Electrochemical Deposition of Gold - Tin Alloys PDF
Electrochemical Deposition of Gold - Tin Alloys PDF
Electrochemical Deposition of Gold - Tin Alloys PDF
speaking
BY MALTANAVA H.M.1, VRUBLEVSKAYA O.N.2*, VOROBYOVA T.N.1
Electrochemical Deposition
of Gold-Tin Alloy from
Propyleneglycol Electrolyte
ABSTRACT
Stable and simple in composition nonaqueous propyleneglycol (PG) electrolyte containing tetracyanoaurate(III) and tin(IV) chloride pentahydrate in mole ratio 1:14 has
been developed for the electrochemical deposition of goldtin alloy with the elemental, phase composition and microstructure acceptable for soldering in electronics. This
electrolyte provides deposition of AuSn coatings at a rate of 2.4 mg/cm2h (1.8 m/h
accounting the alloy composition) and to obtain alloys which consist of Au5Sn and AuSn
crystalline intermetallics containing 1467 at.% of tin (optimal 39 at.%) in total that
corresponds to the composition of eutectic applicable as a solder. Coatings have a very
uniform tightly packed and ne-grained microstructure and are composed of spherical
grains 0.11.0 m in diameter and average size of 0.2 m. The addition of water or full
change of PG on water fastens the rate of coating deposition and stipulates the formation of coatings with mush less tin content, more coarse-grained microstructure and
predominance of gold or gold-enriched intermetallics in their phase composition. The
effect of the electrolyte composition and the regime of its work on the elemental and
phase composition of coatings, their microstructure and the rate of deposition have
been determined. The role of PG in the process of mutual gold and tin electro-reduction
and intermetallic compounds crystallization has been found out.
INTRODUCTION
Gold is applied in electronics, optoelectronics and instrumentation for
production, not only of electrical contacts, connective elements, protective
and decorative coatings but also of
soldering materials for packaging.
AuSn alloy is the best one for this
purpose. Its usage answers tendencies
to refuse the traditional lead-containing alloys and to extend the spectrum
of the desired functional properties of
solders. AuSn eutectic alloy contains
30 at.% of tin included into (Au5Sn)
and (AuSn) phases1, 2. Its melting
point is 278C and thus it belongs to
high-temperature solders unlike leadfree tin binary and ternary eutectic
1. Belarusian State University
2. Research Institute for Physical-Chemical Problems of
Belarusian State University, Minsk 220030 Belarus
e-mail: vrublevskaya.olga@gmail.com,
TECHNICALLY
speaking
main difculties of AuSn alloy deposition from aqueous electrolytes are
connected with not sufcient reproducibility of the coatings quality, their
elemental and phase composition
which are stipulated by reactions in
the bulk of solutions. Moreover, the
problem consists in great difference
between electrochemical potentials of
electropositive gold and electronegative tin that greatly impedes their
mutual reduction at a requisite
ratio.
It seems possible to prevent the
hydrolysis of tin compounds and to
facilitate the mutual gold and tin
electrochemical reduction by the
usage of non-aqueous electrolytes.
This idea is conrmed by the results
of the previous work12 in which the
possibility has been shown of electrochemical goldtin alloy deposition
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EXPERIMENTAL
Compositions of electrolytes for
AuSn alloy electroplating which provide the deposition of qualitative
coatings are presented in Table 1.
Potassium tetracyanoaurate(III) and
tin(IV) chloride pentahydrate were
used as gold and tin precursors for
the reason of their high solubility as
in water so in PG and impossibility of
their interaction in the bulk of solution. Concentrations of components
were chosen as recommended in the
previous work of the authors concerning EG electrolyte12. Au(III):
Sn(IV) mole ratio was varied from
1:14 to 1:28.
PG (99,95 %), the mixture of PG
with 1M aqueous HCl solution and
also 1M aqueous HCl solution for
comparison were used as the solvents.
PG electrolytes contained 7 weight %
of water introduced with the crystalline hydrate SnCl4 5H2O. Electrolytes
tested in this work were very simple
in composition and did not contain
any complementary ligands or other
TECHNICALLY
speaking
additives that protably distinguish
them from the common aqueous
baths. The used aqueous electrolyte
also had a simplied composition
that was necessary for comparison.
Copper foil (99.9 %) was used as the
substrate (cathode). Platinum foil
(99.9 %) served as the anode. Electroplating was performed at galvanostatic conditions (direct current source
B4-49, Russia) in polypropylene tank
at constant stirring with magnetic
mixer. Current density (ic) was varied
from 1 to 10 mA/cm2. Further raise
of ic in PG electrolytes 14 resulted
in the worsening of coating quality.
The working temperature was varied
in the limits of (2035) 2C.
The coating weight was determined
gravimetrically with the sensitivity of
5105 g. The approximate thickness
of coatings was calculated from the
weight of the deposited alloy accounting the quota of gold and tin in it and
the density of individual metals.
The surface morphology of coatings was studied by scanning electron
microscopy (SEM) with the help of
microscope LEO1420. Elemental
composition of the alloy was determined by energy-dispersive X-ray
microanalysis (EDX) using scanning
electron microscope LEO 1420 supplied with Rontec attachment. X-Ray
Diffraction (XRD) phase analysis of
the alloy was carried out with the help
of X-ray diffractometer DRON-3
(Russia) using CuK rad iation. Card
les of the International Centre for
Diffraction Data were used for phase
identication.
Not less than 35 samples were analyzed for studying the reproducibility
of the results.
COMPONENTS
1
ELECTROLYTE NUMBER
3
4
5
K[Au(CN)4], mole/l
0.1
0.05
0.1
0.05
0.1
0.05
SnCl45H2O, mole/l
1.4
1.4
1.4
1,4
1.4
1.4
PG volume, %
100
100
50
50
50
50
100
100
TECHNICALLY
speaking
fact of a very slow accumulation of
the greenish-yellow precipitate in the
electrolytes during their work.
Elemental and phase composition of
the alloys. Experimental data show
that elemental composition of alloys
essentially depends on the nature of
a solvent in electrolytes, Table 2. The
lowest tin content (not more than 25
at. %) is typical to coatings deposited
from aqueous electrolytes
5 and
6. Coatings enriched with tin up
to 67 at. % are formed from PG electrolyte ( 2) with small gold(III) concentration at high current density of
10 mA/cm2 and room temperature.
According to our results, tin content
in coatings increases with the decrease
in the quantity of water in electrolytes, the growth of current density
and temperature diminution. The
lessening of Au(III) concentration in
PG and PG/aqua electrolytes from 0.1
to 0.05 mole/l causes a distinctive
decrease in gold content in the alloy.
The optimal for a solder tin content
of 2439 at.% is achieved at deposition
in the next conditions: 1) PG and PG/
aqua electrolytes
1 and
3 with
gold(III) : tin(IV) ratio 1 : 14, current
density 5 mA/cm2 and temperature
35C, 2) PG electrolyte
2, current
density 1 mA/cm2, 2035C or current density 10 mA/cm2 and 35C, 3)
PG/aqua electrolyte
4at current
2
and
2035C,
4)
density 1 mA/cm
6
at
current
aqueous electrolyte
density 10 mA/cm2 and 20C.
According to XRD data AuSn
coatings obtained from electrolytes
16 can include crystalline phases
of AuSn, Au5Sn, AuSn2, Au6Sn or
AuSn4 intermetallic compounds, gold,
tin and sometimes amorphous
phases,Table 2, Fig. 1. Their composition depends much on conditions of
the plating. Coatings obtained from
nonaqueous PG electrolytes 1 and
2 contain intermetallic compounds while crystalline gold and tin
are not available. Crystalline gold and
tin together with intermetallic comwww.metalnishing.com
electrolytes
1 and
2 at current
densities 15 mA/cm2 and no thermal
treatment is needed for the alloying.
Further elevation of the current density up to 10 mA/cm2 accelerates tin(IV)
reduction and promotes the enrichment of coatings with this metal.
Amorphous coatings are deposited in
this case because the rate of crystallization is small in the viscous PG media.
The addition of water into PG electro-
OF
IC,
T, C DEPOSITION PHASE
ELECMA/
RATE
COMPOSITION
TROLYTE CM2
MG/CM2H
1
10
1
2
5
10
1
3
5
10
1
4
5
10
1
5
5
10
1
6
5
10
ELEMENTAL
COMPOSITION,
AT. %
20
0.9
AuSn
Au 53; Sn 47
35
1.0
Au5Sn, AuSn
Au 86; Sn 14
20
1.3
AuSn
Au 53; Sn 47
35
2.4
(1.8 m/h)
Au5Sn, AuSn
Au 61, Sn 39
20
2.3
amorphous
Au 43; Sn 57
20
1.1
Au 63; Sn 37
35
1.3
Au 76 ; Sn 24
20
1.3
AuSn, AuSn2,
AuSn4
Au 37; Sn 63
35
2.1
AuSn
Au 59; Sn 41
20
2.3
amorphous
Au 33; Sn 67
35
2.5
amorphous
Au 64; Sn 36
20
1.2
Au 80; Sn 20
35
1.4
Au5Sn
Au 92; Sn 8
20
2.1
AuSn
Au 57; Sn 43
35
3.9
(3.0 m/h )
Au5Sn, AuSn
Au 61; Sn 39
35
5.9
AuSn
Au 57; Sn 43
20
1.1
Au 63; Sn 37
35
1.2
Au5Sn, AuSn
Au 76 ; Sn 24
20
5.7
AuSn
Au 57; Sn 43
35
5.3
AuSn
Au 57; Sn 43
20
5.8
Au 39; Sn 61
20
1.5
Au5Sn
Au 91; Sn 9
35
1.7
Au
Au 100
20
8.4
Au5Sn
Au 88; Sn 12
35
8.9
Au5Sn, Au
Au 94; Sn 6
20
16.0
Au5Sn, AuSn
Au 78; Sn 22
20
1.7
Au
Au 100
35
2.00
Au
Au 100
20
7.7
Au5Sn, AuSn
Au 92; Sn 8
35
7.8
Au6Sn**
Au 93; Sn 7
20
143
(12.3 m/h )
Au 75; Sn 25
Table 2. The rate of coating deposition, elemental and phase composition of AuSn
alloys in dependence of Au(III) : Sn(IV) mole ratio in electrolyte, current density (ic) and
temperature (T)
November/December 2013 | metalnishing | 31
TECHNICALLY
speaking
lyte (see
3 and
4) accelerates as
the rate of tin(IV) reduction and the
process of crystallization.
The experimental data show that the
alloy acceptable as the solder which
consists of AuSn and Au5Sn crystalline
phases with total tin content about
2439 at.% is deposited from PG and
mixed PG/aqueous electrolytes
1
and
3 at gold(III) : tin(IV) ratio
equal to 1 : 14, current density 5 mA/
cm2 and temperature 35C.
It is necessary to underline that
coatings deposited from aqueous
solutions include predominantly
crystalline phases of gold or intermetallics enriched with gold such as
Au5Sn or Au6Sn and sometimes AuSn.
These results are similar to those
obtained for aqueous goldtin electroplating solutions in the works10, 14.
It was determined that the usage of
PG electrolyte instead of aqueous
solution provides deposition of
AuSn alloy enriched with tin. This
fact can be explained by equalization
of electrode potentials of gold and tin
and maybe of overvoltage of their discharge in the PG media as it was
shown for EG electrolyte12. The
change in electrode potential values
can be connected with formation of
complex compounds between the PG
and metal ions. The analogous complexation between some metal halides
(a)
(b)
Intensity, %
2
100
Intensity, %
1 - Au5Sn
1
2 - AuSn
2
1
50
2
22
20
1 - Au6Sn
100
50
40
1
60
1,2
1
80
20, deg
30
40
50
60
70
20, deg
80
Figure 1. XRD patters of AuSn alloys: a PG electrolyte 1, ic = 1 mA/cm2, 35 C; b PG/aqueous electrolyte 6, ic = 5 mA/cm2, 350C.
32 | metalnishing | November/December 2013
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TECHNICALLY
speaking
This discrepancy is most likely th
result of the diminution of tin content in the alloy with the lowering of
current density.
The data on microstructure of
goldtin coatings together with the
experimental results concerning their
composition and the rate of plating
allowed us to propose the PG electrolyte
1 for electrochemical deposition of AuSn solder owing to its
next useful characteristics. It provides deposition of the alloy with
elemental and phase composition of
the eutectic applicable for soldering.
The deposited AuSn coatings have
a very uniform tightly packed and
ne-grained microstructure that is
especially important in electronics
for production of devices with submicron elements. The rate of coatings plating at optimal conditions
equals to 1.8 m/h that is signicantly lower than in case of mixed
PG/aqua electrolyte
3 and of the
same order as the rate of AuSn deposition from the EG electrolyte12. It
is important to underline the absence
of dendrites formation usually occurring at electrochemical deposition of
tin and its alloys. It deserves attention that the developed electrolyte
has a very simple composition
including only the solvent (PG) and
gold and tin compounds, while aqueous electrolytes contain many additives necessary to control electrode
potentials of metals and over-potentials of their reduction, to prevent
the hydrolysis, to regulate the rate of
coatings deposition and their microstructure.
CONCLUSIONS
Stable and simple in composition
propyleneglycol electrolyte has been
developed for electrochemical deposition of goldtin alloy with the elemental, phase composition and
microstructure acceptable for the
usage in soldering. This electrolyte
includes potassium tetracyanoaurate
(III) and tin(IV) chloride pentahywww.metalnishing.com
TECHNICALLY
speaking
or intermetallics enriched with gold
such as Au5Sn or Au6Sn and sometimes AuSn with a summary tin
quantity much less than it is necessary for eutectic formation. The current density increase up to 10 mA/
cm2 adduces deposition of amorphous phases from PG and PG/aqua
electrolytes.
At optimal conditions of plating
from PG electrolyte coatings have a
very uniform tightly packed and negrained microstructure and are composed of spherical grains 0.11.0 m
in diameter and average size of 0.2
m. The change of PG on water media
causes the enlargement in the grain
size from 0.2 m to 1.2 m. The diminution of tetracyanoaurate(III) concentration from 0.1 to 0.05 mole/l in
electrolytes promotes the formation
of oblong grains. The lowering of cur-
[9]
REFERENCES
[1] Okamoto H. Desk Handbook:
Phase Diagrams for Binary
Alloys, 2nd ed. ASM International, 2010
[2] Chevalier P-Y., Thermochimica
Acta, 130:1; 1988
[3] Tan Q., et al., Gold Bull, 44:27;
2011
[4] Ishikawa M., et al., Electron
Compon Technol Conf, 701;
2005
[5] Lauvernier D., et al., Proc Symp
IEEE/LEOS Benelux Chapter,
79; 2007
[6] Huang B., et al., Proc of SPIE,
6824: 17; 2008
[7] Huang M., et al., Mater Sci Technol, 28: 837; 2012
[8] Bozzini B., et al., J Appl Electrochem, 33:747; 2003
[12]
[10]
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