMC. Do not use this area for sequence programs.
4.2.3
System Reserve Area
of Internal Relay
(1) R9000 (Operation output register for the ADD, SUB, MULB, DIVB,
and COMPB functional instructions)
#7
#6
R9000
#5
#4
#3
#2
#1
#0
Operation result
register
Zero
Sign is minus
Overflow
(2) R9000 (Error output for the EXIN, WINDR, WINDW, MMCWR, and
MMCWW functional instructions)
#7
#6
#5
#4
#3
#2
#1
#0
R9000
The instruction ended in

error.
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(3) R9002 to R9005 (Operation output registers for the DIVB functional
instruction)
The data remaining after the DIVB functional instruction is executed
in output.
#7
#6
#5
#4
#3
#2
#1
#0
R9002
R9003
Register for
remainder
(used by DIVB
instruction)
R9004
R9005
(4) R9091 (System timer)

4 signals can be used as system timer.
The specifications of every signal are as following.
#7
#6
#5
#4
#3
#2
#1
#0
R9091
always OFF
always ON
Cyclic signal of 200
ms (104 ms ON, 96
ms OFF)
Cyclic signal of 1 second. (504 ms ON,
496 ms OFF)
CAUTION
Each signal is initially off. R9091.0 and R9091.1 are set
cyclically at the beginning of the first ladder level.
Each signal (ONOFF signal) has an accuracy of "8 ms.
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R9091.5
104ms
96ms
200ms
R9091.6
504ms
496ms
1s
(5) Ladder execution start signal, ladder stop signal, ladder execution
state signal (PMCSB7)
1 Ladder execution start signal and latter stop signal
With the ladder execution start signal or the ladder stop signal, the
start or stop of a ladder program can be known in the ladder
program.
#7
#6
#5
#4
#3
#2
#1
#0
R9015
R9015.0: Ladder
execution start signal (reference only
from the ladder program)
R9015.1: Ladder
execution start signal (reference only
from the ladder program)
2 Ladder execution state signal

The state of ladder program execution or PMCC language program
execution can be known by referencing the ladder execution state
signal from an external system or program such as the network
board, C executor program, FOCAS1 Ethernet, and HSSB library.
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#7
#6
#5
#4
#3
#2
#1
#0
R9015
R9091.2: Ladder execution

state signal
0: Ladder stopped
1: Ladder being executed
4.2.4
Execution Period of
PMC
For PMCSA1
Sequence program
1st level
(Highspeed sequence)
From NC
(1)
END1
2nd level
(Normal sequence)
(2)1
Synchronized
buffer
(2)2
Head of 2nd level
(2)n
From MT
END2
8msec
Period
(1)
(1)
(1)
(1)
1st level
(2)1
(2)2
2nd level
286
(2)n
(2)1
B63835EN/03
For PMCSB7
CNC (F)
1st level
END1
2nd level
Synchronized
buffer
END2
3rd
level
END2
END3
Machine (X)
From NC
Ladder execution time
1st level
Division 1
Division 2
Division n
2nd level
3rd level
8ms
8ms
8ms
The ratio of the 1st level execution time to the 2nd level execution time
is set in a system parameter for ladder execution time.
D For a ladder that uses the 1st level and the 2nd level only, set the upper
limit (150).
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D For a ladder that uses the 3rd level, the setting of the upper limit (150)
may not ensure full 3rd level operation. In such a case, set this
parameter so that the processing times of the 1st level and 2nd level
are reduced.
The 1st ladder level or the 2nd ladder level processing time is determined
by the following expression:
Ladder execution time
The 1st ladder level or

= 5msec
2nd ladder level processing time
100
The 3rd ladder level processing time is determined by the following

expression:
The 3rd ladder level processing time = 7.5 msec (1st ladder level
and 2nd ladder level
processing times)
4.2.5
I/O Module Assignment
Name List
(a) Input modules

Input format
Noninsulation type
DC input
Module name
(Actual module name)
ID32A
(AID32A)
ID32B
(AID32B)
Noninsulation type
DC input
ID16C
(AID16C)
ID16D
(AID16D)
ID32E
(AID32E)
ID32F
(AID32F)
Noninsulation type
DC input
IA16G
(AIA16G)
(b) Output modules

Input format
Insulation type
DC input
Module name
OD08C
(AOD08C)
OD08D
(AOD08D)
OD16C
(AOD16C)
OD16D
(AOD16D)
OD32C
(AOD32C)
OD32D
(AOD32D)
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Input format
AC output
Module name
OA05E
(AOA05E)
OA08E
(AOA08E)
OA12E
(AOA12E)
Relay output
OA08G
(AOA08G)
OA16G
(AOA16G)
(c) Other modules

Name
FANUC CNC SYSTEM
FANUC Power Mate
Module name
Occupied
address
FS04A
Input 4 bytes
Output 4 bytes
FS08A
Input 8 bytes
Output 8 bytes
OC02I
Input 16 bytes
OC02O
Output 16 bytes
OC03I
Input 32 bytes
OC03O
Output 32 bytes
Analog input module
AD04A
(AAD04A)
Input 8 bytes
Analog output module
DA02A
(ADA02A)
Output 4 bytes
Connection unit (1 unit)
CN01I
Input 12 bytes
Connection unit (1 unit)
CN01O
Output 8 bytes
Connection unit (2 units)
CN02I
Input 24 bytes
Connection unit (2 units)
CN02O
Output 16 bytes
Operators panel connection unit

I/O card E
OC01I
Input 12 bytes
OC01O
Output 8 bytes
Operators panel connection unit

I/O card D
/8
Input 8 bytes
/4
Output 4 bytes
Machine operators panel interface unit
OC02I
Input 16 bytes
OC02O
Output 16 bytes
OC03I
Input 32 bytes
OC03O
Output 32 bytes
/j
Input j bytes
Output j bytes
OC02I
Input 16 bytes
OC02O
Output 16 bytes
OC03I
Input 32 bytes
OC03O
Output 32 bytes
#j
Input j bytes
Output j bytes
##
Input 4 bytes
I/O Link connection unit
For I/O Unit MODEL B
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Name
Special module
Module for distributed I/O and distribution

panel I/O
Module for distributed I/O and distribution

panel I/O
External I/O card A,D for Power Mate
External I/O card B,E for Power Mate
Builtin I/O Card
290
Module name
Occupied
address
/j
input j bytes
output j bytes
OC02I
Input 16 bytes
OC02O
Output 16 bytes
OC03I
Input 32 bytes
OC03O
Output 32 bytes
CM03I(/3)
Input 3 bytes
CM06I(/6)
Input 6 bytes
CM09I
Input 9 bytes
CM12I(OC01I)
Input 12 bytes
CM13I
Input 13 bytes
CM14I
Input 14 bytes
CM15I
Input 15 bytes
CM16I(OC02I)
Input 16 bytes
CM02O(/2)
Output 2 bytes
CM04O(/4)
Output 4 bytes
CM06O(/6)
Output 6 bytes
CM08O(/8)
Output 8 bytes
CM06I(/6)
Input 6 bytes
CM13I
Input 13 bytes
CM14I
Input 14 bytes
CM15I
Input 15 bytes
CM16I(OC02I)
Input 16 bytes
CM04O(/4)
Output 4 bytes
CM08O(/8)
Output 8 bytes
/6
Input 6 bytes
/4
Output 4 bytes
OC01I
Input 12 bytes
OC01O
Output 8 bytes
CM16I(OC02I)
Input 16 bytes
CM08O(/8)
Output 8 bytes
B63835EN/03
4.3
PMC SCREEN
(PMCSA1)
4.3.1
PMC Menu Selection
Procedure Using Soft
Keys
PMCSA1 screen menu selection procedure
[PMC]
Ladder diagram display screen
[PMCLAD]
[PMCDGN]
[PMCPRM]
[TITLE]
Title screen
[STATUS]
Signal status screen
[ALARM]
Alarm screen
[TRACE]
Trace function
[IOCHK]
I/O check screen
[TIMER]
Timer screen
[COUNTR]
Counter screen
[KEEPRL]
Keep relay screen
[DATA]
[G.DATA]
Ladder start/stop
[RUN]/[STOP]
[EDIT]
[TITLE]
Title editing screen
[LADDER]
Ladder diagram editing screen
[SYMBOL]
Symbol/comment editing screen
[MESAGE]
Message editing screen
[MODULE]
I/O unit address setting screen
[CROSS]
Cross reference screen
[CLEAR]
Clear screen
Program/parameter input/output screen
[I/O]
System parameter screen
[SYSPRM]
[MONIT]
Data table screen

Setting screen
[SETING]
Online setting screen
[ONLINE]
291
4.3.2
Dynamic Display of
Sequence Program
B63835EN/03
(1) Display method

1 Press the
SYSTEM
key, then press the soft key [PMC].
2 Dynamic display of sequence program by pressing [PMCLAD]

soft key.
(2) Display information
Display of current net number
RUN/STOP
status
LADDER
NET 00010004 MONIT RUN

Comment
LOG1
LOG1
ALWAYS1
LOG1
*ESP
X008.4
EMERGENCY
STOP
Green
color
(dark) :
Signal is
turned
ON
END1
POR
PORD
POWER ON
RESET
[ SEARCH ]
[ ADRESS ]
[ TRIGER ]
[ WINDOW ]
White color
(bright) :
Signal is
turned ON
D Soft key
SEARCH ADRESS
TRIGER
WINDOW
NEXT
DUMP
DPARA
(3) Searching for the signal (SEARCH)

1 Press the [SEARCH] soft key.
2 Using the following keys as described below, search for desired
signal.
D The signals being displayed can be changed by using the
PAGE
, and
PAGE
keys.
D [TOP]: Locates the top of the ladder program.

D [BOTTOM] : Locates the end of the ladder program.
D
Address.bit [SRCH] or Single name [SRCH] :

Search a specified address unconditionally.
Address.bit [W-SRCH] or Single name or [W-SRCH] :

Searches for a specified address, for the write coils.
D Net number [N-SRCH]:
Displays the ladder program from the specified net address.
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Function instruction number

Function instruction name
[F-SRCH] or
[F-SRCH]: Searches for the specified
function instruction.
D [ADRESS]:
Displays the address and bit number of the specified signal.
D [SYMBOL]:
Displays the symbol of the specified signal. (The address of the
specified signal is displayed if a symbol was not specified when
the program was created.)
(4) Turning off the monitor display when the trigger signal changes
(TRIGER)
When the preset trigger signal changes, the system turns off the
monitor display. By using this function, the states of all signals can
be accurately read when the trigger signal changes.
1 Press the [TRIGER] soft key.
SEARCH
ADRESS
TRGON
TRGOFF
TRIGER
WINDOW
RET
START
NEXT
DUMP
DPARA
TRGSRC
INIT
2 Press the [INIT] soft key to initialize the trigger parameters.

3 Specify the trigger conditions.
D To turn off the monitor display at the signals rising edge (as the
signal changes from 0 to 1), enter the desired data and press the
required keys in the order shown below.
Signal name/address
Count
EOB
Trigger checkpoint
EOB
[TRGON]
: Trigger checkpoint:
0: Before the first level of the ladder program is executed
1: After the first level of the ladder program is executed
2: After the second level of the ladder program is executed
3: After the third level of the ladder program is executed
Example) To set the system so that it turns off the monitor display
when the external reset signal (ERS) is input three times, enter the
required data and press the required keys in the order shown below:
ERS
EOB
293
EOB
[TRGON]
B63835EN/03
The specified trigger conditions are displayed at the top of the screen.
TRIGER *MODE : ON G008. 7 : 2 : 003 NET 0001-00005
Specified conditions are displayed.
To turn off the monitor display at the signals falling edge (as the signal
changes from 1 to 0), enter the desired data and press the required keys
in the order shown below.
Signal name/address
Count
EOB
Trigger checkpoint
EOB
[TRGOFF]
4 Press the [START] soft key to activate the trigger function.

While the trigger function is operating, TRG is displayed at the
lower right corner of the screen. When the trigger conditions
are satisfied, TRG disappears and the monitor screen is locked.
5 To interrupt the trigger function, press the [STOP] soft key while
the function is effective.
In this case, the specified trigger conditions remain effective.
Pressing the [START] soft key reinstates the trigger function.
6 To search for the instruction where the program was stopped by the
trigger function and blink that instruction, press the [TRGSRC]
soft key.
NOTE
1 Because parameters are stored in the nonvolatile memory,
they are not lost even if the power is turned off.
2 When bit 2 of keep relay K18 is set to 1 after parameters for
sampling are specified, the trigger function automatically
starts when the power is turned on.
(5) Displaying a divided ladder program (WINDOW)

A ladder program can be divided into up to six sections, and the
individual sections displayed on the screen simultaneously.
1 Press the [WINDOW] soft key.
SEARCH
ADRESS
TRIGER
WINDOW
DIVIDE
CANCEL
DELETE
SELECT
RET
WIDTH
2 Press the [DIVIDE] soft key to divide the dynamic display screen
into the desired number of sections.
: Each time the key is pressed, the screen is divided.
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LADDER
* XXX. . . . . . . . . . . . . XXX *
MONIT RUN
NET 0001-0002
LOG1
LOG1
An unselected divided screen
is indicated by a blue low-intensity bar.
LOG1
*SP.
*SP
NET 0020-0021
DOOR. ST.
ST
SKIP1.
SKIP1
A selected divided screen is

indicated by the purple high-intensity bar.
3 To select the desired divided screen, press the [SELECT] soft key
as many times as necessary to move the purple bar to the desired
screen.
: The normal search function can be used within each divided
screen.
4 To change the width of a selected divided screen, press the
[WIDTH] soft key.
D Pressing the [EXPAND] soft key increases the number of lines
displayed on a divided screen.
D Pressing the [SHRINK] soft key decreases the number of lines
displayed on a divided screen.
5 To terminate the display of a selected divided screen, press the
[DELETE] soft key.
: To terminate screen division, press the [CANCEL] soft key.
(6) Dumping (DUMP)
The states of the signals corresponding to a ladder program can be
displayed in hexadecimal, together with the ladder program itself.
1 Press the [DUMP] soft key.
LADDER
* XXX. . . . . . . . . . . . XXX * NET 0001-0004 MONIT RUN
LOG1
LOG1
LOG1 C1
*ESP
EMERGENCY STOP
LOG1
*ESP.
END1
ADDRESS DUMP
G0000 00 1A5C32 22 0D65 10 01 02 00 10 00 00 10 40. . . . . . .
G0016 01 00 10 23 40 0F 03 20 1AFF00 00 3A9B16 84 . . . . . . .
: When the screen is divided, the states of the signals are displayed
in the lower divided screen.
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D To change the data notation

[BYTE] : Data is displayed in units of bytes.
Example) G0000 00 16 84 00 ...
[WORD] : Data is displayed in units of two bytes.
Example) G0000 1600 0084 ...
[D.WORD] : Data is displayed in units of two words, or four
bytes.
Example) G0000 00841600 ...
: When WORD or D.WORD is specified, data is displayed
with the high-order byte placed first.
D To search for an address
PAGE
Use the
PAGE
, and [SRCH] keys, as in the normal search
function.
(7) Displaying the function-instruction parameters (DPARA/NDPARA)
The states of the control parameters used in function instructions are
displayed together with the ladder program.
1 Press the [DPARA] soft key.
LADDER
* XXX. . . . . . . . . . . . XXX * NET 0001-0004 MONIT RUN
RST
ERR1
JOG
JOG FEEDRATE
SUB 27
CODEB
6
R002
[
4]
G014
[ 800]
The current value of a

control parameter is
displayed below the parameter.
: The data notation (binary or BCD) varies with the function

instructions.
2 To terminate the display of parameters, press the [NDPARA] soft
key.
(8) Editing the program being executed (ONLEDT: on-line editing)
A sequence program can be edited while a program is being executed,
without stopping its execution.
: This function is available only while the edit function is enabled.
1 Press the [ONLEDT] soft key to start the on-line editing function.
The cursor appears on the screen.
2 Modify the program, following the usual editing procedure.
The following changes can be made by means of on-line editing.
D Changing the type of contacts (
,
)
D Changing the addresses of contacts and coils
D Changing the addresses of control parameters used in function
instructions
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: The operations that can be performed in on-line editing are

restricted to those that do not change the memory size of the
program. To perform other operations, such as addition,
insertion, and deletion, use the ordinary editing function.
key.
3 To terminate on-line editing, press the
: Changes made in on-line editing are temporary. To save a

changed program, set K18.3 to 1 or transfer the program to the
DRAM by using the COPY function from the I/O screen. To
enable the use of the program when the system is next turned on,
write it to the FROM from the I/O screen.
PMCPRM
#7
#6
#5
#4
K018
#3
#2
#1
#0
#3 0 : The ladder program is not transferred to the RAM after on-line

editing.
To transfer the program, press the following keys in the order
shown, using the COPY function from the I/O screen:
[COPY], [EXELAD], [EXEC]
1: A ladder program is automatically transferred to the RAM after
on-line editing.
4.3.3
Display of PMC
Diagnosis Screen
(1) Display method

1 Press the
SYSTEM
key.
2 Press the [PMC] soft key.

3 Display of PMC diagnosis screen by pressing [PMC/DGN] soft
key.
4.3.3.1
Title screen (TITLE)
Display of the title data which is wrote at the ladder programming time.
MONIT RUN
PMC TITLE DATA #1

PMC PROGRAM NO. :
EDITION NO.
PMC CONTROL PROGRAM

SERIES : 4067 EDITION : 01
(SERIES : EDITION :
PMC TYPE CONTROL : RB5 PROGRAM : RB5

MEMORY USED : KB
LADDER
: KB
SYMBOL
: KB
MESSAGE
: KB
SCAN TIME
: MS
SCAN MAX
: MS MIN :
MS
[ ANALYS]
[ TITLE ]
[ STATUS]
297
[ TRACE ]
B63835EN/03
1) 1st page
Set at
LADDER
programming time.
PMC PROGRAM NO. :

EDITION NO.
PMC CONTROL PROGRAM

SERIES :
EDITION :
(SERIES:
EDITION :
PMC TYPE CONTROL :
Display of a serial
number and version
number of PMC
control software, used
memory area and
scan time.
PROGRAM :
MEMORY USED
KB
LADDER
KB
SYMBOL
KB
MESSAGE
KB
SCAN TIME
MS
SCAN MAX
MS MIN :
MS
2) 2nd page
MACHINE TOOL BUILDER NAME :
MACHINE TOOL NAME :
CNC & PMC TYPE NAME :
Set at LADDER
diagramprogramming
time.
PROGRAM DRAWING NO. :

3) 3rd page
DATE OF PRGRAMMING :
PROGRAM DESIGNED BY :
ROM WRITTEN BY :
REMARKS :
4.3.3.2
Status screen (STATUS)
Display of ON/OFF condition for I/O signals, internal relays, etc.

PMC SIGNAL STATUS
ADDRESS
G0000
G0001
G0002
MONIT RUN
7
6
5
4
3
2
1
0
ED7 ED6 ED5 ED4 ED3 ED2 ED1 ED0
0
0
0
0
1
0
1
0
ED15 ED14 ED13 ED12 ED11 ED10 ED9 ED8
0
0
0
0
0
0
0
0
ESTB EA6 EA5 EA4 EA3 EA2 EA1 EA0
0
0
0
0
0
0
0
0
G0003
G0003
[SEARCH]
0
FIN
0
1 Search the diagnosis number by pressing
Signal
name
Status
of
signal
0 : OFF
1 : ON
PAGE
PAGE
keys.
2 Searching the specified address or signal name by pressing

[SEARCH] soft key when inputted of Address and number or
Single name
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4.3.3.3
Display of an alarm when an alarm occurred in PMC program.
Alarm screen (ALARM)

PMC ALARM MESSAGE
ALARM NOTHING
[ TITLE ]
[ STATUS]
MONIT RUN
[ ALARM ]
[ TRACE ]
See Appendix A.2 for details of the alarms.
4.3.3.4
Trace screen (TRACE)
Record the signal status to the trace memory when the specified signal is
changed.
(1) Trace parameter screen (TRCPRM)
PMC SIGNAL TRACE
MONIT RUN
TRACE MODE
:
(0:1BYTE/1:2BYTE/2:WORD)
1ST TRACE ADDRESS CONDITION
ADDRESS TYPE
: (0:PMC/1:PHY)
ADDRESS
:
MASK DATA
2ND TRACE ADDRESS CONDITION
ADDRESS TYPE
: (0:PMC/1:PHY)
ADDRESS
:
MASK DATA
:
[ T.DISP ]
EXEC ]
(a) TRACE MODE:
Select the trace mode.

0= 1 byte address signal trace
1= Independent 2 byte address signal trace
2= Continuous 2 byte address signal trace
(b) ADDRESS TYPE: 0= Set the trace address by PMC address
1= Set the trace address by physical address
(Using mainly by C language)
(c) ADDRESS :
Set the trace address
(d) MASK DATA :
Specify the trace bit by hexadecimal code.
For example, set the E1 when trace the bit
7, 6, 5 and 0. Not execute the tracing when the
bit 4, 3, 2 and 1 is changed, but, the signal
status should recorded at tracing time.
(e.g) #7 #6 #5 #4 #3 #2 #1 #0
1 1 1 0 0 0 0 1:E1
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Correspond table between binary and hexadecimal code

00012 : 116
00102 : 216
00112 : 316
00002 : 016
01002 : 416
01012 : 516
01102 : 616
01112 : 716
10002 : 816
10012 : 916
10102 : A16
10112 : B16
11002 : C16
11012 : D16
11102 : E16
11112 : F16
(e) [EXEC] soft key :
Start of tracing.
Clear the trace memory and trace memory contents are update
when the specified signal are changed from previous ones.
The trace memory are always maintained up to the previous results
for 256 bytes from the latest ones regardless of the time lapse.
(2 byte tracing = 128 times.)
(f) [T.DISP] soft key : Display of trace memory contents.
(2) Trace memory screen (T.DISP)
PMC SIGNAL TRACE
MONIT RUN
1ST ADDRESS=X008(E1)
NO.
7 6 5 4 3 2 1
0000 . . . . . . .
0001 1 0 0 0 0 0 1
0002 1 1 0 0 0 0 0
0003 0 1 0 0 0 0 0
0004 . . . . . . .
0005 . . . . . . .
0006 . . . . . . .
0007 . . . . . . .
0008 . . . . . . .
[TRCPRM]
[ STOP ]
[TRCPRM] soft key :

[STOP] soft key
:
[EXEC] soft key
:
300
Trace address and

mask data in ( )
2ND ADDRESS=G000(FF)
0 7 6 5 4 3 2 1 0
. . . . . . . . .
1 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
Newest status
(Period):off
1/I:on
Return to trace parameter setting screen

Stop the trace operation.
Re-start of tracing (Clear the memory).
B63835EN/03
4.3.4
PMC Parameter
4.3.4.1
1 Select MDI mode or depress EMERGENCY STOP button.
Input of PMC parameter

from MDI
2 [PWE] set to 1 on SETTING screen or PROGRAM PROTECT

signal (KEY4) turn to 1.
PWE
Timer
Counter
Keep relay
Data table
KEY4
f
either one
either one
3 Select the display screen by soft key.

[TIMER]
: Timer screen
[COUNTER] : Counter screen
[KEEPRL] : Keep relay screen
[DATA]
: Data table screen
4 Move the cursor to desired number.
5 Input the
Numeral
and press
INPUT
key then the data inputted.
6 [PWE] on SETTING screen or [KEY4] return to 0 after data set.
4.3.4.2
Timer screen (TIMER)
This screen is used for setting timer time of the Timer instruction (SUB
3).
Page number (change by page cursor key)
Timer number specified with the Timer instruction
Refer the address by ladder
program
PMC PARAMETER (TIMER) #001
NO. ADDRESS
01
T00
02
T02
03
T04
04
T06
05
T08
06
T10
07
T12
08
T14
09
T16
10
T18
[ TIMER ]
DATA
480
960
0
0
0
0
0
0
0
0
[COUNTR ]
MONIT RUN
NO.
11
12
13
14
15
16
17
18
19
20
[ KEEPRL]
ADDRESS
T20
T22
T24
T26
T28
T30
T32
T34
T36
T38
[ DATA ]
DATA
0
0
0
0
0
0
0
0
0
0
Setting time by
msec unit
[ SETING ]
Setting time : Timer No. 1 8 =Max.=1572.8 sec, each 48msec.

Up to 262.1 seconds in units of 8 ms for timer
Nos. 9 to 40 subsequent timers
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Set and display the preset values and integrated values of the counter
instruction (SUB 5).
4.3.4.3
Counter screen
(COUNTER)
Page number (change by page cursor key)

Preset value (MAX. value)
(The min. value specified in the
program)
Integrated value
PMC PARAMETER (COUNTER) #001
NO.
01
02
03
04
05
06
07
08
09
10
[ TIMER ]
ADDRESS
C00
C04
C08
C12
C16
C20
C24
C28
C32
C36
[ COUNTR]
MONIT RUN
PRESET
100
50
0
0
0
0
0
0
0
0
[ KEEPRL]
CURRENT
1
2
0
0
0
0
0
0
0
0
DATA ]
Up to 32767
can be set for
PRESET and
CURRENT for
counter Nos. 1
to 20
[ SETING ]
Refer the address by ladder program

Specified counter number by program
4.3.4.4
Keep relay screen
(KEEPRL)
Refer the address by ladder program

PMC PARAMETER (KEEP RELAY)
NO. ADDRESS
01
K00
02
K01
03
K02
04
K03
05
K04
06
K05
07
K06
08
K07
09
K08
10
K09
[TIMER]
DATA
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
[COUNTR]
MONIT STOP
NO. ADDRESS
11
K10
12
K11
13
K12
14
K13
15
K14
16
K15
17
K16
18
K17
19
K18
20
K19
[KEEPRL]
[DATA]
DATA
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
00000000
[SETING]
i) Control of battery-powered memory

#7
K16
#6
#5
#4
#3
#2
#1
#0
MWRTF2 MWRTF1
#7 MWRTF2: This operation is performed for checking the writing status of the
nonvolatile memory.
#6 MWRTF1: Write status for battery-powered memory
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ii) PMC system parameter

Since the system uses keep relays K17 to K19, they cannot be used by
a sequence program.
K17
#7
#6
#5
#4
DTBLDSP
ANASTAT
TRCSTAT
MEMINP
#0 (LADMASK):
#3
#2
#1
#0
AUTORUN
PRGRAM
LADMASK
0: The ladder programs are displayed dynamically (PCLAD).

1: The ladder programs are not displayed dynamically (PCLAD).
#1 (PRGRAM):
0: The built-in programmer function does not operate. (Also, the

programmer menu is not displayed.)
1: The built-in programmer function operates. (The programmer menu
is displayed.)
#2 (AUTORUN):
0: The sequence program automatically starts at power on.

1: Pressing the soft key to sequence program execution starts the
sequence program.
#4 (MEMINP):
0: The forcing function is disabled.

1: The forcing function is enabled.
#5 (TRCSTAT):
0: Pressing the [EXEC] soft key starts tracing by the signal trace
function.
1: The signal trace function automatically starts tracing at power on.
#6 (ANASTAT):
0: Pressing the soft key to execution starts sampling by the signal

waveform display function.
1: The signal waveform display function automatically starts sampling
at power on.
: This bit is only effective for those models for which the signal
waveform display function is applicable.
#7 (DTBLDSP):
0: The PMC parameter data table control screen is displayed.

1: The PMC parameter data table control screen is not displayed.
#7
K018
#6
IGNDINT
#5
#4
#3
#2
#1
EDITLAD CHKPRTY CALCPRTY TRNSRAM TRGSTAT DBGSTAT
#0
IGNKEY
#0 (IGNKEY):
0: Function keys are enabled for a user program on the user screen.
1: Function keys are disabled for a user program on the user screen.
: This flag is useful when a user program is used. When this bit is set
to 1, the user screen cannot be switched to the NC screen by using the
function keys. A program which invariably sets this bit to 0, or which
switches the user screen to the NC screen, must be prepared.
#1 (DBGSTAT):
0: The C language debug function does not start automatic break

processing at power on.
1: The C language debug function starts automatic break processing at
power on.
: This flag is useful when a user program is used.
#2 (TRGSTAT):
0: The trigger stop function does not automatically start at power on.
1: The trigger stop function starts automatically at power on.
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#3 (TRNSRAM):
0: After on-line editing, the ladder program is not automatically

transferred to the backup RAM.
1: After on-line editing, the ladder program is automatically transferred
to the backup RAM.
#4 (CALCPRTY):
0: The built-in programmer function calculates the RAM parity.

1: The built-in programmer function does not calculate the RAM parity.
#5 (CHKPRTY):
0: The system performs parity check for the system ROM, program
ROM and program RAM.
1: The system does not perform parity check for the system ROM,
program ROM, or program RAM.
#6 (EDITLAD):
0: The editing of a sequence program is disabled.

1: The editing of a sequence program is enabled.
#7 (IGNDINT):
0: The system initializes the LCD when the screen is switched to the
PMCMDI screen.
1: The system does not initialize the LCD when the screen is switched to
the PMCMDI screen.
: This flag is useful when a user program is used. When the screen is
switched to the PMCMDI screen, PMC control software determines
whether the system initialize the LCD, by checking this flag. When
this flag is on, an application program must initialize the LCD.
#7
K019
#6
#5
#4
#3
PTCTPRM HIDEPRM
#0 (FROM_WRT):
#1 (C-REJECT):
#2 (ALWSTP):
#2
#1
#0
ALWSTP CREJECT FROMWRT
0: After editing a ladder or C program, does not automatically write it to

FROM.
1: After editing a ladder or C program, automatically writes it to
FROM.
0: The system activates a C program.
1: The system does not activate a C program.
0: The execution/stop operation of a sequence program is disabled.
1: The execution/stop operation of a sequence program is enabled.
#6 (HIDEPRM):
0: The display of PMC parameters and the output of PMC parameters to

the outside are enabled.
1: The display of PMC parameters and the output of PMC parameters to
the outside are disabled.
#7 (PTCTPRM):
0: The modification and reading of PMC parameters are enabled.

1: The modification and reading of PMC parameters are disabled.
CAUTION
Set all unused bits to 0.
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4.3.4.5
1) DATA TABLE SETTING screen (C. DATA)
Data table screen (DATA)

PMC DATA TBL CONTROL #001
NO.
MONIT RUN
GROUP TABLE COUNT = 2

ADDRESS PARAMETER TYPE
NO.OF DATA
001
D0000
00000000
10
002
D0020
00000011
20
Number of
data table
group
Number of
data of
each data
table
003
004
Data length
005
006
Table
parameter
007
008
[ G.DATA ]
[ G.CONT ]
[ NO.SRH ]
INIT
Head
address of
data table
(a) [G.DATA] soft key : Select the data display screen of data table.
(b) No. of group [G.CONT] : Set the number of group for data table.
(c) No. of group [NO.SRH] : Move the cursor to specified group.
(d) [INIT] soft key : Initialize of data table setting.
No. of group is 1, ADDRESS is D0000,
PARAMETER is 00000000, TYPE is 0, NO. OF
DATA is 1860.
Table parameter
#7
#6
#5
#4
#3
0 : Binary format
1 : BCD format
Protection of input data,
0 : not provided.
1 : provided.
0 : Displayed in binary or BCD (bit 0 is enabled)

1 : Displayed in hexadecimal (bit 0 is disabled)
TYPE
0 : 1byte
1 : 2bytes
2 : 4bytes
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2) Data setting screen (G. DATA)

Group number
Number of page
PMC PRM (DATA) 001/001
NO.
000
001
002
003
004
005
006
007
008
009
[ C.DATA ]
ADDRESS
D0000
D0001
D0002
D0003
D0004
D0005
D0006
D0007
D0008
D0009
[GSRCH]
MONIT RUN
DATA
0
0
0
0
0
0
0
0
0
0
[ SEARCH]
(a) [C.DATA] soft key : Return to data table setting screen.

(b) Group No. [G-SRCH] : Move the cursor to head of specified group.
(c) Address [SEARCH] : Searching the specified address in
currentup group.
4.3.4.6
Some PMC system parameters can be set on this screen.
Setting screen
(K17.5)
(K18.2)
(K18.6)
(K19.0)
(K17.4)
(K17.7)
(K19.6)
(K19.7)
(K17.0)
(K17.2)
(K19.2)
(K17.1)
NOTE
The parenthesized values to the right of the screen indicate
keep relay addresses.
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4.3.5
Input/Output of PMC
Data
4.3.5.1
Start of the built-in type
PMC programmer
When the PMC data are input/output with I/O device unit via
reader/puncher interface, the built-in type PMC programmer should starts
by as following operation.
As following operation is not required when the data set from MDI.
1 Select the PMC screen
:
Press
key and press [PMC] soft key.
SYSTEM
2 Confirm to the built-in type PMC programmer is running.

PMC CONTROL SYSTEM MENU
MONIT RUN
SELECT ONE OF FOLLOWING SOFT KEYS

PMCLAD
PMCDGN
PMCPRM
RUN/STOP
EDIT
I/O
SYSPRM
MONIT
[ PMCLAD]
:
:
:
:
:
:
:
:
DYNAMIC LADDER DISPLAY

DIAGNOSIS FUNCTION
PARAMETER (T/C/K/D)
RUN/STOP SEQUENCE PROGRAM
EDIT SEQUENCE PROGRAM
I/O SEQUENCE PROGRAM
SYSTEM PARAMETER
PMC MONITOR
[PMCDGN]
[PMCPRM]
parts are displayed, starts of the built-in type PMC programmer.

3 Keep relay K17.1 should set to 1 if the built-in type PMC
programmer is not start yet.
4.3.5.2
Input/output method
4 Press
key to return to initial menu screen.
1 Press
key.
key in the initial menu screen, then display to [I/O] soft
2 Display next screen

PMC I/O PROGRAM
MONIT RUN
CHANNEL
= 1
DEVICE
= HOST
FUNCTION
DATA KIND
[ EXEC ]
[ CANCEL]
307
(NO.) ]
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3 Enter the desired channel number, then press the
7
8
9
4.3.5.3
Copy function (COPY)
INPUT
key to set the
number for CHANNEL.

1 : JD5A of the main CPU board
2 : JD5B of the main CPU board
Specify the I/O unit to be used for DEVICE.
HOST:
I/O operation with FAPT LADDER (on the P-G, P-G
Mate, or personal computer)
FDCAS:
I/O operation with a Floppy Cassette Adaptor
F-ROM:
I/O operation with a flash EEPROM
M-CARD: I/O operation with a memory card
OTHERS: I/O operation with other I/O units
Specify the desired function with FUNCTION.
WRITE:
Outputting data
READ:
Inputting data
COMPARE: Comparing data in memory with that in an external
device
DELETE: Deleting files on a floppy disk or memory card
LIST:
Listing the files on a floppy disk or memory card
BLANK: Checking whether the flash EEPROM is empty
ERASE:
Clearing the data in the flash EEPROM
FORMAT: Formatting a memory card (all data on the memory card
is deleted.)
Specify the desired type of data to be output at KIND DATA.
LADDER: Ladder programs
PARAM: PMC parameters
When FDCAS or M-CARD is specified for the device, a file can be
specified for FILE NO. by either its file number or file name.
Specify the RS-232C conditions for each device with SPEED.
Check that the settings are correct. Then, press the [EXEC] soft key.
Changes made during on-line editing are transferred to the corresponding

editing ladder program.
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4.3.6
(1) System parameter screen (1/2)
System Parameters
Display information
COUNTER DATA TYPE :
Specify the binary format or BCD format for a counter value to
be used with the function instruction CTR.
Display information
FS0 OPERATOR PANEL :
Set whether to connect an operators panel for the FS0.
KEY DI ADDRESS :
Set the start address of an external DI actually connected.
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LED DO ADDRESS :
Set the start address of an external DO actually connected.
KEY BIT IMAGE ADDRESS :
Set the start address of a key image referenced by a user
program. Usually, set an arbitrary internal relay (R) area.
LED BIT IMAGE ADDRESS :
Set the start address of an LED image generated by a user
4.3.7
Online Monitor Setting
Screen
(a) Soft key

[EMG ST] : Terminates communication forcibly. Use this key if
communication becomes abnormal and the
connection cannot be terminated normally.
[INIT]
: Initializes the parameters to their default values.
(b) Setting
CPU ID
: Displays a CPU ID value. However, do not
modify this item.
RS232C
: Enables communication setting in the case of
connection via RS232C. However, do not
modify the items of TIMER 1, TIMER 2,
TIMER 3, and MAX PACKET SIZE.
HIGH SPEED I/F : Enables setting for connection via a
highspeed interface (HSSB, Ethernet).
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NOTE
1 When both RS232C = USE and HIGH SPEED I/F =
USE are selected, the PMC system will communicate with
the application which is connected at first. If PMC system is
already connecting with an application, it can not connect
with other applications.
2 When you use the online function by Ethernet, the setting
of Ethernet parameters at CNC is necessary in advance.
(c) Communication status
USE TIME
: The maximum time in the communication
processing is displayed.
RS232C
: The communication condition of RS232C is
displayed.
HIGH SPEED I/F : The communication condition of HIGH
SPEED I/F is displayed.
ETHER_BOARD : Displayed during the communication with
Ethernet board. The IP address of the
communication partner is displayed.
EMB_ETHERNET: Displayed during the communication with
embedded Ethernet. The IP address of the
HSSB
: Displayed during the communication with
HSSB.
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Display messages and the meanings

Display
messages
Meanings
INACTIVE
The communication is inactive.
STOPPING
The communication is being stopped.

(Wait for the termination of communication)
STARTING
The communication is being started.

(Wait for the termination of communication over another communication path)
STANDBY
The communication is active and in standby mode.
CONNECTED
The communication is active and being connected.
NO OPTION
The port can be not opened because there is not option of RS232C.
BAD PARAMETER
Invalid open parameters are specified.
TIMEOUT ERROR
A timeout has occurred and communication is

aborted.
TIMEOUT(K)
ERROR

aborted.
BCC ERROR
A Block Check Code (packet parity) error has occurred.
PARITY ERROR
A parity error has occurred.
OVERRUN
ERROR
A reception overrun has occurred and the communication can not recover.
SEQUENCE
ERROR
Packets are out of sequence. (Incorrect procedure)
DATA ERROR
Incorrect packets have been received through retry

process.
QUEUE
OVERFLOW
The transmit/receive queue has overflowed.
DISCONNECTED
Communication has been terminated successfully.
NO CONNECTION
The cable is disconnected.
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4.4
PMC SCREEN
(PMCSB7)
4.4.1
PMC Menu Selection
Procedure Using Soft
Keys
PMCSB7 screen menu selection procedure
[PMC]
[PMCLAD]
Ladder diagram display screen
[EDIT]
Selection monitor function

Ladder diagram editing screen
[PMCDGN]
[PMCPRM]
[TITLE]
Title screen
[STATUS]
Signal status screen
[ALARM]
Alarm screen
[TRACE]
Signal trace screen
[IOCHK]
I/O check screen
[TIMER]
Timer screen
[COUNTR]
Counter screen
[KEEPRL]
Keep relay screen
[DATA]
[G.DATA]
Ladder start/stop
[RUN]/[STOP]
[EDIT]
Data table screen

Setting screen
[SETING]
[TITLE]
Title editing screen
[SYMBOL]
Symbol/comment editing screen
[MESAGE]
Message editing screen
[MODULE]
I/O unit address setting screen
[CROSS]
Cross reference screen
[CLEAR]
Clear screen
[I/O]
Program/parameter input/output screen
[SYSPRM]
System parameter screen
[MONIT]
Online setting screen
[ONLINE]
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4.4.2
(1) Display method
Dynamic Display of
Sequence Programs
<1> Press the system key, then press the [PMC] soft key.
<2> Press the [PMCLAD] soft key to enable dynamic display of
sequence programs.
The ladder diagram display/editing function consists of the following
screens:
a) Ladder diagram display screen
b) Selection monitor screen
c) Ladder diagram editing screen
d) Net editing screen
e) Program list display screen
f) Program list editing screen
PMC main menu
[PMCLAD]
[<]
Display
Program list
display screen
Display function
(monitor)
[LIST]
[ZOOM]
[LIST]
[ZOOM]
[SWITCH]
Ladder diagram
display screen
[<]
[SWITCH]
Selection monitor
screen
[EDIT]
[LIST]
Editing function
Ladder diagram
editing screen
[<]
[ZOOM], [<]
[MODIFY], [ADD]
Net editing screen
314
Program list
editing screen
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4.4.2.1
Ladder diagram display
screen
(1) Screen configuration

Title information (remarks)
Display subprogram
Display position information
Ladder diagram display area
Display position
Message display line
Key input line
Additional information display line
(2) Calling the program list display screen [LIST]

The program list display screen allows you to select a subprogram to
be displayed on the ladder diagram display screen.
Title information (details)
Total number of programs
Program subject to manipulation
Key input line
List display area
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(3) Searching for a signal [SEARCH]

<1> Press the [SEARCH] soft key.
<2> Search for a signal by using the keys indicated below.
D With
PAGE
PAGE
, the display area can be changed.
D [TOPBTM] : The start/end of a ladder diagram is searched for.

D Address + [SEARCH] or Signal name + [SEARCH]:
A specified address or signal name is searched for.
D netnumber + [SEARCH]:
A ladder is displayed from a specified net number.
D Address + [WSRCH] or Signal name + [WSRCH]:
The write coil is searched for a specified address or signal name.
D functioninstructionnumber + [FSRCH] or
functioninstructionname + [FSRCH]:
A specified function instruction is searched for.
D [PREV] : The previous search operation performed
successfully is repeated towards the start.
D [NEXT] : The previous search operation performed
successfully is repeated towards the end.
D [GLOBAL]/[LOCAL] : The search range is switched.
(4) Calling the function instruction data table display screen [TABLE]
The data table of a function instruction with a data table such as the
COD instruction (SUB7) and the CODB instruction (SUB27) can be
displayed.
(5) Setting the screen [SETING]
The setting screen for the ladder diagram display screen can be called.
Various settings for ladder diagram display can be modified.
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4.4.2.2
Selection monitor screen
On the selection monitor screen, only a ladder net including a coil to be

monitored can be specified for ladder net monitoring.
(1) Display method
(a) Calling the screen from the program list display screen
<1> Display the program list screen.
<2> Move the cursor to the COLLECT.
<3> Press the [ZOOM] soft key.
(b) Calling the screen from the ladder diagram display screen
<1> Display the ladder diagram display screen.
<2> Press the [SWITCH] soft key.
(3) Specifying a ladder net to be monitored [PICKUP]

By using the method described below, a ladder net to be monitored on
the selection monitor screen can be read for display.
(a) Specifying a desired ladder net on the selection monitor screen
D Typing the address used with the coil to read the net
<1> Enter the address to be monitored.
<2> Press the [PICKUP] soft key.
<3> The net that uses the address specified by <1> with a coil
is read to the top of the screen.
D Specifying the ladder net on the selection monitor screen
<1> Move the cursor to the relay in the ladder net that uses an
address to be monitored.
<3> The net that uses the address specified by <1> with a coil
is read to the top of the screen, and the cursor moves to the
coil position.
(b) Specifying a desired ladder net on the ladder diagram display
screen
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<1> Press the [SEARCH] soft key on the ladder diagram

display screen.
<2> Move the cursor to the ladder net to be read.
(4) Jumping to a ladder diagram on the ladder diagram display screen
[JUMP]
Make a jump by finding, on the ladder diagram display screen, the
ladder net where the cursor is placed on the selection monitor screen.
<1> Move the cursor to the net to which you want to jump.
<2> Press the [JUMP] soft key.
(5) Switching to the ladder diagram display screen [SWITCH]
The screen display can be switched to the ladder diagram display
screen.
(6) Deleting the display of one ladder diagram net [ERASE]
One ladder net read into the selection monitor screen can be erased
from the screen.
(7) Deleting the display of all ladder diagram nets [ERALL]
All ladder nets read into the selection monitor screen can be erased
from the screen.
4.4.2.3
Ladder diagram editing
screen
On the ladder diagram editing screen, a ladder diagram can be edited to

change its operation.
(1) Display method
<1> Display the ladder diagram monitor display screen by pressing
the [PMCLAD] soft key.
<2> Press the [EDIT] soft key.
Title information (remarks)
Display program
Display position
information
Display position
gage
Editing target net
Cursor
Ladder diagram
display position
Key input line
Additional information display line
(3) Editing ladder programs

By using the keys below, a ladder diagram can be edited.
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D Selecting a subprogram to be edited

<1> Display the program list editing screen by pressing the [LIST]
soft key.
<2> Move the cursor to a subprogram to be edited.
D Searching for a specified address or function instruction
<1> Press the [SEARCH] soft key.
<2> Switch to the soft key display for search.
For the search function, see (3) Searching for a signal [SEARCH]
in Subsection 4.4.2.1, Ladder diagram display screen.
D Adding a new net
<1> Move the cursor to the position where a new net is to be added.
<2> Press the [ADD] soft key to call the net editing screen.
Perform creation and addition operations to build a new net.
D Modifying the structure of a selected net
<1> Move the cursor to a net to be modified.
<2> Call the net editing screen by pressing the [MODIFY] soft
key.
D Changing the bit address of a relay
<1> Move the cursor to a relay to be modified.
<2> Enter a desired bit address then press the ENTER key. The
bit address of the relay where the cursor is placed is changed.
D Modifying the parameter of a function instruction
<1> Move the cursor to the parameter of a function instruction to
be modified.
<2> Enter a desired number or byte address then press the ENTER
key. The parameter of the function instruction where the
cursor is placed is modified.
D Reflecting modifications
<1> On the ladder diagram editing screen, modify a ladder
program.
<2> Press the [UPDATE] soft key. The results of editing
performed so far are reflected in the ladder being executed.
When the modifications have been reflected normally, the
ladder after editing is executed.
D Deleting a net
<1> Move the cursor to a net to be deleted.
<2> Press the [DELETE] soft key.
D Moving a net
<1> Move the cursor to a net to be moved.
<2> By pressing the [CUT] soft key, cut the net.
<3> Move the cursor to the position to which the selected net is to
be moved.
<4> Press the [PASTE] soft key.
D Copying a net
<1> Move the cursor to a net to be copied.
<2> Press the [COPY] soft key.
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Net editing screen
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<3> Move the cursor to the position to which the selected net is to
be copied.
<4> Press the [PASTE] soft key.
Selecting multiple nets to be deleted/copied/moved
<1> Move the cursor to the start point of a desired net selection
range.
<2> Press the [SELECT] soft key.
<3> Move the cursor to the end point of the desired net selection
range.
<4> Press the [DELETE], [CUT], or [COPY] soft key to delete,
move, or copy the selected nets.
Discarding changes
Press the [RESTOR] soft key.
The results of editing performed so far are discarded to return to the
ladder present when you moved to the ladder diagram editing
screen or when you performed the last [UPDATE] processing.
Modifying the setting of the ladder diagram editing screen
Press the [SETING] soft key.
The setting screen of the ladder diagram editing screen is called.
Starting/stopping a ladder
Press the [START] or [STOP] soft key.
The execution of a ladder program is controlled. The [START] soft
key starts the execution of a ladder program, and the [STOP] soft
key stops the execution of a ladder program.
Ending the editing
Press the [<] key.
On the net editing screen, net editing operations such as the creation of
a new net and the modification of an existing net can be performed.
D Modification to an existing net
If the net editing screen is displayed with the [MODIFY] soft key,
the mode (modification mode) for modifying the net indicated by
the cursor is set.
D Addition of a new net
If the net editing screen is displayed with the [CREATE] soft key,
the mode (creation mode) for creating a new net from a free state
is set.
(1) Display method
<1> Display the ladder diagram editing screen.
<2> Press the [ADD] or [MODIFY] soft key.
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Display subprogram
Net number being edited
Editing mode
Ladder diagram display area

Cursor
Additional information line
Key input line
(3) Editing nets

By using the keys indicated below, a new net can be created, and an
existing net can be modified.
D Placing a new contact or coil
<1> Move the cursor to the position where a new contact or coil
is to be placed.
],
<2> Enter a bit address, then press a soft key such as [
].
[
D Changing the type of a contact or coil
<1> Move the cursor to the position where the type of a contact or
coil is to be changed.
], [
].
<2> Press a soft key such as [
D Changing the address of a contact or coil
<1> Move the cursor to a relay to be modified.
<2> Enter a bit address, then press the ENTER key.
D Placing a new function instruction
<1> Move the cursor to the position where a new function
instruction is to be placed.
<2> Enter a function instruction number, then press the [FUNC]
soft key.
D Changing the type of a function instruction
<1> Move the cursor to a function instruction to be modified.
<2> Enter a function instruction number.
D Changing the parameter of a function instruction
<1> Move the cursor to the parameter of a function instruction to
be modified.
<2> Enter a number or byte address, then press the ENTER key.
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D Adding/deleting a connection line

<1> Move the cursor to the position where a connection line is to
be added or deleted.
], [
], [
] for
<2> Press a soft key such as [
addition.
<3> When deleting an existing connection line, press a soft key
such as [
], [
], [
].
D Deleting a contact, coil, or function instruction
<1> Move the cursor to the position where a contact, coil, or
function instruction to be deleted is located.
<2> Press the [
] soft key.
D Editing the next net
Press the [NXTNET] soft key. The editing operation of the net
currently being edited ends, and processing proceeds to the editing
of the next net.
D Editing a function instruction data table
<1> Move the cursor to the function instruction that has a data
table to be edited.
<2> Press the [TABLE] soft key. The function instruction data
table editing screen appears.
<3> Move the cursor to the data table to be edited.
<4> Modify the selected data.
D Inserting a line/column
<1> Move the cursor to the position where a line/column is to be
inserted.
<2> Press the [INSLIN], [INSCLM], or [APPCLM] soft key.
D Discarding the results of editing
Press the [RESTOR] soft key.
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4.4.3
Display method
Display of the PMC

Diagnosis Screen
<2> Press the [PMCDGN] soft key. The PMC diagnosis screen appears.
4.4.3.1
The title data registered at the time of ladder program creation is

displayed.
Title screen
2002.7.21
406L
008
008
01
008
Title data is the title of a sequence program, and consists of ten items:
D MACHINE TOOL BUILDER NAME (32 characters)
D MACHINE TOOL NAME (32 characters)
D CNC & PMC TYPE NAME (32 characters)
D PMC PROGRAM NO. (4 characters)
D EDITION NO. (2 characters)
D PROGRAM DRAWING NO. (32 characters)
D DATE OF PROGRAMMING (16 characters)
D PROGRAM DESIGNED BY (32 characters)
D ROM WRITTEN BY (32 characters)
D REMARKS (32 characters)
In addition, the following data is displayed:
D Series and edition of the PMC basic software
D Memory use status of each sequence data item
D Type of the PMC basic software and the PMC type of the sequence
program
D Current execution time, maximum execution time, and minimum
execution time of the ladder program
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The on/off state of I/O signals and the internal relay is displayed.
Status screen
Signal state
.(period): Off
I: On
Signal name
D The diagnosis number can be increased or decreased by using

PAGE
PAGE
D Enter an address and number or signal name, then press the

[SEARCH] soft key. Then, the specified address or signal name is
searched for.
4.4.3.3
An alarm issued from the PMC is displayed.
Alarm screen
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4.4.3.4
Trace function
(1) Trace parameter screen (first page)

<2> Press the [PMCDGN] soft key.
<3> Press the [TRACE] soft key.
<4> Press the [SETING] soft key on the signal trace screen.
a) SAMPLING/MODE
Set a sampling mode.
D TIME CYCLE
Sampling based on a period of

time
D SIGNAL TRANSITION :
Sampling based on signal

transitions
b) SAMPLING/RESOLUTION
Set the resolution of sampling.
c) SAMPLING/TIME
This item is displayed when TIME CYCLE is selected as the
sampling mode. Set a time interval for sampling.
d) SAMPLING/FRAME
This item is displayed when SIGNAL TRANSITION is
selected as the sampling mode. Set the number of sampling
times.
e) STOP CONDITION
Set a trace stop condition.
D NONE
Does not stop

automatically.
trace
operation
D BUFFER FULL :
Stops trace operation automatically

when the sampling buffer becomes full.
D TRIGGER
Stops trace operation automatically by

a trigger.
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f) STOP CONDITION/TRIGGER/ADDRESS
This item becomes settable when TRIGGER is set as the trace
stop condition. Set a trigger address for stopping trace
operation.
g) STOP CONDITION/TRIGGER/MODE
stop condition. Set a trigger mode for stopping trace operation.
D RISING EDGE : Stops trace operation automatically
on the rising edge of the trigger signal.
D FALLING EDGE : Stops trace operation automatically
on the falling edge of the trigger signal.
D BOTH EDGE
: Stops
trace
operation
automaticallyon a transition of the
trigger signal.
h) STOP CONDITION/TRIGGER/POSITION
stop condition. By using a ratio to the sampling time (or count),
set where to place a stop trigger occurrence position in the entire
sampling time (or count).
i) SAMPLING CONDITION
This item becomes settable when SIGNAL TRANSITION is
set as the sampling mode. Set a sampling condition.
D TRIGGER
: Performs sampling when the
sampling trigger condition is
satisfied.
D ANY CHANGE : Perform sampling when a sampling
address signal transition occurs.
j) SAMPLING CONDITION/TRIGGER/ADDRESS
set as the sampling mode and Trigger is set as the sampling
condition. Set an address used to trigger sampling.
k) SAMPLING CONDITION/TRIGGER/MODE
set as the sampling mode and Trigger is set as the sampling
condition. Set a trigger condition mode.
D RISING EDGE : Performs sampling on the rising edge
of the trigger signal.
D FALLING EDGE : Performs sampling on the falling
edge of the trigger signal.
D BOTH EDGE
: Performs sampling on a signal
transition.
D ON
: Performs sampling when the trigger
signal is on.
D OFF
: Performs sampling when the trigger
signal is off.
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(2) Trace parameter screen (second page)

PAGE
On the trace parameter screen (first page), press
PAGE
a) Address setting
Set a signal address as a bit address. If you enter a byte address,
bits 0 to 7 of the entered address are input. Up to 32 signal
addresses can be set.
b) Soft keys
D [DELETE]
: Deletes the set address where the
cursor is placed.
D [SYMBOL]/[ADRESS] : Switches the setting address
between symbol display and
address display.
D [MV.UP]
: Replaces the set address with the
upper line.
D [MV.DWN]
: Replaces the set address with the
lower line.
D [DELALL]
: Deletes all set addresses.
c) Trigger setting
When SIGNAL TRANSITION is set as the trace sampling mode
and BOTH EDGE is set as the sampling condition, you can
choose whether to use a set address as a trigger signal for sampling.
To the right of a signal address set as a trigger, a F mark is
indicated.
D [TRGON]
: Turns on a trigger setting.
D [TRGOFF]
: Turns off a trigger setting.
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(3) Trace screen

<2> Press the [PMCDGN] soft key.
<3> Press the [TRACE] soft key.
(a) Executing trace operation

[START]
: Executes trace operation.
(b) Stopping trace operation
[STOP]
: Stops trace operation. Trace operation
ends also when the trace stop
condition set on the trace parameter
setting screen is satisfied.
(c) Checking trace results
Upon completion of trace execution, the results of trace
operation can be checked.
D Scrolling display
Cursor up/down key, page switch key:
Scrolls the set sampling signal
addresses up and down.
[<<PREV], [NEXT>>] Soft key, current right/left key:
Scrolls the graphical display of trace
results right and left.
D Performing automatic calculation and display of a selected
range
[MARK]
: Marks the current cursor position, and
displays the mark cursor. To cancel
the range selection, press the [MARK]
soft key again.
D Enlarging/reducing display of trace results
[Z.IN]/[Z.OUT] : Enlarges/reduces graphical display.
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D Replacing display data

[MV.UP]
: Replaces the address where the cursor
is placed and the trace result of the
address with the upper line.
[MV.DWN]
: Replaces the display data with the
lower line.
4.4.3.5
I/O Link connection
check screen
The type and ID code of an I/O device connected to the I/O Link are
displayed for each group. No data is displayed when no I/O device is
connected.
Channel enable mark
Channel enable mark :
When a channel is usable, an * mark is

indicated. On the sample screen above, channel
2 is unusable.
4.4.4
PMC Parameters
4.4.4.1
<1> Place the NC in the MDI mode or in the emergency stop state.
Parameter input/output
method
<2> Set PWE of the NC setting screen to 1.

PWE
Timer
Counter
Keep relay
Data table
KEY4
f
either one
either one
<3> Alternatively, set the program protect signal (KEY4) to 1 only with
the counter and data table.
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<4> Press a soft key and select a required screen.

[TIMER]
: Timer screen
[COUNTR] : Counter screen
[KEEPRL] : Keep relay screen
[DATA]
: Data table screen
<5> Press cursor key and move the cursor to a desired number.
<6> Input a numeric key and press INPUT key and data is input.
<7> After input, return PWE or the KEY4 signal to the previous state.
4.4.4.2
TIMER screen
This screen is used for setting timer time of the Timer instruction (SUB
3).
Page number (screen is scrolled by page key)
Timer number specified with the Timer instruction
Address referenced by the sequence program
Set a timer
period in ms.
Timer set time : Timer No. 18 is max. 1572.8 sec and its accuracy is
48ms. Timer No. 9 to 250 is max. 262.1 sec and its
accuracy is 8ms.
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4.4.4.3
COUNTER screen
This screen sets and displays max. value of counter and current value of
the counter instruction (SUB 5).
Page No. (screen is scrolled by page key)
Max. value of counter (Minimum value is specified
by counter)
Current value of counter
Counter
numbers
from 1 to 100
Address referenced by the sequence program

Counter number specified by the counter instruction
Counter formats and maximum values

Counter format
Setting
Current value
BINARY
32767
32767
BCD
9999
9999
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4.4.4.4
KEEP RELAY screen
Address used by the

sequence program
(i) Nonvolatile memory control
K16
#7
#6
MWRTF2
MWRTF1
#5
#4
#3
#2
#1
#0
#7 MWRTF2 This operation is performed for checking the writing status of the
nonvolatile memory.
#6 MWRTF1 Writing status in nonvolatile memory
(ii)PMC system parameters
The keep relays below are used by the system, so that the keep relays
cannot be used by the sequence program.
#7
K900
#6
#5
DTBLDSP
#4
MEMINP
#3
#2
#1
#0
AUTORUN
PRGRAM
LADMASK
#0 LADMASK 0 : Access by the sequence program is enabled.

1 : Access by the sequence program is disabled.
#1 PRGRAM 0 : The builtin programmer function does not operate.
(Also, the programmer menu is not displayed.)
1 : The builtin programmer function operates.
(The programmer menu is displayed.)
#2 AUTORUN 0 : The sequence program automatically starts at power on.
1 : Pressing the soft key to sequence program execution starts the
sequence program.
#4 MEMINP 0 : The forcing function and override function are disabled.
1 : The forcing function and override function are enabled.
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#7 DTBLDSP 0 : The PMC parameter data table control screen is displayed.

1 : The PMC parameter data table control screen is not displayed.
#7
K901
IGNDINT
#6
#5
#4
#3
#2
EDITLAD CHKPRTY CALCPRTY TRNSRAM TRGSTAT
#1
#0
DBGSTAT
IGNKEY
#0 IGNKEY 0 : Function keys are enabled for a user program on the user screen.
1 : Function keys are disabled for a user program on the user screen.
* This flag is useful when a user program is used. When this bit is set
to 1, the user screen cannot be switched to the NC screen by using the
function keys. Program which invariably sets this bit to 0, or which
switches the user screen to the NC screen, must be prepared.
#1 DBGSTAT 0 : The C language debug function does not start automatic break
processing at power on.
1 : The C language debug function starts automatic break processing at
power on.
* This flag is useful when a user program is used.
#2 TRGSTAT 0 : The trigger stop function does not automatically start at power on.
1 : The trigger stop function starts automatically at power on.
#3 TRNSRAM 0 : After online editing, the ladder program is not automatically
transferred to the backup RAM.
1 : After online editing, the ladder program is automatically transferred
to the backup RAM.
#4 CALCPRTY 0 : A RAM parity calculation is made with the builtin programmer
function.
1 : No RAM parity calculation is made with the builtin programmer
function.
#5 CHKPRTY 0 : The system ROM and program ROM/RAM are checked for parity
errors.
1 : The system ROM and program ROM/RAM are not checked for parity
errors.
#6 EDITLAD 0 : The editing of a sequence program is disabled.
1 : The editing of a sequence program is enabled.
#7 IGNDINT 0 : The system initializes the LCD when the screen is switched to the
PMCMDI screen.
1 : The system does not initialize the LCD when the screen is switched to
the PMCMDI screen.
* This flag is useful when a user program is used. When the screen is
switched to the PMCMDI screen, PMC control software determines
whether the system initialize the LCD, by checking this flag. When
this flag is on, an application program must initialize the LCD.
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#7
#6
PTCTPRM
HIDEPRM
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#5
#4
#3
#2
ALWSTP
#1
#0
CREJECT FROMWRT
#0 FROMWRT 0 : After editing a ladder program, does not automatically write it to

FROM.
1 : After editing a ladder program, automatically writes it to FROM.
#1 CREJECT 0 : The system activates a C program.
1 : The system does not activate a C program.
#2 ALWSTP 0 : The execution/stop operation of a sequence program is disabled.
1 : The execution/stop operation of a sequence program is enabled.
#6 HIDEPRM 0 : The display of PMC parameters and the output of PMC parameters to
the outside are enabled.
1 : The display of PMC parameters and the output of PMC parameters to
the outside are disabled.
#7 PTCTPRM 0 : The modification and reading of PMC parameters are enabled.
1 : The modification and reading of PMC parameters are disabled.
#7
K906
#6
#5
#4
#3
TRCSTAT
#2
IOCHK
#1
#0
IOSELSCN
OVRRIDE
#0 OVRRIDE 0 : Disables the override function.

1 : Enables the override function.
#1 IOSELSCN 0 : Does not display the I/O assignment selection function setting screen.
1 : Displays the I/O assignment selection function setting screen.
#2 IOCHK 0 : Enables the I/O Link connection check function. (Initial value).
1 : Disables the I/O Link connection check function.
#5 TRCSTAT 0 : Starts trace operation with the trace function when the execution soft
key is pressed.
1 : Starts trace operation with the trace function automatically after the
power is turned on.
CAUTION
Be sure to set any unused areas to 0.
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4.4.4.5
(1) Data group setting screen
Data table screen
a) Display information
GROUP TABLE COUNT
NO.
ADDRESS
PARAMETER
#7
#6
#5
#4
:
:
:
:
Number of data table groups

Group number
Data table start address
Table parameter
#3
#2
#1
#0
#0 0 : Binary format
1 : BCD format
#1 0 : Without input protection
1 : With input protection
#2 0 : Binary or BCD format
(Bit 0 is valid.)
1 : HEX format
(Bit 0 is invalid.)
TYPE
: Data length (0: 1byte long, 1: 2bytes long,

2: 4bytes long)
NO. OF DATA : Number of data items of each data table
b) Soft key
[G.DATA] :
Switches the screen display to the data table screen.
Number of groups + [G.CONT] :
Sets the number of data table groups.
Group number + [NO.SRH] :
Moves the cursor to a specified group.
[INIT] :
Initializes the setting of the data table.
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(2) Data table screen
[C.DATA] :
Returns the screen display to the data group setting screen.
Group number + [GSRCH] :
Moves the cursor to the start of a specified group.
Address + [SEARCH] :
Searches the currently selected group for a specified address.
4.4.4.6
(1) Setting screen for general functions
Setting screens
(K906.5)
(K901.6)
(K902.0)
(K900.4)
(K900.7)
(K902.6)
(K902.7)
(K900.0)
(K906.1)
(K900.2)
(K902.2)
(K900.1)
NOTE
The parenthesized values to the right of the screen indicate
keep relay addresses.
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(2) Message function screen for each language
Display information
MESSAGE SHIFT VALUE :
Enter a shift amount for a message display request. A value
from 0 to 1999 can be specified. Even when the power is turned
off, entered data is preserved.
MESSAGE SHIFT START ADDRESS :
Enter the start bit address of a shifted message display request
bit area. An address in the A address area can be specified. Even
when the power is turned off, entered data is preserved.
(3) Override mode screen of the forced input/output function
(K906.0)
Display information
OVERRIDE ENABLE
0: Disables overriding.
1: Enables overriding.
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(4) I/O Link assignment data selection function setting screen
(K910.0 to K910.7)
(K911.0 to K911.7)
(K912.0 to K912.7)
(K913.0 to K913.7)
In this setting parameter, set the group of an I/O device connected to

each machine.
EFFECTIVE GROUP SELECTION (CH1: K910 to K911):
Select a group in which I/O Link assignment data is valid.
0: Disables assignment.
1: Enables assignment.
The basic group section set in BASIC GROUP COUNT on the
system parameter screen is marked with *, and disables this setting.
NOTE
Channel 2 can not be used.
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4.4.5
PMC Data Input/Output
4.4.5.1
Starting the builtin
programmer
NOTE
When data is input through the MDI keys, the operations
below need not be performed:
(1) Select the PMC screen. Press the [SYSTEM] soft key, then press the
[PMC] soft key.
(2) When the builtin programmer is started, the items below are
displayed. When the items of RUN/STOP, EDIT, I/O, SYSPRM, and
MONIT are displayed, the builtin programmer is already started.
(3) When the builtin programmer is not started, set the keep relay K900.1
to 1.
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4.4.5.2
Input/output method
(1) Press the [I/O] soft key.

(2) The screen shown below appears.
(3) Select an I/O device in DEVICE.

[FDCAS] : Input to, and output from, a floppy cassette adapter
[FROM] : Input to, and output from, a flash EEPROM
[MCARD] : Input to, and output from, a memory card
[OTHERS] : Input to, and output from, other I/O devices
(4) Set a channel number in CHANNEL.
When [FROM] or [OTHERS] is selected in DEVICE, set this item.
Enter a channel number, then press the INPUT key or [(NO.)].
Main CPU board
JD5A=1
JD5B=2
(5) Select a function in FUNCTION.
[WRITE] : Outputs data.
[READ]
: Inputs data.
[COMPAR] : Compares the data in an external device with the data
in memory.
[DELETE] : Deletes the files from the floppy disk or memory card.
[LIST]
: Displays the directory of files in the floppy disk or
memory card.
[FORMAT] : Initializes the memory card. (All data in the memory
card is erased.)
(6) Select a type of output data in DATA KIND.
[LADDER] : Ladder
[PARAM] : PMC parameter
(7) When [FDCAS] or [MCARD] is selected, a file can be specified in
FILE NO.. A file can be specified by file number or by file name.
When specifying a file name, prefix @ or # to the file name.
(8) Select an RS232C setting condition. [SPEED]
For each DEVICE, set a condition.
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(9) Check that the settings above are correct, then press the [EXEC] soft
key.
4.4.6
System Parameters
Display information
COUNTER DATA TYPE :
Specify the binary format or BCD format for a counter value to
be used with the function instruction CTR.
LADDER EXEC :
Set a processing time for the first and second ladder levels (1%
to 150%). This setting increases or decreases ladder scan time.
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Display information
FS0 OPERATOR PANEL :
Set whether to connect an operators panel for the FS0.
KEY DI ADDRESS :
Set the start address of an external DI actually connected.
LED DO ADDRESS :
Set the start address of an external DO actually connected.
KEY BIT IMAGE ADDRESS :
Set the start address of a key image referenced by a user
LED BIT IMAGE ADDRESS :
Set the start address of an LED image generated by a user
On this screen, make settings related to the I/O Link assignment
selection function.
Display information
ENABLE SELECTION
[NO] : Does not use the I/O Link assignment data selection
function.
[YES] : Uses the I/O Link assignment data selection function.
When [NO] is specified for both of channel 1 and channel 2, the I/O
Link assignment data selection function setting screen described in
item (4) of Subsection 4.4.4.6, Setting screens is not displayed.
BASIC GROUP COUNT :
This parameter divides the I/O Link assignment data into the
basic group section and the parameter selection group section.
Set the number of groups in the basic group section. Enter a
value from 0 to 16, then press the [INPUT] soft key.
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Example
3 : BASIC GROUP COUNT
Parameter selection group section
0 to 2 groups
3 to 15 groups
4.4.7
Online Monitor Setting
Screen
(a) Soft key

[EMG ST] :
[INIT]
(b) Setting
CPU ID
Terminates communication forcibly. Use this key

if communication becomes abnormal and the
connection cannot be terminated normally.
Initializes the parameters to their default values.
:
RS232C
HIGH SPEED I/F :
Displays a CPU ID value. However, do not

modify this item.
Enables communication setting in the case
of connection via RS232C. However, do
not modify the items of timer 1, timer 2,
timer 3, and maximum packet size.
Enables setting for connection via a
highspeed interface (HSSB, Ethernet).
(c) Communication status

USE TIME
: The maximum time in the communication
processing is displayed.
RS232C
: The communication condition of RS232C
is displayed.
HIGH SPEED I/F : The communication condition of HIGH
SPEED I/F is displayed.
ETHER_BOARD : Displayed during the communication with
Ethernet board. The IP address of the
343
B63835EN/03
EMB_ETHERNET :
Displayed during the communication with

embedded Ethernet. The IP address of the
HSSB
: Displayed during the communication with
HSSB.
Display messages and the meanings
Display
messages
Meanings
INACTIVE
The communication is inactive.
STOPPING
The communication is being stopped.

(Wait for the termination of communication)
STARTING
The communication is being started.

(Wait for the termination of communication over
another communication path)
STANDBY
The communication is active and in standby mode.
CONNECTED
The communication is active and being connected.
NO OPTION
The port can be not opened because there is not

option of RS232C.
BAD PARAMETER
Invalid open parameters are specified.
TIMEOUT ERROR

aborted.
TIMEOUT(K)
ERROR

aborted.
BCC ERROR
A Block Check Code (packet parity) error has occurred.
PARITY ERROR
A parity error has occurred.
OVERRUN
ERROR
A reception overrun has occurred and the

communication can not recover.
SEQUENCE
ERROR
Packets are out of sequence.

(Incorrect procedure)
DATA ERROR
Incorrect packets have been received through retry

process.
QUEUE
OVERFLOW
The transmit/receive queue has overflowed.
DISCONNECTED
Communication has been terminated successfully.
NO CONNECTION
The cable is disconnected.
344
B63835EN/03
4.5
LIST OF SIGNALS BY
EACH MODE
CAUTION
The signal list also contains a description of the signals for
the functions that are invalid for the Series 0iB and Series
0i MateB.
D Automatic operation
MODE
EDIT
A
U
T
O
M
A
T
I
C
MEM
O
P
E
R
A
T
I
O
N
MDI
RMT
INPUT/OUTPUT SIGNAL
FEED RATE,
ETC
[PMC CNC]
KEY3(Program protect key)
[PMC CNC)
ST
(Cycle start)
*SP
(Feed hold)
SBK
(Single block)
DRN
(Dry run)
BDT1 to 9
(Block delete)
MI
(Mirror image)
STLK
(Start lock: T series)
CDZ
(Chamfering: T series)
SMZ
(Inposition check: T series)
PN1 to 8
(External program no. search)
MINP
(External program input)
DNCI
(DNC input mode)
DMMC
(C direct operation)
HS1A to D (Handle interrupt axis select)
AFL
(Auxiliary function neglect)
FIN, MFIN2, MFIN3
(Auxiliary function complete)
MFIN, SFIN, TFIN, BFIN
(High speed M/S/T function complete)
GR1, 2
(Gear input: T series)
*SSTP
(Spindle stop)
SAR
(Spindle speed arrival)
SOR
(Spindle orientation)
[CNC PMC]
STL
(Cycle start LED)
SPL
(Feed hold LED)
MF, M00 to M31
MF2, M200 to M215
(Miscellaneous
MF3, M300 to M315
function)
SF, S00 to S31
(Spindle speed function)
TF, T00 to T31
(Tool function)
BF, B00 to B31
(2nd miscellaneous func.)
DEN
(Distribution end)
OP
(automatic operating)
GR1O to GR3O(Gear selection: M series)
345
[PMC CNC]
*FV0 to 7
(Feed rate override)
*AFV0 to 7
(2nd feed rate
override)
OVC
(Override cancel)
ROV1,ROV2,
HROV,
*HROV0 to 6
(Rapid traverse
override)
SOV0 to 7
(Spindle speed
override)
B63835EN/03
D Manual operation
MODE
M
A
N
U
A
L
INPUT/OUTPUT SIGNAL
Handle/
[PMC CNC]
incremental HSnA to D (Axis selection) n:1 to 3(No. of MPGs)
+,
(Jog feed)
[PMC CNC]
RT
(Rapid traverse)
JOG
O
P
E
R
A
T
I
O
N
[PMC CNC]
ZRN(Reference position return mode)
Z
R
N
FEED RATE,
ETC
[PMC CNC]
MP1, MP2
(Multiplier)
[PMC CNC]
*JV0 to 15
(Manual feedrate override)
[MT CNC]
*DEC (Reference position deceleration)
+,
(Man
ual feed move
command)
[CNC PMC]
ZP
ZP2, ZP3, ZP4
(Reference position return completion)
ROV1, ROV2
HROV
*HROV0 to 6
(Rapid traverse
override)
D Others
Others
[PMC CNC]
MD1 to 4
(Mode selection)
*ESP
(Emergency stop)
KEY1 to 4 (Memory protection key)
MLK,MLK (All axes/ each axis machine lock)
*IT,*IT
(All axes/ each axis machine lock)
*"MIT
(interlock per axis and direction:M series)
STLK
(Start lock:T series)
*ABSM
(Manual absolute)
SVF
(Servo off)
*FLWP
(Follow up)
ERS
(External reset)
RRW
(Reset & Rewind)
EXLM
(Stored stroke limit external switching)
"LM, RLSOT
(Software limit external setting M series)
*"L
(Overtravel limit)
*"ED
(External deceleration of each axis)
[CMC PMC]
MA
(NC ready)
SA
(Servo ready)
AL
(NC alarm)
RST
(Resetting)
BAL
(Battery alarm)
INP
(Inposition)
MV
(Axis moving)
TAP
(Tapping)
346
B63835EN/03
4.6
LIST OF INPUT/
OUTPUT SIGNALS
The relationship of the addresses of the interface signals transferred

between the CNC and PMC are shown below.
CNC
G000
F000
347
PMC
X000
Y000
MT
B63835EN/03
D List of input/output
signals
Signal name
Symbol
:
:
Address
Available
Unavailable
T series
M series
*+ED1 to *+ED4
External deceleration signal
G118
*+L1 to *+L4
Overtravel signal
G114
*-ED1 to *-ED4
External deceleration signal
G120
*-L1 to *-L4
Overtravel signal
G116
*ABSM
Manual absolute signal
G006#2
*BECLP
B-axis clamp completion signal
G038#7
*BEUCP
B-axis unclamp completion signal
G038#6
*BSL
Block start interlock signal
G008#3
*CRTOF
Automatic erase CRT screen display cancel signal
G062#1
*CSL
Cutting block start interlock signal
G008#1
*DEC1 to *DEC4
Deceleration signal for reference position return
X009
*EAXSL
Control axis selection status signal(PMC axis control)
F129#7
X008#4
G008#4
G071#1
G075#1
*ESP
Emergency stop signal
*ESP
*ESPA
Emergency stop signal (serial spindle)
*ESPB
*FLWU
Follow-up signal
G007#5
*FV0 to *FV7
Feedrate override signal
G012
*FV0E to *FV7E
Feedrate override signal (PMC axis control)
G151
*FV0O to *FV7O
Software operator's panel signal(*FV0 to *FV7)
F078
*HROV0 to *HROV6
1% step rapid traverse override signal
G096#0 to #6
*IT
Interlock signal
G008#0
*IT1 to *IT4
Interlock signal for each axis
G130
*JV0 to *JV15
Manual feedrate override signal
G010,G011
*JV0O to *JV15O
Software operator's panel signal(*JV0 to *JV15)
F079,F080
*PLSST
Polygon spindle stop signal
G038#0
*SCPF
Spindle clamp completion signal
G028#5
*SP
Feed hold signal
G008#5
*SSTP
Spindle stop signal
G029#6
G027#3
G027#4
G027#5
*SSTP1
*SSTP2
Individual spindle stop signals
*SSTP3
*SUCPF
Spindle unclamp completion signal
G028#4
*TLV0 to *TLV9
Tool life count override signal
G049#0 to G050#1
*TSB
Tailstock barrier select signal
G060#7
+EXL1 to +EXL4
Axis direction dependent stored stroke limit switch signal
G104
+J1 to +J4
Feed axis and direction selection signal
G100
348
B63835EN/03
Symbol
Signal name
Address
T series
M series
+J1O to +J4O
Software operator's panel signal(+J1 to +J4)
F081#0,#2,#4,
#6
+LM1 to +LM4
Stroke limit external setting signal
G110
+MIT1,+MIT2
Manual feed interlock signal for each axis
X004#2,#4
+MIT1,+MIT2
Tool offset write signal
X004#2,#4
+MIT1 to +MIT4
Interlock signal for each axis and direction
G132#0 to #3
+OT1 to +OT4
Stroke limit reached signals
F124
EXL1 to EXL4
Axis direction dependent stored stroke limit switch signal
G105
-J1 to -J4
Feed axis and direction selection signal
G102
-J1O to -J4O
Software operator's panel signal(-J1 to -J4)
F081#1,#3,#5,
#7
-LM1 to -LM4
Stroke limit external setting signal
G112
-MIT1,-MIT2
Manual feed interlock signal for each axis
X004#3,#5
-MIT1,-MIT2
Tool offset write signal
X004#3,#5
-MIT1 to -MIT4
Interlock signal for each axis and direction
G134#0 to #3
OT1 to OT4
Stroke limit reached signals
F126
ABTQSV
Servo axis abnormal load detected signal
F090#0
ABTSP1
First-spindle abnormal load detected signal
F090#1
ABTSP2
Second-spindle abnormal load detected signal
F090#2
AFL
Miscellaneous function lock signal
G005#6
AICC
AI advanced control mode signal
F062#0
AL
Alarm signal
F001#0
F045#0
F049#0
F040,F041
G071#0
G075#0
ALMA
Alarm signal (serial spindle)
ALMB
AR0 to AR15
Actual spindle speed signal
ARSTA
Alarm reset signal (serial spindle)
ARSTB
B00 to B31
2nd auxiliary function code signal
F030 to F033
BAL
Battery alarm signal
F001#2
BCLP
B-axis clamp signal
F061#1
BDT1,BDT2 to BDT9
Optional block skip signal
G044#0,G045
BDTO
Software operator's panel signal(BDT)
F075#2
F007#4
F007#7
G005#4
G005#7
BF
2nd auxiliary function strobe signal
BF
BFIN
2nd auxiliary function completion signal
BFIN
BGEACT
Background busy signal
F053#4
BGEN
Power Mate background busy signal
G092#4
BGIALM
Power Mate read/write alarm signal
G092#3
BGION
Power Mate read/write inprogress signal
G092#2
BUCLP
B-axis unclamp signal
F061#0
349
Symbol
CDZ
B63835EN/03
Signal name
Address
Chamferring signal
CFINA
T series
M series
G053#7
F046#1
F050#1
F046#0
F050#0
Spindle switch completion signal (serial spindle)

CFINB
CHPA
Power line switch signal (serial spindle)
CHPB
CLRCH1 to CLRCH4
Torque limit reach signals for butttype reference position

setting
F180
CON
Cs contour control change signal
G027#7
CSS
Constant surface speed signal
F002#2
G070#3,#2
G074#3,#2
F002#6
G072#3
G076#3
F001#3
F009#7
F009#6
DM02
F009#5
DM30
F009#4
CTH1A,CTH2A
Clutch/gear signal (serial spindle)
CTH1B,CTH2B
CUT
Cutting feed signal
DEFMDA
Differential mode command signal (serial spindle)
DEFMDB
DEN
Distribution end signal
DM00
DM01
Decode M signal
DMMC
Direct operation select signal
G042#7
DNCI
DNC operation select signal
G043#5
DRN
Dry run signal
G046#7
DRNE
Dry run signal (PMC axis control)
G150#7
DRNO
Software operator's panel signal(DRN)
F075#5
DSCNA
G073#4
DSCNB
Disconnection detection disbale signal

(serial spindle)
G077#4
DSP1, DSP2
Spindle motor speed detection signals
Y(n+1)#0, #2
DSV1 to DSV4
Servo motor speed detection signals
Y(n+0)
EA0 to EA6
Address signal for external data input
G002#0 to #6
F131#1
F134#1
EABUFC
F137#1
EABUFD
F140#1
EABUFA
EABUFB
Buffer full signal (PMC axis control)
EACNT1 to EACNT4
Controlling signal (PMC axis control)
F182
EADEN1 to EADEN4
Distribution completion signal(PMC axis control)
F112
EAX1 to EAX4
Control axis select signal (PMC axis control)
G136
EASIP1 to EASIP4
Axis control superimposed command signal
G200
350
B63835EN/03
Symbol
Signal name
Address
T series
M series
F130#7
F133#7
F136#7
EBSYD
F139#7
EBUFA
G142#7
G154#7
EBUFC
G166#7
EBUFD
G178#7
EC0A to EC6A
G143#0 to #6
G155#0 to #6
EC0C to EC6C
G167#0 to #6
EC0D to EC6D
G179#0 to #6
ECKZA
F130#1
F133#1
ECKZC
F136#1
ECKZD
F139#1
ECLRA
G142#6
G154#6
ECLRC
G166#6
ECLRD
G178#6
G000,G001
F130#3
F133#3
EDENC
F136#3
EDEND
F139#3
EBSYA
EBSYB
EBSYC
Axis control command read completion signal (PMC axis

control)
EBUFB
Axis control command read signal(PMC axis control)
EC0B to EC6B
Axis control command signal (PMC axis control)
ECKZB
Following zero checking signal (PMC axis control)
ECLRB
Reset signal (PMC axis control)
ED0 to ED15
Data signal for external data input
EDENA
EDENB
Auxiliary function executing signal (PMC axis control)
EDGN
Slave diagnosis selection signal
F177#7
EF
External operation signal
F008#0
EFD
External operation signal for high-speed interface
F007#1
EFIN
External operation function completion signal
G005#1
G142#0
G154#0
EFINC
G166#0
EFIND
G178#0
EGENA
F130#4
F133#4
EGENC
F136#4
EGEND
F139#4
EFINA
EFINB
Auxiliary function completion signal (PMC axis control)
EGENB
Axis moving signal (PMC axis control)
351
Symbol
B63835EN/03
Signal name
Address
T series
M series
F130#2
F133#2
EIALC
F136#2
EIALD
F139#2
EID0A to EID31A
G146 to G149
G158 to G161
EID0C to EID31C
G170 to G173
EID0D to EID31D
G182 to G185
EIF0A to EIF15A
G144,G145
G156,G157
EIF0C to EIF15C
G168,G169
EIF0D to EIF15D
G180,G181
EINPA
F130#0
F133#0
F136#0
F139#0
EIALA
EIALB
Alarm signal (PMC axis control)
EID0B to EID31B
Axis control data signal (PMC axis control)
EIF0B to EIF15B
Axis control feedrate signal (PMC axis control)
EINPB
EINPC
In-position
signal (PMC axis control)
EINPD
EKC0 to EKC7
Key code signal
G098
EKENB
Key code read completion signal
F053#7
EKSET
key code read signal
G066#7
G142#1
G154#1
ELCKZC
G166#1
ELCKZD
G178#1
EM11A to EM48A
F132,F142
F135,F145
EM11C to EM48C
F138,F148
EM11D to EM48D
F141,F151
EMBUFA
G142#2
G154#2
G166#2
EMBUFD
G178#2
EMFA
F131#0
F134#0
EMFC
F137#0
EMFD
F140#0
EMSBKA
G143#7
G155#7
G167#7
G179#7
ELCKZA
ELCKZB
Accumulated zero check signal
EM11B to EM48B
Auxiliary function code signal (PMC axis control)
EMBUFB
EMBUFC
Buffering disable signal

(PMC axis control)
EMFB
Auxiliary function strobe signal (PMC axis control)
EMSBKB
EMSBKC
Block stop disable signal

(PMC axis control)
EMSBKD
352
B63835EN/03
Symbol
Signal name
Address
T series
M series
F001#4
F038#2
F038#3
G066#1
F130#6
F133#6
F136#6
EOTND
F139#6
EOTPA
F130#5
F133#5
F136#5
F139#5
ENB
ENB2
Spindle enable signal
ENB3
ENBKY
External key input mode selection signal
EOTNA
EOTNB
EOTNC
EOTPB
EOTPC
Negative-direction
overtravel signal (PMC axis control)
Positive-direction
overtravel signal (PMC axis control)
EOTPD
EOV0
Override 0% signal (PMC axis control)
F129#5
EPARM
Slave parameter selection signal
F177#6
EPN0 to EPN13
Expanded workpiece number search signals
G024#0 to G025#5
EPNS
Expanded workpiece number search start signal
G025#7
EPRG
Slave program selection signal
F177#4
ERDIO
Slave external read start signal
F177#1
EREND
Read completion signal for external data input
F060#0
ERS
External reset signal
G008#7
G142#3
G154#3
ESBKC
G166#3
ESBKD
G178#3
ESBKA
ESBKB
Block stop signal (PMC axis control)
ESEND
Search completion signal for external data input
F060#1
ESKIP
Skip signal (PMC axis control)
X004#6
G142#4
G154#4
ESOFC
G166#4
ESOFD
G178#4
ESOFA
ESOFB
Servo off signal (PMC axis control)
ESTB
Read signal for external data input
G002#7
ESCAN
Search cancel signal for external data input
F060#2
G142#5
G154#5
ESTPC
G166#5
ESTPD
G178#5
ESTPA
ESTPB
Axis control temporary stop signal (PMC axis control)
ESTPIO
Slave read/write stop signal
F177#2
EVAR
Slave macro variable selection signal
F177#5
EWTIO
Slave external write start signal
F177#3
EXLM
Stored stroke limit select signal
G007#6
353
Symbol
B63835EN/03
Signal name
Address
T series
M series
F047#4
EXOFB
Motor activation off status signal

(serial spindle)
F051#4
EXRD
External read start signal
G058#1
EXSTP
External read/punch stop signal
G058#2
EXWT
External punch start signal
G058#3
F1D
F1-digit feed select signal
G016#7
FIN
Completion signal
G004#3
FSCSL
Cs contour control change completion signal
F044#1
FSPPH
Spindle phase synchronous control completion signal
F044#3
FSPSY
Spindle synchronous speed control completion signal
F044#2
G08MD
Advanced preview control mode signal
F066#0
GOQSM
Tool offset value write mode select signal
G039#7
GR1,GR2
Gear selection signal (input)
G028#1,#2
GR1O,GR2O,GR3O
Gear selection signal (output )
F034#0 to #2
GR21
Gear selection signal (input)
G029#0
HDO0
High-speed skip status signal
F122#0
HROV
1% step rapid traverse override select signal
G096#7
HS1A to HS1D
Manual handle feed axis selection signal
G018#0 to #3
HS1AO
Software operator's panel signal(HS1A)
F077#0
HS1BO
Software operator's panel signal(HS1B)
F077#1
HS1CO
Software operator's panel signal(HS1C)
F077#2
HS1DO
Software operator's panel signal(HS1D)
F077#3
HS1IA to HS1ID
Manual handle interruption axis select signal
G041#0 to #3
HS2A to HS2D
G018#4 to #7
HS2IA to HS2ID
G041#4 to #7
HS3A to HS3D
G019#0 to #3
HS3IA to HS3ID
G042#0 to #3
IGNVRY
All-axis VRDY OFF alarm ignore signal
G066#0
IGVRY1 to IGVRY4
Each-axis VRDY OFF alarm ignore signal
G192
INCH
Inch input signal
F002#0
INCMDA
Incremental command external setting type orientation

signal (serial spindle)
G072#5
G076#5
F047#1
F051#1
G072#0
G076#0
EXOFA
INCMDB
INCSTA
Incremental method orientation signal (serial spindle)

INCSTB
INDXA
Orientation stop position change signal (serial spindle)
INDXB
INHKY
Key input disable signal
F053#0
INP1 to INP4
In-position signal
F104
G071#5
G075#5
INTGA
Signal for controlling velocity integration (serial spindle)
INTGB
354
B63835EN/03
Symbol
IOLACK
Signal name
Address
I/O Link confirmation signal
IOLBH2
T series
M series
G092#0
G199#0
G199#1
Manual handle feed generator selection signals

IOLBH3
IOLNK
Slave I/O Link selection signal
F177#0
IOLS
I/O Link specification signal
G092#1
IUDD1 to IUDD4
Abnormal load detection ignore signal
G125
KEY1 to KEY4
Memory protect signal
G046#3 to #6
KEYO
Software operator's panel signal(KEY1 to KEY4)
F075#6
F045#4
F049#4
F045#5
F049#5
LDT1A
Load detection signal 1 (serial spindle)
LDT1B
LDT2A
Load detection signal 2 (serial spindle)
LDT2B
M00 to M31
Miscellaneous function code signal
F010 to F013
M200 to M215
2nd M function code signal
F014 to F015
M300 to M315
3rd M function code signal
F016 to F017
MA
CNC ready signal
F001#7
MABSM
Manual absolute check signal
F004#2
MAFL
Miscellaneous function lock check signal
F004#4
MBDT1,MBDT2 to
MBDT9
Optional block skip check signal
F004#0,F005
G071#3
G075#3
MCFNA
Power line switch completion signal (serial spindle)
MCFNB
MCHK
Check mode handle valid signal
G067#3
MD1,MD2,MD4
Mode selection signal
G043#0 to #2
MD1O
Software operator's panel signal(MD1)
F073#0
MD2O
F073#1
MD4O
F073#2
MDRN
Dry run check signal
F002#7
MEDT
Memory edit select check signal
F003#6
MF
Auxiliary function strobe signal
F007#0
MF2
2nd M function strobe signal
F008#4
MF3
3rd M function strobe signal
F008#5
MFIN
Auxiliary function completion signal
G005#0
MFIN2
2nd M function completion signal
G004#4
MFIN3
3rd M function completion signal
G004#5
MFNHGA
G072#6
MFNHGB
Main spindle MCC status signal while changing spindles

signal (serial spindle)
G076#6
MH
Manual handle feed select check signal
F003#1
MI1 to MI4
Mirror image signal
G106
MINC
Incremental feed select check signal
F003#0
MINP
External program input start signal
G058#0
355
Symbol
B63835EN/03
Signal name
Address
T series
M series
MJ
JOG feed select check signal
F003#2
MLK
All-axis machine lock signal
G044#1
MLK1 to MLK4
Each-axis machine lock signal
G108
MLKO
Software operator's panel signal(MLK)
F075#4
MMDI
Manual data input select check signal
F003#3
MMEM
Automatic operation select check signal
F003#5
MMI1 to MMI4
Mirror image check signal
F108
MMLK
All-axis machine lock check signal
F004#1
MMOD
Check mode signal
G067#2
MNCHG
Inversion inhibition signal
F091#1
MORA1A
Signal for completion of spindle orientation with a magnetic

sensor (serial spindle)
F046#6
F050#6
Signal for approximate spindle orientation with a magnetic

sensor (serial spindle)
F046#7
F050#7
Command for spindle orientaion with a magnetic sensor

(serial spindle)
G073#0
G077#0
MORA1B
MORA2A
MORA2B
MORCMA
MORCMB
MP1,MP2
Manual handle feed amount selection signal (incremental

feed signal)
G019#4,#5
MP1O
Software operator's panel signal(MP1)
F076#0
MP2O
Software operator's panel signal(MP2)
F076#1
G073#2
G077#2
G070#7
G074#7
MPOFA
Motor power stop signal (serial spindle)
MPOFB
MRDYA
Machine ready signal (serial spindle)
MRDYB
MREF
Manual reference position return selection check signal
F004#5
MRMT
DNC operation select check signal
F003#4
MRVM
Check mode backward movement inhibition signal
G067#1
MRVMD
Check mode backward movement signal
F091#0
MRVSP
Backward movement inhibition signal
F091#2
MSBK
Single block check signal
F004#3
MSDFON
Motor speed detection function enable signal
G016#0
MTCHIN
TEACH IN select check signal
F003#7
MV1 to MV4
Axis moving signal
F102
MVD1 to MVD4
Axis moving direction signal
F106
NOZAGC
Perpendicular/angular axis control disable signal
G063#5
NPOS1 to NPOS4
Position display neglect signal
G198
NRROA
Shortdistant movement command while changing the

orientation stop position signal (serial spindle)
G072#2
G076#2
OFN0 to OFN5,OFN6 Tool offset number select signal
G039#0 to
#5,G040#0
OP
F000#7
NRROB
Automatic operation signal
356
B63835EN/03
Symbol
Signal name
Address
ORARA
T series
M series
F045#7
F049#7
G070#6
G074#6
Orientation completion signal (serial spindle)

ORARB
ORCMA
Orientation command signal (serial spindle)
ORCMB
OUT0 to OUT7
Software operator's panel general-purpose switch signal
F072
OVC
Override cancel signal
G006#4
OVCE
Override cancellation signal (PMC axis control)
G150#5
G072#4
G076#4
OVRA
Analog override command signal (serial spindle)
OVRB
PBATL
Absolute position detector battery voltage low alarm signal
F172#7
PBATZ
Absolute position detector battery voltage zero alarm signal F172#6
PC1DTA
F047#0
PC1DTB
Signal indicating the status of the detected one

one-rotation
rotation
position coder signal (serial spindle)
F051#0
PC2SLC
2nd position coder selection signal
G028#7
PECK2
Small-diameter peck drilling in progress signal
F066#5
PN1,PN2,PN4,PN8,
PN16
Workpiece number search signal
G009#0 to 4
F046#5
PORA2B
Signal for approximate spindle orientation with a position

coder (serial spindle)
F050#5
PRC
Position record signal
G040#6
PRGDPL
program screen display mode signal
F053#1
PRTSF
Target parts count reached signal
F062#7
PSAR
Spindle polygon speed arrival signal
F063#2
PSE1
Master axis not arrival signal
F063#0
PSE2
Polygon synchronous axis not arrival signal
F063#1
PSW01 to PSW16
Position switch signal
F070#0 to F071#7
PSYN
Polygon synchronization under way signal
F063#7
G032#0 to G033#3
G034#0 to G035#3
G036#0 to G037#3
F036#0 to F037#3
F046#3
F050#3
G071#7
G075#7
G072#7
G076#7
F046#2
F050#2
PORA2A
R01I to R12I
R01I2 to R12I2
Spindle motor speed command signal
R01I3 to R12I3
R01O to R12O
S12-bit code signal
RCFNA
Output switch completion signal (serial spindle)
RCFNB
RCHA
Power line status check signal (serial spindle)
RCHB
RCHHGA
RCHHGB
Highoutput MCC status signal while a magnetic sensor

(serial spindle)
RCHPA
Output switch signal (serial spindle)
RCHPB
357
Symbol
B63835EN/03
Signal name
Address
RGSPM
T series
M series
F065#1
F065#0
Spindle rotation direction signal

RGSPP
RGTAP
Rigid tapping signal
G061#0
RGTSP1,RGTSP2
Rigid tapping spindle selection signal
G061#4,#5
RLSOT
Stroke check release signal
G007#7
RLSOT3
Stroke check 3 release signal
G007#4
ROTAA
G072#1
ROTAB
Rotation direction command while changing the orientation

stop position signal (serial spindle)
G076#1
ROV1,ROV2
Rapid traverse override signal
G014#0,#1
ROV1E,ROV2E
Rapid traverse override signal(PMC axis control)
G150#0,#1
ROV1O
Software operator's panel signal(ROV1)
F076#4
ROV2O
Software operator's panel signal(ROV2)
F076#5
RPALM
Read/punch alarm signal
F053#3
RPBSY
Read/punch inprogress signal
F053#2
RPDO
Rapid traversing signal
F002#1
RRW
Reset&rewind signal
G008#6
G071#6
G075#6
RSLA
Output switch request signal (serial spindle)
RSLB
RST
Reset signal
F001#1
RT
Manual rapid traverse selection signal
G019#7
RTAP
Rigid tapping in-progress signal
F076#3
RTE
Manual rapid traverse selection signal (PMC axis control)
G150#6
RTO
Software operator's panel signal(RT)
F077#6
RTNT
Rigid tapping retraction start signal
G062#6
RTPT
Rigid tapping retraction completiont signal
F066#1
RVS
Retrace signal
G007#0
RVSL
Retrace-in-progress signal
F082#2
RWD
Rewinding signal
F000#0
S00 to S31
Spindle speed code signal
F022 to F025
S1MES
Spindle 1 under measurement signal
F062#3
S2MES
Spindle 2 under measurement signal
F062#4
S2TLS
Spindle measurement select signal
G040#5
SA
Servo ready signal
F000#6
SAR
Spindle speed arrival signal
G029#4
F045#3
F049#3
SARA
Speed arrival signal (serial spindle)
SARB
SBK
Single block signal
G046#1
SBKO
Software operator's panel signal(SBK)
F075#3
SCLP
Spindle clamp signal
F038#0
358
B63835EN/03
Symbol
Signal name
Address
SDTA
T series
M series
F045#2
F049#2
Speed detection signal (serial spindle)

SDTB
SF
Spindle speed strobe signal
F007#2
SFIN
Spindle function completion signal
G005#2
G070#5
SFRB
G074#5
SGN
G033#5
G035#5
G037#5
G078#0 to G079#3
SHB00 to SHB11
G080#0 to G081#3
SIND
G033#7
G035#7
G037#7
Skip signal
X004#7
Overload torque signal
X004#7
SKIP2 to SKIP6,
SKIP7,SKIP8
Skip signal
X004#2 to #6,
#0,#1
SKIPP
Skip signal
G006#6
G073#1
G077#1
F046#4
F050#4
G053#6
G071#4
G075#4
SFRA
CW command signal (serial spindle)
SGN2
Spindle motor command polarity select signal
SGN3
SHA00 to SHA11
Spindle orientation external stop position command signal
SIND2
Spindle motor speed command select signal
SIND3
SKIP
SLVA
Slave operation command signal (serial spindle)
SLVB
SLVSA
Slave operation status signal (serial spindle)
SLVSB
SMZ
SOCNA
SOCNB
Error detect signal

Soft start/stop
/
cancel signal (serial spindle)
SOR
Spindle orientation signal
G029#5
SOV0 to SOV7
Spindle speed override signal
G030
SPAL
Spindle fluctuation detection alarm signal
F035#0
SPL
Feed hold lamp signal
F000#4
SPO
Software operator's panel signal(*SP)
F075#7
SPPHS
Spindle phase synchronous control signal
G038#3
G071#2
G075#2
SPSLA
Spindle select signal (serial spindle)
SPSLB
SPSTP
Spindle stop complete signal
G028#6
SPSYC
Spindle synchronous control signal
G038#2
SRLNI0 to SRLNI3
Group number specification signals
G091#0 to #3
SRLNO0 to SRLNO3
Group number output signals
F178#0 to #3
SRN
Program restart signal
G006#0
SRNMV
Program restart under way signal
F002#4
359
Symbol
B63835EN/03
Signal name
Address
T series
M series
G070#4
SRVB
G074#4
SSIN
G033#6
G035#6
G037#6
F045#1
F049#1
SRVA
CCW command signal (serial spindle)
SSIN2
Spindle motor command polarity select signal
SSIN3
SSTA
Speed zero signal (serial spindle)
SSTB
ST
Cycle start lamp signal
G007#2
STL
Cycle start signal
F000#5
STLK
Start lock signal
G007#1
STRD
Input and run simultaneous mode select signal
G058#5
STWD
Output and run simultaneous mode select signal
G058#6
SUCLP
Spindle unclamp signal
F038#1
SVF1 to SVF4
Servo off signal
G126
G027#0
G027#1
G027#2
SWS1
SWS2
Spindle selection signals
SWS3
SYCAL
Phase error monitor signal
F044#4
SYNC1 to SYNC4
Simple synchronous axis select signal
G138
SYNCJ1 to SYNCJ4
Simple synchronous manual feed axis select signal
G140
T00 to T31
Tool function code signal
F026 to F029
TAP
Tapping signal
F001#5
TF
Tool function strobe signal
F007#3
TFIN
Tool function completion signal
G005#3
THRD
Thread cutting signal
F002#3
G047#0 to #6
G047#0 to G048#0
TL01 to TL64
Tool group number select signal
TL01 to TL256
TLCH
Tool change signal
F064#0
TLCHB
Tool life arrival notice signal
F064#3
TLCHI
Individual tool change signal
F064#2
F045#6
F049#6
G070#1
G074#1
G070#0
G074#0
TLMA
Torque limit signal (serial spindle)
TLMB
TLMHA
Torque limit command HIGH signal (serial spindle)
TLMHB
TLMLA
Torque limit command LOW signal (serial spindle)
TLMLB
TLNW
New tool select signal
F064#1
TLRST
Tool change reset signal
G048#7
TLRSTI
Individual tool change reset signal
G048#6
TLSKP
Tool skip signal
G048#5
360
B63835EN/03
Symbol
Signal name
Address
T series
M series
TMRON
General-purpose integrating meter start signal
G053#0
TRQL1 to TRQL4
Torque limit reached signal
F114
UI000 to UI015
Input signal for custom macro
G054,G055
UINT
Interrupt signal for custom macro
G053#3
F054,F055
F056 to F059
UO000 to UO015
Output signal for custom macro
UO100 to UO131
WOQSM
Workpiece coordinate system shift value write mode select

signal
G039#6
WOSET
Workpiece coordinate system shift value write signal
G040#7
X004#0
X004#1
ZAE
X004#1
ZAE
X004#2
XAE
YAE
Measuring position reached signal
ZP1 to ZP4
Reference position return end signal
F094
ZP21 to ZP24
2nd reference position return end signal
F096
ZP31 to ZP34
3rd reference position return end signal
F098
ZP41 to ZP44
4th reference position return end signal
F100
ZRF1 to ZRF4
Reference position establishment signal
F120
ZRN
Manual reference position return selection signal
G043#7
ZRNO
Software operator's panel signal(ZRN)
F073#4
361
B63835EN/03
4.7
LIST OF ADDRESSES
D Address list
For a signal that is common to the M series and T series, and is usable for
only one of the two series, hatching is provided on the upper part (the T
series) or lower part (M series) for which the signal is not usable, as shown
below.
[Example 1] EXLM and ST are signals common to the T series and M series. STLK
is a signal usable only for the T series. RLSOT and RVS are signals usable
only for the M series.
G007
#7
RLSOT
#6
EXLM
#2
ST
#1
STLK
#0
RVS
T series
M series
MT PMC
Address
#7
#6
#5
SKIP
ESKIP
SKIP6
MIT2
SKIP5
SKIP
ESKIP
Bit number
#4
#3
#2
#1
#0
+MIT1
SKIP2
ZAE
SKIP8
XAE
SKIP7
(T series)
ZAE
YAE
XAE
(M series)
*DEC3
*DEC2
*DEC1
X000
X001
X002
X003
X004
+MIT2
SKIP4
MIT1
SKIP3
X005
X006
X007
*ESP
X008
X009
*DEC4
X010
X011
X012
362
B63835EN/03
D T series/M series
PMC CNC
Bit number
Address
G000
#7
ED7
#6
ED6
#5
ED5
#4
ED4
#3
ED3
#2
ED2
#1
ED1
#0
ED0
G001
ED15
ED14
ED13
ED12
ED11
ED10
ED9
ED8
G002
ESTB
EA6
EA5
EA4
EA3
EA2
EA1
EA0
MFIN3
MFIN2
FIN
AFL
BFIN
TFIN
SFIN
EFIN
MFIN
SKIPP
OVC
*ABSM
ST
G003
G004
G005
BFIN
G006
G007
RLSOT
EXLM
*FLWU
RLSOT3
G008
ERS
RRW
*SP
*ESP
*BSL
PN16
PN8
G009
SRN
STLK
*CSL
*IT
PN4
PN2
PN1
G010
*JV7
*JV6
*JV5
*JV4
*JV3
*JV2
*JV1
*JV0
G011
*JV15
*JV14
*JV13
*JV12
*JV11
*JV10
*JV9
*JV8
G012
*FV7
*FV6
*FV5
*FV4
*FV3
*FV2
*FV1
*FV0
ROV2
ROV1
G013
G014
G015
G016
F1D
MSDFON
G017
G018
HS2D
G019
RT
HS2C
HS2B
HS2A
HS1D
HS1C
HS1B
HS1A
MP2
MP1
HS3D
HS3C
HS3B
HS3A
EPN5
EPN4
EPN3
EPN2
EPN1
EPN0
G020
G021
G022
G023
G024
EPN7
EPN6
363
G025
#7
EPNS
B63835EN/03
#6
#5
EPN13
#4
EPN12
#3
EPN11
#2
EPN10
#1
EPN9
#0
EPN8
*SSTP3
*SSTP2
*SSTP1
SWS3
SWS2
SWS1
*SCPF
*SUCPF
GR2
GR1
G026
G027
CON
G028
PC2SLC SPSTP
G029
*SSTP
SOR
SAR
SOV7
SOV6
SOV5
SOV4
SOV3
SOV2
SOV1
SOV0
G032
R08I
R07I
R06I
R05I
R04I
R03I
R02I
R01I
G033
SIND
SSIN
SGN
R12I
R11I
R10I
R09I
G034
R08I2
R07I2
R06I2
R04I2
R03I2
R02I2
R01I2
G035
SIND2
SSIN2
SGN2
R12I2
R11I2
R10I2
R09I2
G036
R08I3
R07I3
R06I3
R04I3
R03I3
R02I3
R01I3
G037
SIND3
SSIN3
SGN3
R12I3
R11I3
R10I3
R09I3
SPPHS
SPSYC
OFN4
OFN3
OFN2
OFN1
OFN0
HS2IA
HS1ID
HS1IC
HS1IB
HS1IA
HS3ID
HS3IC
HS3IB
HS3IA
MD4
MD2
MD1
MLK
BDT1
BDT3
BDT2
G030
GR21
G031
G038
*BECLP *BEUCP
G039
GOQSM WOQSM
OFN5
G040
WOSET
PRC
S2TLS
G041
HS2ID
HS2IC
HS2IB
G042
DMMC
G043
ZRN
R05I2
R05I3
DNCI
G044
G045
BDT9
BDT8
BDT7
BDT6
BDT5
G046
DRN
KEY4
KEY3
KEY2
KEY1
G047
TL128
TL64
TL32
TL16
TL08
G048
TLRST
TLRSTI
TLSKP
G049
*TLV7
*TLV6
*TLV5
364
BDT4
SBK
TL04
TL02
TL01
TL256
*TLV4
*TLV3
*TLV2
*TLV1
*TLV0
B63835EN/03
#7
#6
#5
#4
#3
#2
G053
CDZ
SMZ
G054
UI007
UI006
UI005
UI004
UI003
UI002
UI001
UI000
G055
UI015
UI014
UI013
UI012
UI011
UI010
UI009
UI008
EXWT
EXSTP
EXRD
MINP
G050
#1
*TLV9
#0
*TLV8
G051
G052
UINT
TMRON
G056
G057
G058
G059
G060
*TSB
G061
RGTSP2 RGTSP1
G062
RGTAP
RTNT
G063
*CRTOF
NOZAGC
G064
G065
G066
EKSET
ENBKY
IGNVRY
G067
G068
G069
G070
G071
G072
MRDYA ORCMA
RCHA
RSLA
RCHHGA MFNHGA
SFRA
SRVA
CTH1A
CTH2A
TLMHA
TLMLA
INTGA
SOCNA
MCFNA
SPSLA
*ESPA
ARSTA
INCMDA
OVRA
DEFMDA
NRROA
ROTAA
INDXA
MPOFA
SLVA
MORCMA
CTH2B
TLMHB
TLMLB
G073
G074
DSCNA
MRDYB ORCMB
SFRB
365
SRVB
CTH1B
G075
G076
#7
RCHB
B63835EN/03
#6
RSLB
RCHHGB MFNHGB
#5
INTGB
#4
SOCNB
#3
MCFNB
#2
SPSLB
#1
*ESPB
#0
ARSTB
INCMDB
OVRB
DEFMDB
NRROB
ROTAB
INDXB
MPOFB
SLVB
MORCMB
SHA03
SHA02
SHA01
SHA00
SHA11
SHA10
SHA09
SHA08
SHB03
SHB02
SHB01
SHB00
SHB11
SHB10
SHB09
SHB08
G077
G078
DSCNB
SHA07
SHA06
SHA05
SHA04
G079
G080
SHB07
SHB06
SHB05
SHB04
G081
G082
Reserved for ordermade macro
G083
Reserved for ordermade macro
G084
G085
G086
G087
G088
G089
G090
G091
G092
BGEN
SRLNI3
SRLNI2
SRLNI1
SRLNI0
BGIALM
BGION
IOLS
IOLACK
G093
G094
G095
G096
HROV
*HROV6 *HROV5 *HROV4 *HROV3 *HROV2 *HROV1 *HROV0
G097
G098
EKC7
EKC6
EKC5
G099
366
EKC4
EKC3
EKC2
EKC1
EKC0
B63835EN/03
#7
#6
#5
#3
+J4
#2
+J3
#1
+J2
#0
+J1
J4
J3
J2
J1
G104
+EXL4
+EXL3
+EXL2
+EXL1
G105
EXL4
EXL3
EXL2
EXL1
G106
MI4
MI3
MI2
MI1
MLK4
MLK3
MLK2
MLK1
+LM4
+LM3
+LM2
+LM1
LM4
LM3
LM2
LM1
*+L4
*+L3
*+L2
*+L1
*L4
*L3
*L2
*L1
*+ED4
*+ED3
*+ED2
*+ED1
*ED4
*ED3
*ED2
*ED1
G100
#4
G101
G102
G103
G107
G108
G109
G110
G111
G112
G113
G114
G115
G116
G117
G118
G119
G120
G121
G122
G123
367
#7
B63835EN/03
#6
#5
#4
#3
#2
#1
#0
G125
IUDD4
IUDD3
IUDD2
IUDD1
G126
SVF4
SVF3
SVF2
SVF1
*IT4
*IT3
*IT2
*IT1
+MIT4
+MIT3
+MIT2
+MIT1
MIT4
MIT3
MIT2
MIT1
EAX4
EAX3
EAX2
EAX1
SYNC4
SYNC3
SYNC2
SYNC1
G124
G127
G128
G129
G130
G131
G132
G133
G134
G135
G136
G137
G138
G139
G140
SYNCJ4 SYNCJ3 SYNCJ2 SYNCJ1
G141
G142
EBUFA
ECLRA
ESTPA
ESOFA
G143
EMSBKA
EC6A
EC5A
EC4A
EC3A
EC2A
EC1A
EC0A
G144
EIF7A
EIF6A
EIF5A
EIF4A
EIF3A
EIF2A
EIF1A
EIF0A
G145
EIF15A
EIF14A
EIF13A
EIF12A
EIF11A
EIF10A
EIF9A
EIF8A
G146
EID7A
EID6A
EID5A
EID4A
EID3A
EID2A
EID1A
EID0A
G147
EID15A
EID14A
EID13A
EID12A
EID11A
EID10A
EID9A
EID8A
G148
EID23A
EID22A
EID21A
EID20A
EID19A
EID18A
EID17A
EID16A
368
ESBKA EMBUFA ELCKZA
EFINA
B63835EN/03
G149
#7
EID31A
#6
EID30A
#5
EID29A
#4
EID28A
#3
EID27A
#2
EID26A
G150
DRNE
RTE
OVCE
G151
*FV7E
*FV6E
*FV5E
*FV4E
*FV3E
G154
EBUFB
ECLRB
ESTPB
ESOFB
ESBKB EMBUFB ELCKZB
G155
EMSBKB
EC6B
EC5B
EC4B
EC3B
EC2B
EC1B
EC0B
G156
EIF7B
EIF6B
EIF5B
EIF4B
EIF3B
EIF2B
EIF1B
EIF0B
G157
EIF15B
EIF14B
EIF13B
EIF12B
EIF11B
EIF10B
EIF9B
EIF8B
G158
EID7B
EID6B
EID5B
EID4B
EID3B
EID2B
EID1B
EID0B
G159
EID15B
EID14B
EID13B
EID12B
EID11B
EID10B
EID9B
EID8B
G160
EID23B
EID22B
EID21B
EID20B
EID19B
EID18B
EID17B
EID16B
G161
EID31B
EID30B
EID29B
EID28B
EID27B
EID26B
EID25B
EID24B
G166
EBUFC
ECLRC
ESTPC
ESOFC
ESBKC EMBUFC ELCKZC
EFINC
G167
EMSBKC
EC6C
EC5C
EC4C
EC3C
EC2C
EC1C
EC0C
G168
EIF7C
EIF6C
EIF5C
EIF4C
EIF3C
EIF2C
EIF1C
EIF0C
G169
EIF15C
EIF14C
EIF13C
EIF12C
EIF11C
EIF10C
EIF9C
EIF8C
G170
EID7C
EID6C
EID5C
EID4C
EID3C
EID2C
EID1C
EID0C
G171
EID15C
EID14C
EID13C
EID12C
EID11C
EID10C
EID9C
EID8C
G172
EID23C
EID22C
EID21C
EID20C
EID19C
EID18C
EID17C
EID16C
G173
EID31C
EID30C
EID29C
EID28C
EID27C
EID26C
EID25C
EID24C
*FV2E
#1
EID25A
#0
EID24A
ROV2E
ROV1E
*FV1E
*FV0E
G152
G153
EFINB
G162
G163
G164
G165
369
B63835EN/03
#7
#6
#5
#4
#3
G178
EBUFD
ECLRD
ESTPD
ESOFD
G179
EMSBKD
EC6D
EC5D
EC4D
EC3D
G180
EIF7D
EIF6D
EIF5D
EIF4D
G181
EIF15D
EIF14D
EIF13D
G182
EID7D
EID6D
G183
EID15D
G184
G185
#2
#1
#0
ELCKZD
EFIND
EC2D
EC1D
EC0D
EIF3D
EIF2D
EIF1D
EIF0D
EIF12D
EIF11D
EIF10D
EIF9D
EIF8D
EID5D
EID4D
EID3D
EID2D
EID1D
EID0D
EID14D
EID13D
EID12D
EID11D
EID10D
EID9D
EID8D
EID23D
EID22D
EID21D
EID20D
EID19D
EID18D
EID17D
EID16D
EID31D
EID30D
EID29D
EID28D
EID27D
EID26D
EID25D
EID24D
G174
G175
G176
G177
ESBKD EMBUFD
G186
G187
G188
G189
G190
G191
G192
IGVRY4 IGVRY3 IGVRY2 IGVRY1
G193
G194
G195
G196
G197
G198
NPOS4
370
NPOS3
NPOS2
NPOS1
B63835EN/03
#7
#6
#5
#4
#3
#2
#1
#0
EASIP4
EASIP3
EASIP2
EASIP1
G199
G200
G201
G202
G203
G204
G205
G206
G207
G208
G209
G210
G211
G212
G213
G214
G215
G216
G217
G218
G219
G220
G221
G222
G223
371
#7
B63835EN/03
#6
#5
G224
G225
G226
G227
G228
G229
G230
G231
G232
G233
G234
G235
G236
G237
G238
G239
G240
G241
G242
G243
G244
G245
G246
G247
G248
372
#4
#3
#2
#1
#0
B63835EN/03
#7
#6
#5
G249
G250
G251
G252
G253
G254
G255
G256
G257
G258
G259
G260
G261
G262
G263
G264
G265
G266
G267
G268
G269
G270
G271
G272
G273
373
#4
#3
#2
#1
#0
#7
B63835EN/03
#6
#5
G274
G275
G276
G277
G278
G279
G280
G281
G282
G283
G284
G285
G286
G287
G288
G289
G290
G291
G292
G293
G294
G295
G296
G297
G298
374
#4
#3
#2
#1
#0
B63835EN/03
#7
#6
#5
G299
G300
G301
G302
G303
G304
G305
G306
G307
G308
G309
G310
G311
375
#4
#3
#2
#1
#0
B63835EN/03
CNC PMC
Bit number
Address
F000
#7
OP
#6
SA
F001
MA
F002
MDRN
CUT
F003
MTCHIN
MEDT
F004
F005
MBDT9
MBDT8
#5
STL
#4
SPL
#3
#2
#1
#0
RWD
TAP
ENB
DEN
BAL
RST
AL
SRNMV
THRD
CSS
RPDO
INCH
MMEM
MRMT
MMDI
MJ
MH
MINC
MREF
MAFL
MSBK
MABSM
MMLK
MBDT1
MBDT7
MBDT6
MBDT5
MBDT4
MBDT3
MBDT2
BF
TF
SF
EFD
MF
F006
F007
BF
F008
MF3
MF2
EF
F009
DM00
DM01
DM02
DM30
F010
M07
M06
M05
M04
M03
M02
M01
M00
F011
M15
M14
M13
M12
M11
M10
M09
M08
F012
M23
M22
M21
M20
M19
M18
M17
M16
F013
M31
M30
M29
M28
M27
M26
M25
M24
F014
M207
M206
M205
M204
M203
M202
M201
M200
F015
M215
M214
M213
M212
M211
M210
M209
M208
F016
M307
M306
M305
M304
M303
M302
M301
M300
F017
M315
M314
M313
M312
M311
M310
M309
M308
F022
S07
S06
S05
S04
S03
S02
S01
S00
F023
S15
S14
S13
S12
S11
S10
S09
S08
F024
S23
S22
S21
S20
S19
S18
S17
S16
F018
F019
F020
F021
376
B63835EN/03
F025
#7
S31
#6
S30
#5
S29
#4
S28
#3
S27
#2
S26
#1
S25
#0
S24
F026
T07
T06
T05
T04
T03
T02
T01
T00
F027
T15
T14
T13
T12
T11
T10
T09
T08
F028
T23
T22
T21
T20
T19
T18
T17
T16
F029
T31
T30
T29
T28
T27
T26
T25
T24
F030
B07
B06
B05
B04
B03
B02
B01
B00
F031
B15
B14
B13
B12
B11
B10
B09
B08
F032
B23
B22
B21
B20
B19
B18
B17
B16
F033
B31
B30
B29
B28
B27
B26
B25
B24
GR3O
GR2O
GR1O
F034
F035
F036
SPAL
R08O
R07O
R06O
R05O
R04O
R03O
R02O
R01O
F037
R12O
R11O
R10O
R09O
F038
ENB3
ENB2
SUCLP
SCLP
F039
F040
AR7
AR6
AR5
AR4
AR3
AR2
AR1
AR0
F041
AR15
AR14
AR13
AR12
AR11
AR10
AR09
AR08
SYCAL
FSPPH
FSPSY
FSCSL
F042
F043
F044
F045
ORARA
TLMA
LDT2A
LDT1A
SARA
SDTA
SSTA
ALMA
F046
MORA2A
MORA1A
PORA2A
SLVSA
RCFNA
RCHPA
CFINA
CHPA
INCSTA
PC1DTA
SSTB
ALMB
F047
EXOFA
F048
F049
ORARB
TLMB
LDT2B
377
LDT1B
SARB
SDTB
F050
B63835EN/03
#7
#6
#5
MORA2B
MORA1B
PORA2B
F051
#4
SLVSB
#3
RCFNB
#2
RCHPB
EXOFB
#1
CFINB
#0
CHPB
INCSTB
PC1DTB
F052
F053
EKENB
BGEACT
RPALM
RPBSY PRGDPL
INHKY
F054
UO007
UO006
UO005
UO004
UO003
UO002
UO001
UO000
F055
UO015
UO014
UO013
UO012
UO011
UO010
UO009
UO008
F056
UO107
UO106
UO105
UO104
UO103
UO102
UO101
UO100
F057
UO115
UO114
UO113
UO112
UO111
UO110
UO109
UO108
F058
UO123
UO122
UO121
UO120
UO119
UO118
UO117
UO116
F059
UO131
UO130
UO129
UO128
UO127
UO126
UO125
UO124
ESCAN
ESEND
EREND
BCLP
BUCLP
F060
F061
F062
PRTSF
F063
PSYN
S2MES
S1MES
F064
AICC
TLCHI
F065
F066
PECK2
TLNW
TLCH
RGSPM
RGSPP
RTPT
G08MD
F067
F068
F069
F070
PSW08
PSW07
PSW06
PSW05
PSW04
PSW03
PSW02
PSW01
F071
PSW16
PSW15
PSW14
PSW13
PSW12
PSW11
PSW10
PSW09
F072
OUT7
OUT6
OUT5
OUT4
OUT3
OUT2
OUT1
OUT0
MD4O
MD2O
MD1O
F073
ZRNO
F074
378
B63835EN/03
F075
#7
SPO
#6
KEYO
F076
F077
#5
DRNO
#4
MLKO
#3
SBKO
ROV2O
ROV1O
RTAP
RTO
#2
BDTO
#1
#0
MP2O
MP1O
HS1DO
HS1CO
HS1BO
HS1AO
F078
*FV7O
*FV6O
*FV5O
*FV4O
*FV3O
*FV2O
*FV1O
*FV0O
F079
*JV7O
*JV6O
*JV5O
*JV4O
*JV3O
*JV2O
*JV1O
*JV0O
F080
*JV15O
*JV14O
*JV13O
*JV12O
*JV11O
*JV10O
*JV9O
*JV8O
F081
J4O
+ J4O
J3O
+ J3O
J2O
+ J2O
J1O
+ J1O
F082
F083
F084
F085
F086
F087
F088
F089
F090
ABTSP2 ABTSP1 ABTQSV
F091
F092
F093
F094
ZP4
ZP3
ZP2
ZP1
ZP24
ZP23
ZP22
ZP21
ZP34
ZP33
ZP32
ZP31
F095
F096
F097
F098
F099
379
#7
B63835EN/03
#6
#5
F100
#4
#3
ZP44
#2
ZP43
#1
ZP42
#0
ZP41
MV4
MV3
MV2
MV1
INP4
INP3
INP2
INP1
MVD4
MVD3
MVD2
MVD1
MMI4
MMI3
MMI2
MMI1
EADEN4
EADEN3
EADEN2
EADEN1
TRQL4
TRQL3
TRQL2
TRQL1
ZRF4
ZRF3
ZRF2
ZRF1
F101
F102
F103
F104
F105
F106
F107
F108
F109
F110
F111
F112
F113
F114
F115
F116
F117
F118
F119
F120
F121
F122
HDO0
F123
F124
+OT4
380
+OT3
+OT2
+OT1
B63835EN/03
#7
#6
#5
#4
#3
#2
#1
#0
OT4
OT3
OT2
OT1
EDENA
EIALA
ECKZA
EINPA
EABUFA
EMFA
F125
F126
F127
F128
F129
*EAXSL
F130
EBSYA
EOV0
EOTNA
EOTPA
EGENA
F131
F132
EM28A
EM24A
EM22A
EM21A
EM18A
EM14A
EM12A
EM11A
F133
EBSYB
EOTNB
EOTPB
EGENB
EDENB
EIALB
ECKZB
EINPB
EABUFB
EMFB
F134
F135
EM28B
EM24B
EM22B
EM21B
EM18B
EM14B
EM12B
EM11B
F136
EBSYC
EOTNC
EOTPC
EGENC
EDENC
EIALC
ECKZC
EINPC
EABUFC
EMFC
F137
F138
EM28C
EM24C
EM22C
EM21C
EM18C
EM14C
EM12C
EM11C
F139
EBSYD
EOTND
EOTPD
EGEND
EDEND
EIALD
ECKZD
EINPD
EABUFD
EMFD
F140
F141
EM28D
EM24D
EM22D
EM21D
EM18D
EM14D
EM12D
EM11D
F142
EM48A
EM44A
EM42A
EM41A
EM38A
EM34A
EM32A
EM31A
EM48B
EM44B
EM42B
EM41B
EM38B
EM34B
EM32B
EM31B
EM48C
EM44C
EM42C
EM41C
EM38C
EM34C
EM32C
EM31C
F143
F144
F145
F146
F147
F148
F149
381
B63835EN/03
#7
#6
#5
#4
#3
#2
#1
#0
EM48D
EM44D
EM42D
EM41D
EM38D
EM34D
EM32D
EM31D
PBATL
PBATZ
F150
F151
F152
F153
F154
F155
F156
F157
F158
F159
F160
F161
F162
F163
F164
F165
F166
F167
F168
F169
F170
F171
F172
F173
F174
382
B63835EN/03
#7
#6
#5
#4
#3
#2
#1
#0
EDGN
EPARM
EVAR
EPRG
EWTIO
ESTPIO
ERDIO
IOLNK
SRLNO3
SRLNO2
SRLNO1
SRLNO0
CLRCH4
CLRCH3
CLRCH2
CLRCH1
EACNT4
EACNT3
EACNT2
EACNT1
F175
F176
F177
F178
F179
F180
F181
F182
F183
F184
F185
F186
F187
F188
F189
F190
F191
F192
F193
F194
F195
F196
F197
F198
F199
383
#7
B63835EN/03
#6
#5
F200
F201
F202
F203
F204
F205
F206
F207
F208
F209
F210
F211
F212
F213
F214
F215
F216
F217
F218
F219
F220
F221
F222
F223
F224
384
#4
#3
#2
#1
#0
B63835EN/03
#7
#6
#5
F225
F226
F227
F228
F229
F230
F231
F232
F233
F234
F235
F236
F237
F238
F239
F240
F241
F242
F243
F244
F245
F246
F247
F248
F249
385
#4
#3
#2
#1
#0
#7
B63835EN/03
#6
#5
F250
F251
F252
F253
F254
F255
F256
F257
F258
F259
F260
F261
F262
F263
F264
F265
F266
F267
F268
F269
F270
F271
F272
F273
F274
386
#4
#3
#2
#1
#0
B63835EN/03
#7
#6
#5
F275
F276
F277
F278
F279
F280
F281
F282
F283
F284
F285
F286
F287
F288
F289
F290
F291
F292
F293
F294
F295
F296
F297
F298
F299
387
#4
#3
#2
#1
#0
#7
B63835EN/03
#6
#5
F300
F301
F302
F303
F304
F305
F306
F307
F308
F309
F310
F311
F312
F313
F314
F315
388
#4
#3
#2
#1
#0
5. FOCAS1/ETHERNET PARAMETER SETTING
B63835EN/03
FOCAS1/ETHERNET PARAMETER SETTING
On the Ethernet parameter setting screen, set the PCMCIA LAN card
parameters required for the SERVO GUIDE and FANUC LADDERIII
to operate.
NOTE
Be sure to use the PCMCIA LAN card specified by FANUC.
389
B63835EN/03
Display
Procedure
1 Place the CNC in the MDI mode.

2 Press the function key
SYSTEM
3 Press the continuous menu key at the right end of the soft key display.
4 Press the [ETHPRM] soft key. The Ethernet parameter setting screen
appears.
5 By pressing the [PCMCIA] soft key, the parameters for the PCMCIA
LAN card can be set.
6 By using the MDI keys and soft keys, enter and update data.
7 Switch the screen display with the page keys
If data is already registered, the data is displayed.
390
PAGE
PAGE
B63835EN/03
Display item and setting items
Display item
The item related to the PCMCIA LAN card is displayed.

Item
Description
MAC ADDRESS
Setting items
PCMCIA LAN card MAC address
Set the TCP/IPrelated items of the embedded Ethernet.

Item
Description
IP ADDRESS
Specify the IP address.

(Example of specification format: 192.168.1.1)
SUBNET MASK
Specify a mask address for the IP addresses of the network.

ROUTER IP
ADDRESS
Specify the IP address of the router.

Specify this item when the network contains a router.
PORT NUMBER
(TCP)
Specify a port number. The valid input range is 5001 to 65535.

Usually set 8193.
PORT NUMBER
(UDP)
Specify a UDP port number for transmitting UDP broadcast

data. Set 0.
TIME INTERVAL
Specify a time interval at which UDP broadcast data specified

above with a UDP port number is transmitted.
The unit is 10 ms. The valid input range is 10 to 65535. This
means that a value less than 100 ms cannot be specified. Set
0.
391
B63835EN/03
NOTE
1 When a small value is set for the item of time interval,
communication load increases, and the performance of the
network can be adversely affected.
2 The parameters for the PCMCIA Ethernet card are set to the
following default values before shipment:
IP address:
192.168.1.1
Subnet mask:
255.255.255.0
Router IP address: None
TCP port number:
8193
UDP port number:
0
Time interval:
0
392
6. DIGITAL SERVO
B63835EN/03
DIGITAL SERVO
This chapter describes servo tuning screen required for maintenance of

digital servo and adjustment of reference position.
6.1 INITIAL SETTING SERVO PARAMETERS . . . . . . 394

6.2 SERVO TUNING SCREEN . . . . . . . . . . . . . . . . . . . . 405
6.3 ADJUSTING REFERENCE POSITION
(DOG METHOD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
6.4 DOGLESS REFERENCE POSITION SETTING . . . . 411
6.5 i SERVO WARNING INTERFACE . . . . . . . . . . . . 413
6.6 i SERVO INFORMATION SCREEN . . . . . . . . . . . 415
393
6. DIGITAL SERVO
B63835EN/03
6.1
This section describes how to set initial servo parameters, which is used
for field adjustment of machine tool.
INITIAL SETTING
SERVO
PARAMETERS
1. Turn on power at the emergency stop condition.

2. Set the parameter to display the servo tuning screen.
#7
#6
#5
#4
#3
#2
#1
3111
#0
SVS
#0 (SVS) 0 : Servo tuning screen is not displayed.

1 : Servo tuning screen is displayed.
3. Turn off the power once then turn it on again.
4. Display the servo parameter setting screen by the following
operation:
SYSTEM
key
[SV.PARA].
5. Input data required for initial setting using the cursor and page key.
SERVO SETTING
XAXIS
(1)INITIAL SET BIT
00000000
(2)MOTOR ID NO.
47
(3)amr
00000000
(4)cmr
2
(5)FEED GEAR N
1
(6)
(N/M) M
125
(7)DIRECTION SET
111
(8)VELOCITY PULSE NO. 8192
(9)POSITION PULSE NO. 12500
(10)REF.COUNTER
8000
YAXIS
00000000
47
00000000
2
1
125
111
8192
12500
8000
PRM
PRM
PRM
PRM
PRM
PRM
PRM
PRM
PRM
PRM
(1) Initial set bit

#7
#6
#5
2000
#4
#3
PRMCAL
#2
#1
DGPRM
#0
PLC01
#3 (PRMCAL) 1 : Turns to 1 when the initial setting is done.

The following parameters are set automatically in
accordance with the no. of pulses of pulse coder:
PRM 2043(PK1V), PRM 2044(PK2V), PRM 2047(POA1),
PRM 2053(PPMAX),PRM 2054(PDDP),
PRM 2056(EMFCMP),
PRM 2057(PVPA), PRM 2059(EMFBAS),
PRM 2074(AALPH),PRM 2076(WKAC)
#1 (DGPRM)l 0 : Initial setting of digital servo parameter is done.
1 : Initial setting of digital servo parameter is not done.
#0 (PLC01) 0 : Values of parameter 2023 and 2024 are used as they are:
1 : Values of parameter 2023 and 2024 are multiplied by 10.
394
2000
2020
2001
1820
2084
2085
2022
2023
2024
1821
6. DIGITAL SERVO
B63835EN/03
(2) Motor ID No.

Select the motor ID No. of the servo motor to be used, according to the
motor model and drawing number (the middle four digits of
A06BXXXXBXXX) listed in the tables on subsequent pages.
For motors that are not described in this manual, refer to the parameter
manual for servo motors.
NOTE
Servo axes are controlled in groups of two axes. So, for
successive servo control numbers (odd number and even
number), motor type number unified for servo HRV1 or for
servo HRV2 or HRV3 must be specified.
(a) i series servo motor
In the following tables for i series servo motor, The motor type
numbers not enclosed in parentheses are for servo HRV1, and the
motor type numbers enclosed in parentheses are for servo HRV2
and HRV3.
- i series servo motor (Series 0iB only)
1/5000i
Motor model
2/5000i
4/3000i
8/3000i
Motor specification
0202
0205
0223
0227
Motor type No.
152(252)
155(255)
173(273)
177(377)
Motor model
12/3000i
22/3000i
30/3000i
40/3000i
Motor specification
0243
0247
0253
0257
Motor type No.
193(293)
197(297)
203(303)
207(307)
- Ci series servo motor

Motor model
C4/3000i
C8/2000i
C12/2000i
C22/2000i
Motor specification
0221
0226
0241
0246
Motor type No.
171(271)
176(276)
191(291)
196(296)
Motor model
C30/1500i
Motor specification
0251
Motor type No.
201(301)
395
6. DIGITAL SERVO
B63835EN/03
These motor type Nos. may not be supported depending on the servo
software being used.
The following lists the motor type Nos. together with the applicable servo
software series and editions (A or later).
- i series servo motor (Series 0iB only)
Servo software series
9060
90B0
Motor
model and
motor type number
1/5000i
152(252)
2/5000i
155(255)
4/4000i
173(273)
8/3000i
177(277)
12/3000i
193(293)
22/3000i
197(297)
30/3000i
203(303)
40/3000i
207(307)
- Ci series servo motor

Servo software series
9060
90B0
Motor
model and
motor type number
C4/3000i
171(271)
C8/2000i
176(276)
C12/2000i
191(291)
C22/2000i
196(296)
C30/1500i
201(301)
For b series servo motor

Model name
a 0.5
b 1/3000
b 2/3000
b 3/3000
b 6/2000
Drawing number
0113
0101
0102
0105
0106
Format number
13
35
36
33
34
(3) Arbitrary AMR function

PRM
2001
#7
AMR7
#6
AMR6
#5
AMR5
#4
AMR4
NOTE
Set 00000000.
396
#3
AMR4
#2
AMR3
#1
AMR2
#0
AMR1
For each axis
6. DIGITAL SERVO
B63835EN/03
(4) CMR
PRM
1820
Command multiply ratio
1) When CMR is 1/2 to 1/27

2) When CMR is 0.5 to 48
1
+100
CMR
Set value=2CMR
Set value=
(5) Turn off the power then back on.

(6) N/M of feed gear (FFG)
PRM
2084
n for flexible feed gear
PRM
2085
m for flexible feed gear
Setting for the pulse coder in the semiclosed mode

(Note 1)
FFG numerator (v 32767)
FFG denominator (v 32767)
Necessary position feedback pulses

per motor revolution
(as irreducible fraction)
1,000,000
(Note 2)
NOTE
1 For both FFG number and denominator, the maximum
setting value (after reduced) is 32767.
2 i pulse coders assume one million pulses per motor
revolution, irrespective of resolution, for the flexible feed
gear setting.
3 If the calculation of the number of pulses required per motor
revolution involves , such as when a rack and pinion are
used, assume to be approximately 355/113.
[Example]
For detection in 1 m units, specify as follows:
Ball screw lead
(mm/rev)
Number of necessary
position pulses
(pulses/rev)
FFG
10
20
30
10000
20000
30000
1/100
2/100 or 1/50
3/100
[Example]
If the machine is set to detection in 1,000 degree units with a gear
reduction ratio of 10:1 for the rotation axis, the table rotates by 360/10
degrees each time the motor makes one turn.
1000 position pulses are necessary for the table to rotate through one
degree.
The number of position pulses necessary for the motor to make one turn
is:
360/10
1000 = 36000 with reference counter = 36000
36
FFG numerator
36000
FFG denominator
397
1,000,000
1000
6. DIGITAL SERVO
B63835EN/03
Setting for use of a separate detector (fullclosed)

FFG numerator (v 32767)
Number of position pulses corresponding

to a predetermined amount of travel
(as irreducible fraction)
FFG denominator (v 32767)
Number of position pulses corresponding

to a predetermined amount of travel from
a separate detector
[Example]
To detect a distance of 1m using a 0.5m scale, set the following:
1
L/1
Numerator of FFG
Denominator of FFG
L/0.5
<<Examples of calculation>>
One revolution 8mm
of motor
10mm
12mm
1/1000 mm
1/10000 mm
n=1/m=125
n=1/m=100
n=3/m=250
n=2/m=25
n=1/m=10
n=3/m=25
(7) Direction of travel

PRM
2022
Rotational direction of motor
111 : Normal (clockwise) 111 : Reverse (counterclockwise)

(8) Number of velocity pulses and position pulses
1) For serial i pulse coder, or serial a pulse coder
Paramter No.
High resolution setting
2000
Separate detector
1815
No. of velocity feedback pulses
2023
No. of position feedback pulses
2024
Increment system : 1/1000mm

Closed loop
Semiclosed loop
Increment system : 1/10000mm

Closed loop
xxxx xxx 0
0010 0010
xxxx xxx 1
0010 0000
0010 0010
8192
NS
Semiclosed loop
0010 0000
819
12500
NS/10
1250
NOTE
1 NS is the number of position feedback pulses per one
revolution of the motor (multiplied by four)
2 Even if the system employs a closed loop, bit 3 of parameter
2002 is 1 and bit 4 is 0.
(9) Reference counter
PRM
1821
Reference counter capacity for each axis (0 99999999)
6. Turn off the power then back on.

(10) FSSB display and setting screen
Connecting the CNC control unit to servo amplifiers via a
highspeed serial bus (FANUC Serial Servo Bus, or FSSB), which
uses only one fiber optics cable, can significantly reduce the amount
of cabling in machine tool electrical sections.
Axis settings are calculated automatically according to the
interrelationships between axes and amplifiers entered on the FSSB
setting screen. Parameter Nos. 1023, 1905, 1910 to 1919, 1936, and
1937 are specified automatically according to the results of the
calculation.
398
6. DIGITAL SERVO
B63835EN/03
D Display
The FSSB setting screen displays FSSBbased amplifier and axis

information. This information can also be specified by the operator.
1. Press function key
SYSTEM
.
several times.
2. To display [FSSB], press continuous menu key
3. Pressing soft key [FSSB] causes the AMP SET screen (or the
previously selected FSSB setting screen) to appear, with the following
soft keys displayed.
AMP
AXIS
MAINTE
(OPRT)
The FSSB setting screens include: AMP SET, AXIS SET, and AMP
MAINTENANCE.
Pressing soft key [AMP] causes the AMP SET screen to appear.
Pressing soft key [AXIS] causes the AXIS SET screen to appear.
Pressing soft key [MAINTE] causes the AMP MAINTENANCE
screen to appear.
1) Amplifier setting screen
The amplifier setting screen consists of two sections: the first section
displays information about the slave, while the second section
displays information about the pulse modules.
AMPLIFIER SETTING
NO. AMP
SERIES UNIT
1 A1L
SVMHV
2 A1M
SVM
3 A2L
SVM
4 A3L
SVM
NO. EXTRA
TYPE
5
M1
A
6
M2
B
>_
MDI **** *** ***
[ AMP ][ AXIS ][
O1000 N00001
CUR. AXIS NAME
40AL
1
X
12A
2
Y
40A
3
Z
20A
4
A
PCB ID
0000 DETECTOR(8AXES)
12AB
13:11:56
MAINTE ][
][(OPRT)]
The amplifier setting screen consists of the following items:

D NO. (slave number)
The numbers of up to ten slaves (up to eight amplifiers and up to two
pulse modules) connected via the FSSB are displayed sequentially,
with the one nearest to the CNC being number 1.
D AMP (amplifier type)
The amplifier type display consists of the letter A, which stands for
amplifier, a number that indicates the placing of the amplifier, as
counted from that nearest to the CNC, and a letter such as L (first axis)
or M (second axis) indicating the placing of the axis in the amplifier.
399
6. DIGITAL SERVO
B63835EN/03
D AXIS NO. (controlled axis number)

The axis number of each controlled axis specified in parameters (Nos.
1920 to 1929) is displayed. If a number specified in these parameters
falls outside the range of between 1 and the maximum number of
controlled axes, 0 is displayed.
D NAME (controlled axis name)
The axis name assigned to a parameter (No. 1020) corresponding to
a particular controlled axis number is displayed. If the controlled axis
number is 0, is displayed.
D The following items are displayed as amplifier information:
UNIT (servo amplifier unit type)
SERIES (servo amplifier name)
CURRENT (maximum rating)
D The following items are displayed as pulse module information:
SEPARATE
This display consists of the letter M, which stands for pulse
module and a number indicating the placing of the pulse module,
as counted from that nearest to the CNC.
TYPE
This display is a letter indicating the type of the pulse module.
PCB ID
This display consists of four digits indicating the pulse module ID
(hexadecimal). The pulse module ID is followed by DETECTOR
(8AXES) for the eightaxis separate detector module or
DETECTOR (4AXES) for the fouraxis separate detector module.
2) Axis setting screen
The axis setting screen displays the information shown below:
AXIS SETTING
AXIS NAME
1
X
2
Y
3
Z
4
A
AMP
A1L
A1M
A2L
A3L
>_
MDI **** *** ***
[ AMP ][ AXIS
M1 M2
0 0
1 0
0 0
0 0
O1000 N00001
1DSF Cs
TNDM
0
0
0
1
0
0
0
1
0
0
0
0
13:11:56
][ MAINTE ][
][(OPRT)]
This axis setting screen displays the following items:

D AXIS (controlled axis number)
This item is the placing of the NC controlled axis.
D NAME (controlled axis name)
D AMP (type of the amplifier connected to each axis)
400
6. DIGITAL SERVO
B63835EN/03
D M1 (connector number for pulse module 1)

This item is the number of the connector for pulse module 1, specified
in parameter No. 1931.
This item is the number of the connector for pulse module 2, specified
in parameter No. 1932.
D 1DSF
This item is the value specified in bit 0 (parameter 1 DSP) of parameter
No. 1904. It is 1 for an axis (such as a highspeed current loop axis,
or highspeed interface axis) that exclusively uses a DSP, which is
usually shared by twoaxes.
D Cs: Cs contour controlled axis
This item is the value specified in parameter No. 1933. It is 1 for the
Cs contour controlled axis.
3) Amplifier maintenance screen
The amplifier maintenance screen displays maintenance information
for servo amplifiers. This screen consists of the following two pages,
either of which can be selected by pressing the
AMPLIFIER MAINTENANCE
AXIS NAME AMP
SERIES
1
X A1L
2
Y A1M
3
Z A2L
4
A A3L
MDI **** *** ***

[ AMP ][ AXIS
13:11:56
][ MAINTE ][
AMPLIFIER MAINTENANCE
AXIS
NAME EDITION
1
X
01A
2
Y
01A
3
Z
01A
4
A
02B
MDI **** *** ***

[ AMP ][ AXIS
401
UNIT
SVMHV
SVM
SVM
SVM
or
O1000 N00001
AXES CUR.
2
40AL
2
12A
1
40A
1
20A
][
O1000 N00001
TEST
MAINTENO.
020123
01
020123
01
020123
01
020123
01
13:11:56
][ MAINTE ][
][
key.
6. DIGITAL SERVO
B63835EN/03
The amplifier maintenance screen displays the following items:

D
D
D
D
D
D
D
D
D
D
D Setting
AXIS (controlled axis number)

NAME (controlled axis name)
AMP (type of amplifier connected to each axis)
SERIES (servo amplifier series of an amplifier connected to each axis)
UNIT (unit type of a servo amplifier connected to each axis)
AXES (maximum number of axes controlled by an amplifier
connected to each axis)
CUR. (maximum rating for amplifiers connected to each axis)
EDITION (unit version number of an amplifier connected to each axis)
TEST (date of test performed on an amplifier connected to each axis)
Example) 010123 = January 23, 2001
MAINTENO. (engineering change number for an amplifier
connected to each axis)
On an FSSB setting screen (other than the amplifier maintenance screen),

pressing soft key [(OPRT)] displays the following soft keys:
SET
READ
INPUT
To enter data, place the machine in MDI mode or the emergency stop state,
position the cursor to the point where a desired item is to be input, then
enter the desired data and press soft key [INPUT] (or the
INPUT
key on the
MDI panel).
When soft key [SET] is pressed after data has been entered, a warning
message is displayed if the entered data contains an error. When the data
is satisfactory, the corresponding parameter is set up.
To restore the previous value of a parameter if, for example, an entered
value is incorrect, press soft key [READ].
When the power is turned on, values are read from the parameters and
displayed on the screen.
CAUTION
1 For the parameters to be specified on the FSSB setting
screen, do not attempt to enter values on the parameter
screen using the MDI or a G10 command. Use only the
FSSB screen to enter values for these parameters.
2 If pressing soft key [SET] results in a warning message
being displayed, retry data entry, or press soft key [READ]
to clear the warning message. Note that pressing the reset
key does not clear the warning message.
402
6. DIGITAL SERVO
B63835EN/03
1) Amplifier setting screen

AMPLIFIER SETTING
NO. AMP
SERIES UNIT
1 A1L
SVMHV
2 A1M
SVM
3 A2L
SVM
4 A3L
SVM
O1000 N00001
CUR. AXIS NAME
40AL
1
X
12A
2
Y
40A
3
Z
20A
4
A
NO. EXTRA
TYPE PCB ID
5
M1
A
6
M2
B
12AB
>_
MDI **** *** ***
13:11:56
[SETTING][
][ READ ][
][ INPUT ]
The amplifier setting screen displays the following items:

D NO. (controlled axis number)
For this item, enter a value of between 1 and the maximum number of
controlled axes. If a number that falls outside this range is entered, the
warning message INVALID FORMAT appears. If the entered
controlled axis number is duplicate or 0, the warning message
SPECIFIED DATA IS OUT OF RANGE appears when soft key
[SET] is pressed to assert the entered value. In this case, no value can
be entered for the parameter.
2) Axis setting screen
AXIS SETTING
AXIS NAME
1
X
2
Y
3
Z
4
A
AMP
A1L
A1M
A2L
A3L
M1 M2
0 0
1 0
0 0
0 0
O1000 N00001
1DSF Cs
TNDM
0
0
0
1
0
0
0
1
0
0
0
0
>_
MDI **** *** ***
13:11:56
[SETTING][
][ READ ][
][ INPUT ]
On the axis setting screen, the following items can be specified:

For an axis that uses pulse module 1, enter a connector number using
a number in the range of between 1 and the maximum number of axes
for pulse module 1. When pulse module 1 need not be used, enter 0.
If a number that falls outside the valid range is entered, the warning
message INVALID FORMAT is displayed.
403
6. DIGITAL SERVO
B63835EN/03

For an axis that uses pulse module 2, enter a connector number using
a number in the range of between 1 and the maximum number of axes
for pulse module 2. When pulse module 2 need not be used, enter 0.
If a number that falls outside the valid range is entered, the warning
message INVALID FORMAT is displayed.
D 1DSF
Enter 1 for the following axes, each of which exclusively uses a DSP,
which is usually shared by twoaxes. If a number other than 0 or 1 is
entered, the warning message INVALID FORMAT is displayed.
Learning control axis
Highspeed current loop axis
Highspeed interface axis
D Cs (Cs contour controlled axis)
Enter 1 for the Cs contour controlled axis. If a number other than 0
or 1 is entered, the warning message INVALID FORMAT is
displayed.
When soft key [SET] is pressed on the axis setting screen after data entry,
the warning message SPECIFIED DATA IS OUT OF RANGE is
displayed if any of the following conditions is satisfied.
D
D
D
D
D
D
D
Both M1 and M2 are nonzero for an axis.

Any two of TWOAXES, Cs, and TANDEM are nonzero for an axis.
A duplicate value is specified for M1.
A duplicate value is specified for M2.
A duplicate value is specified for Cs.
A duplicate value is specified for TANDEM.
An invalid master/slave axis pair is specified for TANDEM.
404
6. DIGITAL SERVO
B63835EN/03
6.2
SERVO TUNING
SCREEN
6.2.1
Set a parameter to display the servo tuning screen.
Parameter Setting
#7
#6
#5
#4
#3
#2
#1
#0
SVS
3111
#0 (SVS)
6.2.2
Displaying Servo
Tuning Screen
1. Press
0 : Servo tuning screen is not displayed.

1 : Servo tuning screen is displayed.
SYSTEM
key
and soft key [SV. PARA] in this order.
2. Press soft key [SV.TUN] to select the servo tuning screen.
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
SERVO TUNING
(PAMAMETER)
FUN.BIT
LOOP GAIN
TURNING SET.
SET PERIOD
INT.GAIN
PROP.GAIN
FILER
VELOC.GAIN
SV SET
(1)
(2)
(3)
(4)
(5)
(6)
(7)
00000000
3000
0
0
113
1015
0
125
SV TUN
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
OPE
Function bit : PRM 2003

Loop gain : PRM 1825
Tuning start :
Set period :
Integral gain : PRM 2043
Proportional gain : PRM 2044
Filter : PRM 2067
(8) Velocity gain

(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
01234 N12345
(MONITOR)
ALARM 1
00000000
ALARM 2
00000000
ALARM 3
10000000
ALARM 4
00000000
ALARM 5
00000000
LOOP GAIN
2999
POS ERROR
556
CURRENT%
10
SPEED RPM
100
Set value=
(PRM 2021)+256
256
100
Alarm 1 : DGN 200 (Details of alarm 400 and 414)

Alarm 2 : DGN 201 (Details of disconnection alarm, overload)
Alarm 3 : DGN 202 (Details of alarm 319)
Loop gain : Actual loop gain
Position error : Actual position error(DGN 300)
Current(%) : Indicate current with % to the rated value.
Current(A) : Indicate current with A.
Speed RPM : Number of motor actual rotation
405
6. DIGITAL SERVO
B63835EN/03
Alarm1
#7
OVL
#6
LV
#5
OVC
#4
HCA
#3
HVA
#2
DCA
#1
FBA
#0
OFA
#2
#1
#0
DGN (200) :
#7 (OVL) :
#6 (LV) :
Overload alarm
Insufficient voltage alarm
#5 (OVC) :
Overcurrent alarm
#4 (HCA) :
Abnormal current alarm
#3 (HVA) :
Excessive voltage alarm
#2 (DCA) :
Discharge alarm
#1 (FBA) :
Disconnection alarm
#0 (OFA) :
Overflow alarm
Alarm2
#7
ALD
#6
#5
#4
EXP
#3
DGN (201)
Overload
alarm
Amplifier overheat
Motor overheat
Disconnection
alarm
Separate type pulse coder disconnection (Hardware)
Pulse coder disconnection (software)
#7
Alarm3
#6
CSA
#5
BLA
#4
PHA
#3
RCA
#2
BZA
#1
CKA
#0
SPH
DGN (202) :
#6 (CSA) :
Hardware of serial pulse coder is abnormal.
#5 (BLA) :
Battery voltage is in low (warning).
#4 (PHA) :
Serial pulse coder or feedback cable is abnormal.

Counting the feedback signal is in error.
#3 (RCA) :
Serial pulse coder is faulty.

Counting is in error.
If the RCA bit is set to 1 when both the FBA bit (bit 1 of alarm 1) and
ALD bit of alarm 2 are set to 1 and the EXP bit of alarm 2 (internal
hardware disconnection) is set to 1, a count miss alarm (CMAL)
occurs in the pulse coder.
#2 (BZA) :
Battery voltage becomes 0.

Replace batteries and set the reference position.
#1 (CKA) :
Serial pulse coder is faulty.

Internal clock has stopped.
#0 (SPH) :
Serial pulse coder or feedback cable is faulty.

Counting the feedback signal is in error.
406
6. DIGITAL SERVO
B63835EN/03
Alarm4
#7
DTE
#6
CRC
#5
STB
#4
PRM
#3
#2
#1
#0
DGN (203) :
#7 (DTE) :
Communication error of serial pulse coder.

There is no response.
Generally, a leading cause is a break in a wire.
#6 (CRC) :

Transmitted data is in error.
#5 (STB) :

Transmitted data is in error.
#4 (PRM) :
#7
Alarm5
The alarm is detected by the digital servo, the values specified in the
parameter is not correct.
#6
OFS
#5
MCC
#4
LDM
#3
PMS
#2
#1
#0
DGN (204) :
#6 (OFS) :
A/D conversion of current value of digital servo is abnormal.
#5 (MCC) :
Contacts of electromagnetic contactor of servo amplifier is blown
#4 (LDM) :
LED of pulse coder is abnormal.
#3 (PMS) :
No. of feedback pulses are in error because pulse coder or feedback

cable is faulty.
407
6. DIGITAL SERVO
B63835EN/03
6.3
ADJUSTING
REFERENCE
POSITION
(DOG METHOD)
6.3.1
General
Speed
Rapid traverse
(PRM1420)
FL rate
(PRM1425 )
Time
Rapid traverse acc./dec. time constant (PRM1620 )
*DEC
PCZ
Grid
Grid shift amount

(PRM1850)
Reference counter capacity

(PRM1821)
10mm/rev
+
10000P
Error
counter
CMR
Command
Speed
loop
Proportion
gain
(Serial)
4
Refere
count.
GRID
FFG
PC
10000P/rev
(Flexible feed gear)
Counter capacity
10000P
D Parameter
#7
PRM
#6
#5
#4
#3
#2
1002
#1
DLZ
#1(DLZ) 0 : Reference position return method is normal (dog).

1 : Dogless reference position setting is used.
408
#0
6. DIGITAL SERVO
B63835EN/03
#7
PRM
#6
#5
#4
#3
#2
1005
#1
DLZ
#0
#1(DLZ) 0 : The normal method (dog) is used for reference position return.
1 : Reference position setting without dogs is used (axis by axis).
NOTE
A reference position can be set axis by axis by setting bit 1
of parameter No. 1002 to 0 and setting bit 1 of parameter
No. 1005. Reference position setting without dogs cannot
be used for a spindle positioning axis and Cs contour axis.
When these axes are involved, use bit 1 of parameter No.
1005.
PRM
1821
Reference counter capacity
[P]
No. of feedback pulses or its division by an integer is set.
PRM
1850
Grid shift amount per axis
[P]
When the resolution is 0.0001mm, set the value in the unit ten times
the detection unit.
#7
PRM
1815
#6
#5
APC
#4
APZ
#3
#2
#1
OPT
#0
#5(APC) 0 : Position detector is other than absolute pulse coder.

1 : Position detector is absolute pulse coder.
#4(APZ) Zero position of absolute pulse coder is :
0 : Not established
1 : Established
(Turns to 1 after establishment)
To manually change the value of the APZ bit from 0 to 1 without first
returning to the reference position
when using serial pulse coder , follow this procedure: Back up the
data with the battery and give the motor one or more turns.
Turn the power off then on again, then change the APZ bit setting
from 0 to 1.
#1(OPT) 0 : Position detection is performed by the pulse coder built in the motor.
1 : Separate type pulse coder or linear scale is used.
409
6. DIGITAL SERVO
B63835EN/03
D Separate Type Pulse

Coder or Linear Scale is
Used
PRM
1821
Reference counter capacity per axis
[P]
Normally, the number of feedback pulses per motor revolution is set to

the reference counter capacity.
When plural reference marks are on a linear scale, a quotient of the
distance between the reference marks divided by an interfer may be used
as a reference counter capacity:
Example)
(1 m)
300mm reference counter
410
30000
20000
15000
10000 etc
6. DIGITAL SERVO
B63835EN/03
6.4
DOGLESS
REFERENCE
POSITION SETTING
When there are no dog nor limit switch for reference position return, this
function enables the tool to return the reference position that is set by
MTB.
When the absolute position detector is used, the reference position once
set remains also during power off. When the absolute detector is replaced
or absolute position is lost, perform this setting.
6.4.1
General
Speed
Reference position return
FL rate (PRM 1425)
Time
JOG
ZRN
+J
GRID
.........................
ZP
6.4.2
1 Move the tool near the reference position using a manual operation.
Operation
2 Select the reference position return mode or switch.

3 Press a button for an axisanddirectionselectsignal + or , and the
machine moves to the next grid, then stops.
(This position is set as the reference position).
: After the reference position has been set, select the reference position
return mode(ZRN signal is 1) and turn on an axisanddirection
select signal, then the tool returns to the reference position.
411
6. DIGITAL SERVO
B63835EN/03
6.4.3
Associated Parameters
#7
PRM
#6
#5
#4
#3
#2
1002
#1
DLZ
#0
#1(DLZ) 0 : Dog is used for reference position return

1 : Dogless reference position setting (all axes)
#7
PRM
#6
#5
#4
#3
#2
1005
#1
DLZ
#0
#1(DLZ) 0 : The normal method (dog) is used for reference position return.
1 : Reference position setting without dogs is used (axis by axis).
NOTE
A reference position can be set axis by axis by setting bit 1
of parameter No. 1002 to 0 and setting bit 1 of parameter
No. 1005. Reference position setting without dogs cannot
be used for a spindle positioning axis and Cs contour axis.
When these axes are involved, use bit 1 of parameter No.
1005.
#7
PRM
1006
#6
#5
ZMI
#4
#3
#2
#1
#0
#5(ZMI) 0 : Reference position return and backlash initial direction is +.

1 : Reference position return and backlash initial direction is .
: After ZRN signal becomes 1, manual feed direction is always the
direction set by this parameter irrespective of an axis selection signal.
412
6. DIGITAL SERVO
B63835EN/03
6.5
i SERVO WARNING
INTERFACE
The i servo system can report the warning status before one of the
following target alarms occurs.
When the warning status is entered, a report to the PMC is issued.
For example, this signal can be used by the machine for retracting tools
from the time a warning occurs by the time a servo alarm occurs.
General
Signal
Servo warning detail

signals
SVWRN1 to 4
<F093#4 to #7>
[Classification] Output signal
[Function] Reports the warning signal corresponding to the state of the servo
amplifier.
[Output condition] The following table shows the warning statuses of the servo amplifier and
their corresponding warning signals.
Corresponding alarm messages
Warning status signals (F93)
Time from when a

warning state signal is
SVWRN4 SVWRN3 SVWRN2 SVWRN1 issued to until an alarm
occurs
(#7)
(#6)
(#5)
(#4)
444 n AXIS: INV. COOLING FAN FAILURE
One minute
601 n AXIS: INV. RADIATOR FAN FAILURE
Until overheat occurs

(inconstant)
443 n AXIS: CNV. COOLING FAN FAILURE
One minute
606 n AXIS: CNV. RADIATOR FAN FAILURE
Until overheat occurs

(inconstant)
431 n AXIS: CNV. OVERLOAD
One minute
607 n AXIS: CNV. SINGLE PHASE FAILURE
PSMR: Five seconds,

PSM: One minute
413
6. DIGITAL SERVO
B63835EN/03
A timing chart for handling a warning is shown below.

Occurrence of a warning
Servo amplifier
SVWRN14
(Warning)
Perform deceleration stop or block stop
during this time period with the PMC to
stop the machine without damage. The
time period varies with the warning type.
Activation
Occurrence and stop of the
alarm corresponding to a
warning
Signal address
#7
F903
#6
SVWRN4 SVWRN3
#5
#4
SVWRN2 SVWRN1
414
#3
#2
#1
#0
6. DIGITAL SERVO
B63835EN/03
6.6
i SERVO
INFORMATION
SCREEN
In the i servo system, ID information output from each of the connected
units is obtained and output to the CNC screen.
The units that have ID information are shown below.
(Remark: Some instances of these units do not have ID information.)
S Servo motor
S Pulse coder
S Servo amplifier module
S Power supply module
ID information is automatically read from each of the connected units
during first startup of the CNC and then recorded. During the second or
later startup, the ID information recorded during first startup can be
compared with the ID information read this time on the screen to check
whether the configuration of the connected units is changed. (If there is
a difference between them, the alarm mark (*) appears.)
The recorded ID information can be edited. Therefore, the ID information
of an unit that does not have ID information can be displayed. (However,
the alarm mark (*) indicating a difference between these IDs appears.)
General
Parameter
#7
#6
#5
#4
#3
13112
#2
#1
SVI
#0
IDW
[Data type] Bit

IDW The edit of the servo information screen or the spindle information screen
is:
0 : Prohibited
1 : Allowed
SVI The servo information screen is:
0 : Displayed
1 : Not displayed
415
6. DIGITAL SERVO
B63835EN/03
Displaying the servo ID screen
1 Press the
SYSTEM
function key, then press the [System] soft key.
2 Press the [SV Information] soft key to display the screen as shown
below.
NOTE
Servo information is stored in flash ROM. If there is a
difference between the servo information in flash ROM and
the actual servo information, the corresponding items are
preceded by *, as shown below.
416
6. DIGITAL SERVO
B63835EN/03
Additional Information
Even if replacement is performed reasonably such as for
repairing, this function incorrectly indicates the * mark when
it detects the replacement.
To clear the * mark, follow the steps below to update the
registered data, as described in the editing section later.
(1)Make the registered data editable. (Parameter IDW (No.
13112#0) = 1)
(2)On the edit screen, place the cursor on the item from
which you want to delete the * mark.
(3)Operate the soft keys [CHANGE], [INPUT], and [SAVE]
in that order.
Editing the servo ID screen

1 Assume that parameter No.13112#0(IDW) = 1.
2 Press the MDI switch on the machine operators panel.
3 Follow the steps shown in Displaying the servo ID screen to display
the screen as shown below.
4 To move the cursor on the screen, use the
417
and
keys.
6. DIGITAL SERVO
B63835EN/03
Screen operation
Mode
Key operation
Viewing
(*1)
Page key
Editing
(*2)
Soft key
[INPUT]
Use
Scrolls up or down on a screenbyscreen basis.
Replace the selected ID information at the cursor position with the character string in keyin buffer.
[CANCEL]
Deletes the character string in keyin buffer.
[CHANGE]
Transfers the selected ID information at the cursor position that was sent by the servo, to keyin buffer. Only
the items preceded by * (*3) are valid.
[SAVE]
Saves the ID information that has been changed on the

servo information screen in flash ROM.
[RELOAD]
Cancels the ID information that has been changed on

the servo information screen and loads ID information
from flash ROM.
Page key
Cursor key
Scrolls up or down the selection of ID information.
*1 Viewing mode: when parameter No.13112#0 = 0

*2 Editing mode: when parameter No.13112#0 = 1
*3 Servo information is stored in flash ROM. If there is a difference
between the servo information in flash ROM and the actual servo
information, the corresponding items are preceded by *.
Note
For axes that are not used by the i servo system, ID information of
connected units cannot be obtained.
418
6. AC SPINDLE (SERIAL INTERFACE)
B63835EN/03
AC SPINDLE (SERIAL INTERFACE)
This chapter outlines the serial interface and analog interface spindle
amplifiers and explains related parameters.
7.1 AC SPINDLE (SERIAL INTERFACE) . . . . . . . . . . .

7.1.1 Outline of Spindle Control . . . . . . . . . . . . . . . . . .
7.1.2 Spindle Setting and Tuning Screen . . . . . . . . . . . .
7.1.3 Automatic Setting of Standard Parameters . . . . . .
7.1.4 Warning Interface for the i Spindle . . . . . . . . . . .
7.1.5 i Spindle Information Screen . . . . . . . . . . . . . . .
7.2 AC SPINDLE (ANALOG INTERFACE) . . . . . . . . .
7.2.1 Outline of Spindle Control . . . . . . . . . . . . . . . . . .
419
420
420
423
431
432
434
438
438
B63835EN/03
7.1
AC SPINDLE (SERIAL
INTERFACE)
7.1.1
Outline of Spindle
Control
420
B63835EN/03
S instruction
M instruction
NC
PMC
M03,M04,M05,M19
FIN
*SSTP(Spindle stop)
SOVx( Spindle override)
Motor speed
SF,GR1O,GR2O,GR3O
(For machining center)
GR1,GR2 (For lathe)
S
SOR( Orientation)
(PRM 3735 to 3752)

0
R01O to R12O
1
Orientation speed
(PRM 3705#1, 3732,
3706#5)
R01I to R12I
0
1
SIND
Output polarity
(PRM 3706#7,6)
SGN(0=+,1=)
0
1
SSIN
*ESP,MRDY,
SFR,SRV,ORCM
etc.
SST, SDT, SAR, LDT1,
LDT2, ORAR, ALM etc.
Communication
function
Communication cable
Serial spindle
amplifier
Operators
panel
Load meter
Communication
function
Spindle
motor
PC
LM
Speedometer
Spindle
SM
421
B63835EN/03
7.1.1.1
Method A of gear change
for machining center
Output
Motor speed
Max
4095
Gear 2
Gear 3
PRM 3736
Gear 1
PRM 3735
0
0
PRM 3741
PRM 3742
PRM 3743
S code
(min1)
7.1.1.2
Method B of gear change
for machining center
(PRM 3705#2=1)
Output
Motor speed
Max
4095
Gear 1
Gear 2
Gear 3
0
0
PRM 3741
PRM 3736
PRM 3752
PRM 3751
PRM 3742
PRM 3735
S code
PRM 3743
(min1)
7.1.1.3
T series
Output
4095
Motor speed
Max
Gear 1
Gear 2
Gear 3
Gear 4
S code
0
0
422
PRM 3741
PRM 3742
PRM 3743
PRM 3744
B63835EN/03
7.1.2
Spindle Setting and
Tuning Screen
7.1.2.1
(1) Confirm the parameters
Display method
#7
#6
#5
#4
#3
#2
#1
SPS
3111
#0
Bit1 (SPS) 0 : The spindle tuning screen is not displayed.

l 1 : The spindle tuning screen is displayed.
(2) Press the
key to select the screen for setting parameters and other
SYSTEM
data.
.
(3) Press the continuous menu key
(4) Press the soft key [SP.PRM]. Then, the spindle setting and tuning
screen appears.
(5) The following screens are provided. These screens can be selected
using soft keys.
1) [SP.SET] : Spindle setting screen
2) [SP.TUN] : Spindle tuning screen
3) [SP.MON] : Spindle monitor screen
(6) With the page keys
PAGE
PAGE
, a spindle to be displayed can be
selected (only when multiple serial spindles are connected).
7.1.2.2
Spindle setting screen
SPINDLE SETTING
(1)GEAR SELECT
(2)SPINDLE
: 1
: S11
(PARAMETER)
(3)GEAR RATIO
(4)MAX SPINDLE SPEED
(5)MAX MOTOR SPEED
(6)MAX C AXIS SPEED
D Gear selection
50
3000
6000
100
The gear select status on the machine side is displayed.

Indication
CTH1
CTH2
1
2
3
4
0
0
1
1
0
1
0
1
423
D Spindle
B63835EN/03
Select a spindle for which data is to be set.

S11: Main spindle amplifier for the 1st spindle
S12: Subspindle amplifier for the 1st spindle
S21: Main spindle amplifier for the 2nd spindle
S22: Subspindle amplifier for the 2nd spindle
D Parameters
S11:1st Main S12:1st Sub S21:2nd Main S22:2nd Sub
Gear ratio(HIGH)
4056
4056
4216
Gear ratio(MIDIUM HIGH)
4057
Gear ratio(MIDIUM LOW)
4058
4216
4057
4058
4217
Gear ratio(LOW)
4059
4217
4059
Max. spindle speed

(gear1)
3741
3741
Max. spindle speed

(gear2)
3742
3742
Max. spindle speed

(gear3)
3743
3743
Max. spindle speed

(gear4)
3744
3744
Max. motor speed
4020
Max. C axis speed
4021
4196
None
4020
4196
4021
None
7.1.2.3
Spindle tuning screen
SPINDLE TUNING
OPERATION
GEAR SELECT
SPINDLE
: SPEED CONTROL
: 1
: S11
(PARAMETER)
PROP.GAIN
20
INT.GAIN
50
LOOP GAIN
3000
MOTOR VOLT
30
TIME CONST
100
REF. SHIFT 2046
D Operation mode
1
2
3
4
5
6
: Normal operation
: Orientation
: Synchronization control
: Rigid tapping
: Cs contour control
: Spindle positioning control
424
(MONITOR)
MOTOR SPEED
SPINDLE SPEED
POS ERR S1
POS ERR S2
SYN.ERR
100
150
100
103
3
B63835EN/03
D Displayed parameters
Spindle positioning control
Proportional gain
Integral gain
Loop gain
Motor voltage
ZRN gain (%)
Shift reference position
Normal
operation
Proportional gain
Integral gain
Motor voltage
Regenerative power
The displayed parameters vary depending on the operation mode.

Orientation
Proportional gain
Integral gain
Loop gain
Motor voltage
ORAR gain (%)
Shift spindle stop position
Synchronization
control
Proportional gain
Integral gain
Loop gain
Motor voltage
Acceleration/deceleration
constant (%)
Rigid tapping
Proportional gain
Integral gain
Loop gain
Motor voltage
ZRN gain
Cs contour
control
Proportional gain
Integral gain
Loop gain
Motor voltage
ZRN gain (%)
Note) For the parameter numbers corresponding to the displayed

parameter items, see Section 7.1.2.5.
D Displayed monitoring
items
Motor speed
Feedrate
Position deviation S1
Normal
operation
Motor speed
Spindle speed
The displayed monitoring items vary depending on the operation mode.
Orientation
Motor speed
Spindle speed
Synchronization
control
Motor speed
Spindle speed
Synchronous deviation
Rigid tapping
Motor speed
Spindle speed
Position deviation Z
Synchronous deviation
Cs contour
control
Motor speed
Spindle speed
Note 1)
Motor speed [min *1] +
|Spindle data|
16383
Max. Motor speed.(* 1)
(*1) Parameter 4020: Main spindleParameter 4196: Subspindle
Note 2) The spindle speed in Cs contour control mode is in degrees/min.
425
B63835EN/03
7.1.2.4
Spindle monitor screen
SPINDLE MONITOR SCREEN

ALARM
: AL27(POSITION CODER DIS.)
OPERATION
: Cs AXIS OONTROL
SPINDLE SPEED : 100 DEG/MIN
MOTOR SPEED : 150 RPM
0
50 100 150
JJJJJ
CONTROL INPUT : ORCM MRDY *ESP
CONTROL OUTPUT : SST SDT ORAR
200
LOAD METER (%)
D Spindle alarm
1: Motor overheated
2: Speed deviation excessive
3: Fuse blow of DC link
4: Fuse blow of AC inputline
5: Fuse blow of DC voltage
7: Excessive speed
9: Heat sink overheat
10: Low voltage of AC input
11: Excess voltage in DC link
12: Excess current in DC link
13: CPU internal data memory error
18: ROM SUM check error
19: U phase current offset excessive
20: V phase current offset excessive
24: Serial data transmission abnormal
25: Serial data transmission stop
26: Cs axis speed detecting signal failure
27: Position coder signal disconnection
28: Cs pos.detect signal disconnection
29: Short time overload
30: Input circuit excess current
31: Speed detecting signal disconnection
32: SLC LSI internal RAM abnormal
33: DC link charging insufficient
34: Parameter abnormal setting
35: Gear ratio data excessive
36: Error counter overflow
37: Speed detecting unit error setting
38: Magnetic sensor signal abnormal
39: Alarm of one revolution signal for Cs axis control is detected
40: Alarm of one revolution signal for Cs axis control is not detected
41: Erroneous detection of the position coder one revolution signal
42: Undetection of the position coder one revolution signal
46: Erroneous detection of the position coder one revolution signal on
threading
47: Abnormal position coder signal
48: Erroneous detection of position coder one revolution signal
426
B63835EN/03
D Operation
Following 6 modes are available:

a.
b.
c.
d.
e.
f.
D Load meter
Normal operation
Orientation
Synchronous operation
Rigid tapping
Cs contour cotrol
The load meter displays spindle load in a unit of 10%.

1) Load meter[%] + Load meter data Max.output value
32767
of load meter (*)
(*) PRM 4127: Main
PRM 4274: Sub.
D Control input signal
D Control output signals
Max.10 signals those are ON are displayed from the following signals:
TLML
: Torque limit command (low)
TLMH
CTH1
: Torque limit command (high)

: Gear signal 1
CTH2
: Gear signal 2
SRV
: Spindle reverse rotation
SFR
: Spindle forward rotation
ORCM
: Spindle orientation
MEDY
: Machine ready
ARST
: Alarm reset signal
*ESP
: Emergency stop
SPSL
MCFN
SOCN
RSL
RCH
INDX
:
:
:
:
:
:
ROTA
NRRO
INTG
:
:
DEFM
Spindle selection signal

Power line switching
Soft start/stop cancel
Output switching request
Power line state confirm
Orientation stop pos.
change
Rotation direction of
ORCM
Shorcut of ORCM
Speed integral control
signal
Referencial mode
command
Max. 10 signals those are ON are displayed from the following signals:
ALM
SST
SDT
SAR
LDT1
LDT2
:
:
:
:
:
:
Alarm signal
Speed zero signal
Speed detecting signal
Speed arrival signal
Load detecting signal 1
Load detecting signal 2
427
TML5
ORAR
CHP
CFIN
RCHP
RCFN
:
:
:
:
:
:
Torque limitation
Orientation end signal
Power line switched signal
Spindle switch complete
Output switch signal
Output switch complete
signal
B63835EN/03
7.1.2.5
Correspondence
between operation mode
and parameters on
spindle tuning screen
D Normal operation mode

S11:
1st Main
S12:
1st Sub
S21:
2nd Main
S22:
2nd Sub
Proportional gain(HIGH)
4040
4206
4040
4206
Proportional gain (LOW)
4041
4207
4041
4207
Integral gain(HIGH)
4048
Integral gain(LOW)
4049
Motor voltage
4083
4236
4083
4236
Regenerative power
4080
4231
4080
4231
4048
4212
4049
4212
D Orientation mode
S11:
1st Main
S12:
1st Sub
S21:
2nd Main
S22:
2nd Sub
4042
4208
4042
4208
4043
4209
4043
4209
Integral gain(HIGH)
4050
Integral gain(LOW)
4051
Loop gain (HIGH)
4060
Loop gain (MID, HIGH)
4061
Loop gain (MID, LOW)
4062
Loop gain (LOW)
4063
Motor voltage
4084
4237
4084
4237
Gain change upon completion

of orientation
4064
4220
4064
4220
Stop position shift
4077
4228
4077
4228
PCtype orientation stop position
4031
4204
4031
4204
428
4050
4213
4051
4213
4060
4218
4061
4218
4062
4219
4063
4219
B63835EN/03
D Synchronization control
mode
Numerals are parameter numbers :

S11:
1st Main
D Rigid tapping mode
S12:
1st Sub
S21:
2nd Main
S22:
2nd Sub
4044
4210
4044
4210
Proportional gain(LOW)
4045
4211
4045
4211
Integral gain(HIGH)
4052
4052
4214
Integral gain(LOW)
4053
Position loop gain(HIGH)
4065
Position loop gain(MID,HIGH)
4066
Position loop gain(MID,LOW)
4067
Position loop gain(LOW)
4068
Motor voltage
4085
Acc./Dec. time constant
4032
4032
Shift amount
4034
4034
4221
4053
4065
4214
4221
4066
4222
4067
4222
4068
4238
4085
4238

S11:
1st Main
S12:
1st Sub
S21:
2nd Main
S22:
2nd Sub
4044
4210
4044
4210
Proportional gain(LOW)
4045
4211
4045
4211
Integral gain(HIGH)
4052
Integral gain(LOW)
4053
4065
4066
4067
4068
Motor voltage
4085
4238
4085
4238
ZRN gain %
4091
4239
4091
4239
Grid shift amount
4073
4223
4073
4223
429
4052
4214
4221
4053
4065
4214
4221
4066
4222
4067
4222
4068
D Spindle contouring
control mode
(Cs axis control)
B63835EN/03

S11:
1st Main
S12:
1st Sub
S21:
2nd Main
4046
4046
4047
4047
Integral gain(HIGH)
4054
4054
Integral gain(LOW)
4055
4055
4069
4069
4070
4070
4071
4071
4072
4072
Motor voltage
4086
4086
ZRN gain %
4092
4092
Reference position shift
4135
4135
S22:
2nd Sub
D Spindle positioning
control mode
S11:
1st Main
S12:
1st Sub
S21:
2nd Main
S22:
2nd Sub
4044
4210
4044
4210
4045
4211
4045
4211
Integral gain(HIGH)
4052
Integral gain(LOW)
4053
4065
4066
4067
4068
Motor voltage
4085
4238
4085
4238
ZRN gain %
4091
4239
4091
4239
Reference position shift
4073
4223
4073
4223
430
4052
4214
4053
4214
4065
4221
4066
4221
4067
4222
4068
4222
B63835EN/03
7.1.3
Automatic Setting of
Standard Parameters
The standard parameters related to each motor model can be set

automatically.
D The specifications for controlling a motor depend on the specifications
defined by the machine tool builder. The parameters defined by the
machine tool builder are set as the standard values (initial values) by
this automatic setting function.
Therefore, when performing automatic operation, always set
parameters properly according to the parameter list (parameters
4000 and later).
1. Turn on the power in the emergency stop state.
2. Set bit 7 of parameter 4019 to 1.
4019
#7
LDSP
#6
#5
#4
#3
#2
#1
#0
Bit 7 (LDSP) The parameters for the serial interface spindle are:
0 : Not set automatically.
l 1 : Set automatically.
3. Set a motor model code.
4133
Motor model code
(Reference: Example of motor model code)

Code
Motor model
Amplifier
308
a 3/10000i (1500/10000min1)
SPM5.5i
312
a 8/8000i (1500/8000min1)
SPM11i
401
a 6/12000i (1500/12000min1, 4000/12000min1)
SPM11i
314
a 12/7000i (1500/7000min1)
SPM15i
316
a 15/7000i (1500/7000min1)
SPM22i
320
a 22/7000i (1500/7000min1)
SPM26i
406
a 22/10000i (1500/10000min1, 4000/10000min1)
SPM26i
322
a 30/6000i (1150/6000min1)
SPM45i
323
a 40/6000i (1500/6000min1)
SPM45i
411
a P30/6000i (400/1500min1, 575/6000min1)
SPM22i
413
a P50/6000i (575/1500min1, 1200/6000min1)
SPM26i
242
a C3/6000i (1500/6000min1)
SPMC5.5i
243
a C6/6000i (1500/6000min1)
SPMC11i
244
a C8/6000i (1500/6000min1)
SPMC11i
245
a C12/6000i (1500/6000min1)
SPMC15i
246
a C15/6000i (1500/6000min1)
SPMC22i
For motor model codes other than the above, refer to the parameter
manual for spindles.
The P Series cannot be used with the 0i Mate.
4. Turn off the power then back on. Then, the parameters are read.
431
B63835EN/03
7.1.4
Warning Interface for
the i Spindle
For the i spindle, the warning state can be reported before an alarm is
issued. When the warning state is entered, a report to the PMC is sent.
For example, this signal can be used for retracting tools or reducing
cutting load from the time a warning occurs by the time an overheat alarm
occurs. In addition, diagnostic information also contains warning
numbers.
Overview
Signal
Spindle warning detailed

signals
SPWRN1 to 9
<F264#0 to #7, F265#0>
[Classification] Output
[Function] Reports the warning number corresponding to the state of the i spindle
amplifier.
[Output condition] When the i spindle is in the warning state, a warning number consisting
of SPWRN1 to SPWRN9 is output as ninebit binary data.
If warnings occurred on multiple i spindle amplifiers, the warning
number of the i spindle having the smallest axis number is output.
However, when there is no i spindle or the system configuration of the
spindle includes an additional spindle that is older than the i spindle, this
function is invalid for all spindles.
The warning numbers and their descriptions are shown below.
Warning
number
Contents
Details
56
Internal fan
stopped
If the internal fan stops, the warning signal is output.

Since the spindle continues to operate at this time,
use the PMC to perform processing as needed.
About one minute after the warning signal is output,
an alarm occurs.
88
Radiator cooling
fan stopped
If the radiator cooling fan stops, the warning signal is

output. Since the spindle continues to operate at this
time, use the PMC to perform processing as needed.
If the main circuit overheats, an alarm occurs.
04
Openphase detected in the converter main power supply
If an openphase is detected in the main power supply, the warning signal is output. Since the spindle
continues to operate at this time, use the PMC to perform processing as needed.
About one minute (for the PSM) or about five seconds (for the PSMR) after the warning signal is output, an alarm occurs.
432
B63835EN/03
Warning
number
Contents
Details
58
Converter main
circuit overloaded
If the main circuit of the PSM is overloaded, the warning signal is output. Since the spindle continues to
operate at this time, use the PMC to perform processing as needed.
an alarm occurs.
59
Converter cooling
fan stopped
If the PSM cooling fan stops, the warning signal is

output. Since the spindle continues to operate at this
time, use the PMC to perform processing as needed.
an alarm occurs.
113
Converter radiator cooling fan

stopped
If the PSM radiator cooling fan stops, the warning

signal is output. Since the spindle continues to operate at this time, use the PMC to perform processing
as needed.
If the PSM main circuit overheats, an alarm occurs.
Signal address
#7
F264
#6
SPWRN8 SPWRN7
#5
#4
SPWRN6 SPWRN5
#3
#2
SPWRN4 SPWRN3
F265
Diagnosis screen
#1
#0
SPWRN2
SPWRN1
SPWRN9
The status of a warning is displayed on the following diagnostic screen.

712
Warning status of first spindle
713
Warning status of second spindle
732
Warning status of third spindle
733
Warning status of fourth spindle
The number of a warning caused on each spindle is indicated.

If there is no warning, 0 is indicated.
NOTE
NOTE
1 For spindles that are older than the i spindle, this function
is invalid.
spindle) includes an additional spindle that is older than the
i spindle, this function is invalid.
433
B63835EN/03
7.1.5
i Spindle Information
Screen
In the i spindle system, ID information output from each of the
connected units is obtained and output to the CNC screen.
The units that have ID information are shown below.
(Remark: Some instances of these units do not have ID information.)
S Spindle motor
S Spindle amplifier
S Power supply module
ID information is automatically read from each of the connected units
during first startup of the CNC and then recorded. During second or later
startup, the ID information recorded during first startup can be compared
with the ID information read this time on the screen to check whether the
configuration of the connected units is changed. (If there is a difference
between them, the alarm mark (*) appears.)
The recorded ID information can be edited. Therefore, the ID information
of an unit that does not have ID information can be displayed. (However,
the alarm mark (*) indicating a difference between these IDs appears.)
General
Parameter
#7
#6
#5
#4
#3
13112
#2
SPI
#1
#0
IDW
[Data type] Bit

IDW The edit of the servo information screen or the spindle information screen
is:
0 : Prohibited
1 : Allowed
SPI The spindle information screen is:
0 : Displayed
1 : Not displayed
434
B63835EN/03
Displaying the spindle information screen
1 Press the
SYSTEM
function key, then press the [SYSTEM] soft key.
2 Press the [SPINF] soft key to display the screen as shown below.
NOTE
Spindle information is stored in flash ROM. If there is a
difference between the spindle information in flash ROM
and the actual spindle information, the corresponding items
are preceded by *, as shown below.
435
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Additional Information
Even if replacement is performed reasonably such as for
repairing, this function incorrectly indicates the * mark when
it detects the replacement.
To clear the * mark, follow the steps below to update the
registered data, as described in the editing section later.
(1)Make the registered data editable. (Parameter IDW (No.
13112#0) = 1)
(2)On the edit screen, place the cursor on the item from
which you want to delete the * mark.
(3)Operate the soft keys [CHANGE], [INPUT], and [SAVE]
in that order.
Editing the spindle information screen

1 Assume that parameter No.13112#0(IDW) = 1.
2 Press the MDI switch on the machine operators panel.
3 Follow the steps shown in Displaying the spindle ID screen to
display the screen as shown below.
4 To move keyin buffer on the screen, use the
436
and
keys.
B63835EN/03
Screen operation on the editing screen
Mode
Key operation
Viewing
(*1)
Page key
Editing
(*2)
Soft key
[INPUT]
Use
Replace the selected ID information at the cursor position with the character string in keyin buffer.
[CANCEL]
Deletes the character string in keyin buffer.
[CHANGE]
Transfers the selected ID information at the cursor position that was sent by the servo, to keyin buffer. Only
the items preceded by * (*3) are valid.
[SAVE]
Saves the ID information that has been changed on the

spindle information screen in flash ROM.
[RELOAD]
Cancels the ID information that has been changed on

the spindle information screen and loads ID information
from flash ROM.
Page key
Cursor key
Scrolls up or down the selection of ID information.
*1 Viewing mode: when parameter No.13112#0 = 0

*2 Editing mode: when parameter No.13112#0 = 1
*3 Spindle information is stored in flash ROM. If there is a difference
between the spindle information in flash ROM and the actual spindle
information, the corresponding items are preceded by *.
CAUTION
For mixed connection of an i spindle and a spindle that
does not belong to the i spindle system, ID information of
connected units for serial spindle including ai spindles
cannot be obtained.
437
B63835EN/03
7.2
AC SPINDLE
(ANALOG
INTERFACE)
7.2.1
Outline of Spindle
Control
438
B63835EN/03
7.2.1.1
Block diagram
S command
M command
PMC
NC
M03 to M05, M06, M19
CW/CCW command,
orientation, etc.
Spindle speed
conversion
FIN
Motor speed
Gear 1
Miscellaneous function end
*SSTP
Spindle stop
Gear 2
GR1O, GR2O, GR3O
Gear selection (16M/18M)

GR1, GR2
Gear information (16T/18T)
S
Maximum spindle speed and other

parameters
PRM 3714 to 3743, 3735, 3736,
3751 and 3752 (M series)
PRM 3741 to 3744 (T series)
*ESP, MRDY
SFR, SRV
ORCM, TLM
Position coder interface
SAR, LDT
SST, ORAR
SDT, ALM
D/A converter
PRM 3730 (gain)
PRM 3731 (offset)
DV
SVC
RV
Spindle amplifier
I/O card or I/O unit
Operators panel
PC
Spindle
motor
Load meter
LM
Speed meter
SM
Spindle
439
B63835EN/03
7.2.1.2
Calculation of S analog
voltage and related
parameters
[M series]
1 Gear change method A (bit 2 of parameter 3705 = 0)
SVC
Motor speed
Gear 1
Gear 2
Gear 3
PRM 3741
PRM 3742
PRM 3743
Max
(4095) 10V
PRM 3736
PRM 3735
0V
0
S code
(min1)
2 Gear change method B (bit 2 of parameter 3705 = 1)

SVC
Motor speed
Gear 1
Gear 2
Gear 3
PRM 3741
PRM 3742
PRM 3743
Max
(4095) 10V
PRM 3736
PRM 3752
PRM 3751
PRM 3735
0V
S code
(min1)
[T series]
Constant surface speed control
SVC
(4095) 10V
Motor speed
Gear 1
Max
Gear 2
Gear 3
Gear 4
0V
0
PRM 3741
PRM 3742
440
PRM 3743 PRM 3744
S code
(min1)
B63835EN/03
3706
#7
TCW
#6
CWM
#5
#4
#3
#2
#1
TCW
CWM
Analog voltage (+) with both M03 and M04
Analog voltage () with both M03 and M04
(+) with M03, () with M04
() with M03, (+) with M04
#0
Sign of output voltage
[M series]
#7
#6
#5
3705
#4
#3
#2
SGB
#1
#0
SGB Spindle speed set when gear change is performed is:

0 : Maximum speed for each gear.
1 : Set by respective parameters. (Parameters 3751, 3752)
3741
Max. spindle speed of gear 1 (1 to 9999) [min1]
3742
3743
3751
Spindle motor speed at the switch point between gear 1 and gear 2
3752
Spindle motor speed at the switch point between gear 2 and gear 3
[Data type] Word

Set a spindle motor speed at each gear switch point when gear switch
method B is used (when bit 2 (SGB) of parameter No. 3705 is set to 1).
Setting +
Spindle motor speed at gear switch point

Maximum spindle motor speed
3736
Upper limit of the output to the spindle motor
3735
Lower limit of the output to the spindle motor
Setting +
Spindle speed (upper limitlower limit)

Max. spindle speed
[T series]
3741
3742
3743
3744
441
4095
4095
B63835EN/03
7.2.1.3
Tuning S analog voltage
(D/A converter)
(1) For M series, change the upper and lower limits as follows:
When gear change method A is used: Parameter 3736 = 4095,
parameter 3735 = 0
When gear change method B is used: Parameter 3751 = 4095,
parameter 3735 = 0
. For T series, these changes are not required.
(2) Tuning the D/A converter offset
Specify zero as the spindle speed. Then, by using a digital multimeter,
adjust the following parameter so that the voltage at the test pin DA2
on the spindle amplifier printed circuit board is 0 mV.
1 For M series
S0; (Specify the command by MDI operation, then press the cycle start button.)
2 For T series (in case of Gcode system A)

G97 S0; (Specify the command by MDI in the same manner as for M series.)
3731
Spindle speed (D/A converter) offset compensation value
(3) Tuning the D/A converter gain

Specify the maximum spindle speed of gear 1. Then, by using a digital
multimeter, adjust the following parameter so that the voltage at the
test pin DA2 on the spindle amplifier printed circuit board is 10.0 V.
1 For M series
Sxxxx ;
(xxxx is the value set in parameter 3741.)
(Specify the command by MDI operation, then press the cycle start button.)
3741
2 For T series (in case of Gcode system A)

G97 Sxxxx ;
(xxxx is the value set in parameter 3741.)
(Specify the command by MDI operation, then press the cycle start button.)
3741
. Usually a voltage is output from the D/A converter by only

executing an S command. However, the clockwise rotation
command (M03) may be required on some machines.
442
B63835EN/03
(4) If the output voltage is not correct, perform the following calculation,
and change the value of parameter 3730 to adjust the gain of the D/A
converter:
Setting +
10V
Measured voltage
(Current value of PRM 3730)
(5) Execute an S command again and confirm that the output voltage is
correct.
.Restore the original parameter values.
443
8. TROUBLESHOOTING
B63835EN/03
TROUBLESHOOTING
This chapter describes troubleshooting procedure.

8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
8.11
8.12
8.13
8.14
8.15
8.16
8.17
8.18
8.19
8.20
8.21
8.22
8.23
CORRECTIVE ACTION FOR FAILURES . . . . . .

NO MANUAL OPERATION NOR AUTOMATIC
OPERATION CAN BE EXECUTED . . . . . . . . . . .
JOG OPERATION CANNOT BE DONE . . . . . . . .
HANDLE OPERATION CANNOT BE DONE . . . .
AUTOMATIC OPERATION CANNOT BE DONE
CYCLE START LED SIGNAL HAS
TURNED OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTHING IS DISPLAYED ON THE SCREEN
WHEN THE POWER IS TURNED ON . . . . . . . . .
THE DISPLAY ON THE LCD UNIT FLASHES . .
INPUT FROM AND OUTPUT TO I/O DEVICES
CANNOT BE PERFORMED INPUT/ OUTPUT
CANNOT BE PERFORMED PROPERLY . . . . . . .
IN A CONNECTOR PANEL I/O UNIT, DATA IS
INPUT TO AN UNEXPECTED ADDRESS
(FOR Series 0iB) . . . . . . . . . . . . . . . . . . . . . . . . . .
IN A CONNECTOR PANEL I/O UNIT, NO
DATA IS OUTPUT TO AN EXPANSION UNIT
(FOR Series 0iB) . . . . . . . . . . . . . . . . . . . . . . . . . .
ALARM 85 TO 87 (READER/PUNCHER
INTERFACE ALARM) . . . . . . . . . . . . . . . . . . . . . .
ALARM 90 (REFERENCE POSITION
RETURN IS ABNORMAL) . . . . . . . . . . . . . . . . . .
ALARM 300 (REQUEST FOR REFERENCE
POSITION RETURN) . . . . . . . . . . . . . . . . . . . . . . .
ALARM 401 (V READY OFF) . . . . . . . . . . . . . . . .
ALARM 404 (V READY ON) . . . . . . . . . . . . . . . .
ALARM 462 (SEND CNC DATA FAILED)
ALARM 463 (SEND SLAVE DATA FAILED) . . . .
ALARM 417 (DIGITAL SERVO SYSTEM IS
ABNORMAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ALARM 700 (OVERHEAT: CONTROL UNIT) . .
ALARM 701 (OVERHEAT: FAN MOTOR) . . . . .
ALARM 704 (SPINDLE SPEED
FLUCTUATION DETECTION ALARM) . . . . . . .
ALARM 749 (SERIAL SPINDLE
COMMUNICATION ERROR) . . . . . . . . . . . . . . . .
ALARM 750 (SPINDLE SERIAL LINK
STARTUP FAILURE) . . . . . . . . . . . . . . . . . . . . . . .
444
446
448
452
456
461
469
471
474
475
477
478
479
483
485
486
488
490
491
492
493
494
495
496
8.TROUBLESHOOTING
B63835EN/03
8.24 ALARM 5134 (FSSB: OPEN READY TIME OUT)

ALARM 5135 (FSSB: ERROR MODE)
ALARM 5137 (FSSB: CONFIGURATION ERROR)
ALARM 5197 (FSSB: OPEN TIME OUT)
ALARM 5198 (FSSB: ID DATA NOT READ) . . . 498
8.25 ALARM 5136 (FSSB: NUMBER OF AMPS
IS SMALL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
8.26 ALARM 900 (ROM PARITY) . . . . . . . . . . . . . . . . . 501
8.27 ALARMS 912 TO 919 (DRAM PARITY) . . . . . . . 502
8.28 ALARM 920 (SERVO ALARMS) . . . . . . . . . . . . . 503
8.29 ALARM 926 (FSSB ALARM) . . . . . . . . . . . . . . . . 504
8.30 ALARM 930 (CPU INTERRUPT) . . . . . . . . . . . . . 508
8.31 ALARM 935 (SRAM ECC ERROR) . . . . . . . . . . . 509
8.32 ALARM 950 (PMC SYSTEM ALARM) . . . . . . . . . 511
8.33 ALARM 951 (PMC WATCHDOG ALARM) . . . . . 514
8.34 ALARM 972 (NMI ALARM ON AN OPTION
BOARD) (Series 0iB ONLY) . . . . . . . . . . . . . . . . . 515
8.35 ALARM 973 (NMI ALARM WITH AN
UNKNOWN CAUSE) . . . . . . . . . . . . . . . . . . . . . . . 516
8.36 ALARM 974 (FBUS ERROR) . . . . . . . . . . . . . . . 517
8.37 ALARM 975 (BUS ERROR) . . . . . . . . . . . . . . . . . . 518
8.38 ALARM 976 (LOCAL BUS ERROR) . . . . . . . . . . 519
8.39 SERVO ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . 520
8.40 SPC ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524
8.41 SPINDLE ALARMS . . . . . . . . . . . . . . . . . . . . . . . . 525
445
8. TROUBLESHOOTING
8.1
CORRECTIVE
ACTION FOR
FAILURES
B63835EN/03
When a failure occurs, it is important to correctly grasp what kind of

failure occured and take appropriate action, to promptly recover the
machine.
Check for the failure according to the following procedure :
When?
With what
operation?
What failure?
Grasp the kind of failure
Appropriate action
Recovery
8.1.1
Investigating the
Conditions Under
which Failure Occurred
(1) When and how many times (frequency of occurrences)

(2) With what operation
(3) What failure occurred
1 When did the failure occur?

Date and time?
Occurred during operation? (how long was the operation?)
Occurred when the power was turned on?
Was there any lightening surge, power failure, or other disturbances
to the power supply?
How many times has it occurred
Only once?
Occurred many times ? (How many times per hour, per day, or per
month?)
2 With what operation did it occur ?
What was the NC mode when the failure occurred?
Jog mode/memory operation mode /MDI mode /reference position
return mode
If during program operation,
1) Where in the program ?
2) Which program No. and sequence No. ?
3) What program ?
4) Occurred during axial movement ?
5) Occurred during the execution of an M/S/T code ?
6) Failure specific to the program ?
Does the same operation cause the same failure ?
(Check the repeatability of the failure.)
Occurred during data input/output ?
<Feed axes and spindles>
For a failure related to feed axis servo
1) Occurred at both low feedrate and high feedrate ?
2) Ocurred only for a certain axis ?
446
8.TROUBLESHOOTING
B63835EN/03
For a failure related to spindles

When did the failure occur ? (during poweron, acceleration,
deceleration, or constant rotation)
3 What failure occurred ?
Which alarm was displayed on the alarm display screen?
(Check the axis along which an alarm has occurred for alarms 300
to 599.)
Is the screen correct ?
If machining dimensions are incorrect
1) How large is the error ?
2) Is the position display on the CRT correct ?
3) Are the offsets correct ?
4 Other information
Is there noise origin around machine?
If the failure has not occurred frequently, the cause may be external
noise to the power supply or inductive noise on machinery cables.
Operate other machines connected to the same power line and see
if noise come from the relays or compressors.
Is it taken any countermeasure for noise in machine side?
Check the following for the input power supply voltage :
1) Is there variation in the voltage ?
2) Are the voltages different depending on the phase ?
3) Is the standard voltage supplied ?
How high is the ambient temperature of the control unit?
Refer to manual about noise.
Has excessive vibration been applied to the control unit?
5 When you contact our service center, specify the following items :
1) Name of the NC unit
2) Name of the machine tool builder and type of machine
3) Software series/version of the NC
4) Specifications of the servo amplifier and motor
(for a failure related to the servo)
5) Specifications of the spindle amplifier and spindle motor
(for a failure related to a spindle)
See the drawing issued by the machine tool builder for the locations
of the NC unit and servo/spindle amplifiers.
We use the following specification codes :
Servo /spindle amplifier : A06BVVVVHVVV
Servo/spindle amplifier : A06BVVVVBVVV
NOTE
The mark V represents a number.
447
8. TROUBLESHOOTING
B63835EN/03
8.2
NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN
BE EXECUTED
Points
(1) Execute the following procedure when no manual nor automatic

operation is done
(2) Check whether position display shows correct position
(3) Check CNC status display
(4) Check CNC internal status using diagnostic function
Causes and
Countermeasures
1. Position display
(relative, absolute,
machine coordinate)
does not change
(1) Check CNC status display (Refer to Section 1.9 CNC STATUS
DISPLAY for detail.)
(a) Emergency stop status (Emergency stop signal is turned on)
If status display shows EMG the emergency stop signal is input.
Check the following signal using the PMCs diagnostic function
(PMCDGN).
X1008
#7
#6
#5
#4
*ESP
G0008
*ESP
#3
#2
#1
#0
ESP=0 indicates that emergency stop signal is input.

(b) It is a reset status
When RESET is displayed, any of a reset is functioned. Check the
following signal using the PMCs diagnostic funciton
(PMCDGN).
1) An input signal from the PMC functions
G0008
#7
ERS
#6
RRW
#5
#4
#3
#2
#1
#0
When ERS is 1, external reset signal is input.

When RRW is 1, reset & rewing signal is input.
2) RESET key on the MDI keyboard functions
When the signals in 1) are 0,
Check the contact of
RESET
RESET
key may be functioning.
key using a tester.
When it is abnormal, change the keyboard.
448
8.TROUBLESHOOTING
B63835EN/03
(c) Confirm the status of modes

Operation mode status is displayed on the lower part of CRT as
follows :
If nothing is displayed, mode select signal is not input. Check mode
select signal using PMCs diagnostic function (PMCDGN).
For details, refer to section 1.9 CNC STATUS DISPLAY.
(Example of display)
JOG :
HND :
MDI :
MEM
EDIT:
Manual operation (JOG) mode

Manual handle (MPG) mode
Manual data input (MDI) mode
: Automatic operation (Memory) mode
EDIT (Memory edit) mode
<Mode select signal>

#7
#6
#5
#4
#2
MD4
#1
MD2
#0
MD1
Manual handle (MPG) mode
Manual data input (MDI) mode
Automatic operation (Memory) mode
EDIT (Memory edit) mode
G0043
#3
(2) Check diagnostic data 000 to 025 of the CNC Check an item for which
1 is displayed
No. Message
Display
:0
001 MOTION
:0
002 DWELL
:0
a.003 INPOSITION CHECK
:0
:0
b.005 INTERLOCK / START LOCK
: 1 (Example)
006 SPINDLE SPEED ARRIVAL CHECK
:0
010 PUNCHING
:0
011 READING
:0
:0
c.013 JOG FEEDRATE OVERRIDE 0%
:0
d.014 WAITING FOR RESET, ESP, RRW OFF
:0
015 EXTERNAL PROGRAM NUMBER SEARCH : 0
Items with a to d relate with manual and automatic operation and its
detail is shown below.
449
8. TROUBLESHOOTING
B63835EN/03
a. Inposition check is
being done
It shows that positioning is not yet completed. Check the contents of the
following diagnostic number. (It is 1 in the following condition)
DGN 0300 Position Error
>PARAM 1826 Inposition width
1) Check the parameters according to the parameter list.

1825
Servo loop gain per axis
(Normal : 3000)
2) Servo system may be abnormal. Refer to servo alarm 400, 410, and
411.
b. Interlock or start lock
signal is input
There are a plural interlock signals. Check at first which interlock signal
is used by the machine tool builder at the parameters shown below.
#7
#6
#5
3003
#4
DAU
#3
DIT
#2
ITX
#1
#0
ITL
#0
#2
#3
#4
ITL=0 shows interlock signal *IT is effective. To 1)

ITX=0 shows interlock signal *ITn is effective. To 2)
DIT=0 shows interlock signal "MITn is effective. To 3)
DAU=When it is 1, the interlock signal ("MITn) is effective
even in automatic operation.
Go to 3).
Check state of effective interlock signals using the diagnostic function
(PMCDGN) of the PMC.
1) Interlock signal (*IT) is input.
#7
#6
#5
#4
#3
#2
#1
#0
*IT
#1
*IT2
#0
+IT1
G0008
*IT=0 shows that interlock signal is input.

2) Axis interlock signal (*ITn) is input.
#7
#6
#5
#4
G0130
#3
*IT4
#2
*IT3
*ITn=0 shows interlock signal is input.

3) Interlock signal per axis and direction ("MITn) is input.
D M series
G0132
#7
#6
#5
#4
#3
+MIT4
#2
+MIT3
#1
+MIT2
#0
+MIT1
G0134
MIT4
MIT3
MIT2
MIT1
#3
MIT1
#2
+MIT1
#1
#0
D T series
#7
X0004
#6
#5
MIT2
#4
+MIT2
"MITn=1 shows interlock signal per axis and direction is input.

* In T series, "MITn is effective only when the manual operation is
used.
450
8.TROUBLESHOOTING
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c. Jog feedrate override is

0%
Check the signals using PMCs diagnostic function (PMCDGN)
G0010
#7
*JV7
#6
*JV6
#5
*JV5
#4
*JV4
#3
*JV3
#2
*JV2
#1
*JV1
#0
*JV0
G0011
*JV15
*JV14
*JV13
*JV12
*JV11
*JV10
*JV9
*JV8
When the override is 0% all bits of the above address becomes

1111 . . . . 1111 or 0000 . . . . . 0000.
*JV15 . . . . . . . . . .
JV0
Override
1111 1111 1111 1111

1111 1111 1111 1110
0.00%
0.01%
:
1101 1000 1110 1111
:
100.00%
:
0000 0000 0000 0001
0000 0000 0000 0000
:
655.34%
0.00%
d. NC is in a reset state
In this case, RESET is also displayed on the status display. Check it using
the procedure of b above.
2. When machine
coordinate value does
not update on position
display
(1) Machine lock signal (MLK) is input.
#7
#6
#5
#4
#3
#2
#1
#0
MLK
MLK4
MLK3
MLK2
MLK1
G0044
G0108
MLK : All axes machine lock

MLKn : Each axis machine lock
When the signal is 1, the corresponding machine lock signal is input.
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8.3
JOG OPERATION
CANNOT BE DONE
Points
(1) Check whether position display is operating.

(2) Check CNC status display.
(3) Check internal status using Diagnostic funciton.
Causes and Remedies

1. Position display
(relative, absolute,
machine cooordinate)
does not change
(1) Check mode selection status (JOG mode is not selected).

When status display shows JOG, it is normal.
When status display does not show JOG, mode select signal is not
selected correctly. Confirm the mode select signal using PMCs
diagnostic function (PMCDGN).
#7
#6
#5
#4
#3
G0043
#2
MD4
#1
MD2
#0
MD1
(2) Feed axis and direction select signal is not input Check the signal using
PMCs diagnostic function (PMCDGN).
G0100
#7
#6
#5
#4
#3
+J4
#2
+J3
#1
+J2
#0
+J1
G0102
J4
J3
J2
J1
G0086
Ja
+Ja
Jg
+Jg
When a bit is 1, the corresponding feed axis direction

selection signal has been entered.
) J
g : Both X and Yaxes simultaneously (feed along a straight line or circle)
a
: Both X and Yaxes simultaneously (feed in the normal direction)
) : Feed in the ) direction

* : Feed in the * direction
Example)
In the normal state, pressing the +X button on the operators panel
causes the signal +Jn to be displayed as 1.
* This signal becomes effective when the rise of the signal is
detected. If, therefore, the direction selection signal has been
entered before jog mode selection, axis movement is not
performed; set the bit 0 and then recheck the signal.
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8.TROUBLESHOOTING
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* By defining a straight line or arc in the CNC beforehand using the

R area of the PMC, +Jg and "Ja allow the tool to move along both
X and Yaxes simultaneously. The exchange of information with
the R area of the PMC is performed by the macro software or PMC
sequence program created by the MTB.
(3) Check CNCs diagnostic function 000 to 015. Check the items for
which 1 is displayed at right side.
No. Message
Display
:0
001 MOTION
:0
002 DWELL
:0
a. 003 INPOSITION CHECK
:0
:0
: 1(Example)
b. 005 INTERLOCK / START LOCK
006 SPINDLE SPEED ARRIVAL CHECK
:0
010 PUNCHING
:0
011 READING
:0
:0
c. 013 JOG FEEDRATE OVERRIDE 0%
:0
d. 014 WAITING FOR RESET, ESP, RRW OFF
:0
Items with a to d relate with manual and automatic operation and its
detail is shown below.
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8. TROUBLESHOOTING
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a. Inposition check is
being done
It shows that positioning is not yet completed. Check the contents of the
following diagnostic number. (It is 1 in the following condition)
DGN 0300 Position Error
>PARAM 1826 Inpositio width
1) Check the parameters according to the parameter list.

1825
Servo loop gain per axis
(Normal : 3000)
2) Servo system may be abnormal. Refer to servo alarm 400, 410, and
411.
b. Interlock or start lock
signal is input
There are a plural interlock signals. Check at first which interlock signal
is used by the machine tool builder at the parameters shown below.
#7
PARAM
#6
#5
#4
3003
#3
DIT
#2
ITX
#1
#0
ITL
#0 ITL=0 shows interlock signal *IT is effective. To 1)

#2 ITX=0 shows interlock signal *ITn is effective. To 2)
#3 DIT=0 shows interlock signal "MITn is effective. To 3)
Check state of effective interlock signals using the diagnostic function
(PMCDGN) of the PMC.
1) Interlock signal (*IT) is input.
#7
#6
#5
#4
#3
#2
#1
#0
*IT
#1
*IT2
#0
+IT1
G0008
*IT=0 shows that interlock signal is input.

2) Axis interlock signal (*ITn) is input.
#7
#6
#5
#4
G0130
#3
*IT4
#2
*IT3
*ITn=0 shows interlock signal is input.

3) Interlock signal per axis and direction (+/ MITn) is input
M series
G0132
#7
#6
#5
#4
#3
+MIT4
#2
+MIT3
#1
+MIT2
#0
+MIT1
G0134
MIT4
MIT3
MIT2
MIT1
#3
MIT1
#2
+MIT1
#1
#0
T series
#7
X0004
#6
#5
MIT2
#4
+MIT2

* For the T series, "MITn is valid only for manual operation.
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c. Jog feedrate override is

0%
Check the signals using PMCs diagnostic function (PMCDGN)
G0010
#7
*JV7
#6
*JV6
#5
*JV5
#4
*JV4
#3
*JV3
#2
*JV2
#1
*JV1
#0
*JV0
G0011
*JV15
*JV14
*JV13
*JV12
*JV11
*JV10
*JV9
*JV8
When the override is 0% all bits of the above address becomes

1111 . . . . 1111 or 0000 . . . . . 0000.
*JV15 . . . . . . . . . .
d. NC is in a reset state
JV0
Override
1111 1111 1111 1111

1111 1111 1111 1110
0.00%
0.01%
:
1101 1000 1110 1111
:
100.00%
:
0000 0000 0000 0001
0000 0000 0000 0000
:
655.34%
0.00%
In this case, RESET is also displayed on the status display. Check it using
the procedure of 1 above.
(4) Jog feed rate setting (Parameter) is not correct.
1423
Jog feedrate per axis
(5) Manual feed per revolution is selected ( T series)

This funciton feeds an axis synchronized with spindle rotation and
whether this function is used or not is selected by the following
parameter:
#7
#6
#5
1402
#4
#3
JRV
#2
#1
#0
#3 (JRV) 0 : Jog feed is of feed per minute

1 : Jog feed is of feed per revolution
(a) When parameter JRV is set to 1, feed rate of the axis is calculated
by synchronizing with rotation of the spindle. Therefore, rotate the
spindle.
(b) If the axis does not move even when the spindle is rotated, check
the detector of the spindle (position coder) and the cable between
the position coder and the CNC if it is shortcircuited or
ungrounded.Refer to 2.4 for connection diagram.
(6) The specified axis is the index table indexing axis. <M series>
For the index table indexing axis (Baxis), jog feed, incremental feed,
and manual handle feed cannot be performed.
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8.4
HANDLE OPERATION
CANNOT BE DONE
Causes and actions
If manual handle operation cannot be performed, the probable causes

include the following:
D The servo is not activated.
D Manual pulse generators are not connected properly to the builtin I/O
port or I/O module.
D The I/O link of the builtin I/O port or I/O module is not allocated, or
is not allocated properly.
D A related input signal is not input due to a parameter setting error.
1 The servo is not

activated
Check that the LED on the servo amplifier indicates 0. If a number

other than 0 is indicated, the servo is not activated. In this state, even
JOG operation and automatic operation cannot be operated.
Check the servorelated parameters and the wiring.
2 Checking the manual

pulse generators
(1) Cable failures (such as breaks)

Examine the cables for faults such as breaks and shortcircuits,
referring to the figure below.
For Series 0iB
CNC
Builtin I/O board
MPG
(JA3)
#1
First manual
pulse generator
#2
Second manual
pulse generator
#3
Third manual
pulse generator
#1
First manual
pulse generator
#2
Second manual
pulse generator
#3
Third manual
pulse generator
For Series 0i MateB

CNC

JA3
IOLINK
(JD1A)
456
JD1B
8.TROUBLESHOOTING
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CNC
(motherboard)
JD1A
SIN(01)
*SIN(02)
SOUT(03)
*SOUT(04)
0V(11)
0V(12)
0V(13)
0V(14)
Distributed I/O module

Shield
Shield
JD1B
JA3
(03)SOUT
HA1(01)
(04)*SOUT HB1(02)
(01)SIN
+5V(09)
(02)*SIN
0V(12)
(11)0V
(12)0V
HA2(03)
(13)0V
HB2(04)
(14)0V
+5V(18)
0V(14)
HA3(05)
HB3(06)
+5V(20)
0V(16)
Manual pulse
generators
HA1
HB1
+5V
0V
First
HA2
HB2
+5V
0V
Second
HA3
HB3
+5V
0V
Third
(2) Manual pulse generator failures

When rotated, a manual pulse generator generates the signals shown
below. Using an oscilloscope, measure the signals from the screw
terminal block located at the rear of a manual pulse generator. If no
signals are output, measure the +5 V voltage.
Rear of a manual pulse generator
Screw terminal
block
HA: Manual pulse generator phase A signal

HB: Manual pulse generator phase B signal
+5V 0V HA HB
When rotated in the plus direction

1:1
When rotated in the minus direction
+5V
HA
On Off
On Off
0V
+5V
HB
On Off
On Off
0V
1:1
1/4
1/4 (phase difference)
Check the on/off ratio and the phase difference between HA and HB.
457
8. TROUBLESHOOTING
3 Allocation of the I/O link

of the I/O module
B63835EN/03
If the I/O module is not allocated properly in I/O link allocation (including
the builtin I/O board for the Series 0iB), the pulses of the manual pulse
generators are not transmitted to the CNC, making it impossible to
perform manual handle operation.
The I/O modules to which manual pulse generators can be connected are
listed below.
Name
Specifications
Builtin I/O board (Series 0iB only)
A16B32000500
I/O module for connector panel (extended module A)
A03B0815C002
I/O module for operators panel (supporting matrix input)
A20B20020470
A20B20020520
Main panel B of machine operators panel
A02B02360231
Main panel B1 of machine operators panel
A02B02360241
If a multiple number of these modules are used and are allocated so that
they use a manual pulse generator, the module nearest the CNC becomes
effective because of the I/O link connection.
Control unit
I/O module for connector panel

Allocated to
use a manual
pulse generator
Operators panel I/O

module
Allocated to
use a manual
pulse generator
Group 0
This manual pulse
generator I/F is
effective.
Group 1
This manual pulse
generator I/F is not
effective.
In this example, the manual pulse generator connected to the I/O module
for a connector panel in group 0 is effective.
For the Series 0iB, the builtin I/O board always belongs to group 0.
458
8.TROUBLESHOOTING
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I/O module for connector panel
Control unit
Allocated so as not
to use a manual
pulse generator
Operators panel I/O

module
Allocated to
use a manual
pulse generator
Group 0
This manual pulse
generator I/F is not
effective.
Group 1
This manual pulse
generator I/F is
effective.
If the I/O module for a connector panel in group 0 is allocated so as not

to use a manual pulse generator, as in this example, the manual pulse
generator interface of the operators panel I/O module in group 1 is
effective.
The allocation can be confirmed on the allocation edit screen. Selecting
[EDIT] and then [MODULE] from the PMC screen causes the allocation
edit screen to be displayed.
After editing allocation, write the changes to the FROM on the [I/O]
screen. Otherwise, the changes will be lost when the power is turned off.
If allocation is performed properly, when a manual pulse generator is
rotated, the bits count up/down in the area of the corresponding input
signal (X). Select [PMCDGN] and then [STATUS] from the PMC screen
to display the corresponding address, and rotate the manual pulse
generator to check that the bits count up/down.
4 Checking the parameters
and input signals
(1) Check CNC status display at lower left corner of the CRT.
(See Section 1.9.)
When the status display shows HND, mode selection is correct.
If it is not HND, mode select signal is not input correctly. Check the
mode select signal using the PMCs diagnostic function(PMCDGN).
#7
#6
#5
#4
G0043
Manuale handle mode
459
#3
#2
MD4
#1
MD2
#0
MD1
8. TROUBLESHOOTING
B63835EN/03
(2) Manual handle feed axis select signal is not input.

Check the signals using PMCs diagnostic function (PMCDGN).
G0018
#7
HS2D
#6
HS2C
#5
HS2B
#4
HS2A
G0019
#3
HS1D
#2
HS1C
#1
HS1B
#0
HS1A
HS3D
HS3C
HS3B
HS3A
When axis select switch for manual handle feed is selected on the
machine operators panel, if the signals are input as follows, it is
normal.
Selected axis
HSnD
HSnC
HSnB
HSnA
no selection
1st axis
2nd axis
3rd axis
4th axis
0
0
0
0
0
0
0
0
0
1
0
0
1
1
0
0
1
0
1
0
NOTE
In the above table, n is the number of the manual pulse
generator
(MPG) and up to 3 MPGs can be used.
A feed axis is selected by 4bit code of A to D.
(3) Manual handle feed multiplication is not correct
Check the following signals using PMCs PCDGN. Also confirm the
following parameters based on the parameter list.
#7
#6
#5
MP2
G0019
#4
MP1
#3
#2
#1
#0
In handle mode, the travel distance per step can be changed.
#7
PARAM
MP2
MP1
0
0
1
1
0
1
0
1
#6
#5
#4
Step feed
Handle feed
1
10
100
1000
#3
#2
7102
#1
1
10
Mn
Nn
#0
HNGx
#0(HNGx) The direction of rotation of the manual pulse generator and the direction
of the travel of the machine are:
0 : Same
1 : Opposite
PARAM
7110
Number of manual pulse generators used (1 to 3).
(4) The specified axis is the index table indexing axis. <M series>
For the index table indexing axis (Baxis), jog feed, incremental feed,
and manual handle feed cannot be performed.
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8.5
AUTOMATIC
OPERATION CANNOT
BE DONE
Points
(1) Check manual operation is possible.

(2) Check the status of cycle start LED on machine operators manual.
(3) Check status of CNC.
Causes and Remedies
When manual operation is either impossible, perform countermeasure,

based on the previous item Jog operation cannot be done.
Confirm that a correct mode is selected according to the mode select status
of CNC status display. Also, by confirming the automatic operation
status it is possible to identify cycle operation, feed hold and cycle stop
state.
1. When cycle operation is

not started (Cycle start
LED does not light)
**** is displayed at status display on CRT.

(1) Mode select signal is not correct.
When the mode select signal is input correctly, following status
display is done.
MDI :Manual data input mode (MDI)
MEM :Memory operation mode
RMT :Remote operation mode
If status display does not show a correct status, check the mode signal
with following diagnosis function of PMC side (PMCDGN).
#7
#6
#5
DNCI
#4
DNCI
MD4
MD2
MD1
Mode select
Manual data input mode
Memory operation mode
Remote operation mode
G0043
#3
#2
MD4
#1
MD2
#0
MD1
(2) Cycle start signal is not input

This signal turns 1 when cycle start button is pressed and turns 0 when
it is released. The cycle start actuates when it changes from 1 to 0.
Check the state of the signal using PMCs diagnostic
function(PMCDGN).
#7
#6
#5
#4
#3
G0007
#2
ST
#1
#0
#2 (ST) : Cycle start signal

(3) Feed hold signal is input
Under normal state, the feed hold signal is 1 when the feed hold button
is not pressed.
Check the state of this signal using the PMCs diagnostic function
(PMCDGN) .
#7
G0008
#6
#5
*SP
#5 (*SP) : Feed hold signal

461
#4
#3
#2
#1
#0
8. TROUBLESHOOTING
B63835EN/03
2. When an automatic
operation is in progress
(Cycle start LED is lit)
CNCs status display shows STRT on the CRT.

(1) Check the contents of diagnostic nos. 000 to 015.
No. Message
Display
: 1(Example)
a. 000 WAITING FOR FIN SIGNAL
b. 001 MOTION
:0
c. 002 DWELL
:0
d. 003 INPOSITION CHECK
:0
e. 004 FEEDRATE OVERRIDE 0%
:0
f. 005 INTERLOCK / START LOCK
:0
g. 006 SPINDLE SPEED ARRIVAL CHECK
:0
010 PUNCHING
:0
011 READING
:0
:0
h. 013 JOG FEEDRATE OVERRIDE 0%
:0
i. 014 WAITING FOR RESET, ESP, RRW OFF
:0
Items with a to i relate with an automatic operation and their details
are as follows :
a. An auxiliary function is
being executed (waiting
for FIN signal)
3001
An auxiliary function (M/S/T/B) specified in a program is not ended.

Check according to the following procedure.
First, check the parameter setting to confirm the type of the interface of
the auxiliary function.
#7
HSIF
#6
#5
#4
#3
#2
#1
#0
#7(HSIF) 0 : M/S/T/B is of normal interface.

1 : M/S/T/B is of highspeed interface.
1) Normal interface
When the auxiliary function finish signal turns from 1 to 0, the
auxiliary function is supposed to be ended and the next block is read
for operation. Confirm the status of this signal using PMCs
diagnostic function(PMCDGN).
#7
#6
#5
G0004
#4
#3
FIN
#2
#1
#0
#3 (FIN) : Auxiliary function finish signal

2) Highspeed interface
The auxiliary function is supposed to be ended when the signals are
in the following state. Confirm it using PMCs diagnostic function
(PMCDGN).
462
8.TROUBLESHOOTING
B63835EN/03
<M series>
G0005
#7
BFIN
#6
#5
#4
#3
TFIN
#2
SFIN
#1
#0
MFIN
#2
SF
#1
#0
MF
#2
SFIN
#1
#0
MFIN
#1
#0
MF
#1
#0
#1
#0
#0(MFIN) : M function finish signal

#2(SFIN) : S function finish signal
#3(TFIN) : T function finish signal
#4(BFIN) : 2nd auxiliary function finish signal
F0007
#7
BF
#6
#5
#4
#3
TF
#0(MF) : M function strobe signal

#2(SF) : S function strobe signal
#3(TF) : T function strobe signal
#7(BF) : 2nd auxiliary function strobe signal
<T series>
#7
#6
#5
G0005
#4
BFIN
#3
TFIN
#0(MFIN) : M function completion signal

#2(SFIN) : S function completion signal
#3(TFIN) : T function completion signal
#4(BFIN) : Second auxiliary function completion signal
#7
#6
#5
F0007
#4
BF
#3
TF
#2
SF
#0(MF) : M function strobe signal

#2(SF) : S function strobe signal
#3(TF) : T function strobe signal
#4(BF) : Second auxiliary function strobe signal
<M/T series>
#7
#6
G0004
#5
MFIN3
#4
MFIN2
#3
#2
#4(MFIN2) : Second M function completion signal

#5(MFIN3) : Third M function completion signal
#7
F0008
#6
#5
MF3
#4
MF2
#3
#2
#4(MF2) : Second M function strobe signal

#5(MF3) : Third M function strobe signal
* The second and third M functions are enabled only when bit 7 (M3B)
of parameter No. 3404 is set to 1.
463
8. TROUBLESHOOTING
B63835EN/03
Signal
End state
Finish signal
store signal
b. Travel command is being

executed
CNC is reading an axis command (X,Y,Z,...) in a program and giving the

command to the axis.
c. A dwell command is
being executed
CNC is reading a dwell command (G04) in a program and is executing

the dwell command.
d. Inposition check
(confirming positioning)
is being done
Positioning (G00) to a specified position of a specified axis is not

completed.
Whether positioning is completed or not is checked as the servo position
error amount. Check it CNCs diagnostic function as follows:
DGN no.300 Position Error > PARAM 1826 Inposition width
Position error amount almost becomes 0, when positioning of an axis
completes and when the amount becomes within the inposiiton width,
it is assumed that positioning completes and the next block is exected.
If position error amount does not become within the inposition width,
refer to servo alarm 400, 4n0 and 4n1.
e. Feedrate override is at
0%
Actual feedrate is overridden by the override signals to a programmed

feedrate. Check the override signals using the PMCs diagnostic function
(PMCDGN).
<Normal override signal>
G0012
#7
*FV7
#6
*FV6
#5
*FV5
#4
*FV4
#3
*FV3
#2
*FV2
#1
*FV1
#0
*FV0
*FVn :Feedrate override

<2nd override signal (option)>
Feed rate is overridden more finely using the signals below:
See MTBs manual whether this feature is equipped.
G0013
#7
*AFV7
#6
*AFV6
#5
*AFV5
#4
*AFV4
#3
*AFV3
#2
*AFV2
#1
*AFV1
#0
*AFV0
*AFVn :2nd feed rate override

<State of override signal>
*FV7@@@@@@@*FV0
11 1 1 1 1
11 1 1 1 1
:
10 0 1 1 0
:
00 0 0 0 0
00 0 0 0 0
464
*AFV7@@@@@@*AFV0
1 1
1 0
0%
1%
:
1 1
100%
:
0 1
0 0
254%
0%
11 1 1 1 1
11 1 1 1 1
:
10 0 1 1 0
:
00 0 0 0 0
00 0 0 0 0
1 1
1 0
0%
1%
:
1 1
100%
:
0 1
0 0
254%
0%
8.TROUBLESHOOTING
B63835EN/03
f. Interlock signal or start

lock signal is input
<T series only>

Start lock signal is input
#7
#6
#5
#4
#3
#2
G0007
#1
STLK
#0
#1 (STLK) With this signal being 1, start lock signal is input.

<Common to T series and M series>
There are a plural number of interlock functions. Parameters are set by
machine tool builders for which interlock function is used.
Therefore, confirm the following parameters at first:
#7
#6
#5
3003
#0 (ITL)
#2 (ITX)
#3 (DIT)
#4 (DAU)
#4
DAU
#3
DIT
#2
ITX
#1
#0
ITL
0 : Interlock signal(*IT) is valid.

0 : Interlock signal (*ITn) is valid.
0 : Interlock signal ("MITn) is valid.
1 : Interlock signal ("MITn) is valid in both manual operation and
automatic operation.
Confirm which interlock signal is activated by the PMCs diagnostic
function (PMCDGN) .
1) Interlock signal (*IT) is input
#7
#6
#5
#4
#3
#2
#1
G0008
#0 (*IT)
#0
*IT
: When this bit is 0, interlock signal is input.

2) Interlock signal per each axis (*ITn) is input
#7
#6
#5
#4
G0130
#3
*IT4
#2
*IT3
#1
*IT2
#0
*IT1
*ITn When the bit is 0, the corresponding axiss interlock signal is input.
3) Interlock signal per axis and direction("MITn) is input
M series
G0132
#7
#6
#5
#4
#3
+MIT4
#2
+MIT3
#1
+MIT2
#0
+MIT1
G0134
MIT4
MIT3
MIT2
MIT1
#3
MIT1
#2
+MIT1
#1
#0
T series
#7
X0004
#6
#5
MIT2
#4
+MIT2

* For the T series, "MITn is valid only for manual operation.
4) Controlled axis detach function is running. A detached axis is
specified for travelling.
*This function is valid when CNC parameter No.1005#7=1. For
whether this function is running or not, confirm the following signal
using PMCs diagnostic function (PMCDGN). Check the axis
concerned.
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8. TROUBLESHOOTING
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#7
#6
#5
#4
F0110
#3
#2
#1
#0
MDTCH4
MDTCH3
MDTCH2
MDTCH1
When signal MDTHn is 1, the axis detach function is in valid.

The control axis detach function becomes valid by the following
signal issued from the PMC or a CNC side parameter. Check as in the
following procedure :
1) The control axis detach signal (DTCHn) is input.
#7
#6
#5
#4
G0124
#3
DTCH4
#2
DTCH3
#1
DTCH2
#0
DTCH1
If it is 1, the corresponding axis is detached.

2) The following parameter enables the control axis detach function to
the corresponding axis.
0012
#7
RMVx
#6
#5
#4
#3
#2
#1
#0
#7(RMVx)0 : Controlled axis is connected

1 : Controlled axis is detached
g. CNC is waiting for
spindle speed arrival
signal to be input
Actual spindle speed does not arrive at a speed specified in a program.

Confirm the signal state using the PMCs diagnostic function
(PMCDGN).
#7
#6
#5
G0029
#4
SAR
#3
#2
#1
#0
#4(SAR) : When this signal is 0, spindle speed does not arrive at the specified speed.
This function is valid when PARAM 3708#0=1.
h. Manual feedrate override
is 0% (dry run)
G0046
Normally manual feedrate override function is used for jog feed.

But when DRN(dry run) signal turns on during an auomatic
operation,override values set with these signals become valid to the
following speed set by a parameter.
#7
DRN
#6
#5
#4
#3
#2
#1
#0
#7(DRN) : Dry run signal is input with this signal being 1.

1410
Dry run rate
The rate when the following override value is 100%.

G0010
#7
*JV7
#6
*JV6
#5
*JV5
#4
*JV4
#3
+JV3
#2
*JV2
#1
*JV1
#0
*JV0
G0011
*JV15
*JV14
*JV13
*JV12
+JV11
*JV10
*JV9
*JV8
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8.TROUBLESHOOTING
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When override value is 0%, all bits of the above address is

[1111 . . . 1111] or [0000 . . . 0000].
*JV15 . . . . . . . . . . . . . . JV0
Override
1111 1111 1111 1111

1111 1111 1111 1110
0.00%
0.01%
:
100.00%
:
655.34%
0.00%
1101 1000 1110 1111

0000 0000 0000 0001
0000 0000 0000 0000
i. NC is in a reset state
In this case, the CNCs status display shows RESET. Refer to item 1.
(2) Only rapid traverse in positioning (G00) does not function Confirm
the following parameter and signals from the PMC.
(a) Setting value of rapid traverse rate
1420
Rapid traverse rate per axis
(b) Rapid traverse override signals

#7
#6
#5
#4
#3
#2
#1
ROV2
#0
ROV1
HROV
*HROV6
*HROV5
*HROV4
*HROV3
*HROV2
*HROV1
*HROV0
G0014
G0096
(HROV0)
ROV1
(HROV=1)
ROV2
0
1
0
1
1421
0
1
1
1
Override
100%
50%
25%
Fo
*HROV6
*HROV0
1 1 1 1 1 1 1
1 1 1 1 1 1 0
:
0 0 1 1 0 1 1
Override
0%
1%
:
100%
Rapid traverse override F0 rate
(3) Only feed (other than G00) does not function

(a) Maximum feedrate set by parameter is incorrect.
1422
Maximum feedrate
Feedrate is clamped at this upper feedrate.

(b) Feedrate is specified by feed per revolution (mm/rev)
1) Position coder does not rotate
Check the connection between spindle and position coder
The following failure is considered:
T iming belt is broken
Key is removed
Coupling is loose
Connector of signal cable is loosened
2) Position coder is faulty
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8. TROUBLESHOOTING
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(c) Thread cutting does not operate

1) Position coder does not rotate
Check the connection between spindle and position coder
The following failure is considered:
Timing belt is broken
Key is removed
Coupling is loose
Connector of signal cable is loosened
2) Position coder is faulty
Position coder is connected to the spindle amplifier when serial
interface spindle is used or connected to the CNC when analog
interface spindle is used.
For details of connection, refer to the following.
<T series>
Whether A/B phase signals from the position coder are read
correctly, can be judged also by the spindle speed display on the
CRT screen (position screen). (However, it is not displayed
when PARAM 3105#2=0).
<i series spindle amplifier>
CNC
JYA3
JA7B
JA41
SPM
Position
coder
Spindle
motor
JA7A
Position
coder
JA7B
SPM
JYA3
JA7A
Spindle
motor
<Analog interface spindle amplifier>
CNC
Position
coder
JA41
JA40
Analog spindle
amplifier
Spindle
motor
(d) A cutting feed block containing a feedrate command (F command)

with a feedrate of 0 is specified.
If FCO (bit 7 of parameter No. 1404) is set to 1, P/S alarm 11 is not
issued even if a feedrate command (F command) with a feedrate of
0 is issued.
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8.TROUBLESHOOTING
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8.6
CYCLE START LED
SIGNAL HAS
TURNED OFF
Points
(1) After cycle operation is started, then stopped, check as follows:

(2) Confirm cycle start LED on machine operators panel.
(3) Confirm CNCs diagnostic function.
Causes and Remedies
The reason why cycle start LED signal (STL) has turned off are displayed
on CNCs diagnostic numbers 020 to 025 as follows:
020 CUT SPEED UP/DOWN
021 RESET BUTTON ON
022 RESET AND REWIND ON
023 EMERGENCY STOP ON
024 RESET ON
025 STOP MOTION OR DWELL
a.
Emergency stop signal
b.
External reset signal
c.
Reset button on MDI
d.
Reset & rewind signal
e.
Servo alarm
f.
Feed hold by switching mode
g.
Single block stop
Details of signals a to g are as follows:

Confirm the signals concerned using diagnostic function (PMCDGN).
a. Emergency stop is input
#7
#6
#5
#4
*ESP
#3
#2
#1
#0
#7
#6
#5
#4
*ESP
#3
#2
#1
#0
X1008
G0008
*ESP=0
: Emergency stop signal is input :
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8. TROUBLESHOOTING
B63835EN/03
b. External reset signal is

input
G0008
#7
ERS
#6
#5
#4
#3
#2
#1
#0
#7(ERS) : When the bit is 1, external reset signal is input.

This signal is usually used for a confirmation signal of M02 when an M02
is specified in a program as the end of a program.
Therefore, when M02 is executed, this signal is input.
c. Reset button on the MDI
is pressed
d. Reset & rewind signal is
input
An automatic operation is put into a reset status when RESET key on the
MDI panel is pressed.
#7
G0008
#6
RRW
#5
#4
#3
#2
#1
#0
#6(RRW) : When this signal is 1, the reset & rewind signal is input.
This signal is usually used for a confirmation signal of M30 when an M30
is specified in a program as the end of a program.
Therefore, when M30 is executed, this signal is input.
e. Servo alarm has
generated
When any servo alarm has generated, cycle operation is put into the reset
state and operation stop.
f. Cycle operation is in a
feed hold state
The cycle operation becomes feed hold state in the following cases:
1) Modes are switched from an automatic operation mode to a manual
operation mode.
2) Feed hold signal is input.
#7
#6
#5
#4
#3
G0043
memory edit(EDIT)
Automatic operation
(AUTO)
Manual data input (MDI)
Jog feed (JOG)
Handle/step
TEACH IN HANDLE
TEACH IN JOG
Automatic
operation
Manual
operation
#2
MD4
#1
MD2
#0
MD1
0
0
1
0
1
1
0
1
1
1
1
0
0
0
1
1
0
0
1
1
0
#2
#1
#0
<Feed hold signal>

#7
#6
G0008
#5
*SP
#4
#3
#5(*SP) : When this signal is 0, the feed hold signal is input.

g. It become single block
stop during automatic
operation
#7
#6
#5
G0046
#4
#3
#2
#1
SBK
#1(SBK) When this signal is 1, the single block signal is input.

470
#0
8.TROUBLESHOOTING
B63835EN/03
8.7
NOTHING IS
DISPLAYED ON THE
SCREEN WHEN THE
POWER IS TURNED
ON
Causes and actions
If nothing is displayed on the screen at powerup or if the LCD is locked

with GRAPHIC IS READY. or the slot status screen displayed, the
probable causes include the following:
D The display unit is not connected to the power supply.
D The CRT video cable, LCD optical cable, or backlight cable is not
connected.
D The LCD unit is not connected to the CNC with the optical cable or
the cable is broken.
D The necessary software is not installed.
D The main CPU board, display control card, or LCD unit printed circuit
board is defective.
D The CRT unit or LCD unit backlight is defective.
If GRAPHIC IS READY.BOOT START. is displayed, this indicates
that the display control circuit has started up normally but that the CNC
has not started up.
D Power supply of the

display unit
Make sure the power cable is connected to connector CN2 for the CRT
unit or to connector CPIA for the LCD unit. The power voltage is 24V.
Connector for connecting the backlight cable
Connector for
connecting the
LCD cable
LCD control printed
circuit board
Optical cable
COP20B
24 V input
CP1A
Inverter printed
circuit board
For 24 V branch
CP1B
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8. TROUBLESHOOTING
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D LED display
Referring to the hardware chapter, check the LED on/off status of the main
CPU board.
If the main CPU board has started up normally and the LED display
indicates normal operation, a probable cause is a fault of the display
system, such as the cable of the LCD unit not connected or a defective
inverter board.
If the LED display is locked in the middle of the startup process, the
probable causes include defective hardware (or installation failure) and
the necessary software not installed.
D Connection cable
Check that the connection cable (video cable for CRT or optical cable for
LCD) is free from excessive force and that it is not excessively bent.
Check that the connection cable is connected firmly.
If no problems are found with the connection of the connection cable,
replace the connection cable.
D Connection on the LCD

unit
Check that the backlight and LCD cables are connected firmly to the
corresponding connectors.
These cables are connected before shipment from FANUC. This check
is, however, required because the cables may be disconnected during
maintenance.
D Display control card
Check that the display control card installed on the main CPU board is
engaged with the connector. If it is engaged properly, replace this card.
D LCD unit
Replace the LCD unit or the control printed circuit board located at the
rear of the LCD unit.
D Backlight
For the LCD unit, make sure the backlight is turned on. If it is not turned
on, replace it with a new one. See Section 2.14 for details.
D Main CPU board
If any of the above actions does not solve the problem, replace the main
CPU board and the CPU card.
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8.TROUBLESHOOTING
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D Installation positions of
the display control card
and the CPU card
CPU card
Display control
card
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8.8
THE DISPLAY ON
THE LCD UNIT
FLASHES
Causes and actions
If a break is detected in the optical cable (HSSB) that connects the LCD
unit to the main CPU board, the display on the LCD unit flashes.
The same situation occurs if the main CPU board is turned off while the
power is on.
D Power supply of the

main CPU board
The display on the LCD unit flashes if the main CPU board is turned off,
with the LCD kept on, while the power is on.
D Break of the optical

cable
Check that the optical cable is free from excessive force and that it is not
excessively bent.
If no problems are found with the connection of the cable, replace the
optical cable.
D Display control card
Replace the display control card installed on the main CPU board.
D LCD unit
Replace the LCD unit or the control printed circuit board located at the
rear of the LCD unit
D Installation position of
the display control card
Display control
card
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8.TROUBLESHOOTING
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8.9
INPUT FROM AND
OUTPUT TO I/O
DEVICES CANNOT
BE PERFORMED
INPUT/OUTPUT
CANNOT BE
PERFORMED
PROPERLY
Causes and actions
If the I/O Link is not established, if the signals from an I/O device cannot
be input normally to the CNC, or if the signals from the CNC cannot be
output to an I/O device, the probable causes include the following:
D The I/O device is not turned on, or the power supply is not at the
appropriate voltage.
D The I/O Link cable is not connected correctly or appropriately.
D The input/output signals are not connected correctly.
D I/O Link allocation is not performed, or is not performed properly.
D PMC alarm NO I/O

DEVICE
If NO I/O DEVICE is displayed on the alarm screen of the PMC, no I/O

devices are recognized.
D IOCHK screen of the

PMC
By selecting [PMCDGN], [IOCHK], and [IOLNK] in this order from the

PMC screen, the I/O devices recognized by the CNC are displayed. From
this screen, the devices that are connected normally can be determined.
Screen display example
GROUP
ID
KIND OF UNIT00
00
A9
I/O MODULE01
01
A8
OTHER UNIT
This example indicates that the I/O Link is as shown in the figure below.
Control unit
I/O module for

connector panel
Group 0
Operators panel
I/O module
Group 1
For the Series 0iB, the builtin I/O board is connected to group 0 with
internal wiring of the CNC.
475
8. TROUBLESHOOTING
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D Checking the power

supplies of the I/O
devices
Check that the connected I/O devices are connected properly to the power
supplies and that the voltages are as prescribed.
Check that the poweron sequence is correct.
Time at which an I/O device is to be turned on
Before the CNC is turned on or within 500 ms after the CNC is
turned on
When the CNC is turned off, the I/O devices must also be turned off.
(Otherwise, the I/O Link may not be established the next time the CNC
is turned on.)
D Connection of cables
As in the example shown on the previous page, I/O Link cables are used
to connect JD1As and JD1Bs.
JD1A represents an upper unit while JD1B represents a lower unit.
Check that the cables are connected correctly.
D Connection of I/O signals
Check that the input/output signals to be connected to each I/O device are
connected correctly.
For operators panel I/O modules and for connector panel I/O modules,
also check that the 0 V or +24 V input signal is connected to the common
pin and that the +24 V output signal is connected to the DO common pin.
D I/O Link allocation
Check that I/O Link allocation has been performed correctly.

Selecting [EDIT] and then [MODULE] from the PMC screen causes the
allocation edit screen to be displayed.
After editing allocation, write the changes to the FROM on the [I/O]
screen. Otherwise, the changes will be lost when the power is turned off.
The checking of allocation requires a Ladder editing card.
476
8.TROUBLESHOOTING
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8.10
IN A CONNECTOR
PANEL I/O UNIT,
DATA IS INPUT TO
AN UNEXPECTED
ADDRESS (FOR
Series 0iB)
If data is input to an invalid address in a connector panel I/O unit (for

example, data that should be input to X004 is actually input to X010 in
a connector panel I/O unit), the most likely causes are as follows:
(1) The I/O Link allocation is wrong.
Perform the check described in Section 7.4.
(2) The unittounit cables (CA52toCA53) are not connected
correctly.
If the connection is wrong, expansion unit 1 is allocated the address
of expansion unit 3, as shown below.
Connect the unittounit cables as shown below:
Correct connection (the allocation starts with X0)
CA52
Basic
X02
CA53 CA52
CA53 CA52
Expansion 1
CA53
Expansion 2
X35
X68
Expansion 3
X911
Incorrect connection (the allocation starts with X0)
CA52
Basic
X02
CA52 CA53
CA53 CA52
Expansion 1
CA53
Expansion 2
X911
X68
Expansion 3
X35
(3) The setting of the rotary switch on an expansion unit is wrong

If the rotary switch is set to 1, one unit number is skipped. If set to 2,
two unit numbers are skipped. Usually, the setting must be 0. (For
those units without a rotary switch, unit numbers cannot be skipped.)
See the following example and refer to the FANUC Series 0iB/0i
MateB Connection Manual (Hardware) (B63833EN).
Example)
Rotary switch setting on expansion unit 1=1
CA52
Basic
X02
CA53
Expansion 1
X68
<=X3 to X5 are skipped.
NOTE
A connector panel I/O unit cannot be used with the Series
0i MateB.
477
8. TROUBLESHOOTING
8.11
IN A CONNECTOR
PANEL I/O UNIT, NO
DATA IS OUTPUT TO
AN EXPANSION UNIT
(FOR Series 0iB)
B63835EN/03
The most likely cause is that power is not being supplied to the expansion
unit.
Check whether 24V power is supplied to 18P and 50P of the
expansion unit, DI and DO signals are not input and output.
Check whether 24V power is supplied to 1P and 3P of the expansion
unit, when DI signals are input and DO signals are not output.
NOTE
A connector panel I/O unit cannot be used with the Series
0i MateB.
478
8.TROUBLESHOOTING
B63835EN/03
8.12
ALARM 85 TO 87
(READER/PUNCHER
INTERFACE ALARM)
(START)
YES
Alarm 85?
NO
Check baud rate

and other I/O pa
rameters
I/O device is
faulty
YES
Alarm 86?
NO
Is I/O
parameter
correct?
NO
YES
Set correct parameters
OFF
Is power of I/O ?
ON
Is cable
connection right?
YES
Turn on I/O device
NO
Connect the cable
I/O device is faulty

Main CPU board
is faulty
Alarm 87?
I/O device is faulty

Main CPU board
is faulty
Causes
(a) Parameters on reader/puncher interface are not correct.

Check the following setting data and parameters.
(b) External I/O device or host computer is faulty.
(c) Main CPU board or serial communication board is faulty.
(d) Cable between NC and I/O device is faulty.
Countermeasures
(a) Parameters on reader/puncher interface are not correct.

Check the following setting data and parameters:
<Setting>
PUNCH CODE=0 OR 1 (0: EIA,1:ISO)
Select ISO or EIA according to the type of I/O device.
If punch code does not match, alarm 86 will generate.
479
8. TROUBLESHOOTING
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<Parameter>
Value of parameter 0020
Feed
0101#7
0111#7
0121#7
Data input code
0101#3
0111#3
0121#3
Stop bit
0101#0
0111#0
0121#0
Type of I/O device
102
112
122
Baud rate
103
113
123
Function
Communication
method
0135#3
RS232C
MAIN CPU BOARD
Connector
JD5A
JD5B
NOTE
Numbers in the table indicate parameters and bit numbers.
Example) 101#7: bit7 of parameter 101.
0101
#7
NFD
#6
#5
#4
#3
ASI
#2
#1
#0
SB2
0111
0121
0131
#7(NFD) 0 : Feed is output before and after data in data output (FANUC PPR)
1 : Feed is not output (standard).
#3(ASI) 0 : Data input code is EIA or ISO (automatic recognition)
1 : Data input code is ASCII.
#0(SB2) 0 : No. of stop bits is 1.
1 : No. of stop bits is 2.
480
8.TROUBLESHOOTING
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0102
Type of I/O device
0112
0122
Value
TYPE OF I/O DEVICE
0132
0
RS232C (if the following units are not used)
FANUC CASSETTE B1/B2 (bubble cassette)
FANUC CASSETTE F1 (Old type FLOPPY CASSETTE ADAPTOR)
FANUC PROGRAM FILE Mate,

FANUC FA CARD ADAPTOR
FANUC FLOPPY CASSETTE ADAPTOR,
FANUC SYSTEM PMODEL H,
FANUC Handy File
Not used
FANUC PPR, FANUC SYSTEM PMODEL G,

FANUC SYSTEM PMODEL H
0103
Baud rete
0113
10
4800
600
11
9600
1200
12
19200
0123
Value
Baud rate
0133
7
8
9
2400
When bit#3 of parameter no. 0135=1 (RS422 interface), the following

setting is also available.
Value
Baud rate
13
38400
14
76800
15
86400
(b) External I/O device or Host computer is in trouble

(i) Check whether the setting on communication of external I/O
device or host computer is the same as that of the CNC. (baud
rate, stop bits,etc.) If they are not the same, change the setting.
(ii) When spare I/O device presents, check whether it is possible to
realize communication using the spare I/O device.
(c) Main CPU board is faulty
(d) Cable between NC and I/O device is faulty.
Check the cable for disconnection or wrong connection.
<Connection>
Main CPU board
R232C(JD5A)
R232C(JD5B)
481
Punch panel
Tape reader
8. TROUBLESHOOTING
B63835EN/03
< Cable connection>

R232C
(JD5A)
(JD5B)
Punch panel
RD
0V
DR
0V
CS
0V
CD
0V
(01)
(02)
(03)
(04)
(05)
(06)
(07)
(08)
(09)
+24V (10)
SD
(11)
0V
(12)
ER
(13)
0V
(14)
RS
(15)
0V
(16)
(17)
(18)
+24V (19)
(20)
Shield
G
Connector : Halfpitch 20pins (PCR)
482
(03) RD
(06) DR
(05) CS
(08) CD
(02) SD
(20) ER
(04) RS
(07) SG
(25) +24V
(01) FG
G
Connector :DBM25S
8.TROUBLESHOOTING
B63835EN/03
8.13
ALARM 90
(REFERENCE
POSITION RETURN
IS ABNORMAL)
Contents
Reference position return was executed when the following condition is

not satisfied:
The CNC received one rotation signal at least one time when the axis is
moving to the reference position at a speed higher than a speed equivalent
to 128 pulses of position error amount(DGN300).
Countermeasures
(START)
Position error
amount : DGN 300
Check whether position gain is greater than 128 pulses

(DGN 300) before or during reference position return.
128 or more
YES
(1) Next page
NO
Raise the speed
Check feed rate command:
PRM 1420 F : Rapid traverse rate
(mm/min)
PRM 1424
Manual rapid traverse rate (mm/min)
PRM 1825 G : Servo loop gain
(0.01sec1)
F 5000/3
Position error=
G detection unit[m/PLUSE]
Detection unit : Move amount to a command pulse (usually 1m)
In metric machine, if the no. of digits below decimal point is 4 on the position
display screen, detection unit is 0.1 m.
Check rapid traverse override signals :

ROV1 DGN
014.0
1014.0 (For two
path control)
ROV2 DGN
014.1
1014.1 (For two
path control)
PRM
1421
Fo rate
ROV1
ROV2
Override
0
0
1
1
0
1
0
1
100%
50%
25%
Fo rate
Check reference position return deceleration signal

DEC1 to DEC8 DGN 009.0 to 009.7
When reference position return is started from deceleration signal 0, feed rate
becomes FL rate.
PRM 1425 FL rate
483
8. TROUBLESHOOTING
B63835EN/03
(1)
Check whether the motor ratated more than one rotation (one rotation signal is issued ) at faster than 128
pulses of position error amount.
NO
Return start position is too close
Rotated ?
Chagne the return start position.
Move the machine at faster that 128
pulses for more than one rotation to
wards RP.
YES
Check that voltage of pulse coder is higher than 4.75 V.

To measure pulse coder voltage, remove the motor cover and measure on
pulse coder PCB at across + and or +5V and 0V terminals.
More than 4.75V
NO
YES
Hardware failure
Pulse coder power voltage is low
Pulse coder is faulty

Change pulse coder or motor
CAUTION
After the pulse coder or motor is exchanged, reference
position or machines standard point may be different from
former one. Please set it correctly.
D Reference
A speed more than 128 pulses is required because if speed is lower that
this, onerotation signal does not function stably, causing improper
position detection.
If bit 0 of parameter No. 2000 is set to 1, a speed corresponding to a
positional deviation of 1280 pulses or more is required.
Parameter No. 1836 can be set to 128 or less, as the minimum positional
deviation with which reference position return is possible. (If the
parameter is set to 0, 128 is assumed as the minimum positional deviation.
If bit 0 of parameter No. 2000 is set to 1, a value equal to ten times the
set value is used for checking.)
484
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8.14
Absolute position data in the serial pulse coder was lost.

(This alarm will be generated when serial pulse coder is exchanged or
position feedback signal cable of the serial pulse coder is disconnected).
ALARM 300
(REQUEST FOR
REFERENCE
POSITION RETURN)
Remedies
Machine position must be memorized using the following method:
D When reference position

return function is
present
(1) Execute manual reference position return only for an axis for which
this alarm was generated.When manual reference position return
cannot be executed because of an another alarm, set parameter 1815#5
to 0 and release the alarm and perform manual operation.
(2) Press
RESET
key at the end of reference position return to release the
alarm.
D When reference position
return function is not
present
Execute dogless reference position setting to memorize the reference

position.
D When serial pulse coder

is changed
Since the reference position is different from the former one, change the
grid shift value (PRM 1850) to correct the position.
Related parameters
#7
1815
#6
#5
APC x
#4
APZx
#3
#2
#1
#5(APCx) 0 : Position detector is incremental pulse coder.

1 : Position detector is absolute pulse coder.
#4(APZx) Reference position of absolute pulse coder is :
0 : not established
1 : established
485
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8. TROUBLESHOOTING
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8.15
ALARM 401
(V READY OFF)
Causes and actions
This alarm is issued if the servo ready signal (VRDY) of a servo amplifier
does not turn on or if the signal turns off during operation.
There are cases in which this alarm is issued because another servo alarm
is issued. If this occurs, first take the action for the first alarm.
Check the power magnetic circuit around the amplifier. The servo
amplifier or the axis control cards on the CNC may be defective.
D VRDY
CNC
(main CPU board)
Servo amplifier
MCON: From the CNC to the servo amplifier
(Turn MCC on to request the activation of the
servo motor)
VRDY: From the servo amplifier to

the CNC
(Notifies that the servo is ready)
The exchange of this information is performed via the FSSB (optical

cable).
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D Example of connection
around the amplifier
(Typical example)
(servo
amplifier)
(servo
amplifier)
Control
power
supply
Emergency stop
circuit
Serial spindle
Servo
motor
Servo
motor
3phase
AC
reactor
Breaker
Single
phase
Spindle
motor
Breaker
Check items
D Is the PSM control power supply on?
D Has an emergency stop been canceled?
D Is a terminating connector connected to the JX1B connector of the
terminating amplifier?
D Is MCC on? If there is an external MCC sequence in addition to the
MCC contact of the PSM, check that sequence also.
D Is the power for driving MCC supplied?
D Is the breaker on?
D Has some alarm been issued in the PSM or SPM?
D Replacing the servo
amplifier
If no problem is found in the power magnetic circuit around the amplifier,

replace the servo amplifier.
D Replacing the axis

control cards
If the above action does not solve the problem, replace the axis control
cards.
487
8. TROUBLESHOOTING
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8.16
ALARM 404
(V READY ON)
Causes and actions
This alarm is issued if the servo ready signal (VRDY) of a servo amplifier
remains on.
The servo amplifier or the axis control cards on the CNC may be
defective.
D VRDY
CNC
(main CPU board)
Servo amplifier
MCON: From the CNC to the servo amplifier
(Turn MCC on to request the activation of the
servo motor)
VRDY: From the servo amplifier to

the CNC
(Notifies that the servo is ready)
The exchange of this information is performed via the FSSB (optical

cable).
This alarm is issued if VRDY remains on when the CNC turns MCON
off or if VRDY turns on before the CNC turns MCON on.
D Replacing the servo
amplifier
The servo amplifier may be defective. Replace the servo amplifier.

control cards
If replacing the servo amplifier does not solve the problem, replace the
axis control cards.
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8.TROUBLESHOOTING
B63835EN/03
the axis control cards
Axis control card
Main CPU board
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8.17
ALARM 462
(SEND CNC DATA
FAILED)
ALARM 463
(SEND SLAVE DATA
FAILED)
Causes and actions
Alarm 462 is issued if a slave (servo amplifier) cannot receive correct data
due to an FSSB communication error.
Alarm 463 is issued if the CNC cannot receive correct data due to an FSSB
communication error.
If these alarms are issued, the alarm message indicates the number of the
defective axis (axis name).
D Servo amplifier or optical

cable
Any of the optical cables between the CNC control unit and the amplifier
corresponding to the axis number indicated in the alarm message may be
defective.
Or, any of the first amplifier to the amplifier corresponding to that axis
number may be defective.
D Axis control cards
The axis control cards installed on the CNC may be defective.
Axis control card
Main CPU board
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8.18
Digital servo parameters are abnormal.

(Digital servo parameters are set incorrectly.)
ALARM 417 (DIGITAL

SERVO SYSTEM IS
ABNORMAL)
D Causes
1 Confirm the setting value of the following parameters:

PRM 2020 : Motor format number
PRM 2022 : Motor rotation direction
PRM 2023 : Number of pulses of velocity feedbacks
PRM 2024 : Number of pulses of position feedback
PRM 1023 : Servo axis number
PRM 2084 : Flexible feed gear ratio
PRM 2085 : Flexible feed gear ratio
Confirm the details with diagnosis function of CNC side.
2 Change the setting of this parameter to 0.
PRM 2047 : Observer parameter
3 Perform initial setting of digital servo parameters.
Refer to setcion 6.1 Initial Setting of Servo Parameters .
This data indicates the cause of servo alarm No. 417, detected by the NC.
If the alarm is detected by the servo, the PRM bit (bit 4 of DGN No. 0203)
is set to 1.
#7
0280
#6
AXS
#5
#4
DIR
#3
PLS
#2
PLC
#1
#0
MOT
#0(MOT) : The motor type specified in parameter No. 2020 falls outside the
predetermined range.
#2(PLC) : The number of velocity feedback pulses per motor revolution, specified in
#3(PLS) : The number of position feedback pulses per motor revolution, specified in
#4(DIR) : The wrong direction of rotation for the motor is specified in parameter No.
2022 (the value is other than 111 or 111).
#6(AXS) : In parameter No. 1023 (servo axis number), a value that falls outside the
range of 1 to the number of controlled axes is specified. (For example, 4 is
specified instead of 3.) Alternatively, the values specified in the
parameter are not consecutive.
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8. TROUBLESHOOTING
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8.19
ALARM 700
(OVERHEAT:
CONTROL UNIT)
Causes and actions
This alarm is issued if the ambient temperature of the CNC control unit
is abnormally high. As an installation condition, the ambient temperature
of the CNC must not exceed 55C.
D Ambient temperature
A temperature monitoring circuit is installed on the main CPU board, and

causes this alarm to be issued if the ambient temperature is abnormally
high.
Take appropriate action to the cabinet that houses the CNC control unit
so that the temperature falls within the proper temperature range 0 to
55C.
If it is obvious that the ambient temperature is not abnormal, the
motherboard (main CPU board) may be defective.
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8.20
ALARM 701
(OVERHEAT: FAN
MOTOR)
Causes and actions
This alarm is issued if a fault occurs in any of the fan motors, such as the
stoppage of a fan motor during the operation of the CNC.
D Fan motors
Fan motors are installed in the uppermost portion of the CNC control unit.
Each fan motor is attached with an alarm detector circuit, which notifies
the CNC of a fault such as the stoppage of the fan motor, thereby issuing
this alarm.
If this alarm is issued, replace the fan motor.
A fan can be replaced together with its case.
Fan motor for

2slot track
Fan motor for

1slot track
Specifications of fan motors

For 1slot track (for Series 0i MateB)
A02B0265C101
For 2slot track (for Series 0iB)
A02B0260C021
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8. TROUBLESHOOTING
8.21
B63835EN/03
Spindle speed changes abnormally due to load.
ALARM 704
(SPINDLE SPEED
FLUCTUATION
DETECTION ALARM)
Remedies
Check whether spindle speed is constant by view
of the speed meter on CRT.
Constant ?
YES
NO
Is a heavy cutting being performed ? Confirm spindle load
on CRT.
YES
Reduce cutting condition
Confirm the following parameter :

PRM 4911
PRM 4912
PRM 4913
PRM 4914
Heavy cutting?
NO
Doesnt the cutting tool worn ?
Worn ?
YES
Replace tool
NO
Spindle servo unit is faulty

Spindle motor is faulty
Remedies
PRM 4911 : A ratio of spindle speed at which actual spindle speed is

regarded as arrived at a command spindle speed.
PRM 4912 : Spindle speed fluctuation ratio up to which the spindle
speed fluctuation detection alarm is not issued.
PRM 4913 : Spindle speed fluctuation that is not regarded as the spindle
speed fluctuation alarm.
PRM 4914 : Time when a spindle speed changed to when spindle speed
fluctuation detection is started.
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8.TROUBLESHOOTING
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8.22
ALARM 749
(SERIAL SPINDLE
COMMUNICATION
ERROR)
Causes and actions
An error occurred in the communication between the serial spindle

amplifier (SPM) and the CNC. The probable causes include:
D
D
D
D
Contact failure of the connection cable

Defective printed circuit board on the CNC
Defective spindle amplifier
Noise
D Connection cable
Check that the cable connecting the serial spindle amplifier (SPM) to the
CNC is in contact.
Check that the cable is inserted firmly into the connectors and that it does
not have any conductors likely to be cut off.
Check that the cable used is a twistedpair cable and that it is connected
as described in the connection manual.
D Printed circuit boards on

the CNC
A spindle control circuit for the CNC is installed on the main CPU board.
If this alarm is issued, replace the main CPU board.
D Spindle amplifier module

(SPM)
When an error occurred on the spindle amplifier module (SPM) side, a

code of A, A1, or A2 is indicated on the SPM depending on the nature of
the error.
In this case, take appropriate actions in FANUC SERVO MOTOR i
series Maintenance Manual (B65285EN).
D Noise environment
If any of the above actions does not solve the problem, examine the noise
environment of the connection cable.
See the section on the measures against noise, take appropriate actions
such as the reinforcement of the cable shield and the separation of the
cable from the power line.
495
8. TROUBLESHOOTING
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8.23
ALARM 750
(SPINDLE SERIAL
LINK STARTUP
FAILURE)
Causes and actions
This alarm is issued if a serial spindle amplifier (SPM) does not enter the
normal startup state when the CNC is turned on.
This alarm is not issued once the CNC system including the spindle
amplifiers has started up normally. It is issued if a fault occurs in the
poweron process.
The probable causes include the following:
D Contact failure, wiring error, or connection error of the connection
cable
D The CNC is turned on when a spindle amplifier is in the alarm state.
D Parameter setting error
D Defective printed circuit board on the CNC
D Detective spindle amplifier
D Connection
Up to two serial spindle amplifiers (SPMs) can be connected per path.

Note, however, the number of amplifiers that can be connected differs
depending on the model, number of paths, and configuration. Refer to the
Connection Manual (Hardware).
Main CPU board

SPM (first)
JA7A
SPM (second)
Check that the cables are connected as shown in the figure above. Check
that JA7Bs and JA7As are connected correctly.
Check that the cables are latched firmly and are not loose.
Refer to the Connection Manual (Hardware) to check that the cables are
connected correctly.
D States of the spindle
amplifiers
This alarm is issued if the CNC is turned on when the LED of a spindle
amplifier indicates a number other than 24.
On the spindle amplifier, remove the cause of the alarm. Turn off the
spindle amplifier and the CNC, then turn on the system again.
D Details of the alarm
If this alarm is issued, its details can be checked with diagnosis numbers
409 and 439.
496
8.TROUBLESHOOTING
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D 1st and 2nd spindles

#7
#6
#5
0409
#4
#3
SPE
#2
S2E
#1
S1E
#0
SHE
SPE: 0 : In the spindle serial control, the serial spindle parameters fulfill the
spindle unit startup conditions.
1 : In the spindle serial control, the serial spindle parameters do not fulfill
the spindle unit startup conditions.
S2E: 0 : The second spindle is normal during the spindle serial control startup.
1 : The second spindle was detected to have a fault during the spindle
serial control startup.
S1E: 0 : The first spindle is normal during the spindle serial control startup.
1 : The first spindle was detected to have a fault during the spindle axis
SHE: 0 : The serial communications circuit in the CNC is normal.
1 : The serial communications circuit in the CNC was detected to have a
fault.
497
8. TROUBLESHOOTING
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8.24
ALARM 5134
(FSSB: OPEN
READY TIME OUT)
ALARM 5135 (FSSB:
ERROR MODE)
ALARM 5137 (FSSB:
CONFIGURATION
ERROR)
ALARM 5197 (FSSB:
OPEN TIME OUT)
ALARM 5198 (FSSB:
ID DATA NOT READ)
Causes and actions
D Processing of the FSSB

at power on
These alarms are issued if any of the axis control cards and the slaves
(such as servo amplifiers) and optical cables connected to the FSSB is
defective.
No.
Message
Description
5134
FSSB: OPEN READY TIME

OUT
The FSSB did not become ready to

open during initialization.
5135
FSSB: ERROR MODE
The FSSB entered an error mode.
5137
FSSB: CONFIGURATION
ERROR
The FSSB detected a configuration error.
5197
FSSB: OPEN TIME OUT
The FSSB did not open when the CNC

had allowed the FSSB to open.
5198
FSSB: ID DATA NOT READ
The initial ID information for the amplifier cannot be read because of a failure
in the temporary assignment.
The processing of the FSSB at power on is as described below:

1
2
3
4
5
6
7
8
9
The CNC initializes the FSSB and the servo.

The servo returns the first ready signal.
The first ITP interrupt is generated.
The CNC waits for the FSSB to become ready to open.
The CNC checks that the FSSB did not detect a configuration error.
The CNC allows the FSSB to open.
The CNC checks that the FSSB has opened.
The servo returns the second ready signal.
Normal operation
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8.TROUBLESHOOTING
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If the FSSB does not become ready to open in 4, alarm 5134 is issued.
If an error is detected in 5, alarm 5137 is issued.
If the FSSB does not open within a fixed period of time, alarm 5197 is
issued.
If the ready signal is not returned within a fixed period of time, alarm 5198
is issued.
D Checking the parameter
settings
Check that the FSSBrelated parameters are set correctly.
D Power supplies of the

servo amplifiers
Check the power supplies of the servo amplifiers connected to the FSSB.

control cards, optical
cables, and servo
amplifiers
Replace the axis control cards on the CNC.

Replace the optical cables and servo amplifiers connected to the FSSB,
one at a time, to identify the defective item.
Axis control card
Main CPU board
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8. TROUBLESHOOTING
B63835EN/03
8.25
ALARM 5136
(FSSB: NUMBER OF
AMPS IS SMALL)
Causes and actions
The number of servo amplifiers recognized by the FSSB is insufficient,

compared with the number of controlled axes.
D FSSB setting screen
If this alarm is issued, display the amplifier setting screen from the FSSB
setting screen. Only the servo amplifiers recognized on the FSSB are
displayed.
D Optical cable or servo

amplifier
The optical cable that connects together the last recognized amplifier and
the next one may be defective.
Or, either of the amplifiers connected together with that optical cable may
be defective. Check the power supplies of the amplifiers.
D Power fault of a servo

amplifier
This alarm may be issued if a power fault occurs in a servo amplifier. A

power fault occurs if the amplifier control power supply voltage drops,
if the +5 V conductor of the pulse coder cable is ground, or for other
reasons.
D Axis control cards
The axis control cards installed on the CNC may be defective.
Axis control card
Main CPU board
500
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8.26
ALARM 900
(ROM PARITY)
Causes and actions
A ROM parity error occurred.

The software including the CNC system software, servo software, PMC
management software, and PMC Ladder is stored in the flash memory on
the FROM/SRAM module. It starts execution after being loaded into the
RAM of the DRAM module or servo card at power on.
A ROM parity error occurs if the software stored in the FROM/SRAM
module is destroyed.
D Rewriting the software

component
On the screen, the series of the software in which a fault was detected is
displayed. Rewrite the software using the boot system.
The software stored in the FROM/SRAM module includes a variety of
FANUC software components, as well as those created by the MTB, such
as the PMC Ladder.
D Replacing the
FROM/SRAM module
Replace the FROM/SRAM module

After replacement, all the software that was once stored must be written.
Because the replacement clears the contents of the SRAM memory, the
memory contents must be restored. For this operation, use the boot
system.
D Replacing the main CPU

board
CPU board
the FROM/SRAM module
FROM/SRAM module
Main CPU board
501
The FROM/SRAM module

is installed under the axis
control card.
8. TROUBLESHOOTING
B63835EN/03
8.27
ALARMS 912 TO 919
(DRAM PARITY)
Causes and actions
The management software for the CNC is loaded from the FROM to the
DRAM at power on, so that it is executed on the DRAM.
A parity error occurred on this DRAM.
These alarms occur if the data on the DRAM is destroyed due to some
external cause or if the CPU card is defective.
D Replacing the CPU card.
Replace the CPU card.
the CPU card
CPU card
Main CPU board
502
8.TROUBLESHOOTING
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8.28
ALARM 920
(SERVO ALARMS)
Causes and actions
A watchdog error or RAM parity error occurred in the circuit on an axis

control card.
Alarm 920 indicates that either of the above errors occurred in the control
circuit for axes 1 to 4.
The optical cable, axis control cards, CPU card, or motherboard may be
defective.
D Watchdog error
The servo control circuit monitors the operation of the main CPU. If a
fault occurs in the CPU or its peripheral circuit, so that the watchdog timer
is not reset, a watchdog error occurs.
D Replacing the optical

cable
Replace the optical cable. A defective optical cable may cause this
problem.

control cards
Replace the axis control cards.
D Replacing the CPU card
Replace the CPU card.
D Replacing the
motherboard (main CPU
board)
If any of the above actions does not solve the problem, replace the
motherboard.
each card
CPU card
Axis control card
Main CPU board
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8. TROUBLESHOOTING
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8.29
ALARM 926
(FSSB ALARM)
Causes and actions
A fault occurred on the FSSB (serial servo bus) that connects servo
amplifiers to the CNC.
This alarm is issued if a fault occurs in any of the axis control cards
making up the FSSB, optical cables, and servo amplifiers.
D Identifying the defective

location
Use the LEDs on the servo amplifiers.

Using the 7segment LEDs installed on the servo amplifiers, the
defective location can be identified.
FSSB connection
example
Amplifier
0
CNC
Amplifier
1
Amplifier
2
Amplifier
3
Amplifier
4
Amplifier
5
If portion A, indicated by dotted line, contains the defective location, the

LEDs on the servo amplifiers will be as shown in the table below.
Amplifier Amplifier
No.
0
LED
display
Amplifier
1
Amplifier
2
Amplifier
3
Amplifier
4
Amplifier
5
L
or
In this case, any of the following locations may be defective:

(1) Optical cable connecting together the servo amplifier whose LED is
L or and that whose LED is U. In the above figure, the optical
cable in portion A may be defective.
(2) Either of the servo amplifier whose LED is L or and that whose
LED is U. In the above figure, either amplifier 2 or 3 may be defective.
If portion B, indicated by dotted line, contains the defective location, the
LEDs on the servo amplifiers will be as follows:
Amplifier Amplifier
No.
0
LED
display
Amplifier
1
Amplifier
2
Amplifier
3
Amplifier
4
Amplifier
5
or U
In this case, any of the following locations may be defective:

(1) Optical cable connected to the CNC. In the above figure, the optical
cable in portion B may be defective.
(2) Any of the axis control cards in the CNC
(3) First servo amplifier connected. In the above figure, amplifier 0 may
be defective.
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8.TROUBLESHOOTING
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D Identifying the defective

location
Use the display on the CNC screen

If alarm 926 is issued, information such as the following is displayed at
the bottom of the CNC screen. It can be used to identify the defective
location.
MODE
information
STATUS
information
Bits
Bits
Bits 12 to 15 of the MODE information indicate the number of the slave

in which the alarm occurred. The unit nearest the CNC (such as a servo
amplifier) is assigned a slave number of 0. For a 2axis amplifier, for
example, one number is assigned for the first axis, and the next number
is assigned for the second.
Details of the MODE information
Bit
Description
15
14
13
12
Number of the slave in

which the alarm occurred
11
No meaning
0000: Indicates that the alarm occurred in slave 0.

:
:
Using the bits of the STATUS information, the fault can be estimated.
Details of the STATUS information
Bit
15
12
11 10
87
Description
No meaning
External alarm
Broken master port
Broken slave port
No meaning
Broken master port
No meaning
Error on slave
No meaning
xxxx
xxx
xxxx
xxxx
xxx
xxxx
xxxx
xxx
xxxx
xxxx
xxx
xxxx
The STATUS information matches any of the patterns A, B, and C.

(x indicates a bit that may be either 0 or 1.)
505
8. TROUBLESHOOTING
B63835EN/03
If the pattern of the STATUS information is A

(1) The optical cable that connects together the slave corresponding to bits
12 to 15 of the MODE information and the preceding slave may be
defective. Or, either of the slaves connected together with that optical
cable may be defective.
(2) The voltage of the power supplied to the slave amplifier dropped, or
a power fault occurred in the amplifier.
(3) Any of the axis control cards in the CNC may be defective.
If the pattern of the STATUS information is B
(1) The optical cable that connects together the slave corresponding to bits
12 to 15 of the MODE information and the preceding slave may be
defective. Or, either of the slaves connected together with that optical
cable may be defective.
If the pattern of the STATUS information is C
(1) The slave corresponding to bits 12 to 15 of the MODE information
may be defective.
D Power fault in a servo
amplifier
If a power fault occurs in a servo amplifier, the FSSB alarm is issued. A

power fault occurs, causing the FSSB alarm to be issued, if the amplifier
control power supply voltage drops, if the +5 V conductor of the pulse
coder cable is ground, or for other reasons.

control card
If any of the axis control cards are found defective because of the above
diagnosis, replace the axis control card on the main CPU board.
506
8.TROUBLESHOOTING
B63835EN/03
the axis control card
Axis control card
Main CPU board
507
8. TROUBLESHOOTING
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8.30
ALARM 930
(CPU INTERRUPT)
Causes and actions
An interrupt that can never be generated during normal operation was

generated.
The cause of the fault cannot be identified, but the fault may have occurred
in the peripheral circuit of the CPU.
If the problem is solved by turning the power off and then on again, the
problem may be attributable to noise.
D Replacing the CPU card,

main CPU board
each card
CPU card
Main CPU board
D Examining the noise

environment
See the section on the measures against noise, examine the noise
environment of the CNC.
508
8.TROUBLESHOOTING
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8.31
ALARM 935
(SRAM ECC ERROR)
Causes and actions
An ECC error occurred in the SRAM used to store data such as parameters
and machining programs.
This alarm is issued if the battery has run down or if the data in the SRAM
is destroyed due to some external cause. Or, the FROM/SRAM module
or motherboard may be defective.
D ECC check
This is the method of checking the data stored in the SRAM. It has been
employed instead of the conventional parity check.
With the ECC check method, 8bit correction data is provided for 16bit
data, so that if a data error occurs in one of these 16 bits, the error is
automatically corrected with the correction data, allowing the CNC to
continue operation. This alarm is issued if a data error occurs in two or
more bits.
With the conventional parity check method, a system alarm is issued if a
data error occurs even in one bit.
D Checking the battery
The battery is rated 3 V. A battery alarm is issued and BAT flashes on

the screen if the voltage of the battery drops to 2.6 V.
If a battery alarm is issued, replace the battery with a new one promptly.
D Performing memory all

clear
Perform a memory all clear operation, then start up the CNC.

Alternatively, if a backup of the data in the SRAM has been made, use the
backup to restore the data. To back up and restore the data in the SRAM,
use the boot system.
D Replacing the
FROM/SRAM module
If memory all clear or the restoration of the data with a backup does not
solve the problem, replace the FROM/SRAM module. Take a backup
copy in advance. All the software must be restored after the replacement.
After replacing the FROM/SRAM module, perform a memory all clear
operation and start up the CNC. All the data must be reloaded.
If a backup is available, restore the data using the backup, then start up
the CNC.
D Main CPU board
CPU board.
509
8. TROUBLESHOOTING
B63835EN/03
the FROM/SRAM module
FROM/SRAM module
Main CPU board
510
The FROM/SRAM module

is installed under the axis
control card.
8.TROUBLESHOOTING
B63835EN/03
8.32
ALARM 950
(PMC SYSTEM
ALARM)
Causes and actions
This alarm is issued if a fault is detected in the PMC.

The probable causes include an I/O link communication error and a
defective PMC control circuit
D Connecting the I/O Link
The I/O Link is a serial interface that connects the CNC to various I/O
devices and allows transfers of I/O signals between devices at high speed.
When multiple devices are connected using the I/O Link, there forms a
relationship that a certain device is a master and the other devices are
slaves. The states of the input signals from the slaves are transferred to
the master at fixed intervals. The output signals from the master are
transferred to the slaves at fixed intervals. In a CNC system, the master
is the CNC (main CPU board).
The I/O signals transferred via the I/O link can be used with the PMC
Ladder.
Master station (CNC)
Slave station #0
Group 0
Slave station #1
Group 1
Up to 16 groups
The I/O card for the Series 0iB is also used as
I/O link slave station #0.
D I/O Link communication

error PC050
If alarm 950 is issued, displaying PC050 on the screen, an I/O link

communication error may have occurred.
SYSTEM ALARM
950 PMC SYSTEM ALARM
PC050 I/OLINK(CH1)
or
PC050 I/OLINK(CH2)
or
PC050 IOLINK CH1
or
PC050 IOLINK CH2
xx:yyaa:bb
aa:bbxx:yy
aabbxxyy:aabb
aabb:aabbxxyy
In this screen display example, the cause of the alarm can be estimated
using xx:yy. xx and yy are hexadecimal representations. CH1 and CH2
are channels on which communication failed.
511
8. TROUBLESHOOTING
B63835EN/03
1) If bit 0 of the binary representation of xx is 1, this indicates that the

master station (CNC) received invalid communication data. For
example, assume that the following is displayed on the screen:
SYSTEM ALARM
PC050 IOLINK CH1
aabb4142:aabb
xx is equal to 41, or 01000001 in binary notation. Bit 0, which is

the lowest (rightmost) bit, is 1.
In this case, check the following:
(1) Noise environment of the I/O Link cable
Noise may disturb the data on the I/O Link and may result in a
problem.
(2) Contact of the I/O Link cable
Check that the I/O link cable is in contact. Check that the cable is
not loose and is latched firmly.
(3) Cable failure
Check that the I/O Link cable is connected properly.
(4) Device failure
The motherboard or any of the I/O devices connected to the I/O
Link may be defective. Replace the devices, one at a time, to
identify the defective device.
Refer to 2) if bit 1 (second bit from the right) is also 1.
2) If bit 1 of the binary representation of xx is 1, this indicates that an
error was detected on a slave station (I/O device). For example,
assume that the following is displayed on the screen:
SYSTEM ALARM
PC050 IOLINK CH1
aabb4382:aabb
xx is equal to 43, or 01000011 in binary notation. Bit 1 (second bit

from the right) is 1.
In this case, yy indicates the following:
Number equal to the number indicated by bits 0 to 4 of yy minus 1:
Group number of the slave station on which an error was detected
Bit 5 of yy:
Invalid communication data was detected on the slave.
Bit 6 of yy:
Another error was detected on the slave.
Bit 7 of yy:
A watchdog or parity error was detected on the slave.
In the example shown in the figure above, yy is equal to 82, or
10000010 in binary notation. Bits 0 to 4 are 00010 (2 in decimal
notation). The number 1, which is equal to that number minus 1, is
the group number of the slave station on which an error was detected.
Bit 7 is 1. Thus, a watchdog or parity error was detected on the slave
station in group 1.
512
8.TROUBLESHOOTING
B63835EN/03

(1) If bit 5 of yy is 1
Perform examination with the same procedure as that in 1).
(2) If bit 6 of yy is 1 or if bit 7 of yy is 1
First, replace the device of the slave station of the indicated group
number.
If the problem is not solved, perform examination with the same
procedure as that in 1) to identify the defective location.
3) If bit 2 of the binary representation of xx is 1, this indicates that the
link between the master station (CNC) and the slave station was
canceled. For example, assume that the following is displayed on the
screen:
SYSTEM ALARM
PC050 IOLINK CH1
aabb8400:aabb
xx is equal to 84, or 1000100 in binary notation. Bit 2, which is the

third bit from the right, is 1.
(1) Disconnection of the slave station from the power supply
Check that the slave station is not turned off, that there are no
instantaneous power failures, and that the capacity of the power
supply is enough.
(2) Disconnection of the I/O link cable
Check that the I/O link cable has not fallen off or has not been
disconnected.
(3) If the problem is not solved, perform a check with the same
procedure as that in 1).
4) If bit 3 or 4 of the binary representation of xx is 1, this indicates that
a parity error occurred in the PMC control circuit on the motherboard.
In this case, replace the motherboard (main CPU board).
D Other cases
The main CPU board may be defective. Replace the main CPU board.
513
8. TROUBLESHOOTING
B63835EN/03
8.33
ALARM 951
(PMC WATCHDOG
ALARM)
Causes and actions
This alarm is issued if a fault (watchdog alarm) is detected in the PMC.

A probable cause is that the MC control circuit is defective.

board
The PMC control circuit is installed on the main CPU board. Replace the
main CPU board.
514
8.TROUBLESHOOTING
B63835EN/03
8.34
ALARM 972
(NMI ALARM ON AN
OPTION BOARD)
(Series 0iB ONLY)
Causes and actions
This alarm indicates that an error was detected on an option board, not on
the main CPU board.
D Screen display
If alarm 972 is issued, the following is displayed on the screen:

SYSTEM ALARM
972 NMI OCCURRED IN OTHER MODULE
SLOT 01
SLOT indicates the number of the slot into which the option board is
inserted. Alternatively, it may indicate the number of the alarm that
occurred on the option board. Take the action related to that alarm to the
option board.
D Slot number
The slot number of each option slot is as shown in the figure below.
SLOT 1
SLOT 10
SLOT 9
D Replacing the option

board
Replace the option board inserted into the slot with the indicated slot
number.
515
8. TROUBLESHOOTING
B63835EN/03
8.35
ALARM 973
(NMI ALARM WITH
AN UNKNOWN
CAUSE)
Causes and actions
An error that can never occur during normal operation occurred. The
cause of the error cannot be identified.
D Replacing printed circuit

boards
Replace all the printed circuit boards installed (including cards, modules,
and the back panel), one at a time, to identify the defective printed circuit
board.
Replace the CPU card, motherboard, and other printed circuit boards, one
at a time.
516
8.TROUBLESHOOTING
B63835EN/03
8.36
ALARM 974
(FBUS ERROR)
Causes and actions
A bus error occurred on the FANUCBUS connecting each option board.

This alarm indicates that a fault occurred during the exchange of data
between the main CPU and an option board.
Replace the CPU card on the main CPU board.
D Replacing the
motherboard
Replace the main CPU board.
D Replacing the option

boards
Replace the installed option boards, one at a time.
D Replacing the back panel
Replace the back panel.
the CPU card
CPU card
Main CPU board
517
8. TROUBLESHOOTING
B63835EN/03
8.37
ALARM 975
(BUS ERROR)
Causes and actions
A bus error occurred on the main CPU board. This alarm indicates that
an error occurred during the exchange of data within the main CPU board.
Replace the CPU card on the main CPU board.
D Replacing other cards

and modules
Replace the display control card, axis control cards, and FROM/SRAM
module, one at time.

board
518
8.TROUBLESHOOTING
B63835EN/03
8.38
ALARM 976
(LOCAL BUS ERROR)
Causes and actions
A bus error occurred on the local bus on the main CPU board.
This alarm indicates that an error occurred during the exchange of data
within the main CPU board.
Replace the CPU card on the main CPU board (main CPU board).
D Replacing other cards

and modules
Replace the display control card, axis control cards, and FROM/SRAM
module, one at a time.

board
519
8. TROUBLESHOOTING
8.39
SERVO ALARMS
Number
417
B63835EN/03
For an explanation of the following servo alarms, refer to the FANUC

SERVO MOTOR i series Maintenance Manual (B65285EN).
Message
SERVO ALARM: nTH AXIS PARAMETER INCORRECT
Contents
This alarm occurs when the nth axis (axis 18) is in one of the conditions listed below. (Digital servo system alarm)
1) The value set in Parameter No. 2020 (motor form) is out of the specified limit.
2) A proper value (111 or 111) is not set in parameter No.2022 (motor
revolution direction).
3) Illegal data (a value below 0, etc.) was set in parameter No. 2023
(number of speed feedback pulses per motor revolution).
(number of position feedback pulses per motor revolution).
5) Parameters No. 2084 and No. 2085 (flexible field gear rate) have not
been set.
6) A value outside the limit of {1 to the number of control axes} or a non
continuous value (Parameter 1023 (servo axis number) contains a
value out of the range from 1 to the number of axes, or an isolated
value (for example, 4 not prceded by 3).was set in parameter No.
1023 (servo axisnumber).
420
SERVO ALARM: n AXIS SYNC

TORQUE
During simple synchronous control, the difference between the torque

commands for the master and slave axes exceeded the value set in parameter No. 2031.
421
SERVO ALARM: n AXIS EXCESS

ER (D)
The difference between the errors in the semiclosed loop and closed
loop has become excessive during dual position feedback. Check the
values of the dual position conversion coefficients in parameters No.
2078 and 2079.
422
SERVO ALARM: n AXIS
In torque control of PMC axis control, a specified allowable speed

has been exceeded.
423
SERVO ALARM: n AXIS
In torque control of PMC axis control, the parameterset allowable

cumulative travel distance has been exceeded.
430
n AXIS : SV. MOTOR OVERHEAT
A servo motor overheat occurred.
431
n AXIS : CNV. OVERLOAD
1) PSM: Overheat occurred.

2) series SVU: Overheat occurred.
432
n AXIS : CNV. LOWVOLT CON.
1) PSM: The control power supply voltage has dropped.

2) PSMR: The control power supply voltage has dropped.
3) series SVU: The control power supply voltage has dropped.
433
n AXIS : CNV. LOWVOLT DC LINK
1) PSM: The DC link voltage has dropped.

2) PSMR: The DC link voltage has dropped.
3) series SVU: The DC link voltage has dropped.
434
n AXIS : INV. LOWVOLT CONTROL
SVM: The control power supply voltage has dropped.
435
n AXIS : INV. LOWVOLT DC LINK
SVM: The DC link voltage has dropped.
436
n AXIS : SOFTTHERMAL (OVC)
The digital servo software detected the soft thermal state (OVC).
437
n AXIS : CNV. OVERCURRENT

POWER
PSM: Overcurrent flowed into the input circuit.
438
n AXIS : INV. ABNORMAL CURRENT
1) SVM: The motor current is too high.

2) series SVU: The motor current is too high.
520
8.TROUBLESHOOTING
B63835EN/03
Number
Message
439
n AXIS : CNV. OVERVOLT POWER
Contents
1) PSM: The DC link voltage is too high.
2) PSMR: The DC link voltage is too high.
3) series SVU: The C link voltage is too high.
4) series SVU: The link voltage is too high.
440
n AXIS : CNV. EX DECELERATION

POW.
1) PSMR: The regenerative discharge amount is too large.
441
n AXIS : ABNORMAL CURRENT

OFFSET
The digital servo software detected an abnormality in the motor current detection circuit.
442
n AXIS : CNV. CHARGE FAULT
1) PSM: The spare discharge circuit of the DC link is abnormal.
443
n AXIS : CNV. COOLING FAN FAILURE
2) series SVU: The regenerative discharge amount is too large. Alternatively, the regenerative discharge circuit is abnormal.
2) PSMR: The spare discharge circuit of the DC link is abnormal.

1) PSM: The internal stirring fan failed.
2) PSMR: The internal stirring fan failed.
3) series SVU: The internal stirring fan failed.
444
n AXIS : INV. COOLING FAN FAILURE
SVM: The internal stirring fan failed.
445
n AXIS : SOFT DISCONNECT

ALARM
The digital servo software detected a broken wire in the pulse coder.
446
n AXIS : HARD DISCONNECT

ALARM
A broken wire in the builtin pulse coder was detected by hardware.
447
n AXIS : HARD DISCONNECT (EXT) A broken wire in the separate detector was detected by hardware.
448
n AXIS : UNMATCHED FEEDBACK

ALARM
The sign of feedback data from the builtin pulse coder differs from
that of feedback data from the separate detector.
449
n AXIS : INV. IPM ALARM
1) SVM: IPM (intelligent power module) detected an alarm.

2) series SVU: IPM (intelligent power module) detected an alarm.
453
n AXIS : SPC SOFT DISCONNECT

ALARM
Software disconnection alarm of the pulse coder.

Turn off the power to the CNC, then remove and insert the pulse coder cable. If this alarm is issued again, replace the pulse coder.
456
ILLEGAL CURRENT LOOP
The current control cycle settings (parameter No. 2004, bit 0 of parameter No. 2003, and bit 0 of parameter No. 2013) are incorrect.
Possible problems are as follows.
For the two axes whose servo axis numbers (settings of parameter
No. 1023) are an odd number followed by an even number (a pair
of axes 1 and 2 or axes 5 and 6, for example), a different current control cycle is set for each of the axes.
The requirements for slaves needed for the set current control cycle,
including the number, type, and connection method of them, are not
satisfied.
457
ILLEGAL HI HRV (250US)
Use of highspeed HRV is specified although the current control

cycle is 200 ms.
458
CURRENT LOOP ERROR
The current control cycle setting does not match the actual current
control cycle.
459
HI HRV SETTING ERROR
For the two axes whose servo axis numbers (settings of parameter
No. 1023) are an odd number followed by an even number (a pair of
axes 1 and 2 or axes 5 and 6, for example), the SVM for one of the
axes supports highspeed HRV control but the SVM for the other
does not. Refer to the SVM specification.
521
8. TROUBLESHOOTING
Number
460
B63835EN/03
Message
Contents
n AXIS : FSSB DISCONNECT
FSSB communication was disconnected suddenly. The possible

causes are as follows:
1) The FSSB communication cable was disconnected or broken.
2) The power to the amplifier was turned off suddenly.
3) A lowvoltage alarm was issued by the amplifier.
461
n AXIS : ILLEGAL AMP INTERFACE
The axes of the 2axis amplifier were assigned to the fast type interface.
462
n AXIS : SEND CNC DATA FAILED
Because of an FSSB communication error, a slave could not receive

correct data.
463
n AXIS : SEND SLAVE DATA

FAILED
Because of an FSSB communication error, the servo system could

not receive correct data.
464
n AXIS : WRITE ID DATA FAILED
An attempt was made to write maintenance information on the amplifier maintenance screen, but it failed.
465
n AXIS : READ ID DATA FAILED
At powerup, amplifier initial ID information could not be read.
466
n AXIS : MOTOR/AMP COMBINATION
The maximum current rating for the amplifier does not match that for
the motor.
467
n AXIS : ILLEGAL SETTING OF

AXIS
The servo function for the following has not been enabled when an
axis occupying a single DSP (corresponding to two ordinary axes) is
specified on the axis setting screen.
1. Learning control (bit 5 of parameter No. 2008 = 1)
2. Highspeed current loop (bit 0 of parameter No. 2004 = 1)
3. Highspeed interface axis (bit 4 of parameter No. 2005 = 1)
468
HI HRV SETTING ERROR (AMP)
Use of highspeed HRV is specified for a controlled axis of an amplifier which does not support highspeed HRV.
600
n AXIS : INV. DC LINK OVER CURRENT
DC link current is too large.
601
n AXIS : INV. RADIATOR FAN FAILURE
The external dissipator stirring fan failed.
602
n AXIS : INV. OVERHEAT
The servo amplifier was overheated.
603
n AXIS : INV. IPM ALARM (OH)
The IPM (intelligent power module) detected an overheat alarm.
604
n AXIS : AMP. COMMUNICATION

ERROR
Communication between the SVM and the PSM failed.
605
n AXIS : CNV. EX. DISCHARGE

POW.
PSMR: Regenerative power is too large.
606
n AXIS : CNV. RADIATOR FAN FAIL- PSM: The external dissipator stirring fan failed.
URE
PSMR: The external dissipator stirring fan failed.
607
n AXIS : CNV. SINGLE PHASE FAIL- PSM: Input voltage is in the openphase condition.
URE
PSMR: Input voltage is in the openphase condition.
If the hardware on the CNC is suspected to be defective as a result of

examination, replace the axis control cards.
522
8.TROUBLESHOOTING
B63835EN/03
Axis control card
Main CPU board
523
8. TROUBLESHOOTING
B63835EN/03
8.40
For an explanation of the following SPC alarms (serial pulse coder

alarms), refer to the FANUC SERVO MOTOR i series Maintenance
Manual (B65285EN).
SPC ALARMS
Number
Message
Contents
360
n AXIS: ABNORMAL CHECKSUM (INT)
A checksum error occurred in the builtin pulse coder.
361
n AXIS: ABNORMAL PHASE DATA (INT)
A phase data error occurred in the builtin pulse coder.
364
n AXIS: SOFT PHASE ALARM (INT)
The digital servo software detected invalid data in the builtin

pulse coder.
365
n AXIS: BROKEN LED (INT)
An LED error occurred in the builtin pulse coder.
366
n AXIS: PULSE MISS (INT)
A pulse error occurred in the builtin pulse coder.
367
n AXIS: COUNT MISS (INT)
A count error occurred in the builtin pulse coder.
368
n AXIS: SERIAL DATA ERROR (INT)
Communication data from the builtin pulse coder cannot be

received.
369
n AXIS: DATA TRANS. ERROR (INT)
A CRC or stop bit error occurred in the communication data

being received from the builtin pulse coder.
380
n AXIS: BROKEN LED (EXT)
An LED error occured in the separate detector.
381
n AXIS: ABNORMAL PHASE

(EXT LIN)
A phase data error occurred in the separate linear scale.
382
n AXIS: COUNT MISS (EXT)
A pulse error occurred in the separate detector.
383
n AXIS: PULSE MISS (EXT)
A count error occurred in the separate detector.
384
n AXIS: SOFT PHASE ALARM (EXT)
The digital servo software detected invalid data in the separate

detector.
385
n AXIS: SERIAL DATA ERROR (EXT)
Communication data from the separate detector cannot be

received.
386
n AXIS: DATA TRANS. ERROR (EXT)
A CRC or stop bit error occurred in the communication data

being received from the separate detector.
387
n AXIS: ABNORMAL ENCODER

(EXT)
An error occurs in the separate detector. For details, contact

the manufacturer of the scale.
524
8.TROUBLESHOOTING
B63835EN/03
8.41
SPINDLE ALARMS
For an explanation of the following spindle alarms, refer to the FANUC

SERVO MOTOR i series Maintenance Manual (B65285EN).
Number
Contents
7101 to 7199
Spindle 1 alarm (SPM display 01 to 99)
7201 to 7299
7301 to 7399
7401 to 7499
Number
9001 to later: Spindle_n
525
Contents
nth spindle alarm (SPM display 01 or larger)
APPENDIX
APPENDIX
B63835EN/03
A. ALARM LIST
ALARM LIST
A.1
A.2
A.3
A.4
LIST OF ALARM CODES (CNC) . . . . . . . . . . . . . .

LIST OF ALARMS (PMC) . . . . . . . . . . . . . . . . . . . .
ALARM LIST (SERIAL SPINDLE) . . . . . . . . . . . . .
ERROR CODES (SERIAL SPINDLE) . . . . . . . . . . .
530
567
592
604
CAUTION
The alarm list also contains a description of the alarms for
the functions that are invalid for the Series 0iB and Series
0i MateB.
529
A. ALARM LIST
APPENDIX
B63835EN/03
A.1
LIST OF ALARM
CODES (CNC)
(1) Program errors /Alarms on program and operation (P/S alarm)
Number
Message
Contents
000
PLEASE TURN OFF POWER
A parameter which requires the power off was input, turn off power.
001
TH PARITY ALARM
TH alarm (A character with incorrect parity was input).

Correct the tape.
002
TV PARITY ALARM
TV alarm (The number of characters in a block is odd). This alarm will

be generated only when the TV check is effective.
003
TOO MANY DIGITS
Data exceeding the maximum allowable number of digits was input.

(Refer to the item of max. programmable dimensions.)
004
ADDRESS NOT FOUND
A numeral or the sign was input without an address at the beginning

of a block. Modify the program .
005
NO DATA AFTER ADDRESS
The address was not followed by the appropriate data but was followed
by another address or EOB code. Modify the program.
006
ILLEGAL USE OF NEGATIVE SIGN
Sign input error (Sign was input after an address with which it
cannot be used. Or two or more signs were input.)
Modify the program.
007
ILLEGAL USE OF DECIMAL POINT
Decimal point . input error (A decimal point was input after an address
with which it can not be used. Or two decimal points were input.)
Modify the program.
009
ILLEGAL ADDRESS INPUT
Unusable character was input in significant area.

Modify the program.
010
IMPROPER GCODE
An unusable G code or G code corresponding to the function not provided is specified. Modify the program.
011
NO FEEDRATE COMMANDED
Feedrate was not commanded to a cutting feed or the feedrate was inadequate. Modify the program.
014
CAN NOT COMMAND G95

(M series)
A synchronous feed is specified without the option for threading / synchronous feed.
ILLEGAL LEAD COMMAND

(T series)
In variable lead threading, the lead incremental and decremental outputted by address K exceed the maximum command value or a command such that the lead becomes a negative value is given.
Modify the program.
TOO MANY AXES COMMANDED

(M series)
An attempt was made to move the machine along the axes, but the number of the axes exceeded the specified number of axes controlled simultaneously. Modify the program.
TOO MANY AXES COMMANDED

(T series)
An attempt has been made to move the tool along more than the maximum number of simultaneously controlled axes. Alternatively, no axis
movement command or an axis movement command for two or more
axes has been specified in the block containing the command for skip
using the torque limit signal (G31 P99/98). The command must be accompanied with an axis movement command for a single axis, in the
same block.
020
OVER TOLERANCE OF RADIUS
In circular interpolation (G02 or G03), difference of the distance between

the start point and the center of an arc and that between the end point
and the center of the arc exceeded the value specified in parameter No.
3410.
021
ILLEGAL PLANE AXIS COMMAN- An axis not included in the selected plane (by using G17, G18, G19) was
DED
commanded in circular interpolation. Modify the program.
022
NO CIRCLE RADIUS
015
The command for circular interpolation lacks arc radius R or coordinate

I, J, or K of the distance between the start point to the center of the arc.
530
Number
A. ALARM LIST
APPENDIX
B63835EN/03
Message
Contents
023
ILLEGAL RADIUS COMMAND

(T series)
025
CANNOT COMMAND F0 IN G02/G03 F0 (fast feed) was instructed by F1 digit column feed in circular inter(M series)
polation. Modify the program.
027
NO
AXES
COMMANDED
G43/G44 (M series)
028
ILLEGAL PLANE SELECT
In the plane selection command, two or more axes in the same direction
are commanded.
Modify the program.
029
ILLEGAL OFFSET VALUE

(M series)
The offset values specified by H code is too large.

Modify the program.
ILLEGAL OFFSET VALUE

(T series)
The offset values specified by T code is too large.

Modify the program.
ILLEGAL OFFSET NUMBER

(M series)
The offset number specified by D/H code for tool length offset, cutter
compensation, or threedimensional tool offset is too large. Alternatively, the number of an additional workpiece coordinate system specified
with the P code is too large. Modify the program.
ILLEGAL OFFSET NUMBER

(T series)
The offset number in T function specified for tool offset is tool large.
Modify the program.
031
ILLEGAL P COMMAND IN G10
In setting an offset amount by G10, the offset number following address

P was excessive or it was not specified.
Modify the program.
032
ILLEGAL OFFSET VALUE IN G10
In setting an offset amount by G10 or in writing an offset amount by system variables, the offset amount was excessive.
033
NO SOLUTION AT CRC
(M series)
A point of intersection cannot be determined for cutter compensation.

Modify the program.
NO SOLUTION AT CRC
(T series)
A point of intersection cannot be determined for tool nose radius compensation. Modify the program.
030
034
In circular interpolation by radius designation, negative value was commanded for address R. Modify the program.
IN No axis is specified in G43 and G44 blocks for the tool length offset type
C.
Offset is not canceled but another axis is offset for the tool length offset
type C. Modify the program.
NO CIRC ALLOWED IN STUP /EXT The start up or cancel was going to be performed in the G02 or G03
BLK (M series)
mode in cutter compensation C. Modify the program.
NO CIRC ALLOWED IN STUP /EXT The start up or cancel was going to be performed in the G02 or G03
BLK (T series)
mode in tool nose radius compensation. Modify the program.
035
CAN NOT COMMANDED G39

(M series)
G39 is commanded in cutter compensation B cancel mode or on the

plane other than offset plane. Modify the program.

(T series)
Skip cutting (G31) was specified in tool nose radius compensation

mode. Modify the program.
036

(M series)
Skip cutting (G31) was specified in cutter compensation mode.

Modify the program.
037
CAN NOT CHANGE PLANE IN CRC

(M seires)
G40 is commanded on the plane other than offset plane in cutter compensation B. The plane selected by using G17, G18 or G19 is changed
in cutter compensation C mode. Modify the program.
CAN NOT CHANGE PLANE IN NRC

(T seires)
The offset plane is switched in tool nose radius compensation.

Modify the program.
INTERFERENCE IN CIRCULAR
BLOCK (M seires)
Overcutting will occur in cutter compensation C because the arc start

point or end point coincides with the arc center.
Modify the program.
INTERFERENCE IN CIRCULAR
BLOCK (T series)
Overcutting will occur in tool nose radius compensation because the arc
start point or end point coincides with the arc center.
Modify the program.
038
531
A. ALARM LIST
Number
APPENDIX
Message
B63835EN/03
Contents
039
CHF/CNR NOT ALLOWED IN NRC

(T series)
040
INTERFERENCE
BLOCK (T series)
041
INTERFERENCE IN CRC
(M seires)
Overcutting will occur in cutter compensation C. Two or more blocks are

consecutively specified in which functions such as the auxiliary function
and dwell functions are performed without movement in the cutter compensation mode. Modify the program.
INTERFERENCE IN NRC
(T seires)
Overcutting will occur in tool nose radius compensation.

Modify the program.
042
G45/G48 NOT ALLOWED IN CRC

(M series)
Tool offset (G45 to G48) is commanded in cutter compensation. Modify

the program.
044
G27G30 NOT ALLOWED IN FIXED One of G27 to G30 is commanded in canned cycle mode.
CYC (M series)
Modify the program.
045
ADDRESS
Q
NOT
(G73/G83) (M series)
046
ILLEGAL REFERENCE RETURN

COMMAND
Other than P2, P3 and P4 are commanded for 2nd, 3rd and 4th reference position return command.
047
ILLEGAL AXIS SELECT
Two or more parallel axes (in parallel with a basic axis) have been specified upon startup of threedimensional tool compensation or threedimensional coordinate conversion.
048
BASIC 3 AXIS NOT FOUND
Startup of threedimensional tool compensation or threedimensional

coordinate conversion has been attempted, but the three basic axes
used when Xp, Yp, or Zp is omitted are not set in parameter No. 1022.
049
ILLEGAL OPERATION (G68/G69)

(M series)
The commands for threedimensional coordinate conversion (G68,

G69) and tool length compensation (G43, G44, G45) are not nested.
Modify the program.
050
CHF/CNR NOT ALLOWED IN THRD Optional chamfering or corner R is commanded in the thread cutting
BLK (M series)
block.
Modify the program.
IN
Chamfering or corner R was specified with a startup, a cancel, or

switching between G41 and G42 in tool nose radius compensation. The
program may cause overcutting to occur in chamfering or corner R.
Modify the program.
G90/G94 Overcutting will occur in tool nose radius compensation in canned cycle
G90 or G94. Modify the program.
FOUND In canned cycle G73/G83, the depth of each cut (Q) is not specified. Alternatively, Q0 is specified. Correct the program.
CHF/CNR NOT ALLOWED IN THRD Chamfering or corner R is commanded in the thread cutting block.
BLK(T series)
Modify the program.
051
052
MISSING MOVE AFTER CHF/CNR

(M series)
Improper movement or the move distance was specified in the block

next to the optional chamfering or corner R block.
Modify the program.
MISSING MOVE AFTER CHF/CNR

(T series)
Improper movement or the move distance was specified in the block

next to the chamfering or corner R block.
Modify the program.
CODE IS NOT G01 AFTER CHF/CNR The block next to the chamfering or corner R block is not G01,G02 or
(M series)
G03.
Modify the program.
CODE IS NOT G01 AFTER CHF/CNR The block next to the chamfering or corner R block is not G01.
(T series)
Modify the program.
053
TOO MANY ADDRESS COMMANDS For systems without the arbitary angle chamfering or corner R cutting,
(M series)
a comma was specified. For systems with this feature, a comma was followed by something other than R or C Correct the program.
TOO MANY ADDRESS COMMANDS In the chamfering and corner R commands, two or more of I, K and R
(T seires)
are specified. Otherwise, the character after a comma(,) is not C or R
in direct drawing dimensions programming. Modify the program.
054
NO TAPER ALLOWED AFTER CHF/ A block in which chamfering in the specified angle or the corner R was
CNR (T series)
specified includes a taper command. Modify the program.
532
Number
055
A. ALARM LIST
APPENDIX
B63835EN/03
Message
Contents
MISSING MOVE VALUE IN CHF/CNR In the arbitrary angle chamfering or corner R block, the move distance
(M series)
is less than chamfer or corner R amount.
MISSING MOVE VALUE IN CHF/CNR In chamfering or corner R block, the move distance is less than chamfer
(T series)
or corner R amount.
056
NO END POINT & ANGLE IN CHF/ Neither the end point nor angle is specified in the command for the block
CNR (T series)
next to that for which only the angle is specified (A). In the chamfering
comman, I(K) is commanded for the X(Z) axis.
057
NO SOLUTION OF BLOCK END

(T series)
Block end point is not calculated correctly in direct dimension drawing

programming.
058
END POINT NOT FOUND

(M series)
In a arbitrary angle chamfering or corner R cutting block, a specified axis

is not in the selected plane. Correct the program.
END POINT NOT FOUND

(T series)
Block end point is not found in direct dimension drawing programming.
059
PROGRAM NUMBER NOT FOUND
In an external program number search, a specified program number

was not found. Otherwise, a program specified for searching is being
edited in background processing. Alternatively, the program with the
program number specified in a onetouch macro call is not found in
memory. Check the program number and external signal. Or discontinue the background eiting.
060
SEQUENCE NUMBER NOT FOUND Commanded sequence number was not found in the sequence number
search. Check the sequence number.
061
ADDRESS P/Q NOT FOUND IN Address P or Q is not specified in G70, G71, G72, or G73 command.
G70G73 (T series)
Modify the program.
062
ILLEGAL COMMAND IN G71G76

(T series)
1. The depth of cut in G71 or G72 is zero or negative value.

2. The repetitive count in G73 is zero or negative value.
3. the negative value is specified to i or k is zero in G74 or G75.
4. A value other than zero is specified to address U or W though i or
k is zero in G74 or G75.
5. A negative value is specified to d, thoughthe relief direction in G74
or G75 is determined.
6. Zero or a negative value is specified to the height of thread or depth
of cut of first time in G76.
7. The specified minimum depth of cut in G76 is greater than the height
of thread.
8. An unusable angle of tool tip is specified in G76.
Modify the program.
063
SEQUENCE NUMBER NOT FOUND The sequence number specified by address P in G70, G71, G72, or G73
(T series)
command cannot be searched. Modify the program.
064
SHAPE PROGRAM NOT MONOTO- A target shape which cannot be made by monotonic machining was
NOUSLY (T series)
specified in a repetitive canned cycle (G71 or G72).
065
ILLEGAL COMMAND IN G71G73

(T series)
1. G00 or G01 is not commanded at the block with the sequence number which is specified by address P in G71, G72, or G73 command.
2. Address Z(W) or X(U) was commanded in the block with a sequence
number which is specified by address P in G71 or G72, respectively.
Modify the program.
066
IMPROPER GCODE IN G71G73

(T series)
An unallowable G code was commanded beween two blocks specified

by address P in G71, G72, or G73. Modify the program.
067
CAN NOT ERROR IN MDI MODE

(T series)
G70, G71, G72, or G73 command with address P and Q.

Modify the program.
533
A. ALARM LIST
Number
APPENDIX
Message
B63835EN/03
Contents
069
FORMAT ERROR IN G70G73

(T series)
070
NO PROGRAM SPACE IN MEMORY The memory area is insufficient.

Delete any unnecessary programs, then retry.
071
DATA NOT FOUND
The address to be searched was not found. Or the program with specified program number was not found in program number search.
Check the data.
072
TOO MANY PROGRAMS
The number of programs to be stored exceeded 63 (basic), 125 (option),

200 (option), 400 (option) or 1000 (option). Delete unnecessary programs and execute program registeration again.
073
PROGRAM NUMBER ALREADY IN The commanded program number has already been used.
USE
Change the program number or delete unnecessary programs and
execute program registeration again.
074
ILLEGAL PROGRAM NUMBER
The program number is other than 1 to 9999.

Modify the program number.
075
PROTECT
An attempt was made to register a program whose number was protected.
076
ADDRESS P NOT DEFINED
Address P (program number) was not commanded in the block which

includes an M98, G65, or G66 command. Modify the program.
077
SUB PROGRAM NESTING ERROR
The subprogram was called in five folds. Modify the program.
078
NUMBER NOT FOUND
A program number or a sequence number which was specified by address P in the block which includes an M98, M99, M65 or G66 was not
found. The sequence number specified by a GOTO statement was not
found. Otherwise, a called program is being edited in background processing. Correct the program, or discontinue the background editing.
079
PROGRAM VERIFY ERROR
In memory or program collation,a program in memory does not agree

with that read from an external I/O device. Check both the programs in
memory and those from the external device.
080
G37 ARRIVAL SIGNAL NOT

ASSERTED
(M series)
In the automatic tool length measurement function (G37), the measurement position reach signal (XAE, YAE, or ZAE) is not turned on within
an area specified in parameter 6254 6255 (value ).
This is due to a setting or operator error.
G37 ARRIVAL SIGNAL NOT

ASSERTED
(T series)
In the automatic tool compensation function (G36, G37), the measurement position reach signal (XAE or ZAE) is not turned on within an area
specified in parameter 6254 (value ).
This is due to a setting or operator error.
OFFSET NUMBER NOT FOUND IN

G37
(M series)
Tool length automatic measurement (G37) was specified without a H

code. (Automatic tool length measurement function) Modify the program.
081
The final move command in the blocks specified by P and Q of G70,

G71, G72, and G73 ended with chamfering or corner R.
Modify the program.
OFFSET NUMBER NOT FOUND IN Automatic tool compensation (G36, G37) was specified without a T
G37 (T series)
code. (Automatic tool compensation function) Modify the program.
082
083
HCODE NOT ALLOWED IN G37

(M series)
H code and automatic tool compensation (G37) were specified in the

same block. (Automatic tool length measurement function) Modify the
program.
TCODE NOT ALLOWED IN G37

(T series)
T code and automatic tool compensation (G36, G37) were specified in

the same block. (Automatic tool compensation function)
Modify the program.
ILLEGAL AXIS COMMAND IN G37

(M series)
In automatic tool length measurement, an invalid axis was specified or

the command is incremental. Modify the program.
ILLEGAL AXIS COMMAND IN G37

(T series)
In automatic tool compensation (G36, G37), an invalid axis was specified or the command is incremental. Modify the program.
534
Number
A. ALARM LIST
APPENDIX
B63835EN/03
Message
Contents
085
COMMUNICATION ERROR
When entering data in the memory by using Reader / Puncher interface,

an overrun, parity or framing error was generated. The number of bits
of input data or setting of baud rate or specification No. of I/O unit is incorrect.
086
DR SIGNAL OFF

the ready signal (DR) of reader / puncher was turned off.
Power supply of I/O unit is off or cable is not connected or a P.C.B. is defective.
087
BUFFER OVERFLOW

though the read terminate command is specified, input is not interrupted
after 10 characters read. I/O unit or P.C.B. is defective.
088
LAN FILE TRANS ERROR

(CHANNEL1)
File data transfer via OSIETHERNET has been stopped due to a transfer error.
089
LAN FILE TRANS ERROR

(CHANNEL2)
File data transfer via OSIETHERNET has been stopped due to a transfer error.
090
REFERENCE RETURN
INCOMPLETE
1. The reference position return cannot be performed normally because the reference position return start point is too close to the reference position or the speed is too slow. Separate the start point far
enough from the reference position, or specify a sufficiently fast
speed for reference position return.
2. During reference position return with the absoluteposition detector,
if this alarm occurs even though condition 1 is satisfied, do the following:
After turning the servo motor for the axis at least one turn, turn the
power off and then on again. Then perform reference position return.
091
REFERENCE RETURN
INCOMPLETE
Manual reference position return cannot be performed when automatic

operation is halted.
092
AXES NOT ON THE REFERENCE The commanded axis by G27 (Reference position return check) did not
POINT
return to the reference position.
094
P TYPE NOT ALLOWED

(COORD CHG)
P type cannot be specified when the program is restarted. (After the automatic operation was interrupted, the coordinate system setting operation was performed.)
Perform the correct operation according to th operators manual.
095
P TYPE NOT ALLOWED

(EXT OFS CHG)
P type cannot be specified when the program is restarted. (After the

automatic operation was interrupted, the external workpiece offset
amount changed.)
Perform the correct operation according to th operators manual.
096
P TYPE NOT ALLOWED

(WRK OFS CHG)
P type cannot be specified when the program is restarted. (After the automatic operation was interrupted, the workpiece offset amount
changed.)
Perform the correct operation according to the operators manual.
097
P TYPE NOT ALLOWED

(AUTO EXEC)
P type cannot be directed when the program is restarted. (After power

ON, after emergency stop or P / S 94 to 97 reset, no automatic operation
is performed.) Perform automatic operation.
098
G28 FOUND IN SEQUENCE

RETURN
A command of the program restart was specified without the reference

position return operation after power ON or emergency stop, and G28
was found during search.
Perform the reference position return.
099
MDI EXEC NOT ALLOWED

AFT. SEARCH
After completion of search in program restart, a move command is given

with MDI. Move axis before a move command or dont interrupt MDI operation.
100
PARAMETER WRITE ENABLE
On the PARAMETER(SETTING) screen, PWE(parameter writing enabled) is set to 1. Set it to 0, then reset the system.
535
A. ALARM LIST
Number
APPENDIX
Message
B63835EN/03
Contents
101
PLEASE CLEAR MEMORY
The power turned off while rewriting the memory by program edit operation. If this alarm has occurred, press <RESET> while pressing
<PROG>, and only the program being edited will be deleted.
Register the deleted program.
109
FORMAT ERROR IN G08
A value other than 0 or 1 was specified after P in the G08 code, or no

value was specified.
110
DATA OVERFLOW
The absolute value of fixed decimal point display data exceeds the allowable range. Modify the program.
111
CALCULATED DATA OVERFLOW
The result of calculation turns out to be invalid, an alarm No.111 is issued.

1047 to 1029, 0, 1029 to 1047
Modify the program.
112
DIVIDED BY ZERO
Division by zero was specified. (including tan 90)

Modify the program.
113
IMPROPER COMMAND
A function which cannot be used in custom macro is commanded.

Modify the program.
114
FORMAT ERROR IN MACRO
There is an error in other formats than <Formula>.

Modify the program.
115
ILLEGAL VARIABLE NUMBER
A value not defined as a variable number is designated in the custom

macro or in highspeed cycle machining.
The header contents are improper. This alarm is given in the following
cases:
High speed cycle machining
1. The header corresponding to the specified machining cycle number
called is not found.
2. The cycle connection data value is out of the allowable range
(0 999).
3. The number of data in the header is out of the allowable range
(0 32767).
4. The start data variable number of executable format data is out of
the allowable range (#20000 #85535).
5. The last storing data variable number of executable format data is
out of the allowable range (#85535).
6. The storing start data variable number of executable format data is
overlapped with the variable number used in the header.
Modify the program.
116
WRITE PROTECTED VARIABLE
The left side of substitution statement is a variable whose substitution

is inhibited. Modify the program.
118
PARENTHESIS NESTING ERROR
The nesting of bracket exceeds the upper limit (quintuple).

Modify the program.
119
ILLEGAL ARGUMENT
The SQRT argument is negative. Or BCD argument is negative, and

other values than 0 to 9 are present on each line of BIN argument.
Modify the program.
122
FOUR FOLD MACRO MODALCALL The macro modal call is specified four fold.
Modify the program.
123
CAN NOT USE MACRO COMMAND Macro control command is used during DNC operation.
IN DNC
Modify the program.
124
MISSING END STATEMENT
DO END does not correspond to 1 : 1. Modify the program.
125
FORMAT ERROR IN MACRO
<Formula> format is erroneous. Modify the program.
126
ILLEGAL LOOP NUMBER
In DOn, 1x n x3 is not established. Modify the program.
536
Number
A. ALARM LIST
APPENDIX
B63835EN/03
Message
Contents
127
NC, MACRO STATEMENT IN SAME NC and custom macro commands coexist.

BLOCK
Modify the program.
128
ILLEGAL MACRO SEQUENCE

NUMBER
The sequence number specified in the branch command was not 0 to

9999. Or, it cannot be searched. Modify the program.
129
ILLEGAL ARGUMENT ADDRESS
An address which is not allowed in <Argument Designation > is used.

Modify the program.
130
ILLEGAL AXIS OPERATION
An axis control command was given by PMC to an axis controlled by

CNC. Or an axis control command was given by CNC to an axis controlled by PMC. Modify the program.
131
TOO MANY EXTERNAL ALARM

MESSAGES
Five or more alarms have generated in external alarm message.

Consult the PMC ladder diagram to find the cause.
132
ALARM NUMBER NOT FOUND
No alarm No. concerned exists in external alarm message clear.

Check the PMC ladder diagram.
133
ILLEGAL DATA IN EXT. ALARM MSG Small section data is erroneous in external alarm message or external
operator message. Check the PMC ladder diagram.
135
ILLEGAL ANGLE COMMAND

(M series)
The index table indexing positioning angle was instructed in other than
an integral multiple of the value of the minimum angle.
Modify the program.
SPINDLE ORIENTATION PLEASE

(T series)
Without any spindle orientation , an attept was made for spindle indexing. Perform spindle orientation.
ILLEGAL AXIS COMMAND

(M series)
In index table indexing.Another control axis was instructed together with

the B axis.
Modify the program.
136
C/HCODE & MOVE CMD IN SAME A move command of other axes was specified to the same block as
BLK. (T series)
spindle indexing addresses C, H. Modify the program.
137
MCODE & MOVE CMD IN SAME A move command of other axes was specified to the same block as M
BLK.
code related to spindle indexing. Modify the program.
138
SUPERIMPOSED
FLOW
139
CAN NOT CHANGE PMC CONTROL An axis is selected in commanding by PMC axis control.
AXIS
Modify the program.
141
CAN NOT COMMAND G51 IN CRC

(M series)
G51 (Scaling ON) is commanded in the tool offset mode.

Modify the program.
142
ILLEGAL SCALE RATE

(M series)
Scaling magnification is commanded in other than 1 999999.

Correct the scaling magnification setting (G51 Pp . . . . . . . . . . . . . . . . . . . . . .
or parameter 5411 or 5421).
143
SCALED MOTION DATA OVER- The scaling results, move distance, coordinate value and circular radius
FLOW
exceed the maximum command value. Correct the program or scaling
(M series)
mangification.
144
ILLEGAL PLANE SELECTED

(M series)
145
ILLEGAL CONDITIONS IN POLAR The conditions are incorrect when the polar coordinate interpolation
COORDINATE INTERPOLATION
starts or it is canceled.
DATA
OVER- The total distribution amount of the CNC and PMC is too large during
superimposed control of the extended functions for PMC axis control.
The coordinate rotation plane and arc or cutter compensation C plane

must be the same. Modify the program.
1) In modes other than G40, G12.1/G13.1 was specified.

2) An error is found in the plane selection. Parameters No. 5460 and
No. 5461 are incorrectly specified.
Modify the value of program or parameter.
146
IMPROPER G CODE
G codes which cannot be specified in the polar coordinate interpolation

mode was specified. See section II4.4 and modify the program.
148
ILLEGAL SETTING DATA

(M series)
Automatic corner override deceleration rate is out of the settable range

of judgement angle. Modify the parameters (No.1710 to No.1714)
537
A. ALARM LIST
Number
APPENDIX
Message
B63835EN/03
Contents
150
ILLEGAL TOOL GROUP NUMBER
151
TOOL GROUP
FOUND
152
NO SPACE FOR TOOL ENTRY
The number of tools within one group exceeds the maximum value registerable. Modify the number of tools.
153
TCODE NOT FOUND
In tool life data registration, a T code was not specified where one should
be. Correct the program.
154
NOT USING TOOL IN LIFE GROUP When the group is not commanded, H99 or D99 was commanded.
(M series)
Correct the program.
155
ILLEGAL TCODE IN M06

(M series)
In the machining program, M06 and T code in the same block do not correspond to the group in use. Correct the program.
ILLEGAL TCODE IN M06

(T series)
Group No. which is specified with T 88 of the machining program

do not included in the tool group in use. Correct the program.
156
P/L COMMAND NOT FOUND
P and L commands are missing at the head of program in which the tool
group is set. Correct the program.
157
TOO MANY TOOL GROUPS
The number of tool groups to be set exceeds the maximum allowable

value. (See parameter No. 6800 bit 0 and 1) Modify the program.
158
ILLEGAL TOOL LIFE DATA
The tool life to be set is too excessive. Modify the setting value.
159
TOOL DATA SETTING

INCOMPLETE
During executing a life data setting program, power was turned off.
Set again.
160
MISMATCH WAITING MCODE

(T series (At twopath))
Diffrent M code is commanded in heads 1 and 2 as waiting M code.

Modify the program.

(T series (At threepath))
1) Although the same P command is specified, the waiting M codes do

not match.
NUMBER
Tool Group No. exceeds the maximum allowable value.

Modify the program.
NOT The tool group commanded in the machining program is not set.
Modify the value of program or parameter.
2) Although the waiting M codes match, the P commands do not match.

3) Twopath wait and threepath wait are specified simultaneously.
Modify the program.
161
G72.1 NESTING ERROR

(M series)
A subprogram which performs rotational copy with G72.1 contains

another G72.1 command.
ILLEGAL P OF WAITING MCODE

(T series (threepath control)
1) The value of address P is a negative value, 1, 2, 4, or a value not

smaller than 8.
2) The value specified in P is not consistent with the system configuration.
Modify the program.
G72.1 NESTING ERROR

(M series)
A subprogram which performs parallel copy with G72.2 contains another G72.2 command.
163
COMMAND G68/G69 INDEPEN- G68 and G69 are not independently commanded in balance cut.
DENTLY (T series (At twopath))
Modify the program.
169
ILLEGAL TOOL GEOMETRY DATA

(At twopath)
Incorrect tool figure data in interference check.

Set correct data, or select correct tool figure data.
175
ILLEGAL G107 COMMAND
Conditions when performing circular interpolation start or cancel not

correct. To change the mode to the cylindrical interpolation mode, specify the command in a format of G07.1 rotationaxis name radius of cylinder.
538
Number
176
181
A. ALARM LIST
APPENDIX
B63835EN/03
Message
Contents
IMPROPER GCODE IN G107

(M series)
Any of the following G codes which cannot be specified in the cylindrical

interpolation mode was specified.
1) G codes for positioning: G28,, G73, G74, G76, G81 G89,
including the codes specifying the rapid traverse cycle
2) G codes for setting a coordinate system: G52,G92,
3) G code for selecting coordinate system: G53 G54G59
Modify the program.
IMPROPER GCODE IN G107

(T series)
Any of the following G codes which cannot be specified in the cylindrical

interpolation mode was specified.
1) G codes for positioning: G28, G76, G81 G89, including the
codes specifying the rapid traverse cycle
2) G codes for setting a coordinate system: G50, G52
3) G code for selecting coordinate system: G53 G54G59
Modify the program.
FORMAT ERROR IN G81 BLOCK

(Hobbing machine, EGB) (M series)
G81 block format error (hobbing machine)

1) T (number of teeth) has not been instructed.
2) Data outside the command range was instructed by either T, L, Q or
P.
3) An overflow occurred in synchronization coefficient calculation.
Modify the program.
182
G81 NOT COMMANDED

(Hobbing machine) (M series)
G83 (C axis servo lag quantity offset) was instructed though synchronization by G81 has not been instructed. Correct the program. (hobbing
machine)
183
DUPLICATE G83 (COMMANDS)

G83 was instructed before canceled by G82 after compensating for the
C axis servo lag quantity by G83. (hobbing machine)
184
ILLEGAL COMMAND IN G81

A command not to be instructed during synchronization by G81 was

instructed. (hobbing machine)
1) A C axis command by G00, G27, G28, G29, G30, etc. was
instructed.
2) Inch/Metric switching by G20, G21 was instructed.
185
RETURN TO REFERENCE POINT

G81 was instructed without performing reference position return after

power on or emergency stop. (hobbing machine) Perform reference
position return.
186
PARAMETER SETTING ERROR

Parameter error regarding G81 (hobbing machine)

1) The C axis has not been set to be a rotary axis.
2) A hob axis and position coder gear ratio setting error
Modify the parameter.
187
HOB COMMAND IS NOT ALLOWED Error in the modal state when G81.4 or G81 is specified
1. The canned cycle mode (G81 to G89) is set.
2. The thread cutting mode is set.
3. The Caxis is under synchronous, composite, or superimposed
control.
190
ILLEGAL AXIS SELECT
In the constant surface speed control, the axis specification is wrong.

(See parameter No. 3770.) The specified axis command (P) contains an
illegal value.
194
SPINDLE COMMAND IN
SYNCHROMODE
A contour control mode, spindle positioning (Csaxis control) mode, or

rigid tapping mode was specified during the serial spindle synchronous
control mode. Correct the program so that the serial spindle synchronous control mode is released in advance.
539
A. ALARM LIST
Number
APPENDIX
Message
B63835EN/03
Contents
197
CAXIS COMMANDED IN SPINDLE The program specified a movement along the Csaxis when the signal
MODE
CON(DGN=G027#7) was off. Correct the program, or consult the PMC
ladder diagram to find the reason the signal is not turned on.
199
MACRO WORD UNDEFINED
Undefined macro word was used. Modify the custom macro.
200
ILLEGAL S CODE COMMAND
In the rigid tap, an S value is out of the range or is not specified.

Modify the program.
201
FEEDRATE NOT FOUND IN RIGID In the rigid tap, no F value is specified.

TAP
202
POSITION LSI OVERFLOW
203
PROGRAM MISS AT RIGID TAPPING In the rigid tap, position for a rigid M code (M29) or an S command is incorrect. Modify the program.
204
In the rigid tap, an axis movement is specified between the rigid M code
(M29) block and G84 or G74 for M series (G84 or G88 for T series) block.
Modify the program.
205
RIGID MODE DI SIGNAL OFF
1.Although a rigid M code (M29) is specified in rigid tapping, the rigid

mode DI signal (DGN G061.0) is not ON during execution of the G84
(G88) block.
In the rigid tap, spindle distribution value is too large. (System error)
2.In a system with the multispindle option, the spindle used for rigid
tapping is not selected (by DI signal G27#0 and #1, or G61#4 and #5).
Check the PMC ladder diagram to find the reason why the DI signal
is not turned on.
206
CAN NOT CHANGE PLANE

(M series)
Plane changeover was instructed in the rigid mode.

207
RIGID DATA MISMATCH
The specified distance was too short or too long in rigid tapping.
210
CAN NOT COMAND M198/M199
M98 and M99 are executed in the schedule operation. M198 is

executed in the DNC operation. Modify the program.
1) The execution of an M198 or M99 command was attempted during
scheduled operation. Alternatively, the execution of an M198 command was attempted during DNC operation. Correct the program.
The execution of an M99 command was attempted by an interrupt
macro during pocket machining in a multiple repetitive canned
cycle.
211
G31 (HIGH) NOT ALLOWED IN G99

(T series)
G31 is commanded in the per revolution command when the high

speed skip option is provided. Modify the program.
212

(M series)
The arbitrary angle chamfering or a corner R is commanded or the plane

including an additional axis. Correct the program.

(T series)
The direct drawing dimensions programming is commanded for the

plane other than the ZX plane. Correct the program.
ILLEGAL COMMAND IN
SYNCHROMODE
(M series)
Movement is commanded for the axis to be synchronously controlled.

Any of the following alarms occurred in the operation with the simple
synchronization control.
213
1) The program issued the move command to the slave axis.

2) The program issued the manual continuous feed/manual handle
feed/incremental feed command to the slave axis.
3) The program issued the automatic reference position return command without specifying the manual reference position return after
the power was turned on.
4) The difference between the position error amount of the master and
slave axes exceeded the value specified in parameter NO.8313.
ILLEGAL COMMAND IN
SYNCHROMODE (T series)
A move command has been specified for an axis subject to synchronous control.
540
Number
A. ALARM LIST
APPENDIX
B63835EN/03
Message
Contents
214
ILLEGAL COMMAND IN
SYNCHROMODE
Coordinate system is set or tool compensation of the shift type is

executed in the synchronous control. Correct the program.
217
DUPLICATE G51.2 (COMMANDS)

(T series)
G51.2/G251 is further commanded in the G51.2/G251 mode. Modify

the program.
218
NOT FOUND P/Q COMMAND IN P or Q is not commanded in the G251 block, or the command value is
G251 (T series)
out of the range. Modify the program.
219
COMMAND G250/G251
INDEPENDENTLY (T series)
G251 and G250 are not independent blocks.
220
ILLEGAL COMMAND IN
SYNCHRMODE (T series)
In the synchronous operation, movement is commanded by the NC program or PMC axis control interface for the synchronous axis.
221
ILLEGAL COMMAND IN
SYNCHRMODE (T series)
Polygon machining synchronous operation and axis control or balance

cutting are executed at a time. Modify the program.
222
DNC OP. NOT ALLOWED IN

BG.EDIT (M series)
Input and output are executed at a time in the background edition.

Execute a correct operation.
224
RETURN TO REFERENCE POINT

(M series)
Reference position return has not been performed before the automatic
operation starts. Perform reference position return only when bit 0 of parameter 1005 is 0.
TURN TO REFERENCE POINT

(T series)
Reference position return is necessary before cycle start.
225
SYNCHRONOUS/MIXED CONTROL This alarm is generated in the following circumstances. (Searched for
ERROR
during synchronous and mixed control command.
(T series (At twopath))
1 When there is a mistake in axis number parameter (No. 1023) setting.
2
When there is a mistake in control commanded.
During hobbing synchronization, a command to bring the Caxis under

synchronous, composite, or superimposed control is made.
Modify the program or the parameter.
226
ILLEGAL COMMAND IN SYNCHRO A travel command has been sent to the axis being synchronized in synMODE (T series (At twopath))
chronous mode. Modify the program or the parameter.
229
CAN NOT KEEP SYNCHROSTATE

(T series)
This alarm is generated in the following circumstances.

1
When the synchro/mixed state could not be kept due to system overload.
The above condition occurred in CMC devices (hardware) and synchrostate could not be kept.
(This alarm is not generated in normal use conditions.)

230
R CODE NOT FOUND

(Grinding machine) (M series)
The infeed quantity R has not been instructed for the G161 block. Or
the R command value is negative. Correct the program.
231
ILLEGAL FORMAT IN G10 OR L50
Any of the following errors occurred in the specified format at the programmableparameter input.
1 Address N or R was not entered.
2 A number not specified for a parameter was entered.
3 The axis number was too large.
4 An axis number was not specified in the axistype parameter.
5 An axis number was specified in the parameter which is not an axis
type. Correct the program.
6 In the locked state set by the password function, an attempt was
made to set bit 4 (NE9) of parameter No. 3204 to 0 or change the contents of parameter No. 3210.
7 An attempt was made to change a program encryption parameter
(parameter No. 3220 to 3223).
541
A. ALARM LIST
Number
APPENDIX
Message
B63835EN/03
Contents
232
TOO MANY HELICAL AXIS

COMMANDS
Three or more axes (in the normal direction control mode (M series) two
or more axes) were specified as helical axes in the helical interpolation
mode.
233
DEVICE BUSY
When an attempt was made to use a unit such as that connected via the
RS232C interface, other users were using it.
239
BP/S ALARM
While punching was being performed with the function for controlling external I/O units ,background editing was performed.
240
BP/S ALARM
Background editing was performed during MDI operation.
241
ILLEGAL FORMAT IN G02.2/G03.2

(M series)
The end point, I, J, K, or R is missing from a command for involute interpolation.
242
ILLEGAL COMMAND IN
G02.2/G03.2
(M series)
An invalid value has been specified for involute interpolation.

S The start or end point is within the basic circle.
S I, J, K, or R is set to 0.
S The number of rotations between the start of the involute curve and
the start or end point exceeds 100.
243
OVER TOLERANCE OF END POINT The end point is not on the involute curve which includes the start point
(M series)
and thus falls outside the range specified with parameter No. 5610.
244
P/S ALARM
(T series)
245
TCODE NOT ALOWEE IN THIS One of the G codes, G50, G10, and G04, which cannot be specified in
BLOCK (T series)
the same block as a T code, was specified with a T code.
246
ENCODE PROGRAM
NUMBER ERROR
During read of an encrypted program, an attempt was made to store the

program with a number exceeding the protection range.
(See parameter Nos. 3222 and 223.)
247
ILLEGAL CODE USED

FOR OUTPUT
When an encrypted program is output, EIA is set for the punch code.
Specify ISO.
250
Z AXIS WRONG COMMAND (ATC)

(M series)
Movement along the Zaxis is specified in a block specifying a tool

change command (M06T_). (Only for ROBODRILL)
251
ATC ERROR
(M series)
This alarm is issued in the following cases:
In the skip function activated by the torque limit signal, the number of accumulated erroneous pulses exceed 32767 before the signal was input.
Therefore, the pulses cannot be corrected with one distribution.
Change the conditions, such as feed rates along axes and torque limit,
and try again.
S An M06T_ command contains an unusable T code.

S An M06 command has been specified when the Z machine coordi
nate is positive.
S The parameter for the current tool number (No. 7810) is set to 0.
S An M06 command has been specified in canned cycle mode.
S A reference position return command (G27 to G44) and M06 command have been specified in the same block.
S An M06 command has been specified in tool compensation mode
(G41 to G44).
S An M06 command has been specified without performing reference
position return after poweron or the release of emergency stop.
S The machine lock signal or Zaxis ignore signal has been turned on
during tool exchange.
S A pry alarm has been detected during tool exchange.
Refer to diagnosis No. 530 to determine the cause. (Only for ROBODRILL)
252
ATC SPINDLE ALARM

(M series)
An excessive error arose during spindle positioning for ATC. For details,
refer to diagnosis No. 531. (Only for ROBODRILL)
542
Number
A. ALARM LIST
APPENDIX
B63835EN/03
Message
Contents
253
G05 IS NOT AVAILABLE

(M series)
Alarm details
Binary input operation using highspeed remote buffer (G05) or high
speed cycle machining (G05) has been specified in advance control
mode (G08P1). Execute G08P0; to cancel advance control mode, before executing these G05 commands.
5010
END OF RECORD
The end of record (%) was specified.

I/O is incorrect. modify the program.
5011
PARAMETER ZERO(CUT MAX)

(M series)
The maximum cutting feedrate (parameter No. 1422, No. 1430, No.
1431, No. 1432) is 0 in the HPCC mode.
5014
TRACE DATA NOT FOUND
Transfer cannot be performed because no trace data exists.
5015
NO ROTATION AXIS
(M series)
The specified rotation axis does not exist for tool axis direction handle
feed.
5016
ILLEGAL
CODE
5018
POLYGON SPINDLE SPEED ER- Function category:

ROR
Polygon turning
(T series)
Alarm details:
In G51.2 mode, the speed of the spindle or polygon synchronous axis
either exceeds the clamp value or is too small. The specified rotation
speed ratio thus cannot be maintained.
5020
PARAMETER OF RESTART ERROR An erroneous parameter was specified for restarting a program.
A parameter for program restart is invalid.
5043
TOO MANY G68 NESTING

(M series)
Threedimensional coordinate conversion G68 has been specified

three or more times.
TOO MANY G68 NESTING

(T series)
Threedimensional coordinate conversion G68.1 has been specified

three or more times.
G68 FORMAT ERROR

(M series)
A G68 command block contains a format error. This alarm is issued in

the following cases:
5044
COMBINATION
OF
M M codes which belonged to the same group were specified in a block.

Alternatively,an M code which must be specified without other M codes
in the block was specified in a block with other M codes.
1. I, J, or K is missing from a G68 command block (missing coordinate

rotation option).
2. I, J, and K are 0 in a G68 command block.
3. R is missing from a G68 command block.
G68 FORMAT ERROR
(T series)
A G68.1 command block contains a format error. This alarm is issued

in the following cases:
1. I, J, or K is missing from a G68.1 command block (missing coordinate rotation option).
2. I, J, and K are 0 in a G68.1 command block.
3. R is missing from a G68.1 command block.
543
A. ALARM LIST
APPENDIX
B63835EN/03
Number
Message
Contents
5046
ILLEGAL PARAMETER (ST.COMP)
The parameter settings for straightness compensation contain an error.

Possible causes are as follows:
1. A parameter for a movement axis or compensation axis contains an
axis number which is not used.
2. More than 128 pitch error compensation points exist between the
negative and positive end points.
3. Compensation point numbers for straightness compensation are
not assigned in the correct order.
4. No straightness compensation point exists between the pitch error
compensation points at the negative and positive ends.
5. The compensation value for each compensation point is too large
or too small.
6
The settings of parameters Nos. 13881 to 13886 are illegal (in the
interpolation type straightness compensation).
5050
ILLCOMMAND IN CHOPPING
MODE
(M series)
A command for switching the major axis has been specified for circular
threading. Alternatively, a command for setting the length of the major
axis to 0 has been specified for circular threading.
5051
MNET CODE ERROR
Abnormal character received (other than code used for transmission)
5052
MNET ETX ERROR
Abnormal ETX code
5053
MNET CONNECT ERROR
Connection time monitoring error (parameter No. 175)
5054
MNET RECEIVE ERROR
Polling time monitoring error (parameter No. 176)
5055
MNET PRT/FRT ERROR
Vertical parity or framing error
5057
MNET BOARD SYSTEM DOWN
Transmission timeout error (parameter No. 177)

ROM parity error
CPU interrupt other than the above
5058
G35/G36 FORMAT ERROR

(T series)
A command for switching the major axis has been specified for circular
threading. Alternatively, a command for setting the length of the major
axis to 0 has been specified for circular threading.
5059
RADIUS IS OUT OF RANGE
A radius exceeding nine digits has been specified for circular interpolation with the center of the arc specified with I, J, and K.
5060
ILLEGAL
PARAMETER
G02.3/G03.3
(M series)
IN There is a parameter setting error.

Parameter No. 5641 (setting of the linear axis) is not set.
The axis set in parameter No. 5641 is not a linear axis.
Parameter No. 5642 (setting of a rotation axis) is not set.
The axis set in parameter No. 5642 is not a rotation axis.
The linear and rotation axes cannot be controlled by the CNC. (The value set in parameter No. 1010 is exceeded.)
5061
ILLEGAL FORMAT IN G02.3/G03.3

(M series)
5062
ILLEGAL
G02.3/G03.3
COMMAND
The exponential interpolation command (G02.3/G03.3) has a format error.

Address I, J, or K is not specified.
The value of address I, J, or K is 0.
IN The value specified in an exponential interpolation command

(G02.3/03.3) is illegal. A value that does not allow exponential interpolation is specified. (For example, a negative value is specified in In.)
544
Number
5063
A. ALARM LIST
APPENDIX
B63835EN/03
Message
IS NOT PRESET AFTER REF.
(M series)
Contents
Function category:
Workpiece thickness measurement
Alarm details
The position counter was not preset before the start of workpiece thickness measurement. This alarm is issued in the following cases:
(1) An attempt has been made to start measurement without first establishing the origin.
(2) An attempt has been made to start measurement without first presetting the position counter after manual return to the origin.
5064
DIFFERRENT AXIS UNIT (ISB, Circular interpolation has been specified on a plane consisting of axes
ISC)
having different increment systems.
(M series)
5065
DIFFERENT AXIS UNIT (PMC AXIS) Axes having different increment systems have been specified in the
(M series)
same DI/DO group for PMC axis control. Modify the setting of parameter
No. 8010.
5067
G05 PO COMMANDED IN G68/G51 HPCC mode cannot be canceled during G51 (scaling) or G68 (coordiMODE
nate system rotation).
(HPCC) (M series)
5068
G31 FORMAT ERROR

(M series)
The continuous highspeed skip command (G31 P90) has one of the
following errors:
1. The axis along which the tool is moved is not specified.
2. More than one axis is specified as the axis along which the tool is
moved.
Alternatively, the EGB skip command (G31.8) or continuous high
speed skip command (G31.9) has one of the following errors:
1. A move command is specified for the EGB axis (workpiece axis).
2. More than one axis is specified.
3. P is not specified.
4. The specified Q value exceeds the allowable range.
5069
WHLC:ILLEGA
PDATA
(M series)
The P data in selection of the grindingwheel wear compensation center is illegal.
5073
NO DECIMAL POINT
No decimal point has been specified for an address requiring a decimal

point.
5074
ADDRESS DUPLICATION ERROR
The same address has been specified two or more times in a single
block. Alternatively, two or more G codes in the same group have been
specified in a single block.
5082
DATA SERVER ERROR
This alarm is detailed on the data server message screen.
5085
SMOOTH IPL ERROR 1
A block for specifying smooth interpolation contains a syntax error.
5096

(M series)
Different wait codes (M codes) were specified in HEAD1 and HEAD2.

5110
NOT STOP POSITION

(G05.1 G1)
(M series)
An illegal G code was specified in AI contour control mode.

A command was specified for the index table indexing axis in AI control
mode.
NOT STOP POSITION

(G05.1 G1)
(21iM)
An illegal G code was specified in AI lookahead control mode.

A command was specified for the index table indexing axis in AI look
ahead control mode.
545
A. ALARM LIST
Number
5111
5112
5114
5115
APPENDIX
Message
B63835EN/03
Contents
IMPROPER
(G05.1 G1)
(M series)
MODEL
GCODE An illegal G code is left modal when AI contour control mode was specified.
IMPROPER
(G05.1 G1)
(21iM)
MODEL
GCODE An illegal G code is left modal when AI lookahead control mode was
specified.
G08 CAN NOT BE COMMANDED

(G05.1 G1)
(M series)
Lookahead control (G08) was specified in AI contour control mode.
G08 CAN NOT BE COMMANDED

(G05.1 G1)
(21iM)
Lookahead control (G08) was specified in AI lookahead control

mode.
NOT STOP POSITION

(G05.1 Q1)
(M series)
At the time of restart after manual intervention, the coordinates at which

the manual intervention occurred have not been restored.
CAN NOT ERROR IN MDI MODE

(G05.1)
(21iM)
AI contour control (G05.1) was specified in MDI mode.
SPL : ERROR
(M series)
There is an error in the specification of the rank.

No knot is specified.
The knot specification has an error.
The number of axes exceeds the limits.
Other program errors
5116
SPL : ERROR
(M series)
There is a program error in a block under lookahead control.

Monotone increasing of knots is not observed.
In NURBS interpolation mode, a mode that cannot be used together is
specified.
5117
SPL : ERROR
(M series)
The first control point of NURBS is incorrect.
5118
SPL : ERROR
(M series)
After manual intervention with manual absolute mode set to on, NURBS
interpolation was restarted.
5122
ILLEGAL COMMAND IN SPIRAL

(M series)
A spiral interpolation or conical interpolation command has an error.

Specifically, this error is caused by one of the following:
1)
2)
3)
4)
5)
6)
7)
L = 0 is specified.
Q = 0 is specified.
R/, R/, C is specified.
Zero is specified as height increment.
Three or more axes are specified as the height axes.
A height increment is specified when there are two height axes.
Conical interpolation is specified when the helical interpolation
function is not selected.
8) Q < 0 is specified when radius difference > 0.
9) Q > 0 is specified when radius difference < 0.
10) A height increment is specified when no height axis is specified.
5123
OVER TOLERANCE OF END POINT The difference between a specified end point and the calculated end
(M series)
point exceeds the allowable range (parameter 3471).
546
Number
5124
A. ALARM LIST
APPENDIX
B63835EN/03
Message
CAN NOT COMMAND SPIRAL
(M series)
Contents
A spiral interpolation or conical interpolation was specified in any of the
following modes:
1)
2)
3)
Scaling
Programmable mirror image
Polar coordinate interpolation
In cutter compensation C mode, the center is set as the start point or

end point.
5134
FSSB : OPEN READY TIME OUT
Initialization did not place FSSB in the open ready state.
5135
FSSB : ERROR MODE
FSSB has entered error mode.
5136
FSSB : NUMBER OF AMPS IS SMALL In comparison with the number of controlled axes, the number of amplifiers recognized by FSSB is not enough.
5137
FSSB : CONFIGURATION ERROR
5138
FSSB : AXIS SETTING NOT COM- In automatic setting mode, axis setting has not been made yet.
PLETE
Perform axis setting on the FSSB setting screen.
5139
FSSB : ERROR
Servo initialization did not terminate normally.

The optical cable may be defective, or there may be an error in connection to the amplifier or another module.
Check the optical cable and the connection status.
5155
NOT RESTART PROGRAM BY G05
During servo leaning control by G05, an attempt was made to perform

restart operation after feed hold or interlock. This restart operation cannot be performed. (G05 leaning control terminates at the same time.)
5156

(AICC)
(M series)
In AI contour control mode, the controlled axis selection signal (PMC

axis control) changes.
In AI contour control mode, the simple synchonous axis selection signal
changes.

(AICC)
(21iM)
In AI lookahead control mode, the controlled axis selection signal

(PMC axis control) changes.
In AI lookahead control mode, the simple synchonous axis selection
signal changes.
5157
PARAMETER ZERO (AICC)

(M series)
Zero is set in the parameter for the maximum cutting feedrate (parameter No. 1422 or 1432).
Zero is set in the parameter for the acceleration/deceleration before interpolation (parameter No. 1770 or 1771).
Set the parameter correctly.
5195
DIRECTION CAN NOT BE JUDGED

(T series)
When the touch sensor with a single contact signal input is used in the
direct input B function for tool offset measurement values, the stored
pulse direction is not constant. One of the following conditions exists:
FSSB detected a configuration error.
The stop state exists in offset write mode.

Servo off state
The direction varies.
Movement takes place simultaneously along two axes.
5196
ILLEGAL OPERATION (HPCC)

(M series)
Detach operation was performed in HPCC mode. (If detach operation

is performed in HPCC mode, this alarm is issued after the currently
executed block terminates.)
5197
FSSB : OPEN TIME OUT
The CNC permitted FSSB to open, but FSSB was not opened.
5198
FSSB : ID DATA NOT READ
Temporary assignment failed, so amplifier initial ID information could not

be read.
5199
FINE TORQUE SENSING PARAME- A parameter related to the fine torque sensing function is illegal.
TER
The storage interval is invalid.
An invalid axis number is set as the target axis.
Correct the parameter.
547
A. ALARM LIST
Number
5218
APPENDIX
Message
ILLEGAL
COMP)
PARAMETER
B63835EN/03
Contents
(INCL. There is an inclination compensation parameter setting error.
Cause:
1. The number of pitch error compensation points between the negative () end and positive (+) end exceeds 128.
2. The relationship in magnitude among the inclination compensation
point numbers is incorrect.
3. An inclination compensation point is not located between the negative () end and positive (+) end of the pitch error compensation
points.
4. The amount of compensation per compensation point is too large or
too small.
Correct the parameter.
5219
CAN NOT RETURN
Manual intervention or return is not allowed during threedimensional

coordinate conversion.
5220
REFERENCE POINT ADJUSTMENT A parameter for automatically set a reference position is set. (Bit 2 of
MODE
parameter No. 1819 = 1)
Perform automatic setting.
(Position the machine at the reference position manually, then perform
manual reference position return.)
Supplementary: Automatic setting sets bit 2 of parameter No. 1819 to
0.
5222
SRAM CORRECTABLE ERROR
The SRAM correctable error cannot be corrected.

Cause:
A memory problem occurred during memory initialization.
Action:
Replace the master printed circuit board (SRAM module).
5227
FILE NOT FOUND
A specified file is not found during communication with the builtin

Handy File.
5228
SAME NAME USED
There are duplicate file names in the builtin Handy File.
5229
WRITE PROTECTED
A floppy disk in the builtin Handy File is write protected.
5231
TOO MANY FILES
The number of files exceeds the limit during communication with the
builtin Handy File.
5232
DATA OVERFLOW
There is not enough floppy disk space in the builtin Handy File.
5235
COMMUNICATION ERROR
A communication error occurred during communication with the builtin

Handy File.
5237
READ ERROR
A floppy disk in the builtin Handy File cannot be read from. The floppy
disk may be defective, or the head may be dirty. Alternatively, the Handy
File is defective.
5238
WRITE ERROR
A floppy disk in the builtin Handy File cannot be written to. The floppy
disk may be defective, or the head may be dirty. Alternatively, the Handy
File is defective.
5242
ILLEGAL AXIS NUMBER

(M series)
The axis number of the synchronous master axis or slave axis is incorrect. (This alarm is issued when flexible synchronization is turned on.)
Alternatively, the axis number of the slave axis is smaller than that of the
master axis.
5243
DATA OUT OF RANGE

(M series)
The gear ratio is not set correctly. (This alarm is issued when flexible
synchronization is turned on.)
5244
TOO MANY DI ON
(M series)
Even when an M code was encountered in automatic operation mode,

the flexible synchronization mode signal was not driven on or off.
Check the ladder and M codes.
548
Number
5245
A. ALARM LIST
APPENDIX
B63835EN/03
Message
OTHER AXIS ARE COMMANDED
(M series)
Contents
One of the following command conditions was present during flexible
synchronization or when flexible synchronization was turned on:
1. The synchronous master axis or slave axis is the EGB axis.
2. The synchronous master axis or slave axis is the chopping axis.
3. In reference position return mode
5251
ILLEGAL PARAMETER IN G54.2

(M series)
A fixture offset parameter (No. 7580 to 7588) is illegal. Correct the parameter.
5252
ILLEGAL P COMMAND IN G54.2

(M series)
The P value specifying the offset number of a fixture offset is too large.
5257
G41/G42 NOT ALLOWED IN MDI G41/G42 (cutter compensation C: M series) was specified in MDI
MODE
mode. (Depending on the setting of bit 4 of parameter No. 5008)
(M series)
G41/G42 NOT ALLOWED IN MDI G41/G42 (toolnose radius compensation: T series) was specified in
MODE
MDI mode. (Depending on the setting of bit 4 of parameter No. 5008)
(T series)
5300
SET ALL OFFSET DATAS AGAIN
After the inch/metric automatic conversion function (OIM: Bit 0 of parameter No. 5006) for tool offset data is enabled or disabled, all the tool
offset data must be reset. This message reminds the operator to reset
the data.
If this alarm is issued, reset all the tool offset data. Operating the machine without resetting the data will result in a malfunction.
5302
ILLEGAL COMMAND IN G68 MODE
A command to set the coordinate system is specified in the coordinate

system rotation mode.
5303
TOUCH PANEL ERROR
A touch panel error occurred.

Cause:
1. The touch panel is kept pressed.
2. The touch panel was pressed when power was turned on.
Remove the above causes, and turn on the power again.
5306
MODE CHANGE ERROR
In a onetouch macro call, mode switching at the time of activation is not

performed correctly.
5307
INTERNAL DATA OVER FLOW

(M series)
In the following function, internal data exceeds the allowable range.
FSSB:ILLEGAL CONNECTION
A connection related to FSSB is illegal.

This alarm is issued when either of the following is found:
5311
1) Improvement of the rotation axis feedrate
1. Two axes having adjacent servo axis numbers (parameter No.

1023), odd number and even number, are assigned to amplifiers to
which different FSSB systems are connected.
2. The system does not satisfy the requirements for performing HRV
control, and use of two pulse modules connected to different FSSB
systems having different FSSB current control cycles is specified.
5321
SCOMP. VALUE OVERFLOW
The straightness compensation value has exceeded the maximum value of 32767.After this alarm is issued, make a manual reference position
return.
5400
SPL:ILLEGAL AXIS COMMAND

(M series)
An axis specified for spline interpolation or smooth interpolation is incorrect.

If an axis that is not the spline axis is specified in spline interpolation
mode, this alarm is issued. The spline axis is the axis specified in a block
containing G06.1 or the next block. For smooth interpolation, the axis
specified in G5.1Q2 is incorrect.
5401
SPL:ILLEGAL COMMAND (M series) In a G code mode in which specification of G06.1 is not permitted, G06.1
is specified.
549
A. ALARM LIST
Number
APPENDIX
Message
B63835EN/03
Contents
5402
SPL:ILLEGAL AXIS MOVING

(M series)
A movement is made along an axis that is not the spline interpolation

axis.
For example, in threedimensional tool compensation mode using an
offset vector of which components are the X, Y, and Zaxes, when
twoaxis spline interpolation is performed with the two spline axes set
to the X and Yaxes, a movement along the Zaxis occurs, resulting
in this alarm.
5403
SPL:CAN NOT MAKE VECTOR

(M series)
Threedimensional tool compensation vectors cannot be generated.

When a threedimensional tool compensation vector is created for
the second or subsequent point, that point, previous point, and next
point are on the same straight line, and that straight line and the three
dimensional tool compensation vector for the previous point are in
parallel.
When a threedimensional tool compensation vector is created at the
end point of smooth interpolation or spline interpolation, the end point
and the point two points before are the same.
5405
ILLEGAL PARAMETER IN G41.2/

G42.2 (M series)
The parameter setting that determines the relationship between the

rotation axis and rotation plane is incorrect.
5406
G41.3/G40 FORMAT ERROR

(M series)
1) A G41.3 or G40 block contains a move command.
ILLEGAL COMMAND IN G41.3

(M series)
1) A G code that belongs to group 01 except G00 and G01 is specified

in G41.3 mode.
5407
2) A G1.3 block contains a G code or M code for which buffering is suppressed.
2) An offset command (a G code belonging to group 07) is specified in

G41.3 mode.
3) The block next to G41.3 (startup) contains no movement.
5408
G41.3 ILLEGAL START_UP

(M series)
1) In a mode of group 01 except G00 and G01, G41.3 (startup) is specified.

2) At startup, the included angle of the tool direction vector and move
direction vector is 0 or 180 degrees.
5409
ILLEGAL PARAMETER IN G41.3

(M series)
The parameter setting (No. xxxx to xxxx) that determines the relationship between the rotation axis and rotation plane is incorrect.
5411
NURBS:ILLEGAL ORDER (M series) The number of steps is specified incorrectly.
5412
NURBS:NO KNOT COMMAND

(M series)
5413
NURBS:ILLEGAL AXIS COMMAND An axis not specified with controlled points is specified in the first block.
(M series)
5414
NURBS:ILLEGAL KNOT (M series)
The number of blocks containing knots only is insufficient.
5415
NURBS:ILLEGAL CANCEL
(M series)
Although NURBS interpolation is not completed yet, the NURBS interpolation mode is turned off.
5416
NURBS:ILLEGAL MODE (M series)
A mode that cannot be used with NURBS interpolation mode is specified in NURBS interpolation mode.
5417
NURBS:ILLEGAL MULTIKNOT
(M series)
As many knots as the number of steps are not specified at the start and
end points.
5418
NURBS:ILLEGAL KNOT VALUE

(M series)
Knots do not increase in monotone.
5420
ILLEGAL PARAMETER IN G43.4/

G43.5 (M series)
A parameter related to pivot tool length compensation is incorrect.
5421
ILLEGAL COMMAND IN G43.4/

G43.5 (M series)
In pivot tool length compensation (type 2) mode, a rotation axis is specified.
No knot is specified. Alternatively, in NURBS interpolation mode, a

block not relating to NURBS interpolation is specified.
550
Number
A. ALARM LIST
APPENDIX
B63835EN/03
Message
Contents
5422
EXCESS VELOCITY IN G43.4/G43.5 As a result of pivot tool length compensation, an attempt was made to
(M series)
move the tool along an axis at a feedrate exceeding the maximum cutting feedrate.
5425
ILLEGAL OFFSET VALUE (M series) The offset number is incorrect.
5430
ILLEGAL COMMAND IN 3D CIR

(M series)
In a modal state in which threedimensional circular interpolation cannot be specified, a threedimensional circular interpolation
(G02.4/G03.4) is specified. Alternatively, in threedimensional circular
interpolation mode, a code that cannot be specified is specified.
5432
G02.4/G03.4 FORMAT ERROR

(M series)
A threedimensional circular interpolation command (G02.4/G03.4) is

incorrect.
5433
MANUAL INTERVENTION IN 3D In threedimensional circular interpolation mode (G02.4/G03.4), manuCIR (M series)

al intervention was made when the manual absolute switch was on.
5435
PARAMETER OUT
(TLAC) (M series)
5436
PARAMETER SETTING ERROR 1 Incorrect parameter setting (setting of the rotation axis)
(TLAC) (M series)
5437
PARAMETER SETTING ERROR 2 Incorrect parameter setting (setting of the tool axis)
(TLAC) (M series)
5440
ILLEGAL DRILLING AXIS

SELECTED (M series)
The drilling axis specified for the drilling canned cycle is incorrect.
The G code command block of the canned cycle does not specify the
Z point of the drilling axis. When there is a parallel axis with the drilling
axis, the parallel axis is also specified at the same time.
5445
CRC:MOTION IN G39 (M series)
Corner circular interpolation (G39) of cutter compensation is not specified alone but is specified with a move command.
5446
CRC:NO AVOIDANCE (M series)
Because there is no interference evade vector, the interference check

evade function of cutter compensation cannot evade interference.
5447
CRC:DANGEROUS AVOIDANCE
(M series)
The interference check evade function of cutter compensation determines that an evade operation will lead to danger.
5448
CRC:INTERFERENCE TO AVD.
(M series)
In the interference check evade function of cutter compensation, a further interference occurs for an already created interference evade vector.
5452
IMPROPER GCODE (5AXIS MODE) A G code that cannot be specified is found. (5axis mode)
(M series)
This alarm is issued when:
OF
RANGE Incorrect parameter setting (set value range)
1) Threedimensional cutter compensation (sideface offset and leadingedge offset) is applied during cutter compensation, or cutter
compensation is applied during threedimensional cutter compensation (sideface offset and leadingedge offset).
2) A leadingedge offset of threedimensional cutter compensation is
applied during sideface offsetting of threedimensional cutter compensation, or a sideface offset of threedimensional cutter compensation is applied during leadingedge offsetting of threedimensional cutter compensation.
3) Tool axis direction tool length compensation is applied during tool
length compensation, or tool length compensation is applied during
tool axis direction tool length compensation.
4) Tool center point control is provided during tool length compensation, or tool length compensation is applied during tool center point
control.
5) Tool center point control is provided during tool axis direction tool
length compensation, or tool axis direction tool length compensation
is applied during tool center point control.
If this alarm is issued, cancel the relevant mode, then specify a different mode.
551
A. ALARM LIST
Number
APPENDIX
Message
B63835EN/03
Contents
5453
NOTE: G68 IS CANCELED (HPCC) When bit 2 of parameter No. 5400 is set to 1, and a reset does not cancel
(M series)
G68, this alarm is issued at the time of program restart.
To release this alarm, press <RESET> and <CAN>. Once this operation
is performed, the alarm will not be issued at the next restart.
5455
ILLEGAL ACC. PARAMETER

(M series)
A permissible acceleration parameter for optimum torque acceleration/

deceleration is incorrect. The cause is one of the following:
1) The ratio of the deceleration rate to the acceleration rate is below the
limit.
2) The time required for deceleration to a speed of 0 exceeds the maximum value.
NOTE
AICC designates AI Contour Control.
(2) Background edit alarm

Number
Message
Contents
???
BP/S alarm
BP/S alarm occurs in the same number as the P/S alarm that occurs in
ordinary program edit. (070, 071, 072, 073, 074 085,086,087 etc.)
140
BP/S alarm
It was attempted to select or delete in the background a program being

selected in the foreground. (Note)
Use background editing correctly.
NOTE
Alarm in background edit is displayed in the key input line of the background edit screen instead
of the ordinary alarm screen and is resettable by any of the MDI key operation.
(3) Absolute pulse coder (APC) alarm

Number
Message
Contents
300
APC alarm: nthaxis origin return
Manual reference position return is required for the nthaxis (n=1 8).
301
APC alarm: nthaxis communication
nthaxis (n=1 8) APC communication error. Failure in data transmission

Possible causes include a faulty APC, cable, or servo interface module.
302
APC alarm: nthaxis over time
nthaxis (n=1 8) APC overtime error.

Failure in data transmission.
303
APC alarm: nthaxis framing
nthaxis (n=1 8) APC framing error. Failure in data transmission.

304
APC alarm: nthaxis parity
nthaxis (n=1 8) APC parity error.

Failure in data transmission.
305
APC alarm: nthaxis pulse error
nthaxis (n=1 8) APC pulse error alarm.

APC alarm.APC or cable may be faulty.
306
APC alarm: nthaxis battery

voltage 0
nthaxis (n=1 8) APC battery voltage has decreased to a low level so

that the data cannot be held.
APC alarm. Battery or cable may be faulty.
552
Number
A. ALARM LIST
APPENDIX
B63835EN/03
Message
Contents
307
APC alarm: nthaxis battery low 1
nthaxis (n=1 8) axis APC battery voltage reaches a level where the
battery must be renewed.
APC alarm. Replace the battery.
308
APC alarm: nthaxis battery low 2
nthaxis (n=1 8) APC battery voltage has reached a level where the
battery must be renewed (including when power is OFF).
APC alarm .Replace battery.
309
APC ALARM:
n AXIS ZRN IMPOSSIBL
Return to the origin has been attempted without first rotating the motor
one or more times. Before returning to the origin, rotate the motor one
or more times then turn off the power.
(4) Inductsyn alarms

Number
Message
Description
330
INDUCTOSYN:DATA ALARM
The absoluteposition data (offset data) from Inductosyn cannot be

detected.
331
INDUCTOSYN:ILLEGAL PRM
Parameter No. 1874, 1875, or 1876 is set to 0.
(5) Serial pulse coder

(SPC) alarms
No.
Message
Description
360
n AXIS : ABNORMAL CHECKSUM

(INT)
A checksum error occurred in the builtin pulse coder.
361
n AXIS : ABNORMAL PHASE DATA

(INT)
A phase data error occurred in the builtin pulse coder.
362
n AXIS : ABNORMAL REV.DATA

(INT)
A rotation speed count error occurred in the builtin pulse coder.
363
n AXIS : ABNORMAL CLOCK (INT)
A clock error occurred in the builtin pulse coder.
364
n AXIS : SOFT PHASE ALARM (INT) The digital servo software detected invalid data in the builtin pulse
coder.
365
n AXIS : BROKEN LED (INT)
An LED error occurred in the builtin pulse coder.
366
n AXIS : PULSE MISS (INT)
A pulse error occurred in the builtin pulse coder.
367
n AXIS : COUNT MISS (INT)
A count error occurred in the builtin pulse coder.
368
n AXIS : SERIAL DATA ERROR

(INT)
Communication data from the builtin pulse coder cannot be received.
369
n AXIS : DATA TRANS. ERROR

(INT)
A CRC or stop bit error occurred in the communication data being

received from the builtin pulse coder.
380
n AXIS : BROKEN LED (EXT)
The LED of separate detector is erroneous.
381
n AXIS : ABNORMAL PHASE

(EXT LIN)
A phase data error occurred in the separate linear scale.
382
n AXIS : COUNT MISS (EXT)
383
n AXIS : PULSE MISS (EXT)
384
n AXIS : SOFT PHASE ALARM

(EXT)
The digital servo software detected invalid data in the separate detector.
385
n AXIS : SERIAL DATA ERROR

(EXT)
Communication data from the separate detector cannot be received.
386
n AXIS : DATA TRANS. ERROR

(EXT)
A CRC or stop bit error occurred in the communication data being

received from the separate detector.
387
n AXIS : ABNORMAL ENCODER

(EXT)
An error occurs in the separate detector. For details, contact the

manufacturer of the scale.
553
A. ALARM LIST
APPENDIX
D The details of serial

pulse coder alarm
B63835EN/03
The details of serial pulse coder alarm are displayed in the diagnosis
display (No. 202 and No.203) as shown below.
#7
202
#6
CSA
#5
BLA
#4
PHA
#3
PCA
#2
BZA
#1
CKA
#0
SPH
#6 (CSA) : The serial pulse coder is defective. Replace it.

#5 (BLA) : The battery voltage is low. Replace the batteries.
#4 (PHA) : The serial pulse coder or feedback cable is defective. Replace the serial
pulse coder or cable.
#3 (PCA) : The serial pulse coder is defective. Replace it.
#2 (BZA) : The pulse coder was supplied with power for the first time.
Make sure that the batteries are connected.
Turn the power off, then turn it on again and perform a reference position
return.
#1 (CKA) : The serial pulse coder is defective. Replace it.
#0 (SPH) : The serial pulse coder or feedback cable is defective. Replace the serial
pulse coder or cable.
203
#7
DTE
#6
CRC
#5
STB
#4
PRM
#3
#2
#1
#0
#7 (DTE) : The serial pulse coder encountered a communication error.

The pulse coder, feedbak cable, or feedback receiver circuit is defective.
Replace the pulse coder, feedback cable, or NCaxis board
#6 (CRC) : The serial pulse coder encountered a communication error.
The pulse coder, feedback cable, or feedback receiver circuit is defective.
Replace the pulse coder, feedback cable, or NCaxis board.
#5 (STB) : The serial pulse coder encountered a communication error.
The pulse coder, feedback cable, or feedback receiver circuit is defective.
Replace the pulse coder, feedback cable, or NCaxis board.
#4 (PRM) : An invalid parameter was found. Alarm No. 417 (invalid servo
parameter) is also issued.
(6) Servo alarms(1/2)
Number
Message
Contents
401
SERVO ALARM: nTH AXIS VRDY

OFF
The nth axis (axis 18) servo amplifier READY signal (DRDY) went off.
Refer to procedure of trouble shooting.
402
SERVO ALARM: SV CARD NOT EX- The axis control card is not provided.
IST
403
SERVO ALARM: CARD/SOFT MISMATCH
The combination of the axis control card and servo software is illegal.
The possible causes are as follows:
A correct axis control card is not provided.
Correct servo software is not installed on flash memory.
404
SERVO ALARM: nTH AXIS VRDY

ON
Even though the nth axis (axis 18) READY signal (MCON) went off,
the servo amplifier READY signal (DRDY) is still on. Or, when the power
was turned on, DRDY went on even though MCON was off.
Check that the servo interface module and servo amp are connected.
405
SERVO ALARM: (ZERO POINT RETURN FAULT)
Position control system fault. Due to an NC or servo system fault in the

reference position return, there is the possibility that reference position
return could not be executed correctly. Try again from the manual reference position return.
554
Number
A. ALARM LIST
APPENDIX
B63835EN/03
Message
Contents
407
SERVO ALARM: EXCESS ERROR
The following error occurred during simple synchronous control:

The difference in machine coordinates between the synchronized axes
exceeds the value set in parameter No. 8314.
409
SERVO ALARM: n AXIS TORQUE

ALM
Abnormal servo motor load has been detected. Alternatively, abnormal

spindle motor load has been detected in Cs mode.
410
SERVO ALARM: nTH AXIS EXCESS ERROR
One of the following errors occurred:

1) The positional deviation value when the nth axis stops exceeds the
value set in parameter No. 1829.
2) In simple synchronous control, the compensation amount for synchronization exceeds the value set in parameter No. 8325.
This alarm is issued only for the slave axis.
411
SERVO ALARM: nTH AXIS EXCESS ERROR
The position deviation value when the nth axis (axis 18) moves is
larger than the set value.
Refer to procedure of trouble shooting.
413
SERVO ALARM: nth AXIS LSI

OVERFLOW
The contents of the error register for the nth axis (axis 18) exceeded
"231 power. This error usually occurs as the result of an improperly set
parameters.
415
SERVO ALARM: nTH AXIS EXCESS SHIFT
A speed higher than 524288000 units/s was attempted to be set in the

nth axis (axis 18). This error occurs as the result of improperly set
CMR.
417
SERVO ALARM: nTH AXIS PARAMETER INCORRECT
This alarm occurs when the nth axis (axis 18) is in one of the conditions listed below. (Digital servo system alarm)
1) The value set in Parameter No. 2020 (motor form) is out of the specified limit.
2) A proper value (111 or 111) is not set in parameter No.2022 (motor
revolution direction).
(number of speed feedback pulses per motor revolution).
(number of position feedback pulses per motor revolution).
5) Parameters No. 2084 and No. 2085 (flexible field gear rate) have not
been set.
6) A value outside the limit of {1 to the number of control axes} or a non
continuous value (Parameter 1023 (servo axis number) contains a
value out of the range from 1 to the number of axes, or an isolated
value (for example, 4 not prceded by 3).was set in parameter No.
1023 (servo axisnumber).
7) A torque control parameter is set incorrectly in PMC axis control.
(The torque constant parameter is set to 0.)
420
SERVO ALARM: n AXIS SYNC

TORQUE
(M series)
During simple synchronous control, the difference between the torque

commands for the master and slave axes exceeded the value set in parameter No. 2031.
421
SERVO ALARM: n AXIS EXCESS

ER (D)
The difference between the errors in the semiclosed loop and closed
loop has become excessive during dual position feedback. Check the
values of the dual position conversion coefficients in parameters No.
2078 and 2079.
422
SERVO ALARM: n AXIS
In torque control of PMC axis control, a specified allowable speed

has been exceeded.
423
SERVO ALARM: n AXIS
In torque control of PMC axis control, the parameterset allowable

cumulative travel distance has been exceeded.
430
555
A. ALARM LIST
Number
431
APPENDIX
Message
B63835EN/03
Contents
432
n AXIS : CNV. LOW VOLT CONTROL
1) PSM: Control power voltage has dropped.

2) PSMR: The control power supply voltage has dropped.
3) series SVU: The control power supply voltage has dropped.
433
n AXIS : CNV. LOW VOLT DC LINK

434
n AXIS : INV. LOW VOLT CONTROL
SVM: The control power supply voltage has dropped.
435
n AXIS : INV. LOW VOLT DC LINK
436
n AXIS : SOFTTHERMAL (OVC)
The digital servo software detected the soft thermal state (OVC).
437
n AXIS : CNV. OVERCURRENT

POWER
438
n AXIS : INV. ABNORMAL CURRENT

439
n AXIS : CNV. OVERVOLT POWER

3) series SVU: The C link voltage is too high.
440
n AXIS : CNV. EX DECELERATION

POW.
1) PSMR: The regenerative discharge amount is too large.
441
n AXIS : ABNORMAL CURRENT

OFFSET
442
n AXIS : CNV. CHARGE FAILURE
1) PSM: The spare discharge circuit of the DC link is abnormal.
2) series SVU: The regenerative discharge amount is too large. Alternatively, the regenerative discharge circuit is abnormal.
2) PSMR: The spare discharge circuit of the DC link is abnormal.

443
n AXIS : CNV. COOLING FAN FAILURE
1) PSM: The internal stirring fan failed.

3) series SVU: The internal stirring fan failed.
444
n AXIS : INV. COOLING FAN FAILURE
445
n AXIS : SOFT DISCONNECT

ALARM
The digital servo software detected a broken wire in the pulse coder.
446
n AXIS : HARD DISCONNECT

ALARM
A broken wire in the builtin pulse coder was detected by hardware.
447
n AXIS : HARD DISCONNECT (EXT) A broken wire in the separate detector was detected by hardware.
448
n AXIS : UNMATCHED FEEDBACK

ALARM
The sign of feedback data from the builtin pulse coder differs from
that of feedback data from the separate detector.
449

2) series SVU: IPM (intelligent power module) detected an alarm.
453
n AXIS : SPC SOFT DISCONNECT

ALARM
Software disconnection alarm of the pulse coder.

Turn off the power to the CNC, then remove and insert the pulse coder cable. If this alarm is issued again, replace the pulse coder.
556
Number
456
A. ALARM LIST
APPENDIX
B63835EN/03
Message
Contents
The current control cycle settings (parameter No. 2004, bit 0 of parameter No. 2003, and bit 0 of parameter No. 2013) are incorrect.
Possible problems are as follows.
For the two axes whose servo axis numbers (settings of parameter No. 1023) are an odd number followed by an even number (a
pair of axes 1 and 2 or axes 5 and 6, for example), a different
current control cycle is set for each of the axes.
The requirements for slaves needed for the set current control
cycle, including the number, type, and connection method of
them, are not satisfied.
457
Use of highspeed HRV is specified although the current control

cycle is 200 s.
458
CURRENT LOOP ERROR
The current control cycle setting does not match the actual current
control cycle.
459
Of two axes having adjacent servo axis numbers (parameter No.

1023), odd number and even number, highspeed HRV control can
be performed for one axis and not for the other.
460
FSSB communication was disconnected suddenly. The possible

causes are as follows:
1) The FSSB communication cable was disconnected or broken.
2) The power to the amplifier was turned off suddenly.
3) A lowvoltage alarm was issued by the amplifier.
461
The axes of the 2axis amplifier were assigned to the fast type interface.
462
n AXIS : SEND CNC DATA FAILED
Because of an FSSB communication error, a slave could not receive

correct data.
463

FAILED
Because of an FSSB communication error, the servo system could

not receive correct data.
464
n AXIS : WRITE ID DATA FAILED
An attempt was made to write maintenance information on the amplifier maintenance screen, but it failed.
465
n AXIS : READ ID DATA FAILED
At powerup, amplifier initial ID information could not be read.
466
The maximum current rating for the amplifier does not match that for
the motor.
467
n AXIS : ILLEGAL SETTING OF

AXIS
The servo function for the following has not been enabled when an
axis occupying a single DSP (corresponding to two ordinary axes) is
specified on the axis setting screen.
1. Learning control (bit 5 of parameter No. 2008 = 1)
2. Highspeed current loop (bit 0 of parameter No. 2004 = 1)
3. Highspeed interface axis (bit 4 of parameter No. 2005 = 1)
468
HI HRV SETTING ERROR(AMP)
Use of highspeed HRV is specified for a controlled axis of an amplifier which does not support highspeed HRV.
557
A. ALARM LIST
APPENDIX
D Details of servo alarm
200
B63835EN/03
The details of servo alarm are displayed in the diagnosis display (No. 200
and No.204) as shown below.
#7
OVL
#6
LV
#5
OVC
#4
HCA
#3
HVA
#2
DCA
#1
FBA
#0
OFA
#7 (OVL) : An overload alarm is being generated.

(The details are indicated in diagnostic data No.201).
#6 (LV) : A low voltage alarm is being generated in servo amp.
Check LED.
#5 (OVC) : A overcurrent alarm is being generated inside of digital servo.
#4 (HCA) : An abnormal current alarm is being generated in servo amp.
Check LED.
#3 (HVA) : An overvoltage alarm is being generated in servo amp.
Check LED.
#2 (DCA) : A regenerative discharge circuit alarm is being generated in servo amp.
Check LED.
#1 (FBA) : A disconnection alarm is being generated.
(The details are indicated in diagnostic data No. 201)
#0 (OFA) : An overflow alarm is being generated inside of digital servo.
201
#7
ALD
#6
#5
#4
EXP
#3
#2
#1
#0
When OVL equal 1 in diagnostic data No.200 (servo alarm No. 400 is
being generated):
#7 (ALD) 0 : Motor overheating
1 : Amplifier overheating
When FBAL equal 1 in diagnostic data No.200 (servo alarm No. 416 is
being generated):
#7
204
#6 (OFS)
#5 (MCC)
#4 (LDA)
#3 (PMS)
:
:
:
:
ALD
EXP
Builtin pulse coder disconnection (hardware)
Separately installed pulse coder disconnection

(hardware)
Pulse coder is not connected due to software.
#6
OFS
#5
MCC
#4
LDA
Alarm details
#3
PMS
#2
#1
#0
A current conversion error has occured in the digital servo.

A magnetic contactor contact in the servo amplifier has welded.
The LED indicates that serial pulse coder C is defective
A feedback pulse error has occured because the feedback cable is
defective.
558
A. ALARM LIST
APPENDIX
B63835EN/03
(7) Over travel alarms

Number
Message
Contents
500
OVER TRAVEL : +n
Exceeded the nth axis (axis 18) + side stored stroke check I.
(Parameter No.1320 or 1326 NOTE)
501
OVER TRAVEL : n
Exceeded the nth axis (axis 18) side stored stroke check I.
(Parameter No.1321 or 1327 NOTE)
502
OVER TRAVEL : +n
Exceeded the nth axis (axis 18) + side stored stroke check II.
(Parameter No.1322 )
503
OVER TRAVEL : n
Exceeded the nth axis (axis 18) side stored stroke check II.
(Parameter No.1323)
504
OVER TRAVEL : +n
Exceeded the nth axis (axis 18) + side stored stroke check III.
505
OVER TRAVEL : n
Exceeded the nth axis (axis 18) side stored stroke check III.
506
OVER TRAVEL : +n
Exceeded the nth axis (axis 18) + side hardware OT.
507
OVER TRAVEL : n
Exceeded the nth axis (axis 18) side hardware OT.
508
INTERFERENCE: +n
(T series (twopath control))
A tool moving in the positive direction along the n axis has fouled another tool post.
509
INTERFERENCE: n
(T series (twopath control))
A tool moving in the negative direction along the n axis has fouled another tool post.
510
OVER TRAVEL: +n
Alarm for stroke check prior to movement. The end point specified in a
block falls within the forbidden area defined with the stroke check in the
positive direction along the N axis. Correct the program.
511
OVER TRAVEL: n
Alarm for stroke check prior to movement. The end point specified in a
block falls within the forbidden area defined with the stroke check in the
negative direction along the N axis. Correct the program.
514
INTERFERENCE : +n
The rotation area interference check function found interference on the

plus side of the n axis.
515
INTERFERENCE : n
The rotation area interference check function found interference on the

minus side of the n axis.
NOTE
Parameters 1326 and 1327 are effective when EXLM(stroke check switch signal) is on.
559
A. ALARM LIST
APPENDIX
B63835EN/03
(8) Servo alarms (2/2)

Number
Message
Contents
600
n AXIS: INV. DC LINK OVER CURRENT
DC link current is too large.
601
n AXIS: INV. RADIATOR FAN FAILURE
The external dissipator stirring fan failed.
602
n AXIS: INV. OVERHEAT
The servo amplifier was overheated.
603
n AXIS: INV. IPM ALARM(OH)
The IPM (intelligent power module) detected an overheat alarm.
604
n AXIS: AMP. COMMUNICATION

ERROR
Communication between the SVM and the PSM failed.
605
n AXIS: CNV. EX. DISCHARGE

POW.
PSMR: Regenerative power is too large.
606
n AXIS: CNV. RADIATOR FAN FAILURE
PSM: The external dissipator stirring fan failed.

PSMR: The external dissipator stirring fan failed.
607
n AXIS: CNV. SINGLE PHASE FAILURE
PSM: Input voltage is in the openphase condition.

PSMR: Input voltage is in the openphase condition.
(9) Overheat alarms

Number
Message
Contents
700
OVERHEAT: CONTROL UNIT
Control unit overheat

Check that the fan motor operates normally, and clean the air filter.
701
OVERHEAT: FAN MOTOR
The fan motor on the top of the cabinet for the contorl unit is overheated.
Check the operation of the fan motor and replace the motor if necessary.
704
OVERHEAT: SPINDLE
Spindle overheat in the spindle fluctuation detection

(1) If the cutting load is heavy, relieve the cutting condition.
(2) Check whether the cutting tool is share.
(3) Another possible cause is a faulty spindle amp.
(10)Rigid tapping alarms

Number
Message
Contents
740
RIGID TAP ALARM: EXCESS ERROR
The positional deviation of the stopped spindle has exceeded the set
value during rigid tapping.
741
RIGID TAP ALARM: EXCESS ERROR
The positional deviation of the moving spindle has exceeded the set value during rigid tapping.
742
RIGID TAP ALARM: LSI OVERFLOW
An LSI overflow has occurred for the spindle during rigid tapping.
560
A. ALARM LIST
APPENDIX
B63835EN/03
(11)Serial spindle alarms

Number
749
Message
SSPINDLE LSI ERROR
Contents
It is serial communication error while system is executing after power
supply on. Following reasons can be considered.
1) Optical cable connection is fault or cable is not connected or cable
is cut.
2) MAIN CPU board or option 2 board is fault.
3) Spindle amp. printed board is fault.
4) The spindle amplifier is under an abnormal condition. (The SPM indication is A, A1, A2, or the like, depending on the type of the abnormality.)
If this alarm occurs when CNC power supply is turned on or when this
alarm can not be cleared even if CNC is reset, turn off the power supply
also turn off the power supply in spindle side.
If the spindle amplifier is under an abnormal condition, check the SPM
indication (A, A1, A2, or the like). Then, refer to the FANUC SERVO MOTOR ai series MAINTENANCE MANUAL (B65285EN) or FANUC
SERVO MOTOR a series MAINTENANCE MANUAL (B65165E) to
solve the problem.
750
SPINDLE SERIAL LINK START

FAULT
This alarm is generated when the spindle control unit is not ready for
starting correctly when the power is turned on in the system with the
serial spindle.
The four reasons can be considered as follows:
1) An improperly connected optic cable, or the spindle control units
power is OFF.
2) When the NC power was turned on under alarm conditions other
than SU01 or AL24 which are shown on the LED display of the
spindle control unit.
In this case, turn the spindle amplifier power off once and perform
startup again.
3) Other reasons (improper combination of hardware)
This alarm does not occur after the system including the spindle control unit is activated.
4) The second spindle (when SP2, bit 4 of parameter No. 3701, is 1)
is in one of the above conditions 1) to 3).
See diagnostic display No. 409 for details.
752
FIRST SPINDLE MODE CHANGE

FAULT
This alarm is generated if the system does not properly terminate a

mode change. The modes include the Cs contouring, spindle positioning, rigid tapping, and spindle control modes. The alarm is activated if
the spindle control unit does not respond correctly to the mode change
command issued by the NC.
754
SPINDLE1 ABNORMAL TORQUE

ALM
Abnormal first spindle motor load has been detected.
762
SECOND SPINDLE MODE

CHANGE FAULT
Refer to alarm No. 752.(For 2nd axis)
764

ALM
Same as alarm No. 754 (for the second spindle)
772
SPINDLE3 MODE CHANGE ERROR
Same as alarm No. 752 (for the third spindle)
774

ALM
Same as alarm No. 754 (for the third spindle)
782
SPINDLE4 MODE CHANGE ERROR
Same as alarm number 752 (for the fourth spindle)
784

ALM
Same as alarm number 754 (for the fourth spindle)
561
A. ALARM LIST
APPENDIX
B63835EN/03
D The details of spindle

alarm No.750
D 1st and 2nd spindles
#7
#6
#5
#4
409
#3
SPE
#2
S2E
#1
S1E
#0
SHE
#3 (SPE) 0 : In the spindle serial control, the serial spindle parameters fulfill the
#2 (S2E) 0 : The second spindle is normal during the spindle serial control startup.
1 : The second spindle was detected to have a fault during the spindle
#1 (S1E) 0 : The first spindle is normal during the spindle serial control startup.
1 : The first spindle was detected to have a fault during the spindle axis
#0 (SHE) 0 : The serial communications module in the CNC is normal.
1 : The serial communications module in the CNC was detected to have a
fault.
D 3rd and 4th spindles
The details of spindle alarm No. 750 are displayed in the diagnosis display
(No. 409) as shown below.
#7
#6
#5
409
#4
#3
SPE
#2
S4E
#1
S3E
#0
SHE
#3 (SPE) 0 : In the spindle serial control, the serial spindle parameters fulfill the
#2 (S2E) 0 : The fourth spindle is normal during the spindle serial control startup.
1 : The fourth spindle was detected to have a fault during the spindle
#1 (S1E) 0 : The third spindle is normal during the spindle serial control startup.
1 : The third spindle was detected to have a fault during the spindle axis
#0 (SHE) 0 : The serial communications module in the CNC is normal.
1 : The serial communications module in the CNC was detected to have a
fault.
562
A. ALARM LIST
APPENDIX
B63835EN/03
(12)Alarms of Series 0iPB

Number
Message
Contents
4500
REPOSITIONING INHIBITED
A repositioning command was specified in the circular interpolation

(G02, G03) mode.
4502
ILLEGAL COMMAND IN BOLT

HOLE
In a bolt hole circle (G26) command, the radius (I) was set to zero or a
negative value, or the number of holes (K) was set to zero. Alternatively,
I, J, or K was not specified.
4503
ILLEGAL COMMAND IN LINE AT

ANGLE
In a line-at-angle (G76) command, the number of holes (K) was set to

zero or a negative value. Alternatively, I, J, or K was not specified.
4504
ILLEGAL COMMAND IN ARC
In an arc (G77) command, the radius (I) or the number of holes (K) was
set to zero or a negative value. Alternatively, I, J, K, or P was not specified.
4505
ILLEGAL COMMAND IN GRID
In a grid (G78, G79) command, the number of holes (P, K) was set to
zero or a negative value. Alternatively, I, J, K, or P was not specified.
4506
ILLEGAL COMMAND IN SHARE

PROOFS
In a shear proof (G86) command, the tool size (P) was set to zero, or the
blanking length (I) was 1.5 times larger than the tool size (P) or less. Alternatively, I, J, or P was not specified.
4507
ILLEGAL COMMAND IN SQUARE
In a square (G87) command, the tool size (P,Q) was set to zero or a negative value, or the blanking length (I, J) was three times larger than the
tool size (P, Q) or less. Alternatively, I, J, P, or Q was not specified.
4508
ILLEGAL COMMAND IN RADIUS
In a radius (G88) command, the traveling pitch (Q) or radius (I) was set
to zero or a negative value, or the traveling pitch (Q) was greater than
or equal to the arc length. Alternatively, I, J, K, P, or Q was not specified.
4509
ILLEGAL COMMAND IN CUT AT

ANGLE
In a cut-at-angle (G89) command, the traveling pitch (Q) was set to zero,
negative value, or another value larger than or equal to the length (I).
Alternatively, I, J, P, or Q was not specified.
4520
T, M INHIBITED IN
NIBBLING-MODE
T code, M code, G04, G70 or G75 was specified in the nibbling mode.
4521
EXCESS NIBBLING MOVEMENT

(X, Y)
In the nibbling mode, the X-axis or Y-axis traveling distance was larger
than or equal to the limit (No. 16188 to 16193).
4522
EXCESS NIBBLING MOVEMENT

(C)
In the circular nibbling (G68) or usual nibbling mode, the C-axis traveling
distance was larger than or equal to the limit (No. 16194).
4523
ILLEGAL COMMAND IN
CIRCLE-NIBBL
In a circular nibbling (G68) command, the traveling pitch (Q) was set to
zero, a negative value, or a value larger than or equal to the limit (No.
16186, 16187), or the radius (I) was set to zero or a negative value. Alternatively, I, J, K, P, or Q was not specified.
4524
ILLEGAL COMMAND IN
LINE-NIBBL
In a linear nibbling (G69) command, the traveling pitch (Q) was set to
zero, negative value, or a value larger than or equal to the limit (No.
16186, 16187). Alternatively, I, J, P, or Q was not specified.
4530
A/B MACRO NUMBER ERROR
The number for storing and calling by an A or B macro was set to a value
beyond the range from 1 to 5.
4531
U/V MACRO FORMAT ERROR
An attempt was made to store a macro while storing another macro

using a U or V macro.
A V macro was specified although the processing to store a macro
was not in progress.
A U macro number and V macro number do not correspond with
each other.
4532
IMPROPER U/V MACRO NUMBER
The number of an inhibited macro (number beyond the range from 01

to 99) was specified in a U or V macro command.
4533
U/V MACRO MEMORY OVERFLOW An attempt was made to store too many macros with a U or V macro
command.
4534
W MACRO NUMBER NOT FOUND
Macro number W specified in a U or V macro command is not stored.
563
A. ALARM LIST
Number
4535
APPENDIX
Message
U/V MACRO NESTING ERROR
B63835EN/03
Contents
An attempt was made to call a macro which is defined three times or
more using a U or V macro command.
An attempt was made to store 15 or more macros in the storage area
for macros of number 90 to 99.
4536
NO W, Q COMMAND IN
MULTI-PIECE
W or Q was not specified in the command for taking multiple workpieces

(G73, G74).
4537
ILLEGAL Q VALUE IN MULTI-PIECE In the command for taking multiple workpieces (G73, G74), Q is set to
a value beyond the range from 1 to 4.
4538
W NO. NOT FOUND IN

MULTI-PIECE
Macro number W specified in the command for taking multiple workpieces (G73, G74) is not stored.
4539
MULTI-PIECE SETTING IS ZERO
The command for taking multiple workpieces (G73, G74) was specified
although zero is specified for the function to take multiple workpieces
(No. 16206 or signals MLP1 and MLP2 (PMC address G231, #0 and
#1)).
4540
MULTI-PIECE COMMAND WITHIN

MACRO
The command for taking multiple workpieces (G73, G74) was specified
when a U or V macro was being stored.
4542
MULTI-PIECE COMMAND ERROR
Although G98P0 was specified, the G73 command was issued.
4543
MULTI-PIECE Q COMMAND
ERROR
Although G98P0 was specified, the Q value for the G74 command was
not 1 or 3.
Although G98K0 was specified, the Q value for the G73 command was
not 1 or 2.
4544
MULTI-PIECE RESTART ERROR
In the command for resuming taking multiple workpieces, the resume

position (P) is set to a value beyond the range from 1 to total number of
workpieces to be machined.
4600
T, C COMMAND IN
INTERPOLATION
In the linear interpolation (G01) mode or circular interpolation (G02,

G03) mode, a T command or C-axis command was specified.
4601
INHIBITED T, M COMMAND
In the block of G52, G72, G73, or G74, a T or M command was specified.
4602
ILLEGAL T-CODE
The specified T command is not cataloged on the tool register screen.
4606
A T COMMAND WAS ISSUED
A T command was issued during normalline control.
4650
IMPROPER G-CODE IN OFFSET

MODE
In the cutter compensation mode, an inhibited G code (pattern command, G73, G74, G75, etc.) was specified.
4700
PROGRAM ERROR (OT +)
The value specified in the X-axis move command exceeded the positive
value of stored stroke limit 1. (Advance check)
4701
PROGRAM ERROR (OT )
The value specified in the X-axis move command exceeded the negative value of stored stroke limit 1. (Advance check)
4702
PROGRAM ERROR (OT +)
The value specified in the Y-axis move command exceeded the positive
value of stored stroke limit 1. (Advance check)
4703
PROGRAM ERROR (OT )
The value specified in the Y-axis move command exceeded the negative value of stored stroke limit 1. (Advance check)
4800
ZONE : PUNCHING INHIBITED 1
When a safety zone check was executed, a punch command was

specified in area 1 where punching is inhibited.
4801

4802

4803

Although G98K0 was specified, the G74 command was issued.
564
A. ALARM LIST
APPENDIX
B63835EN/03
Number
Message
Contents
4810
ZONE : ENTERING INHIBITED 1 +X
When a safety zone check was executed, the machine moving in the
positive X direction entered area 1 into which entry is inhibited.
4811
ZONE : ENTERING INHIBITED 1

X
negative X direction entered area 1 into which entry is inhibited.
4812
4813

X
4814
4815

X
4816
4817

X
4830
ZONE : ENTERING INHIBITED 1 +Y
4831

Y
negative Y direction entered area 1 into which entry is inhibited.
4832
positive Y direction entered area 2 into which entry is inhibited.
4833

Y
4834
4835

Y
4836
4837

Y
4870
AUTO SETTING FEED ERROR
The feed rate of safety zone auto setting is other than the parameter
value (No. 16538, No. 16539).
4871
AUTO SETTING PIECES ERROR
In safety zone auto setting, the safety zone pieces are not correct. Or
the position detector has gone wrong, please tell your machine tool
builder.
4872
AUTO SETTING COMMAND

ERROR
M code, S code or T code is specified with safety zone auto setting

command (G32).
G32 is specified in the nibbling mode, in the cutter compensation, in
the rotation mode or the scaling mode.
(13) System alarms
(These alarms cannot be reset with reset key.)
565
A. ALARM LIST
Number
APPENDIX
Message
B63835EN/03
Description
900
ROM PARITY
A parity error occurred in the CNC, macro, or servo ROM. Correct

the contents of the flash ROM having the displayed number.
910
SRAM PARITY : (BYTE 0)
911
SRAM PARITY : (BYTE 1)
A RAM parity error occurred in the part program storage RAM. Clear
the RAM, or replace the SRAM module or motherboard. Subsequently, reset the parameters and all other data.
912
DRAM PARITY : (BYTE 0)
913
914
915
916
917
918
919
920
SERVO ALARM (14 AXIS)
A RAM parity error occurred in the DRAM module. Replace the

DRAM module.
Servo alarm (first to fourth axis). A watchdog alarm condition occurred, or a RAM parity error occurred in the axis control card.
Replace the axis control card.
921
SERVO ALARM (58 AXIS)
Servo alarm (fifth to eighth axis). A watchdog alarm condition occurred, or a RAM parity error occurred in the axis control card.
926
FSSB ALARM
FSSB alarm.
930
CPU INTERRUPT
CPU error (abnormal interrupt).

The motherboard or CPU card may be faulty.
935
SRAM ECC ERROR
An error occurred in RAM for part program storage.

Action:
Replace the master printed circuit board (SRAM module), perform
allclear operation, and set all parameter and other data again.
950
PMC SYSTEM ALARM

PCxxx YYYYYYYYYYYYYY
An error occurred in the PMC.

For details of PCxxx, see the list of system alarm messages in Section A.2, LIST OF ALARMS (PMC) in this manual.
951
PMC WATCH DOG ALARM
An error occurred in the PMC.

(Watchdog alarm)
The motherboard may be faulty.
970
NMI OCCURRED IN PMCLSI
With the PMCSA1, an error occurred in the PMC control LSI device
on the motherboard. (I/O RAM parity)
Replace the motherboard.
971
NMI OCCURRED IN SLC
With the PMCSA1, an I/O Link disconnection was detected.

Check the I/O Link.
972
NMI OCCURRED IN OTHER MODULE
An NMI occurred on a board other than the motherboard.

The option board may be faulty.
973
NON MASK INTERRUPT
An NMI occurred as a result of an unknown cause.
974
FBUS ERROR
A bus error occurred on the FANUC bus.

The motherboard or option board may be faulty.
975
BUS ERROR
A bus error occurred on the motherboard.

976
LBUS ERROR
A bus error occurred on the local bus.

566
B63835EN/03
APPENDIX
A. ALARM LIST
A.2
LIST OF ALARMS
(PMC)
(1) PMC ALARMS/SYSTEM ALARMS (PMCSB7)
Alarm number
ER01 PROGRAM DATA ERROR
Faulty location/corrective action

1) Reinput the sequence program.
Contents
The sequence program is invalid.
2) Replace the master printed circuit

board.
ER02 PROGRAM SIZE OVER
1) Reduce the sequence program.
The sequence program is too large.

2) Contact FANUC to have a larger num- The sequence program is invalid.
berofLaddersteps option specified.
ER03 PROGRAM SIZE ERROR 1) Reduce the sequence program.

The sequence program exceeds the size
(OPTION)
2) Contact FANUC to have a larger num- specified by the numberofLadder
berofLaddersteps option speci- steps option.
fied.
ER04 PMC TYPE UNMATCH
Using an offline programmer, change the The setting of the type in the sequence
sequence program to that for the correct program differs from the actual type.
PMC type.
ER06 PMC CONTROL SOFT- Contact FANUC to specify certain PMC The combination of CNC system configuWARE TYPE UNMATCH
type
ration and PMC type is invalid.
(Example: PMCSB5 is used for a
3path CNC system.)
ER07 NO OPTION (LADDER 1) Restore the backed up CNC parame- No numberofLaddersteps option is
STEP)
ter data.
found.
2) Check the data sheet and reinput the
CNC parameters.
3) Contact FANUC to specify a number
ofLaddersteps option of the necessary size.
ER08 OBJECT UNMATCH
1) Contact FANUC.
An unsupported function is used in the

sequence program.
ER09 PMC LABEL CHECK ER- 1) Press and hold down the O and Z key With a change in the PMC type, for exROR PLEASE TURN ON POWER
combination, and turn the CNC back ample, the retentiontype memory of the
AGAIN WITH PUSHING O&Z.
on.
PMC must be initialized.
(CLEAR PMC SRAM)
2) When using the loader control function, power on the CNC again while
pressing the 5 and Z keys.
3) Replace the backup battery.
board.
ER10 OPTION AREA NOTHING Contact FANUC to reconfigure the PMC The PMC management software is not
(xxxx)
management software.
loaded correctly.
ER11 OPTION AREA NOTHING Contact FANUC to reconfigure the PMC The PMC C board management software
(xxxx)
is not loaded correctly.
567
A. ALARM LIST
Alarm number
APPENDIX
B63835EN/03
Contents
ER12 OPTION AREA ERROR Contact FANUC to reconfigure the PMC The PMC management software is inval(xxxx)
id.
(The series of BASIC and OPTION do
not match.)
ER13 OPTION AREA ERROR Contact FANUC to reconfigure the PMC The PMC C board management software
(xxxx)
is invalid.
(The series of BASIC and OPTION do
not match.)
ER14 OPTION AREA VERSION Contact FANUC to reconfigure the PMC The PMC management software is invalERROR (xxxx)
id.
(The editions of BASIC and OPTION do
not match.)
ER15 OPTION AREA VERSION Contact FANUC to reconfigure the PMC The PMC C board management software
ERROR (xxxx)
management software
is invalid.
(The editions of BASIC and OPTION do
not match.)
ER16 RAM CHECK ERROR Replace the master printed circuit board.
(PROGRAM RAM)
ER17 PROGRAM PARITY
The parity of the sequence program is

2) Replace the master printed circuit invalid.
board.
ER18 PROGRAM DATA ERROR Reinput the sequence program.

BY I/O
ER19 LADDER DATA ERROR
The initialization of the memory used to

store the sequence program failed.
While the sequence program was being

read, an interrupt command was generated.
Display the Ladder edit screen again and During Ladder editing, the system was
exit from editing by using the [<<] key.
forcibly switched to the CNC screen with
a function key.
ER20
SYMBOL/COMMENT Display the symbol/comment edit screen During symbol/comment editing, the sysDATA ERROR
again and exit from editing by using the tem was forcibly switched to the CNC
[<<] key.
screen with a function key.
ER21 MESSAGE DATA ERROR
Display the message data edit screen During message data editing, the system
again and exit from editing by using the was forcibly switched to the CNC screen
[<<] key.
with a function key.
ER22 PROGRAM NOTHING
The sequence program is empty.

board.
ER23 PLEASE TURN OFF POW- Turn the CNC off and then back on.
ER
With a change in the PMC type, for example, the power must be turned off and
then back on.
ER25 SOFTWARE VERSION ER- Contact FANUC to reconfigure the PMC The PMC management software is invalROR (PMCAOPT)
id.
(The edition of PMCAOPT does not
match.)
ER26 PMC CONTROL MODULE 1) Contact FANUC to reconfigure the The initialization of the PMC manageERROR (PMCAOPT)
PMC management software.
ment software failed.
2) 2) Replace the master printed circuit
board.
568
APPENDIX
B63835EN/03
Alarm number
A. ALARM LIST
Contents
ER27 LADDER FUNC. PRM IS Modify the sequence program. Change An outofrange parameter number is
OUT OF RANGE
the parameter number of the function specified with function instruction TMR,
instruction to a value within the valid range. TMRB, CTR, DIFU, or DIFD.
ER32 NO I/O DEVICE
1) Check that the I/O device is on.
An I/O device such as the I/O Link, con2) Check that the I/O device was turned nection unit, and Power Mate is not connected.
on before the CNC was turned on.
3) Check the connection of the cable.
ER33 I/O LINK ERROR
Replace the master printed circuit board.
The LSI of the I/O Link is defective.
ER34 I/O LINK ERROR (xx)
1) Check the connection of the cable In a slave in group xx, an error occurred
leading to a device in group xx.
in communication with an I/O device.
2) Check that the I/O device was turned
on before the CNC.
3) Replace that device in group xx in
which the PMC control module is
installed.
ER35 TOO MUCH

DATA IN GROUP (xx)
OUTPUT Reduce the amount of output data in group The amount of output data in I/O Link
xx.
group xx exceeds the limit (33 bytes).
The excess data is nullified.
ER36 TOO MUCH INPUT DATA Reduce the amount of input data in group The amount of input data in I/O Link
IN GROUP (xx)
xx
group xx exceeds the limit (33 bytes).
The excess data is nullified.
ER38 MAX SETTING OUTPUT Modify the total amount of output data in The I/O Link I/O area is insufficient.
DATA OVER (xx)
each group to 128 bytes or less.
(The allocation of any group after group
xx on the output side is nullified.)
ER39 MAX SETTING INPUT Modify the total amount of input data in The I/O Link I/O area is insufficient.
DATA OVER (xx)
each group to 128 bytes or less.
(The allocation of any group after group
xx on the input side is nullified.)
ER40 I/O LINKII SETTING ER- Reconfigure the I/O LinkII.
ROR (CHx)
The I/O LinkII setting is invalid.

(CH1: Primary board, CH2: Secondary
board)
ER41 I/O LINKII MODE ERROR Reconfigure the I/O LinkII.

(CHx)
The I/O LinkII mode setting is invalid.

board)
ER42 I/O LINKII

NO.ERROR (CHx)
The I/O LinkII station number setting is

invalid.
board)
ER97 I/O LINK

(CHxyyGROUP)
STATION Reconfigure the I/O LinkII.
1) Check whether the cables of I/O The number of assigned I/O modules in
devices in group yy are connected group yy differs from that of I/O devices
properly.
actually connected.
2) Check the power to each I/O device.
3) Check the parameter setting of the I/O
link assignment data selection function.
569
Note)This alarm can control how the

check function operates through
the use of keep relay K906.2.
K906.2 = 0: Connection check is
performed (initial value).
K906.2 = 1: Connection check is
not performed.
A. ALARM LIST
APPENDIX
Alarm number
B63835EN/03
Contents
ER98 ILLEGAL LASER CON- Modify the allocation of the I/O module.
NECTION
When an I/O device for a laser is used,

the allocation of the I/O module does not
match the actual I/O device configuration.
ER99 X,Y96127 ARE ALLO- Modify the allocation of the I/O module.
CATED
When an I/O device for a laser is used,

another I/O device is allocated to
X96127/Y96127.
X96127/Y96127 are used for I/O devices for a laser, and cannot be used for
other devices.
WN02 OPERATE ADDRESS ER- Modify the setting of the PMC system pa- The setting of the PMC system parameROR
rameter, address of the operators panel ter, address of the operators panel for
for Series 0.
Series 0, is invalid.
WN03
EXIN
ABORT NCWINDOW/ 1) Check that the Ladder program is free

from problems and then restart the
Ladder program (by pressing the RUN
key).
2) Turn the CNC off and then back on.
The Ladder program was stopped during

communication between the CNC and
PMC.
Function instructions such as WINDR,
WINDW, EXIN, and DISPB may not be
executed normally.
WN05 PMC TYPE NO CONVER- Using an offline programmer, change the The setting of the type in the sequence
SION
sequence program to that for the correct program differs from the actual type.
PMC type.
(Example: For the PMCSB5, the Ladder program of the PMCSA3/SA5 was
transferred.)
WN06 TASK STOPPED BY DE- To restart a user task that has been When a PMC C board is used, a user
BUG FUNC
stopped, stop the sequence program and task has been stopped due to a break by
then execute it again.
a debug function.
WN07 LADDER
(STACK)
SP
ERROR Modify the sequence program so that the For a subprogram call with the function
subprogram nesting level is eight or less. instruction CALL or CALLU, the nesting
level is too deep (exceeds 8).
WN17 NO OPTION (LANGUAGE) 1) Restore the backed up parameter When a PMC C board is used, no PMC
data.
C program option is found.
2) Check the data sheet and reinput the
parameters.
3) Contact FANUC to specify a PMC C
program option of the necessary size.
WN18 ORIGIN ADDRESS ER- 1) On the PMC system parameter When a PMC C board is used, the PMC
ROR
screen, press [ORIGIN].
system parameter, LANGUAGE ORIGIN,
2) Set the PMC system parameter, LAN- is invalid.
GUGE ORIGIN, to the address indicated by the RC_CTLB_INIT in the
map file.
WN19 GDT ERROR (BASE, LIM- Modify the setting in the userdefined GDT When a PMC C board is used, the
IT)
in the link control statement or build file.
BASELIMIT or ENTRY in the userdefined GDT is invalid.
WN20 COMMON MEM. COUNT Change the number of shared memories When a PMC C board is used, the numOVER
to eight or less.
ber of shared memories exceeds eight.
Modify the link control statement, build file,
or other source files for shared memories.
570
B63835EN/03
Alarm number
APPENDIX
A. ALARM LIST
Contents
WN21 COMMON MEM. ENTRY Modify the ENTRY in the shared memory When a PMC C board is used, the
ERROR
GDT in the link control statement.
ENTRY in the shared memory GDT is
out of range.
WN22 LADDER 3 PRIORITY ER- Change the value of the TASK LEVEL When a PMC C board is used, the priorROR
(LADDER LEVEL 3) in the link control ity of LADDER LEVEL 3 is out of range.
statement to 0, 10 to 99, or 1.
WN23 TASK COUNT OVER
Change the TASK COUNT in the link con- When a PMC C board is used, the numtrol statement to 16 or less. (To change the ber of user tasks exceeds 16.
task count, modify the link control statement, build file, and the configuration of the
files to be linked.)
WN24 TASK ENTRY ADDR ER- Change the GDT table in the build file to 32 When a PMC C board is used, the user
ROR
(20H) to 95 (5FH).
task entry address selector is out of
range.
WN25 DATA SEG ENTRY ER- Change the DATA SEGMENT GDT When a PMC C board is used, the data
ROR
ENTRY value in the link control statement segment entry address is out of range.
and the GDT table in the build file to 32
(20H) to 95 (5FH).
WN26 USER TASK PRIORITY Change the TASK LEVEL of each task in When a PMC C board is used, the priorERROR
the link control statement to a value from ity of the user task is out of range.
10 to 99 or 1. (Note that 1 can be specified for the TASK LEVEL of only one task,
including the third Ladder level).
WN27 CODE SEG TYPE ERROR Change the value of the code segment ac- When a PMC C board is used, the code
cording to the segment setting in the link segment type is invalid. The setting of
control statement and build file.
the RENAMESEG code segment in the
bind control file is wrong.
WN28 DATA SEG TYPE ERROR
Change the value of the data segment ac- When a PMC C board is used, the data
cording to the segment setting in the link segment type is invalid. The setting of
control statement and build file.
the RENAMESEG data segment in the
bind control file is wrong.
WN29 COMMON MEM SEG Change the value according to the seg- When a PMC C board is used, the
TYPE ERROR
ment setting in the link control statement shared memory segment type is invalid.
and build file.
The setting of the RENAMESEG segment in the shared memory bind control
file is wrong.
WN30 IMPOSSIBLE ALLOCATE 1) Check that the USER GDT ADDRESS When a PMC C board is used, the
MEM.
in the link control statement and the memory area for data, stacks, and others
start address of the code segment in cannot be reserved.
the build file are correct.
2) Change the PMC system parameter,
MAX LADDER AREA SIZE, to a minimum.
3) Change the stack size in the link control state to a minimum.
WN31 IMPOSSIBLE EXECUTE 1) Check the types supported by the li- When a PMC C board is used, library
LIBRARY
brary.
functions cannot be executed.
2) Reconfigure the PMC management
software and contact FANUC.
571
A. ALARM LIST
Alarm number
APPENDIX
B63835EN/03
Contents
WN32 LNK CONTROL DATA ER- 1) Check

that
the
address
of When a PMC C board is used, link conROR
RC_CTLNB_INIT is set for the PMC trol statement (program control) data is
system parameter, LANGUAGE ORI- invalid.
GIN.
2) Create the link control statement
again.
WN33 LNK CONTROL VER.ER- Modify the link control statement in the When a PMC C board is used, a link conROR
PMC C program.
trol statement data edition error has occurred.
WN34 LOAD MODULE COUNT Change the number of independent load When a PMC C board is used, the numOVER
modules to eight or less.
ber of independent load modules exceeds eight.
WN35 CODE AREA OUT OF Check the link map and allocate segments When a PMC C board is used, the code
RANGE
within the range of RAM.
segment area is out of the range of the
RAM.
WN36 LANGUAGE SIZE ERROR 1) Reduce the PMC C program.
When a PMC C board is used, the PMC
(OPTION)
2) Contact FANUC to specify a PMC C C program exceeds the size specified for
the PMC C program option.
program option of a larger size.
WN37 PROGRAM DATA ERROR Initialize the PMC C program memory.
The PMC C program memory must be
(LANG.)
([EDIT] [CLEAR] [CLRLNG] initialized.
[EXEC])
WN38 RAM CHECK ERROR Replace the master printed circuit board.
(LANG.)
WN39
PROGRAM
(LANG.)
The initialization of the PMC C program

memory failed.
PARITY 1) Reinput the PMC C program.
The parity of the PMC C program parity

2) Replace the master printed circuit is invalid.
board.
WN40 PROGRAM DATA ERROR Reinput the language program.

BY I/O (LANG.)
While the PMC C program was being

read, an interrupt command was generated.
WN41 LANGUAGE TYPE UN- 1) Reinput the PMC C program.

When a PMC C board is used, an unusMATCH
2) Replace the master printed circuit able C program is input.
board.
WN42 UNDEFINE LANGUAGE 1) On the PMC system parameter When a PMC C board is used, the PMC
ORIGIN ADDRESS
screen, click [ORIGIN].
parameter, LANGUAGE ORIGIN, is not
2) Set the PMC system parameter, LAN- set.
GUGE ORIGIN, to the address indicated by the RC_CTLB_INIT in the
map file.
WN48 UNAVAIL LANGUAGE BY Remove the PMC C board.
CNC UNMATCH
572
A PMC C board is installed in a CNC in

which a PMC C board cannot be used.
A. ALARM LIST
APPENDIX
B63835EN/03
(2) Alarm messages (PMCSA1)

Message
Contents and solution
ALARM NOTHING
Normal status
ER00 PROGRAM DATA

ERROR(ROM)
The sequence program in the ROM is not written correctly.

(solution)
Please exchange ROM for the sequence program.
ER01 PROGRAM DATA

ERROR(RAM)
The sequence program in the debugging RAM is defective.

(solution)
Please clear the debugging RAM and input LADDER again.
The debugging RAM is not installed though the RAM is selected.
(solution)
Please install the debugging RAM or install ROM for sequence program
and select ROM with K17#3=0.
ER02 PROGRAM SIZE OVER
The size of sequence program exceeds the maximum size of LADDER(PMCSC

only).
(solution)
Please change MAX LADDER AREA SIZE at the SYSPRM screen and
restart the system.
ER03 PROGRAM SIZE

ERROR(OPTION)
The size of sequence program exceeds the option specification size.

(solution)
Please increase the option specification size.
Or, reduce the size of sequence program.
ER04 PMC TYPE UNMATCH
The PMC model setting of the sequence program is not corresponding to an actual
model.
(solution)
Please change the PMC model setting by the offline programmer.
ER05 PMC MODULE TYPE

ERROR
The module type of the PMC engine is not correct.
ER07 NO OPTION
(LADDER STEP)
There is no step number option of LADDER.
ER10 OPTION AREA NOTHING

(series name)
The management software for the PMCSB has not been transferred.
(solution)
The software installation is not consistent with the order. Contact FANUC.
ER11 OPTION AREA NOTHING

(series name)
The management software for the PMC C board has not been transferred.
(solution)
The software installation is not consistent with the order. Contact FANUC.
ER12 OPTION AREA ERROR

(series name)
The series of the management software for the PMCRB differs between BASIC and
OPTION.
(solution)
Contact FANUC.
ER13 OPTION AREA ERROR

(series name)
The series of the management software for the PMC C board differs between BASIC
and OPTION.
(solution)
Contact FANUC.
ER14 OPTION AREA VERSIION

ERROR (series name)
The edition of the management software for the PMCRB differs between BASIC
and OPTION.
(solution)
Contact FANUC.
ER15 OPTION AREA VERSIION

ERROR (series name)
The edition of the management software for the PMC C board differs between BASIC
and OPTION.
(solution)
Contact FANUC.
(solution)
Please exchange the module of PMC engine for a correct one.
ER16 RAM CHECK ERROR The debugging RAM cannot be read/written normally.
(PROGRAM RAM)
(solution)
Please exchange the debugging RAM.
ER17 PROGRAM PARITY
The parity error occurred on ROM for sequence program or the debugging RAM.
(solution)
ROM: The deterioration of ROM may be deteriorated
Please exchange ROM for the sequence program
RAM: Please edit the sequence program once on PMC
Still the error occurs, exchange the debugging RAM.
573
A. ALARM LIST
APPENDIX
Message
B63835EN/03
ER18 PROGRAM DATA ERROR Transferring the sequence program from offline programmer was interrupted by the
BY I/O
power off etc.
(solution)
Please clear the sequence program and transfer the sequence program
again.
ER19 LADDER DATA ERROR
Editing the LADDER was interrupted by the power off or by the switch to the CNC
screen by the function key etc.
(solution)
Please edit LADDER once on PMC.
Or, please input LADDER again.
ER20 SYMBOL/COMMENT
DATA ERROR
Editing the symbol and comment was interrupted by the power off or by the switch to
the CNC screen by the function key etc.
(solution)
Please edit symbol and comment once on PMC.
Or, please input symbol and comment again.
ER21 MESSAGE DATA ERROR
Editing the message data was interrupted by the power off or the switch to the CNC
screen by the function key etc.
(solution)
Please edit message data once on PMC.
Or, please input message data again.
ER22 PROGRAM NOTHING
There is no sequence program
ER23 PLEASE TURN OFF POW- There is a change in setting LADDER MAX AREA SIZE etc.
ER
(solution)
Please restart the system to make the change effective.
ER24 LADDER, LANGUAGE
AREA OVERLAP
The C program area overlaps the ladder program area.

(solution)
Adjust the address range assigned to C programs.
ER25 SOFTWARE VERSION

ERROR (PMCAOPT)
The PMCSB management software editions are inconsistent.

(solution)
Contact FANUC.
ER26 SOFTWARE VERSION

ERROR (PMCAOPT)
The PMCSB management software cannot be initialized.

(solution)
Contact FANUC.
ER27 LADDER FUNC. PRM IS The parameter number for function instruction TMR, TMRB, CTR, DIFU, or DIFD is
OUT OF RANGE
not in the range.
(solution)
Correct the number so that it is within the range.
*When ER00 to ER27 occur, sequence program is not available.

Message
ER32 NO I/O DEVICE
Any DI/DO unit of I/O Unit or the connection unit etc. is not connected. When builtin
I/O card is connected, this message is not displayed.
(solution)
When builtin I/O card is used:
Please confirm whether the builtin I/O card is certainly connected with.
When I/O Link is used:
Please confirm whether the DI/DO units turning on. Or please confirm
the connection of the cable.
ER33 SLC ERROR
The LSI for I/O Link is defective.

(solution)
Please exchange the module of PMC engine.
ER34 SLC ERROR(xx)
The communication with the DI/DO units of the xx group failed.

(solution)
Please confirm the connection of the cable connected to the DI/DO
units of the xx group.
Please confirm whether the DI/DO units turned on earlier than CNC and
PMC. Or, please exchange the module of PMC engine on the DI/DO
units of the xx group
574
A. ALARM LIST
APPENDIX
B63835EN/03
Message
ER35 TOO MUCH
DATA IN GROUP(xx)

OUTPUT The number of the output data in the xx group exceeded the max. The data, which
exceed 32 bytes, become ineffective.
(solution)
Please refer to the following for the number of the data for each group.
FANUC I/O UnitMODEL A connecting and maintenance manual
(B61813E)
FANUC I/O UnitMODEL B connecting manual(B62163E)
ER36 TOO MUCH INPUT DATA The number of the input data in the xx group exceeded the max. The data, which
IN GROUP(xx)
exceed 32 bytes, become ineffective.
(solution)
Please refer to the following for the number of the data for each group.
FANUC I/O UnitMODEL A connecting and maintenance manual
(B61813E)
FANUC I/O UnitMODEL B connecting manual(B62163E)
ER38 MAX SETTING OUTPUT The assignment data for a group exceeds 128 bytes.
DATA OVER(xx)
(The assignment data of output side of xx group or later become ineffective.)
(solution)
Please reduce the assignment data to 128 bytes or less for the number
of
the output data of each group.
ER39 MAX SETTING INPUT The assignment data for a group exceeds 128 bytes.
DATA OVER(xx)
(The assignment data of input side of xx group or later become infective.)
(Solution) Please reduce the assignment data to 128 bytes or less for the number
of
the input data of each goup.
ER98 ILLEGAL LASER CON- An I/O unit for the laser and assigned data do not match.
NECTION
(solution)
Check that the ladder assignment data and actual I/O units match.
ER99 X, Y96127 ARE ALLO- When the laser I/O link is provided, ladder I/O is assigned to X96X127 and
CATED
Y96Y127.
(solution)
Delete the data assigned to X96X127 and Y96Y127.
WN02 OPERATE PANEL
ADDRESS ERROR
The address setting data of the operators panel for FS0 is illegal.
(solution)
Please correct the address setting data.
WN03 ABORT NCWINDOW/

EXIN
LADDER was stopped while CNC and PMC were communicating.

The functional instruction WINDR, WINDW, EXIN, DISPB, and etc. may not work normally.
(solution)
When restarting the system, this alarm will be released. Execute the
sequence program(Press RUN key) after confirming whether there is a
problem in LADDER or not.
WN04 UNAVAIL EDIT MODULE
The LADDER editing module cannot be recognized.(PMCSAx/SBxx=1 to 3)

(solution)
Please confirm the slot position installed.
Please confirm the installed module.
WN05 PMC TYPE NO CONVER- A ladder program for the PMCSA3/SA5 was transferred to the PMCSB5.
SION
(solution)
Correct the ladder type.
WN06 TASK STOPPED BY DE- Some user tasks are stopped by break point of the debugging function.
BUG FUNC
WN07 LADDER
(STACK)
SP
ERROR When functional instruction CALL(SUB65) or CALLU(SUB66) was executed, the stack
of the LADDER overflowed.
(solution)
Please reduce the nesting of the subprogram to 8 or less.
WN17 NO OPTION (LANGUAGE) There is no C language option.

WN18 ORIGIN ADDRESS
ERROR
The LANGUAGE ORIGIN address of the system parameter is wrong

(solution)
Please set the address of symbol RC_CTLB_INIT in the map file to the
LANGUAGE ORIGIN of the system parameter.
575
A. ALARM LIST
APPENDIX
Message
WN19 GDT ERROR
(BASE,LIMIT)
B63835EN/03

The value of BASE, LIMIT or ENTRY of user defined GDT is illegal.
(solution)
Please correct the address in link control statement and build file.
WN20 COMMON MEM. COUNT The number of common memories exceeds 8.

OVER
(solution)
Please reduce the number of common memories to 8 or less. It is
necessary to correct a link control statement,build file and the source file
for the common memory.
WN21 COMMON MEM. ENTRY GDT ENTRY of the common memory is out of range.
ERROR
(solution)
Please correct the address of GDT ENTRY of the common memory in the
link control statement.
WN22 LADDER 3 PRIORITY
ERROR
The priority of LADDER LEVEL 3 is out of range.

(solution)
Please correct the value of LADDER LEVEL 3 in the link control statement
within the range of 0 or 1099 or 1.
WN23 TASK COUNT OVER
The number of user tasks exceeds 16.

(solution)
Please confirm TASK COUNT in the link control statement. When the
number of tasks is changed, it is necessary to correct the link control
statement, build file and the composition of the files to be linked.
WN24 TASK ENTRY ADDR

ERROR
The selector of the entry address to the user task is out of range.
(solution)
Please correct the table of GDT in build file to the value within
32(20H)95(5FH).
WN25 DATA SEG ENTRY

ERROR
The entry address of the data segment is out of range.

(solution)
Please correct DATA SEGMENT GDT ENTRY in the link control statement
and the table of GDT in build file within 32(20H)95(5FH).
WN26 USER TASK PRIORITY The priority of the user task is out of range.
ERROR
(solution)
Please correct the TASK LEVEL in link control statement within the
range of 1099 or 1.
Note: Only one task can have TASK LEVEL 1 (including LADDER
LEVEL 3).
WN27 CODE SEG TYPE ERROR The code segment type is illegal. The code segment of RENAMESEG in the binding
control file is wrong.
(solution)
Please correct the entry of the code segment in the link control statement
to correspond to the entry in the build file.
WN28 DATA SEG TYPE ERROR
The data segment type is illegal. The data segment of RENAMESEG in the binding control file is wrong.
(solution)
Please correct the entry of the code segment in the link control statement
WN29 COMMON MEM SEG The segment type of common memory is illegal. The segment of RENAMESEG in the
TYPE ERROR
building control file of the common memory is wrong.
(solution)
Please correct the entry of common memory in the link control statement
WN30 IMPOSSIBLE ALLOCATE The memories for the data and stack etc. cannot be allocated.
MEM.
(solution)
Please confirm whether the value of code segment in build file and USER
GDT ADDRESS in link control statement is correct or not.
Or please reduce the value of MAX LADDER AREA SIZE of the system
parameter and the size of the stack in link control statement at the least
WN31 IMPOSSIBLE EXECUTE The library function cannot be executed.
LIBRARY
(solution)
Please confirm the object model of the library.
Or, system ROM of PMC must be replaced with one of later version.
576
B63835EN/03
A. ALARM LIST
APPENDIX
Message
WN32 LNK CONTROL DATA ER- Link control statement data is illegal.
ROR
(solution)
Please confirm whether the address of symbol RC_ CTLB_INIT in map file
is set to LANGUAGE ORIGIN of the system parameter. Or, please make
the link control statement again.
WN33 LNK CONTROL VER. ERROR
A link control statement data version error occurred.

(Solution) Correct the link control statement in the C program.
WN34 LOAD MODULE COUNT The number of independent load modules exceeds eight.
OVER
(solution)
Decrease the number of independent load modules to eight or small
er.
WN35 CODE AREA OUT OF The specified code area is beyond the address range.
RANGE
(solution)
Correct the C program.
WN36 LANGUAGE SIZE ERROR The size of a C program exceeds the option size.
(OPTION)
(solution)
Decrease the size of the C program.
WN37 PROGRAM DATA ERROR A C program is destroyed.
(LANG.)
(solution)
Transfer the C program again.
WN38 RAM CHECK ERROR
(LANG.)
A C program is destroyed.
(solution)
WN39 PROGRAM PARITY

(LANG.)
A parity mismatch occurred in a C program.

(solution)
WN40 PROGRAM DATA ERROR Transfer of a C program was interrupted by, for example, a power failure.
BY I/O (LANG.)
(solution)
Clear the C program, then transfer the C program again.
WN41 LANGUAGE TYPE
UNMATCH
A C program type mismatch occurred.

(solution) Correct the C program.
WN42 UNDEFINE LANGUAGE

ORIGIN ADDRESS
No language origin address is set.

(solution)
Set the language origin address.
NOTE
Alarms WN17 to WN42 indicate errors related to PMC user
C programs.
577
A. ALARM LIST
APPENDIX
B63835EN/03
(3) System alarm messages (PMCSB7)

Message
1
PC004 CPU ERR

xxxxxxxx:yyyyyyyy
PC006 CPU ERR
xxxxxxxx:yyyyyyyy
PC009 CPU ERR
xxxxxxxx:yyyyyyyy
PC010 CPU ERR
xxxxxxxx:yyyyyyyy
A CPU error occurred in the PMC.

xxxxxxxx and yyyyyyyy indicate internal error code.
PC030 RAM PARITY
A RAM parity error occurred in the PMC.

aa and bb indicate internal error code.
aa:bb
If this error occurs, the motherboard may be faulty.

Replace the motherboard, then check whether the error recurs. If the error still
occurs even after the replacement of the motherboard, report the conditions under which the error occurred (system configuration, operation, time and frequency of error occurrences, etc.) to FANUC.
If this error occurs, the motherboard may be faulty.

Solution)
occurs even after the replacement of the motherboard, report the conditions under which the error occurred (system configuration, operation, time and frequency of error occurrences, etc.) and the indicated internal error code to FANUC.
3
PC050 I/OLINK(CHx)
aa:bbaa:bb
or
PC050 IOLINK CHx
aabb aabb:aabb
A communication error occurred in the I/O Link.

CHx is channel number.
aa and bb indicate internal error code.
If this error occurs, the possible causes are as follows:
(1) Although the base expansion is assigned when the I/O Unit A is used, the
base is not connected.
(2) A cable is not connected securely.
(3) Cabling is faulty.
(4) I/O equipment (I/O unit, Power Mate, etc.) is faulty.
(5) The power to the master or slave unit of the I/O Link is disconnected.
(6) A DOpin shortcircuit occurred in an I/O device.
(7) The motherboard is faulty.
Solution)
(1) Check whether the I/O assignment data and the actual I/O equipment connection match.
(2) Check whether the cables are connected correctly.
(3) According to FANUC I/O UnitMODEL A Connection and Maintenance
Manual (B61813E) or FANUC I/O UnitMODEL B Connection manual
(B62163E), check for an error in the cable specifications.
(4) Replace the I/O unit interface module, cable, or motherboard. Then, check
whether the error still occurs.
PC060 FBUS
xxxxxxxx:yyyyyyyy
PC061 FLR
xxxxxxxx:yyyyyyyy
PC062 FLW
aa: xxxxxxxx:yyyyyyyy
A bus error occurred in the PMC.

aa, xxxxxxxx, and yyyyyyyy indicate internal error code.
If this error occurs, the hardware may be faulty.
Solution)
Report the conditions under which the error occurred (system configuration, operation, time and frequency of error occurrences, tc.), the indicated internal error
code, and the LED status on each board to FANUC.
578
Message
5
A. ALARM LIST
APPENDIX
B63835EN/03
PC070 SUB65 CALL (STACK)

A stack error occurred during execution of ladder function instruction
CALL/CALLU.
Solution)
Check the correspondence between the CALL/CALLU instruction and SPE
instruction. If the error cannot be located, report the conditions under which the
error occurred and the ladder program to FANUC.
PC080 SYS EMG

xxxxxxxx:yyyyyyyy
PC081 FL EMG
xxxxxxxx:yyyyyyyy
A system alarm was caused by another software.
PC097 PARITY ERR

(LADDER)
PC098 PARITY ERR (DRAM)
A parity error occurred in the PMC system.
Solution)
Report the conditions under which the error occurred (system configuration, operation, time and frequency of error occurrences, etc.), the indicated internal error code, and the LED status on each board to FANUC.
If this error occurred, the motherboard may be faulty.

Solution)
occurs even after the replacement of the motherboard, report the conditions under which the error occurred (system configuration, operation, time and frequency of error occurrences, etc.) to FANUC.
579
A. ALARM LIST
APPENDIX
B63835EN/03
(4) System alarm messages (for the C language board)

Message
1
PC1nn CPU INTERRT

xxxxyyyyyy
CPU error (abnormal interrupt)

nn
: Exception code
Exception code of the i80486. For details, refer to the relevant
manual that describes the CPU.
00
12
13
xxxx
: Segment selector where the system error occurred

A value 0103 to 02FB indicates the C execution area.
yyyyyy
: Offset address at which the system error occurred
(Solution)
If a C program is not used, or if the cause of the error cannot be determined
even by checking the C program, contact FANUC.
STATUS LED lL
2
Division error. For example, the divisor in a division instruction is 0.

Stack exception caused by, for example, stack segment limit viola
tion
General protection exception generated when, for example, a seg
ment limit is exceeded
PC130 RAM PRTY aa

xxxxyyyyyy
A parity error occurred in user RAM or DRAM on the C language board.

aa
: RAM parity error occurrence information
xxxx
STATUS LED jL
yyyyyy
PC160 FBUS ERROR

xxxxyyyyyy
PC161 FBUS ERROR
xxxxyyyyyy
PC162 FBUS ERROR
xxxxyyyyyy
STATUS LED Lj
A bus error occurred on the C language board.
PC170 FBUS ERROR

xxxxyyyyyy
PC171 FBUS ERROR
xxxxyyyyyy
PC172 FBUS ERROR
xxxxyyyyyy
STATUS LED Lj
A bus error occurred on the C language board.
PC199 ROM PARITY eeeeeeee

STATUS LED Ll
A parity error occurred in system ROM on the C language board.
STATUS LED (green)

j : Off J : On
xxxx
yyyyyy
xxxx
yyyyyy
eeeeeeee : ROM parity error information
lL : Blink
580
APPENDIX
B63835EN/03
A. ALARM LIST
(5) Alarm messages (For EDIT: PMCSB7)

Messages displayed during update of the PMC ladder diagram editing
Alarm number
Contents
OVERLAPPED COM
If COME is missing, add it in proper posi- There is no COME that corresponds to

tion. If the COM is unnecessary, remove it. this COM.
END IN COM
END1 IN COM
END2 IN COM
If COME is missing, add it in proper posi- END,END1,END2, or END3 is found betion. If COM is unnecessary, remove it.
tween COM and COME.
JMPE IN COM
JMPE and corresponding JMP must have JMPE is found between COM and
same COM/COME status. Review JMP COME, and JMP and corresponding
range and COM range, to adjust not to JMPE have different COM/COME status.
overlap with each other: it is possible that
one range includes the other completely.
SP/SPE IN COM
If COME is missing, add it in proper posi- SP or SPE is found between COM and
tion. If the COM is unnecessary, remove it. COME.
COME WITHOUT COM
If COM is missing, add it in proper position. There is no COM that corresponds to this
If the COME is unnecessary, remove it.
COME.
DUPLICATE
(WARNING)
CTR
NUMBER If some of them are unnecessary, remove Plural CTRs have the same number as
them. If all of them are necessary, assign their parameter.
other number to parameter of them to (This is warning.)
make them unique. (If two or more instructions with same parameter number will
never be active simultaneously at one
time, the Ladder program has a possibility
to work correctly, however, it is recommended from safety and maintenance
points of view, that all these instructions
should have different parameter number
with each other.)
ILLEGAL CTR NUMBER
If unnecessary, remove it. Assign correct CTR has parameter number that is out of
number not to exceed the maximum num- range.
ber defined by each PMC model.
DUPLICATE DIFU/DIFD NUM- If some of them are unnecessary, remove Plural DIFUs or DIFDs have the same
BER (WARNING)
them. If all of them are necessary, assign number as their parameter.
with each other.)
ILLEGAL DIFU/DIFD NUMBER
If unnecessary, remove it. Assign correct DIFU or DIFD has parameter number
number not to exceed the maximum num- that is out of range.
NO END
NO END1
NO END2
NO END3
Add END, END1, END2 or END3 in proper END, END1, END2 or END3 is not
position.
found.
581
A. ALARM LIST
Alarm number
APPENDIX
B63835EN/03
Contents
DUPLICATE END1
DUPLICATE END2
DUPLICATE END3
Remove extra END1, END2 or END3.
Multiple END1, END2 or END3 are

found.
GARBAGE AFTER END

GARBAGE AFTER END2
GARBAGE AFTER END3
Remove unnecessary nets, and move There are some nets after END, END2 or
necessary nets to proper position so that END3, which will not be executed.
they will be executed.
OVERLAPPED JMP
If JMPE is missing, add it in proper posi- There is no JMPE that corresponds to

tion. If the JMP is unnecessary, remove it. this JMP.
JMP/JMPE TO BAD COM LEVEL JMP and corresponding JMPE must have JMP and corresponding JMPE have difsame COM/COME status. Review JMP ferent COM/COME status.
range and COM range, to adjust not to
COME IN JMP
COME and corresponding COM must COME is found between JMP and JMPE,
have same JMP/JMPE status. Review and COM and corresponding COME
COM range and JMP range, to adjust not have different JMP/JMPE status.
to overlap with each other: it is possible
that one range includes the other completely.
END IN JMP
END1 IN JMP
END2 IN JMP
END3 IN JMP
If JMPE is missing, add it in proper posi- END,END1,END2, or END3 is found betion. If JMP is unnecessary, remove it.
tween JMP and JMPE.
SP/SPE IN JMP
If JMPE is missing, add it in proper posi- SP or SPE is found between JMP and
tion. If the JMP is unnecessary, remove it. JMPE.
JMPB OVER COM BORDER
JMPB and its destination must have same JMPB and its destination differ in COM/
COM/COME status. Review range of COME status.
JMPB and COM range, to adjust not to
JMPB OVER LEVEL
JMPB can only jump to the same program JMPB jumps to different program level.
level, or within a subprogram. If the JMPB
is unnecessary, remove it. If LBL for the
JMPB is missing, add it in proper position.
If it should be JMPC, correct it.
LBL FOR JMPB NOT FOUND
If JMPB is unnecessary, remove it. If LBL Can not find proper LBL for JMPB.
is missing, add it in proper position.
JMPC IN BAD LEVEL
JMPC is used to jump from a subprogram JMPC is used in other than subprogram.
to level 2. If the JMPC is unnecessary, remove it. If it should be JMPB or JMP, correct it.
LBL FOR JMPC NOT FOUND
If JMPC is unnecessary, remove it. If LBL Can not find proper LBL for JMPC.
is missing, add it in proper position: JMPC
jumps into level 2. If it should be JMPB or
JMP, correct it.
582
APPENDIX
B63835EN/03
Alarm number
A. ALARM LIST
Contents
LBL FOR JMPC IN BAD LEVEL
JMPC is used to jump from a subprogram Destination of JMPC is not level 2.

to level 2. If the JMPC is unnecessary, remove it. If another LBL of same Laddress
that the JMPC is intended to jump exists in
the subprogram, assign different Laddress to these two LBLs. If it should be
JMPB or JMP, correct it.
JMPC INTO COM
LBL for JMPC must be located out of any JMPC jumps to LBL between COM and
COM and COME pair. If the JMPC is un- COME.
necessary, remove it. If the LBL is located
wrong, move it to correct position. If the L
address of JMPC is wrong, correct it.
JMPE WITHOUT JMP
If JMP is missing, add it in proper position. There is no JMP that corresponds to this
If the JMPE is unnecessary, remove it.
JMPE.
TOO MANY LBL
Remove unnecessary LBLs. If this error There are too many LBLs.
still occurs, adjust the construction of program to use less LBLs.
DUPLICATE LBL
If some of these LBLs are unnecessary, re- Same Laddress is used in plural LBLs.
move them. If all of these LBLs is necessary, assign other Laddresses to them to
make all LBLs unique.
OVERLAPPED SP
If SP is missing, add it in proper position. If There is no SP that corresponds to this

the SPE is unnecessary, remove it.
SPE.
SPE WITHOUT SP
If SP is missing, add it in proper position. If There is no SP that corresponds to this

the SPE is unnecessary, remove it.
SPE.
END IN SP
If SPE is missing, add it in proper position. END is found between SP and SPE.
If END is in wrong place, move it to proper
position.
DUPLICATE P ADDRESS
If some of these SPs are unnecessary, re- Same Paddress is used in plural SPs.
move them. If all of these SPs is necessary, assign other Paddresses to them to
make all SPs unique.
DUPLICATE
(WARNING)
TMRB
NUMBER If some of them are unnecessary, remove Plural TMRBs have the same number as
with each other.)
ILLEGAL TMRB NUMBER
If unnecessary, remove it. Assign correct TMRB has parameter number that is out
number not to exceed the maximum num- of range.
583
A. ALARM LIST
APPENDIX
Alarm number
DUPLICATE
(WARNING)
TMR
B63835EN/03
Contents
NUMBER If some of them are unnecessary, remove Plural TMRs have the same number as
with each other.)
ILLEGAL TMR NUMBER
If unnecessary, remove it. Assign correct TMR has parameter number that is out of
number not to exceed the maximum num- range.
NO SUCH SUBPROGRAM
If it calls wrong subprogram, correct it. If the Subprogram that is called by CALL/CALsubprogram is missing, create it.
LU is not found.
UNAVAILABLE INSTRUCTION
Confirm that this ladder program is correct Unsupported instruction for this PMC
one. If this program is correct one, all these model is found.
unsupported instructions have to be removed.
SP IN BAD LEVEL
SP can be used at top of a subprogram. SP is found in wrong place.

Correct it so that no SP exists in other
place.
LADDER PROGRAM IS BROKEN This ladder program must be all cleared Ladder program may be broken by some
once, and remake ladder program.
reason.
NO WRITE COIL
Add proper write coil.
Write coil is necessary, but is not found.
CALL/CALLU IN BAD LEVEL
CALL/CALLU must be used in Level 2 or in CALL/CALLU is used in wrong place.

subprograms. Do not use any other
places.
SP IN LEVEL3
If END3 is located wrong, move it to correct SP is found in level 3.

position. If the SP is unnecessary, remove
it.
584
B63835EN/03
APPENDIX
A. ALARM LIST
Messages that may be displayed during net editing on PMC program

editor screen
Alarm number
Contents
TOO
MANY
FUNCTIONAL Only one functional instruction is allowed Too many functional instructions are in
INSTRUCTIONS IN ONE NET
to constitute a net. If necessary, divide the one net.
net into plural nets.
TOO LARGE NET
Divide the net into plural nets so that step Net is too large. When a net is converted
number in a net may become small.
into the object, the net exceeds 256
steps.
NO INPUT FOR OPERATION
Coil without input, or coil connected to out- No signal is provided for logical operaput of functional instruction that has no out- tion.
put, causes this error. If coil is not necessary, remove it. If necessary, connect it to
meaningful input.
OPERATION AFTER FUNCTION Output of functional instruction can not be No logical operation with functional
IS FORBIDDEN
connected to a contact, nor to conjunction instruction output is permitted, except
with other signal that will be implemented write coils.
by logicalor operation.
WRITE COIL IS EXPECTED
Add proper write coil to the net.
Write coil is expected, but not found.
BAD COIL LOCATION
Coil can be located only at rightmost col- Coil is located in bad position.
umn. Any coil located at other place must
be erased once, and place necessary coils
in correct place.
SHORT CIRCUIT
Find contact with terminals connected by Some contacts are connected with short
short circuit, and correct connections.
circuit.
FUNCTION
AFTER
DI- Functional instruction can not be used in Functional instruction is used in output
VERGENCE IS FORBIDDEN
output section of net. If necessary, divide section of net.
the net into plural nets.
ALL COIL MUST HAVE SAME IN- Left terminals of all coils in a net must be When a net contains more than one coil,
PUT
connected to same input point.
the coils should not have any contact beside them affects only of the coils.
BAD CONDITION INPUT
Check the connection of all condition in- Some condition input of functional
puts of the functional instruction. Especial- instruction is not connected correctly.
ly for functional instruction that has more
than one condition input, check if connections to condition inputs interfere with each
other.
NO CONNECTION
Find gap that is expected to be connected, There is signal connected to nowhere.

and correct the connection.
NET IS TOO COMPLICATED
Examine every connection, and find un- Net is too complicated to analyze.
necessarily bending connection, or coils
that are connected to different point.
PARAMETER IS NOT SUPPLIED Enter all of the relay addresses, and pa- Relay with blank address, or blank parameters of functional instructions.
rameter of functional instruction, is found.
585
A. ALARM LIST
APPENDIX
B63835EN/03
(6) Alarm messages (For EDIT: PMCSA1)

Message
ADDRESS BIT NOTHING
The address of the relay/coil is not set.
FUNCTION NOT FOUND
There is no functional instruction of the input number.
COM FUNCTION MISSING
The funcitonal instruction COM (SUB29) is not correctly dealt with.

Correspondence of COM and COME (SUB29) is incorrect.
Or, the number of coil controlled by COM is specified by the model which the number
cannot be specified.
EDIT BUFFER OVER
There in no empty area of the buffer for the editing.

(solution)
Please reduce NET under editing.
END FUNCTION MISSING
Functional instruction END1,END2,END3 and END do not exist. Or, there are error net
in END1,END2,END3,END.
Or, order of END1,END2,END3, and END is not correct.
ERROR NET FOUND
There is an error net.
ILLEGAL FUNCTION NO.
The wrong number of the functional instruction is searched.
FUNCTION LINE ILLEGAL
The functional instruction is not correctly connected.
HORIZONTAL LINE ILLEGAL
The horizontal line of the net is not connected.
ILLEGAL NET CLEARED
Because the power had been turn off while editing LADDER, some net under editing
was cleared.
ILLEGAL OPERATION
Operation is not correct.

The value is not specified and only INPUT key was pushed.
The address data is not correctly inputted.
Because the space to display the instruction on screen is not enough, the functional
instruction cannot be made.
SYMBOL UNDEFINED
The symbol which was inputted is not defined.
INPUT INVALID
There is an incorrect input data.

Nonnumerical value was inputted with COPY, INSLIN,CUP,CDOWN etc.
The input address was specified for write coil.
An illegal character was specified for the data table.
NET TOO LARGE
The input net is larger than the editing buffer.

(solution)
Please reduce the net under editing.
JUMP FUNCTION MISSING
The functional instruction JMP(SUB10) is not correctly dealt with.

Correspondence of JMP and JMPE(SUB30) is incorrect.
The number of coil to jump is specified by the model which the number of coil cannot
specified. (It is possible to specify the coil number only on PMCRB/RC.)
LADDER BROKEN
LADDER is broken.
LADDER ILLEGAL
There is an incorrect LADDER.
IMPOSSIBLE WRITE
You try to edit sequence program on the ROM.
OBJECT BUFFER OVER
The sequence program area was filled.

(solution)
Please reduce the LADDER.
PARAMETER NOTHING
There is no parameter of the functional instruction.
PLEASE COMPLETE NET
The error net was found in LADDER.

(solution)
After correcting the error net, please continue operating.
586
B63835EN/03
A. ALARM LIST
APPENDIX
Message
PLEASE KEY IN SUB NO.
Please input the number of the functional instruction.

(solution)
If you do not input the functional instruction, please push soft key FUNC
again.
PROGRAM MODULE NOTHING
You tried to edit though there was neither RAM for debugging nor ROM for sequence
program.
RELAY COIL FORBIT
There is an unnecessary relay or coil.
RELAY OR COIL NOTHING
The relay or the coil does not suffice.
PLEASE CLEAR ALL
It is impossible to recover the sequence program.

(solution)
Please clear the all data.
SYMBOL DATA DUPLICATE
The same symbol name is defined in other place.
COMMENT DATA OVERFLOW
The comment data area was filled.

(solution)
Please reduce the number of the commnet.
SYMBOL DATA OVERFLOW
The symbol data area was filled.

(solution)
Please reduce the number of the symbol.
VERTICAL LINE ILLEGAL
There is an incorrect vertical line of the net.
MESSAGE DATA OVERFLOW
The message data area was filled.

(solution)
Please reduce the number of the message.
1ST LEVEL EXECUTE TIME The 1st level of LADDER is too large to complete execution in time.
OVER
(solution)
Please reduce the 1st level of LADDER.
PARA NO. RANGE ERR:
The parameter number for a function instruction is not in the range.

(solution)
Correct the number so that it is within the range.
PARA NO. DUPLICATE:
The parameter number for a function instruction is used more than once.
(solution)
If the duplicate numbers pose the problem of simultaneous operation,
change the parameter number to an unused number.
587
A. ALARM LIST
APPENDIX
B63835EN/03
(7) Error Messages (at Automatic Write to Flash ROM after Ladder Editing)
Error message
PROGRAM ALREADY EXISTS

A program already exists on flash ROM. (At BLANK)
PROGRAM ALREADY EXISTS A program already exists on flash ROM.

(EXEC?)
(Remedy) When the message is displayed, pressing the EXEC key again causes
write or erasure operation. (At write or erasure)
PROGRAM NOTHING
There is no program on flash ROM.
ERASE ERROR
FROM WRITE ERROR 13
FROM WRITE ERROR 28
Flash ROM is abnormal. Replacement is required.

Ask FANUC Service Representative for replacement.
WRITE ERROR
FROM WRITE ERROR 12
FROM WRITE ERROR 29
READ ERROR
ANOTHER USED
FROM WRITE ERROR 9
FROM WRITE ERROR 36
Flash ROM is used by other than PMC.
MUST BE IN EMG STOP

NOT EMG STOP
FROM WRITE ERROR 10
FROM WRITE ERROR 37
The CNC is not in the emergency stop state.
NO OPTION
There is no ROM cassette option.
SIZE ERROR
IMPOSSIBLE WRITE (SIZE
OVER)
NO SPACE
FROM WRITE ERROR 1
FROM WRITE ERROR 15
FROM WRITE ERROR 35
The sequence program is larger than the flash ROM size. (At write)
(Remedy) Try the condense function. (EDIT/CLEAR screen) If the same phenomenon is still observed, the flash ROM size must be enlarged.
The sequence program to be read is larger than the RAM size. (At read)
(Remedy) RAM must be enlarged.
588
B63835EN/03
A. ALARM LIST
APPENDIX
(8) Error Messages (at Assignment Data Editing)

Message
ERR: GROUP NO. (015)
The group number must be 0 to 15.
ERR: BASE NO. (01)
The base number must be 0 or 1.
WARN: BASE NO. MUST BE 0
For I/O UnitB, the base number must be 0. The base number was set to 0 forcibly.
ERR: SLOT NO. (110)
For I/O UnitA, the slot number must be 1 to 10.
ERR: SLOT NO. (0, 130)
For I/O UnitB, the slot number must be 0 or a number 1 to 30.
ERR: SLOT NO. MUST BE 0
When power on/off information for I/O UnitB is set, the slot number must be 0.
ERR: ILLEGAL NAME
The input assignment name is illegal or not supported. Enter a correct name.
INPUT INVALID
The input character string is illegal. Enter a character string in a correct input format
again.
IMPOSSIBLE WRITE
An attempt was made to edit ROM data. ROM data cannot be edited.
ERR: ADDRESS ALREADY

ASSIGNED
The specified address is already assigned. Assign another address. Alternatively, delete the existing data, then set the address again.
ERR: ADDRESS OVER
A set address exceeds the maximum value (X127, Y127). Check the addresses dedicated to the unit to be set.
ERR: SLOT ALREADY DEFINED The specified slot is already assigned. Check the existing data.
WARN: SLOT ALREADY
DEFINED
The specified slot is already assigned. Check the existing data.
ERR: UNIT TYPE MISMATCH

(IN OR OUT)
An output module cannot be allocated to an X address, or an input module cannot be

allocated to a Y address.
WARN: UNIT TYPE MISMATCH

(MODEL)
I/O UnitA and I/O UnitB are assigned to the same group. These units cannot exist
together within the same group.
589
A. ALARM LIST
APPENDIX
B63835EN/03
(9) Alarm messages (For I/O)

Error message
F
L
A
S
H
R
O
M
H
O
S
T
F
D
C
A
S
O
T
H
E
R
S
A program already exists on flash ROM. (At BLANK)

(EXEC ?)
A program already exists on flash ROM.

Remedy)
When the message is displayed, pressing the EXEC key again
causes write or erasure operation. (At write or erasure)
PROGRAM NOTHING
There is no program on flash ROM.
ERASE ERROR
Flash ROM is abnormal. Replacement is required. Ask FANUC Service

Representative for replacement.
WRITE ERROR
READ ERROR
ANOTHER USED
Flash ROM is used by other than PMC.
MUST BE IN EMG STOP

NOT EMG STOP
The CNC is not in the emergency stop state.
NO OPTION
There is no ROM cassette option.
SIZE ERROR
The sequence program is larger than the flash ROM size. (At write)
Remedy)
Try the condense function. (EDIT/CLEAR screen) If the same
phenomenon is still observed, the flash ROM size must be enlarged.
The sequence program to be read is larger than the RAM size. (At read)
Remedy)
RAM must be enlarged.
I/O OPEN ERROR nn
nn = 1: RS232C is used by other than PMC.

Remedy)
Check whether RS232C is used by other than PMC.
On the online setting screen (see Section 8.5.1 in III), check
that NOT USE is indicated for RS232C.
nn = 6: The RS232C option is not found.
nn = 20: RS232C connection is incorrect.
Remedy)
Check whether channel setting, connection, baud rate, and
other settings are correct.
I/O WRITE ERROR nn

Remedy)
nn = 22: Communication cannot be performed correctly.
Remedy)
Check whether the cable is broken.
I/O READ ERROR nn

Remedy)
nn = 22: Communication cannot be performed correctly.
Remedy)
Check whether the cable is broken.
ADDRESS IS OUT OF RANGE

(xxxxxx)
Data for other than the PMC debugging RAM area was transferred.
xxxxxx: Indicates the transfer address.
DATA ERROR
Illegal data was read.

Remedy)
Check the cable and setting (speed).
When a program in C was being read into the 16i/18i/21i:
Remedy)
Press soft keys [EDIT], [CLEAR], [CLRLNG], then [EXEC] to
clear the C area.
PROGRAM DATA ERROR
An attempt was made to output data, but the data was illegal.
Remedy)
Check the alarm on the alarm screen.
590
Error message
M
E
M
O
R
C
A
R
D
C
O
M
M
O
N
A. ALARM LIST
APPENDIX
B63835EN/03
CREATE ERROR
The specified file name is illegal.

Remedy)
Specify a file name in the MSDOS form. (See 7.2 (5))
NO MORE SPACE or WRITE ERROR
There is not enough free space on the memory card.

Remedy)
Delete files to create free space.
NOT READY
No memory card is installed.

Remedy)
Check whether a memory card is installed.
MOUNT ERROR
Unformatted.
Remedy)
Perform formatting. (See 7.3.4 (a))
WRITE PROTECT
The memory card is protected.

Remedy)
Set the protect switch of the memory card to OFF.
BATTERY ALARM
The battery for the memory card is too weak.

Remedy)
Replace the memory card battery.
FILE NOT FOUND
The specified file number or file name is not found.

Remedy)
With LIST, check the file name or file number.
DELETE ERROR
The file cannot be deleted.

Remedy)
Change the file attribute.
There are duplicate file names.

Remedy)
Use another file name.
I/O WRITE ERROR nn

I/O READ ERROR nn
I/O COMPARE ERROR nn
I/O DELETE ERROR nn
I/O LIST ERROR nn
I/O FORMAT ERROR nn
nn = 30: No memory card is installed.

Remedy)
Check whether a memory card is installed.
nn = 31: The memory card cannot be written to.
Remedy)
Set the protect switch of the memory card to OFF.
Replace the memory card with an SRAM card.
nn = 32: The battery for the memory card is too weak.
Remedy)
Replace the memory card battery.
nn = 102: There is not enough free space on the memory card.
Remedy)
Delete files to create free space.
nn = 135: The memory card is unformatted.
nn = 105: The memory card is unformatted.
Remedy)
Format the memory card.
nn = 114: The specified file is not found.
Remedy)
With LIST, check the file name or file number.
nn = 115: The specified file is protected.
Remedy)
Check the file attribute.
COMPARE ERR XXXXXX=AA : BB

CONT? (Y/N)
Data differs between the device and PMC.

XXXXXX: Address
aa:
Data on the PMC
bb:
Data on the device
Remedy)
To continue operation, enter Y; otherwise, enter N. Then, press
the INPUT key.
DATA ERROR
Illegal data has been read.

Remedy)
Check the cable and setting (speed).
When a program in C was being read into the 16i/18i/21i:
Remedy)
Press soft keys [EDIT], [CLEAR], [CLRLNG], then [EXEC] to
clear the C area.
PROGRAM DATA ERROR
An attempt was made to output data, but the data was illegal.
Remedy)
Check the alarm on the alarm screen.
591
A. ALARM LIST
APPENDIX
B63835EN/03
A.3
ALARM LIST
(SERIAL SPINDLE)
When a serial spindle alarm occurs, the following number is displayed on

the CNC. n is a number corresponding to the spindle on which an alarm
occurs. (n = 1: First spindle; n = 2: Second spindle; etc.)
NOTE*1
Note that the meanings of the SPM indications differ
depending on which LED, the red or yellow LED, is on.
When the red LED is on, the SPM indicates a 2digit alarm
number. When the yellow LED is on, the SPM indicates an
error number that designates a sequence problem (for
example, when a rotation command is entered with the
emergency stop state not released).
See Appendix A.4, Error Codes (Serial Spindle).
Alarm Numbers and Alarms Displayed on the Series Spindle Amplifier

No.
Message
SPM indication(*1)
Faulty location and remedy
Description
The program does not start normally.

ROM series error or hardware abnormality on the SPM control printed
circuit board
(750) SPINDLE SERIAL LINK

ERROR
A0
A
1 Replace the ROM on the SPM

control printed circuit board.
2 Replace the SPM control printed
circuit board.
(749) SSPINDLE LSI ERROR
A1
Replace the SPM control printed cir- An abnormality was detected in the
cuit board.
CPU peripheral circuit of the SPM
control circuit.
7n01 SPN_n_ : MOTOR OVERHEAT
01
1 Check and correct the peripheral The thermostat embedded in the motemperature and load status.
tor winding operated.
2 If the cooling fan stops, replace it. The internal temperature of the motor
exceeds the specified level.
The motor is used in excess of the
continuous rating, or the cooling component is abnormal.
7n02 SPN_n_ : EX SPEED ERROR
02
1 Check and correct the cutting The motor speed cannot follow a speconditions to decrease the load.
cified speed.
2 Correct parameter No. 4082.
An excessive motor load torque is detected.
The acceleration/deceleration time in
parameter No. 4082 is insufficient.
7n03 SPN_n_ : FUSE ON DC

LINK BLOWN
03
1 Replace the SPM unit.

The PSM becomes ready (00 is indi2 Check the motor insulation status. cated), but the DC link voltage is too
3 Replace the interface cable.
low in the SPM.
The fuse in the DC link section in the
SPM is blown. (The power device is
damaged or the motor is ground
fault.)
The JX1A/JX1B connection cable is
abnormal.
7n04 SPN_n_ : INPUT FUSE/

POWER FAULT
04
Check the state of the input power

supply to the PSM.
592
The PSM found a missing power supply phase. (PSM alarm 5)
APPENDIX
B63835EN/03
No.
Message
SPM indication(*1)
A. ALARM LIST
Description
7n06 SPN_n_ : THERMAL

SENSOR DISCONNECT
06
1 Check and correct the parameter. The temperature sensor of the motor
2 Replace the feedback cable.
is disconnected.
7n07 SPN_n_ : OVERSPEED
07
Check for a sequence error. (For example, check whether spindle synchronization was specified when the
spindle could not be turned.)
7n09 SPN_n_ : OVERHEAT

MAIN CIRCUIT
09
1 Improve the heat sink cooling sta- Abnormal temperature rise of the
tus.
power transistor radiator
2 If the heat sink cooling fan stops,
replace the SPM unit.
7n11
11
1 Check the selected PSM.

2 Check the input power voltage and
change in power during motor deceleration. If the voltage exceeds
253 VAC (for the 200V system) or
530 VAC (for the 400V system),
improve the power supply impedance.
7n12 SPN_n_ : OVERCURRENT POW

CIRCUIT
12
1 Check the motor insulation status. The motor output current is abnormal2 Check the spindle parameters.
ly high.
A motorspecific parameter does not
match the motor model.
Poor motor insulation
7n15 SPN_n_ : SP SWITCH

CONTROL
ALARM
15
1 Check and correct the ladder se- The switch sequence in spindle
quence.
switch/output switch operation is ab2 Replace the switching MC.
normal.
The switching MC contact status
check signal and command do not
match.
7n16 SPN_n_ : RAM FAULT
16
Replace the SPM control printed cir- Abnormality in an SPM control circuit
cuit board.
component is detected. (RAM for external data is abnormal.)
7n18 SPN_n_ : SUMCHECK

ERROR PGM
DATA
18
cuit board.
component is detected. (Program
ROM data is abnormal.)
7n19 SPN_n_ : EX OFFSET

CURRENT U
19
Replace the SPM unit.
Abnormality in an SPM component is

detected. (The initial value for the U
phase current detection circuit is abnormal.)
7n20 SPN_n_ : EX OFFSET

CURRENT V
20

detected. (The initial value of the V
7n21 SPN_n_ : POS SENSOR

POLARITY ERROR
21
Check and correct the parameters.

(No. 4000#0, 4001#4)
The polarity parameter setting of the

position sensor is wrong.
SPN_n_ : OVERVOLT
POW CIRCUIT
593
The motor speed has exceeded

115% of its rated speed.
When the spindle axis was in position
control mode, positional deviations
were accumulated excessively (SFR
and SRV were turned off during
spindle synchronization.)
Overvoltage of the DC link section of

the PSM was detected. (PSM alarm
indication: 7)
PSM selection error. (The maximum
output specification of the PSM is exceeded.)
A. ALARM LIST
No.
Message
APPENDIX
SPM indication(*1)
B63835EN/03
Description
7n24 SPN_n_ : SERIAL

TRANSFER
ERROR
24
1 Place the CNCtospindle cable The CNC power is turned off (normal
away from the power cable.
poweroff or broken cable).
2 Replace the cable.
An error is detected in communication data transferred to the CNC.
7n26 SPN_n_ : DISCONNECT

CVELO DETECT
26

2 Readjust the preamplifier.
The signal amplitude of the detection

signal (connector JY2) on the Cs contour control motor side is abnormal.
(Unconnected cable, adjustment error, etc.)

POSCODER
27

2 Readjust the BZ sensor signal.
1 The spindle position coder (connector JY4) signal is abnormal.

2 The signal amplitude (connector
JY2) of the MZ or BZ sensor is abnormal.
(Unconnected cable, adjustment
error, etc.)

CPOS DETECT
28
1 Replace the cable

2 Readjust the preamplifier.
The position detection signal (connector JY5) for Cs contour control is

abnormal.
(Unconnected cable, adjustment error, etc.)
7n29 SPN_n_ : SHORTTIME

OVERLOAD
29
Check and correct the load status.
Excessive load has been applied

continuously for a certain period of
time. (This alarm is issued also when
the motor shaft has been locked in the
excitation state.)
7n30 SPN_n_ : OVERCURRENT POW

CIRCUIT
30
Check and correct the power supply Overcurrent is detected in PSM main
voltage.
circuit input. (PSM alarm indication:
1)
Unbalanced power supply.
PSM selection error (The maximum
PSM output specification is exceeded.)
7n31 SPN_n_ : MOTOR LOCK

OR VSIG LOS
31
1 Check and correct the load status. The motor cannot rotate at a specified
2 Replace the motor sensor cable speed. (A level not exceeding the
(JY2 or JY5).
SST level for the rotation command
has existed continuously.)
Abnormality in the speed detection
signal.
7n32 SPN_n_ : RAM FAULT

SERIAL LSI
32
cuit board.
component is detected. (The LSI device for serial transfer is abnormal.)
7n33 SPN_n_ : SHORTAGE

POWER
CHARGE
33
1 Check and correct the power sup- Charging of direct current power supply voltage.
ply voltage in the power circuit section
2 Replace the PSM unit.
is insufficient when the magnetic contractor in the amplifier is turned on
(such as open phase and defective
charging resistor).
594
APPENDIX
B63835EN/03
No.
Message
SPM indication(*1)
A. ALARM LIST
Description
7n34 SPN_n_ : PARAMETER

SETTING ERROR
34
Correct a parameter value according Parameter data exceeding the allowto the manual.
able limit is set.
If the parameter number is unknown,
connect the spindle check board, and
check the indicated parameter.
7n35 SPN_n_ : EX SETTING

GEAR RATIO
35
Correct the value according to the pa- Gear ratio data exceeding the allowrameter manual.
able limit is set.
7n36 SPN_n_ : OVERFLOW

ERROR
COUNTER
36
Check whether the position gain val- An error counter overflow occurred.
ue is too large, and correct the value.
7n37 SPN_n_ : SPEED DETECT PAR. ERROR
37
Correct the value according to the pa- The setting of the parameter for the
rameter manual.
number of pulses in the speed detector is incorrect.
7n39 SPN_n_ : 1ROT Cs SIGNAL ERROR
39
1 Adjust the 1rotation signal in the

preamplifier.
2 Check the cable shield status.
7n40 SPN_n_ : NO 1ROT Cs

SIGNAL DETECT
40
1 Adjust the 1rotation signal in the The 1rotation signal is not generpreamplifier.
ated during Cs contour control.
2 Check the cable shield status.
7n41 SPN_n_ : 1ROT POS

CODER ERROR
41
1 Check and correct the parameter. 1 The 1rotation signal of the

spindle position coder (connector
JY4) is abnormal.
2 The 1rotation signal (connector
3 Parameter setting error
7n42 SPN_n_ : NO 1ROT.

POSCODER
DETECT
42

1 The 1rotation signal of the

JY4) is disconnected.
JY2) of the MZ or BZ sensor is disconnected.
7n43 SPN_n_ : DISCON. PC

FOR DIF. SP.
MODE
43
Replace the cable.
The differential speed position coder

signal (connector JY8) in SPM type 3
is abnormal.
7n44 SPN_n_ : CONTROL

CIRCUIT(AD)
ERROR
44
cuit board.
component was detected (A/D converter abnormality).
7n46 SPN_n_ : SCREW

1ROT POS
COD. ALARM
46
1 Check and correct the parameter. An abnormality equivalent to alarm

41 was detected during thread cutting
operation.
595
An incorrect relationship between the

1rotation signal and the number of
AB phase pulses was detected during Cs contour control.
A. ALARM LIST
No.
Message
APPENDIX
SPM indication(*1)
B63835EN/03
Description
7n47 SPN_n_ : POSCODER

SIGNAL ABNORMAL
47

1 The A/B phase signal of the
3 Correct the cable layout (vicinity of
JY4) is abnormal.
the power line).
2 The A/B phase signal (connector
The relationship between the A/B
phase and 1rotation signal is incorrect (Pulse interval mismatch).
7n49 SPN_n_ : HIGH CONV.

DIF. SPEED
49
Check whether the calculated differ- In differential speed mode, the speed
ential speed value exceeds the maxi- of the other spindle converted to the
mum motor speed.
speed of the local spindle has exceeded the allowable limit (the differential speed is calculated by multiplying the speed of the other spindle by
the gear ratio).
7n50 SPN_n_ : SPNDL CONTROL OVERSPEED
50
Check whether the calculated value In spindle synchronization, the speed

exceeds the maximum motor speed. command calculation value exceeded the allowable limit (the motor
speed is calculated by multiplying the
specified spindle speed by the gear
ratio).
7n51 SPN_n_ : LOW VOLT DC

LINK
51
1 Check and correct the power sup- Input voltage drop was detected.
ply voltage.
(PSM alarm indication: 4) (Momen2 Replace the MC.
tary power failure or poor MC contact)
7n52 SPN_n_ : ITP SIGNAL

ABNORMAL I
52
1 Replace the SPM control printed NC interface abnormality was decircuit board.
tected (the ITP signal stopped).
2 Replace the spindle interface
printed circuit board in the CNC.
7n53 SPN_n_ : ITP SIGNAL

ABNORMAL II
53
7n54 SPN_n_ : OVERLOAD

CURRENT
54
Review the load state.
7n55 SPN_n_ : POWER LINE

SWITCH ERROR
55
1 Replace the magnetic contactor. The power line state signal of the
2 Check and correct the sequence. magnetic contactor for selecting a
spindle or output is abnormal.
7n56 SPN_n_ : INNER COOLING FAN STOP
56
The cooling fan in the SPM control circuit stopped.
7n57 SPN_n_ : EX DECELERATION

POWER
57
1 Decrease the acceleration/deceleration duty.

2 Check the cooling condition (peripheral temperature).
3 If the cooling fan stops, replace the
resistor.
4 If the resistance is abnormal, replace the resistor.
An overload was detected in the regenerative resistance. (PSMR alarm

indication: 8)
Thermostat operation or shorttime
overload was detected.
The regenerative resistor was disconnected, or an abnormal resistance was detected.
596
An overload current was detected.
APPENDIX
B63835EN/03
No.
Message
SPM indication(*1)
A. ALARM LIST
Description
7n58 SPN_n_ : OVERLOAD IN

PSM
58
1 Check the PSM cooling status.

The temperature of the radiator of the

PSM has increased abnormally.
(PSM alarm indication: 3)
7n59 SPN_n_ : COOLING FAN

STOP IN PSM
59
The cooling fan in the PSM stopped.

7n62 SPN_n_ : MOTOR VCMD

OVERFLOWED
62

(No. 4021, 4056 to 4059)
The specified motor speed is too

large.
7n66 SPN_n_ : AMP MODULE

COMMUNICATION
66

An error was found in communication
2 Check and correct the connection. between amplifiers.
7n73 SPN_n_ : MOTOR SENSOR DISCONNECTED
73
1
2
3
4
7n74 SPN_n_ : CPU TEST ERROR
74
Replace the SPM control printedcir- An error was detected in a CPU test.
cuit board.
7n75 SPN_n_ : CRC ERROR
75
Replace the SPM control printedcir- An error was detected in a CRC test.
cuit board.
7n79 SPN_n_ : INITIAL TEST

ERROR
79
Replace the SPM control printedcir- An error was detected in an initial test
cuit board.
operation.
7n81 SPN_n_ : 1ROT MOTOR SENSOR

ERROR
81
1 Check and correct the parameter. The onerotation signal of the motor
sensor cannot be correctly detected.
3 Adjust the sensor.
7n82 SPN_n_ : NO 1ROT

MOTOR SENSOR
82

The onerotation signal of the motor

sensor is not generated.
7n83 SPN_n_ : MOTOR SENSOR SIGNAL

ERROR
83

An irregularity was detected in a motor sensor feedback signal.
7n84 SPN_n_ : SPNDL SENSOR DISCONNECTED
84
1
2
3
4
5
7n85 SPN_n_ : 1ROT SPNDL

SENSOR ERROR
85
1 Check and correct the parameter. The onerotation signal of the spindle
7n86 SPN_n_ : NO 1ROT

SPNDL SENSOR ERROR
86

7n87 SPN_n_ : SPNDL SENSOR SIGNAL

ERROR
87
The onerotation signal of the spindle An irregularity was detected in a

spindle sensor feedback signal.
Replace the feedback cable.

The motor sensor feedback signal is
Check the shield processing.
not present.
Check and correct the connection.
Adjust the sensor.

The spindle sensor feedback signal is
not present.
Check and correct the parameter.
Adjust the sensor.
597
The onerotation signal of the spindle

A. ALARM LIST
No.
Message
APPENDIX
SPM indication(*1)
B63835EN/03
Description
7n88 SPN_n_ : COOLING RADIFAN FAILURE
88
Replace the SPM external cooling The external cooling fan stopped.
fan.
7n97 SPN_n_ : OTHER

SPINDLE
ALARM
97
Replace the SPM.
Another irregularity was detected.
7n98 SPN_n_ : OTHER CONVERTER

ALARM
98
Check the PSM alarm display.
A PSM alarm was detected.
No.
Message
SPM indication(*1)
Description
9001 SPN_n_ : MOTOR OVERHEAT
01
1 Check and correct the peripheral The thermostat embedded in the motemperature and load status.
tor winding operated.
2 If the cooling fan stops, replace it. The internal temperature of the motor
exceeds the specified level.
The motor is used in excess of the
continuous rating, or the cooling component is abnormal.
9002 SPN_n_ : EX SPEED ERROR
02
1 Check and correct the cutting The motor speed cannot follow a speconditions to decrease the load.
cified speed.
2 Correct parameter No. 4082.
An excessive motor load torque is detected.
The acceleration/deceleration time in
parameter No. 4082 is insufficient.
9003 SPN_n_ : FUSE ON DC

LINK BLOWN
03

The PSM becomes ready (00 is indi2 Check the motor insulation status. cated), but the DC link voltage is too
3 Replace the interface cable.
low in the SPM.
The fuse in the DC link section in the
SPM is blown. (The power device is
damaged or the motor is ground
fault.)
The JX1A/JX1B connection cable is
abnormal.
9006 SPN_n_ : THERMAL

SENSOR DISCONNECT
06
1 Check and correct the parameter. The temperature sensor of the motor
is disconnected.
9007 SPN_n_ : OVERSPEED
07
Check for a sequence error. (For example, check whether spindle synchronization was specified when the
spindle could not be turned.)
9009 SPN_n_ : OVERHEAT

MAIN CIRCUIT
09
1 Improve the heat sink cooling sta- Abnormal temperature rise of the
tus.
power transistor radiator
2 If the heat sink cooling fan stops,
replace the SPM unit.
598
The motor speed has exceeded

115% of its rated speed.
When the spindle axis was in position
control mode, positional deviations
were accumulated excessively (SFR
and SRV were turned off during
spindle synchronization.)
APPENDIX
B63835EN/03
No.
Message
9011
SPN_n_ : OVERVOLT
POW CIRCUIT
SPM indication(*1)
A. ALARM LIST
Description
11
1 Check the selected PSM.

2 Check the input power voltage and
change in power during motor deceleration. If the voltage exceeds
253 VAC (for the 200V system) or
530 VAC (for the 400V system),
improve the power supply impedance.
Overvoltage of the DC link section of

the PSM was detected. (PSM alarm
indication: 7)
PSM selection error. (The maximum
output specification of the PSM is exceeded.)
9012 SPN_n_ : OVERCURRENT POW

CIRCUIT
12
1 Check the motor insulation status. The motor output current is abnormal2 Check the spindle parameters.
ly high.
A motorspecific parameter does not
match the motor model.
Poor motor insulation
9015 SPN_n_ : SP SWITCH

CONTROL
ALARM
15
1 Check and correct the ladder se- The switch sequence in spindle
quence.
switch/output switch operation is ab2 Replace the switching MC.
normal.
The switching MC contact status
check signal and command do not
match.
9016 SPN_n_ : RAM FAULT
16
cuit board.
component is detected. (RAM for external data is abnormal.)
9018 SPN_n_ : SUMCHECK

ERROR PGM
DATA
18
cuit board.
component is detected. (Program
ROM data is abnormal.)
9019 SPN_n_ : EX OFFSET

CURRENT U
19

detected. (The initial value for the U
9020 SPN_n_ : EX OFFSET

CURRENT V
20

detected. (The initial value of the V
9021 SPN_n_ : POS SENSOR

POLARITY ERROR
21

(No. 4000#0, 4001#4)
The polarity parameter setting of the

position sensor is wrong.
9024 SPN_n_ : SERIAL

TRANSFER
ERROR
24
1 Place the CNCtospindle cable The CNC power is turned off (normal
away from the power cable.
poweroff or broken cable).
An error is detected in communication data transferred to the CNC.
9027 SPN_n_ : DISCONNECT

POSCODER
27

599
1 The spindle position coder (connector JY4) signal is abnormal.

2 The signal amplitude (connector
(Unconnected cable, adjustment
error, etc.)
A. ALARM LIST
No.
Message
APPENDIX
SPM indication(*1)
B63835EN/03
Description
9029 SPN_n_ : SHORTTIME

OVERLOAD
29
Check and correct the load status.
9030 SPN_n_ : OVERCURRENT POW

CIRCUIT
30
Check and correct the power supply Overcurrent is detected in PSM main
voltage.
circuit input. (PSM alarm indication:
1)
Unbalanced power supply.
PSM selection error (The maximum
PSM output specification is exceeded.)
9031 SPN_n_ : MOTOR LOCK

OR VSIG LOS
31
1 Check and correct the load status. The motor cannot rotate at a specified
2 Replace the motor sensor cable speed. (A level not exceeding the
(JY2 or JY5).
SST level for the rotation command
has existed continuously.)
Abnormality in the speed detection
signal.
9032 SPN_n_ : RAM FAULT

SERIAL LSI
32
cuit board.
component is detected. (The LSI device for serial transfer is abnormal.)
9033 SPN_n_ : SHORTAGE

POWER
CHARGE
33
1 Check and correct the power sup- Charging of direct current power supply voltage.
ply voltage in the power circuit section
is insufficient when the magnetic contractor in the amplifier is turned on
(such as open phase and defective
charging resistor).
9034 SPN_n_ : PARAMETER

SETTING ERROR
34
Correct a parameter value according Parameter data exceeding the allowto the manual.
able limit is set.
If the parameter number is unknown,
connect the spindle check board, and
check the indicated parameter.
9035 SPN_n_ : EX SETTING

GEAR RATIO
35
Correct the value according to the pa- Gear ratio data exceeding the allowrameter manual.
able limit is set.
9036 SPN_n_ : OVERFLOW

ERROR
COUNTER
36
Check whether the position gain val- An error counter overflow occurred.
ue is too large, and correct the value.
9037 SPN_n_ : SPEED DETECT PAR. ERROR
37
Correct the value according to the pa- The setting of the parameter for the
rameter manual.
number of pulses in the speed detector is incorrect.
9041 SPN_n_ : 1ROT POS

CODER ERROR
41
1 Check and correct the parameter. 1 The 1rotation signal of the

JY4) is abnormal.
3 Parameter setting error
600
Excessive load has been applied

continuously for a certain period of
time. (This alarm is issued also when
the motor shaft has been locked in the
excitation state.)
APPENDIX
B63835EN/03
No.
Message
SPM indication(*1)
A. ALARM LIST
Description
9042 SPN_n_ : NO 1ROT.

POSCODER
DETECT
42

1 The 1rotation signal of the

JY4) is disconnected.
JY2) of the MZ or BZ sensor is disconnected.
9043 SPN_n_ : DISCON. PC

FOR DIF. SP.
MODE
43
Replace the cable.
The differential speed position coder

signal (connector JY8) in SPM type 3
is abnormal.
9046 SPN_n_ : SCREW

1ROT POS
COD. ALARM
46
1 Check and correct the parameter. An abnormality equivalent to alarm

41 was detected during thread cutting
operation.
9047 SPN_n_ : POSCODER

SIGNAL ABNORMAL
47

1 The A/B phase signal of the
3 Correct the cable layout (vicinity of
JY4) is abnormal.
the power line).
2 The A/B phase signal (connector
The relationship between the A/B
phase and 1rotation signal is incorrect (Pulse interval mismatch).
9049 SPN_n_ : HIGH CONV.

DIF. SPEED
49
Check whether the calculated differ- In differential speed mode, the speed
ential speed value exceeds the maxi- of the other spindle converted to the
mum motor speed.
speed of the local spindle has exceeded the allowable limit (the differential speed is calculated by multiplying the speed of the other spindle by
the gear ratio).
9050 SPN_n_ : SPNDL CONTROL OVERSPEED
50
Check whether the calculated value In spindle synchronization, the speed

exceeds the maximum motor speed. command calculation value exceeded the allowable limit (the motor
speed is calculated by multiplying the
specified spindle speed by the gear
ratio).
9051 SPN_n_ : LOW VOLT DC

LINK
51
1 Check and correct the power sup- Input voltage drop was detected.
ply voltage.
(PSM alarm indication: 4) (Momen2 Replace the MC.
tary power failure or poor MC contact)
9052 SPN_n_ : ITP SIGNAL

ABNORMAL I
52
9053 SPN_n_ : ITP SIGNAL

ABNORMAL II
53
9054 SPN_n_ : OVERLOAD

CURRENT
54
Review the load state.
9055 SPN_n_ : POWER LINE

SWITCH ERROR
55
1 Replace the magnetic contactor. The power line state signal of the
2 Check and correct the sequence. magnetic contactor for selecting a
spindle or output is abnormal.
601
An overload current was detected.
A. ALARM LIST
No.
Message
APPENDIX
SPM indication(*1)
B63835EN/03
Description
9056 SPN_n_ : INNER COOLING FAN STOP
56
The cooling fan in the SPM control circuit stopped.
9057 SPN_n_ : EX DECELERATION

POWER
57
1 Decrease the acceleration/deceleration duty.

2 Check the cooling condition (peripheral temperature).
3 If the cooling fan stops, replace the
resistor.
4 If the resistance is abnormal, replace the resistor.
An overload was detected in the regenerative resistance. (PSMR alarm

indication: 8)
Thermostat operation or shorttime
overload was detected.
The regenerative resistor was disconnected, or an abnormal resistance was detected.
9058 SPN_n_ : OVERLOAD IN

PSM
58
1 Check the PSM cooling status.

The temperature of the radiator of the

PSM has increased abnormally.
9059 SPN_n_ : COOLING FAN

STOP IN PSM
59
The cooling fan in the PSM stopped.

9066 SPN_n_ : AMP MODULE

COMMUNICATION
66

An error was found in communication
2 Check and correct the connection. between amplifiers.
9073 SPN_n_ : MOTOR SENSOR DISCONNECTED
73
1
2
3
4
9074 SPN_n_ : CPU TEST ERROR
74
Replace the SPM control printedcir- An error was detected in a CPU test.
cuit board.
9075 SPN_n_ : CRC ERROR
75
Replace the SPM control printedcir- An error was detected in a CRC test.
cuit board.
9079 SPN_n_ : INITIAL TEST

ERROR
79
Replace the SPM control printedcir- An error was detected in an initial test
cuit board.
operation.
9081 SPN_n_ : 1ROT MOTOR SENSOR

ERROR
81
1 Check and correct the parameter. The onerotation signal of the motor
9082 SPN_n_ : NO 1ROT

MOTOR SENSOR
82

The onerotation signal of the motor

9083 SPN_n_ : MOTOR SENSOR SIGNAL

ERROR
83

An irregularity was detected in a motor sensor feedback signal.
9084 SPN_n_ : SPNDL SENSOR DISCONNECTED
84
1
2
3
4
5
9085 SPN_n_ : 1ROT SPNDL

SENSOR ERROR
85
1 Check and correct the parameter. The onerotation signal of the spindle

The motor sensor feedback signal is
not present.
Adjust the sensor.

The spindle sensor feedback signal is
not present.
Check and correct the parameter.
Adjust the sensor.
602
APPENDIX
B63835EN/03
No.
Message
SPM indication(*1)
A. ALARM LIST
Description
9086 SPN_n_ : NO 1ROT

SPNDL SENSOR ERROR
86

The onerotation signal of the spindle

9087 SPN_n_ : SPNDL SENSOR SIGNAL

ERROR
87
The onerotation signal of the spindle An irregularity was detected in a

spindle sensor feedback signal.
9088 SPN_n_ : COOLING RADIFAN FAILURE
88
Replace the SPM external cooling The external cooling fan stopped.
fan.
9097 SPN_n_ : OTHER

SPINDLE
ALARM
Check the SPM alarm display.
Other spindle alarm
9098 SPN_n_ : OTHER CONVERTER

ALARM
Check the PSM alarm display.
Other converter alarm
9110
SPN_n_ : AMP COMMUNICATION ERROR
b0
1 Replace the communication cable Communication error between ambetween amplifier and module.
plifier and module
2 Replace the SPM or PSM control
printed circuit board.
9111
SPN_n_ : CONV.LOW
VOLT
CONTROL
b1
Replace the PSM control printed cir- Low converter control power supply
cuit board.
voltage (PSM indication = 6)
9112
SPN_n_ : CONV.EXDISCHARGE POW.
b2
1 Check the regenerative resis- Excessive converter regenerative

tance.
power (PSM indication = 8)
2 Check the motor selection.
3 Replace the PSM
9113
SPN_n_ : CONV.COOLING FAN FAILURE
b3
Replace the cooling fan.
9120 SPN_n_ : COMMUNICATION DATA ERROR
C0
1 Replace the communication cable Communication data alarm

between CNC and SPM.
circuit board.
3 Replace the CNC side spindle interface printed circuit board.
C1

circuit board.
C2

circuit board.
603
Stopped cooling fan of the converter

radiator (PSM indication = A)
A. ALARM LIST
APPENDIX
B63835EN/03
A.4
ERROR CODES
(SERIAL SPINDLE)
NOTE*1
Note that the meanings of the SPM indications differ
depending on which LED, the red or yellow LED, is on.
When the yellow LED is on, an error code is indicated with
a 2digit number. The error code is not displayed on the
CNC screen.
When the red LED is on, the SPM indicates the number of
an alarm generated in the serial spindle.
See Appendix A.3, Alarms (Serial Spindle).
Errors Displayed on the Series Spindle Amplifier

SPM
indication(*1)
Description
00
Check the *ESP and MRDY sequence. (For MRDY, pay Although neither *ESP (emergency stop signal; there
attention to the parameter setting regarding the use of the are two types of signals including the PMC signal and
MRDY signal (bit 0 of parameter No. 4001).)
PSM contact signal(*2)) nor MRDY (machine ready signal) is input, SFR (forward rotation signal)/SRF (reverse
rotation signal)/ORCM (orientation command) is input.
01
Check the spindle motor speed detector parameter (bits When the spindle motor has a highresolution magnet2, 1, and 0 of parameter No. 4011).
ic pulse coder (Cs sensor) (bits 6 and 5 of parameter
No. 4001 are set to 0 and 1, respectively), 128 /rev is
to be set for the speed detector (bits 2, 1, and 0 of parameter No. 4011 are set to 0, 0, and 1, respectively).
However, a value other than 128 /rev is set. In this
case, the motor is not excited.
02
Check the parameters for the detector for Cs contour Although use of a highresolution magnetic pulse codcontrol (bit 5 of parameter No. 4001 and bit 4 of parame- er (bit 5 of parameter No. 4001 = 1) or use of the Cs conter No. 4018).
tour control function by the sensor (bit 4 of parameter
No. 4018 = 1) is not set, a Cs control command is input.
In this case, the motor is not excited.
03
Check the position coder signal parameter (bit 2 of pa- Although use of the position coder signal (bit 2 of parameter No. 4001).
rameter No. 4001 = 1) is not set, a servo mode (rigid tapping, spindle positioning) or spindle synchronization
command is input. In this case, the motor is not excited.
04
Check the orientation software option.
05
Check the spindle output switching software option and Although the output switching option is not set, the low
power line status signal (RCH).
speed winding is selected (RCH = 1).
06
Check the sequence (CON, SFR, SRV).
Although the Cs contour control mode is specified,

SFR/SRV is not input.
07
Check the sequence (SFR, SRV).
Although the servo mode (rigid tapping, spindle positioning) is specified, SFR/SRV is not input.
09
Check the sequence (SPSYC, SFR, SRV)
Although spindle synchronization mode is specified,

SFR/SRV is not input.
10
During execution of the Caxis control command, do not Although Cs contour control mode is set, another opspecify another operation mode. Before entering anoth- eration mode (servo mode, spindle synchronization, or
er mode, cancel the Cs contour control command.
orientation) is specified.
11
During execution of the servo mode command, do not Although servo mode (rigid tapping, or spindle positionspecify another operation mode. Before entering anoth- ing) is set, another operation mode (Cs contour control,
er mode, cancel the servo mode.
spindle synchronization, or orientation) is specified.
Although the orientation option is not set, an orientation

command (ORCM) is input.
604
SPM
indication(*1)
A. ALARM LIST
APPENDIX
B63835EN/03
Description
12
During execution of the spindle synchronization com- Although spindle synchronization is being performed,
mand, do not specify another operation mode. Before another operation mode (Cs contour control, servo
entering another mode, cancel the spindle synchroniza- mode, or orientation) is specified.
tion command.
13
During execution of the orientation command, do not Although the orientation command is being executed,
specify another operation mode. Before entering anoth- another operation mode (Cs contour control, servo
er mode, cancel the orientation command.
mode, or synchronization) is specified.
14
Input the SFT or SRV signal.
15
Check bit 5 of parameter No. 4000 and PMC signal When bit 5 of parameter No. 4000 is set to 1 to indicate
(CON).
the presence of the differential speed mode function,
Cs contour control is specified.
16
Check bit 5 of parameter No. 4000 and PMC signal When bit 5 of parameter No. 4000 is set to 0 to indicate
(DEFMD).
the absence of the differential speed mode function, the
differential speed mode command (DEFMD) is input.
17
Check bits 2, 1, and 0 of parameter No. 4011.
18
Check bit 2 of parameter No. 4001 and PMC signal Although bits 2 of parameter No. 4001 is set to 0 not to
(ORCM).
use the position coder signal, a command for orientation by a position coder (ORCMA) is input.
19
During execution of the orientation command, do not Although orientation by a magnetic sensor is being perspecify another operation mode. Before entering anoth- formed, another operation mode is specified.
er mode, cancel the orientation command.
20
Check bit 5 of parameter No. 4001, bit 5 of parameter No. When the use of the slave operation mode function is
4014, and bit 4 of parameter No. 4018.
set (bit 5 of parameter No. 4014 = 1), the use of a high
resolution magnetic pulse coder (bit 5 of parameter No.
4001 = 1) or the use of the Cs contour control function
by the sensor (bit 4 of parameter No. 4018 = 1) is specified. These items cannot be set at the same time.
21
Input the slave operation mode command (SLV) in nor- Although position control (such as servo mode or
mal operation mode.
orientation) is being performed, a slave operation mode
command (SLV) is input.
22
Input the position control command in normal operation Although slave operation mode is set (SLVS = 1), a
mode
position control command (such as servo mode or
orientation) is input.
23
Check bit 5 of parameter No. 4014 and PMC signal Although bit 5 of parameter No. 4014 is set to 0 not to
(SLV).
use the slave operation mode function, a slave operation mode command (SLV) is input.
24
Check the PMC signal (INCMD). Perform orientation by Orientation is performed in incremental operation mode
specifying an absolute position first.
(INCMD = 1) first, then the absolute position command
(INCMD = 0) is input.
25
Check the spindle amplifier specifications and parameter Although the spindle amplifier SPM type 4 is not used,
setting (bit 4 of parameter No. 4018).
the use of the Cs contour control function by the sensor
is set (bit 4 of parameter No. 4018 = 1).
The SFT and SRV signals are both input at the same
time.
Setting of the speed detector parameter (bits 2, 1, and

0 of parameter No. 4011) is invalid. (The corresponding
speed detector is not present.)
NOTE*2
PSM contact signal
Between ESP1 and ESP2 on the PSM
605
Contact open: Emergency stop

Contact closed: Normal operation
B. LIST OF MAINTENANCE PARTS
APPENDIX
B63835EN/03
LIST OF MAINTENANCE PARTS
Item
Control unit
A02B0265K100
LCD unit
A02B0265K101
Separate detector interface unit
A60L00010290#LM20
A03B0815K001
A03B0815K002
Distributed I/O machine operators panel
A60L00010290#LM10
Battery
For control unit memory backup

For CNC display unit with PC functions and PANEL i
A02B0200K102
Fan unit for stand

alone type CNC
For 1slot case
A02B0265C101
For 2slot case
A02B0260C021
Fan for CNC display

unit with PC functions
and PANEL i
For main body
A08B0082K010
For HDD
A13B0178K001
Backlight
For 7.2 LCD
A02B0236K112
For 8.4 LCD
A02B0236K119
For 10.4 LCD
A02B0281K116
Fuse
606
Remarks
Rated at 2 A
APPENDIX
B63835EN/03
C. BOOT SYSTEM
BOOT SYSTEM
C.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 608

C.2 SCREEN CONFIGURATION AND OPERATING
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610
C.3 ERROR MESSAGES AND REQUIRED
ACTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625
607
C. BOOT SYSTEM
C.1
OVERVIEW
APPENDIX
B63835EN/03
The boot system load the CNC system software (flash RAMDRAM),
then starts it so that software can be executed.
The boot system provides the following maintenance functions for the
CNC:
(1) Registering a file in flash ROM
Reads a file from a memory card, in FAT format, into flash ROM.
(2) Checking a file (series and edition) in flash ROM
(3) Deleting a file from flash ROM
(4) Batch saving and restoration of files of parameters and programs
backed up by battery (SRAM area), to and from a memory card
(5) Saving a file in flash ROM to a memory card
(6) Formatting of a memory card
(7) Deleting a file from a memory card
This manual describes the activation of the boot system, as well as the
screen displays and operation for the functions listed above.
CAUTION
This control unit supports the use of a memory card as an
input/output device. When a flash card is used, however,
data can be written to a FANUCrecommended card only.
Data can be read in the same way as with an ordinary SRAM
card, provided the data has been saved in FAT format. Note
that, when a flash card is used, the card capacity is reduced
by 128KB.
See the order list for details of the supported memory card
types.
C.1.1
Starting the Boot
System
In ordinary system activation, the boot system automatically transfers

files from flash ROM to DRAM in the background.
The user is not aware of this operation. However, the boot system must
be operated manually, from menu screen, when maintenance is to be
carried out or when the flash ROM does not contain a required file.
1 In system maintenance, for example, to replace a file in ROM
Operation : Turn the power on by simultaneously pressing the two soft
keys at the right end.
Hold down the two keys until the boot system screen appears.
If soft keys are not provided (for example, when a touch pad is being
used), use the MDI numeric keys. Hold down the 6
keys until the boot system screen appears.
1.
2.
3.
4.
5.
6.
7.
608
and 7
B63835EN/03
APPENDIX
C. BOOT SYSTEM
2 When the flash memory does not contain a file required to start the
CNC
Immediately after the CNC is turned on, the boot system starts
transferring files from flash ROM to DRAM. If, for some reason, a
file required to start the CNC (NC basic) is not in flash ROM or has
been destroyed, the boot system is automatically started.
C.1.2
System Files and User
Files
The boot system organizes files in flash ROM into two main groups :
system files and user files. These two file types have the following
characteristics :
D System files
CNC and servo control software provided by FANUC
D User files
PMC sequence program (ladder), PCODE macro program, and other

usercreated files
609
C. BOOT SYSTEM
C.2
SCREEN
CONFIGURATION
AND OPERATING
PROCEDURE
APPENDIX
B63835EN/03
When the boot system is first started, the MAIN MENU screen is
displayed. This screen is described below :
D MAIN MENU screen

(1)
SYSTEM MONITOR MAIN MENU
(2)
(3)
(4)
(5)
(6)
(7)
(8)
1.
2.
3.
4.
5.
6.
7.
(9)
10.END
(10)
*** MESSAGE ***

SELECT MENU AND HIT SELECT KEY.
[ SELECT ][ YES ][ NO ][ UP
60M5-01
SYSTEM DATA LOADING

SYSTEM DATA CHECK
SYSTEM DATA DELETE
SYSTEM DATA SAVE
SRAM DATA BACKUP
MEMORY CARD FILE DELETE
MEMORY CARD FORMAT
][
DOWN
(1) : Screen title. The series and edition of the boot system appear at
the right end.
(2) : Function for writing data to flash ROM.
(3) : Function for checing the edition of a file in ROM.
(4) : Function for deleting a file from flash ROM.
(5) : Function for making a backup copy of the data stored on the memory
card.
(6)
(7)
(8)
(9)
(10)
D Operating procedure
:
:
:
:
:
Function for making a backup copy of the data in SRAM.

Function for deleting a file from a memory card.
Function for formatting a memory card.
Function for terminating the boot system and starting the CNC.
Condensed guidance or error message
Press the [UP] or [DOWN] soft key to select the desired function. After
positioning the cursor to the desired function, press the [SELECT] soft
key. Before executing a function, the system my request confirmation
from the operator by having him/her press the [YES] or [NO] soft key.
D Basic operation
Position the
cursor.
[UP]
[DOWN]
Select a
function
[SELECT]
Return to
original state
610
Check the
selection
[YES]
[NO]
Execute
the
Select END
function
C. BOOT SYSTEM
APPENDIX
B63835EN/03
C.2.1
System Data Loading
Screen
D Description
This screen is used to read a system or user file from a memory card into
flash ROM.
(1)
(2)
(3)
(4)
SYSTEM DATA LOADING
1/1
FILE DIRECTORY
B1H1A_B1.MEM
B1H1A_AI.MEM
END
*** MESSAGE ***

SELECT FILE AND HIT SELECT KEY.
][
DOWN
(1) : Screen title. The page number (n) and total number of pages (m)
are displayed, in n/m format, at the right end.
(2) : Files on the memory card
(3) : Option for returning to previous menu Message
(4) : Message
1 Position the cursor to the file to be read from the memory card and
written to flash ROM. Then, press the [SELECT] soft key.
A single page can list up to eight file names. If the memory card
contains nine or more files, the remaining files are displayed on
another page.
To display the next page, press the
To display the previous page, press the
is displayed on the last page.
soft key.
soft key. The END option
The END option is displayed on the last page.

2 After a file has been slected, the system asks whether that file is to be
loaded.
*** MESSAGE ***
LOADING OK ? HIT YES OR NO.
611
C. BOOT SYSTEM
APPENDIX
B63835EN/03
3 To start loading, press the [YES] soft key. To cancel, press the [NO]
key.
*** MESSAGE ***
LOADING FROM MEMORY CARD.
4 When loading terminates normally, the system displays the following

message. Press the [SELECT] soft key. If an error occurs, see C.3
*** MESSAGE ***
LOADING COMPELETE. HIT SELECT KEY.
D Others
1 Counter display while a file is being loaded

While a file is being loaded, the address of the data currently being
accessed is displayed.
*** MESSAGE ***
LOADING FROM MEMORY CARD.
ADDRESS 001:
The counter appears under the
message fild.
(1)
(1) : Number of 128KB management unit in flash ROM

2 File name in flash ROM
The boot system identifies a file in flash ROM by the first four
characters of the ID in the header. If flash ROM has a file of the same
type as a file to be read from the memory card, the file in flash ROM
is deleted before the file on the memory card is read. The following
table lists the IDs in the header and the contents. Note that these IDs
are subject to change without prior notice.
File name
NC BASIC
NC 2BSIC
DGB0SRVO
GRAPHIC
NCj OPTN
PSj****
ETH2 EMB
PCD ****
CEX ****
PMC - ****
PMC@****
Contents
Basic 1
Basic 2
Servo
Graphic
Optionalj
PMC control software, etc.
Embedded ethernet
PCODE macro file/ OMM
Clanguage executor
Ladder software
Ladder software for the loader
File type
System file
System file
System file
System file
System file
System file
System file
User file
User file
User file
User file
V : A numeric character, * : An alphabetic character
612
C. BOOT SYSTEM
APPENDIX
B63835EN/03
C.2.2
System Data Check
Screen
D Description
This screen is used to list files in flash ROM, together with the
corresponding numbers of 128KB management units in each file and the
series and edition of the software.
(1)
(2)
(3)
(4)
SYSTEM DATA CHECK

[BOARD:MAIN]
FILE DIRECTORY (FLASH ROM : 16MB)
1 NC BASIC ( 10)
2 NC2 BSIC ( 8)
3 DGB0SRVO ( 2)
4 PS0B406G ( 8)
5 PS1B406G ( 4)
6 PS2B406G ( 4)
7 ETH2 EMB ( 8)
END
1/1
(5)
*** MESSAGE ***
][
DOWN
(1) : Screen title

(2) : Names of accessing board
(3) : Names of files in flash ROM The number of management units
constituting each file appears in parentheses to the right of the file
name.
(4) : Returning to the previous menu
If flash ROM contains many files, END is sometimes not displayed.
) of the soft key
In this case, press the continuous menu key (
display several times. Then, END appears at the end of files.
(5) : Message
613
C. BOOT SYSTEM
APPENDIX
B63835EN/03
1 Select the file whose details are required. For example, select 1 NC
BASIC (10).
2 The numbers of management units in the selected file are listed,
together with the series and edition of the software in each
management unit. After checking the listed data, select the
[SELECT] soft key to return to the file selection screen.
ROM FILE CHECK
NC BASIC
0
1
2
3
4
5
6
7
D6A1
D6A1
D6A1
D6A1
D6A1
D6A1
D6A1
D6A1
801A
821A
841A
861A
881A
8A1A
8C1A
8E1A
000
001
002
003
004
005
006
007
0 D6A1 801A 000
Internal managementunit
number
ROM number and edition
Series
*** MESSAGE ***

HIT SELECT KEY.
D Others
Parity information for the system file and user file

The NC BASIC, DGB0SRVO, and other system files in flash ROM
contain parity information in each management unit. If the file name field
or parity field on the check screen contains a nonASC II character or an
@, the flash ROM may have been destroyed or a damaged file may have
been read. Reread the data from the memory card.
The PMCSB, PCD 0.5M, and other user files do not contain parity
information in each management unit. A nonASCII character or an @
may appear in the series/edition information. In this case, it does not
indicate that the file has been damaged.
614
C. BOOT SYSTEM
APPENDIX
B63835EN/03
C.2.3
System Data Delete
Screen
D Description
This screen is used to delete a user file from flash ROM.
(1)
(2)
(3)
(4)
(5)
SYSTEM DATA CHECK

[BOARD:MAIN]
1 NC BASIC ( 10)
2 NC2 BSIC ( 8)
3 DGB0SRVO ( 2)
4 PS0B406G ( 8)
5 PS1B406G ( 4)
6 PS2B406G ( 4)
7 ETH2 EMB ( 8)
END
*** MESSAGE ***

1/1
][
DOWN
(1) : Screen title

(3) : Names of files in flash ROM The number of management units
name.
) of the soft key
(5) : Message
1 Position the cursor to the name of the file to be deleted. Press the
[SELECT] soft key.
2 The system displays the following confirmation message :
*** MESSAGE ***
DELETE OK ? HIT YES OR NO.
3 To start the deletion, press the [YES] key. To cancel, press [NO].
*** MESSAGE ***
DELETING ROM FILE IN FLASH MEMORY.
615
C. BOOT SYSTEM
APPENDIX
B63835EN/03
4 When deletion terminates normally, the system displays the following

message. Press the [SELECT] key.
*** MESSAGE ***
DELETING COMPLETE. HIT SELECT KEY.
D Others
System files and user files on SYSTEM DATA DELETE screen

The system files are protected from accidental deletion. User files,
however, are not protected. Protected system files can be
overwritten from the SYSTEM DATA LOADING screen.
C.2.4
System Data Save
Screen
D Description
This screen is used to write a user file in flash ROM to a memory card.
Only user files can be saved from flash ROM to a memory card. System
files cannot be saved.
(1)
(2)
(3)
(4)
SYSTEM DATA SAVE

[BOARD:MAIN]
1 NC BASIC ( 10)
2 NC2 BSIC ( 8)
3 DGB0SRVO ( 2)
4 PS0B406G ( 8)
5 PS1B406G ( 4)
6 PS2B406G ( 4)
7 ETH2 EMB ( 8)
END
(5)
*** MESSAGE ***
][
DOWN
(1) : Screen title

(3) : Names of files in flash memory The number of management units
name.
) of the soft key
(5) : Message
616
C. BOOT SYSTEM
APPENDIX
B63835EN/03
1
2
Position the cursor to the name of the file to be deleted. Press the
[SELECT] soft key.
The system displays the following confirmation message :
*** MESSAGE ***
SAVE OK ? HIT YES OR NO.
To start saving, press the [YES] key. To cancel, press [NO].

*** MESSAGE ***
WRITING FLASH ROM FILE TO MEMORY CARD.
SAVE FILE NAME : PMC_RB.000
When saving terminates normally, the system displays the

following message. Press the [SELECT] key. The names of files
written to the memory card are listed. Check the file names by, for
example, making a note of the list.
*** MESSAGE ***
FILE SAVE COMPELETE. HIT SELECT KEY.
SAVE FILE NAME : PMC_RB.000
D Others
1 System files and user files on SYSTEM DATA SAVE screen

The SYSTEM DATA SAVE function provides a safeguard against free
copying of the system files.
User files, however, are not protected.
2 Names of saved files
Files saved from flash ROM to a memory card have the following
names :
Flash ROM
File name in
Memory card
PMCSB
PMC 0.5M
PMC 1.0M
PMC 1.5M
CEX1.0M
CEX 2.0M
PMC_SB. XXX
PCD_0.5M.XXX
PCD_10M.XXX
PCD_15M.XXX
CEX_10M.XXX
CEX_20M.XXX
XXX corresponds to the file extension of MSDOS format files. A

number from 000 to 031 is specified for XXX. For example, if the
PMCRB file in flash ROM is saved to a memory card that does not yet
contain a file whose name begins with PMCRB, the saved file is
named PMCRB.000. If, however, that file is saved to a memory card that
already contains a file named PMCRB.000, the saved file is named
PMCRB.001. As files are added, the extension is incremented up to a
maximum of PMCRB.031. Any nolonger used numbers in the
sequence of the extension numbers are used in as cending order. If two
or more files having identical names but different extension numbers are
normally saved to the memory card, check the file names displayed
subsequently.
617
C. BOOT SYSTEM
APPENDIX
B63835EN/03
C.2.5
SRAM Data Backup
Screen
D Description
This screen is used to collectively save and restore parameters, programs,

and other data, retained after the CNC power in SRAM is turned off, to
and from a memory card.
Select 4 SRAM DATA BACKUP on the SYSTEM MONITOR MAIN

MENU screen. The following screen is displayed.
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(1) :
(2) :
(3) :
(4) :
(5) :
(6) :
(7) :
SRAM DATA BACKUP

[BOARD:MAIN]
1. SRAM BACKUP (CNC MEMORY CARD)
2. RESTORE SRAM (MEMORY CARD CNC)
END
SRAM SIZE
FILE NAME
:
:
256K (BASIC)
SRAM256A. FDB
*** MESSAGE ***

Screen title
Names of accessing board
Menu
Returning to the previous menu
Size of SRAM mounted on the CNC
File name
Message
618
][
DOWN
B63835EN/03
C. BOOT SYSTEM
APPENDIX
[Backing up data]
1 Select 1. SRAM BACKUP. The following confirmation message is

displayed. The backup file name may be displayed according to the
SRAM capacity.
2 Press [YES] to start backup.
*** MESSAGE ***
BACKUP SRAM DATA OK ? HIT YES OR NO.
3 If a backup file is already on the memory card, you will be prompted

to confirm whether to permit overwriting.
4 The name of the file being written to the memory card is displayed in
the FILE NAME: field.
SRAM SIZE
FILE NAME
: 0.5MB (BASIC)
: SRAM0_5A.FDB MEMORY CARD
*** MESSAGE ***

SRAM DATA WRITING TO MEMORY CARD.
Name of the file being

saved
5 Upon terminating normally, the system displays the following

message. Press the [SELECT] soft key.
*** MESSAGE ***
SRAM BACKUP COMPLETE. HIT SELECT KEY.
[Restoring the data]
1 Select 2. RESTORE SRAM. The system displays the following

message. Press the [YES] key.
*** MESSAGE ***
RESTORE SRAM DATA OK ? HIT YES OR NO.
2 The system displays the following message during restoration.

*** MESSAGE ***
RESTORE SRAM DATA FROM MEMORY CARD.
3 Upon terminating normally, the system displays the following

message. Press the [SELECT] soft key.
*** MESSAGE ***
RESTORE COMPLETE. HIT SELECT KEY.
619
C. BOOT SYSTEM
APPENDIX
D Others
B63835EN/03
1 Name of backup file

The name of the backup file written to the memory card by the SRAM
backup function depends on the size of the SRAM installed in the
CNC.
When the size of SRAM is 1MB or larger, backup files are created in
units of 512 KB.
Number
of
files
SRAM
size
256KB
SRAM256A.FDB
0.5MB
SRAM0_5A.FDB
1.0MB
SRAM1_0A.FDB
SRAM1_0B.FDB
2.0MB
SRAM2_0A.FDB
SRAM2_0B.FDB
SRAM2_0C.FDB
SRAM2_0D.FDB
3.0MB
SRAM3_0A.FDB
SRAM3_0B.FDB
SRAM3_0C.FDB
SRAM3_0D.FDB
SRAM3_0E.FDB
SRAM3_0F.FDB
CAUTION
If data such as parameters was restored from a memory
card to SRAM in a system using an absolute pulse coder,
set bit 4 (APZ) of parameter No. 1815 to 0, and set the
reference point again.
620
C. BOOT SYSTEM
APPENDIX
B63835EN/03
C.2.6
Memory Card File
Delete Screen
D Description
This screen is used to delete a file from a memory card.
(1)
(2)
(3)
(4)
SRAM DATA LOADING

FILE DIRECTORY
D6A1A_B1.MEM
D6A1A_A1.MEM
END
*** MESSAGE ***

1/1
][
DOWN
(1) : Screen title. Tlhe current page number (n) and the total number
of pages (m) are displayed, in n/m format, at the right end.
(2) : Files on the memory card
(3) : Option for returning to the previous menu
(4) : Message
1 Press the [SELECT] key to select the name of the file to be deleted
from the memory card.
2 The system displays the following confirmation message. Press the
[YES] key.
*** MESSAGE ***
DELETE OK ? HIT YES OR NO.
3 When a file has been deleted normally, display the following message.
Press the [SELECT] key.
*** MESSAGE ***
DELETE COMPLETE. HIT SELECT KEY.
621
C. BOOT SYSTEM
APPENDIX
B63835EN/03
C.2.7
Memory Card Format
Function
D Description
This function is used to format a memory card. Memory cards must be

formatted before they can be used for the first time or before they can be
reused after their data has been destroyed or lost because of, for example,
battery failure.
1 From the SYSTEM MONITOR MAIN MENU screen, select 7.

MEMORY CARD FORMAT.
2 The system displays the following confirmation message.
Press the [YES] key.
*** MESSAGE ***
MEMORY CARD FORMAT OK ? HIT YES OR NO.
3 The system displays the following message during formatting :

*** MESSAGE ***
FORMATTING MEMORY CARD.
4 When a card has been formatted normally, the system display the
following message.
Press the [SELECT] key.
*** MESSAGE ***
FORMAT COMPLETE. HIT SELECT KEY.
622
B63835EN/03
C. BOOT SYSTEM
APPENDIX
C.2.8
Load Basic System
Function
D Description
The function is used to terminate the boot system and activate the CNC.
From the MAIN MENU screen, select 9. END. The system displays
the ARE YOU SURE? HIT YES OR NO message. To terminate the
boot system and activate the CNC, press the [YES] soft key. Press the
[NO] soft key, and you will be brought back to the main menu.
*** MESSAGE ***
ARE YOU SURE ? HIT YES OR NO.
[ SELECT ][
YES
][
NO
][
UP
][
DOWN
1 After pressing the [YES] soft key

The system checks the NC BASIC system file in the flash ROM. The
system displays the following message :
*** MESSAGE ***
CHECK CNC BASIC SYSTEM.
[ SELECT ][
YES
][
NO
][
UP
][
DOWN
When the NC BASIC system file is found to be normal, the system

sends the system file to DRAM and starts the NC basic system. During
loading, the system blinks the following message.
*** MESSAGE ***
LOADING BASIC TO DRAM
[ SELECT ][
YES
][
NO
][
UP
][
DOWN
If the contents of the NC BASIC SYSTEM file are found to have been
damaged or destroyed, the system returns to the processing selection
state, in exactly the same way as when the [NO] soft key is pressed.
623
C. BOOT SYSTEM
APPENDIX
B63835EN/03
2 If the [NO] soft key is pressed, the system returns to the processing
selection state as shown below :
SYSTEM MONITOR MAIN MENU
1.
2.
3.
4.
5.
6.
7.
60M5-01
SYSTEM DATA LOADING

SYSTEM DATA CHECK
SYSTEM DATA DELETE
SYSTEM DATA SAVE
SRAM DATA BACKUP
MEMORY CARD FILE DELETE
MEMORY CARD FORMAT
10.END
*** MESSAGE ***
624
][
DOWN
APPENDIX
B63835EN/03
C.3
ERROR MESSAGES
AND REQUIRED
ACTIONS
C. BOOT SYSTEM
The following table lists and explains error messages in alphabetical

order.
Message
Description and required action
BOOT ROM PARITY.

PLEASE POWER OFF.
The contents of flash memory containing boot software was destroyed. Replace the CPU card.
CHANGE MEMORY CARD.

AND HIT YES OR NO.
The memory card becomes full in the middle of SRAM backup operation. Replace the card with a memory card containing enough
free space.
DELETE ERROR.
HIT SELECT KEY.
An attempt to delete a file from flash ROM was unsuccessful. Retry the
deletion. If the second attempt also fails, the flash ROM may have
been damaged or destroyed. Replace the flash ROM module.
DEVICE ERROR (CNC x)
An attempt to write data to flash ROM was unsuccessful. Retry the

write operation. If the second attempt also fails, the flash ROM may
have been damaged or destroyed. Repalce the flash ROM module.
FILE SAVE ERROR.

HIT SELECT KEY.
An attempt to write a file to a memory card was unsuccessful. Check

that the memory card is not damaged.
Note) Check that the memory cards battery is not exhusted, that its
circuitry has not been damaged, and that it is securely inserted
into its slot.
FLASH MEMORY NO SPACE
There is insufficient free flash ROM to store the selected file. Delete
any unnecessary files from flash ROM.
FLASH ROM MODULE NOT EXIST. The flash ROM module is not mounted on that CNC system. Put the
HIT SELECT.
flash ROM module on the board.
G
GRAPHIC SOFT IS NOT FOUND.

BOOT STOP.
Graphic software is required. Load appropriate graphic software for

the hardware in flash ROM.
ILLEGAL FORMAT FILE
The selected file cannot be read into flash memory. The selected file
or the header information for flash ROM may have been damaged or
destroyed.
ILLEGAL FROM MODULE.

HIT SELECT KEY.
The flash ROM module ID is illegal. Check the drawing No. of the flash
ROM module.
ILLEGAL SRAM MODULE.

HIT SELECT KEY.
The SRAM module ID is illegal. Check the drawing No. of the SRAM
module.
LOADING ERROR.
HIT SELECT KEY.
An error occurred while loading data into flash ROM.

Do not touch the memory card while loading data.
625
C. BOOT SYSTEM
APPENDIX
Message
M
MAX EXTENSION OVER.

HIT SELECT KEY.
B63835EN/03
Description and required action

The extension number added to a file name exceeds 031. Delete any
unnecessary backup files from the memory card.
MEMORY CARD BATTERY ALARM. The memory cards battery is exhausted. Replace the battery.
HIT SELECT.
MEMORY CARD FULL.
HIT SELECT KEY.
The memory card is full. Delete any unnecessary files from the
memory card. Alternatively, replace the memory card with another
card having sufficient free space.
MEMORY CARD IS NOT

AVAILABLE. HIT SEL.
The use of this memory card is not supported. Use only FANUC
recommended memory cards, as described in the order list.
MEMORY CARD MOUNT ERROR.

HIT SELECT KEY
The memory card could not be accessed. Check that the memory card
is normal.
MEMORY CARD NOT EXIST.

HIT SELECT KEY.
The memory card is not inserted into its slot. Check that the memory
card is pushed fully home.
MEMORY CARD PROTECTED.HIT Although writing to the memory card was selected, the write inhibit
SELECT KEY.
switch is set. Disable the write inhibit switch.
into its slot.
MEMORY CARD TYPE IS NOT Write has been attempted to an incompatible flash memory card. Use
AVAILABLE.
only the flash ROM cards recommended by FANUC. Recommended
flash ROM cards are listed in the ordering list.
MEMORY CARD RESET ERROR.
HIT SELECT KEY.
Access to a memory card failed. The memory cards battery may have
gone dead, the memory card may have been damaged electrically, or
the memory card may not be inserted in the slot securely.
MEMORY CARD WRITE ERROR.

HIT SELECT KEY.
Access to the memory card has failed. Check whether the memory
card is defective.
into its slot.
NMI OCCURRED.
PLEASE POWER OFF.
PLEASE FORMAT FLASH TYPE It is not possible to delete only specific files from a flash ROM card, due
CARD.HIT SEL.
to the characteristics of the memory used. To delete a file it is necessary to delete all files on the card, by using the FORMAT function.
ROM PARITY ERROR:

NC BASIC. HIT SELECT.
The NC BASIC is parity error. Check whether NC BASIC is in flash

ROM, using SYSTEM DATA CHECK.
SRAM DATA BACKUP ERROR.

HIT SELECT KEY.
An attempt to write a backup file to a memory card failed.

Check that the memory card is normal.
A hardware or software error occurred. Determine the procedure

which causes the error, and report it to FANUC together with the series
and edition of the boot software.
into its slot.
SRAM PARITY OCCURRED.
PLEASE POWER OFF.
A parity error was detected during backup operation of SRAM (Caution).
626
B63835EN/03
APPENDIX
C. BOOT SYSTEM
CAUTION
1 Action to be taken when an SRAM parity error is detected during backup of SRAM in the boot
system
The SRAM area of each CNC shipped from the factory is cleared and is free of parity errors.
However, shock applied to the CNC during transportation may cause a parity error in the SRAM
area. A parity error may also occur in the SRAM area when the CNC was kept switched off for
one year or longer, and the battery has been exhausted. If a parity error occurs in the SRAM
area, the data held in the SRAM area is not guaranteed. However, the CNC does not always
use the entire SRAM area. A parity error is not detected by hardware unless the part containing
the error is read. Therefore, if a parity error occurs in an area not accessed by the CNC, the
CNC may operate normally. The SRAM backup function of the boot system reads the entire
SRAM area. So, a parity error may occur in the middle of backup operation even when the CNC
has operated normally. In this case, the SRAM data of the CNC is not guaranteed, and the data
cannot be backed up using the SRAM backup function of the boot system. Nevertheless, the
CNC may operate normally. So, it is recommended that necessary data be backed up using
the Floppy Cassette or Handy File, data all clear operation be performed, then the backed up
data be restored in the CNC. Once all clear operation is performed, the parity error can be
removed. Then, the SRAM backup function of the boot system can be used.
627
D. LED DISPLAY AND MAINTENANCE

OF CONTROL UNIT
APPENDIX
B63835EN/03
LED DISPLAY AND MAINTENANCE OF CONTROL UNIT
D.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 629

D.2 LAYOUT OF THE 7SEGMENT LED AND
SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 630
D.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631
628
B63835EN/03
D.1
OVERVIEW
APPENDIX

OF CONTROL UNIT
Control unit is equipped with a 7segment LED, rotary switch, and push
switch.
When no MDI is included in the system configuration or when the MDI
becomes defective and cannot be used, battery backedup data can be
saved and restored by using the rotary switch and push switch.
When the MDI can be used, use these switches for maintenance of the
boot function.
629

OF CONTROL UNIT
D.2
LAYOUT OF THE
7SEGMENT LED
AND SWITCHES
APPENDIX
B63835EN/03
The 7segment LED, rotary switch, and push switch are located as shown
below.
7segment LED (STATUS)
Rotary switch (MTSW)
Push switch (PSW)
630
APPENDIX
B63835EN/03

OF CONTROL UNIT
D.3
OPERATION
D.3.1
Operation Before
PowerOn
D.3.2
Function Number
Before turning on the power, select a function number by using the rotary
switch. When the power is turned on after the selection with the rotary
switch, the number corresponding to the selected function number is
indicated on the LED. The indication blinks at intervals of about one
second.
Each function is assigned a number. This number is called a function

number hereinafter in this manual. The function numbers that can be
selected with the rotary switch are listed below. Do not set the reserved
function numbers. (If a reserved function number is set, the system
operates as if function number 0 were selected.)
Function
number
Explanation
Normal state. After terminating maintenance operation,

always set this number.
Reserved
Sets a device number for the display link function.
Reserved
Maintenance switch
Memory all clear
Reserved
Reserved
Saves battery backedup main board data in a memory

card at a time.
Reserved
Restores battery backedup main board data from a

memory card at a time.
Reserved
Reserved
Reserved
Reserved
Reserved
631
Remarks

OF CONTROL UNIT
APPENDIX
B63835EN/03
D.3.3
SevenSegment LED
Display
D.3.3.1
NC status display
Number displayed on LED
(Rotation of character
Blink/not blink
Description
Not blink
Automatic operation is
paused, stopped, or reset.
Not blink
Automatic operation start

signal
When STL <F000#5> = 1
Number (
to
Blink
Number (
to
Not blink
System alarm status
Status change at poweron
D.3.3.2
LED display during
automatic operation
LED indication
Description
Automatic operation start signal
When STL <F000#5> = 1
D.3.3.3
LED display when the
push switch is pressed
Number displayed on LED
Blink/not blink
Not blink
632
Description
The push switch has been
pressed normally.
B63835EN/03
D.3.3.4
LED display when a
system alarm is issued

OF CONTROL UNIT
APPENDIX
When a system alarm is issued, a number blinks on the 7segment LED.

Number on LED
(blinking)
633
System alarm
number
Type of system alarm
In the 900s
ROM PARITY
In the 910s
SRAM PARITY,
DRAM PARITY
In the 920s
SERVO ALARM
In the 930s
CPU INTERRUPT,
SRAM ECC ERROR
In the 950s
PMC SYSTEM ALARM
In the 970s
NON MASK INTERRUPT,

BUS ERROR
Others
Other system alarms

OF CONTROL UNIT
APPENDIX
B63835EN/03
D.3.3.5
Display on the
7segment LED at
poweron
Number displayed
on LED
On/off status of
4 LEDs
jjjj
Power is not on.
JJJJ
Power is turned on, but the CPU

does not yet start.
JJJJ
NC system loading is started by the

boot system.
jJJJ
The NC system has started, and

RAM initialization has terminated.
JjJJ
Wait for ID setting for each board
jjJJ
ID setting for each board has terminated, and CRT initialization has terminated.
JJjJ
FANUC bus initialization has terminated.
jJjJ
Loading from FROM has terminated, PMC initialization has terminated, and the series/edition screen
is displayed.
JjjJ
Hardware configuration information

setting for each module has completed.
jjjJ
PMC ladder initialization has completed.
jJJj
Wait for digital servo and spindle initialization
JJJj
Digital servo and spindle initialization

has completed.
Jjjj
Initialization has completed. In normal operation state.
j : Off
634
Meaning
J : On
B63835EN/03
APPENDIX

OF CONTROL UNIT
D.3.4
Operation of Each
Function
D Function number 4
This function allows the maintenance switches to be used to display data

without using any display unit.
(1) Check that number 4 blinks on the LED. Press the push switch.
(2) Number 4 is displayed on the LED. Press the push switch.
(4) Numbers 0 and 2 are displayed alternately on the LED at intervals of
about one second. When 2 is displayed, press the push switch.
(5) The device number used for the display link function is displayed on
the LED.
D Function number 5
This function clears all the battery backedup SRAM data. The device
number for the display link function is also cleared. Once the device
number has been cleared, the device number is set to 0.
(1) Check that number 5 blinks on the LED. Press the push switch.
(3) The display on the LED changes from to F to 9 to 8 to 7 to 6 to 5 to
4 to 3 to 2 to 1 to 0 in this order.
(4) After allclear operation terminates normally, the LED display stops
changing at number 0.
(5) Turn off the power, set the rotary switch to 0 (normal state), then turn
on the power again.
D Function number 8
This function saves battery backedup main board data in a memory card
at a time. The data saved using this function can be restored at a time by
performing the operation for function number A or by using the
SRAMDATABACKUP function of the boot function.
(1) In the memory card slot (MEMORY CARD CNM1B) of the control
unit, insert a formatted memory card having at least 512 KB of
available space.
(2) Check that number 8 blinks on the LED, and press the push switch.
(3) While data is being saved in the memory card, the LED indication
turns clockwise.
(4) If the data cannot fit in one memory card, number 3 blinks. Replace
the memory card with another one, and press the push switch.
(5) If the protect switch of the memory card is not released or if the battery
capacity of the memory card is insufficient, number 2 blinks on the
LED. Replace the memory card with another one, and press the push
switch.
(6) When the data has been saved normally, number 0 is displayed on the
LED. If the data cannot be saved normally, number 1 is displayed on
the LED.
(7) If SRAM PARITY occurs during data save operation, number 1 blinks
on the LED. In this case, it is impossible to save the data at a time.
Back up individual data items one by one, then perform allclear
operation.
635

OF CONTROL UNIT
D Function number A
APPENDIX
B63835EN/03
This function restores battery backedup main board data from a memory
card at a time.
(1) Insert the memory card in the memory card slot (MEMORY CARD
CNM1B) of the control unit.
(2) Check that A blinks on the LED, and press the push switch.
(3) While data is being restored from the memory card, the LED
indication turns counterclockwise.
(4) If the entire data cannot be restored from the single memory card,
number 3 blinks. Replace the memory card with the next memory
card, and press the push switch.
(5) If the memory card cannot be recognized correctly, number 2 blinks
on the LED. Check the memory card status, and press the push switch.
(6) When the data has been restored normally, number 0 is displayed on
the LED. If the data cannot be restored normally, number 1 is
displayed on the LED.
636
B63835EN/03
APPENDIX
E. MAINTENANCE OF OPEN CNC

(BOOTUP AND IPL)
MAINTENANCE OF OPEN CNC (BOOTUP AND IPL)
E.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.2 CHANGING START SEQUENCES
(NOT APPLICABLE TO THE Series 0i Mate) . . . . .
E.3 EXPLANATION OF SCREENS . . . . . . . . . . . . . . . .
E.3.1 Boot Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.3.2 IPL Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.4 OTHER SCREENS . . . . . . . . . . . . . . . . . . . . . . . . . .
E.4.1 CNC Alarm Screen . . . . . . . . . . . . . . . . . . . . . . . .
E.4.2 Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.4.3 Option Setting Screen . . . . . . . . . . . . . . . . . . . . . .
637
638
639
640
640
644
647
647
648
649

(BOOTUP AND IPL)
E.1
OVERVIEW
APPENDIX
B63835EN/03
When the CNC is connected to the PC over HSSB, Ncboot32.exe can be

used for the maintenance of the CNC.
Ncboot32.exe provides the following functions:
S BOOT screen (for CNC system data maintenance, SRAM backup, and
so forth)
S IPL screen (for clearing SRAM, and so forth)
S Display of the CNC poweron screen
S Display of CNC alarm screen
S Reconnection in case of the occurrence of a communication error
S Start of a registered application program
Ncboot32.exe is copied in the System folder of Windows (System32
folder in Windows NT) at driver installation. At the start of Windows,
Ncboot32.exe starts automatically, and resides in the system tray.
(Icon at the center)
Supplementary 1: Multiconnection
Ncboot32.exe supports HSSB multiconnection. The CNCs connected
by HSSB are managed as nodes. The boot, IPL, and system alarm screens
are displayed in windows that are opened independently for each node.
Supplementary 2: Termination method
Normally, Ncboot32.exe need not be terminated. However, to terminate
Ncboot32.exe, rightclick the icon in the system tray, and click End in the
popup menu. When the Ncboot32.exe window is open, End cannot be
selected.
NOTE
When the CNC is connected to the PC over Ethernet, use
the standard LCD/MDI for the maintenance of the CNC.
638
E.2
CHANGING START
SEQUENCES
(NOT APPLICABLE
TO THE Series 0i
Mate)

(BOOTUP AND IPL)
APPENDIX
B63835EN/03
With the rotary switch on the HSSB board on the CNC side (when the
CNC does not have the PC function) or on the motherboard of the CNC
(when the CNC has the PC function), the start sequence can be changed.
Position 0 can be selected as required to perform maintenance using the
boot and IPL screens.
Position 0 (maintenance)
1.
2.
3.
4.
5.
6.
7.
Wait until communication with the CNC is established.

Display the boot screen.
Display the IPL screen.
Display the CNC poweron screen.
Initialize the work area for the data window library.
Start a registered application program.
Perform monitoring for communication errors and CNC system
alarms.
Position 1 (normal operation)

1.
2.
3.
4.
Wait until communication with the CNC is established.

Initialize the work area for the data window library.
Start a registered application program.
Perform monitoring for communication errors and CNC system
alarms.
Position 2 (asynchronous start)

1. The CNC starts without waiting for communication to be established.
2. After communication is established, the PC performs initialization
described below.
3. Initialize the work area for the data window library.
4. Start a registered application program.
5. Perform monitoring for communication errors and CNC system
alarms.
D Rotary switch location
D HSSB interface board
Rotary switch
639

(BOOTUP AND IPL)
APPENDIX
B63835EN/03
E.3
EXPLANATION OF
SCREENS
NOTE
A mouse is required to display Ncboot32.exe screens.
E.3.1
Boot Screen
When the subboard is provided, select a board in the [Board] list.

The area where the file is to be placed can be changed by using the
[Setting...] button.
Select the memory card on the CNC or a PC folder. The file location may
be changed at any time.
640
B63835EN/03
E.3.1.1
System data
manipulation
APPENDIX

(BOOTUP AND IPL)
The following screen is used for manipulating system data (including

control software and ladder programs) on the NC.
[Load...] opens the file selection screen. Specify a file to be loaded.

[Save] saves the selected NC system data in a file.
[Check] checks the selected NC system data.
[Delete] deletes the selected NC system data.
641

(BOOTUP AND IPL)
E.3.1.2
APPENDIX
B63835EN/03
This screen is used to store and restore NC SRAM data.
SRAM operation
[Backup] stores SRAM data, and [Restore] restores SRAM data. In the
center of the screen, the progress status is displayed. As with the NC, the
backup file name is determined automatically from the SRAM size, and
cannot be renamed.
642
B63835EN/03
E.3.1.3
File operation
APPENDIX

(BOOTUP AND IPL)
The following screen is used for operating files on a memory card in the
CNC or in a folder of the PC.
[Delete] deletes a selected file.

[Format] formats the memory card. This button is valid when the memory
card is selected by [Setting...]
[Refresh] updates the file list to the latest state. After changing memory
cards or floppy disks, click this button.
643

(BOOTUP AND IPL)
APPENDIX
B63835EN/03
E.3.2
IPL Screen
NOTE
The contents of the IPL screen vary depending on the CNC
model. Follow the instructions displayed in the menu.
The CNC allows functions to be performed according to the key status set
at poweron.
The open CNC does not allow this operation. On the IPL screen, however,
equivalent functions can be executed.
For details of the menu on the IPL screen and supported functions, see the
table given in Section E.3.2.1.
644
APPENDIX
B63835EN/03

(BOOTUP AND IPL)
E.3.2.1
Functions on the IPL
screen
Corresponding MDI
key operation at
poweron
(Operation with a
standard CNC)
Title on IPL screen
0. EXIT
1.
MEMORY
CLEAR
0. CANCEL
1. ALL MEMORY
2. PARAMETER AND
OFFSET
3. ALL PROGRAM
4. ADDITIONAL SRAM
5. PMC
2. PROGRAM
645
1. ALL
<DELETE> + <RESET>
2. SUB
<CAM> + <2>
3. LOADER
<CAN> + <5>
0. CANCEL
1. MAIN
<RESET>
2. SUB
<RESET> + <2>
3. LOADER
<RESET> + <5>
0. CANCEL
1. ALL
<DELETE>
2. MAIN
<DELETE> + <1>
3. SUB
<DELETE> + <2>
4. LOADER
<DELETE> + <5>
0. CANCEL
1. ALL
<O> + <DELETE>
2. MAIN
<O> + <1>
3. SUB
<O> + <2>
0. CANCEL
1.
PARAMETER
6. CAPII
0. CANCEL
0. CANCEL
1. CNC
<Z> + <O>
2. LOADER
<Z> + <5>
0. CANCEL
1. CNC
<Z> + <O>
2. LOADER
<Z> + <5>
0. CANCEL
1. SUB
MEMORY
<SP>
2. CONVERSATIONNAL
DATA
<I>

(BOOTUP AND IPL)
APPENDIX
B63835EN/03
Corresponding MDI
key operation at
poweron
(Operation with a
standard CNC)
Title on IPL screen
2.
SETTING
0. CANCEL
1. IGNORE OVER
TRAVEL ALARM
2. START WITHOUT
LADDER
3. CLANGUAGE
EXECUTOR
9.
OTHERS
0. CANCEL
1. CNC
<CAN> + <P>
2. LOADER
<CAN> + <L>
0. CANCEL
1. CNC SIDE
<CAN> + <Z>
2.
LOADER SIDE
< . > + <5>
0. CANCEL
1. MAKE VOID
CEXEC
<M> + <0>
2. BOOTS UP
CEXEC APL
<M> + <3>
0. CANCEL
1. PCODE LOADER
646
<CAN> + <PROG>
B63835EN/03
APPENDIX

(BOOTUP AND IPL)
E.4
OTHER SCREENS
E.4.1
CNC Alarm Screen
This screen appears when a system alarm is issued in the CNC. (The
above screen is an example. The displayed information varies depending
on the system alarm issued in the CNC.)
647

(BOOTUP AND IPL)
E.4.2
Status Screen
APPENDIX
B63835EN/03
To open the status screen, doubleclick the icon in the system tray.
Alternatively, in the menu popped up by rightclicking, click OPEN.
Node: Node number

Name: Node name. (Define the node name in advance by using the
device manager in Windows 95/98 or the HSSB applet on the
control panel in Windows NT.)
Bus: Hardware communication status (0: Communication error, 1:
Communication established)
Status: Status (in hexadecimal)
Bit 1: Rotary switch position 1
Bit 2: End of boot processing
Bit 3: End of IPL processing
Bit 4: Rotary switch position 2
Bit 8: CNC system alarm
Pop up this window on communication error: By checking this item,
this screen is opened automatically when a communication error
occurs.
Clicking the [Close] button closes the screen.
Clicking the [Setting...] button opens the option setting screen.
Clicking the [About...] button opens the version information screen.
648
B63835EN/03
E.4.3
Option Setting Screen
APPENDIX

(BOOTUP AND IPL)
On the option setting screen, application programs can be registered.

When a program uses the data window library, the program does not run
unless it is started after the work area for the data window library is
initialized. By registering such a program in Ncboot32.exe, it can be
executed after the initialization of the work area for the data window
library.
Application programs are registered for each node.
[Node] selects a node. In the list box in the center of the screen, the
programs registered for the selected node are displayed.
[New...] registers a new program. When a blank character is included in
the path, it is enclosed with double quotation marks.
[Remove] deletes a selected line.
[Edit] allows editing of a selected line. This button is used to edit
arguments. The character string %d in the command line is replaced by
a node number. To represent % itself, describe %%.
Example: To start basic operation package 1 after initialization of the
work area for the data window library of the node, describe the
following:
C:\Program Files\Basic Operation Package 1\WinBOP32.exe
/Node=%d
649
F. FSSB STARTUP PROCEDURE/

MATERIALS
APPENDIX
B63835EN/03
FSSB STARTUP PROCEDURE/MATERIALS
F.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F.2 SLAVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F.3 AUTOMATIC SETTING . . . . . . . . . . . . . . . . . . . . . .
F.3.1 [Sample Setting 1] General
Configuration (SemiClosed Loop) . . . . . . . . . .
F.3.2 [Sample Setting 2] General
Configuration (Closed Loop) . . . . . . . . . . . . . . .
F.3.3 [Sample Setting 3] When
the Caxis is a Cs Axis . . . . . . . . . . . . . . . . . . . .
F.4 MANUAL SETTING 2 . . . . . . . . . . . . . . . . . . . . . . .
F.5 MANUAL SETTING 1 . . . . . . . . . . . . . . . . . . . . . . .
F.6 ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F.7 ACTIONS FOR TROUBLE ENCOUNTERED
AT STARTUP TIME . . . . . . . . . . . . . . . . . . . . . . . .
F.8 FSSB DATA DISPLAY . . . . . . . . . . . . . . . . . . . . . . .
F.8.1 Amplifier Setting Screen . . . . . . . . . . . . . . . . . . .
F.8.2 Axis Setting Screen . . . . . . . . . . . . . . . . . . . . . . .
F.8.3 Amplifier Maintenance Screen . . . . . . . . . . . . . .
650
651
652
653
655
656
658
660
666
667
672
674
674
675
676
APPENDIX
B63835EN/03
F.1
OVERVIEW

MATERIALS
With a system that uses the FSSB, the parameters below need to be set for
axis setting. (Set other parameters as usually done.)
D
D
D
D
No. 1023
No. 1905
No. 1910 to 1919
No. 1936, 1937
For setting of these parameters, three methods are available.

1. Automatic setting
By entering data including the relationship between axes and
amplifiers on the FSSB setting screen, a calculation for axis setting is
made automatically, and parameter Nos. 1023, 1905, 1910 through
1919, 1936, and 1937 are automatically set.
2. Manual setting 2
Enter desired values directly in all of parameter Nos. 1023, 1905, 1910
through 1919, 1936, and 1937.
Before setting the parameters, fully understand the functions of the
parameters.
3. Manual setting 1(NOTE)
Based on the setting of No. 1023, default axis setting is performed.
Parameter Nos. 1905, 1910 through 1919, 1936, and 1937 need not be
set. Automatic setting is not performed.
NOTE
With manual setting 1, usable functions are limited. So,
when starting up the FSSB, use automatic setting or manual
setting 2 whenever possible.
651

MATERIALS
F.2
SLAVE
APPENDIX
B63835EN/03
In a system using the FSSB, the CNC, servo amplifiers, and separate
detector interface units are connected with each other via optical cables.
These amplifiers and pulse modules are referred to as slaves. Assume that
a 2axis amplifier consists of two slaves, and a 3axis amplifier consists
of three slaves. Slave numbers (1, 2, 3, ..., 10) are assigned to the slaves
in ascending order; a younger number is assigned to a slave that is closer
to the CNC.
Slave
No.
Control
axis
No.
Program
axis name
No. 1020
1 axis AMP
Laxis
2 axis AMP
Maxis
Laxis
2 axis AMP
Maxis
M1
1 axis AMP
M2
Note) M1/M2: Separate detector interface unit 1st/2nd
652
F.3
AUTOMATIC
SETTING

MATERIALS
APPENDIX
B63835EN/03
When the following parameters are set, automatic setting can be

performed using the FSSB setting screen:
Bit 0 of No. 1902 = 0
Bit 1 of No. 1902 = 0
For automatic setting on the FSSB setting screen, use the procedure
below.
1 Set a servo axis number in No. 1023.
Be sure to match an axis number set in No. 1023 with the total number
of axes of the servo amplifiers connected via optical cables.
2 On the servo initialization screen, initialize the servo parameters.
3 Turn off then on the power to the CNC.
SYSTEM
several times displays

5 Pressing the continuous menu key
[FSSB].
6 Pressing soft key [FSSB] switches the screen display to the amplifier
setting screen (or the FSSB setting screen selected previously), and
displays the following soft keys:
[
][
][
][
][
7 Press soft key [AMP].

8 On the amplifier setting screen, set a controlled axis number connected
to each amplifier.
The amplifier setting screen lists the slaves in ascending order of slave
numbers from top to bottom. So, when setting controlled axis
numbers, consider which amplifier axis is to be connected to which
CNC axis, sequentially, starting with the amplifier axis closest to the
NC. On this setting screen, 0 and duplicate numbers cannot be entered.
No.
1
2
3
4
5
7
AMP SERIES
A1L
A1M
A2L
A3L
A3M
A4L
NO. EXTRA
6
M1
8
M2
UNIT
SVM
SVM
SVU
SVM
SVM
SVM
PCB ID
A
A
>
MDI **** *** ***
[ AMP ][ AXIS
CUR. [AXIS] NAME

40AL [ 1 ]
X
12A [ 2 ]
Y
20A [ 3 ]
Z
40A [ 4 ]
A
80A [ 5 ]
B
40AS [ 6 ]
C
13:11:56
][ MAINT ][
][ (OPRT) ]
9 Press soft key [SETING]. (This soft key appears when a value is
entered.)
653
SYSTEM

MATERIALS
APPENDIX
B63835EN/03

[FSSB].
setting screen, and displays the following soft keys:
[
AMP
][
AXIS
][ MAINT ][
][ (OPRT) ]
13 Press soft key [AXIS].

14 On the axis setting screen, set information on each axis.
15 The axis setting screen lists the CNC axes in ascending order of axis
numbers from top to bottom.
When any of the following is to be performed for each axis, the setting
of this screen is required:
S Use of a separate detector
S Exclusive use of a DSP (CPU for servo control) by one axis (for use
of a current loop period of 125 s or learning control, for example)
S Use of a CS axis controlled axis
S Use of tandem control
(AXIS SETTING)
AXIS NAME AMP
1
X
A1L
2
Y
A1M
3
Z
A2L
4
A
A3L
5
B
A3M
6
C
A4L
>
MDI **** *** ***
[ AMP ][ AXIS
M1
1
0
0
2
0
0
M2 IDSP
0
0
1
0
0
0
0
0
2
0
0
0
13:11:56
][ MAINT ][
Cs
0
0
0
0
0
0
TNDM
0
0
0
0
0
0
][ (OPRT) ]
16 Press soft key [SETING]. (This soft key appears when a value is
entered.)
This operation starts an automatic calculation, and parameter Nos. 1023,
1905, 1910 through 1919, 1936, and 1937 are automatically set.
Bit 1 of parameter No. 1902 is set to 1 to indicate that each of these
parameters has been set. When the power is turned off then back on, axis
settings are made according to each parameter.
654
B63835EN/03

MATERIALS
APPENDIX
F.3.1
[Sample Setting 1]
General Configuration
(SemiClosed Loop)
Zaxis
Aaxis
Xaxis
Yaxis
Step 1 Set the following with parameter No. 1023:

X:1
Y:2
Z:3
A:4
Step 2 Initialize the servo parameters for each axis.
Step 3 Turn on then off the power to the CNC.
Step 4 Enter the axis numbers on the amplifier setting screen.
(AMPLIFIER SETTING)
No. AMP SERIES UNIT CUR.
1 A1L
SVM
40A
2 A2L
SVM
40A
3 A3L
SVM
40A
4 A3M
SVM
80A
NO. EXTRA TYPE PCB ID
>
MDI **** *** ***
[ AMP ][ AXIS
[AXIS]
[ 2 ]
[ 1 ]
[ 4 ]
[ 3 ]
13:11:56
][ MAINT ][
NAME
Y
X
A
Z
][ (OPRT) ]
Step 5 Press soft key [SETING]. (This soft key appears when a value
is entered.)
Step 6 Press function key
655
SYSTEM

MATERIALS
APPENDIX
B63835EN/03
Step 7 Pressing the continuous menu key

[FSSB].
Step 8 Pressing soft key [FSSB] switches the screen display to the
amplifier setting screen, and displays the following soft keys:
[
AMP
][
AXIS
][ MAINT ][
][ (OPRT) ]
Step 9 Press soft key [AXIS].

Step 10 Press soft key [(OPRT)] without entering any data, then press soft
key [SETING].
Step 11 Turn off then on the power to the CNC. This completes the
setting.
F.3.2
[Sample Setting 2]
General Configuration
(Closed Loop)
Connector 1 (CN1)
Connector 2 (CN2)
Separate detector
interface unit
Zaxis
Aaxis
scale
Xaxis
Yaxis
scale
Machine side
X:1
Y:2
Z:3
A:4
656

MATERIALS
APPENDIX
B63835EN/03
(Amplifier setting)
No. AMP SERIES UNIT CUR. [AXIS] NAME
1 A1L
SVM
40A [ 2 ]
Y
2 A2L
SVM
40A [ 1 ]
X
3 A3L
SVM
40A [ 4 ]
A
4 A3M
SVM
80A [ 3 ]
Z
5
M1
A
>
MDI **** *** ***
[ AMP ][ AXIS
13:11:56
][ MAINT ][
][ (OPRT) ]
is entered.)
SYSTEM

[FSSB].
[
AMP
][
AXIS
][ MAINT ][
][ (OPRT) ]

Step 10 Set the separate detector on the axis setting screen. (Separate
detector interface unit: M1/M2)
(AXIS SETTING)
AXIS NAME AMP
1
X
A2L
2
Y
A1L
3
Z
A3M
4
A
A3L
>
MDI **** *** ***
[ AMP ][ AXIS
M1
0
1
0
2
M2 1DSP
0
0
0
0
0
0
0
0
13:11:56
][ MAINT ][
Cs
0
0
0
0
TNDM
0
0
0
0
][ (OPRT) ]
Step 11 Press soft key [SETING]. (This soft key is displayed when a
value is entered.)
Step 12 Set bit 1 of parameter No. 1815 to 1 for the Yaxis and Aaxis.
setting.
657

MATERIALS
APPENDIX
B63835EN/03
F.3.3
[Sample Setting 3]
When the CAxis is a
Cs Axis
Zaxis
Aaxis
Xaxis
Yaxis
Caxis
1 Spindle Amplifiers
Cs contour control axis

X:1
Z:2
C : 1
Y:3
A:4
Step 3 Initialize the spindle parameters for the spindle.
658

MATERIALS
APPENDIX
B63835EN/03

(AMPLIFIER SETTING)
No. AMP SERIES UNIT CUR.
1 A1L
SVM
40A
2 A2L
SVM
40A
3 A3L
SVM
40A
4 A3M
SVM
80A
>
MDI **** *** ***
[ AMP ][ AXIS
[AXIS]
[ 2 ]
[ 1 ]
[ 4 ]
[ 3 ]
13:11:56
][ MAINT ][
NAME
Z
X
A
Y
][ (OPRT) ]
is entered.)
SYSTEM

[FSSB].
[
AMP
][
AXIS
][ MAINT ][
][ (OPRT) ]

Step 11 Set the Cs contour axis on the axis setting screen. (Cs)
(AXIS SETTING)
AXIS NAME AMP
1
X
A2L
2
Z
A1L
3
C
4
Y
A3M
5
A
A3L
>
MDI **** *** ***
[ AMP ][ AXIS
M1
0
0
0
0
0
M2 1DSP
0
0
0
0
0
0
0
0
0
0
13:11:56
][ MAINT ][
Cs
0
0
1
0
0
TNDM
0
0
0
0
0
][ (OPRT) ]
is entered.)
setting.
659

MATERIALS
APPENDIX
B63835EN/03
F.4
When the following parameters are set, each axis can be set manually:
MANUAL SETTING 2
No.1902#0=1
No.1902#1=0
When performing manual setting, set parameter Nos. 1023, 1905, 1910
through 1919, 1936, and 1937, fully understanding their functions.
#7
#6
#5
#4
#3
#2
1902
#1
ASE
#0
FMD
[Data type] Bit

#0 (FMD) The FSSB setting mode is:
0 : Automatic setting mode. (When data including the relationship
between axes and amplifiers is set on the FSSB setting screen,
parameter Nos. 1023, 1905, 1910 through 1919, 1936, and 1937 are
automatically set.)
1 : Manual setting 2 mode. (Parameter Nos. 1023, 1905, 1910 through
1919, 1936, and 1937 are set manually.)
#1 (ASE) When the FSSB setting mode is the automatic setting mode (when bit 0 of
parameter No. 1902 = 0), automatic setting is:
0 : Not completed.
1 : Completed.
(This bit is automatically set to 1 when automatic setting is
completed.)
1905
#7
PM2
#6
PM1
#5
#4
#3
#2
#1
#0
FSL
[Data type] Bit axis

#0 (FSL) The type of interface between servo amplifiers and servo software is:
0 : Fast type.
1 : Slow type.
Two servo data transfer interface types are available: the fast type and
slow type.
Set this bit so that the following conditions are satisfied:
D When a 1axis amplifier is used, both of the fast and slow types can
be used.
D When a 2axis amplifier is used, the fast type must not be used for
both axes. The slow type can be used for both axes.
D When a 3axis amplifier is used, the first and second axes must
satisfy the condition for a 2axis amplifier, and the third axis must
satisfy the condition for a oneaxis amplifier.
D With an axis for which an odd number is set in parameter No. 1023,
the fast type must be used. The slow type can also be used,
however, for an EGB workpiece axis, learningcontrol axis,
highspeed current loop axis, and highspeed interface axis.
D Only the slow type can be used with an axis for which an even
number is set in parameter No. 1023. (Be sure to set this bit to 1).
660
APPENDIX
B63835EN/03
Controlled
axis No.
Program
axis name
No.1020
Servo
axis No.
No.1023

MATERIALS
Interface
type
Fast/Slow
2axis AMP
1axis AMP
2axis AMP
1axis AMP
#6 (PM1) The first separate detector interface unit is:

0 : Not used.
1 : Used.
#7 (PM2) The second separate detector interface unit is:
0 : Not used.
1 : Used.
This parameter is automatically set by data input on the FSSB setting
screen when the FSSB setting mode is the automatic setting mode (when
bit 0 of parameter No. 1902 = 0). When the manual setting 2 mode is used
(when bit 0 of parameter No. 1902 = 1), be sure to enter necessary data
directly.
When a separate detector interface unit is used, connector numbers
(parameter Nos. 1936 and 1937) need to be set.
PRM
1910
Address conversion table value for slave 1 (ATR)
PRM
1911
PRM
1912
PRM
1913
PRM
1914
PRM
1915
PRM
1916
PRM
1917
PRM
1918
PRM
1919
[Data type] Byte

[Valid data range] 0 to 7, 16, 40, 48
Set an address conversion table value for each of slave 1 through 10.
661

MATERIALS
APPENDIX
B63835EN/03
The slave is the generic name of a servo amplifier or separate detector

interface unit connected to the CNC via an FSSB optical cable. The
numbers from 1 to 10 are assigned to the slaves in ascending order; a
younger number is assigned to a slave that is closer to the CNC. A 2axis
amplifier consists of two slaves, and a 3axis amplifier consists of three
slaves. Set each of the parameters as described below according to which
of the three cases is applicable: the slave is an amplifier, the slave is a
separate detector interface unit, or there is no slave.
` When the slave is an amplifier:
Set a value obtained by subtracting 1 from the setting of parameter No.
1023 for the axis to which the amplifier is assigned.
` When the slave is a separate detector interface unit:
S For the first separate detector interface unit (closest to the CNC),
set 16.
S For the second separate detector interface unit (farthest from the
CNC), set 48.
` When there is no slave:
Set 40.
These parameters are automatically set by data input on the FSSB setting
directly.
662

MATERIALS
APPENDIX
B63835EN/03
` Axis configuration and example of parameter setting
Slave
No.
Control
No.
Axis Name
No.1020
Servo
Axis No.
No.1023
ATR
No.1910
to 1919
AXIS
1 axis AMP
Laxis
2 axis AMP
Maxis
Laxis
2 axis AMP
Maxis
M1
1 axis AMP
M2
M1/M2 : Separate detector interface

unit 1st/2nd
Slave
No.
Control
No.
Axis Name
No.1020
Servo
Axis No.
No.1023
ATR
No.1910
to 1919
AXIS
1 axis AMP
Laxis
2 axis AMP
Maxis
Laxis
2 axis AMP
Maxis
M1
1 axis AMP
M2

unit 1st/2nd
663

MATERIALS
APPENDIX
B63835EN/03
PRM
1936
Connector number for the first separate detector interface unit
PRM
1937
Connector number for the second separate detector interface unit

When using a pulse module, set a value obtained by subtracting 1 from
the pulse module connector number for each axis. That is, for connector
numbers 1 to 8, set the values 0 to 7. Moreover, set bits 6 and 7 of
parameter No. 1905. Set 0 for an axis for which no pulse module is used.
The user can freely determine which connector to use for which axis. Use
connector numbers, starting with younger numbers. For example,
connector number 4 cannot be used without using connector number 3.
Example:
Controlled
axis
First connector
number
Second
connector
number
No.1936
No.1937
No.1905
(#7,#6)
Not used
0,1
Not used
1,0
Not used
1,0
Not used
Not used
0,0
Not used
0,1
Not used
1,0
These parameters are automatically set by data input on the FSSB setting
directly.
664

MATERIALS
APPENDIX
B63835EN/03
` Axis configuration and example of parameter setting in the manual

setting 2 mode
AXIS
Control
Axis No.
Axis Name Pulse Module

No.1020
Connector
1 axis AMP
Laxis
2 axis AMP
Maxis
Laxis
2 axis AMP
Maxis
M1
1 axis AMP
M2

unit 1st/2nd
No.
1902#0
FSBMD
1
No.
1910 1911 1912 1913 1914 1915 1916 1917 1918 1919
0
16
48
40
40
No.
1023
1905#0
FSBSL
1905#6
FSBM1
1905#7
FSBM2
1936
1937
665

MATERIALS
APPENDIX
B63835EN/03
F.5
When the following parameters are set, manual setting 1 is enabled:
MANUAL SETTING 1
Bit 0 of No. 1092 = 0

Bit 1 of No. 1902 = 0
Nos. 1910 through 1919 = 0 (all set to 0)
In manual setting 1, a setting is made at poweron so that the value set in
parameter No. 1023 is assumed to be a slave number. That is, an axis for
which the value of parameter No. 1023 is 1 is connected to the amplifier
closest to the CNC. An axis for which the value of parameter No. 1023
is 2 is connected to the amplifier next closest to the CNC.
Control
Axis No.
Program
Axis Name
No.1020
Servo
Axis
Name
No.1023
Note) M1/M2 : Separate detector interface unit 1 st/2 nd
Note that some functions and settings cannot be used in manual setting
1 as described below.
D No separate detector interface unit can be used.
This means that no separate position detector can be used.
D Set sequential numbers in parameter No. 1023.
For example, 3 cannot be set for an axis without setting 2 for any axis.
D The following servo functions cannot be used:
- Highspeed current loop
666
APPENDIX
B63835EN/03
F.6
ALARMS

MATERIALS
Alarms related to pulse coders

NC
alarm
No.
Message
Description
360
n AXIS : ABNORMAL
CHECKSUM (INT)
A checksum error occurred in the builtin

pulse coder.
361

DATA (INT)
A phase data error occurred in the builtin

pulse coder.
362
n AXIS : ABNORMAL
REV.DATA (INT)
A rotation speed count error occurred in the

builtin pulse coder.
363
n AXIS : ABNORMAL CLOCK

(INT)
A clock error occurred in the builtin pulse

coder.
364
n AXIS : SOFT PHASE

ALARM (INT)
The digital servo software detected invalid

data in the builtin pulse coder.
365
n AXIS : BROKEN LED (INT)
An LED error occurred in the builtin pulse

coder.
366
n AXIS : PULSE MISS (INT)
A pulse error occurred in the builtin pulse

coder.
367
n AXIS : COUNT MISS (INT)
A count error occurred in the builtin pulse

coder.
368
n AXIS : SERIAL DATA ERROR (INT)
Communication data from the builtin pulse

coder cannot be received.
369
n AXIS : DATA TRANS. ERROR (INT)
A CRC or stop bit error occurred in the communication data being received from the
builtin pulse coder.
380
n AXIS : BROKEN LED (EXT)
The LED of separate detector is erroneous.
381
A phase data error occurred in the separate

linear scale.
(EXT LIN)
382
n AXIS : COUNT MISS (EXT)
383
n AXIS : PULSE MISS (EXT)
384
n AXIS : SOFT PHASE

ALARM (EXT)
The digital servo software detected invalid

data in the separate detector.
385
n AXIS : SERIAL DATA ERROR (EXT)
Communication data from the separate detector cannot be received.
386
n AXIS : DATA TRANS. ERROR (EXT)
A CRC or stop bit error occurred in the communication data being received from the
separate detector.
667

MATERIALS
APPENDIX
B63835EN/03
Alarms related to servo amplifiers

NC
alarm
No.
Message
Description
430
431

432
n AXIS : CNV. LOW VOLT

CONTROL
1) PSM:
Control power voltage has
dropped.
2) PSMR: The control power supply voltage
has dropped.
3) series SVU: The control power supply
voltage has dropped.
433
n AXIS : CNV. LOW VOLT DC

LINK

3) series SVU: The DC link voltage has
dropped.
4) series SVU: The DC link voltage has
dropped.
434
n AXIS : INV. LOW VOLT

CONTROL
SVM: The control power supply voltage has

dropped.
435
n AXIS : INV. LOW VOLT DC

LINK
436
n AXIS : SOFTTHERMAL
(OVC)
The digital servo software detected the soft

thermal state (OVC).
437
n AXIS : CNV. OVERCURRENT POWER
438
n AXIS : INV. ABNORMAL

CURRENT

2) series SVU: The motor current is too
high.
3) series SVU: The motor current is too
high.
439
n AXIS : CNV. OVERVOLT

POWER

3) series SVU: The C link voltage is too
high.
440
n AXIS : CNV. EX DECELERATION POW.
1) PSMR: The regenerative discharge

amount is too large.
2) series SVU: The regenerative discharge amount is too large. Alternatively,
the regenerative discharge circuit is abnormal.
441
n AXIS : ABNORMAL CURRENT OFFSET
442
n AXIS : CNV. CHARGE

FAILURE
1) PSM: The spare discharge circuit of the

DC link is abnormal.
2) PSMR: The spare discharge circuit of the
DC link is abnormal.
668
APPENDIX
B63835EN/03
NC
alarm
No.
443

MATERIALS
Message
Description
n AXIS : CNV. COOLING FAN 1) PSM: The internal stirring fan failed.
FAILURE
3) series SVU: The internal stirring fan
failed.
444
n AXIS : INV. COOLING FAN

FAILURE
445
n AXIS : SOFT DISCONNECT ALARM
The digital servo software detected a broken

wire in the pulse coder.
446
n AXIS : HARD DISCONNECT ALARM
A broken wire in the builtin pulse coder

was detected by hardware.
447
n AXIS : HARD DISCONNECT (EXT)
A broken wire in the separate detector was

detected by hardware.
448
n AXIS : UNMATCHED
FEEDBACK ALARM
The sign of feedback data from the builtin

pulse coder differs from that of feedback
data from the separate detector.
449

2) series SVU: IPM (intelligent power
module) detected an alarm.
453
n AXIS : SPC SOFT DISCONNECT ALARM
Software disconnection alarm of the pulse

coder.
Turn off the power to the CNC, then remove
and insert the pulse coder cable. If this
alarm is issued again, replace the pulse
coder.
456
The current control cycle settings (parameter No. 2004, bit 0 of parameter No. 2003,
and bit 0 of parameter No. 2013) are incorrect. Possible problems are as follows.
For the two axes whose servo axis

numbers (settings of parameter No.
1023) are an odd number followed by an
even number (a pair of axes 1 and 2 or
axes 5 and 6, for example), a different
current control cycle is set for each of
the axes.
The requirements for slaves needed for

the set current control cycle, including
the number, type, and connection method of them, are not satisfied.
457
Use of highspeed HRV is specified although the current control cycle is 200 s.
458
CURRENT LOOP ERROR
The current control cycle setting does not

match the actual current control cycle.
459
Of two axes having adjacent servo axis

numbers (parameter No. 1023), odd number
and even number, highspeed HRV control
can be performed for one axis and not for
the other.
669

MATERIALS
APPENDIX
B63835EN/03
Alarms related to servo amplifiers

NC
alarm
No.
460
Message
Description
FSSB communication was disconnected

suddenly. The possible causes are as follows:
1) The FSSB communication cable is disconnected or broken.
2) The power to the amplifier dropped suddenly.
3) The amplifier issued a lowvoltage
alarm.
461
Both axes of a 2axis amplifier were assigned to the fast type interface.
462
n AXIS : SEND CNC DATA

FAILED
Because of an FSSB communication error, a

slave could not receive correct data.
463

FAILED
Because of an FSSB communication error,

the servo system could not receive correct
data.
466
The maximum current value of the amplifier

does not match the maximum current value
of the motor.
467
n AXIS : ILLEGAL SETTING

OF AXIS
The following servo functions are not enabled even when an axis using a DSP exclusively is set on the axis setting screen:
1) Learning control (bit 5 of parameter No.
2008 = 1)
2) Highspeed current loop (bit 0 of parameter No. 2004 = 1)
3) Highspeed interface axis (bit 4 of parameter No. 2005 = 1)
468
HI HRV SETTING ERROR(AMP)
670
Use of highspeed HRV is specified for a

controlled axis of an amplifier which does
not support highspeed HRV.
APPENDIX
B63835EN/03

MATERIALS
P/S alarms
NC
alarm
No.
Message
Description
5134
FSSB : OPEN READY TIME

OUT
The FSSB did not become ready to open

duringinitialization.
5135
FSSB : ERROR MODE
The FSSB entered an error mode.
5136
FSSB : NUMBER OF AMPS

IS SMALL
The number of amplifiers recognized by the

FSSB is insufficient, compared with the
number of controlled axes.
5137
FSSB : CONFIGURATION
ERROR
The FSSB detected a configuration error.
5138
FSSB : AXIS SETTING NOT

COMPLETE
Axis setting has not been performed in automatic setting mode. Perform axis setting
using the FSSB setting screen.
5139
FSSB : ERROR
The servo system could not be initialized

normally. The cause may be an optical
cable failure or incorrect connection with an
amplifier and other modules.
5197
FSSB : OPEN TIME OUT
The FSSB did not open when the CNC had

allowed the FSSB to open.
5198
FSSB : ID DATA NOT READ
The initial ID information for the amplifier

cannot be read because of a failure in the
temporary assignment.
5311
FSSB : ILLEGAL CONNECTION
A connection related to FSSB is illegal.This

alarm is issued when either of the following
is found:
671
Two axes having adjacent servo axis

numbers (parameter No. 1023), odd
number and even number, are assigned
to amplifiers to which different FSSB
systems are connected.
The system does not satisfy the requirements for performing HRV control, and
use of two pulse modules connected to
different FSSB systems having different
FSSB current control cycles is specified.

MATERIALS
F.7
ACTIONS FOR
TROUBLE
ENCOUNTERED AT
STARTUP TIME
APPENDIX
B63835EN/03
D MDI input is abnormal (each time data is entered, the power needs to
be turned off).
First, disconnect the optical cable of the NC, then turn off then on the
power. Next, check the items below.
(A) Check parameter No. 1902.
Action: hen parameter
No. 1902 = 00000000, set the following:
No. 1905 = 00000000
Nos. 1910 through 1919 = 0
Action: hen parameter
No. 1902 = 00000001 or 00000010, set the following:
No. 1905 = Appropriate value
Nos. 1910 through 1919 = Appropriate value
(B) When bit 1 of parameter No. 1815 = 1, check parameter Nos.
1910 through 1919 to see if 16 or 48 is set.
Action: If neither 16 nor 48 is set, set bit 1 of No. 1815 to 1.
(C) Check if communication is open (the green LED is on).
Action: If communication is not open, check the power supply
for the amplifier and optical cable connection.
The separate detector can be recognized, but feedback pulses from the
separate detector are abnormal.
(A) Check parameter No. 1902.
Action: The setting of parameter
No. 1902 = 00000000 is incorrect. When parameter
No. 1902 = 00000001, set the following:
No. 1905 = 01000000 or 10000000
Nos. 1910 through 1919 = Appropriate value
Nos. 1936 and 1937 = Appropriate value
Action: When parameter No. 1902 = 00000010, set connector
numbers for M0 and M1 in axis setting on the FSSB
screen.
In axis setting on the FSSB screen, connector numbers for M1 and M2
cannot be set.
Action: Check the FSSB screen to see if separate detector interface
unit IDs are read correctly. If pulse module IDs are not read
correctly, check the separate detector interface unit
connections.
The settings on the FSSB screen are canceled when the power is turned
off then back on.
Action: After setting desired values, press soft key [SETING] on the
amplifier setting screen and axis setting screen.
P/S alarm 5138 AXIS SETTING NOT COMPLETE is issued.
Action: Automatic setting on the FSSB screen is not terminated
normally. Make settings correctly on the FSSB amplifier
setting screen and axis setting screen, and press soft key
[SETING] on both screens. At this time, be sure to make
settings on the amplifier setting screen and the axis setting
screen in this order.
672
B63835EN/03
APPENDIX

MATERIALS
Action: When automatic setting on the FSSB screen is not

performed, set all of parameter Nos. 1902, 1905, 1910
through 1919, 1936, and 1937 to 0 before starting manual
setting.
D The invalid amplifier/motor combination alarm (466) is issued.
Action: Check if the maximum current value of the amplifier read on
the ID screen matches the setting of parameter No. 2165.
Recheck the amplifier/motor combination.
Action: Initialize the servo parameters of each axis.
D When the power is turned off then back on after modifying parameter
No. 1902, the system alarm (920) is issued.
Action: Disconnect the optical cable of the CNC, then turn off then
on the power.
Set all of parameter Nos. 1902, 1905, 1910 through 1919,
1936, and 1937 to 0, then turn off then on the power, then
make an FSSB setting all over again.
673

MATERIALS
F.8
FSSB DATA DISPLAY
APPENDIX
B63835EN/03
The FSSB setting screen displays FSSBbased amplifier and axis

information, and allows amplifier and axis information to be set.
SYSTEM

[FSSB].
setting screen (or the FSSB setting screen selected previously), and
displays the following soft keys:
[
AMP
][
AXIS
][ MAINT ][
][ (OPRT) ]
There are three types of FSSB setting screens: the amplifier setting screen,
axis setting screen, and amplifier maintenance screen.
Pressing soft key [AMP] switches the screen display to the amplifier
setting screen.
Pressing soft key [AXIS] switches the screen display to the axis setting
screen.Pressing soft key [MAINT] switches the screen display to the
amplifier maintenance screen.
F.8.1
Amplifier Setting
Screen
The amplifier setting screen displays slave information divided into

amplifier information and separate detector interface unit information.
(AMPLIFIER SETTING)
NO.
1 A1L
2 A1M
3 A2L
4 A3L
5 A3M
7 A4L
O1000 N00001
SVMHV
SVM
SVM
SVM
SVM
SVU
40AL
12A
40A
20A
40A
240A
1
2
3
4
5
6
X
Y
Z
A
B
C
NO.
PCB ID
6
M1
A
8
M2
B
12AB
>_
MDI **** *** ***
13:11:56
[ AMP ][ AXIS ][ MAINT ][
][ (OPRT) ]
The amplifier setting screen displays the items below.

D NO.: Slave number
The serial numbers for to up to ten slaves (up to eight amplifiers and
up to two pulse modules) connected via the FSSB are displayed
sequentially. A younger number is assigned to a slave closer to the
CNC.
D AMP: Amplifier type
Amplifier type information starts with the character A, which stands
for amplifier. The character A is followed by the ordinal number of
an amplifier counted from the amplifier closest to the CNC, then is
followed by a letter indicating which axis of the amplifier is used (L
for the first axis, and M for the second axis).
674
APPENDIX
B63835EN/03

MATERIALS
D AXIS NO: Controlled axis number

The controlled axis numbers set in parameter Nos. 1920 through 1929
are displayed.
When a value outside the range 1 to the maximum number of
controlled axes is set, 0 is displayed.
D NAME: Controlled axis name
The axis name set in the parameter No. 1020 corresponding to a
controlled axis number is displayed. When the controlled axis number
is 0, is displayed.
D As amplifier information, the following information items are
displayed:
S UNIT: Type of servo amplifier unit
S SERIES: Servo amplifier series
S CURRENT: Maximum current value
D As separate detector interface unit information, the information items
below are displayed.
S EXTRA
The character M, which stands for separate detector interface
unit, is followed by the ordinal number of a separate detector
interface unit counted from the separate detector interface unit
closest to the CNC.
S TYPE
The type of a separate detector interface unit is displayed by a letter.
S PCB ID
The ID of a separate detector interface unit is displayed using four
digits in hexadecimal. For a separate detector module (8 axes),
DETECTOR (8AXES) is displayed after the separate detector
interface unit ID. For a separate detector module (4 axes),
DETECTOR (4AXES) is displayed after the separate detector
interface unit ID.
F.8.2
The axis setting screen displays axis information.
Axis Setting Screen

(AXIS SETTING)
1
2
3
4
5
6
X
Y
Z
A
B
C
A1L
A1M
A2L
A3L
A3M
A4L
>_
MDI **** *** ***
[ AMP ][ AXIS
675
M1
0
1
0
0
0
0
O1000 N00001
M2
Cs
0
0
0
0
1
0
0
0
1
0
0
0
0
0
0
0
0
0
13:11:56
][ MAINT ][
1
0
0
2
0
0
][ (OPRT) ]

MATERIALS
APPENDIX
B63835EN/03
The axis setting screen displays the items below.

D AXIS NO: Controlled axis number
The NC controlled axis numbers are displayed sequentially.
D NAME:
Controlled axis name
D AMP:
Type of amplifier connected to each axis
D M1:
Connector number for separate detector interface unit 1
The connector number for separate detector interface unit 1 set in

parameter No. 1931 is displayed.
D M2:
Connector number for separate detector interface unit 2
The connector number for separate detector interface unit 2 set in

parameter No. 1932 is displayed.
D 1DSP
The value set in bit 0 (1DSP) of parameter No. 1904 is displayed. The
value 1 is displayed for an axis (leaning control axis, highspeed
current loop axis, highspeed interface axis) that exclusively uses a
DSP.
D CS:
Cs contour control axis
The value set in parameter No. 1933 is displayed. The value 1 is

displayed for a Cs contour control axis.
D TANDEM (M series only) (This item is disabled in Series 0iB/0i
MateB)
The value set in parameter No. 1934 is displayed. For a master axis
and slave axis used for tandem control, an odd number and a
subsequent even number are displayed.
F.8.3
Amplifier Maintenance
Screen
The amplifier maintenance screen displays servo amplifier maintenance

information. There are two types of amplifier maintenance screens as
shown below. The user can switch between the two screens with the page
and
keys
(AMPLIFIER SETTING)
1
2
3
4
5
6
X
Y
Z
A
B
C
A1L
A1M
A2L
A3L
A3M
A4L
MDI **** *** ***

[ AMP ][ AXIS
676
O1000 N00001
SVMHV
SVM
SVM
SVM
SVM
SVU
13:11:56
][ MAINT ][
2
2
1
2
2
1
40AL
12A
40A
20A
40A
240A
][ (OPRT) ]

MATERIALS
APPENDIX
B63835EN/03
(AMPLIFIER MAINTENANCE)
1
2
3
4
5
6
X
Y
Z
A
B
C
MDI **** *** ***

[ AMP ][ AXIS
01A
01A
01A
02B
02B
02B
O1000 N00001
NO.
020123
01
020123
01
020123
01
020123
01
020123
01
020123
01
13:11:56
][ MAINT ][
][ (OPRT) ]
The amplifier maintenance screens display the following items:

D AXIS NO:
Controlled axis number
D NAME:
Controlled axis name
D AMP:
Type of an amplifier connected to each axis
D SERIES:
Series of a servo amplifier connected to each axis
D UNIT:
Unit type of a servo amplifier connected to each
axis
D NO. OF AXES: Maximum number of axes of an amplifier
connected to each axis
D CURRENT:
Maximum current value of an amplifier connected
to each axis
D VERSION:
Version of an amplifier unit connected to each axis
D TEST:
Test date of an amplifier connected to each axis
Example) 010123: January 23, 2002
D MAINTENANCE: Engineering change drawing number of an
amplifier connected to each axis
677
G. NOTATION OF MDI KEYS
APPENDIX
B63835EN/03
NOTATION OF MDI KEYS
i series CNC have two types of MDI keypads : English type and Symbolic type.
The table below shows correspondence between English keys and Symbolic keys.
This manual uses English type in the text.
Therefore when a user uses Symbolic type MDI keypads and encounters an English key in the text, please refer
to the correspondence table shown below.
Name
English key
CANCEL key
CAN
POSITION key
POS
PROGRAM key
PROG
OFFSET/
SETTING key
SETTING
CUSTOM key
CUSTOM
SYSTEM key
SYSTEM
MESSAGE key
MESSAGE
GRAPH key
GRAPH
SHIFT key
SHIFT
INPUT key
INPUT
OFFSET
678
Symbolic key
APPENDIX
B63835EN/03
Name
ALTER key
English key
ALTER
INSERT key
INSERT
DELETE key
DELETE
PAGE UP key
PAGE
PAGE DOWN key
PAGE
HELP key
HELP
RESET key
RESET
CUSTOM/GRAPH key
CUSTOM
GRAPH
679
G. NOTATION OF MDI KEYS
Symbolic key
Index
B63835EN/03
[Symbols]
Alarm 930 (CPU Interrupt), 508

Alarm 935 (SRAM ECC Error), 509
[Sample Setting 1] General Configuration (Semi

Closed Loop), 655
Alarm 950 (PMC System Alarm), 511

Alarm 951 (PMC Watchdog Alarm), 514
[Sample Setting 2] General Configuration (Closed

Loop), 656
Alarm 972 (NMI Alarm on an Option Board) (Series

0iB Only), 515
[Sample Setting 3] When the CAxis is a Cs Axis,

658
i Servo Information Screen, 415
Alarm 973 (NMI Alarm with an Unknown Cause),

516
i Servo Warning Interface, 413
Alarm 974 (FBUS Error), 517
i Spindle Information Screen, 434
Alarm 975 (BUS Error), 518

Alarm 976 (Local BUS Error), 519
Alarm display, 28
[A]
Alarm History Screen, 28

Alarm List, 529
AC Spindle (Analog Interface), 438
Alarm List (Serial Spindle), 592
AC Spindle (Serial Interface), 419, 420
Alarm screen, 324
Action Against Noise, 219
Alarm screen (ALARM), 299
Actions for Trouble Encountered at StartUp Time,

672
Alarms, 667
Address, 282
Alarms 912 to 919 (Dram Parity), 502
Adjusting Reference Position (DOG Method), 408
Amplifier Maintenance Screen, 676
Alarm 300 (Request for Reference Position Return),

485
Amplifier Setting Screen, 674
Alarm 401 (V Ready Off), 486
Automatic Operation Cannot be Done, 461
Alarm 404 (V Ready On), 488
Automatic Setting, 653
Alarm 417 (Digital Servo System is Abnormal), 491
Automatic Setting of Standard Parameters, 431
Alarm 462 (Send CNC Data Failed), 490
Axis Setting Screen, 675
Associated Parameters, 412
Alarm 463 (Send Slave Data Failed), 490

Alarm 5134 (FSSB: Open Ready Time Out), 498
[B]
Alarm 5135 (FSSB: Error Mode), 498

Alarm 5136 (FSSB: Number of Amps is Small), 500
Basic Units, 175
Alarm 5137 (FSSB: Configuration Error), 498
Batteries for CNC Display Unit with PC Functions

(3VDC), 201
Alarm 5197 (FSSB: Open Time Out), 498

Alarm 5198 (FSSB: ID Data Not Read), 498
Battery for Absolute Pulse Coder Built into the Motor

(6VDC), 203
Alarm 700 (Overheat: Control Unit), 492
Battery for Memory Backup (3VDC), 197
Alarm 701 (Overheat: Fan Motor), 493
Battery for Separate Absolute Pulse Coders (6VDC),

202
Alarm 704 (Spindle Speed Fluctuation Detection

Alarm), 494
Block diagram, 439
Alarm 749 (Serial Spindle Communication Error), 495
Boot Screen, 640
Alarm 750 (Spindle Serial Link Startup Failure), 496
Boot System, 607
Alarm 85 to 87 (Reader/Puncher Interface Alarm),

479
Builtin I/O Board, 158
Alarm 90 (Reference Position Return is Abnormal),

483
[C]
Alarm 900 (ROM Parity), 501
Cable Clamp and Shield Processing, 227
Alarm 920 (Servo Alarms), 503
Calculation of S analog voltage and related parameters, 440
Alarm 926 (FSSB Alarm), 504

i1
Index
Changing Start Sequences (Not Applicable to the Series 0i Mate), 639
B63835EN/03
Displaying Diagnostic Page, 59

Displaying Servo Tuning Screen, 405
Clearing alarm history, 28
Distributed I/O Setting (Series 0iB Only), 212
CNC Alarm Screen, 647
Dogless Reference Position Setting, 411
CNC Display Unit with PC Functions and PANEL i,

181
Dynamic Display of Sequence Program, 292

Dynamic Display of Sequence Programs, 314
CNC State Display, 82

Color Setting, 115
Color Setting Screen (10.4 Color LCD), 115
[E]
Configuration Display of Software, 24

Configuration of PCBs, 25
Environmental Requirements Outside the Control

Unit, 218
Confirming the Parameters Required for Data Output,

245
Error Codes (Serial Spindle), 604
Connecting the Signal Ground (SG) of the Control

Unit, 222
Execution Period of PMC, 286
Error Messages and Required Actions, 625

Explanation of Screens, 640
Connector and Card Configurations of Printed Circuit

Boards, 152
External Operator Messages Record, 35
Contents Displayed, 59
Contrast Adjustment, 119
[F]
Copy function (COPY), 308

Corrective Action for Failures, 446
FANUC TwoByte Character Code Table, 140
Correspondence between operation mode and parameters on spindle tuning screen, 428
Fast Ethernet Board, 166
COUNTER screen, 331
FLnet Board, 171
Counter screen (COUNTER), 302
Focas1/Ethernet Parameter Setting, 389
Cycle Start LED Signal has Turned Off, 469
FSSB Data Display, 674
File operation, 643
FSSB StartUp Procedure/Materials, 650

Function Keys and Soft Keys, 2
[D]
Function Number, 631
Data Input/Output on the All IO Screen, 254
Functions on the IPL screen, 645
Data Input/Output Using a Memory Card, 269

Data Sampling for Storage Type Waveform Diagnosis,
90
[G]
DATA table screen, 335
General, 408, 411
Data table screen (DATA), 305
General of Interface, 280
Deletion of External Operator Messages Record, 35
Graphic of Wave Diagnosis Data, 88
Demounting a Card PCB , 190
Graphic screen (M series), 22
Demounting a DIMM Module, 193
Graphic screen (T series), 21
DeviceNet Board, 168
Ground, 221
Digital Servo, 393

Display and Operation, 1
[H]
Display Method, 25, 56, 96

Display method, 423
Handle Operation Cannot be Done, 456
Display of PMC Diagnosis Screen, 297
Hardware, 146
Display of the PMC Diagnosis Screen, 323
Hardware Configuration, 147
Display on the 7segment LED at poweron, 634
Hardware Overview, 148

i2
Index
B63835EN/03
[K]
Heat Loss of Each Unit, 211

Help Function, 56
KEEP RELAY screen, 332
Help screen, 20
Keep relay screen (KEEPRL), 302
HSSB Interface Board, 162
[L]
[I]
Ladder diagram display screen, 315
I/O link connection check screen, 329
Ladder diagram editing screen, 318
I/O Module Assignment Name List, 288
Layout of the 7Segment LED and Switches, 630

LCD/MDI Unit, 178
ID Information Screen (i Servo Information

Screen/i Spindle Information Screen), 27
LED Display and Maintenance of Control Unit, 628
In a Connector Panel I/O Unit, Data is Input to an Unexpected Address (For Series 0iB), 477
LED display during automatic operation, 632
In a Connector Panel I/O Unit, No Data is Output to

an Expansion Unit (For Series 0iB), 478
LED display when the push switch is pressed, 632
LED display when a system alarm is issued, 633

List of Addresses, 362
Initial Setting Servo Parameters, 394
List of Alarm Codes (CNC), 530
Input and Output of Data, 242
List of Alarms (PMC), 567
Input from and Output to I/O Devices Cannot be Performed Input/Output Cannot be Performed Properly,
475
List of Input/Output Signals, 347
Input of PMC parameter from MDI, 301
List of Operations, 98
Input/output method, 307, 340
List of Signals by Each Mode, 345
List of Maintenance Parts, 606
Load Basic System Function, 623
Input/Output of PMC Data, 307

Inputting and Outputting Floppy Files, 264
[M]
Inputting and Outputting Offset Data, 262

Inputting and Outputting Parameters, 261
Main CPU Board, 152
Inputting and Outputting Programs, 257
Main CPU Board of CNC Display Unit with PC Functions and PANEL i, 172
Inputting and Outputting the Operation History Data,

50
Maintenance Information Input/Output, 114
Inputting CNC Parameters, 249
Maintenance Information Screen, 111
Inputting Custom Macro Variable Values, 251
Maintenance of Open CNC (BootUp and IPL), 637
Inputting Part Programs, 252
Manual Setting 1, 666
Inputting pitch error compensation amount, 251
Manual Setting 2, 660
Inputting PMC Parameters, 250
Memory Card File Delete Screen, 621

Memory Card Format Function, 622
Inputting Tool Compensation Amount, 252
Message screen, 20
Inputting/Outputting Data, 245
Method A of gear change for machining center, 422
Interface between CNC and PMC, 279
Method B of gear change for machining center (PRM

3705#2=1), 422
Investigating the Conditions Under which Failure Occurred, 446
Module Configuration Screen, 26
IPL screen, 644
Mounting a Card PCB, 191

Mounting a DIMM Module, 193
Mounting and Demounting Card PCBS, 189
[J]
Mounting and Demounting DIMM Modules, 192
Jog Operation Cannot be Done, 452
Mounting and Removing a MiniSlot Option Board

(Except DeviceNet Board), 186
i3
Index
B63835EN/03
[P]
Mounting and Removing an Option Board, 184

Mounting and Removing the Back Panel, 194
Parameter, 34, 36, 120
Mounting and Removing the DeviceNet Board, 187
Parameter Input/Output, 127
Mounting and Removing the Main CPU Board and a

FullSize Option Board, 184
Parameter input/output method, 329

Parameter Setting, 37, 405
Mounting the Back Panel, 194
Parameters, 97, 117
Mounting the board, 185, 186, 187
Periodic Maintenance Screens, 130

PMC Data Input/Output, 339
PMC Menu Selection Procedure Using Soft Keys,
291, 313
[N]
NC status display, 632
PMC Parameter, 301
Net editing screen, 320
PMC Parameters, 329
No Manual Operation Nor Automatic Operation Can

be Executed, 448
PMC Screen (PMCSA1), 291

PMC Screen (PMCSB7), 313
Noise Suppressor, 226
Position screen, 3
Notation of MDI Keys, 678
Power Mate CNC Manager, 120
Notes, 36, 55, 95, 118, 129
Printed Circuit Boards of Control Unit, 175
Nothing is Displayed on the Screen when the Power is

Turned On, 471
PROFIBUS Master Board, 169

PROFIBUS Slave Board, 170
Program screen, 4, 6, 8, 9, 10, 11
[O]
Offset/setting screen (M series), 15
[R]
Offset/setting screen (T series), 13
Registered Data Input/Output, 138
Online Monitor Setting Screen, 310, 343
Removing the board, 184, 186, 187
Operating Monitor, 96
Removing the Panel, 194
Operation, 411, 631
Replacing a Fan Unit, 204
Operation Before PowerOn, 631
Replacing Fuses on Various Units, 215
Operation History, 37
Replacing the Battery, 197, 230
Operation of Each Function, 635
Replacing the Fan, 233
Option Setting Screen, 649
Replacing the Fuse, 232
Other Screens, 647
Replacing the Fuse of the Control Unit, 196
Other Units, 180
Replacing the Fuse of the LCD Unit, 205
Outline of Spindle Control, 420, 438
Replacing the LCD BackLight, 236
Outputting CNC Parameters, 246
Replacing the LCD Backlight, 206
Outputting Custom Macro Common Variables, 263
Replacing the Maintenance Parts of CNC Display

Unit for PC Functions and PANEL i, 230
Outputting Custom Macro Variable Values, 248
Replacing the Touch Panel Protection Sheet, 237
Outputting Part Program, 248

Outputting Pitch Error Compensation Amount, 247
[S]
Outputting PMC Parameters, 247

Outputting Tool Compensation Amount, 248
Screen Configuration and Operating Procedure, 610
Outputting Waveform Diagnosis Data (Storage Type),

92
Screen Display, 35, 42, 115, 121

Screen display, 28
Overview, 130
Screen Display and Operation, 111

i4
B63835EN/03
Index
Screen Display and Setting, 130
Screen Displayed Immediately After Power is Turned

On, 23
PROG
in the MEM mode, 4
Selection monitor screen, 317
PROG
Separating Signal Lines, 219

Serial Communication Board, 161
in the TJOG or THDL mode, 10
Servo Alarms, 520
SYSTEM
, 17
Servo Tuning Screen, 405

Soft Keys, 2
Setting Input/OutputRelated Parameters, 255
Software Configuration Screen, 26
Setting Module Screen, 24
SPC Alarms, 524
Setting Parameters, 84
Specification, 281
Setting Parameters for Input/Output, 243
Specification of PMC, 281
Setting screen, 306
Spindle Alarms, 525
Setting Screen Display and Setting, 136
Spindle monitor screen, 426
Setting screens, 336
Spindle Setting and Tuning Screen, 423
Setting the Input Signal or Output Signal to be Recorded in the Operation History, 46
Spindle setting screen, 423

Spindle tuning screen, 424
SevenSegment LED Display, 632
SRAM Data Backup Screen, 618
Slave, 652
SRAM operation, 642
Slot Status Display, 23
Start of the builtin type PMC programmer, 307

GRAPH
Starting the Boot System, 608
, 21, 22
Starting the builtin programmer, 339

Status Screen, 648

HELP
Status screen, 324
, 20
Status screen (STATUS), 298

MESSAGE
Status Screen Display and Setting, 131

System Alarm History, 29
, 20
System alarm history screen (detail screen), 31

OFFSET
SETTING
System alarm history screen (history list screen), 29
, 13, 15
System Configuration Screen, 25

System Data Check Screen, 613

POS
System Data Delete Screen, 615
,3
System Data Loading Screen, 611

PROG
System data manipulation, 641
(When the soft key [BGEDT] is pressed in
System Data Save Screen, 616

System Files and User Files, 609
all modes), 11
System Parameters, 309, 341

PROG
System Reserve Area of Internal Relay, 283
in the EDIT mode, 6
System screen, 17
PROG
in the HNDL, JOG, or REF mode, 9
[T]

PROG
T series, 422
in the MDI mode, 8
The Display on the LCD Unit Flashes, 474

i5
Index
B63835EN/03
[U]
TIMER screen, 330

Timer screen (TIMER), 301
Units and Printed Circuit Boards, 175
Title screen, 323
[W]
Title screen (TITLE), 297

Total Connection Diagrams, 149
Warning Interface for the i Spindle, 432
Trace function, 325
Warning Screen Displayed when an Option is

Changed, 108
Trace screen (TRACE), 299
Warning Screen Displayed when System Software is

Replaced (System Label Check Error), 110
Troubleshooting, 444
Waveform Diagnostic Function, 84
Tuning S analog voltage (D/A converter), 442
Waveform Diagnostic Parameter Screen, 85
i6
Jun., 2003
Apr., 2003
Sep., 2002
Date
03
02
01
Edition
D Correction of errors
Contents
D Addition of alarms for Series 0iPB
Edition
Date
FANUCSeries 0i-MODEL B/0i Mate-MODEL A MAINTENANCE MANUAL (B63835EN)
Revision Record
Contents
TECHNICAL REPORT (MANUAL)
NO.TMN 05 /084E
Date: 1 Aug. 2005
General Manager of
CNC Laboratory
Correction of
FANUC Series 0i-MODEL B, FANUC Series 0i Mate-MODEL B
MAINTENANCE MANUAL (B-63835EN/03)
1. Communicate this report to:

Your information
GE Fanuc-N, GE Fanuc-E
FANUC Robotics
CINCINNATI MILACRON
Machine tool builder
Sales agency
End user
2. Summary for Sales Documents
3. Notice
4. Attached Document
Export Control Yes No )
Drawing No. B-63835EN/03-02
No.CLB1-05/7320
1 Aug. 2005
ADE
Original section of issue

Department
Section
Person in
Manager
Manager
Charge
1. Type of applied technical documents

Name
FANUC Series 0i-MODEL B

FANUC Series 0i Mate-MODEL B
MAINTENACE MANUAL
Spec.No./Version
B-63835EN/03
2. Summary of change
Group
Name / Outline
New, Add,
Correct,
Delete
Applicable
Date
Basic
Function
Optional
Function
Unit
Maintenance
parts
Notice
Correction
There is a correction.
Correction of servo alarm details at 1.8.2.
Another
TITLE
FANUC Series 0i-MODEL B

FANUC Series 0i Mate-MODEL B
MAINTENANCE MANUAL Correction of servo alarm
01
05/07/28
Sakamoto
Edit.
DATE
Design
New issue
DRAW. NO.
Description
B-63835EN/03-02
SHEET
CUST.
1/2
1.8.2 Contents Displayed

Detail of serial pulse coder
Correct item "DGN 0201" as follow.
#7
DGN
0201
Overload
alarm
Disconnection
#6
#5
ALD
#4
#3
#2
#1
#0
EXP
alarm
Amplifier overheat
Motor overheat
Motor overheat
Amplifier overheat
Built-in pulse coder (hand hard)
Disconnection of separated type
pulse coder (hard)
Disconnection
of
pulse
coder
(software)
TITLE
DRAW. NO.
Edit.
DATE
Design
Description
B-63835EN/03-02
SHEET
CUST.
2/2
FANUC Series 0i / 0i Mate - MODEL B MAINTENANCE MANUAL
About the operations of memory clearing

1.Type of applied technical documents
Name
Spec.No./Ed.
FANUC Series 0i / 0i Mate - MODEL B MAINTENANCE MANUAL

B-63835EN/02
2.Summary of Change
Group
Name/Outline
New, Add,
Correct,
Delete
Applicable
Date
Basic
Correction of 1.12 LIST OF OPERATIONS

Correction of
APPENDIX E.3.2.1 Functions on the IPL screen
Correct
Immediately
Optional
Function
Unit
Maintenance
Parts
Notice
Correction
Another
Title
Draw
No.
Ed.
Date
Date
Design
June 1.04
Description
Desig.
Apprv.
FANUC Series 0i/0iMate-MODELB

MAINTENANCE MANUAL
B-63835EN/03-1
Sheet
1/4
The table "Clear"(p.102) in "1.12 LIST OF OPERATIONS " is replaced with the following table.
Data
prote-
Function
ction
key
Parameter
FuncMode
write=1
Memory all clear
tion
Operation
Cleared data
key
At
RESETANDDELETE
All data on SRAM
RESET
Parameter
power
ON
Parameter/offset clear
At
power
Offset
ON
Workpiece coordinate system

shifting amount (T series only)
Setting data of waveform diagnostic
function
Setting data of scheduling function
Setting data of graphic function
Group data of M code group check
function
Pitch error compensation data
Alarm history
Program clear
At
DELETE
Program
power
P-code macro variable
ON
Clearing a program under
PROGANDRESET
Program at which PS101 alarm is
At
ZANDO
PMC parameter
O:alphabet
Setting data on PMC setting screen
edition at power off(PS101)
occurred
Clearing PMC nonvolatile

memory*1
power
ON
Setting data about PMC screen

display
*1 PMC ladder program in FROM is not cleared.

* In case of OPEN CNC, these clearing operations can be done on the IPL screen. Clearing operations on the IPL screen
are described at APPENDIX.E.3.2.1 Functions on the IPL screen.
Title
Draw
No.
Ed.
Date
Date
Design
June 1.04
Description
Desig.
Apprv.

MAINTENANCE MANUAL
B-63835EN/03-1
Sheet
2/4
The tables (pp.645-646) in " APPENDIX E.3.2.1 Functions on the IPL screen " are replaced with the following
tables.
Corresponding MDI key
operation at power-on
(operation with a standard
CNC)
Title on IPL screen

0.EXIT
1.MEMOR
Y CLEAR
0.CANCEL
1.ALL MEMORY
0.CANCEL
1.ALL
2.SUB
3.LOADER
2.PARAMETER
AND 0.CANCEL
OFFSET
1.ALL
2.SUB
3.LOADER
3.ALL PROGRAM
0.CANCEL
1.ALL
2.MAIN
3.SUB
4.LOADER
4.ADDITIONAL SRAM
0.CANCEL
1.ALL
2.MAIN
3.SUB
5.PMC 0.CANCEL
1.PARAMETER 0.CANCEL
1.CNC
2.LOADER
2.PROGRAM
0.CANCEL
1.CNC
2.LOADER
6.CAP-II
0.CANCEL
1.SUB MEMORY
2.CONVERSATIONAL
DATA
Title
Draw
No.
Ed.
Date
Date
Design
June 1.04
Description
Desig.
Apprv.
<DELETE>+<RESET>
*None
*None
<RESET>
*None
*None
<DELETE>
*None
*None
*None
*None
*None
*None
<Z>+<O> (<O>:alphabet)
*None
*None
*None
*None
*None

MAINTENANCE MANUAL
B-63835EN/03-1
Sheet
3/4
Corresponding MDI key

operation at power-on
(operation with a standard
CNC)
Title on IPL screen

2.SETTING 0.CANCEL
1.IGNORE OVER
TRAVEL ALARM
0.CANCEL
1.CNC
2.LOADER
0.CANCEL
1.CNC SIDE
2.LOADER SIDE
0.CANCEL
1.MAKE VOID C-EXEC
2.BOOTS UP C-EXEC
APL
2.START WITHOUT
LADDER
3.C LANGUAGE
EXECUTOR
9.OTHERS
0.CANCEL
1.P-CODE LOADER
Draw
No.
Date
Date
Design
June 1.04
Description
Desig.
<CAN>+<Z>
*None
*None
*None
<CAN>+<PROG>
Title
Ed.
<CAN>+<P>
*None
Apprv.

MAINTENANCE MANUAL
B-63835EN/03-1
Sheet
4/4

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 

No part of this manual may be reproduced in any form.

In this manual we have tried as much as possible to describe all the

1. DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . s2

DEFINITION OF WARNING, CAUTION, AND NOTE

` Read this manual carefully, and store it in a safe place.

WARNINGS RELATED TO CHECK OPERATION

WARNINGS RELATED TO REPLACEMENT

WARNINGS RELATED TO PARAMETERS

WARNINGS AND NOTES RELATED TO DAILY

1.Display and operation

The models covered by this manual, and their abbreviations are:

FANUC Series 0iTB

FANUC Series 0iMB

FANUC Series 0iPB

FANUC Series 0i MateTB

FANUC Series 0i MateMB

FANUC Series 0iMODEL B/0i MateMODEL B

FANUC Series 0iPB DESCRIPTIONS

FANUC Series 0iMODEL B/0i MateMODEL B

FANUC Series 0iMODEL B/0i MateMODEL B

FANUC Series 0iPB

FANUC Series 0iTB OPERATORS MANUAL

FANUC Series 0iMB OPERATORS MANUAL

FANUC Series 0i MateTB OPERATORS MANUAL

FANUC Series 0i MateMB OPERATORS MANUAL

FANUC Series 0iPB OPERATORS MANUAL

FANUC Series 0iMODEL B/0i MateMODEL B

FANUC Series 0iMODEL B/0i MateMODEL B

FANUC Series 0iPB PARAMETER MANUAL

FANUC MACRO COMPILER (For Personal Computer)

PMC C Language PROGRAMMING MANUA

Ethernet Board/DATA SERVER Board

AST Ethernet Board/FAST DATA SERVER

DeviceNet Board OPERATORS MANUAL

FANUC OPEN CNC OPERATORS MANUAL

FANUC OPEN CNC OPERATORS MANUAL

FANUC AC SERVO MOTOR i series DESCRIPTIONS

FANUC AC SERVO MOTOR i series

FANUC AC SPINDLE MOTOR i series DESCRIPTIONS B65272EN

FANUC SERVO AMPLIFIER i series DESCRIPTIONS

FANUC SERVO MOTOR i series

FANUC SERVO MOTOR series DESCRIPTIONS

FANUC SERVO MOTOR series MAINTENANCE

FANUC SERVO MOTOR series (I/O Link Option)

FUNCTION KEYS AND SOFT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clearing alarm history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.1.4 Alarm display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System alarm history screen (history list screen) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System alarm history screen (detail screen) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DISPLAYING DIAGNOSTIC PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarm History Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EXTERNAL OPERATOR MESSAGES RECORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ALARM HISTORY SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Slot Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SYSTEM CONFIGURATION SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SCREEN DISPLAYED IMMEDIATELY AFTER POWER IS TURNED ON . . . . . . . . . . . . . . . . .

Displaying Diagnostic Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CNC STATE DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .