FD Fan Efficiency Calculation
FD Fan Efficiency Calculation
FD Fan Efficiency Calculation
Given:
Quantity of diesel
50 l/hr
NCV of diesel
8300Kcal/hr
Volume of air supplied by FD fan
12300 cfm
Temperature of air inlet
175C
Temperature of air outlet
240C
STEP 1:
Heat required to heat 9000m^3/hr air flw:
20897.7 m^3/hr
L=Q/Cp**T
L=air flow in m^3/sec
Q=heat required in KW
Cp=specific heat capacity of air in KJ/KgC
=density of air in kg/m^3
T=difference in temperature
5.78 1m^3/hr=0.000277M^3/s
?
208977*0.000277
1.005
5.78m^3/hr
1.2
65
L=Q/Cv**T
Q
Q
Q
Q
Q
Q
=
=
=
=
=
=
5.7*0.78*1.2*65
346.092
KJ/sec
346.092
Kw
346.092*3600
1245924 KJ/hr
298067.9 Kcal/hr
1KJ/sec=1KW
1Kcal=4.18KJ/hr
STEP 2:
Heat produced by the diesel in burner:
Q
=
Q
=
Q
=
Thermal
=
(mass*NCV)
(43*8300)
356900
Kcal/hr
efficiency of the burner:
heat needed /heat used
50*0.86
43
298068/356900
0.83515831
83.50%
Step 3:
To find heat required to remove 526kg of moisture per hour:
mass to be removed
526 kg
m
Latent heat of water
2257KJ/kg
Q =m*
= 526.2*2257
Q=1187182
KJ/hr
Q=283499.2
Kcal/hr
=
heat needed /heat used
=
283499/356900
79.43%
1KJ/hr=0.2388Kcal/hr
1m^3/hr=0.000277M^3/sec
208977*0.000277
5.78m^3/hr
1046.808
900254.9
32C
1.157Kg/m^3
7.9m/s
75Hp
72.50%
180mmwc
640*640 mm
810*600 mm
Step 1
Density of air at 32C:
=(273*1.293)/(T+273)
Density of air at 0
=(273*1.293)/(32+273)
=1.157Kg/m^3
Step2
Efficiency of fan motor:
If motor runs at
50 Hz
36.5Hz
100% efficiency
X
X=72.5% efficient running
Step3
Calculate area of ducts
(I)
640*640
(II)
810*600
Total Area
0.4096 m2
0.486 m2
0.895m
Step 4:
Calculate air flow rate
Q=A*V
Q=0.895*7.9
Q =
7.0705
m^3/sec
Step 5:
Step 6:
Calculate efficiency of the fan:
=[(Volume in m3/sec)*(total pressure in mmwc)]/(102*power input in shaft)
1mmwc=9.81pa
1pa=0.102 mmwc
=[(7.075*180)/(102*40.50)
=(1273.5/4131)
=31%