Cmci Cmci: Epoxy Grout System For Equipment Bases

CMCI
E3-G
EPOXY GROUT SYSTEM

FOR EQUIPMENT BASES
E3-G is a high strength epoxy grout designed for
grouting of machine and equipment bases of all
types. Formulated to be applied in both thin and
thick sections, E3-G is suitable for grouting bases
of numerous configurations. This low shrinkage
formula gives excellent strengths and resistance
to many corrosive chemicals. E3-G provides
excellent bond to foundation and provides
maximum bearing for long lasting grouting
projects.
PRIMARY APPLICATION
l Pumps, compressors and fans
l Deep fill machine bases
l All high strength applications including crane
rails
l Tanks, turbines and housings
l Large anchor bolts and keyways
FEATURES / BENEFITS
l Fast setting/quick return to service
l High chemical resistance
l Excellent bearing
l Excellent bond of foundation to base plate
l Stable in deep or thick sections
TECHNICAL INFORMATION
Typical Engineering Data
The following results were developed under laboratory conditions.
Compressive Strength
ASTM C-579 50 mm cubes
Age
Strength
24 hours
3 days
7 days
28 days
82
87
95
97
MPa
MPa
MPa
MPa
Creep Data, ASTM C-1181

3 days
7 days
28 days
2.8 x 10-4 in/in (2.8 x 10-4 mm/mm)

2.9 x 10-4 in/in (2.9 x 10-4 mm/mm)
4.0 x 10-4 in/in (4.0 x 10-4 mm/mm)
Linear Shrinkage, ASTM C-531

3 days
7 days
14 days
0.003%
0.007%
0.008%
Coefficient of Thermal Expansion, ASTM C-531

2.6 x 10-5 in./in./F (4.5 x 10-5 mm/mm/C)
Bond to Concrete : Exceeds tensile and shear
strength of concrete
Abrasion Resistance: Greater than concrete.
Flexural Strength, ASTM C 580
24 Hours
3 days
7 days
28 days
20.8 MPa
21.7MPa
24.1MPa
24.7 MPa
Modulus of Elasticity, ASTM C 580

0.95 x 106 psi (6.5 x 103 MPa)
1.24 x 106 psi (8.5 x 103 MPa)
1 day
28 days
Tensile Strength, ASTM C 307

1 day
11.5 MPa
28 days
12.3 MPa
Gel Time, ASTM D 2471 90 minutes @ 230 C
Chemical Resistance
ASTM D 543
Hydrochloric Acid 10% ..............
Good
Sulphuric Acid 10% .....................
Good
Citric Acid 1% .............................
Good
Ethanol 50% ..............................
Good
Sodium Hydroxide 1% ................
Good
Ammonium Hydroxide Concentration... Good
Soap Solution 1% ......................
Good
Sodium Carbonate 2% ...............
Good
Acetic Acid ...............................
Poor
Rating:
Good
Poor
: No swelling, crazing,bubbling,
cracking, and solubility.
: Discloured.
Impact Strength: ISO 6272:1993

No indication of cracking was observed, when 450
gm. steel ball was dropped at a height of 1 meter
and 2 meters. Impact resistance is greater than
that of concrete.
Peak Exotherm, ASTM D 2471, 230 C - 300 C @
230 minutes
SPECIFICATIONS / COMPLIANCES
l E3-G meets the requirements of ASTM C
307, type I, grade II class A.
l E3-G meets the thermal compatibility with
concrete requirements of ASTM C 884
PACKING / YIELD
27 kg.of E3 G will yield approximately 0.014m3 of
grout. It will cover approximately 0.56m2 when
placed at an average depth of 25mm.
DIRECTIONS FOR USE
Surface Preparation - New concrete must be a
minimum of 28 days old. The concrete must be
clean and rough. All oil, dirt, debris, paint and unsound concrete must be removed. The surface
must be prepared mechanically using a scabbler,
bushhammer, shotblast or scarifier which will give
a surface profile of a minimum 3-mm and expose
the coarse aggregate of the concrete. The final
step in cleaning should be the complete removal
Quality Construction Chemicals

CONSTRUCTION MATERIAL CHEMICAL INDUSTRIES P.O. Box 7137, Dammam 31462, Saudi Arabia
Tel: 00966-3-8471450; Fax: 00966-3-8471575; Email: tech@cmci-sa.com Web: www.cmci-sa.com
of all residue with a vacuum cleaner or pressure washing.

Acid etching is acceptable only when mechanical
preparation is impractical. It is recommended that
only contractors experienced in the acid etching
process use this means of surface preparation.
The salts of the reaction must be thoroughly pressure washed away. Allow the concrete to completely dry. Note : Even with proper procedures,
an acid etched surface may not provide as strong
a bond as using mechanical preparation procedures.
All concrete must possess an open surface texture with all curing compounds and sealers removed.
Form Preparation - Forms must be liquid tight to
prevent leakage, and they should be strong and
well braced. To facilitate stripping, the forms should
be coated with two applications of paste wax or
each piece wrapped with polythene.
Anchor Bolt Holes and Blockouts - Holes and
blockouts should be cleaned of all dust, dirt and
debris and allowed to dry. If the sides are smooth,
roughen the hole with a stiff bristle wire brush or
with a rotary brush hammer if access permits.
Mixing - mix parts A & B (resin & hardener) for 2
minutes using a drill and mixing prop. For ease of
mixing add the Part B to the Part A (not the
reverse). The epoxy must be well mixed to ensure
proper chemical reaction. After the epoxy has been
mixed, add the Part C (aggregate) and mix for 2-3
minutes more until the aggregate is completely
wetted out.
For large jobs, use a mortar mixer for mixing.
Place immediately.
Placement - Pour into anchor bolt holes and
blockouts through a funnel or directly if space
permits. When grouting plates, pour grout into the
headbox and allow to flow under the plate. Straps
pre-placed under the plate will aid in working the
grout across. Grout should be placed at a minimum
of 25 mm thick and a maximum 150 mm per lift
when placed in a large mass. For more than 150
mm thickness per lift, CMCI can be consulted.
Note :
Cold temperatures will significantly reduce flow
characteristics and will increase the difficulty of
baseplate grouting.
CMCI
CLEAN-UP
Tools and mixer may be cleaned with EUCO SOLVENT, xylol or ketone solvents.
PRECAUTIONS / LIMITATIONS
l Wear protective gloves and eye glasses
when handling epoxies
l Do not use over frozen concrete
l Store material at room temperature before
use
CM/0799/01
Quality Construction Chemicals

CONSTRUCTION MATERIAL CHEMICAL INDUSTRIES P.O. Box 7137, Dammam 31462, Saudi Arabia
Tel: 00966-3-8471450; Fax: 00966-3-8471575; Email: tech@cmci-sa.com Web: www.cmci-sa.com

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CMCI

EPOXY GROUT SYSTEM

Creep Data, ASTM C-1181

2.8 x 10-4 in/in (2.8 x 10-4 mm/mm)

Linear Shrinkage, ASTM C-531

Coefficient of Thermal Expansion, ASTM C-531

Modulus of Elasticity, ASTM C 580

Tensile Strength, ASTM C 307

Impact Strength: ISO 6272:1993

Quality Construction Chemicals

of all residue with a vacuum cleaner or pressure washing.

Quality Construction Chemicals

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