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Basic Equipment Wiring AGY Engine

This document provides a current flow diagram for a Polo Classic/Polo Variant vehicle. It includes diagrams of the electrical systems and components, showing the connections between the battery, alternator, control units, sensors, switches, bulbs, fuses and more. Relay and fuse locations are indicated on various plates, and connector wiring is described. Component designations and wiring harness connections are provided throughout the 20 pages of diagrams.

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masterbfish
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
3K views20 pages

Basic Equipment Wiring AGY Engine

This document provides a current flow diagram for a Polo Classic/Polo Variant vehicle. It includes diagrams of the electrical systems and components, showing the connections between the battery, alternator, control units, sensors, switches, bulbs, fuses and more. Relay and fuse locations are indicated on various plates, and connector wiring is described. Component designations and wiring harness connections are provided throughout the 20 pages of diagrams.

Uploaded by

masterbfish
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

Basic equipment

From October 1999



Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 1
Edition 10.1999
For alternatives to relay and fuse positions as well as multi-pin connector wiring - see "Fitting locations" section.
Relay locations on relay plate:
6 - X contact relief relay (100)
9 - Windscreen wiper relay (174)
11 - Automatic intermittent wash/wipe relay (19)
Note:
The number in brackets behind the part designation denotes the control number on the housing.
Fuse colours
30 A - green
25 A - white
20 A - yellow
15 A - blue
10 A - red
7.5 A - brown
5 A - beige
3 A - purple
Page 1 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 2
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Battery, ignition/starter switch, X contact relief relay,
terminal 30 junction box
A - Battery
B - Starter
D - Ignition/starter switch
J59 - X contact relief relay
SA1 - Fuse -1- on battery fuse box
SA2 - Fuse -2- on battery fuse box
SA3 - Fuse -3- on battery fuse box
SA4 - Fuse -4- on battery fuse box
SA5 - Fuse -5- on battery fuse box
SA6 - Fuse -6- on battery fuse box
SA7 - Fuse -7- on battery fuse box
SA8 - Fuse -2- on battery fuse box
TV2 - Terminal 30 junction box
T3a - 3-pin connector, in battery
T10a -

10-pin connector, black, in protective housing for
connectors
1
- Earth strap, battery - body
2
- Earth strap, gearbox - body
500
- Screw connection -1- (30), on relay plate
501
- Screw connection -2- (30), on relay plate
502
- Screw connection -1- (30a), on relay plate
A2
-

Positive (+) connection (15), in dash panel wiring
harness
A32
-

Positive (+) connection (30), in dash panel wiring
harness
A80
- Connection -1- (X), in dash panel wiring harness
A98
-

Positive (+) connection -4- (30), in dash panel
wiring harness
Page 2 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 3
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Control unit with display in dash panel insert, belt
switch, driver's side, lights switched on warning buzzer
alternator warning lamp, seat belt warning system
warning lamp
C - Alternator
E24 - Belt switch, driver's side
H16 - Lights switched on warning buzzer
J... - Engine control units
J285 - Control unit with display in dash panel insert
K2 - Alternator warning lamp
K19 - Seat belt warning system warning lamp
SB27 - Fuse -27- on fuse box
SB29 - Fuse -29- on fuse box
T10c -

10-pin connector, brown, in protective housing for
connectors
T10g -

10-pin connector, red, in protective housing for
connectors
T10i -

10-pin connector, orange, in protective housing for
connectors
T10j -

10-pin connector, grey, in protective housing for
connectors
T32 - 32-pin connector, blue
A2
-

Positive (+) connection (15), in dash panel wiring
harness
A27
-

Connection (speed signal), in dash panel wiring
harness
A38
-

Positive (+) connection -2- (15a), in dash panel
wiring harness
Page 3 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 4
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Control unit with display in dash panel insert, rev.
counter, reserve fuel warning lamp, digital display
illumination, odometer display
G5 - Rev. counter
G22 - Speedometer sender (Hall sender, on gearbox)
J... - Engine control units
J285 - Control unit with display in dash panel insert
K105 - Reserve fuel warning lamp
L75 - Digital display illumination
SB4 - Fuse -4- on fuse box
SB5 - Fuse -5- on fuse box
T10c -

10-pin connector, brown, in protective housing for
connectors
T10e -

10-pin connector, green, in protective housing for
connectors
T32 - 32-pin connector, blue
Y4 - Odometer display
A84
- Connection (58L), in dash panel wiring harness
A85
- Connection (58R), in dash panel wiring harness
** - Only models Polo Classic
- Only models Polo Variant
Page 4 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 5
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Control unit with display in dash panel insert, handbrake
warning switch, brake fluid level warning contact, main
beam warning lamp, brake system warning lamp, digital
clock
F9 - Handbrake warning switch
F34 - Brake fluid level warning contact
J285 - Control unit with display in dash panel insert
K1 - Main beam warning lamp
K65 - Left turn signal warning lamp
K94 - Right turn signal warning lamp
K118 - Brake system warning lamp
T10a -

10-pin connector, black, in protective housing for
connectors
T10h -

10-pin connector, green, in protective housing for
connectors
T32 - 32-pin connector, blue
Y2 - Digital clock
43
- Earth point, lower part of right A-pillar
45
- Earth point, behind dash panel - centre
81
- Earth connection -1-, in dash panel wiring harness
199
- Earth connection -3-, in dash panel wiring harness
269
-

Earth connection (sender earth) -1-, in dash panel
wiring harness
A5
-

Positive (+) connection (right turn signal), in dash
panel wiring harness
A6
-

Positive (+) connection (left turn signal), in dash
panel wiring harness
* - Does not apply to airbag
- Only models Polo Variant
Page 5 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 6
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Turn signal switch, headlight dipper/flasher switch,
parking light switch, twin filament bulb for headlight, left
side light bulb, left
E2 - Turn signal switch
E4 - Headlight dipper/flasher switch
E19 - Parking light switch
L1 - Twin filament bulb for headlight, left
M1 - Side light bulb, left
M5 - Turn signal bulb, front left
M18 - Side turn signal bulb, left
SB13 - Fuse -13- on fuse box
SB44 - Fuse -44- on fuse box
T4a - 4-pin connector, in headlight, left
T5e - 5-pin connector
T7g - 7-pin connector
T10b -

10-pin connector, white, in protective housing for
connectors
12
- Earth point, in engine compartment, left
179
- Earth connection, in left headlight wiring harness
A5
-

Positive (+) connection (right turn signal), in dash
panel wiring harness
A6
-

Positive (+) connection (left turn signal), in dash
panel wiring harness
B167
- Connection (56b), in interior wiring harness
C20
-

Connection (turn signal, left), in headlight wiring
harness
Page 6 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 7
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Hazard warning light switch, turn signal relay, hazard
warning light system warning lamp, twin filament bulb
for headlight, right side light bulb, right turn signal bulb,
front right
E3 - Hazard warning light switch
J1 - Turn signal relay
K6 - Hazard warning light system warning lamp
L2 - Twin filament bulb for headlight, right
M3 - Side light bulb, right
M7 - Turn signal bulb, front right
M19 - Side turn signal bulb, right
SB12 - Fuse -12- on fuse box
SB14 - Fuse -14- on fuse box
SB45 - Fuse -45- on fuse box
T4 - 4-pin connector, in headlight, right
T8 - 8-pin connector
T10b -

10-pin connector, white, in protective housing for
connectors
A5
-

Positive (+) connection (right turn signal), in dash
panel wiring harness
A6
-

Positive (+) connection (left turn signal), in dash
panel wiring harness
A52
-

Positive (+) connection -2- (30), in dash panel
wiring harness
B167
- Connection (56b), in interior wiring harness
C19
-

Connection -1- (turn signal, right), in headlight
wiring harness
Page 7 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 8
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Reversing light switch, turn signal bulb, rear right
reversing light bulb, right brake and tail light bulb, right
F4 - Reversing light switch
M8 - Turn signal bulb, rear right
M17 - Reversing light bulb, right
M22 - Brake and tail light bulb, right
T5b - 5-pin connector
T6n - 6-pin connector
T10e -

10-pin connector, green, in protective housing for
connectors
T10h -

10-pin connector, green, in protective housing for
connectors
51
- Earth point, in right luggage compartment
87
- Earth connection -2-, in rear wiring harness
A5
-

Positive (+) connection (right turn signal), in dash
panel wiring harness
A87
-

Connection (reversing light), in dash panel wiring
harness
** - Only models Polo Classic
- Only models Polo Variant
Page 8 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 9
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Brake light switch, turn signal bulb, rear left reversing
light bulb, left brake and tail light bulb, left
F - Brake light switch
M6 - Turn signal bulb, rear left
M16 - Reversing light bulb, left
M21 - Brake and tail light bulb, left
T2 - 2-pin connector
T5a - 5-pin connector
T5k - 5-pin connector, black, in C pillar, right
T6p - 6-pin connector
T10a -

10-pin connector, black, in protective housing for
connectors
T10h -

10-pin connector, green, in protective housing for
connectors
50
- Earth point, in left luggage compartment
86
- Earth connection -1-, in rear wiring harness
A6
-

Positive (+) connection (left turn signal), in dash
panel wiring harness
W1
- Positive (+) connection (54), in rear wiring harness
** - Only models Polo Classic
- Only models Polo Variant
Page 9 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 10
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Door contact switch driver's side, door contact switch
front passenger's side, door contact switch rear left,
door contact switch rear right, front interior light
F2 - Door contact switch, driver's side
F3 - Door contact switch, front passenger's side
F10 - Rear left door contact switch
F11 - Rear right door contact switch
T10i -

10-pin connector, orange, in protective housing for
connectors
T10l - 10-pin connector, black, left A pillar
W - Interior light, front
W13 - Front passenger reading lamp
W19 - Reading lamp, driver's side
44
- Earth point, lower part of left A-pillar
110
- Earth connection -2-, in instruments wiring harness
196
- Earth connection -3-, in rear wiring harness
A79
-

Connection (hot light switch), in dash panel wiring
harness
B129
-

Connection (interior light, 311), in interior wiring
harness
R9
-

Connection (door contact switch), in rear wiring
harness
Page 10 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 11
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Cigarette lighter light bulb, radio, cigarette lighter self-
diagnosis connection
L28 - Cigarette lighter light bulb
R - Radio
SB11 - Fuse -11- on fuse box
SB15 - Fuse -15- on fuse box
SB16 - Fuse -16- on fuse box
SB42 - Fuse -42- on fuse box
SB46 - Fuse -46- on fuse box
T8a - 8-pin connector
T10g -

10-pin connector, red, in protective housing for
connectors
T16 -

16-pin connector, self-diagnosis connection in
lower console under left
U1 - Cigarette lighter
45
- Earth point, behind dash panel - centre
80
- Earth connection -1-, in instruments wiring harness
A4
-

Positive (+) connection (58b), in dash panel wiring
harness
A21
- Connection (86s), in dash panel wiring harness
A76
-

Connection (diagnosis wire K), in dash panel wiring
harness
Page 11 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 12
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Lighting switch, rear fog lights, lighting switch light bulb
E1 - Lighting switch
L9 - Lighting switch light bulb
T17 - 17-pin connector
80
- Earth connection -1-, in instruments wiring harness
A4
-

Positive (+) connection (58b), in dash panel wiring
harness
Page 12 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 13
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Number plate light
SB2 - Fuse -2- on fuse box
T5k - 5-pin connector, black, in C pillar, right
T5q - 5-pin connector, black, in tailgate/bootlid, rear right
T6d - 6-pin connector, in tailgate/bootlid
T6e - 6-pin connector, on left C-pillar
T10h -

10-pin connector, green, in protective housing for
connectors
X - Number plate light
98
- Earth connection, in tailgate/bootlid wiring harness
W11
- Connection (58), in tailgate/bootlid wiring harness
** - Only models Polo Classic
- Only models Polo Variant
Page 13 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 14
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Luggage compartment light switch, horn plate horn,
luggage compartment light
F5 - Luggage compartment light switch
H - Horn plate
H1 - Horn/dual tone horn
J379 -

Central locking and anti-theft alarm system control
unit
SB10 - Fuse -10- on fuse box
SB19 - Fuse -19- on fuse box
T5j - 5-pin connector, black, in C pillar, left
T5r - 5-pin connector, black, in tailgate/bootlid, rear left
T6d - 6-pin connector, in tailgate/bootlid
T6e - 6-pin connector, on left C-pillar
T7g - 7-pin connector
T10c -

10-pin connector, brown, in protective housing for
connectors
T10h -

10-pin connector, green, in protective housing for
connectors
T23 - 23-pin connector
W3 - Luggage compartment light
98
- Earth connection, in tailgate/bootlid wiring harness
A40
-

Positive (+) connection-1- (30), in instruments
wiring harness
W15
-

Connection -1- (luggage compartment light), in rear
wiring harness
* - Only models with alarm system
** - Only models Polo Classic
- Only models Polo Variant
Page 14 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 15
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Switches and instruments - lighting control, headlight
range control adjuster
E20 - Switches and instruments, lighting control
E102 - Headlight range control adjuster
L54 - Headlight range control adjuster light bulb
L105 - Illumination control switch illumination
SB7 - Fuse -7- on fuse box
SB9 - Fuse -9- on fuse box
T6c - 6-pin connector
T10c -

10-pin connector, brown, in protective housing for
connectors
V48 - Headlight range control motor, left
V49 - Headlight range control motor, right
A61
-

Positive (+) connection (X), in instruments wiring
harness
A81
- Connection -2- (X), in dash panel wiring harness
A103
- Connection -2- (56), in dash panel wiring harness
A114
-

Connection (headlight range control), in dash panel
wiring harness
Page 15 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 16
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Fresh air blower switch, fresh air/air recirculating flap
switch, fresh air/air recirculation warning lamp, fresh air
control light bulb
E9 - Fresh air blower switch
E159 - Fresh air/air recirculating flap switch
K114 - Fresh air/air recirculation warning lamp
L16 - Fresh air control light bulb
N24 -

Fresh air blower with overheating fuse series
resistor
SB26 - Fuse -26- on fuse box
SB49 - Fuse -49- on fuse box
T4b - 4-pin connector
T6f - 6-pin connector
T8b - 8-pin connector
T10n - 10-pin connector, behind dash panel, centre
V2 - Fresh air blower
V154 - Fresh/recirculating air flap control motor
45
- Earth point, behind dash panel - centre
162
- Earth connection, in blower motor wiring harness
A20
- Connection (15a), in dash panel wiring harness
A61
-

Positive (+) connection (X), in instruments wiring
harness
L66
- Connection, in heater blower wiring harness
Page 16 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 17
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Heated rear window switch , heated rear window warning
lamp, heated rear window switch bulb, high level brake
light bulb, heated rear window
E15 - Heated rear window switch
K10 - Heated rear window warning lamp
L39 - Heated rear window switch bulb
M25 - High level brake light bulb
SB6 - Fuse -6- on fuse box
SB48 - Fuse -48- on fuse box
SB50 - Fuse -50- on fuse box
T2 - 2-pin connector
T5j - 5-pin connector, black, in C pillar, left
T6b -

6-pin connector, grey, in protective housing for
connectors
T6c - 6-pin connector
Z1 - Heated rear window
Z4 - Heated exterior mirror, driver's side
Z5 - Heated exterior mirror, front passenger's side
53
- Earth point, in tailgate/bootlid, left
287
-

Earth connection, in rear lid pre - wiring wiring
harness
A61
-

Positive (+) connection (X), in instruments wiring
harness
* - Only models with adjustable exterior mirror
** - Only models Polo Classic
- Only models Polo Variant
Page 17 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 18
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Rear wiper switch, rear window wiper/washer relay, rear
window wiper motor, windscreen and rear window
washer pump
E34 - Rear wiper switch
J30 - Rear window wiper/washer relay
T1b -

Single connector, black, rear window wiper/washer
relay
T5j - 5-pin connector, black, in C pillar, left
T5l - 5-pin connector, black, under steering wheel
T5r - 5-pin connector, black, in tailgate/bootlid, rear left
T10a -

10-pin connector, black, in protective housing for
connectors
T10i -

10-pin connector, orange, in protective housing for
connectors
V12 - Rear window wiper motor
V59 - Windscreen and rear window washer pump
A97
- Connection (53), in dash panel wiring harness
- Only models Polo Variant
Page 18 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 19
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Intermittent wiper switch, automatic intermittent
wash/wipe relay, windscreen wiper motor
E22 - Intermittent wiper switch
J31 - Automatic intermittent wash/wipe relay
T4c - 4-pin connector
T5c - 5-pin connector, on windscreen wiper motor
T5f - 5-pin connector, in engine
T10a -

10-pin connector, black, in protective housing for
connectors
V - Windscreen wiper motor
A96
- Connection (53a), in dash panel wiring harness
A102
-

Connection (windscreen wiper), in dash panel
wiring harness
Page 19 of 20 WI-XML
Polo Classic/Polo Variant
Current Flow Diagram
No. 1 / 20
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink





Immobilizer control unit, immobilizer reading coil
B - Starter
D - Ignition/starter switch
D2 - Immobilizer reading coil
J... - Engine control units
J362 - Immobilizer control unit
SB28 - Fuse -28- on fuse box
SB31 - Fuse -31- on fuse box
T3 - 3-pin connector, in immobilizer
T10a -

10-pin connector, black, in protective housing for
connectors
T10e -

10-pin connector, green, in protective housing for
connectors
T10f -

10-pin connector, purple, in protective housing for
connectors
T10x - 10-pin connector
30
- Earth point -1-, next to relay plate
B113
-

Positive (+) connection (30a), in left interior wiring
harness
D106
-

Connection -4-, in engine compartment wiring
harness
Page 20 of 20 WI-XML

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