Best Blackpowder2013
Best Blackpowder2013
Best Blackpowder2013
F.A.Q.
1)
2)
3)
4)
5)
7)
8)
9)
Custom designs?
Yes we welcome custom designs.
Mission Statement
Black Powder Solutions is committed to continually improving its technology and business
model to meet the needs of the oil and gas sector. It strives to be the leader in black powder
management through strategic partnerships with quality companies around the world and in
their own community to bring the industry cutting edge technologies.
Black Powder Solutions is dedicated to protecting the environment by reducing pipeline spills
through the reduction of wear materials (Black Powder) that erode the pipeline therefore
maintaining its structural integrity. With a dedicated effort, increase the application of our
separation solutions to improve industry efficiency and increase pipeline operational life.
About Us
Black Powder Solutions LLC is an emerging international company dedicated to the design
and manufacture of Black Powder Separators for the purpose of removing Black Powder (BP)
from natural gas and hydrocarbon fluid transmission pipelines while in operation. Employing
patented long life magnetic separation technology that removes BP to
sub-micron levels and capable of handling all flow volumes and pressure requirements the
industry offers.
Our systems are self-cleaning with minimal maintenance, negligible consumables and do not
require increased horse power to maintain flow values. Our BP systems operate as redundant
systems in isolated locations and managed with electronic communication capabilities.
Recommended for employment before compressor, metering, pumping stations, chemical &
gas plants and refineries. By managing BP with a pro-active mandate our technology offers
will result in increased operational time, reduced maintenance costs and clean product for
your customers.
R.M. Simonson
Founder, President & CEO
www.blackpowdersolutions.com
info@blackpowdersolutions.com
#12 6320-11 Street SE Calgary T2H 2L7
Ph. 1-403-212-1810 Fax. 1-403-242-4249
Table of Contents
Pg. 4-13
Pipeline Sampling Station-
Pg. 14
Black Powder SeparatorsCoalescing, Fuel Gas and
Crude Oil
Pg. 15
Pg. 16
Cone Strainers-
Pg. 17
Rotating Equipment
Filtration- Y-Strainers and
Pg. 18-20
Separator Module
Flow Speed
Max
Min
All contaminants are flushed through a waste handling system and discharged directly to a settling tank or
other waste water facility.
The number of modules necessary will vary with the amount of flow the system requires. The greater the
flow the greater the number of modules recommended to remove the Black Powder contamination present
in the gas or hydrocarbon transmission lines.
The degree of automated self-cleaning for these separator systems is derived by the size of the units.
The mechanically cleaned system is for medium sized units and is semi-automatic as the user removes the
magnetic filters from the vessel and installs them in the cleaning station. Once installed the unit automatically runs the magnetic separator through the cleaning cycle allowing the contamination to be collected in
the containment bag. This contamination can then be discarded or removed for analysis to determine wear
trends and the extent of the corrosion and erosion in the line.
Box 1
Box 2
Box 3
Box 4
Box 5
Box 6
Box 7
5PSS
304
600
20
???
Box 1
Model
Box 3
Access Flange
5PSS
Blind Flange
5PSLS
Quick Access
Box 2
SS Grade
Box 4
304
316L
150
900
300
1500
Box 6
Product
Chemical
Hydro Carbon
Natural Gas
Box 7
Flange ANSI
600
Box 5
Pipeline Flow
###
MMSCF/D
???
HOW TO ORDER...
Box 1
Box 2
Box 3
Box 4
5BFG
304
10
NPT
Box 3
Pipe Size/Inches
Box 1
Model
5BFG
10
20
5BCF
Coalescing Separator
12
22
5B
14
24
Box 2
16
304
316
Box 4
Custom
18
Box 5
Box 6
Box 7
800
25
Box 5
Flange Class
Blank
NPT
Blank
WLD
150
Etc.
300
In/Outlet Type
600
NPT
Thread
900
WLD
Weldlet
12
1200
FLN
Flange
Box 6
Flow Rate
G###
GPM
C###
CFM
Box 7
Micron Rating
10
25
40
Please note: BPS magnetic separators are designed with oversized housings to allow maximum employment
of the magnetic separators to ensure the most efficient filtration. Industry standard is a 2.5 to 1 ratio and BPSs
a 4:1 ratio of pipe body.
A chart specifying body sizing is shown below.
HOW TO ORDER:
Box 1
Separator Model
5BPS
Black Powder
Separator
Box 2
Stainless Grade
304
304L
316
316L
309
310
Box 1
Box 2
Box 3
Box 4
Box 5
Box 6
Box 7
5BPS
316L2
600
40
240
Box 3
Box 4
Flange
Box 6
Product
14
150
900
Chemical
16
300
1500
Hydro Carbons
18
600
Natural Gas
20
Water
10
22
Box 5
12
Etc.
40
160
Box 7
80
XXS
## MMSCFD
Natural Gas
## BBL/D
Crude Oil
Pipe Schedule
Flow Rate
BPS Introduces the 5000 Series Dual Stage Magnetic Separator Cone Strainer
Designed for start-ups of new and existing pipelines. Traditionally after start-up the cone strainer is
removed. The compressor and or pumps (meter) are left without protection from the ferrous metal
created by the erosion and corrosion of the pipeline. With BPSs Magnetic Separator Cone Strainer,
the screen can be removed and the Magnetic Separator reinstalled to offer continued protection.
Refineries
Chemical Plants
Phonographic Finish
Mesh screen is removed and magnetic separation continues with minimal flow restriction
Traps Black Powder - ferrous and non-ferrous contamination (due to static adhesion)
Protects compressors, pumps, turbines and flow meters
Designed with BPS patented magnetic technology
Can be ordered with or without mesh screen cone
2D x 12L magnetic separator has holding capability of 600lbs
HOW TO ORDER...
5SSC - 06 - 300 - 40 - I - Y - 80
Pipe Size
If pipe is less than 10
precede # with 0.
06
08
10
12
14
16
18
20
Flange
150
300
600
900
1500
Mesh
NM-No/Mesh
Screen
20
40
60
80
100
Mesh Placement
Flow
Wire mesh on outside
supported
NO#- Standard
Flow
Flow
R-Reinforced
NET
WEIGHT
Lbs Kg
4 3/4 (12cm)
5 3/4 (14.6cm)
6 3/4 (17.1cm)
8 (20cm)
9 1/2 (23.5cm)
12 (30.5cm)
4 (10cm)
5 (12.7cm)
6 (15.2cm)
6 (15.2cm)
7 (17.5cm)
10 (25.4cm)
3 1.4
5 2.3
7 3.2
12 5.5
16 7.3
22 10
Size
In. mm
1 25mm
1 1/2
40mm
2 50mm
2 1/2
64mm
3 75mm
4 100mm
Box 1:
Box 2:
Box 3:
Box 4:
5Y
112
Box 1
5Y- Magnetic
Y-Strainer
Box 3
Box 4
Pipe Size
Port Type
1
1 1/2
2
2 1/2
3
4
Box 2
B - Bronze
S - Stainless Steel
BC- Cryogenics
HP- High Pressure
T - Threaded
F - Flange
NOTE:
BC- Y-strainer available in 2", 2 1/2", 3"
Box 5:
Box 6:
A
Box 5
Flange ANSI
Class
Bronze leave
Blank
X - No Mesh Screen
1 - 150
A - 20
3 - 300
C - 40
6 - 600
Box 6
Mesh
9 - 900
D - 60
15 - 1500
E - 100
600#
1500#
Temp
F
Working
Pressure
Working
Pressure
-20 to 100
200
300
400
500
1440
1240
1120
1030
965
3600
3095
2795
2560
2390
600#
Size A B WT
1500#
Size A B WT
1
2
4 9/16
7 1/2
3 1/2
6 1/2
5
16
5YS2T6
5 1/2
1 1/2 7 1/8
2
8 5/16
4 3/4
16
6 5/8
22
5YS112F3
150#
300#
600#
Temp
F
Working
Pressure
Working
Pressure
Working
Pressure
-20 to 100
200
300
400
500
275
240
215
195
170
720
620
560
515
480
1440
1240
1120
1030
955
150#
Size A B WT
300#
Size A B WT
1
1 1/2
2
3
4
2
3
4
6 3/8
7 3/4
7 7/8
10
12 1/8
5
5 1/4
6
7 1/2
11
11
17
23
42
73
8 5/8
12
14 1/2
6 1/4
8 1/4
11
600#
Size A B WT
1
8 3/8
5
16
1 1/2 9 7/8
6
24
2
11 1/8 6 3/4
47
3
13 3/8 9 1/2
89
28
56
98
5YS2F15
Temp
F
Working
Pressure
-20 to 100
200
300
400
500
3600
3095
2795
2560
2390
Size A
2
13 3/4
B WT
8 5/8
96
Description
Material
Body
Cap
Gasket
Screen
5SC
12
304 mm
24
608 mm
36
914 mm
5SCD ##SCLFLN ##
This unit is designed for larger piping
applications, designed with offset in/outlet,
5SC- (D) Double magnetic separator with
(S) Square housing, the magnetic separator
fastener is (CL) cam-lock and the In/Outlet
is (FLN) flange.
Dimension
lbs/Kg
6Wx4Dx16H
16
101x101x406 mm 7.2
6Wx4Dx28H
28
101x101x711 mm 12.7
6Wx4Dx40H
38
101x101x1016 mm
19.3
5SC2
Dimension
lbs/Kg
24
8Wx6Dx30H 57
608 mm 150x150x762 mm 25.9
5SCP ##SCLFLN ##
This unit is designed for ease of
installation 5SC- (P) Parallel In/Outlet
design with (S) Square housing, the
magnetic separator fastener is (CL)
cam-lock and the In/Outlet is (FLN)
flange.
5SCPT ##SCLFLN##
This unit is designed for ease of installation, 5SC- (P) Parallel In/Outlet design
with (S) Square housing, the magnetic
separator fastener is (CL) cam-lock and
the In/Outlet is (FLN) flange. The In/Outlet is located at the top of the housing.
Basket Strainers control the ferrous contamination; the oil transported will be cleaner, pipeline
erosion, seal damage and meter equipment
damage will be reduced.