Pipeline W

DESIGN INPUT
Pipeline Size/Nominal

12.75
Carbon Steel API 5L- X52
ASME B31.8

Material
Design Code
CA (Corrosion Allowance)
Location Class
Design Factor
Elastic Roping radius of bend
Steel Coeffisien of Expansion
Modulus of Elasticity

F
rb

3
1 Div. 2
0.6
1000000
0.0000117
2.07E+05

Pressure and Temperature Data

Design Pressure
Design Temperature (Underground)
Installation (beckfill) Temp
Weld Joint Factor
Temperature Derating Factor

P
Td
Ti
E
T

9.31
93
22
1
1

X52
52200

tmin

10.0

t requirement

12.8

t+Coating Requirement (acuan)

tc

14.7

t+Coating Requirement (actual)

tc

A. WALL THICKNESS
Grade
SMYS of Line Pipe
Wall Thickness Calculated
t=

2 +

D/t Check ( Should be < 96 )

14.73
25.3

Pipeline Wall Thickness Calculation

in

323.85

mm

6.50E-06
3.00E+07

in/in/C
Psi

mm

mm
Per C
Mpa

10.0

Mpa
1350.3
psi g
C
200
F
C
71.6
F
(As Per ASME B31.8,Table 841.1.7-1)
(As Per ASME B31.8,Table 841.1.8-1)

Psi

360

Mpa

mm

0.39

inch

mm

0.50

inch

mm

0.6

inch

mm

0.6

inch

SCH80

Accept
0.13

0.39

0.39

10.0

DESIGN INPUT
Pipeline Size/Nominal
Material
Design Code
Selected Wall Thickness
Selected Wall Thickness + Coating
ID
Maximum Allowable Stress
Design Factor
Pipe Length
Spicified Minimum Yield Strength
Modulus of Elasticity
Design Pressure Internal
Joint factor (ASME B31.8)

OD
12.75
in
Carbon Steel API 5L- X52
ASME B31.8
WT
0.50
in
WC
0.6
in
ID
Sa
F
L
SMYS
E
Pi
E

12.25
46980
0.6
12
52200
1.99E+05
9.31
1

Section Modulus of Pipe

30.29

in3

Moment Inertia of Pipe

193.09

in4

Radius of Curvature

5862

in

9770

in

Max Bend Deg per Pipe

1.1

deg/Pipe

Psi
M
Psi
Mpa
Mpa

A. Natural Bend

Pengaruh Radius terhadap B,Thinning

Percentage, Thinning Nominal, Pipe
Wall Thickness
3.00
2.50

B (deg)

2.00
Thinning Percentage (%)

1.50
1.00

Thinning Nominal (inch)

0.50
0.00
0

20

40

60
RADIUS

80

100

(tAB) Thickness Pipe After

Bend (inch)

Field Bend Calculation

323.85

mm

12.8
14.7

mm
mm

3.60E+02
2.88E+07
1350

Mpa
Psi
Psi

B. Field Cold Bend

Radius

Tg (m)

Lb (m)

H (Inch)

B (deg)

25

1.25

9.5

15

2.70

30

1.25

9.5

15

2.25

40

1.25

9.5

15

1.69

50

1.25

9.5

15

1.35

60

1.25

9.5

15

1.12

70

1.25

9.5

15

0.96

90

1.25

9.5

15

0.75

Pengaruh Radius terhadap CBmax

80.0
70.0

CBMAX

60.0
50.0
40.0
Cbmax (deg)

30.0
20.0
10.0
0.0
0

20

40

60
RADIUS

80

100

G (Point)

Cbmax (deg)

Thinning
Percentage (%)

Thinning Nominal
(inch)

(tAB) Thickness Pipe After

Bend (inch)

25

67.3

0.16

0.080

0.42

25

56.1

0.13

0.067

0.44

25

42.0

0.10

0.050

0.45

25

33.6

0.08

0.040

0.46

25

28.0

0.07

0.033

0.47

25

24.0

0.06

0.028

0.48

25

18.7

0.04

0.022

0.48

Pengaruh CBmax terhadap B,Thinning

Percentage, Thinning Nominal, Pipe
Wall Thickness
0.60
0.50
0.40

Thinning Percentage (%)

0.30
Thinning Nominal (inch)

0.20
0.10

(tAB) Thickness Pipe After

Bend (inch)

0.00
0.0

20.0

40.0
CBMAX

60.0

80.0

(tABC) (Pipe Wall thickness+Coating)

after Bending (inch)

Acceptance Criteria

0.50

Accept

0.51

Accept

0.53

Accept

0.54

Accept

0.55

Accept

0.55

Accept

0.56

Accept

A. Stress Check Before Bend For Corroded Pipe Condition

Wall Thickness ( t )

14.7

Hoop Stress (Sh)

128.6

Longitudinal Stress due to Thermal Expansion (St)

172.0

Longitudinal Stress due to Pressure (Sp)

38.6

Longitudinal Stress due to Bending Load (Sb)

33.5

Longitudinal Stress due to External Force (Sf)

Total Longitudinal Stress, SL

SL1 = Sp + St + Sb + Sf

244.0

SL2 = Sp + St - Sb + Sf

177.0

SL = MAX (|SL1|, |SL2|)

0.9 x SMYS = 324Mpa

Longitudinal Stress Check

244.0
Accept

Combined Stress, Sc
Tresca
SCT1 = |Sh - SL1 |
SCT2 = |Sh - SL2|
Maximum Tresca Combined Stress, SCT

115.5
48.4
115.5

Von Mises
1 = [ 2 . 1 + 12 ]1/2
2 = [ 2 . 2 + 22 ]1/2
Maximum Von Mises Combined Stress, Scv

211.45
158.44
211.45

Maximum Combined Stress

0.9 x SMYS = 324Mpa
Combined Stress Check

211.45
Accept

PIPELINE BEND STRESS ANALYSIS

mm
Mpa
Mpa
Mpa
Mpa
Mpa

Mpa
Mpa
Mpa

Mpa
Mpa
Mpa

Mpa
Mpa
Mpa
Mpa

ND STRESS ANALYSIS
B. Stress Check After Bend For Corroded Pipe Condition
Wall Thickness ( t )

12.7

mm

Hoop Stress (Sh)

155.7

Mpa

Longitudinal Stress due to Thermal Expansion (St)

172.0

Mpa

Longitudinal Stress due to Pressure (Sp)

46.7

Mpa

Longitudinal Stress due to Bending Load (Sb)

33.5

Mpa

Longitudinal Stress due to External Force (Sf)

Mpa

252

Mpa

Total Longitudinal Stress, SL

SL1 = Sp + St + Sb + Sf
Longitudinal Stress Check

Accept

Radius

25
30
40
50
60
70
90

Pada saat Pipa lurus

Pengaruh Radius terhadap t

16.00
14.00

THICKNESS

12.00
10.00
8.00
6.00
4.00
2.00
0.00
0

20

40
RADIUS

CO

B (deg)

Cbmax (deg)

(tAB) Thickness Pipe After Bend

(mm)

2.70

67.3

10.75

2.25

56.1

11.10

1.69

42.0

11.53

1.35

33.6

11.78

1.12

28.0

11.95

0.96

24.0

12.08

0.75

18.7

12.24

FBE (Premier Epoxy) (m)

Copolymer Layer (m)

80

350

FBE (Premier Epoxy) (m)

Adhesive Layer (m)

Pada saat Pipa lurus

80.00

350.00

0.041450777

0.18134715

garuh Radius terhadap t A B dan t A B C

Pengaruh Cbmax terhadap

16.00
14.00

(tABC) (Pipe Wall

thickness+Coating) after
Bending (mm)

12.00
THICKNESS

(tAB) Thickness Pipe After

Bend (mm)

10.00
8.00
6.00
4.00
2.00
0.00

40

60
RADIUS

80

100

0.0

20.0

COATING 3LPE BEND CALCULATION

(tABC) (Pipe Wall

thickness+Coating) after
Bending (mm)

Total thickness Coating 3LPE

After Bend(mm)

FBE (Premier Epoxy)

(m)

12.68

1.66

69

13.03

1.71

71

13.46

1.76

73

13.71

1.80

75

13.88

1.82

75

14.01

1.84

76

14.17

1.86

77
17%

Polyethilene ( Top Coat Layer)

(mm)

Total thickness Coating 3LPE

Before Bend(mm)

1.5

1.93

Polyethilene ( Top Coat Layer)

(mm)

Total thickness Coating 3LPE

Before Bend(mm)

1.5

1.93

ACUAN

ACTUAL

0.777202073

Pengaruh Radius terhadap t

ngaruh Cbmax terhadap t AB dan

t ABC
1.60
1.40

(tAB) Thickness Pipe After

Bend (mm)
(tABC) (Pipe Wall
thickness+Coating) after
Bending (mm)

THICKNESS

1.20
1.00
0.80
0.60
0.40
0.20
0.00
40.0
CBMAX

60.0

80.0

20

LATION

Copolymer Layer (m)

Polyethilene ( Top Coat Layer)

(mm)

Acceptance Criteria FBE

(Premier Epoxy)

301

1.29

Reject

310

1.33

Reject

320

1.37

Reject

326

1.40

Reject

330

1.41

Reject

333

1.43

Reject

337

1.44

Reject

9%

74%

Pengaruh Radius terhadap t FB E ,t CE , dan

t PE

Pengaruh CBmax terh

1.6
1.4

FBE (Premier Epoxy) (m)

Copolymer Layer (m)

THICKNESS

1.2
Polyethilene ( Top Coat
Layer) (mm)

1
0.8
0.6
0.4
0.2
0

40

60
RADIUS

80

100

0.0

20.0

Acceptance Criteria
Copolymer Layer

Acceptance Criteria
Polyethilene Top Coat
Layer

Reject

Reject

Reject

Reject

0.068909
0.070784

Reject

Reject

Reject

Reject

Reject

Reject

Reject

Reject

Reject

Reject

0.073112
0.074501
0.075424
0.076082
0.076957

Pengaruh CBmax terhadap t FB E ,t CE ,

dan t PE

FBE (Premier Epoxy) (m)

Copolymer Layer (m)
Polyethilene ( Top Coat
Layer) (mm)
20.0

40.0
CBMAX

60.0

80.0

0.301475
0.309678
0.319866
0.325944
0.329982
0.332859
0.336686