Triveni Offer - 17.1 MW
Triveni Offer - 17.1 MW
Triveni Offer - 17.1 MW
9 Oct 2013.
Sub : Techno-commercial Offer for the supply 1 x 17.1 MW Injection type Condensing TG Set.
Dear Sir,
We thank you for your enquiry. Further to the same, we are pleased to submit herewith our
techno-commercial offer for the supply of 1 x 17.1 MW TG set for your kind perusal.
We hope you will find the same in line with your requirements. However, should there be any
clarifications, please feel free to get in touch with us.
Thanking you and assuring you of our best attention at all times.
Yours truly,
for TRIVENI TURBINE LTD.
Ankit Bhuptani
(Sr. Engineer Sales & Marketing)
Sanjay Dewan
(A.G.M Sales & Marketing)
Dear Customer,
Triveni Turbines is an ISO 9001:2008 and ISO 14001:2004 certified company. As a commitment
to environment we have laid out our environment policy which will be practiced during our
operations, manufacturing and other areas of operation.
All our products will confine to broad guidelines laid out by our environment policy.
Authorized Signatory
ENVIRONMENTAL POLICY
We, at Triveni Turbines, manufacturing Steam Turbines, related products and accessories
commit ourselves to:
Comply will all applicable legal and other requirements related to the environmental
aspects.
Continually improve our Environmental Management System.
Prevent pollution; reduce waste and consumption of resources, especially electrical
energy and oil.
Provide appropriate awareness / training to employees on the Environmental
Management System and the importance of good operating practices.
Create environmental awareness amongst our associates i.e., sub contractors, Suppliers,
Transporters and customers.
Make the policy available to interested parties on their request.
CHIEF EXECUTIVE OFFICER
Page 2 of 52
Why Triveni
Most preferred supplier, with a market share of over 60% in India in the range up
to 30MW
Over 2000 installations across the globe in over 30 countries in all industry
segments
Over 500 turbines in process co-generation plants and nearly 100 turbines in
biomass based IPPs
Industry Bench Mark Delivery time. Helps our customers commission their power
plants faster
Best in class manufacturing plant in Bangalore with fleet of 4 Axis / 5 Axis
machine. Manufacturing capacity of 150 turbines per year
Every turbine is put through a Mechanical Steam Run Test (at factory, before
dispatch) at Full speed to test vibration, safety trip etc.
SCHENK High Speed Vacuum Tunnel balancing for precise dynamic balancing
of large rotors. Ensures operation reliability
24 x 7 Service centers closer to our customers - 13 service offices across India
with over 150 service personnel. We respond within 8 hours of an emergency call
Life time support for spares and services to maximize the return on investment.
Refurbishing solutions offered up to 150 MW for any make of turbine to enhance
efficiency, availability and reliability.
A decade old Research and Development department for continuous
improvement of existing models and development of new models. Associated
with renowned design houses from USA Impact Technologies LLC and
Concepts NREC.
Page 3 of 52
INDEX
SECTION I
TECHNICAL
Chapter 1
Scope of Supply
Chapter 2
Technical Specifications
Chapter 3
Performance Parameters
Chapter 4
Chapter 5
Chapter 6
List of sub-suppliers
Chapter 7
Chapter 8
Chapter 9
QAP
Chapter 10
SECTION II
COMMERCIAL
Chapter 1
Chapter 2
Page 4 of 52
SECTION I
CHAPTER 1
SCOPE OF SUPPLY
I. MECHANICAL
Steam Turbine
Multistage, Nozzle governed, Horizontal spindle, two bearings, Impulse/Reaction type
Injection cum Condensing steam turbine (Non API) with:
- Hydraulically operated Stop & Emergency Valve with integral steam strainer for inlet
- Hydraulically operated Throttle/Governing valves for inlet steam flow control.
- In built exhaust hood spray system.
Gearbox
-
Double helical, single reduction Gearbox with hardened & ground gears. The design will be
with a service factor of 1.3 AGMA.
Couplings
-
Non-lubricated, steel laminated flexible type, high-speed coupling and low speed couplings
with coupling guards.
Governing System
-
Electronic governor (Wood ward 505 E) complete with electro-hydraulic actuators and
magnetic speed pick ups
Hydraulic accumulator
Control oil filter
Interconnecting control oil piping
Condensing System
Condensing system comprising of:
- Shell & Tube type, horizontal, divided water box (with sacrificial anodes) type condenser
with integral hot-well
- Steam jet air ejector system complete with:
Twin stage main ejectors (1 working + 1 standby)
Start up ejector (hogging) with silencer
Inter and after condenser
- Vertical Condensate extraction pumps of Canister type(CEP) with motors (2 x 100%
capacity)
- Rupture disc for condenser protection for full flow.
- Expansion bellow with spool piece between turbine exhaust and condenser inlet
- Condensate piping from hot well through CEPs & ejector condensers upto re-circulation
valve with pipe supports, strainers, steam traps, drains, vents and isolation provisions.
- Dry air/vapor line within specified battery limit.
- GVC with complete piping for gland seal and leakage returns to GVC and GVC drains to
nearest drain point along with required steam traps and valves etc.
Page 5 of 52
Lubrication System
Forced feed lubrication system, common for Turbine, Gearbox & Alternator comprising of:
-
Lube oil tank provided with cleaning doors and air breather
Main Oil Pump (MOP) driven by gearbox low speed shaft
A.C. Motor driven auxiliary oil pump (AOP) for flooding the bearings during start-up and
wired through a pressure switch for automatic cut-in and cut-out in the event of main oil
pump not supplying required quantity of oil.
A.C. Motor driven auxiliary Control oil pump (ACOP) (1 working + 1 standby) to supply oil
to Control system.
D. C. Motor driven Emergency lube Oil Pump (EOP) with auto cut-in & cut-out facility
Suction strainers for MOP, AOP & EOP.
Pressure relief valves for discharge of MOP, AOP, and lube oil line
Oil coolers (1 working + 1 standby) with on-line changeover arrangement
Oil filters (1 working + 1 standby) with on-line change-over arrangement
AC motor driven oil mist separator mounted on oil tank
Pressure regulating valve to achieve desired lube oil pressure
Set of complete lube oil piping within the limits of the turbine base frame and sufficient to
meet the requirement of the ordered equipment. (The MOC of lube oil pipe will be SS-304
ERW downstream the filter).
Note: JOP is not required for this rating turbine and hence not considered.
Accessories
-
Page 6 of 52
II. ELECTRICAL
AC Generator
AC Generator shall be complete with following:
- Brush-less exciter with PMG
- Air coolers (4 x 33%)
- Twin bearings
- AVR cum Excitation panel
- Anti-condensation heaters
- Water leakage detector 1 per cooler
- Lube oil flow regulator 1 per bearing
Auxiliaries for Generator protection and control
- Generator protection (Relay) Panel
- Metering & Synchronizing Panel
- Lightning arrestor, Surge capacitor and Potential transformer (LA, SC & PT) Panel
- Neutral grounding resistor (NGTR) Panel
III. CONTROL & INSTRUMENTATION
The following instruments will be provided on the equipments supplied by Triveni.
Tag No.
Equipment
Application
Location
SI-
Speed indicator
Gauge Panel
DPIS
Turbine skid
LSH
Level switch
LSL
Level switch
LT
Level transmitter
Loose supply
MPU
Magnetic pick up
Speed sensing
Field
MPU
Magnetic pick up
Speed sensing
Field
PG
Pr Gauge
Gauge panel
PG
Pr Gauge
Gauge panel
PG
Pr Gauge
Gauge panel
PG
Pr Gauge
Gauge panel.
PG
Pr Gauge
Field
QTY
1
1
1
1
1
1
1
1
1
1
1
1
Page 7 of 52
PG
Pr Gauge
Field
PG
Pr Gauge
Field
PG
Pr Gauge
Field
PG
Pr Gauge
AOP Discharge
PG
Pr Gauge
PG
Pr Gauge
Gauge panel
PG
Pr Gauge
PG
Pr Gauge
MOP Discharge
PG
Pr Gauge
PG
Pr Gauge
PG
Pr Gauge
PG
Pr Gauge
PG
Pr Gauge
Turbine skid
PG
Pr Gauge
Turbine skid
PS
Pr Switch
Gauge Panel
PS
Pr Switch
PS
Pr Switch
PS
Pr Switch
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PS
Pr Switch
PS
Pr Switch
PS
Pr Switch
1
1
1
PS
Pr Switch
Page 8 of 52
PS
Pr Switch
PS
Pr Switch
PS
PS
Pr Switch
Pr Switch
Turbine control
panel.
Field
1
1
RTD
Resistance temp
detector.
Field
RTD
Resistance temp
detector.
Field
RTD
Resistance temp
detector.
Field
RTD
Resistance temp
detector.
Field
RTD
Resistance temp
detector.
Turbine skid
RTD
Resistance temp
detector.
Turbine skid
RTD
Resistance temp
detector.
Turbine skid
RTD
Resistance temp
detector.
Turbine skid
RTD
Resistance temp
detector.
Turbine skid
RTD
Resistance temp
detector.
Gearbox bearings.
Gearbox
RTD
Resistance temp
detector.
Alternator winding
Alternator
RTD
Resistance temp
detector.
Alternator bearing
Alternator
RTD
Resistance temp
detector.
Alternator
RTD
Resistance temp
detector.
Turbine skid
RTD
Resistance temp
detector.
Turbine skid
RTD
Resistance temp
detector.
Oil tank
SV
Solenoid valve
Turbine tripping
Turbine skid
SV
Solenoid valve
Turbine tripping
Turbine skid
1
1
1
1
1
1
1
1
1
6
4
2
4
1
1
1
1
1
Page 9 of 52
SV
Solenoid valve
Turbine tripping
Turbine skid
TE
Thermocouple
Field
TE
Thermocouple
Field
TE
Thermocouple
Field
TE
Thermocouple
Field
TE
Thermocouple
Field
TG
Temp Gauge
Turbine skid
TG
Temp Gauge
Turbine skid
TG
Temp Gauge
Turbine skid
TG
Temp Gauge
Turbine skid
TG
Temp Gauge
Turbine skid
TG
Temp Gauge
Turbine skid
TG
Temp Gauge
Turbine skid
TG
Temp Gauge
Alternator
TG
Temp Gauge
Alternator
TI
Digital Temperature
indicator
Inlet steam
Gauge panel
TI
Digital Temperature
indicator
Exhaust steam
Gauge panel
TI
Digital Temperature
indicator
Injection steam
Gauge panel
DPIS
Diff. Press.
Transmitter
Field
Diff. Press.
Transmitter
Field
ZI
Radial Vib
Indicator
ZI
Radial Vib
Indicator
DPIS
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
TCP
TCP
1
1
Page 10 of 52
XI
Radial Vib
Indicator
XI
Radial Vib
Indicator
XI
Radial Vib
Indicator
XI
Radial Vib
Indicator
XI
Radial Vib
Indicator
Radial Vib
Indicator
Radial Vib
Indicator
Radial Vib
Indicator
XI
XI
XI
TCP
TCP
TCP
TCP
TCP
TCP
TCP
TCP
Condensate Instruments
Tag No.
Equipment
Application
Location
I/P
Field
LCV
Field
LCV
Field
LG
Level Gauge
Field
LSH
Level switch
Field
LSHH
Level switch
Field
LSL
Level switch
Field
LSLL
Level switch
Field
LT
Level transmitter
Hotwell Level
Loose supply
PG
Pr Gauge
Discharge of CEP-300
Field
PG
Pr Gauge
Discharge of CEP-301
Field
PG
Pr Gauge
Field
PG
Pr Gauge
Ejector
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
Page 11 of 52
PG
Pr Gauge
Ejector
PG
Pr Gauge
Hogger ejector pr
Ejector
PG
Pr Gauge
Ejector
PG
Pr Gauge
Ejector
PG
Pr Gauge
Ejector
PG
Pr Gauge
Ejector
PG
Pr Gauge
Field
PG
Pr Gauge
Field
PS
Pr Switch
Gauge panel
PS
Pr Switch
Gauge panel
PS
Pr Switch
Loose supply
1
1
1
1
1
1
1
1
1
1
1
PT
Pr Transmitter
Condenser Header pr
indicator
Field
TG
Temp Gauge
Hotwell Outlet
Field
TG
Temp Gauge
Field
TG
Temp Gauge
Ejector
TG
Temp Gauge
Field
AFR-300
Loose supply
AFR-301
Loose supply
1
1
1
1
Page 12 of 52
Hand trip:
Type
Operation
:
:
Solenoid trip:
Type
Operation
:
:
Page 13 of 52
SECTION - II
CHAPTER 2
TECHNICAL SPECIFICATIONS
I. MECHANICAL
STEAM TURBINE
Design:
Type
Casing split
Rotor type
:
:
Shaft seal
No. of governing valves
Bearing support
Rated power
:
:
:
:
:
:
:
25 kg/cm2g
1.5 Kg/Cm2g
Servo prime ISO VG-46 / 57 / 68
:
:
:
:
22100Liters
10500 Liters (integral)
5 minutes
Carbon steel
Carbon steel
SS-304 ERW
Carbon steel
:
:
:
:
:
:
Gear
1500 rpm
Gearbox low speed shaft
CI
CI
EN 36 / EN 40
:
:
:
:
:
:
Gear
1440 rpm
AC motor
CI
CI
EN 36 / EN 40
Oil system:
- Oil:
Governing oil pressure
Lube oil pressure
Oil type
Oil quantity for initial fill
and flushing
Oil reservoir capacity
Retention time
Material of oil reservoir
Material of oil piping from
Pumps to filters
Material of oil piping from
Filters to bearings
Material of oil piping from
Bearings to reservoir
-
Page 14 of 52
:
:
:
:
:
:
:
Gear
1440 rpm
200 Liters/minute
A.C. Motor
CI
CI
EN 36 / EN 40
:
:
:
:
:
:
:
Gear
1440 rpm
200 Liters/minute
A.C. Motor
CI
CI
EN 36 / EN 40
:
:
:
:
:
:
:
Gear
1500 rpm
300 Liters/minute
DC motor (5.5 kW, 110 V, DC)
CI
CI
EN 36 / EN 40
Oil cooler:
Design code
Type
Oil inlet temperature
Oil outlet temperature
Mounting
:
:
:
:
:
HEI
Plate Heat Exchanger
60 0C
46 0C
Saddle support
:
:
:
Micro-felt
10 15 microns
Foot
:
:
:
60 m3/hr
AC Motor
Flange
:
:
Tilting pad
White metal with steel Babbitt
Bearings:
-
Journal Bearings
Type
Material
Page 15 of 52
Thrust Bearings
Type
Material
:
:
Tilting pad
White metal with steel Babbitt
Governing System:
- Governor:
Type
Inputs (critical)
Control range
Control accuracy
Speed droop
Power supply
Accessories
:
:
:
:
:
:
:
:
:
:
Bladder
Pre-charged Nitrogen
20 Liters
:
:
:
Micro-felt
200 Liters/minute
10 15 microns
:
:
:
:
Flexible element
:
:
Auto disengage
AC motor
90 dB(A)
Hydraulic Accumulator:
Type
Working fluid
Capacity
ACCESSORIES
-
Barring gear:
Type
Driver
Noise level
Page 16 of 52
CONDENSING SYSTEM
STEAM SURFACE CONDENSER
Type
Construction
Cleanliness factor
Hotwell retention time
Tube fixing
Tube material
Tube sheet material
Water box & Shell material
:
:
:
:
:
:
:
:
Suction medium
System elements
:
:
Accessory
Time to reach 60% vacuum
with start-up ejector
Material of nozzle
Material of shell & diffuser
Material of tubes
Material of tube sheet
Material of silencer
Air / Vapour
Twin stage, 2 x 100% main ejectors
Single stage, 1 x 100% start-up ejector
1 x 100% inter /after condenser
Integral steam strainers
:
:
:
:
:
:
20 minutes
AISI-304
CS
SS-304 ERW
IS-2062
CS
:
:
:
:
:
:
:
:
:
:
:
:
:
:
Centrifugal
Horizontal
Same as condenser pressure
80 MWC
2900 RPM
AC motor (415 V, 3 Phase)
Anti-friction
Mechanical
Flexible
Oil
CI
CF8M
C45
AISI 316
:
:
:
:
:
II. ELECTRICAL
AC GENERATOR
Design:
Rated output
Rated Speed
Rated voltage
Rated frequency
Combined variation of
Voltage & frequency
Rated p.f.
No. of phases
No. of terminals
Connection
Rated speed / No. of pole
Short circuit ratio
Ambient temperature
Excitation
Rotor
Cooling method
Mounting
Insulation
Temperature rise
Enclosure
Duty
Rotation
Noise level
Terminal box
Reference standard
Harmonic loading
:
:
:
:
17500 kW
1500 rpm
11 kV +/- 10%
50 Hz + / - 5%
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
+ / - 10%
0.8 (lag)
3 phase
3 for phase & 3 for neutral
Star
1500 rpm / 4 pole
More than 0.5
45oC
Brush less
Cylindrical
CACW
Horizontal
Class F (both rotor and stator)
Class B limits (both rotor and stator)
IP-54 (Stator) & IP-54 (Exciter)
Continuous and suitable for parallel operation
To suit driver output
90 dB(A)
To suit HT cables
IS-4722
IEEE 519
Bearings:
Type
Accessory
:
:
Sleeve
Temperature gauge
:
:
Forced feed
Turbine lube oil system
Air coolers:
Cooling method
Capacity
Cooler tube material
Mounting
:
:
:
:
CACW
4 x 33%
Admiralty brass
Top
:
:
Resistance heating
230 V, Single phase
Page 18 of 52
:
:
Bottom of cooler
1 No. per cooler
:
:
:
:
:
Digital
2 Auto + 1 manual
+/- 10%
+/- 0.5%
Less than 30 mS
Compounding
Auto PF controller
Remote voltage control
Auto-Manual follow-up
Under frequency protection
Field flashing provision
AVR cum excitation panel shall be complete with generator voltmeter, field voltmeter, field
ammeter, PF meter, Auto/Manual selector switch, AC supply & DC supply on /off control
switches, indicating lamps and space heater with thermostat.
GENERATOR RELAY PANEL
Generator relay panel shall house the following:
- Numeric Relay (MICOM-343) for generator protection:
DESCRIPTION
Under voltage protection relay
Reverse active power protection relay
Loss of excitation (Field failure) protection relay
Auxiliary relays & timers for loss of excitation protection
relay
TAG NO.
27
32P
40G
40X
27/40G
T1/40G
T2/40G
46
51V
59
2-59
60A
64
81
87
P341
Page 19 of 52
- Discrete Relays:
DESCRIPTION
Voltage balancing Relay-Metering PT
Voltage balancing Relay-Metering PT
DC Supply Supervision Relay
High Speed Trip Relay for Generator
High Speed Trip Relay for Grid
High Speed Trip Relay for Turbine
High Speed Trip Relay Supervision Relay for Generator
High Speed Trip Relay Supervision Relay for Grid
High Speed Trip Relay Supervision Relay for Turbine
-
TAG NO.
60B
60C
80DC
86G
86L
86T
95G
95L
95T
:
:
:
Page 20 of 52
Meters
Type
System
Reference standard
Ammeters
Voltmeter
KW meter
KVA meter
KVAR meter
PF meter
Frequency meter
Trivector meter
Synchronising equipment
Double voltmeter
Double frequency meter
Synchroscope
Check synchronizing
Relay
Aux. relays for
Synchronising scheme
Auto Synchronizer
:
:
:
:
:
:
:
:
:
:
:
Digital
3 phase, 4 wire, unbalanced load
IS-1248
3 Nos.
1 No. with selector switch
1 No.
1 No.
1 No.
1 No.
1 No.
1 No.
:
:
:
1 No.
1 No.
1 No.
1 No.
:
:
1 Set
1 No.
The panel shall be complete with synchronising selector switches, breaker control (T/N/C)
switches, push buttons, AC supply & DC supply on /off control switches, indicating lamps
and panel space heater with thermostat.
General:
Type
:
Desk & free standing
Dimensions in mm (Approx.)
:
1200 (L) x 1100 (D) x 2310 (H)
Weight (Approx.)
:
750 KG
LA, SC & PT PANEL
LA, SC & PT panel shall house the following:
- Lightning arrestor
Discharge current
:
10 kA
Quantity
:
3 Nos. (1 per phase)
-
Surge capacitor
Capacitance per phase
Quantity
Potential transformers
For
Quantity
Protection
3 Nos.
Metering
3 Nos.
Excitation
1 No.
:
:
0.25 F
3 Nos. (1 per phase)
Secondary output
110 V
110 V
220 V
Class
3P
0.5
+/- 5 %
regulation
Page 21 of 52
The panel shall be complete with AC supply on /off control switch, illuminating lamp with
limit switch for each PT compartment, indicating lamps and space heater with thermostat.
General :
Type
Terminal box
Material of busbars
Dimensions in mm
Weight
:
:
:
:
:
Resistor
Type
Rated current
Duty rating
Resistor grid type
Temperature rise
Mounting & fixing of
Resistor units
- Neutral isolator
Operation
No. of poles
Limit switches
-
Earth connection
Type
Quantity
:
:
:
:
:
:
:
:
Manual.
One
2 Nos. (for on / off positions)
:
:
Current transformers
For
Quantity
Secondary output
Class
Differential
6 Nos.
1A
PS
protection
Earth fault
1 No.
1A
5 P 10
protection
Metering
3 Nos.
1A
0.5
Compounding
1 No.
1A
1
The panel shall be complete with AC supply & DC supply on /off control switch,
illuminating lamp with limit switch for each PT compartment, indicating lamps and space
heater with thermostat.
General:
Type
Terminal box
Material of busbars
Dimensions in mm
Weight
:
:
:
:
:
Page 22 of 52
AC MOTORS
Type
Winding connection
Duty
Enclosure
Cooling
Insulation
Power supply
Speed / No. of poles
:
:
:
:
:
:
:
:
Induction
Delta
Continuous
IP-55
TEFC
Class F
415 V, 3 Phase, 50 Hz
To suit driven equipment
:
:
:
:
:
:
:
Shunt field
Continuous
IP-55
TEFC
Class F
110 V
1440 RPM
DC MOTOR
Type
Duty
Enclosure
Cooling
Insulation
Power supply
Speed
TURBINE CONTROL PANEL
Turbine control panel shall house the following:
Electronic governor with keyed-in operating program
Relay based hard wired turbine safety interlocks and trip logic
Remote controls comprising of selector switches, ammeters, push buttons &
indicating lamps for:
AOP, ACOP motor
EOP motor
CEP-1 & CEP-2 Motor
Barring gear motor
Air blower motor
Oil mist separator motor
Push buttons for turbine speed raise and lower
Turbine remote trip/reset push buttons
Temperature scanner for Monitoring turbine and gearbox bearing temperature
Alarm annunciator for Turbine fault monitoring
The panel shall be complete with AC supply & Dc supply on /off control switches,
indicating lamps and space heater.
TURBINE GAUGE PANEL
Turbine gauge panel shall house the following gauges:
- Pressure gauges for:
Inlet steam
HP Wheel case
Injection Steam
Exhaust steam
Page 23 of 52
Lube oil
Control oil
Temperature gauges for:
Inlet steam
Injection steam
Exhaust steam
Pressure Switch
Sensor type
Material of case
Material of bellows
Pressure Transmitter
Type
Input
Output
Material for process
connection internals
:
:
:
Bellows
Die cast aluminium
SS-316
:
:
:
SS-316
Solenoid Valve
Power supply
Operation
Type
:
:
:
110 V DC
De-energise to open
2 way, universal ports
Level Switch
Type
Material of body & float
Material of case
:
:
:
Magnetic float
AISI-304
Die cast Aluminium
Level Transmitter
Type
:
:
:
DP transmitter
(2 wire, capacitance & electronic)
0 to 750 mm WC
4 20 mA
SS-316
Input
Output
Material for process
connection internals
Page 24 of 52
:
:
:
:
:
:
:
:
:
:
:
Accessory
PID Control
4 20 mA
4 20 mA
Digital bargraph
230 V, AC, Single phase
Temperature Scanner
Power supply
Input
Display
:
:
:
Display mode
Scan rate
Accuracy
:
:
:
Alarm Annunciator
Type
Input protection
Colour of window
:
:
:
Power supply
Fault initiation
Accessories
:
:
:
Page 25 of 52
:
:
:
5 microns
Sintered bronze
Cast aluminium
Page 26 of 52
SECTION - I
CHAPTER 3
PERFORMANCE DATA
The above consumption data apply at steady state conditions, with the control valve fully open,
deposit free blading and clean surface of cooling equipment in accordance with the Triveni
performance Test Procedure which is based on the IEC-PART-II code.
2.
This consumption does not include the power and steam requirements of the condensing plant
and auxiliary equipments. Instrumentation tolerance of +or- 3% is allowed as per the
international testing practices.
3.
The data furnished are based on nominal steam parameters at turbine inlet, Injection and exhaust
flange.
4.
Steam quantity should be maintained at inlet and Injection points for guarantee point as
mentioned elsewhere in the bid.
5.
The following are not included in the auxiliary power consumption furnished in Auxiliary power
guarantee.
a) All standby equipment.
b) All electrical actuators and motorized valve
c) Other intermittent equipment
6.
The steam consumption for and auxiliary equipments such as ejector motive steam, gland-sealing
steam etc. is not included in the steam consumption figure for turbine performance.
7.
Page 27 of 52
SECTION I
CHAPTER 4
UTILITIES TO BE PROVIDED BY THE PURCHASER
A.
STEAM (SATURATED)
CONSUMER / PURPOSE
INTERMITTENT
DEMAND
300 kg/hr
(during start-up)
600 kg/hr
B.
:
:
:
2.5 kg/cm2g
32 0C
8 0C
CONSUMER / PURPOSE
CONTINUOUS
DEMAND
120 m3/hr
120 m3/hr
Condensate cooled
AC POWER
Power supply
CONSUMER
AOP Motor
Air Blower Motor
Oil mist separator
Motor
Barring Gear Motor
ACOP Motor
ACOP Motor
CEP Motor
Note :
350kg/hr
C.
CONTINUOUS
DEMAND
N/A
INTERMITTENT
DEMAND
22 kW
(During start-up & shut-down)
N/A
N/A
CONTINUOUS
DEMAND
N/A
22 kW
(During shut-down)
22 kW
N/A
N/A
N/A
2.2 kW
0.75 kW
N/A
22 kW
DDE
All utility figures mentioned above are indicative only. The actual requirement shall
be furnished during detailed engineering.
Page 28 of 52
SECTION - I
CHAPTER 5
LIMITS OF TENDER & EXCLUSIONS
LIMITS OF TENDER:
The offer is complete within the following limits beyond which Purchaser shall arrange any and
all equipments:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
EXCLUSIONS:
The following items are not included in sellers scope of supply and shall be arranged by
purchaser:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
Page 30 of 52
SECTION - I
CHAPTER 6
LIST OF TOOLS AND TACKLES
Sl.No
Description
qty
ALLEN-KEY-SET-1.5TO19 MM(13NOS)
DOUBLE-END-SPANNER-27 X 32
DOUBLE-END-SPANNER-14 X 15
DOUBLE-END-SPANNER-18 X 19
DOUBLE-END-SPANNER-24 X 26
DOUBLE-END-SPANNER-24 X 27
DOUBLE-END-SPANNER-30 X 32
10
DOUBLE-END-SPANNER-36 X 41
11
DOUBLE-END-SPANNER-41 X 46
12
SINGLE-END-SPANNER-85 MM
13
SINGLE-END-SPANNER-60 MM
14
SINGLE-END-SPANNER-70 MM
15
SINGLE-END-SPANNER-80 MM
16
RING SPANNER-24 X 27
17
RING-SPANNER-30 X 32
18
RING-SPANNER- 41X46
19
SINGLE-END-SPANNER-50 MM
20
ADJUSTABLE SPANNER-6"
21
22
23
24
25
DOUBLE-END-SPANNER-32 X 36
26
Page 31 of 52
SECTION -I
CHAPTER - 7
LIST OF SUB-VENDORS
ITEM
MAKE / VENDOR
ITEM
Cables- HT
Cables-LT (POWER & CONTROL
CABLES)
Cables-LT (SIGNAL CABLES)
Switch Gear Components-Make
DC Motor Starter Panel
Flow Nozzle & Orifice
LA, SC & PT panel
MAKE / VENDOR
Lightning Arrestors-Make
MCC Panel
Metering and Synchronising panel
Meters-Make
NGR panel
PLC SYSTEM-Make
Kalpa / Instrans
Areva T&D, Chennai / Easun Reyrolle/ ABB /Vee Vee Control
Areva/Easun Reyrolle / ABB /GE Multilink/ Siemens
Madhav
Syspro Automation, Chennai
ELF Brand
Southern Engg., Chennai / Champak Steel
Lloyds Insulation
Eskay / Chem Process/ Mazda
Alfa Laval
Forbes Marshall / Mazda (Circor Flow Tech)/ Chemtrols Inds.
BS&B
Woodward
Sea Land Engg. U.K.
Voith/ Moog Controls
Shinkawa / Bently Nevada/ IRD/ Allen Bradley/ Bruel & Kjaer
Vibro GMBH (PCI)
Note: The aforesaid list is for indicative purpose only. TTLs scope of supply is as per the
Chapter I Scope Of Supply of this offer document.
Page 33 of 52
SECTION - I
CHAPTER 8
DRAWING AND DOCUMENTATION SCHEDULE
DRAWING / DOCUMENTATION
DESCRIPTION
INFORMATION (I)
/ APPROVAL (A)
FINAL
P&I diagrams:
Steam, Condensate & ejector system
Governing & lube oil system
Cooling water system, Turbo visory
scheme.
Foundation Block Plan
Power House Lay-out
Electrical Single line diagram
GA Drawing of Turbine
GA Drawing of Alternator
GA & Schematics of AVR Panel
GA & Schematics of LAPT & NGR Panels
GA & Schematics of Relay Panel
GA & Schematics of MCS Panel
GA & Schematics of TCP & TGP
GA & Schematics of TG Aux. MCC
GA & Schematics of DC Motor starter
GA & Schematics of Battery charger
Performance curve
Electronic governor program chart
Relay setting chart
Cable Schedule
Maintenance manuals
2 sets (A)
4 sets
2 sets (A)
2 sets (A)
2 sets (A)
2 sets (I)
2 sets (I)
2 sets (I)
2 sets (I)
2 sets (I)
2 sets (I)
2 sets (I)
2 sets (I)
2 sets (I)
2 sets (I)
------
4 sets
4 sets
4 sets
4 sets
4 sets
4 sets
4 sets
4 sets
4 sets
4 sets
4 sets
4 sets
4 sets
4 sets
4 sets
4 sets
4 sets
4 sets
NOTE :
1. Drawings shall be submitted for information / approval within 8 to 12 weeks from date of
receipt of technically & commercially clear purchase order/LOI along with advance. You
shall approve all drawings submitted for approval within a period of 15 days of submission
failing which our delivery will get affected.
2.
Final drawings and documents shall be submitted along with supply of equipment.
Page 34 of 52
SECTION - I
CHAPTER 9
Q A PLAN
EQUIPMENT DESCRIPTION
TESTS
1.
2.
3.
4.
5.
NOTE :
1.
2.
3.
4.
5.
6.
7.
8.
1.
2.
3.
4.
1.
2.
1.
2.
3.
We have not envisaged any customer hold point in QAP and delivery & price
quoted are on the same basis.
Page 35 of 52
SECTION-I
CHAPTER 10
RECOMMENDED STEAM PURITY
Technically pure steam is of such quality, that it does not cause deposits in the steam preheaters, in the fittings, heaters as well as in the turbine, which might require the intentional
shut-down of the boiler or some part of the equipment, for their cleaning, outside of the normal
equipment maintenance program.
The recommended or limit values of the purity of steam are stated in the following table. The
values are given in the maximal allowable day average concentrations. The concentration of the
chlorine ions may be max. 3 g.l-1.
IDENTIFIER
Unit
Recommended values
o
1)
-1
0.3
Specific electrical conductivity at 25 C
S.cm
-1
Silicon dioxide (SiO2)
20
g.l
Sodium and potassium (Na+ + K+)
10
g.l-1
Total Fe contents (Fe)
20
g.l-1
-1
Ammonia (NH3)
mg.l
1
Copper-total Cu
3
g/kg
1)
Measured after the flow through strong acidic H-katex.
NOTE:
Limit values
1
35
Start UP
Conductivity
Micro-Ohms/cm at 25 0c
Drum
Once through
SiO. ppb, max.
Fe. ppb, max.
Cu. ppb, max.
0.3
0.2
20
20
3
1.0
0.5
50
50
10
Na + K, ppb, max.
Upto 800 PSIG
801 to 1450 PSIG
1451 to 2400 PSIG
Over 2400 PSIG
20
10
5
3
20
10
5
3
SECTION-II
CHAPTER-1
SPECIAL COMMERCIAL TERMS & CONDITIONS OF SALE
Page 37 of 52
2. Terms of Delivery
The equipment shall be delivered on ex-works basis within 12 months
reckoned from the effective date of the Contract.
The equipment shall be delivered, erected and commissioned within 18
months reckoned from the effective date of the Contract provided all
inputs of the Purchaser are made available for carrying out uninterrupted
erection and commissioning work.
The effective date of the Contract is the date on which the first advance
payment is received by the Supplier, subsequent to the receipt of a
technically and commercially clear contract.
Above delivery, supervision of erection and commissioning schedules are
subject to the following:
(a) The Purchaser meets his obligations as provided in the contract.
(b) The Purchaser makes timely payments as per the Contract.
(c) Force Majeure conditions as detailed in the Contract.
3. Terms of Payments
a) For Supply
10% of the purchase order value shall be paid as advance along with LOI
or the purchase order.
10% of the purchase order value shall be paid within 7 days of submission
of GA drawing of Turbine, Gear Box, Alternator and standard PID.
10% of the Purchase order value within 7 days of submission of unpriced
purchase order copy for generator, gearbox and condenser.
10% of the Purchase order value 7 days before the start of assembly of
turbine
Balance 60% of the total purchase order value along with 100% taxes and
duties within 7 days of submission of proforma invoice on pro-rata basis
before dispatch.
The delivery schedules agreed upon are subject to the payments being received
as per the above schedule and as per the mutually agreed billing schedule.
Page 38 of 52
4. Validty
The above quoted prices are valid up to 30 days from the date of this quotation,
for your acceptance and placement of technically and commercially clear order
for the entire scope of supply and services covered in this tender, together with
the initial advance payment. Beyond this date these are subject to our
confirmation.
The prices quoted above are firm for completion of supply and erection and
commissioning,
Page 39 of 52
Section II
Chapter 2
3. Insurance
The Purchaser at his expense shall arrange, secure and maintain
comprehensive insurances covering inland transit, unloading, handling at
site, storage, erection & commissioning at site, including third party risks.
Copy of the Insurance policy taken shall be provided to supplier
The Purchaser shall place a separate Purchase Orders on the Supplier for
repair and / or replacement of the parts damaged or lost. If such a repair or
replacement is prolonged, consequential extension to the time for completion
together with extra costs shall be agreed to by the Purchaser.
4. Storage prior to despatch
The Purchaser shall issue final despatch instructions as per the contract.
However, if the Supplier does not receive the despatch instructions as
provided in the contract or if the Purchaser does not take delivery of the
goods within 7 days of notification of readiness of the goods for despatch, the
Supplier is entitled to move the goods into a storage at the risk and cost of the
Purchaser. In such an event the Purchaser shall pay Storage charges @ 2 % per
month or part thereof of the contract Price, until the goods are released for
Page 41 of 52
despatch from the storage. Risk shall pass on to the Purchaser on storage, but
title shall only pass on in accordance with the provision of Title of Goods
clause.
5. Variation Orders
Page 44 of 52
The Suppliers obligation shall not extend to failures caused by fair wear and
tear, designs and specifications and items which are outside the Suppliers
scope of supply (whether commented on by the Supplier or not), accidents,
misuse, neglect, or repairs or modifications to the goods which have been
made without the Suppliers approval and / or omissions / commissions
attributable to purchaser. The Suppliers obligation is subject to the Supplier
being given prompt notice by the Purchaser of the appearance of the defect
and a reasonable opportunity to investigate it.
Unless otherwise agreed in writing the Supplier shall have no liability for the
costs of dismantling, transportation, re-assembly and re-installation of any
goods affected under this warranty or undertaking or for the costs of
transportation. These costs shall be borne by the Purchaser or reimbursed to
the Supplier on presentation of its invoice.
The Suppliers liabilities and the Purchasers remedies in respect of defects in
the goods or services and any damage to the goods resulting there from
whether arising from breach of contract or warranty, negligence or otherwise
are solely and exclusively as stated in this Suppliers warranty clause, and the
Supplier shall have no liability of any kind for any such defects or damage
which appear after expiry of the warranty period described above.
Items, which are replaced during the warranty period shall become the
property of the Supplier and the Purchaser shall promptly return to the
Suppliers works, at his cost. The warranty for the replaced item shall expire
along with the contractual warranty period.
The Purchaser shall afford the Supplier access necessary access to the
equipment and the site to enable the Supplier to perform its obligations under
this clause without any cost to the Supplier.
10. Commissioning and Taking over
No sooner the charging of the Generator breaker with the available plant load
is demonstrated, commissioning is deemed to have been completed.
Thereafter, the Purchaser shall take over the plant for commercial operation
relieving the Supplier from the contractual obligation with respect to
commissioning
In the event the STG set is not commissioned due to reasons not attributable
to the Supplier, within 3 months from the date of last major dispatch (Turbine
or Generator), the STG set will be deemed to have been commissioned.
11. Performance Guarantee Tests
Page 45 of 52
Page 46 of 52
Sub-suppliers
Delayed or defective delivery by a sub-supplier shall not be considered force
majeure unless the sub-supplier meets the requirements referred to above in respect
of force majeure.
Additional costs
Each Party shall meet the additional expenses incurred by him as a result of force
majeure. The Parties shall act in a manner aimed at causing as little loss as possible
to the other Party.
Obligation of notification
When force majeure occurs, the Party shall promptly notify the other Party in
writing. Such notification shall include information on the prevailing circumstances
and an estimate of the effects of the circumstances as regards the Partys possibilities
of meeting his contractual obligations, and information on the estimated period
within which he will be able to meet these obligations. The necessary evidence shall
be enclosed with the notification or be supplied within a reasonable period of time.
When the force majeure event referred to above ceases to exist, the Party shall notify
without delay the other Party in writing. The notification shall indicate the time by
which the contracting party concerned estimates to be able to meet his contractual
obligations.
If a Party neglects the notification to the other Party in accordance with the above or
fails to notify promptly, he shall compensate the losses suffered by the other Party
owing to such neglect or delay.
15. Suspension
If purchaser fail to make any payment when due or perform on time any of
purchasers other obligations under the contract, supplier shall be entitled to
suspend performance of the contract until the failure is remedied. The time
for performance of the contract by supplier shall be extended accordingly and
any cost (including financial costs, storage and demurrage or any other
charges) thereby incurred by supplier shall be paid by purchaser.
If performance of the contract is for any reason suspended by purchaser and
such suspension continues for more than 3 months, supplier shall be entitled
at any time during that continued suspension by not less than 30 days'
written notice to terminate the contract forthwith, in which event the
provisions of the Termination Clause shall apply.
In all cases where delay of failure in performance of the contract is due to
force majeure, then in such case supplier shall be entitled to an extension of
time for performance of this contract for a period corresponding to the period
of delay by or in consequence of the operation (in whole or in part).
16. Termination of Contract
Purchaser may at any time terminate the contract, in whole or in part by
giving written notice to supplier. The notice of termination shall specify that
termination is for Purchaser's convenience, the extent to which performance
Page 48 of 52
of work under the contract is terminated, and the date upon which such
termination becomes effective.
Equipment, which is complete and ready for dispatch within 30 days after
supplier acknowledge receipt of the notice of termination shall be purchased
by Purchaser at the stated contract prices and subject to contract terms.
For the remaining goods purchaser may cancel the contract and pay to
supplier an agreed amount for partially completed goods and for materials
and parts previously procured by supplier for the purpose of the contract,
together with a reasonable allowance for overhead and profit and a
reasonable compensation, based on mutual discussions, for the financial
commitments made by supplier for fulfilling their obligations under this
contract including for example commitments already made with subsuppliers.
In the event of cancellation Purchaser shall not have any claim on designs and
drawings lying ready with supplier and will remain supplier's property.
17. Title of Goods
Title of the goods will automatically get transferred to purchaser as soon as
the goods leave suppliers works / suppliers sub-vendors works and the
documents evidencing the title and the dispatch are transferred in purchaser
favor. However suppliers obligations will cease only on the commissioning
of the equipment.
The components will get dispatched ex-works in convenient transportable
units as manufactured; depending upon the sequence, size, transportation
facilities etc., and each such component shall be treated as contracted goods
and payment for the goods made pro-rata.
The Title (legal and beneficial ownership) in the goods shall not pass to the
Purchaser until the Supplier has been paid the contract price in full. All risks
of loss or damage to the goods shall nevertheless continue to be with the
Purchaser on delivery.
18. Confidentiality
All designs, drawings and other technical information relating to the goods or
services, including the software provided by the Supplier under the contract,
and the intellectual property rights therein made or acquired by the Supplier
prior to or during the preparation of the proposal or tender or in the course of
work on the contract shall be and remain the property of the Supplier or the
original software providers.
Page 49 of 52
Page 50 of 52
22. Bankruptcy
If the Purchaser becomes bankrupt or insolvent or makes any agreement with
its creditors compounding debts or if, being a limited company, any
proceedings are begun in respect of it applying for the appointment of a
liquidator, administrator, receiver or similar official for it or all or any
substantial part of its assets or seeking an order of relief against it as debtor or
under any law relating to insolvency, readjustment of debt, reorganization,
administration or liquidation, the Supplier may if legally possible at any time
by written notice terminate the contract forthwith, in which event the
provisions of termination clause shall apply.
Page 51 of 52
Page 52 of 52