BoatBuilder's Handbook
BoatBuilder's Handbook
BoatBuilder's Handbook
11/28/03
12:03 PM
Page 1
BOATBUILDERS
HANDBOOK
[ REVISED NOVEMBER, 2003 ]
tabs
11/28/03
11:55 AM
Page 1
PART 1
PART 1
Revised November, 2003
NOTICE:
It is the responsibility of the Boat Manufacturer to ensure that the applicable
Federal Regulations have not been updated since the reference date.
The U.S. Coast Guard, Office of Boating Safety website (http://www.uscgboating.org) contains an
index and links to current recreational Boat Manufacturing Federal Regulations for reference.
PART 1
Recreational Boat Manufacturer Factory Visit Program
Voluntary Boat Testing Program
Subpart CIdentification of Boats
No CertificateNo Numbers!
Builders Certification and First Transfer of Title
Label Manufacturers
1
3
5
7
9
11
13
This package contains excerpts of the Federal statutes and the Code of Federal Regulations
pertaining to recreational boat manufacturers.
UNITED STATES CODE TITLE 46 SHIPPING
13
PART 84ANNEX I:
POSITIONING AND TECHNICAL DETAILS OF LIGHTS AND SHAPES
19
25
26
32
39
46
General................................................................................................................................................. 49
Display of Capacity Information........................................................................................................... 52
Safe Loading ........................................................................................................................................ 54
Safe Powering...................................................................................................................................... 57
FlotationInboard Boats, Inboard/Outdrive Boats and Airboats ...................................................... 60
FlotationOutboard Boats Rated for Engines of More Than 2 Horsepower.................................... 62
FlotationOutboard Boats Rated for Engines of 2 Horsepower or Less ......................................... 65
Electrical SystemsBoats with Permanently Installed Gasoline Engines........................................ 74
Fuel SystemsBoats with Permanently Installed Gasoline Engines ............................................... 79
VentilationBoats with Gasoline Engines (including most outboards)............................................. 89
Start-in-Gear Protection (outboard powered Boats) .......................................................................... 92
Navigation Lights ................................................................................................................................. 93
NOVEMBER 2003
PART 25REQUIREMENTS
95
Application............................................................................................................................................ 96
Navigation Lights ................................................................................................................................. 97
Fire Extinguishing Equipment.............................................................................................................. 98
Backfire Flame Control ...................................................................................................................... 102
Ventilation........................................................................................................................................... 102
Cooking, Heating and Lighting Systems........................................................................................... 103
105
It is the responsibility of the Boat Manufacturer to ensure that the applicable Federal Regulations
have not been updated since the reference date. The U.S. Coast Guard, Office of Boating Safety
website (http://www.uscgboating.org) contains an index and links to current recreational Boat
Manufacturing Federal Regulations for reference.
ii
Introduction
As of 2003, the Coast Guard Recreational Boat Manufacturer Identification Code Database
(uscgboating.org/recalls/mic_database.htm) indicates approximately 4,000 in-business recreational
boat manufacturers and importers. This number has remained relatively stable with an influx and loss
of approximately 8% of the boat manufacturers each year. The Recreational Boating Product
Assurance Division of the Coast Guard Office of Boating Safety is responsible for overseeing the
implementation, maintenance, and enforcement of Federal recreational boat safety regulations. The
Factory Visit Program is the primary method for the Office of Boating Safety to ensure recreational
boat manufacturers are complying with the safety regulations.
Background
In August 1971, Congress passed the Federal Boat Safety Act. Among other things, this act authorized the
Coast Guard to establish national construction and performance standards for manufacturers of recreational
boats, and to develop enforcement mechanisms. This includes (as listed in 33 CFR 179-181) the display
of capacity information, safe loading, safe powering and flotation standards for monohull boats of less than
20 feet in length, except sailboats, canoes, kayaks, and inflatables. The Coast Guard has also published
standards covering electrical, fuel and ventilation systems applicable to all boats with permanently installed
gasoline engines.
From the early 1970s to the mid-1980s, boat manufacturing safety regulations were enforced by personnel
from Coast Guard District Offices. From 1988-1995, designated Coast Guard military and civilian personnel
from the Marine Safety and Inspection Offices assumed these responsibilities. In 1995, the Coast Guard
decided that factory visits would only be conducted when there was evidence that a boat, or its
components, contained a defect which could cause an injury or death.
For the next several years, the factory visits were only conducted on an as-needed basis. However,
organizations such as BOAT/US and the American Boat & Yacht Council (ABYC), expressed concerns to
Congress that this arrangement was inadequate to ensure recreational boat construction safety standards.
As a result, the Transportation Equity Act for the 21st Century TEA-21, directed the Coast Guard Office of
Boating Safety to revise and strengthen the recreational boat compliance programs.
As the Factory Visit Program is not necessarily inherently governmental work, it was renewed as a PilotProgram in 2001 with a private contractor. Factory visits are now completed by Compliance Associates
who have an extensive background in boat construction standards. The Compliance Associates have also
received training from the American Boat & Yacht Council to ensure standardization of procedures and
knowledge of Federal regulations.
Since many manufacturers have not been visited in several years, the primary emphasis of the PilotProgram has been to substantiate the nation-wide boat building and importer industry, and to ensure their
basic compliance with the boating safety standards. It is important to note that the emphasis of the Factory
Visit Program has been to provide education and guidance on how to build safer boats, rather than
compliance enforcement.
Typical Factory Visit
A typical factory visit is a comprehensive effort toward educating boat manufacturers in Federal safety
regulations. The local Compliance Associate prepares for each visit by writing to the boat builder or
importer to provide an explanation of the program and to make an appointment. Upon arriving at the
facility, the Compliance Associate asks to see the plant, the construction process and current boat
production. During an examination of current production, the Compliance Associate looks for:
a)
b)
c)
non-compliance with Federal regulations involving safety standards applicable to the boat manufacturer,
incorrect installation of equipment, such as navigation lights, according to Federal regulations, and
construction practices that differ from recognized voluntary industry safety standards.
Once the factory visit is completed, violations of Federal regulations are identified. Potential noncompliance items that cannot be confirmed by inspectionsuch as safe loading figures that appear
too large or insufficient flotation materialare discussed, and management's calculations and test
procedures are reviewed.
When possible, foam and other component samples are obtained. A test lab, contracted by the Coast
Guard, subjects these productsalong with boats bought on the open marketto more extensive
evaluations ensuring their proper performance and adherence to performance standards.
Violations of the Federal regulations are discussed with the manufacturer and voluntary compliance is
encouraged to increase boating safety, as well as to help create good customer relations. Practices
related to voluntary industry standards are also discussed. The manufacturer receives a written report
of all noted violations.
Types of Factory Visits
There are two main types of factory visits:
Inspection Factory Visit: This occurs when a boat manufacturer or importer has a vessel on the
premises, available for inspection. Boats are reviewed for compliance with the Federal Regulations
that are applicable to that type of boat. The individual components, such as flotation material, fuel
lines, construction drawings and mandatory records are also reviewed.
Education Factory Visit: While many manufacturers have boats on-site, some build-to-order or use
just-in-time delivery thereby minimizing the potential that a boat will be available for review. New
manufacturers may not have completed, or even begun, boat construction efforts. When this occurs,
the Compliance Associate completes an Education Factory Visit. Even if a completed vessel is not
available, boat builders still view this type of visit as being of much value. Not only are immediate
questions answered, but they gain a resource for future situations where assistance to understand or
interpret a regulation ensures a product line is in compliance with Federal safety regulations. Prior
review of procedures and plans can also prevent costly mistakes before construction begins.
Accomplishments
Since 2001, the Factory Visit Program has conducted more than 3,500, factory visits at recreational boat
manufacturing and importation facilities throughout the United Sates. Most of these visits have focused on
boat manufacturers that are subject to Federal safety standards. Manufacturers of boats not subject to
Federal safety standards, e.g., sailboats, canoes, kayaks and inflatables, are visited less frequently.
Conclusion
With the renewed Factory Visit Program, the Coast Guard has greatly increased the certified
percentage of boats that are compliant with Federal safety regulations, thereby increasing the overall
safety of recreational boats. The Pilot-Program, from 2001 until present, concentrated on providing all
boat builders with a basic level of understanding of the Federal safety regulations.
Starting in 2004, there will be an even greater emphasis on assisting boat builders with more complex
problems and how to incorporate proven safety enhancement measures. Educational materials, such
as a CD-Rom containing an easy-to-understand interpretive guides of the regulations, will provide
every level of boat builder with a more comprehensive understanding of different ways to build better
and safer boats for the United States recreational boating public.
NO CERTIFICATENO NUMBERS!
When a boat manufacturer or importer sells a recreational boat, the company should provide a
Certificate of Origin to the purchaser. The purchaser needs a Certificate of Origin to obtain a title
or register a boat with state numbering authorities. The procedure is the same as when an
automobile is purchased. In the boating world this document is also often called a Manufacturers
Statement of Origin, Master Builders Certificate, Carpenters Certificate, etc. They are all the
same thing.
We receive numerous complaints from owners who are unable to register their boats and obtain
State registration numbers because they do not have a Certificate of Origin. The State authorities
tell many of these people to request a form from Coast Guard Merchant Vessel Documentation
offices called Builders Certification, which the Coast Guard offices use to establish the fact that
vessels intended for documentation were U.S. manufactured. It is not necessary to use the
Builders Certification form for boats which will be registered in a State.
Contact the titling and registration office for the State in which you sell most of your boats and ask
them if they have a Certificate of Origin form that they would prefer for you to use. Go to the
National Association of State Boating Law Administrators website <http://www.nasbla.org> and
follow the link to Contact your State Boating Safety Agency Here to find the correct titling and
registration office. If the State does not have a preference, printed below is a prototype
Manufacturers Certificate of Origin for the use of recreational boat builders and importers. Copy
this form, or use it as a model for designing your own. Put your company logo on it if you want to.
Just try to make sure you complete a Certificate of Origin and that the form accompanies each
boat you build. This will make it much easier for the eventual first purchasers of your products to
title and register their boats.
1. Vessel Data:
Hull Identification Number:
Model Name:
Length:
Beam:
Draft:
Place of Construction:
Hull Material:
Wood
Steel
Aluminum
Fiberglass
Other
2. Certification:
I _____________________________________ Do Hereby Certify that the facts recited
herein are true and that I have personal knowledge of these facts because I:
A. Personally performed the construction.
B. Supervised the construction at and on behalf of
(Name of Company)
Signature:
Date:
For a copy of the Builders Certification and First Transfer of Title form (CG-1261), please
contact the National Vessel Documentation Center.
1-800-799-8362
http://www.uscg.mil/hq/g-m/vdoc/poc.htm
10
This list may be of use to recreational boat manufacturers who are building boats requiring
capacity, certification, and blower warning labels. It can also be used for fiberglass boats that will
have the hull identification number (HIN) molded into the vessel. This list is provided as a service
and is not a Coast Guard approval or recommendation. The Coast Guard welcomes corrections,
additions, and deletions.
LABEL MANUFACTURERS
REV 10/16/03
NATIONAL MARINE
MANUFACTURERS ASSOCIATION
200 EAST RANDOLPH DR
SUITE 5100
CHICAGO IL 60601-6528
(312) 946-6200
DENBRO PLASTICS
1260 PROGRESS AVENUE
TOLEDO OH 43612
(419) 729-0656
VERNON COMPANY INC
ONE PROMOTIONAL PLACE
NEWTON IA 50208
(641) 792-9000
ATTWOOD CORP
STEELCASE INC
1016 N MONROE STREET
LOWELL MI 49331
(616) 897-9741
ST PAUL STAMPWORKS
946 UNIVERSITY AVENUE
ST PAUL MN 55104
(612) 222-2100
LETTER-RITE INC
900 W KING STREET
FRANKLIN PARK IL 60131
(800) 323-1706
MINI-CRAFT OF FLORIDA
900 INDUSTRIAL DRIVE
WILDWOOD FL 34785
(800) 282-8244
(352) 748-5200
11
12
Application
Regulations
Inspection and testing
Importation of nonconforming vessels and equipment
Exemptions
Federal preemption
Prohibited acts
Termination of unsafe operation
Investigation and reporting
Repair and replacement of defects
Penalties and injunctions
Sec. 4301Application
(a)
This chapter applies to a recreational vessel and associated equipment carried in the
vessel on waters subject to the jurisdiction of the United States (including the territorial sea of the
United States as described in Presidential Proclamation No. 5928 of December 27, 1988) and, for
a vessel owned in the United States, on the high seas.
(b)
Except when expressly otherwise provided, this chapter does not apply to a foreign
vessel temporarily operating on waters subject to the jurisdiction of the United States.
(c)
Until there is a final judicial decision that they are navigable waters of the United States,
the following waters lying entirely in New Hampshire are declared not to be waters subject to the
jurisdiction of the United States within the meaning of this section: Lake Winnisquam, Lake
Winnipesaukee, parts of the Merrimack River, and their tributary and connecting waters.
Sec. 4302Regulations
(a)
The Secretary may prescribe regulations
(1)
establishing minimum safety standards for recreational vessels and associated
equipment, and establishing procedures and tests required to measure conformance with
those standards, with each standard
(A)
meeting the need for recreational vessel safety; and
(B)
being stated, insofar as practicable, in terms of performance;
(2)
requiring the installation, carrying, or use of associated equipment (including fuel
systems, ventilation systems, electrical systems, sound-producing devices, firefighting
equipment, lifesaving devices, signaling devices, ground tackle, life- and grab-rails, and
navigational equipment) on recreational vessels and classes of recreational vessels subject
to this chapter, and prohibiting the installation, carrying, or use of associated equipment
that does not conform with safety standards established under this section; and
(3)
requiring or permitting the display of seals, labels, plates, insignia, or other
devices for certifying or evidencing compliance with safety regulations and standards of
the United States Government for recreational vessels and associated equipment.
(b)
Each regulation prescribed under this section shall specify an effective date that is not
earlier than 180 days from the date the regulation was published, unless the Secretary finds that
there exists a recreational vessel safety hazard so critical as to require an earlier effective date.
However, this period may not be more than 24 months for cases involving, in the discretion of the
Secretary, major product design, retooling, or major changes in the manufacturing process.
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(c)
In prescribing regulations under this section, the Secretary shall, among other things
(1)
consider the need for and the extent to which the regulations will contribute to
recreational vessel safety;
(2)
consider relevant available recreational vessel safety standards, statistics, and
data, including public and private research, development, testing, and evaluation;
(3)
not compel substantial alteration of a recreational vessel or item of associated
equipment that is in existence, or the construction or manufacture of which is begun
before the effective date of the regulation, but subject to that limitation may require
compliance or performance, to avoid a substantial risk of personal injury to the public,
that the Secretary considers appropriate in relation to the degree of hazard that the
compliance will correct; and
(4)
consult with the National Boating Safety Advisory Council established under section
13110 of this title about the considerations referred to in clauses (1)(3) of this subsection.
(d)
Section 8903 of this title does not apply to a vessel being operated for bona fide dealer
demonstrations provided without fee to business invitees. However, if on the basis of substantial
evidence, the Secretary decides under this section that requiring vessels so operated to be under
the control of licensed individuals is necessary for boating safety, then the Secretary may prescribe
regulations requiring the licensing of individuals controlling these vessels in the same manner as
provided in chapter 89 of this title for individuals in control of vessels carrying passengers for hire.
Sec. 4305Exemptions
If the Secretary considers that recreational vessel safety will not be adversely affected, the
Secretary may issue an exemption from this chapter or a regulation prescribed under this chapter.
14
to meet uniquely hazardous conditions or circumstances within the State) that is not identical to a
regulation prescribed under section 4302 of this title.
15
(1)
The notification required by subsection (b) of this section shall be given to the
following persons in the following manner:
(A)
by first class mail or by certified mail to the first purchaser for other than
resale, except that the requirement for notification of the first purchaser shall be
satisfied if the recreational vessel manufacturer exercises reasonable diligence in
establishing and maintaining a list of those purchasers and their current addresses,
and sends the required notice to each person on that list at the address appearing
on the list.
(B)
by first class mail or by certified mail to subsequent purchasers if known
to the manufacturer.
(C)
by first class mail or by certified mail or other more expeditious means to
the dealers and distributors of the recreational vessels or associated equipment.
(2)
The notification required by subsection (b) of this section is required to be given
only for a defect or failure of compliance discovered by the recreational vessel
manufacturer within a reasonable time after the manufacturer has discovered the defect
or failure, except that the manufacturer's duty of notification under paragraph (1)(A) and
(B) of this subsection applies only to a defect or failure of compliance discovered by the
manufacturer within one of the following appropriate periods:
(A)
if a recreational vessel or associated equipment required by regulation to
have a date of certification affixed, 10 years from the date of certification.
(B)
if a recreational vessel or associated equipment not required by regulation
to have a date of certification affixed, 10 years from the date of manufacture.
(d)
The notification required by subsection (b) of this section shall contain a clear description of
the defect or failure to comply, an evaluation of the hazard reasonably related to the defect or failure, a
statement of the measures to correct the defect or failure, and an undertaking by the recreational
vessel manufacturer to take those measures only at the manufacturer's cost and expense.
(e)
Each recreational vessel manufacturer shall provide the Secretary with a copy of all
notices, bulletins, and other communications to dealers and distributors of that manufacturer, and to
purchasers of recreational vessels or associated equipment of that manufacturer, about a defect
related to safety in the recreational vessels or associated equipment, and any failure to comply with
the regulation or order applicable to the recreational vessels or associated equipment. The
Secretary may publish or otherwise disclose to the public information in the notices or other
information the Secretary has that the Secretary considers will assist in carrying out this chapter.
However, the Secretary may disclose any information that contains or relates to a trade secret only
if the Secretary decides that the information is necessary to carry out this chapter.
(f)
If, through testing, inspection, investigation, or examination of reports, the Secretary
decides that a recreational vessel or associated equipment to which this chapter applies contains
a defect related to safety or fails to comply with an applicable regulation prescribed under this
16
chapter and notification under this chapter is appropriate, the Secretary shall notify the
recreational vessel manufacturer of the defect or failure. The notice shall contain the findings of
the Secretary and shall include a synopsis of the information on which they are based. The
manufacturer may then provide the notification required by this chapter to the persons designated
in this chapter or dispute the Secretary's decision. If disputed, the Secretary shall provide the
manufacturer with an opportunity to present views and establish that there is no such defect or
failure. When the Secretary considers it to be in the public interest, the Secretary may publish
notice of the proceeding in the Federal Register and provide interested persons, including the
National Boating Safety Advisory Council, with an opportunity to comment. If, after presentation
by the manufacturer, the Secretary decides that the recreational vessel or associated equipment
contains a defect related to safety or fails to comply with an applicable regulation, the Secretary
may direct the manufacturer to provide the notifications specified in this chapter.
(g)
The Secretary may prescribe regulations to carry out this section, including the
establishment of procedures that require dealers and distributors to assist manufacturers in
obtaining information required by this section. A regulation prescribed under this subsection does
not relieve a manufacturer of any obligation imposed by this section.
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action for injunctive relief is contemplated and provide the person with an opportunity to present
views and, except for a knowing and willful violation, shall provide the person with a reasonable
opportunity to achieve compliance. The failure to give notice and provide the opportunity does not
preclude the granting of appropriate relief by the district court.
(f)
(g)
Compliance with this chapter or standards, regulations, or orders prescribed under this
chapter does not relieve a person from liability at common law or under State law.
18
Definitions
Vertical positioning and spacing of lights
Horizontal positioning and spacing of lights
Details of location of direction-indicating lights for fishing vessels,
dredgers and vessels engaged in underwater operations
Screens
Shapes
Color specification of lights
Intensity of lights
Horizontal sectors
Vertical sectors
Intensity of non-electric lights
Maneuvering light
High-speed craft
Approval
Sec. 84.01Definitions
(a)
The term height above the hull means height above the uppermost continuous deck. This
height shall be measured from the position vertically beneath the location of the light.
(b)
High-speed craft means a craft capable of maximum speed in meters per second (m/s) equal
0.1667
to or exceeding: 3.7 S
; where S = displacement corresponding to the design waterline (meters3).
Note to paragraph (b): The same formula expressed in pounds and knots is maximum speed in knots (kts)
0.1667
equal to exceeding 1.98 (lbs)
; where = displacement corresponding to design waterline in pounds.
(c)
The term practical cut-off means, for vessels 20 meters or more in length, 12.5 percent of
the minimum luminous intensity (Table 84.15(b)) corresponding to the greatest range of visibility
for which the requirements of Annex I are met.
(d)
The term Rule or Rules means the Inland Navigation Rules contained in sec. 2 of the
Inland Navigational Rules Act of 1980 (Pub. L. 96-591, 94 Stat. 3415, 33 U.S.C. 2001, December
24, 1980) as amended.
[CGD 81-008, 46 FR 62447, Dec. 24, 1981, as amended by CGD 94-011, 63 FR 5731, Feb. 4, 1998]
19
(c)
The masthead light of a power-driven vessel of 12 meters but less than 20 meters in
length shall be placed at a height above the gunwale of not less than 2.5 meters.
(d)
The masthead light, or the all-round light described in Rule 23(c), of a power-driven vessel
of less than 12 meters in length shall be carried at least one meter higher than the sidelights.
(e)
One of the two or three masthead lights prescribed for a power-driven vessel when
engaged in towing or pushing another vessel shall be placed in the same position as either the
forward masthead light or the after masthead light, provided that the lowest after masthead light
shall be at least 2 meters vertically higher than the highest forward masthead light.
(f)
(1)
The masthead light or lights prescribed in Rule 23(a) shall be so placed as to be above
and clear of all other lights and obstructions except as described in paragraph (f)(2) of this section.
(2)
When it is impracticable to carry the all-round lights prescribed in Rule 27(b)(i)
below the masthead lights, they may be carried above the after masthead light(s) or
vertically in between the forward masthead light(s) and after masthead light(s), provided
that in the latter case the requirement of Sec. 84.05(d) shall be complied with.
(g)
The sidelights of a power-driven vessel shall be placed at least one meter lower than the
forward masthead light. They shall not be so low as to be interfered with by deck lights.
(h)
[Reserved]
(i)
When the Rules prescribe two or three lights to be carried in a vertical line, they shall be
spaced as follows:
(1)
On a vessel of 20 meters in length or more such lights shall be spaced not less
than 1 meter apart, and the lowest of these lights shall, except where a towing light is
required, be placed at a height of not less than 4 meters above the hull;
(2)
On a vessel of less than 20 meters in length such lights shall be spaced not less
than 1 meter apart and the lowest of these lights shall, except where a towing light is
required, be placed at a height of not less than 2 meters above the gunwale;
(3)
When three lights are carried they shall be equally spaced.
(j)
The lower of the two all-round lights prescribed for a vessel when engaged in fishing shall
be a height above the sidelights not less than twice the distance between the two vertical lights.
(k)
The forward anchor light prescribed in Rule 30(a)(i), when two are carried, shall not be
less than 4.5 meters above the after one. On a vessel of 50 meters or more in length this forward
anchor light shall be placed at a height or not less than 6 meters above the hull.
[CGD 81-008, 46 FR 62447, Dec. 24, 1981, as amended by CGD 89-024, 55 FR 3947, Feb. 6, 1990]
20
(d)
When only one masthead light is prescribed for a power-driven vessel, this light must be
exhibited forward of amidships. For a vessel of less than 20 meters in length, the vessel shall
exhibit one masthead light as far forward as is practicable.
(e)
On power-driven vessels 50 meters but less than 60 meters in length operated on the
Western Rivers, and those waters specified in Sec. 89.25, the horizontal distance between
masthead lights shall not be less than 10 meters.
[CGD 81-008, 46 FR 62447, Dec. 24, 1981, as amended by CGD 88-07, 53 FR 10533, April 1, 1988; CGD
94-011, 63 FR 5731, Feb. 4, 1998]
Sec. 84.09Screens
(a)
The sidelights of vessels of 20 meters or more in length shall be fitted with mat black
inboard screens and meet the requirements of Sec. 84.17. On vessels of less than 20 meters in
length, the sidelights, if necessary to meet the requirements of Sec. 84.17, shall be fitted with mat
black inboard screens. With a combined lantern, using a single vertical filament and a very
narrow division between the green and red sections, external screens need not be fitted.
(b)
On power-driven vessels less than 12 meters in length constructed after July 31, 1983,
the masthead light, or the all-round light described in Rule 23(c) shall be screened to prevent
direct illumination of the vessel forward of the operator's position.
Sec. 84.11Shapes
(a)
Shapes shall be black and of the following sizes:
(1)
A ball shall have a diameter of not less than 0.6 meter;
(2)
A cone shall have a base diameter of not less than 0.6 meter and a height equal
to its diameter;
(3)
A diamond shape shall consist of two cones (as defined in paragraph (a)(2) of
this section) having a common base.
(b)
(c)
In a vessel of less than 20 meters in length shapes of lesser dimensions but
commensurate with the size of the vessel may be used and the distance apart may be
correspondingly reduced.
21
(3)
(4)
Green:
x
0.028
y
0.385
0.009
0.723
0.300
0.511
0.203
0.356
Red:
x
y
0.680
0.320
0.660
0.320
0.735
0.265
0.721
0.259
Yellow:
x
0.612
y
0.382
0.618
0.382
0.575
0.425
0.575
0.406
I = 3.43 x 10 x T x D x K
where
I
is luminous intensity in candelas under service conditions,
-7
T
is threshold factor 2x10 lux,
D
is range of visibility (luminous range) of the light in nautical miles,
K
is atmospheric transmissivity. For prescribed lights the value of K shall be 0.8,
corresponding to a meteorological visibility of approximately 13 nautical miles.
(b)
Table 84.15(b)
Range of visibility (luminous range) of light in nautical miles
D
1.......................................................................................................
2.......................................................................................................
3.......................................................................................................
4.......................................................................................................
5.......................................................................................................
6.......................................................................................................
22
.........................................0.9
.........................................4.3
....................................12.0
....................................27.0
....................................52.0
....................................94.0
23
Sec. 84.25Approval
The construction of lights and shapes and the installation of lights on board the vessel must
satisfy the Commandant, U.S. Coast Guard.
24
Bell or Gong
Intensity of signal
Construction
Sec. 86.23Construction
Bells and gongs shall be made of corrosion-resistant material and designed to give a clear tone.
The diameter of the mouth of the bell shall be not less than 300 mm for vessels of more than 20
meters in length, and shall be not less than 200 mm for vessels of 12 to 20 meters in length. The
mass of the striker shall be not less than 3 percent of the mass of the bell. The striker shall be
capable of manual operation.
Note: When practicable, a power-driven bell striker is recommended to ensure constant force.
25
Subpart B
Sec. 159.11
Sec. 159.12
Sec. 159.12a
Sec. 159.14
Sec. 159.15
Sec. 159.16
Sec. 159.17
Sec. 159.19
General
Purpose
Definitions
Requirements for vessel manufacturers
Requirements for vessel operators
Certification Procedures
Purpose
Regulations for certification of existing devices
Certification of certain Type III devices
Application for certification
Certification
Authorization to label devices
Changes to certified devices
Testing equivalency
Subpart AGeneral
Sec. 159.1Purpose
This part prescribes regulations governing the design and construction of marine sanitation
devices and procedures for certifying that marine sanitation devices meet the regulations and the
standards of the Environmental Protection Agency promulgated under section 312 of the Federal
Water Pollution Control Act (33 U.S.C. 1322), to eliminate the discharge of untreated sewage
from vessels into the waters of the United States, including the territorial seas. Subpart A of this
part contains regulations governing the manufacture and operation of vessels equipped with
marine sanitation devices.
Sec. 159.3Definitions
In this part:
Coast Guard means the Commandant or his authorized representative.
Discharge includes, but is not limited to, any spilling, leaking, pouring, pumping, emitting,
emptying, or dumping.
Existing vessel includes any vessel, the construction of which was initiated before January 30, 1975.
Fecal coliform bacteria are those organisms associated with the intestine of warm-blooded
animals that are commonly used to indicate the presence of fecal material and the potential
presence of organisms capable of causing human disease.
Inspected vessel means any vessel that is required to be inspected under 46 CFR Ch. I.
Length means a straight line measurement of the overall length from the foremost part of the
vessel to the aftermost part of the vessel, measured parallel to the centerline. Bow sprits,
bumpkins, rudders, outboard motor brackets, and similar fittings or attachments are not to be
included in the measurement.
26
27
(b)
An operable Type I device that has a label on it under Sec. 159.16 or that is certified
under Sec. 159.12, if the vessel is 19.7 meters (65 feet) or less in length.
[CGD 95-028, 62 FR 51194, Sept. 30, 1997]
28
(1)
Evidence that the device meets State standards at least equal to the standards in
Sec. 159.53, or
(2)
Test conducted under this part by a recognized laboratory, or
(3)
Evidence that the device is substantially equivalent to a device certified under
this section, or
(4)
A Coast Guard field test if considered necessary by the Coast Guard.
(d)
The Coast Guard will maintain and make available a list that identifies each device
certified under this section.
(e)
Devices certified under this section in compliance with Sec. 159.53 need not meet the
other regulations in this part and may not be labeled under Sec. 159.16.
[CGD 73-83, 40 FR 4624, Jan. 30, 1975, as amended by CGD 75-213, 41 FR 15325, Apr. 12, 1976; CGD
82-063a, 48 FR 4776, Feb. 3, 1983; CGD 88-052, 53 FR 25122, July 1, 1988; CGD 96-026, 61 FR 33668,
June 28, 1996; USCG-2001-9286, 66 FR 33641, June 25, 2001]
Any Type III device is considered certified under this section if:
(1)
It is used solely for the storage of sewage and flushwater at ambient air pressure
and temperature; and
(2)
It is in compliance with Sec. 159.53(c).
(c)
Any device certified under this section need not comply with the other regulations in this
part except as required in paragraphs (b)(2) and (d) of this section and may not be labeled under
Sec. 159.16.
(d)
Each device certified under this section which is installed aboard an inspected vessel
must comply with Sec. 159.97.
[CGD 76-145, 42 FR 11, Jan. 3, 1977]
29
submit the design so that the recognized facility may determine the components of the device and
materials to be submitted for testing and the tests to be performed at a place other than the
facility. The Coast Guard must review and accept all such determinations before testing is begun.
(d)
At the time of submittal of an application to a recognized facility the manufacturer must
notify the Coast Guard of the type and model of the device, the name of the recognized facility to
which application is being made, and the name and address of the manufacturer, and submit a
signed statement of the times when the manufacturer will permit designated officers and
employees of the Coast Guard to have access to the manufacturer's facilities and all records
required by this part.
[CGD 73-83, 40 FR 4624, Jan. 30, 1975, as amended by CGD 75-213, 41 FR 15325, Apr. 12, 1976]
Sec. 159.15Certification
(a)
The recognized facility must evaluate the information that is submitted by the
manufacturer in accordance with Sec. 159.14(b) (1), (2), and (3), evaluate the device for
compliance with Secs. 159.53 through 159.95, test the device in accordance with Sec. 159.101
and submit to the Commanding Officer, USCG Marine Safety Center, 400 Seventh Street, SW.,
Washington, DC 20590 the following:
(1)
The information that is required under Sec. 159.14(b);
(2)
A report on compliance evaluation;
(3)
A description of each test;
(4)
Test results; and
(5)
A statement that is signed by the person in charge of testing, that the test results
are accurate and complete.
(b)
The Coast Guard certifies a test device, on the design of the device, if it determines, after
consideration of the information that is required under paragraph (a) of this section, that the
device meets the requirements in Subpart C of this part.
(c)
The Coast Guard notifies the manufacturer and recognized facility of its determination
under paragraph (b) of this section. If the device is certified, the Coast Guard includes a
certification number for the device. If certification is denied, the Coast Guard notifies the
manufacturer and recognized facility of the requirements of this part that are not met. The
manufacturer may appeal a denial to the Commanding Officer, USCG Marine Safety Center, 400
Seventh Street, SW., Washington, DC 20590.
(d)
If upon re-examination of the test device, the Coast Guard determines that the device does
not in fact comply with the requirements of Subpart C of this part, it may terminate the certification.
[CGD 73-83, 40 FR 4624, Jan. 30, 1975, as amended by CGD 75-213, 41 FR 15326, Apr. 12, 1976; CGD
82-063a, 48 FR 4776, Feb. 3, 1983; CGD 88-052, 53 FR 25122, July 1, 1988; CGD 96-026, 61 FR 33668,
June 28, 1996; USCG-2001-9286, 66 FR 33641, June 25, 2001]
30
under the Act to operate on the navigable waters of the United States, if such vessel is not
equipped with an operable marine sanitation device certified pursuant to section 312 of the Act.
(c)
Letters of authorization issued under this section are valid for 5 years, unless sooner
suspended, withdrawn, or terminated and may be reissued upon written request of the
manufacturer to whom the letter was issued.
(d)
The Coast Guard, in accordance with the procedure in 46 CFR 2.75, may suspend,
withdraw, or terminate any letter of authorization issued under this section if the Coast Guard finds
that the manufacturer is engaged in the manufacture of devices labeled under this part that are not
in all material respects substantially the same as a test device certified pursuant to this part.
31
Purpose
Definitions
Manufacturer discovered defects
Notice given by more expeditious means
Contents of notification
Defects determined by the Commandant
Initial report to the Commandant
Follow-up report
Penalties
Address of the Commandant
Sec. 179.01Purpose
This part prescribes rules to implement 46 U.S.C. 4310, governing the notification of defects in
boats and associated equipment.
[CGD 93-055, 61 FR 13926, Mar. 28, 1996]
Sec. 179.03Definitions
Associated equipment as used in this part, means the following equipment as shipped, transferred,
or sold from the place of manufacture and includes all attached parts and accessories:
(1)
An inboard engine.
(2)
An outboard engine.
(3)
A stern drive unit.
(4)
An inflatable personal flotation device approved under 46 CFR 160.076.
Boat means any vessel
(1)
Manufactured or used primarily for noncommercial use;
(2)
Leased, rented, or chartered to another for the latters noncommercial use; or
(3)
Operated as an uninspected passenger vessel subject to the requirements of 46
CFR Chapter I, Subchapter C.
Manufacturer means any person engaged in
(1)
The manufacture, construction, or assembly of boats or associated equipment;
(2)
The manufacture or construction of components for boats and associated
equipment to be sold for subsequent assembly; or
(3)
The importation into the United States for sale of boats, associated equipment, or
components thereof.
[CGD 93-055, 61 FR 13926, Mar. 28, 1996, as amended by USCG-1999-5832, 64 FR 34716, June 29,
1999; USCG-1999-5040, 67 FR 34760, May 15, 2002]
32
(b)
Identifying classifications including the make, model year, if appropriate, the inclusive
dates (month and year) of the manufacture, or serial numbers and any other data necessary to
describe the boats or associated equipment that may be affected.
[CGD 72-55R, 37 FR 15776, Aug. 4, 1972, as amended by CGD 93-055, 61 FR 13926, Mar. 28, 1996]
33
(1)
A positive identification of the initial report;
(2)
The number of units in which the defect was discovered as of the date of the
follow-up report;
(3)
The number of units in which corrective action has been completed as of the date
of the follow-up report;
(4)
The number of first purchasers not notified because of an out-of-date name or
address, or both; and
(5)
An updating of the information required by Sec. 179.13.
(b)
Each manufacturer shall submit any additional follow-up reports requested by the Commandant.
Sec. 179.17Penalties
Each manufacturer who fails to comply with a provision of 46 U.S.C. 4310 or the regulations in
this part, is subject to the penalties as prescribed in 46 U.S.C. 4311.
[CGD 93-055, 61 FR 13926, Mar. 28, 1996]
34
35
36
37
38
Subpart B
Sec. 181.5
Sec. 181.7
Sec. 181.9
Sec. 181.11
Sec. 181.13
Sec. 181.15
Sec. 181.17
Sec. 181.19
Subpart C
Sec. 181.21
Sec. 181.23
Sec. 181.25
Sec. 181.27
Sec. 181.29
Sec. 181.31
Sec. 181.33
Sec. 181.35
General
Purpose and applicability
Definitions
Incorporation by reference
Identification of Boats
Purpose, applicability and effective dates
Hull identification numbers required
Hull identification number format
Information displayed near hull identification number
Hull identification number display
Manufacturer identification code assignment
Conditions for use of manufacturer identification codes
Removal of numbers
Subparts D-F
[Reserved]
Subpart AGeneral
Sec. 181.1Purpose and applicability
This part prescribes requirements for the certification of boats and associated equipment and
identification of boats to which 46 U.S.C. Chapter 43 applies.
[CGD 85-002, 51 FR 37573, Oct. 23, 1986]
Sec. 181.3Definitions
As used in this part:
Associated equipment means:
(1)
Any system, part, or component of a boat as originally manufactured or any
similar part or component manufactured or sold for replacement, repair, or improvement
of such system, part, or component;
(2)
Any accessory or equipment for, or appurtenance to, a boat; and
(3)
Any marine safety article, accessory, or equipment intended for use by a person
on board a boat; but
(4)
Excluding radio equipment.
39
40
No person may import into the United States any boat or associated equipment; and
(c)
No person engaged in the business of selling or distributing boats or associated
equipment may sell or offer for sale any boat or associated equipment.
41
[Reserved]
(d)
Except as provided in paragraph (e) of this section, the manufacturer may, in addition to
the information required by paragraphs (a) and (b) of this section, display on the certification label
any or all of the following information:
(1)
Model name or designation.
(2)
Hull identification number (if a boat) or serial number (if an item of associated equipment).
(3)
Model year.
(e)
Display of the hull identification number on the certification label does not satisfy the
display requirements of Sec. 181.29.
(f)
Each boat which displays a maximum horsepower capacity determined in accordance
with Sec. 183.53(b) must, in addition to the information required by paragraphs (a), (b) and (d) of
this section, display on the certification label, the following statement in letters no less than onequarter of an inch in height:
THIS BOAT IS INTENDED FOR RACING AND OTHER HIGH PERFORMANCE ACTIVITIES.
THE SKILL REQUIRED MAY EXCEED THE ABILITIES OF SOME OPERATORS.
[CGD 72-60, 37 FR 15779, Aug. 4, 1972, as amended by CGD 83-012, 49 FR 39327, Oct. 5, 1984; CGD
85-002, 51 FR 37573, Oct. 23, 1986; USCG-1999-5832, 64 FR 34716, June 29, 1999]
(b)
Contrast with the basic color of the label, except that the date of certification may be
permanently stamped, engraved, or embossed on the label.
42
This subpart prescribes the requirements for identification of boats to which section 46 U.S.C.
4301 applies.
[CGD 79-013, 48 FR 40718, Sept. 9, 1983, as amended by USCG-1998-3799, 63 FR 35534, June 30, 1998;
USCG-1999-5832, 64 FR 34716, June 29, 1999]
No person may assign the same hull identification number to more than one boat.
43
(b)
The duplicate hull identification number must be affixed in an unexposed location on the
interior of the boat or beneath a fitting or item of hardware.
(c)
Each hull identification number must be carved, burned, stamped, embossed, molded,
bonded, or otherwise permanently affixed to the boat so that alteration, removal, or replacement
would be obvious. If the number is on a separate plate, the plate must be fastened in such a
manner that its removal would normally cause some scarring of or damage to the surrounding hull
area. A hull identification number must not be attached to parts of the boat that are removable.
(d)
The characters of each hull identification number must be no less than one-fourth of an inch high.
[CGD 79-013, 48 FR 40718, Sept. 19, 1983; 48 FR 53558, Nov. 28, 1983]
44
(b)
A manufacturer or importer who changes the business name or address must advise the
Recreational Boating Product Assurance Division, 2100 Second Street SW., Washington, DC
20593-0001 of the change in writing.
[CGD 79-013, 48 FR 40718, Sept. 9, 1983, as amended by CGD 88-052, 53 FR 25122, July 1, 1988; CGD
96-026, 61 FR 33669, June 28, 1996]
45
Subpart B
Sec. 183.21
Sec. 183.23
Sec. 183.25
Sec. 183.27
Subpart C
Sec. 183.31
Sec. 183.33
Sec. 183.35
Sec. 183.37
Sec. 183.39
Sec. 183.41
Sec. 183.43
Subpart D
Sec. 183.51
Sec. 183.53
General
Purpose and applicability
Definitions
Incorporation by reference
Safe Loading
Applicability.
Maximum weight capacity: Inboard and inboard-outdrive boats
Maximum weight capacity: Outboard boats
Maximum weight capacity: Boats rated for manual propulsion and boats
rated for outboard motors of 2 horsepower or less
Persons capacity: Inboard and inboard-outdrive boats
Persons capacity: Outboard boats
Persons capacity: Boats rated for manual propulsion and boats rated for
outboard motors of 2 horsepower or less
Safe Powering
Applicability
Horsepower capacity
Subpart E
[Reserved]
Subpart F
Sec. 183.101
Sec. 183.105
Sec. 183.110
Sec. 183.112
Sec. 183.114
Subpart G
Applicability
Quantity of flotation required
Definitions
Flotation material and air chambers
Test of flotation materials
GENERAL
Sec. 183.201
Sec. 183.202
Sec. 183.205
Sec. 183.210
Sec. 183.215
Sec. 183.220
Sec. 183.222
Applicability
Flotation and certification requirements
Passenger carrying area
Reference areas
Reference depth
Preconditioning for tests
Flotation material and air chambers
TESTS
Sec. 183.225
Sec. 183.230
Sec. 183.235
46
Subpart H
GENERAL
Sec. 183.301
Sec. 183.302
Sec. 183.305
Sec. 183.310
Sec. 183.315
Sec. 183.320
Sec. 183.322
Applicability
Flotation requirements
Passenger carrying area
Reference areas
Reference depth
Preconditioning for tests
Flotation materials
TESTS
Sec. 183.325
Sec. 183.330
Sec. 183.335
TABLE
FIGURES
to Subpart H of 183
to Subpart H of 183
Subpart I
GENERAL
Sec. 183.401
Sec. 183.402
Sec. 183.405
Electrical Systems
Purpose, applicability, and effective dates
Definitions
General
MANUFACTURER REQUIREMENTS
Sec. 183.410 Ignition protection
Sec. 183.415 Grounding
Sec. 183.420 Batteries
Sec. 183.425 Conductors: General
Sec. 183.430 Conductors in circuits of less than 50 volts
Sec. 183.435 Conductors in circuits of 50 volts or more
Sec. 183.440 Secondary circuits of ignition systems
Sec. 183.445 Conductors: Protection
Sec. 183.455 Overcurrent protection: General
Sec. 183.460 Overcurrent protection: Special applications
Subpart J
GENERAL
Sec. 183.501
Sec. 183.505
Sec. 183.507
Fuel Systems
Applicability
Definitions
General
EQUIPMENT STANDARDS
Sec. 183.510 Fuel tanks
Sec. 183.512 Fuel tanks: Prohibited materials
Sec. 183.514 Fuel tanks: Labels
Sec. 183.516 Cellular plastic used to encase fuel tanks
Sec. 183.518 Fuel tank openings
Sec. 183.520 Fuel tank vent systems
Sec. 183.524 Fuel pumps
Sec. 183.526 Carburetors
Sec. 183.528 Fuel stop valves
Sec. 183.530 Spud, pipe, and hose fitting configuration
Sec. 183.532 Clips, straps, and hose clamps
47
Sec. 183.534
Sec. 183.536
Sec. 183.538
Sec. 183.540
Sec. 183.542
MANUFACTURER REQUIREMENTS
Sec. 183.550 Fuel tanks: Installation
Sec. 183.552 Plastic encased fuel tanks: Installation
Sec. 183.554 Fittings, joints, and connections
Sec. 183.556 Plugs and fittings
Sec. 183.558 Hoses and connections
Sec. 183.560 Hose clamps: Installation
Sec. 183.562 Metallic fuel lines
Sec. 183.564 Fuel tank fill system
Sec. 183.566 Fuel pumps: Placement
Sec. 183.568 Anti-siphon protection
Sec. 183.570 Fuel filters and strainers: Installation
Sec. 183.572 Grounding
TESTS
Sec. 183.580
Sec. 183.584
Sec. 183.586
Sec. 183.588
Sec. 183.590
Subpart K
Sec. 183.601
Sec. 183.605
Sec. 183.607
Sec. 183.610
Sec. 183.620
Sec. 183.630
Subpart L
Sec. 183.701
Sec. 183.705
Sec. 183.710
Sec. 183.715
Subpart M
Sec. 183.801
Sec. 183.803
Sec. 183.810
Ventilation
Applicability
Definitions
Incorporation by reference
Powered ventilation system
Natural ventilation system
Standards for natural ventilation
Start-in-Gear Protection
Applicability
Definitions
Start-in-gear protection required
Exception
Navigation Lights
Applicability
Definitions
Navigation light certification requirements
48
Subpart A
Authority: 46 U.S.C. 4302; 49 CFR 1.46. Source: CGD 72-61R, 37 FR 15782, Aug. 4, 1972, unless
otherwise noted.
General
Sec. 183.1Purpose and applicability
This part prescribes standards and regulations for boats and associated equipment to which 46
U.S.C. Chapter 43 applies and to which certification requirements in Part 181 of this subchapter apply.
[CGD 85-098, 52 FR 19728, May 27, 1987]
Sec. 183.3Definitions
Beam means the transverse distance between the outer sides of the boat excluding handles, and
other similar fittings, attachments, and extensions.
Boat means any vessel
(1)
Manufactured or used primarily for noncommercial use;
(2)
Leased, rented, or chartered to another for the latters noncommercial use; or
(3)
Operated as an uninspected passenger vessel subject to the requirements of 46
CFR Chapter I, Subchapter C.
Full transom means a transom with a maximum width which exceeds one-half the maximum
beam of the boat.
Length means the straight line horizontal measurement of the overall length from the foremost
part of the boat to the aftermost part of the boat, measured from end to end over the deck
excluding sheer, and measured parallel to the centerline. Bow sprits, bumpkins, rudders,
outboard motor brackets, handles, and other similar fittings, attachments, and extensions are not
included in the measurement.
Monohull boat means a boat on which the line of intersection of the water surface and the boat at
any operating draft forms a single closed curve. For example, a catamaran, trimaran, or a
pontoon boat is not a monohull boat.
Motorwell means any arrangement of bulkheads or structures that prevents water from entering
the passenger carrying area of the boat through any cutout area in the transom for mounting an
outboard motor.
Motorwell height means the vertical distance from the lowest point of water ingress along the top
of the motorwell to a line representing a longitudinal extension of the centerline of the boats
bottom surface, excluding keels. This distance is measured as a projection on the centerline
plane of the boat. See Figure 183.3.
Permanent appurtenances means equipment that is mounted or fastened, so that it is not
removable without the use of tools. Seats, inboard engines, windshields, helm stations, or
hardtops are permanent appurtenances. Outboard motors, controls, batteries, and portable fuel
tanks are not permanent appurtenances.
Remote steering means any mechanical assist device which is rigidly attached to the boat and used in
steering the vessel, including but not limited to mechanical, hydraulic, or electrical control systems.
Sailboat means a boat designed or intended to use sails as the primary means of propulsion.
49
Sheer means the topmost line in a boats side. The sheer intersects the vertical centerline plane
of the boat at the forward end and intersects the transom (stern) at the aft end. For the purposes
of this definition, the topmost line in a boats side is the line defined by a series of points of
contact with the boat structure, by straight lines at 45 degree angles to the horizontal and
contained in a vertical plane normal to the outside edge of the boat as seen from above and
which are brought into contact with the outside of the horizontal boat. A boat is horizontal when it
is transversely level and when the lowest points at 40 percent and 75 percent of the boats length
behind the most forward point of the boat are level.
Transom means the surface at the stern of a boat projecting or facing aft. The upper boundary of
the transom is the line defined by a series of points of contact, with the boat structure, by straight
lines at 45 degree angles to the horizontal and contained in a vertical longitudinal plane and
which are brought into contact with the stern of the horizontal boat. A boat is horizontal when it is
transversely level and when the lowest points at 40 percent and 75 percent of the boats length
behind the most forward point of the boat are level.
Transom height means the vertical distance from the lowest point of water ingress along the top
of the transom to a line representing a longitudinal extension of the centerline of the boats bottom
surface, excluding keels. This distance is measured as a projection on the centerline plane of the
boat. See Figure 183.3.
Vessel includes every description of watercraft, other than a seaplane on the water, used or
capable of being used as a means of transportation on the water.
[CGD 73-250, 40 FR 43856, Sept. 23, 1975, as amended by CGD 75-176, 42 FR 2681, Jan. 13, 1977; CGD
85-002, 51 FR 37574, Oct. 23, 1986; CGD 96-026, 61 FR 33669, June 28, 1996; 61 FR 36629, July 12,
1996; USCG-1999-5040, 67 FR 34760, May 15, 2002]
50
[CGD 87-009, 53 FR 36971, Sept. 23, 1988, as amended by CGD 96-026, 61 FR 33670, June 28, 1996;
USCG-1999-5151, 64 FR 67176, Dec. 1, 1999; USCG-2000-7223, 65 FR 40059, June 29, 2000]
51
Effective Date Note: At 66 FR 55091, Nov. 1, 2001, Sec. 183.5 (b) was amended by adding in alphabetical
order the following standard, effective Nov. 1, 2002. At 67 FR 2329, Jan. 17, 2002, the effective date was
delayed until Nov. 1, 2003. For the convenience of the user the added text follows:
The information required by Sec. 183.23 must be displayed in the following manner:
(1)
For outboard boats:
U.S. Coast Guard Maximum Capacities
XX Persons or XXX Pounds
XXX Pounds, persons, motor, gear
XXX Horsepower, motor
or
U.S. Coast Guard Maximum Capacities
XX Persons or XXX Pounds
XXX Pounds, persons, motor, gear
XXX Horsepower, motor with remote steering
XXX Horsepower, motor without remote steering
(2)
(3)
52
(4)
(c)
The capacity information displays required in paragraph (b) must meet the following as
illustrated in Figure 183.25:
Figure 183.25
(1)
The capacity information required in Sec. 183.23 must be displayed within a
yellow area that
(i)
Is at least 4 inches wide; and
(ii)
Is high enough that each line of print is separated by at least 1/8 inch
from each other and from the borders of the yellow area;
(2)
The persons capacity in whole numbers must be black print with the following
dimensions:
(i)
The height must not be smaller than one-half inch;
(ii)
The width of the numbers must be three-fifths of the height except for the
number 4, which shall be one stroke width wider, and the number 1, which
shall be one stroke in width;
(iii)
The stroke width shall be one-sixth of the height; and
(iv)
The minimum space between the numbers shall be one stroke width.
(3)
The words in the line XX Persons or XXX Pounds must be at least one-quarter
inch in height but not larger than one-half the height of the persons capacity number and
of a color contrasting with yellow. The number of pounds in this line must be at least one-
53
eighth inch in height but no larger than one-half the height of the persons capacity
number and of a color contrasting with yellow.
(4)
All remaining words and numbers required to be within the yellow area required
in paragraph (c)(1) must be at least one-eighth inch in height, but no larger than one-half
the height of the persons capacity number.
(5)
All other words and numbers on the displays must be located outside the yellow
area on a background color, which contrasts with yellow.
(6)
The words Maximum Capacities must be at least one-quarter inch in height and
of color contrasting with its background.
(7)
The words U.S. Coast Guard must be at least one-eighth inch in height and of
color contrasting with its background.
[CGD 78-034, 45 FR 2029, Jan. 10, 1980]
(maximum displacement)
5
W=
(b)
boat weight
5
4(machinery weight)
5
54
(2)
[CGD 72-61, 37 FR 15782, Aug. 4, 1972, as amended by CGD 73-250, 40 FR 43857, Sept. 23, 1975; CGD
75-176, 42 FR 2681, Jan. 13, 1977; USCG-1999-5832, 64 FR 34716, June 29, 1999]
Sec. 183.37Maximum weight capacity: Boats rated for manual propulsion and boats
rated for outboard motors of 2 horsepower or less
(a)
The maximum weight capacity marked on a boat that is rated for manual propulsion or for
motors of 2 horsepower or less must not exceed 3/10 of the difference between the boats
maximum displacement and the boats weight in pounds.
(b)
55
(2)
56
that center in a plane parallel to the floorboards until the boat assumes the
maximum list or trim, or both without water coming aboard.
(iv)
Compute the persons capacity in pounds using the following formula:
Persons capacity=A/0.6 where A is the total of the weights added in paragraph
(a)(2)(iii) of this section.
(b)
The maximum persons capacity in whole numbers of persons marked on a boat designed
or intended to use one or more outboard motors for propulsion must not exceed the value
obtained by adding 32 pounds to the lesser of the values determined in paragraph (a)(1) or
(a)(2)(iv), dividing the sum by 141, and rounding off the result to the nearest whole number. If the
fraction is less than one-half, round down to the next lower whole integer and if the fraction is
equal to or greater than one-half, round up to the next higher whole integer.
[CGD 78-034, 45 FR 2030, Jan. 10, 1980, as amended by CGD 83-012, 49 FR 39328, Oct. 5, 1984; 50 FR
18636, May 2, 1985]
Sec. 183.43Persons capacity: Boats rated for manual propulsion and boats rated for
outboard motors of 2 horsepower or less
(a)
The persons capacity in pounds marked on a boat that is rated for manual propulsion or
for motors of 2 horsepower or less must not exceed:
(1)
For boats rated for manual propulsion, 90 percent of the maximum weight
capacity in pounds; and
(2)
For boats rated for motors of 2 horsepower or less, 90 percent of the maximum
weight capacity in pounds, less 25 pounds.
(b)
The maximum persons capacity, in whole numbers of persons marked on a boat that is
rated for manual propulsion must not exceed the value obtained by adding 32 pounds to the
value determined in paragraph (a)(1), dividing the sum by 141, and rounding off the result to the
nearest whole number. If the fraction is less than one-half, round down to the next lower integer
and if the fraction is equal to or greater than one-half, round up to the next higher whole integer.
(c)
The maximum persons capacity in whole numbers of persons marked on a boat rated for
motors of 2 horsepower or less must not exceed the value obtained by adding 32 pounds to the value
determined in paragraph (a)(2), dividing the sum by 141, and rounding off the result to the nearest
whole number. If the fraction is less than one-half, round down to the next lower whole integer and if
the fraction is equal to or greater than one-half, round up to the next higher whole integer.
[CGD 78-034, 45 FR 2031, Jan. 10, 1980]
57
(1)
Compute a factor by multiplying the boat length in feet by the maximum transom
width in feet excluding handles and other similar fittings, attachments, and extensions. If
the boat does not have a full transom, the transom width is the broadest beam in the
aftermost quarter length of the boat.
(2)
Locate horsepower capacity corresponding to the factor in Table 183.53.
(3)
For a boat with a factor over 52.5, if the horsepower capacity calculated in Table
183.53 is not an exact multiple of 5, it may be raised to the next exact multiple of 5.
(4)
For flat bottom hard chine boats with a factor of 52 or less, the horsepower
capacity must be reduced by one horsepower capacity increment in Table 183.53.
0-35
3
36-39
5
40-42
7.5
43-45
10
46-52
15
[Note: For flat bottom hard chine boats, with factor of 52 or less, reduce one capacity limit (e.g. 5 to 3)]
Horsepower capacity is
(raise to nearest multiple
of 5).
(2 X Factor)-90
(0.5 X Factor)-15
(0.8 X Factor)-25
(b)
For boats qualifying under this paragraph, the performance test method described in this
paragraph may be used to determine the horsepower capacity.
(1)
Qualifying criteria.
(i)
Thirteen feet or less in length;
(ii)
Remote wheel steering;
(iii)
Transom height
(A)
Minimum 19 inch transom height; or,
(B)
For boats with at least a 19 inch motorwell height, a minimum 15
inch transom height;
(iv)
Maximum persons capacity not over two persons;
(2)
Boat preparation.
(i)
The boat must be rigged with equipment recommended or provided by the
boat and motor manufacturer and tested with the highest horsepower production
powerplant for which the boat is to be rated, not to exceed 40 horsepower.
(ii)
Standard equipment must be installed in accordance with manufacturers
instructions.
(iii)
The lowest ratio (quickest) steering system offered on the boat model
being tested must be installed.
(iv)
The outboard motor must be fitted with the manufacturers recommended
propeller providing maximum speed.
(v)
Standard permanently installed fuel tanks must be no more than one-half
full. Boats without permanent tanks must be tested with one full portable tank.
(vi)
Portable tanks must be in their designated location or placed as far aft as possible.
(vii)
The outboard motor must be placed in the lowest vertical position on the transom
or, if mounting instructions are provided with the boat, at the height recommended.
(viii)
Boat bottom, motor and propeller must be in new or almost new condition.
58
Note: The use of the following special equipment should be considered because of the potential for exceeding
the capabilities of the boat while performing the test: Racing Type Personal Flotation Device Helmet.
(3)
Test conditions. Testing must be conducted on smooth, calm water with the wind
speed below 10 knots. The test must be conducted with no load other than a driver who
must weigh no more than 200 pounds. The motor trim angle must be adjusted to provide
maximum full throttle speed short of excessive porpoising or propeller ventilation or
cavitation, so that there is no loss of directional control.
(4)
Quick turn test procedure. Set throttle at a low maneuvering speed and steer the boat
straight ahead. Turn the steering wheel 180 deg. in the direction of least resistance in 1/2
second or less and hold it at that position without changing the throttle or trim settings during or
after the wheel change. The boat completes the maneuver successfully if it is capable of
completing a 90 deg. turn without the driver losing control of the boat or reducing the throttle
setting. Gradually increase the boats turn entry speed incrementally until the boat does not
complete the Quick Turn Test successfully or successfully completes it at maximum throttle.
Note: It is recognized that operator skill and familiarity with a particular boat and motor combination will affect the
test results. It is permissible to make a number of practice runs through the quick turn test at any throttle setting.
(5)
Test course method. Set throttle for 30 miles per hour boat speed and run the test
course set up in accordance with Figure 183.53, passing outside the designated avoidance
marker for 35 to 37.5 miles per hour without contacting any of the course markers. If the boat
successfully completes this run of the test course, increase the throttle setting to 35 to 37.5
miles per hour boat speed and run the course passing outside the designated avoidance
marker for that speed without contacting any of the course markers. If the boat successfully
completes this run of the test course and the motor was not at full throttle, increase the throttle
setting to 37.5 to 42.5 miles per hour boat speed and run the course passing outside the
designated avoidance marker for that speed without contacting any of the course markers. If
the boat successfully completes this run of the test course and the motor was not at full
throttle, increase the throttle setting to 42.5 miles per hour or more and run the course
passing outside the designated avoidance marker for that speed without contacting any of the
course markers. If the boat successfully completes this run of the test course and the motor
was not at full throttle, continue to increase the throttle setting and run the test course passing
outside the designated avoidance marker for 42.5 miles per hour or more until the boat fails to
complete the test successfully or the boat completes the test course maneuvers successfully
at full throttle. The boat successfully completes the test course if the driver is able to
maneuver it between the designated avoidance markers without striking the markers and
without losing control of the boat or reducing the throttle setting. There must be no change in
position of any equipment on board and there must be no change of position of personnel in
order to influence the test results. There must be no instability evidenced by oscillating motion
in the roll or yaw axes exhibited while negotiating the course.
Note: It is recognized that operator skill and familiarity with a particular boat and motor combination will
affect the test results. It is therefore considered permissible to make a number of practice runs through the
test course at any throttle setting.
(6)
59
Subpart E [Reserved]
Subpart FFlotation Requirements for Inboard Boats, Inboard/Outdrive Boats,
and Airboats
Source: CGD 75-168, 42 FR 20243, Apr. 18, 1977, unless otherwise noted.
Sec. 183.101Applicability
This subpart applies to monohull inboard boats, inboard/outdrive boats, and airboats less than 20
feet in length, except sailboats, canoes, kayaks, inflatable boats, submersibles, surface effect
vessels, amphibious vessels, and raceboats.
[CGD 75-168, 42 FR 20243, Apr. 18, 1977, as amended by USCG-1999-5832, 64 FR 34716, June 29, 1999]
Sec. 183.110Definitions
For the purpose of this subpart:
Bilge means the area in the boat, below a height of 4 inches measured from the lowest point in the
boat where liquid can collect when the boat is in its static floating position, except engine rooms.
Connected means allowing a flow of water in excess of one-quarter ounce per hour from the
engine room bilge into any other compartment with a 12 inch head of water on the engine room
side of the bulkhead.
60
Engine room bilge means the area in the engine room or a connected compartment below a
height of 12 inches measured from the lowest point whereliquid can collect in these
compartments when the boat is in its static floating position.
Engine room means the compartment where a permanently installed gasoline or diesel engine is
installed, including connected compartments.
Open to atmosphere means a compartment that has at least 15 square inches of open area
directly exposed to the atmosphere for each cubic foot of net compartment volume.
Sealed compartment means an enclosure that can resist an exterior water level of 12 inches
without seepage of more than one-quarter fluid ounce per hour.
[CGD 77-145, 43 FR 56858, Dec. 4, 1978, as amended by CGD 82-010, 48 FR 8273, Feb. 28, 1983; CGD
85-098, 52 FR 19728, May 27, 1987; CGD 96-026, 61 FR 33670, June 28, 1996; USCG-1999-5832, 64 FR
34716, June 29, 1999; USCG-1999-5151, 64 FR 67176, Dec. 1, 1999]
61
(g)
30-day bilge cleaner test. The flotation material must not reduce in buoyant force more
than 5 percent after being immersed for 30 days at 23 plus or minus 2 deg. C in a 5-percent
solution of trisodium phosphate in water.
(h)
The buoyant force reduction in paragraphs (a) through (g) of this section is measured in
accordance with ASTM D 2842 (incorporated by reference, see Sec. 183.5).
Test 183.114
(b) Engine-room
bilge
Area 183.110
(c) Engine-room
unless open to
atmosphere
(d) Bilge
X
X
X
X
X
X
X
[CGD 77-145, 43 FR 56859, Dec. 4, 1978; 44 FR 47934, Aug. 16, 1979, as amended by USCG-2000-7223,
65 FR 40059, June 29, 2000]
Subpart GFlotation Requirements for Outboard Boats Rated for Engines of More
Than 2 Horsepower
Source: CGD 75-168, 42 FR 20243, Apr. 18, 1977, unless otherwise noted.
GENERAL
Sec. 183.201Applicability
(a)
This subpart applies to monohull outboard boats that are:
(1)
Less than 20 feet in length; and
(2)
Rated for outboard engines of more than 2 horsepower.
(b)
This subpart does not apply to sailboats, canoes, kayaks, inflatable boats, submersibles,
surface effect vessels, amphibious vessels, and raceboats.
[CGD 75-168, 42 FR 20243, Apr. 18, 1977, as amended by USCG-1999-5832, 64 FR 34716, June 29, 1999]
62
(c)
The length of the passenger carrying area is the distance along the centerline of the boat
between two vertical lines, one at the forward end and one at the aft end of the passenger
carrying area when the boat is level as illustrated in Figures 3 and 4. For boats with a curved
stem inside the passenger carrying area, the forward vertical line is where a line 45 degrees to
the horizontal when the boat is level is tangent to the curve of the stem, as illustrated in Figure 5.
For boats with cabins, the forward vertical line is where there is a minimum distance of two feet
between the inside top of the cabin and the water line formed when the boat is swamped and
loaded with weights under Sec. 183.220 as illustrated in Figure 6.
(d)
The breadth of each passenger carrying area is the distance between two vertical lines at
the mid-length, excluding consoles, of the passenger carrying area when the boat is level as
illustrated in Figures 7 and 8. For boats with round chines inside the passenger carrying area, the
vertical line is where a transverse line 45 degrees to the horizontal is tangent to the arc of the
chine, as illustrated in Figure 8.
[CGD 75-168, 42 FR 20243, Apr. 18, 1977, as amended by USCG-1999-5832, 64 FR 34716, June 29, 1999]
63
(2)
The length of the shaded area, measured along the centerline of the boat, is
equal to 40 percent of the length of the passenger carrying area of the boat; and
(3)
The breadth of the shaded area, measured at the midlength of the passenger carrying
area, is equal to 40 percent of the breadth of the passenger carrying area of the boat.
(d)
Weight must be placed in the normal operating position of the motor and controls and the
battery in lieu of this equipment. The required quantity of weight used for this purpose depends
upon the maximum rated horsepower of the boat being tested and is specified in Columns 2 and
4 of Table 4 for the swamped weight of the motor and controls and for the submerged weight or
the battery, respectively.
(e)
Permanent fuel tanks must be filled with fuel and each external opening into the fuel tank
must be sealed.
(f)
(g)
The boat must be swamped, allowing water to flow between the inside and outside of the
boat, either over the sides, through a hull opening, or both. Entrapped air in the flooded portion of
the boat must be eliminated.
(h)
Water must flood the two largest air chambers and all air chambers integral with the hull.
[CGD 75-168, 42 FR 20243, Apr. 18, 1977, as amended by USCG-1999-5832, 64 FR 34716, June 29, 1999]
TESTS
Sec. 183.225Flotation test for persons capacity
Flotation standard. When the conditions prescribed in Sec. 183.220 are met, the boat must float
in fresh, calm water as follows:
(a)
The angle of heel does not exceed 10 degrees from the horizontal.
(b)
Any point on either the forward or aft reference area is above the surface of the water.
(c)
The reference depth at the reference area that is opposite the reference area that is
above the surface of the water is 6 inches or less.
64
(b)
Quantity of weight used. Load the boat with a quantity of weight that, when submerged, is
equal to the sum of the following:
(1)
One-half of the quantity of weight required by Sec. 183.220(b)(1).
(2)
The quantity of weight required by Sec. 183.220(b)(2).
(c)
Placement of quantity of weight: starboard side. Place the weight required by paragraph (b)
of this section in the boat so that:
(1)
The quantity of weight required by Sec. 183.220(b)(2) is positioned in
accordance with Sec. 183.220(c); and
(2)
One-half the quantity of weight required by Sec. 183.220(b)(1) is uniformly
distributed over a distance along the outboard perimeter of the starboard side of the
passenger carrying area that is equal to at least 30 percent of the length of the passenger
carrying area so that the center of gravity of the quantity of weight is located within the
shaded area illustrated in Figure 12, the center of gravity of the amount of weight placed
on the floor of the boat is at least 4 inches above the floor, and the center of gravity of the
amount of weight placed on a seat is at least 4 inches above the seat. The location and
dimensions of the shaded area are as follows:
(i)
The shaded area is centered at the mid-length of the passenger carrying area;
(ii)
The length of the shaded area is equal to 70 percent of the length of the
passenger carrying area; and
(iii)
The breadth of the shaded area is 6 inches from:
(A)
For weights placed on the floor, the outboard perimeter of the
passenger carrying area; and
(B)
For weights placed on a seat, a vertical line inside the passenger
carrying area as illustrated in Figure 13.
(d)
Placement of quantity of weight: port side. The quantity of weight required by paragraph (b)(1)
of this section is placed along the port side of the passenger carrying area in accordance with the
conditions prescribed in paragraph (c)(2) of this section.
The angle of heel does not exceed 10 degrees from the horizontal.
(b)
Any point on either the forward or aft reference area is above the surface of the water.
(c)
The reference depth at the reference area that is opposite the reference area that is
above the surface of the water is 6 inches or less.
[CGD 77-145, 43 FR 56859, Dec. 4, 1978, as amended by USCG-1999-5832, 64 FR 34716, June 29, 1999]
GENERAL
Sec. 183.301Applicability
(a)
This subpart applies to monohull outboard boats that are:
(1)
Less than 20 feet in length; and
(2)
Rated for manual propulsion or outboard engines of 2 horsepower or less.
65
(b)
This subpart does not apply to sailboats, canoes, kayaks, inflatable boats, submersibles,
surface effect vessels, amphibious vessels, and raceboats.
[CGD 75-168, 42 FR 20245, Apr. 18, 1977, as amended by USCG-1999-5832, 64 FR 34716, June 29, 1999]
66
(a)
Manufacturer supplied permanent appurtenances such as windshields, and convertible
tops must be installed on the boat.
(b)
The boat must be loaded with a quantity of weight that, when submerged, is equal to the
sum of the following:
(1)
Two-fifteenths of the persons capacity marked on the boat.
(2)
Twenty-five percent of the result of the following calculation, but not less than
zero: the maximum weight capacity marked on the boat; less the weight shown in column
6 of Table 4 for the maximum horsepower marked on the boat; less the persons capacity
marked on the boat.
(c)
The weights required by paragraph (b) of this section are placed in the boat so that the
center of gravity of each amount of weight required by paragraphs (b)(1) and (b)(2) of this section
is within the shaded area illustrated in Figure 11. The location and dimensions of the shaded area
are as follows:
(1)
The shaded area is centered at the mid-length of the passenger carrying area
and at the mid-breadth of the boat;
(2)
The length of the shaded area, measured along the centerline of the boat, is
equal to 40 percent of the length of the passenger carrying area of the boat; and
(3)
The breadth of the shaded area, measured at the mid-length of the passenger carrying
area, is equal to 40 percent of the breadth of the passenger carrying area of the boat.
(d)
Weight must be placed in the normal operating position of the motor and controls in lieu
of this equipment. The quantity of weight used for this purpose depends upon the maximum rated
horsepower of the boat being tested and is specified in Column 2 of Table 4 for the swamped
weight of the motor and controls.
(e)
Permanent fuel tanks must be filled with fuel and each external opening into the fuel tank
must be sealed.
(f)
(g)
The boat must be swamped, allowing water to flow between the inside and the outside of
the boat, either over the sides, through a hull opening, or both. Entrapped air in the flooded
portion of the boat must be eliminated.
TESTS
Sec. 183.325Flotation test for persons capacity
Flotation standard. When the conditions prescribed in Sec. 183.320 are met, the boat must float
in fresh, calm water as follows:
(a)
The angle of heel does not exceed 10 degrees from the horizontal.
(b)
Any point on either the forward or aft reference area is above the surface of the water.
(c)
The reference depth at the reference area that is opposite the reference area that is
above the surface of the water is 6 inches or less.
67
The angle of heel does not exceed 10 degrees from the horizontal.
(b)
Any point on either the forward or aft reference area is above the surface of the water.
(c)
The reference depth at the reference area that is opposite the reference area that is
above the surface of the water is 6 inches or less.
[CGD 75-168, 42 FR 20245, Apr. 18, 1977, as amended by USCG-1999-5832, 64 FR 34716, June 29, 1999]
68
Table 4Weights (Pounds) of Outboard Motor and Related Equipment for Various Boat
Horsepower Ratings
Motor and control weight
Boat horsepower rating
Battery weight
Swamped
Full
portable
fuel tank
weight
1+3+5
Dry
Swamped
Dry
25
40
60
90
125
170
235
280
405
430
605
20
34
52
82
105
143
195
235
352
380
538
...........
...........
...........
20
45
45
45
45
45
45
45
...........
...........
...........
11
25
25
25
25
25
25
25
...........
...........
25
50
50
100
100
100
100
100
100
25
40
35
160
220
315
380
425
550
575
750
340
470
560
810
860
1210
286
390
470
704
760
1076
90
90
90
90
90
90
50
50
50
50
50
50
100
100
100
100
100
100
530
660
750
1000
1050
1400
Column No.
0.1 to 2
2.1 to 4
4.1 to 7
7.1 to 15
15.1 to 25
25.1 to 45
45.1 to 60
60.1 to 80
80.1 to 145
145.1 to 275
275.1 and up
Transoms designed for
twin motors
50.1 to 90
90.1 to 120
120.1 to 160
160.1 to 290
290.1 to 550
550.1 and up
69
70
71
72
73
GENERAL
Sec. 183.401Purpose, applicability, and effective dates
(a)
This subpart applies to all boats that have gasoline engines, except outboard engines, for
electrical generation, mechanical power, or propulsion.
(b)
[Reserved]
[CGD 73-217, 42 FR 5944, Jan. 31, 1977, as amended by CGD 81-092, 48 FR 55736, Dec. 15, 1983;
USCG-1999-5832, 64 FR 34716, June 29, 1999]
Sec. 183.402Definitions
As used in this subpart
AWG means American Wire Gauge.
Electrical component means electrical equipment such as, but not limited to, conductors,
solenoids, motors, generators, alternators, distributors, resistors, appliances and electrical control
devices.
Pigtails means external power conductors or wires that are part of electrical components and
appliances, such as bilge pumps, blowers, lamps, switches, solenoids, and fuses.
Sheath means a material used as a continuous protective covering, such as electrical tape,
molded rubber, molded plastic, or flexible tubing, around one or more insulated conductors.
[CGD 73-217, 42 FR 5944, Jan. 31, 1977, as amended by CGD 85-098, 52 FR 19728, May 27, 1987; CGD
96-026, 61 FR 33670, June 28, 1996]
74
Sec. 183.405General
Each electrical component on a boat to which this subpart applies must meet the requirements of
this subpart unless the component is part of an outboard engine or part of portable equipment.
MANUFACTURER REQUIREMENTS
Sec. 183.410Ignition protection
(a)
Each electrical component must not ignite a propane gas and air mixture that is 4.25 to
5.25 percent propane gas by volume surrounding the electrical component when it is operated at
each of its manufacturer rated voltages and current loadings, unless it is isolated from gasoline
fuel sources, such as engines, and valves, connections, or other fittings in vent lines, fill lines,
distribution lines or on fuel tanks, in accordance with paragraph (b) of this section.
(b)
(c)
Sec. 183.415Grounding
If a boat has more than one gasoline engine, grounded cranking motor circuits must be
connected to each other by a common conductor circuit that can carry the starting current of each
of the grounded cranking motor circuits.
Sec. 183.420Batteries
(a)
Each installed battery must not move more than one inch in any direction when a pulling
force of 90 pounds or twice the battery weight, whichever is less, is applied through the center of
gravity of the battery as follows:
(1)
Vertically for a duration of one minute.
(2)
Horizontally and parallel to the boats center line for a duration of one minute fore
and one minute aft.
(3)
Horizontally and perpendicular to the boats center line for a duration of one
minute to starboard and one minute to port.
(b)
Each battery must be installed so that metallic objects cannot come in contact with the
ungrounded battery terminals.
75
(c)
Each metallic fuel line and fuel system component within 12 inches and above the
horizontal plane of the battery top surface as installed must be shielded with dielectric material.
(d)
Each battery must not be directly above or below a fuel tank, fuel filter, or fitting in a fuel line.
(e)
A vent system or other means must be provided to permit the discharge from the boat of
hydrogen gas released by the battery.
(f)
[Reserved]
(g)
Each battery terminal connector must not depend on spring tension for its mechanical
connection to the terminal.
[CGD 73-217, 42 FR 5944, Jan. 31, 1977, as amended by CGD 81-092, 48 FR 55736, Dec. 15, 1983]
(f)
Each No. 18 AWG conductor in a multiconductor sheath may not extend out of the
sheath more than 30 inches.
(g)
This section does not apply to communications systems; electronic navigation equipment;
electronic circuits having a current flow of less than one ampere; conductors which are totally
inside an equipment housing; resistance conductors that control circuit amperage; high voltage
secondary conductors and terminations that are in ignition systems; pigtails of less than seven
inches of exposed length and cranking motor conductors.
76
18
16
14
12
10
8
6
4
3
2
1
0
00
000
0000
60 deg.C
(140
deg.F)
10
15
20
25
40
55
80
105
120
140
165
195
225
260
300
10
15
20
25
40
65
95
125
145
170
195
230
265
310
360
15
20
25
35
50
70
100
130
150
175
210
245
285
330
385
60 deg.C
(140
deg.F)
75 deg.C
(167
deg.F)
0.58
0.75
200
deg.C
(392
deg.F)
20
25
30
40
55
70
100
135
155
180
210
245
285
330
385
20
25
35
45
60
80
120
160
180
210
245
285
330
385
445
25
30
40
50
70
90
125
170
195
225
265
305
355
410
475
25
35
45
55
70
100
135
180
210
240
280
325
370
430
510
80 deg.C
(176
deg.F)
90 deg.C
(194
deg.F)
105
deg.C
(221
deg.F)
125
deg.C
(257
deg.F)
200
deg.C
(392
deg.F)
0.78
0.82
0.85
0.89
1.00
NOTES
1. See the following
table:
Temperature rating of
conductor
2. See the following
table:
Number of current
carrying conductors:
Correction
factor
0.70
4 to 6
7 to 24
25 and above
0.60
0.50
0.40
[CGD 73-217, 42 FR 5944, Jan. 31, 1977; 42 FR 24739, May 16, 1977, as amended by CGD 81-092, 48 FR
55736, Dec. 15, 1983]
77
78
(c)
The current rating of each circuit breaker or fuse must not exceed:
(1)
For circuits of less than 50 volts, 150% of the value of the amperage in Table 5
for the conductor size it is protecting; and
(2)
For circuits of 50 volts or more, the value of the amperage in Table 5 for the
conductor size it is protecting. If this value does not correspond to a standard size or
rated circuit breaker or fuse the next larger size or rated circuit breaker or fuse may be
used if it does not exceed 150% of the allowed current capacity of the conductor.
(d)
The voltage rating of each circuit breaker or fuse must not be less than the nominal circuit
voltage of the circuit it is protecting.
(e)
This section does not apply to resistance conductors that control circuit amperage;
conductors in secondary circuits of ignition systems; pigtails of less than seven inches of exposed
length; and power supply conductors in cranking motor circuits.
[CGD 73-217, 42 FR 5944, Jan. 31, 1977, as amended by CGD 78-090, 44 FR 68466, Nov. 29, 1979]
GENERAL
Sec. 183.501Applicability
(a)
This subpart applies to all boats that have gasoline engines, except outboard engines, for
electrical generation, mechanical power, or propulsion.
(b)
[Reserved]
[CGD 74-209, 42 FR 5950, Jan. 31, 1977, as amended by CGD 81-092, 48 FR 55736, Dec. 15, 1983;
USCG-1999-5832, 64 FR 34716, June 29, 1999]
Sec. 183.505Definitions
As used in this subpart:
Flame arrestor means a device or assembly that prevents passage of flame through a fuel vent.
Fuel system means the entire assembly of the fuel fill, vent, tank, and distribution components,
including pumps, valves, strainers, carburetors, and filters.
79
Static floating position means the attitude in which a boat floats in calm water, with each fuel tank
filled to its rated capacity, but with no person or item of portable equipment on board.
[CGD 74-209, 42 FR 5950, Jan. 31, 1977, as amended by CGD 85-098, 52 FR 19728, May 27, 1987]
Sec. 183.507General
Each fuel system component on a boat to which this subpart applies must meet the requirements of
this subpart unless the component is part of an outboard engine or is part of portable equipment.
EQUIPMENT STANDARDS
Sec. 183.510Fuel tanks
(a)
Each fuel tank in a boat must have been tested by its manufacturer under Sec. 183.580
and not leak when subjected to the pressure marked on the tank label under Sec. 183.514(b)(5).
(b)
Each fuel tank must not leak if subjected to the fire test under Sec. 183.590. Leakage is
determined by the static pressure test under Sec. 183.580, except that the test pressure must be
at least one-fourth PSIG.
(c)
Each fuel tank of less than 25 gallons capacity must not leak if tested under Sec. 183.584.
(d)
Each fuel tank with a capacity of 25 to 199 gallons must not leak if tested under Sec. 183.586.
(e)
Each fuel tank of 200 gallons capacity or more must not leak if tested under Secs. 183.586
and 183.588.
[CGD 74-209, 42 FR 5950, Jan. 31, 1977, as amended by CGD 81-092, 48 FR 55736, Dec. 15, 1983]
Each label required by paragraph (a) of this section must contain the following information:
(1)
Fuel tank manufacturers name (or logo) and address.
(2)
Month (or lot number) and year of manufacture.
(3)
Capacity in U.S. gallons.
(4)
Material of construction.
(5)
The pressure the tank is designed to withstand without leaking.
(6)
Model number, if applicable.
(7)
The statement, This tank has been tested under 33 CFR 183.510(a).
(8)
If the tank is tested under Sec. 183.584 at less than 25g vertical accelerations
the statement, Must be installed aft of the boats half length.
80
(c)
(d)
[CGD 74-209, 42 FR 5950, Jan. 31, 1977, as amended by CGD 81-092, 48 FR 55737, Dec. 15, 1983;
USCG-1999-5832, 64 FR 34716, June 29, 1999]
[CGD 74-209, 42 FR 5950, Jan. 31, 1977, as amended by CGD 77-98, 42 FR 36253, July 14, 1977]
81
Sec. 183.526Carburetors
(a)
[Reserved]
(b)
Each carburetor must not leak more than five cubic centimeters of fuel in 30 seconds when:
(1)
The float valve is open;
(2)
The carburetor is at half throttle; and
(3)
The engine is cranked without starting; or
(4)
The fuel pump is delivering the maximum pressure specified by its manufacturer.
(c)
Each updraft and horizontal draft carburetor must have a device that:
(1)
Collects and holds fuel that flows out of the carburetor venturi section toward the
air intake;
(2)
Prevents collected fuel from being carried out of the carburetor assembly by the
shock wave of a backfire or by reverse air flow; and
(3)
Returns collected fuel to the engine induction system after the engine starts,
[CGD 74-209, 42 FR 5950, Jan. 31, 1977, as amended by CGD 77-98, 42 FR 36253, July 14, 1977]
A bead;
(b)
A flare; or
(c)
A series of annular grooves or serrations no less than 0.015 inches deep, except a
continuous helical thread, knurl, or groove.
[CGD 74-209, 42 FR 5950, Jan. 31, 1977, as amended by USCG-1999-5832, 64 FR 34716, June 29, 1999]
82
(b)
Except for corrugated flexible fuel line, have a minimum wall thickness of 0.029 inches.
SAE Class 2 hose has a permeation rating of 300 grams or less fuel loss per square meter of
interior surface in 24 hours.
83
(e)
Each USCG Type A1, USCG Type A2, USCG Type B1, and USCG Type B2 hose
must be identified by the manufacturer by a marking on the hose.
(f)
(g)
Each character must be block capital letters and numerals that are at least one eighthinch high.
(h)
Each marking must be permanent, legible, and on the outside of the hose at intervals of
12 inches or less.
[CGD 85-098, 52 FR 19728, May 27, 1987]
MANUFACTURER REQUIREMENTS
Sec. 183.550Fuel tanks: Installation
(a)
Each fuel tank must not be integral with any boat structure or mounted on an engine.
(b)
Each fuel tank must not move at the mounting surface more than one-fourth inch in any direction.
(c)
Each fuel tank must not support a deck, bulkhead, or other structural component.
(d)
Water must drain from the top surface of each metallic fuel tank when the boat is in its
static floating position.
(e)
Each fuel tank support, chock, or strap that is not integral with a metallic fuel tank must
be insulated from the tank surface by a nonmoisture absorbing material.
(f)
Cellular plastic must not be the sole support for a metallic fuel tank.
(g)
If cellular plastic is the sole support of a non-metallic fuel tank, the cellular plastic must
meet the requirements of Sec. 183.516 (b) or (c).
(h)
Each fuel tank labeled under Sec. 183.514(b)(8) for installation aft of the boats half
length must be installed with its center of gravity aft of the boats half length.
[CGD 74-209, 42 FR 5950, Jan. 31, 1977, as amended by CGD 81-092, 48 FR 55737, Dec. 15, 1983;
USCG-1999-5832, 64 FR 34716, June 29, 1999]
84
(c)
(d)
The inside diameter of a hose must not exceed the actual minor outside diameter of the
connecting spud, pipe, or fitting by more than the distance shown in Table 8.
85
Table 8
If minor outside diameter of the
connecting spud, pipe, or fitting is
The inside diameter of the hose must not exceed the minor outside
diameter of the connecting spud, pipe, or hose fitting by more than the
following distance:
0.020 in.
0.035 in.
0.065 in.
[CGD 74-209, 42 FR 5950, Jan. 31, 1977, as amended by CGD 85-098, 52 FR 19728, May 27, 1987]
(b)
[Reserved]
(c)
and
Be beyond the bead, flare, or over the serrations of the mating spud, pipe, or hose fitting;
(d)
Not depend solely on the spring tension of the clamp for compressive force.
[CGD 74-209, 42 FR 5950, Jan. 31, 1977, as amended by CGD 81-092, 48 FR 55737, Dec. 15, 1983]
Each hose in the tank fill system must be secured to a pipe, spud, or hose fitting by:
(1)
A swaged sleeve;
(2)
A sleeve and threaded insert; or
(3)
Two adjacent metallic hose clamps that do not depend solely on the spring
tension of the clamps for compressive force.
(c)
Each hose clamp in the tank fill system must be used with a hose designed for clamps.
(d)
[CGD 74-209, 42 FR 5950, Jan. 31, 1977, as amended by CGD 81-092, 48 FR 55737, Dec. 15, 1983]
86
(b)
(c)
Provided that the fuel tank top is below the level of the carburetor inlet, be metallic fuel
lines meeting the construction requirements of Sec. 183.538 or USCG Type A1 hose, with one
or two manual shutoff valves installed as follows:
(1)
Directly at the fuel tank connection arranged to be readily accessible for
operation from outside of the compartment, and
(2)
If the length of fuel line from the tank outlet to the engine inlet is greater than 12
feet, a manual shutoff valve shall be installed at the fuel inlet connection to the engine.
[CGD 74-209, 42 FR 5950, Jan. 31, 1977, as amended by CGD 81-092, 48 FR 55737, Dec. 15, 1983; CGD
85-098, 52 FR 19729, May 27, 1987]
Sec. 183.572Grounding
Each metallic component of the fuel fill system and fuel tank which is in contact with fuel must be
statically grounded so that the resistance between the ground and each metallic component of
the fuel fill system and fuel tank is less than 100 ohms.
TESTS
Sec. 183.580Static pressure test for fuel tanks
A fuel tank is tested by performing the following procedures in the following order:
(a)
Fill the tank with air or inert gas to the pressure marked on the tank label under Sec. 183.514(b)(5).
(b)
Examine each tank fitting and seam for leaks using a leak detection method other than
the pressure drop method.
[CGD 74-209, 42 FR 5950, Jan. 31, 1977, as amended by CGD 81-092, 48 FR 55737, Dec. 15, 1983]
(b)
If the tank is non-metallic, fill it to capacity with a gasoline that has at least a 50 percent
aromatic content. Keep the fuel in the tank at 21 deg. C or higher for 30 days prior to testing.
87
(c)
(d)
(e)
Apply one of the following accelerations within three inches of the center of the horizontal
mounting surface of the tank. The duration of each vertical acceleration pulse is measured at the
base of the shock envelope.
(1)
If the tank is not labeled under Sec. 183.514(b)(8) for installation aft of the half
length of the boat, apply 1000 cycles of 25g vertical accelerations at a rate of 80 cycles or
less per minute.
The duration of the acceleration pulse must be between 6 and 14 milliseconds.
(2)
If the tank is manufactured for installation with its center of gravity aft of the half
length of the boat, apply 1000 cycles of 15g vertical accelerations at a rate of 80 cycles or
less per minute. The duration of the shock pulse must be between 6 and 14 milliseconds.
(f)
[CGD 74-209, 42 FR 5950, Jan. 31, 1977, as amended by USCG-1999-5832, 64 FR 34716, June 29, 1999]
(b)
If the tank is non-metallic, fill it to capacity with a gasoline that has at least a 50 percent
aromatic content. Keep the fuel in the tank at 21 deg. C or higher for 30 days prior to testing.
(c)
(d)
(e)
(f)
Apply 25,000 cycles of pressure impulse at the rate of no more than 15 impulses per minute varying
from zero to three PSIG to zero inside the tank top from a regulated source of air, inert gas, or water.
(g)
(b)
(c)
(d)
(e)
(f)
Apply 500,000 cycles or rocking motion 15 degrees to each side of the tank centerline at the
rate of 15 to 20 cycles a minute. The axis of rotation of the rocker and fuel tank must be perpendicular
to the centerline of the tank length at a level six inches or less above or below the tanks bottom.
88
(g)
[CGD 74-209, 42 FR 5950, Jan. 31, 1977, as amended by USCG-1999-5832, 64 FR 34716, June 29, 1999]
(d)
If the component is being tested as installed on an engine, heptane sufficient to burn 21/2 minutes must be poured over the component and allowed to run into a flat bottomed pan
under the engine. The pan must be large enough to permit the perimeter of the top surface of the
heptane to extend beyond the vertical projection of the perimeter of the engine.
(e)
If a fuel tank is being tested in an actual or simulated hull section, the actual or simulated
hull section must be of sufficient size to contain enough heptane to burn for 2-1/2 minutes in a
place adjacent to the tank.
[CGD 74-209, 42 FR 5950, Jan. 31, 1977, as amended by CGD 77-98, 42 FR 36253, July 14, 1977; CGD
85-098, 52 FR 19729, May 27, 1987]
Subpart KVentilation
Source: CGD 76-082, 44 FR 73027, Dec. 17, 1979, unless otherwise noted.
Sec. 183.601Applicability
This subpart applies to all boats that have gasoline engines for electrical generation, mechanical
power, or propulsion.
[USCG-1999-5832, 64 FR 34716, June 29, 1999]
Sec. 183.605Definitions
As used in this subpart:
Fuel means gasoline.
89
Open to the atmosphere means a compartment that has at least 15 square inches of open area
directly exposed to the atmosphere for each cubic foot of net compartment volume.
[CGD 76-082, 44 FR 73027, Dec. 17, 1979, as amended by CGD 85-098, 52 FR 19729, May 27, 1987]
Table 183.610
1
Col. 1
Below 34
34 to 100
Over 100
Col. 2
Fr=50
Fr=1.5V
Fr=V/2+100
Col. 3
Fo=20
Fo=0.6V
Fo=0.2V+40
Net compartment volume of engine compartment and compartments open thereto (V) cubic feet.
Rated blower capacity (Fr) cubic feet per minute.
3
Blower system output (Fo) cubic feet per minute.
2
(c)
Each exhaust blower system required by paragraph (a)(2) of this section must exhaust air
from the boat at a rate which meets the requirements of Table 183.610, Column 3 when the
engine is not operating.
(d)
Each intake duct for an exhaust blower must be in the lower one-third of the compartment
and above the normal level of accumulated bilge water.
90
(e)
More than one exhaust blower may be used in combination to meet the requirements of
this section.
(f)
Each boat that is required to have an exhaust blower must have a label that:
(1)
Is located as close as practicable to each ignition switch;
(2)
Is in plain view of the operator; and
(3)
Has at least the following information:
WARNINGGASOLINE VAPORS CAN EXPLODE. BEFORE STARTING ENGINE
OPERATE BLOWER FOR 4 MINUTES AND CHECK ENGINE COMPARTMENT BILGE
FOR GASOLINE VAPORS.
(b)
Each supply opening required in Sec. 183.630 must be located on the exterior surface of
the boat.
(c)
An accommodation compartment above a compartment requiring ventilation that is
separated from the compartment requiring ventilation by a deck or other structure is excepted
from paragraph (a)(2) of this section.
[CGD 76-082, 44 FR 73027, Dec. 17, 1979, as amended by CGD 76-082(a), 46 FR 27645, May 21, 1981;
CGD 85-059, 51 FR 37577, Oct. 23, 1986; USCG-1999-5832, 64 FR 34716, June 29, 1999; USCG-19995151, 64 FR 67176, Dec. 1, 1999]
Each exhaust opening or exhaust duct must originate in the lower third of the compartment.
(c)
Each supply opening or supply duct and each exhaust opening or exhaust duct in a
compartment must be above the normal accumulation of bilge water.
91
(d)
Except as provided in paragraph (e) of this section, supply openings or supply ducts and
exhaust openings or exhaust ducts must each have a minimum aggregate internal crosssectional area calculated as follows:
A=5 ln (V/5);
where:
(1)
A is the minimum aggregate internal cross-sectional area of the openings or
ducts in square inches;
(2)
V is the net compartment volume in cubic feet, including the net volume of other
compartments connected by openings that exceed 2 percent of the area between the
compartments; and
(3)
ln (V/5) is the natural logarithm of the quantity (V/5).
(e)
The minimum internal cross-sectional area of each supply opening or duct and exhaust
opening or duct must exceed 3.0 square inches.
(f)
The minimum internal cross-sectional area of terminal fittings for flexible ventilation ducts
installed to meet the requirements of paragraph (d) of this section must not be less than 80
percent of the required internal cross-sectional area of the flexible ventilation duct.
[CGD 76-082, 44 FR 73027, Dec. 17, 1979; 45 FR 7544, Feb. 4, 1980]
Sec. 183.701Applicability
This subpart applies to outboard motors and starting controls, and to manufacturers, distributors
or dealers installing such equipment.
[USCG-1999-5832, 64 FR 34716, June 29, 1999]
Sec. 183.705Definitions
For the purposes of this subpart:
(a)
Outboard motor means a self-contained propulsion system of any horsepower rating
designed to be installed on, and removable from the transom of a boat.
(b)
Static thrust means the forward or backward thrust developed by an outboard motor and
associated propulsion unit while stationary.
(c)
Starting control means the motor throttle, shift and starting control mechanisms located at
a position remote from the outboard motor.
(d)
Local starting means operating a mechanical or electrical starting device built into the
outboard motor.
(e)
Distributor means any person engaged in the sale and distribution of boats or associated
equipment for the purpose of resale.
92
(f)
Dealer means any person who is engaged in the sale and distribution of boats or
associated equipment to purchasers who the seller in good faith believes to be purchasing any
such boat or associated equipment for purposes other than resale.
Sec. 183.715Exception
Outboard motors designed to be equipped for remote starting, but which also have a provision for
local starting in emergencies, need not comply with Sec. 183.710 for their local starting system.
However, the following information must be displayed on the motor: WarningEnsure shift
control is in neutral before starting motor. This information must be clearly visible to a person
using the emergency starting device.
Sec. 183.801Applicability
This subpart applies to recreational vessel manufacturers, distributors, and dealers installing such
equipment in new recreational vessels constructed after November 1, 2002.
Sec. 183.803Definitions
As used in this subpart:
Dealer means any person who is engaged in the sale and distribution of recreational vessels to
purchasers who the seller in good faith believes to be purchasing any such recreational vessel for
purposes other than resale.
93
Distributor means any person engaged in the sale and distribution of recreational vessels for the
purpose of resale.
Manufacturer means any person engaged in:
(1)
The manufacture, construction, or assembly of recreational vessels, or
(2)
The importation of recreational vessels into the United States for subsequent sale.
Navigation lights are those lights prescribed by the Navigation Rules (Commandant Instruction
16672.2 series) to indicate a vessels presence, type, operation, and relative heading.
Subpart N [Reserved]
94
PART 25REQUIREMENTS
Subpart 25.01
Sec. 25.01-1
Sec. 25.01-3
Sec. 25.01-5
Subpart 25.10
Sec. 25.10-1
Sec. 25.10-2
Sec. 25.10-3
Subpart 25.30
Sec. 25.30-1
Sec. 25.30-5
Sec. 25.30-10
Sec. 25.30-15
Sec. 25.30-20
Sec. 25.30-90
Subpart 25.35
Sec. 25.35-1
Subpart 25.40
Sec. 25.40-1
Subpart 25.45
Sec. 25.45-1
Sec. 25.45-2
Application
Applicable to all vessels
Incorporation by reference
OMB control numbers assigned pursuant to the Paperwork Reduction Act
Navigation Lights
Applicability
Definitions
Navigation light certification requirements
Ventilation
Tanks and engine spaces
95
Subpart 25.01Application
Sec. 25.01-1Applicable to all vessels
(a)
The provisions of this part shall apply to all vessels except as specifically noted.
Sec. 25.01-5OMB control numbers assigned pursuant to the Paperwork Reduction Act
(a)
Purpose. This section collects and displays the control numbers assigned to information
collection and recordkeeping requirements in this subchapter by the Office of Management and
Budget (OMB) pursuant to the Paperwork Reduction Act of 1980 (44 U.S.C. 3501 et seq.). The
Coast Guard intends that this section comply with the requirements of 44 U.S.C. 3507(f), which
96
requires that agencies display a current control number assigned by the Director of the OMB for
each approved agency information collection requirement.
(b)
Display.
Sec. 25.45-2
2115.0549
[CGD 83-013, 54 FR 6401, Feb. 10, 1989 and CGD 83-013, 55 FR 3959, Feb. 6, 1990]
This subpart applies to vessel manufacturers, distributors, and dealers installing navigation lights
on all uninspected commercial vessels, except those completed before November 7, 2002.
Sec. 25.10-2Definitions
As used in this subpart:
Dealer means any person who is engaged in the sale and distribution of vessels to purchasers who
the seller in good faith believes to be purchasing any such vessel for purposes other than resale.
Distributor means any person engaged in the sale and distribution of vessels for the purpose of resale.
Manufacturer means any person engaged in:
(1)
The manufacture, construction, or assembly of vessels, or
(2)
The importation of vessels into the United States for subsequent sale.
Navigation lights are those lights prescribed by the Navigation Rules (Commandant Instruction
16672.2 series) to indicate a vessels presence, type, operation, and relative heading.
97
(vii)
(viii)
(b)
Sec. 25.30-10Hand portable fire extinguishers and semiportable fire extinguishing systems
(a)
Hand portable fire extinguishers and semiportable fire extinguishing systems are
classified by a combination letter and number symbol. The letter indicating the type of fire which
the unit could be expected to extinguish, and the number indicating the relative size of the unit.
(b)
For the purpose of this subchapter, all required hand portable fire extinguishers and
semiportable fire extinguishing systems are of the B type; i.e., suitable for extinguishing fires
involving flammable liquids, greases, etc.
(c)
The number designations for size will start with I for the smallest to V for the largest.
For the purpose of this subchapter, only sizes I through III will be considered. Sizes I and II are
considered hand portable fire extinguishers and sizes III, IV, and V are considered semiportable
fire extinguishing systems which shall be fitted with suitable hose and nozzle or other practicable
means so that all portionsof the space concerned may be covered. Examples of size graduations
for some of the typical hand portable fire extinguishers and semiportable fire extinguishing
systems are set forth in Table 25.30-10(c).
Table 25.30-10(c)
Classification
Type
Size
B
B
B
I
II
III
Foam, gallons
Carbon Dioxide,
pounds
Dry chemical,
pounds
1-3/4
2-1/2
12
4
15
35
2
10
20
98
(d)
All hand portable fire extinguishers and semiportable fire extinguishing systems shall
have permanently attached thereto a metallic name plate giving the name of the item, the rated
capacity in gallons, quarts, or pounds, the name and address of the person or firm for whom
approved, and the identifying mark of the actual manufacturer.
(e)
Vaporizing-liquid type fire extinguishers containing carbon tetrachloride or
chlorobromomethane or other toxic vaporizing liquids are not acceptable as equipment required
by this subchapter.
(f)
Hand portable or semiportable extinguishers which are required on their name plates to
be protected from freezing shall not be located where freezing temperatures may be expected.
(g)
The use of dry chemical, stored pressure, fire extinguishers not fitted with pressure gauges
or indicating devices, manufactured prior to January 1, 1965, may be permitted on motorboats and
other vessels so long as such extinguishers are maintained in good and serviceable condition. The
following maintenance and inspections are required for such extinguishers:
(1)
When the date on the inspection record tag on the extinguishers shows that 6
months have elapsed since last weight check ashore, then such extinguisher is no longer
accepted as meeting required maintenance conditions until reweighed ashore and found
to be in a serviceable condition and within required weight conditions.
(2)
If the weight of the container is \1/4\ ounce less than that stamped on container, it
shall be serviced.
(3)
If the outer seal or seals (which indicate tampering or use when broken) are not
intact, the boarding officer or marine inspector will inspect such extinguisher to see that
the frangible disc in neck of the container is intact; and if such disc is not intact, the
container shall be serviced.
(4)
If there is evidence of damage, use, or leakage, such as dry chemical powder
observed in the nozzle or elsewhere on the extinguisher, the container shall be replaced
with a new one and the extinguisher properly serviced or the extinguisher replaced with
another approved extinguisher.
(h)
The dry chemical, stored pressure, fire extinguishers without pressure gauges or
indicating devices manufactured after January 1, 1965, shall not be labeled with the marine type
label bed in Sec. 162.028-4 of this title nor shall such extinguishers manufactured after January 1,
1965, be carried on board motorboats or other vessels as required equipment.
[CGFR 65-50, 30 FR 16653, Dec. 30, 1965, as amended by CGFR 68-32, 33 FR 5711, Apr. 12, 1968;
CGFR 69-18, 34 FR 5723, Mar. 27, 1969]
99
Table 25.30-20(a)(1)
1
Length, feet
Under 16
16 and over, but under 26
26 and over, but under 40
40 and over, but not over 65
1
1
2
3
0
0
1
2
One B-11 hand portable fire extinguisher may be substituted for two B-I hand portable fire
extinguishers.
(2)
The intent of this regulation is illustrated in Figure 25.30-20(a1) where fire
extinguishers are required if any one or more of the specified conditions exist, and in
Figure 25.30-20(a2) where specified conditions do not, in themselves, require that fire
extinguishers be carried.
Figure 25.30-20(a1)
Fire extinguishers are required if any one or more of the following conditions exist (numbers
identifying conditions are the same as those placed in Figure 25.30-20 (a1)):
1.
Closed compartment under thwarts and seats wherein portable fuel tanks may be
stored.
2.
Double bottoms not sealed to the hull or which are not completely filled with
flotation material.
3.
Close living spaces.
4.
Closed stowage compartments in which combustible or flammable materials are
stowed.
5.
Permanently installed fuel tanks.
Figure 25.30-20(a2)
100
The following conditions do not, in themselves, require that fire extinguishers be carried (numbers
identifying conditions are the same as those placed in Figure 25.30-20(a2)):
1.
Bait wells.
2.
Glove compartments.
3.
Buoyant flotation material.
4.
Open slatted flooring.
5.
Ice chests.
(b)
Uninspected passenger vessels of at least 100 gross tons. All uninspected passenger
vessels of at least 100 gross tons must carry onboard hand-portable and semi-portable fire
extinguishers per Table 76.50-10(a) in Sec. 76.50-10 of this chapter.
(c)
Motor vessels.
(1)
All motor vessels shall carry at least the minimum number of hand portable fire
extinguishers set forth in Table 25.30-20(b) (1).
Table 25.30-20(b)(1)
Gross tonnage
Over
Not over
..............
50
100
500
1,000
50
100
500
1,000
..............
1
2
3
6
8
(2)
In addition to the hand portable fire extinguishers required by paragraph (b)(1) of this
section, the following fire-extinguishing equipment shall be fitted in the machinery space:
(i)
One Type B-II hand portable fire extinguisher shall be carried for each
1,000 B. H. P. of the main engines or fraction thereof. However, not more than 6
such extinguishers need be carried.
(ii)
On motor vessels of over 300 gross tons, either one Type B-III
semiportable fire-extinguishing system shall be fitted, or alternatively, a fixed fireextinguishing system shall be fitted in the machinery space.
(3)
The frame or support of each Type B-III fire extinguisher required by paragraph
(b)(2)(ii) of this section must be welded or otherwise permanently attached to a bulkhead
or deck.
(4)
If an approved semiportable fire extinguisher has wheels and is not required by
this section, it must be securely stowed when not in use to prevent it from rolling out of
control under heavy sea conditions.
(d)
[CGFR 65-50, 30 FR 16653, Dec. 30, 1965, as amended by CGD 77-039, 44 FR 34132, June 14, 1979;
CGD 97-057, 62 FR 51042, Sept. 30, 1997; USCG-1999-5040, 67 FR 34776, May 15, 2002]
101
[Reserved]
Subpart 25.40Ventilation
Sec. 25.40-1Tanks and engine spaces
(a)
All motorboats or motor vessels, except open boats and as provided in paragraphs (d)
and (e) of this section, the construction or decking over of which is commenced after April 25,
1940, and which use fuel having a flashpoint of 110[deg] F., or less, shall have at least two
ventilator ducts, fitted with cowls or their equivalent, for the efficient removal of explosive or
flammable gases from the bilges of every engine and fuel tank compartment. There shall be at
least one exhaust duct installed so as to extend from the open atmosphere to the lower portion of
the bilge and at least one intake duct installed so as to extend to a point at least midway to the
bilge or at least below the level of the carburetor air intake. The cowls shall be located and
trimmed for maximum effectiveness and in such a manner so as to prevent displaced fumes from
being recirculated.
(b)
As used in this section, the term open boats means those motorboats or motor vessels
with all engine and fuel tank compartments, and other spaces to which explosive or flammable
gases and vapors from these compartments may flow, open to the atmosphere and so arranged
as to prevent the entrapment of such gases and vapors within the vessel.
(c)
Boats built after July 31, 1980, which are manufactured or used primarily for
noncommercial use; which are leased, rented, or chartered to another for the latters
noncommercial use; which are engaged in the carriage of six or fewer passengers; or which are
in compliance with the requirements of 33 CFR part 183 are exempted from these requirements.
102
(d)
Boats built after July 31, 1978, which are manufactured or used primarily for
noncommercial use; which are rented, leased, or chartered to another for the latters
noncommercial use; or which engage in conveying six or fewer passengers are exempted from
the requirements of paragraph (a) for fuel tank compartments that:
(1)
Contain a permanently installed fuel tank if each electrical component is ignition
protected in accordance with 33 CFR 183.410(a); and
(2)
Contain fuel tanks that vent to the outside of the boat.
[CGFR 65-50, 30 FR 16653, Dec. 30, 1965, as amended by CGD 76-082A, 44 FR 73047, Dec. 17, 1979;
CGD 76-082A, 45 FR 7551, Feb. 4, 1980; CGD 95-012, 60 FR 48048, Sept. 18, 1995; CGD 95-028, 62 FR
51196, Sept. 30, 1997]
Heating and lighting systems using alcohol must meet the following requirements:
(1)
Containers of solidified alcohol must be properly secured to a fixed base.
(2)
Fluid alcohol burners, where wet priming is used, must have
(i)
A catch pan of not less than 3/4 depth secured inside the frame of the
stove; or
(ii)
The metal protection under the stove flanged up at least 3/4 to form a pan.
(c)
Heating and lighting systems using kerosene or fuel oil must meet the following requirements:
(1)
Where wet priming is used, each system must have
(i)
A catch pan of not less than \3/4\ depth secured inside the frame of the
stove; or
(ii)
The metal protection under the stove flanged up at least \3/4\ to form a pan.
(2)
Fuel tanks must be
(i)
Separated from the stove that they serve;
(ii)
Mounted in a location open to the atmosphere or mounted inside a
compartment that is vented to the atmosphere; and
(iii)
Fitted with an outside fill and vent.
(d)
Heating systems using wood or coal installed after August 9, 1989, shall be installed in
accordance with the guidelines in chapter 6 of NFPA 302.
[CGD 83-013, 54 FR 6402, Feb. 10, 1989 and CGD 83-013, 55 FR 3959, Feb. 6, 1990; CGD 95-072, 60 FR
50461, Sept. 29, 1995; CGD 96-041, 61 FR 50726, Sept. 27, 1996]
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(b)
Cooking systems using LPG or CNG must meet the following requirements:
(1)
The design, installation, and testing of each LPG system must meet ABYC A-178 or Chapter 6 of NFPA 302.
(2)
The design, installation, and testing of each CNG system must meet ABYC A-2278 or Chapter 6 of NFPA 302.
(3)
Cooking systems using chapter 6 of NFPA 302 as the standard must meet the
following additional requirements:
(i)
The storage or use of CNG containers within the accommodation area,
machinery spaces, bilges, or other enclosed spaces is prohibited.
(ii)
LPG or CNG must be odorized in accordance with ABYC A-1.5.d or A22.5.b, respectively.
(iii)
The marking and mounting of LPG cylinders must be in accordance with
ABYC A-1.6.b.
(iv)
LPG cylinders must be of the vapor withdrawal type as specified in ABYC A-1.5.b.
(4)
Continuous pilot lights or automatic glow plugs are prohibited for an LPG or CNG
installation using ABYC A-1 or A-22 as the standard.
(5)
CNG installations using ABYC A-22 as the standard must meet the following
additional requirements:
(i)
The stowage or use of CNG containers within the accommodation area,
machinery spaces, bilges, or other enclosed spaces is prohibited.
(ii)
The CNG cylinders, regulating equipment, and safety equipment must
meet the installation, stowage, and testing requirements specified in paragraph
6-5.12 of NFPA 302.
(iii)
The use of stowage of stoves with attached CNG cylinders is prohibited
as specified in paragraph 6-5.1 of NFPA 302.
(6)
If the fuel supply line of an LPG or CNG system enters an enclosed space on the
vessel, a remote shut-off valve must be installed that can be operated from a position
adjacent to the appliance. The valve must be located between the fuel tank and the point
where the fuel supply line enters the enclosed portion of the vessel. A power operated
valve installed to meet this requirement must be of a type that will fail closed.
(7)
The following variances from ABYC A-1.11.b(1) are allowed for CNG:
(i)
The storage locker or housing access opening need not be in the top.
(ii)
The locker or housing need not be above the waterline.
(8)
The following variances from NFPA 302 are allowed:
(i)
The storage locker or housing for CNG tank installations need not be
above the waterline as required by paragraph 6-5.12.1.1(a).
(ii)
Ignition protection need not be provided as required by paragraph 6-5.4.
Note to Sec. 25.45-2: The ABYC and NFPA standards referenced in this section require the posting of
placards containing safety precautions for gas cooking systems.
[CGD 83-013, 54 FR 6402, Feb. 10, 1989, as amended by CGD 83-013, 55 FR 3960, Feb. 6, 1990; CGD 95-072, 60 FR
50461, Sept. 29, 1995; CGD 96-041, 61 FR 50726, Sept. 27, 1996; USCG-2000-7790, 65 FR 58458, Sept. 29, 2000]
104
Subpart 58.10
Sec. 58.10-5
Incorporation of Standards
Incorporation by reference
105
106
Carburetors.
(1) Drip collectors shall be fitted under all carburetors, except the down-draft type, to
prevent fuel leakage from reaching the bilges and so arranged as to permit ready
removal of such fuel leakage. Drip collectors shall be covered with flame screens.
Note: It is recommended that drip collectors be drained by a device for automatic return of all drip to engine
air intakes.
(2)
All gasoline engines must be equipped with an acceptable means of backfire
flame control. Installations of backfire flame arresters bearing basic Approval Nos.
162.015 or 162.041 or engine air and fuel induction systems bearing basic Approval Nos.
162.015 or 162.042 may be continued in use as long as they are serviceable and in good
condition. New installations or replacements must meet the applicable requirements of
this section.
(3)
The following are acceptable means of backfire flame control for gasoline engines:
(i)
A backfire flame arrester complying with SAE J-1928 or UL 1111 and
marked accordingly. The flame arrester must be suitably secured to the air intake
with a flametight connection.
(ii)
An engine air and fuel induction system which provides adequate
protection from propagation of backfire flame to the atmosphere equivalent to
that provided by an acceptable backfire flame arrester. A gasoline engine utilizing
an air and fuel induction system, and operated without an approved backfire
flame arrester, must either include a reed valve assembly or be installed in
accordance with SAE J-1928.
(iii)
An arrangement of the carburetor or engine air induction system that will
disperse any flames caused by engine backfire. The flames must be dispersed to
the atmosphere outside the vessel in such a manner that the flames will not
endanger the vessel, persons, on board, or nearby vessels and structures. Flame
dispersion may be achieved by attachments to the carburetor or location of the
engine air induction system. All attachments must be of metallic construction with
flametight connections and firmly secured to withstand vibration, shock, and
engine backfire. Such installations do not require formal approval and labeling
but must comply with this subpart.
(c)
Exhaust manifold. The exhaust manifold shall either be water-jacketed and cooled by
discharge from a pump which operates whenever the engine is running, or woodwork within nine
inches shall be protected by \1/4\-inch asbestos board covered with not less than No. 22 USSG
(U.S. standard gage) galvanized sheet iron or nonferrous metal. A dead air space of \1/4\-inch
shall be left between the protecting asbestos and the wood, and a clearance of not less than two
inches maintained between the manifold and the surface of such protection.
(d)
Exhaust pipe.
(1)
Exhaust pipe installations shall conform to the requirements of the American
Boat and Yacht Council Standard P-1 Safe Installation for Exhaust Systems and
National Fire Protection Association Standard NFPA 302, part 1, section 23 and the
following additional requirements:
(i)
All exhaust installations with pressures in excess of 15 pounds per
square inch gage or employing runs passing through living or working spaces
shall meet the material requirements of part 56 of this subchapter.
107
(ii)
Horizontal dry exhaust pipes are permitted only if they do not pass
through living or berthing spaces, they terminate above the deepest load
waterline and are so arranged as to prevent entry of cold water from rough or
boarding seas, and they are constructed of corrosion resisting material at the
hull penetration.
[CGFR 68-82, 33 FR 18878, Dec. 18, 1968, as amended by CGD 88-032, 56 FR 35824, July 29, 1991]
108