Closed Cooling Water Sizing

PACO POWER PLANT
Calculation - Calculation For CCW System
Document No: LTCA P-6032 CCW

Project No: 12889-001
OWNER
Minera Panama S.A.

EPC CONTRACTOR
SK E&C USA
CONSULTING ENGINEER
SARGENT & LUNDY

55 EAST MONROE STREET
CHICAGO. ILLINOIS 60603-5780
LLC
Minera Panama
PACO Power Plant Project
Project No 12889-001
Calc for CCW System
Calc No.: LTCA P-6032 CCW

Rev A, 27Mar12
Page 1 of 18
SL. NO DESCRIPTION
PAGE NO.
PURPOSE AND SCOPE
DESIGN INPUT
ASSUMPTIONS
METHODOLOGY AND ACCEPTANCE CRITERIA
CALCULATIONS
RESULTS
REFERENCES
ATTACHMENTS
Minera Panama
Calc for CCW System

Rev A, 27Mar12
Page 2 of 18
1.0
PURPOSE AND SCOPE

The purpose of this calculation is to determine the following parameters of CCW System for PACO Coal Fired Power Plant:
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
Heat Load Calculation for Plate Heat Exchangers (PHE) & CCW design flow across PHE.
Capacity of CCW pumps
Total Developed Head of CCW pumps
Net Positive Suction Head Available at CCW pumps suction
Pumps Shaft Input Power
Design Pressure for Piping
Design Temperature for Piping
Pipe Sizing (including thickness calculation and PDT selection)
Pressure Drop in Pipe
2.0
DESIGN INPUT
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
Total number of CCW pumps (per unit)

Total number of CCW pumps working (per unit)
Margin to be considered on total flow for CCW pumps capacity calculation
Total number of PHE
Total number of PHE working
Margin to be considered on required ACW Flow and CCW flow to arrive at
Design ACW and CCW flow across PHE
Design ACW inlet temperature to PHE
Density of ACW at Design temperature
Design CCW temperature going to various coolers from PHE
Density of CCW at Design temperature
Vapor pressure at Design CCW temperature
Viscosity of CCW at Design temperature
Specific heat of CCW at Design temperature
Pipeline material of construction
Corrosion allowance considered for piping
Maximum allowable velocity in CCW Pipe Sizing
Flow rate of ACW
3.0
ASSUMPTIONS ( V=Verified, U= Unverified , EJ = Engineering judgment )
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
Pump efficiency
Pressure drop across control valve ( at the outlet of selected coolers )
Pressure drop across plate heat exchangers (Including nozzle pressure loss)
Pressure drop across expansion joint
Pressure drop across temporary suction strainers (50 % clogged condition)
Maximum water level in CCW expansion tank from TG building Ground Floor FFL
Minimum water level in CCW expansion tank from TG building Ground Floor FFL
Elevation of CCW pump suction centre line from TG building Ground Floor FFL
Design cold end TTD for PHE
Margin to be considered on required heat load for PHE
85.0
0.50
0.70
0.01
0.15
30.7
29.3
1.0
2
10
%
Bar
Bar
Bar
Bar
m
m
m
3.11
Maximum Pressure Drop across individual cooler
1.0
Bar
3.12
Pipe length and associated fittings as considered in the calculation are based on the tentative
piping layout. It would be frozen after the finalization of pipe routing.
3.13
CCW Flow and Heat Load
2
1
10
2
1
10
30
1025.0
32.0
1000.0
0.0480
0.7646
4.2
A 106 Gr B
1.6
3
1310
nos.
nos.
%
nos.
nos.
%
Reference 7.2
Reference 7.2
Reference 7.2
Reference 7.2
Reference 7.2
Reference 7.2
Reference 7.2
Reference 7.1
Reference 7.2
Reference 7.1
Reference 7.1
Reference 7.1
Reference 7.1
Reference 7.2
Reference 7.2
Reference 7.2
Reference 7.4
kg/m3
C
kg/m3
Bar (a)
c.poise
kjoule/kg C
mm
m/s
m3/hr
C
%
U
U
U
U
U
U
U
U
U
(EJ)
U
Refer
Attachment 8.7
U
Attachment 8.1 & 8.2
Minera Panama
Calc for CCW System

Rev A, 27Mar12
Page 3 of 18
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
METHODOLOGY AND ACCEPTANCE CRITERIA

Methodology
Determine CCW design flow across PHE
The design flow across PHE,is the sum of flow through individual coolers plus a 10% margin, rounding up to the next 5 cum/hr increment.
Determine CCW design outlet & inlet Temperature of PHE .
CCW outlet temperature is taken as ACW design inlet temperature with TTD of 2C temperature rise for PHE & CCW inlet temperature to PHE is
selected as CCW inlet temperature plus the average temperature rise of 7C in CCW across the all coolers .
Determine PHE Design Heat Load.
Design Heat Load for PHE is based on the sum of heat load across all individual cooler plus 10% margin, rounding up to the next 1000000 kjoule/hr
increment.
Determine CCW design pump Flow.
The design flow through the pump is the flow for each of the individual coolers is the maximum operating flow plus a 10% margin, rounding up to the
next 5 cum/hr increment. The design flow of the headers is the sum of the individual cooler design flows in which it serves.
Determine Pipe size.
Pipe sizes are calculated using the design flows. The minimum pipe sizes are based on maximum recommended velocity limits.
A nominal internal diameter equal to or greater than the minimum diameter calculated is chosen.
Determine Pump size.
For pump head calculation the cooler circuit with the maximum pressure drop among the various coolers circuit is selected.
The design flow of the CCW system is used to size the pump. The pump shutoff head is the calculated TDH plus a 25% margin.The minimum pump
flow is 30% of the calculated design capacity.
Determine NPSHA.
The specified NPSHA should be at least 10% less than the calculated NPSHA & shall be round down to nearest 1 mWC to arrive at the design NPSHA.
(a)
(b)
(c)
Determine Pressure drop.

Piping frictional pressure drop is estimated based on the design flow.A 10% margin is added to the piping frictional losses.Darcy Weisbach equation is
used for the frictional pressure drop calculation in pipes Crane technical paper 410 is used for calculating pressure drop across valves and fittings.
Determine design temperature.
The design temperature for the supply side is the maximum operating temperature plus 5C.
The design temperature for the return side is the maximum operating temperature plus 10C. This 10C margin encompasses the temperature rises across
each individual cooler
Determine design Pressure.
The maximum operating pressure is based on the minimum flow TDH plus the static head from the high-high water level in the Closed Cooling Water
Head Tank to the lowest point in the system, rounded up to the nearest 0.5 bar. The design pressure will be based on the pump shutoff head plus the
static head from the high-high water level in the Closed Cooling Water Head Tank to the lowest point in the system plus 5% margin on the shutoff head,
rounded up to the nearest 0.5 bar.Based on the design pressure and design temperature, a pressure class for the system will selected using ASME
B16.34.The hydrostatic test pressure is calculated as 1.5 times the design pressure per ASME B31.1.
Determine CCW piping material.
ASTM A 106 GR. B (S) material is used for CCW Piping
Minimum Wall Thickness is calculated as per ASME B 31.1.
PDT selection
An appropriate PDT will be selected based on the system conditions. The PDTs sizes, pipe thicknesses and pressure rating will be verified with pipe
sizing and thickness calculation.
Acceptance Critieria
Pipe size(s) must keep the fluid flow velocity less than 3.0 m/sec.
Pipe size and routing must meet the terminal point pressure at the required flow
The pipe materials must be acceptable for use at the design temperature and pressure.
5.0
5.1
5.2
5.3
5.4
5.5
5.6
CALCULATION
Refer Attachment 8.1 for CCW Heat load estimation
Refer Attachment 8.2 for details of PHE sizing calculation
Refer Attachment 8.3 for details of CCW Pump sizing calculation
Refer Attachment 8.4 for details of Pipe Sizing, Thickness Calculation
Refer Attachment 8.5 for details of Pressure Drop Calculation
Refer Attachment 8.6 for details of Pressure Drop Summary Sheet
6.0
RESULTS
6.1
6.2
6.3
6.4
6.5
6.6
PHE heat load

Capacity of CCW pump
Total Developed Head of CCW pump
Net Positive Suction Head Available at CCW pump suction
Pump Shaft Input power
Design Pressure for Piping
6.7
6.8
Design Temperature of CCW Piping

PDT selected based on design temp, design pressure and construction material
& schedule as per as
6.9
Pipe size done is within allowable velocity & it comes less than
7.0
REFERENCES
7.1
7.2
7.3
7.4
Crane Technical Paper 410

Design Criteria for Closed Cooling Water System in Doc No. M0-1000,Mechanical Design Criteria
ACW Calculation LTCA P-6037 ACW system calculation.
TEI's preliminary GA Drawing/ Bid documents received during Proposal Engineering of PACO
8.0
ATTACHMENTS
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
CCW Flow and Heat Load Tabulation

CCW PHE sizing Calculation
CCW Pump sizing Calculation
Pipe Sizing, Thickness Calculation
Pressure Drop Calculation
Pressure Drop Summary Sheet
CCW Flow Diagram
System Resistance Curve
4.8
4.9
4.10
4.11
4.12
4.13
4.14
31200000
1250
46
33
184.3
9.0
kjoule/hr
m3/hr
mLC
mLC
kW
Bar(g)
42
C
S&L 0105 Class D
3.0 m/sec.
Not attached
Not attached
Not attached
Not attached
Minera Panama
Calc for CCW System

Rev A, 27Mar12
Page 4 of 18
ATTACHMENT 8.1 : CCW FLOW AND HEAT LOAD TABULATION
Sl No.
Equipment
Total No. of Coolers per Unit
No of
Standby
Coolers
Flow Rate per

Cooler
Heat Load per

Cooler
(In case Heat
Load Data is
directly given)
cum/hr
A
STG ISLAND COOLERS
1)
Turbine Generator & Auxiliaries
1.1
Generator Air Cooler
kjoule/hr
Cooling Temp Rise across Flow thru standby

coolers to be
cooler
Water Inlet
considered
Temp
(In case Temp
Rise is used to
calculate Heat
Load)
0
Water Quality
Pressure Drop
across Cooler/
Terminal
Total Flow
Rate for all
working
coolers
Flow to be
considered for
CCW pump
capacity
estimation
YES / NO
DM / ACW
Bar
cum/hr
cum/hr
Cooling Water
Outlet Temp
Total Mass
Heat Load per Total Heat Load for Density of Density of
Working Coolers inlet fluid outlet fluid flow of outlet
Operating
fluid
Cooler
(To be taken care
Kg/m3
Kg/m3
by PHE)
Heat content of
outlet fluid
kjoule/hr
kjoule/hr
Kg/m3
Kg/m3
Kg/hr
kjoule/hr
137.5
32
YES
DM
1.00
412.5
550
40.0
4620000
13860000
992.2
988.1
543428
20865856
2)
Turbine & Auxiliaries
2.1
Main Turbine Lube oil Cooler
100
32
N0
DM
1.00
100
100
37.0
2100000
2100000
992.2
988.1
98805
3655785
2.2
EH Oil Cooler
15
32
N0
DM
1.00
15
15
37.0
315000
315000
992.2
988.1
14821
548368
25
32
YES
DM
1.00
50
75
37.0
525000
1050000
992.2
988.1
74104
2621685
32
NO
DM
1.00
39.0
147000
147000
992.2
988.1
4940
192670
20
NO
DM
1.00
20
20
37.2
104134
104134
992.2
988.1
19761
735242
3)
Motor Driven BFP
3.1
Coolers
4)
Condensate Extraction Pump
4.1
Total Cooling water requirement for CEP coolers
Remarks
(= M x Cp x Out
Temp)
Flow is taken from Specification P-6000

dated 28 oct 2011.
The flow and heat load (temperature rise)

data for the individual consumer is
preliminary and unverified considered
based on past project data.This data willl
(3 No. per Unit)
5)
Steam Water Analysis System
5.1
SWAS Sample Cooler
6)
OTHER MISCELLANEOUS COOLERS
6.1
Vaccum priming pump cooler
10
32
NO
DM
1.00
10
10
39.0
294000
294000
992.2
988.1
9881
385340
6.2
Station Air Compressor Cooler
50
32
NO
DM
1.00
50
50
39.0
1470000
1470000
992.2
988.1
49403
1926698
6.3
Air conditioner Compressor cooler
50
32
NO
DM
1.00
50
50
39.0
1470000
1470000
992.2
988.1
49403
1926698
BOILER AND AUXILIARY ISLAND COOLERS
1)
Boiler Area Coolers
104134
32
1.1
Boiler Area coolers (Including PA,FD,Pulveriser,APH

BRG.)
250
32
NO
DM
1.00
250
250
39.0
7350000
7350000
992.2
988.1
247013
9633488
1.2
ID Fan Oil Coolers
32
NO
DM
1.00
39.0
88200
176400
992.2
988.1
5928
231204
968.5
1131
1117485
42723030
TOTAL
RESULTS
1) TOTAL HEAT LOAD FOR COOLERS TO BE TAKEN CARE BY PLATE HEAT EXCHANGERS =
28336534
kjoule / hr
2) TEMPERATURE OF THE FINAL HOT FLUID GOING TO CCW COMMON DISCHARGE HEADER
=(TOTAL HEAT CONTENT OF THE OUTLET FLUID) / (TOTAL MASS FLOW OF THE OUTLET FLUID X SPECIFIC HEAT OF WATER)
=(42723031) / (1117485 X 1.0)
=38.3 deg C
3) Total CCW Flow across PHE =
1131
cum/hr
Attachment8.1: CCW Flow and Heat Load Calc
28336534
Flow is taken from Utilities consumption list

from Boiler specification
Minera Panama
Calc for CCW System

Rev A, 27Mar12
Page 5 of 18
ATTACHMENT 8.2: PHE SIZING CALCULATION

Item No
Particulars
Formulae
Unit
Values
Remarks
1.0
Heat Load (CCW Side)
1.1
Required Heat Load for PHE
Hr
kjoule/hr
1.2
Margin on Heat Load (10 %)
1.3
Number of PHE operating
1.4
Design Heat Load for each Plate Heat Exchanger
H = (Hr * (1+M/100)) / N
kjoule/hr
31170187
1.5
Selected Design Heat Load for each Plate Heat

Exchanger
HD
kjoule/hr
31200000
2.0
2.1
2.2
2.3
CCW outlet temperature of PHE

ACW inlet temperature
TTD for plate heat exchanger
CCW outlet temperature of PHE
T
TTD
T1 = T + TTD
3.0
3.1
CCW flow across PHE

Combined CCW flow across plate heat exchanger
28336534
10
1
C
C
C
30.0
2.0
32.0
qCCW
cum/hr
1131
3.2
Margin to be considered on flow
mCCW
3.3
3.4
Design CCW flow across each operating PHE

Selected Design CCW flow across each PHE
QCCW = qCCW x (1 + mCCW / 100) / N

QCCWD
%
cum/hr
10
1245
cum/hr
1250
4.0
4.1
CCW inlet temperature of PHE

Design CCW flow across plate heat exchanger
QCCWD
cum/hr
4.2
4.3
4.4
Density of CCW
Design heat load for PHE
Specific heat of CCW
DCCW
HD
SPCCW
kg/m3
kcal/hr
1250.0
1000.0
31200000
4.2
4.5
Average temperature rise in CCW across coolers
TCCW = HD / (QCCWD x SPCCW x DCCW )
6.0
TCCWS
7.0
4.6
Selected Average temperature rise in CCW across

coolers
Design CCW inlet temperature to PHE
T2 = T1 + TCCWS
39.0
5.0
ACW flow across PHE
K joule/kg C
5.1
Selected heat load
HD
kjoule/hr
5.2
ACW inlet temperature
5.3
Mass flow rate of ACW
MACW
m3/hr
1310.0
5.4
Density of ACW at average temperature to heat

exchanger
Mass flow rate of ACW
DACW
kg/m3
1025.0
Kg/hr
1342750.0
Specific heat of ACW (approx.)

Temprature rise of ACW through plate heat
exchanger
ACW outlet temperature
SPACW
T=HD/MACW*SPACW
5.5
5.6
5.7
5.8
MACW
T ' = TACW + T
31200000
30.0
k joule/kg C
C
4.2
6
35.6
Plate Heat Exchanger

T = 30 C
CCW OUT 1250 m3/hr
1310
T1 = 32 C
ACW OUT
T2 = 39 C
T' = 35.6 C
CCW IN
31200000 kcal/hr
Inlet
CCW
39.0
Outlet
32
Outlet
35.6
ACW
Inlet
30
Attachment8.2: CCW PHE Load Calculation
Attachment
8.1
Attachment
8.1
Minera Panama
Calc for CCW System

Rev A, 27Mar12
Page 6 of 18
ATTACHMENT 8.3 CCW PUMP SIZING CALCULATION
Item No
Particulars
Formulae
Unit
Value
Remarks
Attachment 8.1
1
1.1
Pump Capacity
Required CCW flow across plate heat exchanger
Q1
m3/hr
1131.0
1.2
1.3
Number of pumps working

Flow through each pump
N
Qp=(Q1)/N
Nos.
m3/hr
1.0
1131.0
1.4
Calculated CCW design flow (with 10% margin)
Qdp=1.10 x Qp
m3/hr
1244.1
1.5
Capacity of CCW pump
QSEL
m3/hr
1250
Pump discharge pressure (CCW head tank at elevation above all coolers)
2.1
Maximum pressure drop in CCW circuit is for ID Fan coolers
DP
Bar
4.32
2.2
2.3
Pressure drop across temporary strainer

Pressure drop across expansion joint (four number in circuit)
DPs
DPex
Bar
Bar
0.15
0.04
2.4
CCW pump discharge pressure
P1 = DP + DPs + Dex
Bar
4.51
2.5
Density of CCW water at Design temperature
DCCW
Bar
1000.00
2.6
Head of CCW Pump
H1 = P1 x 10000 / Dccw
mLC
45.10
2.7
Selected Head of CCW Pump
H1sel
mLC
46.0
NPSH available
3.1
Atmospheric Pressure
PATA
Bar
1.00
3.2
Vapor pressure of water at CCW operating temperature
PVAP
Bar
0.0480
3.3
Minimum water level in CCW expansion tank from TG building E1

Ground Floor FFL
29.3
3.4
Elevation of CCW pump suction centre line from TG building E2

Ground Floor FFL
1.0
kg/m3
mLC
1000.0
3.5
DCCW
3.6
Minimum suction static head available
HAWL = E1 -E2
3.7
Net positive suction head
3.8
Net Positive Suction Head Available at CCW pump suction
NPSHA=PATA - PVAP + HAWL
2.78
Bar (a)
mLC (a)
3.73
37.3
mLC (a)
33.0
Estimated Pump Shaft Input Power
4.1
Pump Efficiency
Eff pump
4.2
Pump Shaft Input power
P power in=DCCW x QSEL x PTDH x

9.81 x 100 /(3600x1000xEff
pump)
28.30
Bar (g)
85.0
KW
184.3
Pump discharge pipeline design pressure (CCW head tank at elevation above all coolers)
5.1
DCCW
kg/m3
1000
5.2
Pump shut off head
PSHUT = 1.25 x DCCW
57.50
5.3
Maximum water level in CCW expansion tank from TG building

Ground Floor FFL
Elevation of CCW pump suction centre line from TG building
Ground Floor FFL
Maximum suction static head available
E3
mLC
Bar (g)
m
E2
1.0
HMAX = E3 - E2
mLC
Bar (g)
29.70
2.91
PDE = HMAX + PSHUT x 1.05
Bar (g)
8.70
Bar (g)
9.00
5.4
5.5
5.6
Design pressure for CCW piping

(with 5 % margin on shut off head)
5.7
Design Pressure of CCW Piping
5.64
30.70
Pump Suction and discharge piping design temperature
6.1
Maximum CCW temperature
TCCW Max
39.00
6.2
Design Temperature of CCW Piping
TCCW Piping
42.00
Attachment8.3: CCW Pump Parameter Calculation
Attachment 8.6
Minera Panama
Calc for CCW System

Rev A, 27Mar12
Page 7 of 18
ATTACHMENT 8.4: PIPE SIZING AND THICKNESS CALCULATION

S.NO DESCRIPTION
1
SYSTEM
FLOW DIAGRAM
LINE DESIGNATION NO
OPERATING MODE
NO. OF LEADS
FORMULAE
NLEAD
UNITS
N1-N2
N3-N4
N4-N5
N5-N6
N5-N7
N7-N8
N7-N9
N9-N10
N9-N11
N4-N13
N13-N14
N13-N15
N15-N16
N15-17
N17-18
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
M /HR
KG/HR
1250
1250
240
15
225
210
15
10
1110
550
550
50
500
20
KG/HR
1244120.2
1244120.2
238871.1
14929.4
223941.6
209012.2
14929.4
4976.5
9953.0
1104778.8
547412.9
547412.9
49764.8
497648.1
19905.9
NO
3
TOTAL VOLUMETRIC FLOW
NTOTAL(M3/HR)
TOTAL MASS FLOW
NTOTAL(KG/HR)
MASS FLOW PER LEAD
QPERLEAD =NTOTAL/ NLEAD
OPERATING PRESSURE
PSOURCE
KG/CM2 (A)
10
OPERATING TEMPERATURE
TSOURCE
11
SPECIFIC VOLUME @ P1 & T1
SVSOURCE
M3/KG
12
VOLUMETRIC FLOW/LEAD
QVPERLEAD = (QPERLEAD x SVSOURCE ) / 3600
M3/SEC
13
VELOCITY
VASSUMED
M/SEC
14
REQUIRED FLOW AREA
AREQ =QVPERLEAD / VASSUMED
15
REQUIRED PIPE I.D
DID_REQ =(SQRT(AREQ x 4/ 3.14))
M2
M
16
REQUIRED PIPE I.D
MM
384.0
384.0
168.3
42.1
162.9
157.4
42.1
24.3
34.3
361.8
254.7
254.7
76.8
242.9
48.6
17
SELECTED PIPE NB
DNB
MM
450.00
450.00
200.00
50.00
200.00
200.00
50.00
40.00
50.00
300.00
300.00
300.00
100.00
300.00
65.00
18
PIPE O..D.
DO
MM
19
MATERIAL OF CONSTRUCTION
457.20
ASTM A
106 GR. B
(S)
457.20
ASTM A
106 GR. B
(S)
219.08
ASTM A
106 GR. B
(S)
60.33
ASTM A
106 GR. B
(S)
219.08
ASTM A
106 GR. B
(S)
219.08
ASTM A
106 GR. B
(S)
60.33
ASTM A
106 GR. B
(S)
48.26
ASTM A
179 GR. ...
(S)
60.33
ASTM A
106 GR. B
(S)
323.85
ASTM A
106 GR. B
(S)
323.85
ASTM A
106 GR. B
(S)
323.85
ASTM A
106 GR. B
(S)
114.30
ASTM A
106 GR. B
(S)
323.85
ASTM A
106 GR. B
(S)
73.03
ASTM A
106 GR. B
(S)
20
DESIGN PRESSURE
PDESIGN
KG/CM2 (G)
21
DESIGN TEMPERATURE
ALLOWABLE STRESS (AS PER
ASME B31.1)
TDESIGN
22
23
24
25
26
27
28
29
30
ALLOWABLE STRESS
SEKSI
KSI
SKGCM=(SKSI x1000) / 14.2233
KG/CM2
WELD JOINT EFFICIENCY(AS

EWELD
PER ASME B31.1)
CORROSION/EROSION/THREADI
ALCORRO
NG ALLOWANCE
COEFFICIENT (AS PER ASME
YCOF
B31.1 TABLE104.1.2(A))
TMIN=((PDESIGN x DO x 0.1) / (( 2 x (YCOF x
MINIMUM CALCULATED PIPE
PDESIGN + SKGCM x EWELD)) + ALCORRO / 10)) x
THICKNESS
10
MILL NEGATIVE TOLERANCE
MINIMUM REQUIRED WALL
THICKNESS FOR THE PIPE
SELECTED THICKNESS OF
PIPE
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
32.00
32.00
32.00
32.00
32.00
32.00
32.00
32.00
32.00
32.00
32.00
32.00
32.00
32.00
32.00
0.0010047
0.0010047
0.0010047
0.0010047
0.0010047
0.0010047
0.0010047
0.0010047
0.0010047
0.0010047
0.0010047
0.0010047
0.0010047
0.0010047
0.0010047
0.35
0.35
0.07
0.00
0.06
0.06
0.00
0.00
0.00
0.31
0.15
0.15
0.01
0.14
0.01
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
0.12
0.12
0.02
0.00
0.02
0.02
0.00
0.00
0.00
0.10
0.05
0.05
0.00
0.05
0.00
0.3840
0.3840
0.1683
0.0421
0.1629
0.1574
0.0421
0.0243
0.0343
0.3618
0.2547
0.2547
0.0768
0.2429
0.0486
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
17.1
17.1
17.1
17.1
17.1
17.1
17.1
13.4
17.1
17.1
17.1
17.1
17.1
17.1
17.1
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
942.11
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
NUMBER
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
MM
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
NUMBER
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
3.31
3.31
2.42
1.83
2.42
2.42
1.83
1.83
1.83
2.81
2.81
2.81
2.03
2.81
1.87
TOLMILL
MM
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
2.140
TM-REQ=(TMIN / (1-(TOLMILL/100))
MM
3.778
3.778
2.763
2.086
2.763
2.763
2.086
2.091
2.086
3.210
3.210
3.210
2.316
3.210
TSELECT
MM
9.53
9.53
8.18
5.54
8.18
8.18
5.54
5.08
5.54
9.53
9.53
9.53
6.02
9.53
5.16
31
PIPE I.D
DID=(DO - ( 2 x TSELECT )) / 1000
0.4382
0.4382
0.2027
0.0493
0.2027
0.2027
0.0493
0.0381
0.0493
0.3048
0.3048
0.3048
0.1023
0.3048
0.0627
32
FLOW AREA
AFLOW = ( 3.14 x DID x DID / 4 )
0.151
0.032
0.002
0.032
0.032
0.002
0.001
0.002
0.073
0.073
0.073
0.008
0.073
0.003
VCAL = QV_PERLEAD / AFLOW

VELOCITY(CALCULATED)
Associated pipe schedule is based on PDT S&L 0105 Class D
M2
M/SEC
0.151
33
2.30
2.30
2.06
2.19
1.94
1.81
2.19
1.22
1.46
4.22
2.09
2.09
1.69
1.90
1.80
STD
STD
STD
80
40
40
80
80
80
STD
STD
STD
40
STD
40
34
SCH
Note: For node identification refer Attachment 8.7
Attachment:8.4 Pipe Sizing Calculation Thickness Calculation
Minera Panama
Calc for CCW System
S.NO DESCRIPTION
1
SYSTEM
FLOW DIAGRAM
LINE DESIGNATION NO
OPERATING MODE
NO. OF LEADS
FORMULAE
NLEAD

Rev A, 27Mar12
Page 8 of 18
UNITS
N17-N19
N19-N20
N19-N21
N21-N22
N22-N23
N21-N24
N24-N25
N24-N26
N26-N27
N6'-N5'
N8'-N7'
N10'-N9'
N11'-N9'
N9'-N7'
N7'-N5'
N25'-N24'
N24'-N21'
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
M /HR
KG/HR
480
50
430
25
13
400
250
25
13
210
10
15
225
250
400
KG/HR
477742.2
49764.8
427977.4
24882.4
12938.9
398118.5
248824.0
24882.4
12938.9
4964.2
208496.6
4964.2
9928.4
14892.6
223389.3
248210.3
397136.4
NO
3
NTOTAL(M3/HR)
TOTAL MASS FLOW
NTOTAL(KG/HR)
MASS FLOW PER LEAD
OPERATING PRESSURE
PSOURCE
KG/CM2 (A)
10
TSOURCE
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
32.00
32.00
32.00
32.00
32.00
32.00
32.00
32.00
32.00
39.00
39.00
39.00
39.00
39.00
39.00
39.00
39.00
11
SVSOURCE
M3/KG
0.0010047
0.0010047
0.0010047
0.0010047
0.0010047
0.0010047
0.0010047
0.0010047
0.0010047
0.0010072
0.0010072
0.0010072
0.0010072
0.0010072
0.0010072
0.0010072
0.0010072
12
M3/SEC
0.13
0.01
0.12
0.01
0.00
0.11
0.07
0.01
0.00
0.00
0.06
0.00
0.00
0.00
0.06
0.07
0.11
13
VELOCITY
VASSUMED
M/SEC
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
M2
M
3.0
14
REQUIRED FLOW AREA
15
REQUIRED PIPE I.D
16
REQUIRED PIPE I.D
MM
237.9
76.8
225.2
54.3
39.2
217.2
171.7
54.3
39.2
24.3
157.4
24.3
34.3
42.1
162.9
171.7
217.2
17
SELECTED PIPE NB
DNB
MM
250.00
100.00
250.00
65.00
50.00
250.00
200.00
80.00
50.00
40.00
200.00
40.00
50.00
50.00
200.00
200.00
250.00
18
PIPE O..D.
DO
MM
19
273.05
ASTM A
106 GR. B
(S)
114.30
ASTM A
106 GR. B
(S)
273.05
ASTM A
106 GR. B
(S)
73.03
ASTM A
106 GR. B
(S)
60.33
ASTM A
106 GR. B
(S)
273.05
ASTM A
106 GR. B
(S)
219.08
ASTM A
106 GR. B
(S)
88.90
ASTM A
106 GR. B
(S)
60.33
ASTM A
106 GR. B
(S)
48.26
ASTM A
106 GR. B
(S)
219.08
ASTM A
106 GR. B
(S)
48.26
ASTM A
106 GR. B
(S)
20
DESIGN PRESSURE
PDESIGN
KG/CM2 (G)
21
DESIGN TEMPERATURE
ASME B31.1)
TDESIGN
SEKSI
KSI
ALLOWABLE STRESS
SKGCM=(SKSI x1000) / 14.2233
KG/CM2
22
23
24
25
26
27
28
29
30

EWELD
PER ASME B31.1)
ALCORRO
NG ALLOWANCE
YCOF
B31.1 TABLE104.1.2(A))
THICKNESS
10
PIPE
0.04
0.00
0.04
0.00
0.00
0.04
0.02
0.00
0.00
0.00
0.02
0.00
0.00
0.00
0.02
0.02
0.04
0.2379
0.0768
0.2252
0.0543
0.0392
0.2172
0.1717
0.0543
0.0392
0.0243
0.1574
0.0243
0.0343
0.0421
0.1629
0.1717
0.2172
60.33
60.33
219.08
219.08
273.05
ASTM A
106 GR. B ASTM A 106 ASTM A 106 ASTM A 106 ASTM A 106
(S)
GR. B (S)
GR. B (S)
GR. B (S)
GR. B (S)
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
NUMBER
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
MM
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
NUMBER
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
2.62
2.03
2.62
1.87
1.83
2.62
2.42
1.93
1.83
1.78
2.42
1.78
1.83
1.83
2.42
2.42
2.62
TOLMILL
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
2.993
MM
MM
2.993
2.316
2.993
2.140
2.086
2.993
2.763
2.208
2.086
2.034
2.763
2.034
2.086
2.086
2.763
2.763
TSELECT
MM
9.27
8.56
9.27
5.16
5.54
9.27
8.18
5.49
5.54
5.08
8.18
5.08
5.54
5.54
8.18
8.18
9.27
31
PIPE I.D
DID=(DO - ( 2 x TSELECT )) / 1000
0.2545
0.0972
0.2545
0.0627
0.0493
0.2545
0.2027
0.0779
0.0493
0.0381
0.2027
0.0381
0.0493
0.0493
0.2027
0.2027
0.2545
32
FLOW AREA
0.007
0.051
0.003
0.002
0.051
0.032
0.005
0.002
0.001
0.032
0.001
0.002
0.002
0.032
0.032
0.051

M2
M/SEC
0.051
33
2.62
1.87
2.35
2.25
1.89
2.18
2.15
1.46
1.89
1.22
1.81
1.22
1.46
2.19
1.94
2.15
2.18
40
80
40
40
80
40
40
40
80
80
40
80
80
80
STD
40
40
34
SCH
Minera Panama
Calc for CCW System
S.NO DESCRIPTION
1
SYSTEM
FLOW DIAGRAM
LINE DESIGNATION NO
OPERATING MODE
NO. OF LEADS
FORMULAE
NLEAD

Rev A, 27Mar12
Page 9 of 18
UNITS
N23'-N22'
N22'-N21'
N21'-N19'
N19'-N17'
N17'-N15'
N15'-N13'
N13'-N4'
N4'-N1'
N20'-N19'
N18'-N17'
N16'-N15'
N14'-N13'
N5'-N4'
N27'-N26'
N26'-N24'
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
M /HR
KG/HR
13
25
430
480
500
550
1110
1250
50
20
50
550
240
13
25
KG/HR
12906.9
24821.0
426921.7
476563.7
496420.6
546062.6
1102053.6
1241051.4
49642.1
19856.8
49642.1
546062.6
238281.9
12906.9
24821.0
NO
3
NTOTAL(M3/HR)
TOTAL MASS FLOW
NTOTAL(KG/HR)
MASS FLOW PER LEAD
OPERATING PRESSURE
PSOURCE
KG/CM2 (A)
10
TSOURCE
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
39.00
39.00
39.00
39.00
39.00
39.00
39.00
39.00
39.00
39.00
39.00
39.00
39.00
39.00
39.00
11
SVSOURCE
M3/KG
0.0010072
0.0010072
0.0010072
0.0010072
0.0010072
0.0010072
0.0010072
0.0010072
0.0010072
0.0010072
0.0010072
0.0010072
0.0010072
0.0010072
0.0010072
12
M3/SEC
0.00
0.01
0.12
0.13
0.14
0.15
0.31
0.35
0.01
0.01
0.01
0.15
0.07
0.00
0.01
13
VELOCITY
VASSUMED
M/SEC
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
M2
M
3.0
14
REQUIRED FLOW AREA
15
REQUIRED PIPE I.D
16
REQUIRED PIPE I.D
MM
39.2
54.3
225.2
237.9
242.9
254.7
361.8
384.0
76.8
48.6
76.8
254.7
168.3
39.2
54.3
17
SELECTED PIPE NB
DNB
MM
50.00
65.00
250.00
250.00
300.00
300.00
400.00
450.00
100.00
65.00
100.00
300.00
200.00
50.00
80.00
18
PIPE O..D.
DO
MM
60.33
73.03
273.05
273.05
323.85
323.85
406.40
457.20
114.30
73.03
114.30
323.85
219.08
60.33
88.90
19
DESIGN PRESSURE
PDESIGN
KG/CM2 (G)
21
DESIGN TEMPERATURE
ASME B31.1)
TDESIGN
SEKSI
KSI
ALLOWABLE STRESS
SKGCM=(SKSI x1000) / 14.2233
KG/CM2
22
24
25
26
27
28
29
30

EWELD
PER ASME B31.1)
ALCORRO
NG ALLOWANCE
YCOF
B31.1 TABLE104.1.2(A))
THICKNESS
10
PIPE
0.00
0.04
0.04
0.05
0.05
0.10
0.12
0.00
0.00
0.00
0.05
0.02
0.00
0.00
0.0543
0.2252
0.2379
0.2429
0.2547
0.3618
0.3840
0.0768
0.0486
0.0768
0.2547
0.1683
0.0392
0.0543
ASTM A 106 ASTM A 106 ASTM A 106 ASTM A 106 ASTM A 106 ASTM A 106 ASTM A 106 ASTM A 106 ASTM A 106 ASTM A 106 ASTM A 106 ASTM A 106 ASTM A 106 ASTM A 106 ASTM A 106
GR. B (S)
GR. B (S)
GR. B (S)
GR. B (S)
GR. B (S)
GR. B (S)
GR. B (S)
GR. B (S)
GR. B (S)
GR. B (S)
GR. B (S)
GR. B (S)
GR. B (S)
GR. B (S)
GR. B (S)
20
23
0.00
0.0392
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
9.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
42.00
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
17.1
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
1202.25
NUMBER
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
MM
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
1.6000
NUMBER
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
0.400
1.83
1.87
2.62
2.62
2.81
2.81
3.12
3.31
2.03
1.87
2.03
2.81
2.42
1.83
1.93
TOLMILL
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
12.500
2.208
MM
MM
2.086
2.140
2.993
2.993
3.210
3.210
3.562
3.778
2.316
2.140
2.316
3.210
2.763
2.086
TSELECT
MM
5.54
5.16
9.27
9.27
10.31
10.31
9.53
9.53
6.02
5.16
6.02
10.31
8.18
5.54
5.49
31
PIPE I.D
DID=(DO - ( 2 x TSELECT )) / 1000
0.0493
0.0627
0.2545
0.2545
0.3032
0.3032
0.3874
0.4382
0.1023
0.0627
0.1023
0.3032
0.2027
0.0493
0.0779
32
FLOW AREA
0.003
0.051
0.051
0.072
0.072
0.118
0.151
0.008
0.003
0.008
0.072
0.032
0.002
0.005

M2
M/SEC
0.002
33
1.89
2.25
2.35
2.62
1.92
2.11
2.62
2.30
1.69
1.80
1.69
2.11
2.06
1.89
1.46
80
40
40
40
40
40
STD
STD
40
40
40
40
STD
80
40
34
SCH
Minera Panama
Calc for CCW System

Rev A, 27Mar12
Page 10 of 18
ATTACHMENT 8.5: PRESSURE DROP CALCULATION
N1-N2
N3-N4
N4-N5
N5-N6
N5-N7
N7-N8
N7-N9
N9-N10
N9-N11
N4-N13
N13-N14
N13-N15
N15-N16
N15-17
N17-18
N17-N19
N19-N20
N19-N21
N21-N22
N22-N23
N21-N24
N24-N25
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Major Inside Diameter - d1 (mm)
438.15
438.15
202.72
49.25
202.72
202.72
49.25
38.10
49.25
304.80
304.80
304.80
102.26
304.80
62.71
254.51
97.18
254.51
62.71
49.25
254.51
202.72
Length - L (M)
20.00
30.00
40.00
15.00
20.00
15.00
20.00
10.00
20.00
20.00
15.00
20.00
15.00
20.00
25.00
20.00
15.00
40.00
25.00
10.00
60.00
50.00
203
49
203
38
From Node - To Node
FORMULAE
OPERATING MODE
PIPE SEGMENT
BENDS
Elbow
90 Short Radius - Quantity
90 Long Radius - Quantity
Pipe Bend
Radius - r/d
Included Angle of Bend - (degrees)
Quantity n (nos.)
Miter Bend
Number of Miter Breaks
Quantity
TEES
90 deg. Converging - Flow Through Run

Branch Inside Diameter - d2 (mm)
Quantity n (nos.)
90 deg. Diverging - Flow Through Run

Quantity n (nos.)
90 deg. Converging - Flow Through Br.

Run Inside Diameter - d2 (mm)
Quantity n (nos.)
90 deg. Diverging - Flow Through Branch

Quantity n (nos.)

Quantity n (nos.)

Quantity n (nos.)

Quantity n (nos.)

Quantity n (nos.)
135 deg. Converging Flow Through Run

Quantity n (nos.)
135 deg. Diverging Flow Through Run
Attachment:8.5 Pressure Drop Calculation
305
305
63
97
62.71
49
203
Minera Panama
Calc for CCW System

Rev A, 27Mar12
Page 11 of 18
From Node - To Node
FORMULAE
OPERATING MODE
N1-N2
N3-N4
N4-N5
N5-N6
N5-N7
N7-N8
N7-N9
N9-N10
N9-N11
N4-N13
N13-N14
N13-N15
N15-N16
N15-17
N17-18
N17-N19
N19-N20
N19-N21
N21-N22
N22-N23
N21-N24
N24-N25
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150

Quantity n (nos.)
135 deg. Converging Flow Through Br.

Quantity n (nos.)
135 deg. Diverging Flow Through Branch

Quantity n (nos.)
Wye Converging Flow

Quantity n (nos.)
Wye Diverging Flow

Quantity n (nos.)
VALVES
Pressure Class
Gate - Disk - Quantity
Ball - Quantity
Globe - Conventional - Quantity

Globe - Y Pattern - Quantity
Angle - Conventional - Quantity
Plug - 100% Port - Quantity
Plug - 3 way - 80% Run Fow - Quantity
Plug - 3 way - 80% Br. Flow - Quantity
Check - Swing - Quantity
Check - Tilting Disk - Quantity
Check - Y Type Stop - Quantity
Check - Globe Stop - Quantity
Check - Angle Stop - Quantity
Check - In Line Ball - Quantity
Butterfly - Quantity
MISCELLANEOUS FITTINGS
Pipe Entrance
Pipe Inside Diameter - di (mm)
Edge radius - r (mm)
Pipe Exit
Exit Inside diameter - do (mm)
Reducer
Sudden Expansion - Other ID - d2 (mm)
Sudden Contraction - Other ID - d2 (mm)
202.7
438.2
304.8
304.8
304.8
Small Dia Pipe Segment

Segment Inside Diameter - dS (mm)
Length - LS (m)
Large Dia Pipe Segment
Segment Inside Diameter - dL (mm)
Length - LL (m)
Strainer
Open Area/Total Area - A0 /A2
L/D VALUE SUMMARY

90 Short Radius Elbow
If d1 <= 50 L/D = 60, otherwise, L/D =20
90 Long Radius Elbow

Pipe Bend
56
70
56
120
28
28
60
60
120
28
14
28
14
14
14
28
28
56
28
60
Miter Bend
90 Std. Tee - Converg. Flow Thru Run
L/D=32 if d1 <= 50, otherwise L/D=27
90 Std. Tee - Diverg. Flow Thru Run
90 Std. Tee - Converg. Flow Through Br.
90 Std. Tee - Diverg. Flow Through Br.
45 Std. Tee - Converg. Flow Throu Run
45 Std. Tee - Diverg. Flow Throu Run


d1 > 50 L/D=13
Wye - Std. Tee - Diverging Flow
d1 > 50 L/D=26
L/D=8 if <= 300#, otherwise L/D=12
Valve - Ball
Valve - Globe - Conventional
Valve - Globe - Y Pattern
Valve - Angle - Conventional
Valve - Plug - 100% port

Valve - Plug - 80% branch
Valve - Check - Swing
12
Wye - Std. Tee - Converging Flow

Valve - Gate - Disk
12

27
L/D=44 <= 300#, otherwise L/D=55

Valve - Check - Tilting Disk
Valve - Check - Y type stop
Valve - Check - Globe stop
Valve - Check - Angle stop
28
56
Minera Panama
Calc for CCW System

Rev A, 27Mar12
Page 12 of 18
From Node - To Node
FORMULAE
OPERATING MODE
Valve - Check - In line ball
N1-N2
N3-N4
N4-N5
N5-N6
N5-N7
N7-N8
N7-N9
N9-N10
N9-N11
N4-N13
N13-N14
N13-N15
N15-N16
N15-17
N17-18
N17-N19
N19-N20
N19-N21
N21-N22
N22-N23
N21-N24
N24-N25
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
56
70
56
120
55
28
60
71
120
40
14
40
14
14
14
28
28
56
28
66
28
56
0.30
0.12
0.00
0.07

((LS x 1000) / d1) x (((d1 / ds)^5)-1))
((LL x1000) / d1) x (((d1/dL)^5)-1))

Other L/D
Total:
Ld
K VALUE SUMMARY
90 Red. Tee - Converg. Flow Thru Run
n x (-1.33*(d2/d1)^3+1.63 x (d2/d1)^2+0.17 x
(d2/d1))
90 Reducing Tee - Diverg. Flow Thru Run
n x (0.18 x (d2/d1)^4))
90 Red. Tee - Converg. Flow Through Br.
n x (-0.6 x (d1/d2)+1)
90 Red. Tee - Diverg. Flow Through Br.
n x (-1.48 x (d1/d2)+2.39)
n x (-0.28 x (d2/d1)^3+0.44 x (d2/d1)^2-0.05 x
(d2/d1))

n x (0.18 x (d2/d1)^4)
n x (-0.51 x (d1/d2)+0.65)
n x (-1.53 x (d1/d2)+1.88)
n x (-2.18 x (d2/d1)^3+2.59 x (d2/d1)^2+0.31 x
(d2/d1))

135 Red. Tee - Diverg. Flow Thru Run
0.49
0.00
0.00
0.07
n x (0.18 x (d2/d1)^4)
n x (-4.56 x (d1/d2)^3+6.2 x (d1/d2)^2-1.11 x
(d1/d2))
135 Red. Tee - Converg. Flow Thru Br.

135 Red. Tee - Diverg. Flow Thru Br.
n x (-0.88 x (d1/d2)+2.42)
Wye - Red. Tee - Converging Flow
IF(d2<65,"NA",n x 0.62)
Wye - Red. Tee - Diverging Flow
IF(d2<65,"NA",n x 0.17)
Valve - Butterfly - Fully Open
n x (1.04 x (d1/25.4)^-0.44)
Pipe Entrance
IF(r/di<=0.04,((d1/di)^4) x (225 x (r/di)^215.5 x (r/di)+0.5),IF(r/di<0.15,((r/di)^4) x

(0.4227 x 2.7183^(-15.734 x
(r/di))),((d1/di)^4) x 0.04)))
Pipe Exit
0.30
0.30
0.78
0.42
(d1/do)^4)
IF(d2>d1,(1-(d1/d2)^2)^2,((d1/d2)^4) x ((1(d2/d1)^2)^2)))
IF(d2>d1,0.5 x (1-d1^2/d2^2),((d1/d2)^4) x (0.5
x (1-d2^2/d1^2))))
Reducer - Sudden Expansion

Reducer - Sudden Contraction
Strainer
1.55
0.47
0.35
0.35
0.26
0.56
0.00
0.58
0.00
1.13
0.15
0.3158 x (A0 /A2)^-2.4616)
Other k
Total:
0.30
0.59
0.12
0.78
0.00
0.42
0.96
0.00
1.55
0.61
0.35
0.00
0.56
0.00
0.00
0.16
0.58
0.00
0.07
0.00
1.20
0.00
HEAD LOSS AND PIPE PRESSURE DROP

Roughness Coefficient - e (mm)
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
Weight Density of the Fluid - (kg/m 3)

Absolute Viscosity of the Fluid - (centipoise)
995.30
995.30
995.30
995.30
995.30
995.30
995.30
995.30
995.30
995.30
995.30
995.30
995.30
995.30
995.30
995.30
995.30
995.30
995.30
995.30
995.30
995.30

Flow Rate - Q (kg/hr)
Velocity - V (m/sec)
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
1244120
1244120
238871
14929
223942
209012
14929
4976
9953
1104779
547413
547413
49765
497648
19906
477742
49765
427977
24882
12939
398118
248824
2.30
2.30
2.06
2.19
1.94
1.81
2.19
1.22
1.46
4.22
2.09
2.09
1.69
1.90
1.80
2.62
1.87
2.35
2.25
1.89
2.18
2.15
Reynolds No. - Re
(d1 x V x density ) / Viscosity
1.3E+06
1.3E+06
5.4E+05
1.4E+05
5.1E+05
4.8E+05
1.4E+05
6.0E+04
9.3E+04
1.7E+06
8.3E+05
8.3E+05
2.2E+05
7.5E+05
1.5E+05
8.7E+05
2.4E+05
7.8E+05
1.8E+05
1.2E+05
7.2E+05
5.7E+05
e/d
e / d1
IF(Re<4000,64/Re,1.325/(LN((Ed/3.7)+5.74/
(Re^0.9)))^2)
1.1E-04
1.1E-04
2.5E-04
1.0E-03
2.5E-04
2.5E-04
1.0E-03
1.3E-03
1.0E-03
1.6E-04
1.6E-04
1.6E-04
4.9E-04
1.6E-04
8.0E-04
2.0E-04
5.1E-04
2.0E-04
8.0E-04
1.0E-03
2.0E-04
2.5E-04
0.013
0.013
0.016
0.022
0.016
0.016
0.022
0.025
0.023
0.014
0.015
0.015
0.019
0.015
0.021
0.015
0.019
0.015
0.020
0.022
0.015
0.016
Friction Factor - f
L/D - Fittings
Ld
56.0
70.0
56.0
120.0
55.0
28.0
60.0
71.0
120.0
40.0
14.0
40.0
14.0
14.0
14.0
28.0
28.0
56.0
28.0
66.0
28.0
56.0
L/D - Straight Pipe - Lds
45.6
68.5
197.3
304.6
98.7
74.0
406.1
262.5
406.1
65.6
49.2
65.6
146.7
65.6
398.6
78.6
154.4
157.2
398.6
203.0
235.7
246.6
Total L/D (Fittings + Straight Pipe) Ldt
(L x 1000) / (d1)
Ld+Lds
101.6
138.5
253.3
424.6
153.7
102.0
466.1
333.5
526.1
105.6
63.2
105.6
160.7
79.6
412.6
106.6
182.4
213.2
426.6
269.0
263.7
302.6
Total L/D Converted to an Equivalent K
f x Ldt
1.37
1.86
4.01
9.24
2.44
1.63
10.14
8.17
11.85
1.47
0.92
1.54
3.00
1.17
8.60
1.58
3.42
3.19
8.73
5.92
3.96
4.77
K - Fittings
0.30
0.59
0.12
0.78
0.00
0.42
0.96
0.00
1.55
0.61
0.35
0.00
0.56
0.00
0.00
0.16
0.58
0.00
0.07
0.00
1.20
0.00
Total K - All Straight Pipe & All Fittings - Kt
Kt = K+k
1.66
2.45
4.13
10.02
2.44
2.05
11.10
8.17
13.41
2.08
1.27
1.54
3.56
1.17
8.60
1.74
3.99
3.19
8.80
5.92
5.17
4.77
(Kt x V^2)/(2*9.81)
(H x Density / 10000)
Total Pressure Drop - Delta P (kg/cm 2 )
Total Head Loss - Delta H (M)
0.45
0.66
0.90
2.44
0.47
0.34
2.71
0.62
1.45
1.89
0.28
0.34
0.52
0.22
1.42
0.61
0.71
0.90
2.27
1.08
1.26
1.13
0.04
0.07
0.09
0.24
0.05
0.03
0.27
0.06
0.14
0.19
0.03
0.03
0.05
0.02
0.14
0.06
0.07
0.09
0.23
0.11
0.12
0.11
Minera Panama
Calc for CCW System
From Node - To Node

Rev A, 27Mar12
Page 13 of 18
FORMULAE
OPERATING MODE
N24-N26
N26-N27
N6'-N5'
N8'-N7'
N10'-N9'
N11'-N9'
N9'-N7'
N7'-N5'
N25'-N24'
N24'-N21'
N23'-N22'
N22'-N21'
N21'-N19'
N19'-N17'
N17'-N15'
N15'-N13'
N13'-N4'
N4'-N1'
N20'-N19'
N18'-N17'
N16'-N15'
N14'-N13'
N5'-N4'
N27'-N26'
N26'-N24'
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
PIPE SEGMENT
Major Inside Diameter - d1 (mm)
77.93
49.25
38.10
202.72
38.10
49.25
49.25
202.72
202.72
254.51
49.25
62.71
254.51
254.51
303.23
303.23
387.35
438.15
102.26
62.71
102.26
303.23
202.72
49.25
77.93
Length - L (M)
180.00
10.00
10.00
20.00
15.00
20.00
20.00
20.00
40.00
70.00
15.00
35.00
30.00
30.00
40.00
15.00
25.00
40.00
40.00
15.00
15.00
60.00
40.00
10.00
180.00
BENDS
Elbow
Pipe Bend
Radius - r/d
Quantity n (nos.)
Miter Bend
Number of Miter Breaks
Quantity
TEES

53
63
49
102
63
303
303
203
Quantity n (nos.)

24
Quantity n (nos.)

Quantity n (nos.)

Quantity n (nos.)

Quantity n (nos.)

Quantity n (nos.)

Quantity n (nos.)

Quantity n (nos.)
135 deg. Converging Flow Through Run

Quantity n (nos.)
135 deg. Diverging Flow Through Run
203
255
255
303
Minera Panama
Calc for CCW System

Rev A, 27Mar12
Page 14 of 18
N24-N26
N26-N27
N6'-N5'
N8'-N7'
N10'-N9'
N11'-N9'
N9'-N7'
N7'-N5'
N25'-N24'
N24'-N21'
N23'-N22'
N22'-N21'
N21'-N19'
N19'-N17'
N17'-N15'
N15'-N13'
N13'-N4'
N4'-N1'
N20'-N19'
N18'-N17'
N16'-N15'
N14'-N13'
N5'-N4'
N27'-N26'
N26'-N24'
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
Globe - Conventional - Quantity
Globe - Y Pattern - Quantity
From Node - To Node
FORMULAE
OPERATING MODE
Quantity n (nos.)
135 deg. Converging Flow Through Br.

Quantity n (nos.)
135 deg. Diverging Flow Through Branch

Quantity n (nos.)
Wye Converging Flow

Quantity n (nos.)
Wye Diverging Flow

Quantity n (nos.)
VALVES
Pressure Class
Gate - Disk - Quantity
1
Ball - Quantity
Angle - Conventional - Quantity

Plug - 100% Port - Quantity
Plug - 3 way - 80% Run Fow - Quantity
Plug - 3 way - 80% Br. Flow - Quantity
Check - Swing - Quantity
Check - Tilting Disk - Quantity
Check - Y Type Stop - Quantity
Check - Globe Stop - Quantity
Check - Angle Stop - Quantity
Check - In Line Ball - Quantity
1
Butterfly - Quantity
MISCELLANEOUS FITTINGS
Pipe Entrance
Pipe Inside Diameter - di (mm)
Edge radius - r (mm)
Pipe Exit
Exit Inside diameter - do (mm)
Reducer
Sudden Expansion - Other ID - d2 (mm)
254.508
Sudden Contraction - Other ID - d2 (mm)
254.508
303.225
303.225
254.5

Segment Inside Diameter - dS (mm)
Length - LS (m)
Segment Inside Diameter - dL (mm)
Length - LL (m)
Strainer
Open Area/Total Area - A0 /A2
L/D VALUE SUMMARY


Pipe Bend
56
60
120
60
14
42
56
60
28
42
28
28
14
14
42
28
14
14
14
28
60
14
Miter Bend
45 Std. Tee - Converg. Flow Throu Run
45 Std. Tee - Diverg. Flow Throu Run


Wye - Std. Tee - Converging Flow
d1 > 50 L/D=13
Wye - Std. Tee - Diverging Flow

Valve - Gate - Disk
27
d1 > 50 L/D=26
Valve - Ball
Valve - Globe - Conventional
400
Valve - Globe - Y Pattern
100
Valve - Angle - Conventional

Valve - Plug - 80% branch
Valve - Check - Swing
L/D=44 <= 300#, otherwise L/D=55

Valve - Check - Tilting Disk
Valve - Check - Y type stop
Valve - Check - Globe stop
Valve - Check - Angle stop
400
400
400
Minera Panama
Calc for CCW System

Rev A, 27Mar12
Page 15 of 18
From Node - To Node
FORMULAE
OPERATING MODE
Valve - Check - In line ball
N24-N26
N26-N27
N6'-N5'
N8'-N7'
N10'-N9'
N11'-N9'
N9'-N7'
N7'-N5'
N25'-N24'
N24'-N21'
N23'-N22'
N22'-N21'
N21'-N19'
N19'-N17'
N17'-N15'
N15'-N13'
N13'-N4'
N4'-N1'
N20'-N19'
N18'-N17'
N16'-N15'
N14'-N13'
N5'-N4'
N27'-N26'
N26'-N24'
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
Design
59
60
500
520
60
14
42
56
460
28
42
28
28
41
14
42
28
14
14
14
28
60
414
0.49
0.25
0.12
0.49
0.30

((LS x 1000) / d1) x (((d1 / ds)^5)-1))
((LL x1000) / d1) x (((d1/dL)^5)-1))

Other L/D
Total:
Ld
K VALUE SUMMARY
n x (-1.33*(d2/d1)^3+1.63 x (d2/d1)^2+0.17 x
(d2/d1))
n x (0.18 x (d2/d1)^4))
n x (-0.6 x (d1/d2)+1)
n x (-1.48 x (d1/d2)+2.39)
n x (-0.28 x (d2/d1)^3+0.44 x (d2/d1)^2-0.05 x
(d2/d1))

n x (0.18 x (d2/d1)^4)
n x (-0.51 x (d1/d2)+0.65)
n x (-1.53 x (d1/d2)+1.88)
n x (-2.18 x (d2/d1)^3+2.59 x (d2/d1)^2+0.31 x
(d2/d1))

135 Red. Tee - Diverg. Flow Thru Run
0.13
0.12
0.01
0.85
0.85
0.76
0.80
n x (0.18 x (d2/d1)^4)
n x (-4.56 x (d1/d2)^3+6.2 x (d1/d2)^2-1.11 x
(d1/d2))
135 Red. Tee - Converg. Flow Thru Br.

135 Red. Tee - Diverg. Flow Thru Br.
n x (-0.88 x (d1/d2)+2.42)
Wye - Red. Tee - Converging Flow
IF(d2<65,"NA",n x 0.62)
Wye - Red. Tee - Diverging Flow
IF(d2<65,"NA",n x 0.17)
Valve - Butterfly - Fully Open
n x (1.04 x (d1/25.4)^-0.44)
Pipe Entrance
IF(r/di<=0.04,((d1/di)^4) x (225 x (r/di)^215.5 x (r/di)+0.5),IF(r/di<0.15,((r/di)^4) x

(0.4227 x 2.7183^(-15.734 x
(r/di))),((d1/di)^4) x 0.04)))
Pipe Exit
(d1/do)^4)
IF(d2>d1,(1-(d1/d2)^2)^2,((d1/d2)^4) x ((1(d2/d1)^2)^2)))
IF(d2>d1,0.5 x (1-d1^2/d2^2),((d1/d2)^4) x (0.5
x (1-d2^2/d1^2))))
Reducer - Sudden Expansion

Reducer - Sudden Contraction
Strainer
0.87
0.42
1.25
0.64
0.88
0.00
1.18
0.31
0.45
0.3158 x (A0 /A2)^-2.4616)
Other k
Total:
0.45
0.00
0.87
0.42
0.00
0.01
0.85
0.13
1.25
0.12
0.00
2.23
0.25
0.12
0.00
0.00
0.49
1.48
0.76
0.00
0.80
0.00
0.31
0.00
0.64
HEAD LOSS AND PIPE PRESSURE DROP

0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
0.050
Weight Density of the Fluid - (kg/m 3)

995.30
995.30
992.84
992.84
992.84
992.84
992.84
992.84
992.84
992.84
992.84
992.84
992.84
992.84
992.84
992.84
992.84
992.84
992.84
992.84
992.84
992.84
992.84
992.84
992.84

Flow Rate - Q (kg/hr)
Velocity - V (m/sec)
0.76
0.76
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
24882
12939
4964
208497
4964
9928
14893
223389
248210
397136
12907
24821
426922
476564
496421
546063
1102054
1241051
49642
19857
49642
546063
238282
12907
24821
1.46
1.89
1.22
1.81
1.22
1.46
2.19
1.94
2.15
2.18
1.89
2.25
2.35
2.62
1.92
2.11
2.62
2.30
1.69
1.80
1.69
2.11
2.06
1.89
1.46
Reynolds No. - Re
(d1 x V x density ) / Viscosity
1.5E+05
1.2E+05
6.9E+04
5.5E+05
6.9E+04
1.1E+05
1.6E+05
5.9E+05
6.5E+05
8.3E+05
1.4E+05
2.1E+05
8.9E+05
9.9E+05
8.7E+05
9.6E+05
1.5E+06
1.5E+06
2.6E+05
1.7E+05
2.6E+05
9.6E+05
6.2E+05
1.4E+05
1.7E+05
e/d
e / d1
IF(Re<4000,64/Re,1.325/(LN((Ed/3.7)+5.74/
(Re^0.9)))^2)
6.4E-04
1.0E-03
1.3E-03
2.5E-04
1.3E-03
1.0E-03
1.0E-03
2.5E-04
2.5E-04
2.0E-04
1.0E-03
8.0E-04
2.0E-04
2.0E-04
1.6E-04
1.6E-04
1.3E-04
1.1E-04
4.9E-04
8.0E-04
4.9E-04
1.6E-04
2.5E-04
1.0E-03
6.4E-04
0.020
0.022
0.024
0.016
0.024
0.022
0.022
0.016
0.016
0.015
0.022
0.020
0.015
0.015
0.014
0.014
0.014
0.013
0.018
0.021
0.018
0.014
0.016
0.022
0.020
59.0
60.0
0.0
0.0
500.0
520.0
60.0
14.0
42.0
56.0
460.0
28.0
42.0
28.0
28.0
41.0
14.0
42.0
28.0
14.0
14.0
14.0
28.0
60.0
414.0
Friction Factor - f
L/D - Fittings
Ld
L/D - Straight Pipe - Lds
2309.8
203.0
262.5
98.7
393.7
406.1
406.1
98.7
197.3
275.0
304.6
558.1
117.9
117.9
131.9
49.5
64.5
91.3
391.2
239.2
146.7
197.9
197.3
203.0
2309.8
Total L/D (Fittings + Straight Pipe) Ldt
(L x 1000) / (d1)
Ld+Lds
2368.8
263.0
262.5
98.7
893.7
926.1
466.1
112.7
239.3
331.0
764.6
586.1
159.9
145.9
159.9
90.5
78.5
133.3
419.2
253.2
160.7
211.9
225.3
263.0
2723.8
Total L/D Converted to an Equivalent K
f x Ldt
47.75
5.79
6.34
1.56
21.59
20.60
10.04
1.77
3.74
4.93
16.65
11.88
2.37
2.15
2.32
1.30
1.06
1.78
7.74
5.22
2.97
3.05
3.53
5.73
54.23
K - Fittings
0.45
0.00
0.87
0.42
0.00
0.01
0.85
0.13
1.25
0.12
0.00
2.23
0.25
0.12
0.00
0.00
0.49
1.48
0.76
0.00
0.80
0.00
0.31
0.00
0.64
Total K - All Straight Pipe & All Fittings - Kt
Kt = K+k
48.20
5.79
7.21
1.98
21.59
20.61
10.90
1.91
4.99
5.05
16.65
14.11
2.62
2.27
2.32
1.30
1.56
3.26
8.50
5.22
3.76
3.05
3.84
5.73
54.87
5.20
1.06
0.54
0.33
1.63
2.23
2.65
0.36
1.18
1.23
3.05
3.63
0.73
0.79
0.44
0.30
0.54
0.88
1.24
0.86
0.55
0.70
0.83
1.05
5.92
0.52
0.11
0.05
0.03
0.16
0.22
0.26
0.04
0.12
0.12
0.30
0.36
0.07
0.08
0.04
0.03
0.05
0.09
0.12
0.09
0.05
0.07
0.08
0.10
0.59
(Kt x V^2)/(2*9.81)
Total Head Loss - Delta H (M)
(H x Density / 10000)
Total Pressure Drop - Delta P (kg/cm 2 )
Minera Panama
Calc for CCW System

Rev A, 27Mar12
Page 16 of 18
ATTACHMENT 8.6 - PRESSURE DROP SUMMARY SHEET

S.No
Cooler Considered
Nodes considered to calculate pressure drop in Piping, Pressure drop Nodes considered to calculate pressure drop in Piping, Pressure drop
Total line
Valves & Fittings from pump discharge unto inlet of
up to inlet of
Valves & Fittings from outlet of cooler unto pump
from cooler
frictional
cooler
cooler
suction
discharge to pressure drop
pump suction
Bar
Bar
Bar
Margin in line
frictional
pressure drop
( 10 % )
Pressure drop
across plate
heat
exchanger
N5-N6
Bar
Bar
Pressure drop
Pressure drop
across control across cooler /
valve at cooler Terminal point
outlet (wherever
pressure
applicable)
Bar
Bar
Total pressure
drop
Bar
Vaccum Priming Pump coolers
N1-N2-N3-N4-N5-N7-N9-N11
0.51
N11'-N9'-N7'-N5-N4-N1'
0.68
1.18
0.12
0.70
0.00
1.00
3.00
Station Air Compressor coolers
N1-N2-N3-N4-N13-N15-N17-N19-N20
0.48
N20'-N19'-N17'-N15'-N13'-N1'
0.41
0.88
0.09
0.70
0.00
1.00
2.67
BFP coolers
N1-N2-N3-N4-N13-N15-N17-N19-N21-N22
0.82
N22'-N21'-N19'-N17'-N15'-N13'-N4'-N3'-N2'-N1'
1.01
1.83
0.18
0.70
0.00
1.00
3.71
BoilerAuxilaries coolers
N1-N2-N3-N4-N13-N15-N17-N19-N21-N24-N25
0.73
N25'-N24'-N21'-N19'-N17'-N15'-13'-N4'-N3'-N2'-N1'
0.59
1.32
0.13
0.70
0.00
1.00
3.15
ID Fan coolers
N1-N2-N3-N4-N13-N15-N17-N19-N21-N24-N26-N27
1.23
N27'-N26'-N24'-N21'-N19'-N17'-N15'-N13'-N4'-N2'-N1'
1.16
2.39
0.24
0.70
0.00
1.00
4.32
Cep coolers
N1-N2-N3-N4-N5-N7-N9-N10
0.57
N10'-N9'-N7'-N5'-N4'-N3'-N2'N1'
0.46
1.03
0.10
0.70
0.00
1.00
2.83
Turbine Lub oil cooler
N1-N2-N3-N4-N5-N7-N8
0.27
N8'-N7'-N5'-N4'-N3'-N2'-N1'
0.20
0.48
0.05
0.70
0.00
1.00
2.22
EH Fluid cooler
N1-N2-N3-N4-N5-N7-N9-N11
0.43
N11'-N9'-N7'-N5-N4-N1'
0.17
0.60
0.06
0.70
0.00
1.00
2.36
Generator cooler
N1-N2-N3-N4-N13-N14
0.32
N14'-N13'-N4'-N4'-N3'-N1'
0.21
0.53
0.05
0.70
0.00
1.00
2.28
10
AC compressor cololer
N1-N2-N3-N4-N13-N15-N16
0.38
N16'-N15'-N13'-N4-N3'-N2'-N1'
0.24
0.61
0.06
0.70
0.00
1.00
2.37
11
SWAS
N1-N2-N3-N4-N13-N15-N17-N18
0.00
N18'-N17'-N15'-N13'-N4'-N15-N2'-N1'
0.00
0.00
0.00
0.70
0.00
1.00
1.70
MAXIMUM PRESSURE DROP (CRITICAL PATH) IN Bar
Attachment8.6: Pressure Drop Summry sheet
4.32
Minera Panama
Calc for CCW System

Rev A, 27Mar12
Page 17 of 18
ATTACHMENT 8.7 : CCW FLOW DIAGRAM

9'
5'
7'
TURBINE LUB
OIL COOLER
CEP COOLER
VACCUM
PRIMING
PUMP
COOLER
11
6'
8'
10'
EH FLUID
OOLER
11'
10
9
13'
15'
17'
19'
4'
AIR COND COMP

COOLER
14
1'
PHE
20'
18'
16'
14'
GENERATOR
COOLER
STATION AIR
COMPRESSOR
SWAS
16
20
18
3
13
15
19
17
PHE
21'
21
22
BFP
COOLER
BFP
COOLER
BFP
COOLER
23
23'
22'
24
25
BOILER
AUXILARIES
COOLER
26
ID FAN
COOLER
ID FAN
COOLER
27
25'
27'
26'
24'
NODE
Length - L (M)
NO. OF BENDS
NO. OF VALVES
NODE
Length - L (M)
NO. OF BENDS
NO. OF VALVES
Attachment8.7: CCW Flow Diagram
N1-N2
20.00
4
1
N3-N4
30.00
5
1
N7'-N5'
20.00
1
N25'-N24'
40.00
3
3
N4-N5
40.00
4
N5-N6
15.00
2
1
N5-N7
20.00
2
N7-N8
15.00
2
1
N7-N9
20.00
1
N9-N10
10.00
1
2
N9-N11
20.00
2
2
N24'N21'
70.00
4
N23'N22'
15.00
1
1
N22'N21'
35.00
2
N21'N19'
30.00
3
N19'N17'
30.00
2
N17'N15'
40.00
2
N15'N13'
15.00
1
N4-N13 N13-N14 N13-N15 N15-N16

20.00
15.00
20.00
15.00
2
1
2
1
1
1
1
N13'-N4'
25.00
1
N4'-N1'
40.00
3
N20'N19'
40.00
2
N18'N17'
15.00
1
N15-17
20.00
1
N17-18
25.00
1
N16'N15'
15.00
1
N14'N13'
60.00
1
N17-N19 N19-N20 N19-N21 N21-N22 N22-N23 N21-N24 N24-N25 N24-N26 N26-N27 N6'-N5'
20.00
15.00
40.00
25.00
10.00
60.00
50.00
180.00
10.00
10.00
2
2
4
2
1
2
4
4
1
0
1
2
3
1
1
N5'-N4'
40.00
2
N27'N26'
10.00
1
N26'N24'
180.00
1
2
N8'-N7'
20.00
0
1
N10'-N9' N11'-N9'
15.00
20.00
0
2
2
1
N9'-N7'
20.00
1
Minera Panama
Calc for CCW System

Rev A, 27Mar12
Page 18of 18
ATTACHMENT 8.8
PACO POWER PLANT - System Resistance curve for CCW System

65
60
55
50
Head in MLC
45
40
35
30
25
20
15
10
5
0
0
100
200
Attachment 8.8: System Resistance curve
300
400
500
600
700
800
900
1000
Capacity in M3/Hr
1100
1200
1300
1400
1500
1600
1700
1800

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PACO POWER PLANT

Calculation - Calculation For CCW System

Document No: LTCA P-6032 CCW

Minera Panama S.A.

SARGENT & LUNDY

Calc No.: LTCA P-6032 CCW

PURPOSE AND SCOPE

METHODOLOGY AND ACCEPTANCE CRITERIA

Calc No.: LTCA P-6032 CCW

PURPOSE AND SCOPE

Total number of CCW pumps (per unit)

ASSUMPTIONS ( V=Verified, U= Unverified , EJ = Engineering judgment )

Maximum Pressure Drop across individual cooler

CCW Flow and Heat Load

Calc No.: LTCA P-6032 CCW

METHODOLOGY AND ACCEPTANCE CRITERIA

Determine Pressure drop.

PHE heat load

Design Temperature of CCW Piping

Crane Technical Paper 410

CCW Flow and Heat Load Tabulation

Calc No.: LTCA P-6032 CCW

ATTACHMENT 8.1 : CCW FLOW AND HEAT LOAD TABULATION

Total No. of Coolers per Unit

Flow Rate per

Heat Load per

STG ISLAND COOLERS

Turbine Generator & Auxiliaries

Generator Air Cooler

Cooling Temp Rise across Flow thru standby

Turbine & Auxiliaries

Main Turbine Lube oil Cooler

Motor Driven BFP

Condensate Extraction Pump

Total Cooling water requirement for CEP coolers

Flow is taken from Specification P-6000

The flow and heat load (temperature rise)

(3 No. per Unit)

Steam Water Analysis System

SWAS Sample Cooler

OTHER MISCELLANEOUS COOLERS

Vaccum priming pump cooler

Station Air Compressor Cooler

Air conditioner Compressor cooler

BOILER AND AUXILIARY ISLAND COOLERS

Boiler Area Coolers

Boiler Area coolers (Including PA,FD,Pulveriser,APH

ID Fan Oil Coolers

Attachment8.1: CCW Flow and Heat Load Calc

Flow is taken from Utilities consumption list

Calc No.: LTCA P-6032 CCW

ATTACHMENT 8.2: PHE SIZING CALCULATION

Heat Load (CCW Side)

Required Heat Load for PHE

Margin on Heat Load (10 %)

Number of PHE operating

Design Heat Load for each Plate Heat Exchanger

Selected Design Heat Load for each Plate Heat

CCW outlet temperature of PHE