ATI FT Sensor Catalog 2005

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NEW 2005 CATALOG

Multi-Axis Force/Torque Sensor


F/T

F / T SENSOR
Product Description

Product Advantages

The Force/Torque (F/T) sensor system measures the


full six components of force and torque (Fx, Fy, Fz, Tx,
Ty, Tz) using a monolithic instrumented transducer. The
F/T transducer uses silicon strain gauges for excellent
noise immunity. The use of silicon gauges allows the F/T
transducer to have high stiffness and increased overload
protection. All transducer models are available with either
DAQ F/T or Controller F/T interfaces.
The DAQ F/T allows the transducer to connect to an
analog Data Acquisition (DAQ) card (PCI, USB, PCMCIA,
etc.) making it easy to read sensor data with your PC or
robot controller. The F/T strain gauge signals are
conditioned and transmitted to the DAQ card. Next, the
ATI DAQ software works with your computer to convert
strain gauge data into force/torque data. The DAQ F/T
consists of a transducer, an interface board, a power
supply board, a DAQ card, software and long-life flexible
cables designed to shield against outside electrical noise.
The Controller F/T processes the F/T strain gauge
information and outputs serial and analog force/torque
data. Controller functions provide tool transformations,
peak capture, biasing and discrete I/O.

Overload protection: The F/T transducer is extremely


rugged and durable. The transducers factor-of-safety can
be as high as 2700%, depending on model and calibration.
High signal-to-noise ratio: Silicon gages provide a signal
75 times stronger than conventional foil gages. This
signal is amplified resulting in near-zero noise distortion.
High-speed output: F/T systems are available with
update rates as high as 28.5kHz. This speed exceeds
requirements of most robotic and data collection
applications.
Software Tool Transformations: Tool transformations
can translate and rotate the F/T reference frame.
Versatile Outputs: PCI, Analog, USB, PCMCIA,
Discrete I/O, Compact PCI, and more are available.
Temperature Compensation: Each F/T transducer
features hardware temperature compensation to stabilize
its sensitivity over temperature. This compensation method
optimizes the transducers accuracy over a range
approximately 25 C from room temperature.

ATIs products and knowledgeable staff were


instrumental in allowing us to rapidly prototype our
latest surgical robotic platform. Because of their offthe-shelf solutions for miniature force and torque
sensing, we were able to go from concept to working
prototype in months instead of years.
Patrick Jensen, Ph.D.
Assistant Professor of Ophthalmology
Johns Hopkins University

Multi-Axis Force/Torque Transducers

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Table of Contents
Quick-View Specification Table . . . . . . . . . . . . . . . . .3
DAQ F/T System . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Controller F/T System . . . . . . . . . . . . . . . . . . . . . . . . .6
How To Select an F/T Transducer . . . . . . . . . . . . . . . .7
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Nano17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Nano25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Nano43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Mini40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Mini45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Gamma . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Delta . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Theta . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Omega160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Omega190 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Omega250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Omega331 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

When Lear Corporation partnered with KUKA Robotics to


develop the OccubotVI seat testing system, we envisioned a
robot that allowed for simultaneous load and position
control. The critical component to achieving true load
control was a sensor that could interface in real time with the
robot kernel and receive commands directly while
maintaining full robustness and accuracy necessary to
duplicate exact human loading with sufficient repeatability.
ATI Industrial Automation was the only choice, not just for
the Theta transducer, which handily met all our demands,
but primarily because of the excellent support from their
technical and sales staff. Their partnership in the project was
a key factor in its success.
Terry OBannon,
Sr. Engineer, Biomechanics and Robotics
Lear Technologies, LLC

Quick-View Specification Table


Description

Nano17

Nano25

Nano43

Mini40

Mini45

Gamma

Max Fxy
+lb (+N)

12
(50)

50
(250)

8
(36)

20
(80)

120
(580)

30
(130)

Max Txy
+lbf-in (+N-m)

4
(0.5)

50
(6)

4
(0.5)

40
(4)

160
(20)

100
(10)

Weight*
lb (kg)

0.02
(0.01)

0.14
(0.07)

.09
(0.04)

0.11
(0.05)

0.20
(0.09)

0.56
(0.25)

Diameter*
in (mm)

0.67
(17)

0.99
(25)

1.69
(43)

1.57
(40)

1.77
(45)

2.97
(75.4)

Height*
in (mm)

0.57
(14.5)

0.85
(21.6)

0.45
(11.5)

0.48
(12.3)

0.62
(15.7)

1.31
(33.3)

Description

Delta

Theta

Omega160

Omega190

Omega250

Omega331

Max Fxy
+lb (+N)

150
(660)

600
(2500)

600
(2500)

1600
(7200)

3600
(16000)

9000
(40000)

Max Txy
+in-lb (+N-m)

600
(60)

3600
(400)

3600
(400)

12000
(1400)

18000
(2030)

52000
(6000)

Weight*
lb (kg)

2.0
(0.91)

11.0
(4.99)

6.0
(2.72)

14.0
(6.35)

66.0
(30.0)

95.0
(43.2)

Diameter*
in (mm)

3.72
(94.5)

6.10
(155)

6.14
(156)

7.48
(190)

10.0
(254)

13.0
(330)

Height*
in (mm)

1.31
(33.3)

2.41
(61.1)

2.20
(55.9)

2.20
(55.9)

3.74
(95.0)

4.22
(107.0)

*Specifications include standard interface plates.

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DAQ F / T SYSTEM
Configurations
DAQ F/T Systems come in one of two configurations
depending on the size of the transducer.
Internal Interface Board Configuration: Transducer
with internal interface board electronics (Gamma and
larger), transducer cable, power supply box, power
supply cable, data acquisition board, and user computer.

Power Supply: The power supply converts readily


available 5 volt (275mA) power from the PC through
the DAQ card connection to regulated power used by
the transducer. The power supply is mounted in a small
box that connects to the transducer cable on one end
and to the data acquisition card on the other. When not
mounted on the transducer, the interface board is
mated directly to the power supply.

External Interface Board Configuration: Transducer


without electronics (Nano and Mini), interface power
supply box, power supply cable, data acquisition board,
and user computer.

Power Supply Cable: The power supply cable conducts


5 volt power to the power supply box or interface power
supply box and transmits the transducer signals to the
data acquisition card. The cable is a flexible long-life
design with special noise immunity features.

Components
Transducer: The transducer senses applied loading with
six degrees of freedom (Fx, Fy, Fz, Tx, Ty, and Tz). Gamma
and larger transducer models have the interface board
inside the transducer while Nano and Mini transducer
models require the interface board to be housed in an
interface power supply box (IFPS). Output is uncalibrated.
ATI software must be used to produce calibrated ouput.

Data Acquisition (DAQ) Card: The data acquisition


card plugs into your PC, receives the analog transducer
signals via the power supply cable and (with ATI software
on your computer) converts them into data to be used
by computer programs. Our data acquisition cards are
available in a wide variety of configurations and supply
power to the F/T system. In some cases, you can use
an existing data acquisition system.

Transducer Cable: For our Nano and Mini transducer


models, the transducer cable is integral to the transducer.
For other transducers the transducer cable is attached
with a connector. The transducer cable is a long-life
flexible cable specially designed for noise immunity.
This durable cable protects the transducer signals from
electrical fields and mechanical stress.

DAQ Multiple Transducer IFPS Box (optional): This


multiple transducer version of our standard Interface
Power Supply Box provides power for the tranducers
as well as grouping all of the transducer outputs on
connectors that are easily connected to DAQ cards
which can support multiple transducers. The box is a
standard 19" rack-mount enclosure.

Interface Board: The interface board electronics receive


transducer gauge signals and convert them to readable
DAQ card signals using noise immunity technology.
Each interface board is calibrated to mate to a specific
transducer. The interface board is mounted within the
Gamma and larger transducer models and is located in
the interface power supply box (IFPS) for the Nano and
Mini transducer models. Since transducer output is
uncalibrated, ATI software must be used to produce
calibrated output.

DAQ FT Dual Gain (optional): A transducer may have


two calibrations which allows switching between higherresolution calibration and a larger-range calibration. The
larger-range calibration must be exactly twice the higherresolution calibration. Switching calibrations is as easy
as just loading the other calibration.

Note:
ATI DAQ systems perform best when used with the cabling and
data acquisition hardware we supply. The demanding nature of
precision analog signals makes it likely that other configurations
will not perform optimally. The use of breakout boxes, unshielded
cables and wires that are not twisted pair is discouraged as
their use will result in increased noise.

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DAQ Cards

DAQ Software

Our DAQ F/T System works with DAQ cards we


specify or with differentially-ended or single-ended
analog inputs on your DAQ hardware; however,
differentially-ended inputs are preferred for the best
noise immunity.

ATI provides DAQ F/T software components that you


can use to build your application as well as a sample
application program. The software components include
an Automation Server and C library described below.

Note:
The DAQ F/T outputs amplified, conditioned strain gauge signals
to a data acquisition cardnot the resolved force and torque
data. ATI software (included) running on the host computer
performs computations to convert the strain gauge voltage data
into force/torque data. You must acquire all six strain gauge
channels in order to calculate any of the forces and torques.

Software Component Features


The Automation Server ATIDAQFT is a Windows
ActiveX component that performs the core operations
of the DAQ F/T system, including:
loading calibration files
configuring the transducer system
converting transducer signals from any data
acquisition system into forces and torques
performing tool transformations
ATIDAQFT can be used in development platforms that
support ActiveX or Automation containment, including:
LabVIEW, Microsoft Visual Basic, Visual Basic for
Applications, and Visual C++. For non-Windows
operating systems, ATI also provides a C library with
the same features.

ATI Supports the Following Bus-Types:


PCI
CPCI
PCMCIA
USB
Contact ATI regarding other bus-types. Most bus-types
are available in 16-bit resolution.

Note:
Most laptop computers and PCMCIA peripherals do not have
provisions for proper signal grounding. External grounding may
be necessary to reduce some of the resulting additional noise.

Application Program
The Windows DAQ F/T application program displays
graphical and numerical force and torque output for
Win95 and later Windows operating systems. Visual
Basic 6.0 source code is provided as an aid in creating
additional application programs. This program only
works with NI DAQ boards.

DAQ F/T System

Power Supply or
Interface Power Supply
(For Nano/Mini Transducers)

Power Supply
Cable

DAQ Card
PCI, PCMCIA, cPCI or USB

Transducer

Transducer Cable

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CONTROLLER F / T SYSTEM
Configurations
The Controller F/T system comes in one of two
configurations depending on the size of the transducer.
Internal Mux Board Configuration: Transducer with
internal mux board electronics (Gamma and larger),
transducer cable, and controller.
External Mux Board Configuration: Transducer without
electronics (Nano and Mini), mux box, mux cable, and
controller.

Components
Transducer: The transducer senses forces and torques
applied in six degrees of freedom (Fx, Fy, Fz, Tx, Ty,
and Tz). Gamma and larger models have on-board
electronics (known as the mux board) while Nano and
Mini models require these electronics to be in a
separate housing (known as the mux box).
Transducer Cable: For our smaller transducers (Nano
and Mini series) the transducer cable is integral to the
transducer. For other transducers, the cable is attached
to the transducer with a connector. This durable, longlife, flexible cable protects the transducer signals from
electrical fields and can withstand mechanical stress.

Mux Cable: Systems with a mux box will also require a


mux cable. The mux cable is a highly flexible long-life
cable. This durable cable protects the transducers signals
from electrical fields and mechanical stress.
Controller: The controller interfaces with the transducer
to process the transducer data into usable force and
torque data and to provide high-level functions like tooltransformations and threshold detection. The controller
is powered by standard AC power. This intelligent
controller communicates over an RS-232 serial port and
can also output loads via analog voltages. Its optically
isolated discrete I/O port connects easily into many
industrial applications to respond to user-programmed
threshold conditions.
EuroCard Controller: This small card provides all the
functions of our regular Controller in a small package,
ideal for integration into systems where space is limited.
All signals to and from the card are available on the
industry standard 96-pin connector that uses a custom
signal assignment. To use this card, it must be plugged
into a mating connector that provides regulated DC
voltages and connections to an ATI mux transducer.

Mux Board: The mux board electronics connect directly


to the transducers sensing elements and provide highlevel output signals. Each board is calibrated to work
with a specific transducer. The board is mounted in the
transducer when possible. When not possible, as in the
Nano and Mini transducers, the board is located in the
mux box.

Controller

Power Input

Controller F/T System


RS-232 Communication
Discrete I/O

Note:
A Mux box is added between the
transducer and controller for Nano
and Mini models.

Transducer
Legacy Analog Output
7.6m Standard Cable
9105-C3-025F-R

Analog Output

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How to Select an F/T Transducer


1. Calculate expected moment and forces
Moment capacity is usually the determining factor in
choosing the best transducer model for your application.
The end-effector attached to the transducer as well as
the tasks being performed will generate forces on the
transducer, which will result in a moment. The moment
is the applied force (dynamic and static together) multiplied
by the distance from the transducer origin to the point
at which the force is applied. It is important to also
consider overload conditions beyond the normal operating
forces and moments the transducer will experience.
2. Identify transducer strength
Use the Quick-Selection Guide on page 3 to compare the
measuring ranges of the transducer models available.
3. Verify resolution
Next, the required resolution should be considered. A
fine resolution requirement can conflict with a transducer
chosen based on moment capacity. Transducers with
larger ranges have coarser resolutions.
4. Inspect other transducer specifications
Compare the detailed specifications of the chosen
transducer to those of your application requirements to
be certain the chosen transducer is appropriate for your
application.

Example:
The expected maximum measured load is 98 N (10 kg)
of force and the end-effector is 25 cm long. The moment
generated would be 24.5 Nm.
The best F/T would be a Delta/SI-330-30 (330 N, 30 Nm)
which can handle the 24.5 Nm moment. The maximum
single-axis moment rating (Txy) of this model is 230 Nm,
which should be sufficient for overload situations.
Note:
The published payloads of robots are typically the maximum load the
robot can handle at published positional resolution. The robot can
actually handle much larger loads, but with some loss of positional
repeatability. During a crash both inertia and the sudden deceleration can
generate large loads. Robots are typically overpowered for an application,
and the robot is capable of exerting forces many times its rated load.
You may decide to select a transducer with a lower payload with the
understanding that this will increase the chances of damaging the
transducer during a crash.
We highly recommend the use of a robotic collision sensor or breakaway
device such as ATIs Collision Sensor as an added measure of F/T
transducer protection in all robotic applications.

Options
While our standard systems provide all the necessary
components for measuring force and torque, we also
have available options which may aid in interfacing the
F/T sensor system with special applications.
Interface Plates: All F/T transducers come with standard
interface plates. Some models have threaded hole
patterns machined into both sides that are used for
attaching to the customer's equipment. Others have a
threaded hole pattern on the tool side and a blank plate
on the mounting side. The blank plate is machined by the
customer to accommodate specific mounting requirements. For exact specifications for the various transducer
models, refer to the product drawings in this catalog.

Custom Interface: ATI can help you design and fabricate


interface plates needed for a nominal price. Please
contact an ATI salesperson for additional information.
Dual-Calibration for Controller F/T System: With this
option, one transducer can use two calibrations. For
Controller Systems, a manually-operated switch allows
the selection of either of two gain settings. Each gain
setting is paired with unique calibration information that
the user can load. This allows the use of one calibration
for a low payload with high resolution, and the other
calibration for a larger payload with a lower resolution.
Environmental Protection: Delta, Theta and some
Omega transducers are available with IP60, IP65 and
IP68 (10m) protection.

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NANO 17
Product Advantages
One of the Smallest 6-axis Sensors in the World:
The Nano17 fits into restricted spaces of research
applications.
Extremely High Strength:
EDM wire-cut from high yield-strength stainless steel.
Maximum allowable single-axis overload values are
5.2 to 23 times rated capacities.
High Signal-to-Noise Ratio: Silicon strain gauges
provide a signal 75 times stronger than conventional foil
gauges. This signal is amplified, resulting in near-zero
noise distortion.

The Nano17 F/T transducer


The transducer is made of hardened stainless steel,
with integral interface plates made from high-strength
aircraft aluminum.

Typical Applications
Dental research
Robotic hand research

E NGLISH C ALIBRATIONS

SENSING RANGES
Axes

Robotic surgery
Finger-force research
Calibrations
US-3-1

US-12-4

Fx, Fy (+lbf)

12

Fz (+lbf)

4.25

8.5

17

Tx, Ty (+lbf-in)

Tz (+lbf-in)

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

Fx, Fy (lbf)

1/640

1/5120

1/320

1/2560

1/160

1/1280

Fz (lbf)

1/640

1/5120

1/320

1/2560

1/160

1/1280

Tx, Ty (lbf-in)

1/4000

1/32000

1/2000

1/16000

1/1000

1/8000

Tz (lbf-in)

1/4000

1/32000

1/2000

1/16000

1/1000

1/8000

SENSING RANGES
Axes

M ETRIC C ALIBRATIONS

US-6-2

Calibrations
SI-12-0.12

SI-25-0.25

SI-50-0.5

Fx, Fy (+N)

12

25

50

Fz (+N)

17

35

70

Tx, Ty (+Nmm)

120

250

500

Tz (+Nmm)

120

250

500

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

Fx, Fy (N)

1/160

1/1280

1/80

1/640

1/40

1/320

Fz (N)

1/160

1/1280

1/80

1/640

1/40

1/320

Tx, Ty (Nmm)

1/32

1/256

1/16

1/128

1/8

1/64

Tz (Nmm)

1/32

1/256

1/16

1/128

1/8

1/64

Contact ATI for complex loading information. Resolutions are typical. All Sensors calibrated by ATI. *CON: Controller F/T System, DAQ: 16-bit DAQ F/T System

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Single-Axis Overload

English

Metric

Fxy

+79 lbf

+350 N

Fz

+170 lbf

+750 N

Txy

+21 lbf-in

+2.4 Nm

Tz

+28 lbf-in

+3.1 Nm

English

Metric

X-axis & Y-axis force (Kx, Ky)

53x10 lb/in

9.3x106 N/m

Z-axis force (Kz)

69x103 lb/in

12x106 N/m

X-axis & Y-axis torque (Ktx, Kty)

2.2x103 lbf-in/rad

250 Nm/rad

Z-axis torque (Ktz)

3.5x10 lbf-in/rad

400 Nm/rad

Stiffness

(Calculated)

Resonant Frequency

(Measured)

Fx, Fy, Tz

7200 Hz

Fz, Tx, Ty

7200 Hz

Physical Specifications

English

Metric

Weight*

0.020 lb

9.1 g

Diameter*

0.669 in

17 mm

Height*

0.571 in

14.5 mm

I used the Nano17 in a recent design application.


The support I received from ATI for my special
application was excellent. The documentation was
well-written, the installation and set-up was easy
and the sensor proved to be robust and highly
accurate for my application.
Peter W. Johnson, PhD,
President
Ergonomic Research and Consulting, Inc.

*Specifications include standard interface plates.

ATI INDUSTRIAL AUTOMATION

www.ati-ia.com

NANO17

9230-05-1073-09

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NANO 25
Product Advantages
One of the Smallest 6-axis Sensors in the World:
The Nano25 fits into restricted spaces of research
applications.
Extremely High Strength:
EDM wire-cut from high yield-strength stainless steel.
Maximum allowable single-axis overload values are
5.7 to 12.3 times rated capacities.
High Signal-to-Noise Ratio: Silicon strain gauges
provide a signal 75 times stronger than conventional foil
gauges. This signal is amplified, resulting in near-zero
noise distortion.

Typical Applications
Telerobotics
Robotic hand research

The Nano25 F/T transducer


The transducer is made of hardened stainless steel
with integral interface plates made from high-strength
stainless steel.

Robotic surgery
Finger-force research
SENSING RANGES
Axes

Calibrations
US-25-25

E NGLISH C ALIBRATIONS

Fx, Fy (+lbf)

25

50

100

200

Tx, Ty (+lbf-in)

25

50

Tz (+lbf-in)

25

30

Fz (+lbf)

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

Fx, Fy (lbf)

1/112

1/896

1/56

1/448

Fz (lbf)

3/112

3/896

3/56

3/448

Tx, Ty (lbf-in)

1/80

1/640

1/40

1/320

Tz (lbf-in)

1/160

1/1280

1/80

1/640

SENSING RANGES
Axes

M ETRIC C ALIBRATIONS

US-50-50

Calibrations
SI-125-3

SI-250-6

Fx, Fy (+N)

125

250

Fz (+N)

500

1000

Tx, Ty (+Nm)

Tz (+Nm)

3.4

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

Fx, Fy (N)

1/24

1/192

1/12

1/96

Fz (N)

1/8

1/64

1/4

1/32

Tx, Ty (Nm)

1/660

1/5280

1/330

1/2640

Tz (Nm)

1/1320

1/10560

1/660

1/5280

Contact ATI for complex loading information. Resolutions are typical. All Sensors calibrated by ATI.
*CON: Controller F/T System, DAQ: 16-bit DAQ F/T System

10

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Single-Axis Overload

English

Metric

Fxy

+520 lbf

+2300 N

Fz

+1400 lbf

+6300 N

Txy

+310 lbf-in

+35 Nm

Tz

+560 lbf-in

+63 Nm

English

Metric

X-axis & Y-axis force (Kx, Ky)

300x10 lb/in

53x106 N/m

Z-axis force (Kz)

630x103 lb/in

110x106 N/m

X-axis & Y-axis torque (Ktx, Kty)

57x103 lbf-in/rad

6.4x103 Nm/rad

Z-axis torque (Ktz)

82x103 lbf-in/rad

9.3x103 Nm/rad

Stiffness

(Calculated)

Resonant Frequency

The force/torque systems from ATI are ideal


in our study of human grip force coordination
and production. They are as close to a turn-key
system as we have found.
Professor Jay L. Alberts
Dept. of Exercise Science
and Physical Education
Arizona State University

(Measured)

Fx, Fy, Tz

3600 Hz

Fz, Tx, Ty

3800 Hz

Physical Specifications

English

Metric

Weight*

0.14 lb

63 g

Diameter*

0.984 in

25 mm

Height*

0.85 in

21.6 mm

Note:
Applying moments beyond 30 lbf-in
(3.4 Nm) in Tz can cause hysteresis and
permanent zero-point change in the Nano25.

*Specifications include standard interface plates.

ATI INDUSTRIAL AUTOMATION

www.ati-ia.com

NANO25

9230-05-1083-08

VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS

11

NANO 43
Product Advantages
One of the Smallest 6-axis Sensors in the World:
The Nano43 fits into restricted spaces of research
applications and allows linkages and cables to pass
through its center hole.
Extremely High Strength:
EDM wire-cut from high yield-strength stainless steel.
Maximum allowable single-axis overload values are
6.7 to 14.8 times rated capacities.
High Signal-to-Noise Ratio: Silicon strain gauges
provide a signal 75 times stronger than conventional foil
gauges. This signal is amplified, resulting in near-zero
noise distortion.

The Nano43 F/T transducer


The transducer is made of hardened stainless steel
with integral interface plates made from high-strength
aircraft aluminum.

Typical Applications
Telerobotics
Robotic hand research

Robotic surgery
Finger-force research

E NGLISH C ALIBRATIONS

SENSING RANGES
Axes

Calibrations
US-4-2

US-8-4

Fx, Fy (+lbf)

Fz (+lbf)

Tx, Ty (+lbf-in)

Tz (+lbf-in)

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

Fx, Fy (lbf)

1/580

1/4640

1/290

1/2320

Fz (lbf)

1/580

1/4640

1/290

1/2320

Tx, Ty (lbf-in)

1/1160

1/9280

1/580

1/4640

Tz (lbf-in)

1/1160

1/9280

1/580

1/4640

M ETRIC C ALIBRATIONS

SENSING RANGES
Axes

Calibrations
SI-18-0.25

SI-36-0.5

Fx, Fy (+N)

18

36

Fz (+N)

18

36

Tx, Ty (+Nm)

0.25

0.5

Tz (+Nm)

0.25

0.5

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

Fx, Fy (N)

1/128

1/1024

1/64

1/512

Fz (N)

1/128

1/1024

1/64

1/512

1/10000

1/80000

1/5000

1/40000

1/10000

1/80000

1/5000

1/40000

Tx, Ty (Nm)
Tz (Nm)

Contact ATI for complex loading information. Resolutions are typical. All Sensors calibrated by ATI.
*CON: Controller F/T System, DAQ: 16-bit DAQ F/T System

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Single-Axis Overload

English

Metric

Fxy

+68 lbf

+300 N

Fz

+89 lbf

+400 N

Txy

+30 lbf-in

+3.4 Nm

Tz

+48 lbf-in

+5.4 Nm

English

Metric

X-axis & Y-axis force (Kx, Ky)

30x103 lb/in

5.2x106 N/m

Z-axis force (Kz)

30x103 lb/in

5.2x106 N/m

X-axis & Y-axis torque (Ktx, Kty)

6.8x103 lbf-in/rad

770 Nm/rad

Z-axis torque (Ktz)

10x10 lbf-in/rad

1.1x103 Nm/rad

Physical Specifications

English

Metric

Weight*

0.085 lb

39 g

Diameter (OD/ID)*

1.69 in/0.78 in

43 mm/19.9 mm

Height*

0.454 in

11.5 mm

Stiffness

(Calculated)

For high-resolution miniature 6 DOF


force sensors, weve found ATIs products to
be the best commercially available.
Peter Berkelman, PhD
Center for Computer-Integrated
Surgical Systems and Technology
Johns Hopkins University

*Specifications include standard interface plates.

ATI INDUSTRIAL AUTOMATION

www.ati-ia.com

NANO43

9230-05-1110-04

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13

MINI 40
Product Advantages
One of the Smallest 6-axis Sensors in the World:
The Mini40 has a compact, low-profile design.
Extremely High Strength:
EDM wire-cut from high yield-strength stainless steel.
Maximum allowable overload values are 4.3 to 18
times rated capacities.
High Signal-to-Noise Ratio: Silicon strain gauges
provide a signal 75 times stronger than conventional foil
gauges. This signal is amplified, resulting in near-zero
noise distortion.

Typical Applications
Telerobotics
Robotic hand research

E NGLISH C ALIBRATIONS

SENSING RANGES
Axes

Calibrations
US-5-10

US-10-20

US-20-40

Fx, Fy (+lbf)

10

20

Fz (+lbf)

15

30

60

Tx, Ty (+lbf-in)

10

20

40

Tz (+lbf-in)

10

20

40

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

Fx, Fy (lbf)

1/400

1/3200

1/200

1/1600

1/100

1/800

Fz (lbf)

1/200

1/1600

1/100

1/800

1/50

1/400

Tx, Ty (lbf-in)

1/400

1/3200

1/200

1/1600

1/100

1/800

Tz (lbf-in)

1/400

1/3200

1/200

1/1600

1/100

1/800

SENSING RANGES
Axes

M ETRIC C ALIBRATIONS

Robotic surgery
Finger-force research

The Mini40 F/T transducer


The transducer is made of hardened stainless steel
with integral interface plates made from high-strength
aircraft aluminum.

Calibrations
SI-20-1

SI-40-2

SI-80-4

Fx, Fy (+N)

20

40

80

Fz (+N)

60

120

240

Tx, Ty (+Nm)

Tz (+Nm)

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

Fx, Fy (N)

1/100

1/800

1/50

1/400

1/25

1/200

Fz (N)

1/50

1/400

1/25

1/200

2/25

1/100

Tx, Ty (Nm)

1/4000

1/32000

1/2000

1/16000

1/1000

1/8000

Tz (Nm)

1/4000

1/32000

1/2000

1/16000

1/1000

1/8000

Contact ATI for complex loading information. Resolutions are typical. All Sensors calibrated by ATI. *CON: Controller F/T System, DAQ: 16-bit DAQ F/T System

14

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Single-Axis Overload

English

Metric

Fxy

+200 lbf

+870 N

Fz

+610 lbf

+2700 N

Txy

+190 lbf-in

+22 Nm

Tz

+190 lbf-in

+21 Nm

English

Metric

X-axis & Y-axis force (Kx, Ky)

65x10 lb/in

11x10 N/m

Z-axis force (Kz)

130x103 lb/in

23x106 N/m

X-axis & Y-axis torque (Ktx, Kty)

29x103 lbf-in/rad

3.3x103 Nm/rad

Z-axis torque (Ktz)

38x103 lbf-in/rad

4.3x103 Nm/rad

Stiffness

(Calculated)

Resonant Frequency

ATIs force transducers have given us high


accuracy and easy to use tools that integrate
perfectly with our research needs.
Dr. Douglas Weeks
Dept. of Physical Therapy
Regis University

(Measured)

Fx, Fy, Tz

3200 Hz

Fz, Tx, Ty

4900 Hz

Physical Specifications

English

Metric

Weight*

0.11 lb

50 g

Diameter*

1.57 in

40 mm

Height*

0.482 in

12.2 mm

*Specifications include standard interface plates.

ATI INDUSTRIAL AUTOMATION

www.ati-ia.com

MINI40

9230-05-1074-12

VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS

15

MINI 45
Product Advantages
One of the Smallest 6-axis Sensors in the World:
The Mini45 has a compact, low-profile design with a
through-hole to allow passage of linkages or cables.
Extremely High Strength:
EDM wire-cut from high yield-strength stainless steel.
Maximum allowable overload values are 5.4 to 23
times rated capacities.
High Signal-to-Noise Ratio: Silicon strain gauges
provide a signal 75 times stronger than conventional foil
gauges. This signal is amplified, resulting in near-zero
noise distortion.

Typical Applications
Telerobotics
Robotic hand research

Robotic surgery
Finger-force research

E NGLISH C ALIBRATIONS

SENSING RANGES
Axes

Calibrations
US-30-40

US-60-80

US-120-60

Fx, Fy (+lbf)

30

60

120

Fz (+lbf)

60

120

240

Tx, Ty (+lbf-in)

40

80

160

Tz (+lbf-in)

40

80

160

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

Fx, Fy (lbf)

1/40

1/320

1/20

1/160

1/20

1/160

Fz (lbf)

1/40

1/320

1/20

1/160

1/10

1/80

Tx, Ty (lbf-in)

1/44

1/352

1/44

1/352

1/22

1/176

Tz (lbf-in)

1/88

1/704

1/44

1/352

1/22

1/176

SENSING RANGES
Axes

M ETRIC C ALIBRATIONS

The Mini45 F/T transducer


The transducer is made of hardened stainless steel
with integral interface plates made from high-strength
aircraft aluminum.

Calibrations
SI-145-5

SI-290-10

SI-580-20

Fx, Fy (+N)

145

290

580

Fz (+N)

290

580

1160

Tx, Ty (+Nm)

10

20

Tz (+Nm)

10

20

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

Fx, Fy (N)

1/8

1/64

1/4

1/32

1/2

1/16

Fz (N)

1/8

1/64

1/4

1/32

1/2

1/16

Tx, Ty (Nm)

1/376

1/3008

1/188

1/1504

1/94

1/752

Tz (Nm)

1/752

1/6016

1/376

1/3008

1/188

1/1504

Contact ATI for complex loading information. Resolutions are typical. All Sensors calibrated by ATI. *CON: Controller F/T System, DAQ: 16-bit DAQ F/T System

16

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Single-Axis Overload

English

Metric

Fxy

+1200 lbf

+5100 N

Fz

+2300 lbf

+10000 N

Txy

+950 lbf-in

+110 Nm

Tz

+1200 lbf-in

+140 Nm

English

Metric

X-axis & Y-axis force (Kx, Ky)

430x10 lb/in

75x106 N/m

Z-axis force (Kz)

560x103 lb/in

98x106 N/m

X-axis & Y-axis torque (Ktx, Kty)

150x103 lbf-in/rad

17x103 Nm/rad

Z-axis torque (Ktz)

310x103 lbf-in/rad

35x103 Nm/rad

Physical Specifications

English

Metric

Weight*

0.20 lb

92 g

Diameter (OD/ID)*

1.77 in/0.373 in

45 mm/9.5 mm

Height*

0.62 in

15.7 mm

Stiffness

(Calculated)

ATIs sales support has been invaluable in helping


us select the appropriate sensor and explaining
detailed technical issues. I am extremely pleased
with the ATI sensor we have chosen. It has
enabled us to measure forces exerted by a physician,
during a medical procedure, which have never
been measured before.
Nathan Delson, PhD
Director, Mechanical Engineering
Design Center
University of California, San Diego
Department of Mechanical
and Aerospace Engineering

*Specifications include standard interface plates.

ATI INDUSTRIAL AUTOMATION

www.ati-ia.com

MINI45

9230-05-1094-13

VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS

17

GAMMA
Product Advantages
Extremely High Strength:
Precision machined from high-strength aircraft
aluminum.
Maximum allowable overload values are 7.8 to 27
times rated capacities.
High Signal-to-Noise Ratio: Silicon strain gauges
provide a signal 75 times stronger than conventional foil
gauges. This signal is amplified, resulting in near-zero
noise distortion.

Typical Applications
Real-time force control
Haptics feedback
Prosthetic device testing

E NGLISH C ALIBRATIONS

SENSING RANGES
Axes

Robotic assembly
Automotive part testing

Calibrations
US-7.5-25

US-15-50

US-30-100

Fx, Fy (+lbf)

7.5

15

30

Fz (+lbf)

25

50

100

Tx, Ty (+lbf-in)

25

50

100

Tz (+lbf-in)

25

50

100

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

Fx, Fy (lbf)

1/320

1/2560

1/160

1/1280

1/80

1/640

Fz (lbf)

1/160

1/1280

1/80

1/640

1/40

1/320

Tx, Ty (lbf-in)

1/160

1/1280

1/80

1/640

1/40

1/320

Tz (lbf-in)

1/160

1/1280

1/80

1/640

1/40

1/320

SENSING RANGES
Axes

Calibrations
SI-32-2.5

SI-65-5

SI-130-10

32

65

130

100

200

400

Fx, Fy (+N)

M ETRIC C ALIBRATIONS

The Gamma F/T Mux transducer


The transducer and the standard mounting adapter are
made of high-strength aircraft aluminum.

Fz (+N)
Tx, Ty (+Nm)

2.5

10

Tz (+Nm)

2.5

10

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

Fx, Fy (N)

1/80

1/640

1/40

1/320

1/20

1/160

Fz (N)

1/40

1/320

1/20

1/160

1/10

1/80

Tx, Ty (Nm)

1/1000

1/8000

1/667

3/16000

1/400

1/3200

Tz (Nm)

1/1000

1/8000

1/667

3/16000

1/400

1/3200

Contact ATI for complex loading information. Resolutions are typical. All Sensors calibrated by ATI. *CON: Controller F/T System, DAQ: 16-bit DAQ F/T System

18

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Single-Axis Overload

English

Metric

Fxy

+270 lbf

+1200 N

Fz

+910 lbf

+4100 N

Txy

+690 lbf-in

+79 Nm

Tz

+730 lbf-in

+82 Nm

English

Metric

X-axis & Y-axis force (Kx, Ky)

52x10 lb/in

9.1x106 N/m

Z-axis force (Kz)

100x103 lb/in

18x106 N/m

X-axis & Y-axis torque (Ktx, Kty)

93x10 lbf-in/rad

11x10 Nm/rad

Z-axis torque (Ktz)

140x10 lbf-in/rad

16x103 Nm/rad

Stiffness

(Calculated)

Resonant Frequency

I highly recommend ATIs force/torque transducers


to anyone who needs a reliable, pre-calibrated,
easily programmable transducer. It is a truly
versatile plug-and-play system.
Prof. Francisco Valera-Cuevas
Neuromuscular Biomechanics Laboratory
Cornell University

(Measured)

Fx, Fy, Tz

1400 Hz

Fz, Tx, Ty

2000 Hz

Physical Specifications

English

Metric

Weight*

0.56 lb

250 g

Diameter*

2.97 in

75.4 mm

Height*

1.31 in

33.3 mm

*Specifications include standard interface plates.

ATI INDUSTRIAL AUTOMATION

www.ati-ia.com

GAMMA F/T DAQ TRANSDUCER

9230-05-1128-02

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19

DELTA
Product Advantages
Extremely High Strength:
Precision machined from high-strength aircraft aluminum.
Overload pin stops make this an especially rugged transducer.
Maximum allowable overload values are 3.3 to 14.8 times
rated capacities.
High Signal-to-Noise Ratio: Silicon strain gauges provide a signal
75 times stronger than conventional foil gauges. This signal is
amplified, resulting in near-zero noise distortion.
IP60, IP65 and IP68 (10m) Versions Available: An IP60 version is
for use in dusty environments. The IP65 version of the transducer
is available for use in wet environments. The IP68 version is for
underwater environments to a maximum depth of 10 meters.
Contact ATI Industrial Automation for drawings and more information.

The Delta F/T transducer


The transducer is made of hardened stainless steel,
and the standard mounting adapter is made of highstrength aircraft aluminum.

Typical Applications
Real-time force control
Haptics feedback

Robotic assembly
Rehabilitation research

SENSING RANGES
Axes

Calibrations
US-50-150

US-75-300

US-150-600

50

75

150

Fz (+lbf)

150

225

450

Tx, Ty (+lbf-in)

150

300

600

Tz (+lbf-in)

150

300

600

E NGLISH C ALIBRATIONS

Fx, Fy (+lbf)

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

Fx, Fy (lbf)

1/64

1/512

1/32

1/256

1/16

1/128

Fz (lbf)

1/32

1/256

1/16

1/128

1/8

1/64

Tx, Ty (lbf-in)

3/64

3/512

3/32

3/256

3/16

3/128

Tz (lbf-in)

1/32

1/256

1/16

1/128

1/8

1/64

M ETRIC C ALIBRATIONS

SENSING RANGES
Axes

Calibrations
SI-165-15

SI-330-30

SI-660-60

Fx, Fy (+N)

165

330

660

Fz (+N)

495

990

1980

15

30

60

15

30

60

Tx, Ty (+Nm)
Tz (+Nm)

RESOLUTION
Axes

System Type*
CON
DAQ

Fx, Fy (N)

1/16

Fz (N)

CON

DAQ

CON

DAQ

1/128

1/8

1/64

1/4

1/32

1/8

1/64

1/4

1/32

1/2

1/16

Tx, Ty (Nm)

1/264

1/2112

3/400

3/3200

3/200

3/1600

Tz (Nm)

1/264

1/2112

3/400

3/3200

3/200

3/1600

Contact ATI for complex loading information. Resolutions are typical. All Sensors calibrated by ATI. *CON: Controller F/T System, DAQ: 16-bit DAQ F/T System

20

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Single-Axis Overload

English

Metric

Fxy

+530 lbf

+3400 N

Fz

+2600 lbf

+12000 N

Txy

+2000 lbf-in

+220 Nm

Tz

+3700 lbf-in

+420 Nm

English

Metric

X-axis & Y-axis force (Kx, Ky)

210x10 lb/in

37x106 N/m

Z-axis force (Kz)

350x103 lb/in

61x106 N/m

X-axis & Y-axis torque (Ktx, Kty)

460x103 lbf-in/rad

52x103 Nm/rad

Z-axis torque (Ktz)

830x103 lbf-in/rad

94x103 Nm/rad

Stiffness

(Calculated)

Resonant Frequency

I use the ATI Delta force transducers to measure


multi-axial forces and moments applied by the
foot during pedaling of an experimental bicycle
ergometer. These transducers are a simple, accurate,
and cost-effective measurement tool and they enable
me to collect data on movement behavior in healthy
individuals and persons with post-stroke hemiparesis.
David A. Brown, PT, PhD
Physical Therapist Scientist

(Measured)

Fx, Fy, Tz

1500 Hz

Fz, Tx, Ty

1700 Hz

Physical Specifications

English

Metric

Weight*

2.0 lb

910 g

Diameter*

3.72 in

94.5 mm

Height*

1.31 in

33.3 mm

*Specifications include standard interface plates.

ATI INDUSTRIAL AUTOMATION

www.ati-ia.com

DELTA F/T DAQ TRANSDUCER

9230-05-1130-02

VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS

21

THETA
Product Advantages
Extremely High Strength:
Precision machined from high-strength stainless steel.
Overload pin stops make this an especially rugged transducer.
Maximum allowable overload values are 6.1 to 20 times
rated capacities.
High Signal-to-Noise Ratio: Silicon strain gauges provide a signal
75 times stronger than conventional foil gauges. This signal is
amplified, resulting in near-zero noise distortion.
IP60, IP65 and IP68 (10m) Versions Available: An IP60 version is
for use in dusty environments. The IP65 version of the transducer
is available for use in wet environments. The IP68 version is for
underwater environments to a maximum depth of 10 meters.
Contact ATI Industrial Automation for drawings and more information.

The Theta F/T transducer


The transducer is made of hardened stainless steel,
and the standard mounting adapter is made of highstrength stainless steel.

Typical Applications

E NGLISH C ALIBRATIONS

Rehabilitation research
Robotic assembly
Orthopedic research
SENSING RANGES
Axes

Product testing
Telerobotics
Part placement and removal in precision fixtures
Calibrations
US-200-1000
US-300-1800

Fx, Fy (+lbf)

200

300

600

Fz (+lbf)

500

875

1500

Tx, Ty (+lbf-in)

1000

1800

3600

Tz (+lbf-in)

1000

1800

3600

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

Fx, Fy (lbf)

1/16

1/128

5/34

5/272

1/4

1/32

Fz (lbf)

1/8

1/64

5/17

5/136

1/2

1/16

Tx, Ty (lbf-in)

1/4

1/32

5/8

5/64

1/8

Tz (lbf-in)

1/4

1/32

5/8

5/64

1/8

SENSING RANGES
Axes

M ETRIC C ALIBRATIONS

US-600-3600

Calibrations
SI-1000-120

SI-1500-240

SI-2500-400

Fx, Fy (+N)

1000

1500

2500

Fz (+N)

2500

3750

6250

Tx, Ty (+Nm)

120

240

400

Tz (+Nm)

120

240

400

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

Fx, Fy (N)

1/2

1/16

1/2

1/16

1/8

Fz (N)

1/2

1/16

1/8

1 1/2

3/16

Tx, Ty (Nm)

1/40

1/320

1/20

1/160

1/10

1/80

Tz (Nm)

1/40

1/320

1/20

1/160

1/10

1/80

Contact ATI for complex loading information. Resolutions are typical. All Sensors calibrated by ATI. *CON: Controller F/T System, DAQ: 16-bit DAQ F/T System

22

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Single-Axis Overload

English

Metric

Fxy

+5700 lbf

+25000 N

Fz

+14000 lbf

+61000 N

Txy

+22000 lbf-in

+2500 Nm

Tz

+24000 lbf-in

+2700 Nm

English

Metric

X-axis & Y-axis force (Kx, Ky)

420x10 lb/in

74x10 N/m

Z-axis force (Kz)

710x103 lb/in

120x106 N/m

X-axis & Y-axis torque (Ktx, Kty)

3.0x106 lbf-in/rad

340x103 Nm/rad

Z-axis torque (Ktz)

4.8x106 lbf-in/rad

540x103 Nm/rad

Stiffness

(Calculated)

Resonant Frequency

We have been using the ATI F/T for


automotive seat testing since 1998. We are
impressed with its ruggedness and reliability.
Kevin Moore
Automotive Testing Technologies

(Measured)

Fx, Fy, Tz

680 Hz

Fz, Tx, Ty

820 Hz

Physical Specifications

English

Metric

Weight*

11.0 lb

5.0 kg

Diameter*

6.10 in

155 mm

Height*

2.41 in

61.1 mm

*Specifications include standard interface plates.

ATI INDUSTRIAL AUTOMATION

www.ati-ia.com

THETA F/T DAQ TRANSDUCER

9230-05-1129-03

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23

OMEGA 160
Product Advantages
Industrial:
Mounting plate may be bored for a 40mm through-hole in some cases.
Can be fitted with dust protector.
Extremely High Strength:
EDM wire-cut from high yield-strength stainless steel.
Maximum allowable overload values are 4.2 to 14.4 times
rated capacities.
High Signal-to-Noise Ratio: Silicon strain gauges provide a signal 75
times stronger than conventional foil gauges. This signal is amplified,
resulting in near-zero noise distortion.
IP60, IP65 and IP68 (10m) Versions Available: An IP60 version is
for use in dusty environments. The IP65 version of the transducer
is available for use in wet environments. The IP68 version is for
underwater environments to a maximum depth of 10 meters. Contact
ATI Industrial Automation for drawings and more information.

The Omega160 F/T transducer


The transducer is made of hardened stainless steel,
and the tool and mounting adapters are made of highstrength aircraft aluminum.

Typical Applications
Rehabilitation research Product testing Orthopedic research
Part placement and removal in precision fixtures
Robotic assembly
Telerobotics

E NGLISH C ALIBRATIONS

SENSING RANGES
Axes

Calibrations
US-200-1000

US-300-1800

US-600-3600

Fx, Fy (+lbf)

200

300

600

Fz (+lbf)

500

875

1500

Tx, Ty (+lbf-in)

1000

1800

3600

Tz (+lbf-in)

1000

1800

3600

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

Fx, Fy (lbf)

1/16

1/128

5/34

5/272

1/4

1/32

Fz (lbf)

1/8

1/64

5/17

5/136

1/2

1/16

Tx, Ty (lbf-in)

1/4

1/32

5/8

5/64

1/8

Tz (lbf-in)

1/4

1/32

5/8

5/64

1/8

M ETRIC C ALIBRATIONS

SENSING RANGES
Axes

Calibrations
SI-1000-120

SI-1500-240

SI-2500-400

Fx, Fy (+N)

1000

1500

2500

Fz (+N)

2500

3750

6250

Tx, Ty (+Nm)

120

240

400

Tz (+Nm)

120

240

400

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

Fx, Fy (N)

1/4

1/32

1/2

1/16

1/8

Fz (N)

1/2

1/16

1/8

1 1/2

3/16

Tx, Ty (Nm)

1/40

1/320

1/20

1/160

1/10

1/80

Tz (Nm)

1/40

1/320

1/20

1/160

1/10

1/80

Contact ATI for complex loading information. Resolutions are typical. All Sensors calibrated by ATI. *CON: Controller F/T System, DAQ: 16-bit DAQ F/T System

24

VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS

Single-Axis Overload

English

Metric

Fxy

+4000 lbf

+18000 N

Fz

+11000 lbf

+48000 N

Txy

+15000 lbf-in

+1700 Nm

Tz

+17000 lbf-in

+1900 Nm

English

Metric

X-axis & Y-axis force (Kx, Ky)

400x10 lb/in

70x106 N/m

Z-axis force (Kz)

680x103 lb/in

120x106 N/m

X-axis & Y-axis torque (Ktx, Kty)

2.9x106 lbf-in/rad

330x103 Nm/rad

Z-axis torque (Ktz)

4.7x106 lbf-in/rad

530x103 Nm/rad

Stiffness

(Calculated)

Resonant Frequency

(Measured)

Fx, Fy, Tz

1300 Hz

Fz, Tx, Ty

1000 Hz

Physical Specifications

English

Metric

Weight*

6.0 lb

2.7 kg

Diameter*

6.14 in

156 mm

Height*

2.20 in

55.9 mm

ATI force/torque sensors use simple ActiveX


controls that make it compatible with Open
Robot Control Architecture. Ease of
integration, rugged design and excellent
performance are reasons that many
customers use these force sensors with our
robots, and it is now even easier with our
PC-based SeikoRCS robot controller.
Everette Phillips
General Manager
Seiko Robotics

*Specifications include standard interface plates.

ATI INDUSTRIAL AUTOMATION

www.ati-ia.com

OMEGA160 F/T DAQ TRANSDUCER 9230-05-1131-04

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25

OMEGA 190
Product Advantages
Extremely High Strength:
EDM wire-cut from high yield-strength stainless steel.
Maximum allowable overload values are 3.2 to 7.0 times
rated capacities.
Through-hole available in some cases.
High Signal-to-Noise Ratio: Silicon strain gauges provide a signal 75
times stronger than conventional foil gauges. This signal is amplified,
resulting in near-zero noise distortion.
IP60, IP65 and IP68 (10m) Versions Available: An IP60 version is
for use in dusty environments. The IP65 version of the transducer
is available for use in wet environments. The IP68 version is for
underwater environments to a maximum depth of 10 meters. Contact
ATI Industrial Automation for drawings and more information.

The Omega190 F/T transducer


The transducer is made of hardened stainless steel,
and the tool and mounting adapters are made of highstrength aircraft aluminum.

Typical Applications
Product testing
Force feedback

Telerobotics
Part placement and removal in precision fixtures

SENSING RANGES
Axes

Calibrations
US-400-3000

US-800-6000

US-1600-12000

400

800

1600

Fz (+lbf)

1000

2000

4000

Tx, Ty (+lbf-in)

3000

6000

12000

Tz (+lbf-in)

3000

6000

12000

E NGLISH C ALIBRATIONS

Fx, Fy (+lbf)

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

Fx, Fy (lbf)

5/32

5/256

5/16

5/128

5/8

5/64

Fz (lbf)

5/16

5/128

5/8

5/64

1 1/4

5/32

Tx, Ty (lbf-in)

5/64

5/512

5/32

5/256

5/16

5/128

Tz (lbf-in)

5/96

5/768

5/48

5/384

5/24

5/192

M ETRIC C ALIBRATIONS

SENSING RANGES
Axes

Calibrations
SI-1800-350

SI-3600-700

SI-7200-1400

Fx, Fy (+N)

1800

3600

7200

Fz (+N)

4500

9000

18000

Tx, Ty (+Nm)

350

700

1400

Tz (+Nm)

350

700

1400

RESOLUTION
Axes
Fx, Fy (N)

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

3/4

3/32

1 1/2

3/16

3/8

Fz (N)

1 1/2

3/16

3/8

3/4

Tx, Ty (Nm)

5/48

5/384

5/24

5/192

5/12

5/96

Tz (Nm)

5/72

5/576

5/36

5/288

5/18

5/144

Contact ATI for complex loading information. Resolutions are typical. All Sensors calibrated by ATI. *CON: Controller F/T System, DAQ: 16-bit DAQ F/T System

26

VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS

Single-Axis Overload

English

Metric

Fxy

+8000 lbf

+36000 N

Fz

+25000 lbf

+110000 N

Txy

+49000 lbf-in

+5500 Nm

Tz

+72000 lbf-in

+8100 Nm

English

Metric

X-axis & Y-axis force (Kx, Ky)

1.4x10 lb/in

250x106 N/m

Z-axis force (Kz)

2.1x106 lb/in

370x106 N/m

X-axis & Y-axis torque (Ktx, Kty)

14x106 lbf-in/rad

1.6x106 Nm/rad

Z-axis torque (Ktz)

14x106 lbf-in/rad

3.3x106 Nm/rad

Physical Specifications

English

Metric

Weight*

14 lb

6.4 kg

Diameter (OD/ID)*

7.48 in/2.25 in

190 mm/57 mm

Height*

2.20 in

55.9 mm

Stiffness

(Calculated)

ATI force sensors have become our choice sensors


for force measurement in surface finishing processes.
With this in mind, we are about to place our
6th order for ATI sensors in the past two years.
Dr. Vikram Cariapa
Dr. Robert Stango
Associate Professors of Mechanical
and Industrial Engineering
Marquette University

*Specifications include standard interface plates.

ATI INDUSTRIAL AUTOMATION

www.ati-ia.com

OMEGA190 F/T DAQ TRANSDUCER 9230-05-1095-09

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27

OMEGA 250
Product Advantages
Extremely High Strength:
EDM wire-cut from high yield-strength stainless steel.
Maximum allowable overload values are 3.2 to 7.0 times
rated capacities.
High Signal-to-Noise Ratio: Silicon strain gauges provide a signal
75 times stronger than conventional foil gauges. This signal is
amplified, resulting in near-zero noise distortion.
IP65 and IP68 (10m) Versions Available: An IP65 version of the
transducer is available for use in wet environments. The IP68 version
is for underwater environments to a maximum depth of 10 meters.
Contact ATI Industrial Automation for drawings and more information.

Typical Applications
Product testing
Force feedback

Telerobotics
Part placement and removal in
precision fixtures

SENSING RANGES
Axes

Calibrations
US-900-4500

US-1800-9000

US-3600-18000

900

1800

3600

Fz (+lbf)

1800

3600

7200

Tx, Ty (+lbf-in)

4500

9000

18000

Tz (+lbf-in)

4500

9000

18000

E NGLISH C ALIBRATIONS

Fx, Fy (+lbf)

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

Fx, Fy (lbf)

3/8

3/64

3/4

3/32

1 1/2

3/16

Fz (lbf)

5/8

5/64

1 1/4

5/32

2 1/2

5/16

Tx, Ty (lbf-in)

1 7/8

15/64

3 3/4

15/32

7 1/2

15/16

Tz (lbf-in)

1 1/2

3/16

3/8

3/4

SENSING RANGES
Axes

M ETRIC C ALIBRATIONS

The Omega250 F/T transducer


The transducer is made of hardened stainless steel,
and the tool and mounting adapters are made of highstrength stainless steel.

Calibrations
SI-4000-500

SI-8000-1000

SI-16000-2000

Fx, Fy (+N)

4000

8000

16000

Fz (+N)

8000

16000

32000

Tx, Ty (+Nm)

500

1000

2000

Tz (+Nm)

500

1000

2000

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

Fx, Fy (N)

1 3/4

7/32

3 1/2

7/16

7/8

Fz (N)

2 3/4

11/32

5 1/2

11/16

11

1 3/8

Tx, Ty (Nm)

7/32

7/256

7/16

7/28

7/8

7/64

Tz (Nm)

3/16

3/128

3/8

3/64

3/4

3/32

Contact ATI for complex loading information. Resolutions are typical. All Sensors calibrated by ATI. *CON: Controller F/T System, DAQ: 16-bit DAQ F/T System

28

VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS

Single-Axis Overload

English

Metric

Fxy

+36000 lbf

+160000 N

Fz

+72000 lbf

+320000 N

Txy

+180000 lbf-in

+20000 Nm

Tz

+220000 lbf-in

+24000 Nm

English

Metric

Stiffness

(Calculated)

X-axis & Y-axis force (Kx, Ky)

2.4x10 lb/in

420x106 N/m

Z-axis force (Kz)

3.1x106 lb/in

550x106 N/m

X-axis & Y-axis torque (Ktx, Kty)

27x106 lbf-in/rad

3.0x106 Nm/rad

Z-axis torque (Ktz)

55x106 lbf-in/rad

6.2x106 Nm/rad

Physical Specifications

English

Metric

Weight*

66 lb

30 kg

Diameter (OD/ID)*

10.01 in/2.12 in

254 mm/54 mm

Height*

3.74 in

95 mm

*Specifications include standard interface plates.

ATI INDUSTRIAL AUTOMATION

www.ati-ia.com

OMEGA250 F/T DAQ TRANSDUCER 9230-05-1190-01

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29

OMEGA 331
Product Advantages
Extremely High Strength:
EDM wire-cut from high yield-strength stainless steel.
Maximum allowable overload values are 3.2 to 7.0
times rated capacities.
High Signal-to-Noise Ratio: Silicon strain gauges
provide a signal 75 times stronger than conventional foil
gauges. This signal is amplified, resulting in near-zero
noise distortion.

Typical Applications
The Omega331 F/T transducer
The transducer is made of hardened stainless steel,
and the tool and mounting adapters are made of highstrength stainless steel.

Product testing
Force feedback
Telerobotics

E NGLISH C ALIBRATIONS

SENSING RANGES
Axes

Calibrations
US-2250-13000

US-4500-26000

US-9000-52000

Fx, Fy (+lbf)

2250

4500

9000

Fz (+lbf)

5250

10500

21000

Tx, Ty (+lbf-in)

13000

26000

52000

Tz (+lbf-in)

13000

26000

52000

RESOLUTION
Axes

CON

DAQ

CON

DAQ

Fx, Fy (lbf)

1/8

1/4

1/2

Fz (lbf)

1/4

1/2

Tx, Ty (lbf-in)

7 1/2

15/16

15

1 7/8

30

3 3/4

Tz (lbf-in)

3 3/4

15/32

7 1/2

15/16

15

1 7/8

SENSING RANGES
Axes

M ETRIC C ALIBRATIONS

System Type*
CON
DAQ

Calibrations
SI-10000-1500

SI-20000-3000

SI-40000-6000

Fx, Fy (+N)

10000

20000

40000

Fz (+N)

22000

44000

88000

Tx, Ty (+Nm)

1500

3000

6000

Tz (+Nm)

1500

3000

6000

RESOLUTION
Axes

System Type*
CON
DAQ

CON

DAQ

CON

DAQ

Fx, Fy (N)

1/240

1/1920

1/120

1/960

1/60

1/480

Fz (N)

1/120

1/960

1/60

1/480

1/30

1/240

Tx, Ty (Nm)

3/4000

3/32000

3/2000

3/16000

3/1000

3/8000

Tz (Nm)

1/2000

1/16000

1/1000

1/8000

1/500

1/4000

Contact ATI for complex loading information. Resolutions are typical. All Sensors calibrated by ATI. *CON: Controller F/T System, DAQ: 16-bit DAQ F/T System

30

VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS

Single-Axis Overload

English

Metric

Fxy

+73000 lbf

+320000 N

Fz

+130000 lbf

+590000 N

Txy

+350000 lbf-in

+1500000 Nm

Tz

+570000 lbf-in

+2500000 Nm

English

Metric

X-axis & Y-axis force (Kx, Ky)

8.6x10 lb/in

1.5x109 N/m

Z-axis force (Kz)

10x106 lb/in

1.8x109 N/m

X-axis & Y-axis torque (Ktx, Kty)

100x106 lbf-in/rad

12x106 Nm/rad

Z-axis torque (Ktz)

240x106 lbf-in/rad

27x106 Nm/rad

Physical Specifications

English

Metric

Weight*

95 lb

43 kg

Diameter (OD/ID)*

10 in/4 in

254 mm/102mm

Height*

4.22 in

107 mm

Stiffness

(Calculated)

*Specifications include standard interface plates.

ATI INDUSTRIAL AUTOMATION

www.ati-ia.com

OMEGA331

9230-05-1158-01

VISIT WWW.ATI-IA.COM FOR CURRENT PRODUCT SPECIFICATIONS, 2-D DRAWINGS, AND 3-D CAD MODELS

31

Other ATI Products

Company Profile

Robotic/Automatic Tool Changer Quick-Change


A high-precision rugged device that automatically
changes tooling. Patented fail-safe locking mechanism
uses No-Touch LockingTM technology, allowing plate
separation when locking.

ATI Industrial Automation is a world-leading


developer of Automatic Tool Changers, Multi-Axis
Force/Torque Sensing Systems, Compliance Devices,
Robotic Crash Protection Devices, Robotic Deburring
Tools, and Robotic Rotary Joints. Our products are
found in thousands of successful applications
around the world.
Since 1982, our engineers have been developing
cost-effective, state-of-the-art products and solutions
to improve manufacturing productivity.
Our Mission is to provide customers around the
world with high-quality robotic peripheral devices,
tooling and sensors that enhance customer
profitability by increasing the effectiveness,
flexibility, safety and productivity of their automation
applications. We accomplish this through continuous
improvement of existing products, product
customization and new product innovation.
Our engineering-centric staff focuses on providing
customer solutions to robotic, automation and
sensing applications.

Robotic/Automatic Tool Changers


for Heavy Automation
This series of modular tool changers are designed
specifically for high-payload and high-moment
applications. Automatic Modules to pass air, fluid,
and electrical signals are also available for use in
non-tool changer applications. Useful for processes
requiring repeated connection/ disconnection of
utilities.
Robotic Collision Sensor Protector
Designed to prevent damage to robotic endeffectors resulting from robot crashes. Features
include: Automatic reset, high-repeatability, and
large moment rotation.
Robotic and CNC Deburring Tools
Speedeburr and Flexdeburr
These air-driven robotic tools cover a wide variety
of automated deburring applications with fast cycle
times and clean, accurate cuts. Flexdeburr is
designed for removal of parting lines and flash,
while Speedeburr is specially designed for edge
deburring and chamfering.

Our Quality Policy


ATI Industrial Automation strives to provide
customer satisfaction through continual improvement
of on-time delivery, quality and reliability, and a
constant focus on innovation and profitability.

Robotic Rotary Joint


A device that allows unlimited rotation of end-of-arm
tooling without tangling or twisting robot lines. Utilizes
advanced slip-ring technology to pass electrical and
pneumatic signals from robot to tooling.
Automated Assembly Alignment Device
Compensator
An insertion device using Remote Center
Compliance technology that helps assembly
machines automatically align close-fitting parts,
preventing jamming and galling.

Pinnacle Park
1031 Goodworth Drive
Apex, NC 27539 USA
+1 919.772.0115
+1 919.772.8259 fax
E-mail: info@ati-ia.com
www.ati-ia.com

Copyright by ATI Industrial Automation, Inc. 2005. All rights reserved.

9205-05-1001-12 March, 2005

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