An Endusers Guide To Centrifugal Pump Rotordynamics

Table of Contents
AN END-USERS GUIDE TO CENTRIFUGAL PUMP ROTORDYNAMICS

by
William D. Marscher
Technical Director
Mechanical Solutions, Inc.
Whippany, New Jersey
misalignment, and whether or not the rotor system is likely to

behave in a stable, predictable manner.
When and why rotordynamics analysis or finite element
analysis might be performed will be discussed, as well as what
kinds of information these analyses can provide to an end user that
could be critical to smooth and reliable operation. A specific case
history will be presented in the context of typical or particularly
problematic situations that plants have faced, and what types
of solutions were effective at inexpensively providing a
permanent fix.
William D. (Bill) Marscher is Technical

Director of the rotating machinery
consulting and troubleshooting company
Mechanical Solutions, Inc., of Parsippany,
New Jersey. His 35 year career has
consisted of mechanical design, analysis,
and vibration testing for GE, Honeywell,
Pratt&Whitney, and Worthington/Dresser.
He is an STLE Fellow, Associate Editor of
two machinery magazines, chaired the
STLE Seals Technical Committee, and chaired the ASME
Predictive Maintenance Committee. Mr. Marscher organized the
1993 ASME Rotating Machinery Conference and the 1995 ASME
International Lubrication and Wear Conference. He has written 65
technical papers, seven handbook chapters, is coauthor of
Centrifugal Pump Design and Performance, and is on the Editorial
Board of Pumps and Systems magazine.
Mr. Marscher has received a NASA fellowship, ASLE Hodson
Award, and Dresser Engineering Medal, and has engineering
degrees from Cornell and RPI. He is a Registered Professional
Engineer, and is a member of the Texas A&M Pump Symposium
Advisory Committee.
INTRODUCTIONROTORDYNAMIC-RELATED
PROBLEMS IN CENTRIFUGAL PUMPS
Both fatigue and rubbing wear in pump components are most
commonly caused by excess rotor vibration, typical causes for
which include the rotor being out of balance, the presence of
too great a misalignment between the pump and driver shaft
centerlines, excessive hydraulic force such as from suction
recirculation stall or vane pass pressure pulsations, or large motion
amplified by a natural frequency resonance. Inspection of parts
will often provide clues concerning the nature of the vibration, and
may therefore suggest how to get rid of it. For example, when the
wear is at a single clock position in the casing but around the full
shaft circumference, pump/driver misalignment is the likely direct
cause, although perhaps excessive nozzle loads or improperly
compensated thermal growth of the driver are the true root cause.
On the other hand, if wear is at only one clock location on the shaft
and around 360 degrees of the opposing stator piece (e.g., a bearing
shell or a wear ring), the likely issue is rotor imbalance or shaft
bow. If wear occurs over 360 degrees of both the rotor and the
stator, rotordynamic instability or low flow suction recirculation
should be considered.
If any of this brings to mind a past or present pump problem that
you have experienced, you are in good company. Over 90 percent
of all problems fall into the categories listed above. Addressing
these issues after-the-fact can be costly. Fortunately, there are
certain procedures that can be followed that minimize the chance
for encountering such problems, or that help to determine how to
solve such problems if they occur. These procedures are the subject
of this tutorial.
ABSTRACT
This tutorial outlines the basics of pump rotordynamics in a
form that is intended to be machinery end user friendly. Key
concepts will be defined in understandable terms, and analysis
and testing options will be presented in summary form. The
presentation will explain the reasoning behind the API 610 (2004)
rotor and structural vibration evaluation requirements, and
will summarize key portions of API 684 (2005) API
Standard Paragraphs Covering Rotordynamics as it applies
to centrifugal pumps.
Pump rotordynamic problems, including the bearing and
seal failure problems that they may cause, are responsible for a
significant amount of the maintenance budget and lost-opportunity
cost at many refineries and electric utilities. This tutorial will
discuss the typical types of pump rotordynamic problems, and how
they can be avoided in most cases by applying the right kinds of
vibration analysis and evaluation criteria during the pump design
and selection/application process. Although end users seldom are
directly involved in designing a pump, it is becoming more typical
that the reliability-conscious end user or his consultant will audit
whether or not the original equipment manufacturer (OEM) has
performed due diligence in the course of his pump design. In the
case of rotordynamics, important issues include where the pump is
operating on its curve (preferably close to best efficiency point
[BEP]), how close the pump rotor critical speeds and rotor-support
structural natural frequencies are to running speed or other forcing
frequencies, how much vibration will occur at bearings or within
close running clearances for expected worst-case imbalance and
VIBRATION CONCEPTSGENERAL
During system commissioning, violation of vibration specifications
is a common problem, particularly in variable speed systems where
the chances are greater that an excitation forces frequency will
equal a natural frequency over at least part of the running
speed range. This situation is known as resonance. In vibration
troubleshooting, it is recommended to first investigate imbalance,
then misalignment, and then natural frequency resonance, in that
order, as likely causes, unless the specific vibration versus
frequency plot (the spectrum) or vibration versus time pulsations
indicate other issues (some of these other issues will be discussed
in some detail later). Resonance is illustrated in Figure 1.
69
Table of Contents
70
PROCEEDINGS OF THE TWENTY-THIRD INTERNATIONAL PUMP USERS SYMPOSIUM 2007
Figure 1. Illustration of Natural Frequency Resonance and

Effects of Damping.
An important concept is the natural frequency, the number of
cycles per minute that the rotor or structure will vibrate at if it is
rapped, like a tuning fork. Pump rotors and casings have many
natural frequencies, some of which may be at or close to the
operating speed range, thereby causing resonance. The vibrating
pattern that results when a natural frequency is close to the running
speed or some other strong forces frequency is known as a mode
shape. Each natural frequency has a different mode shape associated
with it, and where this shape moves the most is generally the worst
place for an exciting force to be applied, but similarly is the best
place to try a fix such as a gusset or some added mass.
In resonance, the vibration energy from previous hits of the
force come full cycle exactly when the next hit takes place. The
vibration in the next cycle will then include movement due to all
hits up to that point, and will be higher than it would have been for
one hit alone. The vibration motion keeps being amplified in this
way until its large motion uses up as much energy as that which is
being supplied by each new hit. Unfortunately, the motion at this
point is generally quite large, and is often damaging to bearings,
seals, and internal running clearances (e.g., wear rings).
It is desirable that the natural frequencies of the rotor and bearing
housings are well separated from the frequencies that such dribbling
type forces will occur at. These forces tend to be 1 running speed
(typical of imbalance), 2 running speed (typical of misalignment), or
at the number of impeller vanes times running speed (so-called vane
pass vibrations from discharge pressure pulses as the impeller vanes
move past the volute or diffuser vane cut-water).
In practice, the vibration amplification (often called Q as
shown in Figure 1) due to resonance is usually between a factor of
two and twenty-five higher than it would be if the force causing the
vibration was steady instead of oscillating. The level of Q depends
on the amount of energy absorption, called damping, which takes
place between hits. In an automobile body, this damping is
provided by the shock absorbers. In a pump, it is provided mostly
by the bearings and the liquid trapped between the rotor and stator
in annular seals like the wear rings and balance piston. If the
damping is near the point where it just barely halts oscillating
motion (this is how automobile shocks are supposed to operate, to
provide a smooth ride), the situation is known as critical
damping. The ratio of the actual to the critical damping is how a
rotor systems resistance to resonant vibration is best judged. In
other terms that may be more familiar, for practical values of the
damping ratio, two times pi times the damping ratio approximately
equals the logarithmic decrement or log dec (measures how

much the vibration decays from one ring-down bounce to the next).
Also, the amplification factor Q equals roughly 1/(2*damping ratio).
One way to live with a resonance (not recommended for the long
run) is to increase the damping ratio by closing down annular seal
clearances, or switching to a bearing that by its nature has more
energy absorption (e.g., a journal bearing rather than an antifriction
bearing). This may decrease Q to the point where it will not cause
rubbing damage or other vibration related deterioration. For this
reason, the API 610 (2004) Centrifugal Pump Standard does not
consider a natural frequency a critical speed (i.e., a natural
frequency of more than academic interest) if its Q is 2.5 or less.
The problem with any approach relying on damping out vibration
is that whatever mechanism (such as tighter wear ring clearance) is
used to increase damping may not last throughout the expected life
of the pump.
A counterintuitive but important concept is the phase angle,
which measures the time lag between the application of a force and
the vibrating motion that occurs in response to it. An example of the
physical concept of phase angle is given in Figures 2 and 3. A phase
angle of zero degrees means that the force and the vibration due to
it act in the same direction, moving in step with one another. This
occurs at very low frequencies, well below the natural frequency.
An example of this is a force being slowly applied to a soft spring.
Alternately, a phase angle of 180 degrees means that the force and
the vibration due to it act in exactly opposite directions, so that they
are perfectly out of step with each other. This occurs at very high
frequencies, well above the natural frequency.
Figure 2. Definition of Phase Angle.
Figure 3. Relationship of Phase Angle to Frequency.
Table of Contents
Phase angle is important because it can be used together with

peaks in vibration frequency field data to positively identify
natural frequencies as opposed to excessive excitation forces. This
is necessary in order to determine what steps should be taken to
solve a large number of vibration problems. Phase angle is also
important in recognizing and solving rotordynamic instability
problems, which typically require different solutions than
resonance or excessive oscillating force problems.
71
G1.0, and the more practical ISO G2.5. As admitted in API 610
(2004), ISO 1.0 is not practical in most circumstances because in
removing the impeller from the balance arbor it loses this balance
level, which typically requires the center of gravity to remain
centered within several millionths of an inch. For loose-fitting
impellers, no balance requirement is given, but in practice G6.3
(about 20W/N) is used by industry.
VIBRATION CONCEPTS PARTICULAR TO ROTORS

Balance
Based on end user surveys by a major research institute and
others, imbalance is the most common cause of excessive vibration
in machinery, followed closely by misalignment. As illustrated in
Figure 4, balance is typically thought of as static (involves the
center-of-mass being off-center so that the principal axis of mass
distributioni.e., the axis that the rotor would spin cleanly
without wobble, like a topis still parallel to the rotational
centerline) and dynamic (the principal mass axis makes an angle
with the rotational axis). For axially short components (e.g., a
thrust washer) the difference between these two can be neglected,
and only single plane static balancing is required. For components
greater in length than 1/6 their diameter, dynamic imbalance
should be assumed, and at least two plane balancing is required by
careful specifications such as API 610 (2004). For rotors operating
above their second critical speed (unusual for pumps), even two
plane balance may not be enough because of the multiple turns in
the rotors vibration pattern, and some form of at-speed modal
balancing (i.e., balancing material removal that takes into account
the closest natural frequency mode shape) may be required.
Figure 5. Imbalance Example of Shaft Orbit and FFT

Spectrum.
Next to imbalance, misalignment is the most common cause of
vibration problems in rotating machinery. Misalignment is usually
distinguished by two forms: offset, and angular (Figure 6). Offset
is the amount that the two centerlines are offset from each other
(i.e., the distance between the centerlines when extended to be next
to each other). Angular is the differential crossing angle that the
two shaft centerlines make when projected into each other, when
viewed from first the top, and then in a separate evaluation from
the side. In general, misalignment is a combination of both offset
and angular misalignment. Offset misalignment requires either a
uniform horizontal shift or a consistent vertical shimming of all
feet of either the pump or its driver. Angular misalignment requires
a horizontal shift of only one end of one of the machines, or a
vertical shimming of just the front or rear set of feet. Combined
offset and angular misalignment requires shimming and/or
horizontal movement of four of the combined eight feet of the pump
and its driver. In principle, shimming and/or horizontal shifting of
four feet only should be sufficient to cure a misalignment.
Figure 4. Static Versus Dynamic Imbalance.

When imbalance occurs, including imbalance caused by shaft
bow, it shows up with a frequency of exactly 1 running speed N,
as shown by the orbit and amplitude versus frequency plot (a
spectrum) in Figure 5. The 1N is because the heavy side of the
rotor is rotating at exactly rotating speed, and so forces vibration
movement at exactly this frequency. Typically, this also results in a
circular shaft orbit, although the orbit may be oval if the rotor is
highly loaded within a journal bearing, or may have spikes if
imbalance is high enough that rubbing is induced. ISO 1940 (1986)
provides information on how to characterize imbalance, and
defines various balance grades. The API 610 Tenth Edition
(2004)/ISO 13709 specification recommends ISO balance grades
for various types of service. Generally, the recommended levels are
between the old US Navy criterion of 4W/N (W = rotor weight in
pounds mass, and N is rotor speed in rpm), which is roughly ISO
Figure 6. Illustration of Angular and Offset Misalignment.
Table of Contents
72
Typical requirements for offset and angular misalignment at

3600 rpm are between mil and 1 mil offset, and between and
mil/inch space between coupling hubs, for angular. For speeds
other than 3600 rpm, the allowable levels are roughly inversely
proportional to speed. However, industrial good practice (although
this depends on a lot of factors including service) typically allows
a maximum misalignment level of 2 mils offset or 1 mil/inch as
speed is decreased. When misalignment is a problem, it typically
causes primarily 2 running speed, because of the highly elliptical
orbit that it forces the shaft to run in on the misaligned side.
Sometimes the misalignment load can cause higher harmonics
(i.e., rotor speed integer multiples, especially 3), and may even
decrease vibration, because it loads the rotor unnaturally hard
against its bearing shell. Alternately, misalignment may actually
cause increased 1 vibration, by lifting the rotor out of its
gravity-loaded bearing pocket, to result in the bearing running
relatively unloaded (this can also cause shaft instability, as
discussed later). Figure 7 shows a typical orbit and fast Fourier
transform (FFT) spectrum for misalignment, in which 2 running
speed is the dominant effect. This is often accompanied by
relatively large axial motion, also at 2, because the coupling
experiences a nonlinear crimp twice per revolution.
running speed. It is very difficult to excite backward whirl in

turbomachinery because typically all forces of significance are
rotating in the same direction as shaft rotation, so the forward whirl
mode is typically the only one of practical concern. If the product
of the inertia and speed ratio is less than 1.0, then the gyroscopic
moment is destiffening relative to forward whirl, while if it is
greater than 1.0, it tends to keep the rotor spinning about its center
axis (i.e., the principle of a gyroscope) and thus contributes
apparent stiffness to the rotor system, raising its forward whirl
natural frequencies. It is the later situation that designers try to
achieve. In industrial pumps of 7200 rpm and below, gyroscopic
effect is generally of secondary importance, and while it should be
accounted for in the rotordynamic analysis, the ratio of Ip to It does
not need to be considered in any specification, only the net critical
speed separation margin as a function of damping ratio or
amplification factor Q.
Figure 8. Illustration of Gyroscopics: Effect of Speed (Spin)

on Critical Speeds (Whirl).
Rotordynamic Stability
Figure 7. Misalignment Example of Shaft Orbit and FFT

Spectrum.
Because the rotor vibration effects from imbalance and
misalignment are typically present at some combination of 1 and
2 running speed, and because studies show that imbalance and
misalignment are by far the most common source of excessive
pump rotor vibration, API 610 Tenth Edition (2004) requires that
1 and 2 running speed be accounted for in any rotordynamics
analysis, and that any critical speeds close to 1 or 2 be
sufficiently damped out. A damping ratio as high as 0.15 is
required if a natural frequency is close to 1 or 2 running speed.
Rotordynamic stability refers to phenomena whereby the rotor

and its system of reactive support forces are able to become
self-excited, leading to potentially catastrophic vibration levels
even if the active, stable excitation forces are quite low. Instability
can occur if a pump rotors natural frequency is below running
speed, in the range where fluid whirling forces (usually about
running speed) can synch-up with the rotor whirl. This normally
can occur only for relative flexible multistage pump rotors. In
addition to the subsynchronous natural frequency, the effective
damping associated with this natural frequency must somehow
drop below zero. An example of subsynchronous vibration (not
always unstable) is given in Figure 9.
Gyroscopic Effects
Gyroscopic forces are important, and can either effectively
stiffen or destiffen a rotor system. The key factor is the ratio of
polar moment of inertia Ip, the second mass moment taken about
the rotor axis, to transverse moment of inertia It, taken about one
of the two axes through the center of mass and perpendicular to the
rotor axis. This ratio is multiplied times the ratio of the running
speed divided by the orbit or whirl speed. As shown in Figure 8,
the whirl speed is the rate of precession of the rotor, which can be
forward (in the same direction as running speed) or retrograde
or backward (opposite in direction to running speed). The whirl
or precessional speed absolute value is generally less than the
Figure 9. Subsynchronous Vibration.
Table of Contents
Cross-Coupling Versus Damping and Log Dec

Cross-coupled stiffness originates due to the way fluid films
build up hydrodynamically in bearings and other close running
clearances, as shown in Figure 10. The cross-coupling force vector
acts in a direction directly opposite to the vector from fluid
damping, and therefore many people think of it in terms of an
effectively negative damping. The action of cross-coupling is very
important to stability, in that if the cross-coupling force vector
becomes greater than the damping vector, vibration causes reaction
forces that lead to ever more vibration, in a feedback fashion,
increasing orbit size until either a severe rub, or the feedback stops
because of the large motion.
73
The nature of shaft whip is that, once it starts, all self-excitation

occurs at the bending natural frequency of the shaft, so the
vibration response frequency locks on to the natural frequency.
Since whip begins when whirl, which is typically close to half the
running speed, is equal to the shaft natural frequency, the normal
1 running speed frequency spectrum and roughly circular shaft
orbit now show a strong component at about 48 percent of running
speed, which in the orbit shows up as a loop, implying orbit
pulsation every other revolution. A typical observation in this
situation is the lock on of vibration onto the natural frequency,
causing whip vibration at speeds above whip initiation to deviate
from the whirls previously constant 48 percent (or so) percentage
of running speed, becoming constant frequency instead.
Stabilizing Component Modifications
Figure 10. Cross-Coupled Stiffness.

Subsynchronous Whirl and Whip
Shaft part-speed whirl is a forced response at a frequency below
running speed, driven by a rotating fluid pressure field. The fluid
rotational speed becomes the whirl speed of the rotor. The most
common cause of whirl is fluid rotation around the impeller front
or back shrouds, in journal bearings, or in the balance drum
clearances. Such fluid rotation is typically about 45 percent of
running speed, because the fluid is stationary at the stator wall, and
rotating at the rotor velocity at the rotor surface, such that a
roughly half speed Couette flow distribution is established in the
running clearance. The pressure distribution that drives this whirl
is generally skewed such that the cross-coupled portion of it points
in the direction of fluid rotational flow at the pinch gap, and can
be strong. If somehow clearance is decreased on one side of the
gap, due to eccentricity for example, the resulting cross-coupled
force increases further, as implied by Figure 10.
As seen in Figure 10, the cross-coupled force acts perpendicular
to any clearance closure. In other words, the cross-coupling force
acts in the direction that the whirling shaft minimum clearance will
be in another 90 degrees of rotation. If the roughly half speed
frequency the cross-coupled force and minimum clearance are
whirling at becomes equal to a natural frequency, a 90 degree phase
shift occurs, because of the excitation of resonance, as shown in
Figures 2 and 3. Recall that phase shift means a delay in when the
force is applied versus when its effect is felt. This means that the
motion in response to the cross-coupling force is delayed from
acting for 90 degrees worth of rotation. By the time it acts,
therefore, the cross-coupled force tends to act in a direction to
further close the already tight minimum gap. As the gap closes in
response, the cross-coupled force that is inversely proportional to
this gap increases further. The cycle continues until all gap is used
up, and the rotor is severely rubbing. This process is called shaft
whip, and is a dynamic instability in the sense that the process is
self-excited once it initiates, no matter how well the rotor is
machined, how good the balance and alignment are, etc. The
slightest imperfection starts the process, and then it provides its
own exciting force in a manner that spirals out of control.
One method of overcoming rotordynamic instability is to reduce

the cross-coupling force that drives it. A complementary solution
is to increase system damping to the point that the damping vector,
which acts exactly opposite to the direction of the cross-coupling
vector, overcomes the cross-coupling. The amount of damping
required to do this is commonly measured in terms of log dec,
which recall (from the earlier discussion) equals roughly
2**damping ratio. For turbomachines including centrifugal
pumps, it has been found that if the log dec is calculated to be
greater than about 0.1 to 0.2 then it is likely to provide enough
margin versus the unstable value of zero, so that damping will
overcome any cross-coupling forces that are present, avoiding
rotor instability.
Typical design modifications that reduce the tendency to
rotordynamic instability involve bearing and/or seal changes, to
reduce cross-coupling and hopefully simultaneously increase
damping. The worst type of bearing in regard to rotordynamic
instability is the plain journal bearing, which has very high
cross-coupling. Other bearing concepts, with elliptical or offset
bores, fixed pads, or tilting pads, tend to reduce cross-coupling,
dramatically so in terms of the axially grooved and tilting pad
style bearings. Another bearing fairly effective in reducing
cross-coupling relative to damping is the pressure dam bearing.
Even more effective and controllable, at least in principle, are the
hydrostatic bearing, and actively controlled magnetic bearing.
Fortunately, damping is typically so high in industrial centrifugal
pumps that any bearing type, even the plain journal, results in a
rotor system that usually is stable throughout the range of speeds
and loads over which the pump must run. High speed pumps such
as rocket turbopumps are an exception, and their rotordynamic
stability must be carefully assessed as part of their design process.
ROTOR VIBRATION CONCEPTS

PARTICULAR TO CENTRIFUGAL PUMPS
It is always recommended to select a pump that will typically
operate close to its best efficiency point. Contrary to intuition,
centrifugal pumps do not undergo less nozzle loading and vibration
as they are throttled back, unless the throttling is accomplished by
variable speed operation. Operation well below the BEP at any
given speed, just like operation well above that point, causes a
mismatch in flow incidence angles in the impeller vanes and the
diffuser vanes or volute tongues of the various stages. This loads up
the vanes, and may even lead to airfoil stalling, with associated
formation of strong vortices (miniature tornadoes) that can
severely shake the entire rotor system at subsynchronous
frequencies (that can result in vibration that is high, but not
unbounded like a rotor instability), and can even lead to fatigue of
impeller shrouds or diffuser annular walls or strong-backs. The
rotor impeller steady sideloads and shaking occurs at flows below
the onset of suction or discharge recirculation (Fraser, 1985). The
typical effect on rotor vibration of the operation of a pump at
off-design flows is shown in Figure 11. If a plant must run a pump
away from its BEP because of an emergency situation, plant
Table of Contents
74
economics, or other operational constraints, at least never run

a pump for extended periods at flows below the minimum
continuous flow provided by the manufacturer. Also, if this flow
was specified prior to about 1985, it may be based only on
avoidance of high temperature flashing (based on temperature
buildup from the energy being repeatedly added to the
continuously recirculating processed flow) and not on recirculation
onset, which normally occurs at higher flows than flashing, and
should be rechecked with the manufacturer.
Figure 13 illustrates gap A and gap B, as well as the wear

ring clearance gap (discussed later) and the shaft fit-up gap
(discussed above).
Figure 11. Effect on Vibration on Off-BEP Operation.

Figure 12 shows a typical orbit and frequency spectrum due to
high vane pass forces. These force levels are proportional to
discharge pressure and impeller diameter times outer diameter
(OD) flow passage width, but otherwise are very design dependent.
Vane pass forces are particularly affected by the presence (or not)
of a front shroud, the flow rate versus BEP, and the size of certain
critical flow gaps. In particular, these forces can be minimized by
limiting gap A (the annular radial gap between the impeller
shroud and/or hub OD and the casing wall), and by making sure
that impeller blade/diffuser vane (or volute tongue) gap B
is sufficiently large. Pump gapping expert Dr. Elemer Makay
recommended a radial gap A to radius ratio of about 0.01 (in
combination with a shroud/casing axial overlap at least 5 this
long), and recommended a radial gap B to radius ratio of about
0.05 to 0.012. API 610 Tenth Edition (2004) for centrifugal
pumps in petrochemical service makes no mention of gap A, but
recommends a minimum gap B of 3 percent for diffuser pumps and
6 percent for volute pumps.
Figure 13. Various Impeller Gaps of Importance.

Fluid Added Mass
The fluid surrounding the rotor adds inertia to the rotor in three
ways: the fluid trapped in the impeller passages adds mass directly,
and this can be calculated based on the volume in the impeller
passages times the pumped fluid density. However, there is also
fluid around the periphery of the impellers that is displaced by the
vibrating motion of the impellers. This is discussed by Blevins
(1984), who shows how this part of the added mass is equal to the
swept volume of the impellers and immersed shafting, times the
density of the pumped liquid. One other type of added mass, which
is typically small but can be significant for high frequency
vibration (such as in rocket turbopumps) or for long length to
diameter (L/D) passages (like in a canned motor pump) is that the
fluid in close clearances, which must accelerate to get out of the
way of the vibrating rotor. The way the clearance real estate works
out in a close clearance passage, the liquid on the closing side of
the gap must accelerate much faster than the shaft itself in order to
make way for the shaft volume. This is the so-called Stokes
effect, and is best accounted for by a computer program, such as
commercially available annular seal codes.
Annular Seal Lomakin Effect
Figure 12. Vane Pass Vibration.
Annular seals (e.g., wear rings and balance drums) in pumps and
hydraulic turbines can greatly affect dynamics by changing the
rotor support stiffness and therefore the rotor natural frequencies,
thereby either avoiding or inducing possible resonance between
strong forcing frequencies at one and two times the running speed
and one of the lower natural frequencies. Their effect is so strong
for multistage pumps that API 610 Tenth Edition (2004) requires
that they be taken into account for pumps of three or more stages,
and that their clearances be assessed for both the as-new and 2
clearance worn conditions. This provision by API is because the
stiffness portion of this Lomakin effect (first noticed by the
Russian pump researcher Lomakin) is inversely proportional to
radial clearance. It is also directly proportional to the pressure drop
and (roughly) the product of the seal diameter and length. An
illustration of how Lomakin effect sets up is given in Figure 14.
Table of Contents
Figure 14. Illustration of the Lomakin Effect in an Annular

Sealing Passage.
In Figure 14, Pstagnation is the total pressure upstream of the
annular seal such as a wearing ring or balance drum. VU is the
average gap leakage velocity in the upper (closer clearance in this
case) gap and VL is the average gap leakage velocity in the lower
(larger clearance in this case) gap. /gc is the density divided by the
gravitational constant 386 lbm/lbf-in/sec2. The stiffness and
damping in an annular seal such as that shown in Figure 14 is
provided in small part by the squeeze-film and hydrodynamic
wedge effects well known to journal bearing designers. However,
as shown in Figure 14, because of the high ratio of axial to
circumferential flow rates in annular liquid seals (bearings have
very little axial flow, by design), large forces can develop in the
annular clearance space due to the circumferentially varying
Bernoulli pressure drop induced as rotor eccentricity develops.
This is a hydrostatic effect rather than a hydrodynamic one, in that
it does not build up a circumferential fluid wedge and thus does not
require a viscous fluid like a journal bearing does. In fact, highly
viscous fluids like oil develop less circumferential variation in
pressure drop, and therefore typically have less Lomakin effect
than a fluid like, for example, water. The Lomakin effect stiffness
within pump annular seals is not as stiff as the pump bearings, but
is located in a strategically good location to resist rotor vibration,
being in the middle of the pump where no classical bearing support
is present.
The Lomakin effect depends directly on the pressure drop across
the seal, which for parabolic system flow resistance (e.g., from an
orifice or a valve) results in a variation of the Lomakin support
stiffness with roughly the square of the running speed. However, if
the static head of the system is high compared to the discharge
head, as in many boiler feed pumps for example, the more nearly
constant system head results in only a small variation of Lomakin
effect with pump speed.
The physical reason for the strong influence of clearance is
that it gives the opportunity for the circumferential pressure
distribution, which is behind the Lomakin effect, to diminish
through circumferential flow. Any annular seal cavity that includes
circumferential grooving (labyrinth seals) has the same effect as
increased clearance, to some degree. Deep grooves have more
effect than shallow ones in this regard. If grooving is necessary but
Lomakin effect is to be maximized, grooves should be short in
axial length and radially shallow.
Impeller Forces
As an impeller moves within its diffuser or volute, reaction
forces set up because of the resulting nonsymmetrical static
pressure distribution around the periphery of the impeller. These
forces are normally represented by coefficients that are linear with
displacement. The primary reaction forces are typically a negative
75
direct stiffness and a cross-coupling stiffness. Both of these forces

tend to be destabilizing in situations, potentially a problem in cases
where damping is low (i.e., log dec below 0.2) and where stability
is an issue. Their value is significant for high speed pumps such as
rocket turbopumps, but is typically secondary in industrial pump
rotordynamic behavior.
Along with reactive forces, there are also active forces that
exist independently of the impeller motion and are not affected
substantially by it. These forces are excitation forces for the
vibration. They include the 1, 2, and vane pass excitation forces
discussed earlier. The worst-case 1 and 2 levels are based on the
allowable worst-case imbalance force and misalignment offset
and/or angular deflections discussed earlier. The worst-case 1 and
2 levels that should be used in a rotordynamic analysis are based
on the specifications (e.g., API 610, 2004, or ISO 1940) allowable
worst-case imbalance force and misalignment offset and/or angular
deflections discussed earlier. The worst-case zero-peak amplitude
vane pass levels for an impeller are typically (in the authors
experience) between 5 and 50 percent of the product of the
pressure rise for that stage times the impeller OD times the exit
flow passage width. Near BEP, the 5 percent value is a best guess
in the absence of OEM or field test data, while close to the
minimum continuous flow 50 percent is a worst-case estimate
(although a more likely value is 10 percent).
LATERAL VIBRATION ANALYSIS

OF PUMP ROTOR SYSTEMS
Manual Methods
For certain simple pump designs, particularly single-stage
pumps, rotordynamic analysis can be simplified while retaining
first-order accuracy. This allows manual methods, such as
mass-on-spring or beam formulas, to be used. For example, for
single-stage double-suction pumps, simply supported beam
calculations can be used to determine natural frequencies and
mode shapes. Other useful simplified models are a cantilevered
beam with a mass at the end to represent a single-stage end-suction
pump, and a simply supported beam on an elastic foundation to
represent a flexible shaft multistage pump with Lomakin stiffness
at each wearing ring and other clearance gaps. A good reference for
these and other models is the handbook by Blevins (1984). Other
useful formulas to predict vibration amplitudes due to unbalance or
hydraulic radial forces can be found in Roark (1982).
An example of how to apply these formulas will now be given
for the case of a single-stage double-suction pump. If the impeller
mass is M, the mass of the shaft is Ms, the shaft length and moment
of inertia (= D4/64) are L and I, respectively, for a shaft of
diameter D, and E is Youngs modulus, then the first natural
frequency fn1 is:
1/ 2
}]
f n1 = (120 / ) (3EI ) / L3 ( M + 0.49 M s )
If the whirling of the true center of mass of the impeller relative

to the bearing rotational centerline is e, then the unbalance force
is simply:
Fub = Me2 / gc
On the other hand, if the force is independent of impeller motion
(such as certain fluid forces are, approximately) the amount of
vibration displacement expected at the impeller wearing rings due
to force Fex is:
= Fex L3 / (48 EI )
Table of Contents
76
The simply supported beam formula can be obtained from the

referenced handbooks. There are many ways to configure a pump
rotor, however, and some of these cannot be adequately simulated
by vibration handbook models. Some of these configurations can
be found in statics handbooks, however, (like Roark, 1982, or
Marks Standard Handbook for Mechanical Engineers, 1996),
which normally are much more extensive than vibration
handbooks. There is a simple method to convert the statics
handbook formulas into formulas for the vibration lowest natural
frequency. The method consists of using the formula for the
maximum static deflection for a given shaft geometry loaded by
gravity, and taking the square root of the gravitational constant
(= 386 lbm/lbf-in/sec) divided by this deflection. When this is
multiplied by 60/2, the result is a good estimate of the lowest
natural frequency of the rotor. An even more simplified, though
usually very approximate, procedure to estimate the lowest natural
frequency is to consider the entire rotor system as a single mass
suspended relative to ground by a single spring. The lowest natural
frequency can then be estimated as 60/2 times the square root of
the rotor stiffness divided by the rotor mass. Make certain in
performing this calculation to use consistent units (e.g., do not mix
English with metric units), and divide the mass by the gravitational
units constant.
Computer Methods
Shaft natural frequencies are best established through the use
of modern computer programs. Rotordynamics requires a more
specialized computer program than structural vibration requires. A
general purpose rotordynamics code must include effects such as:
Three-dimensional stiffness and damping at bearings, impellers,

and seals as a function of speed and load,
Impeller and thrust balance device fluid response forces, and
Gyroscopic effects.
Pump rotor systems are deceptively complex, for example due to
some of the issues discussed above, such as gyroscopics, Lomakin
effect, and cross-coupled stiffness. In order to make rotor vibration
analysis practical, certain assumptions and simplifications are
typically made, which are not perfect but are close enough for
practical purposes, resulting in critical speed predictions that can
be expected to typically be within 5 to 10 percent of their actual
values, if the analysis is performed properly. Accuracy better than
5 to 10 percent can be achieved if information of accuracy better
than this is available for the components making up the rotor and
its support. This is typically not practical, and in the model
normally analyzed in a rotordynamics analysis, the following
assumptions are made:
Linear bearing coefficients that stay constant with deflection. This

can be in significant error for large rotor orbits. The coefficients for
stiffness and damping are not only at the bearings, but also at the
impellers and seals, and must be input as a function of speed
and load.
Linear bearing supports (e.g., bearing housing, pump, casing,
and casing support pedestal)
Perfectly tight or perfectly loose impeller and sleeve fits, except
as accounted for as a worst-case unbalance
If flexible couplings are used, shaft coupling coefficients are
negligible with respect to the radial deflection and bending modes,
and have finite stiffness only in torsion.
It is assumed there is no feedback between vibration and

resulting response forces, except during stability analysis.
Several university groups have pioneered the development of
rotordynamics programs. The programs available include various
calculation routines for the bearing and annular seal (e.g., wear
ring and balance drum) stiffness and damping coefficients, critical
speed calculations, forced response (e.g., unbalance response), and
rotor stability calculations. These programs include the effects of
bearing and seal cross-coupled stiffness as discussed earlier.
Accounting for Bearings, Seals, and Couplings
Bearings
The purpose of bearings is to provide the primary support to
position the rotor and maintain concentricity of the running
clearances within reasonable limits. Pump bearings may be divided
into five types:
1. Plain journal bearings, in which a smooth, ground shaft surface
rotates within a smooth surfaced circular cylinder. The load
bearing effect is provided by a hydrodynamic wedge that builds
between the rotating and stationary parts as rotating fluid flows
through the narrow part of the eccentric gap between the shaft
journal and the cylindrical bearing insert. The eccentricity of the
shaft within the journal is caused by the net radial load on the rotor
forcing it to displace within the fluid gap. The hydrodynamic
wedge provides a reaction force that gets larger as the eccentricity
of the shaft journal increases, similar to the build-up of force in a
spring as it is compressed. This type of bearing has the most
prone to rotordynamic stability issues, due to its inherently high
cross-coupling to damping ratio.
2. Noncircular bore journal bearings, in which the bore shape is
modified to increase the strength and stability of the hydrodynamic
wedge. This includes bore shapes in which:
The bore is ovalized (lemon bore),

Offset bearing bores in which the upper and lower halves of the
bearing shell are split and offset from each other, and
Cylindrical bores with grooves running in the axial direction (in

all types of journal bearings, grooves may be provided that run in
the circumferential direction, but such grooves are to aid oil flow
to the wedge, not to directly modify the wedge).
Types of axially grooved bearings include pressure dam
bearings, in which the grooves are combined with stepped terraces
that act to dam the bearing clearance flow in the direction that
the highest load is expected to act, and fixed pad bearings, in
which the lands between the grooves may be tapered so that
clearances on each pad decrease in the direction of rotation.
3. Tilting pad journal bearings, in which tapered, profiled pads
similar to the fixed pad bearings are cut loose from the bearing
support shell, and reattached with pivots that allow the pads to tilt
in a way that directly supports the load without any reaction forces
perpendicular to the load. In practice, some perpendicular loads,
known as cross-coupling, still occur but are usually much less
than in other types of journal bearing.
4. Externally energized bearings, which do not derive their reactive
force from internal bearing fluid dynamic action, but instead
operate through forces provided by a pressure or electrical source
outside of the bearing shell. This includes magnetic bearings and,
also, hydrostatic bearings, in which cavities surrounding the shaft
are pressurized by a line running to the pump discharge or to an
independent pump. In hydrostatic bearings, as the shaft moves off
center, the clearance between the shaft surface and the cavity walls
closes in the direction of shaft motion, and opens up on the other
side. The external pressure-fed cavities on the closing clearance
side increase in pressure due to decreased leakage from the cavity
through the clearance, and the opposite happens on the other side.
This leads to a reaction force that tends to keep the shaft centered.
Table of Contents
Hydrostatic bearings can be designed to have high stiffness and

damping, with relatively low cross-coupling, and can use the
process fluid for the lubricant, rather than an expensive bearing
oil system, but at the expense of delicate clearances and high
side-leakage that can result in a several point efficiency decrease
for the pumping system. Some hybrid bearings are now available
where the leakage loss versus support capacity is optimized.
5. Rolling element bearings, using either cylindrical rollers, or
more likely spherical balls. Contrary to common belief, the support
stiffness of rolling element bearings is not much higher than that of
the various types of journal bearings in most pump applications.
Rolling element, or antifriction, bearings have certain defect
frequencies that are telltales of whether the bearing is worn or
otherwise malfunctioning. These are associated with the rate at
which imperfections of the bearing parts (the inner race, the outer
race, the cage, and the rolling element such as ball or needle)
interact with each other. Key parameters are the ball diameter Db,
the pitch diameter Dp that is the average of the inner and outer race
diameters where they contact the balls, the number of rolling
elements Nb, the shaft rotational speed N, and the ball-to-race
contact angle , measured versus a plane running perpendicular to
the shaft axis. The predominant defect frequencies are fundamental
train frequency (FTF, the rotational frequency of the cage, usually
a little under shaft running speed), ball spin frequency (BSF, the
rotation rate of each ball, roughly equal to half the shaft running
speed times the number of balls), ball pass frequency outer race
(BPFO, closely equal to the FTF times the number of balls), and
ball pass frequency inner race (BPFI, usually a little greater than
shaft running speed times the number of balls).
Annular Seals
As discussed earlier in the Concepts section, the typical
flow-path seal in a centrifugal pump is the annular seal, with either
smooth cylindrical surfaces (plain seals), stepped cylindrical surfaces
of several different adjacent diameters (stepped seals), or multiple
grooves or channels perpendicular to the direction of flow (serrated,
grooved, or labyrinth seals). The annular sealing areas include the
impeller front wear ring, the rear wear ring or diffuser interstage
bushing rings, and the thrust balancing device leak-off annulus.
The primary action of Lomakin effect (as discussed earlier) is
beneficial, through increased system direct stiffness and damping
that tend to increase the rotor natural frequency and decrease
the rotor vibration response at that natural frequency. However,
over-reliance on Lomakin effect can put the rotor design in the
position of being too sensitive to wear of operating clearances,
resulting in unexpected rotor failures due to resonance. It is
important that modern rotors be designed with sufficiently stiff
shafts that any natural frequency that starts above running speed
with new clearances remains above running speed with clearances
worn to the point that they must be replaced from a performance
standpoint. For this reason, API 610 (2004) requires Lomakin effect
to be assessed in both the as-new and worn clearance condition.
Couplings
Couplings may provide either a rigid or a pivoting ball-in-joint
type connection between the pump and its driver. These are known
as rigid and flexible couplings, respectively. Rigid couplings
firmly bolt the driver and driven shafts together, so that the only
flexibility between the two is in the metal bending flexure of the
coupling itself. This type of coupling is common in vertical and in
small end-suction horizontal pumps. In larger horizontal pumps,
especially multistage or high-speed pumps, flexible couplings are
essential because they prevent the occurrence of strong moments at
the coupling due to angular misalignment. Common types of
flexible couplings include gear couplings and disc-pack couplings.
Both gear and disc couplings allow the connected shafts to kink,
and radial deflection through a spacer piece between coupling
77
hubs, but allow torsional deflection only in the face of stiffnesses

comparable (in theory at least) to rigid couplings.
In performing a rotordynamics analysis of a rigidly coupled
pump and driver, the entire rotor (pump, coupling, and driver) must
be analyzed together as a system. In such a model, the coupling is
just one more segment of the rotor, with a certain beam stiffness
and mass. In a flexibly coupled pump and driver, however, the
entire rotor train usually does not need to be analyzed in a lateral
rotordynamics analysis. Instead, the coupling mass can be divided
in half, with half (including half the spacer) added to the pump
shaft model, and the other half and the driver shaft ignored in the
analysis. In a torsional analysis, the coupling is always treated as
being rigid or having limited flexibility, and therefore the entire
rotor system (including coupling and driver) must be included for
the analysis to have any practical meaning. A torsional analysis of
the pump rotor only is without value, since the torsional critical
speeds change to entirely new values as soon as the driver is
coupled up, both in theory and in practice.
Casing and Foundation Effects
Generally, pump rotors and casings behave relatively independently
of each other, and may be modeled with separate rotordynamic and
structural models. A notable exception to this is the vertical pump, as
will be discussed later. Horizontal pump casings are relatively
massive and historically have seldom played a strong role in pump
rotordynamics, other than to act as a rigid reaction point for the
bearings and annular seals. However, pressure on designers to save
on material costs occasionally results in excessive flexibility in
the bearing housings, which are cantilevered from the casing. The
approximate stiffness of a bearing housing can be calculated from
beam formulas given in Roark (1982). Typically, it is roughly 3EI/L3,
where L is the cantilevered length of the bearing centerline from the
casing end wall, and the area moment of inertia I for various
approximate cross-sectional shapes is available from Roark (1982).
The bearing housing stiffness must be combined as a series spring
with the bearing film stiffness to determine a total direct bearing
stiffness for use in rotordynamics calculations. The following formula
may be used:
1 / ktotal = 1 / khou sin g + 1 / kbearing
Vertical pumps generally have much more flexible motor and

pump casings than comparable horizontal pumps, and more
flexible attachment of these casings to the foundation. To properly
include casing, baseplate, and foundation effects in such pumps, a
finite element model (FEA) is required, as discussed later.
Purchase Specification Recommendations
with Regard to Rotordynamics
When purchasing a pump, particularly an engineered or
custom as opposed to standard pump, it is important to
properly evaluate its rotordynamic behavior, to avoid turnkey
surprises in the field. OEMs may be tempted to trust to luck with
respect to rotordynamics in order to reduce costs, unless the
specification requires them to spend appropriate effort. Typically,
an engineered pump should have the following types of analyses:
Critical speed and mode shape: What are the natural frequency
values, and are they sufficiently separated from typical exciting

frequencies, like 1 and 2 running speed, and vane pass? (Refer
to API 610, 2004.)
Rotordynamic
stability: Is there enough damping for rotor

natural frequencies, particularly those below running speed, that
they will avoid becoming self-excited? (Refer to API 684, 2005.)
Forced response: Given the closeness of any natural frequencies

to exciting frequencies, and given the amount of damping present
Table of Contents
78
versus the amount of allowable or likely excitation force that builds

up between overhauls of the pump, will the rotor vibrate beyond
its clearances, overload its bearings, or cause fatigue on the
driven-end stub shaft? (Refer to API 610, 2004)
Preferably, the specification also should require finite element
analysis of structural natural frequencies for the following:
Horizontal pump bearing housings (at least for pumps with drip
pockets) and casing/pedestal assemblies, in each case with the

rotor assembly mass and water mass included (not addressed
directly in API 610, 2004)
Vertical
end-suction or inline pump motor (if attached

piggyback)/pump casing and bearing pedestal/pump casing (not
directly addressed in API 610, 2004)
Vertical turbine pump (VTP) and vertical hi-flow pump (e.g.,

flood control) motor/discharge head or motor/motor stand,
connected to baseplate/foundation/column piping/bowl assembly.
The rotor analysis should use state-of-the-art specialized
computer codes, and should take into account annular seal (e.g.,
wear ring and balance device) Lomakin effect rotordynamic
coefficients, impeller fluid added mass, and bearing and seal
cross-coupling coefficients that are inherent in bearings, seals,
and impeller cavities. The structural analysis should include added
mass effects from water inside (and for vertical turbine pumps,
outside) the casing, bracketing assumptions concerning piping
added stiffness and mass, and bracketing assumptions concerning
foundation/baseplate interface stiffness. Common bracketing
assumptions for piping are that the pipe nozzle is held perfectly
rigid in one analysis, and is assumed to be completely free to move
in a second analysis. Sometimes the piping is included to at least
the first hanger or support, and is then assumed pinned at this
location. The only guaranteed accurate analysis is to include all
piping and reasonable estimates for support stiffness, but this is
usually considered cost-prohibitive. For the foundation, typical
bracketing assumptions are that the baseplate edge is simply
supported (i.e., like knife edges, fixed vertically but able to pivot)
all around its periphery in one analysis, and fully fixed around the
periphery in another analysis. For improved accuracy, at least
average flexural properties for the floor and subfloor should be
included under or as part of the baseplate. As with the piping,
however, the only guaranteed accurate analysis is to include the
entire floor, key other masses on the floor, and all floor pillars and
supports, with the assumption of usually a simple support for the
outer periphery of the floor, where it meets outside walls of the
room or cavity below, such as a sump. Usually, but not always,
such floor detail does not substantially change the results and is
considered cost-prohibitive. Such detail is particularly important to
include, however, when the floor stiffness is less than 10 that of
the pump discharge head (horizontal pumps) or support pedestal
(vertical pumps), or if floor natural frequencies are within 30
percent of running speed.
A counterintuitive aspect of lateral rotordynamics analysis is how
press-fit components (such as possibly coupling hubs, sleeves, and
impellers) are treated. For the case of a slip fit/keyed connection, it
is easy to appreciate that only the mass but not the stiffness of these
components be included. However, even if the press-fit is relatively
tight, it has been found by researchers (including the author) that
the stiffening effect is typically small. Obviously if the press-fit is
high enough, the parts will behave as a single piece, but typically
such a heavy press-fit is beyond maintenance practicality.
Therefore, standard practice in rotordynamic analysis is to ignore
the stiffening effect of even press-fitted components, as discussed
and recommended in API 684 (2005). The authors approach in
such cases typically is to analyze the rotor in a bracketing fashion,
i.e., do the analysis with no press-fit, and redo it with the full
stiffening of a rigid fit up, with inspection of the results to assure
that no resonances will exist at either extreme or anywhere in

between. In the case of torsional analysis, the rule changes,
however. API 684 (2005) introduces the concept of penetration
stiffness, where the full torsional rigidity of a large diameter
shaft attached to a small diameter shaft is not felt until some
penetration length (per a table in API 684, 2005) inside the larger
diameter part. Of greater consequences, in most cases in the
authors experience, is the slip between the shaft and fit up
components such as impellers, balancing disks or drums, and
sleeves. If the shaft fit is a medium to high level of press-fit, then
no slip between the shaft and component is assumed, although the
API 684 (2005) criteria can be applied for a modest added torsional
flexibility. If the shaft fit in a light press and/loose fit with a key,
the shaft is assumed able to twist over a length equal to one-third
its diameter, until the key is fully engaged. While this latter
procedure is approximate and dependent upon key dimensioning
and key way fit up, practice has shown that it typically results in an
excellent agreement between analysis predictions and torsional
critical speed test results.
Although other specifications such as the HI/ANSI Standards
(2000) or ISO 7919-7 (pumps) provide some guidelines for
vibration measurement and acceptance levels, there is not a
great deal of guidance in most pump specifications concerning
rotordynamic analysis. API 610 Tenth Edition (2004) is an
exception and discusses lateral analysis in detail in Section 8.2.4
and Annex I. This specification requires that any report concerning
lateral rotordynamic analysis include the first three natural
frequency values and their mode shapes (plus any other natural
frequencies that might be present up to 2.2 running speed),
evaluation based on as-new and 2 worn clearances in the seals,
mass and stiffness used for the rotor as well as the stationary
supports, stiffness and damping used for all bearings and
labyrinth seals, and any assumptions that needed to be made in
constructing the rotor model. It discusses that resonance problems
are to evaluated in light of damping as well as critical
speed/running speed separation margin, and provides Figure I.1 to
tie the two together (the bottom line is that any natural frequency
with a damping ratio above 0.15 does not need to be concerned
with separation margin). It also gives criteria for comparison and
calibration by test stand intentional imbalance test results. It
requests test results in terms of a Bode plot. This is a plot of log
vibration versus frequency combined with phase angle versus
frequency, as shown by example in Figure 3 of these notes. As will
be recalled, this plot identifies and verifies the value of natural
frequencies and shows their amplification factor.
One of the more notable novel aspects of API 610 (2004) is that
it recommends that there are a number of situations for which
lateral rotordynamics analysis is overkill, and therefore its cost can
be avoided. These situations are when the new pump is identical or
very similar to an existing pump, or if the rotor is classically stiff.
The basic definition of classically stiff is that its first dry critical
speed (i.e., assuming Lomakin stiffness is zero) is at least 20
percent above the maximum continuous running speed (and 30
percent above if the pump might ever actually run dry). Also, as
discussed earlier, in addition to API 610 (2004), API also provides
a useful Tutorial on the API Standard Paragraphs Covering
Rotordynamics..., as API Publication 684 (2005), which provides
some insight and philosophy behind the specifications for pumps,
as well as compressors and turbines.
TORSIONAL VIBRATION ANALYSIS OF

PUMP AND DRIVER ROTOR ASSEMBLIES
API 610 Tenth Edition (2004), as well as the referenced API 684
(2005) Tutorial, also provides requirements and recommendations
for torsional analysis. As discussed earlier, lateral rotordynamics
can often be analyzed without including other pumping system
components such as the driver. However, torsional vibration of the
pump shaft and sometimes the vibration of the pump stationary
Table of Contents
structure as well are system-dependent, because the vibration

natural frequencies and mode shapes will change depending on the
mass, stiffness, and damping of components other than those
included inside the pump itself. Therefore, API 610 (2004) requires
the entire train be analyzed during a torsional analysis, with the
exception of the case of a torsionally soft hydraulic coupling.
Although torsional vibration problems are not common in
pumps, complex pump/driver trains have potential for torsional
vibration problems. This can be checked by calculation of the first
several torsional critical speeds and of the forced vibration
response of the system due to excitations during startup transients,
steady running, trip, and motor control transients. The forced
response should be in terms of the sum of the stationary plus
oscillating shear stress in the most highly stressed element of the
drivetrain, usually the minimum shaft diameter.
Generally (not always), calculation of the first two torsional
modes in a pumping system is sufficient to cover the expected
forcing frequency range. To accomplish this, the pump assembly
must be modeled in terms of at least three flexibly connected
relatively rigid bodies: the pump rotor, the coupling hubs
(including any spacer), and the driver rotor. If a flexible coupling
(e.g., a disc coupling) is used, the coupling stiffness will be on the
same order as the shaft stiffnesses, and must be included in the
analysis. Good estimates of coupling torsional stiffness, which is
usually relatively independent of speed or steady torque, are listed
in the coupling catalog data. Often a range of stiffness for a given
size is available.
If a gear box is involved, each gear must be separately accounted
for in terms of both inertia and gear ratio. The effect of the gear ratio
is to increase the effective rotary inertia and torsional stiffness of
faster (geared up) portions of the train relative to the slower
(reference) rotor in the train. The ratio of the increase is the square
of the ratio of the high speed to the reference speed. In a very stiff
rotor system, the flexibility of the gear teeth may need to be accounted
for as well, as part of the rotor systems torsional flexibility.
If the pump or driver rotor is not at least several times as stiff
torsionally as the shaft connecting the rotor to the coupling (the
stub shaft), then the individual shaft lengths and internal
impellers should be included in the model. In addition, any press
fits or slip fits with keys should have a penetration factor
assessed for the relatively thinner shaft penetrating the larger
diameter shaft such as a coupling hub, impeller hub, or motor rotor
core. API 684 (2005) recommends this be one-third the diameter of
the thinner shaft, which is added to the length of the thinner shaft
and subtracted from the larger diameter component the shaft
intersects. For a sleeve attached to a shaft with a key, for example,
this decreases the effective stiffening effect of the sleeve by
one-third shaft diameter on each end of the sleeve. This is a
time-tried relationship that the author has found correlates well
with test results for actual rotors. In addition, API 684 (2005)
provides Table 2-1, which gives additional penetration factors
when a shaft diameter changes, under the assumption that the
thinner shaft does fully recognize extra stiffness of its larger
diameter until an edge effect occurs. An example of this
penetration factor is 0.107 for a shaft diameter step-up of 3.0, i.e.,
the smaller diameter shaft increases in length by 0.107 diameters.
This is approximately correct, but is generally a very small effect
that is often ignored.
Methods of manually calculating the first several torsional
natural frequencies are given in Blevins (1984). However, in the
case that a resonance is predicted, the torsional calculations must
include the effects of system damping, which is difficult to assess
accurately manually, or through use of the simple Holzer numerical
technique. Therefore, to determine the shaft stresses, a detailed
numerical procedure should be used, such as finite element
analysis (FEA), which can calculate stresses during forced
response and transients. These stresses can limit the life of the
shafting when the system is brought up to speed during startup,
79
unexpectedly trips out, or runs steadily close to a resonance. Even

with FEA, however, a good estimate of the system damping and of
the frequencies and magnitudes of all of the significant excitation
forces is required. API 610 (2004), paragraph 5.9.2.2, gives a list
of the minimum types of oscillating torques that must be included
in such an analysis. This is 1 and 2 N for either shaft of a geared
train, the number of poles times slip frequency for a synchronous
motor (e.g., 2 slip starts at 120 Hz at initial startup of a synchronous
two-pole motor, and then decays to zero as the motor comes up to
speed), and n running speed for engines, where n is an integer of
running speed, as well as any other potentially problematic running
speed harmonics identified by the pump or driver OEM. The n
running speed can be in error if interpreted literally, because often
the strongest torsional harmonics of a reciprocating engine are
half-harmonics of the number of pistons times running speed, for
a four-cycle engine. Therefore, in reciprocating engine drivers, n is
not an integer, but is, for example, 3 for a seven cylinder diesel.
For a variable frequency drive (VFD), API 610 (2004) requires
evaluation at 1 line frequency and 2 line frequency, as well as n
rpm, where n is an integer defined by the drive and/or motor
manufacturer. Older VFDs had strong torsional harmonics at 6,
12, 18, and sometimes 24 running speed. The 6 harmonics
were due to the electrical sine wave driving the motor was
simulated by the typical VFD, which was done in six voltage
steps. However, modern adjustable speed drives, or pulse-widthmodulated VFDs, have relatively weak harmonics, which are often
neglected at the recommendation of the drive or motor OEM.
The opportunity for resonance is typically displayed in a
Campbell diagram of natural frequency versus running speed, in
which speed range is shown as a shaded vertical zone, and excitations
are shown as sun rays emanating from the origin (0, 0 point) of
the plot. An example of a Campbell Diagram is provided in Figure
15. API requires that each of these forcing frequencies miss natural
frequencies by at least 10 percent, or else that a forced response
stress and Goodman Diagram fatigue analysis are performed to
prove that a possible resonance will not fatigue the shaft, within a
sufficient factor of safety (usually at least 2). It is important
that the shaft stresses evaluated in this manner include stress
concentrations at a highly stressed location. Typically, these stress
concentrations (e.g., key ways) are equal to or less than 3.0.
Figure 15. Typical Campbell Diagram, Showing Torsional

Stiffness Increase with Load.
The lowest torsional mode is the one most commonly excited in
pump/driver systems, and most of the motion in this mode occurs
in the pump shaft. In this situation, the primary damping is from
energy expended by the pump impellers when they operate at
Table of Contents
80
slightly higher and lower instantaneous rotating speeds due to the

vibratory torsional motion. A rough estimate of the amount of this
damping is the relationship:
2
Damping = 2( Rated Torque)( Evaluated Frequency ) / ( Rated Speed )
To determine the frequencies at which large values of vibratory

excitation torque are expected, and the value of the torque
occurring at each of these frequencies, the pump torque at any
given speed and capacity can be multiplied by a zero-to-peak
amplitude per unit factor p.u.. The p.u. factor at important
frequencies (as listed above) can be obtained from motor and
control manufacturers for a specific system, and is typically about
0.01 to 0.05 of the steady operating torque at the condition of
interest, peak-to-peak. Unsteady hydraulic torque from the pump is
also present at frequencies equal to 1 and 2 running speed, and
usually more importantly at the running speed times the number of
impeller vanes. At these frequencies, the p.u factor is typically a
maximum of about 0.01 for 1 and 2, and between 0.01 and 0.05
for vane pass, with the higher values being more typical of off-BEP
operation. Typically, this value is supplied to the analyst by the
OEM, but in the authors opinion, values of less than P.U. 0.01 at
1, 2, and vane pass should not be accepted.
Judgment on the acceptability of the assemblys torsional
vibration characteristics should be based on whether the forced
response shaft stresses are below the fatigue limit by a sufficient
factor of safety, at all operating conditions. As mentioned earlier,
the minimum recommended factor of safety is 2, as evaluated on
an absolute worst-case basis (including the effects of all stress
concentrations, e.g., from key ways) on a Goodman diagram, for a
carefully analyzed rotor system. API 610 (2004) and 684 (2005)
provide no recommendations for this safety factor. It is also
important to simultaneously account for worst-case bending and
axially thrust stresses during a forced response fatigue analysis,
using for example von Mises equivalent stress.
VERTICAL PUMP ROTOR EVALUATION

The most common form of vertical pumps is the vertical turbine
pump, or VTP, which is very different from other pumps because
of its less stringent balancing, shaft straightness, and motor shaft
alignment tolerances, because of its long flexible casing and the
casings flexible attachment to ground, and because of the
peculiar spaghetti-like lineshafting that connects the motor to the
belowground liquid-end bowl assembly of the pump. However,
like other pumps, it is the bearing loads and the bearing and wear
ring clearances where problems are likely to occur.
The flexibility of the VTP structure and shafting result in many
closely spaced modes within the range of frequencies for which
strong exciting forces are expected. An average of one mode per
100 cpm is not unusual for deepwell VTPs. VTP pumps also
exhibit nonlinear shaft dynamics because of the large shaft
excursions that occur in the lightly loaded long length/diameter
ratio bearings, as will be explained below.
An important element of VTP shaft vibrations is the strong
effect of axial thrust on the impellers, causing a roughly 10 percent
increase in shaft natural frequencies, as discussed by Kovats (1962)
and Blevins (1984), and providing a restoring moment that tends to
suppress lateral vibrations in a nonlinear fashion, as explained by
Blevins (1984). Another important factor is the statistical character
of the support provided by any given lineshaft bearing. If the
bearings behaved consistently and linearly, FEA could be used to
accurately predict the lineshaft modes. However, the normally
lightly loaded lineshaft bearings exhibit a rapid, nonlinear increase
in bearing stiffness as the lineshaft gets close to the bearing wall.
Given the flexibility of the lineshaft and the relatively weak
support provided by the pump casing column piping, and given
the relatively large assembly tolerances and misalignments in the
multiple lineshaft bearings of these machines, the contribution of

each bearing to the net rotordynamic stiffness is a nearly random
and constantly changing situation, as explained conceptually in
Figure 16. The result is that in practice there is no single value for
each of the various theoretically predicted natural frequencies, but
rather the natural frequencies of the lineshafting and shaft in the
bowl assembly must be considered on a time-averaged and
location-averaged basis.
Figure 16. Vertical Pump Lineshaft Rotor Behavior.

Methods of Analysis and Test for Vertical Pumps
An important advance in the experimental study of VTP pumps
was the development some years ago of the underwater proximity
probe by a major instrumentation supplier. Studies reported in the
literature that have made use of such probes to observe actual shaft
motion during various conditions of interest include Marscher
(1986, 1990), and Spettel (1985). A useful simplified method of
predicting lineshaft reliability with a worst-case model known as
the jumprope model has been reported by Marscher (1986). The
concept is to model the lineshaft vibratory motion and loads in the
worst-case limit by the deflection and end support forces associated
with a whirling jumprope, with the addition of axial thrust and
bending stiffness effects. The deflection of such a jumprope may be
calculated by a quasistatic analysis, based on a concept called
DAlemberts principle with the end conditions set equal to the
radius of the circular path of the hands (bearing walls) controlling
the rope (shaft), and the load per unit length at each point along
the rope equal to the local displacement, times the mass per unit
length, times the square of the rotational frequency. The deflections
predicted by this model are worst case, regardless of the value of or
linearity of the bearing stiffness, if the circular orbit of the end
conditions is set equal to the diametral clearance of the lineshaft
bearings, and if the rotor deflection slope within each bearing is set
equal to the bearing diametral clearance divided by the bearing
length. The latter condition is the so-called encastre condition,
studied by Downham (1957) and Yamamoto (1954). It is the
encastre condition that ultimately limits the shaft deflection and
stresses, and the bearing loads, both by limiting the slope of
the shaft, and by changing the end support condition of a shaft
length in the analysis from simple (i.e., knife edge) to fixed.
Compared to the load caused by the whirling shaft mass in this
condition, minimal bearing forces are caused by initial unbalance,
misalignment, or bends in the shaft, which is why liberal tolerances
on these are commercially acceptable. For relatively stiff
lineshafting such as in most reactor coolant pumps, the jumprope
model gives answers that are too conservative to be useful, but for
the majority of VTPs it gives a quick method of confirming that
shaft stresses and bearing loads are acceptable even in the presence
of worst-case whirl.
Table of Contents
Vertical Pump Combined Rotordynamic and

Structural Vibration Preinstallation Analysis
In general, VTP vibrations of the stationary structure, the
lineshafting, and the pump and motor rotors should be done
simultaneously, using finite element analysis. The goal of such
analysis is to determine at least all natural frequencies and mode
shapes up to 1.25 times the number of impeller vanes times
running speed. The components in such a model should be
represented mathematically in considerable detail, as follows:
Include foundation mass and stiffness within a radial distance

(measured from the center of the pump base) at least equal to the
height of the top of the motor relative to the level of attachment of
the baseplate to the floor.
Include piping details important to modal mass and stiffness,
such as hangers, bulkheads, and expansion joints, and all piping
and its enclosed fluid within a spherical zone of radius (relative to
the center of mass of the pump/motor) equal to twice the height of
the top of the motor relative to the level of attachment of the
baseplate to the floor.
Include the mass (and location of center-of-mass) of the

close-coupled motor and variable speed drive (if so equipped), and
of the discharge head or motor stand.
Include any pedestal, discharge housing, and motor stand
stiffness, including variations between the piping inline and
perpendicular directions, taking particularly into account the
effects of coupling access or stuffing box access windows.
Include
the belowground column piping and bowl assembly

(in pump designs such as can pumps that incorporate these
components), the fluid in and immediately around the column
piping and bowl assembly (Blevins, 1984), any column piping
stiffeners or supports, and any shaft enclosure tubing.
Include the mass of all pump impellers, and attach them to the
pump casing through their bowl bearings and (if impellers are
shrouded) the wear ring Lomakin effect stiffness, both direct and
cross-coupled, and dampening. Also include effective added mass
for fluid inside and around the impellers and lineshafting.
Include all other rotating component masses and effective

assembled flexibility for the motor coupling or drive, and the
motor rotor.
Include
the lineshaft bearing stiffnesses, both direct and

cross-coupled, based on available data. If data are lacking, the
authors experience for typical VTP bearings is that they provide
stiffness in proportion to diameter, such that stiffness equals
approximately 10,000 lbf/inch of diameter. Never forget during
analysis what if, however, that the stiffness of lineshaft bearings is
highly nonlinear, since they are more like bumpers than bearings.
Separate calculations for shaft natural frequencies and vibration
amplitudes should be performed for at least three situations: minimum

stiffness at all bearings and seals, most probable stiffness at all
bearings and seals, and maximum stiffness at all bearings and seals.
Include
a forced response analysis and a transient stability

analysis. In calculating forced response, include as minimum
forces worst-case unbalance in each impeller and in the motor
rotor and drive rotors or motor coupling halves, worst-case
misalignment across the drive or motor coupling, and worst-case
unsteady or rotating hydraulic forces on each impeller.
Include torsional as well as lateral, axial, and mixed vibration
modes in all analyses. If flexible couplings are used, a reasonable

estimate must be made of the coupling torsional, lateral, and axial
stiffnesses, which are usually listed as catalog data. It should be
assumed that the thrust and radial bearings and annular seals
provide no torsional constraint or stiffness.
81
In order to have sufficient information to perform the above

analysis with adequate accuracy, the analyst must be supplied with
information from the pump manufacturer that includes at least the
mass and position of the center of mass of the motor, drive, pump
body or bowl, and (for vertical turbine pumps) column piping, and
the bending stiffness values of the components connecting these
masses or connecting them to the supporting foundation. The
system designer, responsible for the piping, piping support, and
foundation structural characteristics (i.e., effective stiffness and
mass) at their attachment to the pump, must in turn provide these
structural characteristics to the analyst.
If a pump is low in horsepower, often analysis will be bypassed.
This always entails some degree of risk, since small pumps can
resonate just as easily as large pumps. In general, if such an approach
is taken, it is the authors experience that it is cost-effective in the
long run to analyze all pumps of 100 hp or greater in the manner
described, prior to installation. In addition, the following should be
considered danger flags, increasing the need for detailed analysis:
Vibration specifications requiring less than 0.20 ips peak

Particularly tall units (L/D greater than 4.0)
Variable speed units
Pumps that tie into headers that look like flutes, because they
may acoustically act like flutes!
Flexibly supported pillow block bearings on U-joint drive shafting

All equipment mounted to a particularly flexible foundation
(foundation mass less than 5 the weight of the total weight of the
supported equipment, or foundation stiffness less than 10 that of
the vertical pump discharge head or horizontal pump pedestal)
Insufficient length of suction piping (length before pump flange

of less than five pipe diameters)
Lack of pipe supports close to the pump, when piping is
hard-coupled to the pump
CASE HISTORY
MULTISTAGE PUMP CHANGED
FROM BASE LOAD TO CYCLING SERVICE
A Northeastern power plant had experienced chronic boiler
feed pump failures for eight years, since the unit involved had
been switched from base load to modulated load. The longest that
the turbine-driven pump had been able to last between major
rotor element overhauls was five months. The worst wear was
seen to occur on the inboard side of the pump. The turbine was
not being damaged. The pump OEM had decided on the basis of
detailed vibration signature testing and subsequent hydraulic
analysis that the internals of the pump were not well enough
matched to part-load operation, and proposed replacement of
the rotor element with a new custom-engineered design, at a
very substantial cost. Although the problem showed some
characteristics of a critical speed, both the OEM and the plant
were sure that this could not be the problem, because a standard
rotordynamics analysis performed by the OEM had shown that
the factor of safety between running speed and the predicted
rotor critical speeds was over a factor of two. However, the
financial risk associated with having blind faith in the
hydraulics and rotordynamic analyses was considerable. In terms
of OEM compensation for the design, and the plant maintenance
and operational costs associated with new design installation, the
combined financial exposure of the OEM and the plant was
about $700,000 in 2007 dollars.
Impact vibration testing by the author using a cumulative
time averaging procedure discussed in the references quickly
determined that one of the rotor critical speeds was far from
where it was predicted to be over the speed range of interest, as
Table of Contents
82
shown in Figure 17, and in fact had dropped into the running
speed range. Further testing indicated that this critical speed
appeared to be the sole cause of the pumps reliability problems.
What-if iterations using a test-calibrated rotordynamic
computer model showed that the particular rotor natural
frequency value and rotor mode deflection shape could best be
explained by improper operation of the driven-end bearing. This
was demonstrated by the critical speed map of Figure 17. The
bearing was inspected and found to have a pressure dam
clearance far from the intended value, because of a drafting
mistake, which was not caught when the bearing was repaired or
replaced. Installation of the correctly constructed bearing
resulted in the problem rotor critical speed shifting to close to its
expected value, well out of the operating speed range. The pump
has since run for years without need for overhaul.
NOMENCLATURE
BEP
C
c
D
E
F
FEA
FRF
f
fn
gc
I
k
L
m
N
t
V
X
x
v
a
= Best efficiency operating point of the pump

= Radial clearance in the sealing gaps (in or mm)
= Damping constant (lbf-s/in or N-s/mm)
= Shaft diameter (in or mm)
= Elastic modulus or Youngs modulus (psi or N/mm)
= Force (lbf or N)
= Finite element analysis
= Frequency response function
= Frequency (cycles per minute, cpm, or cycles per
second, Hz)
= Natural frequency (cycles per minute, cpm, or cycles
per second, Hz)
= Gravitational unit (386 in/s or 9800 mm/s)
= Area moment of inertia (in or mm)
= Spring constant (lbf/in or N/mm)
= Shaft length (in or mm)
= Mass (lbm or kg)
= Shaft rotational speed (revolutions per min, rpm)
= Time (s)
= Vibration velocity amplitude, peak (in/s or mm/s)
= Vibration displacement amplitude, peak (mils or mm)
= Instantaneous vibration displacement from centerline
(mils or mm)
= Instantaneous velocity of vibration (in/sec or mm/s)
= Instantaneous acceleration of vibration (in/s2 or mm/s2)
= Density (lbm/in3 or kg/mm3)
REFERENCES
API Standard 610, 2004, Centrifugal Pumps for Petroleum,
Petrochemical and Natural Gas Industry, Tenth Edition,
American Petroleum Institute, Washington, D.C.
API Standard 684, 2005, Tutorial on Rotordynamics: Lateral
Critical, Unbalance Response, Stability, Train Torsional and
Rotor Balancing, Second Edition, American Petroleum
Institute, Washington, D.C.
Blevins, R. D., 1984, Formulas for Natural Frequency and Mode
Shape, Malabar, Florida: Robert Krieger Publishing Co.
Figure 17. Variation of Rotor Critical Speeds with IB

Bearing Stiffness.
CONCLUSIONS
Pump rotordynamics can appear complex. The purpose of this
tutorial is to provide a jump-start in the rotordynamic evaluation
process, so end users can either learn to do it themselves, or carry
on intelligent review of analyses performed on their behalf by
OEMs or rotordynamic consultants. Final tips:
Analyze rotors up front, before installation, and preferably
before purchase. If there is not an in-house group to do this, hire a

third party consultant, or make it part of the bidding process that
the manufacturer must perform such analysis for you in a credible
manner, and report the results to you in accordance with API 610
(2004) guidelines and requirements. In addition, there are many
ballpark checks and simple analyses that you, as a nonspecialist,
can do for yourself, as outlined in this tutorial.
Be very careful about the size of the pump purchased versus

what is truly needed for the plant process pumping system. Do not
buy significantly oversized pumps that then must spend much of
the time operating at part load, unless they are accompanied by an
appropriately sized recirculation system.
In the case of rotordynamics analysis, the use of computerized
tools are much more likely to result in the correct conclusions than
more traditional approximate techniques. Including details such as
added mass and Lomakin effect is essential.
Downham, E., November 8, 1957, Theory of Shaft Whirling,

No.5The Influence of Plain Bearings on Shaft Whirling,
The Engineer.
Fraser, W. H., 1985, Centrifugal Pump Hydraulic Performance
and Diagnostics, Pump Handbook, New York, New York:
McGraw-Hill.
HI/ANSI Standards, 2000, The Hydraulic Institute, Parsippany,
New Jersey.
Kovats, A., April 1962, Vibration of Vertical Pumps, ASME
Journal of Engineering for Power.
Marks Standard Handbook for Mechanical Engineers, Tenth
Edition, 1996, E. A. Avallone, T. Baumeister III, Editors, New
York, New York: McGraw Hill.
Marscher, W. D., February 1986, The Effect of Fluid Forces at
Various Operation Conditions on the Vibrations of Vertical
Turbine Pumps, Proceedings IMechE, Radial Loads and Axial
Thrusts on Pumps.
Marscher, W., April 1990, The Effect of Variable Frequency
Drives on Vibration Problems in Vertical Pumps, Proceedings
Water and Wastewater Conference, Barcelona, Spain.
Roark, R. J. and Young, W. C., 1982, Formulas for Stress and
Strain, New York, New York: McGraw-Hill.
Spettel, April 1985, The Dynamics of a Vertical Pump, Orbit
Magazine, Bently Nevada Corporation.
Yamamoto, T., October 1954, On the Critical Speeds of a Shaft,

Memoirs of the Faculty of Engineering, Nagoya University,
Nagoya, Japan, 6.
Table of Contents
83
BIBLIOGRAPHY
Marscher, W., May 1987, The Relationship Between Pump Rotor

System Tribology and Appropriate Vibration Specifications for
Centrifugal Pumps, Proceedings IMechE Third European
Congress on Fluid Machinery for the Oil and Petrochemical
Industries, The Hague, Netherlands.
Agostinelli, A., Nobles, D., and Mockridge, C. R., 1960, An

Experimental Investigation of Radial Thrust in Centrifugal
Pumps, Journal of Engineering for Power, Trans ASME, 82.
Marscher, W., October 1989, Analysis and Test of Multistage

Pump Wet Critical Speeds, ASLE/ASME Joint Tribology
Conference, Ft. Lauderdale, Florida.
Allaire, P. E. et al., 1978, Dynamics of Short Eccentric Plain Seals

with High Axial Reynolds Number, Journal Spacecraft AIAA,
15, (6).
Marscher, W. D., 1997, Vibration Chapter and Predictive

Maintenance Chapter, STLE Tribology and Lubrication
Handbook, STLE, Park Ridge, Illinois.
Arndt, N., Acosta, A. J., Brennen, C. E., and Caughey, T. K.,

March 1979, Rotor-Stator Interaction in a Diffuser Pump,
NASA Tech Briefs, MFS-26092 (Presented at the Gas
Turbine and Aero Exposition, June 5-9, 1988, Amsterdam,
The Netherlands).
Marscher, W., 1999, Bearing Application and Lubrication

Chapter, Modern Marine Engineers Manual, Third Edition,
Centreville, Maryland: Cornell Maritime Press.
Black, H. F., 1979, Effects of Fluid-Filled Clearance Spaces on

Centrifugal Pump and Submerged Motor Vibrations,
Proceedings of the Eighth Turbomachinery Symposium,
Turbomachinery Laboratory, Texas A&M University, College
Station, Texas, pp. 29-34.
Bolleter, U., September 1988, Blade Passage Tones of Centrifugal
Pumps, Vibrations, 4, (3), pp. 8-13.
Bowman, D. G., Marscher, W. D., and Reid, S. R., 1990, Pump
Rotor Critical Speeds Diagnosis and Solutions, Proceedings
of the Ninth International Pump Users Symposium,
Turbomachinery Laboratory, Texas A&M University, College
Station, Texas, pp. 73-80.
Childs, D., October 1982, Finite Length Solutions for Rotordynamic
Coefficients of Turbulent Annular Seals, ASME/ASLE
Lubrication Conference, ASME Paper 82-LUB-42.
Childs, D. and Moyer, D., January 1985, Vibration Characteristics
of the HPO Turbopump of the SSME, ASME Journal of
Engineering for Gas Turbines and Power, 107, pp. 152-159.
Crease, A. B., July 1977, Design Principles and Lube of
Gear Couplings, International Conference on Flexible
Couplings, IMechE.
Dodd, V. R., 1974, Total Alignment, Tulsa, Oklahoma: The
Petroleum Publishing Co.
Gunter, E. J. and Li, D. F., March 1978, Unbalance Response
Analysis of Dual Rotor Systems, University of Virginia Report
No. UVA/643092/MAE81/138, Charlottesville, Virginia.
Hergt, P. and Krieger, P., 1970, Radial Forces in Centrifugal
Pumps with Guide Vanes, Proceedings IMechE, 184, (3N).
Jery, B., Acosta, A., Brennan, C., and Caughey, T., 1984,
Hydrodynamic Impeller Stiffness, Damping, and Inertia in the
Rotordynamics of Centrifugal Flow Pumps, Rotordynamic
Instability Problems in High Speed Turbomachinery, Texas
A&M University, College Station, Texas.
Marscher, W., February 1999, The Determination of Rotor Critical

Speeds While Machinery Remains Operating Through Use of
Impact Testing, IMAC Conference, Orlando Florida, SEM.
Marscher, W. D., 2002, Avoiding Failures in Centrifugal Pumps,
Proceedings of the Nineteenth International Pump Users
Symposium, Turbomachinery Laboratory, Texas A&M
University, College Station, Texas, pp. 157-176.
Massey, I. C., 1985, Subsynchronous Vibration Problems in
High-Speed, Multistage Centrifugal Pumps, Proceedings of
the Thirteenth Turbomachinery Symposium, Turbomachinery
Laboratory, Texas A&M University, College Station, Texas,
pp. 11-16.
Ohashi, H., Sakurai, A., and Nishihama, J., 1988, Influence of
Impeller and Diffuser Geometries on the Lateral Fluid Forces
of Whirling Impeller, N89-22907, Texas A&M Instability
Conference, pp. 285-305.
Thomson, W. T., 1981, Theory of Vibration with Applications,
Prentice-Hall.
ACKNOWLEDGEMENTS
The author would like to thank Mechanical Solutions, Inc. for its
support of the author in the construction of this tutorial. In particular, Paul Boyadjis, Matt Gaydon, Rich Cronin, Maki Onari, Chris
Hurrell, and Paul Guthrie contributed portions of the analysis
results. Special thanks to Mike Marscher who authored much of
the computer graphics and to Karen Rizzi for her support in assembling the figures. Many thanks also to the manufacturers and users
of pumps around the world who have employed MSI in the pursuit
of the many interesting design challenges, analyses, and troubleshooting tests that provided valuable background information
and experiences. In addition, the author would like to express his
gratitude to the many key individuals in the pump industry with
whom he has had the pleasure to work with over the years on
various projects.
Table of Contents
84

An Endusers Guide To Centrifugal Pump Rotordynamics

Uploaded by

Copyright:

Available Formats

An Endusers Guide To Centrifugal Pump Rotordynamics

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

An Endusers Guide To Centrifugal Pump Rotordynamics

Uploaded by

Copyright:

Available Formats

Table of Contents

AN END-USERS GUIDE TO CENTRIFUGAL PUMP ROTORDYNAMICS

misalignment, and whether or not the rotor system is likely to

William D. (Bill) Marscher is Technical

PROCEEDINGS OF THE TWENTY-THIRD INTERNATIONAL PUMP USERS SYMPOSIUM 2007

Figure 1. Illustration of Natural Frequency Resonance and

equals the logarithmic decrement or log dec (measures how

Figure 2. Definition of Phase Angle.

Figure 3. Relationship of Phase Angle to Frequency.

Phase angle is important because it can be used together with

VIBRATION CONCEPTS PARTICULAR TO ROTORS

Figure 5. Imbalance Example of Shaft Orbit and FFT

Figure 4. Static Versus Dynamic Imbalance.

Figure 6. Illustration of Angular and Offset Misalignment.

PROCEEDINGS OF THE TWENTY-THIRD INTERNATIONAL PUMP USERS SYMPOSIUM 2007

Typical requirements for offset and angular misalignment at

running speed. It is very difficult to excite backward whirl in

Figure 8. Illustration of Gyroscopics: Effect of Speed (Spin)

Figure 7. Misalignment Example of Shaft Orbit and FFT

Rotordynamic stability refers to phenomena whereby the rotor

Figure 9. Subsynchronous Vibration.

Cross-Coupling Versus Damping and Log Dec

The nature of shaft whip is that, once it starts, all self-excitation

Figure 10. Cross-Coupled Stiffness.

One method of overcoming rotordynamic instability is to reduce

ROTOR VIBRATION CONCEPTS

PROCEEDINGS OF THE TWENTY-THIRD INTERNATIONAL PUMP USERS SYMPOSIUM 2007

economics, or other operational constraints, at least never run

Figure 13 illustrates gap A and gap B, as well as the wear

Figure 11. Effect on Vibration on Off-BEP Operation.

Figure 13. Various Impeller Gaps of Importance.

Figure 12. Vane Pass Vibration.

AN END-USERS GUIDE TO CENTRIFUGAL PUMP ROTORDYNAMICS

Figure 14. Illustration of the Lomakin Effect in an Annular

direct stiffness and a cross-coupling stiffness. Both of these forces

LATERAL VIBRATION ANALYSIS

f n1 = (120 / ) (3EI ) / L3 ( M + 0.49 M s )

If the whirling of the true center of mass of the impeller relative

PROCEEDINGS OF THE TWENTY-THIRD INTERNATIONAL PUMP USERS SYMPOSIUM 2007

The simply supported beam formula can be obtained from the

Three-dimensional stiffness and damping at bearings, impellers,

Linear bearing coefficients that stay constant with deflection. This

It is assumed there is no feedback between vibration and

The bore is ovalized (lemon bore),

Cylindrical bores with grooves running in the axial direction (in

AN END-USERS GUIDE TO CENTRIFUGAL PUMP ROTORDYNAMICS

Hydrostatic bearings can be designed to have high stiffness and

hubs, but allow torsional deflection only in the face of stiffnesses

Vertical pumps generally have much more flexible motor and

values, and are they sufficiently separated from typical exciting

stability: Is there enough damping for rotor

Forced response: Given the closeness of any natural frequencies

PROCEEDINGS OF THE TWENTY-THIRD INTERNATIONAL PUMP USERS SYMPOSIUM 2007

versus the amount of allowable or likely excitation force that builds

pockets) and casing/pedestal assemblies, in each case with the

end-suction or inline pump motor (if attached

Vertical turbine pump (VTP) and vertical hi-flow pump (e.g.,

that no resonances will exist at either extreme or anywhere in

TORSIONAL VIBRATION ANALYSIS OF