s1fnmdl3sm PDF
s1fnmdl3sm PDF
s1fnmdl3sm PDF
Certified Quality
1: PUMP SPECS
Original Instructions
Model S1F
TROP EG
3: EXP VIEW
2: INSTAL & OP
Non-Metallic
Design Level 3
TELNI
TPNF
4: AIR END
Quality System
ISO 9001 Certified
]343[ 05.31
]003[ 18.11
7: WARRANTY
6: OPTIONAL
5: WET END
TA DEGG
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TROP TSUAHX
DEGREMBUS
Safety Information
IMPORTANT
WARNING
When used for toxic or aggressive fluids, the pump should
always be flushed clean prior to disassembly.
When the pump is used for materials that tend to settle out
or solidify, the pump should be flushed after each use to
prevent damage. In freezing temperatures the pump should be
completely drained between uses.
Airborne particles and loud noise hazards. Wear eye and ear
protection.
CAUTION
WARNING
Pump not designed, tested or certified to be powered by
compressed natural gas. Powering the pump with natural
gas will void the warranty.
To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.
Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.
To reduce the risk of static electrical sparking, this pump must be grounded. Check the local
electrical code for detailed grounding instruction and the type of equipment required.
Refer to nomenclature page for ordering information.
WARNING
Take action to prevent static sparking.
Fire or explosion can result, especially
when handling flammable liquids. The
pump, piping, valves, containers or
other miscellaneous equipment must
be grounded.
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s1fnmdl3sm-rev0814
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s1fnmdl3sm-rev0814
2: INSTAL & OP
3: EXP VIEW
4: AIR END
5: WET END
6: OPTIONAL
7: WARRANTY
1: PUMP SPECS
Table of Contents
1: PUMP SPECS
Pump
Brand
Model
#:
Pump
Size
Check
Valve
Pump
Style
Pump
Options
Kit
Options
S XX X X X X X X X X X XX
Pump Brand
S SANDPIPER
Pump Size
Design Level
3
Design
Level
Design Level
Wetted Material
K PVDF
P Polypropylene
C Conductive Polypropylene
V Conductive PVDF
Kit Options
P Polypropylene
1 40% Glass Filled Polypropylene
with PTFE hardware
C Conductive Polypropylene
00. None
P0. 10.30VDC Pulse Output Kit
P1. Intrinsically-Safe 5.30VDC,
110/120VAC 220/240 VAC
Pulse Output Kit
P2. 110/120 or 220/240VAC
Pulse Output Kit
E0. Solenoid Kit with 24VDC Coil
E1. Solenoid Kit with 24VDC
Explosion-Proof Coil
E2. Solenoid Kit with 24VAC/12VDC Coil
E3. Solenoid Kit with 12VDC
Explosion-Proof Coil
E4. Solenoid Kit with 110VAC Coil
E5. Solenoid Kit with 110VAC
Explosion-Proof Coil
E6. Solenoid Kit with 220VAC Coil
E7. Solenoid Kit with 220VAC
Explosion-Proof Coil
E8. Solenoid Kit with 110VAC, 50 Hz
Explosion-Proof Coil
E9. Solenoid Kit with 230VAC, 50 Hz
Explosion-Proof Coil
SP. Stroke Indicator Pins
Porting Options
N
U
7
8
9
NPT Thread
Universal (Fits ANSI and DIN)
Dual Porting (ANSI)
Top Dual Porting (ANSI)
Bottom Dual Porting (ANSI)
Pump Style
Pump Options
0 None
1 Sound Dampening Muffler
2 Mesh Muffler
3 Expanded Clearance Air Valve
w/Integral Muffler
4 Expanded Clearance Air Valve
w/Sound Dampening Muffler
5 Expanded Clearance Air Valve
w/Mesh Muffler
6 Metal Muffler
7 Metal Muffler with Grounding
Cable
ATEX Detail
(1)
II 1G c T5
IIII2GD
3/1 T5
G c T5
(3)
II 2D c IP65 T100C
II 1D c T100C
I M1 c
I M2 c
Note: Pumps ordered with the options listed in (1) to the left
are ATEX compliant when ordered with kit option A1, A2,
A3, or A4. Compressed Air Temperature Range: Maximum Ambient
Temperature to plus 50C.
*Note: See Special Conditions For Safe Use.
(2)
IIII 2G
Ex iaiaccIIC
IICT5T5
2G Ex
IIII 3/2
Ex20
ia IP67
c IICT100C
T5
2D cGiaD
II 2D Ex c ia 20 IP67 T100C
left are ATEX compliant when ordered with kit option P1.
2GEEx
EExmmc T5
c II T5
IIII 2G
3/2c2G
EEx
m c II T5
IIII 2D
IP65
T100C
(4)
IEC EEX m T4
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s1fnmdl3sm-rev0814
Performance
S1F NON-METALLIC
5 (8.5)
10 (17)
7 100 1
00
P
6.8
80
HEAD
SOLIDS-HANDLING
Up to .25 in. (6mm)
HEADS UP TO
100 psi or 231 ft. of water
(7 bar or 70 meters)
SI (5
60
SI (4
40
SHIPPING WEIGHT
Polypropylene 42 lbs. (19kg)
PVDF 54 lbs. (24kg)
I (1.36
10
30 (51)
Bar)
35 (59.5)
40 (68)
45 (76.5)
2 Bar
20 PS
25 (42.5)
ar)
I (2.7
10
.08 B
40 PS
30
20
.44
60 P
50
DISPLACEMENT/STROKE
.19 Gallon / .72 liter
80 P
70
20 (34)
Bar
NPSHR
SI (
90
20
Bar) A
ir Inle
t Press
10
30 40
ure
15
50 60
25
20
30
35
70
80
40
45
50
METERS
15 (25.5)
FEET
CAPACITY
0 to 53 gallons per minute
(0 to 200 liters per minute)
1: PUMP SPECS
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
PSI
BAR
30
25
20
15
10
5
9.7
7.6
6
4.5
3
1.5
55
90 100 110 120 130 140 150 160 170 180 190 200
CAPACITY
Materials
Material Profile:
Operating
Temperatures:
180F
82C
32F
0C
250F
121C
0F
-18C
275F
135C
-40F
-40C
180F
82C
-35F
-37C
150F
66C
32F
0C
220F
104C
-35F
-37C
Max.
Min.
190F
88C
-20F
-29C
280F
138C
-40F
-40C
350F
177C
-40F
-40C
220F
104C
-20F
-29C
200F
93C
-10F
-23C
190F
88C
-10F
-23C
Metals:
180F
82C
32F
0C
Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion
resistant iron chromium, iron chromium nickel and nickel based alloy castings for
general applications. Commonly referred to as 316 Stainless Steel in the pump industry.
Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Maximum life should not be expected at the extreme limits of the temperature ranges.
Alloy C: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.
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s1fnmdl3sm-rev0814
1: PUMP SPECS
Dimensional Drawings
S1F Non-Metallic Inline Ported Option- Polypropylene Wet End Models ONLY
Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm).
A
4.96 126
19.94 506
2X 2.15 55
DISCHARGE PORT
1" FNPT
AIR INLET
1/2 FNPT
18.18 462
17.12 435
9.81 249
2.50 64
.50 13
SUCTION PORT (OPTIONAL)
1" FNPT
SUCTION PORT
1" FNPT
S1F NON-METALLIC
11.81 [300]
13.50 [343]
GENERAL NOTES
4.06 103
1.
2.
4X .53 13
MTG. SLOT
10.09 256
17.04 433
DISCHARGE PORT
.56 X .69 SLOTTED BOLTING CONFIGURATION
FITS TO EITHER:
1" ANSI 125# FLANGE CONNECTION OR
PN10 25mm DIN FLANGE CONNECTION
A
4.96 126
3.62 92
AIR INLET
1/2 FNPT
20.75 527
17.12 435
9.81 249
2.50 64
SUCTION PORT
.56 X .69 SLOTTED BOLTING CONFIGURATION
FITS TO EITHER:
1" ANSI 125# FLANGE CONNECTION OR
PN10 25mm DIN FLANGE CONNECTION
3.63 92
S1F NON-METALLIC
CENTER PORTED OPTION
.50 13
11.81 [300]
13.50 [343]
GENERAL NOTES
1.
4.00 102
4X .44
MTG. SLOT
10.19 259
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s1fnmdl3sm-rev0814
DISCHARGE PORT
9/16 X 11/16 SLOTTED BOLTING
CONFIGURATION FITS TO EITHER 1 ANSI 125#
FLANGE CONNECTION OR PNIO 25mm DIN
FLANGE CONNECTION
1: PUMP SPECS
Dimensional Drawings
FRONT VIEW
SIDE VIEW
SUCTION PORT
9/16 X 11/16 SLOTTED BOLTING
CONFIGURATION FITS TO EITHER 1 ANSI 125#
FLANGE CONNECTION OR PNIO 25mm DIN
FLANGE CONNECTION
9/16 TYP.
4 PLACES
BOLT PATTERN IS
SYMMETRICAL
ABOUT CENTERLINES
DIMENSION A B
Standard Pump
5 5/8"
10 1/4"
Pulse Output Kit
5 5/8"
10 1/4"
Mesh Muffler
8 9/16"
11 1/8"
Sound Dampening Muffler
8 9/16"
11 1/8"
AIR INLET
1/2 NPT
BOTTOM VIEW
DISCHARGE PORT
14mm X 17mm SLOTTED BOLTING
CONFIGURATION FITS TO EITHER 1 ANSI 125#
FLANGE CONNECTION OR PNIO 25mm DIN
FLANGE CONNECTION
SIDE VIEW
FRONT VIEW
SUCTION PORT
14mm X 17mm SLOTTED BOLTING
CONFIGURATION FITS TO EITHER 1 ANSI 125#
FLANGE CONNECTION OR PNIO 25mm DIN
FLANGE CONNECTION
14mm TYP.
4 PLACES
BOLT PATTERN IS
SYMMETRICAL
ABOUT CENTERLINES
DIMENSION A B
Standard Pump
143mm
260mm
Pulse Output Kit
143mm
260mm
Mesh Muffler
167mm
283mm
Sound Dampening Muffler
167mm
283mm
AIR INLET
1/2 NPT
BOTTOM VIEW
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s1fnmdl3sm-rev0814
2: INSTAL & OP
Air Line
Discharged
Fluid
Suction
Stroke
Primed
Fluid
SAFE AIR
Suction (side) stroking also initiates the reciprocating
EXHAUST
(shifting, stroking or cycling) action of the pump.DISPOSAL
The suction
AREA its
diaphragms movement is mechanically pulled through
stroke.
1" DIAMETER
AIR The diaphragms inner plate makes contact with an
EXHAUST PIPING
actuator plunger aligned to shift the pilot signaling valve.
Once actuated, the pilot valve sends a pressureMUFFLER
signal to the
opposite end of the main directional air valve, redirecting the
compressed air to the opposite inner chamber.
SUBMERGED ILLUSTRATION
MUFFLER
LIQUID
LEVEL
SUCTION
LINE
LIQUID
LEVEL
SUCTION
LINE
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s1fnmdl3sm-rev0814
Unregulated Air
Supply to Surge
Suppressor
Surge Suppressor
Pressure Gauge
2: INSTAL & OP
Shut-Off Valve
Pipe Connection
(Style Optional)
Flexible Connector
Discharge
Check
Valve
Shut-Off
Valve
Drain Port
Muffler
(Optional Piped Exhaust)
Flexible Connector
Air Inlet
Vacuum
Gauge
Flexible
Connector
Filter Regulator
P/N: 020.V107.000
Air Dryer
Suction
CAUTION
Shut-Off Valve
Drain Port
Pipe Connection
(Style Optional)
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s1fnmdl3sm-rev0814
Troubleshooting Guide
Symptom:
2: INSTAL & OP
Product Leaking
Through Exhaust
Premature Diaphragm
Failure
Unbalanced Cycling
Potential Cause(s):
Recommendation(s):
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
(Does not apply to high pressure 2:1 units).
Install gaskets with holes properly aligned.
Remove pilot valve and inspect actuator plungers.
Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Check the air line size and length, compressor capacity (HP vs. CFM required).
Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.
Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
(Does not apply to high pressure 2:1 units).
Remove muffler screen, clean or de-ice, and re-install.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Disassemble and inspect wetted chambers. Remove or flush any obstructions.
Check suction condition (move pump closer to product).
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or
Worn valve ball or valve seat. Worn fingers in valve ball cage (replace part). Check Chemical
manifold).
Resistance Guide for compatibility.
Valve ball(s) / seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting.
Inspect check valves and seats for wear and proper setting. Replace if necessary.
Suction line is blocked.
Remove or flush obstruction. Check and clear all suction screens or strainers.
Excessive suction lift.
For lifts exceeding 20 of liquid, filling the chambers with liquid will prime the pump in most cases.
Suction side air leakage or air in product.
Visually inspect all suction-side gaskets and pipe connections.
Pumped fluid in air exhaust muffler.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Over lubrication.
Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Icing.
Remove muffler screen, de-ice, and re-install. Install a point of use air drier.
Clogged manifolds.
Clean manifolds to allow proper air flow.
Deadhead (system pressure meets or exceeds air
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure).
(Does not apply to high pressure 2:1 units).
Cavitation on suction side.
Check suction (move pump closer to product).
Lack of air (line size, PSI, CFM).
Check the air line size, length, compressor capacity.
Excessive suction lift.
For lifts exceeding 20 of liquid, filling the chambers with liquid will prime the pump in most cases.
Air supply pressure or volume exceeds system hd.
Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the fluid by fast cycling.
Undersized suction line.
Meet or exceed pump connections.
Restrictive or undersized air line.
Install a larger air line and connection.
Suction side air leakage or air in product.
Visually inspect all suction-side gaskets and pipe connections.
Suction line is blocked.
Remove or flush obstruction. Check and clear all suction screens or strainers.
Pumped fluid in air exhaust muffler.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting.
Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s).
Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.
Diaphragm failure, or diaphragm plates loose.
Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility
with products, cleaners, temperature limitations and lubrication.
Cavitation.
Enlarge pipe diameter on suction side of pump.
Excessive flooded suction pressure.
Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication (chemical/physical incompatibility).
Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
and lubrication.
Incorrect diaphragm plates or plates on backwards,
Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
installed incorrectly or worn.
worn to a sharp edge.
Excessive suction lift.
For lifts exceeding 20 of liquid, filling the chambers with liquid will prime the pump in most cases.
Undersized suction line.
Meet or exceed pump connections.
Pumped fluid in air exhaust muffler.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Suction side air leakage or air in product.
Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting.
Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s).
Purge chambers through tapped chamber vent plugs.
For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388
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s1fnmdl3sm-rev0814
64
63
INLINE DISCHARGE
MANIFOLD OPTION
Torque:
140 in. lbs.
Torque:
200 in. lbs.
3: EXP VIEW
Torque:
180 in. lbs.
Torque:
320 in. lbs.
Torque:
200 in. lbs.
Torque:
160 in. lbs.
OVERLAY OPTION
62
64
INLINE SUCTION
MANIFOLD OPTION
ONE-PIECE BONDED OPTION
476-217-000
476-218-000
476-197-354
476-197-360
476-197-363
476-197-365
476-197-635
476-197-654
476-197-659
476-198-655
476-198-354
476-198-659
Note: Polypropylene pumps are shipped with the 1" NPT Pipe Plug (Item 64) installed in the end ports of both suction and discharge one-piece
manifolds. To convert to the Inline porting positions for pump installation and operation, first remove the pipe plugs and re-install in the center ports. Apply PTFE tape
or pipe sealant to threads of the plug before installation.
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s1fnmdl3sm-rev0814
3: EXP VIEW
Item
19
Part Number
Description
Qty
312-113-520
Elbow, Suction
2
312-113-521
Elbow, Suction
2
312-113-552
Elbow, Suction
(not used with inline option)2
312-113-557
Elbow, Suction
1
20
360-093-360
Gasket, Air Valve
1
21
360-103-360
Gasket, Pilot Valve
1
22
360-104-360
Gasket, Air Inlet
1
360-104-379
Gasket, Air Inlet
1
23
360-107-360
Gasket, Inner Chamber
2
24 518-179-520 Manifold
2
518-179-521 Manifold
2
518-179-552
Manifold
2
518-179-557
Manifold
2
25
544-002-115
Nut, Hex 3/8 - 16
32
544-002-308
Nut, Hex 3/8 - 16
32
26
545-008-115
Nut, Hex 1/2 - 13
(not used with inline option)16
545-008-308
Nut, Hex 1/2 - 13
(not used with inline option)16
27 560-001-360 O-Ring
2
28
612-200-157
Inner Diaphragm Plate
2
612-200-082
Inner Diaphragm Plate
2
612-220-150
Inner Diaphragm Plate
(One-Piece Bonded Option)
2
29
612-204-520
Outer Diaphragm Plate
2
612-204-552
Outer Diaphragm Plate
2
30
620-020-115
Plunger, Actuator
2
31
670-048-520
Retainer, Ball
4
670-048-552
Retainer, Ball
4
32
675-042-115
Ring, Retainer
2
33
685-058-120
Rod, Diaphragm
1
34
720-004-360
Seal, Diaphragm Rod
2
35
720-044-600
Seal, Manifold Spacer
(not used with inline option)4
36
720-047-600
Seal, Check Valve
8
37
722-079-520
Seat, Check Valve
4
722-079-552
Seat, Check Valve
4
38
901-038-115
Washer, Flat 5/16"
4
901-038-308
Washer, Flat 5/16"
4
39
901-046-115
Washer, Flat 1/2"
(not used with inline option)32
901-046-308
Washer, Flat 1/2"
(not used with inline option)32
40
901-048-115
Washer, Flat 3/8"
4
901-048-308
Washer, Flat 3/8"
4
41
901-049-115
Washer, Flat 3/8"
32
901-049-308
Washer, Flat 3/8"
32
62
518-203-552
Manifold, Suction
(Inline Porting Option ONLY)
1
63
518-204-552
Manifold, Discharge
(Inline Porting Option ONLY)
1
64
618.057.552
Plug, 1" NPT Pipe
(Inline Porting Option ONLY)
2
LEGEND:
= Items contained within Air End Kits
= Items contianed within Wet End Kits
Note: Kits contain components specific to the material codes.
ATEX Compliant
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s1fnmdl3sm-rev0814
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s1fnmdl3sm-rev0814
3: EXP VIEW
Material Codes -
R E C YC L I N G
IMPORTANT
Read these instructions completely, before installation
and start-up. It is the responsibility of the purchaser
to retain this manual for reference. Failure to comply
with the recommendations stated in this manual will
damage the pump, and void factory warranty.
3: EXP VIEW
Note:
Item 45
The diaphragm is
to be installed with
the convex side
facing toward the
outer chambers.
Item
Part Number
Description
Qty
43
170-114-115
Capscrew, Hex HD 3/8 - 16 x 4.75
16
(Replace 170-052-115)
170-114-308
Capscrew, Hex HD 3/8 - 16 x 4.75
16
(Replace 170-052-115)
44
196-159-552
Chamber, Spill Containment
2
196-159-520
Chamber, Spill Containment
2
45
286-094-600
Diaphragm, Pumping (PTFE Only)
2
286.092.354
Diaphragm, Pumping (Santoprene Only) 2
46
518-180-520
Manifold, Spill Containment
2
(Replace 518-179-520)
518-180-552
Manifold, Spill Containment
2
(Replace 518-179-520)
47
538-022-110
Nipple, Pipe
4
538-022-308
Nipple, Pipe 4
48
560-078-611
O-Ring 8
49
618-003-110
Plug, Pipe
4
618-003-308
Plug, Pipe 4
50
618-025-110
Plug, Boss
4
618-025-308
Plug, Boss 4
51
618-031-110
Threaded Bushing
4
618-031-308
Threaded Bushing 4
52
835-005-110
Tee, Pipe 4
835-005-308
Tee, Pipe 4
53
860-056-606
Tube, Sight
2
54
866-060-110
Connector, Tube
4
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s1fnmdl3sm-rev0814
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s1fnmdl3sm-rev0814
10. With the top two boss plugs (items 50) removed.
The spill containment chambers are filled through the
exposed ports.
3: EXP VIEW
1-G
1-D
1-G
1-E
1-F
1-C
1-A
1-A
NOTE: CHECK GAP AFTER ASSEMBLY
TO INSURE COMPLETE
INSTALLATION OF RETAINING RING
4: AIR END
1-B
1-G
1-E
1-C
1-H
Item
Part Number
1
031-140-000
1-A
031-139-000
1-B
095-094-551
1-C 132-029-552
1-D
165-096-551
1-E
165-115-558
1-F
530-028-550
1-G
560-020-360
1-H
675-044-115
1-J
710-015-115
Description
Air Valve Assembly
Sleeve and Spool Set
Body, Air Valve
Bumper
Cap, Muffler
Cap, End
Muffler
O-Ring
Ring, Retaining
Screw, Self-tapping
Qty
1
1
1
2
1
2
1
8
2
4
For Pumps with Alternate Mesh, Sound Dampening Mufflers or Piped Exhaust:
1
031-141-000
Air Valve Assembly
1
(Includes all items used on 031-140-000
minus items 1-D, 1-F & 1-J)
IMPORTANT
Read these instructions completely, before installation
and start-up. It is the responsibility of the purchaser
to retain this manual for reference. Failure to comply
with the recommendations stated in this manual will
damage the pump, and void factory warranty.
Item
Part Number
1
031-140-001
1-A
031-139-000
1-B
095-094-559
1-C 132-029-552
1-D
165-096-559
1-E
165-115-558
1-F
530-028-550
1-G
560-020-360
1-H
675-044-115
1-J
710-015-115
Description
Air Valve Assembly
Sleeve and Spool Set
Body, Air Valve
Bumper
Cap, Muffler
Cap, End
Muffler
O-Ring
Ring, Retaining
Screw, Self-tapping
ATEX Compliant
13 Model S1F Non-Metallic
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s1fnmdl3sm-rev0814
Qty
1
1
1
2
1
2
1
8
2
4
1
Item
Part Number
1
031-146-000
1-A
031-143-000
1-B
095-094-559
1-C 132-029-552
1-D
165-096-559
1-E
165-098-147
1-F
530-028-550
1-G 560-020-360
1-H
675-044-115
1-J
710-015-115
1-K
210-008-330
1-M 560-029-360
Description
Air Valve Assembly
Sleeve and Spool Set w/Pins
Body, Air Valve
Bumper
Cap, Muffler
Cap, End
Muffler
O-Ring
Ring, Retaining
Screw, Self-Tapping
Clip, Safety
O-Ring
Qty
1
1
1
2
1
2
1
8
2
4
1
2
4: AIR END
1
4
ATEX Compliant
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s1fnmdl3sm-rev0814
3-A
4: AIR END
3-F
3-B
3-C
replace if required.
3-E
Part Number
095-110-558
095-095-558
755-052-000
560-033-360
775-055-000
560-023-360
675-037-080
Description
Pilot Valve Assembly
Valve Body
Sleeve (With O-Rings)
O-Ring (Sleeve)
Spool (With O-Rings)
O-Ring (Spool)
Retaining Ring
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Qty
1
1
1
6
1
3
1
3-D
4
30
4: AIR END
34
27
32
INTERMEDIATE REPAIR PARTS LIST
Item
Part Number
4
114.024.551
114.024.559
6
135.034.506
27 560.001.360
30
620.020.115
32
675.042.115
34
720.004.360
Description
Bracket, Intermediate
Bracket, Intermediate
Bushing, Plunger
O-Ring
Plunger, Actuator
Ring, Retaining*
Seal, Diaphragm Rod
Qty
1
1
2
2
2
2
2
IMPORTANT
When the pumped product source is at a higher
level than the pump (flooded suction condition),
pipe the exhaust higher than the product source
to prevent siphoning spills. In the event of a
diaphragm failure a complete rebuild of the
center section is recommended.
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s1fnmdl3sm-rev0814
Torque:
320 in. lbs.
OVERLAY OPTION
OVERLAY OPTION
5: WET END
Torque:
320 in. lbs.
Torque:
320 in. lbs.
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s1fnmdl3sm-rev0814
Torque:
320 in. lbs.
Diaphragm Servicing
Step 1: With manifolds and outer chambers
removed, remove diaphragm assemblies from
diaphragm rod. DO NOT use a pipe wrench or similar
tool to remove assembly from rod. Flaws in the rod
surface may damage bearings and seal. Soft jaws
in a vise are recommended to prevent diaphragm
rod damage.
Step 1.A: NOTE: Not all inner diaphragm plates
are threaded. Some models utilize a through hole
in the inner diaphragm plate. If required to separate
diaphragm assembly, place assembly in a vise,
gripping on the exterior cast diameter of the inner
plate. Turn the outer plate clockwise to separate the
assembly.
Always inspect diaphragms for wear cracks or
chemical attack. Inspect inner and outer plates for
deformities, rust scale and wear. Inspect intermediate
bearings for elongation and wear. Inspect diaphragm
rod for wear or marks.
Clean or repair if appropriate. Replace as required.
Step 2: Reassembly: There are two different types
of diaphragm plate assemblies utilized throughout the
Sandpiper product line: Outer plate with a threaded
stud, diaphragm, and a threaded inner plate.
Outer plate with a threaded stud, diaphragm, and
an inner plate with through hole. Secure threaded
inner plate in a vise. Ensure that the plates are being
installed with the outer radius against the diaphragm.
5: WET END
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s1fnmdl3sm-rev0814
IMPORTANT
Read these instructions completely,
before installation and start-up.
It is the responsibility of the
purchaser to retain this manual for
reference. Failure to comply with
the recommendations stated in this
manual will damage the pump, and
void factory warranty.
#2 Terminal
Neutral
(Negative)
3rd Terminal
for ground
57
58
#1 Terminal
Power
(Positive)
59
60
56
6: OPTIONAL
Before Installation
Before wiring the solenoid, make certain it is compatible with your system
voltage.
(Includes All Items Used on Composite Repair Parts List Except as Shown)
Item Part Number
Description
56
893-097-000
Solenoid Valve, NEMA4
1
57
219-001-000
Solenoid Coil, 24VDC
219-004-000
Solenoid Coil, 24VAC/12VDC
219-002-000
Solenoid Coil, 120VAC
219-003-000
Solenoid Coil, 240VAC
58
241-001-000
Connector, conduit
59
170-029-330
Capscrew, Hex HD 5/16 - 18 x 1.50
60
618-051-150
Plug
1
1
1
1
1
4
2
IEC EEX m T4
57
Qty
1
1
1
1
1
IIII 2G
x m c II T5
2GEE
EEx
m c T5
II 3/2 G Ex m c II T5
II
2D
c
IP65
T100C
II 2D c IP65 T100C
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s1fnmdl3sm-rev0814
sandpiperpump . com
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6: OPTIONAL
44
710-014-330
Self-tapping Screws
(Qty of 2)
53
54
52
49
MUFFLER CAP
6: OPTIONAL
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s1fnmdl3sm-rev0814
Written Warranty
Declaration of Conformity
David Roseberry
Printed name of authorized person
Engineering Manager
Title
Revision Level: F
7: WARRANTY
EC Declaration of Conformity
In accordance with ATEX Directive 94/9/EC,
Equipment intended for use in potentially explosive environments.
Manufacturer: Warren Rupp, Inc., A Unit of IDEX Corportion
800 North Main Street, P.O. Box 1568, Mansfield, OH 44902 USA
EN 60079-25: 2011
For pumps equipped with Pulse Output ATEX Option
Quality B.V. (0344)
Applicable Standard:
EN13463-1: 2009
EN13463-5: 2011
DATE/APPROVAL/TITLE:
14 MAY 2014
EC Declaration of Conformity
DATE/APPROVAL/TITLE:
27 MAY 2010
Type
Marking
Listed In
Non-Conductive
Fluids
No
Yes
Yes
II 2 G EEx m c II T5
II 3/2 G EEx m c II T5
II 2 D c IP65 T100oC
No
Yes
Yes
II 1 G c T5
II 3/1 G c T5
II 1 D c T100oC
I M1 c
I M2 c
No
Yes
Yes
No
Yes
II 2 G c T5
II 3/2 G c T5
II 2 D c T100oC
No
Yes
Yes
II 2 G T5
II 3/2 G T5
II 2 D T100oC
Applicable Standard:
EN13463-1: 2001,
EN13463-5: 2003
EC Declaration of Conformity
KEMA 09ATEX0073
CE
KEMA 09ATEX0073
KEMA 09ATEX0073
KEMA 09ATEX0073
No
Yes
Yes