Glovebox Operating Instructions Mbraun
Glovebox Operating Instructions Mbraun
Glovebox Operating Instructions Mbraun
Edition Information:
Revision Information:
M.Braun, Inc.
14 Marin Way Stratham, NH 03885
Phone 603-773-9333 Fax 603-773-0008
Email: info@mbraun.com
www.mbraunusa.com
Revision 002
Title
Technical Consultation:
K. Prince, Programming
T. Daly, Service
Technical Assistance:
K. Prince, Programming
T. Daly, Service
Layout:
Important Notes:
Chapter 1
1.1 Liability....1-1
Space left for notes on system settings, instructions for maintenance, etc.
Page 1-1
603-773-9333
603-773-0008
service@mbraunusa.com
www.mbraunusa.com
Page 1-2
Chapter 2
2.2 Liability
The manufacturer will not take any liability of object, personal or secondary damage caused by
improper use or ignoring of safety instructions as well as caused by the owners manual due to
missing updates after the system or its software have been modified, nor will the manufacturer
take any liability of damages due to loss of data. In addition, the terms of business that are part
of the order/contract will apply.
Our products are continuously modified an improved due to innovation, legal requirements and
standards. Consequently, the information give in this documentation may not accurately reflect
every detail of the system actually delivered. Please contact the manufacturer in cases of
uncertainty.
Page 2-1
2.3 Warranty
We guarantee the equipment as stated in the order/contract.
This warranty will expire in case of:
Interference into or modification of the system without prior consent of the manufacturer;
Improper use of the system;
Insufficient maintenance of the system;
Inappropriate operation of the system;
Negligence of correct supply requirements;
Application of third-part components to the system without prior consent of the
manufacturer;
Alteration of program or configuration write-ups without manufacturers consent.
This applies to a single unit and multi-unit system types.
Prior to performing maintenance or service inside an active system, remove one glove to
allow a slow equalization of the glovebox interior atmosphere with the ambient room air.
To better avoid the risk of suffocation, it is necessary for the
glovebox atmosphere to be completely replaced with ambient room
air prior to servicing the interior of an active glovebox.
Standard MBRAUN glovebox systems are not designed for the use
of strongly poisonous or radioactive substances. Use of these types
of materials must be coordinated with MBRAUN prior to the
acquisition of a system.
Page 2-2
Page 2-3
Page 2-4
Page 2-5
General hazard
Electrical hazard
Fire hazard
Toxic hazard
Explosion hazard
Page 2-6
Page 2-7
Chapter 3
Principles of Operation
Definition of Terms
Box Pressure
Working Range
Limit Setpoint
Page 3-1
Manual Purge
Automatic Purge
Both reverse purge and manual purge procedures require the user to enter box pressure
setpoints in the PLC prior to beginning operation. The automatic purge function does not require
any parameters to be set prior to beginning the operation.
Purge time and gas consumption varies and is based on glovebox volume and the level of purity
required in the glovebox.
Figure 1 above shows that a desired box atmosphere purity of 10ppm requires approximately
14.50m of purge gas per cubic meter of box volume (refer to the Box Volume Table below):
MBraun, Inc. Edition 1/2007
Page 3-2
28.86 f3 / .81 m3
41.56 f3 / 1.18 m3
35.51 f3 / 1.00 m3
42.61 f3 / 1.21 m3
51.13 f3 / 1.45 m3
43.45 f3 / 1.23 m3
52.14 f3 / 1.48 m3
62.57 f3 / 1.77 m3
Page 3-3
Method of Operation
Page 3-4
3.7 Analyzers
General Information
This section applies only to systems that are equipped with oxygen and/or moisture analyzers.
Each analyzer contains a sensor head that is protected with a metal cap and electronics that are
used to measure (depending on the analyzer type) the oxygen or moisture content of the
working gas inside the glovebox. The analyzers are connected to the PLC via a cable with an
RJ45 connector.
While not all systems are equipped with one or both analyzers at the time of initial installation
they can be purchased at any time. Please contact the M.Braun Sales or Service Department
for further information.
Page 3-5
Page 3-6
Chapter 4
Password Fields
Certain input fields require a user password to be
entered. When an input field requiring a password is
touched, a password screen is displayed. To enter the
password, touch the white area in the screen. Only
authorized users can make changes to the input fields.
Page 4-1
Page 4-2
Page 4-3
Chapter 5
System Screens
Description
Displays the Alarm Screen. Blinks black & red when an alarm
is present.
Displays the actual glovebox pressure.
Displays the moisture level inside the glovebox as detected by
the analyzer.
Displays the oxygen level inside the glovebox as detected by
the analyzer.
Displays the previous screen.
Displays the Start screen.
Page 5-1
Icon / Button
Description
Displays the status of the blower.
Displays the status of the vacuum pump.
Purifier
Inactive
Circulation
Active
Regeneration
Active
Page 5-2
Button
Description
Displays the Alarm Setpoints screen.
Displays the analyzer Min./Max. Values screen.
Displays the Operating Hours screen.
Displays the Box Trends screen.
Displays the System information screen.
Displays the Service screen.
Displays the Box Purging Screen.
Displays the Freezer/Box Cooling parameters screen.
Page 5-3
Button
Description
Used to set the alarm parameter for the
moisture analyzer when present on the
system.
Used to set the alarm parameter for the
oxygen analyzer when present on the
system.
Used to set the alarm parameter for the
freezer when present on the system.
Used to set the alarm parameter for the box
cooling unit when present on the system.
Page 5-4
Functions Screen 1
Accessed via the Start Screen
touching the Functions button.
by
Button
Description
Used to activate and deactivate the
circulation process.
Used to activate the regeneration
process.
Used to activate and deactivate the
vacuum pump.
Used to activate and deactivate the
analyzer(s). (This button is grayed out
when analyzers are not present on
the system.)
Used to activate the automatic purge
process.
Used to turn the light on and off.
Used to turn the freezer on and off.
(This button is only present when
there is a freezer on the system.)
Page 5-5
Functions Screen 2
Accessed via Functions Screen 1 by
touching the Next button.
Antechamber 2 buttons are permanently
grayed out when only one large
antechamber is present on the system.
Button
Description
Used to start an automatic antechamber cycle for
the large antechamber.
Used to evacuate the large antechamber in
manual mode.
Used to refill the large antechamber in manual
mode.
Used to activate the vacuum pump for the
antechamber. (This is activated automatically
when the antechamber is operated using the
purifier vacuum pump.)
Page 5-6
by
Description
Displays the active step number and step description
when the system is being run.
Identifies which mode the system is being run in.
Displays the actual pressure inside the chamber.
Displays the status of the pressure level inside the
antechamber.
Displays the status of the refill valve.
Displays the status of the evacuation valve.
Displays the status of the vacuum pump.
Page 5-7
Description
Level at which the antechamber refills during
the automatic evacuation/refill cycle.
The level at which a leak test is performed on
the antechamber in automatic mode.
Level at which the refill process of the
antechamber is initiated in automatic mode.
Number of intermediate refill cycles performed
in automatic mode.
The maximum amount of time allowed for the
antechamber to evacuate to the vacuum set
point.
Level at which the system alarm will display,
above the vacuum leak test set point value.
For example if the setpoint is 5x10-1 mbar and
the maximum leak rate value is 3, the alarm
will not display until the set point reaches
8x10-1 mbar.
Page 5-8
Information Field
Description
Page 5-9
Description
Displays the default pressure alarm limits for the system.
Description
Displays the status of the various valves throughout the
system.
Displays the status of the blower.
Displays the status of the vacuum pump.
Circulation
Active
Regeneration
Active
Page 5-10
Description
Displays the current mode being used to operate
the system.
Displays the time remaining
regeneration process is complete.
until
the
Page 5-11
Under normal use the vacuum pump oil should be changed every
3,000 hours per the manufacturers recommendation.
Page 5-12
Information Field
Description
Used to automatically purge the glovebox
when the oxygen level reaches the Oxygen
Limit Value setpoint entered below.
Value at which the purging process will initiate
when the above field is set to Yes.
Used to automatically initiate the purge
procedure when the box pressure reaches the
factory established Lower Limit Setpoint.
Page 5-13
Information Field
Description
Used to set the freezer operating temperature.
Displays the actual temperature inside the
freezer.
Used to set the box cooling unit operating
temperature.
Displays the actual temperature inside the
glovebox.
Page 5-14
Chapter 6
6.1 Location....6-1
Installation
Requirements
To establish and maintain the ultra pure gas atmosphere. Used as the
operating gas for electropneumatic valves.
Gas Type:
Purity:
Industrial grade or better; from tanks or other facility gas supply source.
Quantity:
Regulator Type:
Pressure:
80psi
Flow rate:
200 liters/minute
Material:
Connections:
male NPT to 3/8 O.D. hose barb (connects Tygon hose to gas
regulator).
Regeneration Gas
Use:
Reprocessing saturated purifier columns.
Gas Type1:
Quantity:
Regulator Type:
Pressure:
5psi
Flow Rate:
15 20 liters/minute
Material:
Connection:
male NPT to 3/8 O.D. hose barb (connects Tygon hose to gas
regulator).
Gas combination will vary depending upon the type of working gas used based on users application.
MBraun, Inc. Edition 1/2007
Page 6-1
Purge Valve :
15C - 25C
Flow Rate:
Inlet Pressure:
Outlet Pressure:
Material:
Page 6-2
Chapter 7
Installation
CHAPTER 7: INSTALLATION
7.1 General Information
The M.Braun glovebox has been fully assembled, operated and tested at our production facility.
The information binder contains the:
Test Sheet displays the various operations and components which were tested during
production
Product Identification and Traceability Lists all serial numbers for the components
included on the system
13mm Wrench
19mm Wrench
Flathead Screwdriver
18mm wrench
Adjustable Wrench
Page 7-1
Gloves
KF25 Clamp
KF40 Clamp
Glove O-ring
KF25 O-ring
KF40 O-ring
Electrical Feedthrough
Power Strip
1 Pipe
(copper or stainless steel)
Hose Clamp
Vacuum Pump
Funnel O-ring
Quantity (1) per vacuum pump
Oil
Quantity (1) bottle per vacuum pump
O2 Analyzer
Optional Item
H2O Analyzer
Optional Item
Page 7-2
This chapter contains assembly information for the Labmaster 130 (stand mounted purifier)
and MB20G (stand-alone) style gloveboxes. Please refer to the pictures below to determine the
type of system and follow the corresponding assembly instructions.
Section 7.6 provides instructions for installing a Stand Mounted purifier glovebox system.
Section 7.7 provides instructions for installing Stand-Alone purifier glovebox systems. Sections
7.4-7.5 and 7.8 through 7.13 provide instructions which pertain to both types of glovebox
systems.
Prior to beginning the installation process move the system into the permanent location but
allow enough clearance during the installation process to work behind the box and/or purifier.
These installation instructions include all possible components for a
glovebox system. Please note, not all components are included
with every system.
Page 7-3
B
A
A.
B.
C.
D.
Page 7-4
Page 7-5
Page 7-6
If system is
antechamber:
equipped
with
mini
B
A
C
I
G
F
Figure 5 - Purifier Layout
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
D
Figure 6 - Completed Purifier Setup
Purifier Cart
PLC-Touch Screen Panel and Housing
Inlet Hose from Glovebox to Purifier
Outlet Hose from Blower to Glovebox
Lighthood Cable
Pressure Sensor Cable
Ground Wire
Freezer Connection Cable
Purifier Vacuum Hose
Main Power Cable
Foot Pedal
Page 7-7
Page 7-8
Page 7-9
Page 7-10
Page 7-11
Page 7-12
The connector type will vary from system to system. The picture
shown above displays the two possible connector types that will be
used. Contact the M.Braun Service Department with any questions.
Page 7-13
The green plug cable should be wrapped along the circulation pipe
and then plugged into the moisture analyzer.
Page 7-14
Page 7-15
Chapter 8
Page 8-1
Using the regulator, turn on the working gas supply and set the pressure to 80psi.
Page 8-2
Using the foot pedal control, adjust the gas pressure inside the box until the pressure reaches
the desired level range.
The pressure will fluctuate until it settles at a fixed level between +/- 10-12mbar.
If the pressure drops below +/-10mbar, use the foot pedal to add
gas until the pressure reaches the desired level.
Once the pressure settles, monitor the pressure level for five (5) minutes.
It is normal for the pressure level to fluctuate slightly during the 5
minute static pressure test. However, a pressure decrease of more
than .3mbar indicates there is a leak in the system. Check all
connections made during the installation process. If this doesnt fix
the problem, refer to the Troubleshooting chapter of this manual or
contact the M.Braun Service Department.
After five (5) minutes, if the pressure level has stayed constant, the glovebox can be tested in
the opposite pressure state.
After testing the box in both the positive and negative states with no leaks present, the box is
ready for purging.
Page 8-3
13,000 liters
14,000 liters
18,000 liters
14,000 liters
18,000 liters
22,000 liters
18,000 liters
22,000 liters
26,000 liters
Page 8-4
Reverse Purge Method (no manual purge valve or quick purge function present)
Page 8-5
The VG valve will open and close to allow working gas to flow into the box. Once the pressure
inside the box drops to a level between 1.0mbar and 8.0mbar, the valve will stay open*
providing a constant flow of gas into and out of the box.
*When the valve stops clicking it is open.
Analyzer
button
to
activate
the
Continue purging until the oxygen and moisture content inside the box reach the desired ppm
levels.
Page 8-6
Page 8-7
Chapter 9
Page 9-1
The glovebox will continue to circulate the working gas until the function is deactivated.
Page 9-2
9.3 Analyzers
General Information
This section applies only to systems that are equipped with moisture and/or oxygen analyzers.
button
to
activate
the
Page 9-3
A
Turn the handle on the outer antechamber door in
a counterclockwise direction to open it.
Page 9-4
Page 9-5
Page 9-6
Page 9-7
Manual Mode
Page 9-8
Page 9-9
Non-porous Material
Wait for the gauge to settle at the halfway
mark on the gauge.
Porous Material
Wait for the gauge to settle at zero (0).
Page 9-10
Page 9-11
Page 9-12
Place the materials to be used on the tray and slide the tray back into the antechamber.
Replace the cover and lock into place by turning in a clockwise motion.
Page 9-13
Page 9-14
Remove the materials to be used from the tray and slide the tray back into the antechamber.
Replace the cover and lock into place by turning in a clockwise motion.
9.6 Freezers
General Information
The actual temperature inside the freezer will always be displayed
even if the freezer is inactive.
This section applies only to systems that are equipped with freezers.
Page 9-15
Page 9-16
Page 9-17
Regeneration
Follow the steps below to start the regeneration process.
Page 9-18
Using the regulator, turn on the regeneration gas supply and set the pressure to 5psi.
Place the end of the regeneration vent line running from the VRS valve on the valve block
located on the back of the purifier to a 100ml (minimum size) collection vessel.
Vent the line and vessel to fume hood or other facility ventilation system.
Page 9-19
Chapter 10
Maintenance &
Troubleshooting
Clean the exterior with a mild solution of soap or detergent and lukewarm
water.
Using a soft lint free cloth or sponge, gently wash the sheet to loosen dirt and
grime and rinse well with clean water.
To prevent water spotting, thoroughly dry with chamois or cellulose sponge.
Avoid the use of abrasive cleaners, squeegees and/or other cleaning
implements that may mar or gouge the coating.
Compatible Cleaning Agents:
Aqueous Solutions of Soaps and Detergents
Windex1
Top Job2
Joy2
2
3
Mr. Clean
Fantastik
Formula 4094
1 Registered Trademark of Drackett Products Co.
2 Registered Trademark of Procter & Gamble
3 Registered Trademark of Texize, Division of Norton Norwich Products Inc.
4 Registered Trademark of Clorox Co.
Organic Solvents
Butyl Cellosolve Hexcel, F.O. 554
Kerosene NelecoPlacer
Naphtha (VM&P) grade Turco 5042
Alcohols
Methanol and Isopropyl Alcohol
Gloves:
Antechamber:
Check antechamber door seals for damage and/or debris. Coat lightly, as
needed, with high vacuum grease.
If the antechamber doors are difficult to open or close, apply a light coating of
white lithium grease or other lubricant to the pivot points and/or door spindle.
Connections:
Check all connections to ensure they are seated properly and are leak free.
Components:
Page 10-1
Annually
Replace the gloves.
Inspect the glove ports, replace as needed.
Inspect the fluorescent box lights, replace
as needed.
Inspect the solenoid valves, replace as
needed.
Leakage test.
Test of the functions.
Replace box filters.
Calibrate oxygen and moisture analyzers.
Screen Calibration
Touch the System button on the Start Screen to
access the System Settings Screen.
Page 10-2
in
Screen Cleaning
Touch the System button on the Start Screen to
access the System Settings Screen.
Page 10-3
Page 10-4
o-rings
Page 10-5
Gloveport Covers
M.Braun gloveport covers, which are used to assist in replacing gloves or to block off an unused
gloveport, are made for standard round glove ports and are available for either interior or
exterior use.
Internal gloveport covers allow the user to replace gloves without contaminating the glovebox
atmosphere with room air.
External gloveport covers allow the user to remove a glove(s) and continuing working within a
glovebox without contaminating the glovebox atmosphere with room air.
Contact the Service Department for further information regarding price and availability of the
gloveport covers.
Do not seal off all gloveports at the same time. Sealing off all
gloveports simultaneously could cause pressure to build up inside
the glovebox which could cause the window to crack or rupture.
Page 10-6
Instructions
Touch the Functions button on the Start Screen.
Page 10-7
Page 10-8
Page 10-9
Page 10-10
Page 10-11
10.6 Alarms
General Information
The following troubleshooting guidelines address the possible alarm warnings that the user may
encounter during operation of the system.
Contact MBRAUN directly with any questions that arise while
attempting to troubleshoot the system or if an alarm message is
displayed that is not included below. Do not attempt to resolve the
problem.
Page 10-12
Power Supply
The Main Power switch on the front of the system is set to the On position but the system is not
functioning.
Is the system plugged into the main power Yes proceed to next step
supply?
No Turn the main power switch to the Off
position and plug the system in. Turn the
switch to the On position and resume normal
operation. Proceed to next step if this does
not fix the problem.
Open the electrical cabinet located inside the Did this correct the problem?
system. Check main power breakers F1. Yes continue normal operation
Reset the blown breaker.
No contact M.Braun Service Department.
If a breaker that has been reset blows again, contact the M.Braun
Service Department.
Page 10-13
Page 10-14
Page 10-15