Aquavar Manual

G L Pumps 1
G L Pumps
Goulds Pumps
ITT Industries
IM167R00
AQUAVAR
CPC
(Centrifugal Pump Control)
Installation
and
Operation
Manual
G L Pumps 2
Section 1 SAFETY
Use of Warnings and Notes ............................................................................................................ 4
Section 2 INTRODUCTION
Input Power and Line Transformer Requirements ........................................................................... 6
Issues for Drive Input Isolation Transformers .................................................................................. 8
Installation Flow Chart ................................................................................................................... 9
Aquavar CPC Product Numbering ................................................................................................. 10
Preparing for Installation; Drive Identification .............................................................................. 11
Section 3 INSTALLATION (Frames R1-R6)
Installing the Drive ....................................................................................................................... 16
Wiring Connection Diagrams ........................................................................................................ 22
Single Phase Wiring / Connection Diagram................................................................................... 24
Wiring IP 21 / UL Type 1 Enclosure with Conduit .......................................................................... 25
Wiring IP 54 / UL Type 12 Enclosure with Conduit ........................................................................ 26
Power Connections ....................................................................................................................... 27
Control Wiring.............................................................................................................................. 28
Communications .......................................................................................................................... 29
Installation Check Sheet ............................................................................................................... 30
Reinstall Cover .............................................................................................................................. 31
Section 3 INSTALLATION (Frames R7-R8)
Aquavar Drive Manuals Descriptions ............................................................................................ 32
Installation, Planning and Moving the Unit .................................................................................. 33
Mounting, Connecting Power and Control Cables ........................................................................ 34
R7 Frame Size ............................................................................................................................... 35
R8 Frame Size ............................................................................................................................... 36
Maintenance ................................................................................................................................ 37
Technical Data - Extension Module R7 .......................................................................................... 39
Detail R7 ....................................................................................................................................... 40
Technical Data - Extension Module R8 .......................................................................................... 41
Detail R8 ....................................................................................................................................... 42
Section 4 START-UP
Assistant Control Panel (Display) .................................................................................................. 43
Controls / Display Overview .......................................................................................................... 44
Start-Up Wizard............................................................................................................................ 48
Section 5 PARAMETER LISTINGS
Aquavar CPC Parameter List .......................................................................................................... 51
Section 6 PROGRAMMING
Single Pump Programming (Pressure Transducer) ......................................................................... 75
Single Pump Submersible Pump Constant Pressure ................................................................... 80
MultiPump Constant Pressure Control ....................................................................................... 88
MultiPump Slave Pump Control ................................................................................................. 96
Section 7 FEATURES
Quick Reference Guide ............................................................................................................... 105
Analog Outputs .......................................................................................................................... 106
Auto Restart, Energy Saving Information (Group 26) ................................................................. 107
Fieldbus Control ......................................................................................................................... 108
Language, Locking ..................................................................................................................... 109
Minimum Speed Options ............................................................................................................ 110
Priming Delay, Pump Protect Ctrl, Regulation Mode ................................................................... 112
Relay Outputs; Restart Options; Low Water (Suction) Protection ................................................ 113
Keypad Failure ............................................................................................................................ 114
Table of Contents
Table of Contents
G L Pumps 3
Table of Contents
Table of Contents
Set Points, Dual with example .................................................................................................... 115
System Curve Compensation ...................................................................................................... 116
Test Run; Tuning, System Pressure .............................................................................................. 117
Window Setting (Reg Window) .................................................................................................. 118
Ramp Hysteresis ......................................................................................................................... 119
Adjusting Ramp Rates ................................................................................................................ 120
Section 8 FAULTS/ALARMS
Diagnostic Displays ..................................................................................................................... 122
Correcting Faults ........................................................................................................................ 123
Fault Resetting............................................................................................................................ 127
Correcting Alarms ....................................................................................................................... 128
Section 9 MAINTENANCE (Frame Sizes R1-R6)
Maintenance Intervals ................................................................................................................ 130
Heatsink ..................................................................................................................................... 130
Main Fan Replacement ............................................................................................................... 131
Internal Enclosure Fan Replacement ........................................................................................... 131
Capacitors .................................................................................................................................. 132
Control Panel .............................................................................................................................. 133
Section 9 MAINTENANCE (Frame Sizes R7-R8)
Layout ........................................................................................................................................ 134
Heatsink, Fan .............................................................................................................................. 135
Replacing the Fan ....................................................................................................................... 136
Capacitors .................................................................................................................................. 138
LEDs ........................................................................................................................................... 140
Control Panel .............................................................................................................................. 140
Section 10 TECHNICAL DATA
Sizing; Derating .......................................................................................................................... 141
Cable Sizing / Ratings 208-240 Volt Drives ................................................................................. 142
Cable Sizing / Ratings 380-480 Volt Drives ................................................................................. 143
Fuse Sizing / Ratings 208-240 Volt Drives ................................................................................... 144
Fuse Sizing / Ratings 380-480 Volt Drives ................................................................................... 145
Cable Terminals (frames R1-R6 and frames R7-R8) ...................................................................... 146
Input Power (Mains) Connection ................................................................................................ 147
Motor Connection ...................................................................................................................... 147
Control Connection .................................................................................................................... 148
Efficiency (frames R1-R8); Cooling (frames R1-R6) ...................................................................... 148
Cooling (frames R7-R8); Mounting Orientations a & b ............................................................... 149
Air Flow 380-480 Volt Drives ...................................................................................................... 150
Air Flow 208-240 Volt Drives ...................................................................................................... 151
Dimensions and Weights (Frames R1-R6) .................................................................................... 152
Units with IP 54 / UL Type 12 Enclosures..................................................................................... 154
Weights and Dimensions (Frames R1-R6) 460 Volt ..................................................................... 155
Degrees of Protection ................................................................................................................. 156
Ambient Conditions ................................................................................................................... 157
Materials; Applicable Standards ................................................................................................. 158
UL Markings; Liability Limits ....................................................................................................... 159
Section 11 APPENDIX
Transducer Data / Specifications Drawing #A00439C................................................................ 160
Transducer Data / Specifications Drawing #A00462C................................................................ 161
Spare Parts List ........................................................................................................................... 162
Warranty .................................................................................................................................... 164
G L Pumps 4
WARNING! The AQUAVAR adjustable speed AC drive should ONLY be installed
by a qualified electrician.
WARNING! Even when the motor is stopped, dangerous voltage is present at
the Power Circuit terminals U1, V1, W1 and U2, V2, W2 and, depending on the
frame size, UDC+ and UDC-, or BRK+ and BRK-.
WARNING! Dangerous voltage is present when input power is connected. After
disconnecting the supply, wait at least 5 minutes (to let the intermediate circuit
capacitors discharge) before removing the cover.
WARNING! Even when power is removed from the input terminals of the
AQUAVAR, there may be dangerous voltage (from external sources) on the
terminals of the relay outputs R01R03.
WARNING! When the control terminals of two or more drive units are con-
nected in parallel, the auxiliary voltage for these control connections must be
taken from a single source which can either be one of the units or an external
supply.
WARNING! The AQUAVAR CPC wall mount version is not a field repairable unit.
Never attempt to repair a malfunctioning unit; contact the factory or your local
Authorized Service Center for replacement.
WARNING! The AQUAVAR will start up automatically after an input voltage
interruption if the external run command is on.
WARNING! The heat sink may reach a high temperature, in excess of 200 F.
Severe burns are possible.
WARNING! If the drive will be used in a floating network, remove screws at
EM1 and EM3 (Frame size R1R4), or F1 and F2 (Frame size R5 or R6). See
diagrams on pages 22 and 23 respectively.
NOTE! For more technical information, contact the factory or your local
AQUAVAR representative.
WARNING! Always consult your local, state, municipal or NEC codes for proper
wiring, electrical installation of inverter drives and AC motors.
Safety
Safety
G L Pumps 5
Safety
Safety
Use of Warnings and Notes
There are two types of safety instructions throughout this manual:
Notes draw attention to a particular condition or fact, or give information on
a subject.
Warnings caution you about conditions which can result in serious injury or
death and/or damage to the equipment. They also tell you how to avoid the
danger. The warning symbols are used as follows:
DANGEROUS VOLTAGE WARNING warns of high voltage which can cause
physical injury and/or damage to the equipment.
GENERAL WARNING warns about conditions, other than those caused by
electricity, which can result in physical injury and/or damage to the equipment.
G L Pumps 6
Introduction
Introduction
Input Power and Line Transformer Requirements
The Aquavar CPC requires that the input line voltage and transformer power
that meet certain phase and balance requirements. If you or your installing
electrical contractor is in doubt of the requirements, the following provide
guidelines for the Aquavar CPC. When in doubt contact the local power
utility or the factory.
Drive input isolation transformers are not generally required for the Aquavar
CPC. The Aquavar CPC utilizes as standard 3% line impedance, therefore unless
additional filtering is needed, an input line reactor is not required.
NOTE: 60 THROUGH 550 HP UNITS PROVIDE AN ACTUAL 3% IMPEDANCE LINE
REACTOR BUILT INTO THE DRIVE CABINET.
The internal power circuit of the drive is floating with respect to earth ground
except for transient protection (MOVs and EMI capacitors) therefore earth
ground potential reference is established only by the users power line
grounding configuration. The drive can operate with many different power
grounding schemes. The drive requires only that the steady state RMS voltage
from any input line to ground be always less than 110% of the nominal power
line to line voltage. The use of optional RFI/EMC filters may require that the
voltage from any input line to ground be less than 110% of the nominal power
line to neutral voltage.
Drive input isolation or dry type transformers may be required for the
following:
1. Step up or down: An input transformer may be required to step the local
input power line voltage up or down to the level of the drive input rating.
2. Ground Isolation: An input isolation transformer with a direct or a high
impedance wye neutral secondary ground connection may be required to
establish a local power source with a ground relationship different from
the utility power source.
A. If ground isolation is required to prevent a ground fault in one section
from shutting down equipment in another section.
B. To bring local line voltages within the line to ground limits (110%
balance) stated in the opening paragraph.
C. Some ground fault protection schemes and peripheral components
require a grounded neutral power source.
G L Pumps 7
Introduction
Introduction
D. A symmetrical wye neutral grounded power source along with proper
ground wiring techniques according to NEC (good ac grounding from
motor to drive and from drive to earth ground) provides the best means
to control the ground currents that the drive switching frequency and
dv/dt rate insert into the motor frame and shaft.
3. Phase shifting delta-wye or zig-zag isolation transformers are used to
feed 12 or 18 pulse drive inputs to provide harmonic mitigation.
If an isolation transformer is used for 6 pulse input, the best choice is ONE
three phase, six winding transformer. A delta primary is best for third
harmonic cancellation. A wye secondary avoids circulating current problems
and provides the very desirable option of grounding the secondary neutral for
minimum voltage stress and ripple to ground. The transformer should have a
KVA rating at least 1.1 times the maximum connected HP. A K Factor of 6 is
sufficient if transformer impedance is greater than 2%. A K Factor of 5 is
sufficient if transformer impedance is greater than 3%. The transformer
manufacturer may provide derating for non K Factor rated transformers to
operate at the drive produced K Factor levels.
Other transformer configurations are acceptable. Three single phase
transformers can be used if they are identical for phase to phase symmetry
and balance. A wye connected primary neutral should never be grounded.
Great care should be taken with delta primary delta secondary configurations.
Any lack of phase to phase symmetry could result in circulating currents and
unacceptable transformer heating.
G L Pumps 8
Introduction
Introduction
Sometimes drive input isolation transformers are specified to deal
with one or more of the following issues:
1. Short Circuit Protection: Input transformers are sometimes used to
provide impedance to reduce the available short circuit current to levels
that the input clearing devices, such as fuses or circuit breakers, are rated
to handle. Line reactors can perform this impedance function much
more cost effectively.
2. Transient Protection: Input transformers are sometimes used to provide
transient surge impedance. All the Aquavar CPC drives have capacitors and
MOVs (Metal Oxide Varistor transient protectors) providing 120 to 360
joules, line to line and line to ground transient protection. Isolation
transformers are not required for this protection within those energy
levels. Additional distribution transformer primary transient surge arrestors
may be required if the potential transient energy reflected to the drive
exceed those levels. MOVs are rated to handle high levels of one shot
transient energy. MOVs are not meant to handle continuously recurring
transients. A problem of continuously recurring transients should be
corrected before connecting a drive.
3. Harmonic Mitigation: Input transformers are sometimes used to provide
impedance to reduce the harmonic currents generated in the drive. Line
reactors can perform this function much more cost effectively.
4. Power Factor Capacitor Isolation: Input transformers are sometimes used
to provide impedance to isolate drives from line connected power factor
correction capacitors. PWM drive inputs do not require power factor
correction capacitors as drive power factors are generally greater than 92%
and cannot be significantly improved with power factor correction
capacitors which only correct for fundamental. However drives should be
isolated from power factor correction capacitors by about 3 to 6%
additional impedance with respect to the drives. Line reactors can perform
this function much more cost effectively than isolation transformers. ABB
drives have either an internal 3% line reactor or an equivalent 3 to 5% bus
reactor.
5. RFI/EMI Mitigation: Neither input isolation transformers nor line or bus
reactors provide good high frequency filtering although an isolation
transformer with a static shield will provide some RFI mitigation. If RFI/EMI
mitigation is required, an RFI/EMI filter mounted inside the drive should be
used together with all the proper wiring and grounding techniques. Some
RFI/EMI filters may operate only on a power source with a grounded
neutral. Establishing a local neutral ground may require the use of an input
isolation transformer.
G L Pumps 9
Introduction
Introduction
Study these installation instructions carefully before proceeding. Failure to
observe the warnings and instructions may cause a malfunction or personal
hazard.
WARNING! Before you begin read Safety on page 4.
Installation Flow Chart
The installation of the AQUAVAR adjustable speed pump controller follows the
outline below. The steps must be carried out in the order shown. At the right of
each step are references to the detailed information needed for the correct
installation of the unit.
Task See
PREPARE for installation Preparing for Installation on page 11.
UNPACK the drive Unpack the Drive on page 16.
PREPARE the Mounting Location Prepare the Mounting Location
on page 16.
REMOVE the front cover Remove Front Cover on page 19.
MOUNT the drive Mount the Unit on page 20.
INSTALL wiring Install the Wiring on page 21.
CHECK installation Check Installation on page 30.
REINSTALL the cover Reinstall Cover on page 31.
APPLY power Apply Power on page 31.
START-UP Start-Up on page 31.
G L Pumps 10
Introduction
Introduction
AQUAVAR CPC Product Numbering
VOLTAGE PHASE
NEMA 1 Full Load Amps Frame NORMAL DUTY
BASE MODEL Normal Duty Size HORSEPOWER
CPC20071 7.5 R1 1
CPC20171 8.5 R1 2
CPC20241 12 R2 3
CPC20311 15.5 R2 5
CPC20461 23 R3 7.5
CPC20591 29.5 R3 10
230 1 CPC20881 44.0 R4 15
CPC21141 57.0 R4 20
CPC21431 71.5 R6 25
CPC21781 89.0 R6 30
CPC22481 124.0 R6 40
CPC22481 124.0 R6 50
CPC20041 4.6 R1 1
CPC20071 7.5 R1 2
CPC20121 11.8 R1 3
CPC20171 16.7 R1 5
CPC20241 24.2 R2 7.5
CPC20311 30.8 R2 10
CPC20461 46.2 R3 15
230 3 CPC20591 59.4 R3 20
CPC20751 74.8 R4 25
CPC20881 88.0 R4 30
CPC21141 114.0 R4 40
CPC21431 143.0 R6 50
CPC21781 178.0 R6 60
CPC22211 221.0 R6 75
CPC22481 248.0 R6 100
CPC40061 6.9 R1 3
CPC40081 8.8 R1 5
CPC40121 11.9 R1 7.5
CPC40151 15.4 R2 10
CPC40231 23 R2 15
CPC40311 31 R3 20
CPC40381 38 R3 25
CPC40441 44 R4 30
CPC40591 59 R4 40
CPC40721 72 R4 50
CPC40771 77 R5 60
460 3 CPC40961 96 R5 75
CPC41241 124 R6 100
CPC41571 157 R6 125
CPC41801 180 R6 150
CPC42451 245 R7 200
CPC43161 316 R7 250
CPC43681 368 R8 300
CPC44141 414 R8 350
CPC44861 486 R8 400
CPC45261 526 R8 450
CPC46021 602 R8 500
CPC46451 645 R8 550
*** - HP classifications are for reference purposes only, always size the Aquavar according to the output amps and the service factor amps of the motor.
G L Pumps 11
Preparing for Installation
Drive Identification
Drive Labels
To determine the type of drive you are installing, refer to either:
Serial number label attached on upper part of the chokeplate between the
mounting holes.
Type code label attached on the heat sink on the right side of the unit
cover.
Type Code
Introduction
Introduction
ACS550-01-08A8-4
U
1
3~380480 V
I
2N

/ I
2hd
8.8 A / 6.9 A
P
N
/ P
hd
4 / 3 kW
Ser. no. *2030700001*
CPC 4 370 1
AQUAVAR
(Series)
Voltage
2 230 Volt
4 460 Volt
Amps
370 Amps
*See Technical Section
NEMA Enclosure Rating
1 NEMA 1
2 NEMA 12
3 NEMA 3R with disconnect
4 NEMA 4 with disconnect
5 NEMA 3R without disconnect
6 NEMA 4 without disconnect
Options
A Field Bus Card (Devicenet, Profibus)
* Consult factory for other options, if available. Not all combinations may be available.
Input U
1
3~380480 V
I
1N
8.8 A
f
1
4863 Hz
Input U
2
3~0U
1
V
I
2N

/ I
2hd
8.8 A / 6.9 A
f
2
0500 Hz
Input P
N

/ P
hd
4 / 3 kW
ACS550-01-08A8-4
Ser. no. *2030700001*
C US
U
L
LISTED
G L Pumps 12
Introduction
Introduction
Ratings and Frame Size
The chart in Ratings on page 142 lists technical specifications, and
identifies the drives frame size significant, since some instructions in this
document, vary, depending on the drives frame size. To read the Ratings
table, you need the Output current rating entry from the type code. Also,
when using the Ratings table, note that the table is broken into sections
based on the drives Voltage rating.
Motor Compatibility
The motor, drive and supply power must be compatible:
Motor
Verify Reference
Specification
Motor type 3-phase induction motor NEMA MG1
Nominal current Motor value is within this Type code label on drive,
range: 0.22.0 * I
2hd
entry for Output Current or
(I
2hd
= drive heavy duty Type code on drive and rating
current) table in Technical Data on
page 142.
Nominal frequency 50 70 Hz
Voltage range Motor is compatible with 208240 V
the AQUAVAR voltage (for CPC2XXXX) or
range. 380480 V
(for CPC4XXXX)
Tools Required
To install the AQUAVAR you need the following:
True RMS multimeter
Screwdrivers (as appropriate for the mounting hardware used)
Wire stripper
Tape measure
Drill
Mounting hardware: screws or nuts and bolts, four each. The type of
hardware depends on the mounting surface and the frame size:
Frame Size Mounting Hardware
R1R4 M5 #10
R5 M6
1
4 in.
R6 M8
5
16 in.
G L Pumps 13
Suitable Environment and Enclosure
Confirm that the site meets the environmental requirements. To prevent
damage prior to installation, store and transport the drive according to the
environmental requirements specified for storage and transportation. See
Ambient Conditions on page 157.
Confirm that the enclosure is appropriate, based on the site contamination
level:
IP 21 / UL type 1 enclosure, indoor use only. The site must be free of
airborne dust, corrosive gases or liquids, and conductive contaminants such
as condensation, carbon dust and metallic particles.
IP 54 / UL type 12 enclosure, indoor use only. This enclosure provides
protection from airborne dust and light sprays or splashing water from all
directions.
UL Type 3R- Enclosures are intended for outdoor use to provide a degree of
protection from falling rain. Undamaged by the formation of ice on the
enclosure. May be cooled by forced air and louvers for vents.
IP 56 / UL type 4 enclosure. Constructed for outdoor use or hose down
applications. Provides a degree of protection against falling dirt, rain, sleet,
snow, windblown dust and splashing water. Not suitable for direct sun. A
sun shield or canopy may be required.
Suitable Mounting Location
Confirm that the mounting location meets the following constraints:
The drive must be mounted vertically on a smooth, solid surface, and in a
suitable environment as defined above.
The minimum space requirements for the drive are the outside dimensions
(see Outside Dimensions on page 148 and 149), plus air flow space
around the unit (see Cooling on page 148).
The distance between the motor and the drive is limited by the maximum
motor cable length. See Motor Connection on page 147.
The mounting site must support the drives modest weight and noise
output. See Dimensions and Weights on page 152.
Wiring and EMC Considerations
Determine electromagnetic compliance (EMC) requirements per local codes.
In general, always follow the NEC in the absence of a local code.
Follow local codes for cable size, conduit, grounding and motors.
Keep these four classes of wiring separated: input power wiring, motor
wiring, control/communications wiring. Always use separate conduit for
motor/control wires.
Introduction
Installation
G L Pumps 14
Introduction
Introduction
Refer to the specifications/recommendations in:
Cable Sizing/Rating on page 142,
Cable Terminals on page 146,
Input Power (Mains) Connection on page 147 and
Motor Connection on page 147.
Multiple motor wire should always be run in separate conduit. Shielded
and grounded!
Control Cables
General Recommendations
Use shielded cables, temperature rated at 60 C (140 F) or above:
Control cables must be multi-core cables with a braided copper wire
screen.
Double Shielded Single Shielded
Example: JAMAK by Draka NK Cables Example: NOMAK by Draka NK Cables
The screen must be twisted together into a bundle not longer than five
times its width and connected to terminal X1-1 (for digital and analog I/O
cables) or to either X1-28 or X1-32 (for RS485 cables).
Route control cables to minimize radiation to the cable:
Route as far away as possible from the input power and motor cables (at
least 20 cm (8 in)).
Where control cables must cross power cables make sure they are at an
angle as near 90 as possible.
Stay at least 20 cm (8 in) from the sides of the drive.
Use care in mixing signal types on the same cable:
Do not mix analog and digital input signals on the same cable.
Run relay-controlled signals as twisted pairs (especially if voltage > 48 V).
Relay-controlled signals using less than 48 V can be run in the same cables
as digital input signals.
NOTE! Never mix 24 VDC and VAC signals in the same cable.
G L Pumps 15
Introduction
Introduction
Analog Cables
Recommendations for analog signal runs:
Use double shielded, twisted pair cable
Use one individually shielded pair for each signal.
Do not use a common return for different analog signals.
Digital Cables
Recommendations for digital signal runs:
A double shielded cable is the best alternative, but single shielded twisted
multi-pair cable is also usable.
Control Panel Cable
If the control panel is connected to the drive with a cable, use only Category
5 Patch ethernet cable.
G L Pumps 16
Supply Connection
Disconnecting Device (Mains)
Install a hand-operated input disconnecting device between the AC power
source (MCC) and the drive. The disconnecting device must be of a type that
can be locked to the open position for installation and maintenance work.
Follow all local NEC codes.
Fuses
See Technical Data: Fuse Sizing/Rating on pages 141-142.
Thermal Overload and Short-circuit Protection
The drive protects itself and the input and motor cables against thermal
overload when the cables are dimensioned according to the nominal current
of the drive. No additional thermal protection devices are needed.
WARNING! If the drive is connected to multiple motors, a separate thermal
overload switch or a circuit breaker must be used for protecting each cable
and motor. These devices may require a separate fuse to cut off the
short-circuit current.
The drive protects the motor cable and the motor in a short-circuit situation
when the motor cable is dimensioned according to the nominal current of
the drive.
Mains Cable (AC line cable) Short-circuit Protection
Always protect the input cable with fuses. Standard gG (US: T or L) very fast
acting, fuses will protect the input cable in short-circuit situations and prevent
damage to adjoining equipment in case of a short-circuit inside the drive.
Size the fuses according to local safety regulations, appropriate input voltage
and the rated current of the drive. For fuse ratings, see Technical Data, pages
141-142.
WARNING! Circuit breakers are not capable of providing sufficient
protection because they are inherently slower than fuses. Always use fuses
with circuit breakers, if you are not sure of the circuit braking capacity and
mains short circuit power.
Ground Fault Protection
The drive is equipped with an internal ground fault protective function to
protect the unit against ground faults in the motor and the motor cable. This
is not a personal safety or a fire protection feature. The ground fault protec-
tive function can be disabled with a parameter contact factory for more
information.
Installation (Frames R1-R6)
G L Pumps 17 Installation (Frames R1-R6)
The EMC filter of the drive includes capacitors connected between the main
circuit and the frame. These capacitors and long motor cables increase the
ground leakage current and may cause fault current circuit breakers to
function.
Emergency Off Devices
For safety reasons, install the emergency off devices at each operator control
station and at other operating stations where emergency off may be needed.
Pressing the stop key on the control panel of the drive does not generate
an emergency off of the motor or separate the drive from dangerous potential.
Selecting the Power Cables
General Rules
Dimension the mains (input power) and motor cables according to local
regulations:
the cable must be able to carry the drive load current. See Technical Data
for the rated currents.
The cable must be rated for at least 70 C (158 F) maximum permissible
temperature of conductor in continuous use. For US, follow local codes for
cable size, or refer to NEC table 310.16.
The inductance and impedance of the PE conductor/cable (grounding wire)
must be rated according to permissible touch voltage appearing under fault
conditions (so that the fault point voltage will not rise excessively when an
ground fault occurs).
600 VAC cable is accepted for up to 500 VAC concerning the entire
AQUAVAR CPC range.
For frame sizes R7 and R8, symmetrical shielded motor cable must be used
(figure below). A four-conductor system used up to 30 kW motors cannot be
used.
Compared to a four conductor system, the use of symmetrical shielded cable
reduces electromagnetic emission of the whole drive system as well as motor
bearing currents and wear of bearings.
The motor cable and its PE pigtail (twisted screen) should be kept as short as
possible in order to reduce electromagnetic emission as well as capacitive
current.
Insulation Jacket
Copper Wire Screen Helix of Copper Tape Inner Insulation
Cable Core
Motor Cable Shield
To effectively suppress radiated and conducted radio-frequency emissions,
the shield conductivity must be at least 1/10 of the phase conductivity. The
requirements are easily met with a copper or aluminum shield. The minimum
requirement of the motor cable shield of the drive is shown below. It consists
of a concentric layer of copper wires with an open helix of copper tape. The
better and tighter the shield, the lower the emission level and the bearing
currents.
Additional US Requirements
Type MC continuous corrugated aluminum armor cable with symmetrical
grounds or shielded power cable must be used for the motor cables if
metallic conduit is not used. For the North American market, 600 VAC
cable is accepted for up to 500 VAC. For drives rated over 100 amperes,
the power cables must be rated for 70C (158F).
Conduit
Where conduits must be coupled together, bridge the joint with a ground
conductor bonded to the conduit on each side of the joint. Bond the con-
duits also to the drive enclosure. Use separate conduits for input power,
motor, brake resistors, and control wiring. Do not run motor wiring from
more than one drive in the same conduit.
Armored cable / shielded power cable
The motor cables can be run in the same cable tray as other 460 V power
wiring. Control and signal cables must not be run in the same tray as power
cables. Six conductor (3 phases and 3 ground) type MC continuous corru-
gated aluminum armor cable with symmetrical grounds is available from the
following suppliers (tradenames in parenthesis):
Anixter Wire & Cable (Philsheath)
BICC General Corp (Philsheath)
Rockbestos Co. (Gardex)
Oaknite (CLX).
Shielded power cables are available from Belden, LAPPKABEL (OLEFLEX) and
Pirelli.
G L Pumps 19
1
X0002
Installing the Drive
WARNING! Before installing the AQUAVAR, ensure the input power supply
to the drive is off.
Unpack the Drive
1. Unpack the drive.
2. Check for any damage and notify the shipper
immediately if damaged components are found.
3. Check the contents against the order and the shipping
label to verify that all parts have been received.
Prepare the Mounting Location
The AQUAVAR should only be mounted where all of the
requirements defined Preparing for Installation on
page 11 are met.
1. Mark the position of the mounting holes.
Refer to page 153 for mounting hole location.
2. Drill the holes.
NOTE! Frame sizes R3 and R4 have four holes along the top. Use only
two. If possible, use the two outside holes (to allow room to remove the
fan for maintenance).
Remove Front Cover
IP 21 / UL Type 1
1. Remove the control panel, if attached.
2. Loosen the captive screw at the top.
3. Pull near the top to remove the cover.
IP 54 / UL Type 12
1. If hood is present: Remove screws (2) holding
hood in place.
2. If hood is present: Slide hood up and off of
the cover.
3. Loosen the captive screws around the edge
of the cover.
4. Remove the cover.
Mount the Drive
IP 21 / UL Type 1
1. Position the AQUAVAR onto the mounting
screws or bolts and securely tighten in all
four corners.
NOTE! Lift the AQUAVAR by its metal chassis.
2. Non-English speaking locations: Add a warning
sticker in the appropriate language over the existing
warning on the top of the module.
IP 54 / UL Type 12
For the IP54 / UL Type 12 enclosures, rubber plugs
are required in the holes provided for access to the
drive mounting slots.
1. As required for access, remove the rubber plugs.
Push plugs out from the back of the drive.
2. Position the AQUAVAR onto the mounting screws
or bolts and securely tighten in all four corners.
NOTE! Lift the AQUAVAR by its metal chassis.
3. Reinstall the rubber plugs.
4. Non-English speaking locations: Add a warning sticker in the appropriate
language over the existing warning on the top of the module.
Install the Wiring
Conduit/Gland Kit
Wiring drives with the IP 21 / UL type 1 Enclosure requires a conduit/gland kit
with the following items:
Conduit/gland box
Screws
Cover
The kit is included with IP 21 / UL type 1 Enclosures.
Overview
As you install the wiring, observe the following:
There are four sets of wiring instructions one set for each combination of
drive enclosure type (IP 21 / UL type 1 and IP 54 / UL type 12), and wiring
type (conduit or cable). Be sure to select the appropriate procedure.
Connection Diagrams on page 24 shows the connection points on the
drive.
Power Connections on page 27 describes specific instructions for wiring
the power. Use in combination with the appropriate general procedure.
Control Connections on page 27 describes specific instructions for wiring
the control. Use in combination with the appropriate general procedure.
Cable Terminals on page 146 list the recommended tightening torques.
Where applicable, observe EMC recommendations. For example, properly
ground the wire screen cable shields.
Three Phase Wiring/Connection Diagrams
The layout of connection terminals is similar for all frame sizes (R1R6). The
only significant layout difference is in the power and ground terminals for
frame sizes R5 and R6. The following diagrams show:
Terminal layout for frame size R3, which, in general, applies to all frame
sizes except as noted above.
Power and ground terminal layout for frame sizes R5 and R6.
WARNING! For floating networks remove screws at EM1 and EM3.
G L Pumps 23
Three Phase Wiring/Connection Diagrams continued
WARNING! For floating networks remove screws at F1 and F2.
Single Phase Wiring/Connection Diagram
WARNING! For floating networks remove screws at EM1 and EM2.
WARNING! For single phase wiring, derate the 3 phase nominal HP and
amps 50%.
G L Pumps 25
Wiring IP 21 / UL Type 1 Enclosure with Conduit
1. Open the appropriate knockouts in the
conduit/gland box.
2. Install thin-wall conduit clamps (not
supplied).
3. Install conduit/gland box.
4. Connect conduit runs to box. Always follow
appropriate NEC or local electrical codes for
inverter drives, motor wiring.
5. Route input power and motor wiring
through conduits. Preferably metal,
grounded type.
6. Strip wires.
7. Connect power, motor, and ground wires to
the drive terminals. See Power
Connections on page 27.
8. Route the control cable, transducer cable
through the conduit.
9. Strip the control cable sheathing and twist
the copper screen into a pigtail.
10. Connect the transducer screen pigtail for
digital and analog I/O cables at X1-1.
11. Strip and connect the individual control
wires to the drive terminals. See Control
Connections on page 28. Including
transducer.
12. Install the conduit/gland box cover (1 screw).
13. Wire transducer leads to analog 2,
terminal(s) +24V, AI2 and GND.
14. Wire positive lead of transducer to terminal
10 (+24VDC). Color is red or brown.
15. Wire analog lead (negative) to terminal 10
of X1 for 4-20mA signal. Color is white or
black.
16. Take the transducer cable screen to X1, #1
Terminal.
Wiring IP 54 / UL Type 12 Enclosure with Conduit
1. Remove and discard the clamping plate.
2. Remove and discard the cable seals where
conduit will be installed. (The cable seals
are cone-shaped, rubber seals on the
bottom of the drive.)
3. For each conduit run, install water tight
conduit connectors (not supplied).
4. Route the power wiring through the
conduit.
5. Route the motor wiring through the
conduit.
6. Strip the wires.
7. Connect the power, motor and ground
wires to the drive terminals. See Power
Connections on page 27.
8. Route the control wiring through the
conduit.
9. Strip the control cable sheathing and twist
the copper screen into a pigtail.
10. Connect the ground screen pigtail for
digital and analog I/O cables X1-1.
11. Strip and connect the individual control
wires to the drive terminals. See Control
Connections on pages 27 and 28.
12. Install the conduit/gland box cover
(1 screw).
13. Install and wire transducer as stated in
previous steps on pages 27 and 28.
Power Connections
WARNING! Ensure the motor is compatible for use with the AQUAVAR. The
AQUAVAR must be installed by a competent person in accordance with the
considerations defined in Preparing for Installation on page 11. If in doubt,
contact your local AQUAVAR sales or service office. Always consult the NEC
for information.
Refer to the following table to complete the power connections. If appro-
priate, also perform the instructions for the braking and floating networks.
Terminal Description Note
U1, V1, W1* 3-phase power supply input
Input Power (Mains)
Connection on page 147.
PE Protective Ground Follow local rules for cable size.
U2, V2, W2 Power output to motor Motor Connection on page 147.
* NOTE: The AQUAVAR (208240V series) can be used with a single phase
supply, if output current is derated by 50%. For single phase supply
voltage, connect power at U1 and W1. Refer to page 24.
Floating Networks
For floating networks (also known as IT, ungrounded or high impedance
networks):
Disconnect the internal RFI filter by removing both the EM1 and EM3
screws (frame sizes R1R4, see page 22), or F1 and F2 screws (frame sizes
R5R6, see page 23).
Where EMC requirements exist, check for excessive emission propagated to
neighboring low voltage networks. In some cases, the natural suppression
in transformers and cables is sufficient. If in doubt, use a supply trans-
former with static screening between the primary and secondary windings.
Do NOT install an external filter. Using an RFI filter grounds the input power
through the filter capacitors, which could be dangerous and could damage
the unit.
Control Connections
To complete the control connections, use:
Following tables.
Single/Multipump
Complete Parameter Descriptions
Cable recommendations in Control Cables
G L Pumps 28 Installation (All Frames)
Installation (All Frames)
O
N
O
N
R
e
l
a
y

O
u
t
p
u
t
s
Transducer
Screen/
Shield
()
Transducer
(4-20mA)
Connection
(White
or Black)
(+)
Transducer
Power
Supply
(Brown
or Red)
Jumper Wire
11 and 12
Jumper Wire
A
n
a
l
o
g

I
/
O
D
i
g
i
t
a
l

I
n
p
u
t
s
1
E-stop/start
Jump to
+24V for
enable
(15 to 10
Jumper)
X1 Control Wiring
1 SCR Terminal for transducer shield. (Connected internally to chassis ground.)
Analog input channel 1, 2nd transducer. Default2 = frequency reference.
2 AI1
Resolution 0.1%, accuracy 1%.
J1:AI1 OFF: 010 V (Ri = 312 k)
J1:AI1 ON: 020 mA (Ri = 100 )
3 AGND
Analog input circuit common. (Connected internally to chassis gnd.
through 1 MW. Jumper wire to X1-11.)
4 +10 V
10 V/10 mA reference voltage output for analog input potentiometer,
accuracy 2%. (Not used.)
Analog input channel 2.
5 AI2
Resolution 0.1%, accuracy 1%.
Transducer input
420 mA
6 AGND
Analog input circuit common. (Connected internally to chassis gnd.
through 1 M)
7 AO1
Analog output, programmable. Default
2
= Not used. Current 020 mA
(load < 500 )
8 AO2
Analog output, programmable. Default
2
= Not used. 020 mA
(load < 500 )
9 AGND
Analog output circuit common (Connected internally to chassis gnd.
through 1 M)
10 +24V
Auxiliary voltage output 24 VDC / 250 mA (reference to GND). Short
circuit protected. Transducer/digital input power supply.
11 GND Auxiliary voltage output common. (Connected internally as floating.)
Digital input common. To activate a digital input, there must be +10 V
12 DCOM (or -10 V) between that input and DCOM. The 24 V may be provided by
the AQUAVAR (X1-10) or by an external 1224 V source of either polarity.
13 DI1 Digital input 1, programmable. Default
2
= run enable
2
= low water
2
= E-stop or jumper
2
= set point selection
2
= not used
2
= not used
19 RO1C Relay output 1, programmable. Default
2
= run power to drive
20 RO1A Maximum: 250 VAC / 30 VDC, 2 A
21 RO1B
Minimum: 500 mW (12 V, 10 mA)
2
= ready, pump is running
24 RO2B
2
= not used
27 RO3B
1
Digital input impedance 1.5 k. Maximum voltage for digital inputs is 30 V.
2
Default values depend on the macro used. Values specified are for the default macro, single/multipump.
NOTE: Jumper Wires between 3 and 11, 10 and 15, 11 and 12.
10 15
E-stop
or Jumper
G L Pumps 29
X1
10 +24V
11 GND
12 DCOM
13 DI1
14 DI2
15 DI3
16 DI4
17 DI5
18 DI6
X1
10 +24V
11 GND
12 DCOM
13 DI1
14 DI2
15 DI3
16 DI4
17 DI5
18 DI6
Terminated
Station Station Station
Terminated
Station
X1 Identification
28 Screen
29 B
30 A
31 AGND
32 Screen
SCR
B
A
GND
B
A
GND
SCR
28 SCR
29 B
30 A
31 AGND
32 SCR
ON ON
ON ON
RS485 Multidrop Application
Other Modbus Devices
Hardware Description
1
RS485 Interface
J2 J5 J2 J5
off position on position
Bus Termination
RS485
Multipump
Connections
NOTE! Terminals 3, 6 and 9 are at the same potential.
NOTE! For safety reasons the fault relay signals a fault when the AQUAVAR
is powered down.
You can wire the digital input terminals in either a PNP or NPN configuration.
PNP Connection (Source) NPN Connection (Sink)
Communications
Terminals 2832 are for RS485 or modbus communications. Use shielded
cables. For lengths of cable beyond 100 feet, use screen connections.
Do not directly ground the RS485 network at any point. Ground all devices
on the network using their corresponding earthing terminals.
As always, the grounding wires should not form any closed loops, and all the
devices should be earthed to a common ground.
Terminate the RS485 network using 120 resistors at both ends of the
network. Use the DIP switch to connect or disconnect the termination resis-
tors. See following diagram and table.
1
For functional descriptions, see Standard Serial Communication addendum.
G L Pumps 30
Check Installation
Before applying power, perform the following checks.
Check
Installation environment conforms to the drives specifications for
ambient conditions.
The drive is mounted securely.
Space around the drive meets the drives specifications for cooling.
The motor and driven equipment are ready for start.
For floating networks: The internal RFI filter is disconnected.
The drive is properly grounded, along with the pump, motor and
control panel.
The input power (mains) voltage matches the drive nominal input
voltage.
The input power (mains) connections at U1, V1 and W1 are connected
and tightened as specified. Loose connections may cause arcing!
The input power (mains) fuses are installed, according to NEC.
The motor connections at U2, V2 and W2 are connected and tightened
as specified.
The motor cable is routed away from other cables and in separate
conduit.
NO power factor compensation capacitors are in the motor cable.
The control connections are connected and tightened as specified.
NO tools or foreign objects (such as drill shavings) are inside the drive.
NO alternate power source for the motor (such as a bypass connection)
is connected no voltage is applied to the output of the drive.
Single phase power is connected to U1 and W1 with GND.
G L Pumps 31
Reinstall Cover
IP 21 / UL Type 1
1. Align the cover and slide it on.
2. Tighten the captive screw.
3. Reinstall the control panel.
IP 54 / UL Type 12
1. Align the cover and slide it on.
2. Tighten the captive screws around the
edge of the cover.
3. Slide the hood down over the top of the
cover.
4. Install the two screws that attach the
hood.
5. Reinstall the control panel.
NOTE! The control panel window must be
closed to comply with IP 54/UL type 12.
6. Optional: Add a lock (not supplied) to
secure the control panel window.
Apply Power
Always reinstall the front cover before turning power on.
WARNING! The AQUAVAR will start up automatically at power up, if the
external run command is on.
1. Apply input power.
When power is applied to the AQUAVAR, the green LED comes on.
NOTE! Before increasing motor speed, check that the motor is running in
the desired direction.
Start-Up
The AQUAVAR has default parameter settings that are sufficient for many
situations. However, review the following situations. Perform the associated
procedures as appropriate. Proceed to Start-Up section of this manual.
G L Pumps 32
AQUAVAR Drive Manuals
GENERAL MANUALS
AQUAVAR User's Manual (IOM)
(1150 HP)
Safety Diagnostics
Installation Maintenance
Start-Up Technical Data
AQUAVAR User's Manual (IOM)
(200550 HP)
Safety Diagnostics
Installation Maintenance
OPTION MANUALS
(Fieldbus Adapters, I/O Extension Modules etc., manuals
delivered with optional equipment.)
Relay Output Extension Module (typical
title)
Installation Diagnostics
G L Pumps 33
Introduction
AQUAVAR CPC drives include an exten-
sion module that is not covered in the
AQUAVAR Users Manual. The extension
module is attached to the drive module
at the factory, which includes fusible
disconnect.
This supplement provides the additional
extension module information required
for AQUAVAR drives:
Additional installation steps and
considerations.
Steps for separating the drive from
the extension module for drive
service access.
Dimensions for the extension module.
WARNING! Only qualified electricians are allowed to carry out the work
described in this chapter. Follow requirements in "Safety" on the first pages
of this manual. Ignoring the safety instructions can cause injury or death.
Planning
When planning for cable/conduit routing, refer to the AQUAVAR Users
Manual, but note that, for the AQUAVAR, all connections are routed through
the top of the extension module.
Moving the Unit
1. Move the transport package by pallet truck to
the installation site.
2. Unpack the transport package.
3. To position the unit, use a lift, connected as
shown.
Extension
Module
Drive
Module
G L Pumps 34
Mounting
Fastening the Unit
See the "Dimensional Drawings" on page 37 for the exact locations of the
mounting points.
1. Use at least four screws two at the front, two at the back to attach
the unit base plate to the floor.
2. Use at least two screws to attach the back of the enclosure to a wall.
There are two holes available at the top of each: the extension module and
the drive module.
Connecting Power and Control Cables
Additional considerations that apply with the enclosure extension:
The power cable connection diagram that applies for the AQUAVAR is:
Temporarily remove the upper high voltage shield (clear plastic) to gain
access to the power connections in the extension module.
To avoid metal shavings inside the cabinet, temporarily remove the gland/
conduit plate at the top of the extension module. Then drill holes and
mount conduit or cable fittings as needed.
Extension Module
AQUAVAR
Drive Module
Control
Panel
Switch-fuse
Disconnect
3 ~
Motor
Supply
Control
Wiring
V2 U2 W2
V1 U1
3
3
3
L1 L2 L3 PE
U1
V1
W1
PE
PE
OMIO
W1
G L Pumps 35
Route all power and control wiring through the top of the extension
module.
The following diagram shows the power and control connection points in
the enclosure module supplied with the R7 drive module.
G L Pumps 36
The following diagram shows the power and control connection points in
the enclosure module supplied with the R8 drive module.
Re-mount the high voltage shield.
WARNING! Always replace all high voltage shields before applying power.
See the AQUAVAR Users Manual for detailed instructions on control
connections, installation check list and drive start-up process.
G L Pumps 37
Maintenance
This section describes the procedure for separating the drive and extension
modules, which is required to provide service access to the drive module.
Safety
WARNING! Read "Safety" on the first pages of this manual before perform-
ing any maintenance on the equipment. Ignoring the safety instructions can
cause injury or death. Note: There are parts carrying dangerous voltages
near the OMIO board when the drive is powered.
Separating the Drive and Extension Modules
The drive module is mounted on a trolley that straddles a pedestal. The
following procedure removes mechanical connections so that the drive mod-
ule and trolley can roll forward for service access.
1. Disconnect all power sources from the
drive/extension modules and wait at least
5 minutes for internal capacitors to fully
discharge.
2. Remove all front covers from the drive
module.
3. Disconnect the control panel cable.
4. Remove the upper side plate from the drive
module if convenient.
5. Remove screws (if any) that fasten the drive
module to the wall.
6. Inside the pedestal, toward the rear are screws
that attach the drive bus bars to the pedestal
bus bars. The connections are staggered for
easy access using a wrench with an extension.
Remove these screws (6).
Torque when re-assembling:
R7: M8 (5/16 in) screws, 1522 Nm (1116 lb ft)
R8: M10 (3/8 in) screws, 3044 Nm (2232 lb ft)
WARNING! Be careful not to drop screws inside the pedestal. Loose metal
pieces inside the unit may cause damage.
R7
5
6
G L Pumps 38
7. The following cables between the drive
and the extension module are split by a
connector located at the front of the
drive. Disconnect both cables at this
location.
The power supply cable to the OMIO board.
The power supply cable to the extension
module cooling fan.
8. At the OTIF board, disconnect the two fiber
optic cables. Make note of the terminal colors
for use when reconnecting.
9. Carefully remove the cables disconnected in
the above steps: Pull the cables down inside
the pedestal and bundle them so that they
will not get damaged or caught in the trolley when the drive module is
wheeled out.
10. Remove screws fastening the drive module
trolley to the pedestal.
WARNING! These screws are an important step
during re-assembly the screws are required for
grounding the drive.
11. R8: The front of the trolley includes support
braces that fold out. Lift each brace slightly
and fold it out.
12. Remove screws that fasten the drive module
to the extension module.
CAUTION! The drive module is now separated
and could tip over. Use care when moving the
drive module.
13. Pull on the handle to wheel the drive
module out.
Drive Maintenance
See the AQUAVAR Users Manual for drive maintenance procedures,
page 134.
Re-Assembly
Re-attach the modules in reverse order to the above.
R7
8
7
9
R7
12
Pedestal
Trolley
10
10
13
G L Pumps 39
Technical Data
Dimensional Drawings
See the AQUAVAR Users Manual for drive module dimensions.
Extension Module R7
Dimensions are listed in millimeters and [inches].
G L Pumps 40
Detail R7
G L Pumps 41
Extension Module R8
G L Pumps 42
Detail R8
G L Pumps 43
Start-Up
Start-Up
Wizards
The Wizard configures the drive. This process sets parameters that define
how the drive operates and communicates. Depending on the control and
communication requirements, the start-up process may require any or all of
the following:
The Start-up Wizard steps you through the default configuration. The
Start-up Wizard can be activated at the first power up, or can be accessed
at any time using the main menu.
Application macros can be selected to define common, alternate system
configurations, using the default settings. See Single or Multipump
Setup/Programming on page 75.
Additional refinements can be made using the control panel to manually
select and set individual parameters. See Complete Parameter
Descriptions on page 51.
Assistant Control Panel (Display)
Features
The AQUAVAR CPC Control Panel features:
Alphanumeric control panel with a LCD display.
Language selection for the display.
Drive connection that can be made or detached at any time.
Start-Up Wizard to ease drive commissioning.
Copy function Parameters can be copied to the Control Panel memory for
later transfer to other drives or for backup of a particular system.
Context sensitive help.
G L Pumps 44
Start-Up
Start-Up
Controls/Display Overview
The following table summarizes the button functions and displays on the
Control Panel.
Output mode
Use the output mode to read information on the drives status and to oper-
ate the drive. To reach the Output Mode, press EXIT until the LCD display
shows status information as described below.
Status Information
Top The top line of the LCD display shows the basic status information of
the drive.
LOC indicates that the drive control is local, that is, from the control
panel.
REM indicates that the drive control is remote, which is required to
operate the pump and automatically control pressure. This mode is also
used for fieldbus control.
DIR MENU
REM
40.2 PSI sp
0.0 PSI ac
0.0 HZ
12:45
50%
LOC
REM
LCD Display Divided into three main areas:
Top line variable, depending on the mode of operation.
For example, see Status Information
Middle area variable, in general, shows parameter values, menus or
lists.
Bottom line shows current function of the two soft keys and the clock
display, if enabled.
Soft key 1 Function varies and is
defined by the text in the lower-left
corner of the LCD display.
Soft key 2 Function varies and is
defined by the text in the lower-right
corner of the LCD display.
Up Arrow
Scrolls up through a menu or list
displayed in the middle of the LCD
Display.
Increments a value if a parameter
is selected.
Increments the reference if the
upper-right corner is highlighted
(in reverse video).
LOC/REM Changes between local and
remote control of the AQUAVAR.
Down Arrow
Scrolls down through a menu or list
displayed in the middle of the LCD
Display.
Decrements a value if a parameter
is selected.
Decrements the reference if the
upper-right corner is highlighted
(in reverse video).
Help Displays context sensitive
information when the button is
pressed. The information displayed
describes the item currently highlighted
in the middle area of the display.
STOP Stops the drive.
START Starts the drive.
G L Pumps 45
Start-Up
Start-Up
indicates the drive and motor rotation status as follows:
Control Panel Display Significance
Rotating arrow blinking Drive is running.
Stationary arrow Drive is stopped.
Upper right (50%) shows the percentage of full scale the transducer is
operating.
Middle The middle of the LCD display will
display:
For Single Pump
Reference or set point. Pressure SP
Actual set point. Pressure AC
Frequency in HZ.
NOTE! The AQUAVAR display will show (SET PRESSURE), (ACTUAL PRESSURE)
and Frequency (Hz).
Bottom The bottom of the LCD display shows:
Lower corners show the functions currently assigned to the two soft
keys.
Lower middle (12:45) displays the current time (if configured to show
the time).
Operating the Drive
LOC/REM The very first time the drive is powered up, it is in the remote
control (REM) mode, and is controlled from the Transducer and Control
Panel.
To switch to local control (LOC) and control the drive using the Control Panel,
press and hold the button. The drive must be stopped!
The Remote (REM) Mode uses the transducer and set point to control the
speed output to the pump.
The Local (LOC) Mode uses the control panel for manual control of the
drive output. Speed up or down.
To switch back to remote control (REM) press and hold the button until
REMOTE CONTROL is displayed.
Start/Stop To start and stop the drive press the START or STOP buttons.
DI R MENU
REM 50%
40.2 PSI sp
0.0 PSI ac
0.0 HZ
12:45
LOC
REM
LOC
REM
G L Pumps 46
Start-Up
Start-Up
Other Modes
Besides the Output Mode, the Control Panel has:
Other operating modes that are available through the main menu.
A fault mode that is triggered by faults. The fault mode includes a
diagnostic assistant mode.
Access to Main Menu Modes
To reach the main menu:
1. Press EXIT, as necessary, to step back through the menus or lists
associated with a particular mode. Continue until you are back to the
Output Mode.
2. Press MENU from the Output Mode.
At this point, the middle of the display is a
listing of the other modes, and the top-
right text says Main Menu.
3. Press UP/DOWN to scroll to the desired mode.
4. Press ENTER to enter the mode that is highlighted.
The following sections describe each of the other modes.
Parameters Mode
Use the Parameters Mode to view and edit
parameter values:
1. Select PARAMETERS in the main menu.
2. Press UP/DOWN to highlight the appro-
priate parameter group, then press SEL.
3. Press UP/DOWN to highlight the appro-
priate parameter in a group.
NOTE! The current parameter value
appears below the highlighted parameter.
4. Press EDIT.
EXI T ENTER
REM MAIN MENU 1
PARAMETERS
WIZARDS
CHANGED PAR
EXI T ENTER
REM MAIN MENU 1
PARAMETERS
WIZARDS
CHANGED PAR
EXI T SEL
REM PAR GROUPS 01
99 START-UP DATA
01 OPERATING DATA
04 FAULT HISTORY
10 START/STOP/DIR
11 REFERENCE SELECT
EXI T EDI T
REM PARAMETERS
1101 LANGUAGE
1102 APPLIC MACRO
SINGLE PUMP
1104 MOTOR NOM VOLT
1105 MOTOR NOM CURR
G L Pumps 47
Start-Up
Start-Up
5. Press UP/DOWN to step to the desired parameter value.
NOTE! To view the parameter default value: In the set mode, press
UP/DOWN simultaneously.
Press SAVE to store the modified value or
press CANCEL to leave the set mode. Any
modifications not saved are cancelled.
Press EXIT to return to the listing of
parameter groups and again to return
to the main menu.
Wizard Mode
When the drive is first powered up, the Start-Up Wizard guides you through
the setup of a few basic parameters. For example, at the first start, the drive
automatically suggests entering the first task, password.
The Start-Up Wizard is divided into tasks. You may activate the tasks one
after the other, as the Start-Up Wizard suggests, or independently. (You are
not required to use the assistant, you may use instead, the parameter mode
to set the drive parameters.)
The order of the tasks presented by the Start-Up Wizard depends on your
entries. The task list in the following table (next page) is typical.
CANCEL SAVE
LOC PAR EDIT
1102 EXT1/EXT2 SEL
EXT1
G L Pumps 48
Start-Up
Start-Up
Start-Up Wizard
The start-up wizard is a tool that can be used to quickly program an Aquavar
with the most commonly used single / mult-pump parameters. The wizard
will prompt the programmer to enter the required parameters by
automatically bringing them to the screen. To enable the wizard following
the steps below:
1. In the main screen select MENU. Then press enter.
2. Press the up / down arrow to select WIZARDS, then press SELECT.
3. Enter the values for the parameters as seen in the table below, and
follow each entry by pressing the SAVE key.
4. When complete, press the EXIT key until the main screen is displayed
again.
5. Set the required system pressure using the up and down arrows, then
start the pump using the green START key.
Task Name Description
10.02 Pass Code Pass word setting to open the parameter lock.
10.01 Parameter Enables or disables the parameters from being
Lock changed.
11.01 Language Selects the display language.
11.04 Motor Nom Defines the motor nameplate voltage.
Voltage
11.05 Motor Nom Defines the motor nameplate current.
Current
11.06 Motor Defines the motor nameplate frequency.
Frequency
11.08 Nominal Defines the motor nominal power.
Motor Power
15.07 Sensor Min Adjusts the transducer to a zero reference point.
G L Pumps 49
Start-Up
Start-Up
Changed Parameters Mode
Use the Changed Parameters Mode to view (and edit) a listing of all param-
eters that have been changed from default values.
Procedure:
1. Select CHANGED PAR in the Main Menu.
The display lists all changed parameters.
2. Press ENTER.
3. Press UP/DOWN to select a changed parameter.
As each parameter is highlighted, the parameter value appears.
4. Press EDIT to edit the parameter value.
5. Press UP/DOWN to select a new value / edit the parameter value.
(Pressing both keys at the same time sets a parameter to its default
value.)
6. Press SAVE to save the new parameter value. (If the new value is the
default value, the parameter will no longer appear on the Changed
Parameters listing.)
Par Backup Mode
The Control Panel can store a full set of drive parameters. If two sets of pa-
rameters are defined, both are copied and transferred when using this fea-
ture.
The Par Backup Mode has three functions:
Upload to Panel Copies all parameters from the drive to the Control
Panel. The Control Panel memory is nonvolatile and does not depend on
the panels battery.
Restore All (Download To Drive All) Restores the full parameter set(s)
from the Control Panel to the drive. Use this option to restore a drive or
to configure identical drives.
NOTE! The Restore All function writes all parameters to the drive,
including motor parameters. Only use this function to restore a drive
or to transfer parameters to systems that are identical to the original
system.
Download Application Copies partial parameter set(s) from the
Control Panel to a drive. The partial set does not include internal motor
parameters. Use this option to transfer parameters to systems that use
similar configurations - the drive and motor sizes do not need to be the
same.
G L Pumps 50
Start-Up
Start-Up
1. Select COPY in the Main Menu.
2. Press UP/DOWN to step to the desired option.
3. Press SAVE.
The parameter set is transferred as directed. During the transfer, the
display shows the transfer status as a percent of completion.
4. Press EXIT to step back to the Output Mode.
Clock Set Mode
Use the Clock Set Mode to:
Enable/disable the clock function.
Set date and time.
Select display format.
1. Select CLOCK SET in the Main Menu.
2. Press UP/DOWN to step to the desired option.
3. Press EDIT.
4. Press UP/DOWN to select the desired setting.
5. Press SAVE to save setting.
G L Pumps 51
Parameter Listings
Parameter Listings
Aquavar CPC Parameter List
The Aquavar CPC parameter list contains all of the necessary pump, drive, fault
and control parameters needed for programming this unit. Each group indicates
a certain function and control for the Aquavar, in order to set up single or
multipump control.
To view the available parameter list, on your keypad, press the MENU button to
access the parameter list. The parameters are write protected with a password.
Please contact your Aquavar representative for more information on this
password (located in GROUP 10 LOCKS/ PASSWORDS).
Group 01, VFD SIGNALS This set of parameters sets up the drive and motor.
These parameters can only be adjusted and changed when the motor has
stopped. Monitoring of motor output, and various analog and digital outputs.
Group 02, PUMP SIGNALS Provides output set points, energy savings and
wire to water power.
Group 03, STATUS WORDS Provides status of drive and alarm condition.
Group 10, LOCKS/PASSWORDS Provides password and parameter save
information. Keypad and set point locks.
Group 11, START UP DATA Provides parameters used for initial start up
information (e.g language, application, voltage, motor current, motor RPM,
horsepower). Used for initial motor setup.
Group 12, START/ STOP Determines method(s) of starting and stopping the
Aquavar. i.e. Keypad, external switch, Modbus, manual, test run and motor jog.
Group 13, RAMPS & WINDOWS Parameters used for the acceleration and
deceleration of the pump. Window and Hysterisis contains modulation of
algorithm (pressure control regulation).
Group 14, SPD LIM/START LVL Parameters that contain speed control, max
and min frequency, restart value, priming delay.
Group 15, TRANSDUCER VAR Parameters used for the setup and tuning of
the pressure transducer, flow meter and adjustment of transducer range.
Group 16, REFERENCE SELECT Parameters that control how the set point is
maintained. i.e. Modbus, keypad, analog input (transducer).
Group 18, RELAY OUTPUTS Parameters that define how the Aquavar output
relays are controlled and what delay time is actuated for each relay. Three total
relays can be used (RO1, RO2, RO3).
G L Pumps 52
Parameter Listings
Aquavar CPC Parameter List (continued)
Group 19, ANALOG OUTPUTS Defines the analog outputs available on the
drive. Two possible analog outputs that can be used to monitor various
parameters (AO1, AO2).
Group 21, REGULATE Defines type of control regulation with analog input
from transducer. Normal, Inverse modes. Friction loss compensation.
Group 22, MULTIPUMP CONTROL Defines parameters for multi-pump control
algorithm. Addresses each drive. Required group for alternating each pump.
Group 24, FAULT FUNCTIONS Defines parameters for faults, pump protection
and run enable mode (e.g. keypad failure, pump protect, low water, error reset).
Group 25, AUTOMATIC RESET This group defines conditions for automatic
reset. An automatic reset occurs after a particular fault is detected. The Aquavar
holds for a delay time, then automatically restarts. You can limit the number of
restarts in a specific period of time for a variety of faults (e.g. overcurrent, over/
under voltage).
Group 26, ENERGY SAVINGS Defines parameters used for energy savings, and
kW/hr usage.
Group 27, CRITICAL SPEEDS This group defines up to three critical speeds or
resonant frequencies. This mechanical resonance may occur on certain loads at
certain frequencies.
Group 30, OPTION MODULES Defines parameters used for fieldbus
communication networks and optional fieldbus adapter.
Group 31, FIELD BUS SETUP Parameters used for actual set up for the field
bus communication via the RS485 terminals.
Group 32, MODBUS SETUP Defines parameters used for the Modbus setup
and protocol, baud rate, parity, status functions.
Group 50, MOTOR CONTROL Provides adjustment of the switching frequency
for the drive.
Group 51, MAINTENANCE TRIGGERS Defines the parameters for trigger
points on the cooling fan, motor revolutions, run time, used power in
Megawatts. Provides actual time run on each component.
Group 99, INFORMATION Provides firmware version, drive rating for the
Aquavar.
Parameter Listings
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Defaults
Group
VFD Signals Range Description
Single Synch- Multi- Constant Speed
01
Pump ronous Control Slave Control

0101 Motor Frequency 0.0...500.0 Hz Calculated VFD output
frequency, Hz
0102 Motor Current 0...2.0*I
2hd
Measured Motor Current, A
0103 Motor Power -2...2*P
hd
Motor Power, kW
0104 DC Bus Voltage 02.5*V
dn
Measured intermediate circuit
voltage, V
0105 Motor Voltage 02.0*V
dn
Calculated motor voltage, V
0106 Drive Temp 0150 C VFD Temp, Deg C
0107 VFD On Time 09999h Elapsed time counter; runs
when the drive is powered, Hrs
(since last reset). Re-settable by
parameter 5008.
0108 Run Time 09999h Motor run time counter, Hrs
(since last reset). The counter
runs when the inverter
modulates. Re-settable by
parameter 5008.
0109 KWh Counter 09999kWh kWh counter, kWh (since last
reset). Re-settable by parameter
5008.
0110 DI6-1 Status 000000 Status of digital inputs.
111111 Example: 0000001=DI1 is on,
DI2-DI6 off
0111 AI1 0100 % Value of analog input 1, %
0112 AI2 Trnsdcr Fdbk 0100 % Value of analog input 2, %
0113 RO3-1 Status 000111 Status of relay outputs.
Example: 001=RO1 is energized,
RO2 & RO3 are de-energized.
0114 AO1[mA] 020 mA Value of analog output 1, mA
0115 AO2[mA] 020 mA Value of analog output 2, mA
0116 Last Fault Fault Codes Last fault code of the drive.
0117 Previous Fault 1 Fault Codes Previous fault code of the drive.
0118 Previous Fault 2 Fault Codes Oldest fault code of the drive.
0119 Fault Time 1
0120 Fault Time 2
0121 Speed at Flt - RPM Speed at the time of the latest
fault.
0122 Freq at Flt - Hz Frequency at the time of the
latest fault.
0123 Voltage at Flt - V DC bus voltage at the time of
the latest fault.
NOTE: Group 01 is read-only. Used for monitoring.
Parameter Listings
Parameter Listings
G L Pumps 54
Parameter Listings
Defaults
Group
VFD Signals Range Description
01 Pump ronous Control Slave Control
0124 Current at Flt - A Motor current at the time of
the latest fault.
0125 Status at Flt - The drive status word at the
time of the latest fault.
0126 DI 6-1 At Fault 000111 The drive digital input status at
the time of the latest fault.
0127 Drive On Time Hi - Days Drive "on - time in days.
0128 Drive On Time Lo - Hrs : Min : Sec Drive "on - time in hrs/min/secs.
Group
Pump Signals Range Description
0201 Set Point 0max scale Controller set point; unit
determined by parameter 1501.
0202 Actual 0max scale Actual feedback; unit
0203 Pump Speed 0 60 Hz Actual frequency of motor, Hz.
0204 Wire to Water 0? Hp Overall hp includes pump,
Power motor and VFD.
0205 Set Point #1 0max scale Set Point (reference) #1; unit
0206 Set Point #2 0max scale Set Point (reference) #2; unit
0207 Energy Savings 065353 USD Calculated AV savings (option 1
or 2) since last reset. Savings are
compared to conventional
system ($). Re-settable by
parameter 26.05.
0208 Pump Number Stopped, Pump Actual pump number in multi-
1Pump 4 pump control mode.
0209 Used Set Point 0max scale Same value as in 0205 or 0206,
depending on which is in use.
Group
Status Words Range Description
0301 FB CMD Word 1 Low word of drive's control word
0302 FB CMD Word 2 High word of drive's control word
0303 FB STS Word 1 Low word of drive's status word
0304 FB STS Word 2 High word of drive's status word
0305 Fault Word 1 Fault word 1 of the drive
0306 Fault Word 2 Fault word 2 of the drive
0307 Fault Word 3 Fault word3 of the drive
0308 Alarm Word 1 Alarm word 1 of the drive
0309 Alarm Word 2 Alarm word 2 of the drive
Parameter Listings
G L Pumps 55
Parameter Listings
Defaults
Group
Status Words Range Description
0310 AV Alarm Word Aquavar Alarm word
0311 AV Fault Word Aquavar Fault word
Group Locks/
Range Description
10 Passwords Pump ronous Control Slave Control
1001 Parameter Lock Selects the state of the parameter Locked Locked Locked Locked Locked
lock. The lock prevents
parameters from being changed.
Open The lock is open. Parameter
values can be changed.
Locked Parameter values cannot be
(Default) changed from the keypad. The
lock can be opened by entering
the valid password in parameter
10.02. When the keypad is
locked the AV keypad function-
ality is limited to starting,
stopping and changing the
reference (set point).
1002 Pass Code 0300000 Password setting 66 opens the 0 0 0 0 0
lock and returns the value to
zero on the display. The pass-
word relocks when power is
disconnected. To relock the
keypad reset parameter 1001
to Locked.
1003 Local Lock Disables local control on the Off Off Off Off Off
keypad. WARNING! Before
activating , ensure that the
control panel is not needed for
stopping the drive.
Off (Default) Local control allowed.
On Local control disabled.
1004 Parameter Save Saves the parameter values to Done Done Done Done Done
the permanent memory.
Done (Default) Parameters entered via the
keypad are automatically saved.
Parameters are not automatically
saved when altered through the
fieldbus connection.
Save Used for manually saving
parameters that have been
altered through the fieldbus
connection.
Parameter Listings
G L Pumps 56
Parameter Listings
Defaults
Group Locks/
Range Description
10 Passwords Pump ronous Control Slave Control
1005 New Pass Code 0300000 Sets new pass code for 0 0 0 0 0
parameter lock. Returns to 0
after saving.
1006 Set Point Lock Disables set point changes Off Off Off Off Off
from the keypad.
Off (Default) Local control allowed.
On Local control allowed.
Group Start-Up
Range Description
11 Data Pump ronous Control Slave Control
1101 Language Selects the display language English English English English English
English (AM) American English.
(Default)
Espaol Spanish (full translation)
Francais French (full translation)
1102 Application Selects the application macro
Macro
Single Pump One AV regulating to a set point
(Default)
Synchronous Lag pumps start as needed and
all pumps regulate to the set
point at the same speed. Note:
it is recommended that all
pumps be identical.
Multicontrol Lag pumps start as needed. The
last lag pump to start regulates
to the set point; the remaining
pumps operate at an enable
sequence speed (2203).
Constant Slave The master unit starts up to
three fixed speed slave units
when needed. See RO1, RO2
and RO3 settings (parameters
1801, 1804 and 1807).
Speed Control AV follows a speed reference
only. Pump protect fault
function is inactive.
1103 Motor Nom 11345V/ Defines the motor voltage. 230/ 230/ 230/ 230/ 230/
Voltage 230690V Equal to the value on the 460/ 460/ 460/ 460/ 460/
motor nameplate. 575 575 575 575 575
1104 Motor Nom 0.2*I
2hd
Defines the motor current.
1.0* 1.0* 1.0* 1.0* 1.0*
Current 2.0*I
2hd
Equal to the value on the
I
2hd
I
2hd
I
2hd
I
2hd
I
2hd
motor nameplate.
Parameter Listings
G L Pumps 57
Parameter Listings
Defaults
Group Start-Up
Range Description
11 Data Pump ronous Control Slave Control
1105 Motor Nom Freq 10.0500Hz Defines the motor nominal 60 60 60 60 60
frequency. Equal to the value
on the motor nameplate.
1106 Motor Nom RPM 5018000 Defines the motor nominal 3550 3550 3550 3550 3550
RPM speed. Equal to the value on
the motor nameplate.
1107 Motor Nominal 0.22.0*P
hd
Defines the motor power (hp). 1.0*P
hd
1.0*P
hd
1.0*P
hd
1.0*P
hd
1.0*P
hd
Power Equal to the value on the
nameplate.
Group
Start/Stop Range Description
1201 Start/Stop Defines the connections and Keypad Keypad Keypad Keypad Keypad
source of the start/stop
commands.
Comment - DI1 = Enable. 0= Disable,
1 = Enable. DI2 = Low Water. 0 = Fault,
1 = OK, DI3 = Estop 0 = Estop, 1 = OK,
After Estop restart from keypad required.
Keypad Start/Stop from keypad. After a
fault reset, the drive will restart
only if auto restart (1202) is set
to on. If auto restart is off the
drive must be started from the
keypad.
Fieldbus Start via fieldbus control word
1202 Auto Restart Selects whether the AV will On On On On On
automatically restart after a
power failure or fault reset.
Off Not selected
On Selected. The AV will automatic-
ally restart if conditions permit.
1203 Test Run Selects when the drive will Not Sel Not Sel Not Sel Not Sel Not Sel
perform a test run
Not Sel (default) Not selected
Automatic If selected and the drive has not
run for the test delay (1205) the
drive will start and run at 50%
of maximum speed (1401) for
20 seconds and shutdown.
Auto Restart 1202 must be on.
Parameter Listings
G L Pumps 58
Parameter Listings
Defaults
Group
Start/Stop Range Description
1203 Test Run Manual Once manual is selected the Not Sel Not Sel Not Sel Not Sel Not Sel
(continued) drive will start and run at test
speed (1204) for 20 seconds
and shutdown. Once the
manual test is complete this
parameter will return to
Not Sel.
1204 Test Speed % (FL) 0...100% Selects the speed the test runs 25% 25% 25% 25% 25%
at in manual test mode (1203).
1205 Test Run Delay 0...3600 Hr Selects how long after the drive 1000 1000 1000 1000 1000
is idle before it will do a test run.
1206 Motor Jog Jogs motor for 10 sec @ 60 RPM Disabled Disabled Disabled Disabled Disabled
to check for motor rotation.
Disabled Motor jog is not active.
(Default)
Jog Jogs motor for 10 sec at 60 RPM.
After jog is complete this
parameter setting returns to
disabled.
Group Ramps/
Range Description
13 Windows Pump ronous Control Slave Control
1301 Ramp 1 Fast Accel 01800 sec Defines the fast acceleration time. 5 5 5 5 5
1302 Ramp 2 Fast Decel 01800 sec Defines the fast deceleration time. 5 5 5 5 5
1303 Ramp 3 Slow Accel 01800 sec Defines the slow acceleration time. 60 60 60 60 60
1304 Ramp 4 Slow Decel 01800 sec Defines the slow deceleration time. 60 60 60 60 60
1305 Ramp Hysteresis 0100 % Per cent of window set aside
80 80 80 80 80
for hysteresis error.
1306 Reg Window 0100 % Window around the set point
which the control algorithm 8 8 8 8 8
operates.
Group Spd Lim/
Range Description
14 Strt Lvl Pump ronous Control Slave Control
1401 Maximum Minimum Defines the allowable maxi- 60 60 60 60 60
Frequency/Speed Frequency mum speed. Default setting
60 Hz is parameter 1106 Motor Nom
Freq. (May want to show RPM
or HZ.)
1402 Minimum 0Max Defines the minimum speed 6 6 6 6 6
Frequency/Speed Frequency range. Default setting is 10% of
parameter 1106 Motor Nom
Freq. (May want to show RPM
or HZ.)
Parameter Listings
G L Pumps 59
Parameter Listings
Defaults
Group Spd Lim/
Range Description
1403 Config Speed Defines the reaction of the drive 0 0 0 0 0
Min when the AV tries to regulate at
a speed at or below minimum
frequency (1402).
0 (Default) The drive will stay at Minimum
Frequency until Stp Delay Min
Spd (1404) times out; the unit
will then shutdown.
Min Freq The AV will stay at this speed
until the transient clears or unit
is manually shutdown; unless a
fault occurs.
1404 Stp Delay 01800 s The time period the drive will 0 0 0 0 0
Min Spd stay at MinSpd (1402) before
stopping. Functions when 1403
is set to 0. Becomes active if set
point would result in regulation
below min spd, closed valve
condition in pressure control
and Secondary Protect A&B.
1405 Restart Value 0150 % If the drive is shutdown by 0 0 0 0 0
Config speed min (1403) due to
no system demand (pressure
control and level control only)
the drive will sleep until the
process actual value drops
below a set restart value (1405)
for longer than the restart delay
(1406). If operating in inverse
mode (2101) the drive will sleep
until the process variable rises
above the restart value. Wake-
up level in % of set point value.
To disable the Restart Value
function in both normal and
inverse settings enter 0%.
Auto Restart (parameter 1202)
does not influence the restart
function. Default = 0.
1406 Restart Delay 01800 s Time delay for restart value 0 0 0 0 0
(1405).(Default = 0 sec)
Parameter Listings
G L Pumps 60
Parameter Listings
Defaults
Group Spd Lim/
Range Description
1407 Priming Delay 06000 s When the drive is starting from 0 0 0 0 0
0 RPM this parameter delays
pump protection faults (2404
and 2407) for the setting time.
The default setting is 0. Once
the priming delay time is
complete the protection delay
(parameter 2406) becomes
functional. During the priming
delay the pump runs at the
maximum speed setting
(parameter 1401) since it
cannot achieve the set point.
Group Transducer
Range Description
15 Var Pump ronous Control Slave Control
1501 Transducer Unit Selects the units (default is Psig Psig Psig Psig Psig
pressure) for the primary process
transmitter feedback located at
AI2. In speed control macro
default unit is RPM.
%
GPM
Psig (Default)
Ft
F Deg
C Deg
1502 Transducer Max 06553.5 For single pump and multipump 300 300 300 300 60
macros this parameter defines
the full-scale feedback (20 mA
setting) of the primary process
transmitter at AI2. This parameter
also correlates to the maximum
value of Reference (set points) 1
and 2. For the Speed Control
macro this parameter scales the
maximum (20 mA or keypad )
speed setting. Note when units
are in Ft, M, In or Cm: AI2 Max
is always based on a specific
gravity = 1 regardless of setting
for parameter 1506. Actual
pressure signals in Ft, M, In or
Cm are corrected for specific
gravity by the firmware. Signal
can be quadratic or linear.
Parameter Listings
G L Pumps 61
Parameter Listings
Defaults
Group Transducer
Range Description
1503 Transducer Min 06553.5 For single pump and multipump 0 0 0 0 0
macros this parameter defines
the value (normally zero) of the
4 mA setting for the primary
process transmitter at AI2. This
parameter also correlates to the
minimum value of Reference
(set points) 1 and 2. For the
Speed Control macro this
parameter scales the value
(normally zero) of the 4 mA or
keypad speed setting. Note
when units are in Ft, M, In or
Cm: AI2 Min is always based on
a specific gravity = 1 regardless
of setting for parameter 1506.
Actual pressure signals in Ft, M,
In or Cm are corrected for
specific gravity by the firmware.
Signal can be quadratic or linear.
1504 Sensor Determines if the primary Linear Linear Linear Linear Linear
process transmitter feedback
from analog input is linear or
quadratic. If quadratic, the
transmitter type must be a
differential pressure transmitter.
Linear (Default) The feedback signal from
sensor has a linear relationship.
Quadratic Quadratic is selected only for
differential pressure type flow
meters such as orifice plates or
venturi meters.
1506 Sensor Min Defines the value for analog 4 mA 4 mA 4 mA 4 mA 4 mA
sensor input.
4 mA (Default) 4 mA is selected as the
minimum value.
Tuned Value Select tuned value after the tune
function has been completed.
This will select the tuned value
for the minimum value of
sensor input.
Parameter Listings
G L Pumps 62
Parameter Listings
Defaults
Group Transducer
Range Description
1506 Sensor Min Tune This parameter sets the mini-
(continued) mum value of the signal to be
applied to sensor input. When
tune is selected and enter is
pressed the tuned value for
sensor input is set to the actual
sensor input value when the
tune function was activated.
This function is useful for zeroing
out any system hysteresis.
Group Reference
Range Description
16 Select Pump ronous Control Slave Control
1601 Ref1/Ref2 Select Defines the source from which Ref 1 Ref 1 Ref 1 Ref 1 Ref 1
the drive reads the signal that
selects the setpoint.
Reference 1 Reference 1 (set point 1) is
(Default) being used only.
DI4 Digital Input 4 selects set point 1
or set point 2. 0pen = Set Point
1, Closed = Set Point 2.
Fieldbus The set point is sent via Fieldbus
control word.
1602 Set Point 1 Select Selects the signal source for Keypad Keypad Keypad Keypad Keypad
Reference1 (set point #1).
Keypad The set point is selected from
(Default) the keypad.
Analog Input The set point is selected by an
analog input (AI1).
Fieldbus The set point is selected via
Fieldbus control word.
1603 Set Point 2 Select Selects the signal source for Keypad Keypad Keypad Keypad Keypad
Reference1 (set point #2).
Keypad The set point is selected from
(Default) the keypad.
AI 1 The set point is selected by an
analog input (AI1).
Fieldbus The set point is selected via
Fieldbus control word.
Parameter Listings
G L Pumps 63
Parameter Listings
Defaults
Group Reference
Range Description
16 Select Pump ronous Control Slave Control
1604 AI 1 Minimum Defines the minimum value for 4-20 4-20 4-20 4-20 4-20
analog input AI1. mA mA mA mA mA
0-10 VDC A 0VDC signal will activate a
Sensor Failure fault function
unless 24.01 and 24.02 are
disabled.
4 20 mA 4 mA is selected as the
(Default) minimum value.
Tuned Value Select tuned value after the tune
function has been completed.
This will select the tuned value
for the minimum value of AI1.
Tune This parameter sets the minimum
value of the signal to be applied
to AI1. When tune is selected and
enter is pressed the tuned value
for AI1 is set to the actual AI1
value when the tune function
was activated. This function is
useful for zeroing out any system
hysteresis.
Group Relay
Range Description
18 Outputs Pump ronous Control Slave Control
1801 Relay RO1 Selects the AV status to be Ready Ready Ready Start Ready
Output indicated through relay output 1 Slave
(RO1). The relay energizes when
the status meets the setting.
Relay warnings are reset
automatically, faults must be
manually reset.
Not Sel The output is not used
Run The output indicates the drive is
running.
Ready (Default) The output indicates that power
is supplied to the drive and it is
awaiting a start command.
VFD Fault The drive has faulted
Low Water The secondary protection
warning or fault function has
been activated. DI4 is low for
the protection delay setting
(2404). Closed = normal,
Open = Secondary Protect fault
function is active.
Parameter Listings
G L Pumps 64
Parameter Listings
Defaults
Group Relay
Range Description
1801 Relay RO1 Pump Protect The pump protection warning or Ready Ready Ready Start Ready
Output fault function has been activated. Slave
(continued) Start Slave Used in multipump macro to
start slave pump only.
Stand by Drive is in sleep mode due to no
system demand.
1802 RO1 TON Delay 0...3600 s Defines the operation delay for 0 0 0 0 0
relay output RO1.
1803 RO1 TOFFDelay 03600 s Defines the release delay for 0 0 0 0 0
relay output RO1.
1804 Relay RO2 Selects the AV status to be Run- Run- Run- Start Run-
Output indicated through relay output 2 ning ning ning Slave ning
manually reset.
Not Sel The output is not used
Run (Default) The output indicates the drive
is running.
function is active.
Pump Protect The pump protection warning or
fault function has been activated.
Start Slave Used in multipump macro to
Stand by Drive is in sleep mode due to
no system demand.
1805 RO2 TON Delay 03600 s Defines the operation delay for 0 0 0 0 0
relay output RO2.
1806 RO2 TOFFDelay 03600 s Defines the release delay for 0 0 0 0 0
relay output RO2.
Parameter Listings
G L Pumps 65
Parameter Listings
Defaults
Group Relay
Range Description
1807 Relay RO3 Selects the AV status to be Not Not Not Not Not
Output indicated through relay output 3 Used Used Used Used Used
manually reset.
Not Sel (default) The output is not used
Run The output indicates the drive is
running.
Ready The output indicates that power
is supplied to the drive and it is
awaiting a start command.
function is active.
Pump Protect The pump protection warning or
fault function has been activated.
Start Slave Used in multipump macro to
Stand by Drive is in sleep mode due to
no system demand.
1808 RO3 TON Delay 03600 s Defines the operation delay for 0 0 0 0 0
relay output RO3.
1809 RO3 TOFFDelay 0 3600 s Defines the release delay for 0 0 0 0 0
relay output RO3.
Group Analog
Range Description
1901 AO 1 Content Sel Connects a AV signal to analog Not Not Not Not Not
output 1 (AO1). Used Used Used Used Used
Not Sel (default) Not in use.
Speed Motor speed. 20 mA = motor
full load speed (1107).
Frequency Output frequency. 20 mA =
motor nominal frequency (1106).
Current Output current. 20 mA =
motor nominal current (1105).
Parameter Listings
G L Pumps 66
Parameter Listings
Parameter Listings
Defaults
Group Analog
Range Description
1901 AO 1 Content Sel Torque Motor torque. 20 mA = 100% Not Not Not Not Not
(continued) of motor nominal rating. Used Used Used Used Used
Power Motor Power. 20 mA = 100%
of motor power rating.
Proc Var Actual value of process variable
AI2. 20 mA = Reference 1 Max
(1603).
Energy Saving Calculated energy savings
(option 1 or 2) over a conven-
tional fixed speed system.
20 mA = Savings scale (2603).
1902 AO1 Content Various Selects the minimum value of the
Min characterisitc being monitored.
1903 AO1 Content Various Selects the maximum value of the 4 4 4 4 4
Max characteristic being monitored.
1904 Minimum AO1 0.020.0 mA Defines the minimum value of 0.1 0.1 0.1 0.1 0.1
AO1. Default = 4 mA.
1905 Maximum AO1 0.020.0 mA Defines the maximum value of 20 20 20 20 20
AO1. Default = 20 mA.
1906 AO 2 Content Sel Connects a AV signal to analog Not Not Not Not Not
output 2 (AO2). Used Used Used Used Used
Not Sel (default) Not in use.
Speed Motor speed. 20 mA = motor
full load speed (1107).
Frequency Output frequency. 20 mA =
motor nominal frequency (1106).
Current Output current. 20 mA =
motor nominal current (1105).
Torque Motor torque. 20 mA = 100%
of motor nominal rating.
Power Motor Power. 20 mA = 100%
of motor power rating.
Proc Var Actual value of process variable
AI2. 20 mA = Reference 1 Max
(1603).
Energy Saving Calculated energy savings
(option 1 or 2) over a conven-
tional fixed speed system.
20 mA = Savings scale (2603).
1907 AO2 Content Various Selects the minimum value of the
Min characterisitc being monitored.
1908 AO2 Content Various Selects the maximum value of the
Max characteristic being monitored.
G L Pumps 67
Parameter Listings
Parameter Listings
Defaults
Group Analog
Range Description
1909 Minimum AO2 0.020.0 mA Defines the minimum value of 4 4 4 4 4
AO2. Default = 4 mA
1910 Maximum AO2 0.020.0 mA Defines the maximum value of 20 20 20 20 20
AO2. Default = 20 mA
Group
Regulate Range Description
2101 Regulation Mode Selects the type of AV control with Normal Normal Normal Normal Normal
falling process variable signal.
Normal Increases the output speed with
(Default) falling process variable signal.
For level control applications the
tank is on the discharge side.
Inverse Decreases the output speed with
falling process variable signal.
For level control applications the
tank is on the suction side.
2102 Press Incr Speed 060 Hz Sets the speed for which 20 20 20 20 20
additional pressure is added to
compensate for system frictional
losses at increased flow. Used for
single pump and backup modes
only. Default = 20 Hz.
2103 Press Incr 0.10000 The pressure increase in selected 0 0 0 0 0
units point which is added to the
set point pressure to compensate
for frictional losses at the pressure
increase speed. Used for single
pump and backup modes only.
Note the full set point pressure
increase (%) is achieved at
maximum speed (1401).
Group Multipump
Range Description
22 Control Pump ronous Control Slave Control
2201 Value Decrease 01000 Defines how much the actual 5 5 5 5 5
can drop before the next lag
pump is started. Used for
multicontrol, synchronous
control and slave modes only.
G L Pumps 68
Parameter Listings
Parameter Listings
Defaults
Group Multipump
Range Description
2202 Value Increase 0.1000 Defines the increase in set point 5 5 5 5 5
when a lag pump starts. This
value is cumulative with each
lag pump that turns on. Used
for multicontrol, synchronous
control and slave modes only.
The default setting for 2202 is
equal to the value set in 2201.
2203 Enable Sequence 0 60 Hz Defines the speed the drive 59 59 59 59 59
must be at before multipump
operation is allowed.. Applies to
synchronous, multicontrol and
slave modes only. Default =
98% of 1401 Maximum Speed.
2204 Switch Lead Lag 14000 h Defines the time the lead unit 48 48 48 48 48
will run before a new unit is
deemed the lead unit. Note if
set to zero the switching
function is disabled (including
switching during a fault).
Default setting is 48 hrs.
2205 Sync Limit 060 Hz Selects the speed at which lag 39 21 21
pump #1 (or slave #1 RO1)
should be turned off. Applies to
synchronous, multicontrol and
slave modes.
2206 Sync Window 060 Hz The speed step above the sync 8 8 8
limit (2206) used to turn off lag
pump #2 (or slave #2 RO2).
Twice the Sync Window is the
speed step at which lag pump
#3 (or slave #3 RO3) is turned
off. Used for synchronous and
slave modes only.
2207 Pump Address 14 Defines the pump address for 1 1 1 1 1
multipump systems.
2208 Setp2 Source OFF, 14 Defines which pump has the Off Off Off Off Off
analog input connected for
second set point.
Group Fault
Range Description
24 Functions Pump ronous Control Slave Control
2401 Keypad Failure Selects how the AV will react to
a keypad communication break.
G L Pumps 69
Parameter Listings
Parameter Listings
Defaults
Group Fault
Range Description
2401 Keypad Failure Disabled Protection is inactive
(continued) Fault The drive trips on fault and
the motor coasts to a stop.
A fault message is generated
Panel Loss.
2402 Pump Protect Actual process value is lower Dis- Dis- Dis- Dis- Dis-
Ctrl than protection limit (2403) for abled abled abled abled abled
protection delay (2404) and AV
is at max speed for the
protection delay.
Disabled Protection is disabled.
(Default)
Warning The AV generates a warning
only Pump Protect; no other
action is taken.
Warn and The AV generates a warning
Control Pump Protect" and controls
according to the setting of
Config Speed Min (1405).
2403 Protection Limit 06553.5 This is the protection limit for 0 0 0 0 0
the process value at which
Pump Protect Ctrl (2402)
activates when pump is at max
speed for the protection delay.
2404 Protection Delay 0200 s This is the protection delay 0 0 0 0 0
period prior to activation of
Pump Protect Ctrl (2402).
Default setting is 0 sec.
2405 Low Water Loss of digital input 2 (DI2) for Dis- Dis- Dis- Dis- Dis-
protection delay (2404). abled abled abled abled abled
Disabled Protection is disabled.
(Default)
Warn The AV generates a warning
only Secondary Protect A; no
other action is taken.
Warn and The AV generates a warning
Control Secondary Protect A" and
controls according to the setting
of Config Speed Min (1405).
Parameter 1202 Auto Restart
must be set to On to
automatically restart once fault
has been reset.
G L Pumps 70
Parameter Listings
Parameter Listings
Defaults
Group Fault
Range Description
2406 Error Reset 09999 Indicates number of fault resets. 0 0 0 0 0
Note parameter 1202 Auto
Restart must be set to on.
When set to 0 Error Reset is
disabled. Time between resets is
parameter 2407 Reset Delay.
Manual intervention is required
if fault is still active after set
number of resets has been
achieved. The drive reaction to
the fault will be according to
parameter 1405 Config Speed
Min setting. Reset is applicable
to parameters 2404 and 2405.
2407 Reset Delay 1250 s Defines the time that the AV will 60 s 60 60 60 60
wait after an alarm and control
condition before attempting an
error reset.
2408 Run Enable DI1 has to be closed for drive to
be able to run.
Disable Run Enable is not in use
Enable DI1 is used for Run Enable
Function.
2409 Comm Fault Selects how the drive reacts in a Last Last Last Last Last
Function fieldbus comm break i.e.; if the Speed Speed Speed Speed Speed
drive fails to receive command
word or reference. The time de-
lays is given by parameter 2418.
Not Selected No response
Fault Drive Faults and coasts to stop
Last Speed Drive displays a warning and
remains running at last speed
reference.
2410 Comm Fault 060.0s Defines the time delay for the 3.0 s 3 3 3 3
Time control word or reference
supervision.
G L Pumps 71
Parameter Listings
Parameter Listings
Defaults
Group Automatic
Range Description
25 Reset Pump ronous Control Slave Control
2501 NR of Trials 05 Sets the number of allowed 0 0 0 0 0
automatic resets within a trial
period defined by parameter
2502.
2502 Trial Time 1.0600.0 s Sets the time limit used for 30 s 30 s 30 s 30 s 30 s
counting and limiting the
number of resets.
2503 Delay Time 0.0120.0 s Sets the delay between fault 0 s 0 s 0 s 0 s 0 s
detection and attempted drive
restart.
2504 AR Overcurrent Auto reset after overcurrent Enabled Enabled Enabled Enabled Enabled
Disable
fault.
2505 AR Overvoltage Auto reset of overvoltage Enabled Enabled Enabled Enabled Enabled
Disable
fault.
2506 AR Undervoltage Auto reset for undervoltage Enabled Enabled Enabled Enabled Enabled
Disable
of drive.
2507 AR AI<Min Auto reset after transducer Enabled Enabled Enabled Enabled Enabled
Disable
signal loss.
Group Energy
Range Description
26 Savings Pump ronous Control Slave Control
2601 Energy Cost 0.0001.000 Cost of energy in USD
2602 Baseline Power 01000 hp Baseline HP for a conventional
fixed speed system.
2603 Savings Scale 065535 This parameter scales the 10000 10000 10000 10000 10000
analog output when energy
savings is selected.
2604 Energy Save Savings Savings Savings Savings Savings
Methd Savings Op 1 Op 1 Op 1 Op 1 Op 1 Op 1
Savings Op 2
2605 Energy Save Resets energy savings counter. Dis- Dis- Dis- Dis- Dis-
Reset After resetting, parameter 2605 abled abled abled abled abled
returns to disabled.
Disabled
Reset
G L Pumps 72
Parameter Listings
Parameter Listings
Defaults
Group Option
Range Description
30 Modules Pump ronous Control Slave Control
3001 Comm Protocol Activates the optional external No No No No No
Select DCS and selects the interface.
Refer to the ABB IOM chapter
on fieldbus control. Can be used
only with Single Pump, Constant
Slave or Speed Control modes.
Not Selected No fieldbus communication. Aquavar Aquavar
(Default)
Std Modbus Drive uses Modbus protocol on
the standard RS485 port.
Protocol settings are in group 32.
Ext Fba The drive communicates with a
fieldbus adapter module in
option slot 2 of the drive. Note
when Ext Fba is selected Param-
eter Groups 31 is unlocked.
Aquavar This protocol is used for
communication between the
drives in the Synchronous and
Multicontrol macros.
Group Fieldbus
Range Description
31 Setup Pump ronous Control Slave Control
3101 FBA Type This parameter configures the
module type automatically by
the fieldbus adapter. No action
is required by the user unless
changes to default settings are
desired. Refer to the fieldbus
manual.
3102- FBA Parameters Meaning and values of these
3133 parameters depend on the
fieldbus option connected to
the drive.
Group Modbus
Range Description
3201 Protocol ID 00xFFFF This parameter configures the
module type automatically by
the fieldbus adapter. No action
is required by the user unless
changes to default settings are
desired. Refer to the fieldbus
manual.
3202 Station ID 0...247 1 1 1 1 1
G L Pumps 73
Parameter Listings
Parameter Listings
Defaults
Group Modbus
Range Description
3203 Baud Rate 1.257.6 9.6 9.6 9.6 9.6 9.6
kbits/s kbits/s kbits/s kbits/s kbits/s kbits/s
3204 Parity Defines the data length, parity 8N2 8N2 8N2 8N2 8N2
and stop bits.
8N1 8 data bits, no parity and one
stop bit
8N2 8 data bits, no parity and two
stop bits
8E1 8 data bits, even parity and one
stop bit.
8O1 8 data bits, odd parity and one
stop bit.
3205 Control Selects the communication ABB ABB ABB ABB ABB
Profile profile. Drives Drives Drives Drives Drives
ABB Drives ABB Drives control word and
Status Word.
AV Alternate Profile.
3206 OK Messages 065535 Read only counter of good
Modbus messages.
3207 CRC Errors Read only counter of CRC errors.
3208 EFBUART Errors Read only counter of UART errors.
3209 EFB Status Contains the status of Modbus
protocol.
Idle Drive is configured for Modbus,
but not receiving any messages.
Exec. Init Drive is initializing Modbus.
Time Out A time-out has occurred .
Config Error Drive has configuration error.
Off-line Drive is receiving messages that
are NOT addressed to itself.
On-Line Drive is receiving messages that
are addressed to itself.
Reset Drive is performing hardware
reset.
Listen Only Drive is in listen only mode.
3210- EFB Parameters Meaning and values of these
3120 parameters depend on the
selected fieldbus protocol.
G L Pumps 74
Parameter Listings
Parameter Listings
Defaults
Group Motor
Range Description
5001 Switching Freq 4, 8, 12 kHz Sets the switching frequency 8 8 8 8 8
for the drive. kHz kHz kHz kHz kHz
Group Maintenance
Range Description
51 Triggers Pump ronous Control Slave Control
5101 Cooling Fan Trig 0.06553.5 Sets the trigger point for the 20 20 20 20 20
kh drives cooling fan counter.
0.0 = disabled
5102 Cooling Fan Act 0.06553.5 Defines the actual value of the
kh drives cooling fan counter. The
parameter is reset by writing
0.0 to it.
5103 Revolution Trig 065535 Sets the trigger point for the 32000 32000 32000 32000 32000
MRev motors accumulated revolutions
counter. 0.0 = disabled
5104 Revolution Act 065535 Defines the actual value of the
MRev motors accumulated revolutions
counter. The parameter is reset
by writing 0 to it.
5105 Run Time Trig 0.06553.5 Sets the trigger point for the 40 40 40 40 40
kh drives run time counter.
0.0 = disabled
Group
Information Range Description
9901 FW Version AXXX hex Version of the firmware loaded
to the AV.
9902 Drive Rating XXXY Indicates the drives current and
voltage rating. The format is
XXXY, where:
XXX = The nominal current
rating in amps. If present an A
indicates the decimal point in
the rating for the current.
Y = The voltage rating of the
drive, where Y=2 indicates a
208240 Volt rating and Y=4
indicates a 380480 Volt
rating.
G L Pumps 75
Programming
Single Pump Programming (Pressure transducer)
Standard view of display in REM (remote) mode.
You will see the reference pressure (REF
PRESSURE), actual pressure (ACT PRESSURE) and
motor frequency in HZ.
DI R MENU
REM 0.0%
40.2 PSI sp
0.0 PSI ac
0.0 HZ
FLOW
AIR
4 8
6
3 PHASE OUTPUT
TO MOTOR
5
1
2
SUCTION
3
8
9
7
RECOMMENDED INSTALLATION LAYOUT
1 AQUAVAR CPC 6 AIR BLADDER TANK
2 FUSIBLE DISCONNECT 7 3 PHASE MOTOR
3 CENTRIFUGAL PUMP 8 GATE VALVE (BALL VALVE)
4 CHECK VALVE 9 PRESSURE GAUGE
5 PRESSURE TRANSDUCER (CABLE ASSEMBLY)
NOTES: A. Use of load filter (reactor) should be used between the Aquavar and motor, if motor leads exceed
60 wire feet.
B. If single phase power is supplied on 200 - 240 volt three phase units, use U1 and W1 as input terminals
from single phase supply, and de-rate unit by 50% of three phase rating.
9
U2
V2
W2
U1
V1
W1
SUPPLY POWER
GND
GND
Programming
G L Pumps 76
Programming
Programming Step(s)
1. Access the main menu on the keypad.
Press the MENU key once and the display
will show (PARAMETERS, WIZARDS,
CHANGED PAR). Using the arrow keys,
highlight the parameters option, then
press the ENTER key .
2. Once the parameters option has been
chosen, the parameter groups will be
displayed. Each group will be numbered
(see parameter groups list on page 51 for
detailed information). Use the arrow keys to
highlight the parameter group 10, LOCKS/
PASSWORDS, then press the SEL key.
3. Use the arrow keys to highlight group 1002
PASSCODE, then press the EDIT key. Enter
your factory password number (Default is
66). Press the save key.
4. Use up arrow to group 1001 PARAMETER
LOCK, then press the EDIT key. Next, use the
up arrow to select OPEN, then press the
SAVE key. This group should appear as
OPEN, if it does not you have entered the
pass code incorrectly, or it has changed.
Contact your local Goulds Pumps representative
for the master code. Once your group 1001 is showing OPEN, you can
access all of the pump and drive parameters in the Aquavar.
5. After the SAVE key is pressed in the above
group, press the EXIT key, then the down
arrow to highlight the group 11 START UP
DATA, then Press the SEL key once. Using
the arrows, highlight 1102 APPLIC MACRO,
then press the EDIT key. Default is set for
SINGLE PUMP. Change this group whether
your system is Single Pump, Multi-Pump, Slave Pump etc.
To exit press CANCEL, to save this parameter, press the SAVE key once.
EXI T EDI T
REM PARAMETERS
1101 LANGUAGE
1102 APPLIC MACRO
SINGLE PUMP
1104 MOTOR NOM VOLT
1105 MOTOR NOM CURR
EXI T SEL
REM PAR GROUPS 10
01 VFD SIGNALS
02 PUMP SIGNALS
03 FB ACTUAL SIGNALS
10 LOCKS/PASSWORDS
11 START-UP DATA
EXI T EDI T
REM PARAMETERS
1001 PARAMETER LOCK
1002 PASS CODE
0
1003 LOCAL LOCK
1004 PARAM SAVE
EXI T EDI T
REM PARAMETERS
1001 PARAMETER LOCK
OPEN
1002 PASS CODE
1003 LOCAL LOCK
1004 PARAM SAVE
EXI T ENTER
REM MAIN MENU 1
PARAMETERS
WIZARDS
CHANGED PAR
Programming
G L Pumps 77
Programming
6. Use down arrow until group parameter
1104 MOTOR NOM VOLTAGE is high-
lighted, then press EDIT. Use the arrows
to enter your motors nameplate voltage,
then press the SAVE key.
7. Use the down arrow until group parameter
1105 MOTOR NOM CURRENT is
highlighted, then press EDIT. Using the
arrows, enter your motors maximum
allowed amp draw at full speed, or Service
Factor Amps. NOTE: Enter motors service
factor from nameplate or motor manual.
Once you have entered the amps, press the SAVE key.
8. Use down arrow until you highlight group
parameter 1107 MOTOR NOM RPM, then
press the EDIT key. Use arrows to enter the
RPM from the motor nameplate, default is
3550 RPM. Press the SAVE key to store
setting.
parameter 1108 MOTOR NOM POW, then
motors Horsepower rating from nameplate,
10. Once you have saved parameter 1108, use
the down arrow until you highlight group
parameter 1201 START/STOP, then press
EDIT. Default is KEYPAD. This parameter
determines how the operator will control
the Aquavar; via the keypad or via MODBUS
communication. If no changes are required,
press the CANCEL key then EXIT and go to the next step.
EXI T EDI T
REM PARAMETERS
1101 LANGUAGE
1102 APPLIC MACRO
1104 MOTOR NOM VOLT
1105 MOTOR NOM CURR
3.4A
EXI T EDI T
REM PARAMETERS
1104 MOTOR NOM VOLT
1105 MOTOR NOM CURR
1106 MOTOR NOM FREQ
1107 MOTOR NOM RPM
3550 RPM
EXI T EDI T
REM PARAMETERS
1105 MOTOR NOM CURR
1106 MOTOR NOM FREQ
1107 MOTOR NOM RPM
1108 MOTOR NOM POW
1.0 HP
EXI T EDI T
REM PARAMETERS
1111 MOTOR ID RUN
1201 START/STOP KEYPAD
1202 AUTO RESTART
1203 TEST RUN
EXI T EDI T
REM PARAMETERS
1101 LANGUAGE
1102 APPLIC MACRO
1104 MOTOR NOM VOLT
230V
1105 MOTOR NOM CURR
G L Pumps 78
Programming
Programming
11. From group 12, press the down arrow until
group 14 SPD LIM/STRT LVL is highlighted,
then press EDIT. Use down arrows to
highlight group 1402 MINIMUM FREQ,
then press EDIT. Using the arrow keys select
the appropriate minimum speed in HZ.
Default is 10% of the parameter 1106 MOTOR NOM FREQ which is 6 HZ.
For a submersible motor or suction lift situation, this would be set to at
least 30 HZ. For a positive suction booster system, leave at the default
setting. Once changed, press the SAVE key to store the setting.
12. From group 1402, press the down arrow
until group 1502 TRANSDUCER MAX is
highlighted, then press EDIT. Default
pressure transducer setting is 300 psi.
Adjust this based on your maximum rating
for a new transducer. NOTE: Goulds Pumps
provides a 0 -300 psi transducer as standard. Select the appropriate
range, then press SAVE. If no changes are necessary, press CANCEL.
13. Use the down arrow to highlight 1503
TRANSDUCER MIN 0.0 , then press EDIT.
Default should be 0 psi. Press CANCEL to
advance to the next step. If this group needs
to be changed based on another type of
transducer value, press SAVE to store.
SENSOR MIN, then press EDIT. Use the up
arrow until the TUNE value is displayed,
press the SAVE key. This provides the
transducer a tune value of 0 (ZERO) psi.
NOTE: Make sure that your transducer is
wired to the Aquavar but free from any
pressure in the system. The transducer must be exposed to 0 psi only
when this step is performed. Press the SAVE key to tune your transducer.
EXI T EDI T
REM PARAMETERS
1504 SENSOR
1505 K-DP FLOW METER
1506 SENSOR MIN
4 mA
CANCEL SAVE
REM PAR EDIT
1506 SENSOR MIN
4 mA
EXI T EDI T
REM PARAMETERS
1410 UNDERVOLT CTRL
1411 PRIMING DELAY
1501 TRANSDUCER UNIT
1502 TRANSDUCER MAX
300.0
EXI T SEL
REM
15 XDUCER VARIABLES
16 REFERENCE SELECT
18 RELAY OUTPUTS
19 ANALOG OUTPUTS
21 REGULATE
PAR GROUPS 15
Programming
EXI T EDI T
REM PARAMETERS
1401 MAXIMUM FREQ
1402 MINIMUM FREQ
30.0 HZ
1403 CONFIG SPEED MIN
1404 STP DELY MIN SPD
CANCEL SAVE
REM PAR EDIT
1506 SENSOR MIN
TUNED VALUE
G L Pumps 79
Programming
Programming
15. Final step is to enter your required
pressure in the system. After above
programming has been completed,
press the EXIT key three (3) times,
until you arrive back to the first
control display screen. Then press
the UP or DOWN arrow to select
the required system pressure.
Once pressure has been selected,
press the green START key on the
keypad.
16. Optional Step: To lock out access
to the control panel (keypad), refer
to page 109. This will prevent
unauthorized users from changing programming.
NOTE: If an error or fault occurs, refer to the troubleshooting/faults section
of this manual, page 122. When troubleshooting an Aquavar system,
always break down into the following components:
1. Aquavar programming check default settings recommended for
single pump, multi-pump, slave pump etc.
2. Electrical supply/ motor/ wiring/grounding check your supply
voltage, motor wiring, transducer wiring, and grounding.
3. Mechanical/Pump/ Rotation check your pump rotation, rubbing or
other mechanical problems. Pump run out.
4. Hydraulic System/ Piping check to ensure proper suction and
discharge piping layout, proper NPSHa, air entrainment, vortex, friction
loss, system curve compensation etc.
5. Environment protect from high temperatures, direct sun, freezing
temperatures, high altitude, dust, vibration, lack of air flow.
DIR MENU
REM 11.1%
LOC
REM
Status
LED
UP
SOFT
KEY 1
DOWN
LOC/REM
STOP
START
HELP
SOFT
KEY 2
40.2 PSI sp
0.0 PSI ac
0.0 HZ
G L Pumps 80
Programming
Programming
Single Pump Submersible Pump Constant Pressure
3
FLOW
4
6
5
1
2
8
9
7
SINGLE PUMP SUBMERSIBLE
CONSTANT PRESSURE LAYOUT
1 AQUAVAR CPC
2 FUSIBLE DISCONNECT
3 LOAD REACTOR
4 AIR DIAPHRAGM TANK
5 PRESSURE TRANSDUCER
6 3 PHASE OUTPUT (ALWAYS)
7 DISCHARGE CHECK VALVE
8 GATE VALVE (HIGHLY RECOMMENDED)
9 SUBMERSIBLE PUMP END
10 SUBMERSIBLE MOTOR (3 PHASE)
U1
V1
W1
GND
U2
V2
W2
GND
U2
V2
W2
GND
6
10
G L Pumps 81
Programming
Programming
It is possible to utilize the Aquavar
Centrifugal Pump Controller on commercial/

industrial well and submersible turbine applications. Submersible pumps and
motors require specific installation, programming and pipe layout compared to
above ground booster pump systems. However, specific programming must be
followed to meet minimum requirements set forth by the motor manufacturer
(i.e. Franklin Electric). Always consult with the appropriate motor technical
manual for motor compatibility and requirements when using a Variable
Frequency type drives.
NOTE: THE AQUAVAR IS NOT RECOMMENDED FOR RESIDENTIAL WELL
APPLICATIONS. CONSULT GOULDS PUMPS FOR SUITABLE VARIABLE SPEED
CONTROLLERS DESIGNED FOR RESIDENTIAL WELL PUMPS (e.g. BF15 series).
Service Factor Amps
The submersible pump will sometimes utilize the motor service factor or MAX
AMPS. Therefore, during peak use times, it is recommended to select the
appropriate Aquavar based on the MOTOR MAXIMUM AMPS or service factor
amps. Normally, this can be found on the motor nameplate or the AIM
(application, installation manual). This will avoid nuisance tripping or current
overload by the Aquavar. The Aquavar is designed to protect the motor on
overcurrent! Compare the motor max amps with the list of Aquavar models.
NOTE: ALL MOTORS MUST BE THREE PHASE.
Minimum Frequency
Submersible pump motors require a minimum speed or frequency to operate
properly. Because submersible motors use the water to lubricate and cool, they
require this minimum frequency when controlled by a Variable Speed Drive.
Franklin has suggested that the Minimum Frequency is set to at least 30 HZ in
the Aquavar. Therefore, it is recommended to set the Aquavar Minimum
Frequency to 30 to 35 HZ (depending on static head) in programming group
1402. See programming section.
WARNING: FAILURE TO SET THE MINIMUM FREQUENCY FOR SUBMERSIBLE
TURBINE INSTALLATION COULD RESULT IN DAMAGE TO THE PUMP AND/OR
MOTOR.
Tank Sizing
An appropriate size diaphragm tank must be sized for smooth operation. The
tank will also provide a needed compressability at zero flow. A tank with
approximately 20% of total system volume in GPM would be recommended.
G L Pumps 82
Programming
Programming
Load Reactor (Filter)
A Load reactor or load filter is an electrical device that provides protection to the
motor windings from a specific variable speed drive. Motors are more
susceptible to voltage spikes and switching frequencies found in IGBT type
drives, especially when the motor leads exceed 50 ft. Therefore, a load reactor is
required when all of the following conditions are met for ANY type of AC
induction motor (above ground or submersible type):
1. Voltage is 380 volt or higher to the Aquavar.
2. Motor cable length from the Aquavar to the motor is more than 50
wire feet.
3. Drive uses IGBT type of switching (which is industry standard and is
used by the Aquavar).
If all of the conditions are present above, then it is recommended to wire a
LOAD REACTOR between the Aquavar output (U2, V2, W2) and the motor. Keep
the load reactor as close to the output of the Aquavar for best results. NOTE:
See suggested layout drawing and always refer to your specific motor
manufacturers recommendation for VFDs.
Grounding
NOTE: Always follow local codes for wiring and grounding or refer to the
National Electrical Codes.
Submersible installations are susceptible to stray voltage or grounding
problems. It is recommended to ground the transducer shield to the chassis of
the Aquavar cabinet and to check with a meter for any stray voltage from the
three phase motor. Each component of the electrical Aquavar system should
have the same grounding point or reference. Always follow the submersible
motor manufacturers recommended installation procedures.
NOTES:
Motors used must be three phase, equal to input voltage.
Standard enclosure is rated for NEMA 1 INDOOR USE ONLY.
Consult Factory/ Price pages for outdoor rated enclosures.
Aquavar CPC not for use on RESIDENTIAL WELL PUMP applications.
Consult with factory for appropriate variable speed controller like the BF15.
Input voltage for the Aquavar can be single phase. Use the U1 , W1 and
Ground connections, and derate the drive by 50% from the three phase
rating. Example: 230 volt, three phase 10 HP Aquavar becomes a 5 HP,
230 volt, single phase rated drive.
G L Pumps 83
Programming
Programming
Each component of the electrical Aquavar system should have the same
grounding point or reference.
Programming Step(s)
Standard view of the display in REM (remote)
mode. You will see the reference pressure (REF
press the ENTER key.
PASSCODE, then press the EDIT key. Using
the up arrow, enter your factory password
number (Default is 66). Press the save key.
Contact your local Goulds representative for
the master code. Once your group 1001 is showing OPEN, you can
access the entire pump and drive parameters in the Aquavar.
DI R MENU
REM 0.0%
40.2 PSI sp
0.0 PSI ac
0.0 HZ
EXI T ENTER
REM MAIN MENU 1
PARAMETERS
WIZARDS
CHANGED PAR
EXI T SEL
REM PAR GROUPS 10
01 VFD SIGNALS
02 PUMP SIGNALS
10 LOCKS/PASSWORDS
11 START-UP DATA
EXI T EDI T
REM PARAMETERS
1001 PARAMETER LOCK
1002 PASS CODE
0
1003 LOCAL LOCK
1004 PARAM SAVE
EXI T EDI T
REM PARAMETERS
1001 PARAMETER LOCK
OPEN
1002 PASS CODE
1003 LOCAL LOCK
1004 PARAM SAVE
G L Pumps 84
Programming
Programming
DATA, then Press the SEL key once. Using the
arrows, highlight 1102 APPLIC MACRO,
then press the EDIT key. Default is set for
SINGLE PUMP. Change this group whether
your system is Single Pump, Multi-Pump, Slave Pump etc.
To exit press CANCEL, to save this parameter, press the SAVE key once.
1104 MOTOR NOM VOLTAGE is
highlighted, then press EDIT. Use the arrows
Factor Amps. NOTE: Enter motor service
setting.
EXI T EDI T
REM PARAMETERS
1101 LANGUAGE
1102 APPLIC MACRO
SINGLE PUMP
1104 MOTOR NOM VOLT
1105 MOTOR NOM CURR
EXI T EDI T
REM PARAMETERS
1101 LANGUAGE
1102 APPLIC MACRO
1104 MOTOR NOM VOLT
230V
1105 MOTOR NOM CURR
EXI T EDI T
REM PARAMETERS
1104 MOTOR NOM VOLT
1105 MOTOR NOM CURR
1106 MOTOR NOM FREQ
1107 MOTOR NOM RPM
3550 RPM
EXI T EDI T
REM PARAMETERS
1105 MOTOR NOM CURR
1106 MOTOR NOM FREQ
1107 MOTOR NOM RPM
1108 MOTOR NOM POW
1.0 HP
EXI T EDI T
REM PARAMETERS
1101 LANGUAGE
1102 APPLIC MACRO
1104 MOTOR NOM VOLT
1105 MOTOR NOM CURR
3.4A
G L Pumps 85
Programming
Programming
10. Once you have saved parameter 1108, use
the down arrow until you highlight group
parameter 1201 START/ STOP, then press
EDIT. Default is KEYPAD. This parameter
determines how the operator will control
the Aquavar; via the keypad or via MODBUS
communication. If no changes are required,
press the CANCEL key then EXIT and go to the next step.
11. From group 12, press the down arrow until
group 14 SPD LIM/STRT LVL is highlighted,
and then press SEL. Use down arrows to
highlight group 1402 MINIMUM FREQ,
then press EDIT. Using the arrow keys select
the appropriate minimum speed in HZ.
Default is 10% of the parameter 1106
MOTOR NOM FREQ which is 6 HZ. For a submersible motor or suction lift
situation, this would be set to at least 30 HZ. Depending upon the static
water level, and pipe distance to the transducer, you may have to
increase this setting up to 40HZ. Once changed, press the SAVE key to
store the setting.
12. Next step will set the appropriate time
delay in seconds at the MINIMUM
FREQUENCY. Use the down arrow until you
highlight parameter 1404 STP DELY MIN
SPD, and then press the EDIT key. Use the
UP ARROW to select a time in seconds.
A suggested delay time is 5 seconds. When
the pump reaches the minimum frequency, it will have a delay of 5
seconds before shutting down. Once entered, then press the SAVE key.
EXI T EDI T
REM PARAMETERS
1111 MOTOR ID RUN
1201 START/STOP KEYPAD
1202 AUTO RESTART
1203 TEST RUN
EXI T EDI T
REM PARAMETERS
1401 MAXIMUM FREQ
1402 MINIMUM FREQ
30.0 HZ
EXI T EDI T
REM PARAMETERS
1401 MAXIMUM FREQ
1402 MINIMUM FREQ
5 s
G L Pumps 86
Programming
Programming
13. From group 1404, press the down arrow
until group 1502 TRANSDUCER MAX is
highlighted, then press EDIT. Default
pressure transducer setting is 300 psi.
Adjust this based on your maximum
rating for a new transducer. NOTE: Goulds
Pumps provides a 0 -300 psi transducer as
standard. Select the appropriate range, then press SAVE.
If no changes are necessary, press CANCEL.
TRANSDUCER MIN 0.0 , then press EDIT.
advance to the next step. If this group
needs to be changed based on another
type of transducer valve, press SAVE to
store.
SENSOR MIN, then press EDIT. Use the
up arrow until the TUNE value is
displayed, press the SAVE key. This provides
the transducer a tune value of 0 (ZERO) psi.
NOTE: Make sure that your transducer is
wired to the Aquavar but free from any
pressure in the system. The transducer
must be exposed to 0 psi when this step is
performed. Press the SAVE key to tune
your transducer.
EXI T EDI T
REM PARAMETERS
1504 SENSOR
1506 SENSOR MIN
4 mA
CANCEL SAVE
REM PAR EDIT
1506 SENSOR MIN
TUNED VALUE
EXI T SEL
REM
15 XDUCER VARIABLES
16 REFERENCE SELECT
18 RELAY OUTPUTS
19 ANALOG OUTPUTS
21 REGULATE
PAR GROUPS 15
EXI T EDI T
REM PARAMETERS
1410 UNDERVOLT CTRL
1411 PRIMING DELAY
1502 TRANSDUCER MAX
300.0
G L Pumps 87
Programming
Programming
pressure in the system. After
above programming has been
completed, press the EXIT key
three (3) times, until you arrive
back to the first control display
screen. Then press the UP or
DOWN arrow to select the
required system pressure. Once
pressure has been selected,
press the green START key on
the keypad.
DIR MENU
REM 11.1%
LOC
REM
Status
LED
UP
SOFT
KEY 1
DOWN
LOC/REM
STOP
START
HELP
SOFT
KEY 2
40.2 PSI sp
0.0 PSI ac
0.0 HZ
G L Pumps 88
Programming
Programming
MultiPump Constant Pressure Control
Overview
The Aquavar CPC has the ability to connect and control up to four centrifugal
pumps, to form a Multi-Pump, lead-lag and alternating pumping system. This
will allow the operator to maintain a constant pressure through a larger system
flow range, and provides equal wear for the pumps and motors. The Aquavar
units will be hard wired together via the RS485 terminals (29,30,31), and
provide communication to maintain a constant pressure to the system. Once the
lead pump cannot maintain a certain pressure and allows a slight pressure drop,
the next (lag) pump will turn on and vary the speed according to the flow
demand. This sequencing can be programmed according to the specific system
requirements, and is field adjustable. If a pump or controller fails, the next
pump will automatically turn on in its place. Each Aquavar controlled pump will
provide a fully functional lead/lag and automatic alternation system, with
automatic back up control when required.
System Curve - Friction Compensation
It is possible to program the Aquavar to maintain a constant pressure, and
compensate for increasing friction loss according to a system curve. As the flow
rate increases in the system, the friction loss will increase as well. The Aquavar
can compensate for this friction loss with the simple adjustment of the
parameter 2202 VALUE INCREASE. When each Aquavar unit enables the pump,
it will increase the system pressure by the programmed amount. This pressure is
additive with each additional pump. Therefore, if you set this parameter for 3 psi,
and you initial constant pressure is 50 psi, and you have 4 pumps total: (50 psi +
3 psi + 3 psi + 3 psi) = 59 psi when all 4 pumps are operating at full speed. This
final system pressure should be enough to overcome your calculated head and
friction loss, and to provide constant pressure at the end of the pipe run. NOTE:
This program function is not intended for substitution of proper pipe layout
and sizing according to Hydraulic Institute Standards. This feature may not
work for excessive friction losses!
Pump Sequencing
The Aquavar CPC has the ability to operate in a multiple pump with lead and lag
pumps. Each Aquavar will be given an address then operate as Pump 1, Pump 2,
Pump 3 or Pump 4. When Pump 1 cannot maintain the required system pressure
and the speed reaches 60 Hz, then that will trigger the lag pump to come on
and help maintain the set pressure. In order for the lag pump to turn on, the
lead pump must be at full speed (Maximum Frequency) and programmed
system pressure drop must be met (VALUE DECREASE). Each Aquavar controlled
pump will vary its speed according to the demand on the entire system. In a
Duplex System, you could have Pump 1 running at full speed 60 Hz, and Pump 2
running at 50 Hz in order to maintain the system pressure at the flow demand.
Each pump will operate in a sequential mode, when called.
G L Pumps 89
Terminated
Station Station Station
Terminated
Station
X1 Identification
28 Screen
29 B
30 A
31 AGND
32 Screen
SCR
B
A
GND
B
A
GND
SCR
28 SCR
29 B
30 A
31 AGND
32 SCR
ON ON
ON ON
RS485 Multidrop Application
Other Modbus Devices
Hardware Description
1
RS485 Interface
J2 J5 J2 J5
off position on position
Bus Termination
1
For functional descriptions, see Standard Serial Communication addendum.
Wiring/Connection RS485
Each Aquavar unit must be connected via
terminals 29, 30 and 31. Using a three wire
shielded cable between each Aquavar
terminal. Suggested wire specifications
would be 3 or 4 wire, 22AWG, one pair
shielded, TYPE CM or CL3, 75 degree
C(UL). Remember to keep the color coded
wires the same to each terminal
connection, and inspect for loose or bad
connections.
When using all the same Aquavar CPC units, you must provide a BUS
TERMINATION for the last drives in the multi-pump system. The RS485 has two
yellow DIP SWITCHES that must be in the ON position when that Aquavar CPC
unit is the last or first in the system. Therefore, if you have 4 pumps in multi-
pump configuration, Aquavar address 1 and Aquavar address 4 would have
their DIP SWITCHES in the ON position (see diagram). If you have a DUPLEX
system, then Aquavar address 1 and Aquavar address 2 would have the switches
in the ON position.
Always follow your local codes or National codes and have a certified electrician
perform the necessary wiring.
NOTE: Fieldbus cannot be used with RS485 multipump (Modbus, Devicenet,
Profibus). Single pump only!
Programming
Programming
Multipump
Connections
for each
Aquavar
G L Pumps 90
Programming
Programming
Pump Sizing
It is recommend to use the same size pump for a multi-pump configuration. This
is to ensure even distribution of flow rates especially when small flow demands
are put on the system. If the operator requires a flow range of 10 500 GPM
for the system, it would be recommended to select a TRIPLEX system, with each
pump capable of a maximum of 167 GPM at the required TDH. (167 GPM x 3
pumps = 501 GPM ) A smaller sized pump is more capable of providing the low
flow rates, rather than a larger pump that may oscillate more at the low flows.
One of the immediate benefits is to have all the same pumps for parts and
spares. No smaller jockey pumps. Each pump is evenly distributing the required
flow and pressure. Remember to allow system friction losses at maximum flow!
Tank Sizing
Similar to the single pump constant pressure system, the multi-pump system
should have a diaphragm or bladder type tank for system cushion. The tank
should be rated for the maximum system pressure, and be sized for 10-25% of
the single pump capacity. This is total tank volume, not drawdown. If you have a
triplex system of 167 GPM per pump capacity, then your tank size should be a
minimum of 17 Gallon capacity. Go to the next higher tank volume if you
have a suction lift or flooded suction. The tank provides small drawdown
capacities on drive start up and provides a cushion for the entire system at
normal operation and will provide compressibility at shut-down. The tank
pressure will greatly improve system operation. A larger tank is acceptable and
sometimes required, just do not exceed 50% volume of the flow for one pump,
this may cause system problems.
Programming
The following steps are for multi-pump, constant
pressure systems, with up to four (4) Aquavar CPC.
Each Aquavar CPC will have to be programmed
according to this parameter guide. The parameters will
not transfer over to each unit. There are two options
for downloading the parameters into each Aquavar:
A) Manually entering each parameter into the Aquavar
control panel/display with the following steps.
B) Using the first Aquavar control panel, you can
download the software to each additional Aquavar
via the control panel. Take the programmed control
panel from Aquavar #1, then insert and replace
each additional control panel for Aquavar #2, #3,
#4. This will automatically download saved
parameters into the other Aquavar units.
See diagram.
G L Pumps 91
Programming
Programming
Programming Step(s)
Standard view of the display in REM (remote)
mode. You will see the reference pressure (REF
PASSCODE, then press the EDIT key. Using
the up arrow, enter your factory password
number (Default is 66). Press the save key.
Contact your local Goulds representative for
the master code. Once your group 1001 is showing OPEN, you can
access the entire pump and drive parameters in the Aquavar.
DI R MENU
REM 0.0%
40.2 PSI sp
0.0 PSI ac
0.0 HZ
EXI T ENTER
REM MAIN MENU 1
PARAMETERS
WIZARDS
CHANGED PAR
EXI T SEL
REM PAR GROUPS 10
02 PUMP SIGNALS
10 LOCKS/PASSWORDS
11 START-UP DATA
12 START/STOP
EXI T EDI T
REM PARAMETERS
1001 PARAMETER LOCK
1002 PASS CODE
0
1003 LOCAL LOCK
1004 PARAM SAVE
EXI T EDI T
REM PARAMETERS
1001 PARAMETER LOCK
OPEN
1002 PASS CODE
1003 LOCAL LOCK
1004 PARAM SAVE
G L Pumps 92
Programming
Programming
DATA, then Press the SEL key once. Using the
arrows, highlight 1102 APPLIC MACRO,
then press the EDIT key. Using the UP arrow,
highlight MULTICONTROL option, then
press the SAVE key.
highlighted, then press EDIT. Use the arrows
setting.
10. After saving your motor horsepower,
press the EXIT key. Use the down arrow
until you highlight the Group 15
XDUCER VARIABLES, then press SEL.
EXI T SEL
REM PAR GROUPS 11
02 PUMP SIGNALS
10 LOCKS/PASSWORDS
11 START-UP DATA
12 START/STOP
EXI T EDI T
REM PARAMETERS
1101 LANGUAGE
1102 APPLIC MACRO
1104 MOTOR NOM VOLT
1105 MOTOR NOM CURR
EXI T EDI T
REM PARAMETERS
1104 MOTOR NOM VOLT
1105 MOTOR NOM CURR
1106 MOTOR NOM FREQ
1107 MOTOR NOM RPM
3550 RPM
EXI T EDI T
REM PARAMETERS
1105 MOTOR NOM CURR
1106 MOTOR NOM FREQ
1107 MOTOR NOM RPM
1108 MOTOR NOM POW
1.0 HP
EXI T EDI T
REM PARAMETERS
1101 LANGUAGE
1102 APPLIC MACRO
1104 MOTOR NOM VOLT
1105 MOTOR NOM CURR
3.5A
EXI T SEL
REM PAR GROUPS 15
11 START-UP DATA
12 START/STOP
13 RAMPS/WINDOWS
14 SPD LIM/STRT LEVL
15 XDUCER VARIABLES
G L Pumps 93
Programming
Programming
11. Press the down arrow until parameter 1502
TRANSDUCER MAX is highlighted, then
press EDIT. Default pressure transducer
setting is 300 psi. Adjust this based on your
maximum rating for a new transducer.
NOTE: Goulds Pumps provides a 0-300 psi
transducer as standard. Always check the
maximum range of your transducer before proceeding. Select the appro-
priate range, then press SAVE. If no changes are necessary, press CANCEL.
12. Use the down arrow to highlight 1503 TRANSDUCER MIN 0.0 , then
press EDIT. Default should be 0 psi. Press CANCEL to advance to the next
step. If this group needs to be changed based on another type of
transducer value, press SAVE to store.
up arrow until the TUNE value is
displayed, press the SAVE key. This provides
the transducer a tuned value of 0 (ZERO)
psi. NOTE: Make sure that your
transducer is wired to the Aquavar
but free from any pressure in the system. The transducer must be
exposed to 0 psi when this step is performed. Press the SAVE key to tune
your transducer.
14. Once you have saved the parameter 1506,
press the EXIT key. Use down arrow until
you highlight parameter Group 22
MULTIPUMP CTRL Then press the SEL key.
15. After above step, you should have
parameter 2201 VALUE DECREASE
highlighted. Press the EDIT once. Uses the
up or down arrow to select the allowable
pressure drop before the next lag pump
comes on. (Example: If the first pump
reaches maximum frequency, and the
pressure drop allowed before the lag pump turns on is 3 psi, you would
set this parameter for 3.0 psi). Once a pressure is set in 2201, then press
the SAVE key.
EXI T EDI T
REM PARAMETERS
1502 TRANSDUCER MAX
300.0 PSI
1503 TRANSDUCER MIN
1504 SENSOR
EXI T EDI T
REM PARAMETERS
1504 SENSOR
1506 SENSOR MIN
4mA
EXI T SEL
REM PAR GROUPS 22
16 REFERENCE SELECT
18 RELAY OUTPUTS
19 ANALOG OUTPUTS
21 REGULATE
22 MULTIPUMP CTRL
EXI T EDI T
REM PARAMETERS
2201 VALUE DECREASE
3.0 PSI
2202 VALUE INCREASE
2203 ENABLE SEQUENCE
2204 SWITCH LEAD/LAG
G L Pumps 94
Programming
Programming
16. Use the down arrow to highlight parameter
2202 VALUE INCREASE then press EDIT.
Use the UP or DOWN arrow to set your
system pressure curve compensation. If you
do not require friction loss compensation at
maximum frequency, then enter 0 psi.Then
press the SAVE key. (NOTE: System friction
loss or overcoming head loss, can be compensated by setting this
parameter for each pump. This value increase is additive for each lag
pump).
17. Once parameter 2202 has been saved, use
the DOWN arrow to highlight parameter
2203 ENABLE SEQUENCE then press the
EDIT key. Using the up or down arrows
select the frequency in HZ that will turn the
next lag pump on, when the lead pump has
reached this frequency. Normal setting is
59 HZ, which allows the lag pump to start when the frequency has
reached 59HZ on the lead pump, plus value decrease has been met).
NOTE: Always set this parameter at or BELOW the MAXIMUM
FREQUENCY). If no changes from default are required, press the
CANCEL key.
18. After 2203 has been selected, press the
down arrow to highlight parameter 2204
SWITCH LEAD LAG. Press the EDIT key
once. Using the up or down arrows, select
the alternating time between lead and lag
pumps. Once selected, press the SAVE key.
19. Once 2204 has been saved, press the down
arrow to highlight 2207 PUMP ADDRESS.
Press the EDIT key once. Use the up arrow
to select your appropriate address for each
pump. Always start with address one. Once
each pump has a different address, press
the SAVE key.
EXI T EDI T
REM PARAMETERS
2201 VALUE DECREASE
2202 VALUE INCREASE
5.0 PSI
EXI T EDI T
REM PARAMETERS
2201 VALUE DECREASE
2202 VALUE INCREASE
59.00 HZ
EXI T EDI T
REM PARAMETERS
2201 VALUE DECREASE
2202 VALUE INCREASE
12 H
EXI T EDI T
REM PARAMETERS
2205 SYNC LIMIT
2206 SYNC WINDOW
2207 PUMP ADDRESS
0
G L Pumps 95
Programming
Programming
system pressure. After above
programming has been completed
for each Aquavar controlled
pump, press the EXIT key two (2)
or three (3) times, until you arrive
back to the first control display
screen. (SEE DIAGRAM.) Then
press the UP or DOWN arrow
to select the required system
pressure for your Aquavar
controlled pump. Once pressure
has been selected, press the
green START key on the keypad.
of this manual. When troubleshooting an Aquavar system, always
break down into the following components:
DIR MENU
REM 11.1%
LOC
REM
Status
LED
UP
SOFT
KEY 1
DOWN
LOC/REM
STOP
START
HELP
SOFT
KEY 2
40.2 PSI sp
0.0 PSI ac
0.0 HZ
G L Pumps 96
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Programming
Programming
MultiPump- Slave Pump Control
G L Pumps 97
Programming
Programming
Overview
The Aquavar CPC has the ability to use up to three dry relay contacts for
constant speed SLAVE or lag pump control. This is useful if the operator
requires a wide range of flow rates in certain situations (i.e. emergency flow),
and does not require all variable speed controlled pumps. When the required
demand increases beyond capacity of the variable speed controlled lead pump,
then the FULL SPEED lag pump will turn on. Each relay will be wired to your
constant speed pump starter, sized for the appropriate horsepower and voltage.
The relay outputs located on the terminal control board X1 (SEE DIAGRAM
FROM PREVIOUS PAGE) will actuate when programmed according to the
operators desired output. The lag pumps will turn on when the Aquavar
controlled pump cannot keep up to the required demand. The lag pumps will be
operated by across the line starters, and signaled to start via the Aquavar relays
located on terminals 19 through 27 of the X1 terminal block. The lag pumps are
referred to as SLAVE pumps, because they operate with commands from the
Aquavar controlled LEAD pump. The Aquavar controller will actuate the relays,
and provide a time delay for ON/ OFF on each relay.
The figure shows Pump 1 when it cannot maintain the system pressure (value
decrease). Next, Pump 1 + lag pump 2 will operate as a lead and lag system. If
Pump 1 + 2 cannot maintain system flow, then lag # 2 pump will turn on, then
you will have all three pumps ( 1 + 2 + 3 ) operating in the system. You can
operate up to 3 slave pumps, with 1 Aquavar controlled pump.
NOTE: Each lag pump is controlled by the speed of the lead Aquavar pump,
system pressure drop (value decrease), and a delay time in seconds. Do not set
the pressure drop too close to operating system pressure, or pump cycling will
occur!
Lag Pump
Starts
Lag Pump
Starts
Value Decrease
Pump 1 Pump
1+2
Pump
1+2+3
Capacity (GPM)
H
e
a
d
G L Pumps 98
Lead vs. Lag
The Aquavar controlled pump will always be considered the LEAD pump, and
start first in the system sequence. The constant speed pumps will always be the
SLAVE or LAG pumps in the system. When the Aquavar controlled pump,
starts to run out or cannot meet the system demand, then the first relay
output will actuate based on a programmed pressure and time delay. The
Aquavar CPC has up to three contacts that can be used for SLAVE operation.
Wiring/ Connection
The relays used for the SLAVE pump control are dry relay contacts, rated for a
MAXIMUM 250 VAC or 30VDC, 2 Amps free from inductivity. Minimum is 500
mW (12V, 10mA). Refer to diagram below, or in APPENDIX section.
Each relay will be wired to a voltage starter DO NOT EXCEED 250 VOLTS AC
through each relay. Each relay is designed for control power only. It is up to the
operator to provide necessary starters, overloads or fuses for each SLAVE pump
motor control. Always follow your local codes or National codes and have a
certified electrician perform the necessary wiring.
NOTE: Normally Closed (NC) = R01C, R02C, R03C
Common Connection (CC) = R01A, R02A, R03A
Normally Open (NO) = R01B, R02B, R03B
SLAVE Pump Sizing/ Piping
It is recommended that each slave pump be sized the same and with the
same performance curve. All necessary check valves, ball valves, or gate
valves should be installed in the system to limit or choke each SLAVE
pump discharge in order to maintain proper head conditions and to
prevent pressure oscillations or system hunting. Follow all recommended
Hydraulic Institute standards for piping size and pipe layout.
Programming
Programming
= Run power to drive
= Ready pump is running
= not used
G L Pumps 99
Programming Steps
Default settings for each relay are set for NOT USED. Therefore, the operator will
have to access the programming, and go to GROUP 18 RELAY OUTPUTS and
set each relay to START SLAVE. (SEE BELOW FOR DETAILED PROGRAMMING
STEPS.) Each relay is labeled (R01, R02, R03) and can be programmed to
respond based on a drop in system pressure and delay time in seconds.
Therefore, you can control the relay when the
system pressure starts to drop, and you allow a
certain time delay in seconds to respond. When
the demand stops, each LAG pump will stop after
a time delay, and operation will return solely to the
Aquavar controlled pump.
PASSCODE, then press the EDIT key. Enter
your factory password number (Default is
66). Press the save key.
up arrow to select OPEN , then press the
Contact your local Goulds Pumps represent-
ative for the master code. Once your group 1001 is showing OPEN, you
can access the entire pump and drive parameters in the Aquavar.
Programming
Programming
DI R MENU
REM 27.0%
40.2 PSI sp
0.0 PSI ac
0.0 HZ
EXI T ENTER
REM MAIN MENU 1
PARAMETERS
WIZARDS
CHANGED PAR
EXI T SEL
REM PAR GROUPS 10
01 VFD SIGNALS
02 PUMP SIGNALS
10 LOCKS/PASSWORDS
11 START-UP DATA
EXI T EDI T
REM PARAMETERS
1001 PARAMETER LOCK
1002 PASS CODE
0
1003 LOCAL LOCK
1004 PARAM SAVE
EXI T EDI T
REM PARAMETERS
1001 PARAMETER LOCK
OPEN
1002 PASS CODE
1003 LOCAL LOCK
1004 PARAM SAVE
G L Pumps 100
Programming
DATA, then Press the SEL key once. Using
the arrows, highlight 1102 APPLIC MACRO,
then press the EDIT key. Using the UP arrow,
highlight CONSTANT SLV option, then press
SAVE key.
highlighted, then press EDIT. Use the
arrows to enter your motors nameplate
voltage, then press the SAVE key.
setting.
EXI T SEL
REM PAR GROUPS 11
01 VFD SIGNALS
02 PUMP SIGNALS
10 LOCKS/PASSWORDS
11 START-UP DATA
EXI T EDI T
REM PARAMETERS
1101 LANGUAGE
1102 APPLIC MACRO
1104 MOTOR NOM VOLT
230V
1105 MOTOR NOM CURR
EXI T EDI T
REM PARAMETERS
1101 LANGUAGE
1102 APPLIC MACRO
1104 MOTOR NOM VOLT
1105 MOTOR NOM CURR
1.8A
EXI T EDI T
REM PARAMETERS
1101 LANGUAGE
1102 APPLIC MACRO
CONSTANT SLV
1104 MOTOR NOM VOLT
1105 MOTOR NOM CURR
EXI T EDI T
REM PARAMETERS
1104 MOTOR NOM VOLT
1105 MOTOR NOM CURR
1106 MOTOR NOM FREQ
1107 MOTOR NOM RPM
3550 RPM
G L Pumps 101
Programming
Programming
10. After saving your motor horsepower,
press the EXIT key. Use the down arrow
until you highlight the group 15 XDUCER
VARIABLES, then press EDIT.
11. Press the down arrow until parameter 1502
TRANSDUCER MAX is highlighted, then
press EDIT. Default pressure transducer
setting is 300 psi. Adjust this based on your
maximum rating for a new transducer.
NOTE: Goulds Pumps provides a 0 -300 psi
transducer as standard. Select the appropriate range, then press SAVE.
If no changes are necessary, press CANCEL.
TRANSDUCER MIN 0.0, then press EDIT.
advance to the next step. If this group
needs to be changed based on another
type of transducer value, press SAVE to
store.
up arrow until the TUNE value is dis-
played, press the SAVE key. This provides
the transducer a tuned value of 0 (ZERO)
psi. NOTE: Make sure that your trans-
ducer is wired to the Aquavar but free from any pressure in the
system. The transducer must be exposed to 0 psi when this step is
performed. Press the SAVE key to tune your transducer.
EXI T EDI T
REM PARAMETERS
1105 MOTOR NOM CURR
1106 MOTOR NOM FREQ
1107 MOTOR NOM RPM
1108 MOTOR NOM POW
1.0 HP
EXI T SEL
REM
15 XDUCER VARIABLES
16 REFERENCE SELECT
18 RELAY OUTPUTS
19 ANALOG OUTPUTS
21 REGULATE
PAR GROUPS 15
EXI T EDI T
REM PARAMETERS
1504 SENSOR
1506 SENSOR MIN
TUNE
EXI T EDI T
REM PARAMETERS
1502 TRANSDUCER MAX
300.0
1503 TRANSDUCER MIN
1504 SENSOR
EXI T EDI T
REM PARAMETERS
1502 TRANSDUCER MAX
1503 TRANSDUCER MIN
0.0
1504 SENSOR
G L Pumps 102
Programming
Programming
14. Once you have saved the parameter 1506,
press the EXIT key. Use down arrow until
you highlight parameter group 18 RELAY
OUTPUTS. Then press the SEL key.
15. After above step, you should have
parameter 1801 RELAY OUTPUT 1
highlighted. Press the EDIT once.
Uses the up arrow to highlight
START SLV, then press SAVE.
16. Use the down arrow to highlight
parameter 1802 RO 1 ON DELAY,
then press EDIT. Use the UP arrow to set
your time delay to TURN ON RELAY 1 in
seconds. Then press the SAVE key.
NOTE: You may have to adjust this time
delay based on your system.
17. Once parameter 1802 has been saved, use
the DOWN arrow to highlight parameter
1803 RO 1 OFF DELAY, then press the
EDIT key. Use the UP arrow to select the
OFF DELAY for relay 1 in seconds. Press the
SAVE key. This will allow a timed delay
when relay 1 turns off the first slave pump.
CANCEL SAVE
REM PAR EDIT
1506 SENSOR MIN
4 mA
CANCEL SAVE
REM PAR EDIT
1506 SENSOR MIN
TUNED VALUE
EXI T SEL
REM PAR GROUPS 18
14 SPD LIM/STRT LEVL
15 XDUCER VARIABLES
16 REFERENCE SELECT
18 RELAY OUTPUTS
19 ANALOG OUTPUTS
EXI T EDI T
REM PARAMETERS
1801 RELAY OUTPUT 1
NOT SEL
1802 R01 ON DELAY
1803 R01 OFF DELAY
1804 RELAY OUTPUT 2
EXI T EDI T
REM PARAMETERS
1801 RELAY OUTPUT 1
1802 R01 ON DELAY
10.0 s
1803 R01 OFF DELAY
1804 RELAY OUTPUT 2
EXI T EDI T
REM PARAMETERS
1801 RELAY OUTPUT 1
1802 R01 ON DELAY
1803 R01 OFF DELAY
5.0 s
1804 RELAY OUTPUT 2
G L Pumps 103
Programming
Programming
18. If you do not require other SLAVE relays, then proceed to the next step
MULTIPUMP CONTROL. If more relays are required, repeat steps above for
RELAY 2 and RELAY 3, parameters 1804, 1805, 1806, 1807, 1808.
19. Once you have saved your last relay
output, press the EXIT key once. Use the
down arrow until you highlight parameter
group 22 MULTIPUMP CTRL, then press
SEL key.
20. After above step, highlight parameter 2201
VALUE DECREASE, then press EDIT. Use arrows
to program the required pressure drop allowed
by the Aquavar pump, before the first slave
pump turns on. Press the SAVE key.
NOTE: Keep this pressure low enough from the Aquavar pressure
setting and adjust your relay ON TIME DELAY to PREVENT PUMP
CYCLING!
21. Once previous step has been saved, use the
Down Arrow and highlight parameter
2203 ENABLE SEQUENCE, then press EDIT.
Using the up or down arrow, enter the
frequency in Hertz (HZ) that you wish the
SLAVE pump will turn on once the lead
pump reaches this speed. Default is set for
59 HZ and is typical for 60HZ systems. If you change this setting, press
the SAVE key. If no changes are required, then press the EXIT key.
EXI T SEL
REM PAR GROUPS 22
16 REFERENCE SELECT
18 RELAY OUTPUTS
19 ANALOG OUTPUTS
21 REGULATE
22 MULTIPUMP CTRL
EXI T EDI T
REM PARAMETERS
2201 VALUE DECREASE
2.1 PSI
2202 VALUE INCREASE
EXI T EDI T
REM PARAMETERS
2201 VALUE DECREASE
2202 VALUE INCREASE
59.00 HZ
G L Pumps 104
Programming
Programming
pressure in the system. After
above programming has been
completed, press the EXIT key
two (2) or three (3) times, until
you arrive back to the first control
display screen. (SEE DIAGRAM)
Then press the UP or DOWN arrow
to select the required system
pressure for your Aquavar
controlled pump. Once pressure
has been selected, press the
green START key on the keypad.
NOTE: If an error or fault occurs, refer to the faults/alarms section
DIR MENU
REM 27.8%
LOC
REM
Status
LED
UP
SOFT
KEY 1
DOWN
LOC/REM
STOP
START
HELP
SOFT
KEY 2
40.2 PSI sp
0.0 PSI ac
0.0 HZ
G L Pumps 105
Features
Features
Quick Reference Guide
Analog Output, 106
Auto Restart, 107
Energy Savings Information, 107
Fieldbus Control, 108
Keypad (Control Panel), 109
Language, 109
Locking,109
Low Water Protection, 113
Manual Override, 109
Minimum Speed Options, 110
Priming Delay, 112
Pump Protect Control, 112
Ramp Hysteresis, 119
Ramp Settings, 120
Regulation Mode, 112
Relay Outputs, 113
Restart Value, 111
Secondary Protection, 113
Setpoints, Dual, 115
System Curve Compensation, 116
Test Run, 117
Tuning, 117
Window (Regulation), 118
G L Pumps 106
Features
Features
Analog Outputs
The Aquavar CPC has two 4-20 mA analog outputs as standard. These
outputs may be configured by the user to output from a selection of nine
actual pump signals. Parameter group 19 is used to configure these outputs.
Analog Outputs are found on X1 Terminal Block, # 2 and # 5 pins. Reference
the terminal block diagram on pages 22-30 for detailed wiring connections.
Parameter Name Value/Range Note
19.01 AO 1 Not SEL (default) CONNECTS an ANALOG SIGNAL TO
Content Sel MOTOR FREQUENCY THE ANALOG OUTPUT. RANGE IS
MOTOR CURRENT 0-20mA input.
MOTOR POWER
MOTOR PROC VAR
MOTOR ENERGY
SAVNGS
19.06 AO 2 Not SEL (default) CONNECTS an ANALOG SIGNAL TO
Content Sel MOTOR FREQUENCY THE ANALOG OUTPUT. RANGE IS
MOTOR CURRENT 0 20mA input.
MOTOR POWER THIS IS THE DEFAULT PRESSURE
MOTOR PROC VAR TRANSDUCER INPUT. 4 20Ma.
MOTOR ENERGY
SAVNGS
21.01 REGULATION NORMAL (DEFAULT) SELECTS THE TYPE OF AQUAVAR
MODE INVERSE CONTROL AS THE ANALOG SIGNAL
RISES OR FALLS. SET TO INVERSE FOR
DECREASED MOTOR SPEED BASED ON
SUCTION LEVEL TRANSDUCER.
26.03 SAVINGS 0-65535 If ENERGY SAVNG is selected as an
SCALE Default 10,000 output, this parameter must be set to
scale the signal. 4 mA = $0.00 and
20 mA equals this amount. For example
20 mA = $10,000.
G L Pumps 107
Features
Features
Auto Restart
The Aquavar drive can be configured to start automatically following a power
failure. Changing the value to ON will enable auto-restart. Selecting OFF disables
the auto-restart.
AUTO RESTART is also used with ERROR RESET for automatic restarts following a
shutdown due to a pump fault. AUTO RESTART will also restart the pump once a
secondary protection fault is reset.
Parameter Name Value/Range Note
12.02 AUTO OFF When this is set to ON , the Aquavar
RESTART ON (DEFAULT) will automatically re-start after a power
failure or fault reset.
25.04 AR OVER- ENABLE Allows the drive to restart after a motor
CURRENT overcurrent error.
25.05 AR OVER- ENABLE Allows the drive to restart after an
VOLTAGE INPUT OVERVOLTAGE error.
25.06 AR UNDER- ENABLE Allows the drive to restart after an
VOLTAGE INPUT UNDERVOLTAGE error.
25.07 AR AI < ENABLE Allows the drive to restart after a
MIN transducer or analog signal loss.
Energy Savings Information [Group 26]
Aquavar can calculate the energy savings as compared to a constant speed
pump application. To enable this function to perform properly, local energy costs
and comparative application information must be entered.
Enter the local energy cost in $ (local currency) per kWh into parameter 26.01($/
KWhr) and then enter the nominal power rating of a comparable fixed speed
unit into parameter 26.02 (baseline power). To find this, look at the fixed speed
pump performance curve and enter the power for the rated operating point or
maximum Brake Horsepower for the specific pump/ impeller combination.
Example - If your power cost is $0.06 per kWh, enter a value of .06 into parameter 26.01.
Parameter Name Value/Range Note(s)
26.01 $/kWh 0-1.00 Default is zero.
26.02 BASELINE 0-1000 HP Default is zero.
POWER
26.03 SAVINGS 065535 Scales the analog output when energy
SCALE savings is selected.
26.04 ENERGY SAVINGS OP 1 Calculates energy savings with the
SAVE Aquavar based on a fixed speed pump
METHOD that turns ON and OFF when not required.
SAVINGS OP 2 Calculates energy savings with the
Aquavar based on a fixed speed pump
that operates 24 hrs a day. Does not
turn off.
26.05 ENERGY DISABLED (Default) Allows resetting of savings to zero.
SAVE RESET RESET
G L Pumps 108
Features
Features
One of the benefits of using Aquavar is its ability to automatically shut off
the pump when not required. Parameter 26.04 SAVINGS OPTION #2 allows
the savings of using Aquavar to be tracked during automatic shutdown. The
OPTION # 2 will calculate according to a fixed speed unit that is designed to
run continuously 24 hrs a day, 7 days a week.
NOTE: This is an estimated comparative data used for ideal situations, G&L
Pumps cannot guarantee savings will be exactly as stated. Many system
variables may increase or decrease estimated savings.
Fieldbus Control
The Aquavar CPC may be integrated into BMS (Building Management
Systems) or existing Distributive Control Systems (DCS) via optional Fieldbus
control modules. The use of Fieldbus control modules allows selected
Aquavar parameters and operating signals to be accessed and modified.
Fieldbus control modules are available in numerous communication
protocols, including: DeviceNet, Modbus, Profibus.
Modbus
is the DEFAULT protocol for the Aquavar CPC.

With the control module installed (See INSTALLATION manual), set parameter
30.01 FIELDBUS to YES. This will open up parameter groups 90 D SET REC
ADDR and 92 D SET TR ADDR. These parameter groups define the addresses
and data sets that are exchanged between Aquavar and the DCS.
30.01 COMM NOT SELECTED No fieldbus communication
PROTOCOL (Default)
SELECT STD MODBUS Drive uses MODBUS protocol on the
standard RS485 port. Protocol settings
are in group 32.
EXT FBA The drive communicates with a fieldbus
adapter module in option slot 2 of the
drive. NOTE: When EXT. FBA is selected
parameter group 31 is unlocked.
Any parameter changes that are made using a Fieldbus control system must
be saved to the drive.
10.04 PARAMETER DONE (Default) Parameters that are manually entered
SAVE SAVE through the keypad are automatically
saved, only parameters entered through
a Fieldbus connection must be saved.To
save, select SAVE and press the ENTER
key.
G L Pumps 109
Features
Features
Language
The Aquavar CPC system fully supports 3 languages; English(AM), French,
and Spanish. English(AM) refers to American English and is the default
language. Units of power are in HP.
11.01 LANGUAGE ENGLISH (AM) ENGLISH (AM) is the default setting.
ESPANOL
FRANCAIS
Locking
The AQUAVAR CPC has three levels of control panel (keypad) locking; LOCAL
LOCK, PARAMETER LOCK and SET POINT LOCK.
PARAMETER LOCK - In parameter lock, parameters may be viewed,
however they cannot be changed. Starting, Stopping, set point changes
and drive fault resets may still be performed using the keypad. A valid
password must be entered in parameter group 10.02.
LOCAL LOCK - In local lock, starting and stopping, and setpoint changes
are prevented. Resetting of drive faults is still possible and ON and OFF
control.
SET POINT LOCK When in the ON position, the set-point cannot be
changed from the control panel. This prevents unwanted changes to
Aquavar settings.
To change the drive parameters, including 10.03 LOCAL LOCK, the parameter
lock must be opened. To open the parameter lock, go to parameter 10.02
PASS CODE and scroll to the number 66 and press ENTER. Parameter 10.01
PARAMETER LOCK will read OPEN.
NOTE: If power to the drive is lost [power failure, disconnect, etc]
parameter 10.01 PARAMETER LOCK will automatically reset to LOCKED.
10.01 PARAMETER LOCKED (Default) This parameter displays the status of the
OPEN parameter lock and can be used to lock
the parameters when necessary. To OPEN
the parameter lock, use parameter 10.02.
10.02 PASS CODE -Not Displayed- Using the arrow keys, scroll to the
number 66 and press enter. This will
open the parameter lock. Note - The
number entry will disappear once
ENTER has been pressed.
10.03 LOCAL LOCK OFF (Default) This parameter disables local control of
ON the drive (Start/Stop/setpoint changes).
10.06 SET POINT OFF (Default) This lock prevents the set point from
LOCK ON being changed on the control panel.
Must enter password first.
G L Pumps 110
Features
Features
WARNING! It is not possible to stop the drive through the keypad with
LOCAL LOCK set to ON.
Use LOCAL LOCK only with a remote (external) stop/start method.
Keypad must be set in REMOTE before enabling LOCAL LOCK.
Minimum Speed Options
When the Aquavar CPC reaches the minimum speed that is set in parameter
14.02, it can be programmed to stay at that minimum speed indefinitely, or
to shut-down after a time delay. This reaction applies to conditions where
Aquavar is trying to regulate to a setpoint, when it faults due to a secondary
protect condition, or there is little or no process demand.
If the parameter 14.03 CONFIG SPEED MIN is set to MINIMUM FREQ the drive
will stay at minimum speed indefinitely, until the system demand increases, it
is shutdown manually, or a fault occurs forcing it to shutdown. If it is
operating at minimum speed due to a Secondary Protect fault, it will stay at
minimum speed until the fault is reset.
If a Pump Protect condition exists and CONFIG SPEED MIN is set to MINIMUM
FREQ, Aquavar will try to reset the fault while at minimum speed if
parameter 12.02 AUTO RESTART is set to ON and parameter 24.06 ERROR
RESET is set for the desired number of attempts. If the fault has not cleared
after the selected number of resets has been attempted, the pump will be
shut down. If parameter 24.06 ERROR RESET = 0, the pump will be shut
down upon a Pump Protect fault.
If parameter 14.03 CONFIG SPEED MIN is set to ZERO 0 (DEFAULT), the
drive will stop the pump for Pump Protect and Secondary Protect faults. The
reaction to stop the pump when at minimum speed can be delayed for up to
1800 seconds by programming parameter 14.04 (Stp Delay Min Spd).
For example, if the MINIMUM FREQ. is set for 35 HZ, and the Stp. Delay
Min Spd is set for 5 seconds, the pump will ramp down to 35HZ and
remain at that speed for 5 seconds, then turn off. This is dependent
upon the demand decreasing in the system. Leaks will keep the pump
running at slow speeds. Also check for properly seated check valves and
bladder tank pressure.
WARNING! It is not possible to manually set speed or frequency below the
MINIMUM SPEED setting in parameter 14.02
G L Pumps 111
Features
Features
Minimum Speed Options (continued)
14.03 CONFIG SPD=MINSPD Selecting SPD=MINSPD will result in the
SPEED MIN SPD=0 [default] drive staying at minimum speed until it
is manually shut-off, process demand
increases, a secondary protection fault
is cleared, or a pump protection fault
forces it to shutdown.If SPD=0 is
selected, the drive will stop.
14.04 STP DELAY 0-1800 sec This parameter enables the drive to
MIN SPD 0 (default) remain at minimum speed for a period
(up to 1800 seconds) before shutting
down.
14.05 RESTART 0.0-150% If the drive is shutdown by CONFIG
VALUE 0 (default) SPEED MIN (14.03) due to no system
demand (pressure control and level
control modes only) the drive will sleep
until the process actual value drops
below a set restart value (14.05) for
longer than the restart delay (14.06). If
operating in inverse mode (21.01) the
drive will sleep until the process variable
rises above the restart value. Wake-up
level in % of setpoint value = 0 150%.
Default is 0%. To disable the Restart
Value function enter 0%.
14.06 RESTART 0-3600 Sec This is the length of time the drive waits
DELAY 0 (default) between starting the pump according
to 1405 value.
12.02 AUTO OFF (default) This enables the drive to restart on its
RESTART ON own following a power failure or ERROR
RESET.
24.06 ERROR 0 (Default) If the Aquavar unit faults on Pump
RESET 1-9999 Protection, this parameter will reset the
fault up to the selected number of times
before completely shutting off the drive.
24.07 RESET 0-250 seconds The automatic reset of protection faults
DELAY 60 seconds can be delayed. Default value is 60
(Default) seconds.
Restart Value
Allows a pressure or value drop before the Aquavar starts to maintain system
pressure. Units are in % of set value. (e.g. If set pressure is 100 PSI and 14.05
is set for 90%, then the Aquavar will wait until system pressure drops to
90 PSI before starting.)
G L Pumps 112
Features
Features
Priming Delay
This feature will override the PUMP PROTECT feature and is designed to allow
self-priming pumps sufficient time to prime before the Aquavar Pump
Protection logic becomes active. The delay period is applied only if the pump
is being started from a zero-speed condition. Once the priming delay is
complete, the PROTECTION DELAY (24.06) becomes active, if set.
Parameter Name Value/Range Notes
14.07 PRIMING 0-6000 Seconds The priming delay time is added to the
DELAY 0 (Default) pump protection delay time.
NOTE: Do not set beyond normal priming time for specific pumps or
damage may occur. Refer to pump manufacturer for maximum allowed
priming times before shutdown.
Pump Protect Ctrl
This feature is designed to protect the pump from lack of available NPSH, loss
of or low suction, pump run-out. This pump protection feature is exclusive to
the Aquavar
and measures the discharge pressure of the pump via the

transducer, and compares it with the minimum allowed system pressure as
entered into parameter (2403) PROTECTION LIMIT. If this parameter is set,
then a time delay will need to be set in number of seconds allowed to run at
or below this limit, before shutting down on a fault.
24.02 PUMP Disabled (Default) Provides no warning, warning or
PROTECT WARN warning and then shut off.
CTRL WARN & CTRL.
24.03 PROTECTION 0 6553.5 Actual value units.
LIMIT
24.04 PROTECTION 0 -200 seconds Provides a time delay for 24.03.
DELAY
NOTE: It is recommended to set this pump protection according to
suggested minimum allowed system requirements. (i.e. pump run-out limits)
Regulation Mode
The regulation mode can either be NORMAL or INVERSE. The default and
more common selection is NORMAL, where the Aquavar software anticipates
an increase in system pressure, and will decrease speed of the pump based
on a rising system pressure. If the regulation mode is set to INVERSE, the
process condition is expected to increase with a decrease in pump speed.
21.01 REGULATION NORMAL (Default) Inverse is normally used for control of
MODE INVERSE suction side systems.
EXAMPLE If an Aquavar unit is trying to control the level in a suction-side tank or sump,
the regulation mode would be set to INVERSE. As the level in the sump increased, Aquavar
would respond by increasing pump speed to maintain a constant level.
G L Pumps 113
Features
Features
Relay Outputs
The AQUAVAR CPC has three relay outputs that are configurable for different
operating and fault conditions. Relays will revert to original states once
warnings or faults are reset or cleared.
Comment(s)
Maximum Contact Voltage 30 VDC, 250 VAC
Maximum Continuous Current 2 A RMS
Refer to the terminal layout diagram for RELAY OUTPUT specifications.
Max. Contact current/ power = 6A, 30 VDC, 1500 VA, 250 VAC
18.01 RELAY R0 NOT USED Default for RO1
OUTPUT
18.04 RELAY R02 RUNNING Default for RO2
OUTPUT
18.07 RELAY R03 READY Default for RO3
OUTPUT
VFD FAULT
SECND PRTECT A Secondary Protect A activation.
PUMP PROTECT Pump protection activation.
START SLAVE Used with multi-pump macro only.
STAND BY
NOTE: When using relay outputs to activate constant speed pumps in a
multi-pump application, the slave pumps 1, 2 and 3 should utilize relay
outputs RO1, RO2, and RO3 accordingly (Slave 1 RO1). Sequence logic is
affected by these selections.
Restart Options
Parameter 14.05 See MINIMUM SPEED OPTIONS
Low Water (Suction) Protection
The Aquavar provides protection from dry-run conditons in pressure, level,
temperature and speed control modes. This feature may also be used to
provide inter-lock capabilities. In these cases, additional system condition
inputs (e.g. level switch, pressure switch, flow switch, etc) are used to alert
Aquavar of conditions that require protection of the pump.
G L Pumps 114
Features
Features
Once wired, parameter 24.05 LOW WATER must be set to WARNING or
WARN AND CONTROL. Digital Input 2 (DI 2), terminal # 14 on the X1
terminal board. If this contact is OPEN, the response being:
1. WARN & CONTROL In this response, Aquavar will issue a warning and
then either shut down or reduce speed depending on your settings. At
this point the pump will behave similar to the description in MINIMUM
SPEED. Alarm & Control is the recommended setting.
2. WARNING ONLY In this response, Aquavar will simply issue an alarm/
warning displayed on the keypad screen, but continues to operate.
NOTE: The WARNING ONLY mode may result in damage to the pump if a
low water condition occurs. It is recommended to set this for WARN &
CONTROL.
Keypad Failure
In the event of a keypad failure, Aquavar has been configured to fault and
shut down the controller. This functionality can be disabled, or configured to
result in a drive fault.
24.01 KEYPAD DISABLED (default) Fault message - PANEL LOSS
FAILURE FAULT
Discharge Header
Flow Switch
Speed Signal
1
G L Pumps 115
Features
Features
Set Points, Dual
The Aquavar can alternate between two fixed set points or one fixed point
and a variable set point. The alternating between set points may be
accomplished using a digital switch or through a Fieldbus command.
16.01 REF1/REF2 SETP 1 [Default] This parameter defines the source that
SELECT DI4 toggles the Aquavar unit between
FIELDBUS Set Point 1 or Set Point 2.
SET POINT 1 (Default) indicates that
only set point 1 is being used.
DI4 is a digital input where 0
(Open) selects Set Point 1 and 1
(Closed) selects Set Point 2.
16.02 SET POINT 1 KEYPAD (Default) This selects where the value for
SEL AI 1 Set Point-1or 2 is coming from.
FIELDBUS KEYPAD - a number [e.g. 100] will
be manually entered via the keypad.
Selecting ANALOG INPUT will require
entry of parameters 16.03-16.04 and
17.25 -17.27 (dependent upon input
channel configuration).
16.03 SET POINT 2 KEYPAD (Default) This selects where the value for
SEL ANALOG INPUT Set Point-1or 2 is coming from.
FIELDBUS KEYPAD - a number [e.g. 100] will
be manually entered via the keypad.
Selecting ANALOG INPUT will require
entry of parameters 16.03-16.04 and
17.25 -17.27 (dependent upon input
channel configuration).
EXAMPLE for 16.02 and 16.03 An irrigation system requires 110 psi for
watering all zones, then during the daytime normal water pressure is set for
60 psi.
Parameter Value Notes
16.01 DI4 A switch would be wired into DI4 and the DCOM on the X1
terminal to toggle between set point 1 and set point 2.
16.02 KEYPAD The setpoint would be manually entered using the Aquavar
keypad. When the switch [DI4] is set to 0 (Open), the
set point would be entered as 110 psi using the keypad
REF button.
16.03 KEYPAD The set point would be manually entered using the Aquavar
keypad. When the switch [DI4] is set to 1 (Closed), the
set point would be entered as 60 psi using the keypad REF
button.
WARNING! Parameter 16.01, 16.02 and 16.05 can only be changed when
the motor is not running. Most parameters require you to stop the pump,
before programming.
G L Pumps 116
Features
Features
System Curve Compensation
The AQUAVAR AV II system can automatically compensate for system friction
losses due to increased flow in single pump operation or multi-pump backup
modes. Tables are available in most pump catalogs to assist in determining
the amount of friction loss that can be expected for various pipe sizes and
flow rates on simple systems. As flow increases, velocity increases causing
friction loss through piping and various fixtures. Normally this would provide
a loss in flow or overall pressure to the system. With the Aquavar you can
compensate for this friction loss!
The diagram below illustrates a typical system curve in relation to pump
speed.
In this case the system pressure set point is shown at shutoff ( 0 flow) and
the increase in setpoint pressure is shown for increasing flow. EXAMPLE - If
the set point is 150 Ft [65 PSIG @ 1.0 SG] and the system resistance
increase 10 Ft at the maximum flow rate, or roughly 7% of the set point,
parameter 21.08 would be set as 7.
21.02 PRESS INCR 0- 60 HZ This is the frequency at which system
SPEED 20 HZ (Default) curve compensation begins. At speeds
below this, no compensation for
increased resistance is made.
21.03 PRESS INCR 0-100% This is the amount that Aquavar will
0.0 % 0% (Default) have increased the set point at
maximum speed.
Constant Pressure Line
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Set
Pressure
Head /
Pressure
Flow
N=100%
%N
%N
%N
%N
0
G L Pumps 117
Features
Features
Test Run
The TEST RUN capability allows the Aquavar system to run periodically if it
has been inactive. The most common circumstance for which Test Run would
be applied is when a standby pump is infrequently used; the test run would
allow lubrication of bearings and help verify if the unit is ready for operation.
The TEST RUN DELAY sets the interval that automatic test runs will occur at.
Test runs are factory programmed for 20 seconds. This duration cannot be
changed. If Automatic test run is selected, the test run is at 50% of maximum
speed.
NOTE: Once manual test is selected and the test is complete, parameter
12.03 will return to NOT SEL.
12.02 AUTO OFF (Default) Must be set to ON for test run function
RESTART ON to operate.
12.03 TEST RUN NOT SEL (default)
AUTOMATIC
MANUAL
12.04 TEST SPEED 0-100% The speed, as a percent of maximum
% (FL) 50% (Default) speed, which the test run will occur at if
MANUAL is selected.
12.05 TEST RUN 0-3600 hours This is the period of pump inactivity
DELAY 1000 Hrs (Default) before the test run will begin, based on
power up time.
Tuning, System Pressure
If the pump appears to oscillate in speed [e.g. Hunting], cannot maintain a
uniform set point, or shuts off too quickly or too slowly, the ramp rates and
regulation window settings may need to be modified, or adjustments.
When an operating mode is selected [i.e. Flow, Pressure, Level, etc],
Aquavar engages factory default settings for the rate that the drive adjusts at
to meet the set point demand. In most cases these settings will not require
adjustment. The most common exceptions are with process instruments with
slow response times [e.g. insertion type flowmeter
1
], or in temperature/level
control applications, where variables such as tank size is unknown. HVAC
Systems with flow meters may require adjustment as well.
When the Aquavar system is adjusting speed to meet the set-point demand,
it does so using a fast rate and a slow rate. As shown in the figure below, the
2-point control algorithm uses four ramp rates; fast acceleration, fast
deceleration, slow acceleration, and slow deceleration. Aquavar characterizes
these rates in terms of seconds to meet the set point hysteresis window
maximum value (described later).
NOTE: In speed control mode, there is only fast acceleration and fast
deceleration [R1, R2].
1
An insertion-type flowmeter uses a magnetic flux/Coriolis effect to measure fluid flow. This should not be
confused with magnet flow meters or differential pressure flow meters.
G L Pumps 118
Features
Features
Window Setting (Reg Window)
Aquavar controls the set-point within a defined window. This window, called
the Regulation Window [Parameter 13.06 REG WINDOW] is automatically set
based upon the operating modes and instrument type selected during
programming. Values may be adjusted in parameter 13.06.
EXAMPLE: if the Aquavar unit was in pressure control with the set point at 100 psig, the
regulation window would be factory preset at 8% of the set point. This would result in an 8
PSIG window; 4 PSIG above the set point and 4 PSIG below the set point.
13.06 REG 0-100% Constant Pressure = 8%
WINDOW Flow [Direct] = 30%
Level, Temperature default = 40%
Suggested settings are above in the notes. Sometimes the REGULATION WINDOW will have
to be adjusted to smooth out the system pressure. Default setting is 8%.
Set Point
R1 R2
R3 R4
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R1 - Ramp 1, Fast Acceleration
R2 - Ramp 2, Fast Deceleration
R3 - Ramp 3, Slow Acceleration
R4 - Ramp 4, Slow Deceleration
10s 50s
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G L Pumps 119
Features
Features
NOTE: IF THE SYSTEM PRESSURE DROPS BELOW OR GOES ABOVE THE
HYSTERESIS LIMITS (DASHED LINES), THEN THE AQUAVAR CONTROL
SOFTWARE WILL ADJUST THE SPEED WITH THE FAST RAMPS. THIS WOULD
OCCUR IF YOU HAVE A RAPID DEMAND OF WATER IN YOUR SYSTEM.
NORMALLY IT TAKES A FEW SECONDS TO LEVEL OFF.
RAMP HYSTERESIS
Ramp hysteresis is the point at which the Aquavar controller changes over
from the fast ramp to the slow ramp. Default values of Ramp Hysteresis are
in % of the regulation window. The values for RAMP HYSTERESIS are
automatically selected based upon the control mode selection made during
programming.
EXAMPLE: Using the same example above, the Regulation Window was 8 psig. An 80%
ramp hysteresis would be 3.2 PSIG. Note from the graph, this is 1.6 PSIG on the upper half
of the regulation window, and 1.6 PSIG on the lower half of the regulation window.
13.05 RAMP 0-100% Pressure = 80%
HYSTERESIS Flow [Direct] = 5%
Level, Temperature default = 5%
As the figure shows, Aquavar attempts to keep the actual process reading
within the Setpoint Hysteresis Window using the slow acceleration and
deceleration ramp rates. When the process reading exceeds this window, it
will compensate using the fast acceleration or deceleration ramp rates.
Set Point
R1
R3
R4
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R1 - Ramp 1, Fast Acceleration
R2 - Ramp 2, Fast Deceleration
R3 - Ramp 3, Slow Acceleration
R4 - Ramp 4, Slow Deceleration
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G L Pumps 120
Adjusting Ramp Rates
Ramp 1 - Fast Acceleration: This ramp is the fast run up time used when the
pump first starts and is trying to reach the setpoint. A setting too fast may
overshoot the set-point, while a setting too slow may cause the drive to
respond too slowly to set point changes. NOTE: FOR AQUAVAR UNITS
ABOVE 10 HP, SET RAMP 1 AND RAMP 2 TO AT LEAST 8 10 SECONDS.
13.01 RAMP 1 0-1800s Pressure default = 5 seconds
FAST ACCEL Level, Temperature default = 20 seconds
Ramp 2 - Fast Deceleration: This ramp is the fast run down time used when
the pump is shutting down. If the setting R2 setting is too fast, the pump
may oscillate, or hunt while it tries to attain the set point. If it is too slow,
the actual process value may rise well above the set point. NOTE: AQUAVAR
UNITS ABOVE 10 HP, RAMP 1 AND RAMP 2 SHOULD BE SET FOR AT LEAST
8 10 SECONDS.
NOTE: Air in the pump system may cause a condition that looks like
oscillation or hunting. Make sure all the air is purged from the system
before trying to change the Ramp 2 setting.
13.02 RAMP 2 0-1800s Pressure default = 5 sec
FAST DECEL Level, Temperature default = 20 seconds
Ramp 3, Slow Acceleration: This ramp is the slow run up time used when
the pump is operating within its setpoint window. If the R3 setting is too
slow, pressure or flow may be slow to respond to the set point as demand
varies. A setting too fast may lead to oscillation.
SLOW ACCEL Flow [magnetic flow meter] default =
50 sec
Level, Temperature default = 200
seconds
Features
Features
G L Pumps 121
Features
Features
Ramp 4, Slow Deceleration: This ramp is the slow run down time used
when the pump is operating within its set point window. If the R4 setting is
too slow, it will lead to oscillation. A setting too fast may delay the motor
shut-down when demand is reduced.
SLOW DECEL Flow [magnetic flow meter] default =
50 sec
Level, Temperature default = 200
seconds
G L Pumps 122
Warning! Do not attempt any measurement, parts replacement or other service
procedure not described in this manual. Such action will void the warranty, may
endanger correct operation, and increase downtime and expense.
Warning! All electrical installation and maintenance work described in this
chapter should only be undertaken by qualified service personnel. The Safety
instructions on the first pages of this manual must be followed.
Diagnostic Displays
The drive detects error situations and reports them using:
The green and red LED on the body of the drive .
The status LED on the control panel (if a control panel is attached to the
drive).
The control panel display (if a control panel is attached to the drive).
The Fault Word and Alarm Word parameter bits (parameters 0310 to
0311). See Group 03: FB Status Words on page 55 for the bit
definitions.
The form of the display depends on the severity of the error. You can specify
the severity for many errors by directing the drive to:
Ignore the error situation.
Report the situation as an alarm.
Report the situation as a fault.
Red Faults
The drive signals that it has detected a severe error, or fault, by:
Enabling the red LED on the drive (LED is either steady on or blinking).
Setting an appropriate bit in a Fault Word parameter (0305 to 0307).
Overriding the control panel display with the display of a fault code.
Stopping the motor (if it was on).
The fault code on the control panel display is temporary. Pressing any of the
following buttons removes the fault message: MENU, ENTER, UP button or
DOWN button. The message reappears after a few seconds if the control
panel is not touched and the fault is still active.
Flashing Green Alarms
For less severe errors, called alarms, the diagnostic display is advisory. For
these situations, the drive is simply reporting that it had detected something
unusual.
Faults/Alarms
Faults/Alarms
G L Pumps 123
Faults/Alarms
Faults/Alarms
The drive signals that it has detected an alarm, by:
Flashing the green LED on the drive does not apply to alarms that arise
from control panel operation errors (Alarms 1 to 7).
Setting an appropriate bit in an Alarm Word parameter (0308 or 0309).
See Group 03: FB Status Words on page 55 for the bit definitions.
Overriding the control panel display with the display of an alarm code
and/or name.
The alarm messages disappears from the control panel display if/when any of
the following are pressed on the control panel: MENU, ENTER, UP button, or
DOWN button.
Correcting Faults
The recommended corrective action for faults is:
Use the "Fault Listing" table below to find and address the root cause of
the problem.
Reset the drive. See Fault Resetting on page 127.
Fault Listing
Fault Fault Name
Description and Recommended Corrective Action
Code In Panel
1 OVERCURRENT Output current is excessive. Check for and correct:
Excessive motor load, pump overload.
Insufficient acceleration time (parameters 1301 Ramp 1 and
1302 Ramp 2).
Faulty motor, motor cables or connections.
2 DC OVERVOLT Intermediate circuit DC voltage is excessive. Check for and correct:
Static or transient overvoltages in the input power supply.
Insufficient deceleration time (parameters 1302 Ramp 2,
increase to at least 8 seconds).
3 DEV OVERTEMP Drive heatsink is overheated. Temperature is at or above 115 C
(239 F). Check for and correct:
Fan failure. Excessive ambient temperature.
Obstructions in the air flow. Excessive motor load.
Dirt or dust coating Ambient temperature.
on the heat sink. Altitude.
4 SHORT CIRC Fault current. Check for and correct:
A short-circuit in the motor cable(s) or motor.
Supply disturbances.
5 OVERLOAD Inverter overload condition. The drive output current exceeds the
ratings given in Ratings on pages 142-145 of this manual.
G L Pumps 124
Faults/Alarms
Faults/Alarms
Fault Fault Name
Code In Panel
6 DC UNDERVOLT Intermediate circuit DC voltage is not sufficient.
Check for and correct:
Missing phase in the input power supply.
Blown fuse/check input wiring.
Undervoltage on mains.
7 AI1 LOSS Analog input 1 loss. Analog input value is less than AI1 MIN (1604).
Source and connection for analog input.
Parameter settings for AI1 MIN (1604).
8 AI2 LOSS Analog input 2 loss. Analog input value is less than SENSOR MIN
(1506). Check for and correct:
Source and connection for analog input.
Parameter settings for SENSOR MIN (1506) and (1503)
TRANSDUCER MIN.
9 MOT OVERTEMP Motor is too hot, based on either the drives estimate or on
temperature feedback device.
Check for overloaded motor.
Adjust the parameters used for the estimate (11041109).
Check the temperature sensors and Group 11 parameters.
Check motor wiring and connections. Possible MOTOR phase loss.
10 PANEL LOSS Panel communication is lost and either:
Drive is in local control mode (the control panel displays LOC)
or
Drive is in remote control mode (REM) and is parameterized to
accept start/stop, direction or reference from the control panel.
To correct check:
Communication lines and connections for control panel.
Parameter 2401 KEYPAD FAILURE.
Parameters in Group 10: Command Inputs and Group 11:
Reference Select (if drive operation is REM).
11 ID RUN FAIL The motor ID run was not completed successfully. Check for and
correct:
Motor connections, wiring.
12 MOTOR STALL Motor or process stall. Motor is operating in the stall region.
Excessive load.
Insufficient motor power.
Blocked pump.
13 RESERVED Not used.
16 EARTH FAULT The load on the input power system is out of balance.
Check for/correct faults in the motor or motor cable.
Verify that motor cable does not exceed max. specified length.
17 UNDERLOAD Motor load is lower than expected. Check for and correct:
Disconnected load.
Drive oversized.
G L Pumps 125
Faults/Alarms
Faults/Alarms
Fault Fault Name
Code In Panel
18 THERM FAIL Internal fault. The thermistor measuring the internal temperature
of the drive is open or shorted. Contact your local factory
representative.
19 OPEX LINK Internal fault. A communication-related problem has been
detected on the fiber optic link between the OITF and OINT
boards. Contact your local factory representative.
20 OPEX PWR Internal fault. Low voltage condition detected on OINT power
supply. Contact your local factory representative.
21 CURR MEAS Internal fault. Current measurement is out of range. Contact your
local factory representative.
22 SUPPLY PHASE Ripple voltage in the DC link is too high. Check for and correct:
Missing mains phase.
Blown fuse.
Input wiring/connections.
24 OVERSPEED Motor speed is greater than 120% of the larger (in magnitude) of
1402 MINIMUM SPEED or 1401 MAXIMUM SPEED. Check for and
correct:
Parameter settings for 1401 and 1402.
Adequacy of motor braking torque.
Applicability of torque control.
26 DRIVE ID Internal fault. Configuration Block Drive ID is not valid.
Contact your local factory representative.
27 CONFIG FILE Internal configuration file has an error. Contact your local factory
representative.
28 SERIAL 1 ERR Fieldbus communication has timed out. Check for and correct:
Fault setup (2409 COMM FAULT FUNC and 2410 COMM FAULT TIME).
Communication settings (Group 31 or 32 as appropriate).
Poor connections and/or noise on line.
29 EFB CON FILE Error in reading the configuration file for the fieldbus adapter.
30 FORCE TRIP Fault trip forced by the fieldbus. See the fieldbus Users Manual.
31 EFB 1 Fault code reserved for the EFB protocol application. The meaning
32 EFB 2
is protocol dependent.
33 EFB 3
34 MOTOR PHASE Fault in the motor circuit. One of the motor phases is lost.
Motor fault.
Motor cable fault.
Motor wiring, connections.
Internal fault.
G L Pumps 126
Faults/Alarms
Faults/Alarms
Fault Fault Name
Code In Panel
35 OUTP WIRING Error in power wiring suspected. Check for and correct:
Input power wired to drive output.
Ground faults.
101 SERF CORRUPT Error internal to the drive. Contact your local factory
102 SERF IITFILE
representative and report the error number.
103 SERF MACRO
104 SERF EFBPROT
105 SERF BPFILE
201 DSP T1 OVERLOAD Error internal to the drive. Contact your local factory
202 DSP T2 OVERLOAD
representative and report the error number.
203 DSP T3 OVERLOAD
204 DSP STACK ERROR
205 DSP REV ERROR
206 OMIO ID ERROR
Faults that indicate conflicts in the parameter settings are listed below.
1000 PAR HZRPM Parameter values are inconsistent. Check for any of the following:
2001 MINIMUM SPEED > 2002 MAXIMUM SPEED.
2007 MINIMUM FREQ > 2008 MAXIMUM FREQ.
2001 MINIMUM SPEED / 9908 MOTOR NOM SPEED > 128 (or < -128).
2002 MAXIMUM SPEED / 9908 MOTOR NOM SPEED > 128 (or < -128).
2007 MINIMUM FREQ / 9907 MOTOR NOM FREQ > 128 (or < -128).
2008 MAXIMUM FREQ / 9907 MOTOR NOM FREQ > 128 (or < -128).
1001 PAR PFCREFNG Parameter values are inconsistent. Check for the following:
2007 MINIMUM FREQ is negative.
1003 PAR AI SCALE Parameter values are inconsistent. Check for any of the following:
1503 TRANSDUCER MIN > 1502 TRANSDUCER MAX.
1004 PAR AO SCALE Parameter values are inconsistent. Check for any of the following:
1904 AO 1 MIN > 1905 AO 1 MAX.
1909 AO 2 MIN > 1910 AO 2 MAX.
1005 PAR PCU 2 Parameter values for power control are inconsistent: Improper
motor nominal kVA or motor nominal power. Check for the
following:
1.1 (1104 MOTOR NOM CURR * 1103 MOTOR NOM VOLT * 1.73 / P
N
) 2.6
Where: P
N
= 1000 * 1107 MOTOR NOM POWER (if units are kW)
or P
N
= 746 * 1107 MOTOR NOM POWER (if units are HP, e.g. in US)
1007 PAR FBUS Parameter values are inconsistent. Check for and correct:
A parameter is set for fieldbus control (e.g. 1201 START/STOP =
Fieldbus), but 3001 COMM PROT SEL = 0.
1009 PAR PCU 1 Parameter values for power control are inconsistent: Improper
motor nominal frequency or speed. Check for both of the following:
1 (60 * 1105 MOTOR NOM FREQ / 1106 MOTOR NOM SPEED 16
0.8 1106 MOTOR NOM SPEED / (120 * 1105 MOTOR NOM FREQ /
Motor Poles) 0.992
G L Pumps 127
Faults/Alarms
Faults/Alarms
Fault Resetting
The AQUAVAR can be configured to automatically reset certain faults. Refer
to parameter Group 24: Fault Functions and Group 25: Automatic Reset.
Warning! If an external source for start command is selected and it is
active, the AQUAVAR may start immediately after fault reset.
Flashing Red LED
To reset the drive for faults indicated by a flashing red LED:
Turn the power off for 5 minutes.
Red LED
To reset the drive for faults indicated by a red LED (on, not flashing), correct
the problem and do one of the following:
From the control panel: Press RESET
Turn the power off for 5 minutes.
NOTE: In some cases a fault reset soft key will appear on the display. Press
this button to reset, then press the start key.
When the fault has been removed, the motor can be started.
Fault History
For reference, the last three fault codes are stored in Group 01: VFD Signals.
Specifically parameters 01160118. The Aquavar CPC stores additional fault
data, which helps the operator identify operating conditions at the time of
fault. (Parameters 01190126).
To clear the fault history, go to PAR GROUPS 01, VFD SIGNALS. Press the SEL
key. Down arrow to 0116 LAST FAULT, then press the EDIT key. Next press the
UP and DOWN arrow at the same time until NO RECORD shows on the
display. This clears all the faults in the history.
G L Pumps 128
Faults/Alarms
Faults/Alarms
Correcting Alarms
The recommended corrective action for alarms is:
Determine if the Alarm requires any corrective action (action is not always
required).
Use "Alarm Listing" below to find and address the root cause of the
problem.
Press the reset key (when available) or turn the power off for at least
5 minutes.
Alarm Listing
The following table lists the alarms by code number and describes each.
Alarm
Display Description
Code
2001 Reserved
2002
2003
2004 DIR LOCK The change in direction being attempted is not allowed. Either:
Do not attempt to change the direction of motor rotation.
2005 I/O COMM Fieldbus communication has timed out. Check for and correct:
Fault setup (2411 COMM FAULT FUNC and 2412 COMM FAULT TIME).
Communication settings (Group 31 or 32 as appropriate).
Poor connections and/or noise on the line.
2006 AI1 LOSS Analog Input 1 is lost, or value is less than the minimum setting.
Check:
Input source and connections.
Parameter that sets the minimum (1604).
2007 TRANSDUCER Analog Input 2 is lost, or value is less than the minimum setting.
LOSS Check:
Transducer, connection and wiring.
Input source and connections.
Parameter that sets the minimum (1506).
2008 PANEL LOSS Panel communication is lost and either:
Drive is in local control mode (the control panel displays LOC),
or
Drive is in remote control mode (REM) and is parameterized
to accept start/stop, direction or reference from the control
panel.
To correct check:
Communication lines and connections.
Parameter 2401 KEYPAD FAILURE.
2009 RESERVED
G L Pumps 129
Faults/Alarms
Faults/Alarms
Alarm
Display Description
Code
2010 MOT Motor is hot, based on either the drives estimate or on
OVERTEMP temperature feedback. This alarm warns that a Motor
Underload fault trip may be near. Check:
Check for overloaded motor, pump.
2011 UNDERLOAD Motor load is lower than expected. This alarm warns that a
Motor Underload fault trip may be near. Check:
Motor and drive ratings match (motor is NOT undersized for
the drive).
2012 MOTOR STALL Motor is operating in the stall region. This alarm warns that a
Motor Stall fault trip may be near.
2013 AUTORESET This alarm warns that the drive is about to perform an automatic
(note 1) fault reset, which may start the motor.
To control automatic reset, use parameter Group 12 AUTOMATIC
RESET.
2015 ALARM 2015 Pump protection has been triggered via parameter 2403
PUMP (protection limit) and 2404 (protection delay). This protection is
PROTECT enabled when the pump reaches maximum frequency and
cannot maintain system set point for the specific delay time.
Check for air entrainment, plugged impeller, blocked suction,
lack of NPSHa, pump run-out.
2016 LOW WATER Check DI2 contact or suction switch continually.
2017 NOT USED
G L Pumps 130
Maintenance (Frame Sizes R1-R6)
Warning! Read Safety on page 4 before performing any maintenance on
the equipment. Ignoring the safety instructions can cause injury or death.
Maintenance Intervals
If installed in an appropriate environment, the drive requires very little main-
tenance. This table lists the routine maintenance intervals recommended by
Goulds Pumps.
Maintenance Interval Instruction
Heatsink Temperature Depends on the dustiness See Heatsink on page 135.
Check and Cleaning of the environment
(every 612 months).
Main Cooling Every five years See Main Fan Replacement
Fan Replacement on pages 131, 136 and 137.
Internal Enclosure Every three years See Internal Enclosure Fan
Cooling Fan Replacement Replacement on page 131.
(IP 54/UL Type 12 units)
Capacitor Change Every ten years See Capacitors on
(Frame size R5 and R6) page 132.
Replace Battery in Advanced Every ten years See Battery on page 133.
Control Panel
Heatsink
The heatsink fins accumulate dust from the cooling air. Since a dusty heatsink
is less efficient at cooling the drive, overtemperature faults become more
likely. In a normal environment (not dusty, clean) check the heatsink annu-
ally, in a dusty environment check more often.
Clean the heatsink as follows (when necessary):
1. Remove power from drive.
2. Remove the cooling fan (see section Main Fan Replacement on
next page).
3. Blow clean compressed air (not humid) from bottom to top and
simultaneously use a vacuum cleaner at the air outlet to trap the dust.
Note: If there is a risk of the dust entering adjoining equipment, perform
the cleaning in another room.
4. Replace the cooling fan.
5. Restore power.
G L Pumps 131
Main Fan Replacement
The drives main cooling fan has a life span of about 60,000 operating hours
at maximum rated operating temperature and drive load. The expected life
span doubles for each 10 C (18 F) drop in the fan temperature (fan tem-
perature is a function of ambient temperatures and drive loads).
Fan failure can be predicted by the increasing noise from fan bearings and
the gradual rise in the heatsink temperature in spite of heatsink cleaning. If
the drive is operated in a critical part of a process, fan replacement is recom-
mended once these symptoms start appearing. Replacement fans are avail-
able from the factory. Do not use other than factory specified spare parts.
Frame Size R1R4
To replace the fan:
2. Remove drive cover.
3. For Frame Size:
R1, R2: Press together the retaining clips
on the fan cover sides and lift.
R3, R4: Press in on the lever located on the
left side of the fan mount and rotate the
fan up and out.
4. Disconnect the fan cable.
5. Install the fan in reverse order.
6. Restore power.
Frame Size R5 and R6
To replace the fan:
2. Remove the screws attaching the fan.
3. Disconnect the fan cable.
6. Restore power.
Internal Enclosure Fan Replacement
IP 54 / UL Type 12 enclosures have an
additional internal fan to circulate air
inside the enclosure.
G L Pumps 132
Frame Size R1 to R4
To replace the internal enclosure fan in frame sizes
R1 to R4:
2. Remove the front cover.
3. The housing that holds the fan in place has barbed
retaining clips at each corner. Press all four clips
toward the center to release the barbs.
4. When the clips/barbs are free, pull the housing up
to remove from the drive.
5. Disconnect the fan cable
The fan air flow is up (refer to arrow on fan).
The fan wire harness is toward the front.
The notched housing barb is located in the right-rear corner.
The fan cable connects just forward of the fan at the top of the drive.
Frame Size R5 and R6
To replace the internal enclosure fan in frame sizes R5 or R6:
2. Remove the front cover.
3. Lift the fan out and disconnect the cable.
5. Restore power.
Capacitors
The drive intermediate circuit employs several electrolytic capacitors. Their life
span is from 35,00090,000 hours depending on drive loading and ambient
temperature. Capacitor life can be prolonged by lowering the ambient tem-
perature.
It is not possible to predict a capacitor failure. Capacitor failure is usually
followed by a input power fuse failure or a fault trip. Contact factory if ca-
pacitor failure is suspected. Replacements for frame size R5 and R6 are avail-
able from the factory. Do not use other than factory specified spare parts.
G L Pumps 133
Control Panel
Cleaning
Use a soft damp cloth to clean the control panel. Avoid harsh cleaners which
could scratch the display window.
Battery
A battery is only used in control panels that have the clock function available
and enabled. The battery keeps the clock operating in memory during power
interruptions. To remove the battery, use a coin to rotate the battery holder on
the back of the control panel. Replace the battery with type CR2032.
G L Pumps 134
Layout
The layout stickers of the drive are shown below. The stickers show all possible
components concerning maintenance activities. Not all of them are present in
each delivery.
Designation Component
A49 Control Panel
A41 Motor Control and I/O Board (OMIO)
Y41 Cooling Fan
C
_
Capacitors
G L Pumps 135
Heatsink
The heatsink fins pick up dust from the cooling air. The drive runs into
overtemperature warnings and faults if the heatsink is not clean. In a normal
environment (not dusty, not clean) the heatsink should be checked annually, in a
dusty environment more often.
Clean the heatsink as follows (when necessary):
1. Remove the cooling fan (see section Fan below).
2. Blow dry clean compressed air from bottom to top and simultaneously
use a vacuum cleaner at the air outlet to trap the dust. Note: Prevent
dust from entering adjoining equipment.
3. Replace the cooling fan.
Fan
The life span of the cooling fan of the drive is about 50,000 (R7) and 60,000
(R8) hours. The actual life span depends on the running time of the fan, ambient
temperature and dust concentration. See the appropriate Aquavar CPC User
Manual for the actual signal which indicates the running time of the cooling
fan.
Replacement fans are available from G&L Pumps. Do not use other than factory
specified spare parts.
G L Pumps 136
Replacing the Fan (R7)
1. Remove the upper front cover and disconnect the control panel cables.
2. Disconnect the discharging resistor wire.
3. Remove the DC capacitor pack by undoing the black fixing screws.
4. Disconnect the fan supply wires (detachable terminal).
5. Disconnect the fan capacitor wires.
6. Undo the black fixing screws of the fan cassette.
7. Press the snap-on holders to release the side cover.
8. Lift from the handle and pull the fan cassette out.
Install the fan in reverse order to the above and replace the fan capacitor.
4
3
3
3
3
3
DC+ DC-
3
3
DC+
DC-
2
6
6
7
7
5
8
G L Pumps 137
Replacing the Fan (R8)
1. Remove the upper front cover.
2. Remove the OMIO board.
3. Disconnect the fan capacitor and power supply wires. Replace the starting
capacitor.
4. Undo the black fastening screws of the plastic side cover of the fan and lift
the cover off.
5. Undo the black fastening screws of the fan.
6. Lift the fan out of the cabinet.
Install the fan in reverse order to the above.
G L Pumps 138
Capacitors
The drive intermediate circuit employs several electrolytic capacitors. Their life
span is at least 90,000 hours depending on the operating time of the drive,
loading and ambient temperature. Capacitor life can be prolonged by lowering
the ambient temperature.
It is not possible to predict a capacitor failure. Capacitor failure is usually fol-
lowed by damage to the unit and an input cable fuse failure or a fault trip.
Contact your Goulds Pumps authorized Aquavar CPC distributor or the factory.
Replacing the Capacitor Pack (R7)
Replace the capacitor pack as described in section Replacing the Fan (R7) on
page 136.
G L Pumps 139
Replacing the Capacitor Pack (R8)
1. Remove the upper front cover and the side plate equipped with control panel
mounting slot.
2. Disconnect the discharging resistor wire.
3. Undo the fastening screws.
4. Lift the capacitor pack out.
Install the capacitor pack in reverse order to the above.
G L Pumps 140
LEDs
This table describes LEDs of the drive.
Where LED When the LED is lit
OMIO Board Red (blinking) Drive in fault state.
Green The power supply on the board is OK.
Control Panel Red Drive in fault state.
Mounting Platform Green The main +24 V power supply for the control
panel and the OMIO board is OK.
OITF Board V204 (green) +5 V voltage of the board is OK.
V309 (red) Prevention of unexpected start is ON.
V310 (green) IGBT control signal transmission to the gate
driver control boards is enabled.
Control Panel
Cleaning
Use a soft damp cloth to clean the control panel. Avoid harsh cleaners which
could scratch the display window.
Battery
A battery is only used in Assistant Control Panels that have the clock function
available and enabled. The battery keeps the clock operating in memory
during power interruptions.
The expected life for the battery is greater than ten years. To remove the
battery, use a coin to rotate the battery holder on the back of the control
panel. Replace the battery with type CR2032.
G L Pumps 141
Technical Data
Technical Data
Sizing
The current ratings are the same regardless of the supply voltage within one
voltage range. To achieve the rated motor power given in the table, the rated
current of the drive must be higher than or equal to the rated motor current.
Note 1: The maximum allowed motor shaft power is limited to 1.5
A
Times
Rated HP. If the limit is exceeded, motor torque and current are automati-
cally restricted. The function protects the input bridge of the drive against
overload.
Note 2: The ratings apply in ambient temperature of 40 C (104 F).
Derating
The load capacity (current and power) decreases if the installation site alti-
tude exceeds 1000 meters (3300 ft), or if the ambient temperature exceeds
40 C (104 F) or if 8 kHz switching frequency (parameter 5001) is used.
Temperature Derating
In the temperature range +40 C50 C (+104 F122 F) the rated output
current is decreased 1% for every 1 C (1.8 F) above +40 C (+104 F). The
output current is calculated by multiplying the current given in the rating
table by the derating factor.
Example: If the ambient temperature is 50 C (+122 F) the derating factor is
100% - 1%/C x 10 C = 90% or 0.90.
The output current is then 0.90 x I
2N
or 0.90 x I
2hd
.
Altitude Derating
In altitudes from 10004000 m (330013,200 ft) above sea level, the
derating is 1% for every 100 m (330 ft). If the installation site is higher than
2000 m (6600 ft) above sea level, please contact the factory for assistance.
Single Phase Supply Derating
For 208240 Volt series drives, a single phase supply can be used. In that
case, the derating is 50%, for the maximum amps and corresponding power
rating of the three phase drive at 208-230 Volt input.
Switching Frequency Derating
If the 8 kHz switching frequency (parameter 5001) is used, derate HP and
current output to 80%.
G L Pumps 142
Technical Data
Technical Data
Cable Sizing/Ratings
208240 Volt Drives
The following tables provide current, horsepower, frame size and recom-
mended cable sizes for the Aquavar CPC.
GOULDS AQUAVAR CPC
NEMA 1 Full NORMAL
Frame
Output Input
Voltage Phase Base Load DUTY
Size
2
Cable Cable
Model Amps HORSEPOWER Min. AWG
1
Min. AWG
1
CPC20171 8.5 2 R1 14 10
CPC20241 12 3 R2 12 8
CPC20311 15.5 5 R2 12 8
CPC20461 23 7.5 R3 10 6
CPC20591 29.5 10 R3 8 4
230 1 CPC20881 44.0 15 R4 6 2
CPC21141 57.0 20 R4 4 1/0
CPC21431 71.5 25 R6 3 3/0
CPC21781 89.0 30 R6 2 4/0
CPC22211 110.5 40 R6 1/0 300MCM
CPC22481 124.0 50 R6 2/0
350MCM
CPC20121 11.8 3 R1 14 14
CPC20171 16.7 5 R1 10 10
CPC20241 24.2 7.5 R2 8 8
CPC20311 30.8 10 R2 8 8
CPC20461 46.2 15 R3 6 6
CPC20591 59.4 20 R3 4 4
230 3 CPC20751 74.8 25 R4 3 3
CPC20881 88.0 30 R4 2 2
CPC21141 114.0 40 R4 1/0 1/0
CPC21431 143.0 50 R6 3/0 3/0
CPC21781 178.0 60 R6 4/0 4/0
CPC22211 221.0 75 R6 300MCM 300MCM
CPC22481 248.0 100 R6 350MCM 350MCM
(1) Recommended AWG Size based on NEC table 310.16, 40 C ambient, 90 C, UL type
copper wire. For other wire sizes or types, consult local, state or NEC codes.
(2) Frame sizes R7 and R8, the Aquavar CPC will have multiple conductor terminals for each
phase. Consult technical section (CABLE TERMINALS).
G L Pumps 143
Cable Sizing/Ratings
380480 Volt Drives
The following table provides Aquavar CPC rating information and
recommended wire sizing for the input and output cables.
GOULDS AQUAVAR CPC
NEMA 1 Full NORMAL
Frame
Output Input
Size
2
Cable Size Cable Size
Model Amps HORSEPOWER Min. AWG
1
Min. AWG
1
CPC40061 6.9 3 R1 14 14
CPC40081 8.8 5 R1 14 14
CPC40121 11.9 7.5 R1 14 14
CPC40151 15.4 10 R2 12 12
CPC40231 23 15 R2 10 12
CPC40311 31 20 R3 8 1
CPC40381 38 25 R3 8 8
CPC40441 44 30 R4 6 8
CPC40591 59 40 R4 4 6
CPC40721 72 50 R4 3 4
CPC40771 77 60 R5 3 4
460 3 CPC40961 96 75 R5 1 3
CPC41241 124 100 R6 2/0 1
CPC41571 157 125 R6 3/0 2/0
CPC41801 180 150 R6 4/0 3/0
CPC42451 245 200 R7
350MCM 350MCM
CPC43161 316 250 R7
2 X 250MCM 2 X 250MCM
CPC43681 368 300 R8 2 X 300MCM 2 X 300MCM
CPC44141 414 350 R8
2 X 400MCM 2 X 400MCM
CPC44861 486 400 R8
2 X 500MCM 2 X 500MCM
CPC45261 526 450 R8 2 X 350MCM 2 X 350MCM
CPC46021 602 500 R8
2 X 500MCM 2 X 500MCM
CPC46451 645 550 R8
2 X 500MCM 2 X 500MCM
(1) Recommended AWG Size based on NEC table 310.16, 40 C ambient, 90 C, UL type
copper wire. For other wire sizes or types, consult local, state or NEC codes.
(2) Frame sizes R7 and R8, the Aquavar CPC will have multiple conductor terminals for each
phase. Consult technical section (CABLE TERMINALS) for maximum wire diameter and
torque values.
Technical Data
Technical Data
G L Pumps 144
Fuse Sizing/Ratings
208240 Volt Drives
Branch circuit protection must be provided by the end user, electrical contrac-
tor or distributor, sized per local, state or local National Electrical Codes.
Recommendations for fused circuit protection are in the following tables.
GOULDS AQUAVAR CPC
NEMA 1 Full NORMAL
Frame
Input
Fuse Type
3
Size
Current
JJN
Model Amps HORSEPOWER Amps
CPC20171 8.5 2 R1 21.3 20
CPC20241 12 3 R2 30.0 30
CPC20311 15.5 5 R2 38.8 40
CPC20461 23 7.5 R3 57.5 60
CPC20591 29.5 10 R3 73.8 70
230 1
CPC20881 44.0 15 R4 110.0 110
CPC21141 57.0 20 R4 142.5 150
CPC21431 71.5 25 R6 178.8 175
CPC21781 89.0 30 R6 222.5 225
CPC22211 110.5 40 R6 276.3 300
CPC22481 124.0 50 R6 310.0 300
CPC20121 11.8 3 R1 13.6 15
CPC20171 16.7 5 R1 19.2 25
CPC20241 24.2 7.5 R2 27.8 30
CPC20311 30.8 10 R2 35.4 40
CPC20461 46.2 15 R3 53.1 60
CPC20591 59.4 20 R3 68.3 70
230 3
CPC20751 74.8 25 R4 86.0 90
CPC20881 88.0 30 R4 101.2 110
CPC21141 114.0 40 R4 131.1 150
CPC21431 143.0 50 R6 164.5 175
CPC21781 178.0 60 R6 204.7 225
CPC22211 221.0 75 R6 254.2 300
CPC22481 248.0 100 R6 285.2 300
(3) UL Class T fuses are recommended for short circuit protection. Very fast acting
Bussmann* T-tron type JJN and JJS are shown in the Aquavar CPC tables. Other
manufaturers are acceptable if they meet fuse requirements.
* Bussmann is a registered trademark of Cooper Industries Inc.
Technical Data
Technical Data
G L Pumps 145
Technical Data
Technical Data
Fuse Sizing/Ratings
380480 Volt Drives
The following table provides Aquavar CPC rating information and recom-
mended fuse sizing for the input short circuit protection. Branch circuit
protection must be provided by the end user, contractor or distributor. Sized
according to local or applicable NEC codes.
GOULDS AQUAVAR CPC
NEMA 1 Full NORMAL
Frame
Input
Fuse Type
3
Size
Current
JJS
Model Amps HORSEPOWER Amps
CPC40061 6.9 3 R1 7.9 10
CPC40081 8.8 5 R1 10.1 15
CPC40121 11.9 7.5 R1 13.7 15
CPC40151 15.4 10 R2 17.7 20
CPC40231 23 15 R2 26.5 30
CPC40311 31 20 R3 35.7 40
CPC40381 38 25 R3 43.7 45
CPC40441 44 30 R4 50.6 60
CPC40591 59 40 R4 67.9 70
CPC40721 72 50 R4 82.8 90
CPC40771 77 60 R5 88.6 90
460 3 CPC40961 96 75 R5 110.4 125
CPC41241 124 100 R6 142.6 150
CPC41571 157 125 R6 180.6 200
CPC41801 180 150 R6 207.0 225
CPC42451 245 200 R7 281.8 300
CPC43161 316 250 R7 363.4 400
CPC43681 368 300 R8 423.2 450
CPC44141 414 350 R8 476.1 500
CPC44861 486 400 R8 558.9 600
CPC45261 526 450 R8 604.9 800
CPC46021 602 500 R8 692.3 800
CPC46451 645 550 R8 741.8 800
(3) UL Class T fuses are recommended for short circuit protection. Very fast acting
Bussmann* T-tron type JJN and JJS are shown in the Aquavar CPC tables. Other
manufaturers are acceptable if they meet fuse requirements.
G L Pumps 146
Technical Data
Technical Data
Cable Terminals (Frames R1-R6)
Mains and motor cable maximum sizes (per phase) accepted at the cable
terminals and the tightening torques are listed below.
U1, V1, W1
Earthing PE Control
Frame
U2, V2, W2 Ground Wire
Size
Maximum
Torque
Maximum
Torque
Maximum
Torque
Wire Size Wire Size Wire Size
mm
2
AWG Nm lb-ft mm
2
AWG Nm lb-ft mm
2
AWG Nm lb-ft
R1 6 8 1.4 1.0 4 10 1.4 1.0
R2 10 6 1.4 1.0 10 8 1.4 1.0
R3 25 3 1.8 1.3 16 6 1.8 1.3
R4 50 1/0 2.0 1.5 35 2 2.0 1.5
1.5 16 0.4 0.3
R5 70 2/0 15 11.1 70 2/0 15 11.1
R6 185
350
40 29.5 95 4/0 8 5.9
MCM
Cable Terminals (Frames R7-R8)
Mains and motor cable maximum sizes (per phase) accepted at the cable
terminals and the tightening torques are listed below.
U1, V1, W1, U2, V2, W2 Earthing PE
Frame
Number
Cable Tightening Tightening
Size
of holes
Diameter Torque Torque
per
Screw Screw
phase
mm in Nm lb-ft Nm lb-ft
R7
2 58 2.28 M12 5075 3555 M8 1522 1016

R8
3 58 2.28 M12 5075 3555 M8 1522 1016

NOTE: Maximum AWG size for R7 Frame is (2) x 500MCM.
Maximum AWG size for R8 Frame is (3) x 500MCM.
G L Pumps 147
Technical Data
Technical Data
Input Power (Mains) Connection
Input Power (Mains) Connection Specifications
208/220/230/240 VAC 3-phase (1-phase) +10%-15% for
Voltage (U
1
)
CPC2XXXX.
400/415/440/460/480 VAC 3-phase +10%-15% for
CPC4XXXX.
Prospective Short- Maximum allowed prospective short-circuit current in the supply
Circuit Current is 65 kA in a second providing that the mains cable of the drive
(IEC 629) is protected with appropriate fuses. US: 65,000 AIC.
Frequency 4863 Hz
Imbalance Max. 3% of nominal phase to phase input voltage.
Fundamental Power 0.98 (at nominal load).
Factor (cos phi
1
)
Cable Temperature 90 C (194 F) rating minimum.
Rating
Motor Connection
Motor Connection Specifications
Voltage (U
2
) 0U
1
, 3-phase symmetrical, U
max
at the field weakening point.
Frequency 0500 Hz
Frequency Resolution 0.01 Hz
Current See Ratings on pages 142 and 143.
Power Limit 1.5 x Rated HP
Field Weakening Point 1060 Hz
Switching Frequency Selectable: 1, 4 or 8 kHz
Cable Temperature
90 C (194 F) rating minimum
Rating
Frame Size
Maximum Motor Cable Length
Maximum Motor
f
sw
= 1 or 4 kHz f
sw
= 8 kHz
Cable Length
R1 100 m 50 m
R2 - R4 200 m 100 m
R5 - R6 300 m 150 m
R7 - R8 300 m NA
WARNING! Using a motor cable longer than specified in the chart above
may cause permanent damage to the drive or motor.
WARNING! Use of an output load filter or reactor is required when motor
leads exceed the above recommendations. Consult motor manufacturer on
required use of inverter drives.
G L Pumps 148
Technical Data
Technical Data
Control Connection
Control Connection Specifications
Analog Inputs See table heading Hardware Description on page 28.
and Outputs
Digital Inputs Digital input impedance 1.5 k. Maximum voltage for digital
inputs is 30 V.
Relays Max. contact voltage: 30 V DC, 250 V AC
(Digital Outputs) Max. contact current / power: 6 A, 30 V DC; 1500 VA, 250 V AC
Max. continuous current: 2 A rms (cos = 1), 1 A rms
(cos = 0.4)
Minimum load: 500 mW (12 V, 10 mA)
Contact material: Silver-nickel (AgN)
Isolation between relay digital outputs, test voltage:
2.5 kV rms, 1 minute
Cable Specifications See Control Cables on page 14.
Efficiency (Frames R1-R8)
Approximately 98% at nominal power level.
Cooling (Frames R1-R6)
Cooling Specifications
Method Internal fan, flow direction from bottom to top.
Free space around the unit:
Requirement 200 mm (8 in) above and below the unit.
25 mm (1 in) along each side of the unit.
G L Pumps 149
Cooling (Frames R7-R8)
Installation Procedure
Choose the mounting orientation (a, b, c or d).
Required Free Space Around the Unit for
Frame Mounting Mounting, Maintenance, Service and Cooling*
Size Orientation Front Side Above
mm in mm in mm in
a,d 500 20 200 7.9
R7
b 500 20 200 7.9
c 200** 7.9**
lifting lifting
space space
a,d 600 24 300 12
R8
b 600 24 300 12
c 300** 12**
lifting lifting
space space
* Space for the installer not included.
** Space for the fan and capacitor replacement not included.
Mounting orientations a and b
Make holes in the wall (recommended):
1. Lift the unit against the wall into the mounting place.
2. Mark the locations for the two fixing points in the wall.
3. Mark the bottom edges of the unit to the floor.
Technical Data
Technical Data
a) b) c)
Lifted from above
Symbols:
required free space
air inlet surface
wall fixing point (recommended)
control panel mounting slot
G L Pumps 150
Technical Data
Technical Data
Air Flow, 380480 Volt Drives
The following table lists heat loss and air flow data for 380480 Volt drives.
GOULDS AQUAVAR CPC
NEMA 1 Full NORMAL
Frame
Heat Loss
Air
Size
Flow
Model Amps HORSEPOWER Watts BTU/HR CFM
CPC40061 6.9 3 R1 97 331 26
CPC40081 8.8 5 R1 127 433 26
CPC40121 11.9 7.5 R1 172 587 26
CPC40151 15.4 10 R2 232 792 52
CPC40231 23 15 R2 337 1150 52
CPC40311 31 20 R3 457 1560 79
CPC40381 38 25 R3 562 1918 79
CPC40441 44 30 R4 667 2276 165
CPC40591 59 40 R4 907 3096 165
CPC40721 72 50 R4 1120 3820 165
CPC40771 77 60 R5 1295 4420 168
460 3 CPC40961 96 75 R5 1440 4915 168
CPC41241 124 100 R6 1940 6621 239
CPC41571 157 125 R6 2310 7884 239
CPC41801 180 150 R6 2810 9590 239
CPC42451 245 200 R7 3850 13144 319
CPC43161 316 250 R7 6850 23386 319
CPC43681 368 300 R8 6850 23386 721
CPC44141 414 350 R8 7850 26800 721
CPC44861 486 400 R8 7850 26800 721
CPC45261 526 450 R8 7600 25946 721
CPC46021 602 500 R8 8100 27653 721
CPC46451 645 550 R8 9100 31067 721
G L Pumps 151
Air Flow, 208240 Volt Drives
The following table lists heat loss and air flow data for 208240 Volt drives.
GOULDS AQUAVAR CPC
NEMA 1 Full NORMAL
Frame
Heat Loss
Air
Size
Flow
Model Amps HORSEPOWER Watts BTU/HR CFM
CPC20171 8.5 2 R1 161 551 26
CPC20241 12 3 R2 227 776 52
CPC20311 15.5 5 R2 285 373 52
CPC20461 23 7.5 R3 420 1434 79
CPC20591 29.5 10 R3 536 1829 79
230 1
CPC20881 44.0 15 R4 786 2685 165
CPC21141 57.0 20 R4 1014 3463 165
CPC21431 71.5 25 R6 1268 4431 238
CPC21781 89.0 30 R6 1575 5379 238
CPC22211 110.5 40 R6 1952 6666 238
CPC22481 124.0 50 R6 2189 7474 238
CPC20121 11.8 3 R1 116 404 26
CPC20171 16.7 5 R1 161 551 26
CPC20241 24.2 7.5 R2 227 776 52
CPC20311 30.8 10 R2 285 373 52
CPC20461 46.2 15 R3 420 1434 79
CPC20591 59.4 20 R3 536 1829 79
230 3
CPC20751 74.8 25 R4 671 2290 165
CPC20881 88.0 30 R4 786 2685 165
CPC21141 114.0 40 R4 1014 3463 165
CPC21431 143.0 50 R6 1268 4431 238
CPC21781 178.0 60 R6 1575 5379 238
CPC22211 221.0 75 R6 1952 6666 238
CPC22481 248.0 100 R6 2189 7474 238
Technical Data
Technical Data
G L Pumps 152
Technical Data
Technical Data
Dimensions and Weights
Frames R1-R6
The dimensions and mass for the AQUAVAR depend on the frame size and
enclosure type. If unsure of frame size, first, find the Type code on the drive
labels. Then look up that type code in the Technical Data on page 142, to
determine the frame size. A complete set of dimensional drawings for
AQUAVAR drives is located in the Technical Data section.
Units with UL Type 1 Enclosures
Outside Dimensions
UL Type 1 Dimensions for each Frame Size
Ref.
R1 R2 R3 R4 R5 R6
mm in mm in mm in mm in mm in mm in
W 125 4.9 125 4.9 203 8.0 203 8.0 265 10.4 300 11.8
H 330 13.0 430 16.9 490 19.3 596 23.4 602 23.7 700 27.6
H2 315 12.4 415 16.3 478 18.8 583 23.0 578 22.8 698 27.5
H3 369 14.5 469 18.5 583 23.0 689 27.1 739 29.1 880 34.6
D 212 8.3 222 8.7 231 9.1 262 10.3 286 11.3 400 15.8
NOTE: Enclosures are standard NEMA 1, indoor use only.
G L Pumps 153
Technical Data
Technical Data
Frames R1-R6
Mounting Dimensions
UL Type 1 Dimensions for each Frame Size
Ref.
R1 R2 R3 R4 R5 R6
W1* 98.0 3.9 98.0 3.9 160 6.3 160 6.3 238 9.4 263 10.4
W2* 98.0 3.9 98.0 3.9
H1* 318 12.5 418 16.4 473 18.6 578 22.8 588 23.2 675 26.6
a 5.5 0.2 5.5 0.2 6.5 0.25 6.5 0.25 6.5 0.25 9.0 0.35
b 10.0 0.4 10.0 0.4 13.0 0.5 13.0 0.5 14.0 0.55 14.0 0.55
c 5.5 0.2 5.5 0.2 8.0 0.3 8.0 0.3 8.5 0.3 8.5 0.3
d 5.5 0.2 5.5 0.2 6.5 0.25 6.5 0.25 6.5 0.25 9.0 0.35
* Center to center dimension.
Weight
UL Type 1 Weight for each Frame Size
R1 R2 R3 R4 R5 R6
kg lb. kg lb. kg lb. kg lb. kg lb. kg lb.
6.1 13.4 8.9 19.5 14.7 32.4 22.8 50.2 37 82 78 176
G L Pumps 154
Technical Data
Technical Data
Units with IP 54 / UL Type 12 Enclosures
Outside Dimensions
IP 54 / UL Type 12 Dimensions for each Frame Size
Ref.
R1 R2 R3 R4 R5 R6
W 215 8.5 215 8.5 257 10.1 257 10.1 369 14.5 410 16.1
W2 225 8.9 225 8.9 267 10.5 267 10.5 369 14.5 410 16.1
H3 441 17.4 541 21.3 604 23.8 723 28.5 776 30.5 924 36.4
D 238 9.37 245 9.6 276 10.9 306 12.0 309 12.2 423 16.6
Mounting Dimensions
Mounting dimensions are the same as for the IP 21 / UL Type 1 Enclosure. See
Mounting Dimensions on page 153.
Weight
IP 54 / UL Type 12 Weight for each Frame Size
R1 R2 R3 R4 R5 R6
kg lb. kg lb. kg lb. kg lb. kg lb. kg lb.
8.4 18.6 11.5 25.4 18.1 40.0 26.6 58.7 42 93 86 190
G L Pumps 155
E1
E1
E2
X2
W2
H1
D
Top View
Technical Data
Technical Data
Weights and Dimensions
Frames R7-R8
NEMA 1 Enclosure
Frame
H1 W2 Depth Weight E1 E2
mm in mm in mm in kg lb. mm in mm in
R7 1503 59.17 609 23.98 495 19.49 195 430 92 3.62 250 9.84
R8 2130 83.86 800 31.5 585 23.03 375 827 92 3.62 250 9.84
Drawing is not for engineering purposes.
G L Pumps 156
Technical Data
Technical Data
Degrees of Protection
Available enclosures:
IP 21 / UL Type 1 Enclosure. The site must be free of airborne dust,
corrosive gases or liquids, and conductive contaminants such as
condensation, carbon dust and metallic particles. Indoor use only.
IP 54 / UL Type 12 Enclosure. This enclosure provides protection from
airborne dust and light sprays or splashing water from all directions.
Indoor use only.
UL Type 3R- Enclosures are intended for outdoor use to provide a degree
of protection from falling rain. Undamaged by the formation of ice on
the enclosure. May be cooled by forced air and louvers for vents.
IP 56 / UL Type 4 Enclosure. Constructed for outdoor use or hose down
applications. Provides a degree of protection against falling dirt, rain,
sleet, snow, windblown dust and splashing water. Not suitable for direct
sun. A sun shield or canopy may be required.
Compared to the IP 21 / UL Type 1 Enclosure, the IP 54 / UL Type 12
Enclosure has:
The same internal plastic shell as the IP 21 Enclosure.
A different outer plastic cover.
An additional internal fan to improve cooling.
Larger dimensions.
The same rating (does not require a derating).
G L Pumps 157
Technical Data
Technical Data
Ambient Conditions
The following table lists the AQUAVAR environmental requirements.
Ambient Environment Requirements
Installation Site
Storage and Transportation
in the protective package
01000 m (03,300 ft)
10002000 m (3,3006,600 ft)
Altitude
1
if P
N
and I
2
derated 1% every
100 m above 1000 m
(300 ft above 3,300 ft).
Ambient
-1540 C (5104 F) -4070 C (-40158 F)
Temperature
2
Max. 50 C (122 F) if P
N
and I
2
derated to 90%.
Relative humidity < 95% (non-condensing)
No conductive dust allowed. Storage
The ACS550 should be installed No conductive dust allowed.
in clean air according to Chemical gases: Class 1C2
Contamination enclosure classification. Solid particles: Class 1S2
levels
Cooling air must be clean, free Transportation
(IEC 721-3-3) from corrosive materials and free No conductive dust allowed.
from electrically conductive dust. Chemical gases: Class 2C2
Chemical gases: Class 3C2 Solid particles: Class 2S2
Solid particles: Class 3S2
Mechanical conditions: Class 3M4 In accordance with ISTA-1A and 1B
Sinusoidal (IEC 60721-3-3) specifications.
Vibration 29 Hz 3.0 mm (0.12 in)
9200 Hz 10 m/s
2
(33 ft/s
2
)
Shock
Not allowed
Maximum 100 m/s
2
(330 ft/s
2
),
(IEC 68-2-29) 11ms (36 ft)
76 cm (30 in), frame size R1
61cm (24 in), frame size R2
Free Fall
3
Not allowed
(1) Consult factory above 6600 altitude.
(2) Derate drive one HP size from motor for higher temperatures (e.g. motor HP = 10 HP; use
15 HP Aquavar in temperature up to 122 F).
(3) R7-R8 not allowed for free fall any distance.
G L Pumps 158
Technical Data
Technical Data
Materials
Materials Specifications
PC/ABS 2.5 mm, color NCS 1502-Y (RAL 90021 / PMS 420 C and 425 C).
Drive
Hot-dip zinc coated steel sheet 1.52 mm, thickness of coating 100
Enclosure
micrometers.
Cast aluminium AlSi.
Extruded aluminium AlSi.
Package
Corrugated board (drives and option modules), expanded polystyrene.
Plastic covering of the package: PE-LD, bands PP or steel.
The drive contains raw materials that should be recycled to preserve
energy and natural resources. The package materials are environmentally
compatible and recyclable. All metal parts can be recycled. The plastic
parts can either be recycled or burned under controlled circumstances,
according to local regulations. Most recyclable parts are marked with
recycling marks.
Disposal If recycling is not feasible, all parts excluding electrolytic capacitors and
printed circuit boards can be landfilled. The DC capacitors contain
electrolyte and the printed circuit boards contain lead, both of which will
be classified as hazardous waste within the EU. They must be removed
and handled according to local regulations.
For further information on environmental aspects and more detailed
recycling instructions, please contact your local recycler.
Applicable Standards
The drive complies with the following standards. The compliance with the
European Low Voltage Directive is verified according to standards EN 50178
and EN 60204-1.
Applicable Standards
EN 50178 Electronic equipment for use in power installations.
(1997)
EN 60204-1 Safety of machinery. Electrical equipment of machines. Part 1: General
(1997) requirements. Provisions for compliance: The final assembler of the
machine is responsible for installing:
An emergency-stop device.
A supply disconnecting device.
EN 60529: 1991 Degrees of protection provided by enclosures (IP code).
(IEC 529), IEC
60664-1 (1992)
EN 61800-3 EMC product standard including specific test methods.
(1996) +
Amendment
A11 (2000)
UL 508C UL Standard for Safety, Power Conversion Equipment, second edition.
G L Pumps 159
Technical Data
Technical Data
UL Markings
The AQUAVAR is suitable for use on a circuit capable of delivering not more
than 65,000 RMS symmetrical amperes, 480 V maximum. The AQUAVAR has
an electronic motor protection feature that complies with the requirements
of UL 508C. When this feature is selected and properly adjusted, additional
overload protection is not required unless more than one motor is connected
to the drive or unless additional protection is required by applicable safety
regulations. See parameters 2413 (mot therm prot) and 2414 (MOT THERM
RATE).
The drives are to be used in a controlled environment. See section Ambient
Conditions on page 157 for specific limits.
Liability Limits
The manufacturer is not responsible for:
Any costs resulting from a failure if the installation, commissioning,
repair, alteration or ambient conditions of the drive do not fultill the
requirements specified in the documentation delivered with the unit and
other relevant documentation.
Units subjected to mususe, negligence or accident.
Units comprised of materials provided or designs stipulated by the
purchaser.
In no event shall the manufacturer, its suppliers or subcontractors be liable
for special, indirect, incidental or consequential damages, losses or penalties.
If you have any questions concerning your product, please contact the local
distributor or Goulds Pumps. The technical data, information and specifica-
tions are valid at the time of printing. The manufacturer reserves the right to
modifications without prior notice.
G L Pumps 160
Appendix
Appendix
Transducer Data/Specifications
G L Pumps 161
Appendix
Appendix
Transducer Data/Specifications
G L Pumps 162
Appendix
Appendix
Transducer Cable Specification
G L Pumps 163
Spare Parts List
Part Number Description
64732048 Control Panel (Keypad) Connector
CPCCPA Control Panel (Keypad)
OCAT01 Control Panel Extension Cable 8 ft.
RDNA 01 KIT DeviceNet Fieldbus Module
RPBA 01 KIT Profibus Fieldbus Module
OFAN KIT R1
Fan Kit, R1 Frame Size,
Aquavar CPC
OFAN KIT R2
Aquavar CPC
OFAN KIT R3
Aquavar CPC
OFAN KIT R4
Aquavar CPC
OFAN KIT R5
Aquavar CPC
OFAN KIT R6
Aquavar CPC
64391615
Aquavar CPC
64391658
Aquavar CPC
Appendix
Appendix
G L Pumps 164
2004 ITT Water Technology, Inc.
Printed in U.S.A. 1 Goulds Drive
July, 2004 Auburn, NY 13021
G L Pumps
Goulds Pumps
ITT Industries
GOULDS PUMPS LIMITED WARRANTY
This warranty applies to all Aquavar CPC units manufactured by G&L Pumps.
Any part or parts found to be defective within the warranty period shall be replaced at no charge to the dealer during
the warranty period. The warranty period shall exist for a period of twenty-four (24) months from date of installation
or thirty (30) months from date of manufacture, whichever period is shorter.
A dealer who believes that a warranty claim exists must contact the authorized Goulds Pumps distributor from whom
the pump was purchased and furnish complete details regarding the claim. The distributor is authorized to adjust any
warranty claims utilizing the Goulds Pumps Customer Service Department.
The warranty excludes:
(a) Labor, transportation and related costs incurred by the dealer;
(b) Reinstallation costs of repaired equipment;
(c) Reinstallation costs of replacement equipment;
(d) Consequential damages of any kind; and,
(e) Reimbursement for loss caused by interruption of service.
For purposes of this warranty, the following terms have these definitions:
(1) Distributor means any individual, partnership, corporation, association, or other legal relationship that
stands between Goulds Pumps and the dealer in purchases, consignments or contracts for sale of the subject
pumps.
(2) Dealer means any individual, partnership, corporation, association, or other legal relationship which engages
in the business of selling or leasing pumps to customers.
(3) Customer means any entity who buys or leases the subject pumps from a dealer. The customer may mean
an individual, partnership, corporation, limited liability company, association or other legal entity which may
engage in any type of business.
THIS WARRANTY EXTENDS TO THE DEALER ONLY.
Goulds Pumps is a brand of ITT Water Technology, Inc.
- a subsidiary of ITT Industries, Inc.
Goulds Pumps, G&L Pumps, Aquavar and the
ITT Engineered Blocks Symbol are registered
trademarks and tradenames of ITT Industries.
Specifications subject to change without notice.
www.goulds.com

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G L Pumps 1

Pump ronous Control Slave Control

Centrifugal Pump Controller on commercial/

is the DEFAULT protocol for the Aquavar CPC.

and measures the discharge pressure of the pump via the

2 58 2.28 M12 5075 3555 M8 1522 1016

3 58 2.28 M12 5075 3555 M8 1522 1016

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