Mindray BS-200 - Service Manual
Mindray BS-200 - Service Manual
Mindray BS-200 - Service Manual
Chemistry Analyzer
Service Manual
2006 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All rights Reserved.
For this Service Manual, the issued Date is 2006-04 (Version: 1.0).
,
are the registered
China and other countries. All
used only for editorial purposes
They are the property of their
WARNING:
It is important for the hospital or organization that employs this
equipment to carry out a reasonable service/maintenance plan.
Neglect of this may result in machine breakdown or injury of human
health.
NOTE:
This equipment is to be operated only by medical professionals trained
and authorized by Mindray or Mindray-authorized distributors.
Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR ANY PARTICULAR PURPOSE.
Exemptions
Mindray's obligation or liability under this warranty does not include any
transportation or other charges or liability for direct, indirect or consequential
damages or delay resulting from the improper use or application of the product or the
use of parts or accessories not approved by Mindray or repairs by people other than
Mindray authorized personnel.
This warranty shall not extend to:
any Mindray product which has been subjected to misuse, negligence or
accident;
any Mindray product from which Mindray's original serial number tag or product
identification markings have been altered or removed;
any product of any other manufacturer.
Return Policy
Return Procedure
In the event that it becomes necessary to return this product or part of this product to
Mindray, the following procedure should be followed:
1
Freight policy: The customer is responsible for freight charges when this
product is shipped to Mindray for service (this includes customs charges).
Return address: Please send the part(s) or equipment to the address offered
by Customer Service department
Company Contact
Manufacture:
Address:
Phone:
Fax:
II
Preface
Who Should Read This Manual
This manual is written for service professionals authorized by Mindray.
Then
WARNING:
BIOHAZARD:
CAUTION:
NOTE:
Graphics
All graphics, including screens and printout, are for illustration purpose only and
must not be used for any other purposes.
Contents
Preface ........................................................................................................................................... i
Who Should Read This Manual .............................................................................................. i
Conventions Used in This Manual .......................................................................................... i
1
2.4
3.2
4.3
4.4
4.5
4.6
4.7
Contents
4.7.3
5
6.2
6.3
6.4
7.3
7.4
7.5
Specifications
Specifications
1.1
General Features
1.2
1.3
Weight: 113kg (optional lower cabinet excluded; the optional lower cabinet
weighs 51Kg)
Sample/reagent disk: Round style with samples and reagents on the disk
Sample position: 40
Reagent position: 40. Each position is available for the Mindray bottles only
Probe: With a built-in level detector, equipped with auto safeguard, capable of
tracking level
Mixing bar: For single-reagent tests, it functions immediately (within the same
period) after sample dispensing; for double-reagent tests, it functions
immediately (within the same period) after dispensing of R2
1-1
Specifications
1.4
Wavelength: 340, 405, 450, 510, 546, 578, 630, 670, 700nm (optional)
Operating Interface
1
1-2
System Installation
2 System Installation
2.1
Minimum 500
Wall
680
Maximum 2500
Operation
Unit
Analyzing Unit
Minimum 500
860
F
R
O
N
T
Minimum 500
2.2
Minimum 500
Unit: mm
Power Requirements
Power supply: AC 110-130V/200-240V10%, 50/60Hz, three-wire power cord and
properly grounded.
The system should be connected to a properly grounded power socket. If possible,
the system should be connected to a power line specially designed for medical
devices.
The distance between the power socket and the system should be less than 3
meters.
WARNING:
Make sure the power socket is grounded correctly. Improper grounding
may lead to electric shock and/or equipment damage.
Be sure to connect the system to a power socket that meets the
above-mentioned requirements and has a proper fuse installed.
NOTE:
It is recommended for hospitals to prepare a 2000VA online UPS.
2-1
System Installation
2.3
Environmental Requirements
CAUTION:
The system radiates heat when operating. A well-ventilated
environment helps keep the room temperature stable. Use ventilation
equipment if necessary. But if so, be sure not to expose the system to
the direct draft that may lead to unreliable results.
WARNING:
When the forward or backward gradient is more than 8 degrees, the
system may tip over. Be sure to take proper measures when
transporting and storing it.
CAUTION:
Storing the system in an environment other than the specified may
damage the system.
2-2
System Installation
CAUTION:
Operating the system in an environment other than the specified may
lead to unreliable test results.
If the temperature or relative humidity does not meet the
above-mentioned requirements, be sure to use air-conditioning
equipment.
2.4
Installation Procedure
NOTE:
Be sure the digital and date format of the Windows are same as them
of the English version Windows.
The reagent, calibrator, the tool kit, lubricating grease are prepared (engineer also
can take these parts by himself).
Check the delivery list for acceptance, and then unpack the wood package.
Make one copy of the original parameter configuration list that the engineer
will take back for archiving. The original copy is to be kept by the hospital
carefully.
2-3
System Installation
3
Hold the probe arm by hand, and move it up and down to its full travel for 8
times respectively at the washing position, reaction disk position, inner and
outer circles of the sample / reagent disk, so as to check whether the moving
resistances are uniform at all directions.
Hold the mixing bar arm by hand, and move it up and down to its full travel for
8 times respectively at the washing position and reaction disk position, so as
to check whether the moving resistances are uniform at all directions. Move
the probes up and down to their full travel in turns to check whether their
moving resistances are uniform. Then record the results in the following table.
Item
Moving resistances of reagent
/sample probe driver assembly
at all directions
Result
Uniform
Remark
Different
Uniform
Different
If the moving resistances are different, lubricate the driver assemblies, and
record the results after lubrication in the Remark column.
Take out the probe from the box, and remember theres a little tip also.
Take off the arm cover: Grab the lower parts of the arm cover with two hands
and pull them slightly outwards and remove the cover upward from the arm
base.
2-4
System Installation
3
Remove the retaining screw with a screwdriver and take away the spring.
Remember to move the arm to the highest position for convenient operation.
Sleeve the spring over the pole in the probe arm, and screw the retaining
screw back onto the pole.
2-5
System Installation
6
Insert the connector of the probe lead into corresponding jack on the level
detection board. The probe arm is delicate. Exercise caution when inserting
the connector. Excessive force may damage the connector and/or the level
detection board.
Screw the probes fluid connector back to the tubing connector. Note that
excessive force may bend the probe.
Then push the probe upward and then release the probe to check if it can
move freely. If not, find the reason and solve the problem.
2-6
System Installation
9
10
Pinch the probe by the part near the probe arm. Gently push the probe
upward and then release the probe to see if it can move freely. If not, remove
the arm cover and re-install it.
Rotate the bar arm to the highest position for convenient operation.
Take out the mixing bar and retaining nut from the box. Note that pinch the
knurled part of the bar and take out it.
Mixing Bar
Retaining Nut
Knurled Part
2-7
System Installation
3
Pinch the new mixing bar by the knurled part and align the it to the bigger
hole end of the retaining nut and gently screw it into the nut until the end of
the bar is in line with the smaller hole end of the nut.
Pinch the mixing bar by the knurled part 2 and align the hole of the nut 1 to
the axis on the bar arm, then push the bar upward in the direction of the axis
until it cant proceed.
1
2
Pull the bar arm to its highest point and rotate it to move the bar to a position
above its wash well.
Carry the sample/reagent disk. Keep the handle at the vertical position and
put the disk in proper position.
2-8
System Installation
2
Then rotate the disk nightly, until the point can be seen from the hole.
Put the pickup tubes and the sensor into the deionized water tank, and then
turn the cap of the deionized water tank clockwise.
Plug the red and the green connectors to their counterparts marked
DEIONIZED WATER on the rear side of the analyzing unit and turn the
connectors clockwise until secure.
2-9
System Installation
4
Plug the sensor connector to its counterpart marked D-SENSOR on the rear
side of the analyzing unit and turn it clockwise until secure.
Put the waste tube and the sensor into the waste tank, and then turn the cap
of the waste tank clockwise.
Keep pressing the pin on the waste connector marked WASTE on the rear
side of the analyzing unit and grab the waste tap and insert it to the
connector.
Plug the sensor connector to its counterpart marked W-SENSOR on the rear
side of the analyzing unit and turn it clockwise until secure.
Be careful about the position of the waste tube, because the waste drive by
its own gravity, so we have to make sure all of the waste tube is above the
waste tank and below the analyzer.
Waste Tank
2-10
System Installation
Waste Tank
2-11
System Installation
Double click the Setup.exe file at the directory of the installation CD.
2-12
System Installation
4
Enter the user name, company name and the serial number. The serial
number is 11111111.
If you do not want to change the default installation directory of the software,
click the Next button and go to the step 8;
Otherwise, after selecting the Custom, click the Next button and go to the
next step.
2-13
System Installation
6
Click the Change button to change the installation directory of the software.
After selecting the features you want to install, click the Next button.
2-14
System Installation
8
2-15
System Installation
2
NOTE:
Mindray has specified the following detergents:
Acid: 0.1mol/l hydrochloric acid;
Alkaline: 0.5% (V/V) javel water.
Do not mix the acid detergent with the alkaline one.
Be sure to use the detergent recommended by Mindray.
Otherwise, proper result may not be obtained.
Mindray recommends the acid and alkaline detergents be used
alternately.
3
MAIN POWER
Power
Enter user name Admin and Password Admin, and then press OK to
start the analyzer system.
2-16
System Installation
6
Add 8 new segments of cuvettes into the reaction disk to warm up. Check
whether the surfaces of the cuvettes are smooth before loading. Do not touch
the light transmission part of the cuvette in which the colorimetric reading is
taken.
2-17
System Installation
8
Operate according to the screen prompt until the main screen of the
analyzer software is displayed (as below.
2.4.6 Adjusting
1
After starting the analyzer, adjust the resistance VR1 of the level detection
board (in the probe arm) until the output of TP2 is 4.5V (reference test point is
TP4).
Level Detection Board
Abnormal (full)
Deionized water
Abnormal (empty)
Normal (available)
Printer
No printer
Normal
Main unit
Unconnected
Reaction unit
Unconnected
2-18
Idle
Running
System Installation
Sample/reagent
unit
Unconnected
Mixing unit
Unconnected
Temperature unit
Unconnected
Wavelength (nm)
Dark Current
Background
340
405
450
510
546
578
630
670
Reference
3
On the Maintenance screen, select the Commission tab, and implement all
sub-steps of each unit to see whether they are normal. In case of any
exception, adjust it.
Wash the interior and exterior of the probe and mixing bar for several times to
make all the tubing filled.
Finish test, reagent and calibrator settings on the Setup, Reagent and
Calibration screens, and then conduct a double-reagent blank.
2-19
System Installation
2
Request for calibration and samples and then debug the results.
ALT
CREA
BUN
Target value
2sd range
Test value 1
Test value 2
Test value 3
Test value 4
Test value 5
Test value 6
Test value 7
Test value 8
Test value 9
Test value 10
2.4.8 Training
Can the customer complete daily tests?
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
2-20
System Description
3 System Description
3.1
General
Cover
Syringe
Dispenser
Mixer
Reaction Disk
MAIN POWER
Sample/Reagent Disk
Power
Upper Cabinet
3-1
System Description
Start
Load
new
cuvette
s
Startup
and
initialize
Incubation
st
ent te
- r eag
Cuvette
blank
R1
Sample
Mix
R2
Mix
le
Doub
Single-reagent test
Absorbance
Output
results
Replace
cuvettes
Test Procedures:
3.2
Power on the analyzer, then start up and initialize it. The initialization
includes resetting mechanical assemblies, switching on the lamp and
incubating by the temperature unit. You cant start testing unless the lamp
becomes steady and temperature of the reaction disk reaches 37C
constantly. This process may take about 15-20 minutes.
At the beginning of test, the probe and the mixing bar are washed.
The probe dispenses R1 to the cuvettes. It may skip to the next one when
encountering a dirty cuvette.
The probe dispenses samples to the cuvettes. When the incubation time
set for double-reagent tests is up, R2 is dispensed.
After reagents and samples are dispensed for a batch of tests, the probe
and the mixing bar will be washed.
When the test is finished, a prompt will appear to inform you to replace the
cuvettes manually.
When finishing all the tests, exit the system software and the analyzer will
perform the shutdown procedure: washing the probe and bar with
detergents, resetting the mechanical assemblies.
Major Components
The analyzing unit of the BS-200 consists of the dispensing system, temperature
control system, photometric system, fluid system and etc.
3-2
System Description
Figure 3-4 Drive Assembly
The drive assemblies of the probe module and the bar module have a horizontal and
vertical photoelectric switch, which are used for defining horizontal and vertical initial
positions of the probe and bar. The horizontal and vertical step motors precisely
control the horizontal and vertical movements of the probe and bar. The synchronous
belts serve as the gearing.
The shaft and the spline pair must corporate with each other precisely, so they should
not be replaced separately.
3-3
System Description
Figure 3-5 Side view of the sample/reagent disk assembly
The step motors control the disk assemblies, and the synchronous belts serve as the
gearing.
3-4
System Description
Figure 3-7 Structure of the temperature control assembly
2-Fans
3-Photoelectric seat
4-Heat insulator
5-Top heater
6-Cover
7-Temperature-controlled chamber
8-Bottom heater
Temperature-controlled chamber
The temperature-controlled pot, heat-insulator, photoelectric seat and the cover
constitute an enclosed cavity, in which the reaction disk rotates. The heat-insulator,
with good heat insulation, protects the temperature-controlled chamber from being
interfered by external environment. There is a gap on the cover, which is used for
loading/unloading reaction cuvettes manually.
Heater
Top heater: square in shape, 110/220VAC, 125W
Bottom heater: ring in shape, 110/220VAC, 350W
Total power: 475W.
The heaters compensate the heat for incubating the reagents and maintaining the
temperature of the temperature-controlled chamber.
Fans
Fans are used in series in the temperature-controlled chamber, so as to circulate the
air in the chamber and enhance the convective heat exchange. There are four fans in
the chamber. All of them have alarm function.
Temperature transducer
It feeds back the air temperature at the position near the reaction cuvette. With an
overheat protection switch, the temperature transducer can disconnect the pot from
the power supply to avoid overheat and fire when the temperature inside the pot is up
to about 55C. The switch can also be reset automatically when the temperature
inside the pot decreases to about 35C.
Control
PID control. PID parameters can be self-adjusted at any time.
Safety precaution
The power of the two heaters is 110/220V, and the total power is nearly 0.5kW, so the
following
precautions
are
considered:
grounding
protection
of
the
3-5
System Description
temperature-controlled pot, temperature switch protection against controller failure
and fan protection.
Preheating
Module
3-6
System Description
The key components of refrigeration assembly include refrigeration accumulation
block 5, connector 4, Peltier 3 and radiator 6, as shown in the figure below. Each
analyzer has two such refrigeration assemblies.
Figure 3-10 Refrigeration assembly
If you want to replace any part of the refrigeration assembly, screw the eight screws
12 (as shown in the figure below) of the reagent chamber and replace it.
Figure 3-11 Reagent chamber (bottom view)
3-7
System Description
Figure 3-12 Photometric principles
Tungsten-halogen
lamp
Biconvex
lens
Main
fiber
Plano
Plano
convex
lens Cuvette
Filter
convex
lens Photodiode
Fibers
.
.
.
Measurement
lights
Photodiode
light
Reference
3.2.4.1 Washing
The fluid system of the BS-200 consists of deionized water tank, wash pump,
solenoid valve, syringe, probe, wash well and waste tank.
Figure 3-13 Fluid system
J8
J9
T7
J10
T6
Probe
Mixing Bar
Syringe
J17
J18
J7
T13
SV
C2
C1
J6
J21
J19
T12
T5
P1
J16
J20
T14
P2
T16
T15
T4
T17
T11
CV1
CV2
J23
J22
J24
T3
J5
J4
T10
J15
J14
T2
T9
T18
J3
J13
J12
J26
J2
T1
C3
Rear Cover
C4
J25
T8
J1
J11
D1
D2
As shown in the figure above, the fluid system consists of interior washing and
exterior washing parts.
3-8
System Description
The interior washing circuit begins from the deionized water tank, passes CV1
(Check Valve), and enters P1 (Interior Pump). Then the circuit goes through SV
(solenoid valve), syringe and the probe. Finally, the waste water goes into the probe
wash well C1 after washing the probe.
The exterior washing circuit begins from the deionized water tank, goes through CV2
(Check Valve), and then enters P2 (Exterior Pump). When the pump is running, the
detergent goes through J16 (three-way) and finally enters the probe wash well C1
and mixing bar wash well C2.
The waste water from C1 and C2 goes through C4 (four-way), converging with the
fluid of the reagent refrigeration module C3, and finally enters the waste tank.
3.2.4.2 Dispensing
The syringe assembly controls the aspiration/dispensing volume by controlling the
travel of the syringe. It is the key part of the fluid system.
Figure 3-14 Syringe assembly
The step motor, through the synchronous belt, controls the ball screw. The
photoelectric switch on the side controls the travel of the syringe.
3-9
Functions of Boards
4 Functions of Boards
4.1
Hardware System
The BS-200 chemistry analyzer is integrated with the following units:
Main unit: Main control board
Drive unit: Drive board
Data conversion unit: A/D conversion board + 9 photoelectric conversion boards
Level detection unit: Level detection board
Reagent refrigeration unit: Reagent refrigeration board
Power supply unit: PFC board, 5V/12V board and 24V board
Figure 4-1 Hardware system
Hardware System
Main Unit
Drive Unit
Main Control
Board
Drive Board
9 Photoelectric
Conversion Boards
Data
Conversion Unit
A/D Conversion
Board
4-1
Level Detection
Unit
Reagent
Refrigeration Unit
Level Detection
Board
Reagent
Refrigeration Board
PFC
Board
5V/12V
Board
Power Supply
Unit
24V
Board
Functions of Boards
Figure 4-2 Connection of Boards
Refrigeration parts,
Refrigeration temperature,
Transducer,
Refrigeration fan
PC
9 position transducers
Reagent refrigeration
circuit
Waste transducer,
Deionized water transducer
Reagent refrigeration
power
Main control
unit
110/220VAC
Power
Level detection board
9 photoelectric
conversion
boards
A/D
conversion
board
Driver board
7 step
motors
4.2
DC motor
of mixing
unit
Pump,
Valve
Heater of
reaction
disk
Reagent
preheating
Lamp
Main Unit
Photoelectric
Unit
Temperature
Control Unit
Sample/Reagent
Unit
4-2
Mixing Unit
Functions of Boards
4.3
Drive Board
The drive board mainly consists of the step motor drive circuit and pump/valve drive
circuit.
The drive board is to receive the control signals from the main control board and
control the drive components. See the figure below for details about the drive board.
4-3
Functions of Boards
Figure 4-4 Drive board
4.4
to 7 step motors
to motor of mixing
unit
to solenoid valve
to 2 wash pumps
to heater of
reaction disk
to lamp power
to reagent
preheating
Total: 9 boards
Photoelectric
Conversion Board
Signal adjusting
circuit
Total: 9 channels
Signal adjusting
circuit
A/D converter
Photoelectric data
Total: 9 channels
Multi-way
switch
Signal adjusting
circuit
(for spare use)
4.5
There are several LEDs on the reagent refrigeration board to indicate the status of
the power supply, peltiers, fans and refrigeration temperature. Refer to the table
below for details.
4-4
Functions of Boards
Table 4-1 LEDs on reagent refrigeration board
What to indicate
Net Name of
LED
Color of LED
Description
On
Off
12VLED
Green
12V
normally
works
12VFAN_LED
Green
12VFAN
normally
works
PELTIER_LE
D
Green
Peltiers
normally
work
FAN1_LED
Red
FAN2_LED
Red
FAN3_LED
Red
FAN4_LED
Red
GREEN_LED
Green
Temperature
within 0-15
is
Temperature
is
beyond 0-15
YELLOW_LE
D
Yellow
Temperature
below 0
is
Temperature
above 0
is
RED_LED
Red
Temperature
above 15
is
Temperature
below 15
is
Power supply
Peltiers
Refrigeration
temperature
4.6
goes
Peltiers go wrong
Corresponding
fan
works
normally
Corresponding
fan goes wrong
Fans
12VFAN
wrong
4.7
4-5
Functions of Boards
4-6
Software Introduction
5 Software Introduction
The BS-200 software is composed of the system software and the control software.
The BS-200 system software manages the test and sample information entered by
you, generates a test procedure based on the requested tests, and sends test
instructions to the analyzing unit. These instructions inform the analyzing unit to start
testing and then output and save the results.
The system software controls the analyzing unit through the control software. They
communicate with each other through the serial port upon the specific protocols.
The system software is composed of 14 modules: calculation, startup, shutdown,
database, interface, serial port receiving/sending, processing received data, error
processing, testing, commissioning, failure restore, replacing cuvettes, printing and
protocol encapsulation.
5.1.1.1 Calculation
This module calculates the calibration parameters and the concentration of the
reaction mixture. The calculation procedure includes:
AD absorbance
Absorbance response
Response calibration parameters
Calibration parameters, response concentration of the mixture
5-1
Software Introduction
5.1.1.2 Startup
This module initializes the operation unit and analyzing unit to prepare for testing.
The startup process includes: checking and initialization of the operation unit,
communication with and initialization of analyzing unit.
The operation unit is checked and initialized before the main screen is displayed.
1
To disable hibernation
Hibernation may disturb the testing. A warning will be given for disabling
failure, you can try it again or neglect or exit the software.
After the operation unit is checked and initialized, the startup screen will be displayed.
The operation unit begins communicating with and initializing the analyzing unit. In
case that it is the first startup or the last startup was failed, you can select a serial port
and then click Start to start the analyzing unit. Otherwise the system starts the
analyzing unit automatically.
5-2
Software Introduction
Communication with and initialization of the analyzing unit is finished during startup.
1
5-3
Software Introduction
7
To reset the mechanical parts and wash the probe and bar
An instruction is sent to reset all the mechanical parts and wash the interior,
exterior of the probe and the mixing bar.
If failed, a prompt will be given and the startup is halted. You can take actions
immediately and try again, or exit the startup process.
10
5.1.1.3 Shutdown
This module restores the operation unit and analyzing unit to the default status.
During this process, the analyzing unit and the operation unit will be shut down.
You can start the shutdown process by selecting Exit on the main screen or
Shutdown on the Maintenance Commission System screen. Then the
system will display a dialog box and start the shutdown automatically.
The following operations are conducted to shut down the analyzing unit.
1
5-4
Software Introduction
2
The following operations are conducted to shut down the operation unit.
1
5.1.1.4 Database
This module saves the settings and test data, such as system, patient, sample
information and test data.
5.1.1.5 Interface
This module provides an interface for you to view each status and result, make
settings, request tests, start and stop testing, etc.
5-5
Software Introduction
5.1.1.9 Testing
The testing module is to:
Check the reaction temperature periodically.
Form a test list according to the requests and divide the testing into several
periods, which are converted to instructions and saved in the buffer.
Maintain the test list according to the results from the data processing module.
Inform the database and interface modules to update relevant information.
5.1.1.10 Commissioning
This module sends relevant commissioning instructions and processes the
commissioning results.
It sends instructions regarding simple operations, commissioning, parameter
downloading, temperature control switch, and etc, and processes the corresponding
results.
5.1.1.13 Printing
This module prints out in proper format the test results, calibration results, QC results
or statistic results.
5-6
Software Introduction
Function
Main unit
Receives
macroinstructions
from
the
PC,
decomposes them into a series of action instructions,
and then delivers them to destination units (in specific
order) at a certain interval.
Monitors the status of each unit, and transmits the
data converted by the photoelectric unit to the PC.
Photoelectric unit
Reaction unit
Contains 80 cuvettes.
Rotates specified cuvette, following the instruction
sent from the main unit, to the reagent/sample
dispensing position, mixing position and photoelectric
detection position at specified wavelength.
Sample/Reagent unit
Mixing unit
5-7
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
Dispose of the used gauze in accordance with your local or national
guidelines for biohazard waste disposal.
Dispose of the waste in accordance with your local or national
guidelines for biohazard waste disposal and consult the manufacturer
or distributor of the reagents for details.
Pull the probe arm to the highest point by hand. Rotate the probe arm to
move the probe to a position above the sample/reagent compartment and
convenient to operate.
6-1
CAUTION:
The tweezers may scratch the probe. Exercise caution when
using it to clean the probe. Avoid direct contact between the
tweezers and the probe. Do not use excessive force when
cleaning the probe. Otherwise it may bend.
NOTE:
Mindray recommends the acid and alkaline detergents be used
alternately for this purpose. For instance, if the acid detergent
has been used for last maintenance, the alkaline detergent had
better be used for this time.
After cleaning, gently pull the probe arm to its highest point and rotate the
probe arm to move the probe to a position above the wash well.
Pull the mixing bar arm to the highest point by hand. Rotate the bar arm to
move the bar to a position convenient to operate.
CAUTION:
The tweezers can scratch the bar. Exercise caution when using
the tweezers to clean the bar. Avoid direct contact between the
tweezers and the bar. Do not use excessive force when cleaning
the bar. Otherwise it may bend.
NOTE:
Mindray recommends the acid and alkaline detergents be used
alternately for this purpose. For instance, if the acid detergent
has been used for last maintenance, the alkaline detergent had
better be used for this time.
Pinch acid or alkaline detergent-soaked gauze with tweezers and gently clean
the exterior of the mixing bar until it is clean and smooth.
4
After cleaning, gently pull the bar arm to its highest point and rotate the bar
arm to move the bar to a position above the wash well.
6-2
Take out all calibrators, controls, samples, reagents, distilled water and
detergent from the sample/reagent disk.
Wash the disk with clean water and wipe it dry with clean gauze.
Pull the probe arm to its highest point. Rotate the arm to move the probe
away from the wash well.
Clean the inside of and the place around the wash well with cotton swabs.
Pull the probe arm to its highest point and rotate it to move the probe to a
position above the wash well.
Pull the mixing bar arm to its highest point. Rotate the bar arm to move the
bar away from the wash well.
Clean the inside of and the place around the wash well with cotton swabs.
Pull the mixing bar arm to its highest point and rotate it to move the bar to a
position above the wash well.
Wipe the panel of the analyzing unit with clean gauze (water or
disinfector-dipped gauze if necessary).
6-3
1
2
CAUTION:
After removing the cap of the deionized water tank (together
with the pickup tube and sensor), place it on a clean table.
Wash the tank interior with deionized water. Use a clean brush to clean the
interior if necessary.
Wash the pickup tube and the sensor with deionized water. Use clean gauze
to wash them if necessary.
Wipe water off the tank exterior, pickup tube and sensor cable with clean
gauze.
Screw (clockwise) the cap (together with the pickup tube and sensor) back
onto the tank until secure.
CAUTION:
When placing the deionized water tank, ensure the top of the tank is
lower than the bottom of the upper cabinet.
Ensure the deionized water pickup tube is not blocked, bent, or twisted.
6-4
BIOHAZARD:
After removing the cap of the waste tank (together with the
waste tube and sensor), place it on an appropriate place to
avoid biohazard contamination.
Unscrew (counter-clockwise) the cap (together with the waste tube and the
sensor).
3
Wash the tank interior with clean water. Soak the tank with disinfector if
necessary.
Wash the waste tube and the sensor with clean water.
Wipe water off the tank exterior, waste tube and sensor cable with clean
gauze.
Screw (clockwise) the cap (together with the waste tube and sensor) back
onto the tank until secure.
CAUTION:
When placing the waste tank, ensure the top of the tank is lower than
the bottom of the upper cabinet.
Ensure the waste tube is over the tank and not blocked, bent, or
twisted. A blocked, bent or twisted waste tube may lead to wastewater
overflow that may damage the analyzer.
Use a screwdriver to unscrew the screws on the left and right plates and
remove the two plates.
Remove the dust screens from the plates. The dust screen is as shown in the
figure below.
Wash the screens with clean water and dry them by airing.
6-5
6.2
Replacing
WARNING:
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
CAUTION:
Please use Mindray-recommended consumables. Other consumables
may decrease the system performance.
Pull the probe arm to its highest point. Rotate the probe arm to move the
probe to a position above the sample/reagent compartment and convenient to
operate.
Grab the lower part of the arm cover with two hands and pull them slightly
outwards and remove the cover upward from the arm base. After you remove
the cover, the inside structure of the probe arm is as shown in the figure
below.
Circuit Board
Hold the probes fluid connector with one hand and the tubing connector with
the other. Rotate the tubing connector counter-clockwise until it disconnects
from the probe. Remove the tubing from the probe.
Press the circuit board with one hand and disconnect the probes circuit
connector from the board with the other hand.
CAUTION:
Exercise caution when disconnecting the connector. Excessive
force may damage the connector and/or the circuit board.
6-6
7
8
Use a small screwdriver to remove the retaining screw on the probe and take
out the spring.
WARNING:
Store the removed probe in a safe place where it will neither
endanger people working around the area nor be damaged.
NOTE:
Exercise caution when pulling the probe away from the arm.
Slowly pull the probe away from the probe arm. Exercise caution so that the
gasket inside the probe does not drop out and if it does, store it in a clean
place for later installation.
Insert the probe back into the hole on probe arm, and align the hole on probe
plate to the rotor inside the arm.
Sleeve the spring on the rotor and screw the retaining screws to secure.
Pinch the probe by the part near the probe arm. Gently push the probe
upward and then release the probe to see if the spring can move freely.
If so, proceed to the next step.
If not, check for errors and try again after removing the errors.
6-7
CAUTION:
The fluid tube inside the probe arm should be bent into a
circle when being installed.
Screw (clockwise) the probes fluid connector back to the tubing connector.
8
Add deionized water to a clean cup. Immerse the probe tip into the water by
about 3mm and the LED on the circuit board will be lighted. Take the probe tip
out of water, and the LED will be off. If the test succeeds, proceed to the next
step.
If not, there is something wrong with the level detection board.
Check the marks inside the probe arm cover to see the orientation of the
cover. Install the cover back to the probe arm.
CAUTION:
The marks inside the probe arm cover are shown in the figure
below.
To Probe
To Rotor
10
Pull the probe arm to its highest point and rotate it to move the probe to a
position above the wash well.
11
6-8
BIOHAZARD:
Dispose of the bent or damaged probe in accordance with your
local or national guidelines for biohazard waste disposal.
WARNING:
When replacing the bar, pinch the bar only by the knurled part and do
not touch the other part of the bar. Protect the flat part of the bar from
been scratched.
BIOHAZARD:
Dispose of the damaged mixing bar in accordance with your local or
national guidelines for biohazard waste disposal.
Gently pull the bar arm to its highest point and rotate it to move the bar to a
position convenient to operate.
CAUTION:
When trying to pull out the bar, concentrate your force in the
direction of the axis on the bar arm. Biased force may damage
the bar and/or the axis.
Pinch the bar by the knurled part with one hand and unscrew
(counter-clockwise) the retaining nut with the other hand until the mixing bar
looses. Pull the bar downward to remove it and remove the nut.
Retaining Nut
Knurled Part
6-9
Align the new mixing bar to the bigger hole end of the retaining nut and gently
screw it into the nut until the end of the bar is in line with the smaller hole end
of the nut.
Knurled Part
Retaining Nut
Pinch the mixing bar by the knurled part and align the hole of the nut to the
axis on the bar arm, then push the bar upward in the direction of the axis until
it cant proceed. Tighten the nut by screwing clockwise with the other hand.
CAUTION:
When trying to push the bar, concentrate your force in the
direction of the axis on the bar arm. Biased force may damage
the bar and/or the axis.
Ensure the bar is all the way pushed to the end.
After replacing the bar, visually check whether the bar is vertical to the bar
arm.
If not, remove the bar and re-install it.
If so, proceed to the next step.
Pull the bar arm to its highest point and rotate it to move the bar to a position
above its wash well.
CAUTION:
Exercise caution when installing the assembly. Excessive force may
crack the syringe.
6-10
Unscrew the screws on the syringe cover and remove the cover.
The structure of the syringe is as shown in the figure below.
Tee
Syringe Connector
Retaining Screw
Retaining
Screw
Space Bar
Syringe
Retaining Screw
Space Bar
Retaining
Screw
Prepare a new plunger assembly (shown in the figure below) and soak the
plunger tip in deionized water to eliminate bubbles.
Plunger Button
Plunger Guide Cap
CAUTION:
There may be residual water in the syringe connector. Do not
drop water onto the analyzing unit.
Grab the Tee with one hand and the syringe connector with the other hand
and unscrew (counter-clockwise) the syringe.
7
CAUTION:
There may be residual water in the syringe. Do not drop water
onto the analyzing unit.
Unscrew (counter-clockwise) the plunger guide cap and pinch the plunger
button to gently pull the plunger assembly from the syringe.
Syringe Connector Syringe
6-11
Pinch the new plunger assembly by the plunger button and carefully insert the
plunger tip into the syringe and push it all the way to the end. Screw
(clockwise) the plunger guide cap until secure.
Immerse the syringe connector into deionized water. Pinch the plunger
button, pull it to aspirate half syringe of deionized water and then push it to
expel the deionized water and the air from the syringe.
10
Grab the Tee with one hand and the syringe connector with the other hand.
Screw (clockwise) the syringe into the Tee until secure.
11
Place the syringe on the holder. Install space bars and fix retaining screws.
NOTE:
The upper edge of the upper space bar must reach the seventh
line of the scale on the syringe.
When fixing retaining screws, be sure to tighten them
alternately with equilibrium force.
12
13
14
Enter the Commission screen of the system software and set the
Vol.(Reagent Syringe) to 450. Click Reag. Syr. Aspirates. After the syringe
finishes the motion, click Reag. Syr. Dispenses. You may repeat this action
several times.
Pay attention to bubbles during the aspiration/dispensing process.
If there are bubbles observed during the process, they may be caused by the
air leak between the syringe and the Tee. Uninstall the syringe and re-install
it.
If the bubbles are found again, there is something wrong with the fluid path.
CAUTION:
Do not touch either the light entrance of the lamp or the lens in front of
the lamp. In case the entrance is dirty, clean it with ethanol-soaked
defatted cotton.
Place the MAIN POWER to OFF. Wait at least 30 minutes for the lamp and its
housing to cool down.
WARNING:
After working for a while, the lamp and its housing are usually
hot enough to burn you. Do not proceed with this procedure
until they have cooled down.
6-12
Unscrew the retaining screws on the back cover of the analyzing unit and
remove the back cover. You can see the following box in the left lower part of
the cabinet, where the lamp housing locates.
Connector
Unscrew the screws on the box with a hex wrench and remove the cover
(together with the fan) backwardly.
Screws
Screws
Unscrew the screws on the back of the lamp housing with a hex wrench and
remove the radiator from the housing backwardly.
Radiator
Screws
6-13
Pinch the base of the lamp with one hand and press the lever on the left of the
base and remove the lamp.
Lamp
Base
Lever
Pinch the new lamp by its base and insert the lamp pins into the mounting
holes.
NOTE:
The larger pin is inserted into the larger hole and the smaller pin
into the smaller hole.
Install the radiator back to the home position and tighten the screws.
Install the cover back to the box and tighten the screws.
10
Close the back cover of the analyzing unit and tighten the screws.
Lens
Filter
Gasket
Lens Seat
Shield Box
Photoelectric
Conversion Board
Flat Spring
Supporting Sleeve
Screw
Gasket
6-14
Use a hex wrench to unscrew the two screws on the shielding cover
through the holes on the right frame.
6-15
Open the cover of the A/D conversion board, and remove the photoelectric
conversion board plug of corresponding wavelength.
Keep the photoelectric conversion board upward, and remove the two
retaining screws on it.
Keep the photoelectric conversion board upward, and then pull it out of the
supporting sleeve.
Unpack the new supporting sleeve containing the optical assembly. Be sure
to keep the sleeve upward.
Install the original photoelectric conversion board onto the new supporting
sleeve, and then fasten the two retaining screws.
10
6-16
NOTE:
When replacing the filter assembly, do not touch the optical assembly
in the supporting sleeve or the photodiode on the photoelectric
conversion board.
The filters and the photoelectric conversion boards correspond to each
other and should not be disarranged.
Open the reaction disk cover. Pay attention to the power cord of the heater.
Power cord
of the heater
6-17
Remove the three M3 socket screws and take out the reaction disk.
Use a hex wrench to loosen the screws that are used to fasten the optical
fibers on the colorimetric rack and the reference light support.
Take out the optical fibers one by one, and fix the optical components in the
colorimetric rack by fastening the screws slightly.
Screw of the reference light
Draw out the optical fibers from the bottom of the reaction compartment.
6-18
Loosen the M3 screw (used to retain optical fiber) on the lamp housing, and
then draw out the optical fiber.
Put 9 of the 10 new optical fibers into the reaction disk through its bottom
one by one, loosen corresponding screws, insert the optical fiber to the
end, and then fasten the screws.
10
Loosen the screw of the reference light optical fiber, insert the optical fiber,
and then fasten the screw.
11
Loosen the screw of the lamp housing, insert the optical fiber, and then
fasten the screw.
12
13
NOTE:
When replacing the optical fiber, ensure that its bending radius is no
less than 20cm, or the fiber will be damaged.
6.3
Adjusting
6-19
NOTE:
To minimize cumulative errors, ensure that the probe returns
to the initial position before each adjustment.
(1)
(2)
(3)
Adjust the washing position of the probe. Ensure the probe is in the
center of the wash well and the probe tip is 5mm away from the
bottom of the wash well. If necessary, adjust the position of the wash
well.
(4)
Adjust the probes position on the outer circle of the disk. Ensure the
probe is in the center of the sample tube.
(5)
Adjust the probes position on the inner circle of the disk. Ensure the
probe is in the center of the reagent bottle.
Adjust the mixing position of the bar. Ensure the bar is in the center of
the cuvette on the reaction disk.
(2)
Adjust the vertical position of the bar in the cuvette. Ensure the bar
tip is 1-2mm away from the bottom of the cuvette.
(3)
Adjust the washing position of the mixing bar. Ensure the bar is in the
center of the wash well and about 5mm away from the bottom of the
wash well. If necessary, adjust the position of the wash well.
Click the Turn on light button to turn on the lamp of photoelectric unit.
Select the Reaction Unit from the pulldown list to the right of Unit Name.
6-20
Click the Query button to display the photoelectric gain of each wavelength.
10
NOTE:
Before adjusting, remember to use a jumper to shortcut the
3.3V of J1 of the main control board.
After finishing adjusting, remember to use a jumper to
shortcut GND of J1 of the main control board.
The following table displays the corresponding test points on the A/D
conversion board (the reference test point is TP12).
Wavelength
340
405
450
510
546
578
630
670
REF
Test Point
TP1
TP2
TP3
TP4
TP5
TP6
TP7
TP8
TP10
Click the Mechanical Reset button to reset all the mechanical parts of the
analyzer.
Measure the TP1 with a dual trace oscillograph. The reference test point is
TP12.
6-21
Click the Rotate and Measure button and observe the positions of the pulses
relative to the waveform from the oscillograph.
All pulses should be generated at the flat parts of the waveform and most of
them should be at a little right of the center of the flat parts, as shown in the
figure below.
pulse
If the positions of the pulses do not meet the above requirements, you can
adjust the initial position of photoelectric collection according to the following
steps.
(1) Select PARA and Speed tab of the Maintenance and Test Software.
(2) Select Reaction Unit from the pulldown list to the right of Unit Name.
(3) Click the Query button.
(4) Adjust and configure the parameter of Initial position of photoelectric
collection and go back to the step 2 (skip step 3).
NOTE:
Before adjusting, remember to use a jumper to shortcut the
3.3V of J1 of the main control board.
After finishing adjusting, remember to use a jumper to shortcut
GND of J1 of the main control board.
6-22
10
NOTE:
(1) If the waveform is oblique, as shown in the figure below, loosen the
screw that is used to fasten the optical fiber on the colorimetric rack or
the reference light support and rotate the fiber slightly (avoiding
breaking the fiber) until the waveform is not oblique. After adjusting,
fasten the screw.
oblique
not oblique
(2) The parameter of Initial position of photoelectric collection
cannot be less than 0. If it is 0 and the pulses still cannot meet
requirements, you need to adjust the optical coupler of the reaction unit
that is used to detect the position of the reaction disk.
6.4
Checking
Test Device
A multimeter
2.
3.
A resistor
4.
4 jumpers
6-23
Connection Diagram
Multimeter
Constant
power supply
Resistor
Checking Procedure
1. To test the power supply
Connect the constant power supply to J86 (PIN 1, 5, 6 to 12V; PIN 2, 3, 4 to GND)
and J87 (PIN3 to +5V; PIN1 to GND). Use the multimeter to check the constant
power supply (12V0.6V and 5V0.3V). Power on the constant power supply and
check the power supply as following:
1
9V: 90.45V; test point: the voltage at two terminals of the C2 capacitor.
5FAN: 50.25V; test point: the voltage at two terminals of the C14 capacitor.
5V: 50.25V; test point: the voltage at two terminals of the C16 capacitor.
2.5V: 50.25V; test point: the voltage at two terminals of the C7 capacitor.
6-24
Temperature
10
11
12
1.88
1.86
1.84
1.82
1.79
1.77
1.75
1.73
1.7
1.68
1.66
()
Voltage (V)
There are two labels E and S on the optical coupler. E stands for emitter and S
stands for sensor.
Usually the two pins on the E terminal are red and black or red and blue. The
red end is for high level.
The E terminal that is powered by 5V is in serial connection with a 220
resistor.
Usually the two pins on the S terminal are white and green. The white end is
for high level.
The S terminal that is powered by 5V is in serial connection with a 5.1K
resistor.
6-25
7.1
General
The maintenance and test software of the BS-200 Chemistry Analyzer is the
software that helps maintenance personnel debug and maintain the BS-200
Chemistry Analyzer. Maintenance personnel can, through this software, check
whether the probe, mixing bar, disks, fluidic system and photometric system of
the BS-200 Chemistry Analyzer work normally, modify parameters, and execute
individual commands or combined commands.
Run the NewDebug.exe file to enter the BS-200 Maintenance and Test
Software window. See Figure 7-1. After that, the software will connect to the
analyzing unit automatically and then it can work. If there is any problem, you
can click the Shake Hands With Machine button (at the Command Main
Unit screen) to connect the software to the analyzing unit.
Display Area
As shown in Figure 7-1, there are 4 tabs in the BS-200 Maintenance and Test
Software window:
Command;
PARA and Speed;
Temperature;
7-1
CAUTION:
It is suggested that if you click a button to send an instruction to the
analyzing unit, you can click another one only after the previous
instruction is executed.
Note:
The buttons displayed in gray in software interface are not
functional.
7-2
Baud Rate
About button
Clicking the About button at up right corner of the interface, you can view the
version information of this software.
In the following sections, the 4 tabs mentioned above will be detailed
respectively.
Note:
The units of parameters involved in this software are respectively:
Time: 50ms;
Sample (reagent) aspirating/dispensing volume: steps of motors;
Temperature: .
Temperature control coefficient: 0.01.
7.2
Command
In the Command tab, you can send commands to the BS-200 Chemistry
Analyzer and check whether probe, mixing bar, disks, fluidic system and
photometric system work normally.
7-3
Macroinstruction Area
As shown in Figure 7-3, the Command tab mainly consists of two parts: Single
Command Area and Macroinstruction Area.
7-4
Note:
After starting this software, you must click the Down Load
Parameters To Machine button in the Main Unit sub-tab.
Otherwise, the software will not operate the analyzing unit
successfully.
After clicking the Enable modify parameter button in the Main
Unit sub-tab, you can modify the parameters and speeds in the
PARA and Speed tab.
What it does
Download parameters
Configures running
analyzing unit.
Mechanical Reset
parameters
for
the
Reagent Unit
Command
What it does
7-5
What it does
Reagent probe
reaction tray
to
Reagent
correct
probe
down
position
Sample Unit
Command
What it does
7-6
What it does
Sample probe
reaction tray
down
to
Sample probe
washing pool
down
to
Mixing Unit
Command
What it does
Temp Unit
7-7
What it does
Enable/Disable temperature
control
Turns on/off
controller.
the
specified
temperature
controllers
as
If you want to modify the parameters of the sensor line, click Modify button
at the Length of Sensor Line field;
Otherwise, go directly to the step 3.
Enter values into the Original(cm) and Added(cm) edit boxes, and click
OK button.
Enter values into the edit boxes at the Original Data field.
Or, if you want to get the default values, click the Default button.
Reaction Unit
Command
What it does
Turn on light
7-8
What it does
Macroinstruction
Commands
Button
Parameters of the
current command
7-9
Note:
Only the power user can create or delete macroinstructions. If you
want to get the authority of the power user, contact Mindray
Service Department.
Note:
After all commands in each macroinstruction are executed, the
system counts it as one time.
When the check box on the right of the macroinstruction pulldown
list is selected, the selected macroinstruction will be executed for
once; otherwise, the macroinstruction will be executed cyclically.
For each macroinstruction, the commands of it are executed one by one in the
sequence in which they are listed. When the set delay expires after a command
is executed, the next command is executed immediately. In case of an error in
the execution process, the macroinstruction will be stopped.
7.3
7-10
Buttons
Motor Speed
As shown in Figure 7-5, the PARA and Speed tab mainly consists of three parts
as unit parameter, motor speed and several operating buttons.
Unit Name includes Main Unit, Mixing Unit, Reaction Unit, Reagent Unit,
Sample Unit and Temperature Unit.
Following are instructions to each motor name.
Speed Name
Description
Reagent
movement
probe
horizontal
7-11
probe
Description
horizontal
At this screen, you can not only inquire and configure each unit parameter and
motor speed, but also save and read relevant data. Now lets introduce them
respectively.
1
2
7-12
Click the Config button to configure the parameter or speed for relevant
unit or motor of the analyzing unit.
1
2
Save data
Select a unit in Unit Name or a motor in Speed Name.
Input a filename and click the Save button, you can save parameter of
the unit or motor currently selected to a .txt file.
1
2
Read Data
Click Load button, then pop up a dialog.
Select the relevant .txt file and click Open button, you can configure
parameter or speed in the file for relevant unit or motor of the analyzing
unit.
7-13
7.4
Temperature
Figure 7-1 Temperature tab
Reagent preheated
temperature curve
control panel
Reaction
temperature curve
control panel
The two temperature curves are controlled respectively through two control
panels on the right.
Meanings of the parameters on the control panels are as follows.
Parameter
What it does
Value
Displays current
temperature curve.
YRange
XRange
Temp
Period
temperature
value
on
the
After setting Xrange, Yrange and Temp on the control panel, click Confirm
button to implement them on relevant temperature curve.
There are 4 more buttons in each of the two control panels:
7-14
7.5
Photoelectric
In the Photoelectric tab, the values of photoelectric data and photoelectric data
curve of the selected wavelength are displayed.
Display data of
every wavelength
Panel
Display curve of
selected wavelength
Through the panel, you can set relevant parameters of photoelectric test data
and photoelectric curve.
Nine wavelengths (340, 405, 450, 510, 546, 578, 630, 670 and 700) and a base
wavelength are listed on the panel. You can select one of them to display its
photoelectric data curve.
Parameter
What it does
MinMax
YRange
XRange
CupIndex
Times
Times of sampling.
7-15
What it does
Period
Through the panel, you can select parameters like wavelength, YRange,
XRange, CupIndex, Times and Period.
After setting them, click the Confirm button to confirm the settings.
There are 6 more buttons in the panel:
Start: Clicking it, you can start collecting the temperature data;
Stop: Clicking it, you can stop collecting the temperature data;
Freeze: Clicking it, you can freeze the displayed curve;
Resume: Clicking it, you can resume the frozen curve;
Save: Clicking it, you can save the photoelectric data of all current
wavelengths as a .txt file;
Load: Clicking it, you can read the data in a .txt file saved with photoelectric
data.
7-16
Diagrams
Appendix A
Diagrams
Power Supply Unit
Reagent Refrigeration
Board
Adapter
A-1
Drive Board
Diagrams
Jack and Cable
BA31-21-41491
yellowish green
enclosure
grounded
MAIN POWER
M07-00061S---
Power Jack
P353
4 yellow
Cable
BA31-20-41484
1 blue
GND 3
2 blue
6 orange
3 white
brown
J86
12V 6
12V 5
GND 4
5 yellow
PFC Board
BA33-30-35078
P1
1
1 blue
12FAN 1
Cable
BA31-20-41432
2
3
3 light blue N
3 yellow
12V 4
1 blue
12GND 6
5 brown
7 brown
3 blue
1 blue
8 brown
4 blue
Cable
BA31-21-41466 (for 110V)
BA31-21-41467 (for 220V)
Cable
BA33-20-35093
P405
2 red
VCC 3
Cable
BA31-20-41486
3 white
Power
M07-00094S---
Cable
BA31-20-41490
Cable
Cable
BA31-21-41464 (for 110V)
BA33-20-35092 BA31-21-41465 (for 220V)
1 yellow
12GND 8
GND 7
4 red
2 blue
N 3 light blue
P406
J17
2 black
P352
1
2
P6
P404
GNDFAN 2
Drive Board
BA31-30-41356
24V Board
BA33-30-35082
L 1 brown
1 brown L
P3
P350
Cable
BA31-20-41489
light blue
Reagent Refrigeration Board
BA30-30-06312
5V/12V Board
BA33-30-35080
2
1
2 black
Cable
BA31-20-41488
Drive Board
BA31-30-41356
J21
2 black
GND 4
3 yellow
12V 3
4 red
VCC 1
P5
2
1
2 black
1 red
Cable
BA31-20-41572
J18
2
1 black
1 red
J38
3
Cable
BA31-20-41487
M32: Lamp
12VGND
LAMP12V
A-2
Drive Board
BA31-30-41356
P403
Cable
BA31-20-41432
4 orange
3 orange
2 white
GND 6
1 white
GND 5
24V 1
24V 2
J17
2
Diagrams
5V/12V Board
BA33-30-35080
5
4
1
P352
Cable
BA31-20-41486
red
red
yellow
black
black
blue
4
1
J38
1 VCC
2 VCC
3 12V
4 GND
5 GND
6 12GND
3 red 5V
2
2 white FAN
Calbe
BA31-20-41557
1 black GND
1
J42
J87
3 PRTD_T1
Cable
BA31-21-41560
2 PRTD_REF
4 white GND
J44
J47
1 red WASTE_FULL
2 black GND
Cable
BA31-20-41573
2
J33
J35
BNC BNC
3 green WASH_EMPTY
4 red
2 blue
2
3 white
1
Cable
1 green BA30-20-15291
J203
2
J34
3red
Cable
BA31-20-41492
2 black
J45
50 49
48 47
46 45
42 41
44 43
40 39
38 37
36 35
34 33
32 31
30 29
28 27
26 25
22 21
24 23
20 19
18 17
9
4
16 15
7
8
14 13
5
6
12 11
3
4
Cable
BA30-20-06481
1 GND
2 LOAD_DC+
3 LOAD_DC4 MAG_UP+
5 MAG_UP6 MAG_DOWNN+
7 MAG_DOWNN8 SP_VALVE_IN
9 RP_VALVE_IN
10 P_PUMP_IN
11 P_PUMP_OUT
12 P_PUMP_WASTE
13 PELTIER
14 STIR_DC
15 LAMP_CTRL
16 STIR_PUMP
17 STIR-VALVE
18 T-RELAY
19 GND
20 REAC-CLK
21 REAC-DIR
22 LOADX-CLK
23 LOADX-DIR
24 LOADY-DIR
25 LOADY-CLK
26 ST-CLK
27 ST-DIR
28 RT-CLK
29 RT-DIR
30 STIRR-CLK
31 STIRR-DIR
32 STIRU-CLK
33 STIRU-DIR
34 GND
35 SR-CLK
36 SR-DIR
37 SU-CLK
38 SU-DIR
39 SS-CLK
40 SS-DIR
41 RR-CLK
42 RR-DIR
43 RU-CLK
44 RU-DIR
45 RS-CLK
46 RS-DIR
47 GND
48 VCC
49 VCC
50 VCC
J40
J204
2
48 47
J205
50 49
46 45
42 41
44 43
38 37
40 39
36 35
34 33
32 31
28 27
30 29
26 25
22 21
24 23
18 17
20 19
16 15
14 13
12 11
J20
5
Adapter
BA30-30-15284
Drive Board
BA31-30-41356
J37
8 10 12 14 16 18 20 22 24 26 28 30 32 34
7 9 11 13 15 17 19 21 23 25 27 29 31 33
1
2
3
4
5
6
7
8
9
10
11
12
1red
4white
2black
3green
1red
4white
2black
3green
8 10
J43
8 10
J31
8 10
Cable
Cable
1red BA31-20-41496 VCC
C18: Probe Vertical Position + 4white
RU_PHO
C 2black
Transducer
GND
BA30-21-15155
GND
E 3green
VCC
1red
C17: Probe Rotation Position + 4white
RR_PHO
C
Transducer
GND
- 2black
BA30-21-15156
GND
E 3green
1red
VCC
+
4white
C19: Syringe Position
RS_PHO
C
Transducer
GND
- 2black
GND
BA30-21-15161
E 3green
+
C
E
+
C
E
J32
VCC
REAC_PHO
GND
GND
VCC
REACC_PHO
GND
GND
17
18
19
20
21
22
23
24
+
C
E
+
C
E
+
C
E
+
C
E
VCC
1red BA31-20-41497
STIRR_PHO
4white
GND
2black
GND
3blue
VCC
1red
STIRU_PHO
4white
GND
2black
GND
3green
1red
VCC
4white
RTC_PHO
2black
GND
3green
GND
VCC
1red
RT_PHO
4white
GND
2black
GND
3green
J39
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PC COM
25 24 23 22 21 20 19 18 17 16 15 14
1
J46
8 10 12 14 16 18 20 22 24 26
7 9 11 13 15 17 19 21 23 25
Cable
BA31-20-41498
1 +15V
14 +15V
2 -15V
15 -15V
3 VCC
16 VCC
4 15GND
17 15GND
5 GND
18 AD_BUSY
6 AD_DIN
19 AD_CLK
7 GND
20 AD_RC
8 GND
21 CH_A3
9 DCP_EN
22 CH_A2
10 DCP_CLK
23 CH_A1
11 DCP_DIN
24 CH_A0
12 GND
25 GND
13 GND
Calbe
BA31-20-41556
13 12 11 10 9
J41
NC
2
RXD232
3
TXD232
4
ISP_PSEN
5
GND
6
NC
7
14 15 16 17 18 19 20 21 22 23 24 25
J61
1
9 10 11 12 13
ISP_RESET
8
NC
9
NC
10
NC
SHIELD
A-3
1
Cable
BA31-20-41493
2red
1blue
2red
1blue
Cable
BA31-20-41495
3
24V Board
BA33-30-35082
J19 1
J3 1
J18
1
2
2
J8
J4
11 12
J10
13 14
15 16
17 18
J5
2
3
39 40
4
41 42
43 44
1 J14 4
1 J6 4
1 J16
J11 4
J7 4
1red
J9 4
2blue
B 2blue
47 48
A 1red
45 46
1red
8
1 J15
Cable
BA31-20-41478
4white
D 4white
3yellow
C 3yellow
7
2
2blue
6
3
B 2blue
A 1red
1red
Cable
BA31-20-41452
2blue
B 2blue
A 1red
4white
D 4white
C 3yellow
4 red
2
4
1 blue
1
P350
P403
3yellow
12V 4
VCC 3
GND 7
3 yellow
12GND 8
GND 5
1 white
2 black
24V 2
GND 6
2 white
24V 1
4 orange
3 orange
J12 4
Cable
BA31-20-41480
4white
D 4white
3yellow
C 3yellow
J17
Cable
BA31-20-41432
24V Board
BA33-30-35082
1
4
37 38
1red
1red
35 36
2blue
2blue
33 34
B 2blue
B 2blue
29 30
31 32
Cable
BA31-20-41477
4white
D 4white
3yellow
C 3yellow
A 1red
P350
5V/12V Board
BA33-30-35080
23 24
27 28
A 1red
J20
25 26
Cable
BA31-20-41479
4white
D 4white
3yellow
C 3yellow
A 1red
1red
21 22
2blue
19 20
Drive Board
BA31-30-41356
J13
B 2blue
Cable
BA31-20-41476
4white
D 4white
3yellow
C 3yellow
A-4
49 50
1black
2red
Cable
BA31-20-41487
P405
1
2
Cable
BA30-20-06481
1 GND
2 LOAD_DC+
3 LOAD_DC4 MAG_UP+
5 MAG_UP6 MAG_DOWNN+
7 MAG_DOWNN8 SP_VALVE_IN
9 RP_VALVE_IN
10 P_PUMP_IN
11 P_PUMP_OUT
12 P_PUMP_WASTE
13 PELTIER
14 STIR_DC
15 LAMP_CTRL
16 STIR_PUMP
17 STIR-VALVE
18 T-RELAY
19 GND
20 REAC-CLK
21 REAC-DIR
22 LOADX-CLK
23 LOADX-DIR
24 LOADY-DIR
25 LOADY-CLK
26 ST-CLK
27 ST-DIR
28 RT-CLK
29 RT-DIR
30 STIRR-CLK
31 STIRR-DIR
32 STIRU-CLK
33 STIRU-DIR
34 GND
35 SR-CLK
36 SR-DIR
37 SU-CLK
38 SU-DIR
39 SS-CLK
40 SS-DIR
41 RR-CLK
42 RR-DIR
43 RU-CLK
44 RU-DIR
45 RS-CLK
46 RS-DIR
47 GND
48 VCC
49 VCC
50 VCC
11 12
13 14
15 16
17 18
19 20 J40
21 22
23 24
25 26
27 28
29 30
31 32
33 34
35 36
37 38
39 40
41 42
43 44
45 46
47 48
49 50
J1
3blue
4red
Cable
3
DC-
J2 1
1white BA31-20-41482
2yellow
1white BA31-20-41483
2yellow
Cable
DC+
J21 1
Adapter
BA30-30-15284
J206
J24
1red
J22
2blue
BA30-21-06470
PFC Board
BA33-30-35078
B 2blue
A 1red
J207
Cable
BA31-20-41481
4white
4white
D
3yellow
C 3yellow
1red BA31-20-41483
2black
Cable
P6
1
Diagrams
3
5
4
6
1
3
5
J53
2
4
6
1
3
5
J54
2
4
6
1
3
5
J55
J61
J39
1
2
3
1
J52
1 +15V
14 +15V
2 -15V
15 -15V
3 VCC
16 VCC
4 15GND
17 15GND
5 GND
18 AD_BUSY
6 AD_DIN
19 AD_CLK
7 GND
20 AD_RC
8 GND
21 CH_A3
9 DCP_EN
22 CH_A2
10 DCP_CLK
23 CH_A1
11 DCP_DIN
24 CH_A0
12 GND
25 GND
13 GND
J51
2
4
6
1
3
5
J56
A-5
2
4
6
1
3
5
J57
2
4
6
1
3
5
Cable
BA31-20-41498
14 15 16 17 18 19 20 21 22 23 24 25
9 10 11 12 13
J58
2
4
6
1
3
5
J59
2
4
6
1
3
5
J60
1
2
3
4
5
6
510nm
+15V 510nm Photoelectric
AGND Conversion Board
AGND BA30-30-06679
AGND_SHILED
-15V
450nm
450nm Photoelectric
+15V
Conversion Board
AGND
BA30-30-06677
AGND
AGND_SHILED
-15V
630nm
+15V 630nm Photoelectric
AGND Conversion Board
AGND BA30-30-06685
AGND_SHILED
-15V
Cable
BA30-20-06545 1
2
3
4
5
6
REF
+15V REF Photoelectric
AGND Conversion Board
AGND BA30-30-06691
AGND_SHILED
-15V
Cable
BA30-20-06543 1 670nm
2
+15V 670nm Photoelectric
3 AGND Conversion Board
4 AGND BA30-30-06687
5 AGND_SHILED
6 -15V
Cable
BA30-20-06542 1
2
3
4
5
6
Cable
BA30-20-06540 1 546nm
2
+15V 546nm Photoelectric
3 AGND Conversion Board
4 AGND BA30-30-06681
5 AGND_SHILED
6 -15V
Cable
BA30-20-06541 1
578nm
2
+15V 578nm Photoelectric
3 AGND Conversion Board
4 AGND BA30-30-06683
5 AGND_SHILED
6 -15V
Cable
BA30-20-06539
Cable
BA30-20-06538 1
2
3
4
5
6
Cable
BA30-20-06536 1 340nm
340nm Photoelectric
2
+15V
3 AGND Conversion Board
4 AGND BA30-30-06673
5 AGND_SHILED
6 -15V
Cable
BA30-20-06537 1
405nm
2
+15V 405nm Photoelectric
3 AGND Conversion Board
4 AGND BA30-30-06675
5 AGND_SHILED
6 -15V
Diagrams
2
4
6
1
3
5
Diagrams
12V
12V
GND
2 J80 1
2 J78 1
2 J82 1
2 J83 1
2 12V
2 J79 1
2 J85 1
2 12V
1 GND
2 J81 1
1 GND
J88 1
2 12V
1 GND
Cable
BA31-20-41494
Cable
BA30-21-06532
12V
GND
GND
2 J84 1
5V/12V Board
BA33-30-35080
12VFANGNDFAN
COOLER
12V
12V GND
A-6
3 white
4 yellow
5V
Cable
BA31-20-41557
12V
GND
J42
M39: Lamp Fan
BA30-21-06532
1 blue
2
FAN
J87 1
GND
2
2 12V
J77 1
Cable
BA31-20-41499
12V
1 GND
J76 1
2 12V
1 GND
Cable
BA31-20-41555
GND
12V
FAN1
3 J75 1
12VFAN
12V
FAN
FAN2
12VFAN
FAN
GNDFAN
GNDFAN
3 J71 1
GND
GND
FAN3
3 J72 1
12V
12VFAN
J73 1
FAN
GNDFAN
GND
J74 1
Cable
BA31-20-41484
COOLER
12V
FAN4
12V GND
12VFAN
GND
12V
FAN
12V
GNDFAN
GND
J86
GND
12V
Cable
BA31-20-41456
Cable
BA30-20-06524
M30-M31: PELTIER
2100-20-06633
J89
2 blue
5 yellow
6 orange
P353
J22
1
2
1
2
2
1
1
2
1
2
3
4
5 green
6 blue
7 black
8 red
J205
Drive Board
BA31-30-41356
A-7
1
2
2
3
3
1
white 3
3 brown
blue 2
J206
4 purple
Cable
BA31-20-41562
Cable
BA31-20-41561
J66
5
6
7
8
Cable
BA31-20-56788 green 1
J34
2 orange
1 yellow
2 red
1 black
M29: Reagent
Preheating
BA30-10-15115
M19: DC Motor of
Mixing Unit
BA30-10-15052
PROBE
C31: Probe
Cable
BA31-20-56789
GND
red 2
J201
Cable
BA31-20-41492 black 1
J207
red 2
blue 1
J45
Cable
BA31-20-41493
J202
red 2
blue 1
J24
Cable
BA31-20-41495
Diagrams
J65
4
J200
J204
4
Adapter
BA30-30-15284
J203
2
3
4
1
2
3
4
1
2
3
4
Diagrams
Rear Cover
No.
A-8
Name
Part Number
Quantity
No.
Name
Part Number
Quantity
Appendix B
B.1
Pin
R2.2
TP
TP1
TOP/BOTTOM
TOP
Descriptions
Test the signal at 340nm
R4.2
TP2
TOP
R6.2
TP3
TOP
R8.2
TP4
TOP
R9.2
TP5
TOP
R10.2
TP6
TOP
R11.2
TP7
TOP
R12.2
TP8
TOP
R13.2
TP9
TOP
R14.2
TP10
TOP
U25.14
TP11
TOP
D15.A
TP12
TOP
GND
R61.2
TP13
TOP
B.2
Pin
C74.1
TP
TP1
TOP/BOTTOM
TOP
Descriptions
Signal ground (SHIELD) from the main
control board
U1.5
TP2
TOP
U1.5
TP3
TOP
R32.1
TP4
TOP
B.3
Pin
R13.1
TP
TP1
TOP/BOTTOM
TOP
Descriptions
Test the voltage
transducer
R6.2
TP2
TOP
R14.1
TP3
TOP
C13.1
TP4
TOP
Reference ground
U13.2
TP5
TOP
GNDFAN
Q1.1
TP6
TOP
B-1
of
the
temperature
B.4
Pin
U1.27
TP
TP1
TOP/BOTTOM
TOP
Descriptions
Test the ALE signal of the sample unit
U2.27
TP2
TOP
D6.1
TP3
TOP
R218.1
TP4
TOP
C27.1
TP5
TOP
C27.2
TP6
TOP
15V ground
C26.2
TP7
TOP
C99.2
TP8
TOP
U26.27
TP9
TOP
R250.1
TP11
TOP
U25.8
TP12
TOP
Analog ground
R106.2
TP13
TOP
Ground
J48.2
TP14
TOP
Ground
D4.2
TP15
TOP
Analog ground
C116.1
TP16
TOP
C32.2
TP17
TOP
C35.1
TP18
TOP
U20.7
TP19
TOP
U20.5
TP20
TOP
U2.7
TP21
TOP
U2.7
TP22
TOP
U1.7
TP23
TOP
U1.5
TP24
TOP
U15.7
TP27
TOP
U15.5
TP28
TOP
U20.8
TP29
TOP
U20.21
TP30
TOP
U19.19
TP31
TOP
Ground
U34.7
TP32
TOP
Ground
B-2
B.5
Pin
Q5.2
TP
TP1
TOP/BOTTOM
BOTTOM
Descriptions
Test the switch waveforms of Q3 and Q4
Q5.1
TP2
BOTTOM
C32.+
TP3
BOTTOM
U2.9
TP4
BOTTOM
U2.14
TP5
BOTTOM
C42.+
TP6
BOTTOM
C36.+
TP7
BOTTOM
D2.2
TP8
BOTTOM
Q12.1
TP9
BOTTOM
Q12.2
TP10
BOTTOM
Q12.3
TP11
BOTTOM
U8.8
TP12
BOTTOM
U8.4
TP13
BOTTOM
C63.+
TP14
BOTTOM
B.6
Pin
C303+
TP
TP1
TOP/BOTTOM
BOTTOM
Descriptions
Measure the DC output (390V)
C303
TP2
BOTTOM
U301.12
TP3
BOTTOM
U301.5
TP4
BOTTOM
U301.14
TP5
BOTTOM
U301.9
TP6
BOTTOM
Q301.2
TP7
BOTTOM
C354
TP8
BOTTOM
C355+
TP9
BOTTOM
C361+
TP10
BOTTOM
C374+
TP11
BOTTOM
C370+
TP12
BOTTOM
C354
TP13
BOTTOM
D354
TP14
BOTTOM
U352.2
TP15
BOTTOM
B-3
B.7
TP
TP16
TOP/BOTTOM
BOTTOM
Descriptions
Short circuit with the output side reference
ground and measure the OVP point of the
two 5V
Pin
C416+
TP
TP1
TOP/BOTTOM
BOTTOM
Descriptions
Measure the DC output (390V)
C416-
TP2
BOTTOM
Q402.2
TP3
BOTTOM
Q402.1
TP4
BOTTOM
Q402.3
TP5
BOTTOM
C404.+
TP6
BOTTOM
U405.14
TP7
BOTTOM
U405.9
TP8
BOTTOM
Q401.1
TP9
BOTTOM
C430+
TP10
BOTTOM
C430-
TP11
BOTTOM
D402.1
TP12
BOTTOM
U409.1
TP13
BOTTOM
B-4
Appendix C
No.
Part Number
Shell Part
1
BA33-20-35270
0040-10-32343
air spring
BA31-20-41438
top cover
BA31-20-41439
BA31-20-41440
BA31-20-41441
BA31-20-41442
BA31-20-41443
front cover
BA31-20-41444
10
BA31-20-41445
11
BA31-20-41446
12
BA31-20-41447
13
BA31-20-41587
14
BA31-30-41436
15
0000-10-10916
acupuncture needle
Mechanism
16
0000-10-10985
17
0000-10-10986
18
3001-10-18516
lift motor
19
BA30-21-15116
20
BA31-30-41523
21
BA31-30-41525
22
BA31-30-41544
23
BA30-21-15149
24
BA30-21-15150
25
BA31-20-41391
reaction compartment
26
BA31-30-41530
27
BA30-21-15153
28
BA30-21-15154
29
BA31-30-41526
30
BA31-30-41528
31
BA30-21-15155
32
BA30-21-15156
C-1
Part Number
BA30-21-15159
Description
vertical sensor with cable of mixing bar
34
BA30-21-15160
35
BA31-30-56790
36
BA30-10-15052
DC motor(6V)
37
BA30-20-06774
retaining nut
38
BA30-20-06775
mixing bar
39
BA30-20-06322
tube bracket
40
BA30-20-06323
tube clip
41
BA31-20-41378
42
BA31-20-41520
Optical Parts
43
BA30-10-06365
44
BA30-30-06673
45
BA30-30-06675
46
BA30-30-06677
47
BA30-30-06679
48
BA30-30-06681
49
BA30-30-06683
50
BA30-30-06685
51
BA30-30-06687
52
BA30-30-06691
53
BA30-30-15228
54
BA30-30-15229
55
BA30-30-15230
56
BA30-30-15231
57
BA30-30-15232
58
BA30-30-15233
59
BA30-30-15234
60
BA30-30-15235
62
BA31-30-41548
63
BA30-10-06651
500ul syringe
64
0040-10-32316
65
0040-10-32302
connector p647
66
0040-10-32303
14271 washer
67
3001-10-07066
T connector
C-2
Part Number
BA31-30-41501
Description
syringe sensor board
69
BA30-10-15051
single-way valve
70
BA30-21-06470
71
BA30-21-15311
72
BA31-21-41554
73
BA31-20-41403
74
BA31-30-41549
BA31-30-41550
76
BA30-20-06642
washing pool
77
BA30-20-06647
75
Hardware
78
BA33-30-35076
main board
79
BA31-30-41356
80
BA30-30-06306
AD converter board
81
BA31-30-41414
82
BA31-30-41474
83
BA30-30-15284
84
BA33-30-35078
PFC Board
85
BA33-30-35080
5V/12V Board
86
BA33-30-35082
24V Board
87
BA31-21-41491
88
M07-00061S---
power switch
89
M07-00094S---
Rocker switch
90
TSB1-20-20399
BA30-10-06633
Peltire cooler
92
BA30-21-06530
93
BA30-21-06532
BA30-21-15175
95
BA31-21-41465
96
BA31-21-41467
97
BA31-21-41464
98
BA31-21-41466
BA31-21-41560
temperature transducer
compartment
BA31-30-41551
94
99
100
C-3
with
cable
of
reaction