Bulletin 1395 Digital DC Drive 1350A & 2250A
Bulletin 1395 Digital DC Drive 1350A & 2250A
Bulletin 1395 Digital DC Drive 1350A & 2250A
Digital DC Drive
1350A & 2250A
Installation Manual
Table of Contents
Hardware Description
400 600HP, 230VAC
700 1250HP, 460VAC
1000 2000 HP, 660VAC
1-1
1-1
1-1
1-2
1-2
1-3
1-3
1-3
1-3
1-4
Chapter 2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Armature Bridge Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field Bridge Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Feedback Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Stage Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Armature Pulse Transformer Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field Pulse Transformer and Snubber Board . . . . . . . . . . . . . . . . . . . . . . . .
Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24V DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
115 VAC Control Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Control Voltage Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Common . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming Terminal Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Discrete Adapter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Reference Adapter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Node Adapter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi-Communication Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
2-1
2-1
2-3
2-5
2-7
2-7
2-8
2-9
2-10
2-11
2-12
2-12
2-12
2-13
2-13
2-14
2-14
2-15
2-17
2-17
2-18
2-19
2-19
2-20
2-20
Table of Contents
Functional Description
Chapter 3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Functional Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Logic Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed Reference Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Velocity Feedback Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Velocity Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Reference Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Armature Current Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Armature Sync and Firing Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field Flux Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field Sync and Firing Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auto Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current Loop Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Velocity Loop Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field Flux Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Trending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Logic Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
Chapter 4
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nominal Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling Airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wire Size and Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grounding Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Wiring Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Board Jumper Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Discrete Adapter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Reference Adapter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Node Adapter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi-Communication Adapter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii
3-1
3-1
3-2
3-4
3-4
3-4
3-4
3-5
3-5
3-5
3-5
3-5
3-6
3-6
3-14
3-15
3-16
3-18
3-18
3-20
4-1
4-1
4-1
4-2
4-3
4-3
4-5
4-5
4-6
4-9
4-10
4-11
4-12
4-16
4-16
4-21
4-26
4-26
Table of Contents
Programming Parameters
Chapter 5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Table Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Table Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Descriptions (Numerical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Start-Up
Chapter 6
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre-Power Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Voltage Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Control I/O Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Programming Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor & Feedback Polarity Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Verification of Drive Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Tuning (Drive Setup/Autotune/Current) . . . . . . . . . . . . . . . . . . . . . . .
Application Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Materials
6-1
6-2
6-2
6-2
6-2
6-3
6-5
6-7
6-7
6-11
6-13
6-14
6-16
6-19
Chapter 7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fast Sink Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Table Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Table Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Renewal Parts
5-1
5-1
5-3
5-3
5-4
5-5
5-15
7-1
7-1
7-2
7-3
7-3
7-4
Chapter 8
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-1
8-1
8-2
iii
Table of Contents
iv
Chapter
The purpose of this manual is to provide the user with the necessary
information to install, program, start up and maintain the 1350A and
2250A version of the 1395 DC Drive. This manual should be read in its
entirety before operating, servicing or initializing the 1395 Drive. This
manual must be consulted first, as it will reference other 1395 manuals
for troubleshooting or option initialization.
Chapter Objective
1-1
Chapter 1
Introduction, Inspection & Storage
Options
1-2
Chapter 1
Introduction, Inspection & Storage
Accessories
Receiving
Unpacking
Remove all packing material, wedges, or braces from within and around
the drive. Remove all packing material from the cooling fans (when
equipped) and the heat sink.
IMPORTANT: Before the installation and start-up of the drive, a
general inspection of the mechanical integrity (i.e. loose parts, wires,
connections, etc.) should be made.
Inspection
After unpacking, check the item(s) nameplate catalog number against the
purchase order.
Storing
1-3
Chapter 1
Introduction, Inspection & Storage
Specifications
Electrical:
Input Voltages
Input Power
Input Frequency
Output Voltage
Output Horsepower
(Continuous)
Output Current
Field Voltage
Field Current
Field Control
Field Economy
Armature Firing
Output Waveform
Controller Current
Output
Armature Control
Speed Regulation:
Encoder
DC Tachometer
Armature Voltage
Feedback Devices:
DC Tachometer
1-4
Chapter 1
Introduction, Inspection & Storage
External Inputs:
Enable/Contingency
Coast Stop
System Reset
Motor Thermostat
Communication Port
External Outputs:
Drive Ready/Faulted
Environmental
Ambient Operating
Temperature
Relative Humidity
Altitude
Standard Features
Accel/Decel
Preset Speeds
Jog Speeds
S Ramp
Motor Operated Pot
(MOP)
Options
Discrete Adapter
Board;
Digital Inputs (4)
Chapter 1
Introduction, Inspection & Storage
Digital Reference
Board;
Digital Reference Input (1)
MultiCommunications
Adapter Board;
Communications
Channels (2)
1-6
Chapter
Hardware Description
400 600 HP; 230VAC
700 1250 HP; 460VAC
1000 2000 HP; 660 VAC
Introduction
Terminology
Hardware Overview
2-1
Chapter 2
Hardware Description
Figure 2.1
Hardware Overview
3 Phase AC
Aux 460V
3 AC
6F
CB1
J2
Unit
Power
Supply A6
7F
8F
CT
Feedback
Board
A1
CT
CT
J7
J2
J6
J5
Main
Control
Board
A8
J4
J2
J1
Arm P.T. &
Snubber
24
3B
J1
Arm P.T. &
Snubber
24A
3C
J1
Arm P.T. &
Snubber
25
3D
J1
Arm P.T. &
Snubber
25A
J8
J9
J1
J6
Programming
Terminal
DHT/DMT
3A
Power
Stage
Interface
A7
J2
3 Phase
SCR
Bridge
Fld P.T. &
Snubber
Field
Bridge
TB1
J2
Feed
Back
Board
A1
M1
Armature
A2
Encoder
TB3
CONTROL
2-2
Field
A1
CONTROL/POWER INTERFACE
POWER
A5
J1
Chapter 2
Hardware Description
AC Line
Reactor
L1
L2
ACT-1
CB-1
L3
ACT-2
ACT-3
11F
12F
13F
To Feedback Board
Figure 2.5
4 MOV
5 MOV
7 MOV
6 MOV
To Feedback Board
Figure 2.5
Chapter 2
Hardware Description
To Armature Pulse
Transformer Board
Snubber
Snubber
21FA
1R
() Bridge A22
4R
24FA
21FB
24FB
1F
To Armature Pulse
Transformer Board
4F
Snubber
Snubber
To Armature Pulse
Transformer Board
Snubber
25FA
3R
25FB
22FB
6F
To Armature Pulse
Transformer Board
6R
22FA
3F
Snubber
Snubber
To Armature Pulse
Transformer Board
Snubber
5R
Snubber
26FA
23FA
26FB
23FB
2R
5F
6F
To Armature Pulse
Transformer Board
Snubber
To Feedback Board
To TB5
To Feedback Board
Snubber
S1
M1
To Power Stage
Interface Board
PR
M1
A2
A1
To Feedback Board
TB18&9
A2
Fld
Fld +
TB7
Field
Bridge
FCT
2-4
A1
L1A
L3A
AB0678A
Chapter 2
Hardware Description
A general description of the components in the field bridge (Fig. 2.4) and
their operation is covered here:
Supply Voltage In addition to being used for synchronization, the
three-phase voltage from fuses F11, F12 and F13 is sent to TB1 on the
Feedback Board where two of the three-phases are routed to the input of
the field supply power bridge (labeled Field L1 and Field L3 on Figure
2.4).
Field Current Feedback Current transformer FCT provides field
current feedback information to the feedback board at TB-8 and -9. The
feedback board rectifies the single phase feedback and scales the DC
voltage using a burden resistor selected by the position of Jumper J1 on the
feedback board before being sent to the power stage interface. The DC
voltage representing field current feedback is passed directly through the
power stage interface and sent to the main control board.
Surge Suppression Surge suppressor 3MOV protects the field power
bridge from high voltage line spikes and line surges on the incoming AC
line. 2MOV protects the motor field windings from line spikes on the
output of the field bridge.
Line Choke Line Choke CH1 protects the field power bridge SCRs
from rapid rate of current changes.
SCR Modules Field bridge SCRs are contained in modules made up of
two SCRs per package (PM1 and PM2).
Field Pulse Transformer and Snubber Board The Field Pulse
Transformer Board provides the gate firing pulses and switching voltage
transient (dv/dt) protection for the field SCRs.
Bridge Output Connections The output of the field bridge is connected
to TB2-1 and -2 which in turn is connected to the field leads of the motor.
The terminal labeled F+ on TB2 is connected to the F1 lead of the motor
and terminal F to the F2 lead.
2-5
Chapter 2
Hardware Description
Figure 2.4
Field Bridge Components
To
Transformer 6PT
FLD 1 FLD 2
(+)
TB-7
()
2 1
FCT
Monitor L1A
CH1
PM1
PM2
G1
G1
3MOV
G2
G2
2MOV
L3 G2 G1
Feedback
Board A1
2-6
F2
G1 L1 G2 F1
TB-1
Chapter 2
Hardware Description
Control Boards
Feedback Board Figure 2.5 illustrates the major hardware points on the
board. The primary function of the board is to provide scaling and transfer
of feedback signals coming from power bridge devices being sent to the
Power Stage Interface and eventually to the Main Control Board.
Figure 2.5
Feedback Board (A1) Overview
24VDC
AC Current
Feedback from
ACT1, 2,3
Field Current
Feedback from
FCT
11
13
From Heatsink
Thermoswitch
S1
15
17
18
20
23
TB1
J1
1
2
Connection for AC current
feedback burden resistor
(Factory Installed)
Jumper Selection
for Field Current
Feedback Scaling
(By User At Start
Up)
TB2
TB3
J2
Connection to Power
Stage Interface
Table 2.A
Feedback Board Jumpers
J1
Jumper
Position
Standard Field
Optional Field
1
2
3
4
42.4A
18.5A
8.7A
2.4A
70.7A
30.7A
14.5A
4.0A
2-7
Chapter 2
Hardware Description
TB1
J9
J8
2
C3
J2
J3A
J3B
J6
C4
J3C
J3D
J1
6
1
1 2 3
...
J11
1 2 3
...
J12
J10
C45
12
J7
2-8
Chapter 2
Hardware Description
Main Control Board (A8) The Main Control Board (Figure 2.7)
performs all control functions of the 1395 drive. Hardware located on the
board is used to support operation of the microprocessor program. The
primary functions performed include:
Microbus interface.
Control Firmware
Analog signal interface
Develop gate signals sent to the Power Stage Interface
Figure 2.7
Main Control Board Hardware Location
J2
J5
J4
Connection to Power
Stage Interface
Connection to
Programming Terminal
Connection to
Power Stage Interface
1 2 3
J10
...
1 2 3
J9
Encoder
Interface
...
1 2 3
J8
...
J12
VP
CP
J3
.
.
SP
1
2
J14
.
.
.
1
2
3
J15
Microbus Port A
J7
J6
Microbus Port B
2-9
Chapter 2
Hardware Description
R1
T1
Red
R3
C1
A1, 4
Gray
BR1
R4
Red
T2
J1
R6
C2
A3, 6
Gray
BR2
R7
Red
T3
C3
2-10
R9
A2, 5
BR3
Gray
Chapter 2
Hardware Description
R1
L3
MFG
Revision No.
Assembly
Part No.
T3
T4
J1
L1
C2
C1
R3
R4
R5
F1
F2
T1
T2
G1
G2
Connection to SCRs
in PM7 of Field Bridge
G1
G2
Connection to SCRs
in PM8 of Field Bridge
2-11
Chapter 2
Hardware Description
Peripheral Devices
Unit Power Supply (A6) The Unit Power Supply 115VAC input comes
from the 115VAC power supply on the 6PT transformer. The AC voltage
is rectified and regulated to produce +5VDC and + 12VDC control
voltages which are distributed to the 1395 control boards through the
Power Stage Interface. Figure 2.10 shows the location of the Unit Power
Supply components.
Figure 2.10
Unit Power Supply Hardware Location
C1
C3
J1
C8
C6
C9
C13
C15
C19
C16
1
2
3
T1
F1
J2
24VDC Power Supply (A2) The 24VDC Power Supply 115VAC input
comes from the 115VAC power supply on the 6PT transformer. The AC
voltage is rectified and regulated to produce +24VDC which is supplied to
the Feedback Board.
2-12
Chapter 2
Hardware Description
Power Distribution
1F
2F
TB5-1
3F
TB5-2
6PT
TB5-3
TB5-4
115V
8A
115VAC
For
Control
Available for
customer use
TB5-14
4F
TB5-15
5A
PE
+
24VDC
Power Supply
AC2
AC1
Fan Motor
Thermoguard
2M
TB5-5
TB5-6
Fan
Starter
IMTR - TG
9L
10L
9S
11L
2MTR
Field Supply
Fan
To Pilot Relay
To TB5 - 7
To TB5 -8
115VAC
115V RTN
M1-2
M1-1
Pilot Rtn
Pilot
J1
J1
J2
J7
TB1
2-13
Chapter 2
Hardware Description
TP1
+24 VDC
A1
Feedback
Board
J2
J2
Common
TP8 +5VDC
+5VDC
TB1
2
A
1
J2
3
J1
A6
Unit
Power
Supply
TB3
J8
TP7
+12VDC
J7
Common
ISO
+12VDC
TP5 12VDC
J9
Port
B
J5
A7
Power
Stage
Interface
J1
14
Encoder
PE
1
2
3
4
5
6
7
8
9
2-14
J7
Port
A
13
TB10
J6
J2
J4
A8
Main
Control
Board
Chapter 2
Hardware Description
Relay Logic
Chapter 2
Hardware Description
Figure 2.13
Relay Logic
M1
A1
Armature
Bridge
To DC
Motor
A2
Opt M1
Aux
M1X
J1
1 2
Opt M1
Aux
Unit Power
Supply A6
3
Opt M1
Aux
M11
M12
AC1
PR
TB5
7
8
9
10
11
M1
D1
115VAC Low
Pilot Rtn
Pilot
PR
K
115VAC
1 J1
+24VDC
Power Stage
Interface
A7
K3
K1
J9
K1
K2
+24VDC
19
3
2
K3
Systrip
Faulted
DC Pilot
M1
1
3 4
7 8
9 10 11 12 J10
24V Out
24V + Out
24V ECOAST +
24V ECOAST +
Ready/Fault 2
115V
From
TB55
Ready/Fault 1
115V Common Out
115V ECOAST 2
115V ECOAST 1
Reset In
Motor Temp In
Common In
5
6
ECOAST
2-16
From Main
Control
Board
7
8
10
11
12
TB3
Chapter 2
Hardware Description
Options
LOCAL
PROGRAMMING TERMINAL
JOG
JOG
LOCAL
REMOTE
DEC
INC
PRE 4
PRE 5
X REF
PRE 1
PRE 2
PRE 3
HOME
MENU
START
STOP
ALT
BASE
DEL
+/
ENTER
AB0446A
2-17
Chapter 2
Hardware Description
J1
J1
J3
J2
AB0445A
2-18
Chapter 2
Hardware Description
The Discrete Adapter Board connects directly to the Main Control Board
using Port A of the Microbus interface. All user connections to the board
are made at Terminal Block TB-3 located at the bottom of the 1395 Drive.
Digital Inputs The Discrete Adapter Board contains four discrete inputs
for either 120VAC signals or 24VDC signals. These optically coupled
inputs provide a means for external control of the 1395 via pushbuttons,
relays, switches, etc.
The inputs are preconfigured for the following signals: STOP, JOG,
START, CLEAR FAULT.
Digital Outputs Two discrete outputs are provided through control of
two on-board relays. The contact rating is 0.6A at 125VAC and 0.2A at
30VDC. These outputs allow the 1395 to signal various operating states
of the Drive.
The outputs are preconfigured for the following signals: DRIVE
RUNNING, AT ZERO SPEED.
Analog Inputs Four preprogrammed 12-bit analog to digital inputs.
These inputs allow a +/ 10VDC analog signal to be converted to a +/
2048 digital signal, thus providing 4.88 millivolts per bit resolution.
Through programming of associated Scale and Offset parameters the
effective range of the converted signal can be extended to +/32767.
The analog inputs are preconfigured for the following signals:
VELOCITY REFERENCE, TACH VELOCITY, TRIM REFERENCE.
Analog Outputs Four preprogrammed 11 bit digital to analog outputs.
These outputs allow a +/ 1024 drive signal to be converted to a
+/10VDC analog analog output, thus giving 9.76 millivolts per bit
resolution. Through programming of associated Scale and Offset
parameters the effective range of the Drive signal can be extended to +/
32767.
The analog outputs are preconfigured for the following signals:
VELOCITY FEEDBACK, FIELD CURRENT FEEDBACK,
ARMATURE CURRENT FEEDBACK and ARMATURE VOLTAGE
FEEDBACK.
All inputs and outputs have the flexibility to be reconfigured by the user
for other signals. For a detailed description of the discrete adapter refer to
the Discrete Adapter Manual.
Chapter 2
Hardware Description
Multi-Communication Board
2-20
Chapter
Functional Description
Introduction
Terminology
Fast Parameter
Interface
Microbus
Port
Parameter
3-1
Chapter 3
Functional Description
Functional Overview
Parameter Table
Source
Sink
General
Figure 3.1 provides an overview of the major blocks associated with the
control functions of the Bulletin 1395. All control functions in the 1395
are performed through the use of parameters which can be changed with a
Programming Terminal.
Feedback information is derived from hardware devices as shown on the
right side of Figure 3.1. Analog signals are converted to digital signals for
use by the drive. Control signals may be provided to the drive from up to
two optional Adapter Boards.
All setup and operation information used by the drive is stored in a system
parameter table. Every parameter including Setup and Configuration
parameters (Sources and Sinks) has an entry in the parameter table. For
example, Parameter 154 is named the Vel Ref Whole parameter and
contains a number representing the velocity reference. The velocity
reference can originate from an external control device such as a
potentiometer connected to the Discrete Adapter Board or a signal coming
from a PLC.
3-2
Chapter 3
Functional Description
Figure 3.1
Functional Overview
Port A
Programming Adapter
Board
Terminal
Three-Phase Line
Port B
Adapter
Board
L1
L2
L3
Three-Phase
Disconnect
To Field
Bridge
Drive Logic
Control
Communication Control
Interface with
Parameter Table
External
Torque
Reference
Torque
Reference
Select
Armature
Current
Reference
Armature Current
Control
Voltage
Reference
Three-Phase
Armature
Bridge
Armature Sync
& Firing Logic
Torque Reference
DC Current Feedback
Velocity
Control
Line Sync
Arm.
Ramp
Control
Velocity
Feedback
Select
External
Speed
Reference
Encoder Velocity
Feedback
Optional DC Tach
Feedback
Preset 1
Preset 2
Preset 3
Preset 4
Preset 5
DC
Optional
Velocity
Feedback
Device
To Discrete Board
Speed
Reference
Select
Field Flux
Control
Jog 1
Jog 2
A
B
Phase
Angle
Single-Phase
Field Bridge
MOP
Control
LEGEND
Hardware
Software
Single-Phase AC
Supply from ThreePhase Drive Input
Hardware/Software Interface
3-3
Chapter 3
Functional Description
Communication Control
The Communication Control block controls all of the data transfer. The
Programming Terminal communicates with the drive through an RS-422
serial communication link. Internal communication in the drive is
accomplished using a Microbus which is a specialized microprocessor bus
designed by Allen-Bradley. In addition to internal communication, transfer
of data between the drive and up to two Adapter Boards is provided
through the Microbus. The hardware used for this interface is known as a
Microbus Port. Two ports (labeled A and B) are available. Adapter
Boards provide an interface between external control hardware such as
discrete devices, PLCs, etc.
Chapter 3
Functional Description
Velocity Control
The Velocity Control compares the velocity reference to the velocity
feedback to determine the velocity error.
3-5
Chapter 3
Functional Description
Configuration
Sink Parameters
Several parameters associated with the control logic have been set aside
specifically for the task of receiving input information from external
control devices. These parameters are called Sinks. Figure 3.2
illustrates some of the Sink parameters used for input to the control logic.
Refer to Table 3.A for a listing of Sink parameters.
3-6
Chapter 3
Functional Description
Figure 3.2
Source and Sink Parameters (Partial)
Programming Terminal
Interface
Programming
Terminal
Sources
200 - 204
1395 Drive
Control Logic
Sinks
150
Logic Cmd 1
Programming
Terminal
Sinks
151
Logic Cmd 2
152
250 - 254
Logic Cmd 3
154
Port A
Sources
156
400
157
Tach Velocity
Torque Reference
409
Sources
100
Logic Status
Port A
Sinks
101
Drive Fault
450
106
Velocity Feedback
459
112
Port B
Interface
Port B
Sources
114
300
115
309
116
117
Port B
Sinks
350
118
119
359
3-7
Chapter 3
Functional Description
Table 3.A
Control Sink Parameters
Number
Name
Function
150
Logic Cmd 1
151
Logic Cmd 2
152
Logic Cmd 3
153
154
156
Tach Velocity
157
Torque Reference
159
160
CEMF Reference
161
162
163
Vel Indirect 1
164
Vel Indirect 2
165
Vel Indirect 3
166
Vel Indirect 4
The function of each Sink parameter has been pre-defined and cannot be
changed. For example, Parameter 151 (Logic Cmd 2) has been specifically
set aside for the function of drive logic control. Because each Sink
parameter has been defined for a specific use, each Sink parameter will
have a specific data type and units of measure.
For example, Parameter 151 (Logic Cmd 2) is a 16 bit word where each bit
has been defined for a specific function such as Start, Stop, Close
Contactor, etc. A description of each parameter is provided in Chapter 7.
The specific external control devices which can be interfaced with the
drive are defined by the type of Adapter Boards connected to Microbus
Ports A and B on the Main Control Board. For example, the drive could be
controlled by discrete hardware such as push buttons and pots. In this case,
a Discrete Adapter Board would be required to interface the discrete
control hardware to Port A. If interface with a PLC is desired, a Node
Adapter Board is required in Port B.
Each Adapter Board also has Sink parameters associated with it as shown
in Figure 3.2.
3-8
Chapter 3
Functional Description
Source Parameters
Information input to a Sink parameter must originate from a Source
parameter which transmits the information through the Microbus Ports. As
shown in Figure 3.2, there are 10 Source parameters associated with each
of the ports. The specific hardware devices associated with the Source
parameters are determined by the Adapter Board which has been physically
connected to the port. For example, if a Discrete Adapter Board has been
connected to Port A, then Parameter 400 is defined as a 16 bit word, where
4 of the bits can be controlled directly by the 4 digital inputs to the board.
If a Node Adapter Board has been connected to Port B, then Parameter 300
is defined as a 16 bit word, where all 16 bits are directly controlled by the
program in the PLC. Refer to Chapter 6 for details on pre-configuration of
the 1395 drive.
The control logic also provides Source parameters which may be used to
send information to the Sink parameters associated with the Microbus
Ports. Some of the Source parameters associated with the control logic
have been shown in Figure 3.2. Table 3.B lists the Source parameters
associated with the control logic.
There are additional sets of configuration links that cross the fast and slow
parameter interface. These are called indirect parameters. The velocity
processor has Parameters 600 through 603 that link to fast Parameters 163
through 166. The system processor has slow Parameters 840 through 844
that link to fast Parameters 10 through 14.
Indirect Parameters These parameters allow data to be transferred
between fast and slow parameters. There are a total of nine indirect
parameters, four for the Velocity Processor and five for the System
Processor.
The Velocity Processor parameters transfer a fast data value to a slow
parameter value. When a configuration link is made with a Velocity
Processor indirect parameter (Parameters 163 166), the real time data
value is transferred to the parameter number specified in the corresponding
Velocity select parameter (Parameters 600 to 603). Therefore, the real time
data value is copied to a velocity processor setup parameter.
The System Processor indirect parameters transfer a slow data value to a
fast source parameter. When a configuration link is made with a system
Processor indirect parameter (Parameters 10 to 14), the data value
programmed in the corresponding System select parameter (Parameter 840
to 844) is transferred to the indirect parameter. Therefore, a constant real
time value is established which can be modified by entering a new value in
the system select parameters.
3-9
Chapter 3
Functional Description
Table 3.B
Control Logic Source Parameters
Number
Name
Function
100
Logic Status
101
Drive Fault
102
103
104
105
106
Velocity Fdbk
107
Position Fdbk
108
109
Position Error
110
Torque Command
111
112
113
114
115
Flux Command
116
AC Line Voltage
117
118
119
Chapter 3
Functional Description
noted that the 1395 drive is shipped from the factory pre-configured. The
user has the capability of reconfiguring the drive as required.
Figure 3.3
Linking Sources to Sinks
Programming Terminal
Interface
Programming
Terminal
Sources
Sinks
200 - 249
150
1395 Drive
Control Logic
Logic Cmd 1
Programming
Terminal
Sinks
151
Logic Cmd 2
152
250 - 299
Logic Cmd 3
154
Port A
Sources
156
Tach Velocity
400
157
Torque Ref
401
Sources
100
Logic Status
Port A
Sinks
101
Drive Fault
450
106
Velocity Feedback
451
112
Port B
Interface
Port B
Sources
300
349
Port B
Sinks
350
399
3-11
Chapter 3
Functional Description
The specific function and data requirements for each source parameter
associated with the ports is defined by the Sink parameter from the control
firmware to which it is linked. For example, in Figure 3.3, Parameter 400
is linked to Parameter 151 (Logic Cmd 2). Because Logic Cmd 2 has been
pre-defined as a 16 bit control word, Parameter 400 must be handled by the
Adapter Board, and in turn by the external control devices, as the 16 bit
control word Logic Cmd 2 (i.e. Parameter 400 takes on the meaning of
Logic Cmd 2).
The same condition is true for Sink parameters associated with the
Microbus Ports. For this reason, Sink and Source parameters associated
with the ports have no meaning until they are linked to Source and Sink
parameters from the control logic. Information may be flowing between
the hardware connected to the Adapter Boards and the Source and Sink
parameters associated with the corresponding Microbus Port, but until the
Sink and Source parameters associated with the port are linked to control
logic Source and Sink parameters, no transfer of data to the drive control
will occur.
Example Configuration Using Discrete Adapter Board Figure 3.4
shows a Discrete Adapter Board connected to Port A. The Discrete
Adapter Board provides for up to four 24VDC/115VAC digital inputs, four
analog inputs, two digital output contacts, and four analog outputs. Wiring
to the actual discrete devices is provided through terminal TB3 in the drive
package. Logic in the drive allows for scaling of input information for
each analog input, before it is sent to the respective Source parameters.
There are four Source parameters associated with the analog inputs,
(Parameters 401-404 for Port A and 301-304 for Port B).
The four digital inputs to the drive are all sent to bits in a single 16 bit
word which is to be used as a logic command input word. Parameters 400
for Port A and 300 for Port B are used for this purpose. Each of the four
digital inputs to the Discrete Board can be configured to go to any of the 16
bits in the logic word for each port. The hardware of the Discrete Board,
therefore, defines the possible usage for each of the Source and Sink
parameters associated with the specific Port to which the Board has been
connected.
In Figure 3.4 the Discrete Board has been connected to Port A, so only the
Port A Source and Sink Parameters are defined by the hardware of the
Discrete Board. Parameter 400, by definition of the Discrete Board must
be linked in the Drive to to one of the logic command Sink parameters. In
this example, Parameter 400 is linked to Parameter 151, Logic Command
2, so the four digital inputs to the Discrete Board will directly control four
of the bits in Logic Command 2. Parameter 401, which is associated with
the first analog input to the Discrete board is linked to Parameter 154,
which means the analog signal entering the Discrete Board is defined as the
External Velocity Reference input to the Control Logic.
3-12
Chapter 3
Functional Description
Figure 3.4
Discrete Adapter Board Configuration Example
Programming Terminal Programming
Terminal
Interface
Sources
200 - 249
1395 Drive
Control Logic
Sinks
150
Logic Cmd 1
Programming
Terminal
Sinks
151
Logic Cmd 2
152
250 - 299
Logic Cmd 3
154
Discrete
Adapter
Port A
Interface
Bit
Sel
156
Tach Velocity
400
157
16 Bits
Torque Ref
401
A/D
Scale
Offset
402
DC Tach
A/D
Scale
+V
100
Offset
Logic Status
Port A
Sinks
Bit
Sel
101
Drive Fault
450
106
16 Bits
0V
Sources
Velocity Feedback
451
D/A
Offset
112
Scale
452
D/A
Offset
Scale
Port B
Interface
Port B
Sources
300
349
Port B
Sinks
350
399
3-13
Chapter 3
Functional Description
Auto-tuning
The 1395 drive contains software that enables the drive to test and tune its
current loop, velocity loop and field flux loop upon command. These
features can be operated from the available program terminals or through a
PLC program. Several of these tests require that the motor be capable of
running at base speed. The choices available are detailed below.
Current Loop Test. This feature checks the drive armature bridge for
shorts or open circuits, verifies that armature voltage sensing is operating
and measures the motor armature circuit.
Current Loop Tune. This feature uses the information determined by
the current loop test to tune the drive current loop.
Velocity Loop Motor Test This feature calculates the motor inertia by
running the motor under a controlled set of circumstances. The motor
must be disconnected from the load to run this test.
Velocity Loop System Test. This feature calculates the system inertia by
running the motor under a controlled set of circumstances. The motor
must be connected to the load to run this test.
Velocity Loop Tune. This feature programs the drive velocity loop gains
based on the information determined by the velocity loop motor and
system tests.
Field Flux Tune. This feature calibrates the drive field flux table to the
actual motor field. The motor must be capable of running to complete
this procedure. Due to the reduction of available torque, it may be
necessary to disconnect the load to run this procedure.
3-14
Chapter 3
Functional Description
Current Test
The Autotune Current Test function requires the DC contactor to close and
armature current to conduct through the DC motor for the diagnostic tests
to work properly and Parameter 734 to be set correctly. Full field is
applied during autotune, slight motor rotation is expected. The diagnostic
tests first check for shorted SCRs by firing one SCR at a time with the DC
contactor open. If current conducts through an SCR, then the software
reports which SCR is shorted. However, the tests cannot identify multiple
shorted SCRs.
Next, the diagnostic tests check for open components (open SCRs, open
gate leads, disconnected motor, etc.) in the armature bridge after the DC
contactor closes. Parameter 733 (Armature Bridge Type), has to be set
properly before the Autotune Current Test is enabled. Otherwise, if the
drive is non-regenerative and contains only six armature SCRs, the
armature tests will erroneously report that the reverse armature bridge did
not conduct (CP-120 REV SCRS DID NOT CONDUCT).
Finally, the average discontinuous current is measured and Parameter 734
(K Discontinuous) is updated. If the maximum discontinuous current
varies from pulse to pulse by too much (12.5 percent of full load), then the
drive will fault. Parameter 734 is a function of the DC motor inductance
connected to the drive. The diagnostic tests also verify that the armature
voltage has the correct polarity while measuring the maximum
discontinuous current or else the tests will report a fault.
3-15
Chapter 3
Functional Description
Current Tune
The Autotune Current Tune calculates the maximum current loop
bandwidth and current loop gains. The KP and KI Armature Loop gains
(Parameters 735 and 736) are based on the maximum discontinuous current
(Parameter 734), desired Current Loop Bandwidth (Parameter 741) and
Damping Factor (Parameter 743). Parameter 734 is used by autotuning to
calculate the current loop gains because Parameter 734 is inversely
proportional to the armature inductance. Autotuning does not look at the
actual current loop response to determine the gains or verify the actual
bandwidth. Therefore, the desired bandwidth should be used as a measure
of relative performance and not absolute performance. For example, if
maximum performance is desired, then the desired bandwidth should be set
equal to the maximum bandwidth.
The current processor limits the desired bandwidth that the user has entered
to the maximum bandwidth calculated by the drive, which cannot be
modified by the user. Whenever the user enters or reads the desired
bandwidth, the current processor recalculates the maximum bandwidth
(Parameter 742) and limits the desired bandwidth. Next, the current loop
gains are calculated based on the damping factor, desired bandwidth,
maximum discontinuous current and the AC line frequency which is
measured by the current processor.
When Autotune Current Tune is executed, the present values for the
desired bandwidth and damping factor specify the desired dynamic
behavior of the current loop. If the user wants to tune the current loop with
a different value of damping factor, the parameter has to be updated before
the tune is executed. The current loop will be more responsive and
reproduce the current reference more accurately if the bandwidth is
increased. However, the current may exhibit more noise and overshoot as
the current loop bandwidth is increased. Typically, the bandwidth should
be set to about 90% of maximum to provide fast performance yet minimize
the effects of noise and possible excessive overshoot. The damping factor
influences the amount of overshoot the current loop will exhibit during a
transient. The current will typically exhibit more overshoot and become
oscillatory (underdamped) as the damping factor is reduced below one.
For a damping factor above one, armature current should not exhibit much
overshoot and have a slower rise time for a given current loop bandwidth.
The velocity loop tuning functions enable you to calibrate the drive to the
motor and the system connected to the motor. The velocity loop function
can effect the following parameters:
Parameter No. Description
613
Motor inertia
659
KI Velocity Loop
660
KP Velocity Loop
700
Velocity Loop Desired Bandwidth
701
Velocity Loop Maximum Bandwidth
703
System Inertia
3-16
Chapter 3
Functional Description
In addition, the parameters listed below are used by the velocity loop
function during test and tune. These parameters must be set up properly
for the tuning function to work properly.
Parameter No. Description
698
Auto Tune I Lim
699
Auto Tune Speed
702
Velocity Loop Damping Factor
3-17
Chapter 3
Functional Description
The Field Flux Tuning function calculates the field current values required
to obtain specific field flux levels and calibrates the flux parameters
accordingly. Field Flux Tuning is not performed if Armature Voltage
Feedback is used as the feedback device type (Parameter 621).
It also calculates the rated field current and adjusts the Rated Field Current
(Parameter 612) as required.
The field flux tuning function does not control the motor speed directly.
This is done to allow the function to calibrate the drive regardless of the
drive regulator type. For example, speed regulated, torque regulated or
torque follower drives can all be calibrated with this feature.
In order to calibrate the field flux properly, the actual motor speed must
match the value specified in Parameter 699. Also, best results are obtained
if the motor is run at base speed. Gains must also be entered for KI Flux
(677) and KP Flux (673). The defaults are recommended.
Trending
The 1395 has four internal trend buffers which can be programmed to
monitor select fast parameters. These buffers are particularly useful during
the commissioning of the drive. They can be used to monitor motor status,
logic command or other important information.
Each trend has the following features:
The parameter to be trended can be specified.
The parameter number (operand X) whose value will be monitored for a
trigger condition can be specified. The parameter number (operand Y),
whose value will be compared against the monitored parameter to
determine if a trigger should occur, can be specified.
The operator used to determine what condition(s) will cause a trigger is
established.
The rate at which the chosen parameter is selected is changeable.
The number of samples taken after the trigger has occurred is
changeable.
Each trend can be setup as one shot or multiple occurrence. When
setup as one shot, the trend has to be enabled after each trigger
occurrence. When setup as multiple occurrence, the trend buffer will
restart immediately after the trend data has been sent to the output
buffer.
Each trend can be deactivated so that it does not monitor for a trigger
occurrence.
Each trend output buffer can be linked to an external device. The rate at
which the sampled data is transferred to the external device is also
adjustable. This feature requires that the trends be set as one-shot.
Trend buffers can be triggered from other trend buffers. This gives you
the capability of recording up to 400 consecutive data samples for a
given parameter.
3-18
Chapter 3
Functional Description
Parameter 106
Trend Operator
80
Continuous trigger
Trend Enable
Activate
3-19
Chapter 3
Functional Description
Chapter 3
Functional Description
3-21
Chapter 3
Functional Description
Chapter 3
Functional Description
Chapter 3
Functional Description
3-24
Chapter 3
Functional Description
Field Economy Reference (Parameter 674) specifies the field flux flux
reference to the motor. The flux value specified by this parameter will be
in use when the motor has been stopped for the time specified in the
Field Economy Delay (Parameter 675).
Minimum Field Regulate Speed (Parameter 686), and velocity Fdbk,
(Parameter 106), are required for Field Weakening. The drive will go
into field weakening when actual speed is greater than base speed, unless
defined otherwise by Minimum Field Regulate Speed (Parameter 686).
This parameter specifies the minimum speed at which field weakening
control and CEMF regulation begins.
The drive will go into field weakening when actual speed is greater than
base speed. The CEMF regulation is always active when flux mode select
(Parameter 627), field weakening (bit 1) is enabled. The output of these
two blocks is applied to a Field Flux Linearization function, whose output
becomes Field Current Reference (Parameter 117). This field current
reference value is summed with the field current feedback value in the
Field PI Control.
3-25
Chapter 3
Functional Description
Figure 3.5
1395 Block Diagram
1
VELOCITY REFERENCE CONTROL
1
0
0
1
1
0
0
1
1
0
0
1
0
1
0
1
0
1
SPEED
REF. PARAM
154
633
634
635
636
637
MOP FWD
MOP REV
VEL REF
VEL REF
FRACTION
WHOLE
153
154
RPM
RPM
RPM
Preset Speed 1 633
RPM
Preset Speed 2 634
RPM
Preset Speed 3 635
RPM
Preset Speed 4 636
RPM
Preset Speed 5 637
2
MOP CONTROL
6
0
1
0
1
LOGIC CMD
150, 151, 152
0,1,2
LOGIC CMD
150, 151, 152
9,10
0
1
2
3
4
5
JOG1 JOG2
BIT10 BIT9
Select
Based On
Decimal
Value
Jog Spd 1
Of Bits
638
0,1,2
Jog Spd 2
639
SPEED
REFERENCE
SELECT
LOGIC CMD
150, 151, 152
6,7
SEC
SEC
SEC
SEC
SEC
SEC
SEC
SEC
0
1 Select
2 Based On
3 Decimal
0 Value
Of Bits
1 6,7
2
3
MOP
DECEL
RATE
BIT
0
1
2
3
4
5
6
7
OVERLOAD DISABLED
150%/60SEC. COOLED MTR
200%/60SEC. COOLED MTR
150%/60 SEC.
200%/60 SEC.
WARNING
If CEMF > PARAM 731 and VEL FDBK < PARAM 732
and if 691 = 0, SOFT FAULT
else if 691 p 0, WARNING FAULT
3-26
MOP
SELECT
MOP
Max Spd
649
RPM
LOGIC CMD
150, 151, 152
0
MOP
CONTROL
BIT
BIT3 =1
INC
BIT4=1
DEC
X( 1)
RPM
650
MOP
Min Spd
FWD/REV
SELECT
WARNING SELECT
632
FAULT REPORT
630
S/W FAULT SELECT 623
FIELD LOSS DISABLE 627
MOTOR OVERLOAD SELECT 629
TACH SWITCH SEL 691
OVERLOAD PENDING LEVEL 720
ABS OVERSPEED 724
MOTOR OVERTEMP DELAY 725
SCR OVERTEMP DELAY 726
STALL DELAY 727
AC LINE TOLERANCE DELAY 728
FIELD FAULT THRESHOLD 729
FIELD FAILURE DELAY 730
TACH LOSS CEMF 731
TACH LOSS VEL 732
JOG
REFERENCE
SELECT
MOP
FAULT
SCR OVERTEMP
MOTOR OVERTEMP
OVERLOAD TRIP
STALL
AC VOLT OUT OF TOL.
WAITINGSAFE ARM VOLTS
WAITING ZERO CUR.
BRIDGE OVERLOAD
RPM
MOP
RATE
SELECT
S/W FAULT SELECT 623
RPM
LOGIC CMD
150, 151, 152
3,4
MOP
ACCEL
RATE
LOGIC CMD
150, 151, 152
1,2
FAULT
LOGIC
CP
FAULTS
VP
FAULTS
DRIVE FAULT
101
FAULT
REPORT
622
CONTACTOR
TYPE
0 = AC
1 = DC
711
JOG
DWELL
CONTACTOR
CONTROL
Chapter 3
Functional Description
LOGIC CMD
150, 151, 152
1,2,5,9,10
3
RAMP CONTROL
1
FWD SPEED
LIMIT
608
RPM
LOGIC CMD
150, 151, 152
11
2
5
DESIRED
CONTOUR
653
%
10
626
Jog Ramp
Enable
PreRamp
Vel Ref
102
RPM
RAMP
BYPASS
LINEAR
ACCEL/DECEL
RAMP
0
STOP
COMMAND
Ramp
Vel Ref
103
RPM
To Sheet 2
4096 =
Motor
Base Speed
S CONTOUR
FILTER
RPM
607
REV SPEED
LIMIT
PROCESS TRIM
SELECT 628
FINAL
VEL REF 104
=3
From Sheet 2
STOP LOGIC
15
AUTO TUNE
VELOCITY INDIRECTS
VEL. IND. 1
163
VEL. IND. 2
164
VEL. IND. 3
VEL. IND. 4
165
166
G
AUTO
TUNE
H
600
FAULTFIELD 0
RUN REFERENCE A
AUTO
TUNE
CURRENT
FAULTFIELD 1
RUN REFERENCE B
RUN REFERENCE C
MOP INCREMENT
AUTO
TUNE
GAINS
CONTACTOR CLOSE
MOP DECREMENT
DRIVE RUNNING
RAMP DISABLE
RUNNING REVERSE
MOP RATE 1
READY
MOP RATE 2
AT CURRENT LIMIT
COMMAND ENABLE
AT SET SPEED
JOG 2
10
AT ZERO SPEED
10
JOG 1
11
AT SPEED 1
11
NORMAL STOP
12
AT SPEED 2
12
START
13
AT SPEED 3
13
CLOSE CONTACTOR
14
AT SPEED 4
14
CLEAR FAULT
15
AT SPEED 5
15
PROCESS TRIM
601
602
603
NOTE: PARAM. 600 603 can specify where to direct data in the range of Param 600732.
Param 600 603 cannot be programmed when the drive is running
SYSTEM INDIRECTS
SP. IND. 1
840
841
842
843
844
SP. IND. 2
SP. IND. 3
SP. IND. 4
SP. IND. 5
Bit 8 of 152
10
SP. OUTPUT. 1
11
SP. OUTPUT. 2
12
SP. OUTPUT. 3
13
SP. OUTPUT. 4
14
SP. OUTPUT. 5
NOTE: PARAM. 840844 can specify any constant in the range of + 32,767
TO
DRIVE
LOGIC
CONTROL
152
151
150
Bit 8 of 150
3-27
Chapter 3
Functional Description
RPM
DROOP FILTER
4096 = 100%
658
DROOP PERCENT
657
%
RPM
721
PROC TRIM
LOW SUM
% DROOP
DROOP CONTROL
100
T(S) = W/S+W
DROOP
GAIN
657 = 0
4096
e .004W
#658 =
LOGIC CMD
150, 151, 152
658 = 0
15
FILTER
DROOP
DISABLE
PROCESS TRIM
REF 161
4096 = 1PU
PROCESS
TRIM
ENABLE
PROCESS TRIM
FILTER
4096 = 100%
713
PROC TRIM
HIGH LIM
718
LOGIC CMD
150, 151, 152
15
628 Bit 1
PROC TRIM
OUTPUT
119
125
628 VALUE
0,2
PI
1,3
PROCESS TRIM
FDBK 162
4096 = 1PU
0
PROCESS
TRIM
ENABLE
#713 =
715KI/3277
4096
628
716KP/4096
e .05W
0,1
719OUT K
FILTER
PROC TRIM
SELECT
714PRELOAD
T(S) = W/S+W
PROCESS TRIM
PI CONTROL
717
PROC TRIM
LO LIM
PROCESS
TRIM
SELECT
STOP LOGIC
BASE MOTOR SPEED
606
609
PPR
ENCODER PPR
DIGITAL
ENCODER
FEEDBACK
T
POSITION
INTEGRATOR S
RPM
CHAN A
Forward
Pulses
CHAN B
Reverse
Pulses
ENCODER
FEEDBACK
SCALING
DELTA
POSITION
ACCUMULATOR
621VALUE
0
ENCODER
0
631 VALUE
122
ENCODER
VELOCITY
CALCULATION
EDGE TIME
TACH
VELOCITY 156
RPM
VLT
Va
AMP
Ia
ARM RESISTANCE
614
3-28
ARMATURE VOLTAGE
CEMF =
Va(IaRa)
Ra +/
IR
COMPENSATION
VELOCITY
FDBK
CEMF
ARM VOLTAGE
FDBK 105
ARM CURRENT
FDBK 112
FLUX COMMAND
115
%
120
ENCODER
CEMF
VELOCITY FDBK
FLUX
FDBK DEVICE
TYPE 621
FLUX
COMPENSATION
CEMF FEEDBACK TO
FLUX CONTROL
Sheet 3
20
40R
LEAD
LAG
35
49R
FEEDBACK
DEVICE
SELECT
FILTER
GAIN 692
WN 693
Chapter 3
Functional Description
VELOCITY PI CONTROL
KF VELOCITY
LOOP
661
Final
Vel Ref
104
KP VELOCITY
LOOP
660
Velocity
Feed Forward
108
TACH
SWITCH KP
690
RPM
RPM
KF GAIN
65536
FEED
FORWARD
TORQUE SELECT
PROPORTIONAL
GAIN
FUNCTION
FWD TORQUE
LIMIT
From Sht 3
AUTO TUNE
GAIN
124
+
KP GAIN
FWD TORQUE
LIMIT
From Sht 3
0
+
T
S
KI GAIN
8.3886
INTEGRATOR
109
INTEGRAL
GAIN
FUNCTION
MAX
REV TORQUE
LIMIT
From Sht 3
SLAVE %
TORQUE
MODE
W12 (S+W2)2
W22 (S+W1)2
35/49 = W1 = 35
W2 = 49
20/40 = W1 = 20
W2 = 40
If 631 = 3
T (S) =
( GAIN/256) (S + WN)
S + WN
167
Torque Ref 2
4096 = 100%
AT SPEED 1 100
12
AT SPEED 2 100
13
AT SPEED 3 100
14
AT SPEED 4 100
705 AT
SPEED 2
15
AT SPEED 5 100
706 AT
SPEED 3
10
707 AT
SPEED 4
704 AT
SPEED 1
708 AT
SPEED 5
W1 W2
11
710 ZERO
SPD TOLERANCE
To Sheet 3
SLAVE %
SLAVE
PERCENT 2
709 UP TO
SPD TOLERANCE
TORQUE
MODE
SELECT
100
100
POSITION FDBK
107
VELOCITY FDBK
106
RPM
SLAVE PERCENT 2
670
%
SLAVE
PERCENT
C
REV TORQUE
LIMIT
From Sht 3
625
%
157
Torque Ref
4096 = 100%
TACH
SWITCH KI
689
SLAVE PERCENT 1
669
4096 = 100%
RATED TORQUE
MIN
AUTO TUNE
GAIN
TORQUE
COMMAND
110
%
Position
Error
+
625 VALUE
0
123
KI VELOCITY
LOOP
659
SPEED
DETECTION
SYMBOL
PARAMETER TYPE
SINK
SOURCE
SET UP
3-29
Chapter 3
Functional Description
ARM CURRENT
REF
111
AMPS
TORQUE
DI/DT
LIMIT
FLUX
DI/DT LIMIT
FLUX
COMPENSATION
FWD I
%
%
0I=T
REV I
FWD TORQUE
LIMIT
SPD
LIMIT
LIMIT
LIMIT
RPM
RPM
ARMATURE
CURRENT REF
SCALING
AMP
To
Sheet 2
To
Sheet 2
REV TORQUE
AMP
615
I LIMIT
F
BRIDGE FLASPX4
668
MOTOR FLA
611
FLUX COMMAND
AUTO
TUNE
GAIN
G
D
ARMATURE
CURRENT
FEEDBACK
FLUX COMMAND
TORQUE TAPER
1 PU
FLUX
11
DISABLE DIVIDE BY
FLUX
FLUX
MODE
SELECT
627
=1
DRIVE STOPPED
FLD ECON
DLY 675
SEC
p 1
STOPPED = 1
FIELD
ECONOMY
DELAY
FIELD
ECONOMY
SELECT
12
FLUX MODE
SELECT
627
2
4096 = 1 PU FLUX
3
160
CEMF REF
4096 = 1PU
CEMF
CEMF
FLUX
CALC
VELOCITY
FDBK
106
4
ABS
RPM
3-30
CEMF
ERROR
FLUX
CEMF
SPEED
MAX
ABS
CEMF
FDBK
PI
TRIM
ERROR
672 KI FLUX/3277
FLUX
CALC
CEMF
FDBK
121
FLUX
4096
SET
MAX
4096 = Base
Mtr RPM
From
Sheet 2
FLUX MODE
SELECT
627
5
HOLD
686
FLUX FEED
FORWARD SELECT
SPEED
CEMF
REFERENCE
SELECT
RPM
CEMF REF
4096
From
Sheet 2
FIELD
WEAKENING
SELECT
410
(10% FLUX)
673 KP FLUX/4096
687 CEMF PRELOAD
CEMF
PI CONTROL
BYPASS INTEGRATOR
WHEN ON LIMIT
Chapter 3
Functional Description
10
CURRENT PI CONTROL
ARM CURRENT
FIRE ANG
2048 = 90 DEG.
114
ARM CUR I
PI OUT
2048 = 1PU VOLTS
113
PI
735 KP/4096
ARMATURE
BRIDGE
ARMATURE
SCR
GATE
CONTROL
736 KI/4096
ARMATURE
CURRENT
PI CONTROL
AUTO TUNE
GAIN
DISCONTINUOUS
CURRENT
ADAPTION
DISCONTINUOUS
734
%
13
To Sheet 2
AUTO TUNE
GAIN
H
FIELD PI CONTROL
4096 = IPU FIELD AMPS
FLD CURRENT
REF
117
AMPS
612
FLD x 3
BRDGI x 8
AMP
PI
737 KP/4096
738 KI/4096
616
FIELD
IREF
SCALING
FIELD FLUX
LINEARIZATION
FIELD
BRIDGE
FIELD
CURRENT
PI CONTROL
AMP
FIELD
SCR
GATE
CONTROL
14
FEEDBACK CONTROL
RATED FLD BRDG I
616
FCT
AMP
A
FIELD
CURRENT
CT
FIELD FLA
FIELD I FDBK
+ 1536 RATED FIELD
BRIDGE FLA
612
AMP
118
AMP
4096 = FIELD FLA
615
AMP
BRIDGE FLA
Arm Current Fdbk
A
ARMATURE
CURRENT
CT
611
AMP
116
VLT
112
4096
1024
A
AC VOLTAGE
FDBK
AMP
X 4
AC LINE VOLTAGE
K AC
ARM FLA
MOTOR ARM FLA
ARM I FDBK
+ 1024 RATED FIELD
BRIDGE FLA
AC LINE
VOLTAGE
SENSE
BRIDGE FLA
RATED V
K AC VOLTS
AC LINE
SCALING
740
RATED AC LINE
617
VLT
ARMATURE
VOLTAGE
SENSE
A
D
ARM VOLTAGE
FDBK
K ARM
4096
512
RATED V
105
VLT
K ARM VOLTS
739
ARM VOLT
SCALING
610
4096 = RATED V
VLT
3-31
Chapter 3
Functional Description
3-32
Chapter
Installation
Chapter Objectives
The following data will guide you in planning the installation of the
Bulletin 1395. Since most start-up difficulties are the result of incorrect
wiring, every precaution must be taken to assure that the wiring is done as
instructed.
IMPORTANT: The end user is responsible for completing the
installation, wiring and grounding of the 1395 drive and for complying
with all National and Local Electrical Codes.
ATTENTION: The following information is merely a guide for
proper installation. The National Electrical Code and any other
governing regional or local code will overrule this information.
The Allen-Bradley Company cannot assume responsibility for
the compliance or the noncompliance to any code, national, local
or otherwise for the proper installation of this drive or associated
equipment. A hazard of personal injury and/or equipment
damage exists if codes are ignored during installation.
Environment
Mounting
4-1
Chapter 4
Installation
Figure 4.1
Nominal Dimensions
. .
.
. .
.
.
.
. .
. .
. .
.
.
. .
. .
..
..
. .
..
..
.
SIDE
.
.
.
.
PE
.
.
TE
4-2
Door Side
BOTTOM
230V Drive
460V Drive
660V Drive
400-600 HP
700-1250 HP
1000-2000 HP
91.5 (2324)
18.0 (457)
20.0 (508)
35.0. (889)
25.0 (635)
25.0 (635)
14.25 (362)
4.61 (117)
22.72 (577)
27.5 (698)
30.0 (762)
18.56 (471)
12 (305)
21.56 (548)
Q
9 (229)
F
80.0 (2032
L
10.0 (254)
Chapter 4
Installation
Cooling Airflow
Wiring Clearance
Disconnect
4-3
Chapter 4
Installation
Figure 4.2
Cable Shielding Recommendations
TE
TE
TE
4-4
1241
1242
Shield
3682
3683
8271
8281
Shield
8291
8301
Shield
8311
8321
2 Conductor
Shielded Cable
Shield Connection
2 Conductor Shielded Cable
Chapter 4
Installation
Table 4.A
Cable and Wiring Recommendations
Cable Type
3/9
3/9
3/18 Note6
1/2/5
DC Power
DC Motor Armature
3/9
3/6
3/12 Note 6
1/2/5
DC Power
115VAC/DC Logic
3/6
3/9
Note 6
1/2/5
3/
18
3/
12
3/9
1/3
2/3/4/5
1/3
Category
Wiring
Class Signal Definition
Power
Control
Signal Examples
115VAC Power
Power Supplies,
Instruments
24VAC/DC Logic
PLC I/O
Analog Signals,
DC Supplies
Reference/Feedback
Signal, 5 to 24VDC
TTL
Digital
(high speed)
Serial
Communication
RS-232, 422 to
Terminals/Printers
Signal
(Comm)
11
Serial Communication
(greater than 20k baud)
Example:
Spacing relationship between 480VAC incoming power leads and 24VDC logic leads.
Signal
(Process)
Note 6
General Notes
1. Steel conduit is recommended for all wiring classes. (Classes 7-11).
2. Spacing shown between classes is the minimum required for parallel runs
less than 400 feet. Greater spacing should be used where possible.
3. Shields for shielded cables must be connected at one end only. The other
end should be cut back and insulated. Shields for cables from a cabinet to an
external device must be connected at cabinet end. Shields for cables from
one cabinet to another must be connected at the source end cabinet.
Splicing of shielded cables, if absolutely necessary, should be done so that
shields remain continuous and insulated from ground.
4. Power wire is selected by load. 16AWG is the minimum recommended size
for control wiring.
4-5
Chapter 4
Installation
Grounding Procedures
4-6
Chapter 4
Installation
Figure 4.3
1395 High Horsepower Grounding Practices
Conduit Ground
Isolation
Transformer
Building steel or
substation ground
Conduit Ground
Ground
Analog I/O
Conduit Ground
Building steel or
substation ground
L1 L2 L3
Discrete
Adapter Board
DC Tach
Power
Converter
TE
GND
Remote
PLC
GND
Next Rack
TE
PE
TB3
Encoder
Safety Ground to be
Grounded by User
Encoder
TE
Signal Ground
PE
Encoder Grounding
Motor Leads Not Grounded
(Wiring Class 3 or 4)
DC Tach
DC Tach Grounding
Motor leads Not Grounded
(Wiring Class 3 or 4)
4-7
Chapter 4
Installation
Wiring Connection
TE Bus
Table 4.C
Safety Ground (PE) Connections
Rating
400 600 HP 230VAC
700 1250 HP 460VAC
1000 2000 HP 660VAC
4-8
Ground Terminal
PE Bus
Chapter 4
Installation
The following procedure provides the steps needed to properly perform the
power wiring connections to the 1395 drive.
Using Table 4.D, verify that the motor field is compatible with the DC field
voltage output of the drive.
Table 4.D
Standard Field Voltage Output
AC Incoming
Voltage to Drive
DC Supply Output
Voltage to Field
230VAC
150VDC
460VAC
300VDC
660VAC
300VDC
1. Connect the motor armature and field leads to produce proper direction
of motor rotation. Table 4.E lists the connections required to produce
counterclockwise rotation of the motor when viewed from the
commutator end with a positive speed reference input to the drive.
Table 4.E
Motor Connections for CCW Rotation
Drive Terminal
Connection
Motor Lead
Motor Field
TB71
TB73
F1(+)
F2 ()
Motor Armature
A1
A2
A1 (+)
A2 ()
Connection
4-9
Chapter 4
Installation
Figure 4.4
Power Connections Standard Field Voltage
Line Reactor Isolation
Transformer
L1
L2
L3
CB1
FRONT VIEW OF
DRIVE
DC Contactor M1
A1 A2
6F 7F 8F
DC Field Output
TB5 1 15
TB7
F+
4-10
A1+
A2
Chapter 4
Installation
Circuit Board Jumper Connections There are several jumpers located on different boards in the 1395 that are
used to configure the drive for a specific application.
1. Verify that the motor field current jumper, is in the proper location per
Table 4.F. Obtain the motor full field current data from the motor
nameplate. The position of the jumper is determined by both the drive
current rating and DC shunt field current rating. Use the drive current
rating to select the column in Table 4.F and the field current to select
the field current jumper position.
Table 4.F
Field Current Jumper Setting
J1 Jumper
on Feedback Bd.
400 600 HP
240VDC
700 1250 HP
500VDC
1000 2000 HP
700VDC
42.4 A
42.4 A
42.4 A
18.5 A
18.5 A
18.5 A
8.7 A
8.7 A
8.7 A
2.4 A
2.4 A
2.4 A
2. Verify that the voltage selection for the Reset and Motor Thermostat
inputs is correct. Jumpers J11 and J12 on the Power Stage Interface
Board determine whether the voltage used for the Reset and Motor
Thermostat inputs is 24VDC or 115VAC. Both switches should be in
the same position (See Table 4.G).
Table 4.G
Power Stage Interface Board Jumper Settings
Jumper
J11
J12
Position
Purpose
12
23
12
23
4-11
Chapter 4
Installation
+5VDC Position
+12VDC Position
Purpose
J8
12
23
J9
12
23
J10
12
23
J14
12
23
EE Write Enabled
EE Write Disabled
NOTE: The encoder jumpers J8 J10 are set for the voltage output of the encoder.
Purpose
J12
J13
J15
Control Connections
4-12
Chapter 4
Installation
4-13
Chapter 4
Installation
Figure 4.5
TB3 Terminal Descriptions
Encoder
TB3
Channel A
20
Channel A
19
Channel B
18
Channel B
17
ENCA1
ENCA1
Main Control
Board
ENCB1
ENCB1
16
15
+ Supply Voltage
14
Supply Voltage
13
12
11
24V DC E-Coast
Refer to Table 4.J
10
9
8
6
5
115V AC E-Coast
4
3
Reset*
2
Motor Thermostat**
ENCPWR
ENCGND
24V OUT
+24V OUT
24V ECOAST
+24V ECOAST
READY 2
READY 1
115V COMMON OUT
115V ECOAST2
115V ECOAST1
RESET IN
MOTOR TEMP IN
COMMON IN
If parameter 620 = 0, then the Reset input requires a N.O. pushbutton as shown above. Closing the
pushbutton causes System Reset to occur. This is the default value for the 1395.
If parameter 620 = 1, then the Normal Stop input requires a N.C. pushbutton as shown above.
Opening the pushbutton causes Normal Stop to occur.
NOTE: If N.C. is used, and 620 = 0, Drive will be in a continuous reset condition.
If N.O. is used, and 620 = 1, A Stop will be present in Logic Cmd 1 Par.150
4-14
Power Stage
Interface
Board
Chapter 4
Installation
ECoast Connections
ECoast Input
TB-3 Terminals
24VDC
115VAC
4 and 5
Jumper
9 and 11
Jumper
10 and 12
Jumper
Jumper
Chapter 4
Installation
Adapter Boards
TB3
4
6
47
115V AC
115V AC COMMON
115V AC
115V AC COMMON
DIGITAL COMMON
48
DIGITAL IN 1
49
DIGITAL IN 2
50
DIGITAL IN 3
51
DIGITAL IN 4
Start*
48
DIGITAL IN 1
Jog 2*
Clear Faults*
49
Start*
DIGITAL IN 2
50
DIGITAL IN 3
51
DIGITAL IN 4
4-16
DIGITAL COMMON
Jog 2*
Stop*
Clear Faults*
47
Stop*
Chapter 4
Installation
Figure 4.7
Discrete Adapter Board Configuration
1395 DRIVE
SHIELD COMMON
Digital
Inputs
DIGITAL COMMON
48
115V AC
or
24VDC
External
Power
Supply
STOP
JOG
START
CLEAR FAULT
50
51
31
10V REF
+10V REF
32
33
REF COMMON
10k
Bit 12
586
Bit 14
Power
Supply
16 Bits
551
550
Scale
=2
553
552
27
Offset
=0
Scale
=2
26
555
554
25
Offset
=0
Scale
=2
24
557
556
23
Offset
=0
Scale
=2
DC
Tach
585
Bit 9
Offset
=0
28
584
29
RI
Bit
Select
+Analog Inputs
30
(+) TRIM VELOCITY REF
Bit 11
583
49
() TACH VELOCITY
Port A
Sources
Sinks
400
151
Logic Command 2
401
161
403
154
404
156
Tach Velocity
402
Digital Outputs
Option-See Encoder
46
Zero
Speed
P558
45
Sources
Bit
Select
44
Drive
Running
100
Logic Status
451
106
Velocity Feedback
452
118
Field Current
Feedback
453
112
Armature Current
Feedback
454
105
Armature Voltage
Feedback
Sinks
43
16 Bits
450
P559
37
Analog Outputs
+
41
Offset
=0
36
578
577
40
Offset
=0
Scale
0.25
35
580
579
39
Offset
=0
Scale
0.25
34
582
38
Offset
=0
TB3
ENCODER
Channel A
19
A
Channel B
18
17
16
15
14
Supply +
Voltage
13
12
11
10
24V DC ECOAST
9
8
Drive Ready
Return
7
6
5
4
115V AC
or
24V DC
Voltage
Source
Reset
(n.o.)
3
2
(n.c.)
Motor Thermostat
575
Scale
0.25
581
Scale
0.25
Standard
20
576
ENCA1
ENCA1
ENCB1
ENCB1
ENCZ1
ENCZ1
ENCPWR
ENCGND
24V OUT
24V + OUT
24V ECOAST
24V ECOAST +
READY2
READY1
115V COMMON OUT
115V ECOAST2
115V ECOAST1
RESET IN
MOTOR TEMP IN
COMMON IN
4-17
Chapter 4
Installation
IMPORTANT: Connect
to either terminal 31 or
32, Not Both
TB3
Forward *
31
10V DC P.S.
32
+10V DC P.S.
Reverse
R*
R
31
10V DC P.S.
32
+10V DC P.S.
Reverse Relay
+
ANALOG INPUT
Reference*
2.5k Ohm
Minimum
33
ANALOG INPUT
Reference*
2.5k Ohm
Minimum
P.S. COMMON
IMPORTANT: Connect
shield to drive end only.
Other end is to be insulated and left floating.
TB10
33
P.S. COMMON
TB10
Bi-directional Operation
4-18
Chapter 4
Installation
Analog In (+)
TB324
DC
Tach
Resistors 0.5W, 1%
10k Ohm
Tach Velocity ()
6666 = R1
3. The analog input channel on the adapter board must now be scaled to
represent an accurate velocity feedback signal. First determine the
analog input signal for base speed. Parameter numbers are given in ( )
where applicable.
Base Motor Speed (606) x 9V
Max Speed
4. The input voltage at base speed is then converted to Raw Adapter Units
according to the following equation.
Base Speed Input x 2048
10
4-19
Chapter 4
Installation
5. The Raw Adapter Units are then used to determine the correct scaling
parameter value according to the equation below.
4096
Raw Adapter Units
6. The Scaling Parameter Value should then be entered into the associated
analog input scaling set-up parameter. This procedure will be correct to
within 5%. Verify that the scaling is correct by measuring the actual
motor velocity with a hand tachometer. Fine tune the scaling by
adjusting the appropriate value to minimize any error.
7. Any drift at zero speed can be minimized by adjusting the offset
parameter associated with the channel in use.
Analog Output Figure 4.10 shows typical analog and digital output
connections.
Figure 4.10
Typical Output Connections
TB3
0 to +10VDC,
1mA Maximum
IMPORTANT: Connect
shield to drive end only.
Other end is to be insulated and left floating.
34
ANALOG OUT +
38
TB3
45
46
Dry Contacts
0.6A at 125VAC,
2A at 3VDC0
TB10
43
44
4-20
DIGITAL
OUTPUT 1
DIGITAL
OUTPUT 2
Chapter 4
Installation
Figure 4.11 shows the typical encoder connection used as a signal for the
digital reference input. This encoder can be machine mounted or mounted
on the motor of the lead section.
Figure 4.11
Encoder Connections
TB3
Encoder
CHANNEL A
20
ENCODER CH A
CHANNEL A
19
ENCODER CH A
CHANNEL B
18
ENCODER CH B
CHANNEL B
17
ENCODER CH B
14
+12VDC POWER
SUPPLY
13
POWER SUPPLY
COMMON
4-21
Chapter 4
Installation
Figure 4.12
Digital Reference Adapter Board Configuration
1395 DRIVE
TB4 (TB10 for Medium & High KVA)
TB3 Digital Reference Adapter
SHIELD COMMON
53
43
44
45
46
47
48
49
50
51
52
DIGITAL IN COMMON
STOP
JOG2
START
CLEAR FAULT
RAMP DISABLE
COMMAND ENABLE
JOG 1
RUN REF A
RUN REF B
RUN REF C
+
583
584
585
586
587
588
589
590
591
592
Port A
Sources
Sinks
400
150
Logic Command 1
31
32
550 Scale = 2
551 Offset = 0
401
154
33
34
552 Scale = 2
553 Offset = 0
402
161
ENCODER IN Ch B
Ch B
26
25
Ch A
Ch A
24
23
563 PPR =
564 Scale =
565 Offset
566 Filter
567 Type
568 Const
569 Sel
External
Velocity Ref
Trim
Velocity Ref
Digital
Reference
Input
Digital Inputs
ENCODER IN
403
404
To be
linked
by user
453
Parameter
AT SET SPEED
AT CURRENT LIMIT
DRIVE READY
DRIVE RUNNING
AT ZERO SPEED
External
24V DC ISOL
Power
24V DC COM
Supply
Armature
Current Feedback
58
57
56
55
54
39
40
41
42
28
29
30
TB3
19
17
Logic Status
451
112
Armature Current
Feedback
452
105
Armature Voltage
Feedback
POWER
SUPPLY
18
100
Com
20
ENCODER
A
Channel A
A
450
61
62
+
Armature
Voltage Feedback
+ 10V
Reference
10V
Power
COM
Supply
Channel B
562
561
560
559
558
16
Standard
ENCA1
ENCA1
ENCB1
ENCB1
15
Supply
Voltage
14
13
12
11
10
24V DC ECOAST
9
115V AC
or
24V DC
Voltage
Source
4-22
Drive Ready
Return
115V AC COMMON
6
4
115V AC ECOAST
(n.o.)
Reset
3
2
(n.c)
Motor Thermostat
ENCPWR
ENCGND
24V OUT
24V + OUT
24V ECOAST
24V ECOAST +
READY2
READY1
115V Common Out
115V ECOAST2
115V ECOAST1
RESET IN
MOTOR TEMP IN
COMMON IN
Chapter 4
Installation
Figure 4.13
Typical Analog Input Connections
TB3
TB3
Forward
28
IMPORTANT: Connect
to either terminal 28 or
29, Not Both
29
+10V DC P.S.
Reverse
R
*
R*
28
+10V DC P.S.
29
10V DC P.S.
31
32
30
P.S. COMMON
10V DC P.S.
Reverse Relay
Reference*
2.5k Ohm
Minimum
31
32
30
P.S. COMMON
Reference *
2.5k Ohm
Minimum
IMPORTANT: Connect
shield to drive end only.
Other end is to be insulated and left floating.
TB10
TB10
Bi-directional Operation
4-23
Chapter 4
Installation
The tach signal then must be scaled in the adapter board to determine the
proper relationship of output voltage/motor velocity to base speed in Drive
Units. This scaled configuration data must then be linked to Parameter 156
Tach Velocity.
Many problems relate to the scaling of the tach signals. Below is a
procedure for checking the scaling of the analog tach feedback for proper
drive operation.
1. Determine the Volts/RPM rating of the tach (refer to tach name plate).
Multiply this rating times the absolute maximum speed the motor will
be commanded to accelerate to. This value should also be programmed
in Parameter 607 Rev Speed Lim and 608 Fwd Speed Lim to
assure that the velocity command will be properly clamped.
Volts/RPM Rating x Max Speed = Max Volts Output
2. The Max Volts output must then be scaled to a level within the 10V
analog input channel range. This can be accomplished by using a
voltage divider network external to the drive. The voltage divider will
take the Max Volts output and scale it to a maximum 9V input. This
allows for protection against 10% overshoot.
Figure 4.14 uses a l0k ohm resistor across the input channel. Rl represents
the dropping resistor for the scaling network. To determine the value of Rl
use the equation that follows:
Figure 4.14
Scaling Circuit
R1
Analog In (+)
TB333
DC
Tach
Resistors 0.5W, 1%
10k Ohm
Tach Velocity ()
6666 = R1
3. The analog input channel on the adapter board must now be scaled to
represent an accurate velocity feedback signal. First determine the
analog input signal for base speed. Parameter numbers are given in ( )
where applicable.
Base Motor Speed (606) x 9V
Max Speed
4-24
Chapter 4
Installation
4. The input voltage at base speed is then converted to Raw Adapter Units
according to the following equation.
Base Speed Input x 2048
10
5. The Raw Adapter Units are then used to determine the correct scaling
parameter value according to the equation below.
4096
Raw Adapter Units
6. The Scaling Parameter Value should then be entered into the associated
analog input scaling set-up parameter. This procedure will be correct to
within 5%. Verify that the scaling is correct by measuring the actual
motor velocity with a hand tachometer. Fine tune the scaling by
adjusting the appropriate value to minimize any error.
7. Any drift at zero speed can be minimized by adjusting the offset
parameter associated with the channel in use.
Digital Input Figure 4.15 shows a typical digital input connection.
Figure 4.15
Typical 24VDC Digital Input Connections using External Power Supply
TB3
24V DC Common*
24V DC High*
53
DIGITAL COMMON
43
DIGITAL IN 1
44
DIGITAL IN 2
45
DIGITAL IN 3
46
DIGITAL IN 4
Stop*
Jog 2*
Start*
Clear Faults*
4-25
Chapter 4
Installation
Analog/Digital Output
Figure 4.16 shows typical analog and digital output connections.
Figure 4.16
Typical Output Connections
TB3
TB3
+
0 to +10VDC,
1mA Maximum
61 +24V DC HIGH
External 24VDC
Power Supply
62 0 VOLTS COMMON
PL*
IMPORTANT: Connect
shield to drive end only.
Other end is to be insulated and left floating.
CR*
CR*
54 AT ZERO SPEED
55 DRIVE RUNNING
56 DRIVE READY
57 AT CURRENT LIMIT
58 AT SET SPEED
4-26
Chapter
Programming Parameters
Introduction
Terminology
Chapter 5
Programming Parameters
5-2
Chapter 5
Programming Parameters
All data used by the 1395 control to perform the drive functions is stored
in the Parameter Table. Each parameter entry in the parameter table
contains the information illustrated in Figure 5.1.
Figure 5.1
Parameter Entry
Parameter Number
Hex
Units
Name
Init. Value
Min
Max
EE
Function/Classification
Data Types
The Actual Value portion of the parameter entry for each parameter in
the parameter table is a 16 bit word. The data represented by this 16 bit
word is one of the three following types:
Numerical Data 16 bit binary integer which can represent signed
integers from 32,768 to +32767 or unsigned integers from 0 to +65535.
16 Bit Field Select 16 bit word where each bit is used to enable/disable
a specific drive function.
5-3
Chapter 5
Programming Parameters
5-4
Chapter 5
Programming Parameters
Table 5.A
Parameters
MIN
FUNCTION/CLASSIFICATION/PORT
PARM
HEX
NAME
1H
Trend 1 Output
Fast Source
2H
Trend 2 Output
Fast Source
3H
Trend 3 Output
Fast Source
4H
Trend 4 Output
Fast Source
10
AH
SP Output 1
11
BH
SP Output 2
12
CH
SP Output 3
13
DH
SP Output 4
14
EH
SP Output 5
50
032H
Trend 1 Input
Fast Sink
51
033H
Trend 2 Input
Fast Sink
52
034H
Trend 3 Input
Fast Sink
53
035H
Trend 4 Input
Fast Sink
100
64H
Logic Status
Logic Control
101
65H
Drive Fault
Fault Detection
102
66H
RPM
Ramp Control
103
67H
RPM
Ramp Control
104
68H
RPM
105
69H
VLT
Feedback Control
106
6AH
Velocity Fdbk
RPM
107
6BH
Position Fdbk
108
6CH
109
6DH
Position Error
110
6EH
Torque Command
Torque Select
111
6FH
AMP
112
70H
AMP
Feedback Control
113
71H
Current PI Control
114
72H
Current PI Control
115
73H
Flux Command
116
74H
AC Line Voltage
VLT
Feedback Control
117
75H
AMP
118
76H
AMP
Feedback Control
119
77H
120
78H
CEMF Feedback
VLT
121
79H
Flux Trim
122
80H
Encoder Velocity
RPM
UNITS
INIT
MAX
EE
Velocity PI Control
Velocity PI Control
5-5
Chapter 5
Programming Parameters
MIN
MAX
FUNCTION/CLASSIFICATION/PORT
PARM
HEX
NAME
UNITS
123
81H
Velocity PI Output
124
82H
Velocity Error
RPM
125
83H
150
96H
Logic Cmd 1
Logic Control/Input
151
97H
Logic Cmd 2
Logic Control/Input
152
98H
Logic Cmd 3
Logic Control/Input
153
99H
154
9AH
RPM
156
9CH
Tach Velocity
RPM
157
9DH
Torque Reference
Torque Select
159
9FH
160
A0H
CEMF Reference
161
A1H
162
A2H
163
A3H
Vel Indirect 1
164
A4H
Vel Indirect 2
165
A5H
Vel Indirect 3
166
A6H
Vel Indirect 4
167
A7H
Torque Reference 2
200
C8H
DHT In Par 1
Fast Source
201
C9H
DHT In Par 2
Fast Source
202
CAH
DHT In Par 3
Fast Source
203
CBH
DHT In Par 4
Fast Source
204
CCH
DHT In Par 5
Fast Source
250
FAH
Fast Sink
251
FBH
Fast Sink
252
FCH
Fast Sink
253
FDH
Fast Sink
254
FEH
Fast Sink
300
12CH
Pt B IN Par 1
Fast Source
301
12DH
Pt B IN Par 2
Fast Source
302
12EH
Pt B In Par 3
Fast Source
303
12FH
Pt B In Par 4
Fast Source
304
130H
Pt B In Par 5
Fast Source
305
131H
Pt B In Par 6
Fast Source
306
132H
Pt B In Par 7
Fast Source
307
133H
Pt B In Par 8
Fast Source
5-6
INIT
EE
Torque Select
Chapter 5
Programming Parameters
MIN
MAX
FUNCTION/CLASSIFICATION/PORT
PARM
HEX
NAME
308
134H
Pt B IN Par 9
Fast Source
309
135H
Pt B In Par10
Fast Source
350
15EH
Pt B Out Par 1
Fast Sink
351
15FH
Pt B Out Par 2
Fast Sink
352
160H
Pt B Out Par 3
Fast Sink
353
161H
Pt B Out Par 4
Fast Sink
354
162H
Pt B Out Par 5
Fast Sink
355
163H
Pt B Out Par 6
Fast Sink
356
164H
Pt B Out Par 7
Fast Sink
357
165H
Pt B Out Par 8
Fast Sink
358
166H
Pt B Out Par 9
Fast Sink
359
167H
Pt B Out Par 10
Fast Sink
400
190H
Pt A IN Par 1
Fast Source
401
191H
Pt A In Par 2
Fast Source
402
192H
Pt A In Par 3
Fast Source
403
193H
Pt A In Par 4
Fast Source
404
194H
Pt A In Par 5
Fast Source
405
195H
Pt A In Par 6
Fast Source
406
196H
Pt A IN Par 7
Fast Source
407
197H
Pt A IN Par 8
Fast Source
408
198H
Pt A IN Par 9
Fast Source
409
199H
Pt A IN Par 10
Fast Source
450
1C2H
Pt A OUT Par 1
Fast Sink
451
1C3H
Pt A Out Par 2
Fast Sink
452
1C4H
Pt A Out Par 3
Fast Sink
453
1C5H
Pt A OUT Par 4
Fast Sink
454
1C6H
Pt A OUT Par 5
Fast Sink
455
1C7H
Pt A OUT Par 6
Fast Sink
456
1C8H
Pt A OUT Par 7
Fast Sink
457
1C9H
Pt A OUT Par 8
Fast Sink
458
1CAH
Pt A OUT Par 9
Fast Sink
459
1CBH
Pt A OUT Par 10
Fast Sink
500
1F4H
Pt B IN Cnfg 1
EE
Configuration
501
1F5H
Pt B IN Cnfg 2
EE
Configuration
502
1F6H
Pt B IN Cnfg 3
EE
Configuration
503
1F7H
Pt B IN Cnfg 4
EE
Configuration
504
1F8H
Pt B IN Cnfg 5
EE
Configuration
505
1F9H
Pt B IN Cnfg 6
EE
Configuration
UNITS
INIT
EE
5-7
Chapter 5
Programming Parameters
EE
FUNCTION/CLASSIFICATION/PORT
Pt B IN Confg 7
EE
Configuration
Pt B IN Confg 8
EE
Configuration
1FCH
Pt B IN Confg 9
EE
Configuration
509
1FDH
Pt B IN Config 10
EE
Configuration
510
1FEH
Pt B IN Config 11
EE
Configuration
511
1FFH
Pt B IN Config 12
EE
Configuration
512
200H
Pt B IN Config 13
EE
Configuration
513
201H
Pt B IN Config 14
EE
Configuration
514
202H
Pt B IN Config 15
EE
Configuration
515
203H
Pt B IN Config 16
EE
Configuration
516
204H
Pt B IN Config 17
EE
Configuration
517
205H
Pt B IN Config 18
EE
Configuration
518
206H
Pt B IN Config 19
EE
Configuration
519
207H
Pt B IN Config 20
EE
Configuration
520
208H
Pt B IN Config 21
EE
Configuration
521
209H
Pt B IN Config 22
EE
Configuration
522
20AH
Pt B IN Config 23
EE
Configuration
523
20BH
Pt B IN Config 24
EE
Configuration
524
20CH
Pt B IN Config 25
EE
Configuration
525
20DH
Pt B OUT Config 1
EE
Configuration
526
20EH
Pt B OUT Config 2
EE
Configuration
527
20FH
Pt B OUT Config 3
EE
Configuration
528
210H
Pt B OUT Config 4
EE
Configuration
529
211H
Pt B OUT Config 5
EE
Configuration
530
212H
Pt B OUT Config 5
EE
Configuration
531
213H
Pt B OUT Config 7
EE
Configuration
532
214H
Pt B OUT Config 8
EE
Configuration
533
215H
Pt B OUT Config 9
EE
Configuration
534
216H
Pt B OUT Config 10
EE
Configuration
535
217H
Pt B OUT Config 11
EE
Configuration
536
218H
Pt B OUT Config 12
EE
Configuration
537
219H
Pt B OUT Config 13
EE
Configuration
538
21AH
Pt B OUT Config 14
EE
Configuration
539
21BH
Pt B OUT Config 15
EE
Configuration
540
21CH
Pt B OUT Config 16
EE
Configuration
541
21DH
Pt B OUT Config 17
EE
Configuration
542
21EH
Pt B OUT Config 18
EE
Configuration
543
21FH
Pt B OUT Config 19
EE
Configuration
PARM
HEX
NAME
506
1FAH
507
1FBH
508
5-8
UNITS
INIT
MIN
MAX
Chapter 5
Programming Parameters
EE
FUNCTION/CLASSIFICATION/PORT
Pt B OUT Cnfg 20
EE
Configuration
Pt B OUT Confg 21
EE
Configuration
222H
Pt B OUT Confg 22
EE
Configuration
547
223H
Pt B OUT Config 23
EE
Configuration
548
224H
Pt B OUT Config 24
EE
Configuration
549
225H
Pt B OUT Config 25
EE
Configuration
550
226H
Pt A IN Config 1
EE
Configuration
551
227H
Pt A IN Config 2
EE
Configuration
552
228H
Pt AIN Config 3
EE
Configuration
553
229H
Pt A IN Config 4
EE
Configuration
554
22AH
Pt A IN Config 5
EE
Configuration
555
22BH
Pt A IN Config 6
EE
Configuration
556
22CH
Pt A IN Config 7
EE
Configuration
557
22DH
Pt A IN Config 8
EE
Configuration
558
22EH
Pt A IN Config 9
EE
Configuration
559
22FH
Pt A IN Config 10
EE
Configuration
560
230H
Pt A IN Config 11
EE
Configuration
561
231H
Pt A IN Config 12
EE
Configuration
562
232H
Pt A IN Config 13
EE
Configuration
563
233H
Pt A IN Config 14
EE
Configuration
564
234H
Pt A IN Config 15
EE
Configuration
565
235H
Pt A IN Config 16
EE
Configuration
566
236H
Pt A IN Config 17
EE
Configuration
567
237H
Pt A IN Config 18
EE
Configuration
568
238H
Pt A IN Config 19
EE
Configuration
569
239H
Pt A IN Config 19
EE
Configuration
570
23AH
Pt A IN Config 21
EE
Configuration
571
23BH
Pt A IN Config 22
EE
Configuration
572
23CH
Pt A IN Config 23
EE
Configuration
573
23DH
Pt A IN Config 24
EE
Configuration
574
23EH
Pt A IN Config 25
EE
Configuration
575
23FH
Pt A OUT Config 1
EE
Configuration
576
240H
Pt A OUT Config 2
EE
Configuration
577
241H
Pt A OUT Config 3
EE
Configuration
578
242H
Pt A OUT Config 4
EE
Configuration
579
243H
Pt A OUT Config 5
EE
Configuration
580
244H
Pt A OUT Config 6
EE
Configuration
581
245H
Pt A OUT Config 7
EE
Configuration
582
246H
Pt A OUT Config 8
EE
Configuration
PARM
HEX
NAME
544
220H
545
221H
546
UNITS
INIT
MIN
MAX
5-9
Chapter 5
Programming Parameters
MIN
EE
FUNCTION/CLASSIFICATION/PORT
Pt A OUT Confg 9
EE
Configuration
Pt A OUT Confg 10
EE
Configuration
249H
Pt A OUT Config 11
EE
Configuration
586
24AH
Pt A OUT Config 12
EE
Configuration
587
24BH
Pt A OUT Config 13
EE
Configuration
588
24CH
Pt A OUT Config 14
EE
Configuration
589
24DH
Pt A OUT Config 15
EE
Configuration
590
24EH
Pt A OUT Config 16
EE
Configuration
591
24FH
Pt A OUT Config 17
EE
Configuration
592
250H
Pt A OUT Config 18
EE
Configuration
593
251H
Pt A OUT Config 19
EE
Configuration
594
252H
Pt A OUT Config 20
EE
Configuration
595
253H
Pt A OUT Config 21
EE
Configuration
596
254H
Pt A OUT Config 22
EE
Configuration
597
255H
Pt A OUT Config 23
EE
Configuration
598
256H
Pt A OUT Config 24
EE
Configuration
599
257H
Pt A OUT Config 25
EE
Configuration
PARM
HEX
NAME
583
247H
584
248H
585
UNITS
INIT
MAX
600
258H
600
600
601
259H
601
600
732
EE
602
25AH
602
600
732
EE
603
25BH
603
600
732
EE
6000
EE
732
EE
606
25EH
RPM
1750
607
25FH
RPM
B.S.
6xB.S.
EE
Ramp Control
608
260H
RPM
B.S.
+6 x B.S.
EE
Ramp Control
609
261H
Encoder PPR
1024
100
32767
EE
610
262H
VOLTS
240
75
800
EE
Feedback Control
611
263H
AMPS
0.2
0.1
3276.7
EE
Feedback Control
612
264H
AMPS
0.1
0.1
32767
EE
Feedback Control
613
265H
Motor Inertia
SECS
6.0
0.01
10
EE
614
266H
Arm Resistance
5.0
100
EE
615
267H
AMPS
20.0
0.1
3276.7
EE
Feedback Control
616
268H
AMPS
10.0
10.0
3276.7
EE
Feedback Control
617
269H
Rated AC Line
VOLTS
460.0
460.0
660
EE
Feedback Control
620
26CH
EE
Logic Control
621
26DH
EE
622
26EH
Contactor Device
EE
Logic Control
623
26FH
Fault Select
EE
Fault Detection
624
270H
Maintain Start
EE
Logic Control
5-10
Chapter 5
Programming Parameters
MIN
MAX
EE
FUNCTION/CLASSIFICATION/PORT
Torque Mode
EE
Torque Select
272H
EE
Ramp Cntrl/Set-up
273H
EE
628
274H
EE
629
275H
EE
Fault Detection/Setup
630
276H
Fault Report
EE
Fault Detection/Set-Up
631
277H
EE
632
278H
Warning Select
EE
Fault Detection/Setup
633
279H
Preset Speed 1
RPM
6xB.S.
+6xB.S.
EE
634
27AH
Preset Speed 2
RPM
6xB.S.
+6xB.S.
EE
635
27BH
Preset Speed 3
RPM
6xB.S.
+6xB.S.
EE
636
27CH
Preset Speed 4
RPM
6xB.S.
+6xB.S.
EE
637
27DH
Preset Speed 5
RPM
6xB.S.
+6xB.S.
EE
638
27EH
Jog Speed 1
RPM
6xB.S.
+6xB.S.
EE
639
27FH
Jog Speed 2
RPM
6xB.S.
+6xB.S.
EE
641
281H
MOP Accel 1
SEC
0.1
0.1
6553.5
EE
MOP Control
642
282H
MOP Accel 2
SEC
0.1
0.1
6553.5
EE
MOP Control
643
283H
MOP Accel 3
SEC
0.1
0.1
6553.5
EE
MOP Control
644
284H
MOP Accel 4
SEC
0.1
0.1
6553.5
EE
MOP Control
645
285H
MOP Decel 1
SEC
0.1
0.1
6553.5
EE
MOP Control
646
286H
MOP Decel 2
SEC
0.1
0.1
6553.5
EE
MOP Control
647
287H
MOP Decel 3
SEC
0.1
0.1
6553.5
EE
MOP Control
648
288H
MOP Decel 4
SEC
0.1
0.1
6553.5
EE
MOP Control
649
289H
RPM
1750
+6xB.S.
EE
MOP Control
650
290H
RPM
+6xB.S.
EE
MOP Control
651
291H
Accel Time
SEC
10
0.1
6553.5
EE
Ramp Control
6553.5
EE
Ramp Control
PARM
HEX
NAME
625
270H
626
627
UNITS
652
292H
Decel Time
SEC
10
0.1
653
293H
Desired Contour
100
EE
Ramp Control
657
297H
Droop Percent
25.5
EE
Droop Control/Set-Up
658
298H
Droop Filter
100%
EE
Droop Control/Set-Up
32767
EE
Velocity PI Control/Autotune
659
299H
KI Velocity Loop
256
660
29AH
KP Velocity Loop
64
1600
EE
Velocity PI Control/Autotune
661
29BH
KF Velocity Loop
65535
65535
EE
Velocity PI Control/Autotune
663
29EH
50%
0.0244
260
EE
260
EE
664
2A0H
50%
0.0244
665
2A1H
RPM
B.S.
B.S./4096
+6xB.S.
EE
666
2A2H
RPM
B.S.
B.S./4096
+6xB.S.
EE
667
2A3H
100
0.0244
260
EE
668
2A4H
DI/DT Limit
12.5
0.0244
260
EE
2A5H
Slave Percent
100
200
200
EE
Torque Control/Set-Up
669
5-11
Chapter 5
Programming Parameters
HEX
NAME
INIT
MIN
MAX
EE
FUNCTION/CLASSIFICATION/PORT
670
2A6H
Slave Percent 2
200
200
EE
Torque Control/Setup
672
2A8H
KI Flux
1638
32767
EE
673
2A9H
KP Flux
4096
32767
EE
674
2AAH
50
100
EE
675
2ABH
Sec
30
6553.5
EE
676
2ACH
100
0.0244
125
EE
677
2ADH
100
EE
678
2AEH
6.6
100
EE
679
2AFH
14.3
100
EE
680
2B0H
23.1
100
EE
681
2B1H
33.3
100
EE
682
2B2H
45.5
100
EE
683
2B3H
60.0
100
EE
684
2B4H
77.7
100
EE
685
2B5H
Fld I @ 1.0Flux
RPM
100
100
EE
686
2B6H
RPM
B.S.
B.S./8
+6xB.S.
EE
687
2B7H
799.9
799.9
EE
688
2B8H
RPM
10%B.S 0
B.S
EE
689
2B9H
Tach Switch Ki
50
65535
EE
690
2C0H
Tach Switch Kp
10
65535
EE
EE
UNITS
691
2C1H
692
2BCH
Kn Filter
512
32767
+32767
EE
Set-Up
693
2BDH
Wn Filter
300
500
EE
Set-Up
698
2C2H
25
.0244
100
EE
B.S.
EE
RPM
699
2C3H
RPM
B.S.
B.S.
700
2C4H
Vel Desired BW
Rad/Sec
0.1
150
EE
701
2C5H
Vel Max BW
Rad/Sec
50
50
150
EE
702
2C6H
1.0
1.0
3.0
EE
655.0
EE
703
2C7H
System Inertia
Sec
2.0
2.0
704
2C8H
At Speed 1
RPM
+6xB.S.
EE
705
2CAH
At Speed 2
RPM
BS/8
BS/8
+6xB.S.
EE
706
2CBH
At Speed 3
RPM
BS/4
BS/4
+6xB.S.
EE
707
2CCH
At Speed 4
RPM
BS/2
BS/2
+6xB.S.
EE
708
2CDH
At Speed 5
RPM
BS
BS
+6xB.S.
EE
709
2CEH
Up To Speed Tol
RPM
BS/100
6xB.S.
B.S./10
EE
Logic Control/Set-Up
710
2CFH
RPM
BS/100
+6xB.S.
EE
Logic Control/Set-Up
711
2D0H
Jog Dwell
SEC
6553.5
EE
Logic Control/Set-Up
713
2D1H
100
EE
714
2D2H
32767
32767
EE
715
2D3H
Proc Trim KI
1638
32767
EE
716
2D4H
Proc Trim KP
4096
32767
EE
5-12
Chapter 5
Programming Parameters
MIN
MAX
EE
FUNCTION/CLASSIFICATION/PORT
4096
32767
32767
EE
4096
32767
32767
EE
2D6H
1.000
16.0
+16.0
EE
720
2D7H
115
0.0244
260
EE
Fault Detection/Set-Up
721
2D8H
RPM
6xB.S.
6xB.S.
EE
722
2D8H
RPM
+6xB.S.
+6xB.S.
+6xB.S.
EE
724
2D9H
ABS Overspeed
RPM
B.S./10
B.S.
EE
725
2DCH
SEC
1.0
0.1
3276.7
EE
Fault Detection/Set-Up
726
2DDH
SEC
1.0
0.1
3276.7
EE
Fault Detection/Set-Up
727
2DEH
Stall Delay
SEC
10.0
100
EE
Fault Detection/Set-Up
728
2DFH
SEC
0.1
1.0
EE
Fault Detection/Set-Up
729
2E0H
30
100
EE
Fault Detection/Set-Up
730
2E1H
1.0
0.1
5.0
EE
Fault Detection/Set-Up
50.0
EE
Fault Detection/Set-Up
PARM
HEX
NAME
717
2D4H
718
2D5H
719
UNITS
SEC
731
2E2H
10.01
732
2E3H
2.002
.2441
50.0
EE
Fault Detection/Set-Up
733
2E4H
EE
734
2E5H
K Discontinuous
1024
33
2048
EE
Current PI Control/Autotune
32767
EE
Current PI Control/Autotune
735
2E6H
KP Armature Loop
710
736
2E7H
KI Armature Loop
90
32767
EE
Current PI Control/Autotune
737
2E8H
KP Field Loop
16384
32767
EE
Field PI Control/Set-Up
738
2E9H
KI Field Loop
168
32767
EE
Field PI Control/Set-Up
25000
EE
Feedback Control/Basic
739
2EAH
K Arm Volts
12500
3000
740
2EBH
K AC Volts
7225
2000
15000
EE
Feedback Control/Basic
741
2ECH
Cur Desired BW
Rad/Sec
500
100
1000
EE
AutoTuning Setup/Autotune
742
2EDH
Cur Max BW
Rad/Sec
500
100
1000
EE
AutoTuning Setup/Autotune
743
2EEH
1.0
0.8
3.0
EE
AutoTuning Setup/Autotune
780
X.XX
X.XX
840
348H
SP Indirect 1
32767
32767
EE
SP Control/Configuration
841
349H
SP Indirect 2
32767
32767
EE
SP Control/Configuration
842
34AH
SP Indirect 3
32767
32767
EE
SP Control/Configuration
843
34BH
SP Indirect 4
32767
32767
EE
SP Control/Configuration
844
34CH
SP Indirect 5
32767
32767
EE
SP Control/Configuration
900
32767
32767
EE
Trend Function
901
32767
32767
EE
Trend Function
902
32767
32767
EE
Trend Function
903
32767
32767
EE
Trend Function
904
EE
Trend Function
905
EE
Trend Function
5-13
Chapter 5
Programming Parameters
HEX
NAME
UNITS
INIT
MIN
MAX
EE
FUNCTION/CLASSIFICATION/PORT
906
32767
EE
Trend Function
907
32767
EE
Trend Function
+16.0
EE
Trend Function
908
909
260
EE
Trend Function
910
100
947
EE
Trend Function
911
904
947
EE
Trend Function
.AND
.GT
.NOR
EE
Trend Function
0.02
0.004
30
EE
Trend Function
912
Tr1 Operator
913
914
30
99
EE
Trend Function
915
EE
Trend Function
EE
Trend Function
0.04
0.004
30
EE
Trend Function
SEC
916
Tr1 Enable
917
920
100
947
Trend Function
921
904
947
Trend Function
922
Tr2 Operator
.AND
.GT
.NOR
Trend Function
923
0.02
0.004
30
Trend Function
924
30
99
Trend Function
925
Trend Function
926
Tr2 Enable
Trend Function
927
0.04
0.004
30
Trend Function
930
100
947
Trend Function
931
904
947
Trend Function
932
Tr3 Operator
.AND
.GT
.NOR
Trend Function
933
0.02
0.004
30
Trend Function
934
30
99
Trend Function
935
Trend Function
936
Tr3 Enable
Trend Function
937
0.04
0.004
30
Trend Function
940
100
947
Trend Function
941
904
947
Trend Function
942
Tr4 Operator
.AND
.GT
.NOR
Trend Function
943
0.02
0.004
30
Trend Function
944
30
99
Trend Function
945
Tr4 MultTrigger
Trend Function
946
Tr4 Enable
Trend Function
947
0.04
0.004
30
Trend Function
SEC
SEC
SEC
SEC
SEC
SEC
SEC
NOTE: All parameter numbers not listed in this table are currently not in use.
5-14
Chapter 5
Programming Parameters
Parameter Descriptions
This section provides a brief description of the parameters in Bulletin
1395. The programming terminal for the 1395 is also used for other
products. Parameters not used by the 1395 will appear as NOT USED,
NOT CHANGEABLE. Information is provided in the following
format:
Parameter Number Parameter Name [Parameter Name as it appears
on the Programming Terminal].
Internal Units Definition of per unit numbers used internally by the
Bulletin 1395 Control.
Programming Terminal Units Scaled engineering units which appear
on the Programming Terminal.
Minimum Minimum value in engineering units where possible.
Maximum Maximum value in engineering units where possible.
Default Initial default in engineering units where possible.
Description Brief Description of the use and operation of the
parameter.
Parameters (Numerical)
Parameter 10 SP Output 1 [SP Output 1]
Internal Units :
Programming Terminal units :
Description : This is a fast source from Parameter 840
Parameter 11 SP Output 2 [SP Output 2]
Internal Units :
Programming Terminal units :
Description : This is a fast source from Parameter 841
Parameter 12 SP Output 3 [SP Output 3]
Internal Units :
Programming Terminal units :
Description : This is a fast source from Parameter 842
Parameter 13 SP Output 4 [SP Output 4]
Internal Units :
Programming Terminal units :
Description : This is a fast source from Parameter 843
Parameter 14 SP Output 5 [SP Output 5]
Internal Units :
Programming Terminal units :
Description : This is a fast source from Parameter 844
5-15
Chapter 5
Programming Parameters
Bit #
15
14
13
12
11 10
C
9
A
N G
E A
3
B
L E
Fault Field 0
Fault Field 1
Active Logic Command 0
Active Logic Command 1
Contactor Closed
Drive Running
Running Reverse
Ready
At Current Limit
At Set Speed
At Zero Speed
At Speed 1
At Speed 2
At Speed 3
At Speed 4
At Speed 5
DEFINITIONS
Fault Field 0, 1 (Bits 0, 1) : This 2-bit field denotes the fault status of
the Drive as follows:
Flt. Fld. 1
0
0
1
1
Flt. Fld. 0
DEFINITION
No Fault
Warning Fault
Soft Fault
Hard Fault
0
1
0
1
Active Logic Command 0,1 (Bits 2,3) : This 2-bit field denotes the
logic command the Drive is acting upon as follows:
Logic CMD 1
0
1
1
5-16
Logic CMD. 0
1
0
1
DEFINITION
Parm 150
Parm 151
Parm 152
Chapter 5
Programming Parameters
5-17
Chapter 5
Programming Parameters
At speed 3 (Bit 13) : A 1-bit field that is set to 1 when the actual
velocity of the motor is greater than the at speed 3 setpoint.
Otherwise, set to 0. Internally in the drive, if the feedback velocity
(Parameter 106) is greater than or equal to at speed 3 (Parameter
706), the at speed 3 bit is set to 1.
At speed 4 (Bit 14) : A 1-bit field that is set to 1 when the actual
velocity of the motor is greater than the at speed 4 setpoint.
Otherwise, set to 0. Internally in the drive, if the feedback velocity
(Parameter 106) is greater than or equal to at speed 4 (Parameter
707), the at speed 4 bit is set to 1.
At speed 5 (Bit 15) : A 1-bit field that is set to 1 when the actual
velocity of the motor is greater than the at speed 5 setpoint.
Otherwise, set to 0. Internally in the drive, if the feedback velocity
(Parameter 106) is greater than or equal to at speed 5 (Parameter
708), the at speed 5 bit is set to 1.
Parameter 101 Drive Fault [Drive Fault]
Internal units : None
DHT units : Bit field
Description : A status word maintained by the Drive stating a fault is
true (bit set to 1) or false (bit set to 0). Fault Report (Parameter 630)
determines if Velocity Control faults will be reported (630 = 1) or if
Current Control faults will be reported (630 = 0). Bit 15 is a status bit
that indicates which control faults are being reported. If bit 15 = 1,
velocity control faults are being reported. If bit 15 = 0, current
control faults are being reported. The bits in the drive fault word are
defined as:
5-18
Chapter 5
Programming Parameters
Bit #
15
14
13
12
11 10
C
N G
E A
B L E
Feedback Loss
ECOAST status
Absolute overspeed
Field Regulation loss
Heatsink (SCR) Overtemp
Motor Overtemp
Motor Overload Pending
Motor Overload tripped
Motor Stalled
Contactor Failure
AC Volt out of tolerance
SP Handshake with VP
CP Handshake with VP
SP Mode Fault
CP Mode Fault
Fault Status Bit
DEFINITIONS
Bit #
15
14
13
DEFINITIONS
12
11 10
C
N G
5
E A
3
B
L E
Line Phase Loss
Logic Power Supply
Overcurrent Trip, AC Side
Overcurrent Trip, DC Side
Overcurrent Trip, Any Side
Bridge Overload Tripped
Motor Field Loss
NOT USED
Waiting for Safe Arm. Volts
Waiting for Zero Arm. Current
Excessive Arm. Volt Demand
NOT USED
NOT USED
Bridge Overload Pending
NOT USED
Fault Status Bit
For detailed descriptions of the bits in Parameter 101 refer to the 1395
Troubleshooting Manual.
5-19
Chapter 5
Programming Parameters
Parameter 102 Pre Ramp Velocity Reference [Pre Ramp Vel Ref]
Internal Units : 4096 = 1000h = 1 pu = base motor speed
Programming Terminal units : RPM
Description : This parameter indicates the value of the velocity
reference that has been currently selected by the reference control.
When a 32 bit velocity reference is used, this will be the most
significant 16 bits or upper word. This data is input to the velocity
reference ramp software.
Parameter 103 Ramp Velocity Reference [Ramp Vel Ref]
Internal Units : 4096 = 1000h = 1 pu = base motor speed
Programming Terminal units : RPM
Description : This parameter indicates the value of the Ramp
Velocity Reference after being processed by the Linear Accel/Decel
Ramp and S Contour filter. The number contained in this variable is
conditionally offset by the output of the Droop and Process Trim
functions and then becomes the Final Velocity Reference (Parm 104).
The value of Parm 103 represents the most significant 16 bits or
upper word when a 32 bit speed reference is in use.
Parameter 104 Final Velocity Reference [Final Vel Ref]
Internal units : 4096 = 1000h = 1 pu = base motor speed
Programming Terminal units : RPM
Description: This parameter indicates the value of the Ramp Velocity
Reference after being offset by the Droop Compensation and Process
Trim output variables.
The value of Parameter 104 represents the most significant 16 bits or
upper word when a 32 bit speed reference is in use.
Parameter 105 Armature Voltage Feedback [Arm Voltage Fdbk]
Internal units : 4096 = 1000h = 1 PU = rated Motor voltage
Programming Terminal units : volts
Description: This parameter indicates the present value of the
armature voltage feedback. It is scaled in internal units so that a
value of 4096 represents rated motor voltage.
Parameter 106 Velocity Feedback [Velocity Fdbk]
Internal Units : 4096 = 1000h = 1 PU = base motor speed
Programming Terminal units : RPM
Description : Velocity Feedback indicates the latest measured motor
velocity. This information could originate from a digital encoder,
analog tachometer, or armature voltage feedback, depending upon the
selected feedback device (Parameter 621).
5-20
Chapter 5
Programming Parameters
Chapter 5
Programming Parameters
5-22
Chapter 5
Programming Parameters
5-23
Chapter 5
Programming Parameters
5-24
Chapter 5
Programming Parameters
Bit #
DEFINITIONS
15
14
13
12
11 10
In addition to the basic bit definitions provided above, several bits are
used together for the purpose of selection. Bits 0,1,2 are grouped to
determine which speed reference is used for input to the velocity
control. Bits 6 and 7 are used to determine which MOP Accel/Decel
rates are in effect. Bit usage is defined in Tables 5.B and 5.C.
Run Reference Select (bits 0,1,2) : These three bits select the velocity
reference for the motor. The Start input in the logic command will
close the contactor and the drive will run the motor at the velocity
selected by these run reference select bits. For each run reference
select combination, there corresponds a speed reference parameter.
5-25
Chapter 5
Programming Parameters
Table 5.B
Logic Command Word Bits 0,1,2
2
Definition
Selected Parms
0
0
0
0
1
1
1
1
0
0
1
1
0
0
1
1
0
1
0
1
0
1
0
1
154
633
634
635
636
637
MOP
MOP
External speed reference indicates Parameters 153 and 154 will be the
velocity reference.
Preset speeds 1 to 5 indicate Parameters 633 to 637 respectively, will
be the selected velocity reference.
MOP forward speed selects the positive MOP command velocity.
MOP reverse speed selects the negative MOP command velocity. For
the MOP function, the start input will cause the MOP forward/reverse
speed to be set to the MOP minimum speed (Parameter 650)
MOP increment (Bit 3): A 1-bit field when set to 1, will cause the
MOP to increase speed by the rate selected in the MOP rate bits (6,7)
in the logic command. The MOP command velocity will continue to
increase until this bit is cleared or a speed limit is reached. This limit
can be the MOP Min Speed (Parameter 650) or the reverse speed
limit (Parameter 607).
Ramp Disable (Bit 5) : A 1-bit field that will disable the ramp
function in the Drive when set to 1. The ramp function limits the rate
of change of velocity command, or acceleration/deceleration, to the
rate set by the Accel Time and Decel Time parameters (Parameters
651 and 652). The ramp velocity reference (Parameter 103) becomes
the same value as the Pre Ramp Velocity reference (Parameter 102)
when the ramp disable is set to 1. Ramp disable will also cause the
MOP ramp to be bypassed when performing a stop function with a
MOP reference selected.
MOP rate 1, 2 (Bits 6,7): A 2-bit field, that will specify the accel and
decel rates to be used by the MOP controller. There are four possible
rates. Accel and Decel rates are separately adjustable by Parameters
641 to 648. The Table for this two bit field is shown in Table 5.C.
5-26
Chapter 5
Programming Parameters
Table 5.C
Logic Command Word Bits 6, 7
Bit 7
Bit 6
0
0
0
1
0
1
0
1
Definition
Selected Parms
641, 645
642, 646
643, 647
644, 648
Logic Command 1
Logic Command 2
BIT 8 IGNORED
BIT 8 IGNORED
Logic Command 3
Logic Command 1
Checked
5-27
Chapter 5
Programming Parameters
The drive will continue to run using the Jog 1 speed reference until
this bit is set to 0. At this time, velocity reference will be set to zero
and the drive regenerate to a stop. Once the motor has stopped,
velocity regulation will stop. The contactor will remain closed for the
time specified by Jog Dwell (Parameter 711). For jogging, the ramp
function may be using the Jog Ramp Enable (Parameter 626).
Normal Stop (Bit 11) : A 1-bit field specifying the drive to decelerate
the motor to zero velocity, and when at zero velocity, open the
contactor. The normal stop bits in both Logic Command 1,2 and 3
are active, regardless of the state of the command enable bit in Logic
Command 1 or 3. Normal Stop will override the Start function.
Important: Refer to Chapter 6 Installation, for important
information and warnings regarding stop mode interfaces with the
1395.
Start (Bit 12) : A 1-bit field specifying the drive to close the
contactor and run the motor at the speed specified in the reference
select A, B or C in the logic command (bits 0,1,2). This bit will be
treated as a maintained signal if the Maintained Start (Parameter 624)
is set to 1. For a maintained Start, the motor will stop should this bit
be cleared. If maintained Start is not selected (Parameter 624 = 0),
this bit will be latched by the Drive and a Stop input will be required
to stop the motor.
Close Contactor (Bit 13) : A 1-bit field when set to 1, closes the
motor contactor. When set to 0, opens the contactor. On the rise of
this input, the contactor will be manually closed. The contactor will
remain closed until this bit is set to 0, or a hard fault, soft fault or
ECOAST request occurs.
Clear Fault (Bit 14) : A 1-bit field that will clear all hard and soft
faults present in the Drive when set to 1. When set to 0, the clear
faults is inactive.
Process trim enable (Bit 15): A 1-bit field that will make the Process
trim function active when set to 1. The Process Trim Reference and
Feedback (Parameters 161,162) will be used to generate the Process
Trim Output (Parameter 119). When this bit is set to 0, the Process
Trim Output is set to zero and the Process Trim Reference and
Feedback inputs are not used.
Parameter 151 Logic Command 2 [Logic Cmd 2]
Internal units : None
Programming Terminal units: Bit Field
Description : This word controls Drive logic operation when the
Command/Enable bit in Logic Command 1 or Logic Command 3 is
low (0). The Stop request bit in Logic Command 2 is active,
regardless of the Command/Enable selection status. All other
functions present in Logic Command 2 are identical to Logic
Command 1.
5-28
Chapter 5
Programming Parameters
Parm 153
0
5-29
Chapter 5
Programming Parameters
5-30
Chapter 5
Programming Parameters
Chapter 5
Programming Parameters
Chapter 5
Programming Parameters
5-33
Chapter 5
Programming Parameters
5-34
Chapter 5
Programming Parameters
5-35
Chapter 5
Programming Parameters
5-36
Chapter 5
Programming Parameters
DEFINITIONS
15
14
13
12
11 10
1 0
SCR OVERTEMP
MOTOR OVERTEMP
OVERLOAD TRIPPED
STALL
AC VOLTAGE
WAITING SAFE ARM VOLTS
WAITING ZERO ARM CURR
BRIDGE OVERLOAD
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
5-37
Chapter 5
Programming Parameters
Chapter 5
Programming Parameters
5-39
Chapter 5
Programming Parameters
Bit 6 Disable Field Loss Detection: When set, this bit will disable
the check for field loss. This feature could be used in applications
where external field supplies or permanent magnet motors are used.
When clear, field loss detection is active. Caution should be used
when disabling the Field Loss Detection feature. Damage to
equipment or injury to personnel could occur during an undetected
field loss with non-permanent magnet type motors.
Bit 7 No Flux Compensation: When set, the torque command will
not be divided by Flux to Produce the Armature Current Command.
As a result, the flux will be treated as 100%, even if the field is
weakened. If bit 7 is set to 0, the torque command will be divided by
flux to produce the armature current command.
Parameter 628 Process Trim Select [Proc Trim Select]
Internal units : None
Programming Terminal units: None
Minimum Value: 0
Maximum Value: 3
Default Value: 0
Description: This is a word of data containing one of two selections
for applying the output of the process trim regulator. Possible
selections are:
0 = Do not use process trim output
1 = Trim velocity reference
2 = Trim torque reference
3 = Trim Velocity with Ramp Stop
Parameter 629 Motor Overload Select [Mtr Overload Sel]
Internal units : None
Programming Terminal units: None
Minimum Value: 0
Maximum Value: 4
Default Value: 1
Description: This parameter specifies a selection of motor overload
characteristics:
0 = Overload function disabled
1 = 60 seconds to trip at 150% armature current for externally cooled
motors.
2 = 60 seconds to trip at 200% armature current for externally cooled
motors.
3 = 60 seconds to trip at 150% armature current for self cooled
motors.
4 = 60 seconds to trip at 200% armature current for self cooled
motors.
5-40
Chapter 5
Programming Parameters
5-41
Chapter 5
Programming Parameters
5-42
Chapter 5
Programming Parameters
5-43
Chapter 5
Programming Parameters
5-44
Chapter 5
Programming Parameters
5-45
Chapter 5
Programming Parameters
5-46
Chapter 5
Programming Parameters
5-47
Chapter 5
Programming Parameters
5-48
Chapter 5
Programming Parameters
5-49
Chapter 5
Programming Parameters
5-50
Chapter 5
Programming Parameters
5-51
Chapter 5
Programming Parameters
5-52
Chapter 5
Programming Parameters
5-53
Chapter 5
Programming Parameters
5-54
Chapter 5
Programming Parameters
5-55
Chapter 5
Programming Parameters
5-56
Chapter 5
Programming Parameters
5-57
Chapter 5
Programming Parameters
5-58
Chapter 5
Programming Parameters
5-59
Chapter 5
Programming Parameters
5-60
Chapter 5
Programming Parameters
5-61
Chapter 5
Programming Parameters
5-62
Chapter 5
Programming Parameters
Parameter 721 Process Trim Low Sum [Proc Trim Low Sum]
Internal units : 4096 = 1000H = 1 PU = base motor speed
Programming Terminal units: RPM
Minimum Value: 6 x BS RPM
Maximum Value: 0 RPM
Default Value: 6 x Base Speed RPM
Description: This parameter is associated with the Speed trim option
of the Process Trim Select Parameter (#628 = 1). Parameter 721 will
be in use when the speed trim option is enabled and the Process Trim
Regulator has been enabled. The value in Parameter #721 will be
used as the lower limit on the sum of the Ramp Velocity Reference
(Param #103) and the output of Process Trim (Param #119). The
limited sum will appear as the Final Velocity Reference (Param
#104).
Parameter 722 Process Trim High Sum [Proc Trim High Sum]
Internal units : 4096 = 1000H = 1 PU = base motor speed
Programming Terminal units: RPM
Minimum Value: 0 RPM
Maximum Value: +6 x BS RPM
Default Value: +6 x BS RPM
Description: This parameter is the upper limit on the sum of the
Ramp Velocity Reference (param 103) and the output of Process Trim
(param #119). Parameter 722 will be in use when the speed trim
option is enabled and the Process Trim Regulator has been enabled.
The value in Parameter 722 will be used as the high limit on the sum
of the Ramp Velocity Reference (Parm 103) and the output of Process
Trim (Param 119). The limited sum will appear as the Final Velocity
Reference (Param 104).
Parameter 724 Absolute Overspeed [ABS Overspeed]
Internal units : 4096 = 1000h = 1 PU = base motor speed
Programming Terminal units: RPM
Minimum Value: 0
Maximum Value: +Base Speed
Default Value: B.S./10
Description: This parameter indicates the incremental speed above
Forward Speed Limit (Parm 608) or Reverse Speed Limit (Parm 607)
that is allowable before an absolute overspeed fault is indicated.
5-63
Chapter 5
Programming Parameters
5-64
Chapter 5
Programming Parameters
Chapter 5
Programming Parameters
Chapter 5
Programming Parameters
Chapter 5
Programming Parameters
Chapter 5
Programming Parameters
5-69
Chapter 5
Programming Parameters
Chapter 5
Programming Parameters
5-71
Chapter 5
Programming Parameters
5-72
Chapter 5
Programming Parameters
(.GT.)
(.LT.)
(.EQ.)
(.NE.)
(.AND.)
(.NAND.)
(.OR.)
(.NOR.)
5-73
Chapter 5
Programming Parameters
Chapter
Start-Up
Introduction
This chapter is a detailed step-by-step procedure for the proper start up and
tuning of the 1395 drive. Among the procedures to be performed in this
chapter are the following:
Basic drive tuning procedures.
Verification of proper supply voltages.
Calibrate drive set-up parameters.
Configure drive I/O
The Start Up checklist must be used to record all data.
ATTENTION: Potentially fatal voltages may result from improper usage of an oscilloscope and other test equipment. The oscilloscope chassis may be at potentially fatal voltage if not properly
grounded. If an oscilloscope is used to measure high voltage waveforms, use only a dual channel oscilloscope in the differential
mode with X-100 probes. It is recommended that the oscilloscope
be used in the A minus B Quasi-differential mode with the oscilloscope chassis grounded to an earth ground. Refer to equipment
safety instructions for all test equipment before using with the
1395.
6-1
Chapter 6
StartUp
Terminology
Recommended Tools and Equipment The following equipment is recommended for start-up and tuning.
General
6-2
Chapter 6
StartUp
Figure 6.1
Bulletin 1395 Start-Up Sequence
PRE-POWER CHECKS
External
Connection Checks
Internal
Connection Checks
Feedback Board
Jumper Check
LIVE-POWER CHECKS
Incoming
Voltage Checks
Logic
Level Checks
Polarity
Checks
Monitor
Armature Voltage
PARAMETER PROGRAMMING
START-UP
With
Node Adapter
With
Discrete Adapter
TUNING
Pre-Power Checks
1. Verify all procedures listed in Chapter 4 Installation, have been
properly completed.
2. If you have not already done so, record the following information on
the Pre-Power Checklist Table on page 6-4.
6-3
Chapter 6
StartUp
Table 6.A
Pre-Power Checks
DRIVE NAMEPLATE DATA:
Catalog Number:
S/N:
Ser:
AC Input Field:
Volts
Amps
AC Input Armature:
Volts
Amps
DC Output Field:
Volts
Amps
DC Output Armature:
HP:
Volts
Amps
Volts
Volts
Amps
Amps
Wound Type:
Frame:
Volts
6-4
Volts at
RPM
Chapter 6
StartUp
Voltage Measurement
1. Before applying power to the Drive ensure that the ECOAST input to
TB3-4 and 5 is locked in the open state. The DC contactor must
remain in the open state while the following measurements are being
made.
2. Apply the main power source to the drive.
3. Record the following AC voltage measurements in Tables 6.E 6.G.
Three-phase source voltages L1 to L2, L2 to L3 and L3 to L1. The
three-phase voltage should be equal to the rated drive AC
input voltage on the drive nameplate +/ 10%.
If the voltage is not within tolerance, verify that the drive rating is
correct for the application. If the drive rating is correct, change the
incoming line voltage so that it complies with the Drive rating.
Field AC input voltage measurements are per Table 6.B. The
voltage should be equal to the rated drive AC field voltage input on
the drive nameplate +/ 10%.
If the voltage is not within tolerance, determine whether a field
transformer is required and has been used.
Table 6.B
Field AC Voltage Measurements
Horsepower
Drive Voltage
400 600
230
TB7 1 to 3
700 1250
460
TB7 1 to 3
1000 2000
660
TB7 1 to 3
Drive Voltage
400 600
230VAC
TB5 14 & 15
700 1250
460VAC
1000 2000
660VAC
TB5 14 & 15
Chapter 6
StartUp
Drive Voltage
400 600
230VAC
700 1250
460VAC
1000 2000
660VAC
Table 6.E
Voltage Measurements
Test Points
AC VOLTAGES:
L1 to L2
L2 to L3
L3 to L1
TB71 to TB73
TB53 to TB54
6-6
Expected Voltage
Rated AC Input
Rated AC Input
Rated AC Input
Rated DC Field Output
115VAC +/10%
+5 +/ 0.15 VDC
+12 +/ 0.48 VDC
12 +/ 0.48 VDC
+5 +/ 0.15 VDC
+12 +/ 0.48 VDC
PSI BOARD:
TP1 to TP6
+24 +/ 6 VDC
Measured Voltage
Chapter 6
StartUp
Chapter 6
StartUp
Table 6.F
Basic Parameters
Parm
Parameter Name
606
607
608
609
610
611
612
615
616
617
621
629
651
652
663
664
733
739
740
Classification
Value
Motor Nameplate
Application
Application
Encoder Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Table 6.G
Table 6.H
AC Input Voltage to Drive
Motor Feedback
Motor Enclosure
Application
Application
Application
Application
Drive Nameplate
Table 6.I
Table 6.I
Table 6.G
Rated Arm Brdg I (Parm 615)
HP @230VAC, 250VDC
400 HP
500 HP
600 HP
1350 Amps, DC
2250 Amps, DC
2250 Amps, DC
700 HP
800 HP
900 HP
1000 HP
1250 HP
1350 Amps, DC
1350 Amps, DC
2250 Amps, DC
2250 Amps, DC
2250 Amps, DC
900 HP
1000 HP
1250 HP
1500 HP
1750 HP
2000 HP
1350 Amps, DC
1350 Amps, DC
2250 Amps, DC
2250 Amps, DC
2250 Amps, DC
2250 Amps, DC
Table 6.H
Rated Fld Brdg I Settings (Parameter 616)
J1 Jumper
1
2
3
4
6-8
Chapter 6
StartUp
Table 6.I
Basic Parameters Feedback Scaling
Parm
Parameter Name
739
K Arm Volts
740
K AC Volts
Description
Numerical value used to scale the armature voltage feedback.
Values to be entered at this time are:
6414 = for 150 300 rated arm voltage
12321 = for 300 575 rated arm voltage
16017 = for 575 700 rated arm voltage
Numerical value used to scale the incoming AC line voltage
feedback. Values to be entered at this time are:
3872 = for 150 300 rated AC line voltage
7473 = for 300 575 rated AC line voltage
9747 = for 575 660 rated AC line voltage
Table 6.J
Set-Up Parameters
Parm
614
620
623
624
626
627
628
630
631
632
653
657
658
665
666
667
672
673
676
704
705
706
707
708
709
710
711
717
Parameter Name
Armature Resistance
System Reset Select
Fault Select
Maintained Start
Jog Ramp Enable
Flux Mode Select
Process Trim Select
Fault Report
Velocity Feedback Filter Select
Warning Select
Desired Contour
Droop Percent
Droop Filter
Start Taper Speed
End Taper Speed
Minimum Taper Current
KI Flux
KP Flux
Field Flux Reference
At Speed 1
At Speed 2
At Speed 3
At Speed 4
At Speed 5
Up to Speed Tolerance
Zero Speed Tolerance
Jog Dwell
Process Trim Low Limit
Classification
Value
Motor Characteristics
Application
Application
Application
Application
Application
Application
Application
Application
Application
Application
Application
Application
Motor Commutation Limit
Motor Commutation Limit
Motor Commutation Limit
Application
Application
Application
Application
Application
Application
Application
Application
Application
Application
Application
Application
6-9
Chapter 6
StartUp
Table 6.J
Set-Up Parameters (cont.)
Parm
718
721
722
724
727
729
730
731
732
737
738
Parameter Name
Classification
Value
Application
Application
Application
Application
Application
Application
Application
Application
Application
Application
Application
Table 6.K
Speed Reference Parameters
Parm
Parameter Name
633
634
635
636
637
638
639
Preset Speed 1
Preset Speed 2
Preset Speed 3
Preset Speed 4
Preset Speed 5
Jog Speed 1
Jog Speed 2
Classification
Value
Application
Application
Application
Application
Application
Application
Application
Table 6.L
Input Parameters
Parm
150
151
152
153
154
156
161
6-10
Parameter Name
Logic Command 1
Logic Command 2
Logic Command 3
Velocity Reference Fraction
Velocity Reference Whole
Tach Velocity
Process Trim Reference
Classification
Application
Application
Application
Application
Application
Application
Application
Value
Chapter 6
StartUp
Adapter Parameters
In order to operate the drive from external control devices it first must be
configured by linking Source Parameters to Sink Parameters as described
in the Configuration section of Chapter 5. The drive can be controlled by
either discrete I/O devices using the Discrete or Digital Reference Adapter
Board, or an Allen-Bradley PLC3 or 5 using the Node Adapter Board or
the Multi-Communication Adapter. The 1395 is factory preconfigured as
shown in Tables 6.M and 6.N. The user has the flexibility of reconfiguring
the drive to tailor it to his specific requirement. Refer to the specific
Adapter manual for all configuration and parameter information.
Table 6.M
Drive Pre-Configuration Table Discrete Adapter
Link
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19*
20*
Sink Parameter
151
161
154
156
450
451
452
453
454
400
401
403
404
100
106
118
112
105
152
250
200
100
6-11
Chapter 6
StartUp
Table 6.N
Driver Pre-Configuration Table Digital Reference Adapter
Link
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19*
20*
Sink Parameter
150
154
161
450
451
452
400
401
402
100
112
105
152
250
200
100
6-12
Chapter 6
StartUp
Sink Parameter
152
250
200
100
Motor and Feedback Polarity Checks IMPORTANT: Prior to checking motor polarity it is recommended that
parameters 607, 608, 663 and 664 be set at less than 25% of their final
value in order to limit speed and torque at a low level for initial power
checks and to avoid possible component damage.
1. Turn off and lock out all power to the drive.
2. When checking motor polarity, the drive will have power applied and
the motor will rotate. It is recommended that the motor be temporarily
uncoupled from the load.
3. If the motor cannot be uncoupled from the load, the following motor
checks are recommended:
a) All electrical connections are tight.
b) The brushes are properly seated.
c) The motor shaft is free to rotate.
6-13
Chapter 6
StartUp
Chapter 6
StartUp
6-15
Chapter 6
StartUp
PRESENT VALUE
DESCRIPTION
KF Velocity Loop
Field Flux Reference
Auto Tune I Limit
Auto Tune Speed
Velocity Loop Damping Factor
Armature Bridge Type
Current Loop Damping Factor
SET TO
45875
100%
See Note
Base Speed if Possible
Default Value Recommended
refer to cat. no.
Default Value Recommended
NOTE: The default value can be used initially. If the test fails on motor stalled (VP-18) or Profile
Timeout (VP-50), the Auto Tune I Limit (Parm 698) may be set too low.
Current Loop Test The following procedure explains how to tune the
current loop. To simplify the operation, it is recommended that the tuning
be done using one of the Bulletin 1300 Programming Terminals.
1. Verify that the motor is connected to the Drive.
2. Select the Current test option on the Programming Terminal.
NOTE: The field is enabled during part of the current loop test. If desired,
the user can reduce Parm 676 Field Flux Reference to lessen the amount
of motor rotation. However, the current loop test may be less accurate.
ATTENTION: The current loop test closes the Drive contactor
and applies power to the motor armature. Potentially fatal voltages
may be present at this time.
IMPORTANT: The drive start command must be true for the entire time
the test is being performed. If a stop command is issued anytime during
the test, the motor will stop and the test will be aborted. Check parameter
624 (Maintain Start) to determine if the start command is latched or
momentary.
3. Start the drive when requested to do so by the Program Terminal.
The drive contactor will pick up and then drop out. At this time the
program terminal will indicate whether the test was successful. If it
was, continue to the next step, otherwise refer to the troubleshooting
section. The test just performed writes the value of parameters 734,
742 and 741 when option to save in EEPROM is executed.
6-16
Chapter 6
StartUp
Current Loop Tune This procedure calibrates the current loop gain
based on the information generated by the current loop test.
1. Select the current tune option (Drive Setup/Autotune/Current
Tune) on the program terminal.
2. Follow the instructions given by the Program Terminal.
3. The Program Terminal will indicate when the tuning has been
completed. The test just performed writes the value of parameters
735 and 736 when option to save in EEPROM is executed.
Velocity Loop Motor Test This procedure calculates the motor inertia.
If the motor inertia is known, it can be entered directly into parameter 613
and you can proceed to the Velocity Loop System Test.
1. Verify that the motor is disconnected from the machine (the motor is
not loaded). If the motor cannot be disconnected, user must
program parameter 613 based on the motor inertia.
2. Select the Velocity Motor Test option (Drive Setup/Autotune/
VelMtr Test) on the program terminal.
ATTENTION: The Velocity Motor Test closes the Drive contactor
and operates the motor up to speed specified by Param 699. Verify
that you wish to operate your motor at this speed (Parm 699), as
equipment damage could occur depending on the application.
IMPORTANT: The Drive start command must be true for the entire time
the test is being performed. If a stop command is issued anytime during
the test, the motor will stop and the test will be aborted. Check parameter
624 (maintain start) to determine if the start command is latched or
momentary.
3. Start the Drive when requested to do so by the program terminal.
The motor will begin to accelerate to the speed specified by
parameter 699 (Auto Tune Speed) at the armature current specified
by parameter 698
(Autotune I Lim). When it reaches that speed it will begin to
decelerate to zero speed.
NOTE: If the test fails on a motor stalled (VP-18) or Profile
Timeout
(VP-50) the Auto Tune I Limit (698) may be set too low. Increase
the value of Parameter 698 and run the test again. When the test is
complete, the Drive contactor will drop out and the program
terminal will indicate the status of the test.
4. If the test was successful, continue to the Velocity System Test,
otherwise refer to the Troubleshooting Manual.
6-17
Chapter 6
StartUp
Velocity Loop System Test This procedure calculates the system inertia
(param. 703), maximum bandwidth (param. 701). If these values are
known they can be entered directly and you can proceed to the Field Flux
Tuning procedure.
1. Connect the motor to the machine.
2. Select the Velocity System Test (Drive Setup/Autotune/Vel Sys
Test) option on the program terminal.
IMPORTANT: The Drive start command must be true for the entire
time the test is being performed. If a stop command is issued anytime
during the test, the motor will stop and the test will be aborted. Check
parameter 624 (maintain start) to determine if the start command is
latched or momentary.
ATTENTION: The Velocity Motor Test closes the Drive contactor
and operates the motor up to speed specified by Param 699.
The motor (and load) will begin to accelerate to the speed specified
by parameter 699 (Auto Tune Speed) at the armature current
specified by parameter 698 (Autotune I Lim). When it reaches that
speed, it will begin to decelerate to zero speed.
NOTE: If the test fails on a motor stalled (VP-18) or Profile
Timeout
(VP-50) the Auto Tune I Limit (param 698) may be set too low.
Increase the value of Parameter 698 and run the test again.
When the test is complete, the Drive contactor will drop out and the
program terminal will indicate the status of the test.
4. If the test was successful, continue to the Velocity Loop Tuning
Procedure, otherwise refer to the Troubleshooting Manual.
The test just performed writes the value of parameters 703 and 701
when option to save in EEPROM is executed.
Velocity Loop Tuning This procedure tunes the velocity loop of the
Drive based on the information supplied by the Motor and System tests.
1. Select the Velocity Loop Tune option (Drive Setup/Autotune/Vel
Tune) on the program terminal.
2. The program will display the maximum bandwidth possible and
allow you to de-tune the loop from there. Enter a new bandwidth
or press ENTER to accept the current value.
3. The Drive will now calibrate the velocity loop gains and return the
status of the tuning procedure.
4. If the tune was successful, continue to the Field Flux Tuning
Procedure,otherwise refer to the troubleshooting manual.
The test just performed writes the value of parameter 659, 660 and
700 when option to save in EEPROM is executed.
6-18
Chapter 6
StartUp
Field Flux Tuning This procedure will setup the field flux table
(parameters 677 through 684) and the rated motor field current (parameter
612) based on the actual motor characteristics.
1. Record the value of the field flux reference (Parm. 676).
2. Set the field flux reference and the field economy reference to
100%.
3. Set KI, KP for the CEMF regulator (Params 672, 673), to their
default value.
4. Set Parameter 612, the rated motor field current to 50% of the
actual value, from the motor nameplate data.
IMPORTANT: The drive Start command must be true for the entire time
the test is being performed. If a stop command is issued anytime during
the test, the motor will stop and the test will be aborted. Check parameter
624 (maintain start) to determine if the start command is latched or
momentary.
5. Start the drive and run it at the same speed as specified by parameter
699.
6. Select the Field Flux Tune option (Drive Setup/Autotune/Vel
Tune) using the program terminal.
7. The Field Flux tuning will begin. It takes approximately 5 to 60
seconds for the test to complete, at which time the program terminal
will indicate that the test has been completed and the option of
saving this information in EEPROM can be executed.
Application Setup
NOTE: Prior to doing any further application specific programming, the
application parameters 607, 608, 663 and 664 will have to be programmed
for their final value.
There are several parameters associated with the use of the drive for
specific applications. At this point, the basic drive control has been tuned
for simple speed control. If it is desired to operate the drive using one of
the optional functions, refer to Chapter 5 for a description of the
parameters associated with these functions. In addition to set up of the
drive parameters associated with these functions, it is also necessary to
verify correct configuration of the Source to Sink parameters for the
external control device being used to control the drive for the specific
application. Refer to the appropriate adapter board Instruction Manual for
a description of how to use the adapter board and how to interface the
adapter board to the drive to command various drive functions.
Once the drive has been fully tuned and configured:
1. Record the values of all parameters in the Parameter Value Tables
located in Chapter 7.
2. Use the EEPROM mode in the Programming Terminal to save all
parameters in EEPROM.
6-19
Chapter 6
StartUp
6-20
Chapter
Reference Materials
Introduction
Parameter
1
2
3
4
10
11
12
13
14
50
51
52
53
100
101
102
103
Description
Linked To Parameter
TREND 1 OUTPUT
TREND 2 OUTPUT
TREND 3 OUTPUT
TREND 4 OUTPUT
SP OUTPUT 1
SP OUTPUT 2
SP OUTPUT 3
SP OUTPUT 4
SP OUTPUT 5
TREND 1 INPUT
TREND 2 INPUT
TREND 3 INPUT
TREND 4 INPUT
LOGIC STATUS
BIT 0 = FAULT FIELD 0
BIT 1 = FAULT FIELD 1
BIT 2 = ACTIVE LOGIC COMMAND 0
BIT 3 = ACTIVE LOGIC COMMAND 1
BIT 4 = CONTACTOR CLOSE
BIT 5 = DRIVE RUNNING
BIT 6 = RUNNING REVERSE
BIT 7 = READY
BIT 8 = AT CURRENT SPEED
BIT 9 = SET SPEED
BIT 10 = AT ZERO SPEED
BIT 11 = AT SPEED 1
BIT 12 = AT SPEED 2
BIT 13 = AT SPEED 3
BIT 14 = AT SPEED 4
BIT 15 = AT SPEED 5
DRIVE FAULT
PRE RAMP VELOCITY REFERENCE
RAMP VELOCITY REFERENCE
7-1
Chapter 7
Reference Materials
Table 7.A
Fast Source Parameters cont.
Parameter
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
Description
Linked To Parameter
Table 7.B
Fast Sink Parameters (Configuration and Linking)
Parameter
150
7-2
Description
LOGIC COMMAND 1
BIT 0 = RUN REFERENCE A
BIT 1 = RUN REFERENCE B
BIT 2 = RUN REFERENCE C
BIT 3 = MOP INCREMENT
BIT 4 = MOP DECREMENT
BIT 5 = RAMP DISABLE
BIT 6 = MOP RATE 1
BIT 7 = MOP RATE 2
BIT 8 = COMMAND ENABLE
BIT 9 = JOG 2
BIT 10 = JOG 1
BIT 11 = NORMAL STOP
BIT 12 = START
BIT 13 = CLOSE CONTACTOR
BIT 14 = CLEAR FAULT
BIT 15 = PROCESS TRIM
Linked To Parameter
Chapter 7
Reference Materials
Table 7.B
Fast Sink Parameters cont.
Parameter
151
152
153
154
156
157
159
160
161
162
163
164
165
166
167
Description
LOGIC COMMAND 2
BIT 0 = RUN REFERENCE A
BIT 1 = RUN REFERENCE B
BIT 2 = RUN REFERENCE C
BIT 3 = MOP INCREMENT
BIT 4 = MOP DECREMENT
BIT 5 = RAMP DISABLE
BIT 6 = MOP RATE 1
BIT 7 = MOP RATE 2
BIT 8 = COMMAND ENABLE
BIT 9 = JOG 2
BIT 10 = JOG 1
BIT 11 = NORMAL STOP
BIT 12 = START
BIT 13 = CLOSE CONTACTOR
BIT 14 = CLEAR FAULT
BIT 15 = PROCESS TRIM
LOGIC COMMAND 3
BIT 0 = RUN REFERENCE A
BIT 1 = RUN REFERENCE B
BIT 2 = RUN REFERENCE C
BIT 3 = MOP INCREMENT
BIT 4 = MOP DECREMENT
BIT 5 = RAMP DISABLE
BIT 6 = MOP RATE 1
BIT 7 = MOP RATE 2
BIT 8 = COMMAND ENABLE
BIT 9 = JOG 2
BIT 10 = JOG 1
BIT 11 = NORMAL STOP
VELOCITY REFERENCE FRACTION
VELOCITY REFERENCE WHOLE
TACH VELOCITY
TORQUE REFERENCE
FLUX FEED FORWARD
CEMF REFERENCE
PROCESS TRIM REFERENCE
PROCESS TRIM FEEDBACK
VEL INDIRECT 1 (PAR 600)
VEL INDIRECT 2 (PAR 601)
VEL INDIRECT 3 (PAR 602)
VEL INDIRECT 4 (PAR 603)
TORQUE REFERENCE 2
Linked To Parameter
7-3
Chapter 7
Reference Materials
Parameter
600
601
602
603
606
607
608
609
610
611
612
613
614
615
616
617
620
621
622
623
624
625
7-4
Description
VELOCITY PARAM 1 SEL (PAR 163)
VELOCITY PARAM 2 SEL (PAR 164)
VELOCITY PARAM 3 SEL (PAR 165)
VELOCITY PARAM 4 SEL (PAR 166)
BASE MOTOR SPEED
REVERSE SPEED LIMIT
FORWARD SPEED LIMIT
ENCODER PPR
RATED MOTOR VOLTAGE
MOTOR ARMATURE FLA
RATED FIELD MOTOR CURRENT
MOTOR INERTIA
ARMATURE RESISTANCE
RATED ARMATURE BRIDGE CURRENT
RATED FIELD BRIDGE CURRENT
SYSTEM RESET SELECT
RATED AC LINE VOLTAGE
FEEDBACK DEVICE TYPE
0 = ENCODER
1 = ARMATURE VOLTS
2 = ANALOG TACH
3 = NO FDBK
CONTACTOR TYPE
AC = 0 (INTERRUPTS AC SUPPLY)
DC = 1 (INTERRUPTS DC ARM CIRCUIT)
HARD FAULT SELECT
BIT 0 = SCR OVERTEMP
BIT 1 = MOTOR OVERTEMP
BIT 2 = OVERLOAD TRIP
BIT 3 = STALL
BIT 4 = AC VOLTAGE OUT OF TOLERANCE
BIT 5 = WAITING SAFE ARM VOLTS
BIT 6 = WAITING ZERO CURRENT
BIT 7 = BRIDGE OVERLOAD
MAINTAINED START
0 = MOMENTARY
1 = MAINTAINED
TORQUE MODE
0 = ZERO TORQUE MODE
1 = VELOCITY REG. OUTPUT
2 = EXTERNAL TORQUE REF
3 = MIN SELECTION OF 1 & 2
4 = MAX SELECTION OF 1 & 2
5 = LOAD RESPONSE OF 1 & 2)
Value
PLC Reference
Chapter 7
Reference Materials
Table 7.C
Parameter Values cont.
Parameter
626
627
628
629
630
631
632
633
634
635
636
637
638
639
641
642
643
644
645
646
647
648
Description
Value
PLC Reference
7-5
Chapter 7
Reference Materials
Table 7.C
Parameter Values cont.
Parameter
649
650
651
652
653
657
658
659
660
661
663
664
665
666
667
668
669
670
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
698
699
700
701
702
703
7-6
Description
MOP MAX SPEED
MOP MIN SPEED
ACCEL TIME
DECEL TIME
DESIRED CONTOUR
DROOP PERCENT
DROOP FILTER
KI VELOCITY LOOP
KP VELOCITY LOOP
KF VELOCITY LOOP
FORWARD BRIDGE CURRENT LIMIT
REVERSE BRIDGE CURRENT LIMIT
START TAPER SPEED
END TAPER SPEED
MIN TAPER SPEED
dI/dT LIMIT
SLAVE PERCENT
SLAVE PERCENT 2
KI FLUX
KP FLUX
FIELD ECONOMY REFERENCE
FIELD ECONOMY DELAY
FIELD FLUX REFERENCE
FIELD CURRENT AT 0/8 FLUX
FIELD CURRENT AT 1/8 FLUX
FIELD CURRENT AT 2/8 FLUX
FIELD CURRENT AT 3/8 FLUX
FIELD CURRENT AT 4/8 FLUX
FIELD CURRENT AT 5/8 FLUX
FIELD CURRENT AT 6/8 FLUX
FIELD CURRENT AT 7/8 FLUX
FIELD CURRENT AT 1/0 FLUX
FIELD WEAKEN SPEED
CEMF REG PRELOAD
TACH SWITCH TOL
TACH SWITCH Ki
TACH SWITCH Kp
TACH SWITCH SELECT
AUTO TUNE I LIMIT
AUTO TUNE SPEED
VEL DESIRED BW
VEL MAX BW
VEL DAMP FACTOR
SYSTEM INERTIA
Value
PLC Reference
Chapter 7
Reference Materials
Table 7.C
Parameter Values cont.
Parameter#
704
705
706
707
708
709
710
711
713
714
715
716
717
718
719
720
721
722
724
725
726
727
728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
780
Description
Value
PLC Reference
AT SPEED 1
AT SPEED 2
AT SPEED 3
AT SPEED 4
AT SPEED 5
UP TO SPEED TOLERANCE
ZERO SPEED TOLERANCE
JOG DWELL
PROCESS TRIM FILTER K
PROCESS TRIM PRELOAD
PROCESS TRIM KI GAIN
PROCESS TRIM KP
PROCESS TRIM LO LIM
PROCESS TRIM HI LIM
PROCESS TRIM OUTPUT GAIN
OVERLOAD PEND LEVEL
PROCESS TRIM LOW SUM
PROCESS TRIM HI SUM
ABSOLUTE OVERSPEED
EXTERNAL OVERLOAD DELAY
SCR OVERTEMP DLY
STALL DELAY
AC LINE TOL DLY
FIELD FAULT THRESHOLD
FIELD FAILURE DLY
TACH LOSS CEMF
TACH LOSS VEL
ARM BRIDGE TYPE
K DISCONTINUOUS
KP ARMATURE LOOP
KI ARMATURE LOOP
KP FIELD LOOP
KI FIELD LOOP
K ARM VOLTS
K AC VOLTS
CUR DESIRED BW
CUR MAX BW
CUR DAMP FACTOR
FIRMWARE VER NO.
7-7
Chapter 7
Reference Materials
Table 7.D
Internal Configuration Parameters
Parameter
840
841
842
843
844
Description
Internal
Parameter
SP INDIRECT 1
SP INDIRECT 2
SP INDIRECT 3
SP INDIRECT 4
SP INDIRECT 5
10
11
12
13
14
Description
Table 7.E
Trend Value Parameters
Parameter
900
901
902
903
904
905
906
907
908
909
Description
Value
PLC Reference
Table 7.F
Trend Buffer Parameters
Trend Buffer #1 is linked to parameter:
The output of Trend Buffer #1 is linked to parameter:
Description
TREND 1 Operand Parameter X
TREND 1 Operand Parameter Y
TREND 1 Operator
TREND 1 sample rate
TREND 1 post samples
TREND 1 multiple trigger
TREND 1 enable
TREND 1 output rate
7-8
Parameter
910
911
912
913
914
915
916
917
Parameter Range
1 through 947
1 through 947
GT, LT,EQ, AND, NAND, OR, NOR
0.004 thru 30 seconds
0 99
OFF, ON
OFF, ON
0.004 thru 30 seconds
Parameter Value
Chapter 7
Reference Materials
Description
TREND 2 Operand Parameter X
TREND 2 Operand Parameter Y
TREND 2 Operator
TREND 2 sample rate
TREND 2 post samples
TREND 2 multiple trigger
TREND 2 enable
TREND 2 output rate
Parameter
920
921
922
923
924
925
926
927
Parameter Range
Parameter Value
1 through 947
1 through 947
GT, LT,EQ, AND, NAND, OR, NOR
0.004 thru 30 seconds
0 99
OFF, ON
OFF, ON
0.004 thru 30 seconds
Description
TREND 3 Operand Parameter X
TREND 3 Operand Parameter Y
TREND 3 Operator
TREND 3 sample rate
TREND 3 post samples
TREND 3 multiple trigger
TREND 3 enable
TREND 3 output rate
Parameter
930
931
932
933
934
935
936
937
Parameter Range
Parameter Value
1 through 947
1 through 947
GT, LT,EQ, AND, NAND, OR, NOR
0.004 thru 30 seconds
0 99
OFF, ON
OFF, ON
0.004 thru 30 seconds
Description
TREND 4 Operand Parameter X
TREND 4 Operand Parameter Y
TREND 4 Operator
TREND 4 sample rate
TREND 4 post samples
TREND 4 multiple trigger
TREND 4 enable
TREND 4 output rate
Parameter
940
941
942
943
944
945
946
947
Parameter Range
Parameter Value
1 through 947
1 through 947
GT, LT,EQ, AND, NAND, OR, NOR
0.004 thru 30 seconds
0 99
OFF, ON
OFF, ON
0.004 thru 30 seconds
7-9
Chapter 7
Reference Materials
ABS Overspeed
AC Line Voltage
Accel Time
Arm Bridge Type
Arm Current Firing Angle
Arm Current PI Output
Arm Current Reference
Arm Current Reference
Arm Resistance
Arm Voltage Fdbk
At Speed 1 5
Auto Tune I Lim
Auto Tune Speed
Base Motor Speed
CEMF Feedback
CEMF Reference
CEMF Reg Preload
Contactor Type
Cur Damp Factor
Cur Desired BW
Cur Max BW
Decel Time
Desired Contour
DI/DT Limit
Drive Fault
Droop Filter
Droop Percent
Encoder Velocity
Encoder PPR
End Taper Speed
Ext Overtemp Dly
Fault Report
Fault Select
Fdbk Device Type,
Field Economy Delay
Field Economy Ref
Field Fault Threshold
Final Vel Ref
Fld Cur Ref
Fld Cur Fdbk
Fld Failure Delay
Fld Flux Ref
7-10
PARAMETER NO.
724
116
651
733
114
113
111
112
614
105
704 708
698
699
606
120
160
687
622
743
741
742
652
653
668
101
658
657
122
609
666
725
630
623
621
675
674
729
103
117
118
730
676
PAGE REFERENCE
5-63
5-22
5-45
5-66
5-22
5-22
5-21
5-22
5-35
5-20
5-58 5-60
5-56
5-57
5-33
5-23
5-31
5-54
5-37
5-68
5-68
5-68
5-46
5-46
5-49
5-18
5-47
5-46
5-24
5-33
5-48
5-64
5-41
5-37
5-36
5-50
5-50
5-65
5-20
5-22
5-23
5-65
5-52
Chapter 7
Reference Materials
PARAMETER NO.
677
678
679
680
681
682
683
684
685
686
159
115
627
121
663
608
711
626
638
639
740
739
734
661
736
738
672
659
735
737
673
660
150
151
152
100
624
667
PAGE REFERENCE
5-51
5-51
5-52
5-52
5-52
5-53
5-53
5-53
5-54
5-54
5-30
5-22
5-39
5-23
5-48
5-33
5-60
5-39
5-42
5-43
5-67
5-67
5-66
5-47
5-66
5-67
5-50
5-47
5-66
5-66
5-50
5-47
5-25
5-28
5-29
5-16
5-38
5-49
7-11
Chapter 7
Reference Materials
MOP Accel 1 4
MOP Decel 1 4
MOP Max Speed
MOP Min Speed
Motor Arm FLA
Motor Inertia
Mtr Overload Sel
Overload Pending
Position Error
Position Feedback
Preramp
Preset Speed 1 5
Process Trim Feedback
Process Trim Filter
Process Trim Hi Sum
Process Trim Select
Process Trim Hi Lim
Process Trim KI Gain
Process Trim Lo Lim
Process Trim Lo Sum
Process Trim Output Gain
Process Trim Preload
Process Trim PI Input
Process Trim Ref
Process Trim Output
Rated AC Line
Rated Arm Brdg 1
Rated Field Brdg 1
Rate Fld Mtr Cur
Rated Motor Volt
Ramp Vel Ref
Rev Brdg Cur Lim
Rev Speed Lim
SCR Overtemp Dly
Slave Percent 2
Stall Delay
SP Indirect 1 5
SP Output 1 5
7-12
PARAMETER NO.
641 644
645 648
649
650
611
613
629
720
109
107
103
633 - 637
162
713
722
628
718
715
717
721
719
714
125
161
119
617
615
616
612
610
103
664
607
726
670
727
840 844
10 14
PAGE REFERENCE
5-43 5-44
5-44 5-45
5-45
5-45
5-34
5-34
5-40
5-62
5-21
5-21
5-20
5-41 5-42
5-31
5-61
5-63
5-40
5-62
5-61
5-62
5-63
5-62
5-61
5-24
5-31
5-23
5-35
5-35
5-35
5-34
5-34
5-20
5-48
5-33
5-64
5-49
5-64
5-69 5-70
5-15
Chapter 7
Reference Materials
PARAMETER NO.
System Inertia
System Reset Select
Strt Taper Speed
Tach Loss CEMF
Tach Loss Vel
Tach Switch Ki
Tach Switch Kp
Tach Switch Select
Tach Switch Tol
Tach Velocity
Torque Command
Torque Mode
Torque Reference
Torque Reference 2
Trend 1 Contig Trigger Swtch
Trend Constant Signed Value
Trend Constant Logic Value
Trend Constant Unsigned Value
Trend Enable Trend
Trend Operand Parameter X
Trend Operand Parameter Y
Trend Operator
Trend Output Transmit Rate
Trend Sampling Rate
Trend Samples After Trigger
Up to Speed Tol
Vel Desired BW
Vel Damp Factor
Velocity Error
Velocity Feedback
Velocity Feed Forward
Velocity Filter Sel
Velocity Indirect 1
Velocity Max BW
Velocity PI Output
Velocity Ref Fraction
Velocity Ref Whole
Warning Select
Zero Speed Tol
703
620
665
731
732
689
690
691
688
156
110
625
157
167
915
900 903
904 907
908 909
916 (926, 936, 946)
910 (920, 930, 940)
911 (921, 931, 941)
912 (922, 932, 942)
917 (927, 937, 947)
913 (923, 933, 943)
914 (924, 934, 944)
709
700
702
124
106
108
631
163 166
701
123
153
154
632
710
PAGE REFERENCE
5-58
5-36
5-48
5-63
5-63
5-55
5-55
5-56
5-55
5-30
5-21
5-38
5-30
5-32
5-74
5-70
5-71
5-72
5-74, 5-74
5-72, 5-74
5-72, 5-74
5-73, 5-74
5-74, 5-74
5-73, 5-74
5-73, 5-74
5-60
5-57
5-58
5-24
5-20
5-21
5-41
5-31 5-32
5-57
5-24
5-29
5-29
5-41
5-60
7-13
Chapter 7
Reference Materials
Glossary
Adapter Board A circuit board required to convert information to and
from an external device to the format required by the Main Control Board
microbus.
Analog A control system with continuously adjustable voltage or
current level.
Binary A numbering system using the base 2 Radix. The value can be 0
or 1.
Bit One binary digit of data consisting of 0 or 1.
Default Value provided for a parameter as part of the program when the
Drive is initially started.
Programming Terminal Programming device used to enter and
monitor parameters in the Bulletin 1395 Drive.
Digital A control system that uses two specific voltage or current signal
levels which correspond to 1 or 0.
Configuration Parameter A variable that is used to pass values
between processes on a real time basis for Drive control.
Fault A Drive condition that is monitored and displayed on the
Programming Terminal.
Firmware The non-changeable portion of the software program that
defines relationships between the parameters.
Hardware That portion of the software program that defines
relationships between the parameters.
Hexadecimal Number system using the base 16, Radix.
Interface Hardware and associated software required to transfer
information and/or control signals from one device to another.
Microbus Hardware and associated software designed by Allen-Bradley
for the exchange of digital information between the microprocessor chips
at the microprocessor level. The microbus is used for transfer of
information between the control microprocessors located on the Main
Control Board. In addition, it allows for connection of two adapter boards
through two ports.
Microprocessor A silicon chip that can be programmed to process data.
Setup Parameter A variable that is given a constant value for a
specified application.
7-14
Chapter 7
Reference Materials
Parameter A memory address that is used to store data for use by the
program. The data stored in the parameter can be either variable or
constant.
Port Hardware located on the Main Control Board which allows for
connection of one Adapter Board to the microbus.
Reset A signal used to return a function to its initial state.
Scaling A number used as a multiplier, so chosen that it will cause a set
quantity to fall within a given range of values.
Software Programs, procedures, rules and documentation pertaining to
the operation of the computer system.
7-15
Chapter 7
Reference Materials
7-16
Chapter
Renewal Parts
Introduction
Description
Quantity
1 to 3
10
Contactor M1
11
12
13
Feedback Board
14
15
Fuses
230VAC
1F, 2F
149856 (KLDR-10)
3F
149858 (KLDR-8)
4F
149862 (KLDR-5)
6F,7F,8F
146932 (CCMR-7.5)
11F,12F,13F 25A, 600VAC (KTK-R-25)
21FA-26FA 900A, 700VAC,
21FB-26FB (SPP-7F900)
16-20
460VAC
149860 (KLDR-7)
149858 (KLDR-8)
149862 (KLDR-5)
146924 (CCMR-3.5)
25A, 600VAC (KTK-R-25)
900A, 700VAC,
(SPP-7F900)
20
Fuses, Line
21
Heatsink Thermoswitch
22
3
6
23
24
25
26
27
660VAC
149860 (KLDR-7)
149858 (KLDR-8)
149862 (KLDR-5)
146924 (CCMR-3.5)
25A, 700VAC, (A70p25-1)
900A, 700VAC,
(SPP-7F900)
12
1
8-1
Chapter 8
Renewal Parts
Figure 8.1
1395 Part Locations
24
CB1
6 & 12
3rd
layer
25
19, 20
18
21
4 or 5
8
8
26
1 or 2
M1
26
3
2nd layer
8
7
3rd layer
8
23
Under Cover
27
6PT
15
8-2
6F 7F 8F
18
5PT
13
14
10
Notes
N-1
Notes
N-2
Notes
N-3
Notes
N-4
Notes
N-5
Notes
N-6
LITTLE
MODERATE
EXTENSIVE
PROGRAMMABLE CONTROL
AC / DC DRIVES
PERSONAL COMPUTERS
NC / CNC CONTROLS
RATE THE OVERALL QUALITY OF THIS MANUAL BY CIRCLING YOUR RESPONSE BELOW. (1) = POOR (5) = EXCELLENT
HELPFULNESS OF INDEX / TABLE OF CONTENTS
CLARITY
EASE OF USE
COMPANY
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STREET
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CITY
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DATE
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