This document provides procedures for repairing weld defects found during non-destructive examination for the Cartagena Refinery Expansion Project. It outlines removing defects by gouging or grinding, visually inspecting, welding the repair, re-inspecting the weld using the original examination method, and maintaining records of welding and inspection work. Responsibility for controlling repairs lies with the assigned Quality Manager.
This document provides procedures for repairing weld defects found during non-destructive examination for the Cartagena Refinery Expansion Project. It outlines removing defects by gouging or grinding, visually inspecting, welding the repair, re-inspecting the weld using the original examination method, and maintaining records of welding and inspection work. Responsibility for controlling repairs lies with the assigned Quality Manager.
This document provides procedures for repairing weld defects found during non-destructive examination for the Cartagena Refinery Expansion Project. It outlines removing defects by gouging or grinding, visually inspecting, welding the repair, re-inspecting the weld using the original examination method, and maintaining records of welding and inspection work. Responsibility for controlling repairs lies with the assigned Quality Manager.
This document provides procedures for repairing weld defects found during non-destructive examination for the Cartagena Refinery Expansion Project. It outlines removing defects by gouging or grinding, visually inspecting, welding the repair, re-inspecting the weld using the original examination method, and maintaining records of welding and inspection work. Responsibility for controlling repairs lies with the assigned Quality Manager.
The document discusses general repair procedures for welds and outlines responsibilities, procedures, references and terminology related to weld repairs.
This document describes the methods utilized for the repair of weld defects found by radiography or ultrasonic examination.
This specification provides the method for repairing weld defects, examination and required records.
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I").
IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY
OWNED BY CB&I AND DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY PURPOSE OTHER THAN WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH DELIBERATE AND INADVERTENT DISCLOSURE TO ANY THIRD PARTY.
GENERAL REPAIR PROCEDURE FOR WELDS
FOR THE
CARTAGENA REFINERY EXPANSION PROJECT
CB&I CONTRACT NO. 166000 Document No: 166000-000-PR-CN02-0012 Information Class: Confidential Business Public Revision Number Revision Date Revision Description Prepared By: Checked By: CB&I Approval Reficar Approval
1 12-Jan-11 Issued for Information KAF RPB KAF 0 6-Dec-10 Issued for Use KAF RPB KAF A 28-Oct-10 Issued for Review KAF RPB KAF
GENERAL REPAIR PROCEDURE FOR WELDS Document No.: 166000-000-PR-CN02-0012 Revision: 1
Date: 12-Jan-11 Revision Description: Issued for Information Page: 2 of 4
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I AND DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY PURPOSE OTHER THAN WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH DELIBERATE AND INADVERTENT DISCLOSURE TO ANY THIRD PARTY.
TABLE OF CONTENTS
1.0 PURPOSE ... 3
2.0 SCOPE 3
3.0 RESPONSIBILITIES . 3
4.0 PROCEDURE . 3
5.0 REFERENCES ... 4
6.0 TERMINOLOGY . 4
7.0 EXHIBITS 4
GENERAL REPAIR PROCEDURE FOR WELDS Document No.: 166000-000-PR-CN02-0012 Revision: 1
Date: 12-Jan-11 Revision Description: Issued for Information Page: 3 of 4
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I AND DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY PURPOSE OTHER THAN WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH DELIBERATE AND INADVERTENT DISCLOSURE TO ANY THIRD PARTY. 1.0 PURPOSE This specification describes the methods utilized for the repair of weld defects found by radiography or ultrasonic examination. NOTE: All NDE and welding performed per this specification shall be in accordance with approved contract procedures. 2.0 SCOPE This specification provides the method for repairing weld defects, examination and required records. 3.0 RESPONSIBILITIES The assigned Quality Manager shall be responsible for controlling repairs in this procedure. 4.0 PROCEDURE 4.1 Procedure: 4.1.1 Remove the defect by gouging, grinding, or chipping. 4.1.2 Visually Inspect (VI) the cavity to verify removal of the defect, or that the indication has been reduced to an acceptable level, and for weldability. 4.1.3 Weld the cavity. 4.1.4 VI the completed weld repair. 4.1.5 Examine (RT or UT) the completed weld repair by the original method that discovered the defect. 4.2 Records: Records required to control and document welding and NDE are contract records and shall be maintained by the Welding Manager, QC Manager or other Responsible Management as required by contract, Code, jurisdiction and requirements. They typically include the following: o WPS and NDE procedures o Process Control Documents o Reports
GENERAL REPAIR PROCEDURE FOR WELDS Document No.: 166000-000-PR-CN02-0012 Revision: 1
Date: 12-Jan-11 Revision Description: Issued for Information Page: 4 of 4
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I AND DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY PURPOSE OTHER THAN WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH DELIBERATE AND INADVERTENT DISCLOSURE TO ANY THIRD PARTY. 5.0 REFERENCES ASME Section I Rules for Construction of Power Boilers ASME Section VIII Rules for Construction of Pressure Vessels B31.3 ASME Code for Process Piping NBIC National Board Inspection Code API 510 Pressure Vessel Inspection Code: Maintenance Inspection, Rating, Repair and Alteration Doc. No. 166000-000-SP-MU10-0001 General Welding and Inspection Requirements Doc. No. 166000-000-SP-PI02-0227 Technical Specification for Pipe Weld Examination Requirements Doc. No. 166000-000-SP-PI02-0228 Technical Specification for Pipe Fabrication 6.0 TERMINOLOGY Term Definition NDE Nondestructive Examination RT Radiographic Examination UT Ultrasonic Examination VI Visual Inspection WPS Welding Procedure Specification 7.0 EXHIBITS None