X40 Operators Manual
X40 Operators Manual
X40 Operators Manual
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DETCON, Inc.
3200 Research Forest Dr.,
The Woodlands, Texas 77387
Ph.281.367.4100 / Fax 281.298.2868
www.detcon.com
April 02, 2012 Document #3672 Revision 2.1
Model X40
Shipping Address: 3200 A-1 Research Forest Dr., The Woodlands Texas 77381
Mailing Address: P.O. Box 8067, The Woodlands Texas 77387-8067
Phone: 888.367.4286, 281.367.4100 Fax: 281.292.2860 www.detcon.com sales@detcon.com
Model X40 Instruction Manual
Rev. 2.1
ii
Model X40
Table of Contents
1.
Introduction............................................................................................................................................1
1.1
1.2
2.
3.
3.2.1
AC Power.................................................................................................................................7
3.2.2
DC Power ................................................................................................................................8
3.2.3
RS-485 connections..................................................................................................................8
Installation (N7 Enclosure) .................................................................................................................10
4.1
4.2
5.
2.2.1
AC Power.................................................................................................................................3
2.2.2
DC Power ................................................................................................................................4
2.2.3
RS-485 connections..................................................................................................................4
Installation (N4X Enclosure) ................................................................................................................6
3.1
3.2
4.
Description ..................................................................................................................................................... 1
System Operation ........................................................................................................................................... 2
4.2.1
AC Power and I/O Connections.............................................................................................11
4.2.2
DC Power and I/O Connections ............................................................................................12
I/O Connections ...................................................................................................................................14
5.1
5.2
5.3
5.4
5.4.1
5.4.2
5.4.3
5.5
5.6
5.7
6.
7.
Operator Interface......................................................................................................................................... 26
7.1.1
7.1.2
7.1.3
7.1.4
7.2
7.3
7.3.1
7.3.2
7.3.3
7.3.4
7.3.5
7.3.6
7.3.7
7.3.8
7.3.9
Rev. 2.1
iii
Model X40
8.
9.
Options..................................................................................................................................................40
9.1
9.2
9.2.1
RXT-320 Mounting ................................................................................................................41
9.2.2
RXT-320 Wiring.....................................................................................................................42
9.2.3
Model 100 Terminal Board....................................................................................................43
10.
Troubleshooting Guide....................................................................................................................46
11.
Warranty ..........................................................................................................................................47
12.
Specifications....................................................................................................................................47
12.1
12.2
Table of Figures
Figure 1 Model X40-N4X Controller ..............................................................................................................1
Figure 2 X40-32-N1P Controller Mounting and Dimensional View ..............................................................3
Figure 3 AC/DC Inputs....................................................................................................................................4
Figure 4 RS-485 port Connections ..................................................................................................................4
Figure 5 X40-08-N4X Controller Mounting and Dimensional View..............................................................6
Figure 6 X40-32-N4X Controller Mounting and Dimensional View..............................................................7
Figure 7 AC/DC Inputs....................................................................................................................................8
Figure 8 RS-485 Master Port Connections ......................................................................................................8
Figure 9 RS-485 Slave Port Connections ........................................................................................................9
Figure 10 X40-32-N7 Controller Mounting and Dimensional View.............................................................10
Figure 11 X40-32-N7 Controller Assembly w/Mounting Plate ....................................................................10
Figure 12 X40-32-N7 Controller PCA ..........................................................................................................11
Figure 13 AC/DC Converter Board Wiring...................................................................................................12
Figure 14 Transient Protection Module Wiring.............................................................................................13
Figure 15 I/O Module Installation .................................................................................................................14
Figure 16 Model DA-4 4-20mA Input Module and 4-20mA Gas Sensor Connections ................................15
Figure 17 Model DA-4 4-20mA Input Module and 4-20mA Gas Sensors....................................................15
Figure 18 Model DI-4 Contact Input Module................................................................................................17
Figure 19 Model AO-4 4-20mA Output Module...........................................................................................18
Figure 20 Model RL-4 Relay Output Module ...............................................................................................20
Figure 21 Modbus Gas Sensor Connections ..............................................................................................23
Figure 22 Magnetic Programming Tool ........................................................................................................26
Figure 23 Front Panel User Interface.............................................................................................................27
Model X40 Instruction Manual
Rev. 2.1
iv
Model X40
List of Tables
Table 1 AO-4 Modbus Addresses..............................................................................................................18
Table 2 RL-4 Relay Modbus Addresses ....................................................................................................21
Table 3 X40 Register Map.............................................................................................................................38
Table 4 Model 100 Terminal Board Jumper Settings.................................... Error! Bookmark not defined.
Rev. 2.1
Model X40
Shipping Address: 3200 A-1 Research Forest Dr., The Woodlands Texas 77381
Mailing Address: P.O. Box 8067, The Woodlands Texas 77387-8067
Phone: 888.367.4286, 281.367.4100 Fax: 281.292.2860 www.detcon.com sales@detcon.com
Rev. 2.1
vi
Model X40
1.
Introduction
1.1 Description
The Detcon X40 controller is a multi-channel gas detection control system designed to serve as a host
monitor and controller for a network of gas detection sensors as well as a wide range of other field devices.
All X40 models are configurable for up to 32 channels and can be customized using Detcons selection of
I/O modules. The enclosure type will dictate the number of I/O modules that can be accommodated. These
modules communicate with the controller via Modbus and are available in four channel sets for 4-20mA
inputs, dry contact inputs, 4-20mA outputs and relay outputs. The modules are DIN rail mounted and
stackable allowing for seamless system expansion.
Remote mounted gas detection sensors can include any analog 4-20mA or RS-485 (Modbus) serial
output device such as toxic gas, combustible gas or oxygen deficiency sensors. Other remote field devices
can include contact closure inputs such as liquid level, temperature, pressure or smoke detection devices.
The analog sensors and field devices are interfaced to the I/O modules which communicate with the
controllers COMM1 Modbus master port. The serial sensors interface directly with the controllers
COMM1 port and do not require I/O modules. Thus, the types of sensors or field devices being interfaced
will dictate the I/O modules needed for the X40 controller. Also, all configuration inputs are completely
field-configurable which provides a distinctive combination of user configuration flexibility and expansion
customization.
The X40 controller utilizes a non-intrusive magnetic interface and displays the real time status of every
sensor on a backlit LCD. Typical sensor status includes channel number, gas concentration, device tag (gas
type) and alarm/fault status. Each channel provides three alarm levels (Alarm 1, Alarm 2 and Alarm 3) and
fault for which the present status can be shown via the front panel LED indicators. Additional features
include Alarm Inhibit, Alarm Reset and Alarm Silence (Acknowledge) functions.
The X40 controller is available in different enclosure types to accommodate various customer needs. The
NEMA 4 enclosures can also incorporate integral alarms such as a Strobe, or a horn or both. These
enclosure types are NEMA 1 (N1P), NEMA 4X (N4X) and NEMA 7 (N7). The N1P is an indoor use,
panel-mount enclosure. The N4X is an indoor/outdoor use, water/corrosion proof enclosure. The N7 is an
indoor/outdoor use, explosion proof enclosure. These enclosure types are discussed in more detail in their
perspective installation sections.
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Rev. 2.1
Page 1 of 50
Model X40
NOTE: The set-up configuration is fully field-configurable and can be executed by the user in
the field. Refer to section 7 System Operation and Configuration. Modifications to the set-up
configuration are expected to take place at the customers site due to requirement changes
and/or system expansions.
Rev. 2.1
Page 2 of 50
Model X40
2.
1.69"
9.75"
12"
7"
3.5" 8"
7"
I/O Modules
(Qty. of 2 Max)
0.375"
R0.109"
Slot Detail
0.218"
2.2.1
AC Power
Connect 110/220VAC input wiring to the terminals labeled VAC (L1), NEU (L2), and GROUND
(See Figure 3). The power supply for the X40-32-N1P is capable of handling AC inputs from 100240VAC, 50-60Hz without degradation.
Rev. 2.1
Page 3 of 50
Model X40
C3A
C3A
WMS1C03
240V10000
WMS1C03
240V10000
5A
I ON
I ON
24VDC
NEU (L2)
VAC (L1)
GROUND
2.2.2
DC Power
For optional external DC power input, connect 11.5-30VDC to the terminals of the DIN rail mounted
terminal block labeled 24VDC and DC Comm (See Figure 3). This input can be used for primary
power or back-up power in the event of an AC power failure. The DC input voltage should be capable of
delivering at least 8 Amps of current to the load (200 Watts @ 24VDC).
NOTE: The supply of power should be from an isolated source with over-current protection
as applicable. The input voltage range must be between 11.5-30VDC.
2.2.3
RS-485 connections
A
B
RS-485 and power out are provided for connection to sensors attached to the unit. The RS-485
connections for external sensors are labeled RS-485 Master; A, B, and Shld. Connections to
external sensors should be made here.
A B
Rev. 2.1
Page 4 of 50
Model X40
24VDC is also provided for external sensors, this power out is found directly adjacent to the RS-485
connections and is labeled 24VDC Out; +, and -. If 24VDC is needed to power external sensors
connect the sensors to these power connections.
NOTE: The X32-N1P units can power a maximum of 32 sensors. Care should be taken that
the number of sensors does not exceed the maximum number of sensors allowed, as damage to
the power supply may result.
The NEMA-4 units also provide a set of terminal blocks for the RS-485 Slave Port. The Slave Port is used
t connect the X40 unit to a Remove Display Unit. The Terminals are labeled RS-485 Slave; A, B,
Shld.
Rev. 2.1
Page 5 of 50
Model X40
3.
6.79"
0.31"
6.5"
Mounting
Bracket
13.75" 10.9"
12.75"
Detcon also provides an X40-08-N4X model with integral Alarm Strobe. The unit uses the same enclosure
as the X40-08-N4X, but has an 8 inch strobe mounted on the top of the enclosure. Extra clearance above
the enclosure may be needed for the added strobe.
Rev. 2.1
Page 6 of 50
Model X40
16"
13"
12"
0.31"
8.80"
8.5"
Mounting
Bracket
17.85" 14.9"
16.75"
3.2.1
AC Power
Connect 110/220VAC input wiring to the terminals labeled VAC (L1), NEU (L2), and GROUND
(See Figure 8). The power supplies for both the X40-08-N4X and the X40-32-N4X are capable of handling
AC inputs from 100-240VAC, 50-60Hz without degradation.
Rev. 2.1
Page 7 of 50
I ON
I ON
WMS1C03
240V10000
WMS1C03
240V10000
WMS1C03
240V10000
24VDC
NEU (L2)
I ON
C3A
C3A
C3A
Model X40
VAC (L1)
GROUND
TB1
3.2.2
DC Power
For optional external DC power input, connect 11.5-30VDC to the terminals of the TB1 DIN rail mounted
terminal block labeled 24VDC and DC Comm (See Figure 8). This input can be used for primary
power or back-up power in the event of an AC power failure. The DC input voltage should be capable of
delivering at least 2.5 Amps of current to the load (60 Watts @ 24VDC) for the X40-08-N4X. The DC
input voltage should be capable of delivering at least 7.5 Amps of current to the load (200 Watts @
24VDC) for the X40-32-N4X.
NOTE: The supply of power should be from an isolated source with over-current protection
as applicable. The input voltage range must be between 11.5-30VDC.
3.2.3
RS-485 connections
RS-485 and power out are provided for connection to sensors attached to the unit. The RS-485 connections
for external sensors are labeled RS-485 Master; A, B, and Shld. Connections to external sensors
should be made here.
24VDC is also provided for external sensors, this power out is found directly adjacent to the RS-485
connections and is labeled 24VDC Out; +, and -. If 24VDC is needed to power external sensors
connect the sensors to these power connections.
A
B
NOTE: The X32-N4 units can power a maximum of 32 sensors, while the X08-N4X can
power only a maximum of 8 sensors. Care should be taken that the number of sensors does not
exceed the maximum number of sensors allowed, as damage to the power supply may result.
RS-485 VDC
Out
Rev. 2.1
Page 8 of 50
Model X40
A
B
The NEMA-4 units also provide a set of terminal blocks for the RS-485 Slave Port. The Slave Port is used
to connect the X40 unit to a RD-64X Remove Display Unit. The Terminals are labeled RS-485 Slave;
A, B, Shld.
RS-485
SLAVE
Rev. 2.1
Page 9 of 50
Model X40
4.
2.78"
MODEL X40-32-N7
Controller
9.15"
Detcon offers an optional mounting plate that can be used for mounting the Model X40-32-N7 controller to
a pole. If ordered with this option, secure the controller assembly and J-Box to the mounting plate (if not
already done so from the factory) per Error! Reference source not found.. The mounting plate can then
be mounted to a pole with two U-Bolts secured through the rectangle holes of the mounting plate.
RD-32X-N7
J-Box w/ Transient
Protection Module
Rev. 2.1
Page 10 of 50
Model X40
SW4
SW3
SW2
SW1
R8
J5
J7
D3
D4
D5
D6
PWR
GND
J2
B2
A2
B2
A1
B1
A1
MAIN
J7
A2
J6
SW
SECONDARY
GND
PWR
B1
SW
PWR/GND:
A2/B2:
A1/B1:
SW:
NOTE: The X40-32-N7 controller can support up to a maximum of 32 sensors and any
associated I/O modules, but no I/O modules can be installed in the controller. All I/O modules
required will need to be mounted separately by the customer.
4.2.1
An optional AC/DC converter board is available from Detcon to power the X40-32-N7 controller with an
AC voltage source. The AC/DC converter is provided inside a condulet/J-Box (See Error! Reference
source not found.). This converter takes AC inputs from 90-264VAC and provides a 24VDC output.
Connect 90-264VAC input wiring to the J3 connector of the converter board labeled AC IN. The
terminals on the J3 connector are labeled N for neutral, L for line power and E for earth ground.
Power and I/O connections to the controller can be made by interfacing the J1 connector of the AC/DC
converter board to the J7 connector of the controller. I/O modules and sensors can then be interfaced to the
X40 controller through the J2 connector of the AC/DC converter board (See Figure 14).
Model X40 Instruction Manual
Rev. 2.1
Page 11 of 50
Model X40
Wiring to
X40-32-N7 Controller
J7 Connector
U1
PWR(+)
GND(-)
A2(+)
B2(-)
A1(+)
B1(-)
+24V
GND
GND
+24V
J1
B1(-)
A1(+)
B2(-)
A2(+)
Not Used
Not Used
J2
E
J3
VAC(N) Wht
VAC(L) Blk
Grn
GND
AC IN
AC Power from
External Voltage Source
Customer Supplied Wiring
(In)
NOTE: The AC/DC converter board should be used to power the X40 controller only. Power
to any I/O modules or sensors will have to be provided separately by the customer. The AC
input voltage range must be between 90-264VAC.
4.2.2
The X40-32-N7 controller can also be powered directly through a DC voltage source provided by the
customer. The controller requires 11.5-30VDC to the PWR and GND terminals of connector J7. The
wiring for a DC power input is shown in Figure 15.
NOTE: The supply of DC power should be from an isolated source with over-current
protection as applicable. The input voltage range must be between 11.5-30VDC.
Rev. 2.1
Page 12 of 50
Model X40
Blu A1(+)
Wht B1(-)
A1(+)
B1(-)
VDC(+)
VDC(-)
Red VDC(+)
Blk VDC(-)
Wiring to
X40-32-N7 Controller
J7 Connector
11.5~30VDC / RS-485
Customer Supplied Wiring
Rev. 2.1
Page 13 of 50
Model X40
5.
I/O Connections
The quantity of I/O modules supported by the X40 controller will vary depending on the enclosure type
chosen due to physical space limitations. A maximum of 2 I/O modules may be installed on the Model
X40-32-N1P enclosure, a maximum of 6 I/O modules may be installed in the Model X40-08-N4X
enclosure and a maximum of 12 I/O modules may be installed in the Model X40-32-N4X enclosure.
Modules can be installed on the enclosures DIN rail.
NOTE: The X40-32-N7 enclosure does not accommodate module installations. Modules for
the N7 enclosure or any additional modules for the other enclosure types will have to be
mounted in a separate enclosure by the customer. Refer to Section 4.2.
NOTE: The X40-08-N4X enclosure with Alarm Strobe comes with at least one RL-4 module
installed. This module is used to power the Alarm Strobe, and should not be removed.
I/O modules are mounted on an industry-standard 37.5 x 7.5 mm DIN rail (See Figure 16). Install the first
I/O module at the end of the DIN rail nearest the male connector. Plug the male connector into the side of
the module. Slide it all the way to the end stop. Add additional modules next to the first module. When
installing additional I/O modules, make sure there is about 0.5 inch clearance on either side of the module
and snap the module onto the DIN rail (the 0.5 spacing is to allow for connector clearance). Once the I/O
module is snapped onto the DIN rail, slide it towards the adjacent module and assure that it firmly plugs
into it. Connect the RS-485 and power female connector to the last module installed on the DIN rail.
Secure the modules with an end stop.
Add additional modules
as needed.
Female
Connector
COMM
COMM
M
S
D
M
S
D
L
S
D
L
S
D
L
S
D
L
S
D
4-20mA
INPUT
4-20mA
INPUT
4-20mA
INPUT
End Stop
S BA
COMM
M
S
D
COMM
M
S
D
Male
Connector
-
RS-485 and
Power Cable
4-20mA
INPUT
End Stop
NOTE: The male connector must be plugged into the I/O module at one end of the DIN rail
and the female connector must be plugged into the I/O module at the other end of the stack of
I/O modules. If these connectors are not properly installed, communication with other RS-485
devices will not be possible.
NOTE: If no I/O modules are installed in the controller, the male connector must be plugged
into the female connector for the RS-485 to communicate.
For addressable I/O modules or Modbus sensors that are being located remotely from the controller,
Belden P/N 1502P cable is recommended for serial and power connections. For serial only connections,
Belden P/N 9841 cable is recommended.
Rev. 2.1
Page 14 of 50
Model X40
Sensor 4
Sensor 3
mA _
mA _
COMM
M
S
D
L
S
D
4-20mA
INPUT
Sensor 1
Sensor 2
_ mA
_ mA
Figure 17 Model DA-4 4-20mA Input Module and 4-20mA Gas Sensor Connections
There are four 4-20mA inputs in each DA-4 module to support up to four sensors (See Figure 18). DA-4
modules can be installed on the DIN rail of the controller.
Sensor 4
Sensor 3
COMM
M
S
D
L
S
D
4-20mA
INPUT
Sensor 1
Sensor 2
Figure 18 Model DA-4 4-20mA Input Module and 4-20mA Gas Sensors
The 4-20mA signals from the sensors are communicated by the DA-4 modules to the controller using RS485 Modbus RTU protocol therefore each DA-4 module must have a unique Modbus address.
Modules are serially addressed in hex using the two rotary switches on the modules front panel labeled
MSD (most significant digit) and LSD (least significant digit). All DA-4 modules must be setup on the
COMM1 (master) port of the controller. The DA-4 modules must be addressed within the range 01h-7Fh.
Model X40 Instruction Manual
Rev. 2.1
Page 15 of 50
Model X40
A DA-4 module connected properly to the controller will have a flashing DATA COMM LED when polled
to indicate a valid communication status and will provide the controller with a continuous reading of the
sensor attached.
NOTE: DA-4 modules must be connected to the COMM1 port, they must be addressed
correctly and only those channels associated with that DA-4 will be available.
After identifying the correct address for the DA-4 module, the channels to be used need to be defined and
configured
via
the
operator
interface
in
section
7
Rev. 2.1
Page 16 of 50
Model X40
System Operation and Configuration (See sections 7.3.2 and 7.3.7). A properly addressed DA-4 that is
correctly connected and configured to the controller will respond to channel activation with a concentration
reading. If the controller does not detect a DA-4 module, the controller will display COMM ERR for the
corresponding channels.
Input 4
Input 3
There are four relay
contact inputs on
each DI-4 module.
mA
mA
COM
Relay Contacts
COMM
M
S
D
L
S
D
CONTACT
INPUT
Input 1
Input 2
mA
mA
20mA Reading
NO NC
COM
Relay Contacts
The state of the contact outputs from field devices are communicated by the DI-4 modules to the controller
using RS-485 Modbus RTU protocol therefore each DI-4 module must have a unique Modbus address.
Modules are serially addressed in hex using the two rotary switches on the modules front panel labeled
MSD (most significant digit) and LSD (least significant digit). All DI-4 modules must be setup on the
COMM1 (master) port of the controller. The DI-4 modules must be addressed within the range 01h-7Fh.
A DI-4 module connected properly to the controller will have a flashing DATA COMM LED when polled
to indicate a valid communication status and will provide the controller with a 4mA reading when the
contact from the field device is open and a 20mA reading when the contact is closed for the corresponding
channels.
NOTE: DI-4 modules must be connected to the COMM1 port, they must be addressed
correctly and only those channels associated with that DI-4 will be available.
After identifying the correct address for the DI-4 module, the channels to be used need to be defined and
configured
via
the
operator
interface
in
section
7
Rev. 2.1
Page 17 of 50
Model X40
System Operation and Configuration (See sections 7.3.2 and 7.3.7). A properly addressed DI-4 that is
correctly connected and configured to the controller will respond to channel activation with either a 4mA or
a 20mA reading depending on the state of the contact output from the field device. If the controller does
not detect a DI-4 module, the controller will display COMM ERR for the corresponding channels.
Output 4
mA _
Output 3
mA _
4-20mA
Input
Control
System
COMM
M
S
D
L
S
D
4-20mA
Output
Output 1
Output 2
_ mA
_ mA
AO-4 modules provide a 4-20mA output equal to the current concentration reading reported to the
controller for the associated channel. These concentration readings are communicated by the controller to
the AO-4 modules using RS-485 Modbus RTU protocol therefore each AO-4 module must have a unique
Modbus address. Modules are serially addressed in hex using the two rotary switches on the modules
front panel labeled MSD (most significant digit) and LSD (least significant digit). All AO-4 modules must
be setup on the COMM1 (master) port of the controller. The AO-4 modules must be addressed according
to Table 1 AO-4 Modbus Addresses.
Table 1 AO-4 Modbus Addresses
Module
1
Channel #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Decimal
Hex
Module
161
A1
162
A2
163
A3
164
A4
Rev. 2.1
Channel #
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Decimal
Hex
165
A5
166
A6
167
A7
168
A8
Page 18 of 50
Model X40
An AO-4 module connected properly to the controller will have a flashing DATA COMM LED when
polled to indicate a valid communication status and will provide a 4-20mA output equal to the current
concentration reading reported to the controller for the associated channel.
NOTE: AO-4 modules must be connected to the COMM1 port, they must be addressed
correctly, and only those AO-4s associated with a channel will be available.
After identifying the correct address for the AO-4 module, the outputs to be used need to be defined and
configured
via
the
operator
interface
in
section
7
Rev. 2.1
Page 19 of 50
Model X40
System Operation and Configuration (See section 7.3.2). A properly addressed AO-4 that is correctly
connected and configured to the controller will respond to channel activation with a 4-20mA concentration
reading corresponding to the associated channel. If the controller does not detect an AO-4 module, the blue
LED (Fault) will start flashing. Go to the FLASHING BLUE LED CODES menu to identify the problem
(See section 7.3.11).
Relay 4
NC NO C
Fault
Relay 3
NC NO C
Alarm 3
Fault
Device
COMM
M
S
D
L
S
D
RELAY
Relay 1
Relay 2
C NO NC
Alarm 1
C NO NC
Alarm 2
Alarm 2
Device
RL-4 modules provide a contact output for the associated channel. These outputs are communicated by the
controller to the RL-4 modules using RS-485 Modbus RTU protocol therefore each RL-4 module must
have a unique Modbus address. Modules are serially addressed in hex using the two rotary switches on
the modules front panel labeled MSD (most significant digit) and LSD (least significant digit).
The X40 controller has been configured to have two separate relay banks (Bank1 and Bank2). Each bank
can hold up to four RL-4 modules and are defined by addresses 80h-83h for Bank1 and 84h-87h for Bank2.
Anytime a specific alarm is fired for a module in a bank, all corresponding alarms for all modules in that
particular bank are also triggered. For example, if alarm 3 of a particular module is triggered in Bank2,
then all alarm 3s for all the modules in Bank2 will also be fired. All RL-4 modules must be setup on the
COMM1 (master) port of the controller and be defined in Bank1 or Bank2 (See section 7.3.2). The RL-4
modules must be addressed according to Table 2 RL-4 Relay Modbus Addresses.
For NEMA 4 units that have an integral alarm strobe, the strobe is connected to the first RL-4 installed in
the enclosure, and is connected to Alarm 1 of the RL-4. The RL-4 is assigned to Bank1, Alarm1, but can
be reconfigured by the user.
Model X40 Instruction Manual
Rev. 2.1
Page 20 of 50
Model X40
Bank1
Module Decimal
1
128
2
129
3
130
4
131
Hex
80
81
82
83
Bank2
Module Decimal
5
132
6
133
7
134
8
135
Hex
84
85
86
87
An RL-4 module connected properly to the controller will have a flashing DATA COMM LED when
polled to indicate a valid communication status and will provide a relay output for the associated channel.
NOTE: RL-4 modules must be connected to the COMM1 port, they must be addressed
correctly, they must be defined in Bank1 or Bank2, and only those RL-4s associated with a
channel will be available.
After identifying the correct address for the RL-4 module, the alarms to be used need to be defined and
configured
via
the
operator
interface
in
section
7
Rev. 2.1
Page 21 of 50
Model X40
System Operation and Configuration (See section 7.3.8). A properly addressed RL-4 that is correctly
connected and configured to the controller will respond to channel activation with an alarm output related
to the alarm set points of the associated channel. If the controller does not detect an RL-4 module, the blue
LED (Fault) will start flashing. Go to the FLASHING BLUE LED CODES menu to identify the problem
(See section 7.3.11).
Each relay within the bank can be set as Energized/De-Energized, Silenceable/Non-Silenceable, and
Latching/Non-Latching (See section 7.3.10).
5.4.1
Energized or De-Energized
All alarms relays - Alarm 1, Alarm 2, Alarm 3, and Fault - can be configured to operate in either energized
or de-energized mode. In de-energized mode, the normally open contact is open if the alarm level has not
been reached (alarm relays) or the sensor is not in fault (fault relay). In energized mode, the normally open
contact is closed if the alarm level has not been reached (alarm relays) or the sensor is not in fault (fault
relay). Energized mode provides for fail-safe operation since a loss of power or cable failure will cause the
contact to be open.
5.4.2
Silenceable or Non-Silenceable
All alarms - Alarm 1, Alarm 2, Alarm 3, and Fault - can be configured to operate as silenceable, or nonsilenceable. If an alarm or fault is configured as non-silenceable, the corresponding alarm LED and relay,
once activated, will stay activated until the cause of the alarm or fault has cleared. If an alarm or fault is
configured as silenceable, the corresponding alarm LED and relay, once activated, can be deactivated by
acknowledging the Alarm Silence function on the front panel of the X40 controller or by activating the
external acknowledge switch if one has been installed (See section 7.1.4 ENTER and RESET/ACK Switch
and section 9.1 Optional Remote Alarm Reset/Acknowledge Switch).
5.4.3
All alarms - Alarm 1, Alarm 2, Alarm 3, and Fault - can be configured as either latching or non-latching.
In non-latching mode, the relay is deactivated as soon as the sensor alarm (alarm relays) or fault (fault
relay) condition is cleared. In latching mode, the relay remains active even after the alarm or fault
condition has cleared. Once activated, the relay can only be deactivated by acknowledging the Alarm
Reset function on the front panel of the X40 controller or by activating the external reset switch if one has
been installed (See section 7.1.4 ENTER and RESET/ACK Switch and section 9.1 Optional Remote Alarm
Reset/Acknowledge Switch).
Rev. 2.1
Page 22 of 50
RS-485 VDC
Out
Model X40
B
A
The serial sensors interface with the controller using RS-485 Modbus RTU protocol therefore each serial
sensor must have a unique Modbus address and be connected to the COMM1 (master) port for the
controller to communicate properly. The sensors must be connected in series (daisy-chained) to other RS485 sensors. The serial sensors must be addressed within the range 01h-7Fh.
A serial sensor connected properly to the controller will provide the controller with a continuous reading of
the sensor attached.
NOTE: Serial output sensors must be connected in series to the COMM1 port, they must be
addressed correctly and only those channels associated with the serial sensors will be available.
After identifying the correct address for the serial sensors, the channels to be used need to be defined and
configured
via
the
operator
interface
in
section
7
Rev. 2.1
Page 23 of 50
Model X40
System Operation and Configuration (See sections 7.3.2 and 7.3.7). A properly addressed serial sensor that
is correctly connected and configured to the controller will respond to channel activation with a
concentration reading. If the controller does not detect a serial sensor, the controller will display COMM
ERR.
Rev. 2.1
Page 24 of 50
Model X40
6.
The X40 controller has a feature that allows data logging when a secure digital (SD) memory card is
installed. The SD card must be installed in the SD slot (J9) on the back of the controllers PCA before the
controller is powered up. The controller will notify the user if a successful installation of the card was
achieved upon power up. The controller will automatically format the card and create the necessary files
for data logging. See section 7.3.18 for more information regarding the data logging feature.
Rev. 2.1
Page 25 of 50
Model X40
7.
The setup of the controller is critical for proper operation. Modbus addresses must be correct on all the
devices connected to the controller before the controller will acknowledge them. The number of sensors
must be entered into the controller to allow it to communicate with them. Four basic areas need to be
configured:
7.1.1
PROG Switch
From the Main Display, the PROG switch enters into the Main Menu. Once inside the Main Menu, the
PROG switch acts as an Escape switch that moves backwards in the menu flow chart.
NOTE: While in Main Menu mode there are no updates to gas readings and hence no alarms
will take place.
7.1.2
u Up Arrow Switch
This switch moves the user up the Main Menu flow chart. It is also used to change selected entries
within menu selections in the upward direction.
7.1.3
This switch moves the user down the Main Menu flow chart. It is also used to change selected entries
within menu selections in the downward direction.
7.1.4
This switch has multi-purpose use. The ENTER function is used to accept selections within all menu
screens. The switch is also used to execute the Reset and Acknowledge functions. The Reset function
releases all latched relays if they have cleared the alarm/fault condition. The Acknowledge function
will disengage any silenceable relays that are in a currently active state. This is typically used to
Model X40 Instruction Manual
Rev. 2.1
Page 26 of 50
Model X40
silence alarms once the end-user has assessed the alarm condition. The RESET/ACKNOWLEDGE
function of the switch is only applicable from the Main Display and not while in Main Menu mode.
m
e
t
s
y
S
l
o
r
t
n
o
C
&
m
r
a
l
A
d
e
t
a
r
g
e
t
n
I
NOTE: The controller automatically times out of Main Menu mode and returns to the Main
Display after 15 seconds of inactivity.
NOTE: The RESET/ACKNOWLEDGE function is applicable from the Main Display only.
Where XX is the corresponding channel number followed by the gas concentration value YYY. If any
channel is in any gas alarm condition, XX> YYY IN ALARM# will be displayed for that channel. If
any gas channel is in fault, XX> YYY IN FAULT will be displayed for that channel. If any channel is
not communicating with its appropriate device, then that channel will display XX> 0 COMM ERR.
Four LED indicators on the front panel show alarm and fault alarm output status. The LEDs represent
ALM 1 (yellow), ALM 2 (yellow), ALM 3 (red) and FAULT (blue) and are labeled respectively.
Rev. 2.1
Page 27 of 50
Model X40
3) SET # OF RXT-320S
4) SET RF SILENCE AND RF SLEEP
5) SET COMM BAUD RATES
6) SET MODBUS TIMEOUTS
7) SETUP CHANNEL DATA
8) SET CHANNEL ALARMS
9) SET LOW BATTERY ALARMS
10) SET RELAY FUNCTION
11) FLASHING BLUE LED CODES
12) SET MODBUS ADDRESS
13) INHIBIT & ALARM TEST MODE
14) RF LINK QUALITY AND BATTERY STATUS
15) SYSTEM DIAGNOSTICS
16) DISPLAY SETTINGS
17) TIME AND DATE
18) VIEW TWA & PEAK
The PROG switch is used to enter the menu mode of the unit by swiping a programming magnet over the
corresponding marker . Once in the menus, all Modbus polling stops. Sensor values are not read
and alarm outputs are not updated. If the X40 is in alarm when the user enters the menu, it will stay in
alarm until they exit the menu. Upon entering the MAIN MENU, the LCD will display:
MAIN MENU
AUTO CONFIGURE SYSTEM
Use the down arrow v switch to move to the next menu item or use the up arrow u switch to move to
the previous menu item by swiping the programming magnet over the corresponding markers. Swiping the
PROG switch again will return the unit to normal operation. When the appropriate Menu Item is found, the
ENTER switch is used to enter that menu item by swiping the ENTER marker.
NOTE: The X40 automatically times out of Main Menu mode and returns to the Main Display
after 15 seconds of inactivity. While in Main Menu mode, there are no updates to gas readings.
NOTE: The LCD has a backlight that will automatically turn off after a user-defined amount
of inactivity. The LCD backlight will come on automatically as soon as any magnetic switch is
activated. This is a feature designed to save on power.
There are 18 Main Menu items and their functional descriptions are discussed in the following sections.
Rev. 2.1
Page 28 of 50
Model X40
MAIN DISPLAY
MAIN MENU
NORMAL OPERATION
TTE(DD:HH:MM): ##:##:##
SOC(%): ###%
Multiple Relays
(Fault, Alm1, Alm2, Alm3)
MAIN MENU
AUTO CONFIGURE SYSTEM
MAIN MENU
SET # OF CHANNELS/AO4S/
RL4S/ALARM STATIONS
MAIN MENU
CHANNELS: ##
AO4S: #
RXT-320S:##
RL4/ALM BANK 1: #
RL4/ALM BANK 2: #
MAIN MENU
SET RELAY FUNCTION
CHANNELS: ##
AO4S: #
BANK 1: #
BANK 2: #
MAIN MENU
FLASHING BLUE LED CODES
RXT 320S: ##
SET # OF RXT-320S
MAIN MENU
SET RF SILENCE
AND RF SLEEP
RF SILENCE: ON/OFF
RF SLEEP: ##:##
RF SLEEP: ON/OFF
MAIN MENU
MAIN MENU
MAIN MENU
MAIN MENU
SET MODBUS TIMEOUTS
MAIN MENU
RF LINK QUALITY AND
BATTERY STATUS
Multiple Channels
MAIN MENU
SYSTEM DIAGNOSTICS
MAIN MENU
SETUP CHANNEL DATA
MAIN MENU
DISPLAY SETTINGS
Multiple Channels
MAIN MENU
SET CHANNEL ALARMS
ALM1 LEVEL: ##
ALM1 ASCENDING: Y/N
ALM2 LEVEL: ##
ALM2 ASCENDING: Y/N
ALM3 LEVEL: ##
ALM3 ASCENDING: Y/N
MAIN MENU
TIME AND DATE
MAIN MENU
VIEW TWA & PEAK
RF LINK: ###%
BATTERY: ##D ##H ##M
BRIGHTNESS: ###
BACKLIGHT TIMEOUT: #:##
CONTRAST: ###
TIME: HH:MM:SS
DATE: MM/DD/YY
DATE,TIME,CHANNEL,
TWA:######,PEAK: ######
7.3.1
The AUTO CONFIGURE SYSTEM menu is used to automatically configure the X40 controller when
other Detcon devices have been installed as part of the control system. When this feature is activated, the
controller will search for Detcon serial sensors, RL-4 modules, AO4 modules and RXT-320 transceivers by
polling the Modbus addresses of these particular device types. Upon entering this menu, the LCD will
display:
CONFIGURATION SUMMARY
CHANNELS:##
AO4S:##
RXT-320S:##
RL4/ALM ST BANK1:##
RL4/ALM ST BANK2:##
[RUN SYSTEM AUTO CONFIGURE]
Swipe the ENTER marker to initiate the search. The X40 controller will perform an incremental search for
available 700/100 and 600 serial sensors starting with Modbus address 01h. The search will continue
until Modbus address 7Fh is reached or until it is terminated by swiping the ENTER marker which will
save the serial sensors found up to that point and proceed to search for available RL4 modules starting with
Modbus address 80h. The search will continue until Modbus address 87h is reached or until it is
Model X40 Instruction Manual
Rev. 2.1
Page 29 of 50
Model X40
terminated by swiping the ENTER marker which will save the RL4 modules found up to that point and
proceed to search for available AO4 modules starting with Modbus address A1h. The search will
continue until Modbus address A8h is reached or until it is terminated by swiping the ENTER marker
which will save the AO4 modules found up to that point and proceed to search for available RXT-320
transceivers starting with Modbus address 01h. The search will continue until Modbus address 8Fh is
reached or until it is terminated by swiping the ENTER marker which will save the RXT-320 transceivers
found up to that point. A swipe of the PROG marker at any time while in search mode will cancel the
search and restore the default settings. Any devices found up to that point will not be saved.
7.3.2
The SET # OF CHANNELS/AO4S/RL4S/ALARM STATIONS menu allows the user to set the number of
active channels (1-32), the number of AO-4 modules (0-8) and the number of RL-4 modules (0-4) each for
Bank1 and Bank2. The number of active channels should match the number of sensors being connected to
the controller. Upon entering this menu, the LCD will display:
SET # OF CHANNELS/AO4S/RL4S:
CHANNELS:##
AO4S:#
RL4 MODULES/ALARM STATIONS
BANK1:#
BANK2:#
These values can be changed by swiping the magnet over the markers of the up or down arrows to move
the arrow prompt to the desired function. A swipe over the ENTER marker will select the function
indicated by the arrow prompt and the value can be changed by swiping over the markers of the up or
down arrows. Another swipe over the ENTER marker will save the selected value.
NOTE: The number of activated channels can be less than (but not greater than) the
controllers maximum input capacity.
7.3.3
The SET # OF RXT-320S menu is only applicable to X40 controllers that have the wireless option
installed. This menu is used to automatically search for all available RXT-320 transceivers in the network.
Upon entering this menu, the LCD will display:
SETUP RXT-320S:
RXT 320S IN NETWORK:##
[CONFIGURE]
Swipe the ENTER marker to initiate the search. The X40 controller will perform an incremental search for
available RXT-320s starting with Modbus address 1 (decimal). The search will continue until
Modbus address 143 is reached or until it is terminated by swiping the ENTER marker which will save
the RXT-320s found up to that point. A swipe of the PROG marker while in search mode will cancel the
search and will not save any RXT-320s found up to that point.
7.3.4
The SET RF SILENCE AND RF SLEEP menu allows the user to initiate radio silence over the whole
network. Radio silence terminates communication between all the RXT-320 transceivers in the network.
This menu also allows the user to initiate RF sleep for a set amount of time. This sleep function lets the
X40 controller broadcast a sleep command to all the RXT-320 transceivers in the network and is used as a
power saving feature. Upon entering this menu, the LCD will display:
RF SILENCE AND SLEEP
Model X40 Instruction Manual
Rev. 2.1
Page 30 of 50
Model X40
RF SILENCE:
XXX
|
|
|
RF SLEEP:
##:##
SLEEP:XXX
Swipe the magnet over the markers of the up or down arrows to move the arrow prompt to the desired
location. A swipe over the ENTER marker for RF SILENCE and SLEEP will toggle the value between ON
and OFF. For the sleep timer, a swipe over the ENTER marker will select the function indicated by the
arrow prompt and the value can be changed by swiping over the markers of the up or down arrows.
Another swipe over the ENTER marker will save the selected value. The sleep timer has a range from 0
5 minutes and is set in minutes and seconds.
RF Silence is used to prevent the radios from possibly interfering with other RF devices on site (such as
remote detonators). Once set to ON, it will stay on until the user turns it OFF. In RF silence, the sensors
are not monitored and no alarms can be activated. When sleep is enabled, the sensors are each polled once,
and then the wireless transceivers are turned off for the sleep period. Once the sleep period expires, the
transceivers are turned back on and the sensors are polled once more. This cycle repeats indefinitely. The
sensors are not updated and the alarms are not activated while the wireless network is asleep. The longer
the sleep time, the longer the possible delay between alarm conditions occurring and the alarms being
activated. However, a longer sleep period will increase the battery run time.
7.3.5
The SET COMM BAUD RATES menu displays the current baud rate settings for COMM1 (master) and
COMM2 (slave). Upon entering this menu, the LCD will display:
SET COMM BAUD RATES:
COMM1 BAUD RATE:9600
COMM2 BAUD RATE:9600
NOTE: The value shown is pre-configured to 9600 and should not be altered unless directed
to do so by Detcon Factory Personnel.
7.3.6
The SET MODBUS TIMEOUTS menu allows the user to set the response timeout for Modbus
communications and the inter-poll delay. Upon entering this menu, the LCD will display:
SET MODBUS TIMEOUTS:
RESPONSE TIMEOUT:###
INTERPOLL DELAY:###
These values can be changed by swiping the magnet over the markers of the up or down arrows to move
the arrow prompt to the desired function. A swipe over the ENTER marker will select the function
indicated by the arrow prompt and the value can be changed by swiping over the markers of the up or
down arrows. Another swipe over the ENTER marker will save the selected value.
Response timeout is the amount of time in milliseconds the X40 controller will wait for a sensor to respond
to a poll request. Ten missed poll responses will result in the sensor being declared in COMM ERR. Interpoll delay is the amount of time in milliseconds the X40 will wait after receiving a poll response from one
sensor before it polls the next sensor. The range of values for the response timeout is 100-1000
milliseconds and 10-255 milliseconds for the inter-poll delay. The recommended value for the response
timeout is 500 and 150 for the inter-poll delay.
Model X40 Instruction Manual
Rev. 2.1
Page 31 of 50
Model X40
7.3.7
The SETUP CHANNEL DATA menu allows configuration of each channel represented by its assigned
sensor or device. When a sensor or device is being added to the controller, its information will need to be
added or modified in this menu. The information to be configured is the SLAVE ID, DEVICE TYPE,
ANALOG INPUT, DECIMAL POINT, RANGE, TYPE and RL4 BANK. Upon entering this menu, the
LCD will display:
CHANNEL 1 DATA:
SLAVE ID:##
DEVICE TYPE:XXX
ANALOG INPUT:#
DECIMAL POINT:#
RANGE:#####
TYPE:XXXXXXXXX
RL4 BANK:XXX
A flashing cursor will appear on SLAVE ID. Swiping the magnet over the markers of the up or down
arrows will move the flashing cursor to the desired function. A swipe over the ENTER marker will select
the function indicated by the flashing cursor and the value can be changed by swiping over the markers of
the up or down arrows. Another swipe over the ENTER marker will save the selected value and return to
the flashing cursor.
The SLAVE ID is the Modbus address in hex of the sensor or device being assigned to the indicated
channel. This will be a Modbus slave device to the X40 controller.
NOTE: For Detcon wireless DM-100 sensors only, the SLAVE ID will be the Modbus
address of its RXT-320 transceiver.
The DEVICE TYPE values available are 100, 700, 600, DA4/DI4 or RXT-320. The values of 100, 600 and
700 correspond to Detcon serial sensor models. The DA4/DI4 value represents analog sensors. The RXT320 value represents Detcons wireless transceiver when its analog inputs are used. Choose the appropriate
value corresponding the sensor or device being assigned to the indicated channel.
The ANALOG INPUT is only available for analog sensors and devices. Serial sensors do not use this field
and the field will only be active for DEVICE TYPE values of DA4/DI4 or RXT-320. For analog sensors
(DA4/DI4), the available value is 1, 2, 3 or 4 which corresponds to the input position on the DA-4/DI-4
module the sensor will be connected to (DA-4/DI-4 modules support up to four 4-20mA inputs). For
wireless transceivers (RXT-320), the available value is 1 or 2 which corresponds to the input position of the
transceiver the sensor will be connected to (RXT-320 transceivers support up to two 4-20mA inputs).
The DECIMAL POINT value can be 0, 1 or 2. It corresponds to the number of digits displayed to the right
of the decimal point of the gas concentration value displayed. Typically, if the sensor range is less than 10,
this value will be 2. If the sensor range is between 10 and 25, then this value will usually be 1. The
DECIMAL POINT value should be 0 if the sensor range is greater than 25.
The RANGE value can be selected from 1-10,000 and corresponds to the gas range value of the sensor.
NOTE: If the range is changed, the alarm levels will have to be reset!
The TYPE value is an alphanumeric string of nine characters and corresponds to the tag that is displayed
with the gas concentration value. This field is normally used to define the gas concentration units and the
gas type. When changing this value, the first alphanumeric character to be modified will be indicated by an
underscore and can be changed by swiping the magnet over the markers of the up or down arrows. A swipe
over the ENTER marker will select the displayed value and the next character to be changed will be
indicated by the underscore. Follow these same steps to input all nine characters. The last swipe over the
ENTER marker will return to the flashing cursor.
Rev. 2.1
Page 32 of 50
Model X40
The RL4 BANK value can be 1, 2 or ALL and defines the bank that a channel is related to, whether its
associated with Bank1, Bank2 or both.
If there is more than one channel, a swipe of the down arrow marker while the flashing cursor is on RL4
BANK will scroll the display to the next channel allowing for its configuration. To return to the previous
channel, a swipe of the up arrow marker should be performed while the flashing cursor is on SENSOR
TYPE.
7.3.8
The SET CHANNEL ALARMS menu allows configuration of each channels alarms. The information to
be configured is the ALM1 LEVEL, ALM1 ASCENDING, ALM2 LEVEL, ALM2 ASCENDING, ALM3
LEVEL and ALM3 ASCENDING. Upon entering this menu, the LCD will display:
CHANNEL 1 ALARMS:
ALM2 LEVEL:
##
ALM2 ASCENDING: X
ALM3 LEVEL:
##
ALM3 ASCENDING: X
ALM1 LEVEL:
##
ALM1 ASCENDING: X
A flashing cursor will appear on ALM1 LEVEL. Swiping the magnet over the markers of the up or down
arrows will move the flashing cursor to the desired function. A swipe over the ENTER marker will select
the function indicated by the flashing cursor and the value can be changed by swiping over the markers of
the up or down arrows. Another swipe of the ENTER marker will save the selected value and return to the
flashing cursor.
All sensors have three alarm settings. These are labeled ALM1, ALM2, and ALM3 for Alarm 1,
Alarm 2, and Alarm 3 respectively. The alarm level values are pre-determined by the user and set for each
sensor depending on the range. These values represent the alarm level set points and can be entered in 5%
increments of the full-scale range selected for that channel.
The alarm relays can also be configured for ascending or descending mode. In ascending mode the relay
will be activated when the concentration is above the alarm threshold. The alarm relays can also be
activated in descending mode. In this mode, the alarm relays will activate when the concentration is below
the alarm threshold. Typically alarms are ascending, with the exception of oxygen sensors. The alarm
ascending level can be either Y (Yes) or N (No).
If there is more than one channel, a swipe of the down arrow marker while the flashing cursor is on ALM3
ASCENDING will scroll the display to the next channel allowing for its configuration. To return to the
previous channel, a swipe of the up arrow marker should be performed while the flashing cursor is on
ALM1 LEVEL.
NOTE: If there is no intention of using a gas alarm relay, a setting of 0 will make it inactive.
NOTE: Any channels that are in alarm or fault will not display the device tag on the Main
Display.
NOTE: If the channel range is changed, then the alarm set points must be re-entered!
7.3.9
The SET LOW BATTERY ALARMS menu allows the user to set low battery alarm thresholds for RXT320 transceivers using Detcons Smart Battery Pack that are interfaced to the controller. Upon entering this
menu, the LCD will display:
LOW BATTERY ALARM:
TTE(DD:HH:MM): |
SOC(%):
Model X40 Instruction Manual
Rev. 2.1
Page 33 of 50
Model X40
##:##:##
|
##%
| ALARM STATIONS ONLY
TTE represents the time to empty and will be displayed in days, hours and minutes. SOC represents the
state of charge and will be displayed as a percentage value. To change the TTE and/or SOC values, swipe
the magnet over the markers of the up or down arrows to move the cursor to the desired field. A swipe
over the ENTER marker will select the field indicated by the cursor and enclose the value in brackets.
While in brackets, the value can be changed by swiping over the markers of the up or down arrows.
Another swipe over the ENTER marker will save the selected value. A swipe of the PROG marker at any
time while setting the TTE or SOC will escape out of the current field with no changes saved.
The recommended value for the TTE should be set to 5 days and applies to all battery powered RXT-320s
other than alarm stations. The SOC value applies to alarm stations only and the recommended value
should be set to 25%. When any battery in the network falls below the set thresholds, the blue LED on the
controller will be activated and begin flashing. Refer to Section 7.3.11 to access the RXT-320 LOW
BATTERY ALARM fault code which will indicate the RXT-320s that have fallen below the thresholds by
displaying their corresponding hexadecimal Modbus address.
Rev. 2.1
Page 34 of 50
Model X40
Rev. 2.1
Page 35 of 50
Model X40
test cycle by turning OFF the alarm test mode. As the readings cross their respective alarm set points, the
relays will fire according to their configuration.
BATTERY:DC POWER
BATTERY:##D ##H ##M
The first line corresponds to the information of the X40 controllers RXT-320 transceiver (indicated by the
transceivers Modbus address F0) and will only show the BATTERY status since there is no link
quality available. The other lines correspond to the RXT-320 transceiver information of the slave devices
controlled by the X40 on the network. Each transceiver available will be identified by its Modbus
address followed by the RF LINK value and BATTERY status. The RF LINK value is a percentage
representing the RF link quality between the controllers RXT-320 transceiver and the slave device RXT320 transceiver. The BATTERY status will be either DC POWER or ##D ##H ##M where DC POWER
indicates the transceiver is powered by a DC power supply other than a Smart Battery Pack. The ##D ##H
##M value corresponds to the days, hours and minutes of life remaining for the Smart Battery Pack
connected to the slave devices transceiver. The battery life is only displayed in D/H/M when the
remaining life is less than 45 days. If it is more than 45 days, it is displayed as a percentage of battery life
remaining. Refer to Section 7.3.9 for setting thresholds that triggers a low battery fault and alerts the user
of a low battery state.
NOTE: While in the RF LINK QUALITY AND BATTERY STATUS menu, the controller
performs a complete Modbus poll cycle and automatically times out of the menu and returns
to Main Menu mode after 60 seconds of inactivity.
Rev. 2.1
Page 36 of 50
Model X40
NOTE: When performing the Modbus loop back test, the loop back cable should be
installed between the COMM1 (Master) port and the COMM2 (Slave) port. Disconnect all
other external Modbus interfaces from the loop and bypass any installed modules.
Rev. 2.1
Page 37 of 50
Model X40
8.
Modbus Communications
The X40 controller features a Modbus compatible communications protocol and is addressable by a
PLC, PC/HMI, DCS or other Modbus RTU master-polling devices. Communication is accomplished by
two wire half duplex RS-485, 9600 baud, 8 data bits, 1 stop bit, no parity, through the controllers primary
port (COMM1).
A Modbus RTU master device up to 4000 feet away can theoretically poll up to 64 different X40
controllers. This number may not be realistic in harsh environments where noise and/or wiring conditions
would make it impractical to place so many devices on the same pair of wires. If multiple controllers are
being used on a single Modbus network, each controller must be set to a different device address.
Channel #
Channel 1
Channel 2
Channel 3
Channel 4
Channel 5
Channel 6
Channel 7
Model X40 Instruction Manual
Register
40000
40001
40002
40003
40004
40005
40006
40007
40008
40009
40010
40011
40012
Description
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Rev. 2.1
Channel #
Channel 17
Channel 18
Channel 19
Channel 20
Channel 21
Channel 22
Channel 23
Register
40032
40033
40034
40035
40036
40037
40038
40039
40040
40041
40042
40043
40044
Description
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Page 38 of 50
Model X40
Channel 8
Channel 9
Channel 10
Channel 11
Channel 12
Channel 13
Channel 14
Channel 15
Channel 16
40013
40014
40015
40016
40017
40018
40019
40020
40021
40022
40023
40024
40025
40026
40027
40028
40029
40030
40031
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Channel 24
Channel 25
Channel 26
Channel 27
Channel 28
Channel 29
Channel 30
Channel 31
Channel 32
40045
40046
40047
40048
40049
40050
40051
40052
40053
40054
40055
40056
40057
40058
40059
40060
40061
40062
40063
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Reading
Status
Reading Register
Current gas reading of the channel
Status Register
High Byte
Bit 7 NOT USED
Bit 6 NOT USED
Bit 5 NOT USED
Bit 4 NOT USED
Bit 3 NOT USED
Bit 2 NOT USED
Bit 1 NOT USED
Bit 0 NOT USED
Low Byte
Bit 7 1-Reading divisor is 100 (bit 6 read as 0)
Bit 6 1-Reading divisor is 10 (bit 7 read as 0)
Bit 5 1-Comm. Error
ON
Bit 4 1-Calibration
ON
Bit 3 1-Fault
ON
Bit 2 1-Alarm 3
ON
Bit 1 1-Alarm 2
ON
Bit 0 1-Alarm 1
ON
Rev. 2.1
OFF
OFF
OFF
OFF
OFF
OFF
Page 39 of 50
Model X40
9.
Options
RESET
J7
D3
D4
PWR
GND
A2
B2
A1
RESET SWITCH
1 SW1 2
B1
SW
Rev. 2.1
Page 40 of 50
Model X40
sight obstacles while improving throughput as subscriber device density increases. Refer to the RXT-320s
instruction manual for more detailed information.
The Model X40 controller can communicate wirelessly with up to 32 gas detection sensors. This is
accomplished by connecting an RXT-320 to the Modbus master port on the X40. The Model X40 also
offers the option to wirelessly connect an RD-64X remote display. This is accomplished by connecting an
RXT-320 to the Modbus slave port of the X40 and a second RXT-320 to the RD-64X.
9.2.1
RXT-320 Mounting
The RXT-320 wireless transceiver for the X40 controller comes mounted on a J-Box (condulet) which can
be remotely mounted on a pole near the controller (See Figure 28). Remote separation distances of up to
15 feet are possible with the recommended cable.
RXT-320 Wireless
Transceiver
X40 Controller
Mounting Plate
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J6
J8
J5
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W/BU
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Us
t
No
SA
SB
A
W
B
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1 2 3 4 5 6 7
mA
2
TP
ed
Us
t
No
ed
Us
t
No
J4
J7
N
G
BU
BK
J-Box w/
Model100
Terminal Board
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BU
W/BR
W/BK
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Pr
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NOTE: It is highly recommended to install the cable inside rigid metal conduit to eliminate
potential EMI and RFI interference and to maintain a Class I Division I rating.
NOTE: A 6-32 or 8-32 threaded exterior ground point is provided on most junction boxes for
an external ground. If the transceiver assembly is not mechanically grounded, an external
ground strap must be used to ensure that the transceiver is electrically grounded.
Detcon offers an optional mounting plate that can be used for mounting the RXT-320 wireless assembly to
the pole. If ordered with this option, secure the wireless transceiver assembly to the mounting plate using
two of the four 3/8 diameter holes located on the top face of the mounting plate (If not already done so
from the factory). The mounting plate can then be mounted to a pole with two U-Bolts secured through the
7/16 holes of the mounting plates base (See Figure 29).
Rev. 2.1
Page 41 of 50
Model X40
r
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14
8-32 tapped
ground point
NOTE: Proper electrical installation of the RXT-320 transceiver assembly is critical for
conformance to Electrical Codes and to avoid damage due to water leakage. A conduit seal is
typically required to be located within 18" of the transceiver assembly if a conduit run is
required. Crouse Hinds type EYS2, EYD2 or equivalent are suitable for this purpose.
NOTE: Any unused ports should be blocked with suitable male NPT plugs. Detcon
supplies one NPT male plug with each J-box enclosure. If connections are other than
NPT, use an appropriate male plug of like construction material.
NOTE: Use suitable cord connectors (cable glands) for cable entering the X40 controller or
the transceivers J-Box.
NOTE: The Detcon Warranty does not cover water damage resulting from water leaking into
the enclosure.
9.2.2
RXT-320 Wiring
If the RXT-320 transceiver does not come pre-wired from the Detcon factory, it will require four conductor
connections for the power supply and Modbus interface. DC power is provided to the transceiver by the
controllers 24VDC power supply or a Detcon SmartWireless battery pack. The RS-485 interface is
accomplished by connecting the transceiver assembly to the controllers master and/or slave RS-485
Modbus interface. Connect four wires of a power & Modbus capable cable (Belden P/N 1502P is
recommended) to the Modbus TB2 DIN rail mounted terminal block. Connect the other end of the cable
to the J2 connector of the Terminal Board located inside the J-Box of the transceiver (See Figure 30, Figure
31, Figure 33, and Figure 34).
Model X40 Instruction Manual
Rev. 2.1
Page 42 of 50
Model X40
NOTE: It is highly recommended to install the cable inside rigid metal conduit to eliminate
potential EMI and RFI interference and to maintain a Class I Division I rating.
Model 100 Terminal Board
S
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R
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2
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X40 Controller
5
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1
P
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2
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9
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RS-485 VDC
Out
L
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P
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9.2.3
If the RXT-320 connected to the Modbus master port is to be used with a Detcon SmartWireless battery
pack, then the Model 100 Terminal Board will be mounted in the condulet/J-Box (See Figure 31). The
terminal board includes connector plugs for the following:
J1 4-Pin Connector Modbus Out (Wireless Transceiver Option)
J2 6-Pin Header Wireless Transceiver Programming Header
J3 6-Beau Connector used for battery operation or display interface dependant on sensor configuration
J4 4-Pin Connector Modbus In
J5 6-Pin Connector used for Display interface with battery/wireless configurations
J6 4-Pin Connector Sensor connections
J7 4-Pin Connector Auxiliary power in and mA out.
J8 6-Pin Connector Wireless Transceiver
J9 5-Pin Header Terminal Board Programming
S
S
E
L
E
R
I
W
V
/
W
V
4
2
D
N
G
2 A D
N
N
I
A M G
R
W
P
7
J
V
4
2
2
W
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G
1
J
N
IR
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WO
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P
2
J
8
J
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SL
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BR
DI
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M
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B
/ G
/
W W
SM
SA
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LR
EG
RO
IR
WP
K N
1 B
N / B
/
I
A W W
6
J
4
J
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4 N
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5
J
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Rev. 2.1
Page 43 of 50
Model X40
The Model 100 Terminal Board also contains two rotary switches which are used to set the Modbus
address for the RXT-320 wireless transceiver of the X40 controller. If not already set from the Detcon
factory, set the address to F0h. Access the terminal board and locate the switches shown in Figure 32. The
MSD (most significant digit) F is represented by the top rotary switch (closest to the J1 connector) and
the LSD (least significant digit) 0 is represented by the bottom rotary switch (closest to the J2 connector).
9.2.4
If the RXT-320 connected to the Modbus master or slave port is to be powered using the 24VDC output
from the controller, then the Transient Protection Board will be mounted in the condulet/J-box. The wiring
for the master port is shown in Figure 33 and the wiring for the slave port is shown in Figure 34.
NOTE: If an RXT-320 is used on both the Modbus master and slave ports on the X40, they
must be on different RF channels. Refer to the RXT-320 Instruction Manual for more
information on setting the RF channel on the RXT-320.
Rev. 2.1
Page 44 of 50
Model X40
RXT-300
Wireless
Transceiver
White/Black
Power (+) Red
Ground (-) Black
Modbus B (-) White
Modbus A (+) Blue
Transceiver
Transient
Protection Module
T
U
O
N
I
A
m
A
m
R
O
S
N
E
S
RS-485 VDC
Master Out
A
m
X40 Enclosure
B
A
Black
Red
White
Blue
Rev. 2.1
Page 45 of 50
Model X40
RXT-300
Wireless
Transceiver
Transient
Protection Module
T
U
O
N
I
A
m
A
m
Yellow
Yellow
RESET
White
Purple
X40 Enclosure
B
A
SLAVE
Transceiver
R
O
S
N
E
S
B
A
m
Black
Black
Black
Black
Red
Red
Red
Red
White
Blue
Red
Black
10.
Troubleshooting Guide
Problem
Unit will not Power Up
Relays are not firing
Alarms on constantly
Alarm Firing causes unit to LockUp
Potential Fix
Contact the Detcon Service Department for further troubleshooting assistance at 281-367-4100.
Rev. 2.1
Page 46 of 50
Model X40
11.
Warranty
Detcon, Inc., as the manufacturer, warrants under intended normal use each new Model X40-N4X
controller to be free from defects in material and workmanship for a period of one year from the date of
shipment to the original purchaser. Should the controller fail to perform in accordance with published
specifications within the warranty period, return to Detcon, Inc., for necessary repairs or replacement. All
warranties and service policies are FOB the Detcon facility located in The Woodlands, Texas.
12.
Specifications
System Specifications
Capacity:
Sensor Inputs:
Outputs:
Warranty:
32 I/O Channels
Analog 4-20mA or RS-485 Modbus RTU
Analog 4-20mA or RS-485 Modbus RTU
One year
Electrical Specifications
N1P, N4X Input Voltage:
N7 Input Voltage:
Power Consumption:
Power Consumption:
Power Consumption:
RFI/EMI Protection:
Electrical Classification:
100-240VAC, 45-65Hz
11.5-30VDC
11.5-30VDC
X40-08-N4X - Total Power consumption is dependent on number of I/O
modules, number of gas sensors, and the type of gas sensors. Total power
of controller with I/O modules and gas sensors not to exceed 60 Watts
(2.5A at 24VDC).
X40-32-N1P, X40-32-N4X - Total Power consumption is dependent on
number of I/O modules, number of gas sensors, and the type of gas
sensors. Total power of controller with I/O modules and gas sensors not to
exceed 180 Watts (7.5A at 24VDC).
X40-32-N7 Less than 0.5W (with alarm LEDs and backlight inactive,
controller only)
Complies with EN61326
NEMA 1 (X40-32-N1P), NEMA 4X (X40-08-N4X, X40-32-N4X)
NEMA 7 (X40-32-N7)
Mechanical Specifications
Display:
Dimensions:
1 x 6 Backlit LCD
X40-32-N1P 10.5 W x 8 H x 12 D
X40-08-N4X 11.85 W x 13.75 H x 6.5 D
X40-32-N4X 16 W x 17.85 H x 8.5 D
X40-32-N7 11.05 W x 9.15 H x 2.78 D
Operating Temperature Range: -20C to +70C
Wireless Specifications
Frequency:
Range:
Model X40 Instruction Manual
ISM 2.4GHz
Indoor/No Line of Sight 1,000ft
Outdoor RF Line of Sight (with directional antenna) 3 Miles
Rev. 2.1
Page 47 of 50
Model X40
Spread Spectrum:
Modulation:
Sensitivity:
Inputs:
Outputs:
Part Number
360-STP060-024
360-DLP180-024
975-041402-000
976-041400-000
975-041401-000
975-041400-000
327-000000-000
800-003648-000
500-003087-100
500-005156-000
949-005142-200
Part Number
976-000320-316
500-005168-100
897-850800-010
897-850400-010
960-202200-000
800-004221-000
897-044400-34T
8522-750
898-52310
899-07550
899-150750-316
301-58205
Spare Parts
Power Supply 2.5A
Power Supply 7.5A
DI-4 Input Module
DA-4 Input Module
AO-4 Output Module
RL-4 Output Module
Programming Magnet
Mounting Plate for N7 Enclosure
Transient Protection Module
AC/DC Converter 4W
X40 Drop-In Control Assembly
Wireless Accessories
RXT-320 Wireless Transceiver
Model 100 Terminal Board
NEMA 7 Aluminum Condulet Base
NEMA 7 Aluminum Condulet Solid Cover
Condensation prevention packet (For condulet, replace annually)
Mounting Plate
NPT T-Outlet Box w/Aluminum Cover
NPT Plug
NPT Drain
NPT to NPT Adapter
NPT x 1.5 Nipple
NPT Cord Connector
Rev. 2.1
Page 48 of 50
Model X40
Revision
0.0
0.1
Date
02/07/2011
03/18/2011
1.0
07/29/2011
1.1
08/10/2011
2.0
2.1
11/14/11
04/02/12
Changes made
Initial Release.
Corrected AO4 modbus address range. Corrected enclosure
dimensions for 32 channel enclosure and added drawing for 8
channel enclosure. Revised DC input voltage specs.
Updates and modifications made relating to addition of different
enclosure types for the X40. Added 4 new menus: Auto
Configure, Low Battery Alarms, Time and Date and TWA and
Peak. Added section relating to SD card.
Made minor clarifications to sections 5.4.2, 5.5, 7.3.4, 7.3.7,
7.3.13 and 7.3.15. Modified RL-4 Table 2.
Changed N4X enclosure to include the Drop-In Assembly
Updates to terminal boards used, verbiage on units with alarm
Rev. 2.1
Approval
LU
LU
LU
LU
LU
LU
Page 49 of 50
Model X40
Rev. 2.1
Page 50 of 50