4-Herbal Processing Plant

Project Report Herbal Processing Plant
Sector:
Forest, Environment and Herbal
Project Title:
Processing Plant for Wild Medicinal and Aromatic Plants
Project Description
Associated side effects and high cost of allopathic medicines are key reasons,
herbal medications are being increasingly preferred over their synthetic
counterpart. Around the world herbal industry is growing faster than the traditional
pharmaceutical industry. India has a thriving herbal industry and there is a high
potential for Indian herbal medicines and Ayurvedic formulations in the
international market.
Madhya Pradesh (MP) is the forest capital of India with a rich base of Medicinal
and Aromatic plants (MAPs) and wild flora with potential medicinal properties. To
leverage the States inherent treasure, the Government of Madhya Pradesh
proposes to establish a high-end herbal processing plant. Equipped with Stateof-the-art facilities, it would employ modern processing technology for collection,
drying, extraction, formulation, preservation and storage of the herbs and other
active principals from MAPs.
The plant would be set up on 2 acres of land and apart from the basic processing
of raw herbs would have following specialized functional units:
1. Extraction unit for Neem and other non-volatile oils
2. Aloe Vera gel and powder unit
3. Volatile oil extraction unit
4. Herbal extraction plant
The facility would be a cGMP (current Good Manufacturing Practices) compliant

processing unit. The quality control laboratory of the plant would facilitate
standardization of active ingredients and formulations and would monitor their
compliance with stringent international quality, efficacy and potency standards
imperative for exports.
The key Target Markets would be:
1. Domestic herbal formulation industry
2. Herbal cosmetics industry
3. Exports

Project Rationale
The inherent herbal treasure of Madhya Pradesh provides ample opportunities to
position it as key herbal processing center of the Country. Presently the herbal
traders in the State are primarily engaged in cultivation and collection of raw
herbs and supply them as raw material to the herbal formulation units across the
Country.
A modern processing plant with State-of-the-art analytical, standardization and

quality control functions would enable processing of raw herbs into value added
products and formulations and would assist the State in realizing high value
margins in the domestic and international market.
Market Potential and Demand Dynamics

As per the World Health Organization (WHO)
estimates 80% of the world population depends
on herbal medicine for their primary healthcare
needs. In 2004 the global trade in herbal medicine
was estimated around USD 60bn increasing with
an annual growth rate of 15%. The industry is
expected to attain a value of USD 5 trillion by
2050. The demand for herbal medicine is
especially high in European Union (EU) and
United States (US). These two markets are the
key driver of global herbal trade.
Global Demand of Medicinal Plant

USD 5 Tn
USD 60 bn
2004
2050
Source: WHO Estimates
Presently, India contributes less than 1%

Break up of Ayurvedic Export Market
to the global herbal market however it is
herbs
fast emerging as a key supplier of Crude
Finished
60%
Products
medicinal plants across the globe. The
30%
present value of the entire ayurvedic
production in India is estimated around
USD 1 bn while annual exports are
Partially
Prepared
pegged at USD 100 mn. Of the total
10%
exports 60% is crude herbs, 30% is
finished product shipped abroad for direct sales to consumers, and the remaining
10% is partially prepared products to be finished in the foreign countries. Apart
from the traditional herbal formulations, cosmetics and neutraceuticals are two
upcoming opportunity segments which are expected to be the future growth
drivers of the herbal industry.
Estimated Production Potential of key Medicinal Plants

isabgol
2000
1000
1000
Safed Musli
Bel
Isabgol
500
Ashwaganda
500
200
200
Aloe Vera
Kalmegh
200
Chandrashur
100
100
Essential Oils
Keokand
100
50
Shatawar
Giloy
50
50
Nagarmotha
Gudmar
50
50
Sarpagandha
Bach
200
400
600
800
1000
Tonnes
1200
1400
1600
1800
2000
MP is the natural habitat for over

50% of the herbs used in the
pharmaceutical industry and is
the key source of raw material to
the domestic herbal industry. The
production of MAPs in the State
in 2004-05 was 20,000 tonnes
and is estimated to rise to 40,000
tonnes by the year 2009. The
State share in the national
production of MAPs was 6.25%
in 2004-05 and is expected to
rise to 8.63% by 2009.
Why Madhya Pradesh?
With 11 Agro-climatic zones out of the total 16 in the Country, MP is well

suited for cultivation of a large number of Medicinal and Aromatic plants
(MAPs).
With nearly 31% area of the State under forest cover MP provides an
excellent habitat for wild herbs and MAPs.
Madhya Pradesh has more than 300 species of wild MAPs. Further the
State forests has ample biodiversity of wild plants whose medicinal
potential is yet to be established and thus provides excellent research
resource for the herbal industry.
The key herbal collection center of the State are situated at Shivpuri, Betul,
Katni, Neemuch and Lalitpur. Together, along with Dhamtari (Chhattisgarh)
these collection centers meet nearly 40% demand of the entire domestic
herbal industry.
Ample availability of land for the cultivation of various herbs and already
the mass cultivation of a number of species has been started in the State.
Herbal industry is labour intensive in nature and MP has ample availability

of economic manpower.
The strategic central location of the State facilitates cost effective logistics
and distribution function. The proximity of the State with key ports enables
exports of raw goods and finished product across the globe.

Location Analysis
Jabalpur and Katni has been proposed as
potential location for establishing the herbal
processing Plant. Since most of the large herbal
traders are located in and around Jabalpur and
Katni is one of the key herbal collection centers,
would be an ideal location for the envisaged
project.
Jabalpur
Katni
it
Government Support
The Government of MP extends various concessions and facilities to herbal
industry and has formulated a special incentive package to promote investment in
the sector which is as follows.
Reimbursement of 50% of the total fees incurred on hiring technical

consultancy for getting GMP certification. With an upper limit of USD
22,000 per project.
For participation in the international trade fairs and exhibitions,

entrepreneurs of herbal industries will be given financial assistance of 50%
on one half of the stall charges.
Registration fees charged by the importing countries for import of herbal

products will be reimbursed up to a maximum of USD 1100 and air fare to
a maximum of USD 1100.
All concessions and facilities that are available to industrial units in the
backward districts will also be extended to units located in the developed
and advanced district such as Indore and Bhopal.
Relevant provisions of labour laws applicable in Special Economic Zones

will be applicable for existing and upcoming herbal parks as well as the
herbal and Ayurvedic industries.
Stamp duty waiver for herbal and ayurvedic industries in case of change in
name, collaboration, inclusion of partners, reorganizations and for
amendment in the lease deed for the next 3 years and also for entering
into agreement with financial institutions for getting financial assistance.
Small scale pharmaceutical industries will be given priority under store

purchase rules.
Fast track clearances for setting up pharmaceutical and herbal industries.

Proposed Capacity and Equipment Cost
Unit
Cost (USD)
Cost (INR)
50 Kgs/day
22,000
10 lac
Aloe Vera gel and powder unit
50 Kgs/day
0.11mn
50 lac
Volatile oil extraction unit
50 Kgs/day
0.17 mn
80 lac
Herbal extraction plant
2000 Kgs/day
0.17 mn
80 lac
Extraction unit for Neem and other
Capacity
non-volatile oils
Proposed Investment
5.5 crores or USD 1.2 mn
Returns
Internal Rate of return are estimated around 20-25%
Coordinating Agency
Madhya Pradesh Minor forest Products Corporation

4-Herbal Processing Plant

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Project Report Herbal Processing Plant

The facility would be a cGMP (current Good Manufacturing Practices) compliant

Project Report Herbal Processing Plant

A modern processing plant with State-of-the-art analytical, standardization and

Market Potential and Demand Dynamics

Global Demand of Medicinal Plant

Presently, India contributes less than 1%

Project Report Herbal Processing Plant

Estimated Production Potential of key Medicinal Plants

MP is the natural habitat for over

Why Madhya Pradesh?

With 11 Agro-climatic zones out of the total 16 in the Country, MP is well

Herbal industry is labour intensive in nature and MP has ample availability

Project Report Herbal Processing Plant

Reimbursement of 50% of the total fees incurred on hiring technical

For participation in the international trade fairs and exhibitions,

Registration fees charged by the importing countries for import of herbal

Relevant provisions of labour laws applicable in Special Economic Zones

Small scale pharmaceutical industries will be given priority under store

Fast track clearances for setting up pharmaceutical and herbal industries.

Project Report Herbal Processing Plant

Aloe Vera gel and powder unit

Volatile oil extraction unit

Herbal extraction plant

Extraction unit for Neem and other

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