Verizon DC Distribution Standards - 2011
Verizon DC Distribution Standards - 2011
Verizon DC Distribution Standards - 2011
VZ-STD-26.33.10
October 2011
REVISION 1.0
VZ-STD-26.33.10
October 2011
CONTENTS
PAGE
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1.1.5. The engineering requirements contained in this document have been prepared to provide
DC Plant Engineering personnel (internal and external), with the general requirements that are
necessary to ensure that the systems and equipment specified in the engineering order are
engineered and installed in accordance with Verizon standards and that newly installed
equipment operates in accordance with the manufacturers design parameters and specifications.
This document is intended to supplement information provided in Telcordia GR-1502CORE,
Central Office Environment Detail Engineering Generic requirements, OEM specifications, as
well as other Verizon technical publications.
1.1.6. Verizon Wireline may, at its discretion, specify additional requirements for specific
installations.
1.1.7. Engineering and provisioning services performed shall satisfy the major equipment,
interface, and environmental requirements established in the Telcordia Central Office
Environmental Detail Engineering Generic Requirements GR-1502-CORE and as outlined in
this document.
1.1.8. Deviations are sometimes necessary and are referred to as non-standard design. However,
nonstandard designs shall be compatible with standard equipment used in standard designs.
Compatible in this sense means to function and /or fit together effectively. Approval to use a
nonstandard design shall be obtained from the Verizon Wireline Standards authority VerizonPower-Standards@verizon.com in writing, if not specified in the Scope of Work or Work Order.
1.1.9. In addition to the standards and guidelines outlined in this document, the Engineering
Service Provider shall consult and adhere to the most current Verizon Wireline practices,
including, but not limited to, Flashes, Technical Aids, etc.
1.2. Disclaimer
This practice was prepared solely for the use of Verizon Wireline. It shall be used only by its
employees, customers, and end users when engineering, installing, operating, maintaining, and
repairing Verizon Wirelines equipment, facilities, and services. Any other use of this practice is
forbidden. The information contained in this practice might not be applicable in all
circumstances and is subject to change without notice. By using this practice the user agrees that
Verizon Wireline has no liability (to the extent permitted by applicable law) for any
consequential, incidental, special or punitive damages that might result.
1.3. Regulated and Non-Regulated Facilities
1.3.1 Verizon Wireline consists of Verizon Telecom which is a regulated phone company and
Verizon Business which is Non-Regulated. The requirements for regulated facilities and nonregulated facilities are not the same. As a general rule, the exemptions allowed in regulated
facilities do not apply to legacy Verizon Business Facilities. Non-Regulated facilities are subject
NOTICE - Not To Be Disclosed Outside
Verizon. Without Written Agreement.
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to a more extensive review by local Fire Marshalls and Electrical/ Building inspectors and must
comply with codes and requirements that are not always applicable to Verizon Telecom
facilities. Such codes include but are not limited to the Uniform Building Code (UBC),
International Building Code (IBC), National Electric Code (NEC), National Fire Protection
Association (NFPA) and Underwriters Laboratory (UL). Particular attention to the required
codes when working in existing Verizon Business facilities is required; otherwise the building
could be flagged by the inspector or Authority Having Jurisdiction (AHJ). This could result in
the building being shut down in a worst case scenario.
1.3.2. When designing power equipment layouts, individuals working in legacy Verizon
Telecom Facilities shall adhere to the codes and requirements of that facility. All equipment
must be NEBS approved and certain statutes of the NFPA and NEC do still apply along with
other restrictions imposed as a result of being a regulated phone company.
1.4. Additional Standards Requirements
This Verizon Wireline DC Distribution Engineering Standard is not intended to be a standalone
alone document on the topic of DC Power; it is to be used in conjunction with Verizon Wireline
Battery Engineering Standard (VZ-STD-26.33.13) and DC Power Plant Engineering Standard
(VZ-STD-26.33.23). Additionally, other Verizon Wireline standards such as AC, HVAC,
Grounding, Firestopping as defined in IP72202, section 12, Installation and material practices
and procedures shall apply. These standards include but are not limited to the following:
Verizon Wireline IP 72202, Verizon Wireline facility Grounding Standard (VZ 330-100-100),
Power Plant Material Standard, Flooded Battery Material Standard, VRLA Battery Material
Standard, Hydrogen Ventilation Standards and Environment and Safety requirements.
Additionally all other pertinent industry, state, local and federal Standards such as National
Electric Code (NEC), OSHA, ANSI, IEEE, Telcordia, NEBS, state, local or federal standards
and reference documents as required.
The principal reference document for power plants is Telcordia's TR-NWT-000154 Generic
Requirements for 24-, 48-, 130-, 140- Volt Office Power Plant Control and Distribution
Equipment, except as specifically modified by this standard. The requirements of this standard
generally supplement, rather than replace the requirements of TR-NWT-000154. In the event of
a conflict between the contents of this standard and TR-NWT-000154, the contents of this
standard shall take precedence.
1.5. Approved Products
Only products and materials approved by the VSO standards committee for use in the respective
groups network shall be deployed in Verizon Wireline. Each business group internal to Verizon
Wireline (i.e., Verizon Telecom and Verizon Business) approves products for their respective
facilities in their designated ordering system. Products deployed in legacy VZT and VZB
facilities shall be ordered from their respective ordering system to insure only products approved
NOTICE - Not To Be Disclosed Outside
Verizon. Without Written Agreement.
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for their use are provided. While the models and manufacturers of the equipment may be
common, there are different configurations approved that meet specific needs of the facility.
Equipment and components shall not be cross-mixed. This requirement shall be adhered to even
when a 3rd party vendor or contractor provides the equipment for Verizon Wireline use where
permitted by company policy.
2.0. Primary and Secondary Power
2.0.1.DC power is distributed to central office equipment either directly from the power plant or
through a secondary distribution point. Primary distribution shall be considered any cabling
associated with connecting batteries and rectifiers to the main power boards and any cabling to
loads that originate at the main power boards. These primary loads generally include Battery
Distribution Circuit Breaker Bays (BDCBB), Battery Distribution Fuse Boards (BDFB), and any
equipment that is direct feed from the power plant such as switch distribution bays (PDCs, PDFs,
EWSDs, etc.). In small facilities where direct feeds to the equipment are permissible or large
facilities that require feeds of 150 amps and above to be fed direct from the power plant, these
types of loads will be considered as Primary Power.
2.0.2.The most commonly used secondary distribution point is the BDFB or BDCBB. For
simplicity, the term BDFB will be used in this standard for all secondary distribution boards,
unless otherwise noted. Any feeds originating from a BDFB to the end equipment via any other
fuse or breaker panel is considered secondary power.
2.1. Running Direct Feeds from Power Plants or Using a Secondary Power Source
2.1.1. The decision whether to distribute DC power directly from the power plant, or to use a
secondary distribution point (BDFB), is based primarily on the most economical and efficient
use of the cabling and over current device arrangements. For example, in small, single floor
technical facilities and most shelter, regen and CEV applications where the loads are in close
proximity to the power plant, it is usually more cost effective to distribute power directly from
the power plant. However, in larger technical facilities, that have numerous DC loads at a
greater distance from the power plant, it is often more economical to use a BDFB.
2.2. Intermediate Distribution Bays and Intermediate Fuse Panels
2.2.1 Intermediate Fuse/Breaker panels located between the secondary power source (BDFB or
BDCBB) and the end equipment or the associated relay rack fuse and alarm panel should be
avoided on a going forward basis.
2.3. Feeding Equipment from the Main Power Board or BDFB
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2.3.1 BDFBs can be used for DC feeds up to 125 amps where this is permissible per the
manufacturer specifications. Under no circumstances shall a breaker or fuse be installed
in a secondary distribution bay that is larger than is permissible per the manufacturer
specifications.
2.3.2. BDFB feeds that are 70 amps up to 125 amps will require approval in writing from the
Power Planner and/or Central Office Engineer (Building Engineer) before they are
installed. A project specification or e-mail from the originating power planner that
details these feeds is required.
2.3.3. See Figure 1 for Network and collocation plant voltage drop arrangements.
2.3.4. See Figure 2 for switch plants power plant voltage drop arrangements.
2.3.5. See Figure 3 for voltage drop arrangement for loads 150 amps or greater.
2.4. Design for Maximum Current Drains
2.4.1. DC distribution feeder components include cable, over current devices, bus bar, etc., and
must be designed to handle the maximum current drains of the equipment being powered. The
maximum current drain is also referred to as the List 2 drain and is higher than the measured
drain at float voltage. List 2 drains shall be considered the current draw at the end voltage of the
equipment. The components (breakers, fuses, cable) must also be designed to handle the
additional load that will be added when a failure occurs in switched (ORd power) redundancy
equipment.
NOTE: Legacy Verizon Telecom calculators used a theoretical List 2 current of 118% (1.18) of
the equipment float current.
3.0. Distribution
3.0.1. All power plant distribution systems must comply with the generic requirements of the
Telcordia Network Equipment Building Systems (NEBS) document. Installations must conform
to a minimum of seismic Zone 1 requirements, or to the seismic requirements of the specific
geographic region. In addition to the technical requirements specified in this standard, the
distribution systems must comply with the National Electrical Code (NEC), UL, state and local
codes as required.
3.0.2. For planning and engineering purposes, the maximum allowed current (actual) on any
distribution over-current protective device (OCP) feeding load sharing branch circuit equipment
at float voltage under normal conditions ("A" & "B" distribution paths are intact and operational)
is 40% of the OCP device rating (e.g., a 400-Amp fuse is limited to 160 Amps under normal
conditions).
NOTICE - Not To Be Disclosed Outside
Verizon. Without Written Agreement.
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3.0.3. When cabling is installed into the main power board or any secondary distribution bay or
panel from the top, the fuse or breaker positions shall be assigned from the bottom most panel of
the bay and from the further most fuse position and subsequent assignments shall grow upward
in the bay as applicable. This will be reverse for bottom fed bays.
3.0.4. The fuses or breakers associated with the A and B feeds to an individual piece of
equipment from the main power boards shall be separated from each other as far as practical
internal to the power board but at minimum they shall not originate on the same fuse or breaker
panel. Where all the fuse or breaker positions originate from a common bus or panel in the
power board, the fuses or breakers associated with the A feeds shall not be directly adjacent to
the fuses or breakers associated with the B feeds of any single load.
3.0.5. Twelve inches (12) of slack should be left in all cable terminations in a high seismic zone
(Zone 3 and Zone 4) to allow a certain level of movement before stressing the termination point.
This is to prevent pullout of the cable from the crimp lug or damage to the termination points of
the equipment.
3.0.6. Each piece of equipment shall have individual feeds. Bays, panels, or equipment are not
to be daisy chained together, nor shall one set of DC feeds be tapped down to multiple bays.
3.0.7. All DC power cable distribution runs shall contain an equal number of positive and
negative conductors of equal size.
3.0.8. The maximum length of cable left unsupported is 3 feet for 4/0 cable and larger.
3.0.9. A capacitor pre-charge function shall be provided upon request of the engineer for the
distribution fuse/CB positions, prior to closing the breaker or energizing the fuse.
3.1. Voltage Drop Arrangements and Calculations
3.1.1. In addition to all DC Power cabling needing to meet current carrying capacity
requirements, it is also required that they meet the requirements for voltage drop. The maximum
allowable voltage drops between the various components and specific points of distribution in
the DC system are defined in the figures below. Voltage drop is usually expressed in VD one
way or loop (to and from) on associated plant schematic drawings.
3.1.2. Verizon has adopted a loop voltage drop of 1.75 volt DC maximum between the Power
Plant Main Distribution Board and network/collocate equipment as a standard. Installation of a
BDFB will require that network equipment be engineered with a loop volt drop of 1.25 V from
the main power board to the BDFB and a loop volt drop of 0.5 V from the BDFB to the network
equipment. See Figure 1 for allowable voltage drops.
3.1.3. Verizon switch power plant applications has a loop voltage drop of 2.0 volt DC maximum
between the Power Plant Main Distribution Board and switch equipment as a standard.
NOTICE - Not To Be Disclosed Outside
Verizon. Without Written Agreement.
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Installation of a BDFB will require a loop volt drop of 1.0 V from the Main Power Board to the
BDFB and a loop volt drop of 1.0 V from the BDFB to the switch. See Figure 2 for allowable
voltage drops.
3.1.4. Mixed use power plants where permitted per the DC power plant engineering standard
(VZ-STD-26.33.23), shall maintain the required maximum loop voltage drops based upon the
equipment type as specified in Figures 1 for network and collocation with an end voltage of 1.75
VPC and Figure 2 for switch equipment with an end voltage of 1.88 VPC. (Ex: BDCBBs
powering network equipment fed from a mixed use plant that has a 1.88 VPC end voltage due
the switch, shall still use the same maximum loop voltage drop of 1.25 V from the plant to the
BDCBB and the 0.5V loop drop from the BDCBB to the end equipment as specified for network
plants with a 1.75 VPC end voltage)
3.1.5. Power loads of 150 amps or greater must be fed from the main power board. See Figure 3
for allowable voltage drops.
Figure 1: The following voltage drop arrangement shall be used for network and
collocation plants (end voltage of 1.75 VPC).
DC Generation Area
0.5 V Loop
0.25 Batt
Rectifier
Battery
1.25 V Loop
0.5 V Loop
0.625 Batt
0.25 Batt
BDFB
or
BDCBB
MPB
0.25 Rtn
0.625 Rtn
Eq. Bay
Fuse
Panel
Equipment
0.25 Rtn
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October 2011
Equipment Bay or Fuse Panel - located within an equipment bay and provides DC power
via fuses or circuit breakers to equipment located within the bay. If the load is 150 amps or
greater, the main feed should come from the main power board.
Equipment network equipment. If the load is 150 amps or greater, the main feed should
come from the main power board.
Figure 2 The following voltage drop arrangement shall be used for switch plants (end
voltage of 1.88 VPC).
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DC Distribution Engineering
October 2011
DC Generation Area
Rectifier
0.5 V Loop
1.75 V Loop
0.25 Batt
0.875 Batt
Battery
MPB
0.25 Rtn
Eq. Bay
Fuse
Panel
Equipment
0.875 Rtn
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October 2011
shall meet Verizon Wireline cable ampacity specifications per Table 3 at the three conductor 75
degree C rating for the cable size used.
(C) Non-Load Sharing Equipment: Any branch circuit used to feed Non-Load Sharing
equipment via a Powerboard, BDFBs, Intermediate Distribution Bays (IDB), Load Center and
Fuse Panels shall use 80% of the fuse or breaker size feeding the individual branch circuits for
voltage drop calculations. (e.g., 60 amp feed from a BDFB to the end equipment will use 48
amps for calculating voltage drop at the specified allowable voltage drop). Required voltage
drops as specified in this standard shall be maintained. Minimum cabling size and or quantity of
cables shall meet Verizon Wireline cable ampacity specifications per Table 3 at the three
conductor 75 degree C rating for the cable size used.
Note: See section 3.11 for Over Current Device Coordination and Sizing.
3.3. Voltage Drop Calculation Formulas
3.3.1. The following formulas shall be used for voltage drop, cable sizing and maximum distance
calculations when using cable. Once the cable size is determined based upon the expected
equipment current draw, the cable voltage drop must be verified. Voltage drop can be calculated
for loop or one way distances. Additional cables or an increase in cable size may be required to
meet the cable voltage drop requirement. The formulas provided below are for loop distance and
voltage drop calculations where the following parameters apply:
Amps: Amps are based upon items (A), (B), and (C) in section 3.2 Voltage Drop Calculations.
The amps will be the same for either loop or one way calculations.
Circular Mills: The required cross sectional area in circular mils to maintain the specified
voltage drop at the specified loop distance in feet, or the specified circular mils of the
RHH/RHW cable per Table 1 of this standard. The required circular mils may necessitate
multiple cables per polarity to achieve the desired voltage drop. The same size and quantity of
cables must be equal in both legs (battery and battery return) of the DC circuit.
Feet (Loop): The total distance in feet of the feed being calculated. Loop feet include the
distance from the source to the destination and back to the source. Where one way voltage drop
calculations are required, the distance in feet specified shall be the one way distance from the
source to the destination.
Voltage Drop (Loop): The amount of volts lost for the specific feed being calculated. Voltage
losses are based upon the amount of current, the resistance of the cable, and the distance of the
destination from the source. Where one way footage is used for calculations, the voltage drop
calculated will be the voltage drop in one leg of the DC Circuit only. Total voltage drop takes in
account the losses in the battery and battery return leads of the given circuit.
Constant for Copper Cable: Defined to be a constant of 11.1.
Formula 1 = Solving for Circular Mils (Cable Size):
NOTICE - Not To Be Disclosed Outside
Verizon. Without Written Agreement.
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3.5.2. For transitional purposes (i.e. non-permanent) the Open Air Rating and Average Three
Conductor ratings in Table 1 may be used as applicable.
Table 1: RHH/RHW Cable Characteristics
RHH/RHW Cable (Code/B Strand) Characteristics
Three
conductor
Rating @
75 C
(amps)
Open Air
Rating @
75C
(amps)
Average three
Conductor
Rating in
Open Air
(amps)
14
15
20
12
20
10
Circular
Mills
Weight
Per Foot
(LBS)
Diameter
Over
Insulation
(Inches)
Bend
Radius
(Inches)
17.5
4110
0.026
0.19
0.95
25
22.5
6530
0.035
0.21
1.05
30
40
35
10380
0.049
0.24
1.2
45
65
55
16510
0.084
0.31
1.55
65
95
80
26240
0.126
0.4
2.0
85
125
105
41740
0.19
0.45
2.25
115
170
142.5
66360
0.275
0.51
2.55
1/0
150
230
190
105600
0.443
0.63
3.15
2/0
175
265
220
133100
0.54
0.68
3.4
4/0
230
360
295
211600
0.814
0.75
3.9
350 MCM
310
505
407.5
350000
1.31
0.98
4.9
500 MCM
380
620
500
500000
1.815
1.12
5.6
750 MCM
475
785
630
750000
2.7
1.34
6.7
Wire Size
Where:
a)
Three Conductor Rating 75 Degree C: Used where there are multiple conductors and could be multiple layers
of cable on cable rack (or bundle) and laced together.
b) Open Air Rating 75 Degree C: Single Conductor in Open Air (no conductors adjacent)
c) Average 3 Conductor Rating and Open Air: one layer of cable on rack with cables side by side
d) 90 degree C rating: Where the RHH/RHW cable insulation is rated for 90 degree C. Do not use this rating
without applying de-rating values as specified in 2008 NEC Article 310.15(B)(2). Resulting allowable ampacity
must calculate out to less then or equal to the 75 degree three conductor rating to be able to be used.
3.6. Minimum Conductor Gauge based upon Circuit Breaker or Fuse Size
3.6.1. The following table shows the minimum gauge RHH/RHW conductor that can be
terminated on a circuit based upon the breaker of fuse size feeding it. The following does not
account for voltage drop. It is the minimum required to meet NEC code.
Table 2: CB/Fuse Size and Minimum Conductor Gauge
NOTICE - Not To Be Disclosed Outside
Verizon. Without Written Agreement.
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DC Distribution Engineering
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SECONDARY POWER
CB/Fuse Size (AMPS)
MINIMUM ALLOWED
Conductor Gauge (AWG)
15
14
20
12
30
10
40
50
60
70
80
90
100
125
2 (Note 1)
PRIMARY POWER
CB/Fuse Size (AMPS)
MINIMUM ALLOWED
Conductor Gauge (AWG/MCM)
150
1/0
200
4/0
225
4/0 (Note 1)
250
350 MCM
300
350 MCM
400
500
600
800
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AMPACITY
GAUGE
AMPACITY
14
15
1/0
150
12
20
2/0
175
10
30
4/0
230
45
250
255
65
350
310
85
500
380
115
750
475
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October 2011
3.8.1.5. Lugs or cabling shall not be field modified to fit. Stranding of the cable shall not be cut
or removed to fit a lug that it is not designed for, nor shall lugs be bent or drilled to
accommodate the required termination by installation personnel. The appropriate cable and
compression fitting shall be used to fit the application.
3.8.1.6. Burndy and T & B dies have been cross-certified by UL to work on each others lugs and
tooling. There are certain combination of taps, splices and dies that are not permitted. Consult
Burndy and T & B for the approved combination of connector and dies.
3.8.1.7. Two-hole lug connectors are required on battery return conductors.
3.8.1.8. All compression lugs, one-hole and two-hole, shall be equipped with Inspection
Windows for all applications except for direct termination to the battery posts or battery post
plates as required. See Verizon Battery Standards VZ-STD-26.33.13 for battery termination
information.
3.8.1.9. Narrow tongue lugs are not to be used for general purposes and can be used only where
the termination as provided from the equipment manufacturer requires it. The use of narrow
tongue lugs to terminate cables larger then the provided terminations allows using a standard
width lug is prohibited.
3.8.1.10. Compression lugs shall have a minimum of two crimps for all applications.
3.8.1.11. Clear heat shrink shall be used to cover the barrels of lugs after crimping provided that
the die listing can be easily distinguished after the heat shrink is applied. Additionally, clear
heat shrink shall be applied to the barrel of the lug where there is minimal clearance to adjacent
lugs or where there is potential of a short.
3.8.1.12. Back to back connections of lugs on any busbars using through bolt terminations are
generally permitted for all type of connections. Back to back terminations should be avoided for
devices or equipment where they could cause a single point of failure.
3.8.1.13. On busbars, always leave one set of holes unused for transitional and maintenance
purposes.
3.8.2. Taps and Splices
3.8.2.1. H-taps shall be used for primary and secondary power runs. Reducing inline butt splices
for secondary power are permitted for use in legacy Verizon Business facilities that utilize L
brackets for supporting Secondary Power Cable. Only Verizon Wireline approved taps and
splices can be used. Taps and splices shall be tinned/plated copper and have clear covers. Inline
reducing splices for cable runs consisting of a single cable per polarity only. Multiple cable runs
per polarity that must be reduced in size or quantity requires H-Taps.
NOTICE - Not To Be Disclosed Outside
Verizon. Without Written Agreement.
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October 2011
3.8.2.2. Only Burndy or T & B H-taps shall be used for DC Power Cabling. Only Burndy inline
reducing splices are approved for use in Verizon Business legacy facilities.
3.8.2.3. Butt Splices are not permitted and C taps shall not be used for power runs. C taps are
permissible for grounding only but are not preferred.
3.8.2.4. All taps and splices shall be equipped with clear covers and or clear heat shrink as
specified by the manufacturer.
3.8.2.5. Burndy and T & B dies have been cross-certified by UL to work on each others lugs and
tooling. There are certain combination of taps, splices and dies that are not permitted. Consult
Burndy and T & B for the approved combination of connectors and dies.
3.8.2.6. Approved taps and splices must be properly sized for the application and for the cable
size and stranding as specified by the manufacturer and the appropriate dies and tools shall be
used for crimping. The completed assembly (lug, cable, tool and die) must result in a UL Listed
assembly. Code cable lugs and taps shall not be used on flex strand cable unless this is permitted
and specified by the manufacturer. Only Burndy and Thomas & Betts (T & B) are approved for
use in the Verizon Wireline network.
3.8.2.7. The cable, lug, splice or tap shall not be modified to fit. Stranding shall not be cut or
removed to fit a lug that it is not designed for, nor shall lugs be bent or drilled to accommodate
the required termination by installation personnel. The appropriate cable and compression fitting
shall be used to fit the application.
3.8.2.8. When using H-taps or reducing inline, where permitted, splices or taps made to reduce a
given cables size, or to reduce the quantity of cables to be terminated, the minimum size of the
reduced cable size or quantity shall comply Verizon Wireline minimum cable size requirements
(See Tables 2 and 3) and the NEC or any other applicable state or local codes. Under no
circumstances are fewer cable(s) or a smaller gauge cable(s) to be terminated that do not meet
the fuse/breaker clearing and or current carrying capability of the of the cable(s) being
terminated.
3.8.2.9. A given cable run shall not contain an excessive amount of taps or splices in it. If over
time, due to re-use of cable runs, the splices or taps become excessive, new cable runs to the
equipment shall be provided.
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3.9.1. Term Bars are copper busbar assemblies that are drilled to accommodate compression type
lug connections to facilitate cabling of batteries, rectifiers and power boards to establish the 48V
Plant. Term Bars are commonly used to carry large amounts of current to and from the batteries,
rectifiers and loads. Term Bar systems are usually exposed and non-insulated to the
environment. Since the bus bar is exposed it is restricted to use only in the area of the main
power complex for connecting the battery plant and rectifiers to the main power distribution
board. The most popular types of term bar assemblies are as follows:
3.9.2. Discharge Ground Bars The discharge ground bar provides a collection point for all the
returns of the loads fed from the power point along with the returns from the rectifiers and
batteries. The discharge ground bar can be used in conjunction with a ground window and or
main term bars depending upon the needs. The discharge ground bar is usually segregated into a
charge and discharge section with the CO Ground connection providing the separation point.
Rectifier and battery returns will be allocated to the charge section and load returns to the
discharge section. It also can be used as part of the ground window. This bus shall be sized for
the full ampacity of the power plant.
3.9.3. Ground Window Bars The ground window bar is required where an isolated ground
plane exists. See Verizon Wireline Grounding Standards for Ground Window requirements
when an Isolated Ground Plane is required.
3.9.4. Term bar assemblies are current carrying bars and must be sized in accordance with the
size of the power plant or the maximum expected load that they are to carry at discharge/ end
voltage.
3.9.5. Term bars can come as stacked assemblies consisting of battery and battery return or
individual buses for battery or ground. All term bars shall be mounted on insulators that keep the
busbar a minimum of 2-3/4 above any cable rack or framing. Additional height can be provided
using more then one isolator or a larger isolator as needed. When battery and battery return are
stacked assemblies, the bottom bar shall always be the battery return bar and the top bar battery.
3.9.6. Any term bars provided as part of an installation shall be designed for the expected
ampacity required and be equipped with standard lug termination patterns based upon the size of
cable to be terminated. Standard lug terminations are as follows: ! bolt on 5/8 centers (for
cables 2ga and less), 3/8 bolts on 1 centers and " bolts on 1-3/4 centers. The use of #10
AWG bolts on 5/8 center holes shall be avoided. The spacing of the hole patterns shall be such
that lugs can be mounted in each hole position without blocking adjacent positions for all
reasonable expected standard lug widths. Hole spacing shall not be sized for narrow tongue
lugs. Staggering the hole pattern on the top and bottom of the bar is preferred.
3.9.7. It is advisable to always leave one set of termination holes open on any type of term bar to
allow for future transitions if needed.
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3.9.8. Back to back connections of lugs on busbars using through bolt terminations are permitted.
However, it is not advisable to use a back-to-back connection in conditions that create a single
point of failure.
3.10 Over Current Protective Devices
3.10.1. The purpose of an over current protective device is to protect downstream wiring and
components from overheating due to excess current. Over current protective devices must be
fuses and/or circuit breakers, and will be referred to as over current or over current protective
devices in this document. All over current protective devices are installed on the-48 Volt supply
side of the downstream components they are protecting.
3.10.2. Main Power Board Over-Current Protection: The preferred over current protection device
in main power boards are DC rated telecom type fuses. Fuses provide the best protection to the
system and down stream equipment. Where possible new power plants shall include DC rated
fusing as the primary over current protection device. Fuses used in any power board shall be DC
rated (e.g., Bussman TPL, TPS, TPA or equivalent). While circuit breakers are more convenient
because they can be reset upon tripping, the breaker can degrade and its ability to successively
trip at the rated ampacity becomes questionable the more times the breaker trips.
3.10.3. Where circuit breakers above 150 amps are required in a main power board, they shall be
of bolt in construction. Required distribution below 150 amps can be fuses or breakers in the
main power board.
3.10.4. Two smaller over current protective devices are not to be paralleled (non-mechanically
slaved) to create a larger one (i.e., using two independent 100 amp fuse or breaker positions to
create a 200 amp circuit out to a load). Multi-pole breakers such as 400 amp or 600 amp
breakers that have their switches mechanically slaved by the manufacturer so that all the poles
trip at the same time are permitted.
3.10.5. For the purposes of this standard, all power source points (i.e., load side of any
distribution bus) shall be protected by adequately sized and rated protection devices. All loads
external to the power plant shall have over-current protection. The only exception is when
cabling from batteries is ran un-fused on a dedicated cable rack.
3.10.6. Fuses installed on the BDFB must be DC rated cartridge type, Type GMT, Type TPS,
TPA, TPL, TPN or Type 70 fuses. All feeder fuses must be DC rated, and be fast- blow types.
All over current devices must be UL listed, rated for DC service and purchased from a Verizon
approved supplier, including fuses from Bussman or Shawmut and circuit breakers from
Airpax/Sensata or Eaton/Heinemann.
3.10.7. Engineers must provide five spare fuses for each size fuse equipped on a new BDFB or
the addition of a new fuse size on an existing BDFB. Twelve spare alarm fuses must be provided
for a new BDFB.
NOTICE - Not To Be Disclosed Outside
Verizon. Without Written Agreement.
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3.10.8. Engineers must provide one spare circuit breaker for each size circuit breaker equipped
on a new BDCBB, and one for each new size added to an existing BDCBB.
Figure 4: DC Distribution
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Verizon Wireline control, effectively isolating the fault from the circuit without disrupting the
entire distribution system
3.11.4. Breaker Coordination will not start or originate with any internal fusing to the equipment
itself, or from any fuse or breaker panel that is provided by the manufacturer or the end equipment
in that rack. Only Verizon Wireline installed fuse panels will be considered for breaker
coordination. Breaker coordination will originate at the last over current protective device
provided by Verizon Wireline. Only breakers or fuses under direct control of Verizon Wireline
shall be considered for breaker coordination.
3.12. Diversity
3.12.1. Equipment having two separate power inputs commonly referred to as A and B shall be
supplied from diverse sources of power originating at the main power board. Diverse power
feeders for circuits shall have no common over current protective devices, and the over current
devices must have the greatest physical separation as practical. The following illustrates the two
methods used to ensure power diversity.
Figure 5: Power Diversity Method 1
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3.13.7. All DC cabling shall be installed overhead where possible. DC conductors that are to be
run under a computer floor used as a plenum (has air movement as part of a HVAC system) shall
be avoided wherever possible. If it becomes necessary to run conductors under a raised floor
that is used as a plenum, the cables must be plenum rated or be run in conduit or wireway that is
sealed from the point they enter the raised floor to the point in which they leave the raised floor.
RHH/RHW power cables can be ran under a floor in a manner similar to overhead using cable
rack if not used as a plenum, but this should be avoided due to congestion issues.
3.13.8. AC and DC cables shall not be mixed on the cable rack.
3.13.9. DC Power cabling shall not be mixed with networking cable. If power and networking
cable must be installed on the same rack, they shall be segregated as best as possible.
4.0. PRIMARY DISTRIBUTION
4.1. General
4.1.1. DC circuits may be powered directly from the power plant, and must conform to all of the
requirements set forth in this practice.
4.1.2. DC loads greater than 125 amps must be supplied from the main power board.
Main Power Distribution Boards provide power up to 600 amps per individual fuse/circuit
breaker. Loads in excess of 600 amps may be powered directly from the main, un-fused power
source with the use of a Fused Disconnect Switch Unit device. The figure below illustrates a
typical power plant using Disconnect Switch Fused Units (DSUF). The DSUF are used in mated
pairs to provide A and B power diversity.
Figure 7: Disconnect Fused Switch Units
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5.2.4. Breakers shall be Electrical Trip Only in BDCBBs and Power boards (where provided).
This will provide an alarm only if the circuit is electrically overloaded. Breakers that alarm when
manual shut off shall not be used.
5.2.5. All new BDCBB/BDFBs shall utilize bullet type breakers or fuse modules.
5.2.6. BDCBBs, BDFBs or any device such as a fuse or breaker panel, that then powers
downstream loads, shall be sized to match the anticipated worse case load of the equipment they
are intended to serve, up to the buss rating of that distribution device as specified by the
manufacturer. Where the load is unknown at the time of engineering, the fuse or breaker feeding
other distribution devices shall be sized to the anticipated load of the end equipment or
downstream device plus all reasonable growth.
5.2.7. Verizon Business BDCBBs and BDFBs utilized in legacy facilities will be limited to
bays with no more then 4 load panels physically installed. Bays bay may be capable of more load
panels but these shall be blanks. The BDCBBs and BDFBs shall be fed with no more then a
400 amp fuses or breaker per load. This is due to design restrictions of the cable rack structure
and cable congestion issues internal to the bay due to internal ground bars being required internal
to the bays. If additional capacity above 400 amps per load is required, a written waiver is
required. Individuals requesting a waiver to this requirement, shall submit the waiver request to
Verizon-Power-Standards@verizon.com. A waiver must be approved in advance of deploying
any BDCBB or BDFB in a manner that violates this requirement
5.2.8. Legacy Verizon Business Facilities, with few exceptions, are not set up for the use of
external battery return bars associated with the BDFBs in the technical area. External battery
return bars shall not be deployed for BDFBs in existing Verizon Business facilities that currently
are not using them without approval from TFES. Deploying external ground bars may cause
problems with cable racking, framing, cable pileup blocking access to other bays, lighting and or
access to the bays for other types of cabling or fiber / fiber duct that must be used.
5.3 Equipment Powering Schemes
5.3.1. Loads shall be balanced among the available feeds of the power board, BDFB or
Equipment Bay Fuse Panel based upon whether the equipment is Load Sharing (ORd), Duplex,
or Simplex. Load Sharing or ORd feeds are feeds in which upon a failure of one of the feeds
(either A or B) causes the current to double in the remaining feed.
5.4 Powering ORd Equipment
5.4.1. Load assignments on multi-load BDFBs must be balanced out over all BDFB loads to
ensure diversity.
NOTICE - Not To Be Disclosed Outside
Verizon. Without Written Agreement.
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5.4.2. A and B Load Sharing (ORd) feeds terminating on the same equipment shall be fed from
different load panels in the BDFB from which they are served. BDFB load panels serving ORd
equipment shall not be loaded greater than 40% of the over-current protective device rating. The
Main Power Board Fuse serving the BDFB load panel shall not be loaded greater than 40% of
the over-current protective device rating.
5.4.3 The following illustrates the two methods used to ensure ORd power load balancing.
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5.7.1.1. The current drain on feeders that supply power to BDFB/BDCBB only must be
monitored using the power plants monitoring device.
5.7.1.2. Threshold levels must be set on the feeder drain monitors. At 40% capacity, a lamp
must illuminate and a major alarm must warn that the feeder is approaching the threshold. This
indicates that an additional BDFB installation should be planned and no further distribution will
be allowed from that feeder. At 50% capacity, a critical alarm must be generated, indicating the
maximum capacity of the feeder has been reached and a project should be initiated to redistribute
loads to reduce the load to 40% capacity or less and provide additional feeders. In no case will
additional loads be added to this feeder after it has reached 40% capacity.
5.7.1.3. All DC power feeders over 100 amps should be equipped with threshold monitors that
will transmit an alarm when the load reaches a predetermined threshold. It is recommended that
all existing BDFBs, and other large power feeders, without threshold monitors be retrofitted with
the monitors. Feeders over 100 amps that are not equipped with threshold monitors should be
manually measured semiannually, or as maintenance practices require.
5.8 Battery Returns in BDFBs
5.8.1. A battery return bus bar assembly shall be provided. It may be mounted externally from
the BDFB, where possible, to reduce the cable congestion typical to older BDFBs, and to reduce
the potential for shorting out the battery and return bars. As an option, an internal battery return
bar assembly can be provided. The battery return bar must be copper or clad copper, and predrilled and tapped to accept two-hole, crimp type (compression) copper lugs.
5.8.2. Battery return conductors must equal or exceed the over-current protection device rating of
its paired supply conductors.
5.9 Power to Collocated Equipment
5.9.1. Collocated equipment belonging to a Competitive Local Exchange Carrier (CLEC), or
other entity, and is physically placed in a Verizon Wireline Technical Facility via the formal
Collocation Application Process. Power supplied to collocated equipment is subject to the same
technical requirements as power supplied to Verizon equipment. Verizon requires a joint safety
inspection of all collocation installations prior to installing over current devices to supply power
to the collocation equipment.
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6.0 Definitions
Glossary of terminology and acronyms pertaining to DC distribution:
AHJ: Authority Having Jurisdiction. Defined in the NEC 2007 as an organization, office, or
individual responsible for enforcing the requirements of a code or standard, or for approving
equipment, materials, and installation, or a procedure.
Battery Distribution Fuse Board (BDFB) - is a distribution device frame that accepts feeders
from -24, -48, or +130 volt battery plants and distributes the power through branch over-current
devices to power multiple fuse panels or major pieces of equipment. The BDFB is designed to
take the place of the Main Power Board of the Power Plant on the floor(s) of the equipment
room(s) because of the distance factors and voltage drop from the Main Power Board. It is
usually located near the equipment it serves.
This term BDFB will be used throughout this document and will interchangeably include the
circuit breaker version commonly called the Battery Distribution Circuit Breaker Board (BDFB).
Circuit Breaker - A device designed to safely open and close a circuit and protect it against
overloads. The resettable device automatically opens the circuit when its capacity is exceeded.
Duplex Equipment Network equipment powered by two power feeds. This equipment will
have one feed powered from the A feeder and the other power feed powered from the B
feeder.
Feed - the single power distribution cabling (conductors) necessary to deliver -48V DC power to
the equipment. Each feed will have a battery conductor from the over-current protective device
(fuse/circuit breaker) to the equipment and a battery return conductor from the load to the
common return at the power distribution point.
Feeder Term that is often used interchangeably with Feed.
Feeder Drain Current Alarm Alarm generated when the drain on a particular feeder has
increased above 80% of the current rating of the fuse or circuit breaker.
Float Voltage The normal operating voltage of a power plant. It is specified to give the
maximum battery life and capacity.
Fuse - A device designed to safely open a circuit and protect it against overloads. The device
irreversibly opens the circuit when its capacity is exceeded.
Fuse Panels - A distribution device designed to power equipment located within the same bay or
frame.
NOTICE - Not To Be Disclosed Outside
Verizon. Without Written Agreement.
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List 2 Current Drains Maximum current drain of equipment under low voltage conditions.
Used for sizing cabling and over current protective devices.
Network Plant: Network plants were commonly known as toll plants in VZT terminology and
are plants that do NOT provide power to any TDM switch equipment (e.g., DMS, 5ESS, etc.).
Or'd Load A load that obtains powering redundancy by using multiple feeders that are feed
internally to a common power module through a pair of ORing diodes. If one feeder
fails the entire load will be assumed by the remaining feeder. Each feeder must be capable of
supplying the entire load.
Overcurrent protective device - a fuse or circuit breaker.
Simplex equipment network equipment powered by a single power feed. Simplex
equipment in the same relay rack should be feed from equally from A and B feeds to balance the
loads.
Voltage Drop (DC Feeder) - a reduction of the supply voltage that is delivered to the load due
to the resistance in the cable and the current through the cable.
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TR-EOP-000063
TR-NWT-000347
TR-TSY-000500
GR-512-CORE
Reliability
GR-513-CORE
LSSGR: Power
GR-63-CORE
GR-1089-CORE
ANSI/ASQC Q9001
ANSI/ASQC Q9003
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