Manual Flash Pasteurizacion

OPERATION MANUAL
FLASH
PASTEURIZATION
(FP & UFP SYSTEMS)
Keg cleaner, keg cleaning, Sankey keg, semi-automatic keg washing, sanitizing & filling, semi-automatic keg washing, sanitizing and filling, automatic keg washing, sanitizing & filling, semi-automatic keg washing, sanitizing and filling, stainless steel Sankey keg, American Sankey, European Sankey, Flash Pasteurizer, Flash Pasteurize, Flash Pasteurization, Brewing System, Brew House, Brewery, Micro Brewer, Keg Washer, Fill By Weight, Wine on Tap, Winemaker, Fill By Weight Keg Filling, Fill By Weight Beer, Fill By Weight Wine
PROCESS & PACKAGING, INC.

5450 Tech Circle, Moorpark, CA 93021
Tel: (805) 529-9890 Fax: (805) 529-9282
TABLE OF CONTENTS
TITLE
SECTION
Table of contents
What is Pasteurization
Preface
Disclaimer
Confidentiality and Copyrights
Operational Safety Notes
EMERGENCY STOP
Training
Specifications
Start-up and Shut-down Procedure
C.I.P. Procedures
Machine Layout
Electrical Section
Mechanical Section
Pneumatics Section
I/O List
Oxine
Planned Prevenative Maintenance Schedule
Dimensions
Spares
Services
Cycle Times
Flow Diagram
Control Philosophy
Appendix Section
A
a
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
R
S
T
V
W
X
Z
PREFACE
The SYSTEM has been designed as a self contained and reliable automatic Flash
Pasteurization system.
The following instructions and information have been prepared to clarify operational and
maintenance procedures and should ensure long, reliable service from the machine if
followed carefully.
Proper maintenance and use of approved spare parts will extend the life of the system and
it's reliability.
The use of any non approved spare parts may void any warrants or guarantees, actual or
implied.
DISCLAIMER
The customer assumes all responsibility for the SYSTEM once delivered. The SYSTEM is
tried and tested equipment. As such IDD Processing & Packaging will not be held
responsible for alterations and modifications carried out by the customer without the written
approval of IDD Processing & Packaging.
CONFIDENTIALITY & COPYRIGHT

All information within is confidential and the copyright of IDD Process & Packaging, Inc.
No portion of this data shall be released, disclosed, used or duplicated for use in
procurement or manufacturing without the express written permission from IDD Process &
Packaging, Inc.
OPERATIONAL SAFETY NOTES E

WEAR SAFETY GOGGLES
Wear Safety Goggles approved for use by your Safety and Operational Procedures
Committees when operating or observing this system.
WEAR CHEMICAL-RESISTANT GLOVES

Wear Chemical-Resistant Gloves approved for use by your Safety and Operational
Procedures Committees.
WEAR BACK SUPPORT EQUIPMENT

Wear Back Support Equipment approved for use by your Safety and Operational Procedures
Committees and use proper lifting technique approved for use by your Safety and
Operational Procedures Committees.
VENTILATION
Area should have adequate ventilation approved for use by your Safety and Operational
Procedures Committees.
Respirators should be used during cleaning and operations where fumes are present.
EMERGENCY STOP
MANUAL STOP
In an emergency use the RED mushroom button to isolate the power and stop the process
sequence at any time. The Emergency Stop Button is located on the Main Control Panel.
TRAINING
SPECIFICATIONS
.
On-site training is available from our technical staff at the customers request.
Output parameters.
Note: Insert your specific optimum and acceptable values into this chart for your internal
reference. This chart is the be used as a bench mark in the future of your production.
Change in operating personnel, valves, wash sequences and mechanical integrity can be
tracked with this bench-marking.
Date:
Temperatures:
Chase Times:
Special Notes:
Flow Rate:
START UP AND SHUT DOWN PROCEDURES
SEE CONTROL PHILOSOPHY

SECTION FOR DETAILS
PROCESS & PACKAGING, INC. 1999
C.I.P. PROCEDURES
See the 'Control Philosophy' section

and the following notes to suit the
specific plant requirements
MACHINE LAYOUT
ELECTRICAL SECTION
PLEASE NOTE:
Customer to supply local disconnect and ground fault device
MECHANICAL SECTION
SEE SUPPLEMENTAL
TECHNICAL DATA MANUAL
FOR ADDITIONAL INFORMATION
IF PROVIDED
BUTTERFLY VALVES
F.lli TASSALINI s.p.a.
F.lli TASSALINI S.p.A.
Application
Features
BUTTERFLY VALVES
Butterfly valves are universal and economical on/off routing valves

used for isolation and control in food processing pipelines.
They are sanitary valves that offer low flow resistance and
reversible flow direction providing gentle treatment of product.
Valve maintenance is easy and valves have long service life.
All flanges with the same diameter are interchangeable thus
allowing any combination of outlets as well as combinations
between different standards.
Valves can be operated manually or pneumatically.
Manual valves are available with a wide choice of handles that lock
in intermediate positions, so that the flowrate can be regulated.
Pneumatic valves are available with a full range of accessories,
including horizontal and vertical single-, double-acting and flow
control actuators, control tops and electrical components.
All handles and actuators are fitted onto the valve with the same
connection. This allows for great flexibility and increased savings
during extensions or modifications of processing lines.
Components
PARTS LIST
1
2
3
4
11
Butterfly
Seal
Screw
Flange
Bush
Aisi 316L
Silicone, EPDM, FTM, PTFE-coated FTM, PTFE + silicone
Aisi 304L
Aisi 304L/Aisi 316L
PTFE
Page 1
Technical Data
BUTTERFLY VALVES
Max. product pressure: 700 kPa (7 bar); for valves with PTFE seals
max 200 kPa (2 bar).
Recommended working pressure: 600 kPa (6 bar).
General temperature range: -10C +95C (+15F +205F).
Seals temperature range:
!
silicone: -50C +200C (-60F +390F);
EPDM: -30C +140C (-20F +280F);
FTM: -15C +220C (+5F +430F);
PTFE-coated FTM: -10C +150C (+15F +300F);
PTFE + silicone: -10C +150C (+15F +300F).
Finish: 120 grit (max Ra 1.01-1.14 m, 40-45 ).

Production range:
!
manual butterfly valves from DN 10 to DN 250 and to

10;
pneumatic butterfly valves from DN 25 to DN 100 and 1

to 4.
Connections: welding end, expanding end, threaded end, liner +

nut, bend, flange, ferrule end.
Standards: DIN, SMS, RJT BS, IDF ISS, BSP, Eno, Macon, Clamp.
Steel grades: Aisi 304L, Aisi 316L.
Torque Ratings
Butterfly valves with silicone seal:

OPEN
DIAMETER
[90]
1
1
2
2
3
1
1
2
5
6
Page 2
NW
NW
NW
NW
NW
CLOSE
[0]
5 NW
5 NW
17 NW
28 NW
32 NW
p (kPa)
Butterfly valves DIN:
Flowrate Q = m3/h
Butterfly valves SMS, RJT BS, IDF ISS, Clamp:
p (kPa)
Pressure Drop
BUTTERFLY VALVES
Flowrate Q = m3/h
For further technical information, section and dimensional

drawings and range of models available please refer to our series
of product brochures, technical catalogues and valve manuals.
Page 3
API Schmidt-Bretten
Plate Heat Exchangers

Plate Pack Arrangement
Contract Number:
Plate Grouping:
NP111012-101
Document Number: 4-026-GBF-086-001.PA
SECT 1
1/1*3SH
Left Side (Beer)
HEATING
1/1*3SH
Right Side (Water)
SECT 2
8/8*4SH
Left Side (Beer)
REGEN
8/6*4SH+2*4SW
SECT 3
COOLING
1/1*7SH
2/2*3SH
Plate Summary:
Part Number
3-026-B5HM-00F23
3-026-B6HM-00F01
3-026-B6HM-00F02
3-026-B5HM-00F03
3-026-B6HM-00F04
3-026-B6HM-00F05
3-026-B6HM-00F06
3-026-B6HM-00F11
3-026-B6HM-00F12
3-026-B6HM-00F16
3-026-B6HM-00F26
3-026-B6HM-00F29
3-026-B5WM-00F03
3-026-B6WM-00F05
3-026-B6WM-00F06
Right Side (Beer)

Left Side (PG 25%)
Right Side (Beer)
Qty
1
5
5
48
1
3
3
6
5
1
1
1
4
1
1
86
Arrangement:
Plate No.
Part Number
1
2
3
4
5
6
7
3-026-B5HM-00F23
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B6HM-00F04
3-026-B6HM-00F16
INTERMEDIATE GRID
3-026-B6HM-00F26
3-026-B6HM-00F12
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B6HM-00F02
3-026-B6HM-00F05
3-026-B6HM-00F11
3-026-B5HM-00F03
8
9
10
11
12
13
14
15
16
17
18
19
Plate Pack Dimension:

22.423 inches Maximum
21.756 inches Minimum
Total
Figure
R
L
R
L
R
L
R
ACR/ECR
CL
CR
CL
CR
DL
PR
L
R
L
R
L
R
L
R
L
R
L
R
AFL/EFL
KR
CL
CR
CL
CR
CL
CR
BL
FR
KL
CR
Gaskets face fixed head.
Page 1 of 3
API Schmidt-Bretten
Arrangement:
Plate No.
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

Part Number
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B6HM-00F01
3-026-B6HM-00F06
3-026-B6HM-00F12
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B6HM-00F02
3-026-B6HM-00F05
3-026-B6HM-00F11
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B6HM-00F01
3-026-B6HM-00F06
3-026-B6HM-00F12
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B6HM-00F02
3-026-B6HM-00F05
3-026-B6HM-00F11
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B6HM-00F01
3-026-B6HM-00F06
3-026-B6HM-00F12
3-026-B5HM-00F03
3-026-B5WM-00F03
3-026-B5HM-00F03
3-026-B5WM-00F03
3-026-B5HM-00F03
3-026-B6HM-00F02
3-026-B6WM-00F05
3-026-B6HM-00F11
3-026-B5HM-00F03
3-026-B5WM-00F03
3-026-B5HM-00F03
3-026-B5WM-00F03
Figure
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
CL
CR
CL
CR
AL
ER
LL
CR
CL
CR
CL
CR
BL
FR
KL
CR
CL
CR
CL
CR
AL
ER
LL
CR
CL
CR
CL
CR
BL
FR
KL
CR
CL
CR
CL
CR
AL
ER
LL
CR
CL
CR
CL
CR
BL
FR
KL
CR
CL
CR
CL
Page 2 of 3
API Schmidt-Bretten
Arrangement:
Plate No.
Part Number
71
72
3-026-B6HM-00F01
3-026-B6WM-00F06
INTERMEDIATE GRID
3-026-B6HM-00F29
3-026-B6HM-00F11
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B6HM-00F02
3-026-B6HM-00F12
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B5HM-00F03
3-026-B6HM-00F01
3-026-B6HM-00F11
73
74
75
76
77
78
79
80
81
82
83
84
85
86
Figure
R
L
BR
FL
R
L
R
L
R
L
R
L
R
L
R
L
R
L
AJR/EJR
KL
CR
CL
CR
CL
AR
LL
CR
CL
CR
CL
BR
KL
Page 3 of 3
TOLLERANZE OVE NON INDICATE
SECONDO ISO-2768 CL.-C- (grossolana)
535
da
da
SEZIONE A-A
M 20
da
da
0,5
120
400
1000
4000
fino a
fino a
fino a
fino a
fino a
fino a
fino a
fino a
30
120
400
1000
2000
4000
0,2
0,3
da
da
30
0,5
0,8
da
1,2
da
2
3
12
239
1
10
100
579
435
6
A
VITE TCEI M10X20
A2
95423
ANELLO ELAST. D18,5
A2
94042
VOLANTINO VI/190
AISI 304
97062
RONDELLA 44X20 SP 3
NYLON
71085
TRAVERSINO
97210
BUSSOLA PER SNODO
AISI304
97285
SNODO
AISI 304
71017
BRACCIO
9604
GUARNIZIONE G/200LKD
7CA0801
COPERCHIO 200LKD
7TA0802
TELAIO C/SUPP.
Pos
N doc.
Descrizione
11
VARIANTI
P. MAX (bar)
MESCOLE
4,8
NBR
EPDM
SILICONE
FPM
ZORZINI S.p.A.
Modifica
95020
10
Ind.
11
1
V.MESCOLE
1
1
1
Materiale
Q.t
note
NOME
TITOLO
MOD.200 LKD
Disegnato
SERIE 201LKD
ISO
DATA
26/04/2007
Controllato
Peso
Scala
27,4
GRUPPO
ORSARIA
1:5
Firma
Orsaria
Cl.
Materiale
14404-14301
CODICE
FA08-100
Revisione
Ai sensi delle vigenti leggi, la Zorzini spa si riserva la propiet di questo disegno con il divieto di riprodurlo e/o renderlo noto
a terzi senza autorizzazione
H1
da
da
120
400
1000
4000
fino a
fino a
fino a
da
fino a
fino a
fino a
fino a
30
120
400
1000
2000
4000
0,2
0,3
da
30
0,5
0,8
da
1,2
da
SP
da
0,5
fino a
da
440
SP2
457
A
SEZIONE A-A
498
334
5
7
94053
VOLANT. MEC/90 M16
97008
RONDELLA 16X30
71080
TRAVERSINO
95421
ANELLO ELAS.10
93012
SPINA TESTA TORNITA
71031
BRACCIO
V.MESCOLE
H
60
80
60
80
1
14404-EN10028-7
AISI 304
A2
AISI 304
1
1
7CA0400
COPERCHIO FINITO
7TA0400
TELAIO C/SUPPORTI
Pos
N doc.
Descrizione
Materiale
Q.t
note
H1
166
186
166
186
ZORZINI S.p.A.
GUARNIZIONE G/170
Modifica
9621
Ind.
SP
6
6
8
8
VARIANTI
SP 2
1,5
1,5
2
2
P. MAX (bar)
1,3
1,3
1,3
1,3
NOME
TITOLO
PORTELLA 180
GRUPPO
SERIE 180
ISO
Disegnato
ORSARIA
MESCOLE
NBR
EPDM
SILICONE
FPM
DATA
Firma
26/04/2007
Controllato
Peso
Scala
CODICE
FA04
Materiale
Revisione
Ai sensi delle vigenti leggi, la Zorzini spa si riserva la propiet di questo disegno con il divieto di riprodurlo e/o renderlo noto
a terzi senza autorizzazione
547
da
da
da
0,5
120
400
1000
4000
fino a
fino a
fino a
fino a
fino a
fino a
fino a
fino a
30
120
400
1000
2000
4000
0,2
0,3
da
60
8
440
da
30
0,5
0,8
1,2
da
NOTE
P. MAX (bar)
MESCOLE
0,5
NBR
EPDM
SILICONE
FPM
180
da
da
332
SEZIONE A-A
9
10
345
13
11
452
A
14
97257
TUBO DIST. L=123
AISI 304
13
91030
TIRANTE M12X166
AISI 304
12
71005
BRACCIO di CHIUSURA
11
94031
VOL. VI165A C/CODOLO
10
97044
RONDELLA 34 SP 3
91009
TIRANTE M16 L=120
14301/7-EN10028-7
95421
ANELLO ELAS.10
A2
93006
SPINA 12X30
AISI 304
95210
DADO CIECO M12
A2
97031
RONDELLA M12 GROWER
A2 ARM.
95031
VITE TE M12X50
A2
9620
GUARNIZIONE G/R165
V.MESCOLE
7CA2700
COPERCHIO FINITO
7TA2700
TELAIO C/SUPPORTI
Pos
N doc.
Descrizione
14
1
AISI 304
1
1
Materiale
Q.t
ZORZINI S.p.A.
note
Ind.
Modifica
12
3
NOME
TITOLO
PORTELLA 165
GRUPPO
SERIE 165
Disegnato
ORSARIA
DATA
Firma
26/04/2007
Controllato
Peso
12,8
Scala
Materiale
1:5
14404-14301
CODICE
FA27
Ai sensi delle vigenti leggi, la Zorzini srl si riserva la propriet di questo disegno con il divieto di riprodurlo e/o renderlo noto a terzi senza autorizzazione.
Revisione
Materiale
Moteriol
I Temperatura
I Peso
I Temperature
lWeight
ffiffi
ffire
ffire
Guarnizione
Gosket
Montaggio
sulcoperchio,
senza
cnllante
Fixedon the cover,withoutglue
Temperatura
Temperature
ffiffi
Guarnizione
Gosket
senza
Montaggio
sulcoperchio,
collante
Materiale
Moteriol
I Temperatura
I Pesokg
I Tenperoture
lWeightkg
Guarnizione
Gosket
Montaggio
sulcoperchio,
concollante
Fixedon the covenwith glue
Materiale
Moteriol
I Temperatura
I Pesokg
I Temperoture
lWeightkg
Guarnizione
Gosket
Montaggio
sulcoperchio,
senza
cnllante
=N
Materiale
Moteriol
<s
e=
I Temperatura
I eesotg
I Temperature
lWeightkg
Guarnizione
Gosket
Montaggio
senza
sulcoperchio,
collante
rJ.Jtr
==
Eg
Guarnizione
Goskef
Montaggio
sulcoperchio,
senza
collante
Guarnizione
Gosket
Montaggio
sulcoperchio,
senza
collante
Guarnizione
Gosket
Montaggio
sulcoperchio,
concollante
Fixedon the cover,with glue
Temperatura Pesokg
,TemperotureWeightlq
Guarnizione
Gosket
Montaggio
sulcoperchio,
concollante
Fixedon the cover,with glue
=H
<s
e=
rJ.Jtr
za
Guarnizione
Goskef
tx
Montaggio
sulcoperchio,
senza
collante
S=
z.i.
ffiffi
ffiffi
ffiffi
Dimensions and Weights

5SV Series 3500 RPM
All dimensions are in inches (mm).
Pump
Type
5SV-02
5SV-03
5SV-04
5SV-05
5SV-06
5SV-07
5SV-08
5SV-09
5SV-10
5SV-11
5SV-12
5SV-13
5SV-14
5SV-15
5SV-16
5SV-17
5SV-18
5SV-20
5SV-21
5SV-23
5SV-25
5SV-26
5SV-27
Motor
NEMA Frame
HP ODP TEFC ODP TEFC L1 ODP
1 1 3 3
1
0.75
12.85 10.79
1
13.84 10.66
14.82 10.67
1.5
15.8 10.67
56C
16.78 11.18
2
17.77 11.18
18.75 11.57
3
19.73 11.57
20.71 11.57
22.45 13.93
23.43 13.93
24.42 13.93
5
184TC 182TC
25.4 13.93
26.38 13.93
27.37 13.93
184TC 28.55 13.93
29.28 13.88
31.64 13.88
32.23 13.88
7.5
213TC 184TC
34.2 13.88
36.17 13.88
37.23 13.88
10
215TC 213TC 215TC 38.22 16.63
GOULDS PUMPS
Commercial Water
Dimensions (in)
L2
TEFC ODP
1 3
9.91 9.16
11.19 9.16
11.19 10.66
11.19 10.66
12.06 11.16
12.06 11.16
13.44 11.18
13.44 11.18
13.44 11.18
15.43 12.55
15.43 12.55
15.43 12.55
15.43 12.55
15.43 12.55
15.43 12.55
15.43 12.55
15.53 13.93
15.53 13.93
15.53 13.93
15.53 13.93
15.53 13.93
15.53 13.93
16.68 15.55
TEFC
3
9.29
9.29
9.91
9.91
10.79
10.79
11.16
11.16
11.16
13.93
13.93
13.93
13.93
13.93
13.93
13.93
15.43
15.43
15.43
15.43
15.43
15.43
15.51
L3
L4
L5
L6
15.87
16.85
18.23
19.21
20.2
21.18
22.17
23.15
24.13
25.12
26.1
27.48
29.44
30.43
32.4
34.37
35.35
36.33
9.53
10.51
11.5
12.48
13.46
14.45
15.43
16.42
17.4
18.39
19.37
20.35
22.31
23.31
25.28
27.24
28.22
29.2
9.57
10.55
11.54
12.91
13.9
14.88
15.87
17.24
18.23
19.21
20.2
21.18
22.17
23.15
24.13
25.11
26.5
28.46
29.45
-
9.57
10.55
11.54
12.91
13.9
14.88
15.87
17.24
18.23
19.21
20.2
21.18
22.17
23.15
24.13
25.11
26.5
28.46
29.45
31.42
33.39
34.37
35.35
M ODP
(Ref.) 1
5.19 6.20
5.19 6.19
5.74 6.20
5.74 6.20
5.74 7.19
5.74 7.19
5.75 6.50
5.75 6.50
5.75 6.50
6.87 8.88
6.87 8.88
6.87 8.88
6.87 8.88
6.87 8.88
6.87 8.88
6.87 8.88
8.05 8.89
8.05 8.89
8.05 8.89
8.05 8.89
8.05 8.89
8.05 8.89
8.77 10.62
D1 (max.)
TEFC ODP
1 3
6.19 6.19
6.19 6.19
7.19 6.19
7.19 6.19
7.19 6.20
7.19 6.20
7.19 7.16
7.19 7.16
7.19 7.16
8.86 9.02
8.86 9.02
8.86 9.02
8.86 9.02
8.86 9.02
8.86 9.02
8.86 9.02
10.62 8.88
10.62 8.88
10.62 8.88
10.62 8.88
10.62 8.88
10.62 8.88
10.18 10.18
TEFC
3
6.19
6.19
6.19
6.19
6.19
6.19
7.19
7.19
7.19
8.86
8.86
8.86
8.86
8.86
8.86
8.86
8.86
8.86
8.86
8.86
8.86
8.86
10.28
D2 Pump ODP
1
4.13 27 21
4.13 28 27
4.13 30 32
4.13 32 32
4.72 33 43
4.72 35 43
5.51 35 49
5.51 37 49
5.51 37 49
5.51 41 81
5.51 42 81
5.51 44 81
5.51 45 81
5.51 46 81
5.51 47 81
5.51 49 81
5.51 50 100
5.51 53 100
5.51 54 100
5.51 56 100
5.51 58 100
5.51 59 100
4.13 60 132
Weight (lbs.)
Motor
TEFC ODP TEFC ODP
1 3 3 1
21 19
19 48
29 21
21 55
40 23
23 62
40 23
23 64
51 32
33 76
51 32
33 78
64 41
44 84
64 41
44 86
64 41
44 86
92 62
69 122
92 62
69 123
92 62
69 125
92 62
69 126
92 62
69 127
92 62
69 128
92 62
69 130
120 75
85 150
120 75
85 153
120 75
85 154
120 75
85 156
120 75
85 158
120 75
85 159
145 107 122 192
Pump/Motor
TEFC ODP
1 3
48
46
57
49
70
53
72
55
84
65
86
67
99
76
101 78
101 78
133 103
134 104
136 106
137 107
138 108
139 109
141 111
170 125
173 128
174 129
176 131
178 133
179 134
205 167
TEFC
3
46
49
53
55
66
68
79
81
81
110
111
113
114
115
116
118
135
138
139
141
143
144
182
28
5SV Curve 3500 RPM
Q [m3/hr]
TOTAL STAGES
27
26
25
5SV 60Hz
3500 RPM
23
21
20
17
15
14
13
12
11
10
9
8
7
6
5
4
3
2
110 psi
MINIMUM FLOW RATE: 7 GPM [1.6 m3/hr]
GOULDS PUMPS
Commercial Water
29
TOP-FLO TF-C Series Centrifugal

Capacity Curves
Model: C114
Based on water at 70F (22C)
60 Hz
3500 RPM
Size: 1-1/2 x 1-1/2 x 4
CUBIC METERS PER HOUR
HEAD IN FEET
HEAD IN METERS
30 psi
US GALLONS PER MINUTE
FEET
METERS
CUBIC METERS PER HOUR
US GALLONS PER MINUTE

1
NOTES:
)MPELLERDIAMETERSAVAILABLEIN INCHINCREMENTS
.03(2ISSHOWNFORMAXIMUMIMPELLERDIAMETER
PSI = (EADIN&EET83PECIlC'RAVITY
2.3
Office: 0/"OXs"RADFORD0!

Plant:
6ALLEY(UNT$RIVEs,EWIS2UN0!
Phone: s sFAX
+GCM2 = (EADIN-ETERS83PECIlC'RAVITY

(0X+W
PROCESS EQUIPMENT COMPANY

17
TOP-FLO TF-C Series

Close-Coupled Pump Dimensions
$$)-%.3)/.&!#%/&).,%44/#%.4%2/&#/.$5)4/0%.).'
TO&RAME-OTORS
AND&RAME-OTORS
Pump Dimensions (Easy-Clean totally-enclosed motor)

Pump
Model
Suction
4& #
4& #

4& #

4& #
Discharge

X*

X**

Y*

Y**

Z

Pump and Motor Dimensions with Easy-Clean Totally Enclosed Motors

Pump
Model Frame
A1
B1
#

4#

#

4#

4#

4#

TF-C114
TF-C216
C*
C1 *
C**
C1**
D*
D**
HD
AA
AB

4#

4#

TF-C218
4#

4#

4#

4#

4#

TF-C328
4#

4#

4#

4#

$IMENSIONSAREAPPROPRIATEANDFORGUIDANCEONLY/.APPLICATIONSWHEREEXACTDIMENSIONS
AREREQUIREDREQUESTACERTIlEDPRINTFROM4OP,INE
./4%3 $IMENSIONSFORSINGLEPHASEFRAMEMOTORS LONGER
4HESEDIMENSIONSAREFORPUMPSUSINGSTANDARD#&LANGE-OTORS
4& #3ERIESPUMPSWILLNOTACCEPT43#&RAME-OTORS
7ITHCLAMPCONNECTIONS
7ITHTHREADEDBEVEL SEATCONNECTIONS
27
25
Performance Curves 60 Hz, 3500 RPM

Curvas de Funcionamiento 60 Hz, 3500 RPM
METERS
METROS
Model NPE / 2ST Size (Tamao) 11c4 x 11c2-6

RPM 3500 Curve (Curva) CN0235R02
FEET
PIES
5'
NPSH R FEET (PIES)

40
50
130
G 5 c16" DIA.
120
TOTAL DYNAMIC HEAD (CARGA DINAMICA TOTAL) H
110
100
NOTE: Not recommended for operation beyond printed HQ curve.

NOTA: No se recomienda para funcionamiento superior al
impreso en la curva H-Q.
10'
15' 20'
60
A 51c4"
62
55 EFF %
64
C 47c8"
80
30 psi
66
D 45c8"
70
E 41c4"
20
60
15
50
F 37c8"
40
10
c4
HP
HP
1
20
10
20
40
60
10
2
11
HP
c2 H
P
HP
80
100
120
20
15
378
458
478
5116
51516
NOTE: Although not

recommended, the pump
may pass a 316 sphere.
NOTA: Si bien no se
recomienda, la bomba puede
pasar una esfera de 316.
HP
30
Ordering Standard
Code,
HP Rating, Imp.
Cdigo Estndar HP Dia.
de Pedido Potencia
58
B 51c16"
90
25
58
H 51c2"
35
30
7'
55
15
Impeller Selections for ODP & TEFC Motors

Selecciones del Impulsor para
Motores ODP & TEFC
140
25
30
160
35
U.S. GPM
m3c hr
CAPACITY (CAPACIDAD) Q
METERS
METROS
Model NPE / 2ST Size (Tamao) 11c4 x 11c2-6 Impeller Selections for Exp. Proof Motors
RPM 3500 Curve (Curva) CN0235R01
Selecciones del Impulsor para Motores Exp. Proof
FEET
PIES
NPSH R FEET (PIES)
NOTE: Not recommended for operation beyond

printed H-Q curve.
NOTA: No se recomienda para funcionamiento
superior al impreso en la curva H-Q.
5'
50
TOTAL DYNAMIC HEAD (CARGA DINAMICA TOTAL) H
110
30
100
7'
55
58 60 62
B 51c16" DIA.
10'
64
90
25
15'
66
64
80
D 45c8"
20'
70
58
E 41c4"
6
50
55 EFF %
3
3
c4
30
HP
1H
11
c2 H
378
458
5116
20
40
60
10
80
15
HP
HP
20
10
F 37c8"
40
10
NOTE: Although not

recommended, the pump
may pass a 316 sphere.
NOTA: Si bien no se
recomienda, la bomba puede
pasar una esfera de 316.
62
60
20
15
Ordering Standard
Code,
HP Rating, Imp.
Cdigo Estndar HP Dia.
de Pedido Potencia
100
20
120
25
140
30
160
U.S. GPM
m3c hr
CAPACITY (CAPACIDAD) Q
GOULDS PUMPS
Commercial Water
NPE Close Coupled Dimensions, Weights and Specifications

NPE Acople Cerrado Dimensiones, Pesos y Especificaciones
Clockwise Rotation Viewed from Drive End
Rotacin en Direccin de las Agujas del Reloj Visto desde el Extremo del Motor
DISCHARGE
DESCARGA
41c4
C MAX.
FILL AND VENT

CARGA Y VLVULA
1 PHASE UNITS ONLY

UNIDADES MONOFSICAS
SOLAMENTE
2 3c4
SUCTION
SUCCIN
6 5c16 MAX.
30o
TYP.
41c4
311/16
MAX.
(4) 13c32 DIA. MOUNTING HOLES
(4) 13c32 DIA. AGUJEROS DE MONTAJE
DRAIN PLUG 3c8

ENCHUFE DE DRENAJE 3c8
215c16
215c16
3
67c8
c16
3c4
6 1c2
ODP and TEFC , and 1 HP (standard), ODP y TEFC , y 1 HP (estndar)

41 c4
DISCHARGE
DESCARGA
C MAX.
1 PHASE ONLY
MONOFSICA
SOLAMENTE
FILL AND VENT

CARGA Y VALVULA
23c4
X
SUCTION
SUCCIN
61c2 MAX.
30
TYP
MOTOR CRADLE
HORQUILLA DEL MOTOR
41 c4
311c16
4 MAX.
13 c 32 DIA.
DRAIN
DRENAJE
215c16
215c16
81c8
131c32
5
81c4
HOLE
4-MOUNTING HOLES
13c32 DIA. 4-AGUJEROS
DE MONTAJE
ODP and TEFC 1, 2 and 3 HP (standard), ODP y TEFC 1, 2 y 3 HP (estndar)
Specifications
Especificaciones
Capacities to:
85 GPM (322L/min) at 1750 RPM
170 GPM (643L/min) at 3500 RPM
Heads to:
39 feet (12 m) at 1750 RPM
150 feet (46 m) at 3500 RPM
Working pressures to:
125 PSIG (9 bars)
Maximum temperatures to:
250 F (121 C)
Direction of rotation:
Clockwise when viewed from
motor end.
Motor specifications:
NEMA 56J frame, 1750 RPM,
HP. 3500 RPM through
5 HP. Open drip-proof, totally
enclosed fan-cooled or explosion
proof enclosures. Stainless steel
shaft with ball bearings.
Single phase: Voltage 115/230
ODP and TEFC. (3 and 5 HP model
230 V only) Built-in overload
with auto-reset provided.
Three phase: Voltage 208230/460 ODP, TEFC and EX
PROOF.
NOTE: For three phase motors,
overload protection must be
provided in starter unit. Starter
and heaters must be ordered
separately.
Capacidades:
85 GPM (322L/min) a 1750 RPM
170 GPM (643L/min) a 3500 RPM
Cargas:
39 pies (12 m) a 1750 RPM
150 pies (46 m) a 3500 RPM
Presin de trabajo:
125 PSIG (9 baras)
Temperatura mxima:
250 F (121 C)
Direccin de rotacin:
En direccin de las agujas del reloj
visto desde el extremo final del
motor.
Motores:
Armazn 56J NEMA, 1750 RPM
HP. 3500 RPM a 5 HP.
Cubiertas abiertas resguardadas,
totalmente encerradas enfriadas
por ventilador o a prueba de explosiones. Eje de acero inoxidable
con balineras de bolas.
Monofsicos: Voltaje 115/230
ODP y TEFC. (modelo 3 y 5 HP
230 voltios solamente) Se
proporciona proteccin trmica
contra sobrecarga construida con
reseteo automtico.
Trifsicos: Voltaje 208-230/460
ODP, TEFC y EX PROOF.
NOTA: Para motores trifsicos se
debe de proporcionar la proteccin
trmica contra sobrecarga en la unidad
de arranque. El arrancador y los calentadores se deben pedir por separado.
GOULDS PUMPS
Commercial Water
12
NPE Close Coupled with Footed Motor, Explosion-proof and 5 HP Motors

NPE Acople Cerrado con Motor con Patas, Motores a Prueba de Explosin Y 5 HP
All Explosion Proof Motors and 5 HP ODP and TEFC
Todos los motores son a prueba de explosiones, 5 HP, ODP
(abiertos resguardados) y TEFC (totalmente encerrados con
enfriamiento forzado)
FILL AND VENT

CARGA Y VLVULA
SUCTION
SUCCIN
DISCHARGE
DESCARGA
81/2
Y
41/4
C. MAX.
61/2 DIA.
31/2
41/4
1/3
7/8
3
33/4
47/8
61/2
DRAIN PLUG 3/8

ENCHUFE DE DRENAJE 3/8
Dimensions Determined by Pump,

Dimensiones Determinadas por la Bomba
Pump,
Bomba
Suction,
Succin
1ST
2ST
Discharge,
Descarga
HP
3 516
3
3
4 8
Motor Weights, Pesos del Motor

1 Phase, Monofsicos
3 Phase, Trifsicos
3ST
15
438
4916
7516
218
5 18
7 78
7 78
2 8
5 8
Available Motor Weights and Dimensions,

Pesos y Dimensiones Disponibles del Motor
ODP
TEFC
EXP
ODP
TEFC
EXP
C Max.
Length,
(Longitud)
16
21
47
19
18
27
91516
19
24
41
21
21
30
10
22
26
49
23
21
30
11
28
35
56
27
27
37
11516
33
39
60
32
33
44
12116
7
HP
40
43
41
37
12 16
42
42
45
14
Dimensions in inches, weights in pounds.

Dimensiones en pulgadas, pesos en libras.
NOTES:
1. Pump will be shipped with top
vertical discharge position as
standard. For other orientations,
remove casing bolts, rotate
discharge to desired position,
replace and tighten 6mm bolts
to 5 6 lbs.-ft.
2. Motor dimensions may vary with
motor manufacturers.
3. Dimensions in inches, weights
in pounds.
4. For explosion proof motor
dimensions consult factory for
information.
5. Not to be used for construction
purposes unless certified.
NOTAS:
1. Las bombas se transportarn
con la descarga vertical superior
como estndar. Para otras orientaciones, retirar los tornillos de
la carcasa, rotar la descarga a la
posicin deseada, y reemplazar y
apretar los tornillos de 6mm a 5
6 libras-pies.
2. Las dimensiones del motor
puede que varen con los
fabricantes.
3. Dimensiones en pulgadas, pesos
en libras.
4. Para las dimensiones de los
motores a prueba de explosin
consultar con la fbrica para
informacin.
5. No usar para propsitos de
construccin sin certificar.
GOULDS PUMPS
Commercial Water
13
PNEUMATICS M
I/O LIST
FLASH PASTUERIZER 11FP353

I/O LISTING SHORTS BREWING CO. 6/09/11
INPUTS
I:0.0/0
I:0.0/1
I:0.0/2
I:0.0/3
I:0.0/4
I:0.0/5
I:0.0/6
I:0.0/7
I:0.0/8
I:0.0/9
I:0.0/10
I:0.0/11
I:0.0/12
I:0.0/13
I:0.0/14
I:0.0/15
I:0.0/16
I:0.0/17
I:0.0/18
I:0.0/19
OUTPUTS
FLOW METER (PULSE)

SLT HL PROBE
SLT LL PROBE
AV1 CLOSED
AV2 CLOSED
AV3 CLOSED (JB1)
AV4 CLOSED (JB1)
AV5 CLOSED (JB1)
SEQUENCE STOP
MBP RUNNING
BBP RUNNING
HWR RUNNING
BBP CONTROL MK1 (REMOTE)
BBP CONTROL MK2 (REMOTE)
FEED PROTECT PROBE (OPT)
SPARE
SPARE
SPARE
SPARE
SPARE
O:0.0/0
O:0.0/1
O:0.0/2
O:0.0/3
O:0.0/4
O:0.0/5
O:0.0/6
O:0.0/7
O:0.0/8
O:0.0/9
O:0.0/10
O:0.0/11
O:1.0/0
O:1.0/1
O:1.0/2
O:1.0/3
O:1.0/4
O:1.0/5
(P1) MBP STARTER

(P2) BBP VFD STARTER
(P3) HWR STARTER
SPARE
CIP FLOW VALVES
AV1 OPEN
AV2 OPEN
AV3 OPEN
AV4 OPEN
AV5 OPEN
AV6 OPEN
SEQUENCE STOP LAMP
AUDIBLE ALARM
RED STACK LAMP - UHL SPT
CLEAR STACK LAMP - HL SPT
AMBER STACK LAMP - ML SPT
GREEN STACK LAMP - LL SPT
BLUE STACK LAMP - ULL SPT
NOTE: FOR CIP MODE, BLINK BLUE

STACK LAMP, O:1.0/1
ANALOG INPUTS
ANALOG OUTPUTS
I:0.0/V0+ SPT DIFF. PRES. TRANS. (DP1)
I:0.0/V1+ BEER PRES. TRANSDUCER
RTD INPUTS
I:3.0/0
I:3.0/1
I:3.0/2
RTD 1 HOLDING TUBE TEMP.

RTD 2 PRODUCT OUT TEMP.
RTD 3 CIP RETURN TEMP. (OPT)
O:0.0/OV0
O:0.0/OV1
O:2.0/0
O:2.0/1
O:2.0/2
O:2.0/3
CHART REC. HOLD TUBE TEMP.

CHART REC. PROD. OUT TEMP.
STEAM I/P CONVERTER
GYLCOL I/P CONVERTER
CHART REC. CIP RETURN TEMP
VFD SPEED CONTROL

6 CORE COLOR CODE - JUNCTION BOX (JB1)
ADDRESS
I:0.0/5
I:0.0/6
I:0.0/7
INPUTS
AV3 CLOSED
AV4 CLOSED
AV5 CLOSED
COLOR
BLUE
GREEN
WHITE
24VC
24VDC CONTROL
RED
0VC
0VDC CONTROL
BLACK

12 CORE COLOR CODE - JUNCTION BOX (REMOTE)
ADDRESS
I:0.0/12
I:0.0/13
24VDC
INPUTS
BBP CONTROL MK1
BBP CONTROL MK2
COLOR (CABLE)
ORG
(REMOTE INPUTS)
YEL
(REMOTE INPUTS)
CONTROL +
VIOLET
(REMOTE INPUTS)
RED STATUS LAMP

CLEAR STATUS LAMP
AMBER STATUS LAMP
GREEN STATUS LAMP
BLUE STATUS LAMP
RED
WHITE
BROWN
GREEN
BLUE
(REMOTE OUTPUTS)
(REMOTE OUTPUTS)
(REMOTE OUTPUTS)
(REMOTE OUTPUTS)
(REMOTE OUTPUTS)
COM
BLACK (REMOTE OUTPUTS)
OUTPUTS
O:1.0/1
O:1.0/2
O:1.0/3
O:1.0/4
O:1.0/5
0VS

SHORTS BREWING CO. 6/09/11
TWISTED PAIR 4 COND. - JUNCTION BOX (REMOTE)
ADDRESS
I:0.0/V1+
24VDC
0VDC
INPUTS
COLOR (CABLE)
SPT DIFF. PRES. TRANS PAIR TWO - RED
ANALOG +
ANALOG -
PAIR ONE - RED

PAIR ONE - BLACK
OXINE
Manual Oxine Dilution & Use

Useful figures to have available if you are diluting Oxine manually without a titration kit. These
figures are applicable with Oxine that has been activated within 48 hours of dilution with a food
grade acid at 2.5 to 3 pH .
For keg sanitizing and use with the Super King, Mini King or Squire series machines:
It is recommended that you start by using approximately 100 ppm of activated Oxine for keg
sanitizing until you can determine through your own QC procedures whether you need to
increase or decrease the amount based upon microbial results obtained. Experience indicates
that normal usage will be in the range of 20 to 100 ppm.
1. Take a one gallon container with a screw lid and drill a hole in the cap to suit the dosing unit
siphon tube.
2. Take 0.6 liter (20 ounces) of Oxine, add food grade acid to lower the pH to approximately 2.5
to 3.0 pH to activate the Oxine and stir. This will give you approximately 20,000 ppm of
activated Oxine. CAUTION Do so in a well ventilated area and do NOT breathe the fumes
given off during activation. See the MSDS in this section for more details.
3. When activated (after 5 to 10 minutes) add 3 liters (101 ounces) of water to the activated
Oxine (5:1 ratio). This will give you approximately 4,000 ppm of activated Oxine. Stir and
replace cap with siphon tube into Oxine.
4. Using the chart supplied with the Oxine doser venturi kit select the colored venturi that will
then give you a 40:1 reduction ratio. This will give you approximately 100 ppm of activated
Oxine being supplied as your rinse and sanitizing water to the keg for pre and post rinse.
5. This can be verified with the Oxine test kit or Oxystix attainable from IDD Process &
Packaging, Inc.
Other ratios of Oxine for general sanitizing purposes

One unit of manually activated Oxine at 20,000ppm and you:
Add 1 unit of water, the concentration reduces to 10000ppm Ratio of water to Oxine 1:1.
Add a further 2 units of water, the concentration reduces to 5000ppm Ratio of water to Oxine 3:1.
Add a further 4 units of water, the concentration reduces to 2500ppm Ratio of water to Oxine7:1.
Add a further 8 units of water, of the concentration reduces to 1250ppm Ratio of water to Oxine 15:1.
Add a further 32 units of water, the concentration reduces to 312.5ppm Ratio of water to Oxine 63:1.
OXINE & PUROGENE SANITIZER
The following information is offered as suggested uses of Oxine and Purogene and is
not intended to be definitive or accurate for all applications. IDD Process & Packaging,
Inc. do not accept any liability for the use or application of Oxine or Purogene.
OXINE AND PUROGENE...THE SANITIZERS FOR ALL REASONS. For years it has
been known that chlorine dioxide gas is a powerful anti-microbial agent. However, this
gas is toxic and unstable in an aqueous solution. Modern technology has overcome
these problems with Oxine and Purogene. Today, stabilized chlorine dioxide (ClO2) is
available in a concentrated stable form with very low toxicity. As a powerful oxidant,
stabilized ClO2 is virtually unaffected by organic load and hard water. These technical
advances have resulted in the FDA, EPA and USDA approving stabilized ClO2 as an
acceptable sterilant for numerous applications within the brewery, dairy and food
processing plants. Properties which make stabilized ClO2 most attractive to the
brewer, maltster and other beverage plant operators are:
LOW ODOR - Unlike typical sanitizers such a hypochlorites, quaternary ammonium, or
even peroxy-acetic acid, stabilized ClO2 has an almost undetectable odor while
surpassing the bacteriocidal efficacy of these other compounds. Hypochlorites can
form chlorophenols (a medicinal flavor compound) when combined with organic
material in beer: Quaternary ammonia compounds have well known negative effects on
flavor; the end product of the reduction of peroxy-acetic acid is acetic acid, with its
typically "vinegar-like" character. Even small amounts remaining in a tank and having
the opportunity of coming in contact with beer, can have a deleterious effect on beer
flavor.
LOW CORROSIVITY - Stabilized ClO2 is not harmful to vessels or piping systems
when used at the recommended dosages. Typically, brewers like the effectiveness of
hypochlorites but a major drawback is hypochlorites role in causing stress corrosion
fatigue in stainless steel, particularly at weld joints. Stabilized ClO2 while actually being
4 to 7 times more effective as a sanitizer than hypochlorite, does not enhance or
contribute to stress corrosion fatigue in the metal. Stabilized ClO2 is only slightly
more corrosive than tap water at and much of this is due to the acid used in the
activation of the product. When it is used as a final rinse in vessels, or piping systems,
it is perfectly safe to leave a 10 ppm solution un-rinsed in a tank, pipe network or piece
of process equipment, (i.e. bottle fillers, keg racking machines, sheet or pressure leaf
filters, etc.).
EASE OF HANDLING - While idophors, peroxy-acetic acid and hypochlorites are
popular sanitizers for tanks, fillers and other equipment, they have some handling
drawbacks. Iodophors are really only effective at low pH, thus they are typically carried
as a concentrate in a solution of phosphoric or nitric acid. This makes them hazardous
to handle. Iodophors also have a tendency to stain equipment (and people). Pereoxy-

acetic acid is actually quite volatile at moderately elevated temperatures (120_F/50_C)
and can cause spontaneous explosions. It is also corrosive in its concentrated form.
Hypochlorites as chlorine gas have a short-term exposure limit slightly higher than that
of stabilized ClO2 (1.0 ppm versus 0.3 ppm respectively). However, since stabilized
ClO2 is 4 to 7 times more effective than hypochlorites at normal use levels, it is less
hazardous.
NO ENVIRONMENTAL IMPACT - Stabilized ClO2 does not form the highly
carcinogenic trihalomethanes as do hypochlorites in the presence of organic materials.
Oxine is environmentally and user friendly and has been accepted by the EPA has
having no environmental impact upon disposal. It is not corrosive nor is it volatile in its
concentrated (2%) form.
EFFICACY - Stabilized ClO2 does not act by chlorination but by oxidation and has
proven effective against all common brewery, winery and beverage plant microorganisms. It is an effective bacteriostat at use rates as low as 5 to 20 ppm against
such common pests as Lactobacillus and Pediococcus sp. and at 50 ppm against Wild
Yeasts and Mold strains.
As with all gaseous products such as stabilized ClO2, Oxine can be monitored by
using a standard gas monitoring system such as those supplied by LAB SAFETY
SUPPLIES COMPANY. Toll free telephone number 800-356-0722. It is necessary to
take extra care with good ventilation during the "activation" process of Oxine. If it is
considered necessary to monitor gas levels at this time for your safety records, we
recommend that the chlorine "low range" (0.05 to 16ppm) tube be used to monitor gas
levels. These tubes readily detect and measure all types of inorganic chlorine.
MALTHOUSE:
Stabilized ClO2 is an effective wash down sanitizer for walls and floors, germination
areas and steep tanks. At 100 to 500 ppm it will kill and bleach out mold and mildew
common to these high-humidity areas. Stabilized ClO2 is successfully used in barley
steep waters to inhibit microbial growth of all types. Typically at 10 to 50 ppm
depending on the microbial load, one can assure a safe re-cyling of the steep water
into subsequent batches. Stabilized ClO2's strong oxidizing capability actually reduces
B.O.D. loads for disposal.
BREWHOUSE:
Safe for all vessels and piping systems, whether copper or stainless steel, stabilized
ClO2 can ensure a microbially free environment in coppers/kettles, mash filters or
lauter tuns, swirl tanks, settlers and wort cooling systems when used at 50 to 100 ppm.
The related piping systems for wort transfer to fermentation areas can be sanitized at
100 ppm. A 50 ppm solution is also safe to leave in the pipelines during periods of nonuse, to keep them sanitized.

FERMENTATION/STORAGE AREAS:
A 50 ppm solution is adequate to sanitize tank walls and related piping systems.
Since low levels of contact with finished product do not effect final beer flavor, one can
safely use stabilized ClO2 in a final rinse and be able to obtain some residual
bacteriostatic value. It is recommended that boots, gloves, yeast-handling tools and the
like be sanitized at 100 ppm. Stabilized ClO2 at 100 ppm is ideal for foot baths at or
near tank entry areas.
FILTRATION:
Stabilized ClO2 is particularly useful for stabilizing and sanitizing filter systems. It can
be used to shock sanitize activated carbon and sand/gravel filters in the water
treatment facility. Typically, a 50 to 100 ppm solution is run slowly through these type
filters. Stabilized ClO2 will not be absorbed significantly by the active carbon. Once the
bed is sanitized it is then possible to dose Oxine into the water stream prior to the filter
bed at a concentration of 1 to 5 ppm in order to prevent future contamination.
Plate-and-frame filters can be sanitized with a 10 to 50 ppm solution without the
typical water flush/rinse required by acid-sanitizers and the like. A standing solution of
up to 10 ppm can be left in a filter during periods of non-use with no harm to the filter
frame or the sheets.
It is recommended that this procedure be carried out after any normal beer filter use to
inhibit the growth of yeasts and bacteria, since residual beer on the sheets makes for
an ideal growth media. A solution of the same strength sprayed over the outer exposed
edges of the filter sheets will prevent mold growth when standing.
PACKAGING:
Stabilized ClO2 provides a safe sanitization and soaking solution for keg washer
rackers, bottle and can fillers. Sanitize at 50 ppm and soak or stand filler bowls in cold
water at 10 ppm.
Aseptic keg, bottle and can rinsing immediately prior to filling with beer is enhanced
when 20 to 50 ppm of stabilized ClO2 is used as a final cold rinse.
The use of stabilized ClO2 as an aseptic "fog" spray around aseptic bottle and can
fillers is highly effective as a sanitizer and microbial preventative at 10 to 20 ppm.
The non-corrosive nature of stabilized ClO2 makes it an ideal growth inhibitor in tunnel
pasteurizers. Stabilized ClO2 is most effective in the moderate temperature zones
(warm-up and cool-down fresh water zones) of the pasteurizer. A 20 to 30 ppm solution
is normally adequate and quite safe to the equipment.

TANK-TRUCK WASHING:
As in the typical use for tank washing and sanitizing, stabilized ClO2 can be used for
the sanitization and cleanup of bulk tankers and their related piping and hoses. Wash
down tank internals, pumps and hoses at 100 ppm, externals at 250 to 500 ppm. This
will prevent transfer of micro-organisms to or from the connecting systems.
MOLD AND MILDEW CLEANUP AND CONTROL:
Clean off walls and floors as well as air handling units and machinery using a 200 to
500 ppm solution of stabilized ClO2. This effectively kills mold and mildew spores while
still retaining some bleaching ability to remove tough black stains. This is good
procedure prior to painting, or prior to the application of a mold and slime growth
inhibitor such as Alltech's Mold-Zap.
PROCESS WATER TREATMENT:
The FDA has approved stabilized ClO2 for process water sanitization at between 100
to 200 ppm available ClO2. Potable water treatment is approved for human
consumption at 4 ppm available ClO2.
ACTIVE CARBON BED (ACB):
Infected ACB's can be back flushed and soaked in a 100 ppm solution of ClO2 for 15
to 60 minutes, after which time a forward flush-out of 15 to 30 minutes with the process
water can take place. It is then advisable to inject 1 to 3 ppm of activated ClO2 into the
process water stream thereafter prior to the ACB to prevent future infections.
GLASS WASHING/RINSING:
Even at the final stage of the brewer's trade, where bars and pubs have a need for an
effective and safe drinking-glass sanitizer, stabilized ClO2 can fill the need. Since
stabilized ClO2 can be safely consumed at 4 ppm, it makes an ideal glass rinse. Unlike
typical quaternary ammonium rinses, it will not have any deleterious effect on beer
flavor, nor on beer foam quality. Use at 20 to 50 ppm in final rinse water.
WASHING OF YEAST SLURRY WITH STABILIZED ClO2 (OXINE):
Stabilized ClO2 (Oxine) will effectively kill unwanted bacteria in yeast at 20 to 40 ppm,
while leaving the culture yeast unharmed. Because of stabilized ClO2's unique action,
it does not have the drawbacks of phosphoric acid. It does not form chlorophenols
(which contribute to a much feared medicinal character in beers) in the presence of
organic materials.
METHOD:
Normally, an initial washing at 20 to 40 ppm (20 ppm for homogenous yeast, 40 ppm
for "clumpy" or highly flocculant strains) is effective against most Lactobacilli and
Pediococci species. This "wash" is done by adding stabilized ClO2 directly to yeast
slurry on a volume/ppm basis. It does not need to be activated as the pH of the yeast
slurry is low enough to convert to ClO2.

Stabilized ClO2 is supplied at a concentration of 20,000 ppm or 2% Chlorine Dioxide
when activated. Therefore, on a volume basis, one could essentially make up with one
gallon of stabilized ClO2 concentrate, one thousand gallons of solution at 20 ppm. By
this method, we can also assume with one gallon of concentrate to make up one
thousand gallons of yeast slurry at 20 ppm.
It is impractical to measure the
concentration of ClO2 in the presence of yeast, so the dilution must be made based on
the strength of the concentrate (20,000 ppm).
Yeast slurry should be thin enough to allow for homogeneous mixing, usually 20 to
40% solids. The killing action of stabilized ClO2 is very fast compared to the traditional
phosphoric acid wash. Only 15 to 30 minutes need be allowed for effective bactericidal
effect of stabilized ClO2, with no resultant stress on yeast cells.
DOSING RATE:
NORMAL WASH: For regular washing of homogenous recycled brewers yeast, a 20
to 40 ppm wash for a minimum 30 minutes to 5 hours prior to pitching. Mix 1 to 2 ml of
stabilized ClO2 concentrate with each liter of yeast slurry. Agitate thoroughly during the
process.
ACTIVATION OF CONCENTRATE:
Since the ClO2 is in a stabilized form in concentrate, it must be "activated" before
using. To activate Oxine add acid to lower the pH in a well ventilated area to below 5
pH. Activation can be verified by a corresponding color change of the concentrate from
clear to yellow/green. Any number of acids will activate the stabilized ClO2, however,
food grade Citric or Phosphoric acid is recommended for this application.
Normally it requires up to 200 grams of Citric Acid to activate one gallon of stabilized
ClO2 concentrate (up to 50 grams per liter of stabilized ClO2 concentrate).
Following are the details for replacement chemicals for your Oxine Test Kits.
10% Potassium Iodide - 100 g diluted to 1,000 ml with distilled water.
0.2N Hydrochloric Acid - Add 16.6 ml Concentrated HCL (39%) to 800 ml water. Bring
to 1,000 ml with water.
0.00564N PAO (Phenylarsine Oxide).
Oxine is available from IDD in 1, 5, 30, 55 gallon and tote containers. Test kits and
replacement materials can also be purchased from IDD.

STORAGE:
Concentrated ClO2 can be stored in a dry area away from acids for up to 3 years
under standard conditions.
Activated ClO2 has a half-life of approximately 48 hours under standard conditions.
Activated ClO2 can be added to cold water at 4,000 ppm. Under such conditions a
half-life of up to 2 weeks is possible under standard conditions.
AUTOMATIC ACTIVATION SYSTEMS:
A series of low cost, hands free, automated activation systems are available to provide
a continuous volume of activated ClO2 into a storage reservoir as needed. These
systems eliminate the need for manual mixing, measuring and dispensing.
INTERNATIONAL,
INC.
MATERIAL SAFETY DATA SHEET

I
SECTION 1: CHEMICAL PRODUCT AND COMPANY IDENTIFICATION

PRODUCT NAME
Oxine
CHEMICAL FAMILY
Mixture of Oxychlorine Compounds
MANUFACTURER
Bio-Cide International, Inc., 2845 Broce Drive, Norman, OK 73072 U.S.A. (800.323.1398)
EPA REGISTRATION NUMBER:

9804-1
EFFECTIVE DATE:
June 2004
SUPERSEDES:
April 2002
SECTION 2: COMPOSITIONIINFORMATION
ON INGREDIENTS
Chemical Name
C.A.S. No.
% by Wt.
Sodium Chlorite
7758-19-2
3.35%
SECTION 3: HAZARDS IDENTIFICATION

EMERGENCY OVERVIEW
Clear liquid with very faint chlorinous odor
May cause skin reaction. May cause eye irritation.
POTENTIAL HEALTH EFFECTS

INHALATION:
Prolonged inhalation of fog or mist may be irritating to nose and throat.
SKIN:
Based on rabbit studies, product is listed as "practically not an irritant".

Prolonged exposure may produce localized irritation, contact dermatitis, mild
erythema and edema.
EYE:
Based on rabbit studies, product has been given an EPA Category III rating as a
mild irritant. Exposure can produce slight irritation of conjunctiva, cornea and
eyelid.
INGESTION:
Ingestion may produce gastric discomfort, nausea, vomiting and diarrhea. Intake
of large quantities may produce methemoglobinemia.
SYSTEMS OF OVER EXPOSURE

Skin and eye irritation. Exposures to chlorine dioxide from activation can produce coughing.
MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE

Skin disorders, such as dermal allergies and dermatitis. Exposure to chlorine dioxide produced
by activation can aggravate pulmonary disorders, such as emphysema.
- 1-
CHRONIC EXPOSURE EFFECTS

May cause localized irritation to areas exposed to product.
,
SECTION 4: FIRST AID MEASURES

The following procedures are recommended as emergency first aid only. They are not intended to
replace or supplant the treatment advice of a physician or other authorized health care specialist.
Inhalation:
Move person to fresh air. If person is not breathing, call 911 or an ambulance, and then
give artificial respiration, preferably mouth-to-mouth if possible. Call a poison control center or doctor for
further treatment advice.
Skin Contact:
Take off contaminated clothing. Rinse skin immediately with plenty of water for 15-20
minutes. Call a poison control center or doctor for further treatment advice.
Eye Contact:
Hold eye open and rinse slowly and gently with water for 15-20 minutes. Remove
contact lenses, if present, after the first 5 minutes, then continue rinsing eye. Call a poison control center
or doctor for further treatment advice.
If Swallowed:
Call a poison control center or doctor immediately for treatment advice. Have person
sip a glass of water if able to swallow. Do not induce vomiting unless told to do so by a poison control
center of doctor. Do not give anything by mouth to an unconscious person.
NOTES TO PHYSICIAN
Chlorine dioxide vapors are emitted when this product contacts acids or chlorine. If these vapors
are inhaled, monitor patient closely for delayed development of pulmonary edema which may
occur up to 48-72 hours post inhalation.
SECTION 5: FIRE FIGHTING MEASURES

FLAMMABLE PROPERTIES
Autoignition temperature
Flash Point
Flammable Limits - LEL
Flammable Limits - UEL
Not
Not
Not
Not
Applicable
Applicable
Applicable
Applicable
EXTINGUISHING MEDIA
Water unless contraindicated by other materials involved in the fire.
FIRE-FIGHTING EQUIPMENT
Standard protective gear with self-contained breathing apparatus.
SPECIAL FIRE-FIGHTING PROCEDURES

Do not allow product to evaporate to dryness.
atmosphere. Open or vent any large containers.
If chlorine dioxide gas is produced, vent to
UNUSUAL FIRE OR EXPLOSIVE HAZARDS

The sodium chlorite in dried Oxine~ is a strong oxidizer, which supports combustion. Chlorine
dioxide, which may evolve from Oxine'" solutions, is explosive in the gaseous phase at
concentrations greater than 10% by volume. Do not allow chlorine dioxide gas to accumulate
within a confined space.
Note: See STABILITY AND REACTIVITY (SECTION 10) for hazardous combustion and
thermal decomposition information.
-2 -
SECTION 6: ACCIDENTAL RELEASE MEASURES

ENVIRONMENTAL NOTIFICATION
All spills and leaks involving more than 10 gallons should be reported to the nearest regional EPA
office or designated state emergency response office with 24 hours. Spills from ocean vessels or
which may contaminate U.S. costal waterways should be reported to the nearest Coast Guard
office within 24 hours.
SPILL OR LEAK PROCEDURE

Small spills, involving less than 10 gallons, may be flushed to a designated and permitted sewer
system with the amount of water that is about 10 times the amount of the spill.
Large spills, involving more than 10 gallons, should be contained and neutralized using anyone
of the three neutralizers: i) sodium sulfite, ii) sodium bisulfite, or iii) sodium thiosulfate. The
neutralization reaction can be extremely exothermic, and therefore, care should be taken to add
the neutralizer in small increments. Sodium sulfite is the most preferred (least exothermic)
neutralizer that can be used in the ratio of 1 Ib per gallon of spilled material. Sodium thiosulfate
can be used in the ratio of 2 Ibs of anhydrous salt or 3 Ibs of pentahydrate salt per estimated
gallon of the spilled material. The neutralized solution can then be flushed to a designated and
permitted sewer system with double the amount of water. The product that is not neutralized may
be disposed of as chemical waste in the manner indicated below. The vicinity of the spill should
be thoroughly flushed with water after clean-up. At no time should the spilled material be allowed
to dry to a crystalline salt. Do not discharge this product to storm drains or to any surface or
groundwater source unless specifically allowed under a valid NPDES permit.
If the neutralizer is not available, volumes larger than 10 gallons should be carefully transferred
into a container and taken to an authorized chemical disposal site (Class I or landfill) in
accordance with all federal, state, and local regulations. Consult with selected facility regarding
the need for prior neutralization of waste.
SECTION 7: HANDLING AND STORAGE

HANDLING
Use product only as directed by the label. Avoid contact with skin and eyes; avoid breathing any
vapors or fumes resulting from product activation. Wash thoroughly after handling. Thoroughly rinse
all protective gear and handling equipment, such as transfer pumps and lines, with water prior to
reuse or storage. Keep away from children, animals, and unauthorized personnel.
PRODUCT STORAGE
Store in a cool, dry, well-ventilated location away from acids, chlorine and chlorine compounds,
hypochlorites
(bleach), organic solvents, sulfur and sulfite compounds,
phosphorus,
combustiblelflammable materials, and direct sunlight. Keep containers tightly closed when not in
use and open carefully to prevent spillage.
Storage on wooden floors and pallets is not
recommended. Do not contaminate water, food or feed by storage or disposal.
SECTION 8: EXPOSURE CONTROLS/PERSONAL PROTECTION

ENGINEERING CONTROLS
VENTILATION
Open air or good room ventilation is normally adequate for safe use of this product. Avoid
breathing any vapors or fumes resulting from acid activation.
-3 -
PERSONAL PROTECTIVE EQUIPMENT (PPE)

Eye/Face Protection
Good manufacturing practice recommends use of chemical safety goggles for all applications
involving chemical handling.
Skin Protection
Good manufacturing practice recommends that, at a rmrumurn, rubber, neoprene, or other
chemically impervious gloves be worn for all applications involving chemical handling.
Respiratory Protection
In accordance with OSHA regulations (29 CFR 1910.134 and 29 CFR 1910.1000), fogging or
spraying applications may require worker respiratory protection, such as: (1) NIOSH/MSHA
approved air-purifying respirators, or (2) NIOSH/MSHA approved canister/cartridge facial
respirators rated for chlorine/acid vapors or specified for chlorine dioxide.
General
Product should be stored and applied in close proximity to a safety shower, chemical eyewash
station or other fresh water source.
SECTION
9: PHYSICAL
Odor, Color, Grade

General Physical Form
Volatile Organic Compounds
Flash Point
Evaporation Rate
Solubility in Water
Boiling Point
Vapor Density
Vapor Pressure
Specific Gravity
pH
Melting point:
SECTION
AND CHEMICAL
PROPERTIES
Clear liquid with very faint chlorinous odor

Liquid
<0.1% by weight
Not applicable
Comparable to water
Complete
213F (100.5C)
0.02 kglm3
23.7 mm Hg (25C)
1.03 glml (200C)
8.0 - 8.5
Not determined.
10: STABILITY
AND REACTIVITY
CHEMICAL STABILITY
Stable
Materials and Conditions to Avoid:

Avoid storing product under conditions in which it could evaporate to crystalline salt. Avoid
accidental contact of concentrate with acids, chlorine compounds, hypochlorites (bleach), sulfur
and sulfite compounds, phosphorous, organic solvents and combustiblelflammable material
Hazardous
Reaction and Decomposition
Products:
Exposure to acids or chlorine compounds can produce uncontrolled generation of chlorine dioxide
gas.
Hazardous Polymerization:
Hazardous polymerization will not occur
-4-
SECTION
11: TOXICOLOGICAL
INFORMATION
ANIMAL TOXICOLOGY
Inhalation LC50:
Dermal LD50:
Oral LD50:
>5.61 mg/I
>2,020 mg/kg (rabbit)
4,360 mg/kg (rat)
CARCINOGENICITY
Active ingredients are not listed by ROTECS, OSHA, IARC, NTP or EPA. No evidence to date
implicating product as a carcinogen or tumor promoter.
MUTAGENICITY
Though product active ingredient is a chemical oxidant, no evidence to date for mutagenicity from
whole animal or in vitro studies.
REPRODUCTIVE/DEVELOPMENTAL
TOXICITY
No known effects to date.
SECTION
12: ECOLOGICAL
INFORMATION
ECOTOXICOLOGICAL INFORMATION
This product is toxic to fish and aquatic organisms. Do not discharge effluent containing this
product into lakes, streams, ponds, estuaries, oceans or other waters unless in accordance with
the requirements of a National Pollutant Discharge Elimination System (NPDES) permit and the
permitting authority has been notified in writing prior to discharge. Do not discharge effluent
containing this product to sewer systems without previously notifying the sewage treatment plant
authority. For guidance, contact your State Water Board or Regional office of the EPA.
SECTION
13: DISPOSAL
CONSIDERATIONS
CONTAINER DISPOSAL
Triple rinse. Then offer for recycling or reconditioning; or puncture and dispose of in a sanitary
landfill; or by incineration; or, if allowed by state and local authorities, by burning. If burned, stay
out of smoke.
PESTICIDE DISPOSAL
Wastes resulting from the use of this product may be disposed of on site or at an approved waste
disposal facility.
DISPOSAL PROCEDURE
Small quantities, less than 10 gallons, may be flushed to an authorized and permitted sewer with
copious amounts of water. Larger volumes should be taken to an authorized chemical disposal
site (Class I or landfill) in accordance with all federal, state and local regulations. Consult with
selected facility regarding the need for prior neutralization of waste.
SECTION
14: TRANSPORT
Not DOT Regulated
-5 -
INFORMATION
SECTION 15: REGULATORY INFORMATION

US FEDERAL REGULATIONS
TSCA
All product ingredients are in inventory
SARA TITLE 312/313

Neither the product nor its constituent ingredients are listed under SARA reporting requirements.
Chlorine dioxide produced from activation is listed under SARA 313.
RCRA
Not considered a hazardous waste either categorically or by chemical listing.
FIFRA
Oxine" is an EPA registered sanitizer (EPA No. 9804-1)
FEDERAL OSHA REGULATIONS

Neither product nor constituent ingredients is classified as an acute or chronic health hazard by
OSHA. Chlorine dioxide produced by activation is regulated with an air exposure limit of 0.1 ppm
TL V and 0.3 ppm STEL.
STATE LAWS
CALIFORNIA: Not regulated under the provisions of Proposition 65 (Safe Drinking Water and
Toxic Enforcement Act of 1986)
NEW JERSEY:
Sodium Chlorite is listed under New Jersey's Chemical Inventory Notification

Requirement (NJAC 7:1Z). Estimated release notification, however, is not required.
NOTE: Regulatory requirements are subject to change and may vary from one location to
another. It is the user's responsibility to ensure compliance with all applicable federal, state and
local regulations pertaining to the purchase, transport, storage, use and disposal of this product.
CHEMICAL INVENTORIES
This material contains one or more substances listed on the TSCA Inventory. Commercial use of
this material is regulated by the EPA.
This MSDS has been prepared to meet the U.S. OSHA Hazard Communication
Standard,
29 CFR 1910.1200
SECTION 16: OTHER INFORMATON

NFPA Hazard Classification
Health: 1
Flammability:
Reactivity:
Special Hazards:
None
National Fire Protection Association (NFPA) hazard ratings are designed for use by emergency response
personnel to address the hazards that are presented by short-term, acute exposure to a material under
conditions of fire, spill, or similar emergencies. Hazard rating primarily based on the inherent physical
and toxic properties of the material but also include the toxic properties of combustion or decomposition
products that are known to be generated in significant quantities.
NOTICE: Manufacturer believes the information contained herein is accurate; however we make no
guarantees with respect to such accuracy and assume no liability in connection with the use of the
information contained herein by any party. Any party using this product should review all such laws, rules
or regulations prior to use.
Product may bleach clothing and fabric materials, such as draperies and carpets.
NO WARRANTY IS MADE, EXPRESS OR IMPLIED FOR A PARTICULAR PURPOSE

OR OTHERWISE
-6 -
PLANNED PREVENTATIVE MAINTENANCE
PLANNED PREVENTATIVE MAINTENANCE FOR

SQUIRE, MINI KING, SUPER KING & EMPEROR
SERIES KEGGING & FLASH PASTEURIZATION
SYSTEMS
DAILY:
1. Clean machine after use, with low pressure hose and warm soapy water.
DO NOT HOSE DOWN THE ELECTRICAL PANELS
2. Check and monitor service pressures and temperatures prior to and during operation in line with
operations manual recommendations.
3. Change caustic and/or acid detergents hourly and monitor pH levels as necessary.
4. Check the connection head spear adapters for damage. Change if necessary. Any damage may be
transferred to the keg valve seal.
WEEKLY:
1.
2.
3.
4.
Check connection head seals and O rings for wear and damage. Replace if necessary.
Check for leaks on all service lines and unions. Replace seals and/or tighten as necessary.
Check for loose nuts and bolts. Tighten as necessary.
Check for loose wire terminations. Tighten as necessary.
MONTHLY:
1. Check dosing units for accuracy and operation in line with operations manual recommendations.
Adjust if necessary.
2. Check fiber optic, I.R. and/or fiber optic probes for cleanliness and operation. Clean and/or replace if
necessary.
3. Clean out all airline filters and drain out condensate.
4. Check all push button switches and indicator lamps for damage. Replace is necessary.
5. Clean out all steam strainers.
6. Check all spare parts inventory levels in line with operations manual. Order if necessary.
THREE MONTHLY:
1. Check pressure gauges for accuracy. Adjust and/or replace if necessary.
2. Check the transfer system alignment and keg placement over the connection heads. Adjust and/or
replace worn parts and lubricate if necessary.
3. Check all hoses for leaks and/or wear. Replace if necessary.
4. Check tri-clover seals for wear and/or damage. Replace if necessary.
5. Check pressure switch calibrations and adjust according to the manual if necessary.
6. Check all reject functions are operational on all process heads.
7. Check all electrical power connections and motor overload settings. Reset if necessary.
YEARLY:
1.
2.
3.
4.
5.
6.
7.
Inspect all wearing strips. Replace if necessary.

Check process valve, seats, O rings and seals for wear. Replace if necessary.
Inspect pump seals for wear or damage. Replace if necessary.
Inspect all air cylinder seals for wear and/or damage. Replace if necessary.
Check nylon air lines for leaks and flexibility. Replace if necessary.
Check all solenoid valves for proper operation. Replace if necessary.
Replace seals on all process valves.
DIMENSIONS
RECOMMENDED SPARES PARTS
SERVICES
SERVICE REQUIREMENTS FOR 50 HL/HR FLASH PASTEURIZATION SYSTEM

NOTATION
LOCATION
SERVICE
1
2
3
BEER
CO2
STEAM
9
10
11
PASTEURIZER
S. P. TANK
HOT WATER
SET
C.I.P./S.L. TANK
HEAT
EXCHANGER
HEAT
EXCHANGER
C.I.P./S.L. TANK
HOT WATER
SET
PASTEURIZER
PASTEURIZER
C.I.P./S.L. TANK
12
13
C.I.P./S.L. TANK
PASTEURIZER
14
PASTEURIZER
4
5
6
7
8
PRESSURE
BAR
1
1
2.1
CONSUMPTION
FLOW RATE
TERMINATION COMMENTS
50 HL/HR
----70 KG/HR
50 HL/HR
0.1 M3/HR
120 KG/HR
1.5 O/D TUBE

N/B PIPE
1.5 N/B PIPE
STEAM
GLYCOL
IN
GLYCOL
OUT
WATER
WATER
2.1
3.0
-----70 HL/HR
100 KG/HR
100 HL/HR
1 N/B PIPE
1.5 N/B PIPE
-2.2 DEG C
2.4
70 HL/HR
50 HL/HR
1.5 N/B PIPE
3.3 DEG C
2.8
2.8
-----------
50 HL/HR
------
1 N/B PIPE
N/B PIPE
TOP UP
AIR
POWER
C.I.P.
RETURN
CAUSTIC
PRODUCT
OUT
C.I.P.
RETURN
5.7
480-3-60
------
-----20 AMP
------
0.3 M3/HR
N/B PIPE
-------
1.5 O/D TUBE
-----1
-----50 HL/HL
-----50 HL/HR
N/B PIPE
1.5 O/D TUBE
-------
------
------
1 DEG C
FROM
FILLER
DOSING
1.5 O/D TUBE BEER SUPPLY

MAIN
An Air Dryer will remove moisture from compressed air to a certain degree of dryness and this is referred
to as pressure dew point. Different types of dryers can achieve different dew points and, for the most part,
the drier the air needs to be, the more expensive it is to dry
Refrigerated Dryers condense the moisture out of the air and drain it away as liquid. They are limited to
about 35 F because the water would freeze if it got any colder.
Desiccant Dryers adsorb the moisture in the compressed air and remove it while still suspended as vapor.
They are typically applied at about -40 F, but can get to -100 and below.
Membrane Dryers use permeability to separate the moisture from the air and can also achieve low dew
points.
The selection is made on personal preference, the dryness required, and cost, which should include
operating and electrical or utility costs.
Reproduced in part from the web site of:

Gulf Atlantic Equipment, Co., Jacksonville, Florida. 904-636-8555 Fax: 904-636-8554 2006
CYCLE TIMES
SEE FP PROGRAM &

CONTROL PHILOSOPHY
SECTIONS FOR INFORMATION
FLOW DIAGRAM
CONTROL PHILOSOPHY
CONTROL PHILOSOPHY AUTOMATIC FLASH PASTEURIZER
AUTOMATIC FLASH PASTEURIZATION SYSTEM

CONTROL PHILOSOPHY
Project:
Automatic Flash Pasteurization System
Customer:
Job Number:
Revision:
Originator......................... Name:
Title:
Jeffrey Gunn
President
Generic
This is an unpublished work, the copyright of which vests in IDD Process & Packaging
Inc. All rights reserved. This document and the information contained herein is supplied
without liability for errors or omissions and no part may be reproduced, used or disclosed
except as authorized by contract or IDDs written permission. The copyright and the
foregoing restrictions and/or reproduction, use and disclosure extend to all media in which
this information maybe embodied.

1 of 15

INDEX:
Startup Sequence ------------------------------------------- Page 3
Alarm Sequence 1 ----------------------------------------------- Page 5
- Product over temperature on holding tube (RTD1)
- Flow Meter (FM1) low flow
- SPT HL probe condition
Alarm Sequence 2 ------------------------------------------ Page 7

- SPT UHL Condition (DP Failure)
Alarm Sequence 3------------------------------------------- Page 8

- Under temperature alarm
- Flow Meter (FM1) high flow
Alarm Sequence 4 ------------------------------------------ Page 9

- SPT ULL probe becomes uncovered
during production forward flow
Runoff Sequence ------------------------------------------- Page 10

Shutdown Sequence --------------------------------------- Page 12
Abbreviation descriptions --------------------------------- Page 14
Flow Diagram ---------------------------------------------- Page 15

2 of 15
START UP SEQUENCE:
Start-Up to be commenced only after CIP and Hot Water
and/or Oxine Water Sterilize sequence
NOTE: All sequences described below are automatic unless preceded with Operator
Reference attached Flow Diagram
Open V7 until water exits through PRV1 to drain.
Open AV6 to fill SL/CIP Tank
Operator - select MENU then VALVE SCREEN and turn on AV2 & AV4. Select MENU
then PUMPS SCREEN and turn on Main Product Pump (P1), and Hot Water Pump (P3) to
place pasteurizer into water recirculation.
Operator - select MENU then TEMP. SELECT SCREEN and select either target
pasteurize or target CIP temperature. If necessary adjustment of setpoint can be made by
selecting the TEMPERATURE ADJUST SCREEN and adjusting the appropriate target
temperature.
When AV2 & AV4 are shown open, Main Product Pump (P1) running, FM1 flow indication,
Hot Water Recirculation Pump (P3) running & SL Tank LL probe is covered. System waits 1
min. to check system stability; Main Screen STATUS displays UNSTABILIZED or
STABILIZED depending on temperature stability.
NOTE: A STABILIZED condition must be shown for system to be ready for automatic startup.
NOTE: Flow rate and chase times are preset at time of commissioning.
Operator - select MENU then STARTUP.
AV1 opens.
When AV1 is open;
AV2 closes.
When AV2 is closed;
Start Product chase of water to SL/CIP Tank timer.

3 of 15
Main screen displays PROD/WTR TO SLT.
When the timer times out;
AV5 opens.
When AV5 is open;
AV4 closes.
When AV4 is closed;
Start Product chase of water/product interface to Drain timer.
Main screen displays PROD/WTR TO DRAIN.
AV3 opens.
When AV3 is open;
AV5 closes.
When AV5 is closed;
Main screen displays FORWARD FLOW
NOTE: Manual valve V9 on AV5 drain line is partially closed and set to control flow rate to equal
the resistance of the SPT back pressure of 13 to 15 PSIG
When Low Level point in SPT is reached;
Product Boost Pump (P2) starts. (Operator must first turn Product on at the PUMPS screen)
If CIP/SL Tank LL probe is uncovered AV6 opens.
AV6 closes when CIP/SL Tank HL probe becomes covered.

4 of 15
ALARM SEQUENCE 1
DURING PRODUCTION / FORWARD FLOW.
Alarm Conditions: Product over temperature on holding tube (RTD 1).
Flow Meter low flow (FM1).
SPT High Level Alarm condition.
Audible alarm on.
Operator to press ALARM ACCEPT and confirm type of alarm under ALARMS on the
Main Display Screen.
AV2 opens.
When AV2 is open;
AV1 closes.
When AV1 is closed;
Main screen displays WTR/PROD TO SPT.
Start water chase timer of product to the SPT
AV5 opens.
When AV5 is open;
AV3 closes.
Main screen displays WTR/PROD TO DRAIN.
Start water flush timer.
Product/Water interface flushed to drain.
Water flush timer times out.
AV4 opens.
When AV4 is open;

5 of 15
AV5 closes.
When AV5 is closed;
Main screen displays WATER RECIRCULATION.
When the alarm has cleared and the system has stabilized for 1 min., remain in water
recirculation until the level in the SPT falls below low level.
AV1 opens.
When AV1 is open;
AV2 closes.
When AV2 is closed;
Start Product chase of water to CIP/SL Tank timer.
AV5 opens.
When AV5 is open;
AV4 closes.
When AV4 is closed;
Start product chase of water to drain timer.
Product chases Water/Product interface to drain.
AV3 opens
When AV3 is open;

6 of 15
When AV5 closes.
When AV5 is closed;
Main screen displays FORWARD FLOW.
If C I P/S L Tank LL Probe in uncovered AV6 opens until it is covered
ALARM SEQUENCE 2
Alarm Condition: SPT - DP Cell Failure Alarm.
Audible alarm on.
AV5 opens.
When AV5 is open;
AV3 closes.
When AV3 is closed;
AV2 opens.
When AV2 is open;
AV1 closes.
When AV1 is closed;
Start water chase timer of product to drain.
AV4 opens.
When AV4 is open;

7 of 15
AV5 closes.
When AV5 is closed.
Operator to wait until SPT empties below ULL point.
Operator to go to MENU screen then press SHUTDOWN to repair DP Cell failure.
When problem is resoved repeat startup sequence.
ALARM SEQUENCE 3
Alarm Conditions: Under temperature alarm (RTD 1)
Flow Meter (FM1) high flow.
Audible alarm on.
The Glycol proportional valves close.
Operator to close glycol manual isolation valve & open glycol vent V30.
AV5 opens.
When AV5 is open;
AV3 closes.
When AV3 is closed;
AV2 opens.
When AV2 is open;
AV1 closes.
When AV1 is closed;

8 of 15
Start water chase of product to drain timer.
AV4 opens.
When AV4 is open;
AV5 closes.
When AV5 is closed;
Interrupt AV6 top up of CIP/SLT during this sequence:
Operator selects MENU then SHUTDOWN
Operator to repair alarm condition.
Operator commences with manual re-sterilize and CIP procedure.
ALARM SEQUENCE 4
Alarm Condition: SPT Ultra Low Level (ULL) reached during production/forward flow.
Product Boost Pump (P2) stops.
Audible alarm on.
Operator to press ALARM ACCEPT and confirm type of alarm under ALARMSon the
P2 re-starts when level in SPT reaches Low Level.

9 of 15
RUNOFF SEQUENCE:
At any time during production forward flow the operator can run out the remaining product in the
pipework to the SPT for the end of production, brand change or temporary interrupt of pasteurizing
as follows:
Operator to select MENU then RUNOFF from the display.
AV2 opens.
When AV2 is open;
AV1 closes.
When AV1 is closed;
Main screen displays WTR/PROD to SPT.
Start water chase timer of product to the SPT
AV5 opens.
When AV5 is open;
AV3 closes.
When AV3 is closed;
Start water flush timer.
Product/water interface flushed to drain; main screen displays WTR/PROD TO DRAIN.
Water flush timer times out.
AV4 opens.
When AV4 is open;
AV5 closes.
When AV5 is closed.

10 of 15
Main screen displays RUNOFF. (This means system is water recirculation)
NOTE: If desired at this point, the operator can shut down the system by pressing SHUTDOWN,
or press RE-START to continue with production. If SHUTDOWN is selected please see
Shutdown, end of production & flush out sequence.
NOTE: To re-start production / forward flow the operator can, at any time complete the following:
From the MENU screen press RE-START
When the CIP/SL Tank LL probe is covered;
AV1 opens.
When AV1 is open;
AV2 closes.
When AV2 is closed;
Start Product chase of water to CIP/SL Tank timer.
AV5 opens.
When AV5 is open;
AV4 closes.
When AV4 is closed;
Product/water interface chased to drain.
Start Product chase of water to Drain timer.
AV3 opens.

11 of 15
When AV3 is open;opens
AV5 closes.
When AV5 is open;
Main screen displays FORWARD FLOW.
SHUTDOWN SEQUENCE:
End of production & flush out.
NOTE: All Sequences below are manual and are performed by the Operator.
NOTE: System must indicate WATER RECIRCULATION" on Main Screen.
From the MENU screen select SHUTDOWN. The Hot Water Recirculation Pump (P3) will
stop. The steam and glycol proportional valves will be driven closed.
Close the steam and glycol supplies to the HWS and PHE respectively.
NOTE: Selecting shutdown on the display will produce the CIP screen which is for manual control
of all auto valvesAV and pumps from this point on.
Turn off the CO2 supply to the SPT
Slowly open SPT valve V13 to drain and de-pressurize the tank and pipework.
Open SPT valve V11.
Partially open SPT valve V10.
Set filling line equipment up for CIP
Close CIP/SL Tank valve V15.
Open CIP/SL Tank valve V14.
Check the CIP/SL Tank is full; if not open AV6 until the tank is full.
Open and close AV5 several times to rinse the valve.
Open AV3.

12 of 15
Close AV4
When the level in the S.P.T reaches Low Level
Open V12
Start the Product Boost Pump (P2)
When clean water is detected at the CIP/SL Tank V14 drain
Open CIP/SL Tank V15
Close CIP/SL Tank V14
Stop all pumps and close all auto valves.
End of Flush Out and Shut Down sequence.

13 of 15
ABBREVIATION DESCRIPTION
SPT ----------------- STERILE PRODUCT TANK
CIP/SL Tank ------- CLEANING IN PLACE / STERILE LIQUOR TANK
HWR ---------------- HOT WATER RECIRCULATION
P1 -------------------- MAIN PRODUCT PUMP (MPP)
P2 -------------------- PRODUCT BOOST PUMP (PBP)
P3 -------------------- HOT WATER RECIRCULATION PUMP (HWRP)
AV ------------------- AUTO VALVES (1 THRU 6)
V --------------------- MANUAL VALVES (7 THRU 18)
FM1 ----------------- FLOW METER
RTD1 ---------------- RESISTANCE THERMOMETER (PASTEURIZATION TEMP)
RTD2 ---------------- RESISTANCE THERMOMETER (PASTEURIZER OUTLET TEMP)
PHE ------------------ PLATE HEAT EXCHANGER
CIP ------------------- CLEAN IN PLACE
PRV ------------------ PRESSURE RELIEF VALVE (HWR)
PRV/AVV ----------- PRESSURE RELIEF/ANTI-VACUUM VALVE (SPT)
FCV1 ----------------- FLOW CONTROL VALVE (MPP OUTLET)
FCV2 ----------------- FLOW CONTROL VALVE (PHE OUTLET)
PCV1 & 2 ------------ PROPORTIONAL CONTROL VALVES (STEAM AND GLYCOL)
TCV1 ----------------- THERMOSTATIC CONTROL VALVE (STEAM)
LL --------------------- CIP/SL TANK LOW LEVEL PROBE
HL --------------------- CIP/SL TANK HIGH LEVEL PROBE

14 of 15

15 of 15
PROGRAM LISTING
Program Loaded into PLC

& Fully Tested
Program Listing Copy is on File
APPENDIX
What is Pasteurization
and how is it defined ?
Louis Pasteur (1822 - 1895), the father of microbiology and pasteurization, found
that heating wine would kill micro-organisms without damaging the wine.
In a paper entitled Thermal Death Time Studies on Beer Spoilage Organisms,
Del Vecchio et al (ASBC, Proc. 45, 1951), produced data to plot a Thermal
Death Time Curve
Benjamin later chose and suggested in an unpublished study at the American Can
Companys laboratory, that one Pasteurization Unit (P.U.) be defined as 140F
(60C) for 1 minute.
Ball went on to designate the Z factor as the number of degrees Fahrenheit
traversed by the curve in passing through one log cycle.
The Z factor is equal to 12.5F (7C) and 5.6PUs.
Pasteurization
the Pasteurization Unit (PU)
1 PU = 1.3932
(T - 60)
Hold Time (secs.)

60 secs.
Where: T = Pasteurization Temperature in C.
-----------------------------------------------
Beer pasteurization can be confirmed by using the ASBC invertase test

detailed in Proc. (1960) page 63.
NOTE: The invertase test only determines that the beer is pasteurized,
NOT by how much.
Dallyn & Fallons work (The Brewer 1976, 62, 354.) indicated that
2 PU will approximate a 1 log reduction in beer spoilage organisms.
Therefore, 10 PU should effectively reduce organisms by a factor of 105
Pasteurization Options
In the brewery packaging environment
two methods of pasteurization have evolved for beer:
Tunnel Pasteurization for cans and bottles - Hot water immersion at 165F (74C)
of cans and bottles for 20 to 40 P.U.s.
A late 19th century comfort level approach for brewers. Widely used today but
still restricted by the physical limitations of heat transfer to and from the bottle!
Flash Pasteurization for kegs - The rapid and even temperature rise of beer
to 160.7F (71.5C) for 20 seconds for American Lagers ( 15PU) and 161.6F
(72C) for 30 seconds for European Ales and Lagers ( 26PU).
The way that virtually all keg beer is packaged and shipped great distances.
Relatively new to North American brewers where glass, PET bottles and can
beer is concerned.
The typical heat transfer coefficient ratio of

Flash to Tunnel Pasteurization is 24:1.
Taken from an unpublished study by Mr. Paul Kidger of Allied Breweries
(Study carried out through the 1970s).
Tunnel Pasteurization
Heat Transmission
of bottled beer
Hot Spot
12 min. to reach 140F
When the bottle size, shape

and thickness is conducive to
tunnel pasteurization and
the average volume is at
15 PU. The hot and cold spots
will be at least 30% above and
below the desired PUs
respectively.
Thermal Convection
MBAA Packaging Course

Presented by Barry-Wehmiller
Cold Spot
25 min. to reach 140F
Average Volume
Tunnel Pasteurization
SYSTEM PROs and CONs
PROs
CONs
Pasteurization of the beer in
Over pasteurization is common in 65%
the sealed package - High

assurance of pasteurization.
of the beer volume due to lack of thermal

convection in the bottle or can.
Difficult to control PU input when the
system is in a stop and start mode.
Flavor change - Over pasteurization.
Virtually impossible to handle PET
bottles.
Large foot print.
High energy usage.
High maintenance.
Flash Pasteurization
System Examples
Skid Mounted,
Fully Automatic
PurePass Systems
with
Sterile Product &
CIP/Sterile Liquor
Tanks
PurePass System Features

Sterile Product
Tank PR/AVV
Control Panels
Sterile Product
Tank
CIP/Liquor
Tank
Valve Manifold
Hot Water
System &
Control
Flow Meter
Glycol Control
(Optional)
Holding Tube
Product
Pump
Hot Water
Recirculating
Pump
Plate Heat Exchanger
PurePass
System Features
Control philosophies
There are TWO basic flash pasteurization system control philosophies:
THE STEADY STATE PHILOSPHY - Where flow, pressure and temperature stay
constant at all times during beer pasteurization.

- Pasteurized water is re-circulated within the system once the Sterile Beer Tank
(SBT) has filled, thus maintaining a constant controlled operating state.
THE VARIABLE PHILOSOPHY - Where flow, pressure and temperature are
varied to maintain a controlled beer level within the Sterile Beer Tank (SBT).
- As the SBT fills, the flow rate automatically slows down. The temperature and
pressure balance within the system are also automatically adjusted to maintain PU
and CO2 in solution balance.
- Conversely, as the SBT empties, the flow rate increases and the system parameters
revert back.
The Steady State Philosophy is a personal preference from

years of operating and auditing of both system types.
Star Points for the
Plate Heat Exchanger (PHE) Design
FLOW - The beer flow rate should not exceed 6 feet per second and the CIP rate
should be at least 150% that of the beer flow rate but not lower than 8 feet per
second in order to achieve optimal CIP in adjacent product lines and temperature
holding tube.
PRESSURE - To keep the CO2 in solution during the pasteurization process,
pressure at 10% above the vapor point release pressure of the CO2 is required.
PRESSURE DROP (P) - The plate heat exchanger (PHE) plate pack design must
optimize the pressure drop to retain CO2 in solution through all sections without
sacrificing the flow rate during CIP when the higher flow rates are required.
TEMPERATURE - Today it is standard practice to achieve an economical heat
exchange efficiency (regeneration) of 92% to 96% during pasteurization with
heating and optional cooling loads being maintained at approximately 10% of
regeneration.
Star Points for the
System Design
HOLDING TUBE
- The holding tube should be of constant diameter to maintain

the ratio of mean to peak values in the velocity distribution across the tube diameter
as defined by Coulson & Richardson (Chemical Engineering, Vol. 1, Pergamon
Press, 1965-66). A constant Reynolds Number (Re) helps to maintain a PU constant
for all product passing through the holding tube.
MINIMUM RECIRCULATION OF BEER - A control philosophy that prevents the

over-pasteurization of beer and reduces recirculated (spoilt) beer loss to drain is
preferable.
HEATING SYSTEM - The controlled heating of water and then using the hot water
as an indirect medium through the PHE plates to the beer is the most accurate
method of PU control.
Virtually all known damage to PHEs is due to the presence of chloride in the form of
sodium hypochlorite bearing compounds. Free chlorides should not exceed 150 ppm.
SYSTEM PROs and CONs
PROs
Constant flow, pressure and temperature
CONs
Microbial contamination possible with
control system. (Personal Preference).

bottle or can filling systems due to open
PU control within 0.2 at all times when
package.
processing beer.
Might require a hot air knife or bottle
0 to 1000 PU possible for varying products.
warmer to cut down sweating and allow
Small footprint and skid mounted.
label application.
Low energy use with a minimum 92%
operating efficiency.
PET sterile packaging possible.
Low maintenance.
Modem system support.
Fully automated control interface via PLC,
touch screen control and trending software.
CO2 Equilibrium Chart
: Operating pressure 10% above vapor point pressure
Flash
Pasteurization
Heating and Cooling
loads at
92% regeneration
Typical IDD Flow Diagram
How do we maintain bottle, cap or crown,

filler sterility and product integrity?
We use;
Stabilized Chlorine Dioxide (ClO2)

Chelated at 8.4 pH in an aqueous solution and activated with a
food grade acid (typically phosphoric) at 4 pH.
The active concentrate is then mixed with cold water providing
4,000 ppm of available active ClO2 for dilution and distribution
through chemical proportioning unit(s) to the bottle line rinser.
Fogging nozzles are also mounted in conveyor tunnel(s), between
the rinser and filler, at the filler head feed point, valve cam lifter,
crowning heads and crowns.
What is Stabilized Chlorine Dioxide
Stabilized chlorine dioxide in the form of Oxine is a patented process available in

a concentrated and stable form with very low toxicity. As a powerful oxidant, it is
virtually unaffected by organic load and hard water.
It is a highly refined, two percent modified chlorite ion containing liquid product
and is 7 times more effective than chlorine. It is NOT a simple solution of tech
grade sodium chlorite.
Chlorine Dioxide gas (ClO2) was discovered in 1811 by Sir Humphrey Davey, three
years after he discovered chlorine.
It wasnt until the 1970s that aqueous phase generators were developed to allow
the dry chlorine gas to be produced in water based solutions of precursor compounds,
normally sodium chlorite and a mineral acid.
Hypochlorite solutions were later added to further drive the reaction as completely
as possible to chlorine dioxide.
These technical advances have resulted in the FDA (reference CFR P-1, 3-D and G-5)
EPA, USDA, Health & Welfare and the majority of international authorities
approving stabilized ClO2 as a direct contact sanitizer for numerous applications
within the brewery, winery, soft drink, juice, dairy and food (meat, fish, fruit and
vegetable) processing plants.
Comparison with Other Sanitizers

Concentration (PPM)of biocide required for > 5 log reduction in 60 seconds
Sanitizer
P. aeruginosa
S. aureus S. cerevisiae E. Coli
(O157: H7)
Oxine
30
30
Tech grade Sodium Chlorite
310
1300
640
Sodium Hypochlorite
200
200
400
600
Peracetic Acid
30
60
300
20
Dodecylbenzenesulfonic
Acid & Phosphoric Acid
40
80
600
90
Octanoic Acid, Decanoic

Acid, Citric Acid &
Phosphoric Acid
80
150
200
60
Source: Tanner, et al.; Dept. of Microbiology, University of

Oklahoma, Norman, OK, J. Indst. Micro. 1989, 4, 145-154.
Bio-Cide International, 2001
Comparison with Other Sanitizers

Concentration (PPM) of biocide required for > log 5 reduction in 60 seconds
Sanitizer
Oxine
Acidified Quat
Phenolic Compound
Iodophor
Glutaraldehyde
P. aeruginosa
S. aureus
S. cerevisiae
30
30
150
1,200
300
1,500
380
190
440
440
450
1,600
2,200
18,000
Source: Tanner, et al.; Dept. of Microbiology, University of

Oklahoma, Norman, OK; J. Indst. Micro. 1989, 4, 145-154.
Bio-Cide International, 2001
Comparison of Oxine with Chlorine

Property
Chlorine Dioxide
Chlorine
Primary Chemical
Reaction
Oxidation only, no other

chlorinated by-products.
Produces THMs and

chlorinated by-products
Corrosion
Low
High
Taste & Odor
None at use concentrations
Produces chemical taste
Effective pH Range
1-10
6.8-7.6
Reaction in Water
Does not hydrolyze
Hydrolyzes in water
Reaction to Organic
Load
Resists neutralization
Readily neutralized
Reaction to Biofilms
Highly reactive
Largely ineffective
Oxine Activation
Oxine
Activator
ClO2 gas
free ClO2
Oxy Chloro
species
unactivated
component
Total Available Chlorine Dioxide (TACD)

= Free ClO2 + unactivated component.
Percentage of activation = (Free ClO2 / TACD) x 100
Typical activation with phosphoric acid is about 15 to 25 %.

1 PPM activated Oxine is approx. 0.6 PPM Chlorite
Chlorite is an anion determined by ion chromatography.

Chlorite unlike Bromate will dissipate over approximately 48 hours.
An IDD Oxine
Activation &
Dosing System
for Rinsing &
Fogging
Stabilized Chlorine Dioxide

A bottling line sanitizing system schematicunlocks the limitations
of flash pasteurization for bottle and can products
This image cannot currently be displayed.
STABILIZED
ClO2
4,000 PPM
A 72 valve CC&S PET bottle filling line with a

Flash Pasteurization System
Stabilized Chlorine Dioxide

PROs
CONs
A strong oxidant and very powerful
Activated concentrate is a yellow/green
toxic gas, similar to chlorine.

antimicrobial agent active from 1 to 10 pH.
Unlike chlorine it does not form chlorinated The gas can explode in high air
concentrations 12%.
by products (salt residues).
It is highly soluble in water (similar to CO2 ).
It can be produced, stored, handled and
applied safely.
Does NOT require a potable water rinse
after application.
Approved by FDA, USDA, EPA, Health &
Welfare for use in potable water (4ppm)
and as a direct food contact sanitizer.
No discernible taste, odor or corrosivity.
No environmental impact (as defined by
the EPA).
Multiple uses in the brewery environment.
Flash Pasteurization &

Bottling Line Field Results
Samples are cells/ml/100ml samples - 7 day anaerobic & 5 day aerobic UBA incubations.
Results are a count average taken prior to flash pasteurization and after bottling over
approximately 150 days of operations unless otherwise stated.
Yeasts Lactobacilli Pediococci Non-Lactic
35
1
15
1
1
1
50
1
Before
After
Carolina Beer & Beverage 40

71.5C/20 secs.= 15PU
1
20
1
20
1
N/A
N/A
Before
After
Spoetzl Brewery.
50,000
68.0C/20 secs.= 4.8PU 1
3
1
N/A
N/A
N/A
N/A
Before
After
1.8 mill
1
N/A
1
1.8 mill
6
Before
After
Sprecher Brewing Co.

71.5C/20 secs.= 15PU
Brewery Trial
73.0C/20 secs.= 25PU
N/A
N/A
Test carried out with with infected beer at 1.8 million cells/ml.
Immobilizing yeast prior to introducing a new strain into bottled wheat beer.
Flash Pasteurization for keg & bottled beer.

CONCLUSIONS
1. Flash Pasteurization PU input is finite and under closer control over that of
tunnel pasteurization.
2. Product is evenly pasteurized resulting in no perceptible flavor change (with DO2
below 0.02ppm)
3. A lower overall PU input to obtain a 5 or 6 log kill.
4. Carbonated and non-carbonated products can be handled on the same system.
5. Flash pasteurization provides cross utilization for glass and PET bottles, cans
and keg products.
6. Significant reduction in capital equipment cost, space and maintenance and
higher overall operating efficiencies are realized.
7. The use of stabilized ClO2 in conjunction with the correct CIP and sanitizing
regimes can provide a microbially stable environment for, cans, glass and PET
bottled products.
8. Microbial stability of at least 9 months is a practical possibility.

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OPERATION MANUAL

PROCESS & PACKAGING, INC.

Tel: (805) 529-9890 Fax: (805) 529-9282

PROCESS & PACKAGING, INC.

CONFIDENTIALITY & COPYRIGHT

PROCESS & PACKAGING, INC.

OPERATIONAL SAFETY NOTES E

WEAR CHEMICAL-RESISTANT GLOVES

WEAR BACK SUPPORT EQUIPMENT

PROCESS & PACKAGING, INC.

PROCESS & PACKAGING, INC.

START UP AND SHUT DOWN PROCEDURES

SEE CONTROL PHILOSOPHY

PROCESS & PACKAGING, INC. 1999

See the 'Control Philosophy' section

PROCESS & PACKAGING, INC. 1999

PROCESS & PACKAGING, INC. 1999

PROCESS & PACKAGING, INC. 1999

PROCESS & PACKAGING, INC. 2003

F.lli TASSALINI s.p.a.

F.lli TASSALINI S.p.A.

Butterfly valves are universal and economical on/off routing valves

F.lli TASSALINI S.p.A.

silicone: -50C +200C (-60F +390F);

EPDM: -30C +140C (-20F +280F);

FTM: -15C +220C (+5F +430F);

PTFE-coated FTM: -10C +150C (+15F +300F);

PTFE + silicone: -10C +150C (+15F +300F).

Finish: 120 grit (max Ra 1.01-1.14 m, 40-45 ).

manual butterfly valves from DN 10 to DN 250 and to

pneumatic butterfly valves from DN 25 to DN 100 and 1

Connections: welding end, expanding end, threaded end, liner +

Butterfly valves with silicone seal:

F.lli TASSALINI S.p.A.

Butterfly valves DIN:

Butterfly valves SMS, RJT BS, IDF ISS, Clamp:

For further technical information, section and dimensional

Plate Heat Exchangers

Document Number: 4-026-GBF-086-001.PA

Left Side (Beer)

Right Side (Water)

Left Side (Beer)

Right Side (Beer)

Plate Pack Dimension:

Gaskets face fixed head.

Plate Heat Exchangers

Gaskets face fixed head.

Plate Heat Exchangers

Gaskets face fixed head.

TOLLERANZE OVE NON INDICATE

SECONDO ISO-2768 CL.-C- (grossolana)

ANELLO ELAST. D18,5

BUSSOLA PER SNODO

TOLLERANZE OVE NON INDICATE

SECONDO ISO-2768 CL.-C- (grossolana)

VOLANT. MEC/90 M16

SPINA TESTA TORNITA

TOLLERANZE OVE NON INDICATE

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