RP30-7, Design Philosophy Fire & Gas CS
RP30-7, Design Philosophy Fire & Gas CS
RP30-7, Design Philosophy Fire & Gas CS
RP 30-7
February 1994
Document Title
AMENDMENTS
Amd
Date
Page(s)
Description
___________________________________________________________________
CONTENTS
Section
Page
FOREWORD.......................................................................................................................iii
1. INTRODUCTION ...........................................................................................................1
2. GENERAL REQUIREMENTS......................................................................................1
3. HAZARD DETECTION REQUIREMENTS ................................................................3
3.1 Steps 1-1 / 1-7 - Fire/Gas Hazard.........................................................................3
3.2 Step 1-2 - Automatic Executive Response (Fire) ..................................................3
3.3 Steps 1-3 / 1-4 / 1-5 - Operator View (Fire).........................................................3
3.4 Steps 1-8 / 1-9 - Plant Ventilation (Gas)................................................................4
3.5 Step 1-10 - Effective Detection (Gas)...................................................................4
4. HAZARD MITIGATION/PROTECTION REQUIREMENTS ...................................4
4.1 General.................................................................................................................4
4.2 Step 2-1 - Manning...............................................................................................5
4.3 Step 2-2 - Means of Escape .................................................................................5
4.4 Steps 2-3/2-4 - Personnel/Asset Protection...........................................................5
4.5 Step 2-5 - Access/Escape Routes .........................................................................6
4.6 Step 2-6 - Hazard Escalation................................................................................6
4.7 Steps 2-7 - Mobile/Portable Appliances................................................................6
4.8 Step 2-8 - Manual Protection Initiation..................................................................7
4.9 Steps 2-9/2-10 - Automatic Protection Initiation....................................................7
5. SYSTEM REQUIREMENTS .........................................................................................7
5.1 General.................................................................................................................7
5.2 Step 3-1 - Manning...............................................................................................8
5.3 Step 3-2 - Fire Watch...........................................................................................8
5.4 Step 3-3 - Asset Protection...................................................................................8
5.5 Step 3-4 - Maintenance Response.........................................................................8
5.6 Step 3-5 - Spares Availability................................................................................9
5.7 Step 3-8 - Cost Benefit Analysis ...........................................................................9
6. DESIGN AND IMPLEMENTATION...........................................................................9
FIGURE 1 ............................................................................................................................11
HAZARD DETECTION REQUIREMENTS .............................................................11
FIGURE 2 ............................................................................................................................12
HAZARD MITIGATION/CONTROL REQUIREMENTS ........................................12
FIGURE 3 ............................................................................................................................13
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE i
SYSTEM REQUIREMENTS.....................................................................................13
APPENDIX A.......................................................................................................................14
DEFINITIONS AND ABBREVIATIONS.................................................................14
APPENDIX B.......................................................................................................................15
LIST OF REFERENCED DOCUMENTS .................................................................15
APPENDIX C.......................................................................................................................16
LEGISLATION AND STANDARDS.......................................................................16
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE ii
FOREWORD
Introduction to BP Group Recommended Practices and Specifications for Engineering
The Introductory Volume contains a series of documents that provide an introduction to the BP
Group Recommended Practices and Specifications for Engineering (RPSEs). In particular, the
'General Foreword' sets out the philosophy of the RPSEs. Other documents in the Introductory
Volume provide general guidance on using the RPSEs and background information to Engineering
Standards in BP. There are also recommendations for specific definitions and requirements.
Value of this Recommended Practice
(i)
There are not yet any industry or international codes or standards in existence to cover this
area.
(ii)
The requirements for Fire & Gas detection and control systems need to be appropriate to
the risks inherent in an installation. This guidance gives an approach to ensure that the
design considers the risk factors and avoids the provision of overly complex systems.
Application
Text in italics is Commentary. Commentary provides background information which supports the
requirements of the Recommended Practice, and may discuss alternative options.
This document may refer to certain local, national or international regulations but the responsibility to
ensure compliance with legislation and any other statutory requirements lies with the user. The user
should adapt or supplement this document to ensure compliance for the specific application.
Principal Changes from Previous Edition
This is a first issue of the Recommended Practice. Readers should be aware that the document may
be subject to change resulting from rationalisation with other associated Recommended Practices
and Standards within the BP Group.
Feedback and Further Information
Users are invited to feed back any comments and to detail experiences in the application of BP
RPSE's, to assist in the process of their continuous improvement.
For feedback and further information, please contact Standards Group, BP International or the
Custodian. See Quarterly Status List for contacts.
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE iii
1.
INTRODUCTION
1.1
This document provides guidance on the design philosophy required for Fire
and Gas system design and how this should be integrated into overall
protection systems. Gas detection includes both flammable and toxic
considerations. The guidance is applicable to onshore and offshore plant
and installations (herein after referred to as installations for oil, chemicals
and production facilities.
1.2
The requirements for detection devices and logic systems are not covered
and reference should be made to BP Group RP 30-5, Section 4, 'Fire &
Gas Detection and Control Systems' for applicable recommendations.
These cover issues such as hardwired and relay systems versus logic based
systems.
Further Recommended Practices will follow outlining other areas where guidance
is required on defining performance in the field, e.g. combustible and toxic gas
detection.
1.3
2.
GENERAL REQUIREMENTS
2.1
The requirements for fire and gas systems has to be considered as part of
the overall health, safety and environmental protection facilities for
installations. The aim will be to ensure the inherent risks involved are
reduced to an acceptable limit, as agreed with the Business Unit responsible
for the installation, and as required by any applicable Local or National
Regulatory Authority. The risks that the safety facilities will be mitigating will
include but not necessarily be limited to:-
There may also be other risk criteria involved due to the market place where the
facility is installed or where the 'product' is being supplied. Risks such as Company
standing within the local community or image with customers may have an
influence on the specific installation.
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE 1
It needs to be stressed that setting very onerous targets for acceptable risk can
result in the requirement for complex and expensive fire and gas systems and the
whole of life costs for maintenance and test of these systems should not be under
estimated. Such targets need to be realistic and supportable.
2.2
2.3
2.4
Having detailed the areas where fire and gas detection or protection control
systems could give a significant risk reduction, it is also necessary to
establish the effectiveness of any facilities that may be identified as required.
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE 2
3.
The design process, once risks have been identified, is summarised on flow
diagrams, Figures 1 to 3 and the steps involved are allocated numbers
which can be cross referred to in the following sections.
3.2
3.3
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE 3
3.4
3.5
4.
(Refer Figure 2)
4.1
General
Where it has been identified that there is significant benefit in providing
hazard protection, it is necessary to consider the type to be provided. For
fire protection, reference should be made to BP Group RP 24-1, 'Fire
Protection-Onshore', and BP Group RP 24-2, 'Fire Protection-Offshore'.
The following should then be considered before confirming the requirement:-
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE 4
4.2
4.3
4.4
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE 5
Where personnel protection is not the prime consideration of a Fire & Gas
detection system, such as for not normally manned installations, protection of
property and the environment may become the overriding factors.
4.5
4.6
4.7
(a)
(b)
(c)
How valuable are the contents of the area, and adjoining areas if a fire is
likely to spread.
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE 6
The effective response time (ERT) in hydrocarbon areas, is the time taken from
receipt of an initial fire or gas detection alarm to the completion of achieving the
activation of the necessary protection systems.
The level of experience and training of fire fighting teams and their ability to deal
with major incidents needs to be taken into a ccount.
4.8
4.9
5.
SYSTEM REQUIREMENTS
(Refer Figure 3)
5.1
General
Having established that detection or protection is required, it is necessary to
determine the appropriate configuration of the system to meet the required
performance.
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE 7
5.2
5.3
5.4
5.5
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE 8
5.6
5.7
6.
6.2
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE 9
This documentation should be considered a live document for the life of the
installation and the basis for design reviewed whenever there is a significant
change in circumstances for the plant such as design modification or change
of operating conditions. After any such changes the safety basis should be
examined, to confirm validity or to identify any modifications necessary to
the fire and gas system.
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE 10
IS FIRE A
SIGNIFICANT
HAZARD
( NOTE 1 )
IS POTENTIAL
GAS RELEASE A
SIGNIFICANT
HAZARD ( NOTE 1)
NO
NO
1-1
1-7
YES
YES
IS
AUTOMATIC
RESPONSE TO
DECTECTION
ESSENTIAL
YES
1-2
NO
IS PLANT
SUFFICIENTLY
VENTILLATED
1-8
YES
NO
CAN THE
PLANT BE
READILY
VIEWED BY THE
OPERATOR
1-3
NO
WILL
RESULTANT
CONCENTRATION
BE HAZRADOUS
NO
1-9
YES
YES
1-4
CAN
REMOTE CCTV
FACILITIES BE
PROVIDED
YES
NO
1-5
WILL VISUAL
MONITORING
REVEAL
ALL SIGNIFICANT
RISKS
YES
NO
NO
1-10
IS RELEASE
LIKELY TO BE SUCH
THAT DECTECTION
IS EFFECTIVE
YES
PROVIDE
FIRE
DECTECTION
1-11
1/12
1-6
NO FIRE / GAS
DECTECTION
REQUIRED
PROVIDE
GAS
DECTECTION
FIGURE 1
HAZARD DETECTION REQUIREMENTS
(To be read in conjunction with paras. 3.1 to 3.7)
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE 11
IS FACILITY
NORMALLY MANNED
2-1
NO
YES
NO
WHEN MANNED
IS MEANS OF ESCAPE
AVAILABLE
( NOTE 2 )
2-2
YES
2-3
NO
IS PERSONNEL
PROTECTECTION
CRITICAL
(NOTE 1)
YES
ASSET
PROTECTION
CRITICAL
( NOTE 1 )
YES
2-4
2-8
NO
2-9
CAN MANUAL
INITATION OF
HAZARD
PROTECTION BE
EFFECTIVE
YES
NO
IS ACCESS /
ESCAPE READILY
AVAILABLE AND
PRACTICAL
( NOTE 2 )
2-5
NO
YES
CAN AUTO
PROTECTION
CAUSE
MORE PROBLEMS
THAN
IT SOLVES
IS HAZARD
LIKELY TO
ESCALATE
( NOTE 1 )
2-6
YES
YES
2-10
NO
NO
YES
CAN AUTO
HAZARD
PROTECTION
BE IMPROVED
NO
CAN MOBILE
HAZARD FIGHTING
APPLIANCES BE READILY
DEPLOYED
( NOTE 1 )
2-7
YES
2-11
PROVIDE AUTO
HAZARD PROTECTION
2-12
PROVIDE MANUAL ONLY
HAZARD PROTECTION
2-13
RELY ON MOBILE
HAZARD PROTECTION
FIGURE 2
HAZARD MITIGATION/CONTROL REQUIREMENTS
(To be read in conjunction with paras. 4.1 to 4.9)
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE 12
YES
IS
FACILITY NORMALLY
MANNED
NO
3-1
WILL RISK
PERMIT FIRE / GAS
WATCH
YES
NO
3-2
IS ASSET
PROTECTION
CIRITCAL
3-3
YES
NO
CAN RAPID
MAINTENANCE
REPONSE
BE MOBILISED
3-4
NO
YES
ARE SPARES
READILY
AVAILABLE
YES
3-5
NO
YES
IS COST
BENEFIT ANALYSIS
TO BE DONE
3-8
NO
3-7
3-9
PROVIDE SIMPLEX
SYSTEM WITH HOT
SPARES
PROVIDE DUPLEX
SYSTEM WITH DIAGNOSTIC
CAPABILITY FROM
MAINTENANCE BASE
3-6
PROVIDE SIMPLEX
SYSTEM
3-10
PROVIDE SYSTEM
AS DETERMINED BY
COST BENIFIT
ANALYSIS
FIGURE 3
SYSTEM REQUIREMENTS
(To be read in conjunction with paras. 5.1 to 5.4)
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE 13
APPENDIX A
DEFINITIONS AND ABBREVIATIONS
Definitions
Standardised definitions may be found in the BP Group RPSEs Introductory Volume.
Abbreviations
CCTV
ERT
HVAC
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE 14
APPENDIX B
LIST OF REFERENCED DOCUMENTS
A reference invokes the latest published issue or amendment unless stated otherwise.
Referenced standards may be replaced by equivalent standards that are internationally or otherwise
recognised provided that it can be shown to the satisfaction of the purchaser's professional engineer
that they meet or exceed the requirements of the referenced standards.
BP Group Documents
BP Group RP 24-1
BP Group RP 24-2
BP Group RP 30-5
BP Group RP 44-9
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE 15
APPENDIX C
LEGISLATION AND STANDARDS
The following legislation and Standards are applicable to the UK. In other Countries where local or
national equivalents exist for the area of application, these must be used. Where none exist,
however, the Standards should be applied subject to agreement with the business unit responsible
for the installation.
GENERAL
Legislation
Offices, Shops and Railway Premises Act 1963
Fire Precautions Act 1971
Standards
BS 5839
BS 6266
NFPA 72E
OFFSHORE UK
Legislation
UK Statutory Instrument
No. 611
No. 1218
Standards
SOLAS
RP 30-7
INSTRUMENTATION AND CONTROL
DESIGN PHILOSOPHY FOR FIRE AND GAS
DETECTION AND CONTROL SYSTEMS
PAGE 16