KLM Process Furnace Rev 3

KLM
Technology Group
Page 1 of 5
Rev 3.0
Practical Engineering Guidelines

for Processing Plant Solutions
Improving the Performance and Reliability of Fired Heaters

and Boilers
Introduction
The success of every company depends of each employee's understanding of the key
business components. Employee training and development will unlock the companies'
profitability and reliability. When people, processes and technology work together as a
team developing practical solutions, companies can maximize profitability and assets in a
sustainable manner. Training and development is an investment in future success - give
yourself and your employees the keys to success
It is strategically important that your operations team understands the fundamentals of
process unit operations concepts. This is the difference between being in the best quartile
of operational ability and being in the last quartile. There is vast difference in the
operational ability of operating companies and most benchmarking studies have
confirmed this gap in operational abilities.
Whether you have a team of new or seasoned employees, an introduction or review of
these concepts is very beneficial in closing the gap if you are not in the best quartile, or
maintaining a leadership position. Most studies show that a continuous reinforcement of
best practices in operational principles is the most effective way to obtain the desired
results. Training and learning should be an on going continuous life long goal.
Course Objective
This course will guide the participates to develop key concepts and techniques for the
optimization of fired heaters. These key concepts can be utilized to make operating
decisions that can improve your units performance.
Many aspects of fried heaters operations and management can be improved including,
energy utilization, product improvements, furnace tube life, and safety. This cannot be
achieved without first an understanding of basic fundamental principles of design and
operation. These principles need to be understood in advance of operating and trouble
shooting a process unit operation for the manager or problem solving to be effective.
#02-12 Block Aronia

Jalan Sri Perkasa 2
Taman Tampoi Utama
81200 Johor Bahru, Malaysia
Phone + 60 07-421-8396
Email: info@klmtechgroup.com
Internet: www.klmgtechgroup.com
Internet: www.kolmetz.com
KLM
Technology Group
Page 2 of 5
Rev 3.0

This seminar focuses on the core building blocks of the fired heater systems, equipment
and economics. This program will emphasize fired heater unit operation fundamentals,
safe utilization of these fundamentals by operations and maintenance personnel, and
equipment troubleshooting techniques
Outline
Introduction
Overview of the Chemical Processing Industry
Review of Process Incidents
Safety for the Chemical Processing Groups
Fundamentals of Petroleum Chemistry
Description of a Hydrocarbon Molecule

Types of Hydrocarbon Molecules
Chemistry of Combustion
Introduction to Process Equipment
Distillation
Absorption
Heat Exchange
Reactors
Pumps
Compressors
#02-12 Block Aronia

Jalan Sri Perkasa 2
Taman Tampoi Utama
Phone + 60 07-421-8396
KLM
Technology Group
Page 3 of 5
Rev 3.0
Introduction to Fired Heater
General Types
Fire Box
Convection
Stack
Burners
Fired Heater Engineering
Fluid Flow
Heat Transfer
Fuels
Design Guidelines
Introduction to Refinery Fired Heaters

Introduction to Olefins Fired Heaters
Introduction to VCM Fired Heaters
Improve the Efficiency of Fired Heaters
Excess Air
Burner Types
Flame types
Introduction to Fired Heater Control

Introduction to Fired Heater Boilers
Boiler Film
Fired Heater Safety
Boiler Case Study
#02-12 Block Aronia

Jalan Sri Perkasa 2
Taman Tampoi Utama
Phone + 60 07-421-8396
KLM
Technology Group
Page 4 of 5
Rev 3.0
Revamping Fired Heaters
Upgrade Convection Section

Upgrade instrumentation and Controls
Maximizing furnace life
Designing for improved maintenance
Reducing NOx Emissions

Conclusions
Who Should Attend:
People who are making day to day decisions regarding operation, design, and
economics of processing plants;
1.
2.
3.
4.
5.
6.
7.
8.
9.
1st Line Operations personnel,

Operation Supervisors,
1st Line Maintenance personnel,
Maintenance Supervisors,
Senior Plant Supervisors,
Operations Engineers
Process Support Engineers,
Design Engineers,
Cost Engineers
Ideal for veterans and those with only a few years of experience who want to
review or broaden their understanding in Processing Plant Operations.
Other professionals who desire a better understanding of subject matter
#02-12 Block Aronia

Jalan Sri Perkasa 2
Taman Tampoi Utama
Phone + 60 07-421-8396
KLM
Technology Group
Page 5 of 5
Rev 3.0

What you can expect to gain:
An detailed overview of furnace operations, processes and economics
Gain an understanding of the equipment of a process furnace
Gain an understanding of the refinery, Olefin and VCM furnaces
#02-12 Block Aronia

Jalan Sri Perkasa 2
Taman Tampoi Utama
Phone + 60 07-421-8396

KLM Process Furnace Rev 3

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What are the core building blocks of fired heater systems?

What are the core building blocks of fired heater systems?

What are the main types of fired heaters discussed in the document?

What are the main types of fired heaters discussed in the document?

KLM

Practical Engineering Guidelines

Improving the Performance and Reliability of Fired Heaters

#02-12 Block Aronia

Practical Engineering Guidelines

Overview of the Chemical Processing Industry

Review of Process Incidents

Safety for the Chemical Processing Groups

Fundamentals of Petroleum Chemistry

Description of a Hydrocarbon Molecule

Introduction to Process Equipment

#02-12 Block Aronia

Introduction to Fired Heater

Fired Heater Engineering

Introduction to Refinery Fired Heaters

Introduction to Fired Heater Control

Fired Heater Safety

Boiler Case Study

#02-12 Block Aronia

Revamping Fired Heaters

Upgrade Convection Section

Reducing NOx Emissions

Who Should Attend:

1st Line Operations personnel,

Other professionals who desire a better understanding of subject matter

#02-12 Block Aronia

Practical Engineering Guidelines

What you can expect to gain:

An detailed overview of furnace operations, processes and economics

Gain an understanding of the equipment of a process furnace

Gain an understanding of the refinery, Olefin and VCM furnaces

#02-12 Block Aronia

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