300 Watts
300 Watts
300 Watts
Philips Semiconductors
INTRODUCTION
2.1
2.2
2.3
3.1
3.2
3.3
General remarks
Alignment
Performance
4.1
4.2
4.3
Amplifier Design
Alignment
Performance
CONCLUSION
REFERENCE
1998 Mar 23
Application Note
AN98031
Philips Semiconductors
Application Note
AN98031
SUMMARY
For transmitters and transposers for the FM broadcast band (87.5 108 MHz), a 300 W push-pull amplifier using two
BLV25 transistors has been designed and built. The transistors operate in class-B from a 28 V supply. In addition, a
suitable single-stage driver amplifier using a BLW86 transistor also operating in class-B from a 28 V supply has been
designed and built.
Table 1 shows the main properties of each amplifier and of the driver/final-amplifier combination. The driver and final
amplifier have been aligned at output powers of 45 W and 300 W respectively.
The 2 BLV25 amplifier has a heatsink with forced air cooling and a 10 mm copper plate heat-spreader.
Table 1
FM BAND
87.5 108 MHz
BLW86 DRIVER
POUT = 45 W
2 BLV25 FINAL
AMPLIFIER POUT = 300 W
COMBINATION AMPLIFIER
BLW86 AND 2 BLV25
POUT = 300 W
MIN.
MAX.
MIN.
MAX.
MIN.
MAX.
Gain (dB)
12
13
10.4
11
22.6
25
Input VSWR
1.2
1.3
1.45
1.70
1.1
1.85
Efficiency (%)
69
72
70
71
63
66
Note
1. Circuit board: double copper-clad epoxy fibre glass (r = 4.5), thickness 116-inch.
1
INTRODUCTION
The BLV25 power transistor is intended for use in FM broadcast transmitters and transposers. This transistor which is in
a 6-lead flanged package with 12-inch ceramic cap (SOT119) can deliver 175 W output power at 108 MHz. This report
describes the design and practical implementation of a 300 W wideband push-pull amplifier for the FM broadcast band
using two BLV25 transistors operating in class-B from a 28 V supply voltage. In addition, a suitable driver amplifier is
described. The driver is a single-stage amplifier designed for an output power of 45 W using a BLW86 transistor which
also operates in class-B from a 28 V supply. The BLW86 is in a 38-inch, 4-lead flanged package with a ceramic cap
(SOT123).
2
First, consider the BLV25 transistor. Table 2 gives some of its characteristics at an output power of 160 W and a supply
voltage of 28 V.
The output of a BLV25 can be accurately represented by the equivalent circuit of Fig.1. In Section 3.2, it will be explained
how the information in Table 2 and Fig.1 are used to align the amplifier.
Figure 2 shows a schematic of the amplifier; Fig.3 shows the complete circuit.
1998 Mar 23
Philips Semiconductors
2.1
Application Note
AN98031
POWER GAIN
G
(dB)
INPUT IMPEDANCE
Zi
()
OPTIMUM LOAD
IMPEDANCE
ZL
()
87.5
11.8
0.54 + j0.38
1.96 j0.04
92.2
11.5
0.56 + j0.43
1.94 j0.06
97.2
11.1
0.58 + j0.48
1.91 j0.07
102.5
10.8
0.60 + j0.53
1.88 j0.08
108.0
10.4
0.63 + j0.59
1.84 j0.11
1998 Mar 23
Philips Semiconductors
Application Note
AN98031
This network is very similar to the output network and, like it, consists of three parts:
1. The combination of L1 and L2 forms an unbalanced-to-balanced transformer whose output impedance is 50
(balanced)
2. The combination L3 and L4 forms a 4:1 impedance transformer whose output impedance is 12.5 (balanced)
3. The components L5 to L8 and C3 to C7 form a two-section matching network to match the input impedances of the
transistors to 12.5 (balanced).
All the remarks made for the output network also apply to the input network, though several values are different.
The calculation of the input network was made in the same way as that for the output network. However, the total length
of the lines L1 to L4 became too long for practical use. After dividing the lengths of these lines by 1.6, the other
components were re-optimized, raising the input VSWR from 1.20 to 1.27. All component values are given in Table 5.
A consequence of this way of designing is that the power gain at 87.5 MHz is approximately 1.4 dB higher than that at
108 MHz. This variation must be compensated in one of the driver stages.
An alternative design with a nearly flat power gain of about 10 dB can be made, however, the input matching is only good
at the high end of the frequency band; at 87.5 MHz, the input VSWR rises to about 3.2. Further details of this alternative
are not given here.
2.3
Bias components
Theoretically, point VB can be grounded directly. However, it may be better to ground it via an RF choke shunted by a
12 resistor as shown in Fig.4 because of:
Small asymmetries in the transistors and circuit, and
Possible parasitic oscillation when the transistors operate in parallel rather than push-pull.
Resistors R1 and R2 have been added to improve stability during mismatch. For point VC, the same holds as for point
VB, except that the supply voltage must be connected to the former. In the simplest configuration, point VC is decoupled
for RF frequencies. A better proposition is probably the circuit shown in Fig.5.
3
3.1
Alignment
The first alignment was done with small signals, starting with the output circuit. The BLV25 transistors were replaced by
dummy loads, representing the complex conjugate of the optimum load impedance. The dummy consists of a 2.22
resistance and a 300 pF capacitance.
To reduce parasitic inductance and to maintain the best possible symmetry, we used several components in parallel.
These components were soldered to an empty SOT119 header.
1998 Mar 23
Philips Semiconductors
Application Note
AN98031
The reflection versus frequency was measured at the output terminal and minimized by adjusting the capacitors
C16, C14, C15 and C9. Figure 8 shows the schematic diagram and Fig.9 the return losses; the VSWR remains below 1.13.
The alignment of the input network was done with the transistors in circuit and with the supply voltage and load
connected. First, alignment was made with the transistors in class-A (IC = 1.7 A and VCE = 25 V). The reflection versus
frequency was then minimized at small-signal levels. Then the operation was altered to class-B, and the amplifier
realigned at an output power of 300 W. The required circuit modifications were rather small. Figure 10 shows the final
circuit. Resistances R2 and R3 are necessary to prevent parallel oscillations. The inductance of these resistors is very
important (see Table 6).
In spite of the dummy adjustment of the output circuit, the capacitance of C9 had to be reduced to improve the collector
efficiency, , of the amplifier. In addition, three capacitors in parallel have been used because of the very high reactive
loading at that point.
3.3
Performance
The amplifier has been aligned at an output power of 300 W. Figures 11 to 13 show the gain, input VSWR and collector
efficiency as functions of frequency at 300 W output power. Figure 14 shows the variation of efficiency with output power,
both measured at 108 MHz.
4
4.1
The required drive power for the 2 BLV25 amplifier described in Section 3 is about 30 W. The input VSWR of this final
amplifier varies between 1.45 and 1.7 (see Fig.12), so the load impedance of the driver amplifier differs from 50 and
varies with frequency. As the effect of this on the performance of the driver cannot be predicted, some reserve output
power was built in and a 45 W driver was designed. The driver is a single-stage class-B amplifier using a BLW86
transistor.
Table 3 shows some properties of the BLW86 from 87.5 to 108 MHz, valid for class-B operation and an output power of
45 W.
Table 3
GAIN
(dB)
INPUT IMPEDANCE
()
LOAD IMPEDANCE
()
87.5
13.61
0.76 j0.00
7.65 + j3.28
89.8
13.40
0.76 + j0.04
7.56 + j3.32
92.2
13.18
0.76 + j0.08
7.48 + j3.36
94.7
12.96
0.76 + j0.12
7.39 + j3.40
97.2
12.75
0.75 + j0.16
7.32 + j3.47
99.8
12.53
0.75 + j0.20
7.23 + j3.51
102.5
12.31
0.75 + j0.24
7.13 + j3.54
105.2
12.10
0.75 + j0.28
7.05 + j3.60
108
11.89
0.75 + j0.32
6.95 + j3.63
The input impedance has to be matched to the 50 source impedance to obtain a good input VSWR and the 50 load
impedance has to be transformed into the optimum load impedance, which is given in Table 2. This has been done using
Chebychev low-pass LC filter techniques (see Chapter Reference).
1998 Mar 23
Philips Semiconductors
Application Note
AN98031
The driver amplifier was designed on double-clad epoxy glass fibre board (r = 4.5), 116-inch thick. Figure 16 shows the
board and layout of the amplifier. Rivets and straps were again used and the emitter connected to the underside of the
board.
4.2
Alignment
The alignment procedure was as described in Section 3.2. The optimal load impedance given in Table 2 suggested a
dummy load of 10 resistance in parallel with a 91 pF capacitance. Alignment with this dummy load resulted in a
collector efficiency of about 60%. Later, it was found that lowering the dummy capacitance to 56 pF raised the efficiency
to about 70%. Figure 17 shows the alignment circuit and Fig.18 the VSWR at the output terminal measured with the
10 // 56 pF dummy load.
The input circuit has been aligned with the transistor in the circuit and the supply voltage connected. Again, alignment
was started with the transistor operating in class-A (IC = 1 A and VCE = 25 V). The small-signal input VSWR has been
minimized.
Then, the transistor was set to class-B operation, and the amplifier realigned at an output power of 45 W. Figure 19
shows the final circuit and Table 7 shows the part list. The collector DC biasing coil, L8, plays an active role in the
impedance transformation.
4.3
Performance
Figs 20 and 21 show the gain and input VSWR as functions of frequency. The gain is 12.5 0.5 dB and the VSWR
remains below 1.3:1 throughout the band.
Figure 21 shows that the collector efficiency is better than 69%. The measurements were taken at 45 W output power.
Figures 23 and 24 show collector efficiency and amplifier gain versus output power at 108 MHz. Note, the amplifier was
only aligned at 45 W output power.
5
Figs 25 and 26 show the gain and input VSWR of the combination of driver and final amplifier at 300 W output power.
This gives an indication of the effect of the fluctuating input VSWR of the final amplifier on the performance of the driver
amplifier. The efficiency of the combination is more than 63%, as Fig.27 shows.
No additional alignment was made. The required input drive power for 300 W output is less than 1.7 W.
6
It is recommended to add an inductance LCC between the collectors of the two BLV25 transistors, see Fig.28 (c.f. Fig.10)
to improve stability at low output powers. An additional advantage of this modification is that it raises collector efficiency
while hardly affecting the input VSWR (which remains below 1.75). Figures 29 to 31 show the results measured on a
water-cooled amplifier for three conditions: without LCC, with LCC = 41 nH, and with LCC = 29 nH.
7
CONCLUSION
A 300 W push-pull amplifier using two BLV25 transistors driven by a single-stage amplifier using a BLW86 have been
designed. Table 4 shows the main performance parameters of the individual amplifiers and of their combination.
1998 Mar 23
Philips Semiconductors
Application Note
AN98031
Performance overview (basic amplifier without the modification for higher efficiency)
FM BAND
87.5 108 MHz
2 BLV25 FINAL
AMPLIFIER POUT = 300 W
BLW86 DRIVER
POUT = 45 W
COMBINATION AMPLIFIER
BLW86 AND 2 BLV25
POUT = 300 W
MIN.
MAX.
MIN.
MAX.
MIN.
MAX.
Gain (dB)
12
13
10.4
11
22.6
25
Input VSWR
1.2
1.3
1.45
1.70
1.1
1.85
Efficiency (%)
69
72
70
71
63
66
REFERENCE
G.L. Matthaei, Tables of Chebychev impedance transforming networks of low-pass filter form. Proc. of the IEEE,
Aug. 1964, pp. 939-963.
1.46 nH
handbook, halfpage
C
2.26
313 pF
E
MGP999
BLV25
BRANCH
50 semi-rigid
coaxial cable
25
6.25
4:1
TRANSFORMER
50
25
4:1
TRANSFORMER
50
6.25
MGH965
BLV25
BRANCH
1998 Mar 23
This text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here in
_white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here inThis text is here in
white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader. white to force landscape pages to be ...
C2
,,,
,,,
,,,
,,,
L7
L5
C5
VB
C3
C6
L6
L4
L8
R2
C7
,,
,,
,,
,,
L9
L11
TR1
C8
VC
TR2
L10
L12
Fig.3 300 W push-pull amplifier for the FM broadcast band (Theoretical design).
C10 B
L13
output
50
L14
MGM624
Application Note
AN98031
,,,
,,,,
,
,
,
C9 A
Philips Semiconductors
input
50
L2
L3
C1
C4
k, full pagewidth
1998 Mar 23
,,,,,
,,
L1
R1
Philips Semiconductors
Application Note
AN98031
R1 = R2 = 22 , carbon
C1 = C2 = 200 pF chip (ATC 100B)
C3 = 330 pF chip (ATC 100B)
C4 = C5 = C6 = C7 = 620 pF chip (ATC 100B)
C8 = 240 pF, 500 V chip (ATC 100B or ATC 175)
C9 = C10 = 100 pF, 500 V chip (ATC 100B)
L1 = 50 stripline, w = 2.8 mm, l = 144 mm
L2 = 50 semi-rigid coaxial cable, d = 2.2 mm, l = 144 mm soldered on 50 stripline, w = 2.8 mm
L3 = L4 = 25 semi-rigid coaxial cable, d = 2.2 mm, l = 96 mm; soldered on 50 stripline, w = 2.8 mm
L5 = L6 = 50 stripline, w = 2.8 mm, l = 18.1 mm
L7 = L8 = 30 stripline, w = 6 mm, l = 4.8 mm
L9 = L10 = 30 stripline, w = 6 mm, l = 14.1 mm
L11 = L12 = 25 semi-rigid coaxial cable, d = 3.5 mm, l = 60.3 mm soldered on 50 stripline, w = 2.8 mm
L13 = 50 stripline, w = 2.8 mm, l = 139.6 mm
L14 = 50 semi-rigid coaxial cable, d = 3.5 mm, l = 139.6 mm soldered on 50 stripline, w = 2.8 mm
T1 = T2 = BLV25
Print board material: 116-inch epoxy fibre-glass, r = 4.5
VB
handbook, halfpage
MGM622
Fig.4 Vb bias, components: R = 12 , carbon; L = Fxc 3B RF choke, part no. 4312 020 36640.
handbook, halfpage
L
L
VC
R
C1
+28 V
C2
MGM623
Fig.5
Vc bias. Components: R = 12 , carbon; C1 = 2.7 nF, chip (NP0 type); C2 = 100 nF, chip (X7R type);
L = FXC3B bead, part no. 4312 020 31500 wound with 3 to 6 wires in parallel.
1998 Mar 23
10
This text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here in
_white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here inThis text is here in
white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader. white to force landscape pages to be ...
11
MGH966
Application Note
AN98031
Philips Semiconductors
100
1998 Mar 23
235
This text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here in
_white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here inThis text is here in
white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader. white to force landscape pages to be ...
out
L1
L8
C2
R1
L6
C4/4' C6
L5
C7
TR1
R2
C3
12
L7
L9
rivet
R3
TR2
L10
C11
C9
R4
C14
L14
C15
C10
L11
C12
C13
C8
L2
L16
L12
C5
L17
L13
L4
L15
+28 V
MGH967
Application Note
AN98031
Philips Semiconductors
L3
in
1998 Mar 23
C16
C1
Philips Semiconductors
L10
L12
dummy
2.22
Application Note
AN98031
C14
L16
VSWR
out
300
pF
C16
C12
L14
C13
R4
C9
L15
2.22
Vs = +28 V
300
pF
C15
dummy
L17
L13
L11
MGH968
MGH969
VSWR
1.5
0.5
86
90
94
98
102
1998 Mar 23
13
106
110
frequency (MHz)
This text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here in
_white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here inThis text is here in
white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader. white to force landscape pages to be ...
input
50
L3
C2
L12
L6
C14
L16
output
50
TR1
BLV25
C16
C12
C1
C4
L5
C9
C4'
14
C7
L2
C3
C13
R2
C6
R1
C10
R4
C11
R3
L15
L4
L7
L14
Vs = +28 V
BLV25
TR2
C15
L9
C8
L11
L17
MGH970
Application Note
AN98031
L13
Philips Semiconductors
L1
1998 Mar 23
L10
C5
L8
Philips Semiconductors
Application Note
AN98031
C2 = C3 = 200 pF chip
ATC 100B-201-K-Px-300
C4 = 300 pF chip
ATC 100B-301-K-Px-200
ATC 100B-430-J-Px-500
C10 = 68 pF chip
ATC 100B-680-J-Px-500
C11 = 82 pF chip
ATC 100B-820-J-Px-500
ATC 100B-101-J-Px-500
L1 = 50 semi-rigid coaxial cable, d = 2.2 mm, l = 144 mm, soldered on 50 stripline, w = 2.8 mm
L2 = 50 stripline, w = 2.8 mm, l = 144 mm
L3 = L4 = 25 semi-rigid coaxial cable, d = 3.5 mm, l = 96 mm, soldered on 50 stripline, w = 2.8 mm
L5 = FXC 3B RF choke
1998 Mar 23
15
Philips Semiconductors
Application Note
AN98031
MGH971
14
Pout = 300 W
gain
(dB)
12
10
8
86
90
94
98
102
1998 Mar 23
16
106
110
frequency (MHz)
Philips Semiconductors
Application Note
AN98031
fMGH972
2.5
Pout = 300 W
VSWR
input
1.5
1
86
90
94
98
102
106
110
frequency (MHz)
MGH973
100
Pout = 300 W
(%)
80
60
40
86
90
94
98
102
106
110
frequency (MHz)
1998 Mar 23
17
Philips Semiconductors
Application Note
AN98031
MGH974
80
f = 108 MHz
(%)
60
40
20
50
100
150
200
250
300
Pout (W)
350
MGH975
14
f = 108 MHz
gain
(dB)
12
10
8
50
100
150
200
250
1998 Mar 23
18
300
Pout (W)
350
Philips Semiconductors
Application Note
AN98031
154
50
C8
L9
R1
R2
L4
rivet
C2
C1
L1
C4
in
C5
L2
L8
L5
C6
L3
C7
C9
BLW
86
L10
L6
C10
L11
C12
out
L7
C11
C14
C13
C3
MGH976
1998 Mar 23
19
Philips Semiconductors
Application Note
AN98031
Vs = +28 V
L9
R2
C9
C8
L8
L6
dummy
10.4
L7
L10
56
pF
C10
L11
C12
C14
C11
C13
VSWR
MGH977
1998 Mar 23
20
Philips Semiconductors
Application Note
AN98031
MGH978
VSWR
1.5
0.5
86
90
94
98
102
106
110
frequency (MHz)
Vs = +28 V
L9
R2
C9
C8
L4
R1
L8
L5
C2
input
50
C1
C4
L2
L1
L6
L7
C6
C5
C10
L11
C12
C14
C11
C13
L3
TR1
BLW86
C3
L10
output
50
C7
MGH979
1998 Mar 23
21
Philips Semiconductors
Application Note
AN98031
Driver amplifier
R2 = 10 metal film
C2 = 33 pF chip
ATC 100B-330-J-Px-500
C4 = C5 = 120 pF chip
ATC 100B-121-J-Px-300
C6 = C7 = 510 pF chip
ATC 100B-511-M-Px-100
ATC 100B-300-J-Px-500
C12 = 18 pF chip
ATC 100B-180-J-Px-500
L1 = 48 nH 4 turns enamelled Cu wire = 0.8 mm, i.d. 3 mm, closely wound, length 3.5 mm, leads 2 5 mm
L2 = 60.2 stripline, w = 2 mm, l = 27.2 mm
L3 = 30.1 stripline, w = 6 mm, l = 7.9 mm
L4 = L9 = FXC 3B RF choke
L5 = 200 nH 14 turns enamelled Cu wire = 0.5 mm, i.d. 3 mm, closely wound, length 9 mm
L6 = 30.1 stripline, w = 6 mm, l = 3 mm
L7 = 30.1 stripline, w = 6 mm, l = 11.8 mm
L8 = 27.9 nH 4 turns enamelled Cu wire = 1 mm, i.d. 4 mm, length 14.3 mm, leads 2 5 mm
L10 = 60.2 stripline, w = 2 mm, l = 47 mm
L11 = 55 nH 4 turns enamelled Cu wire = 1 mm, i.d. 4 mm, length 5.5 mm, leads 2 5 mm
T1 = BLW86
Print board material: 116-inch epoxy fibre-glass, r = 4.5
1998 Mar 23
22
Philips Semiconductors
Application Note
AN98031
MGH980
16
Pout = 45 W
gain
(dB)
14
12
10
86
90
94
98
102
1998 Mar 23
23
106
110
frequency (MHz)
Philips Semiconductors
Application Note
AN98031
MGH981
2.
Pout = 45 W
VSWR
input
1.5
0.5
86
90
94
98
102
106
110
frequency (MHz)
MGH982
100
Pout = 45 W
(%)
80
60
40
86
90
94
98
102
106
1998 Mar 23
24
110
frequency (MHz)
Philips Semiconductors
Application Note
AN98031
MGH983
80
f = 108 MHz
(%)
60
40
20
0
10
20
30
40
50
Pout (W)
60
MGH984
14
f = 108 MHz
gain
(dB)
12
10
8
0
10
20
30
40
1998 Mar 23
25
50
Pout (W)
60
Philips Semiconductors
Application Note
AN98031
MGH985
28
Pout = 300 W
gain
(dB)
24
20
16
86
90
94
98
102
106
110
frequency (MHz)
MGH986
2.5
Pout = 300 W
VSWR
input
1.5
1
86
90
94
98
102
106
110
frequency (MHz)
1998 Mar 23
26
Philips Semiconductors
Application Note
AN98031
MGH987
100
Pout = 300 W
(%)
80
60
40
86
90
94
98
102
106
110
frequency (MHz)
,,,
,,,
,,,
L10
handbook, halfpage
TR1
LCC
TR2
L11
C9
C10
C11
MGH961
Fig.28 Adding inductance LCC improves stability at low output powers and raises efficiency. Compare this with
the relevant part of the circuit shown in Fig.10.
1998 Mar 23
27
Philips Semiconductors
Application Note
AN98031
MGH962
13
gain
(dB)
12
Pout = 300 W
11
(1)
(2)
(3)
10
8
82
86
90
94
98
102
Legend:
(1) no LCC.
(2) LCC = 41 nH; 2 turns enamelled Cu wire = 1.7 mm, i.d. D = 8 mm, length 6 mm, leads 2 10 mm.
(3) LCC = 29 nH 1 turn enamelled Cu wire = 1.7 mm, i.d. D = 10 mm, leads 2 12 mm.
1998 Mar 23
28
106
110
frequency (MHz)
114
Philips Semiconductors
Application Note
AN98031
MGH964
2.2
VSWR
2.0
INPUT
1.8
(1)
(2)
1.6
(3)
1.4
1.2
82
86
90
94
98
102
Legend:
(1) no LCC.
(2) LCC = 41 nH; 2 turns enamelled Cu wire = 1.7 mm, i.d. D = 8 mm, length 6 mm, leads 2 10 mm.
(3) LCC = 29 nH 1 turn enamelled Cu wire = 1.7 mm, i.d. D = 10 mm, leads 2 12 mm.
1998 Mar 23
29
106
110
frequency (MHz)
114
Philips Semiconductors
Application Note
AN98031
MGH963
100
(%)
90
Pout = 300 W
80
(1)
(2)
70
(3)
60
50
82
86
90
94
98
102
Legend: as Fig.29.
1998 Mar 23
30
106
110
frequency (MHz)
114
Internet: http://www.semiconductors.philips.com
SCA57
All rights are reserved. Reproduction in whole or in part is prohibited without the prior written consent of the copyright owner.
The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed
without notice. No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license
under patent- or other industrial or intellectual property rights.