Schneider Electric OKKEN Introduction
Schneider Electric OKKEN Introduction
Schneider Electric OKKEN Introduction
for
and
Okken
Contents
page
General
n Presentation
n Technical data
n The strong points
2
3
4
Description
6
6
7
8
10
12
Choice of equipment
18
18
Dimensions
20
20
21
22
24
24
n Cubicle architecture
n Connections
n Frameworks, cover panels
n Busbars
n Fonctional units
n Modularity charts
n Ground fastening
n Cable entry
n Civil engineering
n Service rating
Okken
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General
Presentation
Applications
Reference standards
Okken
Schneider Electric
General
Data
Technical data
general data
applications
IS (service rating)
reference standards
climatic resistance
installation
environment (EMC)
mechanical data
cable entry
access
IP
IK
form
withdrawability
dimensions
height
width
depth
average weight per section
coating
framework colour
panelling colour
distribution
motor control
211 to 333
IEC 60439-1
IEC 60529
damp heat withstand as per IEC 60068-2-30
dry heat withstand as per IEC 60068-2-2
low temperature resistance as per IEC 60068-2-1
salt spray resistance as per IEC 60068-2-11
indoor
type 2
top/bottom
front/rear
31/42 IP54: consult us
10
2b/3b/4a/4b
FFF/WFD/WFW/WWW
2200/2350
650/900/1000/1100/1150/1300
600/1000/1200/1400
650 kg
epoxy/polyester powder (SP03) polymerised > 50
RAL 7016
RAL 1000
electrical data
Okken
1000 V
690 V AC
50/60 Hz
12 kV
230 V AC max.
IV
3
6300 A
6300 A
4000, 2100 et 1500 A
50/80/100/150 kA rms
(110/176/2200/330 k)
50/80/100 kA rms (110/176/220 k)
up to 150 kA
100 kA rms 0.3 s
TT-IT-TNS-TNC
up to 6300 A
up to 250 kW 400 V
Schneider Electric
General
Adaptability
n Equipment is chosen according to operating, maintenance,
upgrading, layout and budget requirements which can be contradictory.
The wide range of solutions offered by Okken in terms of dimensions,
connection type, installation mode, service rating, combination
possibilities, delayed differentiation, equipping reserve space at a later
stage, including for fixed feeders, enables it to meet project
requirements and needs as closely as possible.
n Management of modifications during the project is simplified by
interchangeability of FUs and the fact that they can be cabled outside the
switchboard.
n Upgrades made exactly when required, without having to anticipate
reserve space equipment, limit investments to what is strictly
necessary while at the same time keeping intact the capacity to
adapt and change the installation.
Ease of installation
n One of the key moments in the success of a project is that of
installation and connection on site. Breaking times are normally
short, mistakes unforgivable and working conditions uncomfortable.
n Okken provides new answers that simplify and ensure the reliability of
this phase.
o built-in handling plinth, allowing movement by pallet truck or lifting
device
o removable cross-pieces and cross-members allowing access to
connection compartments (patented system) for carrying out of cableend lugs outside the switchboard.
o wide choice of front or rear connection compartments
o pre-mounted sliding fishplates, easily accessible thanks to the
removable cross-members
o standardised connection for busbar trunking including phase
inversion and dimensional compensation devices.
Okken
Schneider Electric
General
Ease of maintenance
n Operations of maintenance, as well as upgrading, are easier, faster
and safer, thanks to the Polyfast system (patented system). Withdrawal
of a moving part, replacement or addition of a fixed part, and even total
reconfiguration are possible without switching off the section*. These
advantages, previously reserved to withdrawable technologies, are
now applicable to plug-in and disconnectable functional units.
n As their connection to the busbar are made by means of clamps, the
same advantages apply to fixed and plug-in on base units. In this case
load interruption is necessary but limited to the mounting plate fitting.
n The use of a double-clamp connection system simplifies the work
of maintenance of the switchboard on a critical element : the
distribution busbar. The constraints it suffers are reduced, the
clamps can be easily inspected or changed.
Safety
n OKKEN is a Large Site switchboard. Considerable stress is exerted
on these switchboards during operation by a hostile environment, rapid
intervention and modification needs. In view of the demanding
requirements for continuity of supply, interventions are frequently
performed in urgent, stressful conditions.
n Safety of operators and installations is thus a decisive criterion in
Okkens design.
n In addition to a wide choice of partitioning forms, Okken is
characterised by :
q red insulators for clamps in contact with the busbar
q a red IP XXB busbar protection grid
q self-compensated double clamps for the FU/busbar connection
q a draw-out safety device on plug-in and disconnectable FUs (>80A)
q disabled drawer operation when the device is closed (for drawers
equipped with Compact circuit-breakers or fuse-switches).
q mechanical indexing and front panel indication of drawer positions.
q ergonomic grippers for plug-in and disconnectable FUs
q intuitive layout of drawer operating, control and signalling devices
q design allowing, in addition to lifting using slings, positioning of each
column by pallet truck
q standardised and tested connections with busbar trunking.
Okken
Schneider Electric
Description
Cubicle architecture
The cubicle houses the power devices and the busbars and is divided
into 4 fully partitioned zones. The auxiliaries and connections are placed
in specific compartments located at the rear or on the side of the
cubicle. This design protects auxiliaries from undesirable effects
(temperature rise, electromagnetic radiation) generated by the power
circuits. Okkens minimum form is 2b. Moreover, the degree of
protection IP2X is guaranteed when the switchgear zone doors are open
and the functional units are in the test, draw-out or withdrawn position.
n main busbar : a single size
Placed at the top of the switchboard, the main busbar is installed in a
volume whose height does not vary whatever the connection and
incoming configuration, and with a depth of 600 mm up to 4000 A.
n switchgear
The zone intended for switchgear is defined vertically in 25 mm high
modules. Installation of the FU includes the volume required for proper
operation, for the safety perimeter, for connections and for protection
against direct contact.
n distribution busbar : always at the rear of the power devices
The vertical busbar leaves the zone intended for switchgear and its
connections completely free.
n the plinth: for column handling and switchboard ventilation
The plinth is used to fix the switchboard to the ground and includes a
handling space for pallet truck or fork-lift truck.
Anti-intrusion grids allow cool air to enter the column. Natural convection
maintains a normal operating temperature.
Okken
Schneider Electric
Description
Connections
Connection types
SC
side connection
RC
rear connection
BDC
bottom direct
connection
TDC
top direct
connection
n Connections can be made traditionally from the front or rear, from the
top and/or the bottom. The layout and position of busbars allows
considerable space for cable entry from the top, including in front
connection, without penalising heat loss characteristics or fishplate
access. In front connection, the connection compartment is located to
the right of the switchgear cubicle.
n Furthermore, Okken allows direct connection configurations on a
power device in a 600 mm deep cubicle, from the top or from the
bottom. This option is particularly advantageous for reducing
switchboard ground surface area without compromising connection
ease.
n Connection to the power circuit-breakers is possible by cables or by
busbar trunking system.
Should busbar trunking be used, the transformer/busbar trunking/
switchboard assembly is tested (Type Tested Assembly).
This assembly includes standardised connection interfaces, a phase
inversion device and a compensation element for dimensional
compensation.
n The power cables are clamped on cable tie-bars and rails.
n The auxiliary cables are fastened on a metal trunking.
Okken
Schneider Electric
Description
Frameworks
Cover panels
Okken
Schneider Electric
Description
Associations
n The basic switchgear cubicle is always 650 x 600 mm, for all
switchgear up to Masterpact NW40. A variety of depths are feasible for
rear connections according to the configuration.
400
600
650
400
600
600
600
650
650
400
600
650
Note : for NW40b to NW63, the basic cubicle is 1150 x 1000 mm.
400
400
400
600
600
1150
1150
600
650
650
450
600
650
350
600
250
650
Masterpact front
connection
Okken
450
250
650
Masterpact rear
connection
600
600
600
600
650
Other rear
connection
250
Schneider Electric
Description
Busbars
Main busbar
Distribution busbars
Protection conductor
Auxiliary busducts
10
Okken
Schneider Electric
11
Okken
Schneider Electric
Description
Fonctional units
General
The range of Okken functional units covers all needs, whether they are
expressed in terms of installation mode, withdrawability, form or Service
Rating (IS).
Dimensions are standardised for each type of device installed and
expressed in 25 mm high modules. FUs normally take up all the useful
width of the cubicle. For drawers, a half-width version for < 37 kW
powers increases installation capacity in the switchboard.
Switchgear up to 630 A is installed on mounting plates or interfaces, the
whole forming complete independent and interchangeable functional
units.
These functional units give priority to delayed customisation, in the
plant and on site, as each one can be prepared outside the
switchboard.
12
Okken
Schneider Electric
Description
Fonctional units
Clamps
Up to 630 A, all functional units are connected to the distribution busbar
by a double-clamp connection, allowing interchangeability and quick
additions, while also preventing wear and damage to the busbar during
plug-in/plug-out operations. These clamps (patented system) are selfcompensated without limit value so that clamping force increases with
short-circuit current.
There is thus no risk of repulsion of a drawer or FU whatever the shortcircuit current.
For feeders on mounting plate, mountable and removable with power
off, clamps are fastened to the support assembly.
For other FU types, they are accessible when the functional unit is
withdrawn and can be installed or removed with power on*, without risk,
thanks to the IP2X protection of the busbars and clamps. In order to
immediately identify the parts in contact with live parts, the insulator of
the clamps connected to the busbar is red.
As clamps form a vital component for functional features,
performance and reliability of the switchboard, they benefit from
individual manufacturing inspections and total traceability.
Polyfast
Polyfast interfaces (patented system) are dedicated to Compact NS100
to NS630 and GV7 circuit-breakers. They are made of an insulating
moulded material. Acting as a base for disconnectable, plug-in,
withdrawable in drawer units, they ensure dependability of a device/
installation system assembly, standardised and tested. The built-in,
insulated power connections provide effective protection against internal
arcing risks. Plug-in and plug-out on load is impossible in all
configurations thanks to the safety mechanism tripping the device.
Auxiliary wiring is made secure in a dedicated zone and connected to
the sliding contact connectors attached to the interface : switchboard
legibility is facilitated, maintenance simplified and interference between
power circuits and auxiliaries reduced.
Polyfast also ensures prompt intervention, interchangeability, easy
addition with power on* and flexibility.
: 4 blocks (24
: 2 blocks (12
: 2 blocks (12
: 2 blocks (12
contacts)
contacts)
contacts)
contacts)
13
Okken
Schneider Electric
Description
Functional units
Withdrawable on chassis FU
Plug-in Polyfast FU
Disconnectable Polyfast FU
14
Okken
Schneider Electric
Description
Functional units
Withdrawable FU
Polyfast drawer
Versatile drawer
15
Okken
Schneider Electric
Description
Functional units
This type of functional unit combines the savings of a fixed solution with
the flexibility provided by plugging in on busbar. The devices, of the fixed
or plug-in on base type, are mounted on a support assembly equipped
with clamps allowing addition of a feeder with reduced breaking time.
This assembly is completely assembled and cabled on table, including
any current transformers required. A mechanical device prevents
untimely removal of the FU, removal of which requires section switching
off . Two devices (up to 250A) can be installed on the same mounting
plate. The downstream cables are connected on connection bars or
terminals in the side or rear compartment. The operating mechanisms
are accessible on the front panel through an individual door.
This solution combining total separation of FUs from one another and
an individual door allows assembly of completely partitioned
switchboards (3b form minimum).
Choice of plug-in devices means they can be extracted for maintenance
or modification of rating without interrupting the power supply.
Disconnectable mounting
plate FU
16
Okken
Schneider Electric
Functional units
Description
installation mode
withdrawable on chassis
fixed on mounting plate
plug-in on base,
on mounting plate
Jean Mller disconnectable
fuse-switch
disconnectable mounting plate
disconnectable Polyfast
plug-in Polyfast
withdrawable in Polyfast drawer
withdrawable in versatile drawer
withdrawable in 1/2 width drawer
DF
MCF
Switchgear installed
applications
connections
IEC 60439-1
IS
forms
IEC 60439-1
DF
DF
WWW
FFF
332
211
3b-4b
3b-4b
DF
WWW
232
3b-4b
WFD
WFD
WFW
WWW
WWW
WWW
WWW
223
223
223
233
333
333
333
3b-4b
2b
4a
3b-4b
3b-4b
3b-4b
3b-4b
DF
DF
DF
DF
DF
DF
MCF
MCF
MCF
MCF
: distribution feeder
: moteur control feeder:
1, 2 or 3 devices for 1 starter. Type 2 co-ordination, IEC 60947-4.
Masterpact
NW/NT
Compact
NS1600
withdrawable on chassis
M/E through door
fixed on mounting plate
plug-in on base, on mounting plate
fuse-switch disconnectable
disconnectable mounting plate
disconnectable Polyfast
plug-in Polyfast
withdrawable in drawer Polyfast
Compact
NS400/630
NS100/250
GV7
NS400/630
NS100/250 +
discontactor
GV2/Integral
NS80 +
discontactor
Jean Mller
disconnect.
fuse-switch
Multi 9
M behind door
M behind door
R on front plate
R on front plate
R on front plate
17
Okken
Schneider Electric
Modularity charts
Choice of equipment
installation mode
withdrawable disconnect.
on chassis
NW40b-NW63
NW40b-NW63
NW08-40/NT16/NS1600
NW08-40/NT16/NS1600
NW08-40/NT16/NS1600
NT16/NS1600
mixed with FU<=630A
NT16/NS1600
mixed with FU<=630A
NS250 3P
NS250 3P VIGI
2 NS250 3P without VIGI
NS250 4P
NS250 4P VIGI
2 NS250 4P without VIGI
NS630 3P
NS630 3P VIGI
NS630 4P
NS630 4P VIGI
multi 9
SASIL 00 160 A
SASIL 1 250 A
SASIL 2 400 A
SASIL 3 630 A
BDC-RC H2350
BDC-RC H2200
RC-SC-TDC
BDC H2350
BDC H2200
72 mod
66 mod
19 mod
38 mod
32 mod
RC
18 mod
SC-TDC-BDC
all
all
all
all
all
all
all
all
all
all
all
SC
SC
SC
SC
30 mod
fixed and
disconnect.
fuse-switch
plug-in
drawer
plug-in on
mounting
disconnect.
Polyfast
mounting
plate
plate
5 to 6 mod
6 mod
7 mod
8 mod
8 mod
12 mod
9 mod
12 mod
6 mod
6 mod
6 mod
8 mod
8 mod
8 mod
8 mod
8 mod
10 mod
10 mod
6 mod 1/2 W
2 to 4 mod
2 mod
3 mod
6 mod
6 mod
power (kW)
400 V
installation mode
drawer
11
11
11
9
9
15
33
33
7,5
22
30
37
37
75
110
160
250
15
22
37
110
220
3 mod 1/2 W
6 mod 1/2 W
6 mod 1/2 W
3 mod 1/2 W
6 mod 1/2 W
6 mod 1/2 W
6 mod
6 mod
6 mod 1/2 W
6 mod 1/2 W
disconnectable
mounting plate
2 mod
2 mod
4 mod
2 mod
4 mod
4 mod
4 mod
4 mod
6 mod
6 mod
6 mod
12 mod
18 mod
18 mod
6 mod 1/2 W
6 mod 1/2 W
6 mod
12 mod
24 mod
18
Okken
coil
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Schneider Electric
19
Okken
Schneider Electric
Ground fastening
Dimensions
Ground fastening
$
,
&
+
,
'
650
650
450
450
350
350
250
250
600
400
600
400
600
400
600
400
565
565
365
365
265
265
165
165
262.5
262.5
F
325
262.5
262.5
262.5
262.5
262.5
262.5
325
325
325
42.5
42.5
42.5
42.5
42.5
42.5
42.5
42.5
42.5
42.5
42.5
42.5
42.5
42.5
42.5
42.5
37.5
37.5
37.5
37.5
37.5
37.5
37.5
37.5
37.5
37.5
37.5
37.5
37.5
37.5
37.5
37.5
)
(
-
20
Okken
Schneider Electric
Cable entry
Dimensions
$
&
A
B
cubicle 115
450
170
140
60
355
75
530
240
60
60
340
20
530
530
330
330
230
230
130
130
560
360
560
360
560
360
560
360
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
A
B
compartment
570
570
370
370
270
270
170
170
560
360
560
360
560
360
560
360
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
A
B
cubicle 115
460
210
120
70
335
55
290
200
110
250
360
40
570
370
270
170
260
260
260
260
40
40
40
40
40
40
40
40
320
320
320
320
20
20
20
20
650
600
cubicle 70
650
600
compartment
650
650
450
450
350
350
250
250
% '
+
$
&
650
650
450
450
350
350
250
250
600
400
600
400
600
400
600
400
600
400
600
400
600
400
600
400
% '
+
$
&
650
600
cubicle 70
650
600
compartment
650
450
350
250
600
600
600
600
21
Okken
% '
+
Schneider Electric
Civil engineering
Dimensions
Top connection
Front
connection
22
Okken
Schneider Electric
Civil engineering
Dimensions
Rear
connection
23
Okken
Schneider Electric
Additional technical
information
Service rating
Operation
- Setting
- Locking
- Padlocking
1
2
3
Maintenance
- Checking
- Cleaning
- Repairing
1
2
3
Evolution
- Addition
- Modification
- Extension
1
2
3
With Okken the service rating can be stated considering each functional
unit.
Thanks to the functional units combination the selection can be done
for each application and the investment reduced to the bare
necessities.
1
2
3
1
24
Okken
Schneider Electric
http://www.schneider-electric.com
SBSED101020EN
ART.027391D
06/2001